Home

turf truckster

1. lubricating S drive shaft fittings A Too much grease will damage the seals 8 2 LUBRICATION CHART Brake Fluid Reservoir D Fitting Description Qty A Fuse Ber A Drive Shaft 2 d B Upper Ball Joints 2 N C Lower Ball Joints 2 NO D Tie Rod Ends 4 d ESA see es q 000006 Q 0 C N Ja NS D C usi I i B GB 33 8 MAINTENANCE amp LUBRICATION CHARTS 8 3 MAINTENANCE CHARTS Recommended Service and Lubrication Intervals Every Every Every 75 100 200 Every Every 400 A Hours or 600 See Lubricant Hours or Hours or Hours or 9 Months Hoursor 12 Section Type 2 Months 3 Months 6 Months Months Air Filter Alternator Battery Belts Brake Fluid Brake Linings Clutch Cooling System Differential Fluid Electrical System Engine Glow Plugs _ Engine Idle Speed k Engine Noise Vibration l Engine Oil Suzuki l Ree R 6 3 Engine Oil Perkins l R R 6 3 TI l Engine Oil Filter Re R 6 3 Engine Oil Filter R R 6 3 Engine Valve Clearance jt zia Fluid Leaks I R Fuel System I 6 15 Fuel Filter R 6 15 Fuel Water Separator Diesel Only Governor Fluid HA Hydraulic Filter R Hydraulic Fluid HA Injection Pump Timing l Lubricate Chassis L L 8 2 I Muffler and Exhaust 6 5 Radiator Screens I C AR 6 7 Power Steering Fluid 6 4 V S
2. SCH 209 po 209 go 8 EE Brake Fluid Level g 4 Rd Bk EE Voltmeter lt 5 l pq Pre Heat lt Wh Bk XX a re Temp Gauge lt Wh Ye 5 x E 2 8 l xx High Beam lt Wh Og A vx Ns y xx Qil Pressure O Wh Main Harness to Main Harness to Main Harness to 4 en Fuel Sender lt Og Engine Harness Engine Harness Engine Harness Fuel Guage Connector 1 Connector 2 Connector 3 vx Parking Brake Pk Bu AA S o Left Turn lt Gn Bk Diesel Tach Input lt Wh Rd yy Right Turn Ye Bk a 2 lt 12V Bk T Overheat lt EA Alarm lt 7 Wh Bu 12V 8 Gn Dash Panel 124 TURF TRUCKSTER Tail Light N Y O Bn gt Bn gt Bn e Bk gt gt Bk gt Bk o Og SS Bu Bk gt Bu Bk Rd Bk Rd Bk N Brake gt gt Single 22 Horn Light Tail Light Hom Harness Button o Bk T q Bk Bk Rd Cab Stop Light Accessory Brake Accessory Connector 1 Brake Og Bk Accessory Bn Connector 2 DCH Brake 15A Pedal WES Switch Wh O Og Bk Jumper kd Plug Bu Bk X X Og Ye Bk gt Wh Bu Flasher gt Ye Rd Bk Og Turn Signal Ye Rd Ye Rd Accessory Ed Og Bk Og R Gn Bk s 3 gt EE Main Harness t
3. eene 68 18 1 Diesel Radiator eere 70 19 1 Gas Radiator u ses 72 20 1 Diesel Engine and Transmission Mounting 74 21 1 Gas Engine and MT Mounting 76 22 1 Gas Engine and AT Mounting 78 23 1 Diesel Engine and Clutch 80 24 1 Suzuki Gas Engine ees 82 25 1 Engine Speed Control 84 26 1 Exhaust eren 85 27 1 Governor Linkage eren 86 28 1 ees jie EA Eed Seed dica neta 88 29 1 Gas Engine Remote Oil Fill 90 30 1 Gas Engine Exhaust eee 91 31 1 Diesel Fuel System sees 92 32 1 Gas Fuel System eee 94 33 1 Hydraulic Tank and Filter 96 34 1 Hydraulic Pump and Filter 98 35 1 Lift Cylinder Circuit ss 100 36 1 Diesel Electrical Components 102 37 1 Gas Electrical Components 104 38 1 Differential Assembly 106 39 1 Differential Housin
4. 79 306514 tee 89 4116159 87 81 93 95 97 2702996 53 306531 em 43 411628498 91 109 2n 105 27030092 51 119 306560 99 4116941 105 45045441 45 47 49 53 2703081 67 306582 75 81 4116997 73 97 59 71 77 2703158 39 306799 tee 69 4117153 57 LO nete 87 2703257 7 43 306825 65 4117392 87 450455 59 65 2703928 nons 71 306829 109 4117681 89 450457 eios 69 2703294 7 59 JOB OM ans 81 4117900 iiit 77 450510 uos 51 2703309 111 306836 75 4118027 77 79 450541 39 41 71 73 2703481 nne 111 306839 63 4118039 141 450544 105 2703581 121 306891 ee 75 4118422 77 79 450739 an 69 2703683 84 306915 ree 89 4118423 77 79 45237843 47 59 67 71 2703684 87 306932 105 4119526 87 73 95 101 105 2703707 53 306981 81 87 4119634
5. 29 Verifica o do diagn stico EFI 30 Cuidados e limpeza ssssssseesseeesseesseeeeeeresee 31 Armazenamento ees ee ee Ee ee ee RR nennen 31 REPARAC O DE AVARIAS Generalidad6eS ctc hung 32 TABELAS DE MANUTEN O E LUBRIFICA O Generalidades ees A EE 33 Tabela de lubrifica o ee ee nenn 33 Tabela de manuten o ees ee ER ee 34 NOTAS Este manual foi concebido para a Manutencao e Afinacao deste eduipamento Faca uso das instruc es de manutenc o e afinac o incluidas neste manual e das instruc es de funcionamento inclu das no Manual de Utiliza o e Seguran a para realizar interven es t cnicas na m quina O Manual de Utiliza o e Seguran a dever ser sempre mantido na sua bolsa atr s do assento para consulta por parte do utilizador Copyright 2005 Textron Inc Todos os direitos reservados incluindo o direito de reprodu o deste livro na ntegra ou em parte sob qualquer forma IMPRESO NOS E U A 8 2005 Guia de Stocks Recomendados Para manter o seu equipamento totalmente funcional e produtivo mantenha uma reserva dos artigos mais correntemente usados na sua manuten o Inclu mos os n meros de pe as para materiais de apoio adicionais e ajuda forma o Poder encontrar se uma listagem de acess rios na Sec o Especifica es Pe as de assist ncia t cnica Qt N pe a
6. 61 kl airi 53 894080 39 894159 eee 43 BAM RE iaa 49 8944179 53 894201 93 95 894232 inne 57 894266 105 ae AE AE 61 894308 49 51 894313 57 BAAS Tee de 47 894348 EE 71 894432 ee 61 EE EE 61 894434 ie e 89 894435 sss 89 894456 49 894411 ohne 89 894508 54 894509 61 107 111 894519 ien 115 894573 ceste 63 9894574 ee 63 894580 enn 75 894584 54 e 590 rea ranias 73 894591 cte teme 84 8945996 103 105 894639 65 894638 93 DIA Di eese 81 Y IA 97 B9469 enne 99 8946996 45 894701 99 894702 99 894886 115 8949390 67 111 894931 67 111 894932 67 111 894933 67 111 894934 67 111 894935 67 111 894936 67 111 894998 7 59 895013 51 ae EE divs 49 INDEX 147 Qualidade prestac es e assist ncia de classe mundial O equipamento de Jacobsen constru do Pas segundo padr es exactos garantidos pela atribuig o de ISO ISO 9001 e ISO 14001 a todos
7. EN ADS EE ET EE N EE EE TT Serial No 898677 AI 50 1 Gas Engine Electrical Schematic i Bn Ye Gn Wh p Bk Rd Bk Rd 2 gt Wh Rd Wh Rd 3 gt Pk Gn Pk Gn 4 Pi 5 Wh Rd Wh da Bk Gn EK Timing Bk E Go Gn Wh Gn Wh 8 o 25 d 2 BiWh _ i 10 ep Diagnostic gt Rd Wh LS Plug BIWh 12 Bk Wh ECU 13 n Bk Wh 15 o 16 99 g 17 Shifter Switch 18 gt Gn Pk Automatic Og Bu Transmission 19 gt 20 OST Gn Pk P 21 Og Gn R o Bk Bn Rd N 22 gt o c Bn Wh 23 Bk Og Bu Do Wo EUR 7 I 777 24 y NB Gn 26 Bk Rd 25 Gn Gn Bu to Rd Rd 2 gt e Wh Bu Wh Pk O Pk E Rd Bk Wh Engine Harness Connector 1 Shift Solenoid Automatic n Wh Ye 10 Transmission nom LL Bu Gn Wh Gn Wh 12 132 TURF TRUCKSTER Gn Bk Bk Wh B RAY Shifter Bk Wh e D z DU Light 25A N 7 5 O e Ben Bk Wh Wh Rd LG cj Rd Bk 773 X 15A Rd O Bn Ye Bn Ye brad g 10A Gn Wh Gn Wh br Ak 10A Bk Rd Fan Wh Rd Motor Bu Lo T Ye Ye Bk Fan Me Pk Gn Relay Gun i Bk Rd 177 d Bk Rd al BWRd S 7 pru PkBu Fuel Bk I Relay BKWh A Pk ET Rd Wh Pk Wh Rd oo Bk Rd Pk Main a Relay Wh Rd d Bk Gn wh Bk Wh Og Og e Speedometer LA ME Signal Bk Rd Y Og Bk Speed 177 Pk Sensor
8. Figure 6G GB 23 6 MAINTENANCE 6 19 TOWING THE VEHICLE A WARNING To prevent injury or vehicle damage the following guidelines should always be followed Never accelerate or stop suddenly when towing a vehicle Never change the direction of the vehicle abruptly or make sharp turns on an incline when towing a vehicle Never tow the vehicle faster than 5 m p h 8 km h Towing at excessive speed could cause either vehicle to lose proper steering control Adjust your speed for weather and surface conditions when towing rain snow ice hills etc If for any reason the vehicle needs to be towed follow the procedures below 1 If towing the vehicle with a tow rope or chain an operator is required to steer the vehicle and to control the brakes 2 Attach a tow roper only to the front vertical frame member on either side of the vehicle 3 Shift transmission Neutral and brake release parking 6 20 GOVERNOR OIL LEVEL Suzuki Gas Engine only Check the oil level in the governor every 100 hours of use To check the level remove the plug from the back side of the governor Oil level should be up to the level of the plug opening Governor Oil Capacity 1 5 oz 44 ml Oil Type SAE 20W engine Oil If fluid level is low add the recommended oil type Remove the plug from the rear of the governor remove the plug from the top of the governor and add a SAE 20W
9. 24 5 litros Controlador velocidade Todas as velocidades mec nicas Rota o m nima 1300 RPM Motor a Gasolina A a ati aani Suzuki Modelo K6A Pot ncia is 29 1 kW s 4450 rpm NOTA prov vel que a pot ncia debitada seja mais baixa do que a anunciada nas caracter sticas t cnicas em virtude das limita es de funcionamento e factores ambientais Deslocag o 658 cc Bin rio 62 Nm s 4000 rpm Combust vel TIPO ER eie Gasolina sem chumbo Classificag o Min Octano classificac o 87 Capacidade 24 5 litros Controlador velocidade Externo mec nico Rotac o m nima 950 RPM 4 3 VEICULO Pneus Dianteira 20 x 10 10 Multi Raio Traseira 24 x 13 12 Titan Ultra Trac Press o dos pneus Dianteira 138 kPa Traseira Varia com a carga Consultar a Seccao 6 16 Bateria TBO se cote 12 V Chumbo Acido 898628 Turf Truckster com motor a diesel arrefecido por l quido transmiss o autom tica de 3 velocidades diferencial de 2 velocidades N vel Vibrac o M S Produto sonoro CEE Bra os Corpo 84044 103 dB A 2 14 0 096 Rota o m xima 3180 RPM Lubrifica o Capacidade 3 5 litros Abaixo de 0 C SAE 10W 09 G 25 Guns SAE 20W ou 10W30 Aci
10. 67 827486 97 548175 39 53 103 105 800446 47 815860 91 827821 ns 43 249201 iere 115 800489 65 816307 EN 53 828049 reete 43 548204 nhe 113 800558 89 9816401 ine 41 828056 EE 45 548222 eee 117 800559 115 816856 65 828057 scu 45 948224 ARE canarios 63 800571 nene 75 817104 43 89 828231 108 105 E A 89 800582 43 53 54 GE cine 67 828382 39 af er ER N 61 800602 61 817320 s 101 A aa 69 548804 ees 81 800696 115 817928 aao 67 828629 129 139 548827 suus 97 800717 hm 109 818395 eee 87 829044 naar 61 ad EE TERE 75 800718 109 819923 ne khen 69 829099 57 548910 ee 57 800737 115 820899 71 73 829630 129 131 548911 43 57 800743 111 821164 53 54 84 87 829631 139 kr N 113 800789 55 821893 55 81 97 101 829787 93 95 AAA 115 800861 63 922049 2 nene 57 829800 97 pc 139 800875 95 822419 us
11. 109 840754 71 73 84301939 2 rrr 87 GAAP LA ster 43 836676 109 840857 97 84302 AAA 49 844228 hne 117 836677 109 840877 99 101 ar OE ED 49 844268 ER nats 81 836678 109 841167 63 843158 47 844270 81 836680 109 841230 unen 73 843167 5 105 131 B442 Feed EERS FREE Se 81 836681 109 941255 nnes 65 843168 131 139 844272 eiie 81 836682 109 841264 43 843238 61 8442 4 rene 84 836685 109 BATI ees 65 043290 iere 73 844299 tetas 39 836686 109 841404 65 843298 93 95 844391 iiie mes 71 836687 109 841428 dues 39 843323 En 75 844564 99 836688 109 841429 iine 63 843343 93 95 844565 iese se KERE se ses 99 836689 109 841430 67 111 843399 n 45 844566 99 836690 109 841434 is 61 843356 47 844571 e a 99 836691 109 841477G01 39 843359 NE vi 47 844582 ie 45 836692
12. 141 2700384 141 2700385 141 2700386 141 2700387 141 2700453 69 2700470 141 2700493 113 2700496 53 54 2700514 111 2700515 111 2700522 a 87 2700525 89 2700530 111 2700531 111 2700540 87 2700573 e 69 2700792 39 2700796 45 2 00797 WEEK De 45 2700800 97 2700801 97 2700851 141 2700852 141 2700859 87 2700867 71 105 131 27008868 131 139 2700869 131 139 2700913 139 2700933 141 2700993 G01 105 2701107 7 97 FEST ER RE ocean 87 2701174 eet 61 2701279 53 ETE en 53 2701328 53 2701371 53 2701408 111 2701430 75 2701502 105 2701510 87 2701513 73 2701639 73 2701698 7 59 2701697 7 59 AAR vete EE SE a 49 2701850 7 43 2701897 nnm 95 270189
13. 51 452381 87 99 2703800 8 85 306982 109 4119678 89 45238841 47 49 51 71 2703835 8 75 307776 ek 118 411986628 85 73 75 81 97 2703931 7 53 308008 65 4119955 79 103 in 105 2703951 nn 53 308020 89 4120076 73 45238959 75 77 79 85 2703953 53 308089 45 4120079 REEN EA EE 97 2703956 7 53 30809041 53 71 73 87 4120096 79 452390 75 81 93 2703964 7 e NR a aa 97 4120097 79 452391 emet 47 28165G01 43 308091 53 4120098 79 452393 sek 93 28391 85202 119 309067 59 95 J 4121517 8 91 452394 ien 81 28825 G01 73 75 809488 41 4121525 8 91 452395 71 73 81 29431 85400 119 314213 ines 81 4129717 e 131 e EE 45 300646 71 73 97 311392 ient 65 4129790 131 45239841 47 49 57 59 3009772 ines 53 311396 61 4129733 hee 1910 ALN ene 67 71 73 802020 54 311398 re 61 EISE ENEE 131 452
14. 121 09263 30031 121 09263 35015 121 09280 11002 117 09280 19001 119 09280 21014 119 09282 08001 119 09283 25088 119 09284 17004 123 09286 09001 123 09300 14017 117 09300 30008 121 09380 28007 119 121 09390 62010 119 09390 68002 119 09448 20007 117 103687 109 10386745 49 53 54 75 81 84 85 87 91 93 95 113 111074 109 113 111758 eiue 109 111812 u 89 TETI ia 89 142 INDEX HASTE 89 o rer 89 EE ARE KO 89 111838 ONE 69 111893 actum 87 111898 43 84 89 112050 39 107 112840 o AE 89 11311 67H00 77 11311 67H20 79 1439167 Lasse 71 75 11394G4 euere 95 14 230577400 22 75 11741 85200 75 117 12005243 84 89 93 95 AE Tes 105 120186 etes 81 120177 ARA 75 81 130306380 93 1850758 84 87 89 EN 105 148231 RN 93 95 160440 canes 89 17680 50F70 71 18292 Cotta 95 185086321 81 29081752 eren 93 22100 85200 81 SATA ON 61 22400 85141 81 23260 85203 147 23265 85200 117 23266 85002 51 2410 80 Te EE 121 24121 85252 121 24131 83002
15. ssus 17 Procedimento no sobreaquecimento do MOTON u nn aan 17 6 7 6 8 6 9 6 10 6 11 6 12 6 13 6 14 6 15 6 16 6 17 6 18 6 19 6 20 6 21 6 22 6 23 6 24 6 25 6 26 6 27 6 28 6 29 6 30 Sistema de arrefecimento 18 Filtfo nalen 19 Arranque induzido ernennen 19 Bata ioo reete gn oi eret abend 20 Carregar a bateria sss 20 Mangueiras hidr ulicas nn 21 Reservat rio hidr ulico e filtro 21 Combustivel ion dena td gu verno Loata die 22 Sistema de combust vel 22 Press o dos pneus sees 22 Remogao Instalagao dos pneus 23 Elevar o ve culo sees ee ee ee ee ee ee ee ee ee Re Re Ee Ee Ee 23 Rebocar o ve culo ee ee ee ee ee ee ee ee 24 N vel do leo do controlador de velocidade 24 Trav es hidr ulicos see 25 Fluido do diferencial 26 Transmiss o manual do motor a diesel 26 Transmissao manual do motor a gasolina 27 Transmiss o autom tica do motor a gasolina ie eed ee AR ee 27 Sistema el ctrico ees ee ee ee ER RR Re ee ee 28 Painel de instrumentos ees ees ee EE ee ee 28 Substitui o do farolim dianteiro 29 Substitui o da l mpada de luz de presen a traseira
16. 1 000 1 3 velocidade 1 513 1 2 velocidade 2 391 1 4 5 PESOS E DIMENS ES Dimens es mm Comprimento 2 eege es 20 ee eb ladu dea 2897 LE SERE ER dede EE dm ee ER 1245 Largura de elXOS ii a an a 1478 Raio de Brecagem exterior eseeseessseeeereeesrreenreeeee 6146 4 6 ACESSORIOSE LITERATURA DE APOIO ESPECIFICACOES 4 12 velocidade 4 031 1 Marcha atr s 4 173 1 Diferencial Hypoid 14 21 1 Relac es de Transmiss o Autom tica do Motor a Gasolina 3 velocidade 1 000 1 22 velocidade 1 536 1 12 velocidade 2 727 1 Marcha atr s 2 222 1 Diferencial Hypoid 14 21 1 Pesos kg 04043 AE Died edi tet dele cin de 823 04044 siint ded edi dd ea te a ed d be t ed n e 727 ie AE dep dd dede late 713 898628 Ni Hisl deli edet ill 734 Peca ao distribuidor de Jacobsen da sua rea a lista completa de acess rios e anexos A CUIDADO A utilizac o de componentes e acess rios n o autorizados por Jacobsen pode dar origem a ferimentos pessoais ou a danos no equipamento e anular a garantia Plataformas e Caixas Plataforma de 1 17 m de Desacoplagem R pida 889983 Plataforma de 1 5 m de Desacoplagem R pida 894769 Conjunto de Caixa 1 17 m Exige 889983 890010 Conjunto de Caixa 1 5 m Exige 894769 2703394 Conjunto de Caixa Pot 892530 Lona de Caixa
17. 894761 Steel Door Left Side Requires 894761 2701303 Steel Door Right Side Requires 894761 2701304 Outside Mirrors Left and Right 894768 Rear Window een nenn 894758 Windshield with Wiper nennen 894757 Hydraulic Attachments High Low Gas Hvdrauhce A 894712 High Low Diesel Hydraulics 894713 Implement Lift CAT Frame 892493 Dry seal coupler 1 Set ssssssssssnsesrsrserrrrserrrresrrenne 894604 Hydraulic PTO Requires 894712 and 894713 894644 Truck Attachments Heavy Duty Mechanical PTO suus 4112981 Quick Aerator seele 2701529 Ram Mount Sprayer control mount 4119631 1500 Top Dressers ate 2701650 Turn Signal with Right Taillight 894764 VICON Spreader Requires 2701601 or 2701602 2701600 VICON hydraulic power kt 2701601 VICON mechanical power kt 2701602 Back up Alarim e ER EE Re 2703183 Exhaust Spark Arrestor sees 882574 Heater Defroster iss sees ee ee ee ee ee ee ee ee ee 894760 Support Literature Safety 8 Operation Manual 4140040 Parts 8 Maintenance Manual 4140039 Service amp Repair Manual GB 9 5 ADJUSTMENTS 5 1 GENERAL A WARNING To prevent injury depress clutch pedal and shift transmission to neutral engage pa
18. 63 306375 45 54 87 89 4113019 95 450377 47 51 ARD 63 306388 45 4113261 131 139 450378 85 91 48310 nte 93 95 30639645 53 54 71 73 4114221 8 91 450382 ee ees 63 DOLO eiii ninas Tinas 43 E 87 89 91 4114547 105 450393 63 517228 109 306397 EE e 53 4114549 105 450399 EERS 87 ARE ER es 45 806409 111 4114867 89 450400 39 529085 5 eee 41 806416 81 4115000 89 450410 39 49 orde do EE uel 99 306419 39 91 103 105 4115029 7 73 450412 75 524358 E 141 306423 113 4115033 73 45045241 43 47 59 71 524633 ee sss 43 306435 113 4115258 87 73 95 99 101 224643 es 43 INDEX 548061 cen 61 800271 43 84 814079 45 826590 55 93 95 548079 nein 63 800279 97 814474 xui 67 826726 129 139 548159 eme 39 800294 5 nes 61 814476 109 827182 eie 47 54811415 Lee 45 800344 39 815403
19. 129 139 833103 89 800024 87 89 810437 67 113 826005 129 131 139 833104 89 8000296 57 810722 ite 87 826006 49 129 131 139 833257 181 141 800078 81 811992 115 826190 139 oe KT N savis 51 8001193 97 811998 115 826191 22h 139 833345 ss 89 800146 ts 71 812006 115 826192 141 833433 RE DATE 73 800177 57 71 78 812009 115 826193 enu 141 833440 71 73 800198 61 812325 115 826284 OE eon 61 999442 ie ate 73 800221 93 95 812444 nn 84 826285 61 833512 ine 71 73 800227 une EER Bee 89 812445 ess 49 826558 45 101 833953 93 95 8002683 41 813850 61 65 826584 131 834006 93 95 144 INDEX 834036 93 838770 141 9842104 ene 67 843866 89 835101 99 101 839213 45 842359 115 843876 61 835271
20. 71 73 UA 71 807332 n 61 825877 129 131 139 831888 84 601896 eu 71 807366 113 825878 129 131 139 831889 84 0601937 ues 41 808060 69 829884 incita 71 83911890 enne 84 601939 en 39 808088 ente 67 825886 49 139 832033 77 79 601940G05 39 809092 69 825889 139 832408 101 ERK N a 89 809137 49 67 825894 129 139 832409 101 COAT 14 EE da aaa 53 809152 enne 47 825899 129 139 832414 99 101 TA et 49 809174 75 825961 129 131 139 832584 107 LI isaac iii 95 809180 61 825973 129 139 832798 45 SA 95 809231 55 93 825996 129 139 832900 101 74765G01 39 809254 115 825997 129 131 139 833056 89 74767G01 39 809269 101 825998 129 131 139 833101 89 74793G01 39 810152 49 51 825999 129 139 833102 ne 89 800021 93 95 810435 49 113 826000
21. 84 87 89 839328 69 842360 115 843942 105 835805 71 78 839752 dee 81 BABES ree 81 943997 tee 43 836206 99 839862 69 B42 AO N EEN 54 844019 iibris 101 836420 115 EN ARE N 141 E een 53 844051 iis 45 836421 115 839921 enne 141 LNAK Sas 53 844087 ene 115 836422 115 839948 109 e ede 84 844116 es 43 836426 111 840222 sss 69 842870G01 59 844130 84 89 836429 115 840352 75 77 79 842915 75 77 79 844148 63 836431 113 840436 41 842935 49 51 844167 eee 105 836443 109 940452 RE tec 67 042999 EE k hetu 131 BAHN iia 45 8365396 131 840473 84 8429615 EE EN 75 9441479 netus 45 836657 113 840508 39 842966 131 139 844198 75 836658 113 840725 49 51 842983 129 139 844202 iens 51 836662 113 840726 49 51 842996 81 844229 RD AR ORDER 43 836675
22. 1 Refer to Section 6 10 Read the Battery and Charger s manual for specific instructions 2 Whenever possible remove the battery from the vehicle before charging If battery is not sealed check that the electrolyte covers the plates in all the cells Battery cables must be disconnected before using a fast charger or damage to the alternator may result 3 Make sure the charger is Off Then connect the charger to the battery terminals as specified in the charger s manual 4 Always turn the charger Off before disconnecting charger from the battery terminals GB 20 6 12 HYDRAULIC HOSES A WARNING To prevent serious injury from hot high pressure oil never use your hands to check for oil leaks use paper or cardboard Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin If fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result 1 Always disengage all drives engage parking brake stop engine and remove key before inspecting or disconnecting hydraulic lines or hoses 2 Check visible hoses and tubes daily Look for wet hoses or oil spots Replace worn or damaged hoses and tubes before operating the machine 3 The replacement tube or hoses must be routed in the same path as the existing hose do not move clamps brackets and ties to a new location 4
23. 109 841630 63 843418 67 844583 essen 99 836693 109 115 841637 39 843537 AA 89 844584 99 101 836694 109 111 841663 43 843550 129 139 Gen EE 99 836695 111 GANT ses 39 843551 129 139 844598 101 O3694 Miras 113 941797 inest 63 843561 43 844600 99 836852 93 95 113 AAA 63 ar eel N N 43 844601 niit 97 836892 129 139 841753 iud 39 843563 43 SAAGU nn en 51 836959 113 841804 41 843568 59 844627 99 837020 115 841837 ee 107 843581 nn 43 844628 een 99 837043 47 841838 107 843598 129 139 844630 99 837198 115 841839 67 843607 iere 43 844647G01 59 B9 210 ctt 97 9841841 n 67 843614 A 53 844652 iie nee 99 A A eerier 43 841842 67 107 9493679 5 EE cans 53 844729 antavat ai 97 837296 129 139 841844 107 843685 53 844813 uS 111 B3729 ee 43 841885 EE 75 943724 ates 53 B44937 ode sees EER da
24. 3 Replace old bulb with a new bulb of equal type Location Replacement Bulb A Voltmeter C658 B Temperature Gauge C658 C Fuel Gage C658 D Hour Meter C658 E Tachometer C161 F Left Turn Signal C161 G Oil Pressure C161 H Glow Plug C161 J Brake Fluid C161 GB 28 Diesel Engine Power Port 15A O 20 A Dash Panel Fuel Pump Brake Light 5th Wheel Brake 10 A Flashers amp 10 A Horn amp Ignition H 10 A Accessary E 10 A Heater Headlights 15 A 9 Gas Engine Accessary 10A Power Port 15A me Accessary NO 10A Wiper Dome Light amp Back Up Alarm Dash Panel ECU Fuel 20 A amp Engine Coils 25 A Radiator Fan 15 A ECU Main Relay Headlights 15 A Injectors Brake Light 10 A Backup Alarm 5th Wheel Brake 10 A Shift Switch Flashers 8 10 A 10A ECU Horn Heater 10 A 10 A Wiper Accessary Dome Light amp Back Up Alarm Figure 6S K Right Turn C161 L Parking Brake C161 M High Beam C658 N Alternator Battery C161 1 4 turn clockwise to Place bulb and holder back into panel Turn holder secure into panel Ensure base of holder is properly seated in panel
25. Remove panel B under cowl to access the front suspension Remove the center panel C in the middle of floorboard to access the throttle cable accelerator pedal linkage wire harness and rear hydraulic brake line NOTE t will be necessary to remove the accelerator pedal in order to completely remove the center floorboard panel ADJUSTMENTS 5 Pull Lever To Release Cowl Latch Cor SN 3 Front Cowl A Release Lever 1 r i P Figure 5C Figure 5E GB 11 5 ADJUSTMENTS 5 5 DIESEL ENGINE ALTERNATOR BELT Inspect and adjust new belt after first 24 48 hours of operation Adjust every 200 hours thereafter Adjust alternator pulley so belt deflects 1 4 to 1 2 6 12 mm with a 20 Ib push at midpoint between water pump and alternator pulleys If tension is incorrect loosen alternator mounting bolts D and adjust alternator until proper belt tension is achieved 5 6 DIESEL ENGINE HYDRAULIC PUMP BELT Inspect and adjust new belt after first 24 48 hours of operation Adjust every 200 hours thereafter Adjust hydraulic pump belt so belt deflects 1 4 to 1 2 6 12 mm with a 20 Ib push at midpoint between pulleys If tension is incorrect loosen pump mounting bolts E and carefully pry away from the engine until proper belt tension is achieved SO NS Loss mass DE Di ME A 9 SA i DI 3 ja Figure 5G 5 7 GAS ENGI
26. 2 Inspeccione o novo elemento N o utilize nenhum elemento danificado nem incorrecto 3 Monte o novo elemento e assegure se de que se fixa devidamente 4 Torne a montar a tampa assegurando se de que veda totalmente em redor do encaixe do filtro O evacuador de poeiras A dever estar virado para baixo 5 Verifique todas as mangueiras e condutas de ar Aperte os fixadores das tubagens 6 9 ARRANQUE INDUZIDO Antes de tentar fazer pegar o ve culo de empurr o verifique o estado da bateria descarregada Accione o trav o de estacionamento de ambos os ve culos coloque a caixa de velocidades em ponto morto e desligue todas as cargas el ctricas A AVISO Baterias libertam g s hidrog nio que explosivo Para reduzir o risco de explos o evite produzir centelhas pr ximo bateria Ligue sempre o cabo negativo de liga o directa estrutura do tractor com a bateria descarregada afastado da bateria MANUTEN O 6 Motor a Gasolina M Bg S j i Us U Figura 6D Ao ligar cabos de ligac o directa 1 Desligue o motor no ve culo com uma bateria em bom estado 2 Ligue o cabo VERMELHO de liga o directa ao terminal positivo na bateria em bom estado e ao terminal positivo na bateria descarregada 3 Ligue o cabo PRETO de ligac o directa proveniente do terminal negativo da bateria em bom estado estrutura do tractor que e
27. Cub amd valk SS sed cu Jo 01 P cnm o O 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Part No REF 4138668 11311 67H20 2702701 4120097 2702702 2702688 2702686 2702756 2702690 2702906 2702470 2702689 842915 452389 450453 4118027 840352 36113G01 4140617 4140618 825358 4118423 4118422 832033 REF REF REF 452405 450454 4120098 4120096 4119955 Qty O AO 0 A a Ad ND AA ND ND AND ND AND AAND OO HH Ad mk mk mk Description Engine Assembly Automatic Transmission Plate Transmission Housing Torque Converter Plate Drive Screw M8 1 25 x 9 5 mm Flange Stud M10 1 25 x 65 mm Screw M10 1 25 x 55 mm Flange Screw M10 1 25 x 50 mm Flange Alignment Pins Starter Automatic Transmission Screw M8 1 25 x 30 mm Hex Flange Nut M10 1 25 Hex Flange Bracket Air Filter Screw M8 1 25 x 25 mm Hex Flange Nut M8 1 25 Hex Flange Air Filter Element Alr Filter Hose Engine Air Intake Grommet Sensor Air Temp Clamp 2 3 4 Worm Drive Elbow 1 4 NPT Street Hose Fitting 1 4 NPT Brass Clamp 5 8 to 1 Worm Drive Left Engine Mount Right Engine Mount Transmission Mount Screw M10 1 5 x 80 mm Flange Nut M10 1 5 Hex Flange Plate Rear Drive Flange Drive Plate Screw M10 1 25 x 18 5 mm TURF TRUCKSTER Serial Numbers Notes See 24 1 See See 11 1 See 11 1 See 11 1 Change from previous revision 79 TURF TRUCKSTER 23 1 Diesel Engine and Cl
28. Lubrificantes I Pistola lubrificante manual com NLGI Grau 2 Classe de servico LB I leo de motor Consultar sec o 6 3 HI SAE EP 80 90 Gear Lube IV Capacidade 2 8 mistura de 50 50 de gua com glycol etileno V Fluido GM para Direc o Assistida VI Fluido dos trav es DOT 3 VII Fluido Mercon Dextron II Autom tica para transmiss o PT 35 9 NOTAS PT 36 10 1 TABLE OF CONTENTS 1 1 Front Body ER ER RR EE EER KERE RR KEER ER Ee 38 2 4 Engine Cover eee 40 3 1 Throttle Control eren 42 4 1 Control Console eene 44 5 1 Parking Brake and High Low Speed Control 46 6 1 Brake Pedal eene TA Clutch Pedal Linkage 8 1 Manual Transmission Shifter Linkage 52 Ch WE Automatic Transmission Shifter 54 10 1 Automatic Transmission Oil Cooler 55 11 1 Frame Attachments eese 56 12 1 Frame Lower ROPS and Platform 58 13 1 Rear Axle eee essent 60 14 1 Front Control Arms eene 62 15 1 Steering Linkage eene 64 16 1 Front Brakes eere 66 17 1 Steering Column
29. 4 Gy Gy 5 gt 6 gt Og Gn 72 8 gt Wh Gn 9 BklBu Bn 10 gt 11 Ru RdfBu 125 Rd Rd 13 Bdhfe Rd Ye 14 DIER Rd Pk Wh 16 Bn Rd Bn Rd 19 gt Wh Rd Wh Rd Wh 21 gt Wh Bk Wh Bk 95 S Gn AW Bu Ye Bu Ye 28 Gn Ye Ignition Resistor Rd Bu Rd Bu 24 gt 26 OD En Ye die 27 gt Bulk Low 28 gt Buin np Manifold pure e BO AN 29 gt Bund Temperature Pressure Sensor ECU Bu Ye 30 gt Gn Bk Gn Rd om Bu Ye e u GylYe Gy Ye 32 gt Gn Wh Throttle Sensor Bu Ye 34 gt Bu Ye e e e aP m 0 Ye Wh 7 S Temperature 17 2 Sender Oil Pressure 3 gt M Sender Bk Wh Bk Wh 5 Bu Rd Manifold Engine 6 Ye Temperature Harness 7 sel Sensor Connector 1 Bk Wh Ye Bk Wh Rd 2 Alt Bu Ye 10 gt WhvGn Wh Gn Bk Rd Bk Rd Engine Harness Connector 2 Wh Gn 136 TURF TRUCKSTER Injector 1 Br Bk Br Bk E Bk Rd Bn Wh Injector 2 Gy Bn Wh BkIRd A Injector 3 Bn Sep
30. Hose Selector Valve to Coupler 8 844571 1 Fitting 9 16 18 x 3 4 16 90 9 835101 2 Fitting 3 8 NPT 90 10 840877 1 Sleeve Nylon 11 844584 1 Bushing Flip Lock 12 894702 1 Coupler Half Dry Seal Male 13 832414 2 Ring Rataining 14 894701 1 Coupler Half Dry Seal Female 15 452381 2 Screw M6 1 x 40 mm Flange 16 844973 2 Bushing 17 450452 2 Nut M6 1 Hex Flange 18 844600 1 Hose Coupler to Filter 19 844627 4 Fitting 3 4 16 Tee 20 844630 1 Hose Control Valve to Filter 21 844590 1 Fitting 3 4 16 x 1 1 16 12 Straight 22 894691 1 Head Fliter 23 885249 1 Filter Element 24 523768 1 Fitting 90 25 844565 1 Hose Filter to Tank 26 REF 1 Control Valve See 34 1 27 REF 1 Selector Valve See 34 1 28 888042 1 Pump Hydraulic 306560 1 Key Woodruff 5 887017 1 Seal Kit 29 844937 1 Plate Coupler Retainer 30 320107 2 Tie 7 1 2 Cable Not Shown Secures Nylon Sleeve gt Change from previous revision 99 TURFTRUCKSTER 0909090 35 1 Lift Cylinder Circuit Serial No All 100 Item Part No 882993 883236 884574 886001 830810 809265 821893 817320 452378 450452 826558 844019 841892 844584 840877 832408 832414 832409 835101 832900 823119 840877 844598 REF REF 320107 Qty KR N AA a a A D pa 4 4 po ND ND END AA AA AND N N Description Cylinder Dump Box Seal Kit Seal Kit Seal
31. injec o Lubrifique o chassis L L 8 2 I Tubo e panela de escape 6 5 Filtros do radiador I C AR 6 7 Fluido direcc o assistida h 6 4 V Velas de incandesc ncia CAR apenas motor a gasolina Escovas motor de arranque Pneus LA 6 16 Fluido da transmiss o 6 23 Transmiss o manual i 6 24 m Transmiss a autom tica Mi OE Rolamentos das rodas Reembalar A Adicione ou afine C Limpe l Inspeccione L Lubrifigue R Substitua AR Conforme necess rio PT 34 TABELAS DE MANUTENCAO E LUBRIFICACAO 8 Notas Indica o servico inicial para m quinas novas Dependendo das condi es de funcionamento o leo de motor o filtro do leo e o filtro do ar poder o precisar de substituig es mais frequentes Inspeccione se os tubos e mangueiras vis veis t m fugas ou marcas de leo Dever ser efectuado num Revendedor Autorizado Perkins Mude o leo do motor e o filtro nos motores Suzuki ap s as primeiras 50 horas Pecas de Substituic o frequentes Filtro de ar do motor 840352 Filtro de leo de motor a diesel 842553 Filtro de leo de motor gasolina 2701809 Filtro de combust vel de motor a diesel 2208175 Filtro de combust vel de motor a gasolina 2701898 Correia do alternador do motor a diesel 600997 Correia da bomba hidr ulica do motor a diesel 841966 Correia da direc o assistida alternador do motor a gasolina 4115406 Correia da bomba hidr ulica do motor a gasolina 4115404
32. 1 Serial No All ek 2 ar Engine Harness Connector EZ 3 AN ngine Harness Gas Only i Connector 3 4 6 Cab Stop Light 2 E 5 Option Flasher Jumper Plug e Tail Light Harness SA 2 93 Connector A Brake Accessory 4 Turn Signal Option Option Brake Pedal 8 nn _ Ignition Switch SD Horn Button gt 9 12 V Accessory o Light Switch Plug 7 Clutch Pedal 4 Buzzer EA Switch E c 11 gt Right Headlight Dash Panel 4 Right Turn Signal 2 Option 11 Left Headlight Ground Left Turn Signal Fo Wires Option G 4 O 4 2 Brake Accessory 2 Option 4 Heater 4 Option A e Optional Automatic Transmission Accessories Not Used 4 2 Brake Fluid e Reservoir Fuse Block 1 Fuse Block 2 lt gt 888819 e 8888 9 16 CON 128 Item 12 13 14 15 16 16 16 Part No 825973 825866 825961 829630 825748 825878 826726 825866 826005 825748 825878 825894 825899 825877 825748 825878 826006 825866 837296 825748 825878 843598 825748 825878 843550 843551 837301 825899 828629 825996 825997 825998 825999 83689
33. 1478 Turning Radius Outside 242 6146 SPECIFICATIONS 4 2nd Gear 2 391 1 1st Gear 4 031 1 Reverse 4 173 1 Hypoid Differential 14 21 1 Gas Engine Automatic Transmission Gear Ratios Ird Gear oanoanoanaaan 1 000 1 and Gear 1 536 1 1st Gear 2 727 1 Reverse 2 222 1 Hypoid Differential 14 21 1 Weights Lbs kg RE ER t is 1604 823 94044 e E te iot 1604 727 998627 ME ER ate 1572 713 8986285 s ue oci OR PI 1619 734 4 6 ACCESSORIES amp SUPPORT LITERATURE Contact your area Jacobsen Dealer for a complete listing of accessories and attachments Ah CAUTION Use of other than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment and will void the warranty Flatbeds and Boxes 47 Quick Disconnect Flatbed 889983 60 Quick Disconnect Flatbed 894769 47 Box Assembly Requires 889983 890010 60 Box Assembly Requires 894769 2703394 Poly Box Assembly AAA 892530 Box Liner for 890010 sss 888532 Hitches Fifth wheel ball hitch nennen 894690 Receiver Style drawbar hitch 4114386 Flat bar style bitch 4114566 ROPS Attachments Upper ROPS Roll Over Protective Structure
34. 450453 450454 893541 450541 452388 452398 523085 816401 830784 2702199 841804 842030 601937 893322 893375 G05 845038 840436 309488 845234 845232 845231 800263 Qty OO 24 AND AA AND ND AA eck sch sch sch 0 ND OH sch D MA ND AA a Description Cotter Pin 3 32 x 3 4 Washer 1 4 Nut M6 1 Hex Flange Nut M8 1 25 Hex Flange Nut M10 1 5 Hex Flange Handold Right Side Screw M6 1 x 16 mm Hex Flange Screw M8 1 25 x 20 mm Hex Flange Screw M10 1 5 x 20 mm Hex Flange Latch Engine Cover Spring Torsion Clevis Pin 1 4 x 1 7 8 Catch Engine Latch Insulation Engine Cover Mount Backrest Seat Base Backrest Cover Engine Decal Operation Lock Engine Cover Washer Decal Ground Speed Decal Ground Speed Decal Ground Speed Screw 1 4 20 x 1 1 4 TURF TRUCKSTER Serial Numbers Notes Optional Required in Europe Optional Required in Europe Diesel Engines Gas Engine MT Gas Engine AT Change from previous revision 41 TURF TRUCKSTER 3 1 Throttle Control Serial No All Attach Pivot Link T in Bottom Hole Hand Throttle Panel 39 40 41 37 35 Ignition Switch Panel 17 Throttle Pivot 16 All Views Rotated 90 for Clarity 42 Item 0 NOU POND DR P P PROLOLOOLOLOOOLLOLONDND DDR DR DDR DD RAT ch ch ch POND OO oO OO SI 0 GI P ON OO oO OO SI 0 GI
35. 5 16 Nut 5 16 18 Hex Bracket Horn Brake Fluid Reservior Screw 10 16 x 3 4 Thread Cutting Horn Screw M6 1 x 16 mm Hex Flange Harness Main Socket 12V Accessory Plug Panel Instrument with Tachometer Buzzer High Temperature Clamp Wire Harness Screw 1 4 20 x 1 2 Hex Head Lockwasher 1 4 External Tooth Insulator Flat Washer 1 4 Positive Battery Cable Negative Battery Cable Lockwasher 5 16 Nut M8 1 25 Hex Cable Ground Nut M8 1 25 Hex Flange Screw M8 1 25 x 20 mm Flange Cover Positive Battery Terminal TURF TRUCKSTER Serial Numbers Notes See 48 1 Located inside front clip behind dash panel Battery to Transmission Transmission to Right Frame Rail Change from previous revision 103 TURF TRUCKSTER Serial No 898627 All Serial No 898628 All 37 1 Gas Electrical Components A Engine Harne Ground Wires tem 8 Routing A 104 Item Part No 450452 452378 889673 120052 132520 306325 306932 844167 800943 886425 800934 894266 843942 4116941 890000 831225 306419 306488 828231 548175 894596 2701502 884513 306325 450324 892811 450453 452388 841895 2700867 843167 4116017 4114547 4114549 2700993 G01 450544 Qty 0 0 DDDD O2 o Na sch sch AN AA dk ad oo oo oo oo sch ak NO Description Nut M6 1 Hex Flange Screw M6 1 x 20 m
36. Ateste com combust vel limpo Substitua o filtro de sujo V lvula de corte de combust vel Sangre as linhas de combust vel Abra a combust vel fechada v lvula de corte de combust vel 4 Fus vel queimado 4 Substitua o fus vel O motor pega com 1 Nivel de combust vel baixo Ateste com combust vel limpo Substitua o filtro de dificuldade ou tem um sujidade no combust vel ou no combust vel Sangre as linhas de combust vel desempenho fraco filtro de combust vel 2 Filtro de ar sujo 2 Verifique e substitua o filtro de ar 3 Injectores bomba de combust vel 3 Consulte o manual do motor 4 Problema com o motor 4 Consulte o manual do motor O motor para 1 Dep sito de combust vel vazio 1 Ateste com combust vel limpo e sangre as linhas de combust vel O motor sobreaquece 1 O fluido de refrigera o abaixo do 1 Inspeccione e acrescente l quido de refrigera o n vel Entrada de ar obstru da 2 Limpe a entrada de ar 3 Correia da bomba de gua 3 Aperte ou substitua a correia partida ou frouxa 4 Sobrecarga do motor 4 Reduza a velocidade O ve culo n o reage ao 1 Trav o de estacionamento Liberte o trav o de estacionamento pedal do acelerador accionado 2 Transmiss o em ponto morto 2 Pressione o pedal do trav o e da embraiagem Mude para a mudan a devida para esse tipo de velocidade Liberte o pedal do trav o Levante lentamente a embraiagem ao pressionar o acelerador 3 Pedal da embraiagem 3
37. Connector Rocker Switch Terminal 1 4 Female 14 16 Gauge Terminal 1 4 Female 10 Gauge Connector Eighteen Terminal Termina Connector Headlight Terminal 5 16 Female 14 16 Gauge Terminal 5 16 Female 14 16 Gauge Fuse Holder Fuse Clip 1 Term 14 16 Gauge Fuse Clip 1 Term 10 Gauge Fuse Clip 3 Term 14 16 Gauge Fuse 10 Amp Fuse 15 Amp Fuse 20 Amp Fuse 25 Amp Connector 15 Amp Relay Terminal Female Relay Connector 70 Amp Relay Terminal 1 4 Female Relay Terminal 3 8 Female Relay Tubing 3 8 1 D Black Convoluted Tubing 1 2 1 D Black Convoluted TURF TRUCKSTER Serial Number Notes Single Wire Two Wire Single Wire Two Wire Single Wire Two Wire Single Wire Two Wire Single Wire Two Wire Single Wire Two Wire One Wire Two Wire 50 Foot Bulk 25 Foot Bulk 139 TURF TRUCKSTER 52 1 Gas Main Harness Continued Part Number 4115709 11 140 MESS Left Headlight Right Turn Signal Ex Option Right Headlight ECU Starter Solenoid Fuel Sender Radiator Fan 22 Tail Light Harness A Connector Cab Stop Light Option de P Brake Accessory E Option Brake Pedal lt Switch Os 12 V Accessory G Plug Left Turn Q Tach Speedometer Dash Panel Signal 5 10 Positive Standoff Wires Ho
38. Key Woodruff 1 8 x 1 2 Governor Screw 5 16 18 x 3 4 Hex Head Lockwasher 5 16 Flat Washer 5 16 Pulley 4 1 4 Diameter Pump Hydraulic Screw 3 8 16 x 1 1 2 Whizlock Flat Washer 3 8 Lockwasher 3 8 Nut 3 8 16 Hex Screw 3 8 16 x 1 1 2 Hex Head Pulley 4 3 4 Diameter Belt 7 16 x 54 1 4 V Bolt M6 1 x 60 mm Hex Head Nut M6 1 Hex Flange Bracket Power Steering Pump Screw M6 1 x 40 mm Hex Flange Spacer 7 16 x 1 3 32 Screw M8 1 25 x 25 mm Hex Flange Spacer 7 16 x 11 32 Pump Power Steering Screw M8 1 25 x 80 mm Hex Flange Nut M8 1 25 Hex Flange Pulley 5 80 Diameter Belt 7 16 x 25 V Bracket Air Cleaner Plug Tube Clamp 5 8 to 1 Worm Drive Plug Tube Clamp 1 4 to 5 8 Worm Drive Lockwasher 1 4 Flat Washer 1 4 TURF TRUCKSTER Serial Numbers Notes See through for Service See Includes two set screws See 34 1 Includes two set screws Hydraulic Pump and Governor See 17 1 Alternator and Power Steering gt Change from previous revision 83 TURF TRUCKSTER 25 1 Engine Speed Control Serial No 84043 All Serial No 84044 All 84 Engine Item Part No Qty Description Serial Numbers Notes 1 2703683 1 Throttle Cable See 3 1 for other end of cable 2 844130 1 Cable Governor Control See 3 1 for other end of cable 3 894591 1 Bracket Throttle See 23 1 for Mounting Location 4 844274 1 Lever Governor 5 835271 1 Nut 1 4 20 Lever Pivot 6 130728
39. Liberte lentamente o pedal da embraiagem pressionado PT 32 TABELAS DE MANUTENCAO E LUBRIFICACAO 8 8 1 GENERALIDADES 2 Lubrifique com um produto igual ou superior s A AVISO especifica es NLGI Grau 2 LB Aplique o lubrificante com uma pistola manual e encha Antes de limpar ajustar ou reparar este equipamento suavemente at que o lubrificante comece a desengate todos os accionadores baixe os utens lios exceder N o use pistolas de ar comprimido at ao solo engrene o trav o de estacionamento desligue o motor e retire a chave da ignic o para 3 Para operac es suaves de todas as alavancas evitar les es pontos de dobras ou outros locais sujeitos a fricc o n o revelados pela tabela de lubrifica o aplique 1 Limpe sempre os res duos de gordura antes e ap s v rias gotas de leo SAE30 de 40 em 40 horas ou a lubrifica o de acordo com as necessidades 4 Lubrifique os orif cios de 100 em 100 horas N o lubrifique demasiado os orif cios da transmiss o A Se isto n o for observado o lubrificante danificar os vedantes 8 2 TABELA DE LUBRIFICA O Reservat rio do fluido dos trav es D Instala o Descri o Qtd A Gala de
40. O n vel do fluido no reservat rio do cilindro principal dever situar se entre as marcas MIN m nimo e MAX m ximo Acrescente leo de trav es tipo DOT3 se necess rio Se o indicador luminoso do fluido dos trav es se acender e permanecer aceso verifique o n vel de fluido no reservat rio Sangramento dos trav es hidr ulicos Se os trav es n o travarem devidamente se os sentir moles ou se o reservat rio do fluido dos trav es ficar seco poder ser necess rio sangrar o sistema para se retirar o ar 1 Sangre o sistema de trav es pela ordem seguinte esquerda traseira direita traseira direita dianteira e esquerda dianteira 2 Ligue uma mangueira ao parafuso de sangramento e coloque na outra extremidade um recipiente para o fluido que corre ao sangrar o sistema 3 Sangrar o trav o a Desaperte o parafuso de sangramento b Pe a a algu m que empurre o pedal do trav o e o mantenha pressionado c Aperte o parafuso de sangramento d Pe a a algu m para libertar o pedal NOTA N o liberte o pedal do trav o at o parafuso de sangramento estar apertado ou ser admitido ar nas linhas de trav o e Repita os passos as vezes necess rias at que todas as bolhas de ar tenham sido purgadas do sistema e se verifique um fluxo homog neo de fluido da linha do trav o f Verifique periodicamente o n vel do fluido no reservat rio N o permita que o reservat rio se esvazie completamente
41. Para verificar o n vel do fluido 1 Coloque o ve culo est numa superf cie firme e nivelada Baixe totalmente qualquer acess rio incluindo a caixa de carga Pare o motor do ve culo 2 Retire a vareta tubo respirador do topo do reservat rio Limpe a vareta e torne a inseri la no tanque com a extremidade roscada a ficar no tanque n o a aparafuse o fluido dever revelar se na parte estriada da vareta O sistema hidr ulico encontra se protegido por um filtro de 10 microns A O filtro localiza se debaixo da consola lateral perto da alavanca do trav o de estacionamento Para substituir o filtro de leo da unidade hidr ulica IMPORTANTE O sistema hidr ulico pode ser permanentemente danificado se o leo ficar contaminado Antes de desligar qualquer componente hidr ulico limpe a rea em torno dos encaixes e das extremidades das mangueiras para que impurezas n o penetrem no sistema a Antes de desligar qualquer componente hidr ulico coloque uma etiqueta ou marque a localiza o de cada mangueira depois limpe a rea em torno dos encaixes b Quando desligar o componente esteja preparado para colocar tamp es e tampas nas extremidades das mangueiras e nos orif cios abertos Isto impedir a penetra o de impurezas dentro do sistema e tamb m evitar derrames de leo c Certifique se de que os O Ring est o limpos e de que os encaixes das mangueiras est o adequadamente assentados antes de aperta
42. Screw M8 1 25 x 16 mm Flange Rod Brake Clevis Pin 5 16 x 15 16 Flat Washer 5 16 Cotter Pin 3 32 x 3 4 Reservoir Brake Fluid Reservior Electrical Connector 2 Wire Terminal 1 4 L Male Screw M6 1 x 16 mm Flange Clamp Hose Hose 5 16 Brake Pad Pedal Switch Brake Micro Screw M3 0 5 x 20 mm Pan Head Nut M3 0 5 Hex Screw M10 1 5 x 20 mm Flange Tube Front Brake Tube Rear Brake Union M10 1 Tube Rear Brake Line Clip Brake Line Rear Brake Hose Clamp Brake Tube Nut M10 1 5 Flange Bracket Reservoir Horn Tee M10 1 0 Flare Union Clamp Tube Screw 10 14 x 5 8 Self Tapping TURF TRUCKSTER Serial Numbers Notes 6 Foot Length cut to 18 See 38 1 See 36 1 See 16 1 Change from previous revision 49 TURF TRUCKSTER 7 1 Clutch Pedal Linkage Serial No 84043 All Serial No 84044 All Serial No 898627 All View Rotated 90 Degrees for Clarity Gas Units Diesel Units Oy Se a We N N N EA en N Uns XV a A N A NR N Au LA NI v N Aem AAR Kai 50 Item 0 NOU POND P ND ND AA HH Ad H mk HSH SH mk a a a N OO oO OD Jo Om BON AA OO Part No 892933 840726 844611 840725 842935 452388 450453 894308 450510 452424 4119634 895013 844202 806714 306328 810152 842010 833273 450377 23266 85002 01550 08353 2703002 REF Qty A A A sch Ad mad sc
43. See 38 1 Diesel Engine Gas Engine MT Gas Engine AT Diesel Engine Gas Engines Includes Grease Fitting Diesel Engine Gas Engine MT Gas Engine AT Change from previous revision 61 TURF TRUCKSTER 14 1 Front Control Arms Serial No All 28 C 27 62 Item 0 NOU POD1 Part No 36106G01 893266 893233 893234 844148 N S N S N S N S 548079 306839 460030 471221 841429 N S 800861 460030 548224 841167 450382 450077 450393 894573 894574 841630 800945 841738 841737 Qty ND ND 00 RKR 00 00 A H He sch ND AA AR BP PR A AND HAH AN A gt D gt D Description Frame 4 Wheel Steering Upper Control Arm Left Side Lower Control Arm Right Side Lower Control Arm Upper Ball Joint Boot Boot Retainer Screw 5 16 24 x 1 Hex Head Lockwasher 5 16 Nut 5 16 24 Hex Nut 5 8 18 Slotted Hex e Cotter Pin 1 8 x 1 1 4 Grease Fitting 1 4 28 90 Lower Ball Joint Boot Nut 9 16 18 Slotted Hex Cotter Pin 1 8 x 1 1 4 Grease Fitting 1 4 28 Straight Bushing Silentbloc Nut M16 2 Locking Insert Bolt M16 2 x 90 mm Hex Head Washer M16 Knuckle Left Side Steering Knuckle Right Side Steering Trunnion Control Arm Bolt M12 1 75 x 60 mm Hex Head Shim 024 Thick Shim 060 Thick TURF TRUCKSTER Serial Numbers Notes Black Oxide Finish Grade 8 Black Oxide Finish Black Oxide Finish Special
44. Shaft Reverse Fork Ball Spring Detent Roller Fork Low Gear Shift Fork High Gear Shift Fork Reverse Gear Shift Pin 4 x 25 mm Spring Plug Locating Case Gear Shift Lever Shaft Grear Shift Lever Seal Oil Spring Washer 17 x 32 x 1 2 mm Lever Gear Select Dog Reverse Shift Limit Spring Bolt M10 x 9 mm Retaining Gasket Spring Ball Pin Shaft Gear Select Seal Oil Arm Gear Select Washer Washer Nut M8 1 25 Hex Boot Gear Select Bolt Retaining Plug Breather TURF TRUCKSTER Serial Numbers Notes 1st and 2nd Gear 3rd and 4th Gear Reverse 1st and 2nd Gear 3rd and 4th Gear Reverse Change from previous revision 123 TURF TRUCKSTER 47 1 Diesel Engine Electrical Schematic Serial No 84043 All Serial No 84044 All Automatic Gn Transmission Bk Controller gt Heater gt Ye Accessory Accessory Connector 1 Accessory Connector 2 Accessory Connector 3 Accessory Rd Connector 4 gt Bk c Bk e Overheat Alarm Wh Bu Bk i Gn 20A Clutch Switch Pk Pk o amp l S ACC B A Ignition OFF None Switch ON B A Start B l S B Rd Bk jh Bk Brake Fluid Level Switch Tachometer lt Gas Tach Input
45. Split Screw M8 1 25 x 30 mm Flange Bracket Fuel System Fuel Tank Tube Fuel Pick Up Elbow 90 Fuel Grommet Fuel Tank Breather Cap Unvented Fuel Sender Fuel Level Gasket Fuel Tank Cover Fuel Sender Screw 10 32 x 1 2 Pan Head Lockwasher 10 Terminal 1 4 Male Bracket Air Filter Mount Harness Fuel Sender Support Tank Strap Tank Seal Foam Flat Washer 5 16 Locknut 5 16 18 Center 25 Foot Roll Cut to 13 1 2 25 Foot Roll Cut to 9 1 2 25 Foot Roll Cut to 14 25 Foot Roll Cut to 21 25 Foot Roll Cut to 7 25 Foot Roll Cut to 15 1 2 Order Directly from Perkins See 12 1 See 20 1 See 11 1 TURF TRUCKSTER Serial Numbers Notes Change from previous revision 93 TURF TRUCKSTER 32 1 Gas Fuel System Serial No 898628 All 94 Item 0 NOU POND RRRARRAWWAWAWAWWWWWWNHNNNNANNAND HAA AAR AA AA a o amp Q Ww e Oo JO Om R OQ Io 4 Go AO Oi amp Q Io O dq 0 JO O1 amp Q I O O Part No 826590 11394G4 7332 826590 830425 830425 4113019 18292G1 2701897 2701898 2701899 452378 450452 800930 450453 800875 309067 REF 841969 843726 148231 48310 836852 843343 843298 829954 833953 800021 120052 829787 894201 829997 4113018 830425 826590 825264 831039 2700166 REF 893555 834005 103867 800221 4115904 7301 Qty Ad 2 mad sch sch 4 sch x N AND AA AND OU AA AA AND AA AA AAND N
46. Wh Bk Gn Bk Rd Wh Pk Pk Rd Bk Wh Reverse Switch Manual Transmission Bn Ye Rd Rd pq e X Backup Alarm Bk Wh Ye Wh Ye Bu Bu Gn Wh Gn Wh 133 TURF TRUCKSTER Gn Bk Bk Wh Bk Wh Bk Wh Bk Why Bk Wh Gn Bk Wh 20A Ye Clutch Switch Manual Transmission Pk Bi WO Wh Gn 2 es NOS y E Bk Bk Bk Bk cl 5 5 A amp x fo E 2 t a 2 s 2 2 2 S E 4 Accessory Accessory Accessory Accessory Accessory Si ACC B A Connector 1 Connector 2 Connector 3 Connector 4 Connector 5 Ignition OFF None C onne o o cto onne Switch ONLB AA Start B l S Rd e Bn Wh Pk Pk Rd Wh Wh Engine Starter 1 Harness lt Solenoid T Tachometer G Connector 2 n Whina Oo Gas Tach Input 2 nee Brake Fluid E un Level Switch o O 9 S i 4 Rd Bk Bk 4 xx Brake Fluid Level lt Rd Bk A LI TREE Voltmeter ges We 6 Gn Wh 4 bd Pre Heat lt lt Es 7 xx S e Miss Temp Gauge lt 8 Wh Ye Starter 4 o High Beam 9 Wh Og Oil Pressure 10 Bu AX Bk en Fuel Sender all Og Og L Y gt Fuel Guage 4 ce Parking Brake e Pk Bu A XX ender vx Left Tum 4713 Gn Bk Gn Bk eX lt Tach Input en Wh Rd
47. est devidamente posicionado 4 Para retirar completamente a ptica traseira retire as duas porcas e a borracha que isola a ptica do chassis Desligue a cablagem e retire a ptica traseira do chassis ER iy N Retire os quatro 2 parafusos IE para remo o da l mpada ou M substitui o da lente Paie amp A Figura 6V PT 29 6 MANUTENCAO 6 30 VERIFICA O DO DIAGN STICO EFI Apenas ve culos com motor Suzuki a Gasolina O sistema el ctrico encontra se equipado com um conector de ficha o qual quando utilizado com um acess rio comutador de diagn stico Peca n 2700920 far verificac es de diagn stico em v rios componentes do motor Transmiss o Manual Accione o trav o de estacionamento coloque a caixa de velocidades em ponto morto e a igni o na posi o OFF Transmiss o Autom tica Accione o trav o de estacionamento coloque o selector de velocidades em PARK e a ignic o na posic o OFF Abra a capota frontal e localize o conector de entrada fios Preto Branco e Preto que saem da cablagem por debaixo do reservat rio de fluido dos trav es Para executar o diagn stico ligue o comutador de diagn stico ao conector de entrada Rode a igni o para a posi o ON A luz do fluido de trav es no canto inferior esquerdo do painel de instrumentos ir emitir um c digo de diagn stico O primeiro d gito do c digo ser dado com uma pausa de um segundo piscando
48. gt i i 15 xx Right Turn E Ye Bk Ye Bk 12V 16 Bk t Overheat lt 177 bd Alarm et Wh Bu Wh Bu Bk Pk Bu STS 12V ge Bk Wh Coolant m po Overheat A Dash Parking Brake Alarm E Panel Switch Wh Ye Bu Wh Og Gn Wh 134 TURF TRUCKSTER T il N Ed at ON a ye Light 4 gt S 22 E e gt Brake VON m LA Light Rd Bk Rd Bk A Single 2 Horn Tail Light Horn Harness Button Bk Bk Bk Rd 177 Cab Stop gt Og Bk Light Bk Accessory D La 177 Brake Wh Rd Accessory Bk Connector 1 b Brake Og Bk e Accessory Bn Connector 2 Bn Rd Rd Brake Pedal Switch Turn Signal Jumper Wh O Og Bk 95 d Ld Accessory Plug Bu Bk Og gt Ye Bk gt Wh Flasher se BAER Le 15 A Turn Signal 7 vena Ye Rd gt Accessory Ed Og Bk S Gn Bk D gt Bu Bn e Left Headlight 0 0 Low Beam y Y Bu Wh Bu y N Gn Bk e Bk e ET N P d E Wh Wh Bn Yek Left Turn Sn High Beam OF Signal Light Bk Accessory S 7 177 Low Beam O Bu BE Y N o Right Turn Ye Bk Fd 7 MCN Wh Signal Light Bk High Beam O Accessory ES Right Headlight e Wh Og 135 TURF TRUCKSTER 51 1 Gas Engine Schematic 1 gt Br Bk Br Bk 2 Bn Wh Bn Wh 3 gt
49. motor oil until the oil begins to leak from the rear port Replace both plugs When replacing the plugs use teflon tape or a Permatex 20 sealant or equivalent pipe thread sealant on the threads of the plug Torque the plugs to 95 10 in Ib GB 24 4 Slowly drive towing vehicle forward until tow line is pulled tight 5 While towing try to keep the tow light taught at all times Be careful going down inclines and turning corners Tow Line Attachment A Front Bumper Accessory Part No 894778 is available for use with the Truckster If a Front Bumper is mounted to your vehicle make sure to follow the instructions included with the bumper for proper connection of the chain or tow rope Figure 6H ud A EM Governor Oil Fill Plug Figure 6l MAINTENANCE 6 6 24 HYDRAULIC BRAKES 5 Most communities have a disposal system for DOT A WARNING 3 brake fluid Please dispose of fluids properly Improper maintenance of the brake system may result in loss of vehicle control by the operator Losing control of the vehicle due to brake loss may cause injury to the operator or bystanders and vehicle damage ME Brake Fluid EN Reservoir KS This vehicle is eguipped with four wheel hydraulic brakes controlled by the brake pedal and a hand operated
50. o e a utilizag o adequada de todos os comandos Operadores sem experi ncia devem receber instruc o de algu m conhecedor do ve culo antes de comegar a trabalhar com o ve culo 10 11 A seguranga depende da atenc o do cuidado e da prud ncia de quem trabalhar com o ve culo ou Ihe prestar assist ncia Menores n o devem ser autorizados a comandar o ve culo da responsabilidade do utilizador ler este manual e todas as publica es associadas a este ve culo Manual de Seguran a e de Funcionamento Manual do Motor acess rios e equipamentos Se o operador n o souber Ingl s o propriet rio respons vel pela explica o do conte do deste manual Aprenda a trabalhar correctamente com o ve culo a localiza o e finalidade de todos os comandos e indicadores antes de trabalhar com o ve culo O trabalho com ve culos desconhecidos pode provocar acidentes Nunca deixe ningu m trabalhar ou prestar assist ncia m quina ou aos seus equipamentos sem forma o nem instru es adequadas ou sob a influ ncia de lcool ou estupefacientes Use sempre o vestu rio e os dispositivos de protec o pessoal necess rios protec o da cabe a dos olhos dos ouvidos das m os e dos p s Trabalhe com o ve culo s durante o dia ou com boa luz artificial Inspeccione o terreno para determinar que acess rios e equipamentos s o necess rios para trabalhar correctamente e com seguran a Use apenas acess
51. or mark the location of each hose then clean the area around the fittings b As you disconnect the component be prepared to assemble plugs or caps to the hose ends and open ports This will keep impurities out of the hydraulic System and also prevent oil spills c Make sure O rings are clean and hose fittings are properly seated before tightening d Keep the hose from twisting Twisted hoses can cause couplers to loosen as the hose flexes during operation resulting in oil leaks e Kinked or twisted hoses can restrict the oil flow causing the system to malfunction and the oil to overheat and also lead to hose failure To replace hydraulic oil filter 1 Remove the old filter 2 Fil new filter with oil then install new filter Hand tighten only 3 Operate engine at idle speed with hydraulic system in neutral for five minutes 4 Check hydraulic oil level and fill to knurled mark on gauge SSS J KNURLED PORTION HYDRAULIC OF DIPSTICK RESERVOIR DIPSTICK SHOWN AS REFERENCE ONLY Figure 6E GB 21 6 MAINTENANCE 6 14 FUEL Handle fuel with care it is flammable and highly explosive under certain conditions Use an approved container the spout must fit inside the fuel filler neck Avoid using cans and funnels to transfer fuel A WARNING Remove the fuel cap slowly Fuel may be under pressure Spray could cause serious injury Never remove the fuel cap from the fuel t
52. 0 44 2 0 18 M5 m in Ibs 2 5 22 3 2 28 5 8 51 8 1 72 9 7 86 4 0 35 M6 m in Ibs 4 3 38 5 7 50 9 9 88 14 0 124 16 5 146 6 8 60 M8 m in Ibs 10 5 93 13 6 120 24 4 216 33 9 300 40 7 360 17 0 150 M10 m ft lbs 21 7 16 27 1 20 47 5 35 66 4 49 81 4 60 33 9 25 M12 m ft lbs 36 6 27 47 5 35 82 7 61 116 6 86 139 7 103 61 0 45 M14 m ft Ibs 58 3 43 76 4 55 131 5 97 184 4 136 219 7 162 94 9 70 PT 14 MANUTENCAO 6 6 1 GENERALIDADES A Aviso Antes de proceder a limpeza afina es ou repara es neste equipamento desengate todos os accionadores baixe os utens lios at ao solo engate o trav o de estacionamento desligue o motor e retire a chave da igni o para evitar les es Certifique se de que o tractor est estacionado numa superf cie s lida e plana Nunca trabalhe num tractor que esteja apoiado somente no macaco Utilize sempre os suportes do macaco 1 Afinag es e trabalhos de manuten o devem ser sem pre executados por t cnicos qualificados Se a afina o apropriado n o puder ser realizado entre em contacto com o distribuidor autorizado da Jacobsen 2 Inspeccione o equipamento a intervalos regulares estabele a um programa de manuten o e mantenha registos detalhados 6 2 MOTOR IMPORTANTE Com este ve culo em separado fornecido um Manual do Motor preparado pelo fabricante Leia o cuidadosament
53. 0 3 segundos seguido do segundo d gito sem pausa Um c digo de 12 Sistema Normal desligaria a luz durante 0 3 segundos uma pausa de um segundo e depois duas piscadelas r pidas Pisca Pausa Pisca Pisca Um c digo de 46 Mudar de interruptor desligaria a luz durante 0 3 segundos uma pausa de um segundo e depois seis piscadelas r pidas Pisca Pausa Pisca Pausa Pisca Pausa Pisca Pausa Pisca Pisca Pisca Pisca Pisca Pisca A lista seguinte mostra a correspond ncia entre c digos e componentes e d uma listagem das causas poss veis de cada erro C digo Componente do motor CAUSAS POSS VEIS Voltagem no Pino 25 fio verde amarelo do conector de 34 pinos ECU amp superior a 4 5 V ou 11 Emissor de Press o inferior a 0 19 V 12 Normal Sistema a funcionar normalmente 5 Voltagem no Pino 33 fio cinza amarelo do conector de 34 pinos ECU superior a 4 73 V ou 13 Sensor de acelerac o inferior a 0 25 V 14 Sensor de oxig nio Sem sinal durante algum tempo no pino 24 fio vermelho azul do conector de 34 pinos ECU 15 Sensor de ngulo de exc ntrico Em pode de arranque sem sinal no pino 16 fio castanho vermelho do conector de 34 pinos 16 Sensor de velocidade do veiculo Sem sinal durante algum tempo no pino 16 fio laranja do conector de 26 pinos ECU 19 Sensor de temperatura da gua Voltagem no Pino 32 fio verde branco do conector de 34 pinos ECU superior a 4 85 V ou infer
54. 3 steady flow of fluid comes from the brake line E 4 T BI dd f Periodically check fluid level in reservoir Do not me allow the reservoir to fully empty or bleeding procedure will need to be repeated Figure 6M 4 Repeat Step 3 for each brake GB 25 6 MAINTENANCE 6 22 DIFFERENTIAL FLUID The differential fluid should be checked every 100 hours or 3 months Fluid should be changed after the first 100 hours and every 600 hours or yearly thereafter Differential Fluid Capacity 5 2 pints 2 5 I Fluid Type ecce SAE EP 80 90 Gear Lube To check differential fluid level remove the filler plug from the front of the differential Fluid should be level with the bottom of filler hole If fluid is low add gear lube until fluid begins to leak from hole Apply pipe thread sealant and install filler plug To change differential fluid remove drain plug from rear of differential Allow fluid to drain into a suitable container Dispose of used fluid properly according to local and state regulations Apply pipe thread sealer to drain plug and install Fill differential with gear lube until fluid begins to leak from hole Apply pipe thread sealant and install filler plug Level Check And Fill Plug Figure 6N Drain Plug 6 23 DIESEL ENGINE MANUAL TRANSMISSION The transmission fluid should be checked every 100 hours or 3 months Fluid should be changed every 600 hours or
55. 54 Item 0 NOU BK ODO M ak s mi ND 00 Part No 103867 302020 306375 306396 800582 821164 842740 845345 7 894584 894508 892164 2700496 Qty KR A sch Ad Ad po PA lt N Description Flat Washer 5 16 Screw 1 4 20 x 1 1 4 Nut 1 4 20 Hex Lockwasher 1 4 Screw 1 4 20 x 3 4 Hair Pin 1 4 x 1 1 8 Lever Shifter Bracket Shifter Cable Mount Shifter with Cable Cable Shifter Kit Cable Mounting Hardware Insert 1 4 20 Serial Numbers Notes Change from previous revision 10 1 Automatic Transmission Oil Cooler SPRAYTEK DS 300 Serial No 898628 All Item Part No Qty Description Serial Numbers Notes 1 838340 1 Oil Cooler 2 800789 1 Kit Oil Cooler Mounting 3 826590 AR Hose 5 16 I D 4 821893 AR Trim Push On 5 809231 2 Grommet 6 825264 4 Hose Clamp Change from previous revision 55 TURF TRUCKSTER 11 1 Frame Attachments Item PD RA POND CON O aq 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No REF 452415 450454 4139806G03 4139806G03 4139806G03 4139793 N S N S N S 886735 800909 REF 800026 894232 452398 450454 893488 893487 452399 893602 822049 312288 829099 548910 894313 4117153 7 800177 548911 800930 450453 REF REF Qty AN ANN OO a N o A 2 ad Ad 2 4 AND AN AAN aq Description Front Suspe
56. 8 Ee AR EE ER OE 8 Vehicle A RE ert eiu 8 Gear Ratios ee RA RR RR Re ee nea 9 Weights and Dimensions me 9 Accessories 8 Support Literature 9 Adjustments General like 10 Engine ACCESS ansehe 10 Front Cowl Access ee ee RR Re Re 11 Access Panels eae re 11 Diesel Engine Alternator Belt 12 Diesel Engine Hydraulic Pump Belt 12 Gas Engine Power Steering Alternator Belt 12 Gas Engine Hydraulic Pump Belt 13 Parking Brake Cable sss 13 Torque Specification nennen 14 Maintenance General ent ade Ande ite 15 Engine een AE EE 15 Engine Oil usa 16 Power Steering Reservoir ssss 17 Muffler and Exhaust iis sesse ee ee ee ee ee ee ee 17 Engine Overheat Procedure 17 Cooling System nannte eias 18 Air Filter ai O A Pg 19 6 9 6 10 6 11 6 12 6 13 6 14 6 15 6 16 6 17 6 18 6 19 6 20 6 21 6 22 6 23 6 24 6 25 6 26 6 27 6 28 6 29 6 30 6 31 6 32 7 1 8 1 8 2 10 10 1 Jump Starting eeseeeeeeesseeseeeseeereeeenesrresesrssrrn neee 19 Battery ici ett als tbe eec ant H 20 Charging Battery sse 20 Hydraulic Hoses ees see ee es se ee ee ee ee ee ee ee ee 21 Hydraulic Reservoir and Filter 21 gi e 22
57. 821164 2703964 7 843792 452692 2700496 2703931 7 452695 2701371 800582 Qty KR po B AA P ND AAND ND AA AO AH ech HAH ad eck ak sch RAND AAND AH AH dd do do dd ND sch aaa mk mk mk mk mk Description Shifter Assembly Shifter Assembly Mount Shifter Selector Gear RodEnd 1 2 20 Flat Washer 1 2 Screw 1 2 20 x 2 1 4 Hex Head Plate Wear Screw M6 1 x 12 mm Self Tap Flat Washer 3 8 Spring Torsion Bushing Spring Tab Locating Screw M10 1 5 x 40 mm Flange Nut M10 1 5 Flange Cable Shifter Cable Shifter Ball Joint 1 4 28 Flat Washer 1 4 Nut 1 4 28 Hex Clamp Cable Screw M6 1 x 20 mm Self Tap Screw 1 4 28 x 5 8 Hex Head e Lockwasher 1 4 Flat Washer 1 4 Cable Shifter Cable Shifter Boot Control Lever Knob Shifter Flat Washer 1 4 x 1 1 4 Flat Washer 1 4 Connector Shift Cable Connector Shift Cable Flat Washer 5 16 Hair Pin Panel Right Side Dash Plate Shifter Boot Screw M6 1 x 12 mm Self Tap Insert 1 4 20 Threaded Ring Boot Hold Down Screw M6 1 x 20 mm Self Tap Connector Shift Cable Screw 1 4 20 x 3 4 Truss Head TURF TRUCKSTER Serial Numbers Notes Diesel Units Gas Units Diesel Units Gas Units Diesel Units Gas Units Diesel Units Only Diesel Units Only Diesel Units Only Gas Units Only Change from previous revision 53 SPRAYTEK DS 300 9 1 Automatic Transmission Shifter Serial No 898628 All
58. 893491 112 TURF TRUCKSTER Item Part No Qty Description Serial Numbers Notes 1 836431 1 Cover Front 2 306322 12 Screw 5 16 18 x 7 8 Hex Head 3 103867 14 Flat Washer 5 16 4 307776 3 Screw 3 8 16 x 2 3 4 Hex Head 5 810437 2 Clamp 1 2 P 14 21 1 Differential Only 6 810435 1 Clamp Right Side Brake Tube 7 836841 1 Bracket Shift Cable 8 836852 1 Breather 9 111074 1 Plug Fill 10 836959 1 Bracket Brake Tee Mounting 11 889780 1 Shift Cover Assembly 12 889925 1 Cover 13 N S 1 Bushing 14 836658 1 Shaft Shift 15 831099 2 Seal Oil 16 548937 1 es Lockwasher 7 16 17 836657 Ile Fork Shift 18 836662 1 Bushing Guide 19 807366 1 Button Positioning 20 2700493 1 Spring 21 548204 1 Set Screw 3 8 16 x 3 8 22 306423 2 Screw 5 16 18 x 1 3 4 Hex Head 23 306435 1 Screw 5 16 18 x 1 1 4 Hex Head gt Change from previous revision 113 TURF TRUCKSTER 42 1 Input Main and Jack Shafts Set e Al 14 21 1 Differential 894509 11 16 1 Differential 893491 114 TURF TRUCKSTER Item Part No Qty Description Serial Numbers Notes 1 836421 1 Shaft Input 2 836693 3 Bearing Ball 3 809254 1 Ring External Retaining 4 800695 1 Ring External Retaining 5 800737 2 Ring Internal Retaining 6 837020 1 Baffle Vent 7 812325 1 Seal Oil 8 836422 1 Shaft Main 9 812009 1 Bearing Ball 10 836429 1 Co
59. 894030 2702198 841715 303952 306463 841753 306419 306488 450410 844293 74765G01 74793G01 74767G01 38541 38061 A 840508 800344 823549 2703158 Qty NAO AR N NOONNNON gt D N ND ND ND ND AA sch sch DA ND ND ND AA Ad mk mk mk Description Front Clip Screw M8 1 25 x 16 mm Hex Flange Flat Washer 5 16 x 1 1 4 Washer M8 Hood Orange Weather Seal Hinge Hood Angle Front Clip Mounting Screw M6 1 x 16 mm Round Head Screw 1 4 20 x 5 8 Taptite Plate Access Screw M6 1 x 16 mm Hex Flange Flap Mud Flat Washer 1 4 x 1 1 4 Screw 10 14 Self Tapping Headlight Rectangular Bezel Headlight Seal Foam Striker Hood Latch Hood Rod Hood Release Flat Washer 10 Cotter Pin 1 16 x 1 2 Bracket Hood Latch Screw 1 4 20 x 1 2 Hex Head Lockwasher 1 4 Shakeproof Lockwasher M6 Plug Panel Decal Cushman Decal Left Side Turf Truckster Decal Right Side Turf Truckster Tube Clear Document Cap Vinyl Mount Cable Tie Screw 10 Type AB Self Tapping Cable Tie 15 1 2 Decal Fuses TURF TRUCKSTER Serial Numbers Notes Includes decals 821071 amp 840901 Change from previous revision 39 TURF TRUCKSTER 2 1 Engine Cover Serial No All Engine Cover Lock 40 Item 0 NOU POND ND ND PY PO ND ND AA H Ad Ad mk mk mk 4a GO ND D MA OO OO OO Jo Om BOON O CO Part No 306328 308090 450452
60. 99 837300 43 841892 101 843726 93 95 844951 ak 115 837301 129 139 841895 103 105 843754 119 SAID stie 115 837309 39 841912 iiem 39 843758 ie eti 45 844953 ccce tens 115 838154 93 841966 81 843759 cerne 45 8449598 sonne 115 838295 8 85 91 841969 93 95 843760 81 BAA9 TB nane 99 838340 55 841982 85 91 843707 cie 69 845034 115 838440 81 842010 51 TT uiai 69 845038 41 838463 131 141 842030 41 8437 8 iei eta 53 845133 ege en 47 838539 111 842038 65 yd ER e nei 53 oo le RE vutti 47 838768 141 842051 49 843857 73 75 845135 7 57 838769 141 8421093 ees 49 843862 71 845185 45 845206 7 59 Ee 117 DADO coo estin thu 73 845231 A 41 845539 serio td 41 845234 41 EE 141 LESE 141 845329 141 84598 s coss ms 141 845345 7 54 BAPAE 111 889999
61. Bearing 1 1 8 D Shim 003 Thick Shim 005 Thick Shim 010 Thick Shim 030 Thick e Baffle Oil Shim 003 Thick Shim 005 Thick Shim 010 Thick Cup Bearing 2 84 O D e Cone Bearing 1 3 8 I D Gear Set e Pinion Gear and Shaft e Ring Gear Differential Carrier Screw 3 8 24 x 13 16 Hex Head Cup Bearing 2 89 O D Cone Bearing 1 5 8 1 D Shim 003 Thick Shim 005 Thick Shim 010 Thick Shim 030 Thick Tag 14 21 1 Ratio TURF TRUCKSTER Serial Numbers Notes Used on 14 21 1 Differential Only Add or remove shims as required to adjust gear backlash Add or remove shims as required to adjust gear backlash Add or remove shims as required to adjust gear backlash Change from previous revision 109 TURFTRUCKSTER 40 1 Axle Tubes and Shafts Serial No All 110 Item RON a oo Y O q 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 Part No 894509 893491 2702535 7 2702534 7 2700530 2700514 845346 800743 304636 2700531 2700515 845346 800743 304636 836694 2703481 836426 838539 836695 893581 894930 894931 894932 894933 894935 893582 894930 894931 894932 894934 894936 893519 838539 2703309 844813 800944 2701408 800908 841430 306405 805387 Qty O OD VD OP N AND AA Ad eck oo oo aa ND ND ND ND ND AA o mk mk mk mk mk mk mk mk mk mk mk Desc
62. Brake Accessory Positive Option Standoff A ET Timing 33 Wires shinier Plug 31 32 Light Diagnostic Y Horn Plug Fan 18 Relay Brake Fluid WS bud Fuse Reservoir Fue Block 1 Relay ue Gs Fuse 17 16 Fuse Block 3 2 Block 2 4 138 Item 12 13 14 15 16 16 16 16 17 19 20 Part No 825973 825886 825961 829631 825748 825878 826726 825886 826005 825748 825878 825894 825889 2700913 825877 825748 825878 826006 825886 837296 825748 825878 843598 825748 825878 843550 843551 837301 825889 828629 825996 825997 825998 825999 836892 842983 826000 4113261 843168 842966 2700868 842966 2700869 826190 826191 k NON OND AA D SI NON co gt gt DD Description Connecter Six Male Terminal Terminal 1 4 Male 14 16 Gauge Terminal 1 4 Male 10 Gauge Connector Four Female Terminal Terminal 1 4 Female 14 16 Gauge Terminal 1 4 Female 10 Gauge Connector One Female Terminal Terminal 1 4 Male 14 16 Gauge Connector Two Female Terminal Terminal 1 4 Female 14 16 Gauge Terminal 1 4 Female 10 Gauge Connector Flasher Terminal 5 16 Female 14 16 Gauge Jumper Plug Taillight Connector Six Female Terminal Terminal 1 4 Female 14 Gauge Terminal 1 4 Female 10 Gauge Connector Two Male Terminal Terminal 1 4 Male 14 16 Gauge Connector Ignition Switch Terminal 1 4 Female 14 16 Gauge Terminal 1 4 Female 10 Gauge
63. Devido ao baixo volume de ar necess rio o sobre enchimento pode ocorrer em dois ou tr s segundos Mantenha os pneus nas seguintes press es frente 138 kPa Atr s Vari vel determinada pela carga Ver tabela PT 22 3 Nunca encha demasiado o dep sito ou permita que fique totalmente vazio Verifique o n vel de combust vel rodando a ignig o para a posic o ON e lendo o n vel indicado no man metro do combust vel 4 Verifique as linhas de combust vel e os fixadores a cada 50 horas Substitua as linnas de combust vel e os fixadores ao primeiro sinal de desgaste 5 O reservat rio de combust vel tem a capacidade de 24 5 Encha o dep sito de combust vel seguindo as seguintes recomenda es Motor a Diesel a Use gas leo n 2 limpo e recente quando a temperatura estiver acima de 7 C Classifi ca o m nima de cetano 45 b Use gas leo n 1 limpo e recente quando a temperatura estiver abaixo de 7 C Se o combust vel n 1D n o estiver dispon vel poder o estar dispon veis misturas de Inverno de n 1D e n 2D Este combust vel misturado normalmente designado por n 2D e poder ser usado em climas frios N o use n 2D excepto quando tiver a certeza de que foi preparado para o inverno As baixas temperaturas poder o originar o seu engrossamento o que impedir o andamento do seu ve culo c N O utilizar combust vel de avia o JP4 Consulte o Manual do Motor para informa
64. Diesel Engine and Fan Harness Part Numbers 601572 amp 601586 Serial No All Starter q PPP Parking Brake To O Ground Wires A o Glow Plug Fuel Solenoid LII Wie Connector 1 2 Engine Harness U Connector 2 1 6 Engine Harness 5 EE Fuel Shutoff Connector 3 e Relay Fuel Fuel Level 4 Pump i Sender 1 10 12 EI e 3 LU ae 2 EO 4 Diode j Engine Harness lt Q 4 Diodes Fan Harness Fan Relay Fuse 13 14 8 EJE Pre Heat E e Relay Fan 15 Fan thro Relay Motor e 11 Glow Plug Fuse Fan Motor Fuse Engine Oil 19 Pressure 9 Fan pr OO Switch E J Temperature Sender d AA Ground Starter Solenoid OO Alternator 180 Item 11 12 13 Part No 601572 825877 825748 825878 829630 825961 884398 826005 825748 825878 843168 842966 843167 4129717 4129730 4129733 4129747 2700868 842966 2700869 842959 833257 838463 826584 825997 825998 836536 4113261 2700867 601586 826006 825866 826005 825748 2700868 842966 N S 2700867 826584 825997 836536 AR AR AR AR AR D
65. Fuel System iese ek Ge AA AA ee RA AA ee ee 22 Mire Pressure coo ento fees 22 Tire Removal and Installation 23 Raising the vehicle uu nennen 23 Towing the Vehicle nennen 24 Governor Oil Level ie ee ee Re ee 24 Hydraulic Brakes A 25 Differential Fluid A 26 Diesel Engine Manual Transmission 26 Gas Engine Manual Transmission 27 Gas Engine Automatic Transmission 27 Electrical System sesse de se ee de ee RA ee ee 28 DEN 28 Headlight Replacement sssss 29 Tail Light Replacement nn 29 EFI Diagnostic Check 30 Care and Cleaning ee ee ek RA ee ee 31 SIA EE IR EE N 31 Troubleshooting General acen RE OR N 32 Maintenance amp Lubrication Charts erc 33 Lubrication Chart sssssssssssesensssesrnsnnernnnnennnnnne 33 Maintenance Charts o sssssesnneneeeeenneeerneeeenn nenene 34 Notes Parts Catalog Table Of Contente see ee ee Re 37 This manual is designed for the Maintenance and Adjustment of this eduipment Use the maintenance and adjustment instructions included in this manual and the operating instructions included in the Safety and Operation Manual to service the machine The Safety and Operation Manual must be kept in the pouch on the back of the seat at all times for reference by the operator Copyright 2005 Textron Inc All rights reserved including the rig
66. Identificag o colada na transversal sob o painel de instrumentos O n mero de s rie tamb m est impresso no elemento transversal Est localizado esquerda da Etiqueta de Identificac o NOTA As refer ncias direita esquerda parte da frente e de tr s da m quina s o referenciadas a partir da posic o do utilizador virado para a frente Registe a informa o da Identifica o do Ve culo abaixo para facilitar a refer ncia N mero de Modelo C digo da Data N mero de s rie Este ve culo poder estar ao abrigo de uma ou mais patentes americanas seguintes GOLS TURF amp SPECIALTY PRODUC Augusta Georgia USA 1 800 241 5855 MODELO 84043 C DIGO DATA M1903 N ETIQUETA 75984685 ibi ei Bat N DE SERIE 2128855 Pot ncia nominal cv kw Figura 3A Forneca sempre o N mero de Identificac o do Veiculo ao encomendar pecas de substituic o ou ao solicitar informac es de servico O N mero de Identificac o do Ve culo dever surgir em toda a correspond ncia referente a este ve culo 3 2 N MEROS DE IDENTIFICAC O DO MOTOR O Truckster est equipado com um motor Perkins de 3 cilindros a diesel de quatro ciclos arrefecido a l quido ou um motor Suzuki de 3 cilindros a gasolina de quatro cilindros arrefecido a l quido O N mero de S rie do Motor Perkins localiza se no bloco de motor do lado direito perto do alternador O N mero de S rie do Mo
67. Jacobsen 2 Use apenas agua para limpar o seu equipamento NOTA A utilizac o de gua salina ou outra poder originar ferrugem ou corros o das partes met licas de que resulta a sua deteriorac o ou falha Os danos desta natureza n o est o cobertos pela garantia de f brica 3 N o aplique vaporizadores de gua directamente no painel de instrumentos no interruptor de ignic o no 6 32 ARMAZENAMENTO Generalidades 1 Lave completamente o tractor e lubrifique o Repare e pinte partes de metal danificadas ou expostas 2 Inspeccione o tractor aperte todas as ferragens substitua componentes gastos ou danificados Drene e encha novamente o radiador Limpe completamente os pneus e armazene o tractor de tal forma que a carga nao fique sobre os pneus Se o tractor nao estiver sobre suportes de macaco verifique os pneus a intervalos regulares e encha conforme necess rio 5 Mantenha a m quina e os seus acess rios limpos secos e protegidos contra a intemp ries durante o armazenamento Nunca armazene equipamento pr ximo a chamas abertas ou fa scas que possam inflamar combust vel ou vapores de combust vel Bateria 1 Retire limpe e guarde a bateria em posi o vertical numa superf cie n o condutora madeira em local fresco e seco Para evitar a sua descarga r pida n o a guarde sobre bet o ou a o 2 Verifique e recarregue a bateria a intervalos de 60 90 dias enquanto ela estiver armazenada 3 Ar
68. Kit Pin Clevis Hair Pin Trim Push On Clamp Hose Screw M6 1 x 20 mm Hex Flange Nut M6 1 Hex Flange Fitting 9 16 18 90 Hose Selector Valve to Control Valve Hose Control Valve to Coupler Bushing Flip Lock Sleeve Nylon Coupler Half Male Ring Retaining Coupler Half Female Fitting 3 8 NPT 90 Hose Lift Cylinder to Coupler Fitting 1 4 NPT Sleeve Nylon Hose Control Valve to Coupler Control Valve Selector Valve Tie 7 1 2 Cable TURF TRUCKSTER Serial Numbers Notes Texas Hydraulics Columbus Hydraulics DANA Hydraulics Control Valve Port B Control Vale Port A See 34 1 See 34 1 Not Shown Secures Nylon Sleeve Change from previous revision 101 TURF TRUCKSTER S No 84043 All Serial No 84044 All 36 1 Diesel Electrical Components S C LO S e CIAO E A US GS Q Engine Harne Ground Wires Hem 8 Routing 102 Item Part No 450452 452378 889673 120052 132520 306325 306932 844167 800943 886425 800934 894266 843942 4116941 890000 831225 306419 306488 828231 548175 894596 884513 306325 450324 892811 450453 452388 841895 Qty A AA OI HANDE N OO gt sch sch mad Ad ad o o ak NO Description Nut M6 1 Hex Flange Screw M6 1 x 20 mm Hex Flange Solenoid Starter Lockwasher 10 Nut 2410 32 Hex Lockwasher
69. NOU POND P ND ND ND HAH AA AH do AH mk mk a mk ON OO O 0 JO VI HOND O o Part No 894675 452388 450453 452399 800113 893539 827486 829800 844601 452389 844729 2700800 837270 2700801 840857 800930 REF 548827 2701107 7 300646 308090 800279 821893 Qty gt Doa 2 sch AA AND ND ND N RA BP AND AR sch a aa Description Tank Hydraulic Screw M8 1 25 x 20 mm Flange Nut M8 1 25 Hex Flange Screw M10 1 5 x 25 mm Flange Plug 1 2 NPT Dipstick Hydraulic Tank Valve Pressure Relief Battery 12 Volt Bracket Battery Clamp Screw M8 1 25 x 25 mm Flange Spacer Battery Clamp Hydraulic Cover Decal Hydraulic Connections Hydraulic Cover EC Decal Hydraulic Connections Screw M8 1 25 x 16 mm Flange Hydraulic Filter Screw 1 4 20 x 1 2 Hex Flange Panel Access Screw 1 4 20 x 3 4 Truss Flat Washer 1 4 Nut 1 4 20 Speed Trim Push On TURF TRUCKSTER Serial Numbers Notes Add as required to secure battery Used on 84043 898627 898628 Used on 84044 Only Change from previous revision 97 TURF TRUCKSTER 34 1 Hydraulic Pump and Filter Serial No All 98 TURF TRUCKSTER Item Part No Qty Description Serial Numbers Notes 1 844564 1 Hose Tank to Filter 2 836206 4 Clamp Hose 3 844583 1 Fitting 90 4 844566 1 Fitting Straight 5 844628 1 Hose Pump to Selector Valve 6 844652 1 Fitting 9 16 18 x 3 4 16 Straight 7 844600 1
70. Oo BD ODO h MM zz OO CO Part No 893235 7 893235G 893145 7 893199 7 893199 G02 893525G01 452406 452398 450454 450455 452410 309067 452405 893581 894998 7 893582 2701697 7 842870G01 844647G01 452403 452402 2703294 7 843568 845206 7 452389 450453 4139924 2701693 7 452378 450452 Qty O BR N AA HSH a 2 o AM bb oh AO bo oh oh oh A Ohh oO Description Frame Main 4 Wheel Frame Galvanized Main 4 Wheel ROPS Lower Platform Truckster Platform Galvanized Truckster Support Platform Screw M10 1 5 x 90 mm Flange Screw M19 1 5 x 20 mm Flange Nut M10 1 5 Hex Flange Nut M12 1 75 Hex Flange Screw M12 1 75 x 30 mm Flange Lockwasher 1 2 Shakeproof Screw M10 1 5 x 80 mm Flange Mount Left Side Diesel Engine Mount Left Side Gas Engine Mount Right Side Diesel Engine Mount Right Side Gas Engine Angle Support Angle Hold Down Screw M10 1 5 x 60 mm Flange Screw M10 1 5 x 50 mm Flange Guard Hydraulic Tank Transmission Mount Transmission Mount Screw M8 1 25 x 25 mm Flange Nut M8 1 25 Flange Bracket Fuel System Bracket Fuel System Screw M6 1 x 20 mm Hex Flange Nut M6 1 Hex Flange TURF TRUCKSTER Serial Numbers Notes Standard Frame Painted Black Optional Galvanized Frame Standard Platform Painted Black Optional Galvanized Platform Grade 8 8 Grade 8 8 Diesel Units Gas Units Diesel Units Gas Units Diesel Units Gas Units Diesel Units Gas Units C
71. Thoroughly inspect all tubes hoses and connections every 250 hours 6 13 HYDRAULIC RESERVOIR AND FILTER Refer to Section 8 3 for specific maintenance intervals Normally the hydraulic system will not need additional fluid Sometimes a leak may develop causing the system to require repair and refilling If you notice a hydraulic fluid escaping when the system is being used or if a leak is suspected turn off all hydraulic functions and stop the engine Periodically check the hydraulic fluid level hydraulic level should be checked every 100 hours of operation Loss of fluid can signal a small leak befor it becomes worse To check the fluid level 1 Place vehicle on a flat and level surface FUIly lower any accessory attachment including the dump box Stop the vehicle engine 2 Remove the dipstick breather tube from the top of the tank Wipe the dipstick then place in tank with the threaded flange resting on the tank do not screw in Fluid should show on the knurled portion of the dipstick The hydraulic system is protected by one 10 micron filter A The filter is located under the side console near the parking brake lever MAINTENANCE 6 IMPORTANT The hydraulic system can be permanently damaged if the oil becomes contaminated Before disconnecting any hydraulic component clean the area around the fittings and the hose ends to keep impurities out of the system a Before disconnecting any hydraulic component tag
72. ar A Aviso Mantenha a roupa as maos e 0 cabelo afastados das pecas m veis Estes podem ficar presos na m quina e provocar ferimentos pessoais graves Para assist ncia t cnica ao motor e componentes relacionados o cap poder ser oscilado para a frente ou retirado Para ganhar acesso ao motor destrave o trinco se aplic vel empurre os trincos do cap para tr s e oscile o cap para a frente Ao substituir o cap assegure se de que as linguetas de retenc o localizadas nos cantos dianteiros do cap est o inseridas nas ranhuras do ch o do ve culo Levante o apoio para tr s at que o engate do motor fique preso Tranque o chave se aplic vel A Aviso A inobserv ncia em fixar devidamente o apoio poder resultar na deslocac o do cap para a frente o que originaria uma perda de controlo do ve culo e poss veis ferimentos pessoais PT 10 1 Trabalhos de afinac o e de manutenc o devem ser sempre feitos por um t cnico qualificado Se n o for poss vel fazer a afina o adequada contacte um representante Jacobsen autorizado 2 Componentes com desgaste ou danificados devem ser substitu dos e n o reajustados 3 Cabelo comprido adere os ou vestu rio solto podem ser apanhados por pe as em movimentos A CUIDADO Cuidado para evitar que m os e dedos sejam apanhados entre pe as m veis e componentes fixos da m quina 4 N o altere as a
73. const 101 A kisa nee ka 101 884398 ee 131 884513 103 105 Y 101 o ON 99 886001 101 BOBO TO en 45 886425 103 105 886735 57 61 BOOT sisie ia 99 Ti ME 99 888549 73 8800406 cus eset 73 889050 71 73 Be 47 O er 105 889681 ER 65 889682 65 BEI 113 889870 109 IL aaaarraa1a11 113 890000 105 he EE 115 891859 21a 107 109 BA 54 EEN 69 892486 69 892811 103 105 BOBO Do mati 49 892933 51 e EE 59 893145 7 59 8931 pe E 75 893199 7 EENS 59 893199 G02 59 895230 Ee 63 BA usi Demos 63 BORRIE T usi deve hs 59 8932856 AG 59 893266 63 BORDE n RANG 41 893344 69 893375 GO5 41 146 INDEX 893388 73 893487 nenn 57 893488 sens 57 893491 107 111 893519 111 893525 sienne 59 893539 97 893544 41 893554 71 73 893555 93 95 BISOT EDER ein 69 893581 59 111 893582 59 111 893583 107 8693585 aa 67 893586 67 893602 57 893613 eren 61 893633 81 893862
74. de enchimento Acrescente lubrificante at que o fluido comece a correr do orif cio Aplique um vedante de roscas e instale o tamp o do bocal de enchimento i e iU Buj o de verificac o de n vel e de enchimento Figura 6N Figura 60 6 23 TRANSMISS O MANUAL DO MOTOR A DIESEL O fluido da transmiss o dever ser verificado a cada 100 horas ou de 3 em 3 meses O fluido dever ser mudado a cada 600 horas ou anualmente Capacidade do fluido do diferencial 1 3 Tipo de fluido Lubrificante da engrenagem SAE EP 80 90 Para verificar o n vel do fluido da transmiss o retire o tamp o do bocal de enchimento da parte da frente da transmiss o O fluido dever estar ao n vel do fundo do bocal de enchimento Se o fluido estiver em baixo acrescente lubrificante at que o fluido comece a correr do orif cio Aplique um vedante de roscas e instale o tamp o do bocal de enchimento Para substituir o fluido retire o tamp o do dreno da parte de tr s da transmiss o Permita que o fluido escorra para um recipiente adequado Elimine o fluido de forma adequada de acordo com as normas locais PT 26 Aplique um vedante de roscas e instale o tamp o do bocal de enchimento Acrescente lubrificante de transmiss o at que o fluido comece a escorrer do orif cio Aplique um vedante de roscas e instale o tamp o do bocal de enchimen
75. es adicionais Motor a Gasolina Use gasolina limpa e recente sem chumbo de 87 octanas ou superior Antes de substituir qualquer filtro limpe criteriosamente o interior do alojamento do filtro e a rea em redor do filtro N o dever permitir se a entrada de impurezas no sistema de combust vel 28 193 ze 23 159 Press o dos pneus 18 124 de tr s psi 4 AL kPa SR 8 55 I O 400 800 1200 1500 Carga Libras Figura 6F MANUTENCAO 6 6 17 REMO O INSTALA O DOS PNEUS Remoc o 1 Estacione o ve culo numa superf cie firme e nivelada Accione o trav o de estacionamento desligue o motor e engrene a primeira velocidade 2 Consulte a Secc o 6 18 para conhecer o procedimento de elevac o correcto Use sempre os apoios de eleva o e nunca dependa apenas do macaco para apoio Eleve o ve culo o suficiente para retirar o pneu Nunca coloque as suas m os p s ou qualquer outra parte do corpo sob o ve culo ao elev lo Retire as porcas da roda e retire a roda do cubo Execute a assist ncia necess ria ao pneu 6 18 ELEVAR O VE CULO A AVISO A CUIDADO NAO tente instalar um pneu numa jante excepto se detiver a experi ncia e as ferramentas necess rias A instala o indevida poder resultar numa explos o originando les es s rias Assegure se de que o ve culo est numa superf cie firme e nivelada Nunca se coloque sob um v
76. glasses or goggles and protective clothing when working with batteries You must read and obey all battery manufacturer s instructions A CAUTION 2 When installing the battery always assemble the RED positive battery cable first and the ground BLACK negative cable last When removing the battery always remove the ground BLACK negative cable first and the RED positive cable last Make sure battery is properly installed and secured to the battery tray Tighten cables securely to battery terminals and apply a A WARNING light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion Keep vent caps and terminal covers in place Keep the top of the battery clean and free of corrosion by washing with a solution of baking soda and water Rinse with clean water Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash your hands after handling Verify battery polarity before connecting or disconnecting the battery cables 6 11 CHARGING BATTERY A WARNING Charge battery in a well ventilated area Batteries generate explosive gases To prevent an explosion keep any device that may create sparks or flames away from the battery To prevent injury stand away from battery when the charger is turned on A damaged battery could explode
77. level reading Diesel Engine classification CHA Use only engine oils with API Gas Engine Use only engine oils with API classification XXX Using oil other than the service class listed or oil change intervals longer than recommended could reduce engine life Damage to engine due to improper maintenance or use of incorrect oil quality and or viscosity is not covered by the engine warranty Diesel Engine Perform initial oil change after first 35 hours of operation and every 75 hours or two months thereafter See Engine Manual Gas Engine Perform initial oil change after first 50 hours of operation and every 100 hours or three months thereafter See Engine Manual Significant oil loss can damage the engine Considerable oil loss could be due to a loose or incorrectly installed drain plug cracked gaskets or even a loose oil filter Drain plugs are located beneath the engine in the oil pan Remove both plugs when changing the oil Check drain plugs and oil for metal chips that could indicate engine damage Replace drain plugs with damaged gasket surfaces immediately After oil has completely drained clean excess oil from oil pan and drain plugs Install drain plugs and tighten securely Refer to engine manual for proper torque Always replace the engine oil filter when changing the engine oil Apply a light coat of engine oil to the rubber gasket surface of new filter before installing Diesel Engine Fill Perkins en
78. para 890010 244 888532 Engates Engate de bola de quinta roda 894690 Engate em pesco o de ganso 4114386 Engate em barra plana rennen 4114566 Acess rios ROPS ROPS Superior Estrutura Protectora Contra Capotamento nennen 894761 Porta de A o Lado esquerdo Exige 894761 2701303 Porta de A o Lado direito Exige 894761 2701304 Espelhos laterais esquerdo e direito 894768 culo PASC IO usara ico N GE ee md 894758 P ra brisas com escova ese ee ee Ee Re RA Ee ee nne 894757 Acess rios Hidr ulicos Elevador Hidr ulico a Gasolina 894712 Elevador Hidr ulico a Diesel 894713 Elevador de implemento Estrutura A 892493 Engate do vedante seco 1 jogo 894604 PTO Hidr ulico Exige 894712 e 894713 894644 Acess rios de Transporte PTO mec nico de utiliza o intensiva 4112981 Arejador Rapido ee ee ee ee ee ee ee nenn 2701529 Suporte frontal suporte de controlo do pulverizador 4119631 Aparador 1500 Top 2701650 Indicador de Mudan a de Direc o com farol traseiro direito nennen 894764 Pulverizador VICON Exige 2701601 ou 2701602 ln 2701600 Un
79. parking brake lever Keep your brake system clean and properly maintained Do not operate the Spraytek if the brakes do not stop vehicle properly The brake fluid master cylinder reservoir is located under the front cowl The fluid level in the master cylinder reservoir must be kept between the MIN minimum and MAX maximum marks Add DOT 3 type brake fluid as required If the brake fluid indicator light comes on and remains on check the fluid level in the reservoir Bleeding Hydraulic Brakes If the brakes do not hold properly if they feel spongy or if the brake fluid reservoir is allowed to run dry it may be required to bleed the system in order to remove air from the brake lines 1 Bleed the brakes in the following order Left Rear Right Rear Right Front and Left Front 2 Attach a hose to the bleeder screw and place the other end of the hose in a container to catch fluid Brake Fluid Lever Indic ator Light run off when bleeding the system e HAH 3 Bleed brake w MD T 5 Es a Loosen the bleeder screw b Have an assistant push down on the brake pedal and hold the pedal down c Tighten the bleeder screw d Have assistant release pedal NOTE Do Not release brake pedal until the bleeder screw is tightened or air will be sucked back into the brake lines e Repeat steps a through d as required until all air bubbles are purged from the system and a
80. radiador depois de o sistema drenar completamente d Esvazie e limpe a garrafa de recuperac o e Encha at ao fundo do atestador com uma mistura de 50 50 de anticongelante e de gua f Encha o frasco da recuperac o na marca cheio com uma mistura de 50 50 de anticongelante e de gua Mantenha as passagens de ar do radiador limpas Use ar comprimido 207 kPa no m ximo para limpar as aletas A gua residual entre as aletas absorver sujidade e reduzir a quantidade do fluxo de ar necess rio ao devido arrefecimento do motor Papa proporcionar um fluxo de ar adequado n o obstrua a entrada de ar no lado direito do ve culo Mantenha a entrada de ar desimpedida Verifique e aperte a correia da ventoinha Substitua os fixadores e as mangueiras de dois em dois anos Se precisar de acrescentar refrigerante mais de uma vez por m s ou acrescentar mais de um quarto de cada vez solicite a um revendedor autorizado Jacobsen que verifique o sistema de refrigerac o 6 8 FILTRO DO AR N o retire o elemento para inspeccion lo ou limp lo A remoc o desnecess ria do filtro aumenta o risco de injecc o de poeiras e outras impurezas ao motor Quando for necess ria qualquer intervenc o t cnica limpe primeiro a parte de fora do filtro depois retire o elemento velho t o suavemente quanto poss vel e elimine o devidamente 1 Limpe cuidadosamente a parte interior do filtro sem permitir que entre p na entrada de ar
81. rios e equipamentos aprovados por Jacobsen Tenha aten o a buracos no terreno e a outras irregularidades ocultas Inspeccione a rea onde o ve culo vai ser usado Apanhe pedras e outros objectos que encontrar antes de come ar a trabalhar Tenha aten o a obst culos a reos ramos de rvores fios el ctricos etc e tamb m a obst culos subterr neos aspersores tubos ra zes etc Entre com cuidado numa rea nova e esteja atento a riscos ocultos Nunca descarregue material para onde houver pessoas nem deixe que haja pessoas perto do ve culo em funcionamento O propriet rio operador deve evitar ferimentos e danos materiais pelos quais respons vel N o transporte passageiros e mantenha pessoas e animais a dist ncia segura Nunca trabalhe com ve culos que n o estejam em perfeitas condi es ou sem sinal tica resguardos PT 4 12 18 14 15 16 17 18 19 20 21 22 28 24 chapas deflectores ou outros dispositivos de protec o seguramente montados no lugar Nunca desligue interruptores nem fa a pontes N o altere a afina o do regulador do motor nem acelere excessivamente O mon xido de carbono dos gases de escape pode ser fatal se inalado Nunca tenha o motor ligado sem ventila o correcta ou num recinto fechado O combust vel altamente inflam vel manuseie o com cuidado Mantenha o motor limpo Deixe o motor arrefecer antes de guardar o
82. temperaturas SAE 10W30 Acima de 29 C SAE 10W40 Substituicao dos filtros de leo 842553 2701908 Perkins a Diesel Suzuki a Gasolina MANUTENCAO 6 6 4 RESERVAT RIO DA DIREC O ASSISTIDA A AVISO Antes de qualquer intervenc o de assist ncia ou de manuteng o em redor da zona do motor assegure se que este arrefeceu Podem resultar queimaduras graves em caso de o motor ou as superf cies circundantes estarem quentes O reservat rio do l quido da direcc o assistida localiza se do lado direito do motor abaixo do alternador O n vel do reservat rio dever ser verificado ap s as primeiras 35 e 70 horas Ap s isso o n vel deve ser verificado a cada 100 horas 6 5 TUBO E PANELA DE ESCAPE A AVISO Os fumos de escape cont m mon xido de carbono que t xico e pode ser fatal quando inalado NUNCA utilizar um motor sem uma ventila o adequada Ao verificar o n vel do fluido antes de motor estar quente este dever situar se na marca FRIO da vareta Ao verificar o n vel do fluido com o motor quente este dever situar se entre a marca FRIO e QUENTE da vareta Use l quido de direcc o assistida da General Motors para atestar o fluido ao n vel adequado Vareta da Direcc o Assistida UVLSILY oldd OH 3LN3Nnd Figura 6C Para se proteger de envenenamento por mon xido de carbono inspeccione o sistema de escape regularmen
83. tires inflated to Front 20 psi 138 kPa Rear Varies determined by load See Chart GB 22 switch to the ON position and reading the level indicated by the fuel gauge 4 Check fuel lines and clamps every 50 hours Replace fuel lines and clamps at the first sign of damage 5 The fuel tank capacity is 6 5 gal 24 5 Fill tank using the following fuel recommendations Diesel Engine a Use clean fresh 2 Diesel fuel when operating temperature is above 20 F 7 C Minimum Cetane rating 45 b Use clean fresh 1 Diesel fuel when operating temperature is below 20 F 7 C If 1D fuel is not available a winterized blend of 1D and 2D may be available This blended fuel is usually called 42D and may be used in colder climates Do not use 2D unless you are sure it has been winterized Cold temperatures may cause it to thicken which will keep your vehicle from running c DO NOT use Aviation Fuel JP4 Refer to Engine Manual for additional information Gas Engine Use clean fresh Unleaded Gasoline 87 octane or higher Before replacing any filter thoroughly clean the filter housing and the area around the filter Dirt must not be allowed to enter into fuel system 28 193 23 159 Rear 18 124 Tire Pressure 13 90 psi kPa 8 55 ls I I I 0 400 800 1200 1500 Load Pounds Figure 6F 6 17 TIRE REMOVAL AND INSTALLATION Removal 1 Park the vehi
84. 0 1 Governor Cable See 3 1 41 817104 1 Stop Wire 42 800024 1 Screw 1 4 20 x 1 1 2 43 306375 1 Nut 1 4 20 Hex gt Change from previous revision 89 TURF TRUCKSTER Serial No 898627 All 29 1 Gas Engine Remote Oil Fill Serial No 898628 All 90 Item Part No Qty Description Serial Numbers Notes 1 601942 1 Brace Governor 2 548827 4 Screw 1 4 20 x 1 2 Hex Flange 3 601580 1 Bracket Remote Oil Fill 4 843420 1 O Ring 5 843399 1 Adapter Valve Cover 6 836206 2 Clamp 1 7 8 Worm Drive 7 2701636 1 Hose Remote Oil Fill 8 2701640 1 Adapter Oil Cap 9 800934 3 Screw M6 1 x 16 mm Hex Flange 10 800425 2 Screw M6 1 x 12 mm Hex Head 11 306396 2 Lockwasher 1 4 12 16920 83G00 1 Cap Oil FIII Included with Engine 13 REF 1 Bracket Governor See 24 1 gt Change from previous revision 30 1 Gas Engine Exhaust TURF TRUCKSTER Serial No All Item Part No Description Serial Numbers Notes 1 4116284 8 1 Muffler 2 36072 G01 1 Catalytic Converter 3 2700144 2 Bolt Muffler Flange 4 2700145 2 Spring Muffler Flange 5 838295 8 1 Strap Muffler Hanger 6 450193 2 Screw M8 1 25 x 30 mm Hex Head 7 450378 2 Locknut M8 1 25 8 4114221 8 1 Bracket Muffler Attaches to Transmission Case 841982 2 Clamp 1 1 2 Exhaust 9 N S 1 U Bolt 10 N S 1 Bracket 11 N S 2 Nut 5 16 18 Hex 12 2700143 1 Ring
85. 1 Nut 1 4 20 Hex Jam 7 840473 1 Spring Governor Lever 8 812444 1 Clevis Pin 5 16 x 3 4 9 103867 1 Flat Washer 5 16 10 821164 1 Hair Pin 11 842785 1 Spring Idle Return 12 800271 1 Screw 4110 24 x 1 2 Pan Head 13 120052 1 Lockwasher 10 14 111898 1 Clamp Cable 15 831888 1 Swivel 16 831889 1 Washer Swivel 17 831890 1 Screw Swivel Throttle Cable Change from previous revision 26 1 Exhaust TURF TRUCKSTER Serial No 898627 All Serial No 898628 All Item 0 SI OO BO N 10 11 12 18 Part No 4119866 8 2703800 8 314990013 452389 838295 8 450193 450378 REF 841982 N S N S N S 103867 REF Qty ND ND AAN AND ND AA A sch mk mk Description Muffler Tube Exhaust Inlet Gasket Exhaust Screw M8 1 25 x 25 mm Flange Strap Muffler Hanger Screw M8 1 25 x 30 mm Hex Head Locknut M8 1 25 Bracket Muffler Clamp 1 1 2 Exhaust U Bolt Bracket Nut 5 16 18 Hex Flat Washer 5 16 Cover Starter Hole Serial Numbers Notes Order directly from Perkins See 20 1 See 20 1 Change from previous revision 85 Serial No 898627 All Serial No 898628 All TURF TRUCKSTER 27 1 Governor Linkage Ve Y VEN PEDO 86 Item 0 NOU POND S OOLOOLOLOOLOOOLLOLOND DY DY DNA AA HA hb AA a OO OONOU Go M OO OO OD Jo Om KON AOOON OU OND O o Part No 41
86. 119 24211 83011 121 24220 60A01 121 24230 83001 121 24400 83000 121 24410 83000 121 24420 83000 121 24431 83001 121 24432 83001 121 24436 83000 121 24441 85F41 121 24442 81A20 121 24471 60A00 121 24473 70D10 121 24551 83010 119 24560 83001 119 24671 83000 119 24681 83000 121 24700 85200 119 24741 83001 119 24770 85252 119 24780 83010 119 24821 09001 123 25121 85051 123 25211 85201 123 25221 83002 123 25221 85202 123 25411 85201 123 25415 83000 123 25420 85201 123 25451 85261 123 25520 85203 123 25530 79501 123 25535 85412 123 25536 84200 123 25541 85201 123 25545 85055 123 25546 60001 123 25547 70D00 123 25576 70D00 123 26121 85202 121 26131 85201 119 2700143 91 ME ees 91 2700145 91 2700166 95 2700334 87 2700335 87 2700380 141 2700381
87. 15258 450010 306396 308090 4119526 452381 2700522 2700540 2700859 01116 G01 830140 306981 450454 2701129 835271 130728 2700335 2700334 111893 2702244 800024 306375 2703684 450399 821164 818395 302288 306372 4116159 2701510 843013 800927 REF 831586 306320 4117352 810722 806703 103867 306325 Qty gt sch AA sch Y AN AA AA Ad AA sch AND AA 0 AND AA 0 AA UI N AA AA AND ND ND sch Description Plate Governor Screw M6 1 x 75 mm Hex Head Lockwasher 1 4 Flat Washer 1 4 Spacer 7 16 x 2 1 8 Screw M6 1 x 40 mm Hex Flange Spacer 7 16 x 1 Lever Governor Lever Governor Arm Screw M10 1 5 x 40 mm Hex Flange Ball Bearing Flat Washer 3 8 Nut M10 1 5 Hex Flange Arm Throttle Nut Governor Nut 1 4 20 Hex Jam Spring Governor Spring Governor Screw 10 32 Special Nut 10 32 Hex Screw 1 4 20 x 1 1 2 Truss Head Nut 1 4 20 Hex Throttle Cable Flat Washer M6 Hair Pin 1 4 x 1 1 8 Clevis Pin 1 4 x 1 2 Screw 1 4 20 x 1 Cotter Pin 3 32 x 1 2 Cable Throttle Bracket Throttle Cable Pulley Governor Shoulder Bolt 1 4 20 x 5 8 Bolt Ball Joint Nut 5 16 24 Hex Rod Governor Yoke Clevis Pin 5 16 x 31 32 Flat Washer 5 16 Lockwasher 5 16 Special TURF TRUCKSTER Serial Numbers Notes See 3 1 Part of Engine Change from previous revision 87 TURF TRUCKSTER 28 1 Governor Serial No
88. 2 842983 826000 Qty AR AR AR AR AR 18 AR AR AR AR AR AR AR AR AR AR AR AR AR A DON OP Description Connecter Six Male Terminal Terminal 1 4 Male 14 16 Gauge Terminal 1 4 Male 10 Gauge Connector Four Female Terminal Terminal 1 4 Female 14 16 Gauge Terminal 1 4 Female 10 Gauge Connector One Female Terminal Terminal 1 4 Male 14 16 Gauge Connector Two Female Terminal Terminal 1 4 Female 14 16 Gauge Terminal 1 4 Female 10 Gauge Connector Flasher Terminal 5 16 Female 14 16 Gauge Connector Six Female Terminal Terminal 1 4 Female 14 16 Gauge Terminal 1 4 Female 10 Gauge Connector Two Male Terminal Terminal 1 4 Male 14 16 Gauge Connector Ignition Switch Terminal 1 4 Female 14 16 Gauge Terminal 1 4 Female 10 Gauge Connector Rocker Switch Terminal 1 4 Female 14 16 Gauge Terminal 1 4 Female 10 Gauge Connector Eighteen Terminal Terminal Connector Headlight Terminal 5 16 Female 14 16 Gauge Terminal 5 16 Female 14 16 Gauge Fuse Holder Fuse Clip 1 Term 14 16 Gauge Fuse Clip 1 Term 10 Gauge Fuse Clip 3 Term 14 16 Gauge Fuse 10 Amp Fuse 15 Amp Fuse 20 Amp TURF TRUCKSTER Serial Number Notes Single Wire Two Wire Single Wire Two Wire Single Wire Two Wire Single Wire Two Wire Single Wire Two Wire Single Wire Two Wire One Wire Two Wire Change from previous revision 129 TURF TRUCKSTER 49 1
89. 25 mm Flange Cir CLip Bearing Front Counter Shaft Bearing Center Gear Countershaft Reverse Input and Main Shaft Seal Oil C Ring C Ring Gear Reverse Idle Shaft Reverse Idle Gear Pin Cir Clip Screw M8 1 25 x 100 mm Flange Screw M8 1 25 Flange Screw M8 1 25 x 40 mm Flange Stud M8 1 25 Nut M8 1 25 Hex Flange Pin Alignment Case Extension Gear Speedometer Driven Case Seepometer Gear Seal Oil O Ring O Ring Plug Bolt Retaining Washer Bracket Shift Cables Plug Inspection Timing Seal Extension Case TURF TRUCKSTER Serial Numbers Notes Upper and Lower Half See 45 1 Change from previous revision 119 TURF TRUCKSTER 45 1 Input and Main Shaft ae i 120 Item 0 NOU POND PO PO ND ND MM ND ND ND AA A Ad AH mk mk mk mk a mk 0 N 0 Oo E Go MA OO O 0 JO Om HOND OO o Part No 24110 80410 2702561 09262 28002 09380 28007 24410 83000 24471 60A00 24442 81A20 24432 83001 24230 83001 09263 30031 24121 85252 06111 06003 24400 83000 24436 83000 24441 85F41 24431 83001 24220 60A01 09263 35015 09300 30003 24211 83011 09166 30007 09262 30086 24420 83000 24473 70D10 2703581 24681 83000 26121 85202 2702559 Qty ND Aa AA AO AAND AND 0 AND ND ND AND AA AH WN OD sch 0 sch sch a Description Shaft Input Bearing Needle Bearing Input Shaft Ball Cir Clip High Speed Syncroniser Key Syncronizer Spring High Speed Syncronizer Ring Syncroniz
90. 399 57 97 302288 87 89 dk t tan 53 4138668 79 452401 53 75 302944 3 5 ees 65 312288 57 4138963 77 452402 59 EE 65 314990013 85 4139196 71 AS EE 59 303952 tee 39 316907 ncn din 4139691 dme 39 452404 nuits 45 804632 45 320107 47 69 99 101 4139806G01 57 452406 59 77 79 3046396 65 67 111 36072 G01 91 4139806G02 57 452406 59 71 305134 ene 65 36092 G01 71 73 4139806G03 57 452408 een 65 306320 87 36106G01 63 4139924 59 ASA TO ed 59 306322 109 113 36113G01 77 79 4140617 77 79 452413 1 eth 65 306325 75 81 87 91 37610 80023 117 4140618 77 79 Era RR 57 103 us 105 38061A 39 450010 87 E A ene 49 51 30632841 43 45 47 49 BEI IL Anne 67 450077 63 452692 53 67 EE 51 el EE 450193 85 91 452695 43 53 306372 87 4113018 95 450324 103 105 460030
91. 45 829954 93 95 600981 81 800908 67 111 822819 es 45 829997 93 95 600985 75 800909 57 61 823118 45 830140 87 600989 nes 75 800927 87 823119 224 101 830366 43 600991 71 80093039 45 49 57 69 823225 uud 45 830425 93 95 AAA 72 m 95 97 823549 39 69 830784 41 43 6009983 81 800934 39 49 105 823621 61 830810 101 600997 81 800943 39 43 49 69 825264 55 95 830930 49 69 601972 nim 71 105 825358 77 79 831039 93 95 601585 eue 71 800944 111 825500 61 831099 113 601586 71 131 800945 63 825538 45 831225 108 105 601587 ees 75 805387 111 825624 73 93 831405 see Ee ES ee ti 65 ole AE e 71 806703 47 87 825748 129 131 139 831586 87 601592 eee 71 806714 43 49 51 825866 129 131 831846
92. 5 U S Gal 24 5 liters Dovermor sasseesseesieerreeneee All Speed Mechanical Gas Engine Make Suzuki Model EE fe K6A Horsepower 39 hp 29 1 kW 4450 rpm Note Actual sustained horsepower will likely be lower than listed in specifications due to operating limitations and environmental factors Displacement 40 2 cu In 658 cc Torque 45 7 ft lbs 62 Nm 4000 rpm Fuel Type Unleaded Gasoline Rating Min Octane rating 87 Capacity 6 55 U S Gal 24 5 liters Govermgor aanannnnnnnnneeeeeeaeea External Mechanical 4 3 VEHICLE Tires adel et 20 x 10 10 Multi Rib Beer cases 24 x 13 12 Titan Ultra Trac Tire Pressure ERON EL dantes 20 psi 138 kPa Rear Varies by load See Section 6 16 Battery EE Hades 12 Volt Lead Acid transmission 2 speed differential 898628 Turf Truckster liquid cooled diesel engine 3 speed automatic transmission 2 speed differential EEC Sound Vibration M S Product P ower Arms Body 84044 103 dB A 2 14 096 Low Idle 1300 RPM High Idle 3180 RPM Lubrication Capacity 3 7 quarts 3 5 liters Below 32 F 0 C SAE 10W 32 77 F 0 25 C SAE 20W or 10W30 Above 77 F 25 C SAE 30W or 10W30 API Classification CH4 Air Filter Dry type with evacuator valve Alternato
93. 6 x 1 1 8 Flat Washer 5 16 Cotter Pin 3 32 x 3 4 Handle Lift Control Valve Screw M10 1 5 x 70 mm Flange Spring Compression Bushing Lift Control Valve Nut M10 1 5 Hex Flange Cover Handle Adapter 90 Fitting Adapter 90 Fitting Adapter Straight Fitting Adapter 90 Swivel Fitting TURF TRUCKSTER Serial Numbers Notes Used on 84043 898627 898628 Used on 84044 Only Used on 84043 898627 898628 Used on 84044 Only Discard Decal included with Valve ORB to JIC 37 Flare ORB to JIC 37 Flare ORB to JIC 37 Flare JIC 37 Flare gt Change from previous revision 45 TURF TRUCKSTER 5 1 Parking Brake and High Low Speed Control Serial No All 2 H EE 46 Item 0 NOU POND P ND ND ND ND HAH AA AH ad AH mk sch a mk Ph OND OO O OO Jo Oo POND Oo O Part No 894317 845134 452388 452391 450453 845133 450377 827182 843359 809152 843356 800446 843158 452398 450454 REF 889106 452378 450452 837043 2702274 806703 306328 320107 Qty A AAN AA AAND ND ND AA AN AA AA AO AA OU a Description Lever Parking Brake Bracket Parking Brake Lever Screw M8 1 25 x 20 mm Flange Screw M8 1 25 x 40 mm Flange Nut M8 1 25 Flange Cable Parking Brake Nut M6 1 Staytite Pulley 3 Cable Bushing Pulley Flat Washer 5 16 x 1 3 16 Equalizer Parking Brake Locknut 5 16 24 Bracket Parking Br
94. 601587 452390 450412 800571 2703835 8 11391G7 2701430 11741 85200 01550 08163 11710 77100 08310 00103 09103 08132 843323 452401 28825 G01 306325 103867 01117 G02 01117 G01 842961 844198 548849 REF 600989 843857 Qty a A A AN AND AAND ND ND ND AND AA DA AND AAND ND AH a sch sch OO P ER ND P MM PEN AA mk Description Engine and Clutch Frame Engine Mount Mount Engine Screw 3 8 16 x 2 1 4 Hex Head Flat Washer 3 8 Mount Engine Isolation Washer Isolator Lockwasher 3 8 Nut 3 8 16 Hex Screw M8 1 25 x 20 mm Flange Nut M8 1 25 Flange Screw M8 1 25 x 25 mm Flange Hose Intake Air Filter Element Air Filter Bracket Air Fllter Bracket Air Fllter Mount Screw M8 1 25 x 30 mm Flange Lockwasher M10 Nut M10 1 25 Hex Bracket Muffler Clamp Hose Transmission Suzuki MT5 Support Transmission Screw Bracket Rear Mount Nut Bolt 1 M8 x 100 mm Adapter Transmission Screw M10 1 5 x 40 mm Flange Screw M8 1 25 x 50 mm Flange Lockwasher 5 16 Flat Washer 5 16 Screw M10 1 25 x 50 mm Flange Screw M10 1 25 x 35 mm Flange Sleeve Alignment Cover Starter Hole Screw 3 8 16 x 4 3 4 Hex Head Mount Transmission Adapter Temp Sender TURF TRUCKSTER Serial Numbers Notes See 23 1 See 11 1 Left shown right similar Includes Clutch Disc and Cover See 11 1 Change from previous revision 75 TURF TRUCKSTER 21 1 Gas Engine and MT Mounting Serial N
95. 61 L Trav o de estacionamento C161 M M vimos een C658 N Alternador Bateria C161 Coloque a l mpada e o seu suporte novamente no painel Rode o suporte 14 de volta no sentido dos ponteiros do rel gio para fix lo ao painel Assegure se de que a base do suporte est devidamente fixa ao painel Configura o do Interruptor DIP do Tac metro O painel de instrumentos faz uso de uma sequ ncia codificada do interruptor DIP para identificar os impulsos de entrada por rotag o do motor e tipo de motor para exibir correctamente as RPM do motor no tac metro Se estiver a substituir o painel de instrumentos ou se o tac metro n o estiver a funcionar devidamente verifique se a sequ ncia codificada a mais correcta O Truckster com motor Perkins a diesel tem a seguinte sequ ncia codificada para 8 5 impulsos rotag o C digo da sequ ncia Perkins a Diesel 000 10000 O Truckster com motor Suzuki a gasolina tem a seguinte sequ ncia codificada para 1 5 impulsos rotag o C digo da sequ ncia Suzuki a gasolina 0 0000010 Atrav s de uma chave de fendas de l mina pequena ou outra ferramenta equivalente empurre os selectores para 6 28 SUBSTITUI O DO FAROLIM DIANTEIRO O farolim dever ser substitu do o mais depressa poss vel logo que pare de funcionar ou se danifique O farolim uma unidade selada e apenas poder ser substitu do em bloco Descri o Tipo de l m
96. 68 95 2701899 95 2701953 123 2702012 2s 43 2702014 43 2702146 109 2702198 39 2702199 41 2702215 eere 49 2702217 EE ce 67 2702244 87 2702241 ene 67 2702257 7 67 2702274 5 eie 47 2702470 77 79 119 2702471 119 2702475 117 2 02494 siusis 123 2702534 7 111 2702535 7 111 2702547 77 2702548 77 2702559 121 2702561 121 2702586 119 2702659 117 119 27026620601 119 2702684 117 2702686 77 79 2702687 77 2702688 77 79 2702689 77 79 2702690 77 79 119 2102695 53 2702701 79 INDEX 2702702 79 306450 91 4115400 73 105 27027503 5o 79 306468 39 45 4115904 95 450458341 45 47 49 51 2702883 123 806488 39 103 105 4116015 141 s 97 59 69 71 2702893 77 306506 89 4116017 105 73 75 77 79 2702906
97. 898628 All ES 36 88 TURF TRUCKSTER Item Part No Qty Description Serial Numbers Notes 4115000 1 Governor 1 111812 1 gt Yoke Spool 2 111814 1 Washer Thrust 3 111816 1 gt Washer Thrust 4 111817 1 Spool Governor 5 112840 1 Bearing Thrust 6 130728 Ile Nut 1 4 20 Hex Jam 7 111813 1 Seal Shaft 8 160410 1 Carrier 8 Weights 9 302288 2 Screw 1 4 20 x 1 Hex Head 10 306396 2 e Lockwasher 1 4 11 306506 2 Lockwasher 6 12 306915 2 Screw 6 32 x 5 16 Machine 13 603102 1 gt Roll Pin 1 8 x 3 4 14 548325 1 Ring Retaining 15 800227 2 Plug 1 8 NPT 16 800558 1 Set Screw 3 8 16 x 5 16 17 833056 1 Gasket Governor 18 833102 Ile Seal Oil 19 835271 1 Nut Governor Arm 20 843537 1 Bracket Governor Knee 21 4114867 1 gt Head Governor 22 894471 1 Reservior Governor 23 833103 1 Bearing Needle 24 4119678 1 Shaft Governor Complete 25 4117681 1 Shaft Governor 26 833104 1 Ring Retaining 27 833345 1 Bearing Ball 28 2700525 1 Lever Governor Control 29 306396 2 Lockwasher 1 4 30 894435 1 Bracket Throttle 31 894434 1 Arm 32 843866 1 Bushing Governor 33 302288 1 Screw 1 4 20 x 1 Hex Head 34 00414 G5 2 Screw Hex Head 35 308020 1 Flat Washer 1 4 36 833101 1 Spring Extension 37 111898 2 Clamp Cable 38 120052 1 Lockwasher 6 39 306514 1 Screw 10 32 x 1 2 Truss 40 84413
98. Belt Hydraulic Pump Belt Alternator Power Steering Flat Washer 3 8 Pulley 5 8 Power Steering Throttle Bracket Trim Push On Indicates hardware included with Engine TURF TRUCKSTER Serial Numbers Notes Spec HH70581U Order directly from Perkins See 34 1 See 17 1 Included with Transmission Included with Transmission Included with Transmission 48 Change from previous revision 81 TURF TRUCKSTER 24 1 Suzuki Gas Engine Serial No 898627 All Serial No 898628 All aS A 82 Item 0 N OO BK Go N 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 81 32 33 34 35 36 37 38 39 40 41 Part No N S 2701908 4120026 4120017 01550 10253 11710 65H01 2701827 2702469 4119603 601599 2702249 4115000 306450 306325 103867 842996 REF 13437G5 306981 120177 306562 302600 600994 4115406 450179 450452 4115183 7 452381 4117464 452389 4117459 REF 452395 450453 600993 4115404 4115792 7 833715 832033 845224 825624 306396 308090 Qty P PR A ech W ND A AND AA Ad HSH ak sch sch ND ND OO AA AND ND ND AA AAR PR AO A mk mk mk Description Suzuki K6 Engine Oil Filter Belt Water Pump and Alternator Right Side Engine Mount Bolt Right Side Engine Mount Left Side Engine Mount Bolt Left Side Engine Mount Bolt Bolt M8 x 25 mm Hex Flange Bracket Governor
99. D ND ND AA sch 00 sch Ad ak OO Description Hose Fuel Tank to Adapter 5 16 Clamp Hose Hose Adapter to Pump 7 16 Hose Pump to Fuel Filter 5 16 Hose Fuel Filter to Tee 1 4 Hose Tee to Engine 1 4 Adapter 5 16 to 7 16 Hose Clamp Hose Pump Electric Fuel Fuel Filter Regulator Fuel Screw M6 1 x 20 mm Hex Flange Nut M6 1 Hex Flange Screw M8 1 25 x 16 mm Hex Flange Nut M8 1 25 Hex Flange Nut M12 1 25 Hex Lockwasher 1 2 External Tooth Bracket Fuel System Fuel Tank Tube Fuel Pick Up Elbow 90 Fuel Grommet Fuel Tank Breather Cap Unvented Fuel Sender Fuel Level Gasket Fuel Tank Cover Fuel Sender Screw 1410 32 x 1 2 Pan Head Lockwasher 10 Terminal 1 4 Male Harness Fuel Sender Grommet Adapter 5 16 to 1 4 Hose Hose Adapter to Regulator 1 4 Hose Tank Return to Adapter Clamp Hose Hose Regulator to Vacuum Port Clamp Filter Support Tank Strap Tank Seal Foam Flat Washer 5 16 Locknut 5 16 18 Center Adapter 1 4 Tee Flex Guard TURF TRUCKSTER Serial Numbers Notes 25 Foot Roll Cut to 14 Cut to 3 25 Foot Roll Cut to 9 25 Foot Roll Cut to 4 1 4 25 Foot Roll Cut to 29 See 12 1 25 Foot Roll Cut to 2 25 Foot Roll Cut to 18 25 Foot Roll Cut to 22 See 11 1 Cut to 5 Change from previous revision 95 TURF TRUCKSTER 33 1 Hydraulic Tank and Filter Serial No All 96 Item 0
100. Descri o Qt N pe a Descri o 842553 Filtro de leo de motor diesel 2701908 Filtro de leo de motor a gasolina 2208175 Filtro de combust vel de motor diesel 2701898 Filtro de combust vel de motor a gasolina 600997 Correia da direcgao assistida alternador 4115406 Correia da direc o assistida alternador do motor a diesel do motor a gasolina 841966 Correia da bomba hidr ulica do motor a 4115404 Correia da bomba hidr ulica controlador diesel de velocidade do motor a gasolina 885249 Filtro do leo hidr ulico 840352 Filtro do ar gasolina e diesel 4140040 Manual de Seguranga e Utilizac o 4140039 Manual de Pecas e Manutenc o Para Fazer Pedido de Pecas 1 Preencha seu nome e endereco completos no pedido 5 Envie ou leve o pedido at um revendedor autorizado Jacobsen 6 Inspecione todos os itens da remessa ao receb los Se houver alguma peca avariada ou ausente encaminhe uma reclamac o por escrito ao transportador antes de aceit los 7 N o devolva materiais sem uma carta de explicac o listando as pecas que est o sendo devolvidas As despesas de transporte devem ser pr pagas 2 Explique onde e como fazer a remessa 3 Indique o n mero do produto o nome e o n mero de s rie que se encontram gravados na chapa de caracter sticas ou na chapa de s rie do seu produto 4 Encomende a quantidade desejada da pe a sobressalente referindo o c digo da cor e a descri o da pe a como se indica
101. Drive Thread Grade 8 8 Grade 10 9 Add or remove shims as required to adjust CASTER angle Add or remove shims as required to adjust CAMBER angle Change from previous revision 63 TURF TRUCKSTER 15 1 Steering Linkage Serial No All 64 Item 0 NOU POND P ND ND ND HAH AA AH do AH mk mk a mk ON AOOONOU HOND O o Part No 841255 305134 308008 841336 894635 452413 450455 311392 303269 889681 816856 306825 889682 816856 306825 304636 831405 841404 800485 302944 813850 842033 452408 Qty O NNNNA A N A MM GO GO P SM H HH a Description Steering Gear Nut 7 8 14 Hex Jam Lockwasher 7 8 Arm Pitman Strut Assembly Screw M12 1 75 x 60 mm Hex Head Nut M12 1 75 Hex Flange Screw 7 16 14 x 2 Hex Head Lockwasher 7 16 End Left Hand Thread Tie Rod Retainer Grease Nut 7 16 20 Castle End Right Hand Thread Tie Rod Retainer Grease Nut 7 16 20 Castle Cotter Pin 1 8 x 1 1 8 Grease Fitting Tie Rod Nut 9 16 18 Left Hand Thread Jam Nut 9 16 18 Right Hand Thread Jam Bumper Travel Limiting Plate Skid Screw M10 1 75 x 20 mm TURF TRUCKSTER Serial Numbers Notes Grade 10 9 Grade 10 9 Change from previous revision 65 TURF TRUCKSTER 16 1 Front Brakes Serial No All 66 Hose Clamp Location NAS wire A i NA
102. GLUIS MT A M S 4140039 PT By Jacobsen Parts amp Maintenance Manual Manual de Pecas amp Manutencao Cushman Turf Truckster 84043 Motor Perkins 403 Diesel Transmissao Manual 84044 Motor Perkins 403 Diesel Transmiss o Manual CE 898627 Motor Suzuki K6 a Gasolina Transmiss o Manual 898628 Motor Suzuki K6 a Gasolina Transmiss o Autom tica AVISO Esta m quina pode causar ferimentos graves se for utilizada incorrectamente A pessoa respons vel pela sua utiliza o e manuten o deve ser previamente instru da para a sua utiliza o correcta avisada sobre os perigos que ela pode causar e deve ler todo o manual antes de tentar preparar conduzir afinar ou reparar a m quina WARNING If incorrectly used this machine can cause severe injury Those who use and maintain this machine should be trained in its ann proper use warned of its dangers and should read the entire manual aff Es EDS ES before attempting to set up operate adjust or service the machine English Portuguese ep p Table of Contents Safety Operating Safety 4 Important Safety Notes ereenn 5 Standards and Publications Standards and Publications 6 Vehicle Identification Numbers Vehicle Identification Number 7 Engine Identification Numbers 7 Specifications Product Identification cesses
103. Hex Head Lockwasher 1 4 Flat Washer 1 4 Nut M6 1 Hex Flange Screw M6 1 x 16 mm Hex Flange Screw M6 1 x 20 mm Hex Flange Fan 13 Radiator Panel Shroud Frame Radiator Radiator Cap Radiator Plug Drain O Ring Connector Hose Cap 1 4 x 1 Screw 5 16 18 x 3 4 Nut Isolation Cap Overflow Bottle Seal Radiator Foam Overflow Bottle Screen Right Side Nut M8 1 25 Hex Flange Sender Temperature Screw M8 1 25 x 20 mm Hex Flange Screw M8 1 25 x 80 mm Hex Flange Screw M10 1 5 x 20 mm Hex Flange Cap Water Thermostat Thermostat Housing Temperature Sender Gasket Thermostat Clamp Hose Clamp Hose Hose 2 x 16 High Temp Air Clamp 1 4 to 5 8 Worm Drive Hose Upper Hose Lower Radiator Connector 1 8 NPT 3 8 Hose Screw M8 1 25 x 50 mm Flange Decal Fan Warning Decal Radiator Pressure Warning TURF TRUCKSTER Serial Numbers Notes 10 Foot Length Cut to 8 Change from previous revision 73 TURF TRUCKSTER Serial No 84043 All Serial No 84044 All 20 1 Diesel Engine and Transmission Mounting FTA A S Gees D Oe dr CN CN S GEM N x y y QU 74 Item 0 NOU POND jk TO LIE ir E Ph ON oco 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part No REF 894580 REF 306836 306891 841885 809174 120177 306562 452388 450453 452389 600985 893182 840352 842915
104. Muffler Flange 13 4121517 8 1 Shield Muffler 14 306450 4 Screw 5 16 18 x 3 4 Hex Head 15 306325 4 Lockwasher 5 16 16 103867 4 Flat Washer 5 16 17 4121525 8 1 Shield Catalytic Converter 18 306419 2 Screw 1 4 20 x 1 2 Hex Head 19 306396 2 Lockwasher 1 4 20 815860 2 Washer Special gt Change from previous revision 91 TURF TRUCKSTER 31 1 Diesel Fuel System Serial No 84043 All Serial No 84044 All 92 Item 0 NOU POND 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Part No 826590 825624 826590 826590 826590 831039 834036 830425 REF 2208175 130306380 894638 452393 450453 838154 829997 809231 452390 REF 841969 843726 148231 48310 836852 843343 843298 829954 833953 800021 120052 829787 REF 894201 REF 893555 834005 103867 800221 Qty Ad sch AA A oo AA AA AND AA AAND ND A AO AH mk mk mk mk sch mk ak sch eck ak py Description Hose Fuel Tank to Trap 5 16 Clamp Hose Hose Pre Filter to Pump 5 16 Hose Pump to Fuel Filter 5 16 Hose Fuel Filter to Engine 5 16 Hose Engine Fuel Return 3 16 Connector 1 4 Hose to 3 16 Hose Hose Fuel Return 1 4 Engine Fuel Filter Trap Fuel Water Pump Electric Fuel Screw M8 1 25 x 60 mm Flange Nut M8 1 25 Flange Bracket Fuel Pump Mounting Grommet Grommet
105. N 1 i 1 E y A NEC x e Ka Ai D NS A A N N 7 Item 0 NOU POD mL lic m ND O 14 15 16 17 18 19 20 21 22 23 24 25 26 Part No 2702257 7 808088 814474 800908 385174 815403 817928 2702247 304636 817250 841430 893585 894930 894931 894932 894933 894935 893586 894930 894931 894932 894934 894936 452398 841842 843418 452692 841841 2703081 842104 840452 809137 2702217 841839 810437 452378 Qty ND A AND ND ND ND ND AA O Ad Ad Ad Ad KH HSH Ad aA sch AND ND ND ND ND ND ND EA AA N Description Front Hub Outer Bearing Cup Inner Bearing Cup Bolt M12 1 5 x 42 mm Wheel Outer Bearing Cone Inner Bearing Cone Seal Grease Nut 3 4 16 Castle Cotter Pin 1 8 x 1 1 8 Cap Grease Brake Drum Front Left Side Brake Assembly Kit Brake Cylinder Kit Brake Cylinder Repair Kit Brake Shoe Kit Left Side Spring Kit Left Side Adjuster Repair Front Right Side Brake Assembly Kit Brake Cylinder Kit Brake Cylinder Repair Kit Brake Shoe Kit Right Side Spring Kit Right Side Adjuster Repair Screw M10 1 5 x 20 mm Hex Flange Tee M10 1 0 Flare Union Clamp Tee Screw M6 1 0 x 12 mm Hex Flange Hose Brake Protector Brake Hose Bracket Brake Tube Nut M6 1 0 Hex Flange Clip Brake Hose Retaining Tube Left Front Brake Tube Right Front Brake Clamp Hose Screw M6 1 0 x 20mm Hex Flange TURF
106. NE POWER STEERING ALTERNATOR BELT Inspect and adjust new belt after first 24 48 hours of operation Adjust every 200 hours thereafter Adjust power steering pump so belt deflects 1 4 to 1 2 6 12 mm with a 20 Ib push at midpoint between pulleys If tension is incorrect loosen power steering pump mounting bolts F and carefully pry away from the engine until proper belt tension is achieved GB 12 5 8 GAS ENGINE HYDRAULIC PUMP BELT Inspect and adjust new belt after first 24 48 hours of operation Adjust every 200 hours thereafter Adjust hydraulic pump belt so belt deflects 1 4 to 1 2 6 12 mm with a 20 Ib push at midpoint between pulleys If tension is incorrect loosen pump mounting bolts G and carefully pry away from the engine until proper belt tension is achieved 5 9 PARKING BRAKE CABLE 1 Remove the engine cover Put chocks in front of and behind at least two wheels at opposite corners of vehicle Engage parking brake If handle is at an angle greater than 45 to the panel adjustment is required Disengage parking brake Tighten adjustment nut E a couple of turns Engage parking brake Repeat steps 3 and 4 until handle is at approximately a 45 angle when parking brake is engaged ADJUSTMENTS 5 Figure 5l Figure 5J GB 13 5 ADJUSTMENTS 5 10 TORQUE SPECIFICATION CAUTION All torque values included in these charts are approximate and are for ref
107. Note Do not wash any portion of the equipment while it is hot Do not use high pressure spray or steam Use cold water and automotive cleaners 1 Use compressed air to clean engine and radiator fins A special blow gun is available through Jacobsen Dealer 2 Use only fresh water for cleaning your equipment Note Use of salt water or affluent water has been known to encourage rust and corrosion of metal parts resulting in premature deterioration or failure Damage of this nature is not covered by the factory warranty 6 32 STORAGE General 1 Wash the vehicle thoroughly and lubricate Repair and paint damaged or exposed metal 2 Inspect the vehicle tighten all hardware replace worn or damaged components 3 Drain and refill radiator Clean the tires thoroughly and store the vehicle so the load is off the tires If vehicle is not on jack stands check tires at regular intervals and reinflate as necessary 5 Keep the machine and all its accessories clean dry and protected from the elements during storage Never store equipment near an open flame or spark which could ignite fuel or fuel vapors Battery 1 Remove clean and store battery in upright position on a non conductive surface wood in a cool dry place To prevent accelerated discharge do not store battery on concrete or steel surface 2 Check and recharge battery every 60 to 90 days while in storage 3 To reduce the self discharge rate room temperat
108. OTES GB 36 ndice SEGURANCA Seguran a no funcionamento 4 Importantes instru es de seguran a 5 NORMATIVOS E PUBLICA ES Normativos e publcac es 6 N MEROS DE IDENTIFICACAO DO VE CULO N mero de identifica o do ve culo 7 N meros de identifica o do motor 7 ESPECIFICA ES Identifica o do produto ssssss 8 O o MEE 8 Velculo aa toa Reg 8 Rela es de transmiss o nenn 9 Pesos e dimens es Ee AA ee 9 Acess rios e literatura de apoio 9 AFINA ES Generalidades ee ee ee ee ee ee ee na 10 Acesso ao motor eiieeii ee Ee ee ee 10 Acesso ao painel dianteiro 11 Pain is de acesso ee ee RA ee RA ee ee en 11 Correia do alternador do motor a diesel 12 Correia da bomba hidr ulica do motor a diesel ee ee ee AAR ee ee ee ee 12 Correia da direc o assistida alternador do motor a gasolina 12 Correia da bomba hidr ulica do motor a gasolina 13 Cabo do trav o de estacionamento 13 ENT e 14 MANUTENCAO Generalidades ii ee ee ee ee ee ee ea 15 Motor nein 15 leo de MOtOF n AD ED 16 Reservat rio da direc o assistida 17 Tubo e panela de escape
109. P ODO MA OO oO OD SI 0 GI RO m o O Part No 841663 800943 894159 524633 524643 548911 2703257 7 452378 450452 843997 843562 452695 830784 806328 843563 843561 806714 844224 515268 844223 REF 828049 843607 817104 111898 800271 120052 806531 844116 841264 830366 843581 REF 827821 800582 2700496 2701850 7 2702014 837295 837299 837300 2702012 821071 28165601 Qty Ad ok sch ad gt ROND AA sch aAOOON AA AAND ND ND D AND PA a AA sch 0 0 HAND ND ND AO a Description Panel Floor Access Screw 10 14 x 5 8 Self Tapping Pedal Throttle Bolt 5 16 18 x 1 Shoulder Bearing Split Nut 5 16 18 Flange Bracket Foot Throttle Screw M6 1 x 20 mm Flange Nut M6 1 Flange Bracket Pedal Stop Mount Channel Screw M6 1 x 20 mm Self Tapping Clevis Pin 1 4 x 1 7 8 Cotter Pin 3 32 x 3 4 Plate Pivot Link Throttle Pivot Clevis Pin 5 16 x 3 4 Roll Pin 3 16 x 1 3 4 Bushing Spring Torsion Throttle Cable Throttle Hand Bushing Throttle Cable Stop Wire Clamp Cable Screw 1410 24 x 1 2 Pan Head Lockwasher 10 Nut 4410 24 Hex Decal Speed Control Panel Panel Speed Control Switch Horn Switch Light Cable Governor Control Knob Screw 1 4 10 x 3 4 Truss Head Insert 1 4 20 Threaded Panel Ignition Switch Decal Ignition Switch Panel Ignition Switch Spacer 3 32 Spacer 1 16 Strap Nut 1 4 20 x 2 Decal Not Motor Vehicle Not
110. SI B56 8 and has been approved by the Factory Mutual Research Corporation to meet all Powered Industrial Truck portions classification D or G of the OSHA requirements as stated in section 1910 178 Approved power trucks shall bear a label or some other identifying mark indicating approval by the testing laboratory This product conforms to EC directives and amendment 89 392 amp 91 368 Users operators and service persons should be familiar with the following standards and publications The material may be obtained from the address shown Factory Mutual Approval Standard Class No s 7811 amp 7813 Gasoline or Diesel Powered Trucks Types G GS D or DS Factory Mutual Research Corp 1151 Boston Providence Highway Norwood Massachusetts 02062 U S A National Fire Protection Association ANSI NFPA 505 Powered Industrial Trucks National Fire Prevention Association Batterymarch Park Quincy Massachusetts 02269 U S A Personal Burden Carriers ANSI ASME B56 8 American National Standards Institute Inc 1430 Broadway New York New York 10018 U S A GB 6 Internal Combustion Engine Powered Industrial Trucks ANSI UL 558 American National Standards Institute Inc 1430 Broadway New York New York 10018 U S A OR Underwriters Laboratories Inc 333 Pfingsten Road Northbrook Illinois 60062 U S A Flammable and Combustible Liquids Code ANSI NFPA 30 American National Standards Institute Inc 1430 Broadway Ne
111. TRUCKSTER Serial Numbers Notes Replacement of Cylinder Repair of Cylinder Includes Left and Right sides Replacement of Cylinder Repair of Cylinder Includes Left and Right sides Grade 8 8 Change from previous revision 67 TURF TRUCKSTER 17 1 Steering Column Serial No All 68 Item OO BOND A O SI o 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Part No 893571 800930 306799 450453 893344 887259 828590 808060 819923 2700453 892228 450457 892486 839862 843767 111838 843768 111838 840222 830930 450739 800943 809092 320107 823549 839328 2700573 REF Qty A OO ND AAN AA AND AA AA AAND AAND AR P P sch Description Tube Steering Mount Screw M8 1 25 x 16 mm Flange Lockwasher 5 16 External Tooth Nut M8 1 25 Flange Shaft Steering Bearing Assembly Housing Bearing Bearing Needle Collar Foam Cover Steering Tube Steering Wheel Nut M16 2 Flange Cover Steering Wheel Decal Steering Wheel Hose Power Steering Pressure O Ring Hose Power Steering Return O Ring Hose Formed Clamp Hose Screw M10 1 5 x 30 mm Socket Screw 10 14 x 5 8 Self Tapping Clamp Tube Cable Tie 7 1 2 Cable Tie 15 1 2 Power Steering Pump with Reservior Cap Steering Reservior Gear Steering See 23 1 or 24 1 for mounting Ser TURF TRUCKSTER Serial Numbers Notes Secure hoses together Secure Hoses t
112. Tachometer DIP Switch Setting The dash panel uses a DIP Switch sequence code to identify the number of input pulses per engine revolution and engine type to correctly display the engine RPM on the tachometer If you are replacing the dash panel or if the tachometer is not operating correctly check to be sure the sequence code is set correctly The Truckster with a Perkins Diesel engine uses the following sequence code for 8 5 pulses revolution Perkins Diesel Sequence Code 00010000 The truckster with a Suzuki Gas engine uses the following sequence code for 1 5 pulses revolution Suzuki Gas Sequence Code 00000010 6 28 HEADLIGHT REPLACEMENT The headlight should be replaced as soon as it stops functioning or is damaged The headlight is a sealed unit and can only be replaced as a complete unit Jacobsen Part No 837303 Description Bulb Type Headlight H6545 1 Disconnect the negative battery cable 2 Remove the four screws securing the headlight bezel to the front cowl 3 Pull headlight and bezel forward out of the front clip opening 4 Disconnect the electrical connector from the rear of the headlight 6 29 TAIL LIGHT REPLACEMENT The tail light should be repaired as soon as it stops functioning or is damaged The tail light bulb and lens are replaceable components Damage to the body of the tail light requires a complete replacement Jacobsen Part No 822049 D
113. ZE UNITS FA PR FA PR PRO Non Critical o 0000 Aluminum M4 m in Ibs 1 2 11 1 7 15 2 9 26 1 36 5 0 44 2 0 18 M5 m in los 2 5 22 3 2 28 5 8 51 8 1 72 9 7 86 4 0 35 M6 m in Ibs 4 3 38 5 7 50 9 9 88 14 0 124 16 5 146 6 8 60 M8 m in Ibs 10 5 93 13 6 120 24 4 216 33 9 300 40 7 360 17 0 150 M10 m ft lbs 21 7 16 27 1 20 47 5 35 66 4 49 81 4 60 33 9 25 M12 m ft lbs 36 6 27 47 5 35 82 7 61 116 6 86 139 7 103 61 0 45 M14 m ft lbs 58 3 43 76 4 55 131 5 97 184 4 136 219 7 162 94 9 70 GB 14 6 1 GENERAL A WARNING Before you clean adjust or repair this equipment depress clutch pedal and shift transmission to neutral engage parking brake stop engine and remove key from ignition switch to prevent injuries Make sure the vehicle is parked on a solid and level surface Never work on a vehicle that is supported only by the jack Always use jack stands 1 Adjustment and maintenance should always be performed by a qualified technician If proper adjustments cannot be made contact an Authorized Jacobsen Dealer 2 Inspect the equipment on a regular basis establish a maintenance schedule and keep detailed records 6 2 ENGINE IMPORTANT A separate Engine Manual prepared by the engine manufacturer is supplied with this vehicle Read the engine manual carefully until you are familiar with the operation and ma
114. a temperature switch and may start at any time coolant temperature is above 150 F 65 C even with the ignition switch in the OFF position Do not attempt to service the cooling system without first disconnecting the negative battery cable or removing the fan fuse NEVER add straight antifreeze to the radiator Mix equal amounts of clean water with ethylene glycol based anti freeze in a separate container before adding it to the cooling system Do not use a mixture of more than 5096 antifreeze Always recycle or dispose of used antifreeze in a responsible manner Used antifreeze can be harmful to the environment 1 Check coolant level daily Radiator should be full and recovery bottle should be up to the cold mark a Tilt engine cover forward to gain access to the radiator b With the engine stopped and cool remove radiator cap and check coolant level The coolant level should be at or within 1 4 in 6 mm of the filler port Fill with a 50 50 antifreeze water mixture if required c Visually check the reservoir tank Coolant level should be at or above FULL line but less than 4 in 102 mm Add a 50 50 antifreeze water mixture if required 2 Drain and refill cooling system every 400 hours or 9 months whichever comes first Allow system to cool before draining GB 18 D Remove the cooling fan fuse b Remove the radiator cap c Open the engine block drain and the radiator drain Remove lower ra
115. ac es ou danos resultantes da aplicac o destas tabelas Deve haver sempre extrema Jacobsen utiliza normalmente cavilhas anodizadas do grau 5 salvo indica o em contr rio TAMD UNIDADES FA ie UNIDADES amp CO C9 SS GRAU 5 GRAU 8 GRAU 5 GRAU 8 6 32 in Ibs Nm 20 2 3 x 7 16 14 ft lbs Nm 50 67 8 65 88 1 8 32 in Ibs Nm 24 2 7 30 3 4 7 16 20 ft lbs Nm 55 74 6 70 94 9 140 24 in Ibs Nm 35 4 0 45 5 1 1 2 13 ft lbs Nm 5 101 7 100 135 6 10 32 in Ibs Nm 40 4 5 50 5 7 1 2 20 ft lbs Nm 5 115 3 110 149 2 12 24 in Ibs Nm 50 5 7 65 7 3 9 16 12 ft lbs Nm 105 142 4 135 183 1 1 4 20 in Ibs Nm 95 10 7 25 14 1 9 16 18 ft lbs Nm 115 155 9 150 203 4 1 4 28 in lbs Nm 95 10 7 150 17 0 5 8 11 ft lbs Nm 150 203 4 195 264 4 5 16 18 in Ibs Nm 200 22 6 270 30 5 5 8 18 ft lbs Nm 160 217 0 210 284 8 5 16 24 in lbs Nm 240 27 1 300 33 9 3 4 10 ft lbs Nm 170 230 5 220 298 3 3 8 16 ft lbs Nm 30 40 7 40 54 2 3 4 16 ft lbs Nm 175 237 3 225 305 1 3 8 24 ft lbs Nm 35 47 5 45 61 0 7 8 14 ft lbs Nm 300 406 8 400 542 4 TAMA UNIDADES Elementos de NHO aperto nao 8 8 cr ticos para N_ NU Vs AY N_ Sa alum nio M4 m in Ibs 1 2 11 1 7 15 2 9 26 1 36 5
116. ake Cables Screw M10 1 5 x 20 mm Flange Nut M10 1 5 Flange Parking Brake Cables Cable High Low Speed Control Screw M6 1 x 12 mm Flange Nut M6 1 Flange Bracket High Low Cable Nut 4410 32 Hex Clevis Pin 5 16 x 31 32 Cotter Pin 9 32 x 3 4 Cable Tie 7 1 2 See 38 1 Apply Locktite 242 TURF TRUCKSTER Serial Numbers Notes Change from previous revision 47 TURF TRUCKSTER 6 1 Brake Pedal Serial No All Route both hoses through opening in front clip Pedal Mounting View Rotated 90 Degrees for Clarity Route front brake 28 tube through opening in front clip 32 Route rear brake tube under floor access panel Tube Routing 48 Item 0 NOU POD TEN TO cb ir ck Ph ON OO oO 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Part No 2701737 7 892921 840726 840725 842935 452388 450453 895113 800930 894167 806714 103867 306328 894456 2702215 826006 825886 800934 830930 7040 810152 894308 450410 452424 452398 843021 843022 842103 842051 809137 REF 810435 450454 REF REF 812445 800943 Qty KR ND ND AA eck sch eck sch sch ch MI sch MA MI sch mk sch mk gt D A A 4 AN AA AA sch sch N ND ND AA a Description Bracket Master Cylinder Pedal Brake Bearing Brake Pivot Tube Brake Pivot Tab Locking Screw M8 1 25 x 20 mm Flange Nut M8 1 25 Flange Master Cylinder
117. als completely around the filter housing Dust evacuator A must be facing down 5 Check all hoses and air ducts Tighten hose clamps 6 9 JUMP STARTING Before attempting to jump start the vehicle check the condition of the discharged battery Engage parking brake of both vehicles shift transmission to neutral and turn off all electrical loads A WARNING Batteries generate explosive hydrogen gas To reduce the chance of an explosion avoid creating sparks near battery Always connect the negative jumper cable to the frame of the vehicle with the discharged battery away from the battery When connecting jumper cables 1 Stop the engine on the vehicle with a good battery MAINTENANCE 6 Diesel Engine AN C 7 JEA Gas Engine Ar y zZ WY d By Figure 6D 2 Connect RED jumper cable to the positive terminal on the good battery and to the positive terminal on the discharged battery 3 Connect the BLACK jumper cable from the negative terminal on the good battery to the frame of the vehicle with the discharged battery After cables have been connected start the engine on the vehicle with the good battery then start the vehicle GB 19 6 MAINTENANCE 6 10 BATTERY Make absolutely certain the ignition switch is Off and 1 the key has been removed before servicing the battery Always use insulated tools wear protective
118. an 0 25 Volts 14 O2 Sensor No signal for a length of time at pin 24 Red Blue wire of the 34 pin ECU connector 15 Crank Angle Sensor While in starting mode no signal is seen at pin 16 Brown Red wire of the 34 pin ECU connector 16 Vehicle Speed Sensor No signal for a length of time at pin 16 Orange wire of the 26 pin ECU connector Voltage at pin 32 Green White wire of the 34 pin ECU connector is higher than 4 85 Volts or 19 Water Temperature Sensor lower than 0 15 Volts 41 Shift Solenoid 1 Open or short circuit at pin 27 Blue Black wire of the 34 pin ECU connector Should be 12 Volts Automatic Transmission only if gear selector is in the L position 42 Shift Solenoid 2 Open or short circuit at pin 28 Blue White wire of the 34 pin ECU connector Should be 12 Volts Automatic Transmission only if gear selector is in the L or 2 position Shift Solenoid 3 Em A A 43 Automatic Transmission only Open or short circuit at pin 29 Blue Red wire of the 34 pin ECU connector No sigal present at pin 18 Green Pink wire and pin 19 Orange Blue wire and pin 20 Orange 46 Shift Switch Green wire and pin 24 Green Blue wire and pin 25 Green wire and pin 26 Red wire of the Automatic Transmission only 26 pin ECU connector OR signal present at more than one of pins 18 19 20 24 25 and 26 of the 26 pin ECU connector GB 30 6 31 CARE AND CLEANING Wash the vehicle after each use Keep the equipment clean
119. ank or add fuel when the engine is running or while the engine is hot Do not smoke when handling fuel Never fill or drain the fuel tank indoors Do not spill fuel and clean spilled fuel immediately Never handle or store fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors Be sure to reinstall and tighten fuel cap securely 1 Fill the fuel tank to within 1 in 25 mm of the bottom of the filler neck 2 Store fuel according to local state or federal ordinances and recommendations from your fuel supplier 3 Never overfill or allow the tank to become empty Check fuel level in the tank by turning the ignition 6 15 FUEL SYSTEM Then Perkins diesel engine in the Truckster is self priming It is not required to purge air from the system Refer to Section 8 3 for specific maintenance intervals 6 16 TIRE PRESSURE Keep tires properly inflated to prolong tire life Check inflation pressure while the tires are cool Inspect tread wear Lower pressure will help avoid leaving tire marks in soft turf Higher pressures may be required for heavier loads Rear tire pressure must be set at 28 psi 193 kPa when operating with a full load Never exceed the maximum pressure indicated on the tire Check the pressure with an accurate low pressure tire gauge Due to the low volume of air needed over inflation may be reached in a matter of two to three seconds Keep
120. ar a lingueta da capota Figura 5C Figura 5E PT 11 5 AFINACOES 5 5 CORREIA DO ALTERNADOR DO MOTOR A DIESEL Inspeccione e afine a nova correia ap s as primeiras 24 48 horas de utiliza o Ap s isso afine a a cada 200 horas Afine a polia do alternador para a correia deflectir 6 a 12 mm com uma press o de 9 kg a meio entre a bomba da gua e a polia do alternador Se a tens o for inadequada desaperte os parafusos do alternador D e ajuste a correia at que a tens o adequada seja atingida 5 6 CORREIA DA BOMBA HIDR ULICA DO MOTOR A DIESEL Inspeccione e afine a nova correia ap s as primeiras 24 48 horas de utiliza o Ap s isso afine a a cada 200 horas Afine a polia da bomba de gua para a correia deflectir 6 a 12 mm com uma press o de 9 kg a meio entre as polias Se a tens o for inadequada desaperte os parafusos de suporte da bomba E e afaste a do motor at que a tens o adequada seja atingida Figura 5G 5 7 CORREIA DA DIRECCAO ASSISTIDA ALTERNADOR DO MOTOR A GASOLINA Inspeccione e afine a nova correia ap s as primeiras 24 48 horas de utiliza o Ap s isso afine a a cada 200 horas Afine a polia da bomba de gua para a correia deflectir 6 a 12 mm com uma press o de 9 kg a meio entre as polias Se a tens o for inadequada desaperte os parafusos de suporte da bomba da direcc o assistida F e afaste a do motor at que a tens o a
121. cle on a flat and level surface Apply parking brake shut off engine and shift transmission to 1st gear 2 Refer to Section 6 18 for proper lifting procedures Always use jack stands never rely only on a jack for support Raise the vehicle only enough to remove the tire Never place feet hands or any part of your body under the vehicle when raising it 3 Remove the wheel retaining nuts and remove wheel and tire assembly from the hub 4 Perform required service on tire 6 18 RAISING THE VEHICLE A WARNING Make sure the vehicle is parked on a solid and level surface Never work on a vehicle that is supported only by the jack Always use jack stands Whenever possible empty the sprayer tank before raising the vehicle Liquid moving inside the tank can cause an unbalanced load that could tip the vehicle Never raise the vehicle with the engine running or with a person sitting in the operator s seat Always block the tire diagonally opposite the tire being raised Never place hands feet or any part of your body under the vehicle when raising it with a hoist or is not properly supported by jack stands A scissors type jack or a floor jack with a 1 1 2 ton minimum capacity that can be lowered to 3 3 8 86 mm height is required Refer to figure for jacking locations Shift the transmission into 1st gear and apply the parking brake Chock or block the tire diagonally opposite the side being raised Rais
122. d in place A WARNING The Interlock system on this vehicle prevents the vehicle from starting unless the clutch pedal is depressed Manual Transmission or gear selector is in Park P or Neutral N Automatic Transmission NEVER operate vehicle unless the Interlock system is working A WARNING Engage parking brake 9290p 1 Before leaving the operator s position for any reason Remove foot from accelerator pedal Slow vehicle using service brake Depress clutch and shift transmission to neutral Stop engine and remove the ignition key 2 Keep hands feet and clothing away from moving parts Wait for all movement to stop before you clean adjust or service the machine 3 Keep the area of operation clear of all bystanders and pets 4 Never carry passengers unless a seat is provided for them By following all instructions in this manual you will prolong the life of your machine and maintain its maximum efficiency Adjustments and maintenance should always be performed by a qualified technician If additional information or service is needed contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service Use of other than original or authorized Jacobsen parts and Accessories will void the warranty GB 5 2 STANDARDS AND PUBLICATIONS 2 1 STANDARDS AND PUBLICATIONS This product meets requirements of AN
123. d obstructions low tree limbs electrical wires etc and also underground obstacles sprinklers pipes tree roots etc Enter a new area cautiously Stay alert for hidden hazards Never allow anyone near the machine while in operation The owner operator can prevent and is responsible for injuries inflicted to themselves to bystanders and damage to property Do not carry passengers Keep bystanders and pets a safe distance away Never operate equipment that is not in perfect working order or is without decals guards shields or other protective devices securely fastened in place GB 4 12 13 14 15 16 17 18 19 20 21 22 23 24 Never disconnect or bypass any switch Do not change the engine governor setting or overspeed the engine Carbon monoxide in the exhaust fumes can be fatal when inhaled Never operate the engine without proper ventilation or in an enclosed area Fuel is highly flammable handle with care Keep the engine clean Allow the engine to cool before storing and always remove the ignition key Place transmission in neutral depress clutch and engage parking brake before starting the engine motor Start the engine only when sitting in operator s seat never while standing beside the unit Equipment must comply with the latest federal state and local requirements when driven or transported on public roads Watch out for traffic when crossing or operatin
124. de perigo iminente que se n o for evitada PROVOCARA a morte ou ferimentos graves AVISO Indica uma situa o potencialmente perigosa que se n o for evitada PODE provocar a morte ou ferimentos graves CUIDADO Indica uma situa o potencialmente perigosa que se n o for evitada PODE provocar ferimentos ligeiros a m dios e danos materiais Este s mbolo tamb m pode ser usado para avisar contra pr ticas perigosas Para maior clareza das gravuras algumas ilustra es neste manual podem mostrar chapas resguardos ou placas abertas ou removidas No entanto em nenhumas circunst ncias poder este equipamento ser conduzido sem esses dispositivos firmemente instalados nos seus lugares A AVISO autom tica O sistema Interlock deste ve culo evita que este se coloque a trabalhar excepto se o pedal da embraiagem estiver pressionado Transmiss o manual e ou selector de velocidade estiver em P Park ou em ponto morto N transmiss o NUNCA utilize o ve culo se o sistema Interlock n o estiver a funcionar A Aviso Retire o p do acelerador apop 1 Antes de abandonar a posi o de condu o por qualquer raz o Abrande o ve culo com pedal de servi o Pressione a embraiagem e desengrene o motor Accione o trav o de estacionamento e Pare o motor e retire a chave da igni o 2 Mantenha a roupa as m os e os p s afastados das pe as m veis Aguarde at paragem total de qualque
125. dequada seja atingida PT 12 AFINACOES 5 5 8 CORREIA DA BOMBA HIDRAULICA DO MOTOR A GASOLINA Inspeccione e afine a nova correia ap s as primeiras 24 48 horas de utiliza o Ap s isso afine a a cada 200 horas Afine a polia da bomba de gua para a correia deflectir 6 a 12 mm com uma press o de 9 kg a meio entre as polias Se a tens o for inadequada desaperte os parafusos de suporte da bomba G e afaste a do motor at que a tens o adequada seja atingida N Wy Figura 5l 5 9 CABO DO TRAV O DE ESTACIONAMENTO 1 Retire o cap Coloque calgos a bloquear frente e atr s de pelo menos duas rodas em cantos opostos do ve culo 2 Accione o trav o de estacionamento Se a alavanca estiver a um ngulo superior a 45 em relac o ao painel necess ria afina o Liberte o trav o de estacionamento Aperte a porca E duas ou tr s voltas Accione o trav o de estacionamento Repita os passos 3 e 4 at que a alavanca esteja aproximadamente a um ngulo de 45 com o trav o de estacionamento accionado Figura 5J PT 13 5 AFINACOES 5 10 BIN RIO CUIDADO cautela ao usar qualquer valor de bin rio Todos os valores de bin rio inclu dos nestas tabelas s o aproximados e servem apenas como refer ncia A aplicac o destes valores de bin rio por conta e risco do utilizador A Jacobsen n o se responsabiliza por quaisquer perdas reclam
126. diator hose Close both drains and install lower radiator hose once system has completely drained d Empty and clean the recovery bottle e Fill radiator to the bottom of the filler neck with 50 50 antifreeze water mixture f Fill recovery bottle to full mark with 50 50 antifreeze water mixture Keep radiator air passages clean Use compressed air 30 psi maximum to clean the fins Water left between the fins will collect dirt and reduce the amount of air flow to properly cool the engine To provide proper air flow do not obstruct the air intake screen on the right side of the vehicle Keep Screen clean Check and tighten the fan belt Replace clamps and hoses every two years If you have to add coolant more than once a month or add more than one quart at a time have a authorized Jacobsen Dealer check the cooling system 6 8 AIR FILTER Do not remove the element for inspection or cleaning Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine When service is required first clean the outside of the filter housing then remove the old element as gently as possible and discard 1 Carefully clean the inside of the filter housing without allowing dust into the air intake 2 Inspect the new element Do not use a damaged element and never use an incorrect element 3 Assemble the new element and make sure it seats properly 4 Reassemble cap making sure it se
127. e 26 845327 1 Connector 3 Contact Female 2700380 3 Terminal 2700381 3 Seal Wire 27 845328 1 Connector 9 Contact Female 2700385 2 Terminal 2700387 2 Seal Wire 2700384 7 Terminal 2700386 7 Seal Wire 28 839917 1 Plug 2 Wire Deutsch 29 839921 1 Lock 2 Wire Deustch 30 524358 2 Terminal 18 20 AWG Male Pin 31 838768 2 Lock 4 Wire Deutsch 32 838769 4 Terminal 18 20 AWG Socket 33 838770 2 Plug 4 Wire Deutsch 141 00414 G5 89 009034880 71 73 01116 G01 87 01117 G01 75 01117 G02 75 01421 08303 119 01550 08163 75 01550 08353 51 119 01550 08553 117 06111 06003 121 06111 12004 123 08310 00103 75 09103 08131 119 09103 08132 75 119 09103 08152 119 09111 08035 81 09128 06032 119 09128 10002 123 09135 08005 123 09160 17035 123 09162 08008 123 09166 16014 119 09166 30007 121 09168 10007 123 09205 03019 117 09205 05012 123 09250 10006 123 09261 03017 123 09261 06008 119 09262 28002 121 09262 28019 119 09262 28020 119 09262 30086
128. e Nut M10 1 5 Hex Flange Screw M8 1 25 x 20 mm Hex Flange Screw M8 1 25 x 80 mm Hex Flange Screw M10 1 5 x 20 mm Hex Flange Screw M10 1 5 x 90 mm Hex Flange Box Air Screw 10 x 3 4 Thread Cutting Relay 12V 70A Clamp Hose Clamp Hose Hose 2 x 16 High Temp Air Hose Upper Radiator Hose Upper Hose Lower Radiator Tube Fan Switch Switch Fan Clamp Hose Decal Radiator Pressure Warning Decal Fan Warning Harness Fan Wiring Harness Perkins Engine Wiring TURF TRUCKSTER Serial Numbers Notes 10 Foot Length Cut to 8 Not Shown See 49 1 Not Shown See 49 1 Change from previous revision 71 TURF TRUCKSTER 19 1 Gas Radiator Serial No 898627 All Serial No 898628 All 72 Item 0 NOU POND Lic N OO 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Part No 843296 835805 300646 306396 308090 450452 450541 452378 4115033 4115029 7 893388 894590 889049 833433 833442 888549 845224 800177 831846 833440 833512 889050 893554 450453 843857 452388 452395 452398 4120076 4120079 4116997 2701513 820899 825358 36092 G01 825624 2701639 4115400 841230 28825 G01 009034880 840754 Qty gt gt DD AND AA AND AND DA AA AND AN sch 0 H AND AR RA Ad sch ech sch sch ech sch SI P zl ND ND N Description Tube 1 4 I D Clear Vinyl Hose Radiator Overflow Screw 1 4 20 x 3 4
129. e culo elevado apenas por um macaco Use sempre suportes de eleva o Sempre que poss vel esvazie o pulverizador antes de elevar o ve culo O l quido em desloca o poder causar desequil brios que afectar o a posi o do ve culo Nunca levante o ve culo com o motor a trabalhar ou com algu m sentado no lugar do condutor Bloqueie o pneu diagonalmente oposto ao pneu a ser elevado Nunca coloque as suas m os p s ou qualquer outra parte do corpo sob o ve culo ao elev lo com um guincho ou indevidamente suspenso por apoio de eleva o necess rio um macaco de tesouras ou um macaco de ch o com uma capacidade m nima de 1 1 2 Ton que possa ser rebaixado a 86 mm Consulte a figura para conhecer os pontos de apoio do macaco Engrene a primeira velocidade e accione o trav o de estacionamento Coloque cal os ou bloqueie o pneu diagonalmente oposto ao pneu a ser elevado Eleve o ve culo o suficiente para retirar proceder interven o necess ria Instala o 1 Elimine a sujidade a gordura e o leo do rasto do pneu N o lubrifique o rasto 2 Posicione a roda no cubo e verifique se h um contacto total entre a superf cie de montagem e o cubo ou o tambor do trav o Assegure se de que a v lvula fica para o lado de fora Aperte m o todas as porcas e depois com a ajuda de uma chave por ordem cruzada aperte as porcas sempre a partir de cima 3 Verifique e ajuste o aperto diariam
130. e a e leia o n vel O n vel do leo correcto situa se a meio das marcas ATESTAR e CHEIO da vareta Se o n vel do leo estiver abaixo da marca ATESTAR da vareta retire a tampa e acrescente leo at se situar entre as marcas N o encha demasiado NOTA Se o motor estiver quente permita que arrefeca desligado deixando o leo assentar para se obter uma leitura correcta Motor a Diesel Utilize apenas leos de motor com a classificac o API CHA Motor a Gasolina Utilize apenas leos de motor com a classificac o API xxx Se utilizar outro leo al m do indicado ou os intervalos de mudanca de leo forem mais longos do que o recomendado a vida do motor poder reduzir se Os danos no motor devidos a manuten o inadequada ou utiliza o de leos de qualidade e ou viscosidade incorrecta n o s o abrangidos pela garantia Motor a Diesel Mude o leo ap s as primeiras 35 horas depois a cada 75 horas ou de dois em dois meses Ver manual do motor Motor a Gasolina Mude o leo ap s as primeiras 50 horas depois a cada 100 horas ou de tr s em tr s meses Ver manual do motor Perdas significativas de leo podem danificar o motor Perdas de leo consider veis poder o dever se a um buj o solto ou incorrectamente instalado juntas gastas ou mesmo a um filtro de leo solto Os buj es localizam se debaixo do motor no c rter Retire ambos os buj es ao mudar o leo Verifique se os buj es e o le
131. e at se familiarizar com o funcionamento e manuten o do motor A aten o adequada s instru es do fabricante do motor assegurar a maior vida til do motor Para encomendar mais manuais do motor contacte o fabricante A rodagem adequada de um motor poder representar uma diferen a consider vel no seu desempenho e vida til NOTA O ve culo foi concebido para trabalhar de forma mais eficaz com as configura es de f brica do regulador de velocidade N o altere os par metros do regulador de velocidade nem exceda o limite do regime do motor Durante a rodagem a Jacobsen recomenda o seguinte 1 Durante as primeiras 50 horas de funcionamento o novo motor dever poder atingir uma temperatura de funcionamento de pelo menos 60 C antes de trabalhar com a carga m xima 2 Verifique o n vel de leo do motor duas vezes por dias durante as primeiras 50 horas de utiliza o N o raro darem se consumos de leo superiores ao habitual durante a rodagem 3 Mude o leo do motor e o filtro ap s as primeiras 35 horas de funcionamento 4 Verifique e afine as correias da bomba hidr ulica e do alternador a Mantenha o equipamento limpo b Mantenha todos os componentes m veis correcta mente afinados e lubrificados c Substitua pe as gastas ou danificadas antes de come ar a trabalhar com a m quina d Mantenha todos os fluidos nos n veis correctos e Mantenha todos os pain is no seu lugar e t
132. e the vehicle only enough to perform maintenance required Jack the vehicle to the appropriate height and place jack stands or equivalent support beneath the frame near the jack Lower the jack and allow the vehicle to rest on jack stands MAINTENANCE 6 A CAUTION Unless you have the proper training tools and experience DO NOT attempt to mount a tire on a rim Improper mounting can produce an explosion which may result in serious injury Installation 1 Remove dirt grease and oil from stud thread Do not lubricate threads 2 Position wheel on hub and inspect to insure full contact between mounting surface of wheel and hub or brake drum Make sure valve stem is located towards the outside Finger tighten all hardware then torque hardware in criss cross order always tighten nuts in the top position 3 Check and retorque daily until torque is maintained 70 100 ft lbs 95 140 Nm When using a hoist to raise the vehicle use the same procedure for supporting the frame and blocking the tires as you would when using a jack To prevent damage to the vehicle or attached accessory never use a hoist to raise only one corner of the vehicle Always raise BOTH front or rear corners equally Block Tire Here Ez E Ge E LR i m Jacki ng Location AN jn tie Whe If Using Jack Here
133. ean cooling air intake 3 Water pump belt broken or loose 3 Tighten or replace belt 4 Engine overload 4 Reduce forward speed vehicle does not react 1 Parking brake engaged Disengage parking brake to throttle pedal 2 Transmission in Neutral Depress brake and clutch pedals Shift to proper gear for desired ground speed Release brake pedal Slowly let out clutch while pressing the throttle pedal 3 Clutch Pedal Depressed Slowly let out clutch pedal GB 32 MAINTENANCE amp LUBRICATION CHARTS 8 8 1 GENERAL 2 Lubricate with grease that meets or exceeds NLGI A WARNING Grade 2 LB specifications Apply grease with a EE manual grease gun and fill slowly until grease begins Before you clean adjust or repair this equipment to seep out Do not use compressed air guns disengage all drives lower implements to the ground engage parking brake stop engine and remove key 8 For smooth operation of all levers pivot points and from ignition switch to prevent injuries other friction points that are not shown on the lubrication chart apply several drops of SAE 30 oil every 40 hours or as reguired 1 Always clean the grease fitting before and after m Grease fittings every 100 hours Do not over grease
134. ente para manter o aperto devido de 95 140 Nm Eleve o ve culo at altura adequada e coloque os apoios de eleva o ou equivalente por debaixo da estrutura perto do macaco Baixe o macaco e teste a sua estabilidade sobre os apoios de eleva o Ao usar um guincho para elevar o ve culo use o mesmo procedimento para suportar a estrutura e vloquear os pneus como se se tratasse de um macaco Para evitar danos ao ve culo ou a acess rios nunca use um guincho para elevar apenas um dos cantos do ve culo Eleve sempre PARALELAMENTE os cantos dianteiros ou traseiros Bloquear o pneu aqui Es AS 6 Ponto de fixa o do macaco Se usar o macaco aqui Figura 6G PT 23 6 MANUTENCAO 6 19 REBOCAR O VE CULO A AVISO Para evitar ferimentos graves ou danos no veiculo tenha sempre cuidado com o seguinte Nunca acelere ou pare subitamente ao rebocar um veiculo Nunca mude de direcc o abruptamente ou faca curvas apertadas em declives ao rebocar um ve culo Nunca reboque o ve culo a velocidades superiores a 8 km h Rebocar a velocidades excessivas poder causar o descontrolo de qualquer dos ve culos Ajuste a sua velocidade s condig es da via e meteorol gicas quando rebocar chuva neve gelo sinuosidades depress es etc Se por qualquer
135. er Gear Main Shaft 3rd Bearing Needle Shaft Main Ball Low Speed Syncronizer Spring Low Speed Syncronizer Spring Low Speed Ring Low Speed Syncronizer Gear Main Shaft 2nd Bearing Needle Bushing Gear Main Shaft Low Washer Bearing Ball Syncronizer Reverse Drive Key Syncronizer Spring Reverse Syncronizer Gear Main Shaft Reverse Gear Speedometer Drive Cir Clip 4th Gear Includes Hub and Sleeve 3rd Gear Includes Hub and Sleeve 2nd Gear 1st Gear Includes Hub and Sleeve Reverse Gear TURF TRUCKSTER Serial Numbers Notes Change from previous revision 121 TURF TRUCKSTER Serial No 84043 All Serial No 84044 All 46 1 Gear Shift Fork Linkage 122 Item 0 NOU POND GO 0 OOND DDR DNA AA ch cb ak mk ON OO O 0 JO Om FON OO O OO N OU OND o o Part No 25411 85201 25420 85201 25451 85261 06111 12004 25415 83000 09261 03017 25211 85201 25221 85202 25221 83002 09205 05012 09250 10006 25121 85051 25520 85203 09284 17004 25576 70D00 09160 17035 25541 85201 25545 85055 25546 60C01 09128 10002 09168 10007 25547 70D00 09135 08005 2701958 25530 79501 09286 09001 25535 85412 09162 08008 2702888 2702494 25536 84200 09135 08005 24821 09001 Qty mk mk mk mk mk Lo sch mk mk mk Lb mk mk mk mk mk mk do mk mk mk mk O ON mk mk on Description Shaft Low Speed Fork Shaft High Speed Fork
136. erence only Use of these torque values is at your sole risk Jacobsen is not responsible for any loss claim or damage arising from the use of these charts Extreme caution should always be used when using any torque value Jacobsen uses Grade 5 bolts as standard unless otherwise noted SIZE UNITS FRA CO 9 NL GRADE 5 GRADE 8 6 32 in los Nm 20 2 3 8 32 in Ibs Nm 24 2 7 30 3 4 10 24 in Ibs Nm 35 4 0 45 5 1 10 32 in Ibs Nm 40 4 5 50 5 7 12 24 in Ibs Nm 50 5 7 65 7 3 1 4 20 in Ibs Nm 95 10 7 125 14 1 1 4 28 in Ibs Nm 95 10 7 150 17 0 5 16 18 in los Nm 200 22 6 270 30 5 5 16 24 in los Nm 240 27 1 300 33 9 3 8 16 ftlos Nm 30 40 7 40 54 2 3 8 24 ft lbs Nm 35 47 5 45 61 0 SIZE UNITS pem Co C9 GRADE 5 GRADE 8 7 16 14 ft Ibs Nm 50 67 8 65 88 1 7 16 20 ft Ibs Nm 55 74 6 70 94 9 1 2 13 ftlbs Nm 75 101 7 100 135 6 1 2 20 ftlbs Nm 85 115 3 110 149 2 9 16 12 ftlbs Nm 105 142 4 135 183 1 9 16 18 ftlbs Nm 115 155 9 150 203 4 5 8 11 ftlbs Nm 150 203 4 195 264 4 5 8 18 ft lbs Nm 160 217 0 210 284 8 3 4 10 ftlbs Nm 170 230 5 220 298 3 3 4 16 ftlbs Nm 175 237 3 225 305 1 7 8 14 ftlbs Nm 300 406 8 400 542 4 SI
137. eria 2 Verifique ou fa a servi os de inspec o ao filtro de combust vel e ao filtro de ar Verifique o n vel de refrigerante do radiador Verifique o n vel de leo no c rter do motor e no sistema hidr ulico 5 Encha o tanque de combust vel com combust vel novo Sangre o sistema de combust vel 6 Remova a mistura do anticongelante da bomba do pulverizador 7 Encaixe todos os tubos v lvulas anti pingo bocais e filtradores 8 Assegure se de que os pneus est o devidamente cheios 9 Ligue e opere o motor a 1 2 do acelerador Aguarde um per odo de tempo suficiente para o motor ficar adequadamente aquecido e lubrificado A Aviso Nunca opere o motor em local onde n o haja ventila o apropriada o fumo do escape pode ser fatal quando inalado PT 31 7 REPARACAO DE AVARIAS 7 1 GENERALIDADES A tabela de resoluc o de problemas apresentada a seguir indica os problemas b sicos que podem ocorrer no in cio e durante o funcionamento Para obter informa es mais detalhadas em rela o aos sistemas hidr ulico e el ctrico entre em contacto com o distribuidor Jacobsen da sua rea Sintomas Causas poss veis Ac o O motor n o pega 1 Pedal da embraiagem n o 1 Verifique o procedimento de arranque pressionado 2 Bateria com pouca carga ou 2 Verifique o estado da bateria e das suas liga es defeituosa 3 Dep sito de combust vel vazio ou 3
138. erial Number This vehicle may be covered by one or more of the following U S patents Augusta Georgia USA 1 800 241 5855 MODEL 84043 DATE CODE M1903 LABEL 75984655 Lb kg W Batt SERIAL amp 2128855 Nom Power Hp kw Figure 3A Always provide the Vehicle Identification Number of the unit when ordering replacement parts or requesting service information Vehicle Identification Numbers must appear on all correspondence concerning this vehicle A ES e M Engine Serial No Perkins Diesel A e 17 Engine Serial No g 4 K6A Suzuki E E B E 4 SPECIFICATIONS 4 1 PRODUCT IDENTIFICATION 84043 esee Turf Truckster liquid cooled diesel engine 4 speed manual transmission 2 speed differential 984044 oi Turf Truckster liquid cooled diesel engine 4 speed manual transmission 2 speed differential EC approved 898627 iios Turf Truckster liquid cooled gas engine 4 speed manual 4 2 ENGINE Diesel Engine Make su es EE Perkins Model 403C 11 Horsepower 26 4 hp 19 7 kW 63000 rpm Note Actual sustained horsepower will likely be lower than listed in specifications due to operating limitations and environmental factors Displacement 69 cu In 1131 cc Torque 49 ft los 67 Nm 2600 rpm Fuel Type e No 2 Diesel Rating Min Cetane rating 45 Capacity 6 5
139. escription Bulb Type Tail light bulb 1157 1 Remove the two screws securing lens Remove lens and gasket 2 Push bulb in turn 1 4 turn and remove bulb Dispose of old bulb properly 3 Install new bulb in reverse order of removal Ensure lens gasket is properly positioned 4 To remove complete tail light assembly remove two nuts and shake proof washer securing tail light to MAINTENANCE 6 Using a small blade screwdriver or similar tool push the Switch levers either up or down to match the sequence code for this unit Dipswitch Setting Figure 6T 5 Remove the headlight from the bezel Properly dispose of old bulb 6 Install new headlight in reverse order of removal e Headlight KEK EN We p um 8 Remove The Four 4 Screws For Headlight Removal Figure 6U frame Disconnect harness and remove tail light from frame Remove The Two 2 em Screws For Bulb 29 Or Lens Replacement E zlee TE e E Figure 6V GB 29 6 MAINTENANCE 6 30 EFI DIAGNOSTIC CHECK Suzuki Gas Engine units only The electrical system is equipped with a plug in connector which when used with the diagnostic jumper accessory Part No 2700920 will perform diagnostic checks on various engine components Manual transmission Engage parking brake shift transmission to neutral and turn the ignition switch to the OFF position Automatic Transmission En
140. escription Engine Harness Connector Six Female Terminal Terminal 1 4 Fem 14 16 Gauge Terminal 1 4 Fem 10 Gauge Connector Four Male Terminal Terminal 1 4 Male 10 Gauge Diode Connector Assembly Connector Two Female Terminal Terminal 1 4 Fem 14 16 Gauge Terminal 1 4 Fem 10 Gauge Connector Relay Terminal Female Relay Relay 12V 15 Amp DPST Plug 2 Wire Deutsch Socket 16 18 Gauge Solid Wedge 2 Wire Deutsch Gasket 2 Wire Deutsch Connector 70 Amp Relay Terminal Female Relay Terminal 3 8 Female Relay Connector 2 Contact Terminal 3 32 Female Seal Wire Block Single Fuse Fuse Clip 1 Term 14 16 Gauge Fuse Clip 1 Term 10 Gauge Fuse 40 Amp Fuse 25 Amp Relay 12V 70 Amp SPST Fan Harness Connector Two Male Terminal Terminal 1 4 Male 14 16 Gauge Connector Two Female Terminal Terminal 1 4 Fem 14 16 Gauge Connector 70 Amp Relay Terminal Female Relay Terminal 3 8 Female Relay Relay 12V 70 Amp SPST Block Single Fuse Fuse Clip 1 Term 14 16 Gauge Fuse 40 Amp TURF TRUCKSTER Serial Numbers Notes Single Wire Two Wire Two Wire Single Wire Two Wire Change from previous revision 131 TURF TRUCKSTER
141. estar familiarizados com os seguintes normativos e publica es o material poder ser obtido no endere o mostrado Norma de Aprova o M tua de F brica Class No s 7811 amp 7813 Ve culos de Carga a Gasolina ou Diesel Tipos G GS D ou DS Factory Mutual Research Corp 1151 Boston Providence Highway Norwood Massachusetts 02062 E U A Associa o Nacional de Protec o contra Fogos ANSI NFPA 505 Ve culos de Carga Industriais motorizados National Fire Prevention Association Batterymarch Park Quincy Massachusetts 02269 E U A Transportadores Pessoais ANSI ASME B56 8 American National Standards Institute Inc 1430 Broadway New York New York 10018 E U A PT 6 Ve culos de Carga Motorizados por Motor de Combust o Interna ANSI UL 558 American National Standards Institute Inc 1430 Broadway New York New York 10018 E U A OU Underwriters Laboratories Inc 333 Pfingsten Road Northbrook Illinois 60062 E U A C digo de L quidos Inflam veis e Combust veis ANSI NFPA 30 American National Standards Institute Inc 1430 Broadway New York New York 10018 E U A OU National Fire Prevention Association Batterymarch Park Quincy Massachusetts 02269 E U A NUMEROS DE IDENTIFICACAO DO VE CULO 3 3 1 N MERO DE IDENTIFICACAO DO VE CULO O VIN N mero de Identificag o do Ve culo que integra o n mero do modelo o c digo da data e o n mero de s rie est o impressos na etiqueta com
142. ew M8 1 25 x 55 mm Stop 5th Gear Lockout Set Screw 8 32 Plug Drain Support Transmission Screw Switch Backup Light O Ring Shaft Clutch Release Bushing Clutch Release Spring Clutch Release Bearing Clutch Release Roll Pin TURF TRUCKSTER Serial Numbers Notes See 44 1 See 46 1 Change from previous revision 117 TURF TRUCKSTER 44 1 Transmission Case Serial No 84044 All Diesel Engine Only 118 Item 0 NOU POND GO GO OLOLOLOLOLOLLOLOND IO IO IO D IO lO MM ch ch ch ch a O OSI 0 Oo ob 2 OO OO SI 0 VI P Go OO CO OO Y O Oo HOON O O Part No 24700 85200 2702690 09103 08131 2702470 2702659 2702471 24741 83001 09103 08152 09380 28007 09262 28019 24131 83002 09262 28020 24671 83000 REF 09283 25088 09390 68002 09390 62010 24560 83001 24551 83010 09261 06003 2702586 09103 08132 01550 08353 2702659 01421 08303 2703002 2702690 24770 85252 26131 85201 29431 85400 09282 08001 09280 19001 09280 21014 843754 09128 06032 09166 16014 28391 85202 2702662G01 24780 83010 Qty Ad 2 sch 4 sch c Naa ROU OO AA Ad zk sch sch sch sch sch sch sch sch ch CO AND AO P NM sch Description Case Transmission Pin Alignment Screw M8 1 25 x 120 mm Flange Screw M8 1 25 x 30 mm Flange Screw M8 1 25 x 40 mm Flange Screw M8 1 25 Flange Retainer Input Shaft Bearing Screw M8 1 25 x
143. fective muffler If you notice a change in the color or sound of the exhaust stop the engine immediately Identify the problem and have the system repaired Torgue all exhaust manifold hardware evenly Tighten or replace exhaust clamps Temperature gauge needle should start to go down approximately 30 seconds after the screen is cleaned If temperature does not go down STOP the engine and check the following 1 Check to see if cooling fan is operating Fan should be turning with coolant above 180 F even with ignition switch in OFF position Check engine oil level Check for a leak in the cooling system Do not open radiator when hot Check coolant levels after system completely cools Failure to heed the overheat warning and properly maintain the cooling system will cause permanent engine damage GB 17 6 MAINTENANCE 6 7 COOLING SYSTEM This vehicle is equipped with a radiator temperature controlled fan temperature gauge and an overheat buzzer A WARNING To prevent serious bodily injury from hot coolant or steam blow out never attempt to remove the radiator cap while the engine is running Stop the engine and wait several hours until it is cool Even then use extreme care when removing the cap A CAUTION Do not pour cold water into a hot radiator Do not operate engine without a proper coolant mixture Install cap and tighten securely A WARNING The cooling fan is controlled by
144. fina es do regulador nem acelere o motor excessivamente Lingueta do cap Figura 5A pup Ilh s de Fixa o em Ranhura no Ch o Figura 5B 5 3 ACESSO AO PAINEL DIANTEIRO A capota frontal abre se para dar acesso a dois pain is de acesso ao painel dos fus veis buzina e ao reservat rio do cilindro principal Para abrir a capota frontal localize a alavanca de abertura no canto superior esquerdo do clipe dianteiro perto do farolim dianteiro esquerdo Puxe a alavanca em direc o ao farolim para libertar a lingueta da capota frontal e simultaneamente puxe a para cima Abra totalmente a capota e apoie a no volante ou na estrutura superior do ROPS se instalada Se a capota n o saltar quando a alavanca puxada dever ser levantada manualmente 5 4 PAIN IS DE ACESSO H dois pain is de acesso localizados sob a capota frontal e outro a meio do ch o Retire a tampa A sob a capota para aceder caixa de velocidades e cablagem do painel de instrumentos Retire o painel B sob a capota para aceder suspens o dianteira Retire o painel central C no meio do ch o para aceder ao cabo do acelerador s liga es ao pedal do acelerador cablagem e a linha hidr ulica do trav o traseiro NOTA Ser necess rio retirar o pedal do acelerador para se poder retirar completamente o painel central do ch o AFINA ES 5 Puxe a alavanca para libert
145. g ese 108 40 1 Axle Tubes and Shafts 110 41 1 Front and Shifter Cover 112 42 1 Input Main and Jack Shafts 114 KN T Transmission Clutch Release Shift Selector 116 44 1 Transmission Case eese 118 45 1 Input and Main Shaft 120 46 1 Gear Shift Fork Linkage 122 47 1 Diesel Engine Electrical Schematic 124 48 1 Diesel Engine Main Harness 128 49 1 Diesel Engine and Fan Harness 130 50 1 Gas Engine Electrical Schematic 132 51 1 Gas Engine Schematic 136 52 1 Gas Main Harness eene 138 52 1 Gas Main Harness Continued 140 PARTS CATALOG 10 TURF TRUCKSTER 1 1 Front Body Serial No All CUSHMAN 38 Item 0 NOU POND 0 OOD OOOLOLOLOLLOLONDND PD IO IO ID IO IO IO DR ch ch ch ck ch a Oo OO P WBN OO O OD JO Om BO N OO O OO N OU OND O oO Part No 2700792 800930 548159 450400 601940G05 601939 841477G01 841637 450541 112050 841913 800934 4139691 548175 800943 837303 841428 828382
146. g may get tangled in moving parts 4 Use the illustrations in the Parts Catalog as reference for the disassembly and reassembly of components 5 Recycle or dispose of all hazardous materials batteries fuel lubricants anti freeze etc according to local state or federal regulations 6 If the injection pump injectors or the fuel system require service contact an authorized Jacobsen Dealer Keep your engine clean f dirt has accumulated on the engine it should be washed with a non flammable solvent or strong detergent When washing becomes necessary it can be carried out simultaneously when servicing the vehicle In order to maintain reliable service from your engine a regular check up and maintenance scedule should be followed Proper maintenance will prolong the engine s life and avoid premature overhaul GB 15 6 MAINTENANCE 6 3 ENGINE OIL Check the engine oil at the start of each day before starting the engine To check the engine oil remove the dipstick and wipe it with a clean rag Reinsert the dipstick until it contacts the oil tube remove the dipstick and read the oil level The oil level should always be between the ADD and FULL mark on the dipstick If oil level is below the add mark remove filler cap and add oil to bring the level up between marks Do Not Overfill NOTE f the engine has recently been running allow time with engine turned off to let the oil settle to obtain a correct oil
147. g on or near roads Local regulations may restrict the age of the operator Operate the machine up and down the face of the slopes vertically not across the face horizontally To prevent tipping or loss of control do not start or stop suddenly on slopes Reduce speed when making sharp turns Use caution when changing directions Always use the seat belt when operating vehicles equipped with a ROPS Never use a seat belt when operating vehicle without a ROPS Keep legs arms and body inside the seating compartment while the vehicle is in motion Always shift transmission to Neutral Manual Transmission or Park Automatic Transmission and engage parking brake before leaving the vehicle SAFETY 1 1 2 IMPORTANT SAFETY NOTES A This safety alert symbol is used to alert you to potential hazards DANGER Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury and property damage It may also be used to alert against unsafe practices For pictoral clarity some illustrations in this manual may show shields guards or plates open or removed Under no circumstances should this equipment be operated without these devices securely fastene
148. gage parking brak place gear selector in PARK and turn the ignition switch to the OFF position Open the front cowl and locate the plug in connector Black White and Black Wires coming from the wire harness below the brake fluid reservior To run the diagnostic test plug the diagnostic jumper into the plug in connector Turn ignition switch to the ON position The brake fluid light at the lower left corner of the dash panel will flash a diagnostic code The first digit of the code will be given first with a full second pause between each 0 3 second flash followed by the second digit with no pause A code of 12 System Normal would turn the light on for 0 3 seconds a full second pause then two fast flashes Flash Pause Flash Flash A code of 46 Shift swicth would turn the light on four times for 0 3 seconds and a full second pause then six fast flashes Flash Pause Flash Pause Flash Pause Flash Pause Flash Flash Flash Flash Flash Flash The following list shows which code number coresponds to which component and list possible causes for each fault Code Engine Component Possible Causes Voltage at pin 25 Green Yellow wire of the 34 pin ECU connector is higher than 4 5 Volts or E Pressure Sender lower than 0 19 Volts 12 Normal System operating normally Voltage at pin 33 Gray Yellow wire of the 34 pin ECU connector is higher than 4 73 Volts or Be Throttle Sensor lower th
149. gine with approximately 3 7 qts 3 5 I of clean engine oil Check oil level and add additional oil if required Gas Engine Fill Suzuki engine with approximately 3 3 ats 3 0 I of clean engine oil Check oil level and add additional oil if required GB 16 Oil Level Must Be Between Marks SCH DO NOT OVERFILL E ND Diesel ADD Engine FULL o ADD FULL D Gas Engine Figure 6A Perkins Diesel SAE 10W 10W 30 SAE 20W 10W 30 SAE 30W 10W 30 Suzuki Gas SAE 10W 30 for all temperature ranges 2 40 60 100 C 30 20 10 0 10 7780 Lodo l 20 25 30 40 Figure 6B Diesel Engine Above 77 F 25 C SAE 30W or SAE10W30 32 to 77 F 0 to 25 C SAE 20W or SAE 10W30 Below 32 0 C SAE10W or SAE 10W30 Gas Engine All temperature ranges SAE 10W30 Above 85 F 29 C SAE 10W 40 Replacement Oil Filters Perkins Diesel 842553 Suzuki Gas 2701908 6 4 POWER STEERING RESERVOIR A WARNING Before servicing or doing any maintenance work around the engine area make sure the engine has had time to cool Serious burns can result if the engine or surrounding surfaces are hot MAINTENANCE 6 When checking the fluid level before the engine has been warmed up the level should be at the COLD mark on the dipstick After the engine has been warmed up and the fluid is warm the
150. h mk sch ak ND AAND ND AA mk sch mk mk doi Description Pedal Clutch Bearing Brake Pivot Spring Torsion Tube Pedal Pivot Tab Locking Screw M8 1 25 x 20 mm Flange Nut M8 1 25 Flange Switch Clutch Micro Screw M3 0 5 x 20 mm Pan Head Nut M3 0 5 Flange Cable Clutch Cable Clutch Washer Slotted Clevis Pin 5 16 x 15 16 Cotter Pin 3 32 x 3 4 Pad Pedal Bushing Clutch Release Arm Bushing Nut M6 1 Nylock Arm Clutch Release Screw Nut Rear Alternator Bracket TURF TRUCKSTER Serial Numbers Notes Diesel Units Gas Units Diesel Units Only Diesel Units Only Diesel Units Only Diesel Units Only Diesel Units Only Diesel Units Only Diesel Units Only See 23 1 Change from previous revision 51 TURF TRUCKSTER 8 1 Manual Transmission Shifter Linkage Serial No 84044 All Serial No 898627 All Shifter Mounting and Cable Routing View Rotated 180 Degrees for Clarity Gas Unit Cable Attachment Item 0 NOU KO MN S OO GO Go Go 0 Ga GO 0 GO G bhMbMMbMMbMbM MM MA ch a AA zk ch sch mk O O OO SI 0 Oo BK Go N O oO OO NO Oo BK KO NW O O OO Y 0 Om Oo P Go MA oco Part No 893966 2701274 2703956 7 2703953 842773 308091 311763 843679 452692 604174 843614 843685 2703951 452401 450454 894179 2701273 842774 816307 306397 843724 452695 300977 306396 308090 894179 2701328 2702996 2702695 548175 308090 843778 2703707 103867
151. hange from previous revision 59 TURF TRUCKSTER 13 1 Rear Axle Serial No All 60 Item OO OO OO JO Oo POND 12 13 14 15 16 17 18 19 20 21 21 21 22 22 23 24 25 25 25 Part No 893491 894509 800198 809180 893862 843238 893613 813850 829044 548061 800909 2701174 2218140 01 841434 886735 311398 800602 843876 843238 807332 823621 825500 800294 311396 894272 7 2701321 7 895112 7 548482 894433 895126 826284 826285 894432 894192 895125 Qty k A A Mi A A E A AAND BR bh bk OO AA h Oo h Ah A a Description 11 16 1 Rear Differential Assembly 14 21 1 Rear Differential Assembly Locknut 1 2 20 Flat Washer 1 2 Spring Leaf Bushing Nylatron Upstop Bumper Travel Limiting U Bolt 2 x 5 1 4 Nut 7 16 14 Nut M12 1 5 Wheel Lug Wheel and Tire Assembly Tire 6 Ply Rim 12x 10 50 Stem Valve Screw 1 2 13 x 3 1 2 Hex Head Nut 1 2 13 Nylon Insert Shackle Rear Spring Bushing Nylatron Shock Absorber Bushing Washer 7 16 Cupped Locknut 7 16 14 Center Screw 7 16 14 x 2 1 4 Hex Head Driveshaft Complete Driveshaft Complete Driveshaft Complete Plug Expansion Shaft Drive Shaft Drive Cross and Bearing Kit Yoke Differential Yoke Transmission Yoke Transmission Yoke Transmission TURF TRUCKSTER Serial Numbers Notes Diesel Units See 38 1 Gas Units
152. ht to reproduce this material or portions thereof in any form Litho in U S A 8 2005 Suggested Stocking Guide To Keep your Equipment fully operational and productive maintain a stock of the more commonly used maintenance items We have included part numbers for additional support materials and training aids A more complete listing of accessories and attachments can be found in the Specifications Section Service Parts Qty Part No Description Qty Part No Description 842553 Diesel Engine Oil Filter 2701908 Gas Engine Oil Filter 2208175 Diesel Engine Fuel Filter 2701898 Gas Engine Fuel Filter 600997 Diesel Alternator Power Steering Belt 4115406 Gas Alternator Power Steering Belt 841966 Diesel Hydraulic Pump Belt 4115404 Gas Governor Hydraulic Pump Belt 885249 Hydraulic Filter Element 840352 Air Filter Element Gas and Diesel 4140040 Safety and Operation Manual 4140039 Parts and Maintenance Manual To Order Parts 1 Write your full name and complete address on the 5 Send or bring the order to an authorized Jacobsen order Dealer 2 Explain where and how to make shipment 6 Inspect all shipments on receipt If any parts are 3 Give product number name and serial number that is damaged or missing file a claim with the carrier before stamped on the name plate or serial plate of your accepting product 7 Do not return material without a letter of explanation 4 Order by the quantity des
153. ial Housing See 39 1 2 N S 1 Axle Tubes and Shafts See 40 1 3 N S 1 gt Input Main and Jack Shaft See 42 1 4 N S 1 es Front and Shift Cover See 41 1 5 112050 1 Screw 1 4 20 x 5 8 Self Tap 6 841842 1 Fitting Hydraulic Brake Tee 7 832584 1 Clamp Tee Fitting 8 841844 1 Hose Brake 9 841838 1 Tube Left Side Brake 10 841837 1 Tube Right Side Brake 11 893583 2 Cable Parking Brake gt Change from previous revision 107 TURF TRUCKSTER 39 1 Differential Housing Part Number 891829 Serial No All 108 Item 0 NOU POND P ND ND ND ND HAH AA AH ad sch mk sch a mk Ph OND A OO oO OO Jo Oo P Go MA oco 25 26 27 28 29 30 31 32 33 34 35 Part No 891829 N S 306829 103687 111074 111758 306322 306982 517226 800718 836443 2702146 814476 836680 836688 836689 836690 836691 836692 836685 836686 836687 836677 836678 889870 N S N S N S 800717 836675 836676 836681 836682 836693 836694 839948 Qty 442222 BR op E Om ARMA gt gt gt gt gt gt gt DVD DAVIDA gt gt gt i gt zu Description Differential Housing Bearing Caps Screw 7 16 14 x 2 Hex Head Flat Washer 5 16 Plug Drain Stud 3 8 16 amp 3 8 24 x 1 23 32 Screw 5 16 18 x 7 8 Hex Head Flat Washer 7 16 Bushing Nut 3 4 16 Hex Lock Rear Cover Spacer 14 21 1 Differential Cup Bearing 2 17 32 O D Cone
154. ice Decal Off Road Use TURF TRUCKSTER Serial Numbers Notes See 25 1 or See 27 1 See 25 1 or See 28 1 Change from previous revision 43 TURF TRUCKSTER 4 1 Control Console Serial No All View Rotated for Clarity 44 Item 0 NOU KON GA DB 0D 0 GO 0 0 GO Qo IO IO IO IO IO IO Il O IO lO THAT o oo mk 0 NOU Go M zz OO oO OD SI 0 VI P Go AOOONOU RO M O O Part No 2700796 2700797 844177 844179 822819 845185 894696 452396 832798 450453 822419 304632 844582 306388 548171 844051 800930 886270 843355 316907 306396 306375 823225 308089 306463 839213 814079 103867 306328 843758 452404 825538 843759 450454 521144 826558 828057 823118 828056 Qty A AN AA dd gs AA Hh S AO AND AA Ad sch HSH mk mk Description Console Console EC Decal Aux Transmission Decal Hydraulic Controls Decal Parking Brake Decal EC Parking Brake Valve Hydraulic Selector Screw M8 1 25 x 50 mm Flange Plate Stop Nut M8 1 25 Hex Flange Washer 1 5 8 Diameter Nut 3 8 16 Hex Jam Rod Extension Handle Nut 3 8 24 Hex Jam Knob Plate Float Latch Screw M8 1 25 x 16 mm Flange Valve Hydraulic Lift Control Mount Lift Control Valve Screw 1 4 20 x 2 3 4 Hex Head Lockwasher 1 4 Nut 1 4 20 Hex Clevis Pin 3 16 x 1 Flat Washer 10 Cotter Pin 1 16 x 1 2 Connector Valve Clevis Pin 5 1
155. idade de Pot ncia Hidr ulica VICON 2701601 Unidade de Pot ncia Mec nica VICON 2701602 Alarme de reserva ENNEN 2703183 Retentor de Fa scas de Escape 882574 Descongelador de aguecedor 894760 Literatura de Suporte Manual de Seguran a e Utiliza o 4140040 Manual de Pe as e Manuten o 4140039 Manual de Servi o e Repara o PT 9 5 AFINACOES 5 1 GENERALIDADES A AVISO Para se evitar a ocorr ncia de ferimentos antes de fazer quaisquer afina es ou opera es de manuten o des a os equipamentos at ao ch o desengate todos os accionamentos accione o trav o de estacionamento desligue o motor e retire a chave de igni o Assegure se de que o tractor est estacionado numa superf cie est vel e horizontal Nunca trabalhe num tractor seguro apenas pelo macaco Utilize sempre cavaletes Se s for levantada a parte dianteira ou traseira do tractor coloque cal os frente e atr s das rodas que ficarem no ch o 5 2 ACESSO AO MOTOR Nunca retire ou instale o cap com o motor a trabalhar O cap um resguardo mec nico e a sua remo o exp e o a pe as em movimento Mantenha as m os o cabelo e as roupas afastados do volante do motor da ventoinha de arrefecimento do radiador das correias do motor polias e entradas de
156. in into a suitable container Dispose of used fluid properly according to local and state regulations Apply pipe thread sealer to drain plug and install MAINTENANCE 6 Fill transmission with gear lube until fluid begins to leak from hole Apply pipe thread sealant and install filler plug Figure 6Q 6 25 GAS ENGINE AUTOMATIC TRANSMISSION The transmission fluid should be checked every 100 hours or 3 months Fluid should be changed every 600 hours or yearly Differential Fluid Capacity 3 7 qts 4 2 I Fluid Type esssss Mercon Dexron Il To check transmission fluid level the engine must be running Place the gear selector in P PARK apply the parking brake and start the engine With engine running remove the dipstick and wipe it with a clean rag Insert the dipstick into the extension tube until it contacts the tube Remove the dipstick and read the fluid level Fluid must be kept between the two marks on the dipstick If fluid is low add fluid to obtain the proper level Do Not Overfill Add fluid using the extension tube as a fill tube To change fluid remove drain plug from bottom of transmission Allow fluid to drain into a suitable container Dispose of used fluid properly according to local and state regulations Apply pipe thread sealer to drain plug and install Fill transmission until fluid reaches proper mark on dipstick Ps Drain Plug Automatic T
157. intenance of the engine Proper attention to the engine manufacturer s directions will assure maximum service life of the engine To order replacement engine manuals contact the engine manufacturer The proper break in of a new engine can make a considerable difference to the performance and life of the engine Note The vehicle is designed to operate most efficiently at the preset governor setting Do not change the engine governor settings or overspeed the engine During the break in period Jacobsen recommends the following 1 During the first 50 hours of operation a new engine should be allowed to reach an operating temperature of at least 140 F 60 C prior to operation at full load 2 Check the engine oil level twice daily during the first 50 hours of operation Higher than normal oil consumption is not uncommon during the initial break in period 3 Change engine oil and oil filter element after first 35 hours of operation 4 Check and adjust hydraulic pump and alternator belts 5 Refer to Section 8 3 and Engine Manual for specific maintenance intervals MAINTENANCE 6 a Keep the equipment clean b Keep all moving parts properly adjusted and lubri cated c Replace worn or damaged parts before operating the machine d Keep all fluids at their proper levels e Keep shields in place and all hardware securely fastened f Keeptires properly inflated 3 Long hair jewelry or loose fitting clothin
158. ior a 0 15 V 41 Alternar Solen ide n 1 Circuito aberto ou em curto no pino 27 fio Azul preto do conector de 34 pinos ECU Dever ser apenas Transmiss o Autom tica de 12 volts se o selector de velocidades estiver na posig o L 42 Alternar Solen ide n 2 Circuito aberto ou em curto no pino 28 fio Azul branco do conector de 34 pinos ECU Dever apenas Transmiss o Autom tica ser de 12 volts se o selector de velocidades estiver na posi o L ou 2 Alternar Solen ide n 3 DENN E E s 43 apenas Transmiss o Autom tica Circuito aberto ou em curto no pino 29 fio Azul vermelho do conector de 34 pinos ECU Sem sinal no pino 18 fio verde rosa e no pino 19 fio laranja azul e no pino 20 fio laranja 46 Interruptor de alternar verde e no pino 24 fio verde azul e no pino 25 fio verde e no pino 26 fio vermelho do apenas Transmiss o Autom tica conector de 26 pinos ECU OU sinal presente em mais de um dos pinos 18 19 20 24 25 e 26 do conector de 26 pinos ECU PT 30 MANUTENCAO 6 6 31 CUIDADOS E LIMPEZA Lave o tractor e os utens lios ap s cada utilizac o Mantenha o equipamento limpo NOTA N o lave qualquer parte do equipamento enquanto ele estiver quente N o utilize vaporizadores ou vapor com alta press o Use gua fria e detergentes para autom veis 1 Utilize ar comprimido para limpar o motor e as alhetas do radiador Uma pistola sopradora encontra se disposic o no seu distribuidor
159. ired the part number paint listing the parts being returned Transportation charges code and description of the part as given in the parts list must be prepaid Use of other than Jacobsen authorized parts will void the warranty How To Use This Manual Abbreviations N S Not serviced seperately can only be obtained by ordering main component or kit AR Variable quantity or measurement is required to obtain correct adjustment Symbols such as A next to the item number indicate that a note exists which contain additional information important in ordering that part Indented Items Bulleted items indicate component parts that are included as part of an assembly or another component These parts can be ordered separetely or as part of the main component Item Part No Qty Description Serial Numbers Notes 123456 1 Mount Valve Indicates a piece part 789012 1 Valve Lift Includes Items 2 and 3 mei 345678 Handle Serviced part included with Item 2 SealKit Non serviced part included with Item 2 901234 6 rew 174 20 x 2 Hex Head Indicates part 901234 painted Orange 901234 2 1 Screw 1 4 20 x 2 Hex Head Indicates part 901234 painted Green 1 1 1 SAFETY OPERATING SAFETY A WARNING EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS Familiarize yourself with the location and proper use of all controls Inexperienced operator s should receive i
160. level should be between the COLD and HOT marks Use General Motors Power Steering Fluid as required to bring fluid up to proper level The power steering reservoir is located on the right side of the engine below the alternator The level in the reservoir should be checked after the first 35 and 70 hours After that level should be checked every 100 hours 6 5 MUFFLER AND EXHAUST A WARNING Exhaust fumes contain carbon monoxide that is toxic and can be fatal when inhaled NEVER operate an engine without proper ventilation 6 6 ENGINE OVERHEAT PROCEDURE During vehicle operation if the water temperature gauge shows 230 F 110 C or above and or the overheat warning buzzer sounds follow this procedure 1 Stop the vehicle DO NOT shut the engine off Place vehicle in neutral and engage the parking brake 2 Immediately disengage any accessories that are operating Slow the engine speed to a fast idle Remove any dirt chaff debris etc from the radiator intake screen located on the right side of the vehicle A CAUTION Be careful when opening the engine access cover or cleaning the intake screen Metal surfaces near the radiator and engine may be hot to the touch Use a brush or gloves to clean screen Power Steering Dipstick x 9 4109 TINA Figure 6C To protect from carbon monoxide poisoning inspect the complete exhaust system regularly and always replace a de
161. llar Engaging 11 844956 1 Bearing Bronze Thrust 12 894886 1 Gear Driven 13 812006 1 Bushing 14 811993 1 Bearing Thrust 15 844951 AR Shim 003 Thick 15 844952 AR Shim 005 Thick Add or remove shims as required to adjust gear backlash 15 844953 AR Shim 010 Thick 16 845034 1 Collar Thrust 17 548952 1 Lockring 18 836420 1 Spacer Pinion 19 842359 1 Pinion 15 Tooth 14 21 1 Differential 894509 19 836440 1 Pinion 18 Tooth 11 16 1 Differential 893491 20 800559 1 Nut 1 2 20 Crown Lock 21 891089 1 Jackshaft 22 548201 1 Set Screw 5 16 18 x 5 16 23 894519 1 Cluster Gear 24 844087 2 Bushing 25 811992 3 Shim CLuster Gear 26 842360 1 Gear 52 Tooth 14 21 1 Differential 894509 26 836441 1 Gear 49 Tooth 11 16 1 Differential 893491 27 837198 1 Baffle Oil Scoop gt Change from previous revision 115 TURF TRUCKSTER Serial No 84043 All Serial No 84044 All 43 1 Transmission Clutch Release Shift Selector Diesel Engine Only 116 Item 0 NOU POND geck ak US OMAST ms sed a Jo 01 P cnm o O Part No REF REF 845223 2702659 01550 08553 844228 548222 2702684 11741 85200 2702475 37610 80023 09280 11002 23260 85203 09300 14017 09448 20007 23265 85200 09205 03019 Qty A A AN AA AR sch AND AA 0 A mk a Description Transmission Case Shift Assembly Gasket Shift Case Screw M8 1 25 x 40 mm Scr
162. m Hex Flange Solenoid Starter Lockwasher 10 Nut 2410 32 Hex Lockwasher 5 16 Nut 5 16 18 Hex Bracket Horn Brake Fluid Reservior Screw 10 16 x 3 4 Thread Cutting Horn Screw M6 1 x 16 mm Hex Flange Harness Main Socket 12V Accessory Plug Panel Instrument with Tachometer Buzzer High Temperature Clamp Wire Harness Screw 1 4 20 x 1 2 Hex Head Lockwasher 1 4 External Tooth Insulator Flat Washer 1 4 Positive Battery Cable Positive Battery Cable Negative Battery Cable Lockwasher 5 16 Nut M8 1 25 Hex Cable Ground Nut M8 1 25 Hex Flange Screw M8 1 25 x 20 mm Flange Cover Positive Battery Terminal Relay EFI 12 V 70A SP Relay 12V 15A DPST Harness Generator Controller EFI Engine Controller EFI Engine Cover Engine Controller Screw M61 x 30 mm Pan Head TURF TRUCKSTER Serial Numbers Notes See 48 1 Located inside front clip behind dash panel Manual Transmission Automatic Transmission Battery to Transmission Transmission to Right Frame Rail Manual Transmission Automatic Transmission Change from previous revision 105 TURF TRUCKSTER 38 1 Differential Assembly Part Number 894509 14 21 1 Differntial Part Number 893591 11 16 1 Differential 106 TURF TRUCKSTER Item Part No Qty Description Serial Numbers Notes 894509 1 Differential Assembly 14 21 1 Differential 893491 1 Differential Assembly 11 16 1 Differential 1 891829 1 Different
163. ma de 25 C SAE 30W ou 10W30 Classificacao API CH4 Filtro do ar Tipo seco com v lvula evacuadora Alternador 55A Arrefecimento Arrefecido por L quido Capacidade 4 8 mistura de 50 50 de gua com glycol etileno Rota o m xima 4450 RPM Lubrifica o Capacidade 3 litros Abaixo de 0 C SAE 10W30 0 C 30 C SAE 10W30 Acima de 30 C SAE 10W30W ou 10W40 Classifica o API SL Filtro do ar Tipo seco com v lvula evacuadora Alternador 55A Arrefecimento Arrefecido por L quido Capacidade 3 mistura de 50 50 de gua com glycol etileno GEUDO esti 24 Trav o de servi o trav es de tambor hidr ulicos nas quatro rodas Fluido dos trav es DOT 3 Trav o de estacionamento Integral at ao trav o de tr s accionado por alavanca manual Direc o Direcg o assistida dianteira 4 4 RELA ES DE TRANSMISS O Rela es de Transmiss o Manual do Motor a Diesel 4 velocidade 1 000 1 3 velocidade 1 423 1 2 velocidade 1 947 1 12 velocidade 3 652 1 Marcha atr s 3 463 1 Diferencial Hydpoid 11 16 1 Relac es de Transmiss o Manual do Motor a Gasolina 42 velocidade
164. mazene a bateria em local fresco e seco Para reduzir a taxa de auto descarga a temperatura ambiente n o deve estar acima de 27 C ou abaixo de 7 C deve se evitar que o electr lito congele Motor Generalidades 1 Quando o motor estiver morno remova o tamp o de drenagem drene o leo do c rter e troque o filtro de leo Instale o tamp o de drenagem e encha com leo novo Deixe o motor fresco antes de armazenar 2 Limpe a parte externa do motor Pinte partes de metal expostas ou aplique uma leve camada de leo contra a corros o controlador ou em quaisquer outros componentes el ctricos ou nas carca as e veda es dos mancais 4 Limpe todo o acabamento de pl stico ou borracha com uma solu o fraca de sab o ou utilize detergentes para vinil borracha dispon veis em estabelecimentos comerciais Fa a repara es em superf cies de metal danificadas e utilize a tinta para retoques da Jacobsen Encere o equipamento para protec o m xima da pintura A CUIDADO Limpe relva e detritos dos silenciadore panelass e do motor para evitar inc ndios Adicione um condicionador de combust vel ou um biocida para evitar a congela o ou o aparecimento de bact rias no combust vel Consulte o seu fornecedor local de combust veis Se o guardar em recintos fechados esvazie o dep sito de combust vel Feche a v lvula de corte de combust vel Ap s o Armazenamento 1 Verifique e reinstale a bat
165. na lista de pe as O uso de pe as que n o sejam autorizadas por Jacobsen invalidar a garantia Como usar este manual Abreviaturas S A Sem assist ncia separada s pode ser comprada encomendando o componente principal ou kit AR preciso indicar quantidade vari vel ou dimens o para se obter o ajustamento correcto S mbolos tais como 6 a seguir ao n mero do artigo indicam que existe uma nota com informa es adicionais que s o importantes para encomendar a pe a Artigos indicados Artigos indicados em in cio de par grafo com avan o referem se a componentes que est o inclu dos como parte de um conjunto ou de outro componente Estas pe as podem ser encomendadas separadamente ou como parte do componente principal Item N da peca Qt Descri o N meros de s rie Notas a 7 123456 1 789012 1 Montagem V lvula Indica uma peca simples V lvula Elevac o Inclui items 2 e 3 3 345678 1 7 Man pulo Pe a reparada inclu da com o Item 2 4 Is Kit de veda o Pe a reparada n o inclu da com o Item 2 5 901234 6 1 Parafuso 1 4 20 x 2 Cabeca Sextavada ndica uma peca 901234 laranja 5 9012342 1 Parafuso 1 4 20 x 2 Cabe a Sextavada Indica uma pe a 901234 verde 1 SEGURANCA 1 1 SEGURANCA NO FUNCIONAMENTO A Aviso ESTE VEICULO PODE SER PERIGOSO SE FOR COMANDADO INCORRECTAMENTE OU POR PESSOAL N O TREINADO Familiarize se com a localiza
166. nsion Screw M12 1 75 x 80 mm Flange Nut M10 1 5 Hex Flange Wheel and Tire Multi Rib Wheel and Tire Turf Master Wheel and Tire USA Trail Rim 10 00 x 7 Five Bolt Tire 20 x 10 00 10 Multi Rib Tire 20 x 10 00 10 Turf Master Tire 20 5 x 8 00 10 USA Trail Valve Stem Nut M12 1 5 Wheel Lug Panel Console Screw 1 4 20 Truss Head Cover Left Side Engine Screw M10 1 5 x 20 mm Flange Nut M10 1 5 Hex Flange Fender Right Side Fender Left Side Screw M10 1 5 x 25 mm Flange Stop and Tail Light Bulb No 1157 Lens Screw Lens and Gasket Nut 1 4 20 Serrated Flange Harness Taillight Wire Support Fuel Tank Screw 5 16 18 x 3 4 Truss Nut 5 16 18 Hex Flange Screw M8 1 25 x 16 mm Flange Nut M8 1 25 Hex Flange Radiator Support Frame Lower ROPS and Platform TURF TRUCKSTER Serial Numbers Notes See 14 1 15 1 and 16 1 Standard Optional Optional 3 94 Bolt Circle Used on 4139806G03 Obtain Locally Used on 4139806G01 Obtain Locally Used on 4139806G02 Obtain Locally See 4 1 Includes License Illuminator Lens See 12 1 Change from previous revision 57 TURF TRUCKSTER 12 1 Frame Lower ROPS and Platform Serial No All 9 1 Sa gt 13 gt Gas Engine and Transmission Mounts 58 Item ON OO BO ON P ND ND ND ND ND HH HH Ad AH AH AH AH sch oo mk mk mk O POND OO CO CO 0 Jo
167. nstruction from someone familiar with the equipment before being allowed to operate the machine Safety is dependent upon the awareness concern and prudence of those who operate or service the equip ment Never allow minors to operate any equipment It is your responsibility to read this manual and all publications associated with this equipment Safety and operation manual engine manual accessories and attachments If the operator can not read English it is the owner s responsibility to explain the material contained in this manual to them Learn the proper use of the machine the location and purpose of all the controls and gauges before you operate the equipment Working with unfamiliar equipment can lead to accidents Never allow anyone to operate or service the machine or its attachments without proper training and instructions or while under the influence of alcohol or drugs Wear all the necessary protective clothing and personal safety devices to protect your head eyes ears hands and feet Operate the machine only in daylight or in good artificial light Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Only use accessories and attachments approved by Jacobsen Stay alert for holes in the terrain and other hidden hazards Inspect the area where the equipment will be used Pick up all the debris you can find before operating Beware of overhea
168. o 898627 All 76 Item 0 NOU POND Cub amd valk SS sed cu Jo 01 P cnm o O 18 19 20 21 22 23 24 25 26 27 28 29 Part No REF 4138963 11311 67H00 2702548 4117900 2702547 2702688 2702687 2702686 2702690 2702893 2702470 2702689 842915 452389 450453 4118027 840352 36113G01 4140617 4140618 825358 4118423 4118422 832033 REF REF REF 452405 450454 Qty wow Aa sch Ad po AA AA AND ND AND ND AND AAND OD AH AH AH mk mk Description Engine Assembly Manual Transmission Plate Clutch Housing Clutch Disc Pressure Plate Screw M8 1 25 x 16 mm Lockwasher Stud M10 1 25 x 65 mm Screw M10 1 25 x 75 mm Flange Screw M10 1 25 x 55 mm Flange Alignment Pins Starter Manual Transmission Screw M8 1 25 x 30 mm Hex Flange Nut M10 1 25 Hex Flange Bracket Air Filter Screw M8 1 25 x 25 mm Hex Flange Nut M8 1 25 Hex Flange Air Filter Element Alr Filter Hose Engine Air Intake Grommet Sensor Air Temp Clamp 2 3 4 Worm Drive Elbow 1 4 NPT Street Hose Fitting 1 4 NPT Brass Clamp 5 8 to 1 Worm Drive Left Engine Mount Right Engine Mount Transmission Mount Screw M10 1 5 x 80 mm Flange Nut M10 1 5 Hex Flange TURF TRUCKSTER Serial Numbers Notes See 24 1 See See 11 1 See 11 1 See 11 1 Change from previous revision 77 TURF TRUCKSTER 22 1 Gas Engine and AT Mounting Serial No 898628 All 78 Item 0 NOU POND
169. o Bu D le Engine Harness Left Headlight 5 Connector 4 N Gas Units Low Beam O Eu Wh Bu Gn Bk S dass t N Y PE Wh Wh Bn Left Turn Gn Bk gt SA High B Signal Light ER es Accessor gt EE EE EN y LT Low Beam X Bu Le N Bk m o o Right Turn Ye Bk 7 Wh Signal Light Bk High Beam O Accessory S F E i Right Headlight Wh Og 125 TURF TRUCKSTER dung Jee ya jan uoum epoiq na gt am s6nid TE apoia apoia cu ge MOI 5 WW 7 EN gt gt Sm UD UM 3 id lt 5 aD we PH Ad ES ya uo J9puas K eja lend 199 O o 89H 9Jd PH UM plouelos Aejay A Jouels HOINyS Xg uM UO UM lend NG vor Gg el Bo 9 AO pg pap VO pg pa OPE df Ai youms o ue Hu e tom 4 nd vZe 21M Es o Xg uM youms eer eJnssaJd IO napid z T mue Ke Wm 1epues ayeig Buried pu A dual lt M 2 pu a 2 zS eigh E B gR ze 2 s 0 IBA A N ww UY Y 10J99uuoy 7 10199U409 101994409 SSOUJEH uie SSouieH UEN SSOUJEH Uie Aelou ueJ aK d Xg uM p E vor wa LO TE vo 10JOIN ueg 126 127 TURF TRUCKSTER 48 1 Diesel Engine Main Harness Part Number 894266 E Engine Harness Engine Harness Connector 2 Connector
170. o Frame vice parts for pump are available at most automotive parts centers Refer to 1991 1992 Buick Regal with a 3 8 liter V6 Engine Saginaw Pump 26025515 See 15 1 Change from previous revision 69 TURF TRUCKSTER 18 1 Diesel Radiator Serial No 84043 All Serial No 84044 All 70 Item 0 NOU POND SKR RK OOLOOOOOLOLOOOLONDND DT TR DNA a ch zb ch ak mk N OO CO OD SI 0 VI HOND OO CO OO SI 0 VI PS Go M HI OO CO OD SI OO SS Go M O O Part No 843862 835805 800646 306396 308090 450452 450541 452378 600991 600992 601591 601592 601595 601596 800177 831846 833440 833512 889050 893554 450453 450454 452388 452395 452398 452406 601585 800146 2700867 820899 11391G7 36092G01 4139196 2703281 844391 894348 17680 50F70 825884 840754 009034880 601586 601572 Qty gt gt DD gt Ad AO AA AND OD AA AND ND AND NM WO H AH ND AR P 4d AA AA SI RSI ND ND N Description Tube 1 4 I D Clear Vinyl Hose Radiator Overflow Screw 1 4 20 x 3 4 Hex Head Lockwasher 1 4 Flat Washer 1 4 Nut M6 1 Hex Flange Screw M6 1 x 16 mm Hex Flange Screw M6 1 x 20 mm Hex Flange Fan 13 Hi Perf Puller Panel Shroud Frame Radiator Radiator Plate Blockoff Shroud 13 Fan Screw 5 16 18 x 3 4 Nut Isolation Cap Overflow Bottle Seal Radiator Foam Overflow Bottle Screen Right Side Nut M8 1 25 Hex Flang
171. o cabo preto de terra negativo antes de inspeccionar ou intervir no sistema el ctrico As precauc es gerais a ter em conta para reduzir problemas el ctricos encontram se abaixo 1 Assegure se de que todos os terminais e liga es est o limpos e devidamente seguros 2 Verifique regularmente o sistema Interlock e os fus veis Se o Interlock n o funcionar devidamente e o problema n o puder ser reparado contacte um revendedor autorizado Jacobsen 3 Mantenha toda a cablagem e fios individuais afastados das pe as m veis para evitar danos 4 Verifique a bateria e o circuito de carga da mesma 5 N o lave nem aponte press es de ar perto de liga es ou componentes el ctricos 6 Os circuitos s o protegidos por fus veis localizados sob a capota frontal e um outro perto da ventoinha de arrefecimento 6 27 PAINEL DE INSTRUMENTOS O painel de instrumentos cont m man metros e indicadores luminosos para avisar das fun es do ve culo A manuten o do painel limita se substitui o de l mpadas e configura o dos interruptores DIP Retire os quatro parafusos que seguram o painel de instrumentos ao tablier Puxe o painel de instrumentos para fora desligue o conector el ctrico para facilitar o acesso parte de tr s do painel Substitui o das l mpadas 1 Identifique as l mpadas a serem substitu das 2 Rode o suporte da l mpada 14 de volta no sentido contr rio ao dos p
172. o de leo Oleo de motor SAE 20W Caso o n vel seja baixo acrescente o leo recomendado Retire o tamp o da parte de tr s do controlador retire o tamp o da parte de cima do controlador e acrescente leo de motor SAE 20W at que este comece a pingar da parte de tr s Substitua ambos os tamp es Ao substituir os tamp es use uma fita de teflon ou um selante Permatex 20 ou selantes de tubos equivalentes na rosca do tamp o Aperte os tamp es a 95 10 in Ib PT 24 d ah Bujao de Enchimento de Oleo do Controlador e Velocidade aa Ponto de verificagao do nivel do Oleo do Controlador de Velocidade Figura 6l MANUTENCAO 6 6 21 TRAV ES HIDR ULICOS A AVISO A manutengao descuidada do sistema de trav es poder tamb m resultar na perda de controlo do ve culo por parte do utilizador A perda de controlo do ve culo devida falta de trav es poder originar ferimentos s rios ao utilizador a pessoas que se encontrem perto do ve culo e danos ao ve culo Este ve culo encontra se equipado com trav es hidr ulicos s quatro rodas controlados pelo pedal do trav o e uma alavanca do trav o de estacionamento Mantenha o seu sistema de trav es limpo e devidamente em ordem N o utilize o Spraytek se os trav es n o pararem devidamente o ve culo O reservat rio do cilindro principal do fluido dos trav es est situado por baixo da capota dianteira
173. o t m limalhas de metal o que poderia indiciar danos no motor Substitua imediatamente os buj es com juntas danificadas Ap s o leo ter escorrido completamente limpe o excesso do c rter e do buj o Instale os buj es e aperte firmemente Consulte o manual do motor para conhecer o aperto adequado Substitua sempre o filtro do leo de motor ao mudar o leo Aplique uma ligeira camada de leo rosca de borracha do novo filtro de leo antes da instala o PT 16 Motor a Diesel Encha o motor Perkins com aproximadamente 3 5 de leo novo de motor Verifique o n vel de leo e acrescente leo se necess rio Motor a Gasolina Encha o motor Suzuki com aproximadamente 3 de leo novo de motor Verifique o n vel de leo e acrescente leo se necess rio O n vel do leo dever situar se entre as marcas NAO ULTRAPASSAR d O O D Motor a ATESTAR Diesel CHEIO d O ATESTAR CHEIO WW Motor a Gasolina Figura 6A Perkins a Diesel SAE 10W 10W 30 SAE 20W 10W 30 SAE 30W 10W 30 10W 40 gt 7780 100 20 25 30 40 Suzuki a Gasolin SAE 10W 30 para todas as temperaturas F 20 0 20 32 40 60 C 30 20 10 0 10 Figura 6B Motor a Diesel Acima de 25 C SAE 30W ou SAE 10W30 0 25 C SAE 20W ou SAE 10W30 Abaixo de 0 C SAE10W ou SAE 10W30 Motor a Gasolina Todas as
174. odos os equipamentos bem presos f Mantenha os pneus com a press o de ar correcta 3 N o use adornos nem vestu rio solto ao fazer afina es ou repara es 4 Use as gravuras no Cat logo de Pe as como refer ncia para desmontar e montar componentes 5 Proceda reciclagem ou deite fora todos os materiais de risco baterias combust veis lubrificantes anti congelante etc de acordo com as regulamenta es locais regionais ou nacionais 5 Consulte a Sec o 8 3 e o Manual do Motor para conhecer os intervalos espec ficos de manutenc o 6 Sea bomba injectora os injectores ou o sistema de combust vel necessitarem de assist ncia t cnica contacte um revendedor autorizado Jacobsen Mantenha o motor limpo Se se tiver acumulado sujidade no motor dever ser lavada com um solvente n o inflam vel ou um detergente forte Quando a lavagem se tornar necess ria dever ser executada durante a assist ncia t cnica do ve culo Para manter o desempenho do motor fi vel dever ser cumprido um calend rio regular de verificac o e manutenc o A manutenc o apropriada prolonga a vida do motor e evita desgastes prematuros PT 15 6 MANUTENCAO 6 3 LEO DE MOTOR Verifique diariamente o n vel do leo antes de colocar o motor a trabalhar Para verificar o n vel do leo do motor retire a vareta e limpe a com desperd cio limpo Torne a inseri la at que entre em contacto com o tubo do leo retir
175. onteiros do rel gio e afaste a do painel 3 Substitua a l mpada antiga por uma nova de igual tipo Localidade L mpadas de substitui o A Voltimeiro C658 B Man metro de temperatura C658 C Man metro do combust vel C658 D Temporizador C658 E Tac metro seek ee ee C161 PT 28 Motor a Diesel 20A Painel de instrumentos Ponto de transmiss o 15 A YO bomba de combust vel e igni o Luz de trav o NE Trav o de 5 roda 10 A 10A Acces rio 10 A es 10 A Acces rio e buzina de aquecimento Lo 10A Far is Dianteiros 15 A Lo Escovas limpa para brisas luz interior e alarme de reserva Motor a Gasolina Painel de instrumentos u ECU bobinas de combustivel Access rio10 A 20 A e igni o Ponto de transmiss o 15 A 25 A Ventoinha OW Gil EI do radiador D 15 A ECU rel principal Far is Dianteiros 15 A eg En injectores Luz de trav o y _ eh 10 A Comutador do Trav o de 5 roda 10 A pus s Alarme de reserva Luzes avisadoras 40 A e buzina PARO 10A ECU Acces rio 10 A 10 A Escovas limpa p ra brisas de aquecimento luz interior e alarme de reserva Figura 6S F Pisca esquerda C161 G Press o do leo do motor C161 s kusi dna aadi kavas kan C161 J Fluido dos trav es C161 K Pisca direita C1
176. os nossos centros de produg o HE JACOBSZIV Rede mundial de distribuidores e t cnicos formados 9001 na f brica apoiados por Textron PartsXpress para un apoio fi vel e de alta qualidade aos nossos produtos JACOBSZN A Textron Company BOBCAT BUNTON CUSHMAN ZZGO JACOBSEN RANSOMES RYAN STZINZR Textron Golf Turf amp Specialty Products PO Box 7708 Charlotte NC 28241 7708 www ttcsp com
177. osic o OFF Verificar o n vel do leo do motor Verifique se h alguma fuga no sistema de refrigerac o Nao abra o radiador quando este estiver quente Verifique o refrigerante ap s o sistema arrefecer completamente A inobserv ncia destas precauc es depois do aviso de sobreaquecimento causar danos permanentes ao motor PT 17 6 MANUTENCAO 6 7 SISTEMA DE ARREFECIMENTO Este ve culo est equipado com um radiador uma ventoinha de controlo da temperatura man metro de temperatura e um aviso sonoro de sobreaquecimento A AVISO Para evitar ferimentos s rios devidos a refrigerante quente ou a uma descarga de vapor nunca tente retirar o tamp o do radiador quando o motor estiver a trabalhar Pare o motor e aguarde v rias horas at que arrefeca Mesmo nessa altura tenha o m ximo de cuidado ao retirar o tamp o A CUIDADO Nao coloque agua fria num radiador quente Nao colocar o motor a trabalhar sem uma mistura refrigerante adequada Instale a tampa e aperte a firmemente A Aviso A ventoinha de arrefecimento controlada por um interruptor de temperatura e poder arrancar a qualquer momento sempre que a temperatura exceder os 65 C mesmo com a chave de ignic o na posic o OFF desligado Nunca tente intervenc es t cnicas no sistema de arrefecimento sem ter desligado primeiro o p lo negativo da bateria ou retirar o fus vel da ventoinha NUNCA acrescente directamen
178. ou ser necess rio repetir o procedimento de sangramento 4 Repita o passo 3 para cada trav o 5 A maior parte das comunidades possui um sistema de elimina o para o fluido de trav es DOT 3 Elimine os fluidos de forma consciente a Reservat rio do fluido dos trav es si uz EE do nivel D do leo dos trav es DES que 100 Ib Buj o de Tab sangramento D Figura 6M PT 25 6 MANUTENCAO 6 22 FLUIDO DO DIFERENCIAL O fluido do diferencial dever ser verificado a 100 horas ou de 3 em 3 meses O fluido dever ser mudado ap s as primeiras 100 horas depois a cada 600 horas ou anualmente Capacidade do fluido do diferencial 2 5 Tipo de fluido Lubrificante da engrenagem SAE EP 80 90 Para verificar o n vel do fluido do diferencial retire o tamp o do bocal de enchimento da parte da frente do diferencial O fluido dever estar ao n vel do fundo do bocal de enchimento Se o fluido estiver em baixo acrescente lubrificante at que o fluido comece a correr do orif cio Aplique um vedante de roscas e instale o tamp o do bocal de enchimento Para substituir o fluido do diferencial retire o tamp o do dreno da parte de tr s do diferencial Permita que o fluido escorra para um recipiente adequado Elimine o fluido de forma adequada de acordo com as normas locais Aplique um vedante de roscas e instale o tamp o do bocal
179. pada N de pe a Jacobsen Farolim dianteiro H6545 837303 1 Desligue o cabo negativo da bateria 2 Retire os quatro parafusos que seguram o fixador do farol capota frontal 3 Puxe o farol e o apoio para a frente para fora da abertura frontal 4 Desligue o cabo el ctrico da parte de tr s do farol MANUTENCAO 6 cima ou para baixo at se atingir a sequ ncia adequada a cada motor Afinac o dos far is m Figura 6T 5 Retire o farol do fixador Elimine a lampada antiga de forma devida 6 Instale o novo farol pela ordem inversa da retirada Retire os quatro 4 parafusos para remoc o do farol Figura 6U 6 29 SUBSTITUICAO DA L MPADA DE LUZ DE PRESENCA TRASEIRA A l mpada de presenca traseira dever ser substitu da o mais depressa poss vel logo que pare de funcionar ou se danifique A l mpada traseira e o culo s o componentes substitu veis Quaisquer danos ao corpo da ptica traseira implicam a sua substitui o integral Descri o Tipo de l mpada N de pe a Jacobsen L mpada de luz de 822049 presen a traseira 1157 1 Retire os dois parafusos que seguram a ptica Retire a ptica e o casquilho 2 Empurre a l mpada para dentro rode a 14 de volta e retire a Elimine a l mpada antiga de forma devida 3 Instale a nova l mpada pela ordem inversa da retirada Assegure se de que o casquilho da l mpada
180. park Plugs Gas only C A R Starter Motor Brushes l Tires HA 6 16 Transmission Fluid 6 23 Manual Transmission 6 24 Transmission Fluid Automatic Transmission Wheel Bearings Repack HI R 6 25 VII A Add or Adjust C Clean l Inspect L Lubricate R Repair or Replace AR As Required GB 34 MAINTENANCE amp LUBRICATION CHARTS 8 Notes Indicates initial service for new machines Depending on operating conditions engine oil oil filler and air filter may require more frequent replacement Inspect visible hoses and tubes for leaks or oil marks Must be done at Authorized Perkins Dealer Change oil and filter on Suzuki Engines after first fifty hous Common Replacement Parts Engine Air Filter 840352 Diesel Engine Oil Filter 842553 Gas Engine Oil Filter 2701809 Diesel Engine Fuel Filter 2208175 Gas Engine Fuel Filter 2701898 Diesel Engine Alternator Belt 600997 Diesel Engine Hydraulic Pump Belt 841966 Gas Engine Alternator Power Steering Belt 4115406 Gas Engine Hydraulic Pump Belt 4115404 Lubricants I Manual grease gun with NLGI Grade 2 Service Class LB II Engine Oil See Section 6 3 III SAE EP 80 90 Gear Lube IV Capacity 3qt 2 8 50 50 water ethylene glycol mix V GM Power Steering Fluid VI DOT 3 Brake Fluid VII Mercon Dextron II Automatic Transmission Fluid GB 35 9 N
181. pelo Estado da Calif rnia como causadores de cancro e problemas de reproduc o Lave as suas m os ap s manuse los A Aviso Carregue a bateria numa rea bem ventilada Baterias emitem gases explosivos Para evitar explos o mantenha chamas afastadas da bateria Para evitar les es fique afastado da bateria quando o carregador estiver ligado Uma bateria danificada pode explodir 1 Consulte o ponto 6 10 Leia o Manual da Bateria e o Manual do Carregador para instru es espec ficas 2 Sempre que poss vel remova a bateria do tractor antes de a carregar Se a bateria n o for selada verifique se o electr lito recobre os elementos em todas as c lulas Os cabos da bateria dever o ser desligados antes de usar um carregador r pido ou poder o resultar danos no alternador 3 Certifique se de que o carregador est Desligado Em seguida ligue o carregador aos terminais da bateria conforme especificado no Manual do Carregador 4 Desligue sempre o carregador antes de desligar o carregador dos terminais da bateria PT 20 MANUTENCAO 6 6 12 MANGUEIRAS HIDR ULICAS A AVISO Para evitar les es graves provocadas por leo quente a alta press o nunca use as m os para verificar fugas de leo utilize papel ou papel o Fluido hidr ulico em fuga sob press o pode ter forca suficiente para penetrar atrav s da pele Se houver penetrag o de fluido na pele ele deve
182. r 55 amp Cooling System Liquid Cooled Capacity 5 1 qt 4 81 50 50 water ethylene glycol mix Low Idle 950 RPM High Idle 4450 RPM Lubrication Capacity 3 3 quarts 3 0 liters Below 32 F 0 C SAE 10W30 32 86 F 0 30 C SAE 10W30 Above 86 F 30 C SAE 10W30W or 10W40 API Classification SL Air Eiltetz inei Dry type with evacuator valve Alternator 55 amp Cooling System Liquid Cooled Capacity 3 3 qt 3 0 50 50 water ethylene glycol mix Groups eost ee 24 Service Brake 4 Wheel hydraulic drum brakes Brake Fluid DOT 3 Parking Drake Integral to rear drum hand lever actuated Steering Front wheel power steering 44 GEAR RATIOS Diesel Engine Manual Transmission Gear Ratios 4th Gear 1 000 1 Ird Gear 1 423 1 and Gear 1 947 1 1st Gear 3 652 1 Reverse 3 463 1 Hydpoid Differential 11 16 1 Gas Engine Manual Transmission Gear Ratios 4th Gear 1 000 1 3rd Gear 1 513 1 4 5 WEIGHTS AND DIMENSIONS Dimensions Inches mm Length here ete ie etos 114 2897 Heights ec itn tese cs 49 1245 Wheel Base eee 58 2
183. r d N o deixe as mangueiras ficarem torcidas Mangueiras torcidas podem provocar afrouxamento dos acoplamentos quando a mangueira flexionar durante a opera o resultando em vazamentos de leo e Mangueiras dobradas ou torcidas podem restringir o fluxo de leo fazendo com que o sistema funcione deficientemente e o leo sofra sobreaquecimento podendo tamb m provocar falhas da mangueira i Retire o filtro antigo 2 Encha o novo filtro com leo e instale o Aperte m o apenas 3 Coloque o motor a funcionar em ponto morto com o sistema hidr ulico em ponto morto durante cinco minutos 4 Verifique o n vel do leo hidr ulico e ateste at parte estriada gt PARTE ESTRIADA DA VARETA MOSTRADO APENAS COMO REFERENCIA J VARETA DO RESERVAT RIO HIDR ULICO Figura 6E PT 21 6 MANUTENCAO 6 14 COMBUST VEL Manuseie com cuidado o combust vel inflam vel e altamente explosivo em certas condi es Use um recipiente apropriado a ponteira de enchimento dever entrar completamente no gargalo de enchimento de combust vel Evite a utiliza o de latas e de funis para transferir combust vel A Aviso Retire lentamente o tampao do reservat rio de combust vel O combust vel poder estar sob press o A sua aspers o poder causar ferimentos graves Nunca retire o tamp o do reservat rio de combust vel nem acrescente combust vel quando o motor estiver em f
184. r movimento antes de proceder a quaisquer limpezas ajustes ou modifica es 3 Mantenha a rea de utiliza o livre de pessoas e animais 4 Nunca transporte mais passageiros do que a lota o do ve culo Se seguir todas as instru es deste manual prolongar a vida da sua m quina e manter o seu rendimento m ximo Opera es de afina o e de manuten o s devem ser executadas por um t cnico qualificado Se precisar de informa o ou assist ncia adicional dever entrar em contacto com o seu vendedor autorizado de Jacobsen que est informado sobre os m todos de assist ncia mais recentes a este equipamento e pode prestar assist ncia r pida e eficaz A utiliza o de pe as e acess rios que n o sejam originais ou autorizadas por Jacobsen fazem anular a garantia PT 5 2 NORMATIVOS E PUBLICACOES 2 1 NORMATIVOS E PUBLICA ES Este produto cumpre as exig ncias da ANSI B56 8 e foi aprovado pela Factory Mutual Research Corporation como estando em conformidade todas as partes dos Ve culos de Carga Industriais Motorizados classifica o D ou G das exig ncias OSHA conforme citado na sec o 1910 178 Os ve culos de Carga motorizados aprovados dever o exibir a etiqueta ou qualquer outra marca identificativa da aprova o pelo laborat rio de testes Este produto cumpre as exig ncias das directivas EC e da emenda 89 392 e 91 368 Os utilizadores operadores e t cnicos de assist ncia dever o
185. ransmission MIS er m ui Figure 6R GB 27 6 MAINTENANCE 6 26 ELECTRICAL SYSTEM A CAUTION Always turn the ignition switch off and remove the negative battery cable Black before inspecting or working on the electrical system General precautions that can be taken to reduce electrical problems are listed below 1 Make certain all terminals and connections are clean and properly secured 2 Checkthe Interlock system and fuses regularly If the Interlock does not function properly and the problem cannot be corrected contact an authorized Jacobsen Dealer 3 Keep the wire harness and all individual wires away from moving parts to prevent damage 4 Check the battery and battery charging circuit 5 Do not wash or pressure spray around electrical connections and components 6 Circuits are protected by fuses located under the front cowl and a fuse located near the cooling fan 6 27 DASH PANEL The dash panel contains gauges and instrument lights to display unit functions Maintenance of the panel is limited to replacing bulbs and setting the DIP switches Remove the four screws securing the instrument panel to the dash Pull panel out tilt panel forward and disconnect electrical connector for easier access to rear of panel Light Bulb Replacement 1 Determine which bulb needs to be replaced 2 Rotate bulb holder 1 4 turn counter clockwise and pull up and away from dash panel
186. raz o o ve culo necessitar de ser rebocado siga as indicac es abaixo 1 Aorebocar um ve culo com uma corda ou corrente necess rio um operador para guiar o ve culo e para controlar os trav es 2 Ligue uma corda de reboque ao ilh s de engate dianteiro de qualquer dos lados do ve culo 3 Desengrene a transmiss o colocar em ponto morto e desengate o trav o de estacionamento Avance devagar o ve culo rebocador at que a corda de reboque se estique Ao rebocar tente manter a linha de reboque sempre esticada Tenha cuidado com descidas acentuadas e em curvas Acess rios de Y Linha de Reboque Um Acess rio Frontal de P ra choques N de peca 894778 encontra se dispon vel para ser utilizado com o Truckster Se estiver montado um p ra choques dianteiro no seu ve culo siga as instruc es inclu das no p ra choques para uma ligac o segura corrente ou corda de reboque Figura 6H 6 20 N VEL DO LEO DO CONTROLADOR DE VELOCIDADE Apenas motor Suzuki a Gasolina Verifique o n vel do leo do controlador de velocidade a cada 100 horas de utiliza o Para verificar o nivel retire o tamp o da parte de tr s do controlador O n vel do leo dever situar se ao n vel da tampa Capacidade do leo do controlador 44 ml Tip
187. ription Differential Assembly Differential Assembly Tube Right Side Axle Tube Left Side Axle LeftSide Axle Assembly e Shaft Left Side Axle e Washer Nut 3 4 16 Slotted Hex Cotter Pin 1 8 x 1 1 8 Right Side Axle Assembly e Shaft Right Side Axle Washer Nut 3 4 16 Slotted Hex Cotter Pin 1 8 x 1 1 8 Seal 1 3 4 I D O Ring e Seal 2 ID O Ring Collar Axle Bearing Seal Oil Bearing Tapered Roller Left Side Brake Assembly e Kit Brake Cylinder Kit Brake Cylinder Repair e Kit Brake Shoe e Kit Left Side Spring Kit Left Side Adjuster Repair Right Side Brake Assembly e Kit Brake Cylinder e Kit Brake Cylinder Repair e Kit Brake Shoe e Kit Right Side Spring e Kit Right Side Adjuster Repair Retainer Complete e Seal Oil Washer Hardened Ring Backing Screw M10 1 5 x 25 mm Hub Rear Wheel Bolt Wheel Drum Brake Washer 3 8 e Locknut 3 8 24 Special TURF TRUCKSTER Serial Numbers Notes 14 21 1 Differential 11 16 1 Differential Includes Parking Brake Lever Replacement of Cylinder Repair of Cylinder Includes Left and Right sides Includes Parking Brake Lever Replacement of Cylinder Repair of Cylinder Includes Left and Right sides Change from previous revision 111 TURF TRUCKSTER 41 1 Front and Shifter Cover Serial No All 14 21 1 Differential 894509 11 16 1 Differential
188. rking brake stop engine and remove key from ignition switch before making any adjustments or performing maintenance Make sure the vehicle is parked on a solid and level surface Never work on a vehicle that is supported only by the jack Always use jack stands If only the front or rear of the vehicle is raised place chocks in front of and behind the wheels that are not raised 1 Adjustments and maintenance should always be performed by a qualified technician If proper 5 2 ENGINE ACCESS Never remove or install the engine cover while the engine is running The engine cover is a machinery guard and its removal exposes you to moving parts Keep hands hair and clothing away from flywheel radiator cooling fan alternator fan engine belts pulleys and air intake A WARNING Keep clothing hands and hair away from moving parts These items could become entangled causing serious personal injury For servicing the engine and related components the engine cover can be tilted forward or removed To gain access to the engine unlock key lock if installed push the engine cover latch towards the rear of the unit and tilt cover forward When replacing the engine cover make sure the retaining tabs located at the front corners of the engine cover are inserted into the slots in the floorboard Tilt seat to the rear until the engine latch engages Lock key lock if equipped A WARNING Failure to latch the
189. rn I Conne 21 U Tach Signal Engine Harness ctor Shift Back Up Solenoid Switch Y Le Transmission Ground Wires Si Ignition Switch e Ground Wires Fuse Block 2 Speedometer Signal Shifter Fuse Block 3 Turn Signal Option Flasher ue Option Dig Light Switch A Heater Opti PA ption A Optional Accessories A SD Brake Accessory Jumper Plug gt Option NN Op y l Timing Plug Light E Diagnostic Relay Brake Fluid Main Plug 18 e Reservoir Fuel Relay Relay A 17 Fan 17 TURF TRUCKSTER Item Part No Qty Description Serial Number Notes 21 826192 AR Tubing 3 4 D Black Convoluted 25 Foot Bulk 22 826193 AR Tubing 7 16 I D Green Convoluted 25 Foot Bulk 23 4116015 1 Connector 12 Contact Male 833257 8 Terminal Female 838463 8 Seal Wire 2700933 4 Plug Cavity 24 845329 1 Connector 26 Contact Male 2700852 1 Lock 26 Contact 2700470 19 Terminal Fermale 2700851 19 Seal Wire 4118039 7 Plug ECU Connector 25 845330 1 Connector 4 Contact Male 833257 4 Terminal Female 838463 4 Seal Wir
190. s o dever ser verificado a cada 100 horas ou de 3 em 3 meses O fluido dever ser mudado a cada 600 horas ou anualmente Capacidade do fluido do diferencial 4 2 Tipo de fluido aei Mercon Dexron Il Para verificar o n vel do fluido de transmiss o o motor dever estar em funcionamento Coloque o selector de marcha na posi o P PARK accione o trav o de estacionamento e coloque o motor a funcionar Com o motor a trabalhar retire a vareta e limpe a com um pano limpo Insira a vareta no tubo extens o at que entre em contacto com ele Retire a vareta e leia o n vel de fluido O fluido dever situar se entre as duas marcas da vareta Caso o n vel de fluido seja baixo acrescente at atingir o n vel recomendado N o encha demasiado Acrescente fluido usando o tubo de extens o como bocal de enchimento Para substituir o fluido retire o tamp o do dreno da parte de baixo da transmiss o Permita que o fluido escorra para um recipiente adequado Elimine o fluido de forma adequada de acordo com as normas locais Aplique um vedante de roscas e instale o tamp o do bocal de enchimento Ateste a transmiss o at que o fluido atinja a marca devida na vareta transmiss o e tubo de enchimento Br RK Buj o de sangramento da transmiss o autom tica Figura 6R PT 27 6 MANUTENCAO 6 26 SISTEMA EL CTRICO A CUIDADO Desligue sempre a ignic o e retire sempre
191. seat properly can result in the engine cover tipping forward causing loss of control of the vehicle and possible personal injury adjustment cannot be made contact an authorized Jacobsen Dealer 2 Replace do not components adjust worn or damaged 3 Long hair jewelry or loose fitting clothing may get tangled in moving parts A CAUTION Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine 4 Do not change governor settings or overspeed the engine Figure 5A eg Retaining Tab E ur E In Slot On NC Floor board GB 10 Figure 5B 5 3 FRONT COWL ACCESS The front cowl opens to gain access to two access panels fuse panel horn and master cylinder reservoir To open the front cowl locate the release lever at the upper left corner of front clip near the left side headlight Pull the lever toward the headlight to release the front cowl latch and at the same time pull up on the front cowl Fully open the cowl and allow it to rest on the steering wheel or upper ROPS structure if installed The front cowl will not spring up when the release lever is pulled it must be lifted manually 5 4 ACCESS PANELS There are two access panels located under the front cowl and one located in the middle of the floorboard Remove panel A under cowl to access the shifter linkage and wiring for the instrument panel
192. ser removida cirurgicamente dentro de poucas horas por um m dico especializado neste tipo de les o caso contr rio poder resultar em gangrena 1 Baixe sempre os utens lios at ao solo desengate todos os accionadores engrene o trav o de estacionamento e retire a chave antes de inspeccionar ou desligar linhas ou mangueiras hidr ulicas 2 Verifique mangueiras e tubos vis veis diariamente Observe se n o h mangueiras h midas ou manchas de leo Substitua mangueiras e tubos gastos ou danificados antes de usar a m quina 3 Ao substituir tubos ou mangueiras instale as na mesma posi o que as anteriores n o desloque bra adeiras suportes e presilhas para uma nova posi o 4 Inspeccione completamente todos os mangueiras e conex es a cada 250 horas tubos 6 13 RESERVAT RIO HIDR ULICO E FILTRO Consulte a Sec o 8 3 para conhecer os intervalos espec ficos de manuten o Em condi es normais o sistema hidr ulico n o necessita de fluido adicional Por vezes poder haver fugas o que origina repara es no sistema e uma reposi o do n vel Se notar uma fuga hidr ulica quando o sistema estiver a ser usado ou se suspeitar de uma fuga desligue todas as fun es hidr ulicas e pare o motor Verifique periodicamente o n vel de fluido hidr ulico dever fazer se a cada 100 horas de funcionamento A perda de fluido poder ser sinal de uma perda de fluido antes de se tornar um problema
193. st com a bateria descar regada Depois de os cabos terem sido ligados arranque o motor no ve culo com a bateria em bom estado e em seguida arranque o tractor PT 19 6 MANUTENCAO 6 10 BATERIA Tenha a certeza absoluta de que a ignic o est desligada e de que a chave foi retirada antes de qualquer intervenc o na bateria A CUIDADO Use sempre ferramentas isoladas use culos e roupa de protec o ao trabalhar nas baterias Dever ler e respeitar todas as instru es do fabricante da bateria Aperte devidamente os cabos aos terminais da bateria e aplique uma ligeira camada de massa diel ctrica de silicone aos terminais para evitar a corros o Mantenha todas as tampas no seu devido lugar Mantenha a parte de cima da bateria limpa e livre de corros o lavando a com uma solu o de bicarbonato de s dio e gua Lave com gua limpa Verifique a polaridade da bateria antes de ligar ou desligar os cabos 6 11 CARREGAR A BATERIA Ao instalar uma nova bateria instale sempre o cabo VERMELHO positivo primeiro e o de terra PRETO negativo em ltimo lugar Ao retirar uma bateria retire sempre o cabo PRETO de terra negativo primeiro e o VERMELHO positivo em ltimo lugar Assegure se de que a bateria devidamente instalada e fixa ao seu suporte A Aviso A bateria os terminais e os acess rios relacionados cont m chumbo e seus comp sitos qu micos reconhecidos
194. t A Bn Rd Bu Rd Rd Ye Rd Bu A Rd Pk Oxygen Wh M Sensor Br Rd Rd Ye A Oy RalPk Bk Rd wn Knock Bk Rd Mad Sensor Wh Wh Bk Bk Rd B Bu A u Ye u Ye e Crank Position Ra Bu Sensor Bk Wh e Bk Wh y Bk Wh Coil Coil Coil r9 1 2 3 C a C Bu Ye Bk Wh Bk Rd 137 TURF TRUCKSTER 52 1 Gas Main Harness Serial No All Part Number 4115709 Engine Harness 24 Connector Shift 25 gt FR Back Up Solenoid Sch Switch Ki 2 Shift Switch 27 Back Up Alarm Starter Solenoid m Fuel Sender 3 Radiator Fan 22 Tail Light Harness SS Connector Cab Stop Light Option 21 35 Wires EB 2 Brake Accessory amp 4 Option 191 x Turn Signal 750 en lt 5 Option Jumper Plug witc 4 E Flasher 12 V Accessory Si Option 11 Plug e Left Turn e Clutch Pedal 7 Po i Switch Left Headlight Signal WIE 2 Right Turn Signal F3 Horn Button 4 Option 9 Light itch 11 Right Headlight ight Switch ED e 3 Speedometer SP Sianal Signal A Tach Speedometer we Signal Dash Panel Heater Option A Optional 2 Accessories 4
195. te e substitua sempre as panelas defeituosas Se notar alguma alterac o na cor ou no som de escape pare imediatamente o motor Identifique o problema e repare o sistema Aperte equilibradamente todas as v lvulas do distribuidor Aperte ou substitua os fixadores do tubo de escape 6 6 PROCEDIMENTO NO SOBREAQUECIMENTO DO MOTOR Durante a utilizac o do ve culo se o man metro da temperatura da gua indicar 110 C ou superior e o sinal sonoro de sobreaquecimento se ouvir siga este procedimento 1 Pare o ve culo N O desligue o motor Coloque o ve culo em ponto morto e active o trav o de estacionamento 2 Desengate imediatamente quaisquer acess rios que estejam a funcionar Deixe motor em velocidade alta de ponto morto Remova a sujidade detritos etc da entrada de ar do radiador localizada do lado direito do ve culo A CUIDADO Tenha cuidado ao abrir o acesso ao motor ou na limpeza da entrada de ar As superf cies met licas perto do radiador e do motor poder o estar quentes demais para o toque Use uma escova ou luvas para limpar a entrada de ar O man metro da temperatura dever comegar a descer aproximadamente 30 segundos ap s a entrada de ar ter sido desobstru da Se a temperatura nao baixar PARE o motor e verifique o seguinte 1 Verifique se a ventoinha de arrefecimento est a funcionar A ventoinha dever arrancar como arrefecimento acima de 84 C mesmo com a igni o na p
196. te um anticongelante ao radiador Misture quantidades iguais de gua limpa com um anticongelante base de etileno glicol num recipiente em separado antes de acrescent la ao sistema de arrefecimento N o exceda uma quantidade superior a 5096 de anticongelante Recicle ou elimine sempre de forma respons vel os anticongelantes usados O anticongelante usado pode ser prejudicial ao ambiente 1 Verifique diariamente o n vel de refrigerante O radiador dever estar cheio e a garrafa de recupera o dever esta na marca frio a Incline o cap para aceder ao radiador b Com o motor parado e frio retire o tamp o do radiador e verifique o n vel de refrigerante O n vel do refrigerante dever situar se perto de 6 mm do bocal de enchimento Encha com uma mistura de 50 50 de anticongelante e de gua se necess rio PT 18 c Verifique visualmente o reservat rio O n vel do refrigerante dever situar se perto da linha CHEIO mas a menos de 4 polegadas 102 mm Encha com uma mistura de 50 50 de anticongelante e de gua se necess rio Drene e reencha o sistema de refrigerac o a cada 400 horas ou 9 meses conforme o que atinja primeiro Deixe o motor arrefecer antes de dren lo a Retire o fus vel da ventoinha de arrefecimento b Retire o tamp o do radiador c Abra o dreno do bloco do motor e o dreno do radiador Retire a mangueira inferior do radiador Feche ambos os drenos e instale a mangueira inferior do
197. to wt Bujao de verificac o de n vel e de Enchimento eJ E Buj o de sangramento da transmiss o Figura 6P MANUTENCAO 6 6 24 TRANSMISS O MANUAL DO MOTOR A GASOLINA O fluido da transmiss o dever ser verificado a cada 100 horas ou de 3 em 3 meses O fluido dever ser mudado a cada 600 horas ou anualmente Capacidade do fluido do diferencial 1 21 Tipo de fluido aee Lubrificante da engrenagem SAE EP 80 90 Para verificar o n vel do fluido da transmiss o retire o tamp o do bocal de enchimento da parte da frente da transmiss o O fluido dever estar ao n vel do fundo do bocal de enchimento Se o fluido estiver em baixo acrescente lubrificante at que o fluido comece a correr do orif cio Aplique um vedante de roscas e instale o tamp o do bocal de enchimento Para substituir o fluido retire o tamp o do dreno da parte de tr s da transmiss o Permita que o fluido escorra para um recipiente adequado Elimine o fluido de forma adequada de acordo com as normas locais Aplique um vedante de roscas e instale o tamp o do bocal de enchimento Acrescente lubrificante de transmiss o at que o fluido comece a escorrer do orif cio Aplique um vedante de roscas e instale o tamp o do bocal de enchimento u 2 de Enchimento W A 7 y Buj o de E Ed sangramento i Figura 6Q 6 25 TRANSMISS O AUTOM TICA DO MOTOR A GASOLINA O fluido da transmis
198. tor Perkins localiza se no lado superior do bloco de motor do lado direito sob o apoio do motor e poder estar parcialmente escondido pela cablagem el ctrica O numero de s rie tamb m esta impresso m o no alimentador de combust vel Registe o N mero de S rie do Motor abaixo para facilitar a refer ncia N mero de s rie do motor N de s rie do motor K6A Suzuki LJ rr 4 Heb rre ID d Figura 3C PT 7 4 ESPECIFICA ES 4 1 IDENTIFICA O DO PRODUTO 84043 Turf Truckster com motor a diesel arrefecido por liguido transmiss o manual de 4 velocidades diferencial de 2 velocidades 84044 Turf Truckster com motor a diesel arrefecido por l quido transmiss o manual de 4 velocidades diferencial de 2 velocidades Aprovado CE 898627 Turf Truckster com motor a gasolina arrefecido por l quido transmiss o manual de 4 velocidades diferencial de 2 velocidades 4 2 MOTOR Motor a Diesel Mara ee tette Perkins Modelo 403C 11 Pot ncia OR N 19 7 kW s 3000 rom NOTA prov vel que a pot ncia debitada seja mais baixa do que a anunciada nas caracter sticas t cnicas em virtude das limitag es de funcionamento e factores ambientais Deslocag o 1131 cc Bin rlo uide 67 Nm s 2600 rpm Combust vel lee EE N 2 Diesel Classifica o M n Cetano classifica o 45 Capacidade
199. tusiveis A Veio da Correia 2 E T B R tulas superiores 2 N da Cremalheira EG y O C R tulas inferiores 2 i da Cremalheira ha TT E uu B D Pontas da Barra 4 T Te D ol ETER Ob ES d D Transversal de Direcc o Tu va C E 5 cl U E E D Br PT 33 8 TABELAS DE MANUTENCAO E LUBRIFICACAO 8 3 TABELA DE MANUTENC O Periodicidade recomendada para assist ncia e lubrificac o ME A cada A cada A cada A cada Primei 75 100 200 400 A cada 600 hor horas ou horas ou horas ou horas ou de 15 em de2em de 3 em de 6 em de 9 em meses meses meses meses meses Filtro do ar Alternador Bateria Correias Fluido dos trav es Linhas do travao Embraiagem Sistema de arrefecimento Fluido do diferencial Sistema el ctrico Velas deincandescenca_ 1 _ Ponto morto do motor I Ruidos vibrac o no motor Oleo de motor Suzuki pe CM 6 3 leo de motor Perkins R R 6 3 II Filtro de leo de motor Ree Hr 6 3 Filtro de leo de motor R R 6 3 Folga das v lvulas do motor zs ici Fugas de fluido I R Sistema de combustivel 6 15 Filtro de combust vel R 6 15 Separador de gua e combust vel apenas I C Diesel Fluido do controlador I A Filtro hidr ulico R Fluido hidr ulico I A Bomba Temporizador da l
200. uncionamento ou enquanto estiver quente N o fume ao manusear combust vel Nunca encha o dep sito de combust vel em recintos fechados N o derrame combust vel e imediatamente qualquer combust vel derramado limpe Nunca manuseie ou armazene contentores de combustivel perto de chamas ou de qualquer aparelho que possa criar fa scas e incendiar o combust vel ou os seus gases Assegure se de que reinstala e aperta firmemente o tamp o do dep sito de combust vel 1 Enchao reservat rio de combust vel a 25 mm do bocal de enchimento 2 Armazene o combust vel de acordo com regulamentos locais regionais e nacionais e as recomendac es do seu fornecedor de combust vel 6 15 SISTEMA DE COMBUST VEL O motor a diesel Perkins neste Truckster auto escorvado N o necess rio purgar o ar do sistema Consulte a Secc o 8 3 para conhecer os intervalos espec ficos de manuteng o 6 16 PRESS O DOS PNEUS Mantenha os pneus devidamente cheios para prolongar lhes a vida til Verifique a press o de enchimento quando os pneus est o frios Verifique o desgaste dos pneus Uma press o mais baixa ajudar a evitar rastos em terrenos macios Poder ser necess ria uma press o mais elevada para cargas maiores A press o dos pneus traseiros dever ser de 193 kPa ao trabalhar carga m xima Nunca exceda a press o m xima indicada no pneu Verifique a press o com um man metro preciso de baixa press o
201. ure should not be above 80 F 27 C or fall below 20 F 7 C to prevent electrolyte from freezing Engine General 1 While the engine is warm remove the drain plug drain the oil from the crankcase and change oil filter Install drain plug and refill with fresh oil Let engine cool before storing 2 Clean exterior of engine Paint exposed metal or apply a light coat of rust preventative oil MAINTENANCE 6 3 Do not spray water directly at the dash panel ignition Switch controls or any other electrical components or at bearing housings and seals 4 Clean all plastic or rubber trim with a mild soap solution or use commercially available vinyl rubber cleaners Repair damaged metal surfaces and use Jacobsen touch up paint Wax the equipment for maximum paint protection A CAUTION Clean grass and debris from drives muffler and engine to prevent fires Add a fuel conditioner or biocide to prevent gelling or bacterial growth in fuel See your local fuel supplier If storing indoors drain fuel from tank Close fuel shut off valve After Storage 1 Check and reinstall battery Check or service fuel filter and air cleaner 2 3 Check the radiator coolant level 4 Check oil level in the engine crankcase 5 Fill the fuel tank with fresh fuel Open fuel shut off valve and bleed the fuel system gt Remove antifreeze mixture from sprayer pump 7 Assembly boom hoses no drip valves no
202. utch Serial No 84044 All 80 Item 0 N OO POND 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 81 32 33 34 35 36 37 38 Part No N S 842553 185086321 843760 844272 838440 120166 REF 800073 806981 120177 806562 REF 844268 452395 452388 450453 893633 844270 844271 600981 311213 548804 306416 306325 452390 452394 842996 306835 894645 22400 85141 22100 85200 839752 09111 08035 841966 600997 103867 600993 REF 821893 Qty gt AAND OO AA AND OO 0 AA AA N OU ND AA AND ND ND AA 00 00 HA sch HSH a gt pu Description Engine Perkins Model 403C 11 Engine Oil Filter Starter Bracket Hydraulic Pump Mount Right Side Engine Screw M12 1 25 x 25 mm Flange Lockwasher 1 2 Pump Hydraulic Carriage Bolt 3 8 16 x 1 1 4 Flat Washer 3 8 Lockwasher 3 8 Nut 3 8 16 Hex Pump Power Steering Bracket Rear Power Steering Mount Screw M8 1 25 x 80 mm Flange Screw M8 1 25 x 20 mm Flange Nut M8 1 25 Flange Alternator Bracket Front Alternator Mount Bracket Rear Alternator Mount Bracket Alternator Adjusting Screw 3 8 16 x 3 Flange Nut 3 8 16 Flange Screw 5 16 18 x 1 Hex Head Lockwasher 5 16 Screw M8 1 25 x 30 mm Flange Screw M8 1 25 x 70 mm Flange Pulley 4 Screw 3 8 16 x 1 1 4 Hex Head Ring Pressure Plate Disc Clutch Cover Clutch Dowel Pin 8 x 18 mm Screw M8 1 25 Special
203. ve culo e retire sempre a chave da igni o Coloque a caixa de velocidades em ponto morto pressione a embraiagem e active o trav o de estacionamento antes de ligar o motor Ligue o motor s depois de estar sentado e nunca de p ao lado do ve culo O ve culo tem de estar em conformidade com as mais recentes determina es legais ao ser conduzido ou transportado na via p blica Aten o ao tr nsito ao atravessar estradas ou ao trabalhar em estradas ou ruas ou na sua proximidade Leis locais podem limitar a idade do operador Em taludes trabalhe para cima e para baixo transversalmente e nunca ao longo do talude longitudinalmente Para evitar capotagem ou perda de controlo nao arranque nem pare subitamente em taludes Reduza a velocidade ao fazer curvar apertadas Seja cauteloso ao mudar de direcc o Use sempre o cinto de seguran a ao conduzir tractores equipados com ROPS Nunca use cinto de seguranca ao conduzir tractores sem ROPS Mantenha as pernas os bragos e o corpo dentro do compartimento do assento durante a desloca o do ve culo Coloque a caixa de velocidades em ponto morto transmiss o manual ou mude o selector para Park transmiss o autom tica e accione o trav o de estacionamento antes de abandonar o ve culo SEGURANCA 1 1 2 IMPORTANTES INSTRUCOES DE SEGURANCA A Esta chamada de aten o de seguran a usado para assinalar perigos potenciais PERIGO Indica uma situa o
204. w York New York 10018 U S A OR National Fire Prevention Association Batterymarch Park Quincy Massachusetts 02269 U S A VEHICLE IDENTIFICATION NUMBERS 3 3 1 VEHICLE IDENTIFICATION NUMBER The Vehicle Identification Number VIN consisting of the model number date code and serial number are all printed on the Nameplate ldentification Decal attached to the cross member under the dash The serial number is also stamped on the cross member It is located to the left of the Nameplate Identification Decal NOTE Reference to the Front Rear Left and Right sides of the vehicle are always determined by the operator s seated position Record the Vehicle Identification information below for easy reference Model Number Date Code Serial Number 3 2 ENGINE IDENTIFICATION NUMBERS The Truckster is equipped with either a Perkins 3 cylinder diesel powered liquid cooled four cycle engine or a Suzuki 3 cylinder gas powered liquid cooled four cylinder engine The Engine Serial Number for the Perkins engine is stamped onto the engine block on the right side of the engine near the alternator The Engine Serial Number for the Suzuki engine is stamped onto the upper engine block on the right side of the engine under the engine mount and may be partially hidden by the electrical harness The serial number is also hand printed on the fuel rail Record the Engine Serial Number below for easy reference Engine S
205. yearly Differential Fluid Capacity 1 35 gts 1 3 I Fluid Type SAE EP 80 90 Gear Lube To check transmission fluid level remove the filler plug from the front of the transmission Fluid should be level with the bottom of filler hole If fluid is low add gear lube until fluid begins to leak from hole Apply pipe thread sealant and install filler plug To change fluid remove drain plug from rear of transmission Allow fluid to drain into a suitable container Dispose of used fluid properly according to local and state regulations Apply pipe thread sealer to drain plug and install Fill transmission with gear lube until fluid begins to leak from hole Apply pipe thread sealant and install filler plug GB 26 Transmission Drain Plug Figure 60 Figure 6P 6 24 GAS ENGINE MANUAL TRANSMISSION The transmission fluid should be checked every 100 hours or 3 months Fluid should be changed every 600 hours or yearly Differential Fluid Capacity 1 3 gts 1 2 I Fluid Type sesse ee ee ee SAE EP 80 90 Gear Lube To check transmission fluid level remove the filler plug from the front of the transmission Fluid should be level with the bottom of filler hole If fluid is low add gear lube until fluid begins to leak from hole Apply pipe thread sealant and install filler plug To change fluid rear of transmission remove drain plug from Allow fluid to dra
206. zzle tips and strainers 8 Make certain that the tires are properly inflated Start and operate the engine at 1 2 throttle Allow enough time for the engine to become properly warmed and lubricated A WARNING Never operate the engine without proper ventilation exhaust fumes can be fatal when inhaled GB 31 7 TROUBLESHOOTING 7 1 GENERAL The troubleshooting chart below lists basic problems that may occur during start up and operation For more detailed information regarding the electrical system contact your area Jacobsen Dealer Symptoms Possible Causes Action Engine will not start 1 Clutch pedal not depressed 1 Check start up procedure 2 Battery low on charge or 2 Inspect condition of battery and battery connections defective 3 Fuel tank empty or dirty Fuel shut 3 Fill with fresh fuel Change fuel filter Bleed fuel lines off valve closed Open fuel shut off valve 4 Fuse blown 4 Replace fuse Engine hard to start or 1 Fuel level low fuel or fuel filter 1 Fill with fresh fuel Change fuel filter Bleed fuel lines runs poorly dirty 2 Air cleaner dirty 2 Inspect and replace air filter 3 Injectors fuel pump 3 Consult engine manual 4 Engine problem 4 Consult engine manual Engine stops 1 Fueltank empty 1 Fill with fresh fuel and bleed fuel lines Engine overheating 1 Coolant level low 1 Inspect and add coolant 2 Airintake restricted 2 Cl

turf truckster

Contents

Download Pdf Manuals

Related Search

Related Contents