Oxygen COnCentratOr
Contents
1. Caster Insert the humidifier bottle into the elastic belt on the left side of the unit Connect the other end of the oxygen hose to the oxygen outlet Ensure that the power switch is off plug the concentrator s AC connector into a prop erly grounded power outlet Turning the Concentrator On l Press the power switch to start the concentrator There will be a brief delay before the concentrator starts The alarm system emits a tone of one second duration the word HELLO appears on the hour meter LED panel and the green power indicator light illuminates A ATTENTION Every time the concentrator starts the alarm system performs a self test and emits a brief tone If the alarm does anything other than emit a brief tone see Section 10 Troubleshooting and follow the appropriate steps 2 Turn the flowmeter knob to the setting prescribed by your physician or therapist Note To properly read the flowmeter locate the prescribed flowrate line on the flowmeter 3 Turn the flowmeter knob until the flowmeter ball rises to the appropriate line 4 Center the flowmeter ball on the LPM line prescribed Damage If the flowrate on the flowmeter ever falls below 0 5 LPM check tubing or accessories for blocked or kinked tubing or check for a defective humidifier bottle 14 John Bunn O Premier Oxygen Concentrator If using the optional humidifier bottle the oxygen comes from the humidifier bottle out let 5 Connect th2. e JOHN BUNN PREMIER OXYGEN CONCENTRATOR TECHNICAL SERVICE MANUAL Model Numbers JB0160 010B JB0160 010 JB0160 010B 220 JB0160 010 220 and JB0160 015B JB0160 015 JB0160 015B 220 JB0160 015 220 with 0 Sensor CONTENTS 1 INTRODUCTION mc 3 2 SPECIFICATIONS 5 3 SARE EE SANs Aaner RESARENER Asaa iassaa 6 A HANDLING 9 5 BILL OF MATERIALS AND REPLACEMENT PARTS censere 10 6 OPERATION 11 7 USER MAINTENANCE eissisiitcisesinnstecacenseseicvidsasnsutinsnicendasdenndssntannesenssasuniinisisunercawaninanwen 16 8 EQUIPMENT PROVIDER MAINTENANCE nennnnnnvvnnnannvnnnnnnnvennnnnnnnnnnnnnnnnnnnnnnevenennnennnnne 18 T 20 10 TROUBLESHOOTING GUIDE 55caxinsssix sdsiXa bn ausa denn EaE EF kn kNEE cR TER iV ERE anaa 28 11 LIMITED WARRANTY aicizuxzicxi iR kx xS E 30 12 EXPLODED DRAWINGQS cnin snain s ixsi x6 sdsEYF Can po FEX ibn denna bd 32 13 34 N Federal Law USA restricts this device to sale by or on the order of a physician This product should not be used unless the operator has been instructed by a qualified health care professional All specifications and product configurations are subject to change without notification 2 John Bunn O Premier Oxygen Concent
3. For earlier models use a small blade screwdriver to open the battery ac cess door for later models open the left side filter grill see Figure 6 3 Lift the battery out of the battery holder and unclip the battery 4 Install the new 9V battery 5 Turn on the power switch to test the battery Figure 6 6 Record battery replacement informa tion on company record 7 Close and secure the battery access door Replacing the Bacteria Filter The bacteria filter should be replaced after 15 000 hours of use It need not be replaced between patients It is located between the product tank and flowmeter see exploded drawing Front View of Hush House in Section 12 Exploded Drawings Follow the procedure for removal of the cabinet described later in this manual When changing the bacteria filter be sure to observe any direction of flow indicated on the filter John Bunn O Premier Oxygen Concentrator 19 9 SERVICE Note Please refer to Section 12 Exploded Drawings when performing the following concentrator service functions Cabinet Removal 1 Turn off the power switch and unplug the concentrator s AC connector from the power outlet 2 Use a Phillips screwdriver to remove the four Phillips head screws two on either side of the unit that secure the cabinet to the concentrator 3 Perform the previous steps in reverse to reassemble Control Panel Removal 1 Insert a flat blade screwdriver into the two slo
4. GF Health Products Inc warrants its John Bunn O Premier Oxygen Concentrator to be free from defects in materials and workmanship from the date of pur chase for the following time period Compressor six 6 years Balance of concentrator five 5 years Removal of the concentrator cover unauthorized attempts to service the unit or unau thorized replacement of parts other than routine maintenance as described in this user manual will void all warranties applicable to this concentrator device If within such warranty period any such product shall be proven to GF Health Products Inc s satisfaction to be defective such product shall be repaired or replaced at GF Health Products Inc s option This warranty only applies to the labor for repairs per formed by the authorized Equipment Providers It does not apply to the labor performed by the purchaser or user This warranty does not include normal wear and tear or ship ping charges GF Health Products Inc s sole obligation and your exclusive remedy under this warranty shall be limited to such repair or replacement Routine maintenance items such as filters are excluded from this warranty For warran ty service please contact GF Health Products Inc s Customer Service Upon receiving notice of an alleged defect in a product GF Health Products Inc will issue a serialized return authorization It shall then be the responsibility of the purchaser to return the en tire unit
5. To dry filter squeeze it carefully between two absorbent towels Wait for filter to dry before installing it in concentrator When dry install filter carefully as shown in Figure 2 Damage Do not operate the concentrator without the filters installed or while filters are wet These actions could permanently damage the concentrator Damage Please note that the side filters may require cleaning more often especially if the concentrator is operated where the following conditions exist Awood stove is used e Kerosene or oil is used e Pets are present Tobacco is used Intake filter Note Please have your Graham Field equipment provider replace the intake filter This operation requires opening the intake filter access door Replace do not clean the intake filter annually or more often if the intake filter turns black The frequency of replacement depends on usage and condition of the environ ment where the concentrator is used Cleaning the Optional Humidifier Bottle Change the water in the humidifier bottle every day Wash the humidifier bottle weekly with warm soapy water rinse with a solution of 1 part vinegar to 10 parts water and rinse thoroughly with hot water before refilling Replacing the Battery Note Please have your Graham Field equipment provider replace the battery If the concentrator will not be used for an extended period please have your Graham Field equipment provider remove the battery N
6. from five to seven seconds When a peak pressure is detected by the circuit board the cycle is terminated on one valve and initiated on the other These valves require no routine maintenance John Bunn O Premier Oxygen Concentrator 21 Check Valve Testing l 2 3 Use a 0VDC to 24VDC voltmeter to test the check valve There should be a voltage flow of five to seven seconds on each valve The presence of voltage indicates that the circuit board is operating correctly If volt age is not present perform Circuit Board replacement Test the check valve magnet 4 5 6 Unscrew the blue cap Attempt to slide the magnet over the shaft during two cycles of machine If the valve is working properly a slight resistance will be felt during the cycle in which the valve is energized If no resistance is felt replace the magnet Check Valve Magnet Replacement l e ous Turn off the power switch and unplug the concentrator s AC connector from the power outlet Disconnect the two wires Use a Phillips screwdriver to remove the two Phillips head screws that secure the valve assembly to the L shaped bracket Disconnect the clear pressure sensing tube by pulling down Use an M16 open end wrench to unscrew the high pressure line coming from the com pressor Lift the valve assembly up and turn it 45 degrees in order to reach the blue cap Unscrew the blue cap and slide it off the electro magnet Replace magnet P
7. Checking concentrator operation equipment provider 11 Checking oxygen purity equipment provider 13 Check valve magnet replacement 22 Check valve operation 21 Check valve replacement 22 Check valve testing 22 Circuit board operation 24 Circuit board removal 24 Circuit breaker operation 26 Circuit breaker replacement 26 Cleaning the cabinet 16 Compressor capacitor replacement 21 Compressor installation 21 Compressor operation 20 Compressor removal 21 Control panel exploded drawing 33 Control panel removal 20 D Damage significance 6 Drawings exploded 32 E Equipment provider responsibility 3 F Filters cleaning or replacing equipment provider 18 Filters cleaning or replacing user 16 Fire warning amp explosion safety 7 Flowmeter operation 27 Flowmeter replacement 27 Freight policy Graham Field s 9 Front view of hush house exploded drawing 33 H Handling 9 Inspection 9 Introduction 3 34 L LED display operation 26 LED display replacement 27 Light indicator board operation 25 Light indicator board replacement 26 M Main assembly exploded drawiang 32 Maintenance equipment provider 18 Maintenance safety 7 Maintenance user 16 N Normal operation conditions 5 Note significance 6 0 Operating pressure adjustment 24 Operation 11 P Placement safety 6 Power cord replacement 27 Power switch on off switch operation 26 Power switch replacement 26 Pressure regul
8. bed 5 Install new sieve bed 6 Perform the previous steps in reverse to reassemble Product Tank Operation The product tank serves a reservoir for the oxygen created in the sieve beds Product Tank Repair or Replacement If a leak is detected in the tank 1 Turn off the power switch and unplug the concentrator s AC connector from the power outlet 2 First attempt to tighten the eight Phillips head screws attempting to apply equal torque to all 3 If the leak is still present apply leak detector to the connection between the regulator and product tank and the inlet at the bottom of the tank If the leak is still present try to repair it Remove the hose clamp Cut the cable tie that secures the regulator output flow and pull the hose off Unscrew the regulator Use leak detector to check for a leak pe xe cp I ub pm If a leak was present replace Teflon tape and follow previous instructions in reverse to reinstall 10 If a leak was not present replace tank 11 To remove tank hold brass fitting while unscrewing tank 12 Insert new tank 13 Perform the previous steps in reverse to reassemble John Bunn O Premier Oxygen Concentrator 23 Pressure Regulator Operation The pressure regulator controls the pressure with which oxygen is delivered to the flow meter The operating pressure of this unit is 6 5 psi There are no serviceable parts in the regulator Operating Pressure Adjustment To adjust op
9. feet 1 828 to 4 000 meters above sea level Sound Level lt 55dB Power Supply JB0160 010B JB0160 010 JB0160 015B JB0160 015 AC120V 10 60Hz 4 6amps JB0160 010B 220 JB0160 010 220 JB0160 015B 220 JB0160 015 220 AC220V 10 50Hz 2 2amps Input Power 400 Watts Average Weight 571bs 26kg Dimensions H 27 x W 18 x D 15 Minimum Warm Up Time Before Use 30 minutes Electrical Classification II Class B Type System Continuous JB0160 015B JB0160 015 JB0160 015B 220 JB0160 015 220 only yellow fault light illuminates when 71 O concentration lt 82 system works red warning light illuminates when O concentration 7176 system shuts off Normal Operation Conditions Temperature range 41 F to 104 F 5 C to 40 C Relative humidity 2076 to 6076 Atmospheric pressure 12 47 psi to 15 37 psi 86kPa to 106kPa John Bunn O Premier Oxygen Concentrator 3 SAFETY The John Bunn O Premier oxygen concentrator is intended for use as an oxygen supple ment device in a home or care facility Use the concentrator only as prescribed by a physician Important Information Please note the following special statements used throughout this manual and their significance Note Explanatory information A Damage Action could result in damage to equipment Z ATTENTION Action could result in personal injury CAUTION Action could result in electric shock amp WARNING Action could result in fire and exp
10. instead of cleaning it 3 If cleaning rinse filter well with clear water until all dirt is removed 4 To dry filter squeeze it carefully between two absorbent towels Wait for filter to dry before installing it in concentrator When dry install filter carefully as shown in Figure 1 A Damage Do not operate the concentrator without the filters installed or while filters are wet These actions could permanently damage the concentrator Side filters Note For earlier models only you will need a small blade screwdriver to open the side filter access door For later models the filter grill simply pulls out If this operation is too difficult for you to perform please contact your equipment provider to perform this for you Clean the side filters weekly There are two side filters one side filter located on each side of the concentrator cabinet Perform the following steps on both side filters 1 Turn off the power switch and unplug the concentra tor s AC connector from the power outlet 2 For earlier models use a small blade screwdriver to open the air intake access door for later models open the filter grill see Figure 2 3 Remove the side filter carefully with your fingers Figure 2 16 John Bunn O Premier Oxygen Concentrator 4 Inspect the filter if any part of it is cracked or broken replace it instead of cleaning it 5 If cleaning rinse filter well with clear water until all dirt is removed 6
11. Inc or to products damaged by circumstances beyond GF Health Products Inc s control The foregoing express warranty is exclusive and in lieu of any other warranties whatso ever whether express or implied including the implied warranties of merchantability and fitness for a particular purpose and the sole remedy for violations of any warranty 30 John Bunn O Premier Oxygen Concentrator whatsoever shall be limited to repair or replacement of the defective product pursu ant to the terms contained herein The application of any implied warranty whatsoever shall not extend beyond the duration of the express warranty provided herein GF Health Products Inc shall not be liable for any consequential or incidental damages whatso ever Some states do not allow the exclusion or limitation of incidental or consequential damage or limitation of how long an implied warranty lasts so the above exclusion and limitation may not apply to you This warranty shall be extended to comply with state provincial laws and requirements Note The above warranty has been written to comply with Federal Law applicable to products manufactured after July 4 1975 John Bunn O Premier Oxygen Concentrator 31 12 EXPLODED DRAWINGS Main Assembly 9 Volt battery holder D washer 9 Volt battery holder screw 5 hush house upper caster nut r capacitor retainer caster P washer N S G r t s D side
12. JB0160 015B 220 and JB0160 015 220 only 28 CHECK ACTION Check if concentrator is unplugged plug in Check if circuit breaker is tripped reset circuit breaker If concentrator still doesn t work contact Graham Field equipment provider CHECK ACTION Inspect tubes and cannula to ensure that they are not kinked or blocked Smooth tubes to unblock Check humidifier bottle if so equipped for leaks or jamming Give humidifier bottle a slight shake to open safety valve Clean humidifier bottle reinstall and tighten If condition persists contact Graham Field equipment provider CHECK ACTION Adjust flowmeter knob If condition persists contact Graham Field equipment provider CHECK ACTION If yellow fault light blinks and alarm sounds at low intervals or yellow fault light illuminates continuously and alarm sounds contact Graham Field equipment provider CHECK ACTION OK to continue use but contact Graham Field equipment provider immediately Concentrator s oxygen concentration is safe but decreasing When oxygen concentration is too low for safe use concentrator will shut off and optional O sensor red warning light will illuminate CHECK ACTION Discontinue use contact Graham Field equipment provider immediately Oxygen concentration is too low for safe use John Bunn O Premier Oxygen Concentrator Equipment Provider Troubleshooting SYMPTOM Concentrator power is on and alarm is on but conc
13. NG TO REDUCE THE RISK OF BURNS ELECTROCUTION FIRE OR INJURY TO PERSONS avoid using while bathing If continuous usage is required by the direction of a physician the concentrator must be located in another room at least 9 feet 2 8m from the bath WARNING DO NOT reach for a concentrator that has fallen into water UNPLUG IT IMMEDIATELY WARNING In certain circumstances oxygen therapy can be hazardous Graham Field recommends that you seek medical advice before using this product John Bunn O Premier Oxygen Concentrator 7 A WARNING Avoid creation of any spark near medical oxygen equipment This includes sparks from static electricity created by any type of friction Z ATTENTION DO NOT come in contact with the concentrator when you are wet Z ATTENTION DO NOT place or store the concentrator where it can drop into water or other liquid A ATTENTION NEVER leave the concentrator unattended when plugged in Z ATTENTION This device is to be used only in accordance with the prescription of a physician and this user manual If at any time the patient or attendant concludes that the patient is receiving an insufficient amount of oxygen contact the provider and or physician immediately NEVER make adjustments to the flow rate unless prescribed by a physician Z ATTENTION ALWAYS supervise closely when this product is used near children or those who require close supervision A ATTENTION Only use this device as intende
14. NG To reduce the risk of fire special care must be taken when using oxygen concentrators DO NOT SMOKE while using this device Keep all matches lighted cigarettes or other sources of ignition out of the room in which this concentrator is located In public settings or when used in hospital or long term care environments prominently display NO SMOKING signs A WARNING Textiles and other materials that normally would not easily burn can ignite and burn with great intensity in oxygen enriched air A WARNING A spontaneous and violent ignition may occur if oil grease or greasy substances come in contact with oxygen under pressure ALWAYS keep these substances away from the oxygen concentrator and all other oxygen equipment DO NOT use any lubricants unless recommended by manufacturer A WARNING Failure to observe these warnings can result in severe fire property damage and cause physical injury or DEATH Maintenance CAUTION The oxygen concentrator was specifically designed to minimize routine preventive maintenance Only an authorized equipment provider or factory trained personnel should perform preventive maintenance or adjustments to the oxygen concentrator Radio Frequency Interference Most electronic equipment is influenced by Radio Frequency Interference RFI ALWAYS exercise CAUTION with regard to the use of portable communications equipment in the area around such equipment Additional Safety Warnings amp WARNI
15. OTOO PT riiinig product tank JBO160 RV relief valve JB0160 CFS side filter 2 each JB0160 SB sieve bed 2 each JB0160 TRAN transformer JB0160 CS caster wheel 4 each JBO160 FP Face plate with label no oxygen sensor JB0160 FPS Face plate with label oxygen sensor 10 John Bunn O Premier Oxygen Concentrator 6 OPERATION Description of Operation Air is drawn into the concentrator cabinet through gross particulate filters portion of this air is drawn into the compressor housing to provide a cool operating environment for the compressor and heat exchanger The remaining air supply is drawn into the com pressor through a filter where particulates are removed and noise reduction is applied Pressurized air leaves the compressor and passes through the heat exchanger The air which has now been cooled to room temperature is directed to one of two sieve beds by check electromagnetic valves s air passes through the molecular sieve nitrogen ad heres to sieve material leaving oxygen and various trace gases to pass out of the cham ber to a product tank When pressure within the charging sieve bed reaches a prede termined level the check valves switch causing the compressed air to be directed into the remaining bed The resting bed is purged with oxygen which removes the collected nitrogen Oxygen sto
16. ator operation 24 Pressure regulator replacement 24 Product tank operation 23 Product tank repair or replacement 23 R Radio Frequency Interference RFI 7 Replacement parts and optional accessories 10 Replacing the battery 17 S Safety 6 Safety warnings additional 7 Service 20 Sieve bed operation 23 Sieve bed replacement 23 Specifications 5 Storage 9 T Tool and supply list 4 Transformer operation 24 Transformer replacement 25 Troubleshooting guide 28 Turning the concentrator off 15 Turning the concentrator on 14 U Unpacking 9 Ww WARNING significance 6 WARRANTY 30 John Bunn O Premier Oxygen Concentrator NOTES John Bunn 0 Premier Oxygen Concentrator 35 USA Corporate Headquarters Graham Field Health Products 2935 Northeast Parkway Atlanta Georgia 30360 telephone 800 347 5678 770 447 1609 fax 800 726 0601 678 291 3232 www grahamfield com GF0600030RevE07 OGF Health Products Inc printed in China John Bunn O Premier GF and Graham Field are registered trademarks of GF Health Products Inc
17. cement parts for the concentrator follows please refer to the exploded drawings at the end of this manual to visually identify these parts Please visit www grahamfield com for additional information Part Number Description JBO160 BF nw bacteria filter JB0160 TC tube and adapter 6 each JB0160 BH battery holder JB0160 CFR bottom filter JB0160 CTB cabinet top outer shell blue JB0160 CT cabinet top outer shell beige JB0160 CV check valve JB0160 CVRK check valve repair kit JB0160 CB circuit board JB0160 COMP compressor JB0160 CC compressor capacitor JB0160 CMA compressor mount assembly JB0160 CRK compressor repair kit JB0160 EC electrical cord JB0160 FANS fan 2 each JB0160 PTK pressure tubing kit for check valve JBO0160 IF filter mesh for intake filter JB0160 FM flowmeter includes flowmeter silicone tube and mounting nuts JB0160 LEDP LED plate JB0160 OSS outlet sound silencer JB0160 OS oxygen sensor JB0160 OON oxygen outlet nipple JB0160 OTK product tank tubing kit JB0160 PR pressure regulator JB
18. d and described in this manual A ATTENTION DO NOT use parts accessories or adapters other than those authorized by manufacturer A ATTENTION DO NOT connect the concentrator in parallel or series with other oxygen concentrators or oxygen therapy devices N ATTENTION JB0160 015B JB0160 015 JB0160 015B 220 JB0160 015 220 only Discontinue concentrator use immediately if 0 sensor red warning light illuminates oxygen concentration is too low for safe use 8 John Bunn 0 Premier Oxygen Concentrator 4 HANDLING GF Health Products Inc Freight Policy For Your Protection Read Carefully The carrier accepted this merchandise in good condition and is responsible for safe delivery Before signing the freight bill inspect the shipment carefully for damage or missing pieces Apparent Loss or Damage Should visual inspection show loss or damage this MUST be noted on the freight bill and signed by the carrier s agent Failure to do so may result in the carrier failing to honor the claim Please contact the carrier to obtain the paperwork necessary to file a claim Concealed Loss or Damage If damage is discovered after delivery is made a concealed damage claim must be en tered with the freight carrier When this occurs make a written request to the carrier for inspection This request for inspection must be made within 15 days of delivery The car rier will provide all paperwork necessary to file a concealed damage or lo
19. d to clean re place the side filters intake filter and battery e Maintain unit in accordance with user and service manuals e Repair components and replace parts as outlined in this manual using only Graham Field parts e As the equipment provider you are responsible for the safe use of this device and the understanding the patient has of its application Reinforce the need to communicate with you or a physician if there is a change in clinical condition Tool and Supply List The following tools and supplies are required to perform service covered in this manual Pressure manometer Range 0 30cm H20 Oxygen Analyzer Accurate within 2 DC Voltmeter Range 0 24VDC Socket wrench with 7 32 socket M10 open end wrench M13 open end wrench M16 open end wrench M18 open end wrench Flat blade screwdriver Phillips head screwdriver blade 1 Phillips head screwdriver blade 2 Leak detector Cable ties 18 shrink wrap 60 40 Lead Tin solder for electronics DO NOT use acid core plumbing solder 4 John Bunn O Premier Oxygen Concentrator 2 SPECIFICATIONS Flow Range 1 to 5 LPM Oxygen Concentration 1 4 LPM 94 2 5 LPM 92 2 Maximum Outlet Pressure 6 52 psi 065 psi 45kPa 4 5kPa Pressure Relief Mechanism Operational at 36 26 psi 3 63 psi 250kPa 25kPa Altitude Up to 5 997 feet 1 828 meters above sea level without degradation of concentration levels Efficiency of 90 from 5 997 to 13 123
20. dure and ultimate activation of the concentrator Power Switch Replacement 1 Turn off the power switch and unplug the concentrator s AC connector from the power outlet 2 Disconnect the blade connectors 3 Squeeze plastic fingers on top and bottom of switch and push from back to front 4 Insert new switch Connect paired yellow wires to top right and right middle blade connector 5 Connect single yellow wire to top left blade and remaining white wire to middle left blade 6 Perform the previous steps in reverse to reassemble LED Display Operation The HELLO display and digital hour meter functions are displayed on the LED panel 26 John Bunn O Premier Oxygen Concentrator LED Display Replacement l WE ges Re Turn off the power switch and unplug the concentrator s AC connector from the power outlet Disconnect the Molex connector Remove the four self tapping Phillips head screws from the LED box Replace box and reconnect Perform the previous steps in reverse to reassemble Flowmeter Operation The flowmeter is designed to deliver oxygen flow from 5 to 5 0 LPM at an operating pressure of 6 5 psi The unit is back pressure compensated Should the flowmeter not be able to deliver a flow within its prescribed range verify that no downstream obstruction exists and that a pressure of 6 5psi is being delivered to the flowmeter Flowmeter Replacement b Turn off the power switch and unplug the concent
21. e intake filter access door is located on the left side of the concentrator above and to the left of the left side filter 1 Turn off the power switch and unplug Open here the concentrator s AC connector from Filter access door the power outlet Es 2 Use a small blade screwdriver to open the access door see Figure 3 for later models open the filter grill 3 Unscrew the filter core see Figure 4 Figure 4 18 John Bunn 0 Premier Oxygen Concentrator 4 Remove the intake filter and replace Filter it with a new one see Figure 5 core 5 Reinstall the filter core i 6 Close and secure the intake filter ac cess door Note Always keep the filter core clean to ensure that oxygen can pass through Figure 5 Damage Do not operate the concentrator without the filter installed this could permanently damage the concentrator Replacing the Battery Z ATTENTION Without the battery the alarm will not work ALWAYS replace the battery when necessary Note This device uses a 9V battery If the concentrator will not be used for an extended period remove the battery Note For earlier models only you will need a small blade screwdriver to open the intake filter access door For later models the filter grill simply pulls out When the battery becomes weak the alarm will sound Change the battery immediately 1 Turn off the power switch and unplug the concentrator s AC connector from the power outlet 2
22. e oxygen tubing barb connector securely to the humidifier outlet the other end of the oxygen tubing is used by the patient Note Oxygenation times and the flowrate ranges are established and prescribed by your physician Turning the Concentrator Off Turn off the power switch and unplug the concentrator s AC connector from the power outlet John Bunn O Premier Oxygen Concentrator 15 7 USER MAINTENANCE Cleaning the Cabinet Clean the cabinet at least once a month 1 Turn off the power switch and unplug the concentrator s AC connector from the power outlet 2 Clean the cabinet with a mild household cleaner and a non abrasive cloth or sponge Do not spill liquid inside the cabinet Cleaning or Replacing the Filters 3 Types Clean or replace the filters as often as specified in the following paragraphs in order to protect the compressor and extend the concentrator s life Replacement filters are avail able from your Graham Field equipment provider Bottom filter The bottom filter does not typically require cleaning but it may if operated in extremely dirty conditions Perform a visual inspection of the bottom filter every 2 weeks if the filter is dirty clean it The bottom filter is located at the bottom rear of the cabinet see Figure 1 bottom filter 1 Remove the bottom filter from the squares carefully with your fingers Figure 1 2 Inspect the filter if any part of it is cracked or broken replace it
23. entrator doesn t work SYMPTOM No power alarm No light illuminates after power on no display on hour meter compressor not running buzzer sounds continuously SYMPTOM Concentrator works but little or no oxygen from outlet CHECK ACTION Check if concentrator is unplugged plug into AC power outlet Faulty electrical connection change to a workable AC power outlet Check if circuit breaker is tripped reset circuit breaker Transformer connector pins have become disconnected reconnect transformer connector pins Transformer damaged replace transformer CHECK ACTION Check if concentrator is unplugged plug into AC power outlet Faulty electrical connection change to a reliable AC power outlet Check if circuit breaker is tripped reset circuit breaker Transformer connector pins have become disconnected reconnect transformer connector pins Transformer damaged replace transformer CHECK ACTION Open filter access door and panel check tube parts and connections to ensure they are not loose or poorly connected Fix any loose parts or connections Inspect tubes and cannula to ensure that they are not kinked or blocked Smooth tubes to unblock John Bunn O Premier Oxygen Concentrator 29 11 LIMITED WARRANTY This warranty is extended only to the original purchaser of our products This warranty gives you specific legal rights and you may also have other legal rights which may vary from state to state
24. erate the components of the concentrator The input voltage is 115VAC on the red wires Output voltages are 14 7 volts blue 24 5 volts white 24 John Bunn O Premier Oxygen Concentrator Transformer Replacement l w m je Do SS ME Um Turn off the power switch and unplug the concentrator s AC connector from the power outlet Disconnect Molex connector from Circuit Board Usea Phillips head screwdriver to remove the two self tapping screws that secure the transformer to the Hush House Cut the two red wires at the point where they are connected to the brown wires Cut brown wires and skin to expose sufficient wire to solder new connections Install a 1 piece of 418 shrink wrap over each wire Splice and solder primary wires Slide shrink wrap over connection and shrink to fit Perform the previous steps in reverse to reassemble Audible Alarm Operation All audible alarms are sounded through the audible alarm transducer located to the right of the circuit board To test the alarm im Turn off the power switch and unplug the concentrator s AC connector from the power outlet Press the power switch to start the concentrator If there is no audible alarm and battery integrity is verified replace the audible alarm transducer Audible Alarm Transducer Replacement L 4 5 Turn off the power switch and unplug the concentrator s AC connector from the power outlet Disconnect the Molex connector fr
25. erating pressure 1 Turn concentrator on and set flow to 5 LPM 2 Place a pressure manometer downstream from the flowmeter 3 Adjust the pressure by by pulling up on the black knob on the regulator turn clock wise to increase pressure and counterclockwise to decrease pressure Pressure Regulator Replacement 1 Turn off the power switch and unplug the concentrator s AC connector from the power outlet Cut the cable tie that secures the outlet tube and pull tube off Turn the regulator counterclockwise to unscrew the regulator Wrap a two inch piece of Teflon tape around the replacement regulator ME gue oe pe Perform the previous steps in reverse to reassemble Circuit Board Operation The circuit board controls the switching of the valves that control the flow of air to the sieve beds and the alarm functions of the concentrator Components on the circuit board are sensitive to electrostatic discharge Damage USE ESD precautions when handling the circuit board Circuit Board Removal 1 Turn off the power switch and unplug the concentrator s AC connector from the power outlet 2 Using ESD precautions disconnect the seven Molex connectors from the circuit board 3 Usea 7 32 socket wrench to remove the two nuts that secure the circuit board 4 Mount new circuit board and replace Molex fittings 5 Perform the previous steps in reverse to reassemble Transformer Operation The transformer provides low power to op
26. erform the previous steps in reverse to reassemble Check Valve Replacement l Turn off the power switch and unplug the concentrator s AC connector from the power outlet Disconnect the two wires Use a Phillips screwdriver to remove the two Phillips head screws that secure the check valve assembly to the L shaped bracket Disconnect the clear pressure sensing tube by pulling down Use an M16 open end wrench to unscrew the high pressure line coming from the com pressor 6 Replace the check valve 22 Perform the previous steps in reverse to reassemble John Bunn O Premier Oxygen Concentrator Sieve Bed Operation The O Premier employs two beds filled with molecular sieve Zeolite The functional characteristics of the concentrator are determined in part by the type of sieve and the packing method used in its construction DO NOT repackage the sieve or use non Gra ham Field replacement parts this could change the performance characteristics of the concentrator All warranties and liability are void if non Graham Field replacement parts are used Sieve Bed Replacement 1 Turn off the power switch and unplug the concentrator s AC connector from the power outlet 2 Use an M16 open end wrench to remove the inlet fittings from the top of the sieve bed 3 Open the two hose clamps that secure the sieve bed to the hush house 4 Use an M12 open end wrench to remove the outlet hose from the bottom of the sieve
27. filter lower Ss caster nut a l cabinet screw caster Z bottom filter concentrator base cabinet top Side filter holder 32 John Bunn O Premier Oxygen Concentrator Front View of Hush House cooling fan warming coil audible alarm transducer terminal block intake filter core intake filter AG intake filter guard pressure tubing check valve intake filter housing bacteria filter transformer __ fe flow check valve assembly pressure sensing line pressure regulator product tank sieve bed hush house liner inlet muffler exhaust line outlet sound silencer muffler retaining clip exhaust muffler hush house a plastic compressor mount Er compressor mount spring rubber compressor mount washer hush house front panel compressor __ nut Ho Hl wasner compressor mount screw Control Panel flowmeter knob LED display LED retaining self tapping screw v circuit breaker flowmeter retaining nut flowmeter control panel P power ON OFF switch circuit breaker retaining nut John Bunn O Premier Oxygen Concentrator 33 13 INDEX A ATTENTION significance 6 Audible alarm operation 25 Audible alarm transducer replacement 25 B Before installation safety 6 Bill of materials 10 C Cabinet removal service 20 Caster replacement 20 CAUTION significance 6 Checking alarm system equipment provider 12
28. he equipment provider to perform the following e Perform a visual inspection of each unit upon receipt Report any damage immedi ately to Graham Field or the freight company see Section 4 Handling for Graham Field s freight policy e Check operation of each unit before delivery to patient After running the unit for 30 minutes check operation alarm system and oxygen purity as described in this manual e This device delivers a prescribed drug Ensure that patient has obtained a prescrip tion from a duly authorized physician This unit should not be used as a life support ing device A back up source of oxygen should be available e Using the user manual as a guide instruct the patient in the use of this device Be sure to deliver a copy of the User Manual at the same time this device is installed and review it with the patient e Be sure to post NO SMOKING signage e Review general safety precautions regarding the use of oxygen as outlined by the N F P A and C G A John Bunn O Premier Oxygen Concentrator 3 e Instruct patients to notify their physician and or equipment provider if they experi ence any signs of discomfort e Instruct patient and or caregiver how to perform maintenance of the bottom filter and check alarm system operation when turning concentrator on e Be available to service a patient at any time Since the user is instructed not to open the filter or battery access doors the equipment provider is require
29. losion Before Installation A Damage During transport always keep the concentrator upright to prevent damage A Damage Only use stable and safe electrical power sources A Damage If the electrical power source becomes unstable discontinue use and find an alternate source A Damage The oxygen concentrator cabinet contains no serviceable parts The oxygen concentrator cabinet should ONLY be opened by an authorized equipment provider Placement Z ATTENTION The oxygen concentrator is intended to be rolled from room to room Do not place the oxygen concentrator in surroundings where its airflow is obstructed Z ATTENTION Be certain to place the unit so that all sides are at least 12 inches 30 cm away from walls draperies furniture or other obstructions Do not place the unit in a confined area N ATTENTION The oxygen concentrator MUST be kept away from heat fire and excessive water sources and conditions N ATTENTION Do not place items on top of the concentrator Z ATTENTION NEVER block the concentrator s air openings A ATTENTION Always place the concentrator on a hard surface Never place the concentrator on a surface such as bed or couch where the concentrator may tip or fall 6 John Bunn O Premier Oxygen Concentrator A ATTENTION Keep the concentrator openings free from lint hair etc Fire Warning amp Explosion amp WARNING Keep the concentrator away from flammable and explosive areas A WARNI
30. low gas to flow through analyzer for a period of time consistent with manufactur er s guidelines to determine an accurate reading 7 To determine the accuracy of your reading consider the accuracy of the test device you are using and the tolerance of the concentrator O Premier Purity Specifications e Flow Rate 1 to 5 LPM e Oxygen Concentration 1 4 LPM 94 2 5 LPM 92 2 John Bunn O Premier Oxygen Concentrator 13 For User Preparing the Concentrator refer to picture at right I Unscrew the humidi fier bottle cover if so equipped humidifier bottle is optional Fill the humidifier bottle with purified water or distilled water between the maximum and minimum water level lines If needed add medication to the water as prescribed by physician Screw the cover back on the humidifier bottle Screw the humidifier bottle adapter into the humidifier bottle cover Flowmeter knob Hour meter LED panel Oxygen outlet Humidifier bottle Flowmeter hose O sensor LED red JB0160 015B Humidifier bottle JB0160 015 adapter JB0160 015B 220 amp JB0160 015 220 only Humidifier bottle outlet Fault indicator light yellow Humidifier bottle optional accessory Circuit breaker Oxygen tubing optional accessory Power switch Power indicator Nasal oxygen hose light green optional accessory Panel C O Premier Oxygen Concentrator features
31. om the circuit board Unscrew the two self tapping Phillips head screws that secure the audible alarm transducer to the Hush House Replace the audible alarm transducer Perform the previous steps in reverse to reassemble Light Indicator Board Operation The control panel lights are controlled by this board If the concentrator is equipped with an O2 sensor Model Nos JB0160 015B JB0160 015 JB0160 015B 220 and JB0160 015 220 only its light is also controlled by this board John Bunn O Premier Oxygen Concentrator 25 Light Indicator Board Replacement 1 Turn off the power switch and unplug the concentrator s AC connector from the power outlet Remove the two Molex connectors and two blade connectors Use Phillips screwdriver to remove four Phillips screws Replace light indicator board B ae w N Perform the previous steps in reverse to reassemble Circuit Breaker Operation The concentrator is equipped with a 10amp circuit breaker Circuit Breaker Replacement 1 Turn off the power switch and unplug the concentrator s AC connector from the power outlet Disconnect the two blade connectors Unscrew the nut on the front of the panel Replace with new circuit breaker pU o PL ES Perform the previous steps in reverse to reassemble Power Switch On Off Switch Operation The flow of electricity to the unit is controlled by the power switch Turning the power switch to the ON position initiates the self test proce
32. on to the start up self test and the alarm system battery test the alarm will sound under the following conditions e Power failure e Electricity unavailable to concentrator e Concentrator unplugged e Circuit breaker tripped and needs to be reset e Inadequate power available to operate concentrator brown out 12 John Bunn O Premier Oxygen Concentrator For Equipment Provider Checking Oxygen Purity To ensure that the concentrator is performing within specification you must perform an oxygen purity test This test uses an analyzer to determine the purity of the oxygen generated The test should be performed upon initial inspection at time of delivery toa patient and at periodic intervals as determined by the equipment provider The default interval set by Graham Field is 90 days The interval set by the equipment provider may be longer or shorter for those choosing to set their own protocol 1 Ensure that the power switch is off plug the concentrator s AC connector into a prop erly grounded power outlet ps Press the power switch to start the concentrator ad Run the concentrator for at least 30 minutes before performing the test 4 Connect the analyzer to the outlet fitting on the cabinet Do not attach the analyzer to a humidifier n Adjust flowrate to a level consistent with the limitations of the test device Do not forget to return flow to setting prescribed for the patient upon completion of test 6 Al
33. or remove at purchaser s cost the defective component part s identified pack the component part s in a manner to avoid shipping damage and to ship the compo nent part s to either GF Health Products Inc or an Authorized Equipment Provider as specified by GF Health Products Inc in advance Defective component part s must be returned for warranty inspection using the serial ized return authorization number as identification within thirty 30 days of the return authorization date Do not return products to GF Health Products Inc or its Authorized Equipment Providers without prior consent C O D shipments will be refused All return shipments must prepay shipping charges unless otherwise authorized by GF Health Products Inc Concentrator warranty for the John Bunn O Premier Oxygen Concentrator part num bers JB0160 010B JB0160 010 JB0160 010B 220 JB0160 010 220 JB0160 015B JB0160 015 JB0160 015B 220 JB0160 015 220 limitations and exclusions The foregoing warranty shall not apply to products subjected to negligence accident improper operation maintenance or storage soot or smoke filled environments other than normal application use or service modification without GF Health Products Inc s express written consent including but not limited to modification through the use of unauthorized parts or attachments damage by reason of repairs made to any compo nent without the specific consent of GF Health Products
34. ote This device uses a 9V battery If the concentrator will not be used for an extended period remove the battery When the battery becomes weak the alarm will sound Have your Graham Field equip ment provider change the battery immediately N ATTENTION Without the battery the alarm will not work ALWAYS change the battery when necessary John Bunn O Premier Oxygen Concentrator 17 8 EQUIPMENT PROVIDER MAINTENANCE Preparing for a New Patient 1 Clean the cabinet as described in Section 7 User Maintenance 2 Clean or replace the side filters as described in Section 7 User Maintenance 3 Perform the following Checking Concentrator Operation Checking Alarm System and Battery and Checking Oxygen Purity as described in Section 6 Operation Cleaning or Replacing the Filters 3 Types Clean or replace the filters as often as specified in the following paragraphs in order to protect the compressor and extend the concentrator s life Bottom filter Clean replace the bottom filter as described in Section 7 User Maintenance Side filters Clean replace the side filters as described in Section 7 User Maintenance Intake filter Note You will need a small blade screwdriver to open the intake filter access door Replace do not clean the intake filter annually or more often if the intake filter turns black The frequency of replacement depends on usage and condition of the environ ment where the concentrator is used Th
35. rator WARNING Users who require continuous oxygenation must plan for alternate reserve sources of power and oxygen in the event of a failure or loss of power and oxygen This device is to be used ONLY as an oxygen supplement device and is NOT intended to be a life supporting or life sustaining device 1 INTRODUCTION The John Bunn 0 Premier oxygen concentrator is intended for use as an oxygen supple ment device in a home or care facility Use the concentrator only as prescribed by a physician The concentrator separates oxygen from ambient air providing the user a high con centration of oxygen Oxygen concentrator usage is therapeutically equivalent to other types of oxygen delivery systems Characteristics e Reliable safe complete plastic outer shell e Display screen shows total elapsed working hours e Pressure safety valve helps ensure operating pressure Power loss alarm function High and low pressure alarm function Heat protection to ensure the safety of the compressor and concentrator e JB0160 015B JB0160 015 JB0160 015B 220 and JB0160 015 220 only yellow fault light illuminates when 71 O concentration lt 82 system works red warning light illuminates when O concentration lt 71 system shuts off Equipment Provider Responsibility All equipment providers must assume responsibility for handling operational check out patient instruction and provider maintenance It is the responsibility of t
36. rator s AC connector from the power outlet Disconnect outlet tubes Use an M18 wrench to remove the two nuts that secure the flowmeter to the control panel Remove and replace flowmeter Test flow and validate pressure Perform the previous steps in reverse to reassemble Power Cord Replacement 1 Es Mi n m Turn off the power switch and unplug the concentrator s AC connector from the power outlet Disconnect black and white leads from terminal block on top right hand side of Hush House Disconnect cable ties Unscrew tension bar at inlet to base and pull cord out Insert new cord and reconnect Perform the previous steps in reverse to reassemble John Bunn O Premier Oxygen Concentrator 27 10 TROUBLESHOOTING GUIDE User Troubleshooting The following table provided for your reference appears in the user manual SYMPTOM Concentrator power is on and alarm is on but concentrator doesn t work SYMPTOM Concentrator works green power indicator light illuminates but little or no oxygen from outlet SYMPTOM Flowmeter ball located on 0 position or float is unstable SYMPTOM Concentrator works but makes abnormal sound SYMPTOM Concentrator works but yellow fault light lluminates JB0160 015B JB0160 015 JB0160 015B 220 and JB0160 015 220 only SYMPTOM Concentrator doesn t work alarm sounds optional O sensor red warning light illuminates JB0160 015B JB0160 015
37. red in a product tank then passes through a regulator which sets the service pressure of the system then to a flowmeter which determines the amount of oxygen to be delivered to the patient The unit delivers therapeutic oxygen to the patient at flow rates of up to 5 liters per minute N ATTENTION Ensure you have performed the following three checks Checking Concentrator Operation Checking Alarm System and Battery and Checking Oxygen Purity before giving concentrator to end user For Equipment Provider Checking Concentrator Operation 1 Ensure that the pow Flowmeter knob er switch is off plug Hour meter the concentrator s Oxygen outlet LED panel AC connector into a Flowmeter properly grounded hose N ower outlet O sensor LED red p JB0160 015B Humidifier bottle JB0160 015 2 Press the power adapter JB0160 015B 220 switch to start the amp JB0160 015 220 only oN concentrator There Humidifier bottle If S ED outlet Fault indicator will be a brief delay before the concen trator starts after which you should observe the follow ing a The alarm system emits a tone of one second dura tion b The word HELLO appears on the hour meter LED light yellow Humidifier bottle optional accessory Circuit breaker Oxygen tubing optional accessory Power switch Power indicator Nasal oxygen hose light green optional accessory Panel Cabinet O Premier Oxygen Concen
38. sembly for exchange 1 Turn off the power switch and unplug the concentrator s AC connector from the power outlet 2 Remove cabinet as described previously 3 Use a Phillips screwdriver to remove the six Phillips head screws on front panel of hush house 4 Use a Phillips screwdriver to remove the eight Phillips head screws on sides and back lip of hush house 5 Apply a downward pull to compressor inlet hose located on left side of compressor to remove 6 Usea flat blade screwdriver to loosen air outlet hose from right side of compressor and pull down 7 Unlock Molex connector at rear of compressor 8 Use an M10 open end wrench to remove nuts that secure compressor to mounts Compressor Installation 1 Perform compressor removal procedure in reverse 2 Leak test pressurized connections Compressor Capacitor Replacement 1 Turn off the power switch and unplug the concentrator s AC connector from the power outlet Cut the two cable ties that secure capacitor Remove two wires from Molex connector that connect to capacitor Insert two Molex tipped wires into Molex harness from new capacitor Insert new cable ties into slots from which cable ties have been removed of wm ge pe qe Secure new capacitor with new cable ties Check Valve Operation The O Premier uses two electromagnetic valves to control the inflow of compressed air to the sieve beds These valves operate on a voltage of 24VDC The ON cycle will last
39. ss claim since such damage or loss is the carrier s responsibility Each concentrator is checked before leaving the factory To assure no damage has oc curred in transit you must perform the following inspection prior to delivering the unit to a patient Unpacking Note Unless the oxygen concentrator is to be used immediately retain containers and packing materials for storage until concentrator use is required 1 Check for obvious damage to the carton or its contents If damage is evident please notify the carrier 2 Remove all loose packing from the carton 3 Carefully remove all the components from the carton Inspection Examine exterior of the oxygen concentrator for nicks dents scratches or other dam ages Inspect all components Storage Store the repackaged oxygen concentrator in a dry area DO NOT place anything on top of the repackaged concentrator John Bunn O Premier Oxygen Concentrator 9 5 BILL OF MATERIALS AND REPLACEMENT PARTS The concentrator includes the following components e Oxygen concentrator one each e User manual one each e Humidifier bottle hose one each e Humidifier bottle adapter one each The concentrator comes with one bottom filter two side filters and one intake fil ter already installed Model Nos JB0160 015B JB0160 015 JB0160 015B 220 and JB0160 015 220 come with one O sensor already installed Replacement Parts and Optional Accessories A list of available repla
40. trator features John Bunn O Premier Oxygen Concentrator 11 There is a four second pause while the unit performs internal diagnostics After four seconds the compressor starts Air flows out the bottom of the unit The green power indicator light illuminates mroan If the unit is equipped with the optional O sensor the control panel red warning light remains illuminated until the unit is producing oxygen of at least 71 purity 3 Turn the flowmeter control knob counter clockwise until it reaches 5 liters per min ute For Equipment Provider Checking Alarm System and Battery The concentrator has a battery powered alarm system Every time the concentrator power switch is turned on the alarm system performs a self test and emits a tone of one second duration To perform alarm system self test 1 Ensure that the power switch is off plug the concentrator s AC connector into a prop erly grounded power outlet 2 Press the power switch to start the concentrator 3 There will be a brief delay before the concentrator starts 4 The alarm system should emit a tone of one second duration To fully test the alarm system and battery 1 Ensure that the power switch is off and that the concentrator s AC connector is un plugged 2 Press the power switch to start the concentrator The alarm should sound loud and steady Run test for five seconds If the alarm sound wavers stops or is weak replace the battery In additi
41. ts between the top of the control panel and cabinet outer shell turn 30 degrees to release the panel from the cabinet 2 When control panel is free disconnect the oxygen supply tube from the top port of the flowmeter to facilitate removal of cabinet 3 Remove the control panel 4 Perform the previous steps in reverse to reassemble Caster Replacement 1 Turn off the power switch and unplug the concentrator s AC connector from the power outlet 2 Place concentrator on its side 3 Use an M13 open end wrench to unscrew caster to be replaced 4 Replace caster use M13 open wrench to install Compressor Operation The compressor is a two piston pump that pushes room air into the sieve beds as di rected by the valve assembly The compressor has a six year warranty and should not require any service for at least 52 000 hours of use Over an extended period of time greater than 52 000 hours the cup seals which pre vent air from leaking around the piston and cylinder wall may wear and create a leak This decrease in output may result in a decrease in oxygen purity because less air will be available to the sieve beds The pistons are driven by a single shaft which is balanced by ball bearings If the bear ings wear significantly the noise level of the compressor may become significantly loud and require replacement of the ball bearings 20 John Bunn 0 Premier Oxygen Concentrator Compressor Removal To remove the compressor as
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