Black Box Relay/Digital Series Manual
Contents
1. A rtisan Artisan Technology Group is your source for quality Technology Group new and certified used pre owned equipment FAST SHIPPING AND SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT DELIVERY Experienced engineers and technicians on staff Sell your excess underutilized and idle used equipment TENS OF THOUSANDS OF at our full service in house repair center We also offer credit for buy backs and trade ins IN STOCK ITEMS www artisantg com WeBuyEquipment EQUIPMENT DEMOS HUNDREDS OF Instra 4 REMOTE INSPECTION LOOKING FOR MORE INFORMATION MANUFACTURERS Remotely inspect equipment before purchasing with Visit us on the web at www artisantg com 7 for more our interactive website at www instraview com information on price quotations drivers technical LEASING MONTHLY specifications manuals and documentation RENTALS ITAR CERTIFIED SELE TI Contact us 888 88 SOURCE sales artisantg com www artisantg com BLACK BOX nno FEBRUARY 2000 IC904C Relay Digital VO PCI Card 8 Inputs 8 Outputs eee ee ee Seon CUSTOMER SUPPORT INFORMATION Order toll free in the U S Call 877 877 BBOX outside U S call 724 746 5500 FREE technical support 24 hours a day 7 days a week Call 724 746 5500 or fax 724 746 0746 Mailing address Black Box Corporation 1000 Park Drive Lawrence PA 15055 1018 Web site www blackbox com E mail info blackbox com echnology Group Quality Instrumentation Guaranteed2. Quality Instrumentation Guaranteed 888 88 SOURCE www e 8 INPUT 8 OUTPUT PCI CARD EMC Directive Statement ES Products bearing the CE Label fulfill the requirements of the EMC directive 89 336 EEC and of the low voltage directive 73 23 EEC issued by the European Commission To obey these directives the following European standards must be met EN55022 Class A Limits and methods of measurement of radio interference characteristics of information technology equipment e EN50082 1 Electromagnetic compatibility Generic immunity standard Part 1 Residential commercial and light industry e EN60950 IEC950 Safety of information technology equipment including electrical business equipment WARNING This is a Class A Product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures Always use cabling provided with this product if possible If no cable is provided or if an alternate cable is required use high quality shielded cabling to maintain compliance with FCC EMC directives echnology Group Quality Instrumentation Guaranteed 888 88 SOURCE www e 8 INPUT 8 OUTPUT PCI CARD NORMAS OFICIALES MEXICANAS NOM ELECTRICAL SAFETY STATEMENT INSTRUCCIONES DE SEGURIDAD 1 Todas las instrucciones de seguridad y operaci n deber n ser le das antes de que el aparato el ctrico sea operado 2 Las inst
3. 888 88 SOURCE www e 8 INPUT 8 OUTPUT PCI CARD FEDERAL COMMUNICATIONS COMMISSION AND INDUSTRY CANADA RADIO FREQUENCY INTERFERENCE STATEMENTS This equipment generates uses and can radiate radio frequency energy and if not installed and used properly that is in strict accordance with the manufacturer s instructions may cause interference to radio communication It has been tested and found to comply with the limits for a Class A computing device in accordance with the specifications in Subpart J of Part 15 of FCC rules which are designed to provide reasonable protection against such interference when the equipment is operated in a commercial environment Operation of this equipment in a residential area is likely to cause interference in which case the user at his own expense will be required to take whatever measures may be necessary to correct the interference Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment This digital apparatus does not exceed the Class A limits for radio noise emission from digital apparatus set out in the Radio Interference Regulation of Industry Canada Le pr sent appareil num rique n met pas de bruits radio lectriques d passant les limites applicables aux appareils num riques de classe A prescrites dans le Reglement sur le brouillage radio lectrique publi par Industrie Canada echnology Group
4. 2 RD WR PCD7 PCD6 PCD5 PCD4 PCD3 PCD2 PCD1 PCDO Base 3 RD 0 0 0 0 o 0 0 0 Base 4 RD 0 0 0 o o 0 10 0 Base 5 RD WR IRQEN IRQST 0 0 0 0 IRC IRSO Base 6 RD 0 0 0 3 0 0 410 0 Base 7 RD 0 0 0 o 0 0 0 0 echnology Group Quality Instrumentation Guaranteed 888 88 SOURCE www e 8 INPUT 8 OUTPUT PCI CARD Appendix A Troubleshooting A 1 Read This First Following these simple steps can eliminate most common problems without calling Technical Support 1 Install the software first After installing the software add the hardware This places the required installation files in the correct locations 2 Identify all I O adapters currently installed in your system This includes your on board serial ports controller cards sound cards etc Identify the I O addresses used by these adapters as well as the IROs if any 3 Make sure that there is no conflict with currently installed adapters No two adapters can occupy the same I O address and may not be allowed to share IROs 4 Make sure the PCI Card is securely installed in a motherboard slot echnology Group Quality Instrumentation Guaranteed 888 88 SOURCE www e 8 INPUT 8 OUTPUT PCI CARD A 2 Calling for Technical Support If the troubleshooting suggestions listed in Section A 1 do not solve your problem call Black Box Techncial Support at 724 746 5500 When calling for technical support pl
5. 7 Male 0 6 ec eee 18 4 6 Sottware 5 Ga daa ano caren ohana E 18 4 7 Register Description 19 Appendix A Troubleshooting 20 A 1 Read this First 20 A 2 Calling for Technical Support 21 Appendix B Block DiagraM oo oooo ooo 22 7 echnology Group Quality Instrumentation Guaranteed 888 88 SOURCE www e 8 INPUT 8 OUTPUT PCI CARD 1 Specifications Temperature Tolerance Operating 32 to 122 F 0 to 50 C Storage 4 to 158 F 20 to 70 C Humidity 10 to 90 noncondensing Supply line 5 VDC MTBF Greater than 150 000 hours calculated Connectors 1 DB37 male Power 10 to 29 mA 19 mA factory default 5 VDC Size 3 9 H x 5 L 9 9 x 12 7 cm including goldfingers 3 6 H x 5 L 9 1 x 12 7 cm without goldfingers Weight 3 2 oz 90 7 g echnology Group Quality Instrumentation Guaranteed 888 88 SOURCE www e 2 Introduction 2 1 Overview The 8 Input 8 Output PCI Card provides 8 reed relays that can latch power data and other electronic signals for control applications The Card also has 8 optically isolated inputs to allow monitoring of off board switch closures or relays or for any other general purpose monitoring needs The Card conforms to the PCI 2 1 specification 2 2 What s Included The 8 Input 8 Output PCI Card comes with the following items If anything is missing or damage
6. d please contact Black Box at 724 746 5500 1 8 Input 8 Output PCI Card e 1 3 5 diskette containing DIO Software e This users manual echnology Group Quality Instrumentation Guaranteed 888 88 SOURCE www e 8 INPUT 8 OUTPUT PCI CARD 2 3 Technical Description The 8 Input 8 Output PCI Card provides two parallel input output I O ports The ports are organized as ports A B C and D Port A is an input port interfaced to optically isolated inputs while port C is the reed relay output port 2 3 1 FEATURES e 8 SPST relays e One eight bit optically isolated input port e DB37 male connector Highly reliable 10 VA DIP reed relays used e Multiple adapters can reside in same computer e PCI 2 1 Bus compliant 2 3 2 INPUT PORT Port A is an 8 bit input port connected to optically isolated input sensors Each sensor can be used to interface a voltage input and then sense whether the voltage is on or off Each sensor is isolated with respect echnology Group Quality Instrumentation Guaranteed 888 88 SOURCE www e 8 INPUT 8 OUTPUT PCI CARD to a common ground from every other sensor and also isolated with respect to the host PC ground This means that signals such as low voltage AC motor servo voltage and control relay signals can be sensed or read by the PC without risking damage caused by ground loops or ground faults Each sensor input pair has a current limiting resis
7. ease have your user manual and current adapter settings If possible please have the adapter installed in a computer ready to run diagnostics echnology Group Quality Instrumentation Guaranteed 888 88 SOURCE www e 8 INPUT 8 OUTPUT PCI CARD Appendix B Block Diagram aom no oddoodoo Semo 9 UM PCB44 2699090908 cooocoooo PESDIPF16RB EoOooooooo 3 90 PCIae5sa C B EB e c Guaranteed 888 88 SOURCE www echnology Group Quality Instrumentation amp BLACK BOX Copyright 2000 Black Box Corporation All rights reserved 1000 Park Drive Lawrence PA 15055 1018 724 746 5500 e Fax 724 746 0746 echnology Group Quality Instrumentation Guaranteed 888 88 SOURCE www e A rtisan Artisan Technology Group is your source for quality Technology Group new and certified used pre owned equipment FAST SHIPPING AND SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT DELIVERY Experienced engineers and technicians on staff Sell your excess underutilized and idle used equipment TENS OF THOUSANDS OF at our full service in house repair center We also offer credit for buy backs and trade ins IN STOCK ITEMS www artisantg com WeBuyEquipment EQUIPMENT DEMOS HUNDREDS OF Instra 4 REMOTE INSPECTION LOOKING FOR MORE INFORMATION MANUFACTURERS Remotely inspect equipment before purchasing with Visit us on the web at www artisantg com 7 for
8. estufas u otros aparatos incluyendo amplificadores que producen calor El aparato el ctrico deber ser connectado a una fuente de poder s lo del tipo descrito en el instructivo de operaci n o como se indique en el aparato Precauci n debe ser tomada de tal manera que la tierra fisica y la polarizaci n del equipo no sea eliminada Los cables de la fuente de poder deben ser guiados de tal manera que no sean pisados ni pellizcados por objetos colocados sobre o contra ellos poniendo particular atenci n a los contactos y recept culos donde salen del aparato El equipo el ctrico debe ser limpiado nicamente de acuerdo a las recomendaciones del fabricante En caso de existir una antena externa deber ser localizada lejos de las lineas de energia El cable de corriente deber ser desconectado del cuando el equipo no sea usado por un largo periodo de tiempo Cuidado debe ser tomado de tal manera que objectos liquidos no sean derramados sobre la cubierta u orificios de ventilaci n Servicio por personal calificado deber ser provisto cuando A El cable de poder o el contacto ha sido da ado u B Objectos han ca do o l quido ha sido derramado dentro del aparato o C El aparato ha sido expuesto a la lluvia o D Elaparato parece no operar normalmente o muestra un cambio en su desempeno o E El aparato ha sido tirado o su cubierta ha sido da ada echnology Group Quality Instrumentation Guaran
9. h each echnology Group Quality Instrumentation Guaranteed 888 88 SOURCE www e 8 INPUT 8 OUTPUT PCI CARD Input Resistor Value Power On Max Input Range Max Current Ohms Volts Volts mA 220 1 76 to 7 4 2t06 29 560 2 8 to 11 8 3 to 12 19 1K 4 1 to 15 4 to 16 15 2 2K 7 7 to 23 4 8 to 24 10 Factory default Increasing the input resistor can increase the maximum input voltage Because the PCI Card uses socketed DIP resistor networks they can easily be replaced at the factory with a different value The input circuits are not intended for monitoring 120 volt AC circuits echnology Group Quality Instrumentation Guaranteed 888 88 SOURCE www 8 INPUT 8 OUTPUT PCI CARD 3 Installation 3 1 Card Setup The 8 Input 8 Output PCI Card is a fully compliant PCI plug and play adapter All card resources such as I O address and IRQ selection are auto assigned by either your system BIOS or your plug and play operating system 3 2 Operating System Installation Please install the proper software for your adapter before installing the hardware Refer to the supplied software for the correct operating system installation procedure 3 3 System Installation You can install the 8 Input 8 Output PCI Card in any of the PCI expansion slots To install the Card 1 Turn off the PC s power Disconnect the power cord 2 Remove the PC case cover echnology Group Quality Instrumentat
10. ion Guaranteed 888 88 SOURCE www e 8 INPUT 8 OUTPUT PCI CARD 3 Locate an available PCI slot and remove the screw that secures the blank metal slot cover Remove the cover 4 Gently insert the PCI Card into the slot Make sure that the Card is seated properly 5 Replace the screw 6 Replace the cover 7 Connect the power cord Installation is complete echnology Group Quality Instrumentation Guaranteed 888 88 SOURCE www 8 INPUT 8 OUTPUT PCI CARD 4 Additional Information 4 1 Sensor Input Port Pin Assignments P3 DB37 Male Port A Bit PI 2 20 3 21 4 22 5 23 6 24 7 25 8 26 9 27 NDOUIUSWGN O 4 2 Output Port Reed Relay Reed relays provide very high quality long life low current 0 5 amps max dry contact switch closures Reed relays are not suited for high current applications and can be destroyed by inductive load switching where a spark occurs across the contacts internally The relays are normally open then close when energized Writing a 1 to the proper port bit can individually energize each relay 4 3 Relay Specifications e Contact Power Ratings 10 watts maximum echnology Group Quality Instrumentation Guaranteed 888 88 SOURCE www e 8 INPUT 8 OUTPUT PCI CARD e Contact Voltage Maximum 100 Volts DC or AC maximum e Contact Current Maximum 0 5 Amps DC or AC RMS e Contact Resistance Initial 0 15 Ohms Rated Life Low Load 200 mill
11. ion closures Maximum Load 100 million closures e Contact Speed 0 5 mSec each for Operate Bounce and Release e Maximum Operating Speed 600 Hz 4 4 Output Port Reed Relay Pin Assignments P3 DB37 Male Port C Bit Relay P2 Pin 0 K1 10 28 1 K2 11 29 2 K3 12 30 3 K4 13 31 4 K5 14 32 5 K6 15 33 6 K7 16 34 T K8 17 35 17 echnology Group Quality Instrumentation Guaranteed 888 88 SOURCE www 8 INPUT 8 OUTPUT PCI CARD 4 5 Power and Ground Pin Assignments P3 DB37 Male Ground 18 36 37 5 Volts 19 12 Volts 1 4 6 Software The 8 Input 8 Output PCI Card ships with an I O suite of Windows 95 98 and NT drivers The software provides a consistent and straightforward API so the developer can concentrate on the details of the application instead of low level driver development Popular development environments including Visual C Visual Basic and Delphi are supported for application development The software includes a utility for configuring the driver parameters under Windows NT Configuration is automatic with Windows 95 or 98 For DOS and other operating systems please refer to the software included with your card echnology Group Quality Instrumentation Guaranteed 888 88 SOURCE www e 8 INPUT 8 OUTPUT PCI CARD 4 7 Register Description Address Mode D7 D6 D5 D4 D3 D2 DI DO Base 0 RD WR PAD7 PAD6 PADS PAD4 PADS PAD2 PAD1 PADO Based RD 0 0 0 o o 0 0 0 Base
12. more our interactive website at www instraview com information on price quotations drivers technical LEASING MONTHLY specifications manuals and documentation RENTALS ITAR CERTIFIED SELE TI Contact us 888 88 SOURCE sales artisantg com www artisantg com
13. rucciones de seguridad y operaci n deber n ser guardadas para referencia futura DI Todas las advertencias en el aparato el ctrico y en sus instrucciones de operaci n deben ser respetadas 4 Todas las instrucciones de operaci n y uso deben ser seguidas 5 Elaparato el ctrico no deber ser usado cerca del agua por ejemplo cerca de la tina de bano lavabo s tano mojado o cerca de una alberca etc 6 El aparato el ctrico debe ser usado nicamente con carritos o pedestales que sean recomendados por el fabricante 7 El aparato el ctrico debe ser montado a la pared o al techo s lo como sea recomendado por el fabricante 8 Servicio El usuario no debe intentar dar servicio al equipo el ctrico m s all a lo descrito en las instrucciones de operaci n Todo otro servicio deber ser referido a personal de servicio calificado 9 El aparato el ctrico debe ser situado de tal manera que su posici n no interfiera su uso La colocaci n del aparato el ctrico sobre una cama sof alfombra o superficie similar puede bloquea la ventilaci n no se debe colocar en libreros o gabinetes que impidan el flujo de aire por los orificios de ventilaci n echnology Group Quality Instrumentation Guaranteed 888 88 SOURCE www e 8 INPUT 8 OUTPUT PCI CARD 10 11 12 14 16 17 18 El equipo el ctrico deber ser situado fuera del alcance de fuentes de calor como radiadores registros de calor
14. teed 888 88 SOURCE www e 8 INPUT 8 OUTPUT PCI CARD TRADEMARKS USED IN THIS MANUAL Windows is a registered trademark of Microsoft Corporation Any other trademarks mentioned in this manual are acknowledged to be the property of the trademark owners echnology Group Quality Instrumentation Guaranteed 888 88 SOURCE www e 8 INPUT 8 OUTPUT PCI CARD CONTENTS 1 Specifications se foi alien dan ES 8 1 1 Environmental Specifications 8 1 2 Power Consumption L 8 1 3 Mean Time Between Failures MTBF 8 1 4 Physical Dimensions ooooocooom oo 8 2 Introduction rs oad dss eris 9 2 1 Overview svanita 9 2 2 What s Included 9 2 3 Technical Description 10 2 9 1 Feat t S caidos 10 2 3 2 Input Port viscosa 10 3 Installation cios 14 3 L Card Setup ceda ii 14 3 2 Operating System Installation 14 3 3 System InstallatiON 0ooooooom ooo 14 4 Additional Information oooooooo 16 4 1 Sensor Input Port Pin Assignments P3 DB37 Male o ooooooooooooo 16 4 2 Output Port Reed Relay 16 4 3 Reed Relay Specifications 16 echnology Group Quality Instrumentation Guaranteed 888 88 SOURCE www e 8 INPUT 8 OUTPUT PCI CARD 4 4 Output Port Reed Relay Pin Assignments P3 DB37 Male 2 0 cece eee 17 4 5 Power and Ground Pin Assignments P3 DB3
15. tor that is used to limit the input current to the opto isolator The opto isolator has two internal back to back diodes This allows AC or DC signals to be sensed regardless of polarity When the applied voltage is high enough to cause the LED in the opto isolator to turn on the output of the opto isolator goes low 0 volts and the signal is read as a low logic level binary 0 by the PC When the input signal is too low to turn on the opto isolator the output goes high and the port bit is read by the PC as a high logic level binary 1 The input impedance of each isolated input is approximately 560 ohms factory default The opto isolator requires approximately 3 mA to turn on The maximum input current is 60 mA echnology Group Quality Instrumentation Guaranteed 888 88 SOURCE www e 8 INPUT 8 OUTPUT PCI CARD When selecting the input resistor consider 1 Power on voltage for the circuit to sense 2 The maximum input voltage Maximum input voltage must not overload the input resistor and must not overdrive the opto isolator input current specification The following formulas apply Power on current 3 mA e Isolator diode drop 1 1 V Resistor power max 0 25 W Power on voltage diode drop power on current x resistance Or 1 1 003 A xR Maximum voltage square root of 0 25 resistor value The table on the next page shows four common input resistors and the ranges associated wit
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