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csi next owners manual-sn64009

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1. ABVLI3INdDSd SI 03121430 NOIS3G JHL 131319345 ASIMASHLO SSAINN ON 1994 311590 2860 S94 LOL 47146979 6 6 YO 9620 N v9 1 011 8527109 40 155399094 wm mc 8 nu 3 DIY 2 iid 3J HWnl LHOITd 38083G 3597 S00 S3lM 1 7 s E I3NNVH2GSETO0 2S SNDILVIFdO O 0 X FONVAIIOL 13315 ONIBdS v0 JVIN3IVW 2 ON ONIAV2G 411593 AE CILSINDIY 38 5 CNY NOILYZIXOHLNY N311IMA 38 LON AVW LI ONI 311599 HSINIA Al 3dO d JHL 131440 4 SI 013121430 91530 AHL NDILVWeDJNI 49131440 131319345 ASIMASHLO SSAINN ON 311590 2860 9 LOL 511543 0 213 STI 40 INSQVE CIV AND ADONIA 40 INGOVCQM ADONIA WWD FAISSININNA O O O O DI fc O c i dAL 1810 O Le 0 em e NEIGE
2. LOAId Z amp 3ATZA NILNOY 1411 i WED 5 90 O 3ATVA V 2d WHIL 55 ss 27 2 ASL 43345 LOGO POWER SUPPLY 1 21901 LXAN ISO Page 30 of 44 CSI NEXT OWNERS MANUAL V 1 4 CASTLE 8 4 Pneumatic Schedule CSI Next PNEUMATIC SCHEDULE LINE LINE SOURCE DESTINATION ACTION COLOR Valve 1 NO Clamp Cylinder A Raises Clamp Valve 1 NC Clamp Cylinder B Lowers Clamp 1 4 Blue Valve 2 NO Router Lift Cylinder A 5 32 Valve 2 NC Router Lift Cylinder B 5 32 Valve 3 NO Router Flow Control Unmetered See Router Flow Control Metered out 5 32 Valve 3 NC Router Pivot Cylinder A Pivots Router Up 5 32 Valve 4 NO EEE ee Valve 4 NC Drill Pilot Valve Signal input Opens Drill Motor Valve 5 32 Blue Valve 5 NO Drill Flow Control Unmetered See Drill Flow Control Metered out Valve 5 NC Drill Cylinder A Extends Drill Carriage Valve 6 NO Pusher Cylinder A Retracts Pusher Assembly Valve 6 NC Pusher Cylinder B Extended Pusher Assembly aya Blue Valve 7 NO 5212 155 Valve 7 NC Screw Feeder Air shot Shoots Screw in Feed Tube to Channel _ vavegNo Screw Feeder Escapement DropsScrewintoFeedTube 14 Blue o LL Filter Regulator
3. 32 9 1 MACHINE POWER Pioniere 32 9 2 MACHINE TAR 32 9 3 SPINDLE WARM UP tage ee serene 33 9 4 SUP ete esse eee ae 33 9 5 ae erect seated nie ne 33 9 6 NORMAL SHUTDOWN rn Co e 35 9 7 EMERGENCY SHUTDOWN NETT elia 35 9 8 n 35 9 9 WEBER SCREW DROP SENSOR 35 10 APPENDIX C PLC OPERATION GUIDE 37 10 1 DISPLAY amp KEY PAD irc a 3 10 2 Gol SOPIWARE UPDATE TT 3 10 3 E PROM LOADING 5 38 10 4 OUTPUT MONITORING 38 10 5 PARAMETER ADJUSTMENT coniare 39 10 6 PEC PARAMETER LIS Macine A AETR 39 10 7 ERROR C ODE MERE 40 11 APPENDIX D GLOSSARY OF TERMS 41 12 APPENDIX E MAINTENANCE amp SERIAL NUMBER LOG 2 43 CSI NEXT OWNERS MANUAL V 1 4 Page 4 of 44 Serial No Lo SERIAL NUMBER LOG Manufacturer
4. 32314 100 Screw 4 req d 154 52 it 32325 101 Washer 4 req d Y14 10 Retaining Ring 147 7 102 Ball Bearing 33704 siepe 32326 103 Shaft 2 req d 40841 Auxiliary Gearing Assembly 3 4 1 33853 104 Needle Bearing 4 req d 42271 Shalt 2 d eke 33436 105 Planet Gear 2 req d 46417 Planet Gear 2 req d 33440 SONAE tou c oi 40839 SDIndle 33425 107 5 34574 nie rai 32312 108 f Snap Ring 40842 Auxiliary Gearing Assembly 5 56 1 33837 109 Ball Bearing 33704 Planet Gear 2 req d 33438 110 Snap 222252525925 33708 gt ico totae 39849 111 Gear Housing includes item 112 37968 OPACO enw aces la ata 39850 112 Grease Fitting 35323 Auxiliary Gearing Assembly 6 86 1 39852 113 Auxiliary Gearing Assembly 4 1 40833 Shat ade sce ES 30765 114 Screw 4 req d Y154 52 C Drive Spline 32833 115 Washer 4
5. oer 2 i NOISNANIO TIVHIAO Idd 4 67 NU 310 0 10313 11 9 AJDJOY 8 BJUDJOJ INYILSI INOISNANIG 1313 js Japer Jon 7 Jeseip sep sun Jim uejeueq qeweb 9249580 JNO Aue si j siy jo AjJadold seAjesuno QUOIZEZZIJOINE ezues 2 1 iseis enb 3 ojsenb 5 12 0 43915 B E 91405 10040919 4x3 0 8 OADD DHIISN 0 9 uebupzuupdg ebupzuupds 2405 5131109 5141102 Jo 39ZUld 9219 Ip alas LXOEW 1911020 abupy Huddy pzuid 5 012040 9 0 20 lt 25 saJapJoA 4 Duod JO 104 ONbI GO D 26 2 9 W HO 7 Pagina Page 2 01 Edition 01 05 izione Ed Descrizione tecnica Technical description Caratteristiche mecca
6. 14 10 SPINAIE e 37669 116 Planet Gear 2 req d 46416 Spacer edie ae 32315 2 5 5 vade er ROC xe ed 40840 is Y65 13 110 1 RING 5a v e oar eti isch ey 40843 Spring Washer 32544 119 Auxiliary Gearing Assembly 7 43 1 40834 RING Gea nocentes ber ebbe ois 32935 T2050 SPINA 40837 Drive Gearing Assembly 1 1 33808 121 Key 2 Ted di 41277 30756 1 122 Ball Bearing 33706 Thread GUAU spessore 32070 123 Wave Washer 47589 36546 124 P 47590 Drive Gearing Assembly 3 4 1 33835 128 37389 S 33427 126 Nose Housing 37878 SPACE 32313 T27 cade 33697 Drive Gearing Assembly 5 561 33836 128 Drive Gearing Assembly 4 1 40830 osi 33423 129 ei oro e ra dor 40838 dir p 32311 130 Drive Gearing Assembly 7 43 1 40831 Drive Gearing Assembly 6 86 1 34009 131 Drive 34488
7. when restarted 9 7 Emergency Shutdown The machine will initiate emergency shutdown procedures if any of the following conditions occur E STOP button is depressed 1 12 OFF top cover is removed 1 14 ON backdoor is opened I 15 Time Out occurs see below In the event of one of these inputs the machine will immediately return all mechanisms to their home positions and all motors will shutdown The PLC display will indicate Safety Fault The machine will not respond to any action until the condition is resolved 9 8 Time Out If more than 5 seconds B107 elapses during the course of a machine cycle the machine will initiate the Emergency Shutdown procedure The PLC display will indicate that a time out has occurred and a manual reset is required The reset procedure is to toggle the E STOP button and restart the machine 9 9 Weber Screw Drop Sensor An optional sensor is available for sensing screws as they leave the Weber Screw Feeder Escapement and drop into the screw delivery tube The PLC has three modes of operation for the optional sensor CSI NEXT OWNERS MANUAL V 1 4 Page 35 of 44 CASTLE In the first two modes the operator is alerted that a screw has not dropped from the escapement into the screw delivery tube Mode O ON Red STOP lights flashes Model Red STOP light flashes and machine times out Mode 2 OFF Ignores missed s
8. Y227 3 68 Drive Gearing Assembly 3 4 1 34076 Muffler Assembly 43551 3 69 Spindle Sere ESO 33963 Manifold Assembly includes item 5 43556 70 Drive Gearing Assembly 5 56 1 33361 cop Y23 102 SDINGIC dee dr 39848 Ring 2 req d Y325 127 72 Drive Gearing Assembly 6 86 1 39851 Housing Assembly includes item 8 42486 Z3 ir ai 39934 Grease Fitting 35967 74 Ring Gear includes item 75 39984 Screw 4 reqd Y154 53 75 Grease Fitting 35967 Housing Assembly includes item 8 43634 76 Ball Bearing 2 req d 34682 CAI 38783 17 Lock use eos 38718 Shield tue soda 38805 78 Felt 38720 ata tae 65 7 91 COCK 38719 Rear End Plate 37956 COUCE Directe 31812 8 gie cores ER 30745 NOG Cer 38721 Rotor Blade 4 req d 30741 82 Drive Gearing Assembly 1 1 39940 Cylinder Assembly includes item 18 37958 83 Bearing 2 req d 48305 1 Roll Pin 2 req d Y178 22 84 Drive Gearing Assem
9. ada 37671 132 Drive Gearing Assembly 1 1 40832 Y62 2 DISASSEMBLY ASSEMBLY INSTRUCTIONS MODELS 8229 8230 AND 8232 4 Remove drive gearing from tool Using wrenches on flats of adapter 36 and motor housing 10 unthread and remove gearing Grasp adapter 36 in one hand and tap splined end of spindle with a soft face hammer spindle and components will loosen from adapter Gearing should not be disassembled further unless damage is evident as Brinelling of the bearing races may occur mak ing replacement necessary To disassemble further remove bearing 34 and spacer from spindle Remove shafts 29 or 38 releasing gears To remove bearing 27 insert shafts into spindle and alter nately tap ends loosening bearing AUXILIARY GEARING ASSEMBLY MODELS 8226 Assemble snap ring 110 to housing 111 Assemble snap ring 108 or 118 to spindle Pack bearing 102 with ARO 33153 grease and assemble to spindle pressing on inner race of bearing Lubricate gears and needle bearings 104 liberally with ARO 33153 grease and assemble one gear to spindle securing with shaft Repeat for assembly of opposite shaft and gear Gearing should contain approximately 1 4 7 g of grease Rotate opening of snap ring 90 from either shaft Pack bearing 109 with ARO 33153 grease and assemble to spindle pressing on inn
10. N 9 nnnn SIN ld Y Julsdv3 943 TIWISNI por ree a a 1 w om an em soa as irs vem 318Wnl 43597 00 S370H 41 1 073 lt 9455052 92 QE0 1 13315 5531 1915 IVINILWW 72 SINIAVad 311592 A8 CILSINDIIY 38 1 CNY NOLLYZISOHINY N3LIIMA 2 38 LON AWW LI ONT 311590 HSINIJ ZOvVSSW JD NV SI 3Y9H 03191930 91530 NOILYWAOANI 31310345 35 ON 1994 111549 2860 694 0 4711699 676 90 9620 04 9 em 70 en ELIO an O inca ea munm NES SO 60 TT 00 5370 7 3190 18947 1 3 35 00 XXX 010 30 90 IGSISEvO LS 13 1 93 X 329NV33JDL E 13315 ONINdS v0 WIBN3LIVW 2 DN SNIAV2G 311592 AE CILSINDIY NIHA 38 1 NV NOILVZISDHLNY 38 LON AVW LI ONI 311599 HSINIA
11. ASSEMBLE WITH UNMARKED FACES TOGETHER 8230 DRIVE GEARING 56 53 PE LEE I 51 50 32 66 65 30 29 28 PN WO 70 60 66 69 39 38 27 56 53 cee a X E MT 51 6 71 43 38 27 27 43637 1 1 34076 3 4 1 33361 5 56 1 39851 6 86 1 M40 8229 A DRIVE GEARING 10 33808 1 1 33835 3 4 1 33836 5 56 1 34009 6 86 1 AUXILIARY GEARING MODELS 8229 A 8230 AND 8232 36 CEE 34 33 32 31 30 28 NA Oy ry 33853 3 4 1 33837 5 56 1 39852 6 86 1 M40 36 NOT SHOWN 30470 WRENCH MODELS 8232 ONLY 8226 4 TIGHTEN TO 35 40 FT LBS 5 82294 8230 8232 21 37959 1 MOTOR ASSEMBLY 13 12 1 26 25 20 19 24 37960 1 MOTOR ASSEMBLY 26 25 20 19 17 18 23 2 14 13 12 11 HE C h Mai eek 2 ll PO PM N MD UU GIN CO C2 C2 C2 09 0 RO A O DRAW DUI 02 ho PART NUMBER FOR ORDERING PART NUMBER FOR ORDERING __ Housing 42519 67 Drive Gearing Assembly 1 1 43637
12. as 5149 ADNAN wns mw 061 wo a 628011 JG 319 9NIAVeIG GOIGGN ON 311590 2860 L 311SV2 676 90 1913 9 20S4 TI3ADT2N N v9 1 nnnn TT 9 wem sce FIENNL 43591 SNOUILVA43d0 ONI 311599 CILSINOIY NIHM TININLIY 38 LSAW CNV NDILYZIZOHINY NILLIYM INDHLIM 38 LON AVW LI ONI 311590 30 JHL ANY SI 03121430 91530 AHL 9 4913144 1979 00 S310H 1 27 00 00 060 30 9459101 SS 99 OT HSINI4 131412445 JSIMASHLO 628011 3718Wnl dISVI 00 S370H 1 c gt SNLDILVe 020 X FGINVASIOL SS JWIB3LIVW 2 311592 38 5 ANY NOLLYZISOHLNY NILLIZYA INDHLIA 38 LON AWW LI ONI 311592 7 40 ONY SI 03121430 91530 NOLLYWADANI ASIMYSHLO UN 1994 3115892 2860
13. Base Manifoldinput Red Ole Checkvae Prevent backflow from Air Reservoir 3 8 Red 1Checkvave AirReservoir Air Reservoir for Drill Motor 3 8 Red AiResevoir DrilPotVaeMaininput ArtoDrllMotor 3 8 PROVIDES PRESSURE AGAINST POCKET E ni SCREW CHANNEL CYLINDER AS SCREW IS DRIVEN 5 32 Black 2 Screw Feeder Blow off Provides blow off to SF Escapement 5 32 BASE MANIFOLD OUT MAIN VALVE MANIFOLD Air Distribution to Valves 1 to 8 Router Flow Control Metered out Router Pivot Cylinder B Pivots Router Down 5 32 Drill Flow Control Metered out Drill Cylinder B Retracts Drill Carriage NO Normally Open NC Normally Closed CSI NEXT OWNERS MANUAL 1 4 Page 31 of 44 CASTLE 9 Appendix Functional Description 9 1 Machine Power Up After power is supplied to the machine the PLC will begin the boot up process With the PLC in run mode the display panel will indicate the total cycle count of the machine The PLC will retain the run or stop condition through a power cycle The terms run and stop refer to the PLC software and not the state of the machine 9 2 Machine Start With the PLC in run mode and the minimum conditions for safe startup are met the red BOB button will be illuminated This indicates that the machine is ready to start up These are the minimum relevant conditions required for s
14. Button will be on and the light on the green Start Button will be off Note The machine can be started up again with a reduced warm up time by pressing the Start Button The 10 minute warm up of the router is required after the machine has been shut down for more than 1 5 hours or the main power has been shut off 4 Turn off the screw feeder with the toggle switches located on the control box under at the rear of the Hopper 5 Disconnect the main air supply to the machine Note TO RESUME POCKET CYCLES make sure that the Rear Service Door and the Top Cover Plate are in place Press the green Start Button The router Motor will accelerate to full cutting speed The light on the green Start Button will come on and the light on the red Stop Button will be off Turn on the Screw feeder with the toggle switches located on the control box at the rear of the Hopper 5 4 Emergency Stop E STOP In the event a rapid shut down is required depress the E STOP button center top Removing the top cover plate or opening the rear access door will result in immediate shut down of the machine Note DO NOT BYPASS THE ROUTER COOL DOWN CYCLE BY USING THE E STOP BUTTON TOP COVER PLATE OR BACK DOOR AS A MEANS TO SHUT DOWN THE MACHINE UNDER NORMAL CONDITIONS THE BEARING LIFE OF YOUR ROUTER WILL BE AFFECTED BY FAILURE TO OBSERVE THE 2 MINUTE COOL DOWN PRIOR TO SHUT DOWN 5 5 Service amp Maintenance Warning DO NOT ATTEMPT TO CHANGE TOOLING WITH
15. GEARING GEARING 8226 6A 274 1 700 37960 1 42501 40830 8226 7A 413 450 37959231 42500 40831 8226 8A 5091 375 379601 42501 40831 170 37960 1 42501 40833 40830 8226 1 165 1 1 110 3795931 42500 40834 40830 8226 12A 203 8 1 90 37960 1 42501 40834 40830 306 751 60 379591 42500 40834 _ 40831 8226 14A 378 5 1 50 37960 1 42501 40834 40831 8229 1 1 1 19000 379591 3388 8229 2A 343 5700 37991 3385 8229 3A 5561 3500 37955933 33836 2 8229 4 6863 2800 3795601 34009 8229 5A 11 61 1650 379591 33853 33835 8229 6A 189 1 1000 379591 33837 33835 8229 7A 2341 379631 39852 33835 _ 8229 8A 3091 600 379591 33837 33836 8229 9A 3811 500 379631 398522 33836 8230 1 1 31 19000 379591 4367 8230 2A 34 1 5700 379591 34076 8230 3A 5 561 3500 3759 31 33361 _ 8230 4 6 86 1 2800 379601 39851 8230 5 116 1650 379591 33853 34076 8230 6A 1891 1000 379591 33837 34076 8230 7A 2341 379601 _ 39852 340766 8230 8A 3091 600 379591 33837 33361 8230 9A 3811 500 3796001 3985 333681 82321 1 3 19000 379591 9940 823222 570 375931 3997
16. Patented Screw In Pocket Technology Undersized pilot hole for screw retention Inserted screws are below flush to prevent marring of adjacent material when stacked Screw pocket sensing preventing cutting into a pre loaded pocket Easy access for quick tooling changes and serviceability Build in Flip Stop indexing system provides 3 8 gap between pocket and work piece edge 3 2 Inventory The following items are included with your Castle CSI Next Please take a moment to verify that all of the items listed below are included within your machine IF YOU ARE MISSING ANY OF THE ITEMS LISTED BELOW CONTACT CASTLE INC at 80 0 282 8338 o Operator Manual Warranty Parts List o Tool Box w following contents Collet Wrenches 4 Height Gauge Air Tool Oil 10 7 16 Nuts for Work Top fastening Rear Door latch key Foot Switch w quick disconnect Screw Tube Plate Stainless Steel Work Deck w flip stops Weber ZEB 240 Polyfeed 7 Screw Feed System Weber 0 5 cu Ft Vibratory Hopper w Controller amp Bowl Level Sensor O O O O CSI NEXT OWNERS MANUAL V 1 4 Page 9 of 44 CASTLE 3 3 Identification of Operating Features amp Controls Foot Switch w Guard START amp STOP Button Speed Controls Screw Channel FRL Main Power amp Circuit Breaker Router Adjustment Screws CSI NEXT OWNERS MANUAL V 1 4 Page 10 of 44 74 Drill Carriage Router Carriage
17. Weber Hopper amp Vibratory Control Box Feeder CSI NEXT OWNERS MANUAL V 1 4 Page 11 of 44 CASTLE 3 4 Electrical and Air Supply Requirements 1 Electrical Supply Circuits 220 60Hz Three Phase 20 Amp Service to Machine 115 60 Hz 15 Amp Service to Screw Feeder 2 Air Supply a 100 PSI 1 5 CFM b Minimum 3 9 ID Air Line to FRL Filter Regulator Lubricator 3 Dust Collection a 4 Duct to Port located at rear of Case CSI NEXT OWNERS MANUAL V 1 4 Page 12 of 44 CASTLE 4 Machine Installation 4 1 Locating the Machine Adequate space must be provided to provide full access to all sides of the machine and ensure smooth work flow A minimum of 3 Feet of clearance is recommended behind the machine for tooling changes and maintenance access 4 2 Setup 1 Follow the Quick Set up Guide for removing your Castle CSI Next and the Weber Screw Feeder System from their respective crates 2 Locate the machine base on your production floor o machine base may be bolted to the floor by removing the 34 carriage bolts and nuts provided as feet levelers i First loosen the stainless steel toe kick by loosening the nylon lock nuts on the inside of NET cd the base li Remove the 34 carriage bolts iii Bolt base to floor 3 With the phenolic worktop unsecured slide the machine FIG 1 case into the base until the case engages the chrome rod at the operator side of the
18. amp MAINTENANCE pei 18 5 6 PA VMI iii 20 MACHINE SET POINTS iii I I ei 24 6 1 ROUTER CARRIAGE aio 24 6 2 INSERTER 25 6 3 DRLE CARRIAGE sasanide Tree 25 6 4 SCREW TUBE PLATE 25 7 WARRANTY 8 5 88 88888 26 7 1 WARRANT cccccccecccceccceccececccceceacatecceuecuataueceateceauauectaneceauateatautauaneatauectaueneatsneceauanesustectsneneaees 26 7 2 90 DAY REFUND OIC SN ERNT 26 7 3 WARRANTY PART REPLACEMENT ccsceccececccececcacecuccececcacececceuecteceatauectaueneatsueaeaueceaustectsusneaees 26 8 APPENDIX ELECTRICAL SYST EW aoa eue tas Sau au eee Dee 28 CSI NEXT OWNERS MANUAL 1 4 Page 3 of 44 8 1 CONTROL BOX CONNECTOR 8 28 8 2 CSI CONTROL BOX CONNECTOR CONFIGURATION 29 8 3 SO GIG O Y Tr rre 30 8 4 PNEUMATIC SCHEDULE iii 31 9 APPENDIX FUNCTIONAL
19. base FIG 1 o When the case is securely engaged in the base the wheels on the rear of the case will spin freely 4 Adjust the height and secure the worktop using the 7 16 nuts provided from inside the base FIG 2 CSI NEXT OWNERS MANUAL V 1 4 Page 13 of 44 CASTLE 5 Your Weber Screw Feeder and Hopper should be positioned on a base located behind your CSI as shown FIG 3 The base should allow the slot on the Vibratory Feeder to cantilever out to allow the screw tube to hang freely without kinking We recommend a base height of approximately 24 to facilitate easy access to the hopper for filling 6 Connect the Hopper to the Feeder using the fasteners provided FIG 4 7 Connect the Screw Tube with the metal fitting for the We FIG 4 ber Vibratory Feeder as indi cated using the thumb screw FIG 5 8 Attach the connector to the Fastener Presence Sensor as shown FIG 6 9 Place the Screw Tube Plate into the case on top of the Inserter Carriage and connect the other end of the Screw Feeder Tube to the Screw Tube Plate 10 Follow the instructions with your We ber Vibratory Feeder for set up o You will need to loosen the set screw at the center of the SCREW DROP SHUTTLE vibratory bowl and SET SCREW rotate the bowl to align the screw feeder escapement with the screw SCREW FEEDER ESCAPEMENT drop shuttle o Align as indicated by the sticke
20. bearings should be washed with solvent To relubricate parts or for routine lubrication use the following recommended lubricants ut Where Used ARO Part Description Air Motor 29665 1 qt Spindle Oil Rings amp Lip Seals 36460 4 oz Stringy Lubricant Gears and Bearings 33153 5 16 EP NLGI 1 Grease INSPECTION MAINTENANCE AND INSTALLATION Disconnect air supply from the tool or shut off air supply and ex haust drain line of compressed air before performing mainte nance or service to the tool It is important that the tools be serviced and inspected at regular intervals for maintaining safe trouble free operation of the tool Be sure the tool is receiving adequate lubrication as failure to lu bricate can create hazardous operating conditions resulting from excessive wear Be sure that the air supply lines and connectors are of proper size to provide a sufficient quantity of air to the tool M40 36 Tool maintenance and repair shall be performed by authorized trained competent personnel Tools hose and fittings shall be re placed if unsuitable for safe operation and responsibility should be assigned to be sure that all tools requiring guards or other safe ty devices shall be kept in legible condition Maintenance and re pair records should be maintained on all tools Frequency of repair and the nature of the repairs can reveal unsafe application scheduled maintenance by competent authorize
21. 8232 83 5561 3500 37955933 39938 8232 4 6861 2800 379601 39939 8232 5 1163 1650 379591 33853 39937 8232 6 1893 1000 3795931 387 39937 2 822227 2341 379601 398 3997 ROUTINE LUBRICATION REQUIREMENTS Lack of or an excessive amount of lubrication will affect the perfor mance and life of this tool Use only recommended lubricants at below time intervals EVERY 8 HOURS OF TOOL OPERATION Fill lubricator reser voir of recommended F R L with spindle oil 29665 If an in line or air line lubricator is not used apply several drops of spindle oil 29665 in air inlet EVERY 40 HOURS OF TOOL OPERATION Flush tool with a solution of three 3 parts cleaning solvent to one 1 part spindle oil or use kerosene EVERY 160 HOURS OF TOOL OPERATION Lubricate gear ing Pack bearings coat shafts and lubricate gears with NLGI 1 EP grease 33153 AIR SUPPLY REQUIREMENTS For maximum operating efficiency the following air supply specifi cations should be maintained to this air tool AIR PRESSURE 90 p s i g 6 2 bar AIR FILTRATION 50 micron LUBRICATED AIR SUPPLY HOSE SIZE 5 16 8 mm An ARO model 28231 810 airline FILTER REGULATOR LU BRICATOR F R L is recommended to maintain the above air supply specifications RECOMMENDED LUBRICANTS After disassembly is complete all parts except sealed or shielded
22. 9 64 drill bit extension distance measured from the top of the collet assembly 6 4 Screw Tube Plate A The front of the Screw tube Block Assembly as shown B Overlap of the poly feed tube with the stainless steel Screw Tube 5 16 CSI NEXT OWNERS MANUAL V 1 4 Page 25 of 44 CASTLE 7 Warranty amp Returns 7 1 Warranty Your Castle CSI Machine shall be warranted for one 1 full year on parts except wear parts and consumables described below from the date of purchase against workmanship or material defects under recommended use and service Castle Inc is not liable for failures or injuries due to negligence misuse alteration unauthorized service improper maintenance or accidents Castle Inc at its sole discretion will elect to repair or replace a machine component that is found to be defective This shall be the purchaser s sole remedy under this warranty Castle assumes no liability for consequential incidental special or exemplary damages or for loss of time revenue or production Further Castle disclaims any warranty expressed or implied as to the merchantability or fitness of a Castle product for any particular purpose 7 2 90 Day Refund Policy This CSI Machine may be returned by the End User for any reason within 90 days of date of order Upon approval by Castle Castle will initiate an RMA and arrange for the return
23. Speed Tool Weight rpm Max mm Max kg 6000 9000 150 10 9000 12000 130 7 12000 15000 110 5 15000 18000 80 5 40 30 mm 6000 9000 140 4 9000 12000 130 4 12000 15000 110 2 5 15000 18000 20 mm 6000 9000 9000 12000 12000 15000 15000 18000 16 mm 6000 9000 9000 12000 12000 15000 15000 18000 13 mm 6000 9000 9000 12000 12000 15000 15000 18000 10 mm 6000 9000 9000 12000 12000 15000 15000 18000 07 mm A PS Edizione Edition 01 05 Pagina Page 6 01 Manutenzione periodica Per mantenere l elettromandrino in perfetta efficienza ed affidabile nel tem po necessario provvedere ad una serie di controlli periodici sulle parti piu sollecitate durante la lavorazione Attenendosi alle indicazioni e alla frequenza degli interventi riportati nella tabella sottostante si evita di incorrere in inconvenienti e guasti che richieda nola riparazione dell elettromandrino da parte del nostro reparto con una conseguente perdita di tempo dovuto al fermo macchina Controlli periodici Periodic controls Procedura di intervento Tipo di intervento Control type Usare un panno umi do e dopo la pulizia asciugare immediata mente con panno asciutto Pulizia esterna External cleaning Vedi allegato costruttore sistema di serraggio Pulizia del cono portautensile Toolholder cone cleaning Nel caso di lavora
24. information contact your local ARO distributor or the Customer Service Dept of the Ingersoll Rand Distribution Center White House TN at PH 615 672 0321 FAX 615 672 0801 ARO Tool Products Ingersol Rand Company 1725 U S No 1 North P O Box 8000 e Southern Pines NC 28388 8000 1995 THE ARO CORPORATION e PRINTED IN U S A Part of worldwide Ingersoll Rand FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY WARNING WARNING Wear eye protection when operating Turn off air supply and disconnect air or performing maintenance on this C supply hose before installing WARNING Do not use damaged frayed or deteriorated air hoses and fittings tool removing or adjusting any accessory on this tool or before performing any maintenance on this tool A WARNING A WARNING Do not overreach when operating this Wear hearing protection when operating this tool tool Keep body stance balanced and firm WARNING Hazards or unsafe practices which could result in severe personal injury death or substantial property damage Operate at 90 p s i g 6 2 bar 620 kPa maximum air pressure CAUTION Hazards or unsafe practices which could result in minor personal injury or product or property damage NOTICE Important installation operation or maintenance information MODEL IDENTIFICATION NUMBER RED ASSEMBLY GEARING
25. isolamento H Insulation class H Sonda protezione termica Thermal protection switch Interruzione 130 C Shut down 130 C Ripristino 50 C Recovery 50 C Alimentazione 250V 3A Power 250V 3A Pagina Page 2 03 Descrizione tecnica Technical description Sistema di raffreddamento Cooling sistem Elettromandrino dotato di sistema di raffred The electrical spindle is fitted with a self damento autonomo a ventola ventilation sistem La ventola e calettata direttamente sulla parte The fan is directly mounted on the bottom of posteriore dell albero e provvede a raffredda the shaft and provide the necessary delivery re l elettromandrino quando l albero in rota of air for spindle cooling zione Don t cover the rear fan cover s holes Non ostruire in nessun caso il passaggio del l aria dai fori del copriventola posteriore Fluido di Raffreddamento Cooling Fluid Type Aria ambiente Enviroment air Edizione Edition 01 05 Pagina Page 2 04 CS Imballo e trasporto L elettromandrino viene imballato e spedito in una scatola di cartone E protetto da eventuali urti mediante l utilizzo di polistirolo da imballaggio che viene interposto tra l elettromandrino e le pareti della scatola Al momento della spedizione l elettrtomandrino lubrificato in alcune sue parti per evitare la forma zione di ruggine o ossidazioni del materiale Al momento dell installazione portare l imba
26. manuale dedicato all utilizzatore ed al manutentore dell Elettromandrino con lo scopo di fornire loro i principali dati tecnici caratteristici del sistema una descrizione tecnica del vari grup pi funzionali che lo compongono nonch le prin cipali procedure di uso e le informazioni neces sarie per effettuare gli interventi di manutenzione preventiva e correttiva Edizione Edition 01 05 Informazioni generali General informations The nstructions includes information on technical data performances transport and installation instructions for use and preventive and corrective maintenance relative to the Electrospindle produced by the Company ELETTROMECCANICA GIORDANO COLOMBO S r l NOTE The instructions are an integral part of the Electro spindle and must be kept with it for the whole duration of the equipments life The instructions and any attached documentas must be kept in a place accessible to all personnel in charge of the operation or the maintenance of the Electro spindle The Company ELETTROMECCANICA GIORDANO COLOMBO S r l reserves itself the right to supply further copies subject to the refunding of costs and the acceptance of special clauses relative to the protection of ideological property patent and executive and functional identity of the product and or any part thereof It is understood that unless specific written approval is given by ELETTROMECCANICA GIORDANO COLOMBO S r l the transmission to any t
27. necessary To disassemble further alternately tap ends of shafts to re move bearing 27 and washer 28 Remove shafts from spindle releasing gears DRIVE GEARING ASSEMBLY MODELS 8226 A Assemble snap ring 108 or 118 to spindle Pack bearing 102 with ARO 33153 grease and assemble to spindle pressing on inner race of bearing Lubricate gears and needle bearings 104 liberally with ARO 33153 grease and assemble one gear to spindle securing with shaft Repeat for assembly of opposite shaft and gear Gearing should contain approximately 1 4 oz 7 g of grease Rotate opening of snap ring 90 from either shaft Assemble bearing 122 to spindle pressing on inner race of bearing Lubricate seal 125 with ARO 36460 lube and assemble into nose housing 126 NOTE Assemble seal with lips toward gearing Assemble washer 124 wave washer 123 and spindle and components into nose housing Assemble nose housing to housing 111 and secure with screws 114 and washers 115 NOTE Assemble gearing to motor housing 7 before assembling motor assembly or head 1 to tool see MOTOR ASSEMBLY Assemble spacer 127 and keys 121 to spindle MODELS 8229 4 AND 8230 Assemble spacer and bearing 51 or 57 to spindle pressing on inner race of bearing Lubricate gears liberally with ARO 33153 grease and as semble to spindle securing with shafts NOTE Be sure each shaft 29 contains 15 needle bearings Gea
28. not be disassembled further unless damage is evident as Brinelling of the bearing races may occur mak ing replacement necessary To disassemble further remove bearing 34 and spacer from spindle Remove shafts 29 or 38 releasing gears To remove bearing 27 insert shafts into spindle and alter nately tap ends loosening bearing ADAPTER GEARING ASSEMBLY Pack bearing 34 with ARO 33153 grease and assemble spacer 90 or 94 and bearing to spindle pressing on inner race of bearing M40 36 Lubricate gears liberally with ARO 33153 grease and as semble to spindle securing with shafts NOTE Be sure each shaft 29 contains 15 needie bearings Gearing should con tain approximately 1 8 oz 3 5 g of grease Pack bearing 27 with ARO 33153 grease and assemble spacer 28 where applicable and bearing to spindle press ing on inner race of bearing Assemble spindle and components into ring gear 91 Assemble ring gear 91 and components to motor housing 7 and secure with screws 9 NOTE Assemble gearing to mo tor housing 7 before assembling motor assembly or head 1 to tool see MOTOR ASSEMBLY MOTOR DISASSEMBLY The motor assembly can be removed from either end of motor housing 7 or 10 To remove from gearing end of motor housing remove gear ing from tool Remove spacers 26 and 25 and motor assembly from motor housing Remove cap 11 and shield 12 from end plate 13 Grasp cylin
29. pivot up into the pocket and the sensors will prevent the machine from cycling into a pocket with a pre inserted screw This function is designed to protect tooling and prevent damage to the router The sensors may need to be adjusted left to right to align with the router bit and therefore the pocket 1 Follow the shut down procedure described previously 2 From the rear of the case remove the drill carriage and place in the holders on the work top 3 Slide the Router Carriage out of the case onto the door 4 To adjust the router sensor assembly loosen the jamb nut to the left side of the sensor bracket FIG 13 shift the sensor assembly to the right from the rear of the machine Turn the screw clockwise to shift the sensor assembly to the left from the rear of the machine 6 Replace the Router Carriage taking care not to pinch the cable bundle and Router Power Cord 7 Partially reinsert the drill carriage and take care to locate the cable bundle to avoid pinching Fully insert the drill carriage CSI NEXT OWNERS MANUAL V 1 4 Page 21 of 44 CASTLE 8 Close and latch the door Rotate the screw feeder into operating position behind the back door 9 Reconnect the air supply The Pocket Sensor has 2 possible modes of operation ON o default mode is on and the sensors will allow the machine to cut a pocket if there is no pocket detected 1 OFF o In Mode 1 the p
30. ready to start when the Red STOP Button is illuminated 6 Set Speed Controls There are two speed controls located at the rear of the machine at the Valve Assembly cover FIG 11 the Router Control is on the right indicated by the R on the Valve Assembly Cover the Drill Control is on the left indicated by the D on the Valve Assembly Cover a Close both flow controls completely by turning them fully clockwise b Open the Router Speed Control 5 full counter clockwise revolutions and the Drill Speed 4 5 full CCW revolutions depending on the hardness of the material being cut These are the settings set at the factory and may not require any further adjustment insure long tool life use the highest speed cycle that results in a clean cut CSI NEXT OWNERS MANUAL V 1 4 Page 16 of 44 7 CASTLE Press the BUTTON The router motor will start to spin at low speed and the green light will flash during the 10 minute warm When the green light stops flashing the motor will be at full RPM and the machine is ready to use Turn on the Screw Feeder and Hopper by flipping the toggle switches located on the Screw Feeder Control Box 5 2 Operation 1 Your Weber Hopper will ensure that the screw level in the Weber Screw Feeder bowl is maintained at the proper level Install the level arm with your Weber Hopper Feeder using the instructions provided Using both hands place the work piece
31. retract end of stroke signal I 5 is the inserter carriage actuation Q8 which prevents a collision between the screw and the pilot drill and gives the screw sufficient time to drop into the delivery channel When the driver forward limit switch is reached 8 the mechanism retracts and the clamp is released after delay BO61 insuring that the inserter rod has safely retracted The cycle complete signal is received when the driver carriage is fully retracted l 7 The machine is ready for the next cycle provided all previously stated conditions are met The timeline below provides a pictorial representation of a complete machine cycle 04 05 06 091 12 t5 16 17 18 192 5 0 7 1 6 1 7 Clamp Cylinder Q3 Router Lift Q4 Router Pivot 5 Drill Bowl Vibrate Q13 Escapement Shuttle Q14 Screw Shot 09 Drill Carriage Q7 Inserter Carriage Q8 PROGRESSIVE ACTUATION REGRESSIVE ACTUATION CSI NEXT OWNERS MANUAL V 1 4 Page 34 of 44 CASTLE 9 6 Normal Shutdown If the machine is in READY mode solid GEM light and the operator momentarily depresses the red STOP button the router spindle will spin down to 2 speed for 2 minutes BO41 prior to complete shutdown If the machine is warming up when the STOP button is depressed the machine will stop immediately The machine will then require the full 10 minute warm up
32. s exclusive responsibility The manual must be kept in such a place as to be always readily available Pagina Page 1 03 Simbologia manuale Nel presente manuale vengono utilizzati alcuni sim boli per richiamare l attenzione del lettore e sotto lineare alcuni aspetti particolarmente importanti della trattazione La seguente tabella riporta l elenco e descrive il significato dei diversi simboli utilizzati SIMBOLO SIGNIFICATO e NOTE s Pericolo Indica un pericolo con rischio di infor tunio anche mortale per l utilizzatore Prestare la massima attenzione ai blocchi di testo indicati da questo sim bolo Obbligo Questo simbolo indica al lettore che per effettuare interventi sull Elettromandrino deve togliere la corrente di alimentazione Attenzione Avvertenza Nota Indica un avvertenza o una nota su funzioni chiave o su informazioni utili Rischio di danneggiamento Indicazione relativa ad un forte rischio di danneggiamento di un pezzo per esempio utilizzando un utensile sba gliato o eseguendo un montaggio se condo una procedura errata Rilevamento visivo Indica al lettore che deve procedere ad un rilevamento visivo Questo sim bolo si pu incontrare anche nelle istruzioni d impiego Si richiede all utilizzatore di leggere un valore di misura di controllare una segnalazio ne ecc Rilevamento uditivo Indica al lettore che deve procedere ad un rilevamento uditivo Qu
33. shear forces and temperature increases depending on the material to be machined Excessive heat transsferred by an unsharpened tool can affect the lubricant viscosity thus damaging the spindle inside parts An excessive heat can lead to the tool holder cone dilation thus making it difficult to remove and change to tools Pagina Page 5 01 CS Procedura di riscaldamento Una volta installato l elettromandrino sulla mac china occorre seguire la procedura di avvio de scritta nella tabella sottoriportata L elettromandrino deve essere messo funzio ne rispettando il senso di rotazione indicato In mancanza di indicazioni specifiche l elettromandrino pu girare in entrambi i sensi di rotazione La procedura riportata nella tabella si riferisce al l avvio giornaliero della macchina e al riavvio ogni qualvolta l elettromandrino si raffreddi fino a rag giungere la temperatura ambiente Il ciclo di preriscaldamento sottoriportato da eseguire con portautensile inserito e senza ese guire lavorazioni L inadempimento delle sopracitate indicazioni fa ranno decadere le nostre garanzie di fornitura Tabella riscaldamento elettromandrino N B dati indicati in tabella sono relativi a valori medi di prove effettuate su diverse tipologie di elettromandrini Tempo singolo ciclo min Velocita di rotazione 50 velocita max 75 velocita max 100 velocita max Rodaggio da eseguire dopo lo stoccaggio vedi
34. state is ready to cycle 9 5 The Cycle A machine cycle is initiated by depressing the foot switch 1 2 ON while the machine is in READY mode solid light and the following conditions are met A work piece is in position and the stock sensor is engaged I 16 OFF Pocket detection requirements are satisfied 1 9 The machine has completed the prior cycle Upon successful initiation of a cycle the clamp cylinder Q3 is activated and the router is fully raised into cutting position A signal Q9 is sent to the screw feeder to begin delivery of the next screw to the channel and the router is simultaneously pivoted Q5 into the work piece cutting the pocket When the end of stroke is detected 13 the router pivots back while dropping out of the way of the screw delivery CSI NEXT OWNERS MANUAL V 1 4 Page 33 of 44 CASTLE mechanism A short delay BO65 in the drop prevents the router from cutting into the web on the return arc Additional time delayed events are triggered by the router pivot end of stroke signal 1 3 The pilot drill air motor is turned on and the carriage is actuated after a delay 7 to allow the drill to reach maximum RPM and ensure the router is safely retracted Upon activation of the drill forward limit switch the drill carriage begins to retract immediately while the motor shuts off after a brief delay BO76 to facilitate extraction Also triggered by the drill
35. stu diati per essere incorporati ad una macchina uten sile o robot per asportazione di materiale su cui la ditta committente provveder ad eseguire i ne cessari interventi per renderla conforme alla Di rettiva 98 37 CE L elettromandrino non pu essere messo in ser vizio prima che la macchina nella quale sar in corporato sia resa conforme alle disposizioni del la Direttiva 98 37 CE Utilizzare l elettromandrino solo per lavorare ma teriali specificati dal committente in fase di ordi nazione In fase di certificazione del prodotto tutte le parti in moto rotatorio di sono equilibrate dinamicamen te secondo normativa 501940 1 Descrizione dei Pittogrammi Sull Elettromandrino sono applicati i pittogrammi per indicare situazioni di Pericolo Molti incidenti sono spesso causati dall inosser vanza delle piu elementari norme di sicurezza o dalla scarsa conoscenza delle istruzioni fornite dal costruttore Al fine di prevenire possibili situazioni di pericolo si provveduto a ricordare alcune di esse tramite dei particolari segnali rappresentati da simboli appropriati e normalizzati pittogrammi Di seguito se ne elencano alcuni tra i pi comuni applicati sugli Elettromandrini Attenzione Rischio di shock di natura elettrica Edizione Edition 01 05 Informazioni generali General informations Definition of use and general instructions The Electro spindles designed by ELETTROMECCANICA GIORDANO COL
36. to listen to an operating noise Pagina Page 1 04 CS Note generali alla consegna Al ricevimento dell Elettromandrino controllare che La fornitura corrisponda alle specifiche dell ordi ne Non vi siano danni dovuti al trasporto o altro In caso di danni o pezzi mancanti informare im mediatamente e in modo dettagliato lo spedizio niere o la ELETTROMECCANICA GIORDANO COLOMBO S r l PER QUALSIASI RICHIESTA ALLA ELETTROMECCANICA GIORDANO COLOMBO S r l O AI SUOI CENTRI DI ASSISTENZA CITARE SEMPRE IL NUMERO DI MATRICOLA DELL ELETTROMANDRINO Collaudo L Elettromandrino collaudato direttamente dal costruttore durante le fasi di produzione in con formit al sistema qualit aziendale Insieme all Elettromandrino viene fornito l Attesta to di Conformit del prodotto La ELETTROMECCANICA GIORDANO CO LOMBO S r l si ritiene responsabile della mac china nella sua configurazione originale La ELETTROMECCANICA GIORDANO CO LOMBO S r l declina ogni responsabilit per uso improprio dell Elettromandrino per danni causati in seguito ad operazioni non contemplate in que sto manuale o irragionevoli Prescrizioni di sicurezza L utente finale deve adempiere alle indicazioni im partite dalla Venditrice in tema di prescrizioni per la corretta installazione dell Elettromandrino corretto uso e periodica manutenzione di tutti componenti dell Elettromandrino Edizione Edition 01 05 Informazioni general
37. under the Clamp Foot and against the Stock Switch Step on the Foot Switch The Clamp Foot will extend to secure the work piece and a Pocket Cycle will begin After two seconds the Clamp Foot will retract to release the work piece To start another Pocket Cycle use both hands to move and reposition the work piece under the Clamp Foot and proceed as before Sensors will prevent the machine from cycling into a previously cut pocket Refer to Sec tion 5 6 2 for further instructions on proper use of this feature Removable non adjustable flip stops are provided to allow rapid and precise alignment of a face frame rail locating a pocket 3 8 from the edge of the stock 5 3 Standard Shutdown Press the Red STOP Button DO NOT BYPASS THE ROUTER COOL DOWN CYCLE BY USING THE E STOP BUTTON REMOVING THE TOP COVER PLATE OR OPENING THE BACK DOOR AS A MEANS TO SHUT DOWN THE MACHINE UNDER NORMAL CONDITIONS THE BEARING LIFE OF YOUR ROUTER WILL BE AFFECTED BY FAILURE TO OBSERVE THE 2 MINUTE COOL DOWN PRIOR TO SHUTDOWN A Two Minute cool down cycle is required as a function of the router motor to improve the router bearing longevity Wait two minutes while the Router motor cools down During cool down the light on the green Start Button will be on and the light on the red STOP Button will flash CSI NEXT OWNERS MANUAL V 1 4 Page 17 of 44 CASTLE 3 When the Router Motor is cooled it will decelerate to a full STOP The light on the red STOP
38. 5 PLGM 2AV BUE 221 240 PLC L 24V RED PROXIMITY SWITCH STOCK 116 25 26 PMs 01 RED BOWL VIBRATE 013 gt PLC L SCREW DROP SENSOR 30 DM amp HLIB BAC 2221 Eo PLC M 24V WHITE 0 2 CSI NEXT OWNERS MANUAL V 1 4 Page 29 of 44 CASTLE 15250 Alva 04 d BEER 008 CHOU 597 102 4 N VIET 3 SVI v 90 1 0 3 CSI Log 8 aLIHM lt lt lt 4389 lt x NI 42015 HAAN Arz lt lt NOLLAG 4015 AINIDUINI HOSNIS MIUIS NOLLNA 5 4015 YOSNAS 133004 Apt 2 lt 30 lt lt dILIYYLIY YIHSNd TAD LN 31 3 LOAld YILNOY HOLIMS 1004 31545 LUVIS NOLLNA HSNd 1415 Da lt lt Avz 420 lt lt HO HNVIYA Nua H35iv38 Q4 IATYA 3ATVA 53 430334 A325 NOLLVYSIA 4301333 M3935 96 66 a a2 Ss ss 4015 3 4015 271 IATYA MAYS 5 SS ss a a 66 99 a2 o4 9 3NTVA YIAIHO 5 SATVA ON31X3 SS ss Qi 55 SS Q3 3ATVA
39. 9 0 311530 6 6 92 13 922052 XD8 Dd TI3ADT2N v9 1 n nnn 277 We TE 2 0 1W ASI ind 31HWnl 113 43597 00 S370H 41 7 TI 1961550 82 00 19 4340 0 0 30 43101 E 13315 5531 1915 IVIVILWW 2 DN 311592 A8 CILSINDIIY NIHA CINYINLII 38 1 NV NDILYZIZOHINY NILLIYIM INDHLIM G3on ned3s 38 LON 11 ONI 311590 HSINIA JU BHL AMVI3INdDSNd SI 383H 03121430 91530 JHL NOILYWAOANI ASVI3IMdUSMd 312345 5 5537 ON 1994 311590 860 S94 0 411699 6 6 90 1913 9 0 XD8 Dd TATE TI3ADT2N VIET nnnn CCG w MANUALE ISTRUZIONI INSTRUCTION MANUAL Elettromandrino di precisione B Alta Velocit Elettromandrino tipo Spindle Serie RV Type RV 3 2FP1CPE25DX High speed Electric Spindle RV Serie DATI DI TARGA NAME PLATE DATA Voltaggio Voltage V Frequenza Frequency Hz 300 400 300 400 Velocit Speed rpm 18000 24000 18000 24000 Potenza Power kW 2 2 2 2 A A A 8 6 5 8 6 5 Poli Poles n Matricola Serial n 220 380 220 380 ELETT
40. ASE DELAY 0 10S B062 PULSE SCREW FEED SIGNAL 0 90 S B064 ON DELAY ROUTER LIFT DELAY 0 00 S 8065 OFF DELAY ROUTER DROP DELAY 0 20S BO76 OFF DELAY DRILL MOTOR OFF DELAY 0 20S B077 ON DELAY DRILL EXTENSION DELAY 0 10 S B107 B113 ON DELAY MACHINE TIME OUT 3 00 S OFF DELAY SHAKER BOWL BLAST DURATION 1 00 S B115 ON DELAY SHAKER BOWL TIMER AT STARTUP 15 00 S B129 UP DOWN COUNTER OF MISSED SCREWS BEFORE RETRACTION EXACTLY 2 CSI NEXT OWNERS MANUAL V 1 4 Page 39 of 44 CASTLE 10 7 Error Codes ERROR CODE MESSAGE TEXT TROUBLESHOOTING SAFETY FAULT 1 CLOSE THE TOP COVER ER 001 TOP COVER 2 CHECK SWITCH I 14 SAFETY FAULT 1 CLOSE THE REAR DOOR ER 002 REAR DOOR 2 CHECK SWITCH I 15 SAFETY FAULT 1 RETRACT THE BUTTON ER 003 E STOP 2 CHECK SWITCH I 12 TOGGLE E STOP TO RESET CHECK AIR SUPPLY SAFETY FAULT CHECK TOOLING ER 004 TIME OUT CHECK FOR JAMMED SCREW mE CHECK AIR SUPPLY CHECK THAT THE FOLLOWING INPUT CHECK AIR CONDITIONS ARE 1 3 OFF 1 4 ON 1 5 ON 1 7 SUPPLY SEE ON ER 005 OPER MANUAL 3 ADJUST LIMIT SWITCHES IF NECESSARY CHECK SCREW SUPPLY TO SCREW FEEDER CHECK FEEDER ESCAPEMENT FOR JAMMED ER 006 FEED FAILURE SCREW CSI NEXT OWNERS MANUAL V 1 4 Page 40 of 44 CASTLE 11 Appendix D Glossary of Terms Meaning Buttons or interlocks used for emergency stopping This STOP system will STOP the router from spinning immediately and return the machine to its s
41. CASTLE INC Owners Manual CSI Next Serial 64009 CASTLE INC PO BOX 750236 PETALUMA CA 94975 WWW CASTLEUSA COM CASTLE CSI NEXT OWNERS MANUAL V 1 4 Page 2 of 44 CASTLE Table of Contents 1 2 MACHINE SAFET Gee e AT 6 2 1 TYPES OF WARNINGS cccceccccccceccececceaceaeeceaceaeeaenceaceaeeaeaeeaeeaeneeaceaeeaenataeeaeeaeeaeaneaeeaeeaeaneaeeaesntaneaneaes 6 2 2 MACHINE SAFETY DECALS criari Tr 7 2 3 SAFETY IN _ __ __ 7 3 MACHINE INVENTORY aerea n 9 3 1 2e AAEE EEE EE 9 3 2 TORY 9 3 3 IDENTIFICATION OF OPERATING FEATURES amp CONTROLS L i 10 3 4 ELECTRICAL AND AIR SUPPLY REQUIREMENTS ccccececcecececceceeuaceceeeececeaceeeaceneuseeuaeeeeaveceeeareeeaeaneutasentars 12 4 MACHINE INSTALLATION 13 4 1 LOCATING THE MACHINE PR TER Pr 13 4 2 O ORE ORE 13 a OPERATION iene 16 5 1 vip M E 16 5 2 Nasi na 17 5 3 STANDARDO SHUTDOWN reroncen TTE 17 5 4 EVERGFNO SPESI Piena 18 5 5 SERVICE
42. COMPRESSED AIR OR POWER SUPPLIED TO THE MACHINE 5 5 1 Tooling Change Drill 1 Follow the standard shut down procedure described previously 2 Open the rear door and remove the Drill Carriage by pulling firmly on the back plate CSI NEXT OWNERS MANUAL V 1 4 eo DJ 9 9 CASTLE Set the Drill Carriage on the work surface placing the rear bumpers into the holes provided on the work top FIG 12 Using the collet wrenches provided loosen the collet Lightly tap the collet to free the drill shank and remove the drill bit Thoroughly clean the collet of any saw dust or debris Replace the drill bit setting the tool depth using the supplied bit gage Tighten the collet nut securely Recheck the drill insertion depth Partially reinsert the drill carriage Replace the cable bundle to avoid pinching and fully insert the drill assembly Close and latch the rear door 10 Reconnect the air supply 5 5 2 Tooling Change Router Remove the Drill Carriage as described above Steps 1 4 Pull the Router Carriage handle straight back to pull the Router Carriage out of the case and onto the rear door Take care not to pinch any cables or hoses as you pull the Router Carriage onto the open back door Loosen the collet using the collet wrenches supplied Remove the worn router bit Thoroughly clean the collet of any sawdust oil or debris Replace the fresh router bit BE SURE TO CLEAN COLLET OF DEBRIS amp OIL COLLE
43. OGGED AIR INLET TO MOTOR DISASSEMBLE CLEAN INSPECT REPLACE BADLY WORN OR STICKING BADLY WORN OR BRO BROKEN ROTOR BLADES OR BEARINGS REFER TO MOTOR KEN ROTOR BLADES OR BEARING DISASSEMBLY ASSEMBLY PAGE 14 IN MOTOR BADLY WORN BEARINGS OR GEARS DISASSEMBLE CLEAN INSPECT REPLACE WORN OR DAN IN GEARING SECTION AGED PARTS LUBRICATE REFER TO GEARING DISAS SEMBLE ASSEMBLY TYPICAL CROSS SECTION OF TOOLS DIET li SEA laa wmm 7 Se gt 2 SS SS fior os oh ES N 2 N37 Je gt IA NE SS 2 7 777 7 Af mrs AREA raso GEARING SECTION MOTOR SECTION HEAD SECTION ZZZ TM E TL 472 ia AT 4 SI CLAS Treni LLL N 7222 sap AO S euni iN Lae ZS N 5 5 A dc NN Yo d CY KA EV AA Ars n 227 OLS Be A BAX 5 ON CA KNS REI GEARING SECTION MOTOR SECTION HEAD SECTION 14 TYPICAL CROSS SECTION OF TOOLS yer FE e PA SY SSE i Mh v 472 14 47 Sap ee Sig e 44 AS ANON TS ELLI WN a Ki 2 TUTE SN 2 DIMEMSIONAL DATA GEA
44. OM BO S r l have been devised to be mounted on a machine tool or a robot for the removal of material it is the customer s responsibility to have any necessary interventions carried out on said machinery in order to render it compliant with Directive 98 37 EC The Electro spindle can only be used if the machine on which it is going to be mounted has been rendered compliant with Directive 98 37 EC The Electro spindle can only be used to work the materials specified by the customer at the moment of ordering At the moment of certification all the product s rotating parts are dynamically balanced according to regulation ISO1940 1 Description of Pictograms Pictograms are applied on the Electro spindle to denote Danger situations Many accidents are often caused by the failure to observe the most elementary safety regulations or by the lack of knowledge of the instructions supplied by the manufacturer To prevent the occurrence of situations of danger these are represented by means of special pertinent and standard symbols pictograms Here follows a list ofthe most common pictograms applied on Electro spindles Caution Risk of electric shock Pagina Page 1 06 CS Condizioni di garanzia ELETTROMECCANICA GIORDANO COLOMBO S r l garantisce che stato collau dato presso il proprio stabilimento con esito positivo e che lo stesso esente da vizi di fabbricazione e da difetti di ma
45. PT AT A SAFE DISTANCE FROM THE MACHINE AND SUPERVISED AT ALL TIMES Always wear protective eyewear and hearing protection when operating or standing near an operating machine Operate this machine only when all doors and covers are in the proper position Keep all body parts away from the moving parts of this machine whether it is in operation or at rest Do not place hands or fingers between the work piece and any clamp or cutters at any time CSI NEXT OWNERS MANUAL V 1 4 Page 7 of 44 CASTLE e Do not wear gloves or loose clothing Such as sweaters jackets or dangling jewelry when operating or stranding near an operating machine e Keep both hands on the work piece when initiating a cycle on this machine e Before attempting adjustments maintenance or repair stop this machine and disconnect it from compressed air supply and main AC power Wait for all motion to stop Failure to disconnect this machine from its air supply and power or failure to wait for all motion to stop could result in electrocution or injury When attempting any kind of electrical repair work disconnect the machine from main AC power e Always keep the area around the machine clean and uncluttered Poor housekeeping could result in slips falls or other injuries CSI NEXT OWNERS MANUAL V 1 4 Page 8 of 44 CASTLE 3 Machine Inventory 3 1 Key Features The Castle CSI Next comes with the following features Castle Patented 6 Low Angle Pocket
46. RING SECTION lin MOTOR SECTION 1 7490 774 EM _24 44 4246 19 659 126746 20741 7 721 36 372 44 4373 20 777 12 6873 42 037 7 975 INLET 36 626 416 DIMEMSIONAL DATA femi AC m rr MANIFOLD ACJUSTABLE 360 1142 HEX 1 9 16 DIA DOUBLE Sa nd REDUCTION MODELS ONLY 3 8 18 5 2 DOUBLE REDUCTION SHOWN REMOVABLE THREAD GUARD GEAR MODELS A SINGLE 8229 7 1 16 470 eal hee 4 7 8 3 13 32 1 1 16 1 13 16 3 7 16 17 455 ea D AIR 18 796 7416 INLET MANIFOLD ADJUSTABLE 360 gt 1 REDUCTION MODELS ONLY la grecs I 1 2 HEX 1 9 16 DIA DOUBLE 3 8 18 NS 2 THD REMOVABLE THREAD GUARD DOUBLE REDUCTION SHOWN movets SINGLE ius 82304 71 16 DOUBLE 179 MM MANIFOLD ADJUSTABLE 360 gt 1 1 2 HEX 1 9 16 DIA DOUBLE REDUCTION MODELS ONLY DOUBLE REDUCTION SHOWN GEAR 6 7 8 8 3 16 4 7 8 3 13 32 1 1 16 1 13 16 AIR INLET ua 24 44 450 PN 49999 037
47. ROMECCANICA GIORDANO COLOMBO S r l Via Rivera 53 20048 CARATE BRIANZA MI Tel 39 0 362 90 42 82 Fax 39 0 362 99 08 17 Web Site www elettromeccanicagcolombo com E Mail commerciale elettromeccanicagcolombo com CS 1 Informazioni generali Scopo del Manuale Simbologia nel manuale Note generali alla consegna Definizione d uso e avvertenze generali Condizioni di Garanzia Procedure per l ottenimento della Garanzia 2 Descrizione tecnica Ingombri Caratteristiche meccaniche Errore statico di eccentricit Specifiche elettriche Diagramma coppia potenza velocit Sistema di raffreddamento se previsto e Schema pneumatico 3 Trasporto e Installazione Imballo e Trasporto Sollevamento 4 Collegamento elettrico Collegamento morsettiera cavo Collegamento connettori se previsto Collegamento componenti di servizio se previsto 5 Funzionamento Uso previsto e non previsto Procedura di riscaldamento 6 Scelta dell utensile 7 Manutenzione Manutenzione periodica Controlli periodici 8 Demolizione e smaltimento Allegati Schema idraulico se previsto 1 08 2 01 2 02 2 02 2 03 2 04 3 01 4 01 4 02 4 03 5 01 5 02 6 01 7 01 7 02 8 01 Documentazione dei vari costruttori dei com ponenti Certificato di equilibratura eseguito in confor mit alla Normativa 150 1940 Grado di equilibratura 1 Ediz
48. STALLING OPERATING OR SERVICING THIS EQUIPMENT FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY Pneumatic tools should always be installed and used in accor dance with 5 B186 1 Safety Code For Portable Air Tools AWARNING Operate this tool at 90 p s i g 6 2 bar maximum air pressure at the air inlet of the tool Dirzonnect air supply from tool before performing mainte nance procedures Keep hands clothing and long hair away from rotating end of tool Anticipate and be alert for sudden changes in motion during start up and operation of any power tool Never exceed rated r p m of tool Wear suitable eye and hearing protection while operating tool Do notlubricate tools with flammable or volatile liquids such as kerosene diesel or jet fuel Do not remove any labels Replace any damaged label Use only accessories recommended by ARO NOTICE The use of other than genuine ARO replacement parts may result in safety hazards decreased tool performance and in creased maintenance and may invalidate all warranties ARO is not responsible for customer modification of tools for applications on which ARO was not consulted Tool maintenance and repair should be performed by autho rized trained competent personnel Consult your nearest ARO authorized servicenter It is the responsibility of the employer to place the information in this manual into the hands of the operator For parts and service
49. Serial No CSI Next Software v 4 5 ZEB 240 Polyfeed 7 Vibratory Screw Feed System Weber w Weber 0 5 cu Ft Vibratory Hopper w Controller 1122236 and Bowl Level Sensor PDS Electric Router 3 HP RV 73 1 FP1 CPE Electric Spindle 220 380 V 1002533 Spindle 8 6 5 A 18000 RPM 300 Hz 2 Pole ARO Tool Products Drill Model 8232 1 10D30013 CSI NEXT OWNERS MANUAL V 1 4 CASTLE CSI NEXT OWNERS MANUAL V 1 4 CASTLE 1 Introduction Thank you for making the CASTLE CSI Next Pocket Screw Inserter the latest addition to your shop Since 1985 our goal has been to manufacture and develop machines that make cabinetmaking and casework easier faster and more profitable for the woodworker This machine represents our growing line of products for high output cabinet production Castle machines are made in Petaluma California and are manufactured to the highest standards using local vendors wherever possible This instruction manual is intended for use by any one working with this machine It should be kept available for immediate reference so that all operations can be performed with maximum efficiency and safety Note Do not attempt to perform maintenance or operate this machine until you have read and understand the information contained in this manual and appendices CSI NEXT OWNERS MANUAL V 1 4 Page 5 of 44 CASTLE 2 Machine Safety 2 1 Types of Warnings Note This indicates an imminently hazardous situ
50. T MUST BE LOCKED INSIDE COLLET COVER PRIOR TO INSTALLING ON ROUTER SPINDLE TO INSURE PROPER INSTALLATION DAMAGE MAY OCCUR IF NOT PROPERLY INSTALLED Tighten the collet using the wrenches supplied Recheck the router bit depth Reinstall the router carriage Partially reinsert the drill carriage and take care to locate the cable bundle to avoid pinching Fully insert the drill carriage CSI NEXT OWNERS MANUAL V 1 4 Page 19 of 44 10 11 CASTLE Close and latch the door Rotate the screw feeder into operating position behind the back door Reconnect the air supply 5 5 3 Tooling Change Pusher Assembly Qvo QOL PP P 10 11 Follow the shut down procedure described previously Remove the top cover plate and set it carefully aside Remove the Screw Tube Plate by lifting the right side and set it carefully aside To remove the Pusher Rod loosen the set screw the 12 collar Be careful to avoid dropping the collar into the case Pull the Pusher Rod out through the slots in the plates Insert the replacement Pusher Rod through the first plate and slide the collar onto the rod in between the middle and front plate Seat the Pusher Rod into the rectangular slot in the middle plate and slide the collar towards the front plate furthest from the operator Tighten down the set screw on the collar Replace the Pusher Carriage being certain to seat the carriage fully in the slots at the case front closest to th
51. The offset distance from the end of the pocket to the edge of the work piece CSI NEXT OWNERS MANUAL V 1 4 Page 41 of 44 Emergency Stop Devices CASTLE Stainless Steel Assembly that sits on top of the case nearest the operator Work Deck which includes removable flip stops CSI NEXT OWNERS MANUAL V 1 4 Page 42 of 44 CASTLE 12 Appendix E Maintenance amp Serial Number Log SERIAL NUMBER LOG Manufacturer Model No Serial No CSI Next Software v 4 5 cu Ft Vibratory Hopper w Controller and Bowl Level Sensor RPM 300 Hz 2 Pole ARO Tool Products Drill Model 8232 1 10D30013 MAINTENANCE LOG Cycle Count Hours Count Comments CSI NEXT OWNERS MANUAL V 1 4 Page 43 of 44 CASTLE CSI NEXT OWNERS MANUAL V 1 4 Page 44 of 44 722 ae SWId I31EWNL 3597 00 1 7 31V0 NAVA G00 010 02410834 40155 6715 060 X 3ONVN3TDL 13315 SSIINIVIS 99 OT WIXJLYW 2 DN ONIAV2G 311592 AE CILSINDIY NIHA 1 NV NDILYZIZOHINY NILLIYIM INDHLIM G3on ned3s LON AVW 11 ONI 311590 HSINIA CTV SSW JU Ala3d Md CNY SI 383H 013121430 91530 JHL NOILYWAOANI ASVI3IMNdUMd 131310385 5 5537 ON 371590 2860 594 LOL 411699 6 6 VI 9Ec0GL XD8 Dd
52. air pressure more than 90 p s i g raises performance beyond the rated capacity of the tool and could cause injury Shown below is a typical piping arrangement MAIN LINES 3 TIMES AIR TOOL INLET SIZE TO ES AIR SYSTEM AIR TOOL LUBRICATOR REGULATOR BRANCH LINE 2 TIMES AIR TOOL INLET SIZE FILTER COMPRESSOR DRAIN REGULARLY DISASSEMBLY ASSEMBLY INSTRUCTIONS Never apply excessive pressure by a holding device which may cause distortion of a part Apply pressure evenly to parts which have a press fit Apply even pressure to the bearing race that will be press fitted to the mating part Use correct tools and fixtures when servicing this tool Don t damage O rings when servicing this tool Use only genuine ARO replacement parts for this tool When ordering specify part number description tool model number and serial number DRIVE GEARING DISASSEMBLY MODELS 8226 Remove keys 121 from spindle Remove screws 114 and washers 115 releasing drive gearing from tool Grasp nose housing 126 in one hand and tap drive end of spindle with a soft face hammer spindle and components will loosen from nose housing Gearing should not be disassembled further unless damage is evident as Brinelling of the bearing races may occur mak ing replacement necessary To disassemble further remove bearing 122 Rotate snap ring 108 or 118 so the open portion will allow the
53. any unit Dismantle the different spindle parts Separate any electric material copper housing from plastic and metal parts Differently dispose the parts according to any regulation in force in eachs ingle country In case of doubts get in touch with ELETTROMECCANICA GIORDANO COLOM BO S r l service ATTENTION As for demolition and disposal only rely on Qualified personnel Pagina Page 8 01 Assistenza tecnica Technical assistance ELETTROMECCANICA GIORDANO COLOMBO S r l Via Rivera 53 20048 CARATE BRIANZA MI Tel 39 0 362 90 42 82 Fax 39 0 362 99 08 17 Web Site www elettromeccanicagcolombo com E Mail commerciale elettromeccanicagcolombo com G SISTEMA S n c di Colombo 5 Via Rivera 53 20048 CARATE BRIANZA MI Tel 39 0 362 90 42 82 Fax 39 0 362 99 08 17 E Mail service elettromeccanicagcolombo com Precision Drive Systems LLC P O Box 461 128 Durkee lane Dallas NC 28034 Tel 704 922 5261 Fax 704 922 1405 Web Site www pdscolombo com e Mail spindles pdscolombo com Edizione Edition 01 05 Too Products 0 SERIES POWER MOTORS OPERATOR S MANUAL INCLUDING OPERATION INSTALLATION amp MAINTENANCE SECTION M40 MANUAL 36 Released 9 72 Revised 12 22 95 Form 036 2 0 AND 2200 SERIES GEARING Models 8226 A 8229 4 8230 4 and 8232 4 A WARNING READ THIS MANUAL CAREFULLY BEFORE IN
54. ation which if not avoided WILL result in death or serious injury Note This indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Note This indicates a potentially hazardous situation which if not avoided COULD result in a minor or moderate injury IMPORTANT CSI NEXT OWNERS MANUAL V 1 4 Page 6 of 44 CASTLE 2 2 Machine Safety Decals Failure to observe the following warnings could result in injury Failure t d and Flying objects manual and all safety loud noise VOLTAGE signs could result in hazards Disconnect death or serious injury Manual must remain Wear ear and power before with machine eye protection servicing STAY CLEAR If you can read this sign a cover is missing Do NOT operate with cover missing STAY CLEAR If you can read this sign Pinch point a door is open Do NOT Keep hands clear operate with door open 2 3 Safety Notice CAUTION DO NOT ATTEMPT TO OPERATE THIS MACHINE UNTIL YOU HAVE READ THIS MANUAL Read the Operator Manual carefully before operating An Operator Manual should be attached to this machine It contains important information and warnings concerning the use and operation of this machine Improper use of this machine may result in serious injuries to persons and property Only qualified and trained operators should use this machine VISITORS AND CHILDREN SHOULD BE KE
55. bly 3 4 1 39937 Front End Plate 31158 95 T eee 39935 io we Y65 15 86 Drive Gearing Assembly 5 56 1 39938 Motor Assembly 37959 41 87 F Spindle 39936 OIG inchino tenner 31633 88 Drive Gearing Assembly 6 86 1 39939 Rotor Blade 5 req d 31363 89 42496 Motor Assembly 37960 1 dou ducc sete E ai 33691 uch ibi 32310 91 Ring Gear 40499 OAC El DE Mx 32305 92 Adapter Gearing Assembly 3 4 1 42499 BOAO 32325 93 5 42497 Washer Ne ee 37676 cis ash ua 33693 Shaft 2 req d includes 15 needle 95 Adapter Gearing Assembly 5 56 1 42500 bearings per shaft 33686 I0 dara 42498 Planet Gear 2 req d 30899 97 Adapter Gearing Assembly 6 86 1 42501 vet eet 37667 98 Adapter includes item 99 42502 acces 30901 99 Grease Fitting 35323
56. cated on the control box bottom CSI NEXT OWNERS MANUAL V 1 4 CONTROL BOX BOTTOM EXTERNAL VIEW Page 28 of 44 CASTLE 8 2 CSI Control Box Connector Configuration CSI NEXT CONTROL BOX CONNECTOR CONFIGURATION CONNECTOR Pina soure _ DESTNATON 212 IG BLUE REED SWITCH RETRACTED BL po A 247 RED SWITCH EXTENDED BR po IS BLUE SWITCH EXTENDED BL i IB BLUE REEDSWPIVOT B 139 LAV RED REEDSW LFT B 14 UFT B i LAV RED PROXSW LD BR 16 8 2 12 BLACK PROX SW LD BK pM 24 WHITE PROXSW LD B 18 A AV RED PROXSWITCH POCKET 9 BLACK PM 24 WHITE 112 ROUTER i ROUTERLE i 4 vere 12 ROUTERGROUD 121 BLE po AV RED SW RETRACTED BR 14 PLGIZ UE 1 PLOQ31 REO M oOo VALVE 2 m PLC O4 1 RED ROUTER LIFT VALVE 3 5 1 01 RED ROUTER PIVOT 16 VALVE 4 7 DM8 1 2 RED DRILL SPIN TO PILOT VALVE VALVE 5 DMB 1 as RED DRILL CARRIAGE VALVE 6 DMB 1 RED DRIVER CARRIAGE VALVE 7 DMB 2 SCREW AIR SHOT VALVE 8 DMB 3 RED SCREW FEEDER ESCAPEMENT 1 EXPANSION VALVE o MA 4 PLC L 24V RED PROXIMITY SWITCH DOOR 115 10
57. circumstance does ELETTROMECCANICA GIORDANO COLOMBO S r l or its suppliers accept any responsibility with regards to damages which may arise from the use of its products including without limitation any physical damages damages for missing profit and accruing damage damages arising from interruption of activity loss of information and any other economic damage Pagina Page 1 07 CS Procedura per l ottenimento della garanzia L acquirente tenuto a denunciare ELETTROMECCANICA GIORDANO COLOMBO S r l per iscritto e in modo puntuale e dettaglia to la natura di eventuali difetti di conformit ri scontrati sull elettromandrino entro e non oltre 10 giorni dall individuazione degli stessi Per riparazioni provenienti dall Italia l acquirente tenuto a provvedere alla spedizione franco de stino del prodotto integro e adeguatamente im ballato a SISTEMA 5 Rivera 53 20048 BRIANZA allegando copia della richiesta di garanzia corre data altresi dalla specifica descrizione della tipologia di lavorazione eseguita e in generale da tutte le informazioni necessarie per guata analisi del problema lamentato Per Resi provenienti dall Italia o dall Estero e per riparazioni provenienti dall Estero l acquirente tenuto a provvedere alla spedizione franco desti no del prodotto integro e adeguatamente imbal lato a ELETTROMECCANICA GIORDANO COLOMBO S r l Via R
58. ck if the package isn t damaged by the weather conditions or bumps When you need to install the spindle after more than 6 months stock time follow the warm up procedure decribed at page 5 02 Before installation after a long stock period beyond the spindle complete cleaning we suggest to rotate the shaft by hand to permit the uniform distribution of bearing s grease Pagina Page 3 01 5e Collegamento elettrico Electrical wiring Collegamento morsettiera cavo Terminal board cable connection Morsetto anteriore Front T box Termoprotettore V 250 Az3 Termoprotettore V 250 A 3 Thermoprotector Thermoprotector Terra Ground S Terra Ground S Collegamento Wiring Wiring A V 380 Tabella di riferimento collegamenti morsettiera statore Connections plate wiring reference from stator Colore cavo dallo statore Connections plate ref Wire color from stator Edizione Edition 01 05 Pagina Page 4 01 CS Uso previsto e non previsto Utilizzare l Elettromandrino esclusivamente per la lavorazione del materiale specificato dal commit tente in fase di ordinazione onde evitare gravi in convenienti ELETTROMECCANICA GIORDANO COLOM BO S r l declina ogni responsabilit derivante dall uso scorretto o improprio dell Elettromandrino dall utilizzo di ricambi prescritti e da manomissioni di circuiti e compo nenti La responsabilit dell applicazione delle prescri zioni di sicure
59. consegue che l acquirente decade dalla garanzia qualora il difetto lamentato sia riconducibile a mano missione ovvero a montaggio di ricambi non originali ELETTROMECCANICA GIORDANO COLOMBO S r l e o a sostituzioni di componenti non previste e o non autorizzate dal presente manuale e in ogni caso di sostituzioni e o riparazioni effettuate dallo stesso ac quirente o da terzi senza il preventivo consenso scrit to di ELETTROMECCANICA GIORDANO COLOM BO S r l In nessun caso ELETTROMECCANICA GIORDANO COLOMBO S r l o i suoi fornitori assumono respon sabilit per i danni che possono derivare dall uso dei propri prodotti inclusi senza limitazione il danno al l integrit fisica il danno emergente e il lucro cessan te il danno per interruzione di attivit perdita di infor mazioni e qualsivoglia ulteriore danno economico Edizione Edition 01 05 Informazioni generali General informations Terms and conditions of guarantee ELETTROMECCANICA GIORDANO COLOMBO S r l hereby guarantees that the electro spindle was successfully tested at its factory and that it does not have any manufacturing material and or processing defects ELETTROMECCANICA GIORDANO COLOMBO S r l hereby offers a twelve months guarantee for manufacturing defects starting from the date of delivery of the electro spindle to the purchaser If during the period of guarantee a manufacturing defect is found ELETTROMECCANICA GIORDANO COLOMBO S r l undertakes to
60. crews To change from one mode to another scroll down to the SCREW FEED screen Simultaneously press ESC and the DOWN arrow Note the parameter B129 is the threshold value for missed screws It is currently set to 2 but can be adjusted CSI NEXT OWNERS MANUAL V 1 4 Page 36 of 44 CASTLE 10 APPENDIX PLC Operation Guide 10 1 PLC Display amp Key Pad The machine is equipped with an interactive display panel on the left side The active messages can be cycled through by pressing UP and DOWN arrows The following are messages that may be displayed in order of priority lowest to highest 1 MODE The pocket sensor function can be toggled as described in the SCREW POCKET SENSOR GUIDE portion of this manual 0 Normal 1 Sensor Bypass 2 MODE The screw delivery function can be toggled as described in the WEBER SCREW DROP SENSOR Portion of this manual 0 1 AUTO 2 OFF 3 HOURS gt RST TOTAL The PLC monitors how long the router has been running This is primarily a diagnostic and maintenance tool To reset While pressing and holding the ESC button press the RIGHT arrow 4 CYCLES lt RST TOTAL The PLC monitors the cycle count To reset While pressing and holding the ESC button press the LEFT arrow 5 COOL DOWN The cool down time and elapsed time is displayed while the machine is in cool down mode 6 WARM UP The warm up time and elapsed time is displayed while the machine is in warm up mo
61. d any subsequent modification respectively 91 368 EEC of 20th June 1991 93 44 EEC of 14th June 1993 and 93 68 EEC of 22nd July 1993 In June 1998 the Machinery Directive and its subsequent amendments have been gathered under Directive 98 37 EEC without any further modification Pagina Page 1 02 CS Il manuale di istruzioni deve essere letto nella sua interezza e da personale qualificato prima di pro cedere all installazione dell elettroman drino sul la macchina Disegni quotati e fotografie sono forniti da ELETTROMECCANICA GIORDANO COLOM BO S r l a mero titolo esemplificativo al fine di consentire una pi facile comprensione del te sto ELETTROMECCANICA GIORDANO COLOM BO S r l nel perseguire una politica di costante sviluppo e aggiornamento si riserva il diritto di apportare modifiche tanto funzionali quanto este tiche al proprio prodotto di effettuare variazioni nel disegno di componenti funzionali ed acces sori nonch di sospendere la produzione e la fornitura di prodotti ricambi ed accessori senza alcun dovere di informazione e senza incorrere in obbligazione alcuna Eventuali errori e discrepanze delle procedure descritte in questo manuale dalle normative vi genti in campo di sicurezza dovranno essere tem pestivamente segnalate al nostro ufficio tecnico che provveder ad eventuali correzioni e adatta menti In nessun caso le informazioni e le operazioni descritte in questo manuale si sostituisco
62. d personnel should detect any mistreatment or abuse of the tool and worn parts Corrective action should be taken before returning the tool for use Disassembly should be done a clean work bench with a clean cloth spread to prevent the loss of small parts After disassembly is completed all parts should be thoroughly washed in aclean sol vent blown dry with air and inspected for wear levels abuse and contamination Double sealed or shielded bearings should never be placed in solvent unless a good method of re lubricating the bearing is available Open bearings may be washed but should not be allowed to spin while being blown dry Upon reassembling lubricate parts where required Use 33153 grease or equivalent in bearings Use 36460 lubricant for O ring assembly When assembling rings or parts adjacent rings care must be exercised to prevent damage to the rubber sealing surfaces A small amount of grease will usually hold steel balls and other small parts in place while assembling When replacement parts are necessary consult drawing contain ing the part for identification Always use clean dry air Dust corrosive fumes and or excessive moisture can damage the motor of an air tool An air line filter can greatly increase the life of an air tool The filter removes rust scale moisture and other debris from the air lines Low air pres sure less than 90 p s i g reduces the speed of the air tool High
63. d thread to head NOTE Tighten to 35 40 ft Ibs MANIFOLD DISASSEMBLY Remove muffler 3 from manifold 4 Place head 1 in a vise clamping on flats Unthread and remove motor housing 7 or 10 Unthread set screw 5 and slide manifold off housing MANIFOLD ASSEMBLY Grease rings 6 with ARO 36460 lube and assemble to grooves in motor housing 7 or 10 Assemble manifold 4 to motor housing Assemble motor assembly and gearing to tool see MOTOR ASSEMBLY Assemble head 1 to motor housing NOTE For models 8226 tighten to 35 40 ft Ibs Rotate manifold so muffler will be located approximately 180 from cylinder exhaust slots and tighten set screw 5 Assemble muffler 3 to manifold 13 TROUBLE SHOOTING LISTED BELOW ARE SOME OF THE MOST COMMON CAUSES FOR THE POWER MOTOR TO MALFUNCTION MALFUNCTIONS BEYOND THE SCOPE OF THIS MANUAL SHOULD BE BROUGHT TO THE ATTENTION OF YOUR ARO REPRESENTATIVE OR RETURN THE TOOL TO THE FACTORY FOR REPAIR CONDITION POSSIBLE CAUSE CORRECTIVE ACTION LOW SPEED OR INADEQUATE AIR SUPPLY CHECK AIR SUPPLY FOR CORRECT REGULATOR ADJUST FAILURE TO OPER MENT 90 5 MAX WHEN TOOL IS OPERATING ATE MOTOR AND OR GEARING NOT BE REFER TO AIR AND LUBE REQUIREMENTS PAGE 3 ING PROPERLY LUBRICATED CLOGGED MUFFLER REPLACE MUFFLER CL
64. de 7 SAFETY FAULT This message will appear if any of the following occur Rear Door open Top Cover open Cycle Time Out or E STOP button engaged 10 2 CSI Software Update Occasionally Castle may develop an improved or feature added version of the operating software for your machine When an update becomes available you will be provided with an EEPROM card CSI NEXT OWNERS MANUAL V 1 4 Page 37 of 44 CASTLE Prior to updating the software please record the total cycle count and machine hours in the maintenance log as these values will be reset 10 3 E Prom Loading Instructions Navigate to the time date display with down arrow Press ESC Press OK to stop the program Navigate to Yes with down arrow Press OK to confirm Navigate to Card with down arrow Press OK Navigate to 274 option with down arrow gt Press OK 10 Navigate to Yes with down arrow 11 Press OK to confirm Hourglass will appear during transfer 12 Navigate to Start with down arrow 13 Press OK Seo oa The updated program is now running 10 4 Input Output Monitoring The PLC display can be a useful tool when troubleshooting input output devices such as limit switches and solenoid valves 1 Navigate to flashing time date display with down arrow 2 Press the right arrow until the I is displayed The numbers correspond to specific input status A hi
65. der in one hand and tap splined end of rotor witha soft face hammer motor will come apart Remove bearing 13 and end plate 14 from rotor MOTOR ASSEMBLY Assemble bearing 13 to end plate 14 pressing on outer race of bearing Assemble end plate 14 to rotor pressing on inner race of bearing Coat rotor blades 16 or 23 with ARO 29665 spindle oil and assemble to rotor slots straight side out Coat i d of cylinder 17 with ARO 29665 spindle oil and as semble over rotor aligning roll pin 18 and air inlet slots in end of cylinder with holes in end plate Assemble bearing 20 to end plate 19 pressing on outer race of bearing Assemble end plate 19 to rotor pressing on inner race of bearing NOTE Align hole in end plate with roll pin 18 in cyl inder Be sure rotor turns without binding Assemble shield 12 and cap 11 to rear end plate 14 Models 8229 8230 and 8232 Assemble motor assembly into motor housing 10 aligning roll pin 18 with 1065 diameter blind hole in head largest hole Assemble spacers 25 and 26 and gearing to motor housing 10 Models 8226 Assemble gearing to motor housing 7 Place head 1 in a vise with the motor end upright Piace mo tor assembly on head 1 aligning roll pin 18 with 1065 di ameter blind hole largest hole Assemble spacers 25 and 26 to motor Assemble motor housing 7 with gearing and manifold attached over motor an
66. e Failure to provide adequate dust collection may void your warranty 17 Plug the Weber Screw Feeder main control plug into a 110 VAC outlet 18 Connect main power cable to 220 VAC 3 Phase power CSI NEXT OWNERS MANUAL V 1 4 Page 15 of 44 CASTLE 5 Operation CAUTION Read the entire operating guide carefully before running your CSI Next machine Make sure that you have followed all assembly and installation instructions correctly Make sure that you are familiar with the functions described in the rest of the manual as well Failure to follow this warning may result in serious injury to persons and property 5 1 Startup 1 Put on safety glasses and hearing protection Make sure that any other persons are not within ten feed of the machine Confirm that all tool carriages are locked in place and that no hoses or cables are pinched Load screw feeder bowl with up to 10 pounds of screws for which the machine was designed Note Before cycling the machine be sure a screw has been delivered to the screw channel under the top cover plate Lift the plate and visually verify Make sure that the rear service door and pusher assembly top cover plate is in p lace Apply compressed air and set regulator to 100 PSI Turn on the Main Power switch located on the Control Box at the rear of the machine Wait a few seconds while the PLC Controls and valves are energized and observe that the light on the red STOP Button is on The unit is
67. e operator Replace the Screw Tube Plate and Top Cover Plate 5 6 Adjustments 5 6 1 Cycle Speed Two speed controls are provided for adjustment of the pocket cycle Depending on the material being cut you may wish to fine tune the cut rate Adjust the machine to cut the pocket as quickly as possible without sacrificing quality a If the sample shifts under the clamp during the cycle or if the pocket cut appears rough the router stroke is too fast Slow it down by turning the router speed control right side clockwise b If the pilot hole location is inconsistent the drill is cycling too rapidly Slow it down by turning the drill soeed control left side clockwise Operate the drill as quickly as possible to prevent overheating and premature bit failure Refer to Section 5 1 6 for information about the settings for your machine CSI NEXT OWNERS MANUAL V 1 4 Page 20 of 44 CASTLE IMPORTANT CYCLING THE MACHINE TOO SLOWLY WILL REDUCE TOOL LIFE SIGNIFICANTLY CAUTION READ THE OPERATOR MANUAL CAREFULLY BEFORE SERVICING MAKE SURE THAT YOU ARE FAMILIAR WITH THE FUNCTIONS DESCRIBED IN THIS MANUAL FAILURE TO FOLLOW THIS WARNING MAY RESULT IN SERIOUS INJURIES TO PERSONS AND PROPERTY 5 6 2 SCREW POCKET SENSOR GUIDE The machine is equipped with a pair of feelers and Hall Effect sensors designed to detect the presence of the work piece If a pocket has already been cut in the work piece then one or both of the feelers will
68. er counter clockwise out of the clevis to change the end of stroke position The distance that the rod end threads change by is roughly equal to the change in web thickness Make small adjustments until the desired web thickness is achieved Tighten the nut to fix the position Be careful to leave at least 4 5 threads engaged to prevent premature failure of the clevis or cylinder rod end CSI NEXT OWNERS MANUAL V 1 4 Page 23 of 44 CASTLE 6 Machine Set Points 6 1 Router Carriage Your CSI machine was adjusted at the factory to match your requirements and to insure proper operation When troubleshooting use a caliper to verify that the following set points are met FIG 15 A The inside distance between the Lift Cylinder nose and the jam nut on clevis when in a fully lowered position B The inside distance between the Pivot Cylinder nose and the jam nut on the clevis when in the forward position The 3 8 router bit extension distance measured from the top of the collet assembly 1 22 CSI NEXT OWNERS MANUAL V 1 4 Page 24 of 44 CASTLE 6 2 Inserter Carriage Lu A inside distance between the Channel Cylinder nose and the rear jam nut on the Screw Channel assembly B The length of the Pusher Rod for 1 1 2 Screws 6 3 8 6 3 Drill Carriage FIG 17 A The
69. er race of bearing Assemble spindle and components into housing 111 Assemble housing 111 and components to adapter 98 and secure with screws 100 and washers 101 NOTE As semble gearing to motor housing 7 before assembling motor assembly or head 1 to tool see MOTOR ASSEMBLY Align grease fitting 112 with grease fitting 99 Assemble drive gearing to tool MODELS 8229 8230 AND 8232 1 Assemble retaining ring 35 to adapter 36 Pack bearing 34 with ARO 33153 grease and assemble spacer and bearing to spindle pressing on inner race of bearing Lubricate gears liberally with ARO 33153 grease and as sembie to spindle securing with shafts NOTE Be sure each shaft 29 contains 15 needle bearings Gearing should con tain approximately 1 8 oz 3 5 g of grease Pack bearing 27 with ARO 33153 grease and assemble spacer 28 where applicable and bearing 27 to spindle pressing on inner race of bearing Assemble spindle and components into adapter 36 Assemble adapter 36 and components to tool and tighten us ing wrenches on flats of adapter 36 and motor housing 10 Assemble drive gearing to tool ADAPTER GEARING DISASSEMBLY Remove drive and auxiliary gearing from tool Remove screws 9 releasing adapter gearing from tool Grasp ring gear 91 in one hand and tap splined end of spindle with a soft face hammer spindle and components will loosen from ring gear Gearing should
70. esto sim bolo si pu incontrare anche nelle istruzioni d impiego Si richiede all utilizzatore di ascoltare un rumore di funzionamento Edizione Edition 01 05 Informazioni generali General informations Operating instructions symbols Some symbols used in these instructions have the purpose of drawing the reader s attention to and highlighting some particularly important aspects The following table lists and describes the various symbols used throughout the manual SYMBOL MEANING and NOTES It refers to a danger implying a risk of injury even lethal for the user Maximum attention should be paid to the text where this symbol appears Obligation This symbol tells the reader that in order to carry out any intervention on the Electro spindle the power must be switched off Warning Warning Note It refers to a warning or a note on key functions or useful information Risk of damage It refers to a high risk of damage to a part for example as a consequence of using the wrong tool or following the wrong assembly procedure Visual survey It informs that the reader must carry out a visual survey This symbol can also appear on the instructions of use The reader is asked to read a measure to check a signal etc Auditory survey t informs that the reader must carry out an auditory survey This symbol can also appear on the instructions of use The reader is asked
71. g from tool Remove screws 100 and washers 101 releasing auxiliary gearing 113 or 119 Grasp housing 111 in one hand and tap drive end of spindle with a soft face hammer spindle and components will loosen from housing Gearing should not be disassembled further unless damage is evident as Brinelling of the bearing races may occur mak ing replacement necessary To disassemble further remove bearing 109 Rotate snap ring 108 or 118 sothe open portion will allow the removal of one shaft 103 Remove shaft 103 releasing gear Repeat for removal of opposite shaft and gear To remove bearing 102 remove snap ring insert shafts into spindle and alternately tap ends loosening bearing CONTINUED ON PAGE 13 DRIVE GEARING MODELS 8226 128 127 126 125 124 123 122 108 121120 107 105 104 103 102 LIP OF SEAL THIS SIDE 130 127 126 125 124 123 122 118 121 129 116 104 103 102 LIP OF SEAL THIS SIDE 132 127 126 125 124 123 122 108 121 120 131 103 102 LIP OF SEAL THIS SIDE 40832 1 1 8226 AUXILIARY GEARING 113 115 114 111 110 109 108 107 106 105 104 103 102 40833 4 1 119 115 114 112 111 110 109 118 117 116 104 102 102 40834 Y 7 43 1 6 H 42499 MO 1 3 4 1 42500 5 56 1 42501 6 86 1 8232 DRIVE GEARING gee 82 74 73 48 47 28 27 39937 3 4 1 38 28 27 y 39939 6 86 1
72. ghlighted number indicates closed contacts 3 Press the right arrow until the O is displayed The numbers correspond to specific output terminal status A highlighted number indicates ON 4 Return to the flashing time date display with left arrow and up arrow to view specific active messages A high priority message will automatically appear when generated for example SAFETY FAULT Refer to the PLC I O wiring diagram for reference when monitoring I O on the display CSI NEXT OWNERS MANUAL V 1 4 Page 38 of 44 CASTLE 10 5 Parameter Adjustment gt O gt With the machine stopped and the PLC in run mode key down until the time and date display is active Press ESC Key down to Set Param and press OK Key up or down to locate the parameter you wish to edit Press OK Key left or right until the place holder you wish to edit is flashing Key up or down to modify the value Press OK to accept Press ESC twice to return to the normal display mode The time and date display should be active 10 Record any parameter value changes in the maintenance log 10 6 PLC Parameter List CSI REV 4 5 15 DESCRIPTION DEFAULT VALUE 8011 ON DELAY POCKET DETECTION RESET TIMER 1 505 B018 PULSE PUSHER EXTENSION 0 35 5 B030 ON DELAY SPINDLE WARM UP 10 0 M OFF DELAY WARM UP RESET DELAY B054 8061 ON DELAY ROUTER PIVOT DELAY 0 30 5 OFF DELAY CLAMP RELE
73. hird party of these instructions either in whole or in part both as far as the text and the figures and diagrams are concerned is prohibited The Company ELETTROMECCANICA GIORDANO COLOMBO S r l reserves itself 500 the right to make any change without any notice Any change integration or elimination of elements components functions or cycles of the Electro spindle which has not been previously agreed with the Company ELETTROMECCANICA GIORDANO COLOMBO S r I automatically releases the manufacturer from any liability The instructions are intended for those in charge of the use and maintenance of the Electro spindle and aims at supplying the main technical data of the system a technical description of its various functional components as well as the main procedures for its use and any information necessary for any intervention of preventive and corrective maintenance Pagina Page 1 01 CS Il manuale rivolto a personale che abbia matu rato una buona conoscenza della tecnica di lavo razione del disegno meccanico ed elettrico e coin volge sia gli addetti alla conduzione che tecnici preposti all assistenza tecnica presente manuale costituisce parte integrante dell Elettromandrino e contiene informazioni per far si che tutto il personale che la utilizza possa operare in sicurezza e garantire una perfetta effi cienza per tutto il periodo di vita dell Elettromandrino Per un corretto uso della macchina si presu
74. i General informations General delivery notes Upon receipt of the Electro spindle please check that The goods supplied correspond to those ordered No damages have occurred during transport or other In the event of damages or missing parts the Shipping agent or ELETTROMECCANICA GIORDANO COLOMBO S r l must be immediately informed in detail ALWAYS QUOTE THE SERIAL NUMBER OF THE ELECTRO SPINDLE INANY REQUEST TO ELETTROMECCANICA GIORDANO COLOMBO S r l TO ITS CUSTOMER SERVICE CENTRES Testing The Electro spindle is tested by the manufacturer throughout the production stages in conformity with the company s quality system The Electro spindle is supplied with a Certificate of Conformity of the product ELETTROMECCANICA GIORDANO COLOM BO S r l is liable for the machine in its original configuration ELETTROMECCANICA GIORDANO COLOM BO S r l accepts no responsibility for any incorrect use of the Electro spindle for damages arising from any operation which has not been provided for in this manual or for unreasonable damages Safety prescriptions The end user must observe the directions provided for by the Supplier namely prescriptions for a correct installation of the Electro spindle correct use and regular maintenance of all components of the Electro spindle Pagina Page 1 05 CS Definizione d uso ed avvertenze generali Gli elettromandrini progettati da ELETTROMECCANICA G COLOMBO sono
75. ione Edition 01 05 Indice generale General Index 1 General Informations Purpose of the instructions Operating instructions symbols General delivery notes Definition of use and gneral instructions Terms and conditions of guarantee Procedures for obtaining the guarantee 2 Technical description Overall dimensions Mechanical specifications Static excentricity error Electrical speficiations Power torque speed diagram 1 01 1 04 1 05 1 06 1 07 1 08 2 01 2 02 2 02 2 03 Cooling system if available and pneumatic diagram 3 Transportation and installation Packaging and Trasportion Hoisting 4 Electrical wiring Terminal boardcable connection Connector connection if available Service component connection if available 5 Operation Forecast and non forecast use Heating procedure 6 Tool selection 7 Service Periodical service Periodical controls 8 Demolition and disposal Annexes Hydraulic wiring if available Different part manufacturer documents Balancing certification in compliance with ISO 1940 standard Balancaing degree 1 2 04 3 01 4 01 4 02 4 03 5 01 5 02 6 07 7 01 7 02 8 01 CS Scopo del manuale presente manuale contiene le caratteristiche tecniche le prestazioni le norme di trasporto ed installazione le istruzioni d uso e le operazioni di manutenzione preventiva e corretti
76. ivera 53 20048 CARATE BRIANZA MI ITALIA allegando copia della richiesta di garanzia corre data altres dalla specifica descrizione della tipologia di lavorazione eseguita e in generale da tutte le informazioni necessarie per guata analisi del problema lamentato La mancata denuncia nei modi e termini stabiliti comporta la decadenza dalla garanzia L acquirente decade altres dalla garanzia qualo ra non consenta a ELETTROMECCANICA GIORDANO COLOMBO S r l di visionare il pro dotto e o di effettuare ogni analisi e controllo ne cessario O qualora avendo ELETTROMECCANICA GIORDANO COLOMBO S r l fatto richiesta di restituzione del pezzo assertivamente difettoso l acquirente ometta di restituirlo entro quindici giorni dalla richiesta Edizione Edition 01 05 Informazioni generali General informations Procedure for obtaining the guarantee The purchaser must send a report in writing to ELETTROMECCANICA GIORDANO COLOMBO S r l detailing the nature of any fault of conformity found in the electro spindle within 10 days from the identification of said fault For repairs within Italy the purchaser must forward free of destination the entire product suitably packed to SISTEMA 5 Via Rivera 53 20048 CARATE BRIANZA MI free of carriage enclosing a copy of the guarantee claim and a specific description of the type of processing carried out and in general any information supporting the iden
77. lata zione dei coni portautensili rendendo cos diffici le lo sbloccaggio o la sostituzione degli utensili Edizione Edition 01 05 Funzionamento Operation Forecast and non forecast use Use the spindle only to machine any mateial the customer ass for in its order as to avoid any inconvenince whatsoever ELETTROMECCANICA GIORDANO COLOM S r l is not liable for damages depending on the electrical spindle incorrect use on the use of non original spare parts and on circuits and components tampering Any technical personnel is liable for the correct compliance with safety prescriptions It is necessary to check that the liable personnel is qualified enough to carry out any operation on the spindle is informed and carefully complies with prescriptions in the present docment as well as with general applicable safety standards The lack of compliance with any safety standard can lead to accidents and damages to the spindle and control unit Environmental conditions The unit is to normally used in a factory firm It is better to avoid any corrosive vapours or excessive heat ources Suggestions for the tools correct operation Only use tools in diameters and weights as on the enclosed table Tools and tool holders are to be dynamically balanced in G 1 every insert change or sharpening Vibrations provoked by unbalanced tools can rapidly wear the electrical spindle bearings Tools are to be always sharp enough to avoid
78. legge vigenti nel paese di instal lazione In caso di dubbi contattare il Servizio Assistenza della Societ ELETTROMECCANICA GIORDANO COLOMBO S r l ATTENZIONE Le operazioni di disattivazione e demolizio ne dell Elettromandrino devono essere affi date solo a personale adeguatamente adde strato ed equipaggiato Edizione Edition 01 05 Demolizione e smaltimento Demolition and disposal ELETTROMECCANICA GIORDANO COLOM BO 5 electrical spindles are designed and manufactured to be flexible and robust enough to last in time At the end of its technical and operating life the electrical spindle is to be disposed as not to be used any longer but possibly recycling its raw materials NOTE ELETTROMECCANICA GIORDANO COLOM BO S r l COLOMBO S r l s not liable at all for damages to people depending on recycling any electrical spindle part differently from its riutilizzo di singole dell Elettromandrino per original use ELETTROMECCANICA GIORDANO COLOM BO S r l does not at all recognize any different part use Suitability after the to electrical spindle dismantling for disposal As to finally dispose of the electrical spindle comply with procedere nel seguente modo per separare le va hereby specified instructions Check that the unit is no longer operating and cut from the electric hydraulic and pneumatic supply thus avoiding any unit or part uncontrolled movement Cut the electrical spindle from
79. llo vi cino alla macchina rimuovere il materiale anti urto al suo interno ed estrarre l elettromandrino ATTENZIONE L operazione di sballaggio e posizionamanto dell elettromandrino sulla macchina pu chiedere l intervento di due o pi persone e l utilizzo di organi di movimentazione quali paranchi gru etc Sollevamento Uso dei Dispositivi di Protezione Individuale DPI Per evitare infortuni agli arti inferiori dovuti alla caduta accidentale degli oggetti movimentati necessario fare uso delle scarpe antinfortunistiche se la valutazione del rischio ha individuato questa possibilit Allo stesso modo per evitare contusioni e tagli alle mani necessario fare uso di guanti protettivi appropriati Caratteristiche del carico Un carico considerato troppo pesante per una sola persona quando superiore a 30 Kg per gli uomini adulti superiore a 20 Kg per le donne adulte Utilizzare per il sollevamento solo i fori e gli even tuali golfari se predisposti sull elettromandrino per tale uso e indicati nell eventuale schema di sollevamento ATTENZIONE Non forare nessuna parte dell elettromandrino per inserire particolari necessari per la movimentazione Edizione Edition 01 05 Trasporto Installazione stoccaggio Transportation installation stock procedure Conditioning and transportation The electrical spindle is packed and shipped in in a cardboard box is protected against p
80. nel who has a good knowledge of processing techniques mechanical and electrical drawing and concerns both those in charge of operating the system and the engineers in charge of technical assistance The instructions are an integral part of the Electro spindle and includes information aimed at allowing personnel to operate the system safely and at guaranteeing a perfect efficiency throughout the Electro spindle s life For its correct operation the machine should be used in a work environment in conformity with the safety and health regulations in force Applicable Directives and Regulations The Electro spindle was developed created and tested according to the essential Safety and health requirements stated in the enclosure of the European directive 98 37 EC The following list includes those Regulations referred to by ELETTROMECCANICA GIORDANO COLOMBO S r l for the development the creation and the testing of the Electro spindle and of this Manual of Instructions MACHINERY DIRECTIVE 98 37 EC ISO 7000 89 Graphic symbols which can be used on machinery EN 10653 Technical documentation Quality of a product s technical documentation EN 10893 Product s technical documentation Instructions for use CEI EN 62079 2002 Preparation of Instructions Format contents and presentation Machinery Directive By Machinery Directive is meant the DIRECTIVE OF THE COUNCIL OF THE EUROPEAN COMMUNITY 89 392 EEC of 14th June 1989 an
81. niche Mechanical Specifications ATTACCO ALBERO CPE25 DX TAPER CPE25 DX SISTEMA RITENUTA UTENSILE Pinza ER25 Range di pinzaggio da2a16 mm TOOL CLAMPING SYSTEM Collet ER25 Clamping range from 2 to 16 mm TIPO CUSCINETTI Anteriore Coppia a contatto obliquo Tipo SNFA VEX30 7CE1DDL Posteriore Singolo BEARINGS TYPE Front Angular contact bearings Type SNFA VEX30 7CE1DDL Rear Single Tipo 6202 ZTHB Type 6202 ZTHB LUBRIFICAZIONE CUSCINETTI Grasso Tipo Grasso KLUBER ISOFLEX TOPAS NB52 In alternativa LUBCON TURMOGREASE HIGHSPEED L252 BEARINGS LUBRIFICATION Grease Grease type KLUBER ISOFLEX TOPAS NB52 Or LUBCON TURMOGREASE HIGHSPEED L252 SISTEMA DI TENUTAANTERIORE Non presente FRONT SEALING SYSTEM Not present EMISSIONE SONORA Serie RV max dbA 80 24000 rpm NOISE STATEMENT RV Series max dbA 80 24000rpm PESO 8 2 kg WEIGHT 8 2 kg MK MICRO VERTEX ELEY METROLOGY LTD Static Eccentricity Error Errore Statico di Eccentricit Edizione Edition 01 05 Pagina Page 2 02 Descrizione tecnica Technical description Specifiche elettriche Electrical specifications Diagramma coppia potenza velocita Power Torque speed diagram kW 220A ieee 22 DAG den AT A 1 16 Nm M C 0 87 Nm LIA Ln T m P HE anal 1 1 190 Y 2 0 0 9000 18000 24000 Tipo sevizio 51 Service type 51 Classe di
82. no alle norme sulla sicurezza vigenti L uso del presente manuale avviene sotto la com pleta responsabilit da parte dell utente Al termine della consultazione conservare il ma nuale in modo tale da averlo sempre a portata di mano Edizione Edition 01 05 Informazioni generali General informations The instructions must be read in its entirety by qualified personnel before the installation of the Electro spindle on a machine Drawings and photographs are supplied by ELETTROMECCANICA GIORDANO COLOMBO S r l purely by way of illustration and as an aid for an easier understanding of the text ELETTROMECCANICA GIORDANO COLOMBO S r l in its pursuance of a policy of constant development and update reserves itselt the right to make any functional or aesthetic modification to its product to vary the design of functional components and accessories and to suspend the manufacture and supply of products spare parts and accessories without notice and without incurring any obligation whatsoever Any error or discrepancy of the procedures described in this manual from the safety regulations in force must be immediately reported to our engineering department which will take measures to carry out any necessary correction or adjustment Under no circumstances do the information and the operations described in this manual substitute the safety regulations in force The use of these instructions is carried out under the user
83. o viti fissaggio elettromandrino Spindle fixing screws torque control Procedura di intervento Controllare che le guaine del cavo di potenza e dei sensori non presentino rotture Controllare eventuali rotture dei tubi dell aria e del circuito del liquido refirgerante e che i tubi siano alloggiati correttamante nel raccord Controllare che sensori siano corretta mente posizionati nei rispettivi alloggiamenti e che viti e bicchierini per il fissaggio non siano allentati Vedi allegato costruttore sistema di serraggio Verificare la coppia di serraggio delle viti che fissano l elettromandrino alla macchina Edizione Edition 01 05 Manutenzione Maintenance Intervention procedure Control that sensor and power calbles are not broken or removed Control that pneumatic and hydraulic cables are not broken or removed Control that sensor and thir supports are correctly in their position and control that screws are correctly tightened See clamping group manufacturer annexe Verify spindle fixing screw torque Frequenza di intervento Operation frequency Settimanale Weekely Settimanale Weekely Settimanale Weekely Vedi allegato See clamping Mensile Monthly Pagina Page 7 02 CS Gli Elettromandrini della Societ ELETTROMECCANICA GIORDANO COLOM BO S r l sono progettati e costruiti secondo cri teri di robustezza durata e flessibilit che con sent
84. ocket sensor is off and the machine may cut a pocket even if a pocket is in the path of the cutter To toggle from one mode to another locate the PLC display window on the left side of the machine Press the DOWN arrow until MODE is displayed Press and hold the ESC button and simultaneously press the UP arrow to toggle between the 2 modes Warning CUTTING A POCKET INTO AN EXISTING POCKET WITH PRE INSERTED SCREW WILL DAMAGE YOUR TOOLING AND MAY CAUSE POSSIBLE DAMAGE TO THE ROUTER MOTOR USE CAUTION WHEN USING MACHINE IN MODE 1 5 6 3 Web Adjustment Depending on your application you may want to adjust the Web of the pocket The recommended Web thickness for a 1 1 4 long screw is 5 8 Follow the procedures outlined in the tool change section of this manual to remove the drill and router carriages through the rear door 1 With a wrench loosen the nut on the clevis of the pivot cylinder closest to the operator Refer to Set Point B on FIG 15 2 To INCREASE the web rotate the rod end of the pivot cylinder clockwise deeper into the clevis to change the end of stroke CSI NEXT OWNERS MANUAL V 1 4 Page 22 of 44 CASTLE position The distance that the rod end threads change by is roughly equal to the change in web thickness Make small adjustments until the desired web thickness is achieved Tighten the nut to fix the position 3 To REDUCE the web rotate the rod end of the pivot cylind
85. of the machine to Castle s factory Upon receipt of the machine Castle will issue an applicable credit to the End User including any freight Note The machine must be returned to Castle with reasonable packaging precautions and with substantially all parts and accessories included prior to any applicable credit being issued 7 3 Warranty Part Replacement 24 Month Warranted parts include but are not limited to Screw Feeder System o PDS Electric Router Spindle o Tool Products Drill Excluded Wear Parts and Consumables Router amp Drill Bits Drill Driver Tip Screw Channel Assembly Screw Delivery Stop Block Assembly Castle is obliged to provide replacement parts at no charge for 12 months Castle is obliged to ship UPS 3 Day Select if requested by the End User CSI NEXT OWNERS MANUAL V 1 4 Page 26 of 44 CASTLE If needed Next Day the End User will be billed the difference between 3 Day and Next Day Warranted parts and assemblies are to be returned to Castle by the End User Castle will initiate an RMA and provide pre paid shipping for these returned items The End User will be billed for replacement parts if the returned parts are not received at the Castle factory within 30 days of the End User s receipt of the replacement parts CSI NEXT OWNERS MANUAL V 1 4 Page 27 of 44 8 Appendix A Electrical System 8 1 Control Box Connector Lead Control Box connector leads are lo
86. ono di utilizzarli per numerosi anni Una volta raggiunta la fine della sua vita tecnica e operativa l Elettromandrino deve essere demo lito ovvero messo fuori servizio e in condizioni di non essere comunque pi utilizzato per gli scopi per cui a suo tempo era stato progettato e costru ito rendendo comunque possibile il riutilizzo del le materie prime che lo costituiscono NOTA La Societ ELETTROMECCANICA GIORDANO COLOMBO S r l non si assume alcuna respon sabilit per danni a persone o cose derivanti dal riutilizzo di singole parti dell Elettromandrino per funzioni o situazioni differenti da quelle originali La Societ ELETTROMECCANICA GIORDANO COLOMBO S r l rifiuta qualsiasi riconoscimen to implicito o esplicito di idoneit a scopi specifi ci di parti riutilizzate dopo la definitiva disattivazione dell Elettromandrino in vista di una sua demolizione Per disattivare definitivamente l Elettromandrino procedere nel seguente modo per separare le va rie parti Assicurarsi che la macchina sia arrestata e scollegata da qualsiasi linea elettrica idraulica pneumatica che possa provvedere al movi mento imprevisto della macchina stessa o di una delle sue parti Scollegare l elettromandrino da tutte le sue utenze Separare le varie parti dell Elettromandrino Dividere i materiali elettrici avvolgimenti in rame dai particolari metallici e plastici Smaltire in maniera differenziata secondo le disposizioni di
87. ossible crashes with packing foam between the electrical spindle and the box walls When shipped the electrical spindle is partially greased to avoid rust and material oxidation build up Before the installation move the packaging next to the unit remove the protection material and free the spindle ATTENTION When removing the spindle from the packaging and positioning it onto the unit two or more people are required as well as lifting hoists cranes etc Lifting Personal Protection Tool Use As to avoid accidents to the lower limbs because of the accidental fall of lifted objects it is necessary to wear protection shoes if the risk is real At the same time to avoid bruises and cuts to the hands wear Suitable protection gloves Load Features The load is to be consideed too heavy for a single person when it weigths for more than 30 Kg for men it weights for more than 20 Kg for women Hoist the load from the holes and possible eyebolts if available on the electrica spindle and marked on the hoisting diagram ATTENTION Do not drill the electrical spindle to fit any hoisting tool Pagina Page 3 01 CS Immagazzinamento elettromandrino Se il prodotto deve essere conservato per un lun go periodo di tempo in magazzino prima di esse re installato consigliamo di osservare le seguenti norme al fine di mantenere l elettromandrino in perfetto stato di efficienza Conservare l elettromandrino dov
88. pagina 3 01 Velocita di rotazione 20 95 velocit max 50 velocit max 75 velocita max 100 velocita max Edizione Edition 01 05 Funzionamento Operation Warm Up procedure Once fit the spindle onto the unit follow the start up procedure on the enclosed table The electrical spindle should be started in compliance with the specified revolution directions Should no information be provided the spindle can revolve in both directions The procedure described in the table refers to the unit daily operation and start up any time the spindle cools down up to room temperature The described pre heating cycle is to be carried out the tool holder fitted when not machining is Started yet No compliance with the above mentioned prescriptions cancels the guarantee Spindle Warm up table Please note that data contained in the table below is referred to test average values provided on different spindles models Single Cycle time min Rotation speed 50 max speed 75 max speed 100 max speed WarmUp operation after stock period See page 3 01 Single Cycle time min Rotation speed 2096 max speed 25 50 max speed 10 75 max speed 10 10096 max speed 15 Pagina Page 5 02 Funzionamento Operation Dimensioni utensili consigliati Adviced tool dimensions Peso utensile Grandezza cono Stelo utensile Velocit rotazione Utensile Tool holder Taper size Tool stem Rotation
89. ppo ne che l ambiente di lavoro sia adeguato alle cor renti normative in fatto di sicurezza ed igiene Direttive e Norme tecniche applicate L Elettromandrino stata progettato realizzato e collaudato conformemente ai requisiti essenziali di sicurezza e di salute richiamati dall allegato della Direttiva europea 98 37 CE Nell elenco seguente sono riportate le Norme uti lizzate come riferimento da ELETTROMECCANICA GIORDANO COLOM BO S r l perla progettazione la realizzazione ed il collaudo dell Elettromandrino e del presente Manuale Istruzioni DIRETTIVA MACCHINE 98 37 CE ISO 7000 89 Segni grafici utilizzabili sulle apparecchiature EN 10653 Documentazione tecnica Qualit del la documentazione tecnica di prodotto EN 10893 Documentazione tecnica di prodotto Istruzioni per l uso CEI EN 62079 2002 Preparazione di Istruzioni Struttura contenuto e presentazione Direttiva Macchine Si definisce Direttiva Macchine la DIRETTIVA DEL CONSIGLIO DELLE COMUNITA EUROPEE 89 392 CEE del 14 giugno 1989 e le successive direttive che ne modificano il contenuto rispetti vamente 91 368 CEE del 20 Giugno 1991 93 44 CEE del 14 Giugno 1993 e 93 68 CEE del 22 Luglio 1993 Nel giugno 1998 la Direttiva Macchine ed i suoi successivi emendamenti sono stati raccolti nella Direttiva 98 37 CEE senza apportarvi modifiche Edizione Edition 01 05 Informazioni generali General informations The instructions aimed at person
90. r on the bowl CSI NEXT OWNERS MANUAL V 1 4 Page 14 of 44 CASTLE 11 Connecting the air hoses and Fastener Presence Sensor FIG 8 o Connect the Black Oiled Air Hose into the Push In Fitting on the Case Side without a color coded fitting o Connect the Red Main Air Hose into the Push In Fitting on the Case Side to the Red color coded fitting o Connect the remainder of the hoses from the Weber Vibratory feeder as shown o Plug the Vibratory Feeder into the control box at the rear of the Hopper just below the control knob for the Vibratory Feeder 12 Attach the air hoses and fastener presence cable to the air tank using the zip tie provided FIG 9 13 Attached the Foot Switch with the Blue Quick Disconnect connector to the line from the top of the control box with the Blue Quick Disconnect connector 14 Confirm that all tool carriages are locked in place and that no hoses or cables are pinched Be sure to remove the plastic rail pin guards on the Router Car riage that are provided as a cushion during shipping 15 Connect air at the main air inlet on the FRL Filter Regulator Lubricator A minimum line ID of 5 16 is recommended to insure adequate air supply Regulate the air pressure to 100 PSI 16 Connect a 4 Duct from your main dust collection system to the dust port located at the rear of the Case Note Efficient dust collection is crucial to protect internal components of the machin
91. removal of one shaft 103 Remove shaft 103 releasing gear Repeat for removal of opposite shaft and gear To remove bearing 102 remove snap ring 108 or 118 insert shafts into spindle and alternately tap ends loosening bearing MODELS 8229 4 AND 8230 A Remove key 66 or nut 55 from spindle Remove thread guard 56 Using wrenches on flats of ring gear 53 and adapter 36 un thread and remove drive gearing Grasp ring gear in one hand and tap drive end of spindle with a soft face hammer spindle and components will loosen from ring gear Gearing should not be disassembled further unless damage is evident as Brinelling of the bearing races may occur mak ing replacement necessary To disassemble further remove spring washer 52 bearing 51 or 57 and spacer Remove shafts releasing gears To remove bearing 27 insert shafts into spindle and alter nately tap ends loosening bearing MODELS 8232 4 Remove collet nut 81 releasing collet 80 Using wrenches on flats of ring gear 74 and adapter 36 un thread and remove drive gearing Unthread and remove lock ring 79 and felt seal 78 Unthread and remove lock nut 77 Grasp ring gear in one hand andtap drive end of spindle with a soft face hammer spindle and components will loosen from ring gear Gearing should not be disassembled further unless damage is evident as Brinelling of the bearing races may occur mak ing replacement
92. remove said defect in due time by means of repair and or substitution of any faulty component or part at its own cost Any transport and or freight expense is payable by the client The guarantee does not cover any fault caused by those components or parts which by their own nature are subject to fast and continuous wear such as bearings washers belts etc Specifically ELETTROMECCANICA GIORDANO COLOMBO S r l does not offer any guarantee as far as the life of bearings is concerned as this depends on many factors such as the type of processing the balancing of the tools used as well as any shock and or mechanical stress greater than the limits stated by the manufacturer ELETTROMECCANICA GIORDANO COLOMBO S r l is not liable for any lack of conformity of the electro spindle arising from the non observance of the regulations provided for by the manual of instruction and in general from bad use maintenance and or handling of the electro spindle There follows that the purchaser cannot avail himself of the guarantee in the event that the fault which is the object of his complaint arises from any tampering or use of non original spare parts and or substitutions of components which are not provided for and or authorised by this manual and in any event any substitution and or repair carried out by the purchaser himself or by a third party without the express written consent of ELETTROMECCANICA GIORDANO COLOMBO S r l Under no
93. ring should con tain approximately 1 8 oz 3 5 g of grease Pack bearing 27 with ARO 33153 grease and assemble spacer 28 where applicable and bearing 27 to spindle pressing on inner race of bearing Assemble washer 52 large diameter toward bearing and gearing into ring gear 53 Assemble ring gear and components to tool and tighten using wrenches on flats of ring gear 53 and adapter 36 Assemble thread guard 56 to ring gear Assemble key 66 or nut 55 to spindle MODELS 8232 4 Lubricate gears liberally with ARO 33153 grease and as semble to spindle securing with shafts NOTE Be sure each shaft 29 contains 15 needle bearings Gearing should con tain approximately 1 8 oz 3 5 g of grease Pack bearing 27 with ARO 33153 grease and assemble washer 28 and bearing 27 to spindle pressing on inner race of bearing Pack bearings 76 or 83 with ARO 33153 grease and as semble into ring gear pressing on outer race of bearings NOTE Assemble bearings with unmarked faces together Assemble felt seal 78 to lock ring 79 and assemble lock ring to ring gear 74 securing bearings Assemble spindle and components into ring gear 74 Assemble lock nut 77 to spindle Assemble ring gear and components to tool and tighten using wrenches on flats of ring gear 74 and adapter 36 Assemble collet 80 and collet nut 81 to spindle AUXILIARY GEARING DISASSEMBLY MODELS 8226 4 A Remove drive gearin
94. tart up CONDITION PLC INPUT Router not pivoted 1 3 OFF Router in lowered position 1 4 ON Drill fully retracted 1 5 ON Drill fully extended 6 OFF Inserter fully retracted l 7 ON Inserter fully extended 1 8 OFF Pocket Sensor engaged 9 ON E STOP switch disengaged I 12 ON Lid in Place 1 14 ON Back Door Closed 1 15 ON Screw Drop Sensor 1 11 OFF If any of these conditions are not met the E STOP button will flash indicating the machine is not ready to be started CSI NEXT OWNERS MANUAL V 1 4 Page 32 of 44 CASTLE 9 3 Spindle Warm Up A warm up period of 10 minutes is required when starting the machine cold in order to prevent damage to the router spindle bearings This warm up is initiated when the START button is momentarily depressed and all other startup conditions are met During warm up the router spindle runs at low speed RPM The green START button will flash and the red STOP button will be on continuously 9 4 Startup Upon completion of the warm up cycle or upon momentarily depressing the START button of a warm machine the machine will gradually increase the RPM of the router spindle to full soeed 18 000 RPM The green START button will flash and the red STOP button will be on continuously After reaching full soeed the machine is ready to cycle indicated when the green START button stops flashing and remains constant and the red STOP button shuts off A machine in this
95. tarting position The initial start up sequence must be followed to restart the machine The channel section of the screw feeder where screws are loaded prior to Escapement being delivered through the screw tube to the machine FRI Filter Regulator Lubricator for regulating air pressure and providing lubrication for the Pilot Hole Air Drill Electrical safety device that shuts the machine down if a cover or door is removed from its closed protective position PLC Programmable Logic Controller The digital computer in the control box that signals the machine sensors actuators motors and cylinders The depression routed into the material to allow for toe screw mortise joinery The procedure by which the machine clamps the work piece routs the Pocket Cycle mortising pocket drills the pilot hole inserts the wood screw and releases the work piece Assembly mounted to Router Carriage that includes a pair of feelers and Pocket Sensor Hall Effect sensors that detect the presence of the work piece Tool Carriages Removable assembles for the drill router amp inserter assemblies Assembly that receives the delivered screw from the Vibratory Screw Screw Channel Feeder and guides the screw into the pocket Switch that when activated senses material stock is in place and the cycle Stock Sense can begin Laminations on the Screw Tube Plate that stop the screw as it is being Stop Blocks delivered to the screw channel
96. teriale e o di lavorazione ELETTROMECCANICA GIORDANO COLOMBO S r l offre una garanzia di dodici mesi per difetto di fabbricazione decorrente dalla data di consegna dell elettromandrino all acquirente Durante il periodo di garanzia accertata la sussisten za di un difetto di fabbricazione ELETTROMECCANICA GIORDANO COLOMBO S r l si impegna a proprie ed esclusive spese a prov vedere alla tempestiva rimozione del difetto lamenta to attraverso la riparazione e o la sostituzione dei com ponenti e delle parti eventualmente riscontrati difetto Si Spese di trasporto e o spedizione restano a carico esclusivo del cliente Non sono coperti da garanzia i difetti riconducibili a componenti e parti che per loro natura sono soggetti a rapida e continua usura quali cuscinetti guarnizio ni cinghie ecc specificamente ELETTROMECCANICA GIORDANO COLOMBO S r l non offre garanzia al cuna per la durata dei cuscinetti dipendendo questa da molteplici fattori quali il tipo di lavorazione esegui to il grado di equilibratura degli utensili utilizzati non ch eventuali urti e o sollecitazioni meccaniche subiti superiori ai limiti di valore indicati dal costruttore ELETTROMECCANICA GIORDANO COLOMBO S r l non risponde dei difetti di conformit dell elettromandrino cagionati dalla mancata osservan za delle norme previste dal manuale di istruzioni e in generale da cattivo uso manutenzione e o trattamento dell elettromandrino Ne
97. tification of the problem found For returns from Italy or abroad and for repairs from abroad the purchaser must forward free of destination the entire product suitably packed to ELETTROMECCANICA GIORDANO COLOMBO S r l Via Rivera 53 20048 CARATE BRIANZA MI ITALY enclosing a copy of the guarantee claim and a specific description of the type of processing carried out and in general any information supporting the identification of the problem found Failure to observe the above procedure invalidates the guarantee Furthermore the guarantee is invalidated in the event that the purchaser does not allow ELETTROMECCANICA GIORDANO COLOMBO S r l to view the product and or out any analysis and inspection which may be deemed necessary or in the event that the purchaser does not return the part which is deemed to be faulty within fifteen days from ELETTROMECCANICA GIORDANO COLOMBO S r l having requested the return of the part which is deemed to be faulty Pagina Page 1 08 tion ical descri Techn tecn Izione u MeENSIONS Ingombri Overall d NI B8LIAIEZ 0 5 66 E0 81 ON OLVITOHINOO A YANVIBE aLvuvo z egeusny
98. utamente im ballato consigliamo sempre di conservare i no stri prodotti nell imballo originale in un luogo asciutto all interno dell azianda con un grado di umidit relativa non condensata di circa 5 15 e in un range di temperatura da 5 C a 55 C Controllare periodicamente lo stato di conserva zione dell imballo e dell elettromandrino Controllare che l imballo non abbia subito dete rioramenti dovuti a urti o a intemperie Qualora l elettromandrino debba essere installa to dopo un immagazzinamento superiore ai 6 mesi seguire la procedura di riavvio descritta alla pagina 5 02 Prima dell installazione dopo un lungo periodo di stoccaggio oltre alla dovuta pulizia di tutto l elettromandrino si consiglia di ruotare a mano l albero per alcuni giri affinch il grasso contenu to nelle piste dei cuscinetti abbia modo di distri buirsi uniformemente Edizione Edition 01 05 Trasporto Installazione stoccaggio Transportation installation stock procedure Stock procedure If the product is conserved for a long period in stock we suggest to observe the followings normes to keep the spindle in perfect working efficiency Stock the spindle carefully packed we suggest to conserve the spindle in the GC original package in a dry place in the company having a relative humidity degre of 596 1596 and having a range of temperature from 5 C to 55 C Periodical check of package and spindle conditions Che
99. va dell Elettromandrino prodotta dalla Societ ELETTROMECCANICA GIORDANO COLOM BO S r l NOTA Il presente manuale deve essere consi derato una parte integrante dell Elettromandrino e deve rimanere con essa per tutta la durata del la vita dell impianto Conservare il presente manuale e tutta la docu mentazione allegata in un luogo accessibile a tutto il personale preposto alla conduzione o alla ma nutenzione dell Elettromandrino La Societ ELETTROMECCANICA GIORDANO COLOMBO S r l si riserva il diritto di subordina re la fornitura di ulteriori copie alla rifusione degli oneri ed alla accettazione di clausole particolari in relazione alla legittima difesa dei diritti di pro priet ideologica brevettuale e di identit esecu tiva e funzionale del prodotto e o di parti di esso Resta inteso che non ammessa se non a se guito di una specifica approvazione scritta della ELETTROMECCANICA GIORDANO COLOM BO S r l la trasmissione a terzi di tutto o parte del presente manuale d uso sia per quanto riguar da il testo che le illustrazioni e gli schemi allegati La Societ ELETTROMECCANICA GIORDANO COLOMBO S r l si riserva il diritto di apportare modifiche senza preavviso Qualsiasi modifica integrazione o soppressione di elementi componenti funzioni o cicli dell Elettromandrino non previamente concorda ta con la Societ ELETTROMECCANICA GIORDANO COLOMBO S r l solleva il costruttore da ogni responsabilit presente
100. zioni in presenza di polveri consigliata la pulizia del cono mandrino periodica mente con getti di aria compressa Lubrificazione cuscinetti Non necessita intervento Bearings lubrification Edizione Edition 01 05 Manutenzione Maintenance Periodical service As to keep the electrical spindle under good and reliable operating conditions in time periodically check the most sollicited parts during operation When complying with table intervention instructions and frequency it is possible to avoid failures or troubles asking for the elecrical spindle repairing and the consequent unit downtime Frequenza di intervento Operation frequency Intervention procedure Use a wet cloth and after cleaning dry immediately with a dry cloth Settimanale Weekely See annexe Vedi allegato Se clamping grouo manufacturer annexe See clamping When working in the presence of dust it is necessary to periodically clean the inside taper of the electric spindle with jets of compressed Pagina Page 7 01 CS Tipo di intervento Control type Controllo cavi elet trici di potenza e cavi sensori Power and sensor cables control Controllo tubi dei circuiti pneumatici e idraulici Pneumatic and hydraulic connection tubes control Controllo sensori Sensor control Controllo e lubrificazione del si stema di serraggio Clamping group control and lubrification Controll
101. zza riportate nel seguito a carico del personale tecnico responsabile delle attivit previste della macchina il quale deve accertarsi che il personale autorizzato sia qualificato a svolgere l attivit richiesta sia a conoscenza e osservi scrupolosamente le prescrizioni conte nute in questo documento e le norme di sicu rezza di carattere generale applicabili La mancata osservanza delle norme di sicurez za puo causare lesioni al personale e danneg giare componenti della macchina e dell unit di controllo Condizioni ambientali L ambiente di lavoro il normale ambiente di officina Naturalmente bene che esso non presenti vapori corrosivi o sorgenti di calore eccessivo Consigli per il corretto uso degli utensili Utilizzare solo utensili con diametri e pesi come da nostra tabella allegata Gli utensili ed i portautensili devono essere equi librati dinamicamente i G 1 e riequilibrati ad ogni affilatura o cambio di inserto Vibrazioni provocate da utensili non equilibrati possono danneggiare rapidamente i cuscinetti dell elettromandrino Gli utensili devono essere sempre affilati per ri durre le forze di taglio e l incremento delle tem perature dovute alla lavorazione del materiale Il calore anomalo trasmesso da un utensile non affilato provoca una alterazione del grado di viscosit dei lubrificanti andando cos a compro mettere la durata delle parti interne del mandrino Un calore eccessivo pu inoltre causare di

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