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1. 2815 03 12 Safety Section 1 15 2012 Alamo Group Inc gt LLI LL lt UY SAFETY ITEM PARTNO 1 D546 2 D614 3 D587 4 D549 5 D555 6 91443 T D559 8 D565 9 D553 10 D547 11 D548 12 D551 13 D552 14 8 340 15 90058285 16 D544 17 50031214 18 50031212 19 50035874 20 D762 21 50061049 22 50069419 50069420 50070506 50070507 23 50035829 24 D575 25 94359 26 D813 2815 03 12 2012 Alamo Group Inc Q 4 6 1 1 2 2 1 2 1 1 1 2 1 1 1 1 2 6 1 1 2 2 2 2 2 1 1 1 1 TYPE Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Reflector Reflector Decal Decal Decal Decal Decal Decal Decal Storage Decal Placard Decal DESCRIPTION Danger Shield Missing Danger Thrown Objects Lubrication Danger Multi Hazard Danger Craushing Hazard Important Slip Clutch Warning Important Gen Bush Hog Parts Danger Crushing Hazard Warning Hyd Pressure Towing Danger 540 RPM Over lay Decal 1000 RPM Blade Rotation CCW Blade Rotation CW Important Driveshaft Lube Warranty Gearbox Important Transport Latch Red Amber This Side Up Warning Jackstand Bush Hog Logo Model No 2815 Model No 12815 Model No 2810 Model No 12810 Owners Manual Tube Crushing Hazard 2810 12810
2. 1 2 OPERATOR SARE TS AA 1 3 CRUSHING HAZARD 1 4 CONNECTING OR DISCONNECTING IMPLEMENT SAFETY a 1 5 THROWN OBJECTS HAZEL iioi es e to do 1 6 THROWN OBJECTS HAZARD CONTINUED ari ten odas e e beue euet u ma aaa unta 1 7 RUN OVER HAZARD S 5 n n n endi cuu Mcr nut uM cios 1 8 FIO ENTANGLEMENT HAZARDS etie tea N asi 1 9 MOWER BLADE CONTACT HAZARDSZ u uu u u di 1 10 HIGFEPHESSUBE OIL EEAK AZAR D uu ua ettet nde abdo ue noe u PUR Ee as 1 10 ELECTRICALS FIRE HAZARD a eua uus 1 11 TRANSPORTING HAZARDS uu Da aa a a lab a a a bad 1 12 HAZARDS WITH MAINTENANCE OF IMPLEMENTIT 1 13 PARTS INFORMATION p ec ERE 1 14 Decal Localia a n a me 1 15 Decalpeseriplioiuu yu uuu as 1 17 Federal Laws and REgUAUONS u u u uu u a eic hua puas aha ba n 1 30 INIPRODUCTION SEGIDINQ uu ada ad adin 2 1 Ediipinentopecilicalions 515 E M 2 3 Masnaodmueeaplmcce MH 2 4 Operating Noise Level Sound 55 s sa annis 2 4 ET a 3 1 DEALEERCSET UP ANSTER UCTIONS s ucc utei
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13. REDUCE SPEED on inclines on turns and in poor towing conditions e DO NOT TOW with trucks or other vehicles e USE only properly sized and equipped tractor for towing equipment FOLLOW all local traffic regulations TRACTOR REQUIREMENTS FOR TOWING OR TRANSPORTING IMPLEMENTS ONLY TRANSPORT with tractor with ROPS in the raised position e USE properly sized and equipped tractor that exceeds implement weight by at least 20 e KEEP 20 of tractor weight on front wheels to maintain safe steering BEFORE TRANSPORTING OR TOWING IMPLEMENT TRACTOR INSPECTION e CHECK steering and braking for proper operation and in good condition e CHECK SMV sign reflectors and warning lights for proper operation and visibility behind unit e CHECK that your driving vision is not impaired by tractor cab or implement while seated in tractor seat e ADJUST your operating position mirrors and implement transport for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING ENGAGE TRANSPORT LOCKS AND SAFETY CHAINS RAISE MOWER and ENGAGE center axle cylinder transport stops or pins RAISE WINGS and ENGAGE TRANSPORT LOCKS or pins ATTACH implement SAFETY CHAIN to tractor REMOVE any cut material collected on mower deck DETERMINE STOPPING CHARACTERISTICS OF TRACTOR AND IMPLEMENT FOR TRANSPORTING OR TOWING BRAKING TESTS e INSTALL center axle cylinder transport stops or pins e Observe STOPPING d
14. 4 10 16 cm Blades 1 2 x 4 in 12 7 x 101 6 mm uplift Blade Overlap 6 in 15 2 cm Blade TipSpeed 16 000 FPM Gearbox Horsepower Povver Divider 250HP Center amp Wing Gearbox 210 HP PTO Driveline 540 amp 1000 Cat 5 Wing Driveline Cat 4 Tires Laminated AirCraft Foam Filled Aircraft Minimum Required Tractor Horsepower 60 HP Wing Angles 88 up to 45 down PIC oed See u sa Perma Level standard Tongue VVeight 1909 Lbs Introduction Section 2 3 NOILONGOULNI INTRODUCTION KEY OPERATION POINTS e Cutting performance and distribution are best when cutter is level from side to side Mower front to rear pitch should be 1 or less e n extra heavy material rear chains will allow better discharge and better distribution than solid rear deflectors or bands e Never operate the Flexwing below full PTO speed of 540 or 1000 rpm e For good distribution the distribution baffles must be used e Make sure PTO driveline slip clutches are not frozen and are properly adjusted To reduce uneven grass cutting and streaking make sure tractor rear tire spacing is a minimum of 60 between the inside of the tires make sure blades are not bent and are in good condition reduce ground speed to allow more cutting time e Tractor engine is lugging down shift tractor to a l
15. OPERATOR SAFETY Never use Drugs or Alcohol when operating equipment TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING A WARNING READ UNDERSTAND and FOLLOW Operator s Manual instructions Warnings and Safety Messages e WEAR SAFETY GLASSES safety shoes hard hat hearing protection and gloves when operating or repairing equipment WEAR appropriate breathing respirator when operating in dusty conditions to avoid respiratory diseases DO NOT WEAR loose clothing or jewelry to avoid rotating parts entanglement injury DO NOT USE DRUGS or ALCOHOL before or while operating equipment DO NOT ALLOW anyone to operate equipment under the influence of drug or alcohol e CONSULT medical professional for medication impairment side effects e STAY ALERT prolonged operation can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility BE ABLE TO SEE and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects GROUND SPEED WHEN MOWING e NORMAL SPEED range is between 2 to 5mph ADJUST MOWING SPEED for terrain conditions and grass type density and cut height REDUCE MOWING SPEED when near steep slopes ditches drop offs overhead obstructions power lines and to avoid debris and foreign objects INSECT INFESTATION Do Not operate in
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17. TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS USAGES PENERATING SKIN DO NOT OPERATE equipment with oil or fuel leaks e KEEP all hydraulic hoses lines and connections in GOOD CONDITION and TIGHT before applying system pressure RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS e ALWAYS WEAR safety glasses and impenetrable gloves e USE paper or cardboard to search for leaks e DO NOT USE hands or body parts to search for leak e KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid e Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury PN HP01 2815 03 12 oafety Section 1 10 O 2011 Alamo Group Inc SAFETY ELECTRICAL amp FIRE HAZARD Wing contacting overhead Strike and explosion Hazard Do not operate near fires electrical lines Blades Contacting Utility or Keep mower deck clear of Gas Lines debris P TI m P Nes TO AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL CONTACT WHEN ONBSNSRNSSNS WORKING AROUND ELECTRICAL POWER LINES GAS LINES AND UTILITY LINES INSPECT mowing area for overhead or underground electrical power lines obstructions gas lines cable
18. WARRANTY LIMITATIONS DRIVELINE A Warranty is ONE YEAR 12 MONTHS for DRIVELINE SHIELDS except that evidence of wear from contact with other parts on the shield voids this warranty B Shield Bearings are wearing parts and are not warrantable C Slip Clutch Disks are wearing parts and are not warrantable Evidence of burning up Slip Clutch Plates due to improper adjustment will void warranty on Slip Clutch Parts T NOTE properly maintained specifically includes but is not limited to Running Gearboxes with the proper amount of the correct lubricant Adjusting Slip Clutches correctly to provide proper protection for Driveline and Gearbox Components Properly lubricate all driveline components as specified Maintaining proper bearing preload on all gearbox shafts mr A B C D 2815 03 12 Introduction Section 2 4 O 2012 Alamo Group Inc INTRODUCTION LIMITED WARRANT Y ERROR PORRO 7 lt 7 lt Z lt 7X yx ZX Z lt 7 lt Bush Hog warrants to the original purchaser of any new Bush Hog equipment purchased from an authorized Bush Hog dealer that the equipment be free from defects in material and workmanship for a period of one 1 year for non commercial state and municipalities use and ninety 90 days for commercial use from date of retail sale The obligation of Bush Hog to the purchaser under this warranty is limited to the repair or replacement of defective parts Rep
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21. 1 7 8 1 7 8 2 1 16 2 1 16 2 1 4 2 1 4 METRIC Numbers appearing on bolt heads indicate ASTM class Use 75 of the specified torque value for plated fasteners Use 85 of the specified torque values for lubricated fasteners 2815 03 12 2012 Alamo Group Recommended Torque in Foot Pounds Newton Meters BOLT DIAMETER IN B AND THREAD SIZE 1 4 20 UNC 1 4 28 UNF 5 16 18 UNC 5 16 24 UNF 3 8 16 UNC 3 8 24 UNF 7 16 14 UNC 7 16 20 UNF 1 2 13 UNC 1 2 20 UNF 9 16 12 UNC 9 16 18 UNF 5 8 11 UNC 5 8 18 UNF 3 4 10 UNC 3 4 16 UNF 7 8 9 UNC 7 8 14 UNF 1 8 UNC 1 12 UNF 1 14 UNF 1 1 8 7 UNC 1 1 8 12 UNF 1 1 4 7 UNC 1 1 4 12 UNF 1 3 8 6 UNC 1 3 8 12 UNF 1 1 2 6 UNC 1 1 2 12 UNF SAE GRADE 2 6 7 6 8 11 15 13 17 20 27 23 31 32 43 36 49 49 66 55 75 70 95 79 107 97 131 110 149 144 195 192 260 166 225 184 249 250 339 274 371 280 379 354 480 397 538 500 678 553 749 655 887 746 1011 870 1179 979 1327 GRADE 5 8 11 10 13 17 23 19 26 31 42 35 47 49 66 55 75 76 103 85 115 109 148 122 165 150 203 170 230 266 360 297 402 430 583 474 642 644 873 705 955 721 977 795 1077 890 1206 1120 1518 1241 1682 1470 1992 1672 2266 1950 2642 2194 2973 gt m Proper torque for Metric fasteners Recom
22. BUSH HOG 2815 2810 12815 12810 FLEX WING MECHANICAL LEVEL LIFT ROTARY CUTTER SHREDDER Published 03 12 Part NO 50070512 OPERATOR S MANUAL This Operators Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained on in this manual before operating the equipment C01 Cover A LI Important and Safety Instructions are found in the Mower Safety Video that can be instantly accessed safety Video Oro Operating the internet at www algqr com bve n www algqr com bve 1246 a R m d zril ES TEKER E b DOUDDO num Ji p Ta O BUSH HOG 2501 Griffin Ave Selma AL 36703 334 874 2700 www bushhog com 2012 Alamo Group Inc inn FC R 0118 ATENCI N LEA EL INSTRUCTIVO d v Si No Lee Ingles Pida Ayuda a Alguien Que Se Lo Lea Para Que le Traduzca Las Medidas de Seguridad A wa OF THE JP ALAMO GROUP ALWAYS ON THE CUTTING EDGE 0 00 Ai PELIGRO A DANGER Si no puede leer ingles antes de poner en S vous ne savez pas lire le funcionamiento este equipo solicite que francais avant d utiliser alguien le traduzca los mensajes de l quipement demandez une seguridad o vaya al sitio web para consultar Personne de vous traduire les los mensajes de seguridad y las etiquetas ya
23. Maximum airplane tire inflation pressure is 50 PSI minimum inflation pressure is 20 PSI Inflate ribbed implement tires to manufacturer rated PSI as shown on the tire sidewall 1 0 LL o lt NOTE SEGMENT CURVATURE PLACE FLAT SIDE OF LUG NUT AGAINST WHEEL Ba EE 2815 03 12 Assembly Section 3 5 2012 Alamo Group Inc ASSEMBLY Asm R 0213 SEE SIDE OF TIRE FOR MAXIMUM TIRE PRESURE PLACE CONICAL SIDE OF LUG NUT AGAINST WHEEL RIB IMPLEMENT TIRE 5 LUGNUTS Q QR uq O WHEEL BOLTS PLACE FLAT SIDE OF LUG NUT AGAINST WHEEL lt 00 LLI Y Y FOAM FILLED ne LUGNUTS EXPLOSION HAZARD qr MAXIMUM INFLATION PRESSURE 50 PSI MAXIMUM SPEED 20 MPH ALSO SEE DECAL 00762608 AIRPLANE TIRE RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40PSI 1006348 Lubricate the PTO drivelines and wheel hubs according to the lubrication information found in the Maintenance oection Before loosening the airplane wheel bolts make sure to relieve all air pressure from tire 2815 03 12 Assembly Section 3 6 O 2011 Alamo Group Inc ASSEMBLY HYDRAULICS Plumb hydraulic cylinders as shown Figure Asm R 0483 and Asm R 0484 Hydraulic Hoses are supplied for attachment to three tractor rem
24. u a r DRAWBAR Attach Safety Chain Securely Op 1155 2815 03 12 Maintenance Section 5 13 2012Alamo Group LLI O lt lt lt LLI lt MAINTENANCE HIGH PRESSURE OIL LEAK HAZARD e DO NOT OPERATE equipment with oil or fuel leaks KEEP all hydraulic hoses lines and connections in GOOD CONDITION and TIGHT before applying system pressure e RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system e REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS e ALWAYS WEAR safety glasses and impenetrable gloves USE paper or cardboard to search for leaks DO NOT USE hands or body parts to search for leak KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid e Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury PN HP01 HYDRAULIC HOSES Replace pinched and broken Hydraulic Hoses at once Tighten any Hydraulic Fitting with fluid leaking from it If fluid still leaks loosen the fitting apply a pipe thread compound to the threads and tighten Care must be exercised when tightening Hydraulic Fittings Too much tightening can cause the fittings to crack and require replacement fittings Although a small amount of oil will be presen
25. Always use good common sense to avoid hazards SG 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las j LEA EL PELIGRO medidas de seguridad scs INSTRUCTIVO 2815 03 12 Operation Section 4 2 O 2012 Alamo Group Inc OPERATION 1 OPERATOR REQUIREMENTS oafe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices n addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator oafe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE u for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear gt PERSONAL PROTECTIVE EQUIPMENT PPE e Always Wear Safety Glasses e Hard Hat Steel
26. Before using the cutter use the following procedure to make sure the clutch will slip and give th e overload protec tion required Loosen eight nut retaining clutch springs 1 3 turn oruntil spring can be turned with f ngers 2 With Tractor at idle speed engage tractor PTO drive for 2 3 seconds Clutch should slip without turning blades If clutch does not slip contact your authorized Bush Hog dealer 3 Retighten nutsto within 1 64 of original position Initial spring lengths areshownin Figure Mnt R 0476 Failure to retighten spring nutsto original position may cause damage to implement and or tractor due to improper slip clutch torque setting Do not over tighten nut and ca use spring to become solidas this will cause shaft to fail O lt lt lt LLI lt lt Mnt R 0476 SLIP CLUTCH ADJUSTMENT The slip clutch isfactory present to the correct torque for protecting implement and tractor Periodic adjustment is recommend Should adjustment be needed f rst check to be sure all spring lengths are the same Initial spring lengths are shown in Figure Mnt R 0476 If necessary adjust nut on an spring that is unequal Adjust all eight spring retaining nuts 1 3 of a turn 2 f ats on anut and check clutch slippage If further adjustment is necessary do so in 1 3 turn increments Adjust only to provide suf cient torque to prevent slippage under normal conditions Occasional slippage is normal for d rivetrain protec
27. IMPORTANT Position the length of the drawbar from the end of the REQUIRED FOR STANDARD PULL TYPE UNIT tractor PTO shaft to the drawbar hitch hole according to the operating speed of the mower If the mower is a 540 RPM unit position the drawbar length from shaft end to hitch hole at 14 For 1000 RPM T mowers set the drawbar length at 16 for 21 spline TONGUE 1 3 8 mowers and at 20 for 1 3 4 20 spline mowers Do not use PTO adaptors Use of EE i adaptors will invalidate your warranty Wasa md O U m gt O Z g r a m UNDE A 3 2 Tractor Hydraulics The mower center section and each wing are positioned with hydraulic cylinders that are operated by the tractor hydraulic pump The tractor must have a minimum of 2 hydraulic control valves devoted to the mower unless the tractor is fitted with a 3 spool control valve extra equipment A 3 spool control valve is required if the tractor is equipped with a single valve and is recommended for those with two valves so that the center section and each wing can be controlled independent of one another Refer to the Assembly Section of this manual for properly equipping the tractor with a 3 spool control valve Tractors equipped with three hydraulic ports can position the center section and each wing independently with no extra equipment If the tractor is equipped with only two hydraulic ports and a 3 spool control valve is not used the wings cannot
28. The airplane tires wil have a larger diameter than the laminated tire Pin the base end of the cylinder according to the type tire being used Figure Asm2815FW 007 Bottom Hole for Laminated Tire and 24 Aircraft Tire 2815 03 12 Assembly Section 3 4 O 2012 Alamo Group Inc ASSEMBLY TIRES AND WHEELS Before installing any tires and wheels make certain the Cutter is jacked up high enough and is securely supported When installing laminated or airplane tires be sure the flat side of the lug nut is against the wheel There are only three types of tires that can be used on this cutter DO NOT USE ANY OTHER TYPE OF TIRE OR WHEEL such as automotive tires and rims DO NOT EXCEED THE MAXIMUM SPEED FOR EACH TYPE OF TIRE As excessive speed can cause damage to the machine tire and wheel When installing Laminated Tires and Wheels note the direction of travel and the curvature of rubber segments in the tire and install as shown in Figure Asm R 0127 Do not exceed 20 M P H on Laminated Tires When removing Airplane Tires let all of the air out of the tire before removing lug nuts or wheel bolts or nuts Remove valve core to make certain that there is no air pressure left in tube before separating wheel halves to dismount tires DO NOT LOOSEN WHEEL CLAMP BOLTS BEFORE PRESSURE IS REMOVED FROM TUBE AND TIRE TO PREVENT EXPLOSIVE SEPARATION OF WHEEL HALVES WITH POSSIBLE SERIOUS BODILY INJURY Do not exceed 20 M P H on Airplane or Rib Implement Tires
29. Y Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY f 7 Indicates an imminently hazardous situation that if not avoided COULD result in DEATH WARNING on sERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repair READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in this Manual and in the Safety Messages on the implement Always follow the instruction in this manual and use good common sense to avoid hazards NOTE f you want a translation of this safety section in one of the following Languages please contact Translations at 1502 E Walnut Street Seguin TX 78155 Fax 830 372 9529 Safety Section Translations are available in Spanish Portuguese French German Russian PN 6501 2815 03 12 oafety Section 1 2 O 2012Alamo Group Inc SAFETY
30. and tubes NOILONGOULNI 3 If the unit has been subjected to misapplication abuse misuse negligence fire or other accident 4 If parts not made or supplied by Bush Hog have been used in connection with the unit if in the sole judgement of Bush Hog such use affects its performance stability or reliability 5 If the unit has been altered or repaired outside of an authorized Bush Hog dealership in a mannerwhich in the sole judgement of Bush Hog affects its performance stability or reliability 6 To normal maintenance service and normal replacement items such as gearbox lubricant hydraulic fluid worn blades or to normal deterioration of such things as belts and exterior finish due to use or exposure 7 To expendable or wear items such as teeth chains sprockets belts springs and any other items that in the company s sole judgement is a wear item NO EMPLOYEE OR REPRESENTATIVE OF BUSH HOG IS AUTHORIZED TO CHANGE THIS LIMITED WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE IN WRITING AND SIGNED BY BUSH HOG S SERVICE MANAGER 2501 GRIFFIN AVE SELMA ALABAMA 36703 gt Z lt ZX X lt gt lt gt lt gt lt lt 7 gt lt OO C0 gt C 7 lt gt 7 lt gt lt Z lt lt 00000 0 0 02 Record the model number serial number and date MODEL NUMBER purchased This information will be helpful to your dealer if parts or service are required SERIAL NUMBER MAKE CERTAIN THE WARRANTY HAS B
31. broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sam s PTO Integral hield Shield Deflector Chain ue Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN Vannet WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLY CAUSE SERIOUS INJURY FROM THROWN BLADES scm 10 2815 03 12 Operation Section 4 18 O 2012 Alamo Group Inc OPERATION The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times Ensure the manual canister is secured to the equipment with the operator s manual inside Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 e Ensure the mower hitch is securely attached to the tractor drawbar with a proper size bolt and secured nut e Ensure that a properly rated safety tow chain is equipped securing the mower to the tractor e Check that the main driveline is securely attached to the tractor and the clamping cone is seated in the groove of the PTO shaft Ensure the divider drivelines are secure at both ends OPS H 0008 J N
32. messages de s curit ou allez traducidos sur le site Internet pour voir la traduction des autocollants et des messages de s curit EI Manual del Operador Seguridad video Manuel de l Op rateur Ea Ele 0 a www algqr com bms www algqr com bvs D813 1 www algqr com bmf Caso voc nao leia ingl s Falls Sie Deutsch nicht lesen k nnen antes de operar o Lassen Sie sich bevor Sie das Ger t in equipamento peca para Betrieb nehmen die Sicherheitshinweise algu m traduzir as mensagens von einer geeigneten Person in Ihre de seguran a ou visite a web Sprache bersetzen Oder suchen Sie e obtenha tais mensagens ou auf unserer Website nach bersetzungen os decalques traduzidos von Schilderaufschriften und Sicherheitshinweisen Manual do Operador Benutzerhandbuch Operator s amp Parts Manuals General Safety DID fs SIS n www algqr com bve www algqr com bpm www algqr com bme oafety Video BESAFE s rZ a ux BE ALIVE www algqr com bve BE TRAINED before operating the Mower m Safety Training PRETO Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Bush Hog in cooperation with other industry manufacturers has developed the AEM FEMA Industrial and Agricultural Mower Safety Practices video and guide book The video will familiarize and instruct mower tractor operators in safe practices when using industrial and agricu
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36. Bystanders Passersby Precaution Ss ori tia 4 33 Engaging the Power Take ironiya An as b as Doi Fe acia s bi 4 34 PTO RPM Ground M 4 35 Operating he 10MeF EE 4 35 Fughtor Way Highway MOWING Siva Eher cadillacs 4 39 Shuning DOW hi tbe Irmpleimbllt usc dl nh evene dne is 4 40 DISCONNECTING THE MOWER FROM THE TRACTOR daina nnne nenne nnn rn nnn nnn nennen nnns 4 40 MOWEP STORAGE i eet oa UL La Mi te ULM MD 4 42 TRANSPORTING THE TRACTOR AND IMPLEMENTI a T iii 4 42 A a aaa UTE 4 44 Transporting on PUDIICHOAUWAY Si s b nua 4 44 TROUBLE SHOOTING CUIDE 4 48 MAINTENANCE SECTION 5 1 HAZARDS WITH MAINTENANCE OF IMPLEMENTIT 5 2 PARTS INFORMATION TT M 5 3 iubricalaon a EET e T pm ES 5 3 CENTER amp WING GEARBOXES 5 treni ieu cod netu te sho s CER Y ra a a nbn sas AR R EXE E eX E ESSO nenen 5 5 DIVIDER GEARBO de TE 5 5 MAIN CV DRIVELINE SAFETY 5 1 1 5 6 SIIP ORUTOTADJUSTMENTD Qu S un m ns 5 8 RADE REMOVAL A DEM 5 10 Blade BOlL TSEEC ORSa a b Em 5 11 BLADE HOLDER ASSEMBEY ge ea 5 11 Blade REMOVA lass DR o UL ssas 5 11 A S 5 12 au
37. D sozod sepeuldula S uoroeuloul e e 3 HOO 30 GVGIOOTSA Vl V9Zn aa p eJnj E e DEDISU D El pedsoo odn SSUOISIPUOS SE JLHOO 3d GVGIOOTSA VI 840 Jod selllui z eque ep s TVWHON AVAIDOT13A obuel 5 V1 uvsn Tv OT4NS Tv OLO3dS3H 07 1 13 SoueJ1xoe sojelqo A sonpisaJ uoioejueuuie ep se qeo sepenaja s uoloon nsqo sejeAiusep sozod sopeuriduJe souaJla sajunasue Jeounuepi YYZIIVNSIA H4d0Od 4444 001 SOJJOW 06 9p seu ep epinu DED Q S A eun onode enb Zn uoo O HV IOS 211 NOO VHOGVLIHOO VI 3H3dO VHOQv1HOO V1 uvsn Tv GVdqIlTI8ISIA 30 SANOIDIGNOO 1W43N39 NOI2VH3dO 3d avalanoas ASNVOSAG A VSNVd YNN V VH ne Jesneo p nd epeDuojoJd uoroe1edo e VLH31V JSVONIINVIN SODHU S SO 9190s UQIDEIIPAU e ep sejqeJoAeJsep sojo9je SO Jeoouoo esed ooipau un e JLINASNOD louooje a o seBoJp se ep soAneB u soj 9je sol oleq odinba j eipeu enb vill NH3d ON odinbe ep uoroejedo ejueunp sejue JIOHOITWV SVDOYA VI NNSNOI ON UQIS eun Jesneo A seuojeuib sowed sej uoo Jepejue uepend es enb seAol o seyens sepuald 3S1 ON Seul0jeJidsoJ sepepeuugjue Jo84 UOO ap e sejueuoAJod seuoroipuoo ue e opeidoude uoioeuidseJ ojeuede un 480 odinb o o sesado je A eAnipne uorio29joud ooseo
38. Each clutch should slip without turning blades 5 Retighten nuts to within 1 64 or original position Initial spring length for the clutches is 1 27 TRANSFER GEARBOX TAPERED PIN LOCKVVASHER LOCKNUT Asm2815FW 010 Ln x SHIELD WING CHAIN DRIVELINE DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment To connect the mower driveline to the tractor PTO output shaft pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft Push the driveline yoke onto the PTO shaft release the locking collar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachment OPS R 0003 1 Failure to retighten nuts to original position may cause damage to implement and or tractor dueto improper dip clutch torque setting Wing Tapered Pin Lockwasher Nut esent LU n lt n E z d 70 MY Y k 4 Slip Clutch 011 Wing Shield Chain Gearbox A CAUTION Many of the equipment components are HEAVY 60 lbs or greater and Special Lifting Procedures are recommended Use lifting assistance such as mechanical assistance two people and proper lifting techniques when connecting or installing the driveshaft to reduce the possibility of back injuries 2815 03 12 O 2012 Alamo Group
39. Hose 196 Hydraulic Hose 196 a 00 LLI Y Y To Tractor Remotes or ndependent Valve 2810 12810 Plumbing Breather Plug 5 Right Wing Lift Cylinder Elbow Breather Elbow N Hydraulic Hose Restrictor Control Cylinder g Hydraulic Hose 196 To Tractor Remotes or Independent Valve All versions of the 2815 2810 are shipped from the factory with the plumbing attached Be sure to check all fittings prior to use to make sure they are tight Fittings for attaching to the tractor remotes or independent valve should be purchased locally to fit the application 2815 03 12 Assembly Setion 3 8 O 2012Alamo Group Inc ASSEMBLY DRIVELINE ATTACHMENT TO IMPLEMENT CV DRIVELINE 1 Secure the opposite end to the power divider gearbox using the tapered pin and locknut Tighten nut to 30 ft Ibs 2 Install driveline with the CV body attaching to the tractor PTO 3 Pull on each driveline section to make certain it is securely attached 4 Do not chain the CVF bell shielding Attach all 11 y driveline shield chains to keep shields from iy A 0 turning Zi EP ii LL Power Divider Gearbox To Tractor PTO Tractor lt Asm2815FW 008 CENTER DRIVELINE NOTE The center driveline is assembled too the unit at the factory and these instructions are for reinstallation should it be removed for repair Follow reverse order for driveline removal Assemble cent
40. Inc Assembly Section 3 10 OPERATION SECTION OPERATION BUSH HOG 2815 2810 ROTARY MOWER OPERATION INSTRUCTIONS Bush Hog rotary mowers are manufactured with quality material by skilled workers These mowers are designed to cut grass weeds small brush and other vegetative material up to 3 1 2 diameter in areas such as pastures and along highway right of ways The mower is equipped with protective deflectors and or chain guards to prevent objects being thrown from the mower by the blades however no shielding is 10096 effective All shields guards deflectors and chains equipped on the unit must be maintained on the mower in good operational condition It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the mower tractor or a thrown object Do not operate the mower if passersby pets livestock or property arewithin 300 feet of the unit unless Al THROWN OBJECT SHIELDING including Front and Rear Deflectors Chains Guards Steel Guards Bands Side Skirts and Skid Shoes in place and in good condition when mowing e Mower sections or wing are adjusted to be close and parallel to ground without exposing blades e MOWING AREA has been inspected and foreign materials and debris have been removed PASSERSEY are inside enclosed vehicle This section of the Operator s Manual is d
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43. Low on lubricant Improper type lubricant Excessive trash build up around gear box Bearing or gears set up improperly Rough gears Worn bearing Damaged oil seal Bent shaft Shaft rough in oil seal area Oil seal installed wrong Oil seal not sealing in the housing Oil level too high Sand hole in casting Gasket damaged Bolts loose Clutch linings badly worn or plates warped Too much power for clutch Oil on facings Friction facings glazed Operation Section 4 48 Remedy Tighten if loose Tighten if loose Replace shaft if bent Free blades so they svving VVeigh blades VVeight should be vvithin 1 oz Alvvays replace both blades Replace blades in sets Replace carrier Remove hub check tapered spline shaft clean and replace Replace blades or bolts in sets Replace Drivelines Fill to level plug Replace with EP80W 90 Remove trash Consult your dealer Run in or change gears Replace bearing Replace Seal Replace oil seal and shaft Replace or repair shaft Replace seal Replace seal or use a sealant on OD of seal Drain oil to proper level Replace castings or gearbox Replace gasket Tighten bolts Repair clutch per maintenance section of manuals Reduce ground speed and material intake Replace facings Clean with emery cloth OPERATION Uneven Cut Uncut Material Poor Shredding Windrowing or Uneven Material Distribution 2815 03 12 O 20
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47. Width 60 2815 03 12 Operation Section 4 6 2012 Alamo Group Inc OPERATION 4 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount or dismount the Tractor while the tractor is moving Mount WARNING ine Tractor only when the Tractor and all moving parts are completely stopped sa 12 4 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you O m m gt O Z Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over Itis the operator s responsibility to forbid all extra riders at all times OPS U 0008 Never allow children to operate ride on or come close to the Tractor or ix SSS Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and op
48. and or tractor damage If the mower sits outside for an extended period of time or is exposed to rain and or humid air the clutch lining plates must be inspected to ensure they are not frozen together from rust or corrosion If the mower has been exposed to such conditions at the start of each mowing season and any time it is suspected that the slip clutch plates may be frozen together readiust the slip clutch as detailed in Seasonal Clutch Maintenance of the maintenance section in this manual OPS R 0032 H lt ing water O Lubricate all mower grease points and fill gear E box oil levels as detailed in the maintenance section as Tighten all bolts and pins to the recommended LL torque Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others 96 25 S 14 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 2815 03 12
49. aq ua yun busua 5 12 VVEEEL HLB ASSEMB uy u 5 12 TONGUE eren E Hm 5 13 HIGH PRESSURE O ELEAKHAZARD n la A aa 5 14 Flex Wing Hydraulic Cylinder Replacement Instructions STORACE PROPER TORQUE FOR FASTENERS SAFETY SECTION SAFETY GENERAL SAFETY INSTRUCTIONS AND PRACTICES A careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these oafety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment gt LLI LL
50. as specified Check the fastener torque after first 8 hours of use and every 50 hours thereafter O U m gt 2 Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier QSSSESSRR IMMEDIATELY if either blade has e Become bent or deformed from it s original shape or e Any cracks are visible or Deep gouges in the blade s surface are present or e Gouges or chipped areas in the cutting edge are larger than 1 2 12 7mm or material on the leading edge has been worn away by more than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death OPS U 0032 1 2 MAXIMUM 12 7 mm Original Blade Edge NOTE Replace Blades in pairs after no more than 1 2 12 7 mm wear 2815 03 12 Operation Section 4 23 O 2012 Alamo Group Inc lt t a LLI Q O OPERATION 9 4 Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed Excessive Blade Bolt Wear Notches and Gouges Cause Blade Bolt contacts a foreign or solid Cause Blade Bolt contacting foreign objects object while Blade is in motion Remedy Inspect the area before mowing to Remedy Inspect area to be mowed and remove determine where the foreign objects are located foreign objects that could cause damage to the and place visible hazard marke
51. be operated independently and will raise and lower at different speeds 3 3 Front End Weight A minimum of 2096 total tractor weight must be maintained on the tractor front end at all times Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving lf the front end is too light add weight until a minimum of 2096 total weight is reached on the front tires Front weights and weight carriers can be purchased through an authorized tractor dealership OPS U 0005 2815 03 12 Operation Section 4 5 O 2012 Alamo Group Inc lt O lt a LLI Q O OPERATION 3 4 Power Take Off PTO Depending on the unit the mower is designed to operate at a PTO speed of 540 or 1000 RPM Most tractors operate at either 540 or a combination of 540 and 1000 RPM PTO speeds The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft Those operating at 540 RPM will have a 6 spline shaft and those operating at 1000 RPM will have a 20 or 21 spline shaft Note Refer to the tractor owner s manual for instructions to change PTO speeds on models that operate at more than one speed If operating an older model tractor where the tractor s transmission and PTO utilize one master clutch an over running clutch must be used between the PTO output shaft and the driveline of the mower An authorized tractor dealer can provide the ove
52. be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing seM o5 2815 03 12 Operation Section 4 32 O 2012 Alamo Group Inc OPERATION Many varied objects such as wire cable rope or chains can become entangled in the A WARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 11 1 Foreign Debris Hazards Before mowing inspect the area to make sure there are no foreign objects that the mower blades could hit or become entangled with Remove all foreign objects and debris If objects are too big to remove mark them clearly and be sure to prevent the mower blades from contacting them If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any n
53. blades gives the most damaging shock loads and will cause damage to the mower and drive Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height which causes the blades to contact the ground OPS U 0010 Never work under the Implement the framework or any lifted a QS component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death sc 14 2815 03 12 Operation Section 4 11 O 2012 Alamo Group Inc z O 4 TT A O OPERATION 7 1 Setting Deck Height LEVELING DECK CENTER SECTION 1 Place the tractor and mower on a level sur face and lower both wings 2 Using the center section hydraulic cylinder raise to transport height and loosen level rod jamb nuts Position the mower so the skid shoes are 1 less off the ground than the desired final cutheight For example for a 3 cut raise or lower the mower until the skid shoes are approximately 2 off the ground 3 Shut down the tractor place the transmission in park and set the parking brake before dismounting 4 Level the mower deck front to rear by adjust ing the leveling rods linking the tongue to the N z rear axle DO NOT allow feet or other body Vi M Ops2815FW 001 parts underneath the mower when making i adjustments To adjust rod length turn the turnbuckles To lower
54. by moving the cylinder pins by hand The pins lt should be loose If the cylinder pins are in a bind and can not be moved the cylinder maybe under gt pressure Make sure the implement decks and axles are supported by blocks and then carefully a remove one of the cylinder pins o Do Not allow any one or any part of your body to be underneath the implement wing m Do not loosen the hydraulic connections to the cylinder until all pressure has been relieved 10 Slovvly loosen the hydraulic hose connection to the cylinder 11 Remove the other cylinder pin and remove the cylinder The cylinder maybe heavy use proper lifting techniques to lift and handle the cylinder and if needed get assistance in lifting from another person 12 Measure the distance between the cylinder pin holes and extend the new cylinder to that length before installing 13 Install the new cylinder in place and install both cylinder pins and retaining clips in place 14 Reconnect hydraulic hose s to the cylinder and tighten the fittings e Wing cylinder has a special adapter with a small hole drilled in it to control the lowering speed on the wing Make sure this adaptor is installed Without this adaptor the wing can fall rapidly 15 Reconnect the implement hoses to the tractor 16 Get into the Tractor seat and fasten your seat belt Clear the area of all persons before attempting to raise the wing From the tractor seat start the tractor and operate the control valve to
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56. g E 3 5 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed L Essential Tractor Controls Locate the light control switch Locate the engine shut off control e Locate the brake pedals and the clutch Locate the PTO control Locate the 3 point hitch control lever e Locate the hydraulic remote control levers lt t a LLI Q O Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual e Make sure all guards shields and other safety devices are securely in place The parking brake is on The PTO control lever is disengaged 3 point hitch control lever is in the lowered position e hydraulic remote control levers are in the neutral position e The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpecte
57. hour and again after the day of operation In severe cutting conditions or commercial use a daily inspection is required To help prevent structural damage caused by loose hardware tighten gear case hardware as specified Check torque after first 8 hours of use and every 50 hours thereafter Inspect Blades daily for abnormal wear If Blades have a notch worn into the leading edge at the lower bend more than a 1 2 DEEP due to running in gravel and or the ground REPLACE BOTH BLADES ON THAT CARRIER IMMEDIATELY Failure to replace such abnormally worn blades may lead to catastrophic failure of the blade and ejection of the broken part with tremendous force which may cause bodily injury or death f 7 NOTE Replace Blades in pairs after no more than 1 2 notch wear Use only genuine Bush Hog replacement blades 1 2 Maximum Original Blade Edge Mnt R 0034 2815 03 12 Maintenance Section 5 9 2012 Alamo Group MAINTENANCE BLADE SHARPENING Always sharpen both blades at same time to maintain balance Follow original sharpening pattern as shown in FIGURE Mnt R 0008 Always sharpen blades by grinding DO NOT heat and pound out edge Do not sharpen blade to a razor edge but leave a 1 16 blunt edge Do not sharpen back side of blade IMPORTANT When sharpening blades grind each blade the same amount to maintain balance The difference in blade weights should not exceed 1 ounce Unbalanced blades will cause excessive vibration
58. injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS se n 2 2 Tractor Safety Devices If transporting or operating the tractor and implement near a public roadway the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured Maintain all manufacturer equipped safety shields and guards Always replace shields and guards that were removed for access to connect service or repair the tractor or implement Never operate the tractor PTO with the PTO master shield missing or in the raised position OPS U 0004 2815 03 12 Operation Section 4 4 O 2012 Alamo Group Inc OPERATION 3 Tractor Horsepower The horsepower required to operate the mower depends on several operating factors including the vegetation to be cut terrain condition operator experience condition of the mower and tractor and others For most mowing conditions the 2515 mower requires a tractor with a minimum of 60 HP Operating the mower with a tractor that does not have adequate power may damage the tractor engine Exceeding 120 HP may cause mower damage by overpowering the unit in heavy cutting conditions 3 1 Drawbar Constant Velocity and Standard Driveline
59. mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 WARNING Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairing the Mower and Tractor WARNING n xG Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck sam 12 2815 03 12 Operation Section 4 36 O 2012 Alamo Group Inc OPERATION When you get to the end of a pass slightly raise the mower 2 4 before turning Never raise the mower entirely while the blades are turning If the mower must be raised higher than 12 from ground level disengage the tractor PTO and wait for all mower rotation to come to a complete stop before proceeding
60. the front lengthen the rods and to raise the front shorten the rods DO NOT unscrew turnbuckles to the point that either rod threaded ends becomes disconnected which will cause the mower to fall Raise to transport height and re tighten jamnuts when deck is leveled 5 IMPORTANT Alternate adjustments between rods and adjust at equal lengths to maintain equal tension Improper adjustments may cause rods to snap or bend 6 Place split collar assemblies on the center axle hydraulic cylinder rod to maintain a set cutting height each time the mower is raised and lowered Split Collars Jamb Nut Turnbuckle LEVELING WING SECTIONS WITH CENTER Wings should be adjusted before use if they are not level with center deck section Lower cutter until skids on center section are approximately 1 2 inches off ground Remove wing transport lock pins s and place in pin storage hole Lower wing s to ground allowing weight to rest on wheel s If wing s are not level parallel to center section loosen jam nut and turn turnbuckle body to adjust Adjust longer to raise the wing outside edge and shorter to lower the wing outside edge It may be necessary to use wing lift cylinder to relieve pres sure from the linkage retaining pin Tighten jam nut Lock Pin Storage Transport Location Adjustable Link Ops2815FW 002 Ops2815FW 003 2815 03 12 Operation Section 4 12 2012 Alamo Group Inc OPERATION Setting Deck Pitch Lower Horse Power Bet
61. to be sure blades swing 360 freely If blades will not swing freely remove locate problem and repair Operating cutter when blades will not swing freely will cause excessive vibration damaging implement Mnt R 0469 2815 03 12 Maintenance Section 5 10 2012Alamo Group MAINTENANCE Avoid personal injury Blade and or blade carrier removal should be done only with the WARNING tractor engine shut off key removed in neutral parking brake on PTO disengaged and the cutter blocked in the raised position Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed Excessive Blade Bolt Wear Notches and Gouges Cause Blade Bolt contacts a foreign or solid Cause Blade Bolt contacting foreign objects object while Blade is in motion Remedy Inspect the area before mowing to Remedy Inspect area to be mowed and remove determine where the foreign objects are located foreign objects that could cause damage to the and place visible hazard markers to identify the blade bolt areas where immovable foreign objects exist and avoid hitting the objects gt lt ar mi lt P lt C m lt UL XA w kw NYJ Recessed area on bolt head Inspect the Blade Bolt Heads daily for abnormal wear REPLACE BOTH BLADE BOLTS on ANIMAN he Blades IMMEDIATELY if either blade bolts has Visible cracks or e fthe recessed area on blade bolt is worn off or e Blade Bolt has gouges or chipp
62. to keep hydraulic oil continuously fed to the valve bank 3 Spool Control Valve INLET PORT TO VALVE l OUTLET PORT TO RESERVOIR THREE SPOOL CONTROL VALVE 1 FRONT HOSE BRACKET Es REAR HOSE BRACKET ped AXLEL FT CYLINDER O U m gt O Z LEFT WING LIFT CYLINDER RIGHT WING LIFT CYLINDER Hydraulic Line Support After connecting the mower hydraulic lines to the tractor support the hoses with the equipped brackets Ensure that hoses do not contact the driveline do not bind while turning and do not become pinched or kinked Hydraulic Cylinder Priming Hydraulic Cylinders must be filled with hydraulic oil before removing the wing transport lock pins to lower the mower wings Hydraulic cylinders and lines are filled by holding the valve control levers in the raised position until the cylinders fully retract wing cylinders and extend center cylinder Place control levers in the float position and repeat process a second time Ensure wings are entirely supported by the cylinders before removing the transport lock pins NEVER drive out bar pins and NEVER remove bars that have tension on them 7 SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation A properly set mower will make a more uniform cut distribute clippings more evenly require minimal tractor work and follow the contour of uneven terrain NOTE Avoid very low cutting heights striking the ground with the
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64. 00 Ibs 3 Board the tractor and start the engine Back 2571 the tractor to the movver aligning the dravvbar S e Fully engage jack retaining hitch hole with the mower tongue clevis pin Turn off the tractor engine place the tractor e Adjust jack vertically in park and set the parking brake before dismounting DO NOT exceed rated loads PARA EVITAR LESION SERIA Aplique completamente el perno de retencion al gato e Ajuste el gato verticalmente Apriete la tuerca a torsion de 250 p lbs NO exceda las cargas calculadas 2815 03 12 Operation Section 4 9 O 2012 Alamo Group Inc O 5 m gt 2 OPERATION 4 To attach the mower place two 1 flatwashers 1 positioned under top lip of tongue clevis and to the top of drawbar Insert a 1 diameter grade 5 or 8 bolt 3 through clevis and drawbar and retain in position with a 1 locknut 4 Tighten the locknut securely but do not overtighten which could spring or break the clevis NEVER attach mower to the tractor with a pin not having a nut Tongue Connection Locknut Bolt Flatwashers MOWER TONGUE 5 Securely attach the mower safety chain to the tractor drawbar or drawbar support 40 frame Es c TE DRANBAR 6 Lower the jack until the tongue is completely supported by the dravvbar Hemove jack from the tongue and place on storage bracket of mower Attach Safety Chain Securely Op 11
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66. 12 Alamo Group Inc Excessive ground speed Blades worn dull or bent Mower not level side to side Improper height adjustment Low tractor tire pressure on one side Turning too fast Tractor tires push grass down Damaged Mower pan Excessive ground speed RPM too low Improper blade for direction of cut Excessive ground speed Cutting too high Material heavy and lush Excessive ground speed Conditions too wet Operation Section 4 49 Reduce ground speed Replace blades Refer to Maintenance section Adjust Refer to Assembly section Adjust Mower height Refer to Assembly section Adjust tire pressure Refer to your tractor operator s manual Reduce ground speed when turning Adjust your tractor wheel spacing Refer to Operation section Repair or replace as necessary Reduce ground speed Use full PTO speed Refer to your tractor operator s manual Install blades so rotation is correct O m m gt O Z Raise the front of Mower relative to the rear to hold and circulate material longer Refer to the Operation Section Setting the Mower Setting Deck Height Reduce ground speed Lower cutting height Refer to the Operation Section Setting the Mower Setting Deck Pitch Raise the front of Mower relative to the rear Refer to the Operation Section Setting the Mower Setting Deck Height Reduce ground speed Wait for conditions to dry
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70. 5 03 12 Operation Section 4 28 O 2012 Alamo Group Inc OPERATION 10 4 Transport Position To raise mower wings drive the unit to a level area and retract the wing hydraulic cylinders DO NOT raise wings with the mower positioned on an embankment or other inclined position to prevent overturning the mower After the wings are fully raised install transport lock pins to prevent wings from inadvertently falling NOTE If the transport lock pins can not be easily installed lower the mower wings and remove rod end of cylinder and adjust the rod clevis in or out to match the transport lock pins The center of gravity is raised and the mower more prone to tipping when the wings are in the raised position When transporting raise the center section high enough to clear ground obstacles OPS H 0016 F When the Wings are folded for transport the center of gravity is raised and the possibility of TSS overturn is increased Drive slowly and use extreme caution when turning on hillsides Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death Never fold wings on a hillside the Implement or unit may overturn sr o 10 5 Operating Position To lower the wings remove the transport lock pins and secure pins on storage bracket DO NOT drive out transport brace pins The wing cylinder may need to be retracted to remove tension for brace removal After removi
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72. 55 lt t a LLI Q O Safety Tow Chain If the mower is towed on a public roadway a safety chain with tensile strength equal to or greater than the gross weight of the mower must be connected between the tractor and mower This will help control the implement in the event the tongue becomes disconnected from the drawbar Make sure the chain is attached to a secure location on the tractor and not to an intermediate support After connecting both ends of the safety chain drive the tractor to the right and left to check for proper chain length Adjust length as necessary and allow only enough slack in the chain to make a maximum turn in both directions Use chain intermediate support on tractor drawbar to minimize chain slack When not in use store the safety chain to protect it from mud or standing water by wrapping the chain around the tongue Replace the safety chain if one or more links or end fittings are broken stretched or otherwise damaged or deformed 6 2 Connecting Mower Hydraulic Lines to the Tractor With the tractor shut down and secured in position relieve hydraulic pressure from the tractor by moving the control levers back and forth several times or placing the levers in the float position When connecting the mower hydraulic lines keep hoses quick couplers and swivels free of contamination Never leave a disconnected hose end open and cap the tractor hydraulic outlet ports when not in use If the tractor port
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74. Alamo Group MAINTENANCE MAIN CV DRIVELINE SAFETY SHIELD To remove the outer CV cone remove the locking screws from shield cone Remove cone over yoke Figure Mnt R 0038 Remove bearing ring and remove the locking screws from inner shield cone Figure Mnt R 0038 Turn inner cone to assembly position and remove half shield Remove bearing ring FIGURE MNT R 0038 MAINTENANCE Mnt R 0038 To assemble outer CV driveline grease yoke groove and inner profile tube Attach bearing ring on groove with recesses facing profile tube FIGURE MNT R 0039 Slide on half shield with cone Turn cone until it engages correctly FIGURE MNT R 0039 Tighten locking screws Grease bearing groove in double yoke FIGUREMNT R 0039 Insert bearing ring Slide guard cone for double yoke over cam from the connecting end Make sure holes for screws are visible FIGURE MNT R 0039 Tighten locking screws FIGURE MNT R 0039 Mnt R 0039 2815 03 12 Maintenance Section 5 6 2012 Alamo Group MAINTENANCE CAT IV WING DRIVELINE SHIELDS To remove the main inner driveline shield Remove the locking screws Align the bearing tabs with the cone pockets FIGURE Mnt 0026 Remove the half guard and remove the bearing ring FIGURE Mnt R 0012 Mnt 0026 Mnt R 0012 Inspect the driveline shield for worn areas or cracks If the shield has any dents or cracks replace the Shield While the Shields are off examine the Driveline for signs of abnormal wear bent or t
75. Bearing Telescoping Shaft z BRUN O x lt 3 Mni2815FVV 002 7 gt CV INPUT DRIVELINE LL Anma c and Shield Bearing lt Mnt2815FW 004 CENTER DRIVELINE 4 3H All Gearboxes 84 All Turnbuckles 120 All Axle Ali Wheel Hubs Hinge Points Mnt2815FW 001 2815 03 12 Maintenance Section 5 4 2012 Alamo Group MAINTENANCE CENTER amp WING GEARBOXES The Gearboxes have been filled with lubricant to the proper Level prior to shipment However you should check the oil level before each use The gearbox should not require additional lubricant unless the box is cracked or a seal is leaking Add EP80W 90 oil if necessary to bring oil level to check plug located on side of housing Oil level should be in the center of the Sight Glass Capacity of center and wing gearboxes is 3 quarts 6ozs 3L FIGURE Mnt2815FW 005 M Level Check Plug Fluid Level gt lt IL lt p lt y Sight Glass 5 Mnt2815FW 005 DIVIDER GEARBOX Add oil if necessary to bring oil level to check plug located on sde of housing FIGURE Mnt2815FW 006 A CAUTION Do not over fill If gearboxes are filled above the Check Plug level Pressure under working conditions may cause greese seals to leak EP80W 90 oil Capacity of power divider gearbox is 1 quart 29ozs 1 8L Mnt2815FW 006 8 Drain Plug Heck Plug 2815 03 12 Maintenance Section 5 5 2012
76. Blade contact with the ground may cause soil rocks and other debris to be thrown out from under the mower CORRECT Approach ditch at an angle resulting in possible injury and or property damage Ground contact also produces a severe shock load on the mower drive and to the mower blades resulting in possible damage and premature wear OPS H 0022 lt t a LLI Q O 11 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator bystanders and equipment Special attention should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area OPS U 0015 A Extreme care should be taken when operating near loose objects such C as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot
77. CAB and seat belt Pdl Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting O PTO master shield Tractor Horsepower Minimum 60 HP gt aMax m m onu a s n 120 HP DIGWD3Sr uu ob sb 14 length for 540 unit 16 or 20 length for 1000 RPM unit Drawbar Vertical Load Minimum 1396 Ibs M HYOTAules ep 3 Hydraulic Ports are required Without Remote Valve O 2 Hydraulic Ports are required With Remote Valve O Front End Weights As needed to maintain 20 weight on front axle Power Take Off 540 RPM 6 Spline 1000 RPM 21 Spline or 1000 RPM 1 3 4 dia 20 Spline Output Shaft e Tire Wheel Spacing oet tires minimum width of 60 from inside to inside of tires 2 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious
78. CT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS 6 NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire rocks posts curbs guardrails or ground while mowing ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE NAS CONDITIONS TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING e REMOVE debris rocks wire cable metal objects and other foreign material from area O U m gt O Z Wire cable rope chains and metal objects can be thrown or swung outside deck with great velocity 1 MARK objects that cannot be removed 2 AVOID these objects when mowing STOP MOWING IF PASSERSBY IS WITHIN 300 FEET UNLESS All THROWN OBJECT SHIELDING including Front and Rear Deflectors Chain Guards Steel Guards Bands Side Skirts and Skid Shoes are in place and in good condition when mowing Mower sections or wings are adjusted to be close and parallel to ground without exposing blades MOWING AREA has been inspected and foreign materials and debris have been removed PASSERSBY are inside enclosed vehicle OPS U 0040 2815 03 12 Operation Section 4 39 O 2012 Alamo Group Inc OPERATION 11 7 Shutting Down the Implement To shut down attached mower head first bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete
79. EEN FILED WITH BUSH HOG SELMA ALABAMA 2815 03 12 Introduction Section 2 5 O 2012 Alamo Group Inc ASSEMBLY SECTION Assembly Section 3 1 lt 00 LLI Y Y ASSEMBLY DEALER SET UP INSTRUCTIONS The mower as received from the factory is virtually completely assembled and requires minimum time to complete assembly and is ready for sale On a fully assembled unit do not release the Wing Lock Pin until the hoses are attached to AWARNING the tractor and the Wing Cylinders are filled with oil Always keep bystanders away while raising and lowering the wings To lower the wings hook the hydraulic hoses to the tractor From the Operators Seat use the tractor hydraulic control levers to fill wing cylinders with oil Refer to Operation Section Keep coworkers and bystanders away from the implement while filling For implements with the wings in the raised or transport position filling the cylinders should raise the wings slightly and loosen the wing lock pin DO NOT release the wing lock pin if there is a force on the lock Use tractor hydraulic control levers to lower the wing s Continue to hold the control lever until both wings are down and the wing cylinders are fully retracted or extended Continue to cycle the cylinders several times by raising and lowering the wings fully to remove any trapped air If there is sponginess during the raising cycle this may indicate that air is entrapped in the hydraulic circui
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81. H WHEN TOWING EQUIPMENT e DO NOT TOW with trucks or other vehicles e ONLY transport with properly sized and equipped tractor see Operator s Manual ATTACH implement SAFETY CHAIN to tractor e CHECK SMV sign reflectors and warning lights for visibility behind unit e TURN ON tractor flashing warning lights TO AVOID LOSS OF TOWING CONTROL e DO NOT tow at speeds over 20 mph e REDUCE SPEED on inclines in turns and in poor towing conditions 0553 2 2815 0 3 12 Safety Section 1 20 O 201 2 Alamo Group Inc SAFETY TO AVOID EQUIPMENT AND GRASS FIRES e CLEAR AWAY grass or debris from slip clutches gearboxes drivelines and decks TO AVOID FIRE IGNITION e DO NOT ALLOW BLADES TO CONTACT rocks metal or solid objects Required for Standard Pull Type Units 14 540 RPM 16 1000 RPM 1 3 8 21 OR 20 1000 RPM 1 3 4 20 MOWER TONGUE C TRACTOR DRAVVBAR Attach Safety Chain securely 281503 12 Safety Section 1 21 O 201 2 Alamo Group Inc A DANGER TO AVOID SERIOUS INJURY OR DEATH FROM DRIVELINE CONTACT DRIVELINE SEPARATION OR PTO STUB SHAFT FAILURE e STOP LOOK and LISTEN for rotating motion before approaching implement e STAY AWAY and KEEP hands feet and body AWAY from rotating parts until all moving elements have stopped e ALWAYS shut off PTO before dismounting e DO NOT operate if PTO shields are damaged or missing e PUSH AND PULL on yoke until collar clicks and locks yoke in pl
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83. MPLEMENT STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PLACE implement on ground or securely block up raised equipment Use large blocks on soft or wet soil PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure DISCONNECT IMPLEMENT driveline from tractor PTO SHAFT WEAR SAFETY GLASSES PROTECTIVE GLOVES and folow SAFETY PROCEDURES when performing service repairs and maintenance on the implement Always WEAR protective GLOVES when handling blades knives cutting edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES when servicing hot components AVOID CONTACT with hot hydraulic oil tanks pumps motors valves and hose connection surfaces SECURELY support or BLOCK UP raised implement framework and lifted components before working underneath equipment e STOP any implement movements and SHUT OFF TRACTOR engine before doing any work procedures e USE ladder or raised stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or rep
84. OILVdsAdO e Ensure chain guards and or rubber deflectors are in position and not damaged Replace worn broken and missing sections immedi ately e Ensure the driveline integral shields are in good condition and rotate freely Inspect that all bolts and screws are in position and are properly torqued OPS H 0009 2815 03 12 Operation Section 4 19 O 2012 Alamo Group Inc OPERATION Ensure the tractor PTO master shield is in place lowered and in good condition e Ensure each mower slip clutch shield is secured in place and in good condition e Ensure the driveline slip clutches are properly adjusted and the friction plates are not frozen together Reference the Maintenance Section for proper slip clutch maintenance OPS R 0010 E lt m e Perform scheduled lubrication as specified ir i Plus in the maintenance section O e Inspect each gearbox oil level removing Sight level indicator plug The oil should be level with the bottom of the hole the plug was removed from Oil level should be in the center of the sight glass on the back of the gearbox Replenish if needed Replace the plug A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs to be replaced Ensure all gearbox vents are in place and free from clogs OPS R 0011 N Glazz lOns2815FW DO4 Inspect blades and blade bolts for looseness and excessive wear Make sure the mower is
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87. OR DEATH TO AVOID SERIOUS INJURY OR DEATH FROM BLADE ATTACHMENT FAILURE FROM BLADE ATTACHMENT FAILURE e Torque blade bolt to 600 ft Ibs e Torque blade bolt to 600 ft Ibs e AL WAYS replace blades in pairs e ALWAYS replace blades in pairs e ALWAYS replace blades with new bolts e ALWAYS replace blades with new bolts and nuts Blade Nut l Blade Nut Blade Pan i Blade Pan Blade M 2 Blade Bolt D551 BLADE ROTATION 281503 12 Safety Section 1 24 O 201 2 Alamo Group Inc SAFETY IMPORTANT Non genuine parts can fail catastrophically BE AWARE BE TRAINED TO AVOID SERIOUS INJURY OR DEATH BE ALERT ONLY use genuine Bush Hog replacement parts BEALIVE Before Operating this Mower e Non genuine parts can fail To prevent serious injury to yourself and or bystanders be trained creating hazardous conditions s m m in Safe Mowing Practices Alamo Group Companies as well as 5 AEM and FEMA provide training material that is critical for your Safety and the Safety of others when operating this equipment 7 local 77 Bush Hog m Make these Safety Procedures an important part of every 6 vvorkday Read and understand the Operator s Manual Do not let untrained 2501 Griffin Ave Selma Al 36701 m individuals operate this equipment Contact your Dealer AEM www aem org Customer Service 800 363 6096 FEMA 314 878 2304 www FarmEquip org or Alamo Group Email contactus bushhog com WwWw algqr com bpm www Alam
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89. Operation Section 4 42 O 2012 Alamo Group Inc OPERATION gt SSS Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death sc 10 Before transporting the tractor and movver idle the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Once all mower parts are completely stopped raise the mower to transport height NOTE When raising the mower maintain at least 1 clearance between the driveline and mower deck If additional mower deck height is needed for safe transport disconnect the driveline from the tractor and secure its end to the mower deck The mower can then be raised to the maximum lift height OPS R 0033 O U m gt 2 If the tractor s hydraulic pump is not independent of the tractor PTO or if the tractor PTO has to be run to have hydraulic power disconnect the mower driveline from the tractor PTO output shaft Secure the driveline to the mower deck to prevent driveline damage or loss during transport OPS R 0034 Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads a
90. Operation Section 4 45 O 2012 Alamo Group Inc OPERATION When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS U 0022 Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 z O lt cr TT O 2815 03 12 Operation Section 4 46 2012 Alamo Group Inc OPERATION 14 3 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer Arrange the chains so that when tightened the chains are pu
91. PT 18 When fitting the mower to the tractor the telescoping driveline must be inspected to ensure that at its most compressed position the profiles do not bottom out and when at its farthest extended position there is sufficient engagement between the profiles to operate safely At its shortest length there must be at least a 1 clearance between each profile end and opposite profile universal joint At its farthest operating extension a minimum profile engagement of 6 must be maintained for a Constant Velocity CV tube type driveline and a minimum engagement of 6 for non CV solid shaft drivelines Bottoming Out Check Procedure Disconnect driveline from the tractor and slide the profiles together until fully compressed e Place a mark on the inner shield 1 8 from the end of the outer shield and reattach the driveline to the PTO shaft e With the PTO NOT TURNING slowly drive the tractor with mower attached through the sharpest turn possible and watch shaft movement With the PTO NOT TURNING slowly drive the tractor with the mower attached through the most severe terrain conditions expected and watch shaft movement e fthe distance between the mark and the outer shield becomes less than 2 at any point there is a potential problem bottoming out the driveline and the driveline should be replaced with shorter driveline Contact your local dealer or Technical Service for proper directions OPS H 0004 J Driveline in ma
92. Pump Drive Assembly Is Tight And Shaft Properly Cutting Height Adjust Aligned O Mount Kit Pre Operation Check Complete MOWER L Mower Wing Adjust Level With The Center I Mower Wing Check For Proper Raising Operation Ll Spindle And Motor Bolts Properly Torqued C V Driveline Check Max Turn Radius O Spindle Oil Level 0 O Pull Type Hitch Height Adjustment O Blade Carrier Bolts Properly Torqued Retaining Pin In O Mounting Hardware Properly Torqued Place O Mower Cutting Height And Level Adjusted SAFETY ITEMS O Cutting Shaft Bearings Lubricated O Protective Shields Operation And Installation LI All Hardware Properly Torqued Ll Driveline Clutch Torque Limiter Adjust And Run In O Tire and Air Pressure Lug Nuts Correct Torque O Safety Decals Installed O Wheel Bearings Check Grease and Preload O Operator s Manual Supplied ATTACHMENTS amp INSTALLATION O Tractor PTO Shield Installed Ei pale sam Econ Amd n L S M V Emblem Installed If Needed ri i 7 Ped h w 7 Ll Tongue Jack Installation and Operation Hc B d E O Safety Tow Chain Installed n REA 7 2 51 10 00 ADMA Driveline Safety Manual Supplied LI Tongue And Cont ions Installed And Adjusted SAEM Mower r Vente SUPRISE ine amista O All Bolts Pins And Nuts Proper Torque O AEM Mower Safety Video has been shown to Purchaser TABLE OF CONTENTS AFET SEO b m dna O O E UE 1 1 GENERAL SAFETY INSTRUCTIONS AND PRACTICES
93. Reduce ground speed MAINTENANCE SECTION Maintenance Section 5 1 2012 Alamo Group LLI O lt lt lt LLI lt MAINTENANCE HAZARDS WITH MAINTENANCE OF IMPLEMENT Stop engine Entanglement Block up rushing Injury Inspect remove key hazard Do Not implement before Wing falling Blades for before approach or servicing Use Engage wing damage or conducting touch a rotating large blocks on locks cracks maintenance PTO driveshaft soft or wet soil AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN AAVVARNING GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE REPAIRS AND MAINTENANCE BEFORE PERFORMING SERVICE REPAIRS AND MAINTENANCE ON THE IMPLEMENT STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PLACE implement on ground or securely block up raised equipment Use large blocks on soft or wet soil PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure e DISCONNECT IMPLEMENT driveline from tractor PTO SHAFT WEAR SAFETY GLASSES PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and maintenance on the implement e Always WEAR protective GLOVES when handling blades knives cutting edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES when servicing hot components AVOID CONTACT with hot hydraulic o
94. S Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Training Requirements Title 29 Code of Federal Regulations Part 1928 57 a 6 www osha gov Operator instructions Atthe time of initial assignment and at least annually there after the employer shall instruct every employee who operates an agricultural tractor and implements in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by the work environment Keep all guards in place when the machine is in operation Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of ma
95. SMV Sign Danger Multi Lingual Safety Section 1 16 SAFETY Decal Description 4 DANGER THROWN OBJECTS HAZARD s 4 Mower can throw objects up to 300 feet TO AVOID SERIOUS INJURY OR DEATH to operator or bystanders STOP mowing if bystanders or traffic come within 300 feet DO NOT OPERATE with thrown object shielding removed KEEP thrown object shielding in place and in good condition during operation Thrown Objects shielding is subject to wear REPAIR OR REPLACE shielding if damaged broken or missing See Operator s Manual for all Shields and Guards INSPECT area for potential mower thrown object hazards before mowing Remove and AVOID objects such as wire cable metal objects and all other foreign material DO NOT ALLOW blades to contact solid objects like wire rocks posts curbs or guard rails DO NOT OPERATE in transport position or with wings off ground 4h DANGER ENTANGLEMENT HAZARD TO AVOID SERIOUS INJURY OR DEATH e DO NOT operate without guards in place and in good condition PTO and gearbox guarding are SUBJECT TO WEAR e STAY AWAY and KEEP hands feet and body AWAY from rotating blades drivelines and parts that continue to move after power shut off WAIT until all moving elements have stopped Implement 77 e ALWAYS REPLACE GUARDS that have been removed for service or maintenance A e STOP LOOK and LISTEN for rotating motion before L approaching implement DO NOT STEP ON driv
96. STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS All THROWN OBJECT SHIELDING including Front and Rear Deflectors Chains Guards Steel Guards Bands Side Skirts and Skid Shoes in place and in good condition when mowing e Mower sections or wing are adjusted to be close and parallel to ground without exposing blades MOWING AREA has been inspected and foreign materials and debris have been removed e PASSERSEBY are inside enclosed vehicle INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING e REMOVE debris rocks wire cable metal objects and other foreign material from area Wire cable rope chains and metal objects can be thrown or swing outside deck with great velocity 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION e INSPECT for and REMOVE any hidden large debris MOW at Intermediate height e INSPECT and remove remaining debris MOW at final height MOWER THROWN OBJECT SHIELDING e KEEP all thrown object shielding including Front and Rear Deflectors Chains Guards Steel Guards Bands Side Skirts and Skid Shoes in place and in good condition when mowing DO NOT OPERATE with any thrown object shielding missing damaged or removed RIGHT OF WAY Highway MOWING USE DOUBLE CHAIN GUARDS for highway right of way parks or greenbelt mowing or all other mowing where human dwellings vehicles or livestock could be within 300 feet of the
97. TRANSPORT LATCH Securely lock Transport Latch before transporting mower on roadway or working under implement 281503 12 Safety Section 1 25 2012 Alamo Group Inc SAFETY A DANGER THROWN OBJECT HAZARD TO AVOID SERIOUS INJURY OR DEATH DO NOT OPERATE if Thrown Object Shielding is damaged or missing MAINTAIN Thrown Object Shielding 8 y HERE DOPO D614 Rated Vertical 3000 Ibs Loads Side 675 lbs TO AVOID SERIOUS INJURY e Fully engage jack retaining pin e Adjust jack vertically e Torque positioning nut to 150 ft lbs e DO NOT exceed rated loads EXPLOSION HAZARD RELEASE ALLAIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40PSI 1006348 28150 3 12 Safety Section 1 26 2012 Alamo Group Inc SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerningemployer and employee equipment operators This section is not intended as a legal interpretation of the law andshould not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIE
98. TY 4h DANGER x JUMSME A TO AVOID SERIOUS INJURY OR DEATH D549 5 e READ AND UNDERSTAND the provided Operator s Manuals safety signs and information decals for tractor and implement before operating equipment e CONTACT DEALER immediately if you do not have manuals e CONTACT DEALER to explain any instructions not fully understood e AL WAYS WEAR safety glasses e WEAR hard hat safety shoes and gloves for protection when operating equipment D549 2815 0 3 12 Safety Section 1 19 O 2012 Alamo Group Inc SAFETY TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENETRATING SKIN e DO NOT OPERATE equipment with oil or fuel leaks e KEEP all hydraulic hoses lines and connections in good condition and tight before applying system pressure e Relieve hydraulic pressure before disconnecting lines or working on the system e REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS e DO NOT use hands to check for leaks e AL WAYS WEAR safety glasses and impenetrable gloves e USE paper or cardboard to search for leaks e KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid e Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury D553 1 TO AVOID SERIOUS INJURY AND DEAT
99. Toe Safety Footwear e Gloves e Hearing Protection e Close Fitting Clothing e Respirator or Filter Mask depends on operat ing conditions OPS U 0002 NEVER use drugs or alcohol immediately before or while operating the E SSS Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER Knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sa 27 2815 03 12 Operation Section 4 3 2012 Alamo Group Inc OPERATION 2 TRACTOR REQUIREMENTS The tractor used to operate the mower must have the power capacity to lift pull and operate the Power Take Off PTO at the mower s rated speed while traveling at a ground speed between 2 and 5 MPH Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and be a potential danger to the operator and passersby Tractor Requirements and Capabilities e ASABE approved Roll Over Protective Structure ROPS or
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102. ace e CHECK driveline guards for free rotation and sufficient overlap to avoid unshielded areas e DO NOT USE PTO ADAPTER OPERATE THIS MACHINE AT 940 RPM TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure resulting in bodily injury TRACTOR PTO ROTATION CLOCKWISE OPERATE THIS MACHINE AT 1000 RPM TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure resulting in bodily injury TRACTOR PTO ROTATION CLOCKWISE 2815 0 3 12 Safety Section 1 22 O 201 2 Alamo Group Inc SAFETY A DANGER Crushing Hazard Injury or Death TO AVOID SERIOUS INJURY OR DEATH e STAND CLEAR when removing transport latch lowering or raising wings e CLEAR AREA of bystanders before lowering implement wings e IMPLEMENT CAN FALL from hydraulic failure or accidental operation of controls e BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted components e SECURELY ENGAGE transport latch before transportation or working under wing e FILL CYLINDERS with oil before attempting to lower implement wings e DO NOT OPERATE in transport position or with wings off ground A DANGER Transport Latch RAISE AND GUARD MISSING SECURELY LOCK Wing Transport Latch DO NOT OPERATE before transporting mower on roadways or working under wing D555 281503 12 Safety Section 1 23 O 201 2 Alamo Group Inc SAFETY TO AVOID SERIOUS INJURY
103. aft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping assembly will stop sliding and become solid e Driveline bottoming can push through support bearings and break off PTO shaft CONTACT DEALER if implement driveline does not match Tractor PTO shaft DO NOT USE PTO ADAPTER Using a PTO adapter can cause Excessive vibration thrown objects blade and implement failures by doubling operating speed e Increased working length exposing unshielded driveline areas and entanglement hazards BEFORE REMOVING WING RETAINING LOCKS ATTACH hoses to tractor e FILL Wing Cylinders with oil Refer to Instructions in Operation Section e KEEP bystanders clear of area before operating wings LOWER WINGS slowly and carefully DO NOT connect the Mower to a tractor with the PTO directly connected to the Tractor transmission PN CD01 2815 03 12 oafety Section 1 5 O 2012 Alamo Group Inc gt LLI LL Y SAFETY THROWN OBJECTS HAZARDS TA BASURA Raised Mower Inspect rea Do not let blades Thrown remove foreign contact solid Objects objects objects ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE SSS CONDITIONS TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS e KEEP bystanders 300 feet away
104. air rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION INSPECT for loose fasteners worn or broken parts leaky or loose fittings missing or broken cotter keys and washers on pins and all moving parts for wear REPLACE any worn or broken parts with authorized service parts LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion e TORQUE all bolts and nuts as specified BLADE INSPECTION REPLACE bent damage cracked or broken blades immediately with new blades e AVOID blade failures and thrown broken blades DO NOT straighten weld or weld hard facing blades SAFETY SHIELDS GUARDS AND SAFETY DEVICES INSPECTION KEEP all Deflectors Chain Guards Steel Guards Gearbox Shields and PTO integral shields Bands Side Skirts and Skid Shoes in place and in good condition REPLACE any missing broken or worn safety shields guards and safety devices Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer birth defects or other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other
105. areas where bees or insects may attack unless yu WEAR PROTECTIVE CLOTHING or use enclosed tractor cab PTO SPEED DO NOT EXCEED IMPLEMENT RATED PTO SPEED e AVOID exceeding rated PTO speeds that may result in broken drivelines or blade failures SAFETY SIGNS REPLACE missing damaged or unreadable safety signs immediately PN 0501 Read and Always wear Wear Hard understand Safety Hat Safety Operator s Manual Glasses shoes Wear Safety Vest when operating on or near roads gt TI m P 2815 03 12 oafety Section 1 3 O 2012 Alamo Group Inc gt LLI LL Y SAFETY CRUSHING HAZARDS Crushing injury Lock ROPS in Always wear Crushing injury Crushing injury wing from roll over up position seatbelt implement falling falling TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR EQUIPMENT RUN OVER NIS ROLLOVER AND CRUSHING BY FALLING WING OR IMPLEMENT USE ROPS and SEAT BELT equipped tractors for mowing operations KEEP ROPS lock in up position ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat WHEN RAISING OR LOWERING WINGS Raise or lower ONLY WHILE SEATED in tractor seat with seat belt buckled Raise or lower ONLY when implement tongue is securely attached to tractor drawbar TO AVOID implement tip over KEEP BYSTANDERS CLEAR of area TO AVOID crushing KEEP suffi
106. arefully PN CH01 2815 03 12 Safety Section 1 4 2012 Alamo Group Inc SAFETY CONNECTING OR DISCONNECTING IMPLEMENT SAFETY BOTTOMING OUT Stop Tractor Crushing injury Crushing injury Make sure PTO Make sure PTO Remove Key between tractor wing falling shaft is securely shaft are proper Read Manual and implement attached to tractor length U P TI m m lt TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY TRACTOR OR panse IMPLEMENT WHEN BACKING tractor to implement hitch e DO NOT ALLOW BYSTANDERS between tractor and implement BEFORE connecting and disconnecting implement hitch e STOP TRACTOR ENGINE place transmission into park engage parking brake and remove key WHEN connecting and disconnecting implement hitch e DO NOT crawl or walk under raised mower or wing e USE tongue JACK to lift heavy implement tongues to control implement tongue movement e AVOID overloading jack to prevent jack failure and injury Refer to Instructions in Operation Section WHEN CONNECTING IMPLEMENT DRIVELINE TO AVOID implement driveline coming loose during operation LUBRICATE yoke spring locking collar to ensure it freely slides on PTO shaft SECURELY seat yoke locking balls in PTO shaft groove PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY ATTACHED TO AVOID broken driveline during operations e CHECK driveline for proper length between PTO sh
107. arts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 O U m gt O Z Always disconnect the main PTO Driveline from the Tractor before performing service on a SSS the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death S3PT 11 DO NOT allow any person under a folded wing unless wing is securely s SSS locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless the implement is securely supported or blocked up A sudden or inadvertent fall by any of these components could cause serious injury or even death sr o3 Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order 56 21 2815 03 12 Operation Section 4 17 O 2012 Alamo Group Inc OPERATION 9 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled ser
108. ases operating stop the tractor immediately as the tractor will be difficult to control Drive the tractor with the 3 Point lift arms in the raised position and lock the control lever in the transport detent position to prevent damage to the mower driveline and tongue when turning Perform turns with the tractor and mower at slow speeds to determine how the tractor with an attached mower handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with a towed implement the overall working length of the unit is increased Allow additional clearance for the mower when turning To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor wheel tread spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping Use extreme caution when operating on steep Pm slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS H 0018 2815 03 12 Operation Section 4 30 O 2012 Alamo Group Inc OPERATION 10 7 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid driveline is at its extreme shortest len
109. chinery before starting the engine engaging power or operating the machine Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service 8 Requirethat the employee operator stop operation if bystanders or passersby come within 300 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employ
110. cient clearance around implement and wings TO AVOID contacting buildings or overhead power lines LIFTED Equipment can fall from mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted wings components and L WARN ING implements raised by 3 Pointed tractor hitch SECURELY SUPPORT or block up raised equipment wings and components BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted compo nents KEEP BYSTANDERS CLEAR of folded wings until wings are blocked or locked up WHEN PARKING Implement and Tractor LOWER implement LOCK or BLOCK lifted parts before leaving equipment NEVER leave implement unattended in a raised position TO AVOID CHILDREN FALLING OFF OR BEING CRUSHED BY EQUIPMENT AWARNING NEVER ALLOW children to play on or around Tractor or Implement WHEN UNHITCHING IMPLEMENT LOWER implement LOCK or BLOCK lifted parts before leaving equipment USE tongue jack to control implement tongue movement USE tongue JACK to lift heavy implement tongues AVOID overloading jack to prevent jack failure and injury Refer to Instructions in Operation Section BEFORE REMOVING Wing Retaining Lock ATTACH hoses to tractor FILL Wing Cylinders with oil Refer to Instructions in Operation Section KEEP bystanders away before operating wings LOWER WINGS slowly and c
111. clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades sRw o7 Do not put hands or feet under mower decks Blade Contact can result A WARNING in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up scM os 2815 03 12 Operation Section 4 34 O 2012 Alamo Group Inc OPERATION 11 4 PTO RPM and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Hecommended speed for efficient mower performance is between 2 and 5 mph 3 8 kph Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut If it becomes necessary to temporarily regulate engine speed increase or decrease the throttle gradually Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the mower and most efficient tractor operation As the severit
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113. d tractor movement OPS U 0028 Never run the Tractor engine in a closed building or without adequate ventilation The BSE LASER exhaust fumes can be hazardous to your health sa 23 Start tractor only when properly seated in the Tractor seat Starting a TS tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions 56 13 Start only from seat in park or neutral Starting in gear kills 2815 03 12 Operation Section 4 8 O 2012 Alamo Group Inc OPERATION 6 CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or setting on blocks Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins OPS R 0001 Always shut the Tractor completely down place the transmission in park and set the SSS SEER parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches ssPr 15 6 1 Connecting Mower Tongue to the Tractor 1 Ensure the tractor is equipped with the correct PTO shaft and the drawbar is set at the correct length 2 Using the parking jack position the tongue clevis to the height of the tractor drawbar Adjust the mower tongue to be level and parallel with the tractor drawbar using the control rod connecting the mower tongue to the deck Rated Vertical 3 2
114. e tractor amp mower y OO hydraulic cylinders pins are tight There are no leaking or damaged hoses 4 L y O mower deck is clear of cut grass and debris L f y O Chain guards deflectors are in place amp in good condition o o o y o Driveline gearbox shields are in good condition Driveline clutches are in good condition not frozen L o o ooo o oo y oO Driveline telescoping members amp U joints are lubricated 4 Driveline yokes are securely attached to PTO amp mower Gearbox mounting bolts are tight Gearbox oil is at the properlevel y O Blade carrier retaining mutis tight Blades are not chipped cracked orbent Blade bolts are tight Wheel lug muts aretight 0000000000 S yO Transport locks are in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER O U m gt O Z 2815 03 12 Operation Section 4 25 2012 Alamo Group Inc OPERATION Tractor PRE OPERATION Inspection Tractor ID Make Date Shift BUSH HOG i Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the implement is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments 1f Start of Shift not O K The flashing lights function properly The SMV Si
115. ed areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death BLADE HOLDER ASSEMBLY Blade Removal 1 Remove cotter pin and blade holder assembly retaining nut and washer Retaining nut can be removed or tightened with a 1 3 16 socket 2 Wearing heavy gloves grasp blade holder and pull off shaft If stuck align blade bolt with access hole in top of cutter deck Using hammer and a piece of pipe strike blade bar Repeat until blade hold come off Care should be taken not to damage blade bolt threads 2815 03 12 Maintenance Section 5 1 1 2012 Alamo Group MAINTENANCE Installation 1 Align the blade holder so the cotter pin hole is positioned 90 to the blade bar for ease of installing the cotter pin 2 Place blade holder assembly washer and retaining nut on lower shaft Torque nut to 450 ft bs Strike the head of the blade bolt with a sledge hammer on one side and then the other this will help seal the pan to the gearbox output shaft Always recheck the torque of the nut after using the sledge hammer Install cotter pin It may be necessary to tighten nut slightly to install cotter pin Always tighten slightly more so that the cotter pin may be installed Do not Back Off on the nut to align slots with hole e BLADE CARRIER INSTALLATION Clean the splines on both the blade carrier and output shaf
116. ed tute eile tO esp eto a A b l 3 2 A A EERS 3 2 TONE TES 3 3 co is is RENE 3 3 TRESANO WIIEPES un E UU T b b a TT C MENT 3 4 TRES AND WHEEL Ss ETUR E T A 3 5 A 3 7 OPTIONAL VALVE MOUNTING BRACKET INSTALLATION 3 7 DRIVELINE AATTACHMENT TOIMPLEMENT dieitur c baxa tral ad 3 9 EEDLUEL E coe o eb OD cy 3 9 GCGENTER DRIVELINE lt a A c 3 9 M DEB Cli ie o PM 3 10 ORIN EINE FTA LE Da Suma mau DOR 3 10 OPERATION SEG TO Ns raras 4 1 OPERATOR REQUIREMENTS 5 ux n el 4 3 TRACTOR REQUIREMENTS eonim ees 4 4 ROPS ANG S Cal Beli y Sma Soba b mte lute iniit p rut adea ee 4 4 Traelor Salely DeCS 4 4 Factor AOS P aaa 4 5 Bez A b bi 4 5 Tractor AyoraUllcS a D D TT 4 5 Front End Welglhiuy aaa MM 4 5 Power cie f aro ER 4 6 lioe me m a 4 6 GETTINSG ON AND 0FE THE TRACTOR sata ULUS 4 7 Boarding the actor aa 000070 4 7 Dirimnoliitiho ine lar uu E ou ee 4 7 STARTING THE TRAG TOR m E 4 8 CONNECTING THE MOWER JO THE TRACTOR sitial ai 4 9 Connecting Mower Tongue to the Tractor ccccceseccccssseececcaeeceeeceeeececeueeceeesaaeeceeseaueeeessaaseeesaageeessssaaeeeesaaeees 4 9 Connecting Mower Hydraulic Lines to the Tractor
117. eeded repairs immediately Make sure the blades are not damaged and the carrier is balanced before resuming operation O U m gt O Z Always wear your seat belt securely fastened and only operate the tractor and mower with the ROPS in the raised position If the tractor or mower hits a tree stump rock or bump a sudden movement could throw you off of the seat and under the tractor and or mower The seat belt is your best protection from falling off the tractor and the ROPS provides protection from being crushed during a tractor roll over OPS H 0023 Raise Mower over solid objects 11 2 Bystanders Passersby Precautions If a bystander comes within 300 feet of the tractor while the mower is being operated stop the tractor at once idle the engine and disengage the PTO Do not engage the PTO again until all bystanders are well past the 300 foot distance OPS H 0024 2815 03 12 Operation Section 4 33 O 2012 Alamo Group Inc OPERATION Rotary Mowers are capable under adverse conditions of throwing da USS SSE objects for great distances 300 feet or more and causing serious injury y or death Follow safety messages carefully l I STOP MOWING IF PASSERSBY ARE WITHIN 300 Feet UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside the
118. elines or guards D549 2 281503 12 Safety Section 1 17 201 2 Alamo Group Inc SAFETY 4h DANGER Crushing Hazard Injury or Death TO AVOID SERIOUS INJURY OR DEATH D549 3 e USE tractor equipped with Rollover Protective Structure ROPS including roll bar and seat belt Keep roll bar in raised position e STAND CLEAR when removing transport latch lowering or raising wings e IMPLEMENT CAN FALL from hydraulic failure or accidental operation of controls e BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted components 4h DANGER ye Run Over Hazard Injury or Death TO AVOID SERIOUS INJURY OR DEATH e ALWAYS BUCKLE UP seat belt e ONLY START Tractor while seated in the operator s seat e STOP ENGINE and PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor KNOW HOW to stop tractor and equipment quickly for an emergency DO NOT MOUNT or DISMOUNT Tractor in motion NEVER ALLOW riders on tractor or implement NEVER ALLOW children to operate or ride on tractor or implement KEEP BYSTANDERS CLEAR of area before moving tractor or implement KEEP ALERT and AVOID hitting stumps holes ruts and uneven terrain AVOID tree limbs brush and other overhanging objects that can strike and throw the operator from seat D549 4 281503 12 Safety Section 1 18 O 201 2 Alamo Group Inc SAFE
119. er section driveline as shown in Asm2815FW 009 The driveline must be disassembled by removing the bolts holding the two halves together In stall clutch end to center section gearbox using tapered pin lockwasher and nut Tighten to 30 ft Ibs Slide yoke end onto power divider gearbox Reinstall bolts holding the two halves together Note that the bolts must be installed so that nuts will be on clutch end Rotate grease fittings to the top for easy access later Bolt Holding two halves together NN 3 s ax Et To la C ul 1B am QUA Clutch End To Center Section Gearbox Tighten to 30 ft Ibs o Asm2815FVV 009 2815 03 12 Assembly S tion 3 9 O 2012 Alamo Group Inc lt 00 LLI Y Y WING DRIVELINE ASSEMBLY NOTE The Wing driveline is assembled too the unit at the factory and these instructions are for reinstallation should it be removed for repair Follow reverse order for driveline removal 1 Install wing drivelines attaching clutch to wing gearboxes Secure driveline with tapered pin lockwasher and nut Tighten nut to 30 ft bs Pull on each driveline section to make certain it is securely attached 2 Attach all driveline shield chains to keep shields from turning Figures Asm2815FW 010 and Asm2815FW 011 3 On each clutch loosen eight nuts retaining clutch springs 1 8 turn or until spring can be turned with fingers 4 With tractor at idle speed engage tractor PTO drive 2 3 seconds
120. erate the controls easily sc 11 Never allow children or other persons to ride on the Tractor or Implement ANSIOSO Falling off can result in serious injury or death sc 10 4 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009 2815 03 12 Operation Section 4 7 O 2012 Alamo Group Inc OPERATION BEFORE leaving the tractor seat lower the implement set the parking ENG NE SS SEER brake and or set the tractor transmission in parking gear disengage the rA HE PTO stop the engine remove the key and wait for all moving parts to 1 2 stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving persse or while the engine is running Operate the Tractor controls from the p tractor seat only sc
121. esigned to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rotary mower Some pictures may show shields removed for purposes of clarity NEVER OPERATE this implement without all shields in place and in good operational condition The operator must be familiar with the mower and tractor operation and all associated safety practices before operating the mower and tractor Proper operation of the mower as detailed in this manual will help ensure years of safe and satisfactory use of the mower lt t a LLI Q O IMPORTANT To avoid mower damage retorque all bolts after the first 10 hours of operation Retighten blade carrier retaining nut on gearbox lower shafts to 450 ft Ibs READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages
122. existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better reduce streaking and make the final cut more uniform sRM o1 lt t a LLI Q O 11 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engine speed at approximately 1 000 RPM before engaging the PTO Shift the PTO control to the on position and slowly increase the engine speed until the PTO is operating at the rated speed f you hear unusual noises or see or feel abnormal vibrations disengage the PTO immediately Inspect the implement to determine the cause of the noise or vibration and repair the abnormality OPS U 0027 Do not let the Blades turn when the Mower Deck is raised for any A WARNING reason including
123. g on any tires and wheels make certain the Cutter is jacked up high enough and securely supported When installing laminated or airplane tires be sure the flat side of the lug nut is against the Wheel When installing Sectional Tires and Wheels note the direction of travel and the curvature of rubber segments in the tire See Assembly Section Do not exceed 15 M P H on Sectional Tires When removing Airplane Tires let all of the air out of the tire before removing lug nuts or wheel bolts or nuts Remove valve core to make certain that there is no air pressure left in tube before separating wheel halves to dismount tires DO NOT LOOSEN WHEEL CLAMP BOLTS BEFORE PRESSURE IS REMOVED FROM TUBE AND TIRE TO PREVENT EXPLOSIVE SEPARATION OF WHEEL HALVES WITH POSSIBLE SERIOUS BODILY INJURY Do not exceed 15 M P H on Airplane or Rib Implement Tires Maximum airplane tire inflation pressure is 50 PSI minimum inflation pressure is 20 PSI TONGUE The Tongue Hitch Pins attach the Tongue to the Center Section and should be checked for signs of wear or cracking Replace as needed The Drawbar 1 Bolt fastens the mower to the tractor Drawbar When the mower is unhitched and this 1 Bolt is removed examine for signs of cracking or wear Replace the Drawbar 1 Bolt at first sign of either problem FIGURE Op 1155 gt lt ar LL lt P lt C m Tongue Connection Locknut Bolt Flatwashers MOWER TONGUE 15 6 TRACTOR 2 mE ana
124. gether to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 A Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes WARNING when operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy 10 3 Operating the Mower Wings Wings are positioned with hydraulic cylinders lt is recommended that the tractor be equipped with three hydraulic ports or a 3 spool control valve be used so that each section can be controlled independently Ensure the hydraulic cylinders and lines are filled with oil by holding the valve control levers in the raised position until the cylinders fully retract wings and extend center Only operate the mower with both wings fully lowered NEVER operate the mower with a raised wing Wait until the blades are at a complete stop before raising wings OPS H 0015 281
125. gn is clean and visible 4 4 The tires are in good condition with proper pressure The wheel lug bolts are tight 0 5005 The tractor brakes are in good condition 4 4 4 4 4 4 4 4 L The steering linkage is in good condition 20 17 There are no visible The hydraulic controls function properly The ROPS or ROBS is in good condition o o The seatbelt is in place and in good condition 3 point hitch is in good condition 4 oo The drawbar pins are securely in place 1858248N PTO master shield is in place L o engine oil level is full The brake fluid level is fall The power steering fluid level is full The fuel level is o engine coolant fluid level is fall The radiator is free ofdebris The air filter is in good condition L o o Operator s Signature lt t a LLI Q O DO NOT OPERATE an UNSAFE TRACTOR or IMPLEMENT 2815 03 12 Operation Section 4 26 2012 Alamo Group Inc OPERATION 10 DRIVING THE TRACTOR AND IMPLEMENT oafe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with an attached implement review
126. gth This type of abusive operation can cause serious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of the driveline s inner profile and its outer housing A WARNING may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement OPS H 0020 O U m gt O Z When confronted with an incline or ditch do not approach from an angle which is perpendicular or straight on as damaged to over collapse of the driveline may occur When crossing such terrain the implement should be fully lowered for a lower center of gravity and added stability OPS R 0021 INCORRECT DO NOT approach ditch straight on 2815 03 12 Operation Section 4 31 2012 Alamo Group Inc OPERATION Inclines and ditches should be approached along a line which is at an angle as shown This type of path will reduce the possibility of over collapse of the driveline and resulting damage If the gradient is so steep that such an approach increases the possibility of a tractor roll over select an alternate crossing path When operating the tractor and mower across slopes and inclines through ditches and other uneven terrain conditions it is important to maintain sufficient deck to ground clearance
127. gue Jack could cause strains or other injury Allowing the tongue to fall suddenly and unexpectedly could result in crushing injury Use the Tongue Jack for lifting the Implement only Overloading the Tongue Jack can cause failure with possible serious bodily injury or even death sri 04 When disconnecting the mower the tractor should be completely shut down and secured in position Relieve hydraulic pressure by moving the control ground and can be adjusted by loosening the 99e MERE positioning nut and moving the jack up to 15 degrees in each direction Also make sure that the jack foot is securely resting at ground level or securely supported by a block before raising the mower Once the mower tongue is being supported entirely by the jack remove the hitch bolt locknut and washers Remove the hydraulic hoses from the tractor and secure to the mower to prevent contact with dirt levers back and forth several times Lower the parking jack and raise the mower until the tongue U clevis is no longer resting on the tractor drawbar m and is supported solely by the jack The jack Blu AA bul BBB JJ should be in a near vertical position with the ia 3355 lt 4 NEN L SS gt O lt After disconnecting the mower hitch remove the mower driveline from the tractor PTO shaft Place the driveline in its storage bracket to prevent it from contacting mud or dirt which can contaminate the universal join
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129. il tanks pumps motors valves and hose connection surfaces e SECURELY support or BLOCK UP raised implement framework and lifted components before working underneath equipment e STOP any implement movements and SHUT OFF TRACTOR engine before doing any work procedures e USE ladder or raised stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work e FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION INSPECT for loose fasteners worn or broken parts leaky or loose fittings missing or broken cotter keys and washers on pins and all moving parts for wear REPLACE any worn or broken parts with authorized service parts LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion TORQUE all bolts and nuts as specified BLADE INSPECTION REPLACE bent damage cracked or broken blades immediate with new blades e AVOID blade failures and thrown broke
130. ined from an authorized Bush Hog dealer or by down loading the manual from the Bush Hog website www bushhog com BEFORE YOU START READ UNDERSTAND and FOLLOW the information provided in this manual the AEM Mower Safety manual and the tractor operator s manual carefully to learn how to operate and service your machine properly Failure to do so could result in personal injury to you and bystanders All implements with moving parts are potentially hazardous Every effort has been made to ensure that the machine is safe but operators must avoid engaging in unsafe practices and follow the written instructions provided The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents SAFETY FIRST Completely read and understand the safety section of this manual before operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you do not fully understand The care you give your Bush Hog Implement will greatly determine your satisfaction with its performance and its service life Carefully read and follow the instructions in this manual to provide you with a thorough understanding of your new implement and its intended use and service requirements All references made in this manual to right left front rear top or bottom are as viewed facing the direction of forwa
131. ing into gravel or dirt which can cause rapid blade wear and extremely severe shock loads on the drivetrain resulting in rapid wear or damage to these components Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height or position which may cause the blades to contact the ground Cutting into the berm or edge of the ditch will cause abnormal and accelerated blade wear and possible blade component failure OPS R 0029 Correct Mower Deck Positioning lt O E lt oc LLI a O Wrong Mower Deck Positioning 2815 03 12 Operation Section 4 38 2012 Alamo Group Inc OPERATION 11 6 Right of Way Highway Mowing e USE DOUBLE CHAIN GUARDS for highway right of way parks greenbelt mowing or all other mowing where human dwellings vehicles or livestock could be within 300 feet of the mower e shielding is 100 effective in preventing thrown objects To Reduce Possibility of Injury 1 MAINTAIN MOWER SHIELDING in good operational condition 2 DAILY INSPECT the condition of the Thrown Object Guards mower Side Skirts and skid shoes Replace or repair worn or damaged guards 3 DAILY INSPECT the condition of the Blades and Blade Bolts Replace any cracked worn bent or damage blades Always replace blade bolts and nuts when replacing blades Make sure the blade bolts are properly tightened 4 RAISE CUTTING HEIGHT to 6 INCHES minimum 5 INSPE
132. istances increases with increased speeds DETERMINE the maximum safe transport speed that does not exceed 20 mph DETERMINE MAXIMUM TURING SPEED BEFORE OPERATING ON ROADS OR UNEVEN GROUND e TEST equipment in slowly increasing speed in turns to determine it can be operated at higher speeds USE REDUCED turning speeds in sharp turns to avoid equipment turning over WHEN TOWING OR TRANSPORTING EQUIPMENT Always WEAR SEAT BELT when operating or transporting mower e USE low speeds to avoid overturn with raised wings e USE low speeds and gradual steering on curves hills rough or uneven surfaces and on wet roads e TURN ON tractor FLASHING WARNING LIGHTS e ALLOW clearance for implement swing while turning KEEP all raised wings at 10 feet or greater distance from all power lines and overhead obstructions PN THO1 2815 03 12 oafety Section 1 12 O 2012 Alamo Group Inc SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT Periodically inspect Stop engine Block up Engage Inspect all moving parts remove key implement before cylinder Blades for lubricate drivelines before servicing Use transport damage or and tighten all conducting large blocks on locks cracks fasteners maintenance soft or wet soil AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN AWARN ING GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE REPAIRS AND MAINTENANCE BEFORE PERFORMING SERVICE REPAIRS AND MAINTENANCE ON THE I
133. lacement or repair parts installed in the equipment covered by this limited warranty are warranted for ninety 90 days from the date of purchase of such part or to the expiration of the applicable new equip ment warranty period whichever occurs later Warranted parts shall be provided at no cost to the user at an authorized Bush Hog dealer during regular working hours Bush Hog reserves the right to inspect any equipment or parts which are claimed to have been defective in material or workmanship DISCLAIMER OF IMPLIED WARRANTIES amp CONSEQUENTIAL DAMAGES Bush Hog obligation under this limited warranty to the extent allowed by law is in lieu of all warranties implied or expressed INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE and any liability for incidental and consequential damages with respect to the sale or use of the items warranted Such incidental and consequential damages shall include but not be limited to transportation charges other than normal freight charges cost of installation other than cost approved by Bush Hog duty taxes charges for normal service or adjustment loss of crops or any other loss of income rental of substitute equipment expenses due to loss damage detention or delay in the delivery of equipment or parts resulting from acts beyond the control of Bush Hog THIS LIMITED WARRANTY SHALL NOT APPLY 1 To vendor items which carry their own warranties such as engines tires
134. leveling rods assemblies to the tongue using pin flatvvasher and cotter pins shipped vvith assembiy The slotted casting end should be attached to the tongue Position for greasing It may be necessary to raise the tongue slightly for the attachment of the leveling rod Connect the opposite end to the center axle weldment using the pin and cotter pins shipped in the leveling rod assembly Figure Asm2815FW 002 and Figure Asm2815FW 003 Asm2815FW 003 Left Side Turnbuckle Right Side Turnbuckle Turbuckle Pin and Cotter Pin Center Axle 2815 03 12 Assembly Setion 3 3 O 2012 Alamo Group Inc ASSEMBLY TIRES AND WHEELS IMPORTANT Do not lower wings until turnbuckles are attached Turnbuckle Center Axle Turnbuckle LH Wing Axle PLE ERI RH Wing Axle 2 T m ES Hi 8 H Hi o Bor gt a dl dl i 00 1 gt Asm2815FW 005 7 Center Axle Mounts Grease 4 i O Fittings 1 Mount wheels on hubs securing with lug nuts NOTE When using laminated tires and airplane tires the flat side of the lug nut should be against the rim When using automotive rims the tapered side of the lugnut should be against the rim Asm2815FW 006 2 Attach turnbuckles adjustment links to the center axle mounts using 1 x 5 1 2 bolts and wing axles mounts using 1 x 4 bolts atwashers and nuts Figure Asm2815FW 006 3 There are two types of wheels available for this machine
135. lling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load O U m gt O Z 2815 03 12 Operation Section 4 47 2012 Alamo Group Inc lt O E 4 oc LLI a O OPERATION 15 TROUBLE SHOOTING GUIDE Problem Excessive Vibrations Gearbox Overheating Gearbox Noisy Gear Box Leaking Clutch Slips Excessively 2815 03 12 O 2012 Alamo Group Inc Possible Cause Check Gearbox bolts Check for loose nuts on Blade holder and Blades Check for bent output shaft If shaft is bent oil will normally leak from the bottom seal Check to see if blades are free swinging Check for even wear on each blade tip Were both blades changed at the same time Blade Broken Blade carrier bent Blade hub not properly seated on shaft New Blade or bolts matched Drivelines not phased correctly Implement amp tractor yokes must be in line
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137. lt t a LLI Q O Move the tractor rear tires wider apart to limit the tractor turning radius Position the mower at multiple angles and perform the above procedure Determine the sharpest turning radius that maintains a safe operating angle and note this position to the operator OPS R 0006 B CONSTANT VELOCITY JOINT MAXIMUM ANGLE CHECK Op 12 2815 03 12 Operation Section 4 16 O 2012 Alamo Group Inc OPERATION A CAUTION The Constant Velocity PTO driveline is HEAVY 70 lbs or greater and Special Lifting Procedures are recommended Use lifting assistance such as mechanical assistance two people and proper lifting techniques when connecting or installing the driveshaft to reduce the possibility of back injuries Do not turn so sharp or lift mower so high to produce a severe knocking of the Driveline which will cause accelerated wear and breakage of drive train components and could result in possible injury from the separated Driveline sections sRM o4 S 9 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing p
138. ltural mowing equipment t is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Bush Hog Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operator s manual or if you have any questions concerning safety of operation contact your supervisor dealer or Bush Hog If you would like a VHS video tape of the video please mail AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trained for each piece of equipment Tractor and Mower understand the intended use and the potential hazards before operating the equipment The information and material listed above along with this Operator s Manual can assist you in meeting the OSHA re
139. me height as the surrounding area When this occurs reduce the tractor ground speed while maintaining the operating speed of the mower A slower ground speed will permit grasses to at least partially rebound and be cut Taking a partial cut and or reversing the direction of travel may also help produce a cleaner cut Check tire spacing as noted in Tractor Operators Manual Avoid mowing in the reverse direction when possible In situations where the mower must be backed to access areas to be cut make sure there are no persons or other foreign debris behind the mower before mowing in reverse When mowing in reverse operate the tractor and mower at a reduced ground speed to ensure tractor and mower control is maintained 2815 03 12 Operation Section 4 35 O 2012 Alamo Group Inc lt t a LLI Q O OPERATION Do not mow with two machines in the same area except with Cab tractors with the windows LWARN ING closed saw 11 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing sam 1 AWARNING Avoid
140. mended torque in Foot Pounds Newton Meters WRENCH BOLT SIZE DIA m Ar b r o 3 Cl al olmimlo 7 ASTM B o 1 8 2 4 3 4 73 10 14 5 20 25 34 40 54 62 84 122 165 211 286 418 566 Maintenance Section 5 17 ASTM 00 5 1 6 9 8 7 12 21 1 29 42 57 74 100 73 99 118 160 167 226 1 325 440 443 600 563 763 821 1112 1119 1516 gt euo zi malos BRO Apo O N SAE GRADE 8 12 16 14 18 25 33 27 37 44 60 49 66 70 95 78 106 106 144 120 163 153 207 172 233 212 287 240 325 376 509 420 569 606 821 668 905 909 1232 995 1348 1019 1381 1288 1745 1444 1957 1817 2462 2013 2728 2382 3228 2712 3675 3161 4283 3557 4820 ASTM 10 9 6 5 8 8 11 1 15 27 37 53 72 93 126 148 201 230 312 449 608 611 828 778 1054 1138 1542 1547 2096 Mnt B 0005 gt lt ar mi lt P lt C m oup dnoin ourepy 2102 9z 1 pepunBes ep or s 280 018Z 518Z squid agi UdISJO e Baan e ejeud y e sepe no eo ajueui eonisA oef aniy e 58 Se ED X ON e OjeD je uobus ap ouad ayua ue duos anbijdy e WSS NOIS3 1 V avd A E TH A xoef Jsnipy e Buu yore bebu AMNCNI SNOWMASS
141. ment Standard Administration Wage Home Division Child Labor Bulletin 102 2815 03 12 Safety Section 1 27 O 2011 Alamo Group Inc INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION We are pleased to have you as a Bush Hog customer Your Rotary Cutter has been carefully designed with care and built with quality materials by skilled workers to give maximum service with minimum down time This manual is provided to give you the necessary operating and maintenance instructions for keeping your rotary cutter in top operating condition Careful use and timely service saves extensive repairs and costly downtime losses Please read this manual thoroughly Understand what each control is for and how to use it Bush Hog typically offers three types of shielding to protect the operator passerby livestock and property from thrown objects deflectors single chain guards and double chainguards Shielding should be selected based on the intended use of the mower Double chainguards or deflectors should be used for highway right of way parks or greenbelt mowing or all other mowing where human dwellings vehicles or livestock could be within 300 feet of the mower Chainguards are more durable provide a longer service life and require less maintenance and replacement than deflectors Single chainguards may be sufficient for agriculture and other mower use only where passersby or property are not within 300 feet of the mower during ope
142. ment connected in tandem Never tow the Implement at speeds over 20 MPH sr oe AWARNING m Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death 52 10 SSX Make certain that the Slovv Moving Vehicle SMV sign is installed in such a vvay as to be clearly visible and legible VVhen transporting the Equipment use the Tractor flashing vvarning lights and follovv all local traffic regulations sc e BN NOILVdsAdO The SMV _ Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights Consult an authorized tractor dealer for lighting kits e and modifications available to upgrade the lighting on 4 older tractor models OPS U 0021 iz 2815 03 12
143. mower e shielding is 100 effective in preventing thrown objects To Reduce Possibility of Injury 1 MAINTAIN MOWER SHIELDING side skirts skid shoes and blades in good operational condition 2 RAISE CUTTING HEIGHT to 6 INCHES minimum 3 INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS 4 NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire rocks post curbs guardrails or ground while mowing PN TO01 2815 03 12 oafety Section 1 6 O 2012 Alamo Group Inc T MOWER OPERATION SAFETY ROWN OBJECTS HAZARD CONTINUED Raised Mower Inspect Area Do not let blades Thrown remove foreign contact solid Objects objects objects P TI m m P DO NOT exceed mower s rated Cutting Capacity or cut non vegetative material USE ENCLOSED TRACTOR CABS when two or more mowers are operating in mowing area Do Not mow in areas where bees or insects may attack unless yu WEAR PROTECTIVE CLOTHING or use enclosed tractor cab ADJUST mower sections or wing close and parallel to ground without exposing blades ADJUST cutting HEIGHT to AVOID BLADE CONTACT with solid objects like wire rocks posts curbs guard rails and fixed obstructions DO NOT operate mower when mower wing s is raised or in transport position STOP MOWING immediately if blades strike heavy objects fixed structures metal guard rails and con crete structures 1 BLADES CAN FAIL from impact and objects can be thrown with g
144. n blades DO NOT straighten weld or weld hard facing blades SAFETY SHIELDS GUARDS AND SAFETY DEVICES INSPECTION e KEEP all Deflectors Chain Guards Steel Guards Gearbox Shields and PTO integral shields Bands Side Skirts and Skid Shoes in place and in good condition REPLACE any missing broken or worn safety shields guards and safety devices Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer birth defects or other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm PN HM02 2815 03 12 Maintenance Section 5 2 2012 Alamo Group MAINTENANCE PARTS INFORMATION PARTS INFORMATION Bush Hog mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Bush Hog specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use genuine Bush Hog mower parts for economy and safety sPBH 1 SEE YOUR BUSH HOG DEALER Before operating your Rotary Cutter make sure it is properly lubricated and thoroughly inspected Only a mi
145. n place to prevent injuries from entanglement or thrown objects HYDRAULIC MACHINES have explained the necessity of using clean hydraulic oil changing filters as instructed stopping leaks damage caused by operating with over heated oil caring for hoses using hoses of proper rating maintaining the specified operating pressure and the potential hazard of oil s penetrating the skin FOLDING TYPE IMPLEMENTS have explained that it is not possible to guard against thrown objects when the head is lifted off ground and that operator is responsible to watch out for persons in the area have explained that the lifted mower head or boom can contact overhead obstructions with damage to cables and telephone lines and possible injury have explained that the extended head or boom or retracted boom can contact power lines with resulting electrocution injury or death and that operator is responsible for keeping clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION amp HYDRAULICS MOWER TO TRACTOR CONNECTIONS Gearbox Oil Levels O Draw Bar Length Check And Set O Hydraulic Oil Level External Tank O A Frame Pivot amp Links Ll Tractor Hydraulic Oil Level Control Rods Adjusted Equal Hydraulic Hoses Not Kinked Tighten Connections O Axle Height Adjusted O Front
146. nb ejsnfe enbuqn i WONNN uoioeouqn ep eujeJ60u0Jo ue eoyimedse es OWOD e pepiun e anelanm Sopeziojne sojsendaJ uoo sejo o sepejsebD seyed sej 49V714 44H aiseBsap o eued sajinou s yed sej A sejopueJe A sejaneyo ueBua Seuopesed so anb seuoioeJy uoo o soans sejsnfe sejoJ o sepe seb seyed seyans seuoroefns 1e 53 p eJed ojuaua dul je INOIDOIASNI OLN3IW3 TANI 130 OLN3IWIN3 LNVIN 30 NOID93S V1 Na N38lHOS3G 3S JNO OLN3IWIN31NVIN A NOIOVOIHENT NOIOVHVdHH OIDIAH3S 30 SVIYVL SVT 3orvau BJOPBJIO9 e ep uepuauJdsep as anb sejueuoduuoo so ep sej ej A seuoioeJq A Jesneo epend ojs3 eJopeyuoo ep sejueuodujJoo sol eJedaJ o 3G13INS ON SsejueuoduJoo o seuoiouny se ojueuJe duui o e1ej e o anbipoul ON sodinbe o sejueuoduuJoo SO ep SE E Jey e eJed eouqe ep eoineupiu uoroeJqijeo punSulu eiquieo ON sooiunb sejueBe soujo A seJoperiduui sejueAjos sejueouqn soj Jejndiueu ow o 5 seuoroonujsur se WHOIS Se9Je Jezi eoJ eJed ojuawajdu je esuiqns je seuejd sepijos seroiuedns qos opeAode u lq Jejse ASAYNDASV 61 e epsep Jepeooe epand s ou nb se e odinb jap see sease Jezueo e esed SEPEA sepeJ6 o eJejeose e n ASH eeJej eunbulu 21 ep sejue HOLOVH L 14d HOLOM 13 3NDVAV sojueue duui so sopo ep oueiumoui e WONALAG oleq p ue nu n u es nb sodinb so e1qos sefeqes sajue sope eje sejueuodujoo A s
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148. ng lock pins extend wing hydraulic cylinders and fully lower wings The valves operating wing cylinders should be placed in the float position while mowing to allow the mower to follow the contour of uneven terrain and to prevent the wings from creeping up When extending a wing over a ditch for mowing place the control valve lever detents in the center position This will give the mower more stability and prevent the opposite wing from raising DO NOT operate the mower with the valves in the detent position for extended periods of time to prevent deck frame damage OPS H 0017 G 2815 03 12 Operation Section 4 29 O 2012 Alamo Group Inc O m m gt O Z z O lt TT o O OPERATION Use extreme care when lowering or unfolding the implement s wings Make sure no bystanders are close by or underneath the wings Allow ample clearance around the implement when folding or unfolding the wings Use extreme caution around buildings or overhead power lines ssPr os 10 6 Driving the Tractor and Cutter Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and mower Moving slowly at first will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ce
149. nimum of time and effort is required to regularly lubricate and maintain this machine to provide long life and trouble free operation Always disengage the PTO before raising the Rotary Cutter for transporting or making AWARNING adjustments NOTE Some guards and shields have been removed from the illustrations and pictures for instructional clarity DO NOT operate implement with out all shields and guards in place and in good condition gt lt ar LL lt P lt C m Lubrication Do not let excess grease collect on or around parts particularly when operating in sandy areas The accompanying illustration shows lubrication points The chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may require more frequent lubrication Add EP80W 90 oil if necessary to bring oil level to check plug located on side of housing Capacity of center and wing gearboxes is 3 quarts 60zs 3L Capacity of power divider gearbox is 1 quart 29 oz 1 8L Use N L G I 2 type grease for all locations designated with grease gun Be sure to clean the fitting thoroughly before using grease gun Failure to maintain proper lubrication will result in damage to U joints gearbox and or driveshaft 2815 03 12 Maintenance Section 5 3 2012 Alamo Group MAINTENANCE MOWER GREASE AND OIL POINTS 8H Cross Bearing CV Assembly pem Cross Bearing and Shield Bearing 40H and Shield
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151. o Group com for information on training material or courses that provide D559 1 training in Safer Operating Practices for Mowers D559 2 D559 for operator and bystanders www algqr com bve opanish French Portuguese German Ai PELIGRO A DANGER APERIGO A GEFAHR Si no puede leer ingles antes de poner en Si vous ne savez pas lire le Caso voc n o leia ingl s Falls Sie Deutsch nicht lesen k nnen funcionamiento este equipo solicite que francais avant d utiliser antes de operar o Lassen Sie sich bevor Sie das Gerat in alguien le traduzca los mensajes de l quipement demandez une equipamento peca para Betrieb nehmen die Sicherheitshinweise seguridad o vaya al sitio web para consultar personne de vous traduire les algu m traduzir as mensagens von einer geeigneten Person in Ihre los mensajes de seguridad y las etiquetas ya messages de s curit ou allez de seguran a ou visite a web l Sprache bersetzen Oder suchen Sie traducidos sur le site Internet pour voir la e obtenha tais mensagens ou auf unserer Website nach bersetzungen traduction des autocollants et os decalques traduzidos von Schilderaufschriften und des messages de s curit Sicherheitshinweisen EI Manual del Operador Seguridad v deo Manuel de l Op rateur Manual do Operador Benutzerhandbuch Blase ssim a Sa mijja 11 00 00 2 www algqr com bms vvvvvv algqr com bvs www algqr com bmf www algqr com bmp D813 www algqr com bmg IMPORTANT
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153. om out Bottoming driveline telescoping assembly will stop sliding and become solid Driveline bottoming can push through support bearings and break off PTO shaft e AVOID sharp turns or lift mower to heights to cause driveline knocking Lubricate driveshaft telescoping components weekly CONTACT DEALER if implement driveline does not match Tractor PTO shaft DO NOT USE PTO ADAPTER Using a PTO adapter can cause excessive vibration thrown objects blade and implement failures by doubling operating speed Increased working length exposing unshielded driveline areas PN PE01 2815 03 12 oafety Section 1 9 O 2012 Alamo Group Inc SAFETY MOWER BLADE CONTACT HAZARDS a EJ E moner Do nat put fingers Do not put foot underneath Stop Tractor Remove Key underneath mower mower Read Manual KEEP AWAY FROM ROTATING BLADES TO AVOID SERIOUS INJURY OR DEATH FROM NA BLADE CONTACT STAY AVVAY and KEEP HANDS FEET and BODY AVVAY from rotating blades drivelines and paris until all moving elements have stopped DO NOT put hands or feet under movver decks e STOP rotating BLADES disengage PTO and wait for blade to stop rotating before raising mower deck or wings STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped PN MB01 gt LLI LL Y HIGH PRESSURE OIL LEAK HAZARD High pressure oil penetrating High pressure oil eroding Using cardboard to check for skin skin oil leaks
154. or more tires from wing axles to remain within size limit 14 2 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and mower on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractors presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road Make sure that a proper size safety tow chain is secured between the tractor flex arm and mower before entering a public road Secure the center section at a safe transport height by placing additional stroke control spacers on the center axle cylinder and then lower the mower Secure the mower wings in the raised position with the transport lock pins OPS H 0036 E 2815 03 12 Operation Section 4 44 O 2012 Alamo Group Inc OPERATION Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Imple
155. ot over extend which can cause CV joint damage Constant Velocity joints enable the driveline to operate smoothly with no vibrations and clattering at angles up to 80 Angles greater than 80 can result in mechanical damage to the CV joint and mower driveline The Constant Velocity joint must be lubricated every 8 hours of operation as specified in the Maintenance Section Failure to properly lubricate the joint will result in accelerated wear and joint component failure CV Driveline Maximum Angle Check Procedure e With the mower attached to the tractor and the driveline disconnected from the tractor PTO stub make a hard left turn until there is approximately a 1 clearance between the left rear tractor tire and mower frame or tongue Stop and completely shut down the tractor Place the tractor in Park and apply the Parking Brake before dismounting e Check the CV joint at this maximum turning radius by holding the driveline yoke above the PTO shaft and then angle the CV joint to its maximum angle A minimum difference of 10 degrees between the center line of the yoke and the PTO shaft must be maintained to ensure the joint will not be over angled If the joint cannot be angled at least 10 there is a potential problem of over angling the joint while making sharp turns Solutions To ensure the joint is not damaged check the following Check the drawbar length to ensure that it is at the proper length for the RPM speed of the mower
156. otes Plugs are supplied to adapt value for either an open or closed center tractor hydraulic system Consult your tractor dealer to determine which type system your tractor has Use tie straps to secure hydraulic hoses to leveling rod Failure to match valve to tractor hydraulic system by using incorrect plug will cause damage to tractor OPTIONAL VALVE MOUNTING BRACKET INSTALLATION 1 Place bottom bracket at desired mounting location Mark 2 4 hours as needed for drilling using bracket as pattern Drill holes using 13 32 drill bit 2 Mount lower bracket using four 3 8 x 1 1 2 bolts nuts flatwashers and lockwashers 3 Attach valve to top bracket using three 3 8 x 2 1 2 bolts nuts and lockwashers 4 Mount top bracket to bottom bracket using quarter turn fasteners Insert quarter turn fastener into clip on receptacle and turn 90 degrees Ops 1451 2815 03 12 O 2012 Alamo Group Inc g 38 Hex Nu 3 8 Lockwasher 1 0 LL o lt z E i YQ 212 Capscrew IN 3 8 x 1 2 Capscrew 3 Furnished 4 Furnished f 3 8 Flatwasher E 3 8 Lockwasher 3 8 Hex Nut Ops 1451 Assembly Section 3 7 ASSEMBLY 2815 12815 Plumbing Breather Plug Y ES An c o O Elbow 22 j Breather S P Plug a Elbow Hydraulic Hose Restrictor Restrictor Hydraulic
157. ower gear 57 WITH THE WING HYDRAULIC CYLINDER CONTROL VALVES IN A FLOAT Por maximum performance and service life Always use Genuine Bush Hog replacement parts lt O O a Operating Noise Level Sound Pressure The sound levels at the operator s ear from the attached machine rotary cutter are at least 10 dB A below the levels from typical Agricultural tractors used to power and transport this machine Therefore the Noise emission values given by the OEM of the Agricultural tractor used to power and transport this machine would be valid when this machine is attached to and operated by that Agricultural tractor in all OEM recommended applications WARRANTY INFORMATION In addition to the standard Limited Warranty shown on the facing page Bush Hog also provides 1 A FIVE YEAR 60 months LIMITED WARRANTY on GEARBOX components provided they have been properly maintainedT and have not been subjected to abuse or mis use except as limited below WARRANTY LIMITATIONS GEARBOX A Warranty is ONE YEAR 12 MONTHS for Seals After one year seals are considered to be WEARING PARTS and replacement is the users responsibility B Users Gearboxes may be rebuilt by Bush Hog or replaced by new or rebuilt Gearboxes at the option of Bush Hog 1 ONE YEAR 12 months LIMITED WARRANTY on the DRIVELINE components provided they have been properly maintainedT and have not been subjected to abuse or mis use 2
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161. pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft Push the driveline yoke onto the PTO shaft release the locking collar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachment OPS R 0003 A lt O t a LLI Q O When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement ssPT 17 2815 03 12 Operation Section 4 14 O 2012 Alamo Group Inc OPERATION 8 1 Driveline Length Check AWARNING Before operating the Implement check to make sure the Implement input driveline will not bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken driveline can cause personal injury sa
162. quirement for annual operator training OSHA TRAINING REQUIREMENTS The following training requirements have been taken from Title 29 Code of Federal Regulations Part 1928 57 a 6 www osha gov Operator instructions At the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor and implements in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by the work environment Bush Hog will provide one 1 AEM Mower Safety Practices Video Please Send Me m VHS Format AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Video m Mower Operators Manual m AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased Dealer Salesperson Dealership Name Dealership Location Mail to AEM Video Services 1502 E Walnut Street Seguin TX 78155 Or Fax to 830 372 9529 Or Email to AEM Video O alamo group com AEM Mower Video To the Owner Operator Dealer This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the implement at all times A Manual canister is provided on the implement where this manual can be properly stored If you lose or damage this manual a free replacement manual can be obta
163. r having a cutting width of 15 feet 4 6m The Model 2810 Rotary Cutter consists of a center unit with one variable position wing together having a cut ting width of 10 1 2 feet 3 2m Wing operating an gles and machine cutting height are independently controlled using hydraulic cylinders A self leveling linkage maintains a level cutter at all cutting heights 2815 03 12 O 2011 Alamo Group Inc Hose Holder YYY1 1112 d Wing Transport Lock Discharge Shield Height Adjustment Cylinder Tongue Height Adjustment Axle Laminated Tire mb m Replaceable VVing Skid VVing Blade Gearbox Chains Povver from the tractor PTO is split at the povver di vider gearbox and supplied to each of the blade gear boxes Each blade gearbox has two free swinging uplift blades designed to cut grass corn stalks and light brush Free swinging blades reduce the shock of impact when a stationary object is hit Slip clutches are installed on each gearbox for additional protection Front and rear discharge shields are included as standard equipment Machine specifications are given in Table 1 1 TABLE 1 1 SPECIFICATIONS Length 200 in 508 cm Transport Width 100 5 in 255 3 cm Transport Height 87 in 221 cm Working Width 191 in 485 1 cm Cutting Height 2 14 in 5 1 35 6 cm Cutting Capacity Max
164. r running clutch and its installation if needed OPS U 0006_A DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 Q Never operate the Tractor and Mower if the Implement input driveline is directly connected A WARNING to the Tractor transmission Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation saPT 16 Do not connect the PTO driveline to the tractor or operate the implement unless the QE ASE implement is securely connected to the tractor Tractor tires should be set a minimum of 60 1 5 mm apart measured from inside of tire to inside of tire Refer to the tractor Operators Manual or consult an authorized dealer for instructions to change tractor tire spacing OPS R 0062 Tire Spacing Minimum
165. raise the wing 17 Look for sign of oil leak If an oil leak exists shut the tractor down and remove all oil pressure in the lines by moving the valve control handles back and forward e Hetighten any lose fittings or connections fa hose is leaking replace the hose with a new hose 18 If there are no leaks raise and lower the wing completely at least three full cycles to remove any air trapped in the circuit 19 Check the hydraulic reservoir of the tractor to ensure there is sufficient oil 20 If the wing is to remain in the raised position attached the wing transport lock pins 2815 03 12 Maintenance Section 5 15 2012 Alamo Group MAINTENANCE SKID SHOES Skid shoes are made of carbon steel to reduce wear and increase service life Premature wear can be caused by the mower Center or Wing sections being set too low which allows the Wing Skid Shoes to drag on the ground Dragging the Skid Shoes on the ground or running the Skid Shoes into solid objects can contribute to early frame failure on the mower Replace worn Skid Shoes as required STORAGE Your rotary cutter represents an investment from which you should get the greatest possible benefit Therefore when the season is over the cutter should be thoroughly checked and prepared for storage so that a minimum amount of work will be required to put it back into operation for the next season The following are suggested storage procedures Thoroughly clean the cutter Lubrica
166. ration No shielding is 100 effective in preventing thrown objects The possibility of injury and property damage from this hazard can be substantially reduce by selecting proper shielding maintaining the mower and shielding in good operational condition inspecting the area for foreign debris before mowing operating the mower at a minimum cutting height of 6 and keep unprotected persons at a minimum distance of 300 feet from the mower at all times during operation Safety is of primary importance to the owner operator and to the manufacturer Observe all safety precautions decaled on the machine and noted throughout the manual for safe operation of implement If any assistance or additional information is needed contact your authorized Bush Hog dealer The owner operator dealer should know and understand the Safety Messages before assembly and be aware of the hazards of operating this cutter during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine lt O O a Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR o NAX VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH AAVVARNING OR SERIOUS INJURY Indicates an imminently hazardous situation
167. rd travel with the implement properly attached to the tractor Replacement Parts information is located in a separate Parts Manual Bush Hog mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Bush Hog specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use genuine Bush Hog mower parts for economy and safety For future reference record your Bush Hog product model number and serial number ome Purchase Date Serial Number FC R 0119 DEALER to CUSTOMER Pre Delivery Operation Instructions Dealer should inform the Purchaser of this product of Warranty terms provisions and procedures that are applicable Dealer should inform Purchaser to review the contents of the Operator s Manual including safety equipment safe operation and maintenance to review the Safety Signs on the implement and tractor if possible and of Purchaser s responsibility to train his her operators s in safe operation procedures IMPLEMENTS have explained that Deflectors Chain Guards or Solid Skirts must be installed and maintained in good repair DRIVELINES have made certain that all driveline gearbox and other shields are in good repair and fas tened securely i
168. reat velocity 2 INSPECT and REPLACE any damaged blades 3 CHECK blade carrier and REPLACE if damaged DO NOT mow in standing water TO AVOID possible BLADE FAILURE AVOID MOWING in reverse 1 STOP PTO and back up mower 2 LOWER mower engage PTO and mow forward STOP PTO and BLADES when raising wings or the mower to transport position DO NOT ENGAGE PTO with mower in transport position STOP mowing when EXCESSIVE VIBRATION occurs 1 STOP PTO and tractor ENGINE 2 INSPECT mower for vibration source 3 REPLACE any damage parts and bent or damaged BLADES PN To01 x 2815 03 12 oafety Section 1 7 O 2012 Alamo Group Inc SAFETY RUN OVER HAZARDS s Operator run over hazard Rider fall off run over hazard Rider fall off run over hazard TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR OR SMMSSNSNSSS EQUIPMENT RUN OVER gt lt LLI LL lt Y USE ROPS and SEAT BELT equipped tractors for mowing operations KEEP ROPS locked in UP position e ONLY start tractor while seated in tractor seat ALWAYS BUCKLE UP seat belt when operating tractor and equipment e ONLY OPERATE tractor and equipment while seated in tractor seat e NEVER ALLOW RIDERS on tractor or implement WHEN MOUNTING AND DISMOUNTING TRACTOR e ONLY mount or dismount when tractor and moving parts are stopped STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before di
169. reproductive harm PN 1 2815 03 12 oafety Section 1 13 O 2012 Alamo Group Inc gt TI m m lt SAFETY PARTS INFORMATION PARTS INFORMATION Bush Hog mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Bush Hog specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use genuine Bush Hog mower parts for economy and safety sPBH SEE YOUR BUSH HOG DEALER Operator s amp Parts Manuals gt lt LLI LL lt Y www algqr com bpm 2815 03 12 Safety Section 1 14 O 2012 Alamo Group Inc SAFETY Decal Location NOTE Bush Hog supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Bush Hog cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Bush Hog dealer to order replacement decals ALAAVS
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171. rs to identify the blade bolt areas where immovable foreign objects exist and avoid hitting the objects RON 7 s b k oJ Recessed area on bolt head Inspect the Blade Bolt Heads daily for abnormal wear REPLACE BOTH BLADE BOLTS on CNMSSNSSSSS he Blades IMMEDIATELY if either blade bolts has e Visible cracks or e f the recessed area on blade bolt is worn off or e f Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replacing the Blades OPS U 0037 2815 03 12 Operation Section 4 24 O 2012 Alamo Group Inc OPERATION Rotary Mower PRE OPERATION Inspection Mower ID Make Date Shift BUSH HOG Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments if Start of Shift not O K Operator s Manual is in the canisteronthemower All safety decals are in place and legible 0000 The tongue hitch connection bolts amp pins are tight y O There are no cracks in tongue orhiteh o tow chain is secured to th
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174. s and Utility Municipal or other type structure e KEEP all raised wings at a 10 feet or greater distance from all power lines and overhead obstructions DO NOT allow mower to contact with any Utility Municipal or type of structures and obstructions e CALL 811 and 1 800 258 0808 for identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk e EQUIP Tractor with a FIRE EXTINGUISHER DO NOT OPERATE mower on a tractor equipped with under frame exhaust DO NOT SMOKE or have open flame near Mower or Tractor DO NOT DRIVE into burning debris or freshly burnt area e AVOID FIRE IGNITION by not allowing mower blade to contact solid objects like metal or rock e ADJUST SLIP CLUTCHES to avoid excessive slippage and clutch plate heating e CLEAR any grass clippings or debris buildup around mower drivelines slip clutches and gearboxes SHUT OFF ENGINE while refueling PN EF01 2815 03 12 Safety Section 1 11 O 2012 Alamo Group Inc gt LLI LL Y SAFETY TRANSPORTING HAZARDS Use SMV signs Loss of Control Loss of Control Use Safety Tow Engage Transport and Flashing Stopping Speeding Chain Tractor to Locks Lights Hazard Hazard Implement TO AVOID SERIOUS INJURY AND DEATH WHEN TOWING OR TRANSPORTING EQUIPMENT AWARNING e KEEP transport speed BELOW 20 mph to maintain control of equipment
175. s in motion Remedy Inspect the area before mowing to determine where the immovable objects are located and place visible hazard markers to identify the areas Avoid mowing in the area where immovableforeign objects exist Original Blade Edge Original Blade Edge lt O lt a LLI Q O xcessive Blade Wear Cause Mower height set too low Blade used past intended life Notches and Gouges Cause Blade contacting foreign objects Remedy Inspect the area to be mowed and remove foreign objects that Remedy Replace blades more often could cause damage to the blades Adjust mower heightfor mowing Conditions to eliminate blade to ground contact Op 22 OPS U 0031 Check Output Shaft Nut Torque Check Blade Bolt Torque Maintain 600 ft Ibs Torque to 600 ft Ibs 2815 03 12 Operation Section 4 22 O 2012 Alamo Group Inc OPERATION A WARNING Operating the mower with loose blade hardware will damage the blade holder or blades and can result in blade breakage or blade fastener failure Broken blades or bolts can be thrown out from under the mower for distances up to 300 feet When the blades are replaced the fastening hardware must be replaced Check and retighten the blade hardware after the first eight hours of operation In severe cutting conditions recheck the blade carrier and blade bolt torque every 50 hours To help prevent structural damage caused by loose hardware tighten gearbox mounting hardware
176. s or mower hydraulic hose ends become contaminated wipe clean with a rag before connecting Operating Mower Hydraulics with Three Tractor Hydraulic Ports Connect one hose into each hydraulic port Connect lines to correspond with position of hydraulic control levers Operating Mower Hydraulics with Two Tractor Hydraulic Ports The lines that operate the wings must be plumbed together and will be controlled using one hydraulic control valve and the center section with the remaining control valve Ensure that the operator is aware that each wing cannot be controlled independently nor will they raise and lower simultaneously Operating the Mower Hydraulics with a 3 Spool Hydraulic Control Valve Extra Equipment Ensure the valve matches the hydraulic operating system of the tractor open or closed center Refer to the Assembly Section for additional information on equipping the tractor with a 3 spool control valve 2815 03 12 Operation Section 4 10 O 2012 Alamo Group Inc OPERATION Mount the valve bank to a tractor fender or other accessible location Connect valve bank inlet and outlet lines to outlets of the same tractor hydraulic port Connect the mower hydraulics to the control valve bank with the center section line to the right port Connect the wing cylinder lines to the control valve positioned to correspond with the left and right wing To activate the 3 spool hydraulic control valve tie the tractor s hydraulic control lever back
177. securely blocked up before crawling beneath Replace damaged worn and missing blades as complete sets to maintain rotary balance Ensure carrier hub nuts are tightened with the cotter pin inserted and spread e Inspect the condition of the deck skid shoes and the skid shoe attaching hardware OPS R 0012 2815 03 12 Operation Section 4 20 O 2012 Alamo Group Inc OPERATION e Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in 2 Ed place and are secured with pins A e Check for hydraulic oil leaks on the cylin ders along the hydraulic lines and at tractor ad RF f hydraulic ports MPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks OPS R 0013 1 e Ops2815FW 001 Ensure that the mower is equipped and secured with wing transport locks e Check the condition of the wing hinge pins e Check the condition of the mower axle suspension spring Inspect mower tire condition wheel bearings and lug nut torque OPS H 0014 F O U u gt O z Ops2815FVV 002 2815 03 12 Operation Section 4 21 O 2012 Alamo Group Inc OPERATION 9 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following Damaged Pan Cause Blade Pan contacts an immovable object while mower wa
178. smounting from tractor PN Roo 2815 03 12 Safety Section 1 8 O 2012 Alamo Group Inc SAFETY PTO ENTANGLEMENT HAZARDS BOTTOMING OUT Entanglement hazard Make sure PTO shaft DO NOT Operate if Make sure PTO Do Not approach or S securely attached PTO shields are shafts are proper touch a rotating PTO Do Not Use PTO damaged or missing length driveshaft Adapter U P TI m m P KEEP AWAY FROM ROTATING DRIVELINES AND ELEMENTS TO AVOID SERIOUS INJURY OR NOSE DEATH STAY AWAY and KEEP hands feet and body AWAY from rotating blades drivelines and parts until all moving elements have stopped e STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped ROTATING COMPONENTS CONTINUE to ROTATE after the PTO is shut off PTO SHIELDING TO AVOID SERIOUS INJURY OR DEATH FROM ENTANGLEMENT WHEN OPERATING IMPLEMENT e KEEP PTO shields integral driveline shields and input shields installed DO NOT OPERATE mower without shields and guards in place or missing e REPAIR OR REPLACE if damage broken or missing e ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations e CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bott
179. speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sa 19 2815 03 12 Operation Section 4 27 O 2012 Alamo Group Inc O U m gt O Z z O lt cr TT OPERATION 10 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before starting the tractor OPS U 0033 10 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked to
180. stop within a suitable amount of time Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS U 0016 lt O t a LLI Q O 12 DISCONNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mower the PTO must be disengaged and blade rotation at a complete stop Move the mower to a level storage location and lower the center section and both wings to the ground If the mower will be stored with the wings in the raised position install both wing transport lock pins f the mower is not resting securely on the ground block the mower up securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the mower and clear of any pinch points OPS H 0030 G Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches ssPr 15 Q 2815 03 12 Operation Section 4 40 O 2012 Alamo Group Inc OPERATION A Never unhitch without using the Tongue Jack The Tongue is very heavy Attempting to lift WARNING the Tongue without using the Ton
181. t Continue to cycle the cylinders until all sponginess is removed The implement wings should lower slowly when they are allowed to float down and are not powered down This is a safety feature built into the system If the wings fall rapidly have the cylinders repaired before operating the implement Asm 0004 ASSEMBLY IMPORTANT Do not lower wings until turnbuckles are attached Refer to page 3 4 oelect a suitable work area large enough to allow for lowering of the wings Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or sitting on blocks Keep hands and feet from under the mower deck and clear of pinch points between the tractor and mower The unit comes with all axles and axle arms attached and tires on the center unit Wing tires will need to be attached to the wing axle arms and if the unit has dual wheel center axle arms two tires will be assembled to these axle arms 2815 03 12 Assembly Section 3 2 O 2012 Alamo Group Inc ASSEMBLY TONGUE During shipping tongue is tilted back toward unit Roll tongue down into working position Pin jackstand to tongue Figure Asm2815FW 001 Asm2815FW 001 Hose Holder HOSE HOLDER Attach the Hose Holder to the mounting lug on the inside left strut of the tounge Use the 5 8 x 2 bolt 5 8 nut and flatwasher provided Jackstand 7 0 LL o lt LEVEL RODS Cotter Pin Flatvvasher Pin the
182. t Position carrier on the gear box output shaft and install flat washer and 1 hex nut Tighten nut holding blade carrier to minimum 600 ft pounds strike the carrier on the hub several times with a heavy hammer to seat the hub Use a suitable spacer over the nut to prevent damage to the nut and threads Retighten the nut to 600 ft pounds Install and spread cotter pin NOT E After a few hours of operation always recheck blade carrier retaining nut torque Operating the mower with a loose blade pan or holder can damage the taper connection on the gearbox output shaft To ensure proper seating between the blade holder and output shaft check and tighten the retaining nut after the first day of operation Recheck the blade carrier attachment each morning before operating Grasp the carrier firmly with both hands and try to push and pull the carrier with one hand while pulling and pushing with the other hand to try to rock or oscillate the blade carrier If the carrier is loose retighten the retaining nut before operating the mower Avoid personal injury Do not work under cutter without support blocks to keep frame from A WARNING falling LLI O lt lt lt LLI lt WHEEL HUB ASSEMBLY The Wheel Hub Assemblies need to be lubricated every 120 hours FIGURE MntP R 0032 GREASE WEEKLY sd MntP R D032 2815 03 02 Maintenance Section 5 12 2012 Alamo Group MAINTENANCE TIRES AND WHEELS Before workin
183. t bearings and shorten the life of the driveline After the driveline has been removed from the tractor place the PTO master shield back in the operating position OPS R 0031 2815 03 12 Operation Section 4 41 2012 Alamo Group Inc OPERATION 13 MOWER STORAGE It is recommended that the mower be stored with the center section and both wings fully lowered to ground level If the mower is stored with the wings in the raised position select a level area and install wing transport lock pins to prevent the wings from falling BEFORE disconnecting the mower hitch from the tractor Properly preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures e Thoroughly clean all debris off the mower to prevent damage from rotting grass and stand e Check the mower for worn and damaged parts Perform repairs and make replace ments immediately so that the mower will be ready for use at the start of the next season Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground level e Keep the driveline yoke from sitting in water dirt and other contaminants Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the mower It is critical that driveline clutches slip when an obstacle or heavy load is encountered to avoid mower
184. t from bleeding at all Hydraulic Fittings significant amounts of oil leaking around the Breather Plug on the Cylinder indicates that the seal in the Cylinder is worn out Replace the seals in the Cylinder immediately before the Cylinder is damaged or too much hydraulic fluid is lost MAXIMUM ALLOWABLE OPERATING OIL TEMPERATURE Do not operate this implement if the tractor hydraulic oil temperature exceeds 200 F 2815 03 12 Maintenance Section 5 14 2012 Alamo Group MAINTENANCE Flex Wing Hydraulic Cylinder Replacement Instructions Implement Cylinders Removal and Replacement Follow these Steps 1 Clear the area of all personnel before lowering the wings 2 From the tractor seat with your seat belt fastened around you Lower the implement wings to the ground Do Not attempt to replace the cylinder with the wings in the raised position 3 Shut off the tractor engage the parking brake place the tractor transmission in the park position and remove the key before dismounting Z 4 Block up the center and wing sections with blocks or jack stands gt Release all oil pressure from the circuit by moving the valve controls handles back and forward 6 Remove the Implement Input Driveline from the tractor PTO shaft lt 7 Remove the hydraulic hoses from tractor quick disconnects 1 8 Wear Safety Glass and impenetrable gloves when working with hydraulic hoses and fittings IL 9 Check to see that the cylinder is not under pressure
185. t road speeds Never tow the implement at speeds greater than 20 MPH 32 kph OPS U 0018 2815 03 12 Operation Section 4 43 O 2012 Alamo Group Inc OPERATION 14 1 Tire and Wheels Laminated Sectional Tires are designed for conditions where puncture proof performance is required and the mower will not be transported for long distances on roadways Transport speed for laminated tires should not exceed 15 MPH Excessive speed can cause damage to the machine and tire sections Laminated tires must be installed such that the rubber segments lay with the ground FORWARD MOVEMENT OF UNIT MEME M ONG LUG NUT AGAINST WHEEL Q S Aw s T w gt O n i 1 i E lt t a LLI Q O Foam Filled used Airplane Tires are ideal for conditions where a puncture proof tire is needed and the mower is frequently transported between locations OPS R 0035 D Tire Size and Matching requirements Center Axle Tire assemblies when mounted on center axle duals should always be within limits listed L aminated Tires Maximum difference between tire diameters on a center axle should be 1 2 inch or less Foam Filled Airplane Tires Maximum difference between tire diameters on a center axle should be 1 inch or less When replacing a tire assembly on center axle always check diameters to make sure tires fall within allowed range for maximum tire and wheel life lt may be necessary to move one
186. te the cutter as covered in Maintenance Section Tighten all bolts and pins to the recommended torque Check the cutter for worn or damaged parts Make replacements immediately LLI O lt lt lt LLI lt 1 2 3 4 5 6 Store the cutter in a clean dry place with the cutter housing resting on blocks Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the cutter 2815 03 12 Maintenance Section 5 16 2012 Alamo Group MAINTENANCE PROPER TORQUE FOR FASTENERS The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads TORQUE SPECIFICATIONS Proper torque for American fasteners AMERICAN Bolt Head Markings WRENCH SIZE IN A 7 16 7 16 SAE Grade 2 No Dashes Ye 5 8 5 8 3 4 3 4 7 8 SAE Grade 5 ue 3 Dashes 15 16 15 16 1 1 8 1 1 8 1 5 16 1 5 16 1 1 2 1 1 2 SAE Grade 8 me 6 Dashes 1 1116 1 11 16
187. ter Fuel Efficiency Direction of Travel 9 To increase fuel efficiency and lower horsepower requirements for mower operation the mower should be operated with the deck approximately 1 or less LOWER IN THE FRONT THAN THE REAR Operating the mower at this pitch will allow the mower to cut the grass only once and requires less work from the tractor YU 1 IN x n L Il 4 k n DESI AN WS x x V Increase Mulching f t B w E a a N AES 1 r l E L sq E Better Fuel To increase mulching of the grass or crop material during mower operation the mower should be oper ated with the deck approximately 3 4 HIGHER IN THE FRONT THAN THE REAR Operating the mower at this pitch will allow the mower to cut the grass twice and can result in a more even cut and improved distribution of the cut material IMPORTANT Adjust the leveling rods the same amount and maintain equal tension in the rods Improper adiust ment may cause rods to snap or bend Retighten the jamnuts after the deck pitch has been set OPS U 0041 O U m gt Z Ops 1407 2815 03 12 Operation Section 4 13 2012Alamo Group Inc OPERATION 8 DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment To connect the mower driveline to the tractor PTO output shaft
188. that if not avoided MAY result in MINOR CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment TII 2815 03 12 Introduction Section 2 2 O 2011 Alamo Group Inc INTRODUCTION Figure 1 1 Center Blade Gearbox Power Divider Gearbox Rod Under Shield Hose Holder ka C V Driveline TA i aT aski as ai mee Tongue Jackstand 1 1 INTRODUCTION We are pleased to have you as a Bush Hog customer Your Model 2815 2810 Flex Wing Rotary Cutter has been carefully designed to give maximum service with minimum down time This manual is pro vided to give you the necessary operating and main tenance instructions for keeping your rotary cutter in top operating condition Please read this manual thor oughly Understand what each control is for and how to use it Observe all safety precautions decaled on the machine and noted throughout the manual for safe operation of implement If any assistance or additional information is needed contact your authorized Bush Hog dealer NOTE All references made in this manual to right left front rear top or bottom are as viewed facing the direction of forward travel with implement properly attached to tractor 1 2 DESCRIPTION The Model 2815 Rotary Cutter Figure 1 1 consists of a center unit with two variable position wings to gethe
189. the following OPS U 0012 This Implement may be wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles sspt 12 Transport only at speeds where you can maintain control of the AAVVARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly S Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher
190. tion If satisfactory results cannot be obtained consult your Bush Hog dealer 2815 03 12 Maintenance Section 5 8 2012 Alamo Group MAINTENANCE BLADE SERVICING Inspect blades before each use to determine that they are properly installed and in good condition Replace any blade that is bent excessively nicked worn or has any other damage Small nicks can be ground out when sharpening Use only original equipment blades on this cutter They are made of special heat treated alloy steel Substitute blades may not meet specifications and may fail in a hazardous manner that could cause injury A WARNING Replace bent or broken blade with new blades NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES scm 10 Manually wiggle the glade carriers to check for any looseness e Retighten any loose parts e Recheck torque every 50 hours f f 7 gt lt ar LL lt P lt C m Operating with loose blade hardware will damage the blade holder and blades Whenever the blades have been removed or replaced the hardware must be retightened after the first eight hours of operation On new units check blade hardware and the blade nut torque after first 8 hours Operating with loose blade holder will damage the blade holder and output shaft two initial tightenings are required Retighten after one
191. to raise the mower NEVER raise the mower wings while the blades are turning When turning the angle between the tractor and mower should not be so great that a clattering of the U joints occurs Sharp turns can cause premature failure of the joints and place pressure on the tractor PTO shaft and could cause extensive mechanical damage to the mower and tractor If the mower is operated in conditions that require frequent sharp turning the mower should be equipped with a Constant Velocity driveline CV joints enable the tractor PTO shaft and mower driveline to be angled safely up to 80 degrees with no damage to the mower or driveline OPS H 0027 Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades sRM o7 Stay alert and watch for trees low hanging limbs PNE power lines and other overhead obstacles and solid ES ground objects while you are operating Use care EX R to avoid hitting these items OPS R 0028 2815 03 12 Operation Section 4 37 O 2012 Alamo Group Inc O U m gt 2 OPERATION When mowing across uneven areas such as road shoulders ditch edges and other uneven terrain position mower so that one support wheel is near the highest point to prevent blades from cutt
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194. vice is performed according fo the manufacturers recommendations The following are some of the items that require daily service and inspection Tire condition air pressure e Wheel lug bolts Steering linkage e PTO shield e SMV sign is clean and visible e ractor s lights are clean and functional e Tractor Seat belt is in good condition e Tractor ROPS is in good condition e HOPSisin the raised position e tractor oil leaks e Radiator free of debris Engine oil level and condition e Engine coolant level and condition e Power brake fluid level e Power steering fluid level Fuel condition and level e Sufficient lubrication at all lube points e Air filter condition OPS U 0030 lt O t a LLI Q O 9 2 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following OPS H 0007 All Safety Shields Guards and Safety devices including but not NIIIIUGIGII O limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should TN be used and maintained in good working condition All safety sed devices should be inspected carefully at least daily for missing or broken components Missing
195. which can damage gear box bearings Vibration may also cause structural cracks in cutter housing Never work under equipment supported by a hydraulic device because it may drop if the AAVVARNING control is actuated even with the engine stopped or in the event of hose failure etc Always use a secure support for equipment which must be serviced while in the raised position Follow Original Pattern E EAS n Maintain Corner Mnt R 0008 LLI O lt lt lt LLI lt NOTE Replace Blades in pairs after no more than 1 2 notch vvearl BLADE REMOVAL li is not necessary to remove the complete blade holder assembly to replace the blades Blade bolts are accessible through a hole in the top of the cutter deck Always replace both blades on a spindle using two blades having the same weight Use only genuine Bush Hog replacement blades 1 Remove nuts from blade bolts A blade nut Socket Part No 6432 can be bought at your Bush Hog dealer and used with an adjustable wrench not supplied to remove blade nut Mnt R 0014 Blade nut can also be removed with a 1 11 16 socket 2 Inspect blade bolt shoulder for wear Replace if necessary 3 Assemble new blades to blade holder using blade bolts nuts and lockwashers Refer to BLADE ROTATION DIAGRAM for blade placement Tighten nuts to 450ft Ibs if lubed 600 ft Ibs if dry Strike blade bolt head with heavy hammer to seat then retighten 4 Check
196. wisted shafts or cracks in the shafts or tubes Check to see that the Drivelines telescope easily f the Drivelines do not telescope properly or show signs of abnormal wear the shaft should be repaired or replaced To assemble the main inner driveline shield grease the yoke groove and inner profile tube Attach the bear ing ring in groove with recesses facing profile tube FIGURE Mnt 0027 Slide on the half shield Turn the cone until it engages correctly Install locking screws FIGURE Mnt 0028 gt lt ar LL lt gt lt C m Mnt R 0362 IMPORTANTI Check that Guard A DANGER Missing decal on steel under inn erguard and Rotat ing Driveline Decal are firmly affixed undamaged and readable f not replace GUARD MISSING DO NOT OPERATE AK DANGER pw 13 Mnt 0028 KEEP AWAY DO NOT OPERATE WITHOUT ALL LIN GUARD MISSING DO NOT OPERATE DRIVELINE GUARDS TRACTOR AND EQUIPMENT SHIELDS IN PLACE e DRIVELINES SECURELY ATTACHED AT BOTH ENDS HL a NE GUARDS TY THAT TUAN AX DANGER 2815 03 12 Maintenance Section 5 7 2012 Alamo Group MAINTENANCE SEASONAL CLUTCH MAINTENANCE It is important that the clutches slip when an obstacle or load heavier than the clutch setting is encountered Therefore if the machine sits outside longer than 30 days and is exposed to rain and or humid air it is important to make sure that the clutch lining plates are not rusted frozen together
197. ximum compressed position NOTE If tractor has a 540 RPM PTO adjusting to a 16 inch position will gain additional 2 inches of telescoping length Engagement Check Procedure e With the driveline attached position the mower to the point where the telescoping driveline is at its maximum extension Completely shut down the tractor and secure in position e HMark the inner driveline shield 1 8 from the end of the outer shield Disconnect the driveline from the tractor and separate the two driveline halves e Measure the distance from the mark to the end of the inner profile This length is the amount the driveline profiles were engaged e fthe engaged length is less than 6 the shaft is considered too short and should be replaced with a longer shaft Consult an authorized dealer to purchase the required driveline length NOTE f the driveline cannot be shortened and still maintain the required profile engagement the operator must be made aware of terrain conditions and avoid situations which pose a potential problem to avoid damaging the driveline or move drawbar to 16 or 20 position for required clearance OPS H 0005 O 2815 03 12 Operation Section 4 15 O 2012 Alamo Group Inc O U m gt O Z OPERATION 8 2 Constant Velocity CV Driveline For mowers equipped with a Constant Velocity CV driveline the maximum turning angle between the tractor and mower must be determined to ensure the joint angle does n
198. y of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS R 0025 O U m gt O Z Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided seM o7 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause A WARNING Implement driveline or blade failures resulting in serious injury or death sc 26 11 5 Operating the Mower Only operate the mower from the tractor operator s seat with the seatbelt securely fastened The tractor must be equipped with a ROPS in the raised position or a ROPS cab The mower is designed to cut vegetation up to 2 50 8mm in diameter Sharp blades will produce a cleaner cut and require less power Travel at a speed that allows the mower sufficient time to cut through the vegetation and maintain the PTO operating speed to prevent overloading the mower and tractor Choose a driving pattern that provides the maximum pass length and minimizes turning Under certain conditions tractor tires may roll some grasses down preventing them from being cut at the sa

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