Exhaust Filter - Agilent Technologies
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1. Figura 1 Modello 949 9392 Exhaust Filter User Manual 87 900 941 01 F 9 28 1 Istruzioni per l uso Funzionamento 10 28 Per questa descrizione fare riferimento alla figura seguente Il gas in uscita dalla pompa percorre il condotto 1 attraversa la cartuccia disoliante 2 ed esce dalla camera 3 circostante Figura 2 Le nebbie di olio sono trattenute dalla cartuccia dove si aggregano sotto forma di gocce Queste per gravit si depositano sul fondo del carter La cartuccia ha pure la capacit di trattenere particelle solide trascinate dal gas Queste particelle sono la causa principale di intasamento della cartuccia Per evitare che la pressione a monte dell elemento filtrante raggiunga valori tali da compromettere il corretto funzionamento della pompa previsto un dispositivo di sovrappressione che interviene quando la pressione raggiunge il valore di 1 bar Quando la cartuccia intasata ed il sistema di sicurezza si innescato le nebbie di olio vengono trascinate dal flusso dei gas direttamente dalla pompa all ambiente esterno E buona norma prima di giungere al completo intasamento della cartuccia sostituire la cartuccia a intervalli di tempo regolari dipendenti dal tipo di applicazione della2. The filter is factory assembled as shown in the figure Maintenance Oil Drainage The oil on the carter bottom must be periodically removed before it reaches the external surface of the cartridge so that its efficiency is reduced The window on a side of the carter allows to check the oil level To drain the oil it is necessary to unscrew the plug 5 Cartridge Changing The cartridge has a limited life time that depends on the pump application The cartridge clogging activates the by pass device so that the gases from the pump are directly sent to the external ambient to avoid dangerous pump overpressures In this case the oil mist are diffused into the atmosphere indicating that the cartridge is obstructed and to avoid the ambient pollution it is advisable to change the cartridge Exhaust Filter 87 900 941 01 F 19 28 2 Instructions for Use To change the cartridge you must execute the following steps 1 Unscrew the four screws 6 WARNING Take care to keep in position the two elements so that they are not thrown away by the spring compression 2 Remove the cartridge 2 and insert the new one 3 Place the head 7 close to the pipe taking care that the spring 8 do not exit from its seat and that it presses the cartridge in its position 4 Screw the four screws 6 Replacement Parts and Accessories To obtain the correct replacement parts the order must contain the filter type and its model
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4. may have had with the purchase or operation of our products On the back side you find a Corrective Action request form that you may fill out in the first part and return to us This form is intended to supplement normal lines of communications and to resolve problems that existing systems are not addressing in an adequate or timely manner Upon receipt of your Corrective Action Request we will determine the Root Cause of the problem and take the necessary actions to eliminate it You will be contacted by one of our employees who will review the problem with you and update you with the second part of the same form on our actions Your business is very important to us Please take the time and let us know how we can improve Sincerely Giampaolo LEVI Vice President and General Manager Agilent Vacuum Products Division Note Fax or mail the Customer Request for Action see backside page to Agilent Vacuum Products Division Torino Quality Assurance or to your nearest Agilent representative for onward transmission to the same address CUSTOMER REQUEST FOR CORRECTIVE PREVENTIVE IMPROVEMENT ACTION TO AGILENT VACUUM PRODUCTS DIVISION TORINO QUALITY ASSURANCE FAX N XXXX 011 9979350 ADDRESS AGILENT TECHNOLOGIES ITALIA S p A Vacuum Products Division Via F lli Varian 54 10040 Lein TO Italy E MAIL vpd qualityassurance_pdl ext agilent com COMPANY FUNCTION ADDRESS PROBLEM SUGGESTION REFEREN
5. number it is indicated onto the filter label As replacement parts ordering a filter kit that contains the filter itself and the relevant gaskets is available with the following description DS Exhaust Filter Kit NW 25 P N 949 9342 20 28 Exhaust Filter User Manual 87 900 941 01 F Instructions for Use 2 Disposal Meaning of the WEEE logo found in labels The following symbol is applied in accordance with the EC WEEE Waste Electrical and Electronic Equipment Directive This symbol valid only in countries of the European Community indicates that the product it applies to must NOT be disposed of together with ordinary domestic or industrial waste but must be sent to a differentiated waste collection system The end user is therefore invited to contact the supplier of the device whether the Parent Company or a retailer to initiate the collection and disposal process after checking the contractual terms and conditions of sale Exhaust Filter 87 900 941 01 F 21 28 2 Instructions for Use Disposal 22 28 Exhaust Filter User Manual 87 900 941 01 F d Agilent Technologies Vacuum Products Division Dear Customer Thank you for purchasing an Agilent vacuum product At Agilent Vacuum Products Division we make every effort to ensure that you will be satisfied with the product and or service you have purchased As part of our Continuous Improvement effort we ask that you report to us any problem you
6. plastic bag and package product carefully to avoid damage in transit You are responsible for loss or damage in transit e Agilent Technologies is not responsible for returning customer provided packaging or containers e Clearly label package with RA number Using the shipping label provided will ensure the proper address and RA number are on the package Packages shipped to Agilent without a RA clearly written on the outside cannot be accepted and will be returned Return only products for which the R was issued Product being retumed under a R must be received within 15 business days Ship to the location specified on the printable label which will be sent along with the RA number as soon as we have received all of the required information Customer is responsible for freight charges on returning product Return shipments must camply with all applicable Shipping Regulations IATA DOT etc and carrier requirements RETURN THE COMPLETED REQUEST FOR RETURN FORM TO YOUR NEAREST LOCATION EUROPE NORTH AMERICA PACIFIC RIM Fax 00 39 011 9979 330 Fax Free 00 800 345 345 00 Fax 1 781 860 9252 please visit our website for individual Toll Free 00 800 234 234 00 Toll Free 800 882 7426 Option 3 office information vpt customercare agilent com vpl ra agilent com http www agilent com Pg 1 3 ATA Agilent Technologies Vacuum Products Division Request for Return Form Health and Safety Certification Please read important poli
7. pompa Exhaust Filter User Manual 87 900 941 01 F Istruzioni per l uso 1 Installazione del filtro disoliatore Il filtro disoliatore si monta sulla pompa unendo la flangia 4 vedere la figura precedente mediante collare di serraggio e anello di centraggio alla flangia di scarico della pompa Il filtro viene fornito montato come mostrato in figura Manutenzione Drenaggio dell Olio L olio che si accumula nel carter deve essere rimosso prima che bagni la superficie esterna della cartuccia disoliante e ne riduca l efficienza L obl posto su un lato del carter consente di tenere sotto controllo il livello dell olio Per effettuare l operazione di drenaggio occorre svitare il tappo 5 Cambio della Cartuccia La cartuccia disoliante ha un tempo limitato di vita che dipende dal tipo di applicazione L intasamento della cartuccia fa entrare in funzione il dispositivo di by pass che invia i gas direttamente dalla pompa all ambiente esterno prima che raggiungano pericolose sovrappressioni per la pompa In questo caso i fumi d olio si diffondono nell ambiente esterno indicando l avvenuto intasamento della cartuccia stessa e per evitare l inquinamento dell ambiente si consiglia di sostituire la cartuccia Exhaust Filter User Manual 87 900 941 01 F 11 28 1 Istruzioni per l uso Per sostituire la cartuccia occorre seguire i seguenti passi 1 Svitare le quattro viti 6 VATI 3 4 3 YZ I Avere l accortezza di t
8. 52 5 523 9472 Singapore Agilent Technologies Singapore Pte Ltd Vacuum Products Division Agilent Technologies Building 1 Yishun Avenue 7 Singapore 768923 Tel 65 6215 8045 Fax 65 6754 0574 Agilent Technologies Inc 2011 Printed in ITALY 05 2011 Publication Number 87 900 941 01 F P Agilent Technologies Southeast Asia Agilent Technologies Sales Sdn Bhd Vacuum Products Division Unit 201 Level 2 uptown 2 2 Jalan 8821 37 Damansara Uptown 47400 Petaling Jaya Selangor Malaysia Tel 603 7712 6106 Fax 603 6733 8121 Taiwan Agilent Technologies Taiwan Limited Vacuum Products Division 3F 20 Kao Shuang Rd Pin Chen City 324 Taoyuan Hsien Taiwan R 0 C Tel 886 34959281 Toll Free 0800 051 342 UK and Ireland Agilent Technologies UK Ltd Vacuum Products Division 6 Mead Road Oxford Industrial Park Yarnton Oxford OX5 1QU UK Tel 44 0 1865 291570 Fax 44 0 1865 291571 Toll free 00 800 234 234 00 Other Countries Agilent Technologies Italia S p A Vacuum Products Division Via F lli Varian 54 10040 Leini Torino Italy Tel 39 011 997 9111 Fax 39 011 997 9350 Toll Free 00 800 234 234 00 Customer Support amp Service NORTH AMERICA Toll Free 800 882 7426 Option 3 vpl ra agilent com EUROPE Toll Free 00 800 234 234 00 vpt customercare agilent com PACIFIC RIM please visit our website for individual office information http www agil
9. CE INFORMATION model n serial n ordering information time to failure after installation etc CORRECTIVE ACTION PLAN ACTUATION by AGILENT VPD XXX Code for dialing Italy from your country es 01139 from USA 00139 from Japan etc Be Agilent Technologies Agilent Technologies Vacuum Products Division Instructions for returning products Dear Customer Please follow these instructions whenever one of our products needs to be returned 1 2 3 4 9 6 7 Complete the attached Request for Return form and send it to Agilent Technologies see below taking particular care to identify all products that have pumped or been exposed to any toxic or hazardous materials After evaluating the information Agilent Technologies will provide you with a Return Authorization RA number via email or fax as requested Note Depending on the type of return a Purchase Order may be required at the time the Request for Return is submitted We will quote any necessary services evaluation repair special cleaning eg Important steps for the shipment of returning praduct e Remove all accessories from the core product e g inlet screens vent valves e Prior to shipment drain any oils or other liquids purge or flush all gasses and wipe off any excess residue e f ordering an Advance Exchange product please use the packaging from the Advance Exchange to return the defective product e Seal the product in a
10. Exhaust Filter Model DS NW25 949 9392 Manuale di istruzioni User Manual 87 900 941 01 F 05 2011 e e9e 0 e e e e e Agilent Technologies Notices Agilent Technologies Inc 2011 No part of this manual may be reproduced in any form or by any means including electronic storage and retrieval or translation into a foreign language without prior agreement and written consent from Agilent Technologies Inc as governed by United States and international copyright laws Manual Part Number Publication Number 87 900 941 01 F Edition Edition 05 2011 Printed in ITALY Agilent Technologies Italia S p A Vacuum Products Division Via F Ili Varian 54 10040 Lein TO ITALY Warranty The material contained in this document is provided as is and is subject to being changed without notice in future editions Further to the maximum extent permitted by applicable law Agilent disclaims all warranties either express or implied with regard to this manual and any information contained herein including but not limited to the implied warranties of merchantability and fitness for a particular purpose Agilent shall not be liable for errors or for incidental or consequential damages in connection with the furnishing use or performance of this document or of any information contained herein Should Agilent and the user have a separate written agreement with warranty terms covering the m
11. TECTORS Damaged sealing area Other INSTRUMENTS Cannot calibrate No zero high backround Vacuum system unstable Cannot reach test mode Failed to start Other Gauge tube not working Display problem Communication failure Degas not working Error code on display Other SCROLL AND ROTARY VANE PUMPS Pump doesn t start Noisy pump describe DIFFUSION PUMPS Heater failure Doesn t reach vacuum Electrical problem Doesn t reach vacuum Over temperature Cooling coil damage Vacuum leak Other Pump seized Other Section 6 ADDITIONAL TERMS Please read the terms and conditions below as they apply to all returns and are in addition to the Agilent Technologies Vacuum Product Division Products and Services Terms of Sale e Customer is responsible for the freight charges for the returning product Return shipments must comply with all applicable Shipping Regulations IATA DOT etc and carrier requirements e Customers receiving an Advance Exchange product agree to return the defective rebuildable part to Agilent Technologies within 15 business days Failure to do so or returning a non rebuildable part crashed will result in an invoice for the non retumed non rebuildable part e Returns for credit toward the purchase of new or refurbished Products are subject to prior Agilent approval and may incur a restocking fee Please reference the original purchase order number e Un
12. aterial in this document that conflict with these terms the warranty terms in the separate agreement shall control Technology Licenses The hardware and or software described in this document are furnished under a license and may be used or copied only in accordance with the terms of such license Restricted Rights Legend If software is for use in the performance of a U S Government prime contract or subcontract Software is delivered and licensed as Commercial computer software as defined in DFAR 252 227 7014 June 1995 or as a commercial item as defined in FAR 2 101 a or as Restricted computer software as defined in FAR 52 227 19 June 1987 or any equivalent agency regulation or contract clause Use duplication or disclosure of Software is subject to Agilent Technologies standard commercial license terms and non DOD Departments and Agencies of the U S Government will receive no greater than Restricted Rights as defined in FAR 52 227 19 c 1 2 June 1987 U S Government users will receive no greater than Limited Rights as defined in FAR 52 227 14 June 1987 or DFAR 252 227 7015 b 2 November 1995 as applicable in any technical data Trademarks Windows and MS Windows are U S registered trademarks of Microsoft Corporation Safety Notices A CAUTION notice denotes a hazard It calls attention to an operating procedure practice or the like that if not correctly performed or adh
13. cy information on Page 3 that applies to all returns 1 CUSTOMER INFORMATION Tel Fax Customer Ship To Customer Bill To Europe only VAT reg Number USA Canada only C Taxable Non taxable 2 PRODUCT IDENTIFIGATION Product Description Agilent P N Agilent S N Original Purchasing Reference 3 TYPE OF RETURN Choose one from each row and supply Purchase Order if requesting a billable service 3A LI Non Billable L Billable mmm New PO hard copy must be submitted with this form 3B Exchange Repair lupgrade Consignment Demo _ calibration _ Evaluation Return for Credit 4 HEALTH and SAFETY CERTIFICATION AGILENT TECHNOLOGIES CANNOT ACCEPT ANY PRODUCTS CONTAMINATED WITH BIOLOGICAL OR EXPLOSIVE HAZARDS RADIGACTIVE MATERIAL OR MERCURY AT ITS FACILITY Call Agilent Technologies to discuss alternatives if this requirement presents a problem The equipment listed above check one HAS NOT pumped or been exposed to any toxic or hazardous materials OR HAS pumped or been exposed ta the following toxic or hazardous materials If this box is checked the following information must also be filled out Check boxes for all materials to which product s pumped or was exposed Toxic C Corrosive C Reactive C Flammable Explosive C Biological Radioactive List all toxic hazardous materials Include product name chemical name and chemical symbol or formula NOTE If a product is received at Agilent wh
14. disoliatore 1 Manutenzione 11 Drenaggio dell Olio 11 Cambio della Cartuccia 11 Parti di ricambio ed accessori 12 Smaltimento 13 Traduzione delle istruzioni originali t Agilent Technologies 7 28 1 Istruzioni per l uso Descrizione del filtro disoliatore Il filtro di intrappolamento olio NW 25 utilizza cartucce disolianti ad alta efficienza ed ha lo scopo principale di purificare i gas di scarico dagli aerosol di olio e di eventuali altri liquidi Sostanze allo stato gassoso e di vapore non vengono trattenute dal filtro per cui eventuali gas tossici provenienti dalla pompa devono essere smaltiti allo scarico del filtro in accordo alle norme generali per la protezione contro gas velenosi Caratteristiche tecniche La seguente tabella dettaglia le principali caratteristice del filtro disoliatore Tab 1 DS NW25 Massimo flusso a 1 bar e 20 C 90 Nm3 h Caduta di pressione mbar 150 Massima pressione permessa bar 1 0 Flangia di aspirazione scarico 25 KF Pompe su cui montare il filtro DS 102 202 302 402 602 8 28 Exhaust Filter User Manual 87 900 941 01 F Istruzioni per l uso 1 Dimensioni di ingombro La figura seguente mostra le dimensioni di ingombro del filtro disoliatore le dimensioni sono in pollici mm
15. endita Exhaust Filter User Manual 87 900 941 01 F 13 28 1 Istruzioni per l uso Smaltimento 14 28 Exhaust Filter User Manual 87 900 941 01 F Exhaust Filter Instructions for Use Description of the Exhaust Filter16 Technical Specification 16 Outline Drawing 17 Operation 18 Exhaust Filter Installation 19 Maintenance 19 Oil Drainage 19 Cartridge Changing 19 Replacement Parts and Accessories 20 Disposal 21 Original Instructions St Agilent Technologies 1528 2 Instructions for Use Description of the Exhaust Filter The oil Exhaust Filter NW25 uses high efficiency oil separating cartridge Its function is to purify the exhaust gas from oil or other liquid aerosol Gases and vapors are not filtered so toxic gases from the pump must be disposed according to the general disposition about toxic gases Technical Specification The following table details the main technical specifications of the Exhaust Filter Tab 1 una a E a TT I ee 16 28 Exhaust Filter User Manual 87 900 941 01 F Instructions for Use 2 Outline Drawing The following figure shows the outline drawing for the Exhaust Filter the dimensions are inches mm Figure 1 Model 949 9392 Exhaust F
16. ent com Worldwide Web Site Catalog and Order On line www agilent com Representative in most countries 12 10
17. ered to could result in damage to the product or loss of important data Do not proceed beyond a CAUTION notice until the indicated conditions are fully understood and met A WARNING notice denotes a hazard It calls attention to an operating procedure practice or the like that if not correctly performed or adhered to could result in personal injury or death Do not proceed beyond a WARNING notice until the indicated conditions are fully understood and met Exhaust Filter User Manual 87 900 941 01 F Exhaust Filter Exhaust Filter Exhaust Filter User Manual 87 900 941 01 F 3 28 Exhaust Filter 4 28 Exhaust Filter User Manual 87 900 941 01 F Contents Contents 1 Istruzioni per l uso 7 Descrizione del filtro disoliatore 8 Caratteristiche tecniche 8 Dimensioni di ingombro 9 Funzionamento 10 Installazione del filtro disoliatore 11 Manutenzione 11 Parti di ricambio ed accessori 12 Smaltimento 13 2 Instructions for Use 15 Description of the Exhaust Filter 16 Technical Specification 16 Outline Drawing 17 Operation 18 Exhaust Filter Installation 19 Maintenance 19 Replacement Parts and Accessories 20 Disposal 21 Exhaust Filter User Manual 87 900 941 01 F 5 28 Contents 6 28 Exhaust Filter User Manual 87 900 941 01 F Exhaust Filter Istruzioni per l uso Descrizione del filtro disoliatore 8 Caratteristiche tecniche 8 Dimensioni di ingombro 9 Funzionamento 10 Installazione del filtro
18. ich is contaminated with a toxic or hazardous material that was not disclosed the customer will be held responsible for all costs incurred to ensure the safe handling of the product and is liable for any harm or injury to Agilent employees as well as to any third party occurring as a result of exposure ta toxic or hazardous materials present in the product Print Name Authorized Signature Date 5 FAILURE INFORMATION Failure Mode REQUIRED FIELD See next Detailed Description of Malfunction Please provide the error message Application system and model RES Agilent Technologies Vacuum Products Division Request for Return Form Health and Safety Certification Please use these Failure Mode to describe the concern about the product on Page 2 TURBO PUMPS and TURBO CONTROLLERS APPARENT DEFECT MALFUNCTION POSITION Does not start Noise Vertical Does not spin freely Horizontal Upside down Vibrations Does not reach full speed Leak Mechanical Cantact vertemperature PARAMETEHS Power Rotational Speed Current Inlet Pressure Temp 1 Foreline Pressure Temp 2 Purge flow Cooling defective Clogging ION PUMIPS CONTROLLERS Poor vacuum High voltage prablem Bad feedthrough Vacuum leak Main seal leak Solenoid failure OPERATING TIME VALVES COMPONENTS Bellows leak Damaged flange Error code on display Other LEAK DE
19. ilter 87 900 941 01 F 17 28 2 Operation 18 28 Instructions for Use For the following description refer to the following figure The output gas from the pump flows through the duct 1 passes the cartridge 2 ed exits from the surrounding chamber 3 Figure 2 The oil mist is filtered by the cartridge where it transforms into drops The drops deposit on the carter bottom for the gravity effect The cartridge also filters the solid particles from the gas These particles are the main cause of the cartridge clog To avoid that the pressure before the filtering element increases so that the pump does not work properly an overpressure device is provided that intervenes when the pressure reaches the 1 bar value When the cartridge is obstructed and the security system is operating the oil mist is dragged by the gas flux from the pump directly to the external ambient Before the cartridge is completely obstructed it is advisable to change it on a regular basis according to the pump application Exhaust Filter User Manual 87 900 941 01 F Instructions for Use 2 Exhaust Filter Installation The Exhaust Filter is installed on the pump connecting the flange 4 see the preceding figure to the outlet flange of the pump by means of a clamping collar and centering ring
20. its returned for evaluation will be evaluated and a quote for repair will be issued If you choose to have the unit repaired the cost of the evaluation will be deducted from the final repair pricing A Purchase Order for the final repair price should be issued within 3 weeks of quotation date Units without a Purchase Order for repair will be returned to the customer and the evaluation fee will be invoiced e A Special Cleaning fee will apply to all exposed products per Section 4 of this document e f requesting a calibration service units must be functionally capable of being calibrated Pg 3 3 United States Agilent Technologies Vacuum Products Division 121 Hartwell Avenue Lexington MA 02421 USA Tel 1 781 861 7200 Fax 1 781 860 5437 Toll Free 1 800 882 7426 Benelux Agilent Technologies Netherlands B V Vacuum Products Division Herculesweg 8 4338 PL Middelburg The Netherlands Tel 31 118 671570 Fax 31 118 671569 Toll Free 00 800 234 234 00 Canada Central coordination through Agilent Technologies Vacuum Products Division 121 Hartwell Avenue Lexington MA 02421 USA Tel 1 781 861 7200 Fax 1 781 860 5437 Toll Free 1 800 882 7426 China Agilent Technologies China Co Ltd Vacuum Products Division No 3 Wang Jing Bei Lu Chao Yang District Beijing 100102 China Tel 86 10 6439 7718 Toll Free 800 820 6556 France Agilent Technologies France Vacuum Products Division 7 Avenue
21. rattenere i due elementi collegati affinch questi non vengano scagliati via a causa della compressione della molla 2 Rimuovere la cartuccia 2 e sostituirla con quella di ricambio 3 Accostare la testata 7 al tubo facendo attenzione che la molla 8 non esca dal proprio alloggio e che prema la cartuccia contro la sua sede 4 Avvitare le quattro viti 6 Parti di ricambio ed accessori Per avere le giuste parti di ricambio occorre indicare nell ordine il tipo di filtro ed il suo numero di modello indicato sulla sua etichetta Come ricambio disponibile un kit che contiene le guarnizioni del filtro ed il filtro stesso con la seguente denominazione DS Exhaust Filter Kit NW 25 P N 949 9342 12 28 Exhaust Filter User Manual 87 900 941 01 F Istruzioni per l uso 1 Smaltimento Significato del logo WEEE presente sulle etichette Il simbolo qui sotto riportato applicato in ottemperanza alla direttiva CE denominata WEEE Questo simbolo valido solo per i paesi della Comunit Europea indica che il prodotto sul quale applicato NON deve essere smaltito insieme ai comuni rifiuti domestici o industriali ma deve essere avviato ad un sistema di raccolta differenziata Si invita pertanto l utente finale a contattare il fornitore del dispositivo sia esso la casa madre o un rivenditore per avviare il processo di raccolta e smaltimento dopo opportuna verifica dei termini e condizioni contrattuali di v
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