WH2906-HE2913 rev 10-13.cdr - Phoenix Manufacturing Inc.
Contents
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5. freely no unusual noises Check motor mounting cabinet hardware setscrews on blower wheel are tight ye S Evaporative Window Cooler Use and Care Manual 3 MAINTENANCE SCHEDULE i Regular maintenance and periodic inspection is the key to long and successful service from your cooler The cooler should receive major servicing at least once a year more often if conditions require dusty environment constant use poor water quality etc For maximum cooling efficiency long life and appearance every two months during operation the cooler should be inspected and cleaned NOTE Do Not Undercoat the Water Reservoir Your cooler s water reservoir is finished with our Peblar XT appliance type finish It is so hard that asphalt type cooler water pan under coatings will not stick to it Undercoating will break free clogging the pump and water distribution system NOTE Do not use cooler cleaners cooler treatments anodes or other chemical additives in this evaporative cooler Use of any additives or water treatment other than the furnished bleed off will void your warranty and may impair the life of the cooler Before starting any maintenance operation thoroughly read all operating and maintenance instructions and observe all cautions and warnings Cleaning CAUTION Never wash your cooler cabinet with a garden hose water may harm motor and pump or seep inside the house through the window duct Motors damaged by water are NOT
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7. the duct rests on the window sill and the grille angle flanges are inside the window opening Using a adjustable wrench adjust the legs firmly against the wall to level the cooler and to hold itin place e Attach the 2 screw hooks to the top of the outside window frame Attach one end of each chain onto each hook e nsert S hooks into holes in the top rear corner of the cabinet using the hooks to pierce the vinyl hole cover 2 places e Connectthe S hooks to the chain so the cooler is level Shelf or stand mounting e Construct a platform or stand below the window strong enough to support the weight of the cooler approximately 100 pounds e Make the platform or stand mounting surface so that the height is 11 5 8 below the resting point of the cooler duct on the window sill e Remove pad frame assembly from cooler e Position the cooler so that the duct rests on the window sill and the grille flanges are inside the window frame Using a adjustable wrench adjust the legs firmly against the wall to hold cooler in place DO NOT drive nails or screws through bottom pan into mounting surface this will void the warranty Lower the window to rest on the top of the duct vertically hung windows or slide window closed against side of duct horizontal slider windows Block any remaining unused portion of the window opening with a suitable blocking material Plexiglas solid plastic sheet solid wood panel etc It will be ne
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10. Bleed off drain pumpis correctly installed and fully functional Water line securely connected turned on no leaks noted Float valve is correctly installed adjusted for proper water level and fully operational Pump impeller turns free and smooth If in doubt remove impeller cover see Cleaning Pump v Blower wheel turns freely Start up Check List CAUTION Never operate cooler with pad frame s or air outlet grille removed This will result in an overloaded condition and may damage the blower motor KASIS To verify and check out the cooler installation on initial or annual start up the following procedure should be followed Open building exhaust relief vents windows doors etc Plug supply cord into receptacle Switch COOL to ON Verify that the pump starts and pad evenly wets Switch FAN to HIGH observe that motor starts and runs v Switch to LOW observe that motor changes to low speed SR So In case of trouble on any of these steps refer to the Troubleshooting Chart on page 6 Cabinet Inspection Checklist After initial start up and for a few weeks afterwards check for and or observe the following Refer to the Troubleshooting Chart on page 6 if necessary Leaks from water lines pad frame cabinet etc Cooler pad even wetting no dry streaks Confirm water level depth setting is correct Verify full even flow in water distribution system Blower wheel rotates
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12. I protected consult with a qualified electrician This receptacle should be located within 5 feet of the window opening cooler power cord is 6 feet long use of extension cords is not recommended Install cooler in a window where only fresh outside air can enter Avoid installing the cooler in an area where the free air movement around and into the cooler is restricted or locations where obnoxious odors or fumes may be drawn into cooler from vent pipes kitchen exhausts etc Verify that the supporting surface is strong enough to bear the weight of the cooler when in use This unit will weigh approximately 100 pounds when operating at full capacity Verify that the supporting surface is level in all directions Ro Evaporative Window Cooler Use and Care Manual Mounting the Cooler Installation normally involves locating the unit in a suitable window and using the included chain mounting kit or the construction of a platform or stand to support the weight of the cooler Since every installation is different the exact requirements to mount and seal a cooler against the weather will be best determined by the location and the time of the installation Most installations will require blocking of the unused portion of the window around the duct or other modifications to the window frame may be necessary See illustration Fig 2 for a typical installation Chain mounting e Remove pad frame from cooler e Position the cooler so that
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14. OSN 3d INNY OsV13ldOsd 130 VINE SSAIING SAUWOJSND Of peayyumuuo2 SN ONINLOVANNVIA XIN3OHd e This cooler must be connected to 120 Volt AC 60 Hz cycle power only NOTE Improper voltage will void the pump and or motor warranties and may cause serious personal injury or property damage This cooler must be plugged into a GFCI protected receptacle which has been properly installed in accordance with all local and national codes If you are not sure that the receptacle is GFCI protected consult with a qualified electrician This cooler is equipped with a power cord having an equipment grounding conductor and grounding plug Do not attempt to defeat this safety device by removing the grounding pin Use of an extension cord is not recommended Do not operate if plug or cord is damaged in any way If the unitis damaged or malfunctions do not continue to operate it Always disconnect electrical power to unit before attempting to work on or service your cooler Pump water tube has a restricting orifice to assure proper water flow rate to the pad Do not remove this restrictor speed control device e Do not operate this unit with pad frame or air outlet grille removed this may cause the fan motor to overload and damage the motor NOTE e Do not locate unit near exhaust or vent pipes as odors or fumes may be drawn into cooler e Use of anode devices chemical additives or treatments in this cooler will void the wa
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16. cessary to seal any joints around the duct to prevent entry of rain dust dirt insects etc Any good quality caulking orfoam tape will work ANGLE WATER DISTRIBUTOR CHAIN BLOWER S HOOKS PUMP HOSE Mix COOLER LEG los ADJUSTER P WATER SUPPLY un FLOAT VALVE A WINDOW i SILL PUMP it _ BLEED OFF ADAPTER PAD FRAME REMOVED P PLATFORM F 1 PROTECTED ig ALTERNATE RECEPTACLE FLOAT VALVE FLOAT VALVE ROD MOUNTING HOLE JAM NUT pen ee FLOAT BULB LOPPER IN CABINET SIDE ADJUSTED FLOAT 2 1 2 WATER LEVEL M NUT FERRULE WASHER Fig 3 Dij VISONVHV V I3 NOIS3dWOoo ep A A 3ug802 o OOlLSWI1d avena SPCuMMCRUEN T vOs3n1vHINOO OALLVNUSLTV VINHOAVLV 1d L D 4 anovsad ep dOoavidvav VaINog yodavlols ep VINATVA WNOV 9P TSAIN cib OQvisnrv MOQOVIO T YyoavLOls OF 1Nd YOAVLO TA 9P VTIISVA On 2vlddgo34 1949 ORIOA OZL VINIEVL vnov 9P VINN VNMM3ld 9p WHOoqvisnrv vTiIraa wre VeANONVIAA a VNVIN3A NC NOGVIHJN3 S NJ OHONVO HOoQqv Idos m wnov ep MWodirsva SOQV2SOH SOHONVO Mogaingrrsia c bij OLSON 9P vrgo5 Oysodoaud e eed ennas ejuro o pepi jeo eueng ep Jopej es Jeinbjen 23e sojoesur euian oAJod eiAn e ep epeJjue ej JluoAoJd eied ojonp ep JopepeJ e uoiun Jeinbjeno je os oueseooeu BIBS 7943 eJepeuu ep opi os jeued oonsejd ep epi os efoy sej6ixejd oseo o eyed Opeidojde jenazew un u
17. covered under warranty All foreign materials mineral scale hard water deposits dirt etc should be removed from pad frame water pan and other components Your cooler s long lasting finish can be brought to like new condition by using warm water and a soft cloth NOTE Avoid using scouring pads steel wool or wire brushes as these will damage the finish and encourage corrosion Maintenance amp Inspection IMPORTANT Before operating cooler at the beginning of each cooling season turn blower wheel and pump motor shaft by hand to make sure they turn freely Failure to do so may result in burning out motor For maximum efficiency every two months during operation or any time the cooler is opened the cooler should be inspected Some suggested items to look for v Check for leaks from pad frames cabinet etc v Any dry spots or streaks on pads when pump is operating v Are the bearings etc making any unusual noises v Does the blower wheel turn freely v sfloatlevel set correctly Draining Drain the cooler for cleaning or at the end of the season as follows e Push COOL and FAN switches to the OFF position Turn off water supply to cooler e Remove the pad frame assembly and disconnect the pump hose from the water distributor located at the inside top of the cooler Place end of hose outside of unit for draining keeping in mind the amount of water to be discharged e Turn cooler pump on by pushing COOL sw
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20. ected Circuit breaker tripped or fuse blown Non functional motor Non functional switch Insufficient air exhaust Blower wheel loose on motor shaft Pads clogged Low voltage Motor shaft tight or frozen Pad frame or air outlet grille removed Blower rubbing on housing Motor or blower mounting screws loose Inadequate exhaust CORRECTIVE ACTION Adjust float to 2 1 2 water depth Free float from obstruction Replace float assembly Remove obstruction Replace water pump Locate and free obstruction Clear debris from trough Replace switch Repair or replace non functional wiring Turn on water supply Check power receptacle and cord Determine cause and correct Replace motor Replace switch Open windows to increase air flow Tighten wheel set screw Replace pads Check voltage Replace motor Re install pad frame or air outlet grille Reposition wheel Tighten screws Open doors and windows to increase ventilation UOIOe IUOSA ej Jejueuune eJed seuejuaA eJqv SOJ IUJO 91oldy eulqJn ej Jeeui v e llfo1 o oa Je ejejsures JojouJ o vejdw y efeyoA o BSIAOY SOI IJ 92e duuo euiqun 9p SO IUJO 9jeudy ofni a Jejueuune esed seuejuaA eJqv Jo1dnuuogjui o e2e duuos JOojouiJ o eoe duua euu eqoud e s16es00 A esneo ej seonsoubeiq UOpJoo o A ejueuJoo ep ojnoejdeoaiJ Je Jesi 9M enpe ep oJisiuiuns oe JlJqV soJquieje vejdw o sueday Jo1dnuuojui o eoe duuos sejajeued sej op eJnseq e eiduJr uoi
21. extremely unlikely that scratches or chipping will occur In the event that finish damage does occur it should be promptly repaired by the following procedures 1 Sand the area around bare metal spots 2 Prime and paint with a quality paint Do not use asphalt type cooler undercoat material in water reservoir Undercoat will break free clogging the pump and water distributor Lubrication Blower Motor and Pump Motor Bearings The blower and pump motor bearings do not require lubrication Grille Cover Model HE2913 is supplied with a grille cover This cover is used during periods of non use or for winterizing your cooler Flexible tabs on each side hold the cover in place over grille Pull side tabs out and forward to install orto remove cover from grille Winter Shut Down Always drain all of the water out of the cooler and water supply line when not in use for prolonged periods and particularly at the end of the season Keep the water line disconnected from both the cooler and the water supply so it does not freeze Disconnect power from cooler during extended periods of non use REPLACEMENT PARTS When ordering replacement parts always refer to the serial and model number of your cooler Use the part numbers listed in the accompanying parts list as illustrated in the diagram for your model OJepouu ns op seuJeJDeip soj ue opeujsn ejse ouJoo sayed ep ejsi ejueuedujooe e ud eyed ep oJjeuinu o esf Jopeujue n
22. frame Slide the 1 thick pad on top of the large pad already in place Replace the pad retainer by sliding the retainer under the pad frame flanges e Pre soak pad this will help with the wetting of the pad on start up Reinstall pad frame assembly into unit WIRING DIAGRAM MODEL WH2906 COOLER WINDOW COOLER PUMP POWER SUPPLY CORD e I LOW OFF HIGH BLOWER BLOWER SWITCH MOTOR FAN SWITCH BOX Wc ee ee MODEL HE2913 WINDOW COOLER POWER SUPPLY RECEPTACLE ON DRAIN PUMP CN T BLOWER BLOWER SWITCH MOTOR FAN SWITCH BOX D cc ee ee we we we we we we ee Evaporative Window Cooler Use and Care Manual 5 TROUBLESHOOTING GUIDE Should an obvious problem occur with your cooler consult the following table If you cannot correct the problem or if it persists contact qualified service personnel PROBLEM SYMPTOM Water draining from unit Motor does not start or no air delivery Inadequate air delivery Motor cycles on amp off Noisy operation Excessive humidity in house 6 Evaporative Window Cooler Use and Care Manual POSSIBLE CAUSE Float valve out of adjustment Float movement obstructed Non functional float valve Pump intake clogged Non functional water pump Clogged water line Pad trough clogged Non functional switch Non functional wiring Water turned off to cooler Electrical power disconn
23. ighten compression nut to secure e Turn on water supply and check for leaks Adjust float to maintain the water level at 2 to 2 72 Install Bleed off Model WH2906 To minimize mineral scale build up use the included bleed off assembly TO DRAIN Remove the cap from the bleed off tee insert the 1 4 diameter black tubing and route the tubing through the 7 16 hole in the side of the cooler opposite of the float valve Run bleed off tubing to a proper drain To prevent siphoning of the water make sure that the bleed off tee is above the water level BLEED OFF TUBE BLEED OFF ADAPTER TEE NOTE Drain water in accordance with local plumbing codes Install fitting for drain pump HE2913 To minimize mineral scale build up these window cooler models include an automatically timed drain pump for removing mineral laden water from the cooler pan It is factory set to operate every 8 hours of unit operation in the COOL mode and will run for 5 minutes Install the drain bushing for the auto dump drain pump discharge hose in the side ofthe cooler asfollows See figure 4 e Locate drain hose assembly in bottom of cooler and remove lock nut from drain bushing leave rubber washer in place Check that the opposite end of the hose is still connected to the drain pump e Push drain bushing through hole in side of cooler opposite of float valve rotate hose until anti siphon fitting tube is pointing toward
24. itch to the ON position pumping water out of cooler pan Switch pump OFF when no more water can be pumped out Unplug cooler power supply cord from wall receptacle e Remove any remaining water with a sponge or rag e Replace pump hose on water distributor reinstall pad frame assembly into cooler 4 Evaporative Window Cooler Use and Care Manual Cleaning Water Pump amp Hose CAUTION Disconnect all electrical power to the cooler before attempting to install open or service your cooler CAUTION Do not allow pump to fall over and become submerged water will damage pump motor Clean water pump and hose assembly as follows e Unplug power supply cord from wall receptacle remove pump mounting bracket screw and IMPELLER gently lift pump from cooler Shake gently to remove water IMPELLER COVER e To prevent breakage carefully release the snap out impeller cover plate and remove cover plate from the pump body e Using a mild detergent solution and a soft cloth clean deposits from screen around impeller and cover plate Spin impeller to dislodge any remaining foreign material e Remove any foreign material in the hose adapter between the pump and hose or between the hose and the water distributor assembly e Rinse and reinstall impeller cover plate e Reinstall pump and reconnect power cord Touch Up The hardness adhesion and smoothness of the internal and external finish on your cooler makes it
25. ll pad frame assembly into unit Changing Cooler Pad Model HE2913 CAUTION Disconnect all electrical power to the cooler before attempting to install open or service your cooler The condition of your cooler pad should be checked at least once a year at the beginning of the season is best However your pad may need to be checked more frequently depending on local air and water conditions For instance in areas where mineral content of the water is high or the air is dusty deposits may build up in the cooler pad restricting airflow Clean or replace pad as follows e Remove pad frame assembly from cabinet e Lay pad frame on smooth flat surface with pad retainer up Observe the location placement of the pad retainer Remove retainer by sliding it out from under the pad frame flange Carefully remove and discard old pad PAD P RETAINER LARGE PAD f 1 PAD Et ll LTITLL MA SELLE Ah naa AM m A 77 22 b 77 SLOT BOTTOM FLANGE PAD FRAME e Using a mild detergent wash dirt and scale from pad frame and rinse with fresh water Check slots at top of pad frame to be sure they are open and clear Wire brushing is not recommended If finish is damaged or rusting is noted repair area as noted in the Touch Up section e Place the slot in the end of the new pad over the bottom flange of the pad frame and push the pad down against the flange until it stops Gently push the top of the pad into the pad
26. nced is to place a tissue paper against the screen in the window or door farthest from the cooler and adjust the other openings in the house until the tissue paper stays lightly on the screen You can adjust different windows in the house to direct the most airflow to the areas that are occupied during different times of the day or night example living room windows during the daytime bedroom windows at night INSTALLATION l Carefully read the contents of this manual and review the drawings of the cooler Fig 1 amp 2 to familiarize yourself with the various parts before beginning the installation process CAUTION Disconnect all electrical power to the cooler before attempting to install open or service your cooler Even while routinely inspecting or servicing the inside the cooler can be accidentally started Keep people and pets away from the cooler and electrical supply when you are working on it Before opening servicing or cleaning the unit unplug the unit from the wall receptacle and take steps to ensure that the cord cannot be plugged back in and the cooler turned on accidentally Do not plug power cord into the wall receptacle until installation or service work is complete Before attempting to install the cooler confirm that the following preparations have been made e This cooler must be plugged into a 120 Volt GFCI Ground Fault Circuit Interrupter protected receptacle If you are not sure that the receptacle is GFC
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34. rranty e Your warranty does not cover shipping damage Report all shipping damage at once to dealer or carrier making the delivery e For future reference record the model and serial numbers date and place of purchase of your evaporative cooler here Model Serial Date of Purchase Place of Purchase 1 999 2461 Date 10 13 INTRODUCTION This manual is your guide to proper installation procedures along with information about reasonable care and maintenance that will ensure safe economical and trouble free cooling Failure to follow these instructions may damage your cooler impair its operation create the potential for serious personal injury and or void the warranty Read it carefully ANote About Air Exhausting Maximum Cooling Since coolers function best when there are plenty of openings for the air to exhaust you can leave doors or windows open so your house can breathe To get the maximum capacity of your cooler and to help keep insects dust dirt etc out of the cooled space the house should be maintained at a slightly positive air pressure there should be slightly more air going into the house than is leaving This is controlled by how much the windows or doors are opened How much should you open your windows or doors You should adjust your openings until the air pressure inside the house is nearly balanced with the air outside A good method to determine when the air is reasonably bala
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36. seg NOIOf1IV2OS3 d 906ZHM OI PON 043 Jo opuerque2 Changing Cooler Pad Model WH2906 CAUTION Disconnect all electrical power to the cooler before attempting to install open or service your cooler Your cooler pad should be changed at least twice a year at the beginning of and midway through a season However your pad may need to be changed more frequently depending on local air and water conditions For instance in areas where mineral content of the water is high deposits may build up in the cooler pad restricting airflow Replace pad as follows e Remove pad frame assembly from cabinet e Remove pad retainer from frame using caution as retainer can spring back Carefully remove all aspen from pad frame Remove and discard old pad WIRE PAD RETAINER ASPEN PAD e Using a mild detergent wash dirt and scale from pad frame and rinse with fresh water Wire brushing is not recommended If finish is damaged or rusting is noted repair area as noted in the Touch Up section e ay new pad in frame starting at trough end making sure pad is snug against trough and outer edges with no air spaces Pad must completely fill frame no gaps or hot air may enter building e Padthickness should be uniform across the frame e Replace pad retainer and lock under edge of frame Sharp points must be buried into pad they hold pad in place and prevent sagging e Pre soak pad and check for air gaps along edges reinsta
37. uoiooes e enb sesuai ouejerdoud j eed ojusiwiuajuew A uorioeJedo ep seuormonjsul euenuoo ojueiuiuejue y epunfes ugin0es e7 Jope ejsui ja esed ejueuj eroedse s onu uoroejejsu ep uoiooes eJeulld e7 Jopenjue ns ue ejje Jeibj eno Jeuooue A JeuejueuJ jeuorooedsur eado jejuouJ esed elJjesooou uoioeuuoJul e Jope ejsui ns e A pejsn e eureuoroJodoud esed opeuesip any jenuew 91S3 opiusjueui A opeedo opejejsui ejueujeidoud ees opueno onpas sofow e eJep e enb ouesip A ojueruipuai Jouedns ep ojonpoJd un 1eJdujoo ep eqeoe pejsf seuormejoie J see OpuezeJ OIDU Ojuelullug ue A UOIDe e SU pepunDeg x uolneledQ x Start up x Trouble Shooting The first section Installation and Start Up gives details for installation The second section Maintenance contains operational and maintenance instructions while Troubleshooting includes information on commonly encountered problems INSTALLER Please deliver this guide to owner WARNING TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS OBSERVE THE FOLLOWING e Read all instructions carefully before installation e Remove the plug from the electrical receptacle by pulling on the plug and notthe cord e Do not operate this blower fan motor with any solid state iVeldINOO Hd AV NI V O Ie VSderHeI ON cS6978C 70087L eIVINV TI 3 U9I Je er uojsisy ered EL6CIH 8 906CHM 9J9poJN VNVINSA 9P OALLVedHOdVA3 eOGVIel N oavain A
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