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OPERATOR`S MANUAL TERRAIN MASTER/ FLAIL KING

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1. e d 27 F F B 8H 3 d F ow LUBRICATE ALL POINTS EVERY 8 HOURS OF OPERATION DA Use NLG1 with Lithium Grease FRAME POVOT PIN G REARMOWER IDLERARM B WING MOWER BELT IDLERARM H BANJOBEARING C CUTTERSHAFT BEARINGS 1 BANJOCOUPLING D CYLINDER ROD END J DRIVELINE YOKE E LIFT CYLINDER ROD END kK DRIVELINESHAFT F ROLLER BEARING L SUPCLUTCH Mnt FL 0001 TERRAIN MASTER 09 11 Maintenance Section 4 4 2011 Terrain King MAINTENANCE ADJUSTING TENSION OF DRIVEBELTS 1 Remove Pump Cover 2 Loosen Pump Mount Plate bolt item 1 and 2 MntP FL 0020 Mnt FL 0010 3 Loosen Belt Tension Bracket bolt item 3 Mnt FL 0010 4 Move pump unit outwards to increase tension on the belt Belts should have no more than 1 4 inch play at midpoint between drive pulley and pump pulley Tighten mounting bolts 5 Replace Pump Cover Hydraulic Fluid Maintaining the proper hydraulic oil level and oil cleanliness is very important for continued trouble free operation of the mower The fluid level should be checked daily before the mower is put into service A visual inspection of the hydraulic connections hose guards and shielding should occur daily as well The hydraulic fluid can loose its ability to lubricate in a number of different ways most commonly contamination and overheating Both scenarios can lead to catastrophic fai
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12. The driveline tubes amp u joints have been lubricated The driveline yoke is securely attached to the PTO The gearbox oil level is full Blades are not broken chipped cracked or bent Blade shackles are in good condition with no cracks The blade pins are properly retained The skid shoes are in good condition amp tight The rear roller is in good condition and turns freely Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER TERRAIN MASTER 08 11 Operation Section 3 18 2011 Terrain King OPERATION Tractor PRE OPERATION Inspection Mower 108 Make TERRAINKING Engineering Practical Solutions Shift Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Condition at Specific Comments if Start of Shift not Item The flashing lights function proper The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight amp rim clamp hardware is tight The tractor brakes are in good condition amp parking brake The steering linkage is in good condition There are no visible oil
13. Before starting any operation the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator bystanders and equipment Special attention should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area OPS U 0015 Extreme care should be taken when operating near loose objects such musa as gravel rocks wire and other debris Inspect the area before BASURA mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing sowas Awanning Many varied objects such as wire cable rope or chains can become entangled in the Awarnine operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items sanas TERRAIN MASTER 08 11 Operation Section 3 29 2011 Terrain King OPERATION OPE
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16. The mower must be operated with the cutter sections fully lowered and the hydraulic control lever in the float detent to ensure the mower follows the contour of the ground and to prevent sections from creeping up NEVER attempt to raise the mower while the mower is operating IMntP FL O momrsioe TILT CYL LIFT CYL uer CYL TILT cc FLOAT FLOAT FLOAT FLOAT a n our ow out 1 HOLD HOLD Y Y HOLD 2D TERRAIN MASTER 08 11 Operation Section 3 25 2011 Terrain King OPERATION OPERATION 11 1 Engaging and Disengaging the Power Take Off PTO and Wings Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be lowered to the mowing position NEVER engage the PTO with the implement in the raised position Set the tractor engine speed at approximately 1 000 RPM before engaging the PTO Shift the PTO control to the on position To start the wings make sure they are in the lowered position refer to Lowering Wings into Operating Position of the operation section and PULL the start stop button s to start the wing motor s and slowly increase the engine speed until the PTO is operating at the rated speed If you hear unusual noises or see or feel abnormal vibrations lower the engine RPM s disengage the PTO and PUSH the wing start sto
17. Tire condition air pressure Wheel lug bolts and rim to clamp hardware Steering linkage PTO shield SMV sign is clean and visible Tractor s lights are clean and functional Tractor Seat belt is in good condition Tractor ROPS or Cab is in good condition ROPS is in the raised position tractor oil leaks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points Engine and Cab Air filter condition OPS U 0030 TERRAIN MASTER 08 11 Operation Section 3 14 2011 Terrain King OPERATION Mower Pre ion In n Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following OPS R 0007 Avance All Safety Shields Guards and Safety devices including but not limited DANGER the Deflectors Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibili
18. 6 1 Connecting the Mower A Frame to the Tractor 1 Make sure the tractor is equipped with 540 F3 shaft Change shafts if needed A 2 Shorten or remove the tractor drawbar to avoid 5 interference when raising and lowering the mower 3 Board the tractor and start the engine Position the tractor to the mower with the 3 point lift arms positioned between the respective set of mower A frame lift lugs Note Set the 3 point lift control to Position Control so that the lift arms maintain a constant height when attaching the mower See the tractor Operator s Manual for correct settings when attaching 3 point equipment TERRAIN MASTER 08 11 Operation Section 3 8 2011 Terrain King OPERATION Turn off the tractor engine and dismount One lift arm at a time align arm end hole between the set of A frame lift lugs Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin 6 Walk around to opposite side and repeat procedure for remaining lift arm and hitch pin 7 Extend or retract 3 point top link to align its end hole with the holes of the mower s top link Insert the top link hitch pin and insert retaining pin into hitch pin 8 Adjust any lower link check chains guide blocks or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires me 7 SETTING THE MOWER Properly setting the cutting height is essential f
19. A pressure relief valve is mounted in the inlet section of the valve When a cylinder is bottomed the relief valve will open and allow oil from the gear pump to return to the reservoir TERRAIN MASTER 09 11 Maintenance Section 4 21 2011 Terrain King AONVNALNIVIN MAINTENANCE MAINTENANCE Slip Clutch A slip clutch is incorporated in the PTO driveline It is designed to slip absorb the shock load and protect the driveline After the first hour of operation the slip clutch should be checked for overheating After this first check the slip clutch should be checked weekly or anytime there is overheating To adjust the slip clutch tighten the spring bolts 1 8 maximum turn at a time Bolts should NEVER be adjusted to the point where the springs are compressed solid Minimum spring length is 1 1 8 The slip clutch should be checked periodically and adjusted to compensate for wear The lining plates are 1 8 thick when new Replace after 1 32 wear If the mower has been idle for an extended period of time or in wet weather before operating check to be sure the friction lining plates are not frozen or rusted together Should this freezing occur refer to the procedure described in the Seasonal Clutch Maintenance section on the next page There are four friction lining plates in the slip clutch These should be checked weekly for oil or grease wear and moisture which could cause corrosion on the drive
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21. Rear Deflectors and Skid Shoes are in place and in good condition when mowing Mower is adjusted to be close and parallel to ground without exposing blades MOWING AREA has been inspected and foreign materials and debris have been removed PASSERSBY are inside enclosed vehicle This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a Terrain Master flail mower and are not specific to any model Some pictures may show shields removed for picture clarity NEVER operate implement without all shields in place and in good operational condition The operator must be familiar with the mower and tractor and all associated safety practices before operating the mower and tractor Proper operation of the mower as detailed in this manual will help ensure years of safe and satisfactory use of the mower To avoid mower damage retorque all bolts after the first 10 hours of operation Refer to the Torque Chart at the end of the Maintenance Section to ensure bolts are properly tightened Important READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for
22. 0008 Never allow children to operate ride on or come close to the Tractor or DANGER implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operators Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death an TERRAIN MASTER 08 11 Operation Section 3 6 2011 Terrain King OPERATION 4 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake and or transmission park lock Idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all molion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009 TK BEFORE leaving the tractor seat lower the implement set
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25. BLADE INSPECTION REPLACE bent damage cracked or broken blades immediately with new blades AVOID blade failures and thrown broken blades DO NOT straighten weld or weld hard facing blades SAFETY SHIELDS GUARDS AND SAFETY DEVICES INSPECTI N TERRAIN MASTER 09 11 KEEP all Deflectors Steel Guards Gearbox Shields and PTO integral shields Bands Side Skirts and Skid Shoes in place and in good condition REPLACE any missing broken or worn safety shields guards and safety devices Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer birth defects or other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm DISCONNECT Pump solenoid valve or PTO driveline connection before servicing mower head FOLLOW INSTRUCTIONS in maintenance section when replacing hydraulic cylinders to prevent component falling PN HMFM 02 Maintenance Section 4 2 2011 Terr King MAINTENANCE PARTS INFORMATION PARTS INFORMATION Terrain King mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Terrain King specifications Non genuine will fit par
26. CAP IS PRESSURE RELIEF CAP TANQUE PRESURIZADO LA TAPA DE DEPOSITO DE PETROLEO ES LA TAPA DE ALIVIO DE PRESI N TO AVOID SERIOUS INJURY AND DEATH FROM HOT OIL a STAY AWAY from hot ol that may spray V out of tank ALLOW oil to cool dawn BEFORE removing cap PARA EVITAR LESION SERIA O MUERTE POR ESCALDADURA DE PETROLEO h CALIENTE MATENGASE ALEJADO del aciete caliente que puede salir a presi n del tanque Remueva LENTAMENTE la tapa para relevar la presi n ANTES de remover la SLOWLY remove cap to relieve pressure BEFORE removing completely tapa completamente PERMITA que el petr leo se enfrie ANTES de remover la tapa TERRAIN MASTER 08 11 Safety Section 1 26 2011 Terrain King SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks t0 assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of
27. HYDRAULIC OIL LEAKS PENETRATING SKIN DO NOT OPERATE equipment with oil or fuel leaks e KEEP all hydraulic hoses lines and connections in good condition and tight before applying system pressure e Relieve hydraulic pressure before disconnecting lines or working on the system REMOVE and replace hose if you suspect il leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS DO NOT use hands to check for leaks ALWAYS WEAR safety glasses and impenetrable gloves USE paper or cardboard to search for leaks KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid e Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury PARA EVITAR LESION SERIA O MUERTE POR LA PENETRACION A LA PIEL POR ALTA PRESION DE ACEITE HYDR ULICO NO OPERE el equipo con fugus de aceite o combustible MANTENGA todas las mangueras hydr ulicas l neas y conexiones en buenas condiciones y apretadas antes de aplicar presi n al sistema Releve la presi n hidr ulica antes de desconectar las l neas o trabajar en le sistema e QUITE y reemplace la manguera si sospecha que hay fuga FUGAS DE ALTA PRESI N PUEDEN SER INVISIBLE AL VERIFICAR POR FUGAS HIDRAULICAS Y TRABAJANDO ALREDEDOR DE SISTEMAS HIDRAULICOS NO use
28. Inspect all moving parts and make certain that no wires or hoses will be caught or pinched when the tractor is in operation Secure all wires and hoses Thoroughly lubricate the Terrain Master Refer to SECTION 2 Illustration 4 Change the hydraulic filter and fil the reservoir to the sight glass with new hydraulic oil Refer to SECTION 1 for specifications Remove all objects from and stand clear of the front of the cutter unit DO NOT GET NEAR ROTATING KNIVES Tum mowers off then start tractor and run engine at low idle Operate the lift and tilt circuits and the power circuit turn cutter units on ONLY when mowers are fully lowered Operate until the system is fully charged Recheck the fluid level and add oil if necessary If undue noise continues after the system is fully charged stop the unit and determine the cause After the hydraulic system is fully charged and functioning properly switch the mowers on and increase the engine speed to run the PTO at 540 RPM Maintain this speed for 5 minutes and look for any leaks or possible problems TERRAIN MASTER 09 11 Maintenance Section 4 15 2011 Terr King AONVNALNIVIN MAINTENANCE MAINTENANCE Troubleshooting The following shows various problems the apparent cause and the recommended procedure for their correction PROBLEM POSSIBLE CAUSE REMEDY Mower will not rotate In line Fuse blown Replace Fuse Safety switch not making contact A
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30. MOWER TO THE TRACTOR Connecting the Mower A Frame to the Tractor SETTING THE MOWER Roller Height Adjustment Leveling Deck DRIVELINE ATTACHMENT Driveline Length Check PRE OPERATION INSPECTION AND SERVICE Tractor Pre Operation Inspection Service Mower Pre Operation Inspection Service DRIVING THE TRACTOR AND IMPLEMENT Starting the Tractor Brake Differential Lock Operating the Mower Wings Engaging and Disengaging the Power Take Off PTO and Wing Driving the Tractor and Implements Crossing Ditches and Steep Inclines OPERATING THE TRACTOR AND IMPLEMENT Foreign Debris Hazards Bystanders Passersby Precautions PTO RPM and Ground Speed Operating the Mower Shutting Down the Implement DISCONNECTING THE MOWER FROM THE TRACTOR 3 29 3 30 3 30 3 31 3 32 3 33 3 34 MOWER STORAGE 3 35 TRANSPORTING THE TRACTOR AND IMPLEMENT 3 36 Transporting on Public Roadways 3 37 Hauling the Tractor and Implement 3 39 TROUBLE SHOOTING GUIDE 3 42 HAZARDS WITH MAINTENANCE OF IMPLEMENT PARTS INFORMATION DAILY CHECKS ADJUSTING TENSION OF DRIVEBELTS Hydraulic Fluid Proper Oil Level CHANGING HYDRAULIC SYSTEM FILTER CUTTER UNIT GENERAL MAINTENANCE 49 REPLACING CUTTER UNIT DRIVEBELTS 41 ADJUSTING CUTTING HEIGHT 4 10 Inboard Drive Bearing 4 1
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32. PTO again until all bystanders are well past the 300 foot distance OPS R 0024 TERRAIN MASTER 08 11 Operation Section 3 30 2011 Terrain King OPERATION Hail Mowers are capable under adverse conditions ot throwing objects for great distances 300 feet or more and causing serous injury or death Follow safety messages carefully DY STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS qe Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better eliminate streaking and make the final cut more uniform ss 12 3 PTO RPM and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Recommended speed for efficient mower performance is between 2 and 5 mph 3 8 kph Operate the mower at its full rated
33. SAFETY SAFETY Decal Location NOTE Terrain King supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Terrain King cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Terrain King dealer to order replacement decals 43 a 2 9 DLFLODO TERRAIN MASTER 08 11 Safety Section 1 16 2011 Terrain King SAFETY ITEM PART NO 1 D686 2 30002988385 3 1458393 4 D687 5 D696 6 D628 7 D697 8 D617 9 D641 10 D646 1 0698 12 0626 13 000108 14 30002990257 30002990685 15 0699 16 002023 17 1458392 18 0682 19 0701 20 0678 21 0685 22 001412 23 30002990686 30002990687 30002990688 24 0708 25 000678 26 0546 27 0388 28 0700 29 0630 30 D625 81 00776031 32 37002990204 33 10058000 34 00017000 35 0024100 TERRAIN MASTER 08 11 arv LEVEL ONNMEONMNNOONORONNOBHEDO DANGER LOGO REFLECTR DANGER DANGER DANGER DANGER WARNING WARNING DANGER DANGER DANGER INSTRUCT LOGO LOGO WARNING INSTRUCT REFLECTR DANGER INSTRUCT WARNING WARNING INSTRUCT LOGO LOGO LOGO WARNING INSTRUCT DANGER DANGER INSTRUCT I
34. TOP LOOK and LISTEN for rotating motion before approaching implement PARA EVITAR LESION SERIA e NO opere sin la cubierta protectora en su lugar y en Buen estado MANTENGASE ALEJADO y MANTENGA manos pes y cuerpo LEJOS de las cuchilas girando lineas de conducci n y partes que uen moviendose depu s que el poder es apagado ESPERE hasta que oos los elementos m viles se han parade DETENG OBSERVE y ESCUCHE por el movimiento de rotaci n antes ce acercarse al implemento STOPENGINE and rro PARE EL MOTOR y el Toma engage parking brake lower implement allow all moving parts o stop and remove key before dismounting fram De Fuerza Barra Gitatoria ive el freno de maro baje lemento y permita que todas las partes m viles se tractor paren y quie la lave antes desmontar del tractor beri ADANGER Run Over Hazard Injury or Death APELIGRO Riesgo de Atropello Lesi n o Muerte TO AVOID SERIOUS INJURY OR DEATH Roll Over Structure eluding ROLL BAR and SEAT BELT equipped tractors Tor mowing operators ONLY START Tractor while seated in the operators seat DO NOT MOUNT or MOUNT Tractor in motion EVER ALLOW riders on tractor or implement NEVER ALLOW chien to operato or ide on tractor or implement KEEP BYSTANDERS CLEAR of area before mov
35. Use genuine Terrain King mower parts for economy and safety For future reference record your Terrain King product model number and serial number Dealer Telephone Model Number Owner Purchase Date Serial Number BESAFE BE ALERT BE ALIVE BE TRAINED before operating the Mower Safety Training TERRAINKING Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Terrain King in cooperation with other industry manufacturers has developed the AEM FEMA Industrial and Agricultural Mower Safety Practices video and guide book The video will familiarize and instruct mower tractor operators in safe practices when using industrial and agricultural mowing equipment It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Terrain King Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operato
36. a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards sa Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzcalas LEAEL PELIGRO medidas de seguridad INSTRUCTIVO TERRAIN MASTER 08 11 Operation Section 3 2 2011 Terrain King OPERATION 1 Standard Equipment and Specifications Base Unit Specifications 16 5 18 5 or 20 9 Overall Cutting Widths Full Length Welded Tubular Frame With Transport Lock 19 Gallon Reservoir with 12 Micron Filtration Tandem Piston Pumps Rated 48 GPM 3800 PSI Dual Terrain Master Tandem Piston Pump Rated 24 GPM 3800 PSI Right amp Left Hand Terrain Master 4 Spool Valve with Detent Position Dual Wing Terrain Master 2 Spool Valve with Detent Position Right amp Left Hand Terrain Master Wing Mower Specification 62 74 or 88 Cutting Widths 1 2 Inboard amp 5 16 Outboard Side Plates Replaceable Skid Shoes 4 1 2 x 5 16 Wall Cuttershaft 1 5 16 Bore Greasable Self Aligning Cuttershaft Bearings 53 HP Piston Motor Belt Drive From Motor to Cuttershaft with Automatic Spring Tension
37. ail other foreign materal DO NOT ALLOW blades to contact solid objects like wire Tacks posts curbs or guard rais DO NOT OPERATE in transport postion or with wings ot ground Gortac sped puede lanzar objectos hasta 300 pies PARA EVITAR LESION SERIA MUERTE a operadores y personas presentes Pare de segar si personas o traffico se acercan ertre 300 pes del area de segar NO OPERE sin la cubierta para objetos larzados e MANTENGA la cubierta para obeto lanzado en su lugar y ONE el rea por s Fay riesgos potencisles de lanzados antes de TRASH BASURA EVITE objetos alambre metal y todo otro materal extranjero NO DEJE que las cuchillas contacten los objectos s lidos bre rocas postes le banqueta NO OPERE en posicion de transporte o con las aias levertades dien Crushing Hazard Injury or Death APELIGRO Riesgo de Aplastamiento Lesion o Muerte TO AVOID SERIOUS INJURY OR DEATH USE tractor equipped with Rollover Protective Structure CROPS including roll bar seat bet Keep rall bar in raised postion KEEP ALERT and AVOID hitting stumps holes ns and uneven terrain ALWAYS BUCKLE UP seat bell STAND CLEAR when removing transpor latch lowering or raising win e CLEAR AREA of bystanders before lowering implement e IMPLEMENT CAN FALL from
38. be under pressure Make sure the boom components are properly supported and that the pressure is relived from the circuit 9 Cylinder assemblies are heavy and can fall when the pins are removed Support the hydraulic cylinder with a suitable hoist or jack 10 Slowly loosen the hydraulic connections to the cylinder Carefully unscrew hose fitting and allow any remaining pressure to bleed off Use Extreme Care Oil must be cool and the technician should stand to the side to prevent exposure to any hydraulic oil Always consult the Material Safety Data Sheet and wear any required Personal Protective Equipment A catch pan may be required to retain any spilled oil 11 Cap both ends of the fitting with suitably sized metal caps 12 Remove the cylinder pins staring with the ROD end cylinder pin Make sure the cylinder is properly supported and remove the base end cylinder pin The cylinder may be heavy use proper lifting techniques to lift and handle the cylinder If needed get assistance from another person to safely lift the cylinder from the machine 18 Measure the distance between the cylinder pin holes and extend the new cylinder the correct length prior to attempting an installation 14 Install the new cylinder in place and install both cylinder pins and retaining hardware 15 Remove the metal caps and re install the hydraulic hoses 16 Check the hydraulic reservoir of the boom mower to ensure there is sufficient oil Follow the manufac
39. coupler not completely connected Oil leaking by piston ring Small leakage amount is normal Piston O Ring worn Cylinder walll scored or pitted Wrong piston ring on piston Belt installed improperly Blades dull Grass too wet Grass too long Travel speed too fast PTO RPM too low Mowing too low Rough uneven ground Turning Tractor too fast Travel speed too fast Mower deck not level Blades dull or unbalanced Deck underside plugged Grass too high Grass too wet Grass too high Housing plugged Belt worn or slipping Spring broke amp belt off idler Housing plugged Debris around pulleys Grass too high Operation Section 3 43 Increase cutting height Increase cutting height Use genuine Terrain King knives Check Pressure Re plumb valve Complete connection Do not carry cutter on cylinder Replace piston O Ring Replace cylinder Use correct piston ring Check belt for correct set up Check blades for sharpness Wait for grass to dry Mow at 3 1 2 and recut lower Use a lower tractor gear Mow at engine RPM to match 540 PTO RPM Raise height of cut Use a slower speed Lower rollers Slow down when turning Use a slower speed Level the mowing deck Sharpen or balance blades Clean underside of deck Mow at 3 1 2 and recut lower Wait for grass to dry Mow at 3 1 2 and recut lower Clean underside of deck Replace or adjust belt Replace spring o
40. heads of the knife pins must face the cuttershaft pulley FOR REVERSE ROTATION On the right wing and rear unit all knife pins must be installed with their heads facing toward the cuttershaft pulley On the left wing and rear unit the heads of the knife pins must face away from the cuttershaft pulley ASM FL 0047 TERRAIN MASTER 09 11 Maintenance Section 4 12 2011 Terrain King MAINTENANCE Flail Blades Inspection Inspect the Blades daily for abnormal wear REPLACE ALL BLADES on the carrier IMMEDIATELY if any blades have Become bent or deformed from its original shape or Wear inside the blade bolt hole or Any cracks are visible or Deep gouges in the blade s surface are present or Gouges or chipped areas in the cutting edge are larger than 1 4 8mm The material on the leading edge has been worn away by more than 1 4 8mm DO NOT straighten sharpen weld or hard face blades Failure to replace worn or damaged blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death Worn and Chipped Blade 1 4 Maximum Always replace blades in sets Blades that are damaged may indicate severe service or abuse If one blade is worn or damaged other blades on the same shaft will have been subjected to the same severe service or abuse The Flail rotor
41. hydraulic failure or accidental operation af controls BLOCK UP and securely support equipment before putting hands feet or body Under raised equipment or Ined components pesa PARA EVITAR LESION SERIA O MUERTE e USE un tractor equipado con Estructura Protectora Contra Vuelcos ROPS Incluyendo barra antivuelco y cinturon de seguridad Mantenga la barra antivuelco en a posicion elevada e MANTENGASE ALERTO y EVITE golpes en troncos agujeros pozos o terreno en el e SIEMPRE ABROCHE hur n de seguridad e PERMANEZCA ALEJADO al quitar el seguro de transporte y al bajar o sutr ias alas DESOCUPE ei REA de personas presentes antes d bajar las alas de implement e EL IMPLEMENTO SE PUEDE GAER por el mal funcionamiento hcraulco o operacion accidental de os controles BLOQUE y soporte con seguridad el equipo artes de Foner manos pies o cuerpo del equo o ponentes levantados TERRAIN MASTER 08 11 Safety Section 1 18 2011 Terrain King SAFETY TERRAIN MASTER DANGER KEEP AWAY Entanglement Hazard APELIGRO MANTENGASE ALEJADO Riesgo de Enredamiento TO AVOID SERIOUS INJURY OR DEATH DO NOT operate without guards in piace andin TAY AWAY and KEEP hands foot and body AWAY from 7 rotating blades drivelines and peris hat connue o reve after power shut off WAIT 4 unti all moving elements havel stopped
42. is energized by electrical current and the spool is closed to direct the flow of oil from the pump through the cuttershaft hydraulic motor When the wing activates the safety cut off switch the electrical current is removed from the solenoid causing the spool to open and allows oil to return to tank without being directed through the motor Without oil flow through the motor the cuttershaft will not operate GENERAL MAINTENANCE Mowing is accomplished by a series of knives which rotate at high speed on a shaft The shaft is driven by a hydraulic motor through a set of drive belts Belt tension is maintained by a spring loaded idler pulley The cutter unit is mounted to the lift frame by two mounting pins and held in place by a hydraulic cylinder This cylinder is used to tilt the cutter unit to allow mowing on an angle and tilting to the vertical position for transporting Another hydraulic cylinder is mounted to the lift frame and the lift cylinder support This cylinder is used to raise the cutter unit via the lift frame The cutter unit rides on a large roller assembly The position of this roller is adjustable and will determine the cutting height of the knives TERRAIN MASTER 09 11 Maintenance Section 4 9 2011 Terr King AONVNALNIVIN MAINTENANCE MAINTENANCE REPLACING CUTTER UNIT DRIVEBELTS NOTE Belts must be replaced as a set DO NOT replace just one belt 1 Place unit on ground or suppor
43. mower should be operated parallel to the ground at all times Never operate if front or rear of mower is tilted upward Objects may be discharged at high speeds causing possible injury or even death Adjust Top Link to level mower roller adjustment Side Skid Shoes should always be parallel to ground throughout the full adjustment range Adjust cutting height of machine by raising or lowering rear roller as specified in Operation Section Awan Do not let the Blades turn when me Mower Deck 15 raised Tor any AWARNING including clearance or for turing Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades sawon 8 DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment Before attempting to connect PTO make sure tractor engine is shut off The tractor PTO output shaft can turn 60 degrees left right to aid in aligning the driveline to the tractor PTO output shaft To connect the mower driveline to the tractor PTO output shaft pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft Push the driveline yoke onto the PTO shaft release the locking collar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a sec
44. of steering control Do not operate the tractor at high speed with any differential lock engaged Do not attempt to turn with the rear wheel or 4 wheel differential lock engaged Be sure to release the rear wheel 4 wheel differential locks before making a turn in field conditions TERRAIN MASTER 08 11 Operation Section 3 22 2011 Terrain King OPERATION AWD If the front and or rear wheels should slip while driving straight in field conditions step on the 4 wheel differential lock pedal The four wheels will then turn together reducing slippage If the front and or rear wheels slip while in a turn in field conditions step on the front wheel differential lock pedal only The front wheels alone will rotate together for easy turning When using the differential lock always slow the engine down To prevent damage to power train do not engage differential lock when one wheel is spinning and the other is completely stopped To prevent damage to power train do not attempt to turn the tractor when 4 wheel differential lock pedal is pressed down If the differential lock cannot be released 4 wheel differential lock pedal Step lightly on the brake pedals alternately Front wheel differential lock pedal Turn the steering wheel alternately TERRAIN MASTER 08 11 Operation Section 3 23 Ops 1257 1 4 wheel differential lock pedal Rear and Front wheel 2 Front wheel differen
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46. refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads TORQUE SPECIFICATIONS Proper torque for American fasteners AMERICAN MEETS ue mum END DP Em m am IT A spes an y m AY EEJ EA 59 exer m ee E mem ie Tea TONE E sues nra Proper Torque for Maine fasteners METRIC mecemmended forge in Foot Pounds enon tr nee spem on bot heads zc ten Hia aala CL S ACI em aem ts 75 do peated uma votos Se Sf sa Auer iare Use aa peste to s 3 Sem 5 pese sm WES TERRAIN MASTER 09 11 Maintenance Section 4 24 2011 Terrain King Sury ura 11070 91 1 pepunfes ap ugrooes 11 80 H31SVIN NIVHH3L 6296 22E 088 xe4 918 unBes 19815 INUJEM 2081 uorooeap suonejsueu e ojoejuoo ue esieuod ep 1042 10d
47. roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 Make sure that all tractor flashing waring lights headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models OPS U 0021 TK When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS U 0022 TK TERRAIN MASTER 08 11 Operation Section 3 38 2011 Terrain King OPERATION Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public road
48. to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Transport only at speeds where you can maintain control of the equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly AWARNING Never allow the Implement to contact obstacles ser Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the ma
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51. 1 REPLACING CUTTER UNIT KNIVES 4 12 Flail Blades Inspection 4 13 Blade Pins and D Ring Inspection 4 14 HYDRAULICS 4 15 General 4 15 Initial Start Up Procedures 4 15 Solenoid Control Valve 417 Checking Solenoid Valve 417 CONTROL CIRCUIT 4 18 Lift and Tilt Cylinders 4 18 Cylinder Rod Maintenance 4 18 Boom Cylinder Removal and Replacement Instructions 4 19 Hydraulic Component Maintenance Schedule 4 20 Hydraulic Gear Pump 4 20 Sectional Control Valve 4 21 Slip Clutch 422 SEASONAL CLUTCH MAINTENANCE 423 Proper Torque for Fasteners 4 24 SAFETY SECTION SAFETY SAFETY GENERAL SAFETY INSTRUCTIONS AND PRACTICES A careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are atta
52. 1 8 from the end of the outer shield and reattach the driveline to the PTO Shaft With the PTO NOT TURNING slowly drive the tractor with mower attached through the sharpest turn possible and watch shaft movement With the PTO NOT TURNING slowly drive the tractor with the mower attached through the most severe terrain conditions expected and watch shaft movement Op 10 If the distance between the mark and the outer Driveline in maximum compressed position shield becomes less than 2 at any point there is a potential problem bottoming out the driveline and the driveline should be shortened OPS F 0001 TERRAIN MASTER 08 11 Operation Section 3 12 2011 Terrain King OPERATION Shorten the driveline profiles as follows Remove the driveline from the tractor Position the mower to the point with the shortest distance between the tractor PTO shaft and cutter gearbox Shut down the tractor and securely block the mower in this position Pull driveline apart and reattach yoke to PTO shaft Hold driveline sections parallel to one another and measure back 1 from yoke of each shaft and place mark on opposite section Cut this length off with a saw Round off all sharp edges and debur Thoroughly grease then reinstall the driveline Recheck for proper operation Engagement Check Procedure With the driveline attached position the mower to the point where the telescoping
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54. 6 Adjustable Rear Roller 1 2 to 6 Cutting Height Available in Fine or Coarse Cut Front and Rear Safety Deflectors Automatic Cut Off Switch Lift Cylinder Capable of 14 Verlical Lift Tilt Cylinder Capable of 40 Degrees Down amp 90 Degrees up 10 Gauge Unitized Cutter Housing Rear Mower Specifications 88 or 96 Cutting Width Depending on tractor mount kit 10 Gauge Unitized Cutter Housing 5 16 Side Plates CAT or CAT II Three Point Hitch 4 1 2 x 5 16 Wall Cuttershaft 1 5 16 Bore Greasable Self Aligning Cuttershaft Bearings 60 HP Gearbox 6 Adjustable Rear Roller 1 2 to 6 Cutting Height Available in Fine or Coarse Cut Torque Limiter Clutch Front and Rear Safety Deflectors CAT 4 Driveline Belt Drive From Gearbox To Cuttershaft with Automatic Spring Tension TERRAIN MASTER 08 11 Operation Section 3 3 2011 Terrain King No OPERATION OPERATION 2 0PERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and under stands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not com pletely understood consult an authorized dealer for
55. ATE tractor and equipment while seated in tractor seat WHEN RAISING OR LOWERING WINGS Raise or lower ONLY WHILE SEATED in tractor seat with seat belt buckled KEEP BYSTANDERS CLEAR of area TO AVOID crushing KEEP sufficient clearance around implement and wings TO AVOID contacting buildings or overhead power lines LIFTED Equipment can fall from mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted wings components and AWARNING implements raised by 3 Pointed tractor hitch SECURELY SUPPORT or block up raised equipment wings and components BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted compo nents KEEP BYSTANDERS CLEAR of folded wings until wings are blocked or locked up WHEN PARKING Implement and Tractor LOWER implement LOCK or BLOCK lifted parts before leaving equipment NEVER leave implement unattended in a raised position TO AVOID CHILDREN FALLING OFF OR BEING CRUSHED BY EQUIPMENT NEVER ALLOW children to play on or around Tractor or Implement WHEN UNHITCHING IMPLEMENT LOWER implement LOCK or BLOCK lifted parts before leaving equipment BEFORE REMOVING Wing Retaining Lock ATTACH hoses to tractor FILL Wing Cylinders with oil Refer to Instructions in Operation Section KEEP bystanders away before operating wings LOWER WINGS slo
56. ATION CLOCKWISE PTO Barra Gitatoria PELIGRO PARA EVITAR LESION SERIA O MUERTE POR CONTACTO A LA LINEA DE CONDUCCI N SEPARACION DE L NEA DE CONDUCCI N O EL FRACASO DEL EJE DE PTO PARE MIRE y ESCUCHE por el movimiento de rotaci n antes de acercarse al implemento MANTENGASE ALEJADO y MANTENGA manos ples y cuerpo LEJOS de partes girando hasta que 10805 los elementos de movimiento se han parado SIEMPRE apage la Toma De Fuerza Barra Gitatoria antes de desmontar NO opere si las cubiertas de Toma De Fuerza Barra Gtatona estan da adas TRABE el YUGO de collar de fijaci n del LINEA DE CONDUCCI N al eje de PTO Barra Gitateria del tractor EMPUJE Y el yugo hasta que el collar de fjaci n hace elle y el yugo se traba en lugar USE la longitude de linea de conducci n CORRECTA para el implementa Vea el Manual de Operador para el Procedimiento e REVISE las guardias de linea de conducci n por giracion ibre y suficiente fraslape para evitar areas sin cobertura NO UTILICE UN ADAPTOR PARALA DE FUERZA Barra Gitatoria OPERE ESTA M QUINA A 540 RPM SOLAMENTE OPERE ESTA M QUINAA LA VELOCIDAD DE PTO TOMA DE FUERZA O BARRA GITATORIA DEL TRACTOR DE 540 RPM El sobre exceso de velocidad de PTO puede causar amp fracaso componente que resultara en lesi n ROTACI N DE PTO DELTRACTOR EN SENTIDO HORARIO PRESSURIZED TANK OIL FILLER
57. AWARE BE TRAINED BEALERT Before Operating BEALIVE this Mower To prevent serious injury to yourself andlor bystanders be trained in Safe Mowing Practices Alamo Group Companies as well as AEM and FEMA provide training material that is critical for your Safety and the Safety of others when operating this equipment Make these Safety Procedures an important part of every workday Read and understand the Operator s Manual Do not le untrained individuals operate tis equipment Contact your Dealer AEM wor aem org FEMA 314 878 2304 vv Farm Equi org or Alamo Group w w Alamo Group for information on training material or courses that provide taining in Safer Operating Practices for Mowers UR Partes que no son aut nticas pueden fallar catastr ficamente PARA EVITAR LESION SERIA O MUERTE Use SOLAMENTE las partes de reemplazo autenticas de TERRAIN KING Partes que son autenticas pueden fallar y causar conidicones pelgrosas para el operador y personas presentes Contacte a su distribuidor local o TERRAIN KING sobre partes de reparo a 1502 E Walnut Seguin TX 78158 Servicio al Cliente 830 372 0595 Correo Electronico oemparis terairking com IMPORTANTE ESTE CONSCIENTE SEA ENTRENADO ESTEALERTO Antes de Funsionar ESTEVIVo Cortac sped Para prevenir les nes graves a usted y o personas presentes sea entrendado en la Practica de Segar Seguro Companias de Alamo Group asi como AEM
58. DoNotUsePTO damaged or missing length driveshaft Adapter EEES KEEP AWAY FROM ROTATING DRIVELINES AND ELEMENTS TO AVOID SERIOUS INJURY OR DEATH STAY AWAY and KEEP hands feet and body AWAY from rotating blades drivelines and parts until all moving elements have stopped STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped ROTATING COMPONENTS CONTINUE to ROTATE after the PTO is shut off PTO SHIELDING TO AVOID SERIOUS INJURY OR DEATH FROM ENTANGLEMENT WHEN OPERATING IMPLEMENT KEEP PTO shields integral driveline shields and input shields installed 00 NOT OPERATE mower without shields and guards in place or missing REPAIR OR REPLACE if damage broken or missing ALWAYS REPLACE GUARDS that have been removed for service or maintenance Not use PTO or PTO guard as a step TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping assembly will stop sliding and become solid Driveline bottoming can push through support bearings and break off PTO shaft AVOID sharp turns or lift mower to heights to cause driveline knocking Lubricate driveshafttelescoping components weekly CONTACT DEALER if implement driveline doe
59. EVITAR INCIENDOS DE FIRES EQUIPO Y C SP CLEAR AWAY grass or debris from QUITE el c sped o escombros de slip clutches gearboxes crivelines embrague deslizante caja de and decks engranajes l neas de conducci n y TO AVOID FIRE IGNITION oes x PARA EVITAR INCIENDOS POR DONOT ALLOW BLADES TO IGNICI N CONTACT recs meal or so NO PERMITA QUE LAS LAMINAS objects CONTACTEN piedras metal o objectos solidos om TERRAIN MASTER 08 11 Safety Section 1 25 2011 Terrain King SAFETY SAFETY A DANGER TO AVOID SERIOUS INJURY OR DEATH FROM DRIVELINE CONTACT DRIVELINE SEPARATION OR sTue SHAFT FAILURE STOP LOOK and LISTEN for rotating motion before approaching implement STAY AWAY and KEEP hands feet and body AWAY from rotating parts unti all moving elements have stopped ALWAYS shut off PTO before ismounting operate if PTO shields are damaged or missing LOCK DRIVELINE lacking collar YOKE to tractor PTO Shaft PUSH AND PULL on yoke until collar clicks and locks yoke n place USE CORRECT length drivelines for implement See Operator s Manuals for procedure CHECK driveline guards for fee rotation and suficient overlap to avoid unshielded areas DO NOT USE PTO ADAPTER EN OPERATE THIS MACHNE AT 540 RPM TRACTOR PTO SPEED ONLY Overspoeding PTO may cause component failure resulting in bodiy injury TRACTOR PTO ROT
60. F TRACTOR engine before doing any work procedures USE ladder or raised stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION INSPECT for loose fasteners worn or broken parts leaky or loose fittings missing or broken cotter keys and washers on pins and all moving parts for wear REPLACE any worn or broken parts with authorized service parts LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion TORQUE ali bolts and nuts as specified BLADE INSPECTION REPLACE bent damage cracked or broken blades immediately with new blades AVOID blade failures and thrown broken blades DO NOT straighten weld or weld hard facing blades SAFETY SHIELDS GUARDS AND SAFETY DEVICES INSPECTION KEEP all Deflectors Steel Guards Gearbox Shields and PTO integral shields Bands Side Skirts an
61. KIN DO NOT OPERATE equipment with oil or fuel leaks KEEP all hydraulic hoses lines and connections in GOOD CONDITION and TIGHT before applying system pressure RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system _ REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS ALWAYS WEAR safety glasses and impenetrable gloves USE paper or cardboard to search for leaks 00 NOT USE hands or body parts to search for leak KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid Hydraulic fluid may cause gangrene if not surgically removed immediately by doctor familiar with this form of injury Use Caution when removing Hydraulic Tank cap Tank content maybe under pressure Allow oil to cool before removing cap Relieve oil pressure before removing cap slowly Stay away from hot oil that may spray from tank PN HPFMEOT ALASVS TERRAIN MASTER 08 11 Safety Section 1 11 2011 Terrain King SAFETY SAFETY ELECTRICAL amp FIRE HAZARDS Wing contacting overhead Strike and explosion Hazard Do not operate near fires electrical lines Blades Contacting Utility or Keep mower deck clear of Gas Lines debris Apancer TO AVOID SERIOUS INJURY OR DEATH FROM ELECT
62. MPORTANT WARNING Safety Section 1 17 DESCRIPTION Multiple Hazard Terrain King Logo Yellow Reflector Decal Multi Hazard Decal Multi Hazard Thrown Object Crushing Hazard Crushing Hazard Hydraulic Oil Leak Pinch Point Hazard Guard Missing Wing Falling Thrown Object Hazard Operating Instructions Terrain Master Terrain Master 74 Multi Hazard Flail Height Adjustment Red Reflector Decal Entanglement Hazard Wing Lube Chart Use Terrain King Genuine Parts Avoid Inadvertant Unfolding Control Valve Flail King 74 Flail King 88 Flail King 96 Avoid Equipment Fire Grease Fitting Inside Guard Missing Multi Hazard Driveline Lube Chart Rear Flail Service Hydraulic System Pressurized Tank Canister Operator s Manual Operators Manual Bolt Lock washer Flatwasher 2011 Terrain King ALASVS SAFETY SAFETY Decal Description ADANGER APELIGRO KEEP AWAY THROWN OBJECTS HAZARD CONSERVESE LEJOS OBJETOS LANZADOS Mower can throw objects up to 300 feet TO AVOID SERIOUS INJURY OR DEATH to operator or bystanders STOP mowing if bystanders or traffic come within 300 fet DO NOT OPERATE with thrown object KEEP thrown object shielding in piace and in good conaitan during operation INSPECT area for potential mower thrown object hazards before mowing Remove and AVOID objects such as wire cable metai objects and
63. NTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE GOODS 303 303 EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURERS LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 304 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 401 4 01 Proper venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas 402 402 Manufacturer may waive compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 403 4 03 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall nat invalidate any other provisions herein 404 404 Applicable law may provide rights and benefits to Purchaser in addition to t
64. OWER and ENGAGE center axle cylinder transport stops or pins RAISE WINGS and ENGAGE TRANSPORT LOCKS or pins ATTACH implement SAFETY CHAIN to tractor REMOVE any cut material collected on mower deck DETERMINE STOPPING CHARACTERISTICS OF TRACTOR AND IMPLEMENT FOR TRANSPORTING OR TOWING BRAKING TESTS INSTALL center axle cylinder transport stops or pins Observe STOPPING distances increases with increased speeds DETERMINE the maximum safe transport speed that does not exceed 20 mph DETERMINE MAXIMUM TURING SPEED BEFORE OPERATING ON ROADS OR UNEVEN GROUND TEST equipment in slowly increasing speed in turns to determine it can be operated at higher speeds USE REDUCED turning speeds in sharp tums to avoid equipment turning over WHEN TOWING OR TRANSPORTING EQUIPMENT Always WEAR SEAT BELT when operating or transporting mower USE low speeds to avoid overturn with raised wings USE low speeds and gradual steering on curves hills rough or uneven surfaces and on wet roads TURN ON tractor FLASHING WARNING LIGHTS ALLOW clearance for implement swing while turning KEEP all raised wings at 10 feet or greater distance from all power lines and overhead obstructions PN THOT TERRAIN MASTER 08 11 Safety Section 1 13 2011 Terrain King PNE E ES SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT SAFETY si a Geb Y V TS Mars Perio
65. PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut If it becomes necessary to temporarily regulate engine speed increase or decrease the throttle gradually Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the mower and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS R 0025 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause JAWARNING implement driveline or blade failures resulting in serious injury or death Mow at the speed that you can safely operate and control the tractor and mower The Awarning correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to
66. RATION 12 1 Foreign Debris Hazar Before mowing inspect the area to make sure there are no foreign objects that the mower blades could hit or become entangled with Remove all foreign objects and debris If objects are too big to remove mark them clearly and be sure to prevent the mower blades from contacting them If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately Make sure the blades are not damaged and the carrier is balanced before resuming operation Always wear your seat belt securely fastened and only operate the tractor and mower with the ROPS in the raised position If the tractor or mower hits a tree stump rock or bump a sudden movement could throw you off of the seat and under the tractor and or mower The seat belt is your best protection from falling off the tractor and the ROPS provides protection from being crushed during a tractor roll over OPS F 0010 TK 12 2 Bystanders Passersby Precaution If a bystander comes within 300 feet of the tractor while the mower is being operated stop the tractor at once idle the engine and disengage the PTO Do not engage the
67. RICAL CONTACT WHEN R WORKING AROUND ELECTRICAL POWER LINES GAS LINES AND UTILITY LINES INSPECT mowing area for overhead or underground electrical power lines obstructions gas lines cables and Utility Municipal or other type structure KEEP all raised wings at a 10 feet or greater distance from all power lines and overhead obstructions DO NOT allow mower to contact with any Utility Municipal or type of structures and obstructions CALL 811 and 1 800 258 0808 for identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk EQUIP Tractor with a FIRE EXTINGUISHER DO NOT OPERATE mower on a tractor equipped with under frame exhaust DO NOT SMOKE or have open flame near Mower or Tractor DO NOT DRIVE into burning debris or freshly burnt area AVOID FIRE IGNITION by not allowing mower blade to contact solid objects like metal or rock ADJUST SLIP CLUTCHES to avoid excessive slippage and clutch plate heating CLEAR any grass clippings or debris buildup around mower drivelines slip clutches and gearboxes SHUT OFF ENGINE while refueling Do not operate if oil is leaking Repair oil leak and remove all accumulated oil before operating CLEAR any grass clippings or debris buildup around mower hydraulic pumps valves or tanks TERRAIN MASTER 08 11 Safety Section 1 12 2011 Terrain King SAFETY TRANSPO
68. RTING HAZARDS Ad S AD aimul 1 Use SMV signs Loss of Control Loss of Control Use Safety Tow Engage Transport and Flashing Stopping Speeding Chain Tractor to Locks Lights Hazard Hazard Implement TO AVOID SERIOUS INJURY AND DEATH WHEN TOWING OR TRANSPORTING EQUIPMENT KEEP transport speed BELOW 20 mph to maintain control of equipment REDUCE SPEED on inclines on turns and in poor towing conditions 00 NOT TOW with trucks or other vehicles USE only properly sized and equipped tractor for towing equipment FOLLOW all local traffic regulations TRACTOR REQUIREMENTS FOR TOWING OR TRANSPORTING IMPLEMENTS ONLY TRANSPORT with tractor with ROPS in the raised position USE properly sized and equipped tractor that exceeds implement weight by at least 20 KEEP 20 of tractor weight on front wheels to maintain safe steering BEFORE TRANSPORTING OR TOWING IMPLEMENT TRACTOR INSPECTION CHECK steering and braking for proper operation and in good condition CHECK SMV sign reflectors and warning lights for proper operation and visibility behind unit CHECK that your driving vision is not impaired by tractor cab or implement while seated in tractor seat ADJUST your operating position mirrors and implement transport for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING ENGAGE TRANSPORT LOCKS AND SAFETY CHAINS RAISE M
69. T LEAST 10 FEET AWAY from electric ines and pipe lines TO AVOID EQUIPMENT AND GRASS FIRES e CLEAR AWAY grass or debris from hydraulic lines circuits and decks TO AVOID FIRE IGNITION DO NOT ALLOW BLADES TO CONTACT rocks metal or solid objects DO NOT ALLOW OIL TO SPRAY on hot equipment or components 0598 2 TERRAIN MASTER 08 11 Safety Section 1 24 PARA EVITAR LESION SERIA Y MUERTE DURANTE LA TRANSPORTACION SIEMPRE ABROCHE el cintur n de seguridad COLOQUE el brazo serguramente en transporte y apague el interruptor principal VERIFIQUE QUE EL SMV refiectors y luces intermitentes de advertencia pueden ser vistos claramente por detra de la unidad PRIENDA las luces intermitentes de advertencia PARA EVITAR LA P RDIDA DEL CONTROL DE TRANSPORTACION NO remolque en velocidades arriba de 20 mph REDUZCA LA VELOCIDAD inclinas en vueltas y en pobres condiciones de remaigne Deas 1 PARA EVITAR LESION SERIA Y MUERTE DURANTE LA OPERACION e NO levante el implemento al estar en pendientes pronunciados MANTENGASE ALEJADO DE agujeros y zanjas blandas e MANTENGA SIEMPRE el 20 de peso del tractor en las ruedas delanteras NO comience ni acelere repentinamente MANTENGA la unidad por lo menos 10 pies de distancia de las l neas electricas y lineas de tubo 06 PARA EVITAR INCIENDOS DE EQUIPO Y C SPED QUITE el c sped y escombros de las l neas hidrau
70. TERRAINKING Engineering Practical Solutions Smmm OPERATOR S ANIRE TERRAIN This Operators Manuel is an f MASTER dI c ats FLAIL KING E Safety and Operation Instructions contained in this manual before operating the FLAIL MOWER equipment Kubota egral part of Published 08 11 Part No 37002990204 Terrain King ATENCI N MEMBER OF THE 1502 E Walnut St Br Seguin Texas 78155 5202 ALWAYS OM THE CUTTING EDGE 800 882 5756 suus Medidas de Seguridad 2011 Terrain King 0 00 To the Owner Operator Dealer This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the implement at all times A Manual canister is provided on the implement where this manual can be properly stored If you lose or damage this manual a free replacement manual can be obtained from an authorized Terrain King dealer or by down loading the manual from the Terrain King website www www alamo industrial com BEFORE YOU START READ UNDERSTAND and FOLLOW the information provided in this manual the AEM Mower Safely manual and the tractor operator s manual carefully to learn how to operate and service your machine properly Failure to do so could result in personal injury to you and bystanders All implements with moving parts are potentially hazardous Every effort has been made to ensure that the machine is safe but operators must avoid e
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72. a complete explanation Ifthe operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses Hard Hat Steel Toe Safety Footwear Gloves Y Hearing Protection Close Fitting Clothing EN eo Respirator or Filter Mask depends on operat ing conditions OPS U 0002 DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or oth
73. ab tractors with the windows WARNING closed sou Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing saw AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when maneuvering in reverse Mow only at a slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material somos AWARNING TERRAIN MASTER 08 11 Operation Section 3 32 2011 Terrain King OPERATION Follow these guidelines to reduce the risk of equipment and grass fires AWARNING while operating servicing and repairing the Mower and Tractor Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjuste
74. alve Section TERRAIN MASTER 09 11 Maintenance Section 4 16 2011 Terrain King MAINTENANCE Solenoid Control Valve The solenoid control valve directs oil flow from the hydraulic pump When the mower ON OFF switch is in the ON position the solenoid is energized and the spool within the valve is positioned to direct oil to the cuttershaft motor When the mower ON OFF switch is in the OFF position oil pressure within the valve pushes the spool back which allows the oil to circulate through the cutter unit before returning to the reservoir When the flow of oil to the motor is cut off the cuttershaft will stop rotating Figure Mnt FL 0017 Checking Solenoid Valve Mnt FL 0017 a Control Valve b Solenoid 1 With engine running turn the mower ON OFF switch in the ON position Check voltage level at the solenoid 2 If it is less than 12 volts check wiring and ground connections Checking ground wire is as important as checking the hot wire If voltage is sufficient the solenoid valve is bad and will need to be replaced TERRAIN MASTER 09 11 Maintenance Section 4 17 2011 Terrain King AONVNALNIVIN MAINTENANCE MAINTENANCE CONTROL CIRCUIT Lift and Tilt Cylinders Hydraulic cylinders change the position of the cutter unit The lift cylinder raises and lowers the unit by changing position of the lift frame To lift unit oil is supplied to r
75. and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects GROUND SPEED WHEN MOWING NORMAL SPEED range is between 2 to 5mph ADJUST MOWING SPEED for terrain conditions and grass type density and cut height REDUCE MOWING SPEED when near steep slopes ditches drop offs overhead obstructions power lines and to avoid debris and foreign objects INSECT INFESTATION Not operate in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING or use enclosed tractor cab PTO SPEED DO NOT EXCEED IMPLEMENT RATED PTO SPEED AVOID exceeding rated PTO speeds that may result in broken drivelines or blade failures SAFETY SIGNS REPLACE missing damaged or unreadable safety signs immediately pw osor TERRAIN MASTER 08 11 Safety Section 1 3 2011 Terrain King 3 SAFETY SAFETY CRUSHING HAZARDS Es Crushing injury Lock ROPS in Always wear Crushing injury Crushing injury wing from roll over up position seatbelt implement falling falling TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR EQUIPMENT RUN OVER DANGER ROLLOVER AND CRUSHING BY FALLING WING OR IMPLEMENT USE ROPS and SEAT BELT equipped tractors for mowing operations KEEP ROPS lock in up position ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPER
76. ating the machine Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsi 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service 8 Require that the employee operator stop operation if bystanders or passersby come within 300 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child La
77. ays and airport fields A productive way to get a manicured cut in spaces there is high public visibility Unique in frame cooling system maintains the proper oil temperature while providing constant power flow Strong top decks made with 10 gauge steel and end plates that are 1 2 thick for the inboard and 5 16 thick steel for the outboard Smart front mount hydraulic pump that drives power from the crankshaft of tractor while twin piston pumps provide the power for the wing mowing units Knife Variety An array of cutting knife options allows you to tailor the finished appearance to meet your needs Cutting Capacity 1 diameter grass and weeds Wing Cutting Widths 21 9 5 Terrain Master 96 Rear Flail 88 Left and Right Wings 19 5 5 Terrain Master 96 Rear Flail 74 Left and Right Wings 14 10 75 Single Side Terrain Master 96 Rear Flail and 88 Right Wing 13 8 75 Single Side Terrain Master 96 Rear Flail and 74 Right Wing Dual Wing Wing Rear Cut Cut 88 96 261 5 21 9 5 74 96 233 5 19 5 5 TERRAIN MASTER 08 11 Introduction Section 2 3 2011 Terrain King NOLLINCOYHLNI INTRODUCTION INTRODUCTION Single Wing Wing Rear Cut Cut 88 96 178 75 14 10 75 74 96 164 75 13 8 75 Attention Owner Operator BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and ins
78. ays of purchase 2 02 Purchaser claims must be made in writing to the authorized dealer dealer from whom Purchaser purchased the goods or an approved authorized dealer dealer within 30 days after Purchaser leams of the facts on which the claim is based 203 Purchaser is responsible for returning the goods in question to the dealer 2 04 If after examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer wil Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacturer The choice of remedy shall belong to Manufacturer 205 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the dealer whether or not the claim is approved Purchaser is responsible far the transportation cost for the goods or part s from the dealer to the designated factory 3 LIMITATION OF LIABILITY 301 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 02 3 02 MANUFACTURER MAKES NO WARRA
79. be avoided samor TERRAIN MASTER 08 11 Operation Section 3 31 2011 Terrain King No OPERATION NE OPERATION 12 4 Operating the Mower Only operate the mower from the tractor operator s seat with the seat belt securely fastened The tractor must be equipped with a ROPS in the raised position or a ROPS or ROPS factory cab The mower is designed to cut vegetation up to 1 in diameter Sharp blades will produce a cleaner cut and require less power Travel at a speed that allows the mower sufficient time to cut through the vegetation and maintain the PTO operating speed to prevent overloading the mower and tractor Choose a driving pattern that provides the maximum pass length and minimizes turning Under certain conditions tractor tires may roll some grasses down preventing them from being cut at the same height as the surrounding area When this occurs reduce the tractor ground speed while maintaining the operating speed of the mower A slower ground speed will permit grasses to at least partially rebound and be cut Taking a partial cut and or reversing the direction of travel may also help produce a cleaner cut Avoid mowing in the reverse direction when possible In situations where the mower must be backed to access areas to be cut make sure there are no persons or other foreign debris behind the mower before maneuvering in reverse Do not mow with two machines in the same area except with C
80. bor Bulletin 102 lity to TERRAIN MASTER 08 11 Safety Section 1 27 2011 Terrain King EEES INTRODUCTION SECTION INTRODUCTION INTRODUCTION The Terrain Master Flail Mower is designed with care and built with quality materials by skilled workers Proper assembly maintenance and operating practices as described in this manual will help the owner operator get years of satisfactory service from the machine The purpose of this manual is to familiarize instruct and train The Assembly Section instructs the owner operator in the correct assembly of the Mower using standard and optional equipment The Parts Manual is designed to familiarize the owner operator with replaceable parts on the Mower and is provided also This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number Careful use and timely service saves extensive repairs and costly downtime losses The Operation and Maintenance Sections of the manual train the owner operator how to work the Mower correctly and attend to appropriate maintenance The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes list of Safety Messages that if followed will help protect the operator and bystanders from
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83. ched to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR Apa VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH AAWARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION INJURY TE Identifies special instructions or procedures that if not strictly observed could result in Important damage to or destruction of the machine attachments or the environment NOTE Identifies points of particular interest for more efficient and convenient operation or repair READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in this Manual and in the Safety Messages on the implement Always follow the instruction in this manual and use good common sense to avoid hazards NOTE If you want a translation of this safety section in one of th
84. d Skid Shoes in place and in good condition REPLACE any missing broken or worn safety shields guards and safety devices Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer birth defects or other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm DISCONNECT Pump solenoid valve or PTO driveline connection before servicing mower head FOLLOW INSTRUCTIONS in maintenance section when replacing hydraulic cylinders to prevent component falling PN HMFM 02 TERRAIN MASTER 08 11 Safety Section 1 14 2011 Terrain King SAFETY PARTS INFORMATION PARTS INFORMATION Terrain King mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Terrain King specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Terrain King mower parts for economy and safety Pm SEE YOUR TERRAIN KING DEALER 3 TERRAIN MASTER 08 11 Safety Section 1 15 2011 Terrain King
85. d to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck sow12 12 5 Shutting Down the Implement To shut down the implement first bring the tractor to a complete stop Then slow down the implement by reducing the engine speed before disengaging the PTO Push the stop button to disengage the wings and wait for all motion to stop before proceeding to drive or shut down the tractor Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS F 0011 TERRAIN MASTER 08 11 Operation Section 3 33 2011 Terrain King OPERATION OPERATION 13 DI NNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mower the PTO must be disengaged and all motion at a complete stop Move the mower to a level storage location and lower both wings to the ground If the mower will be stored with the sections in the raised position be sure that the locks are engaged If the mower is not resting securely on the ground block the mower up securely before attempting to disconnect it from the trac
86. ded stability OPS R 0021 Inclines and ditches should be approached along a line which is at an angle as shown This type of path will reduce the possibility of over collapse of the driveline and resulting damage If the gradient is so steep that such an approach increases the possibility of a tractor roll over select an alternate crossing path When operating the tractor and mower across slopes and inclines through ditches and other uneven terrain conditions it is important to maintain sufficient deck to ground clearance Blade contact with the ground may cause soil rocks and other debris to be thrown out from under the mower CORRECT Approach ditch at an angle resulting in possible injury and or property damage Ground contact also produces a severe shock load on the mower drive and to the mower blades resulting in possible damage and premature wear OPS R 0022 TERRAIN MASTER 08 11 Operation Section 3 28 2011 Terrain King OPERATION 12 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions
87. dically inspect Stop engine Block up Engage Inspect all moving parts remove key implement before cylinder Blades for lubricate drivelines before servicing Use transport damage or and tighten all conducting large blocks on locks cracks fasteners maintenance soft or wet soil AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN AAWARNING GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE REPAIRS AND MAINTENANCE BEFORE PERFORMING SERVICE REPAIRS AND MAINTENANCE ON THE IMPLEMENT STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PLACE implement on ground or securely block up raised equipment Use large blocks on soft or wet soil PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure DISCONNECT IMPLEMENT driveline from tractor PTO SHAFT WEAR SAFETY GLASSES PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and maintenance on the implement Always WEAR protective GLOVES when handling blades knives cutting edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES when servicing hot components AVOID CONTACT with hot hydraulic oil tanks pumps motors valves and hose connection surfaces SECURELY support or BLOCK UP raised implement framework and lifted components before working underneath equipment STOP any implement movements and SHUT OF
88. djust or replace Safety Switch Broken Drivebelts Replace Belts On Off Switch bad Replace On Off Switch Insufficient voltage through Check Coil and Wires Solenoid Solenoid Spool will not shift Clean or replace Solenoid Cartridge completely Mower will not stop Solenoid Spool will not shift Clean or replace Solenoid Cartridge Intermittent mowing power Safety Switch maladjustment Adjust Safety Switch Electrical problem Trace Electrical Circuit for short Bad Solenoid Replace Solenoid Coil Insufficient cutting power Drivebelts slipping Readjust Belt tension and check or low Cuttershaft speed Bound Shaft Free the Shaft Relief Valve setting too low Adjust Relief Valve Solenoid Spool will not shift Replace Valve Cartridge completely Worn Pump or Motor Replace or rebuild Hydraulic Oil overheating Low Fluid level Fill to proper level Mower free to rotate Relief Valve setting too high Adjust Relief Valve Obstruction in Power Circuit Extra Remove obstruction amp Extra Items or Will Fit Parts which are not standard Pump making loud noise Low Oil level Add Hydraulic Fluid Vacuum in reservoir Clean or replace Vent Plug Clogged Oil Filter Replace Filter Worn Pump Replace or rebuild Mower will not raise or Slow Gear Pump speed Check Belts Idler Pulley Spring raises slowly Relief Valve Setting too low Adjust Relief Valve Worn Gear Pump Replace or rebuild Worn Cylinder Replace or rebuild Worn Control Valve Replace V
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90. driveline is at its maximum extension Completely shut down the tractor and secure in position Mark the inner driveline shield 1 8 from the end of the outer shield Disconnect the driveline from the tractor and separate the two driveline halves Measure the distance from the mark to the end of the inner profile This length is the amount the driveline profiles were engaged If the engaged length is less than 12 the shaft is considered too short and should be replaced with a longer shaft Consult an authorized dealer to purchase the required driveline length NOTE If the driveline cannot be shortened and still maintain the required profile engagement the operator must be made aware of terrain conditions and avoid situations which pose a potential problem to avoid damaging the driveline OPS F 0002 9 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Always disconnect the ma
91. e following Languages please contact Translations at 1502 E Walnut Street Seguin TX 78155 Fax 830 372 9529 Safety Section Translations are available in Spanish Portuguese French German Russian PN Gso1 TERRAIN MASTER 08 11 Safety Section 1 2 2011 Terrain King SAFETY OPERATOR SAFETY LL Never use Drugs Read and Always wear Wear Hard Wear Safety Vest understand Safety Hat Safety er wenen when operating on 2 perating Operator s Manual Glasses Shoes equipment or near roads TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING READ UNDERSTAND and FOLLOW Operator s Manual instructions Warnings and Safety Messages WEAR SAFETY GLASSES safety shoes hard hat hearing protection and gloves when operating repairing equipment WEAR appropriate breathing respirator when operating in dusty conditions to avoid respiratory diseases DO NOT WEAR loose clothing or jewelry to avoid rotating parts entanglement injury DO NOT USE DRUGS or ALCOHOL before or while operating equipment 00 NOT ALLOW anyone to operate equipment under the influence of drug or alcohol CONSULT medical professional for medication impairment side effects STAY ALERT prolonged operation can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility BE ABLE TO SEE
92. ear Make sure the mower is securely blocked up before crawling beneath Replace damaged worn and missing knives as complete sets to maintain cuttershaft balance Remove any grass or other debris which may be wrapped around the cuttershafts Inspect the condition of deck skid shoes and hardware OPS F 0007 TK TERRAIN MASTER 08 11 Operation Section 3 17 2011 Terrain King OPERATION OPERATION Flail Mower PRE OPERATION Inspection Mower 108 Make TERRAINKING Engineering Practical Soltions See Date Shift Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been re ved Item Condition at Start of Shift Specific Comments if not O K FLAIL MOWER The Operator s Manual is in the canister on the mower AIL safety decals are in place and legible The hitch connection bolts amp pins are tight There are no cracks in hitch Their mower deck is clear of cut grass and debris The thrown object guard deflectors are in place Their guards deflectors are in good condition The driveline gearbox shields in good condition The driveline clutch is in good condition not frozen
93. ear Pump The gear pump mounted to the pump mount and driven by the crank shaft pulley produces oil flow forthe control circuit The gear pump inlet is connected via a hose to the reservoir which supplies control circuit oil A high pressure hose connects the pump outlet to the sectional control valve inlet NOTE The gear pump is not used when tractor hydraulics are used to power the control circuit AA TERRAIN MASTER 09 11 Maintenance Section 4 20 2011 Terrain MAINTENANCE Sectional Control Valve The control valve directs oil flow from the gear pump to the hydraulic cylinders In the HOLD position the spool blocks oil flow to the cylinders which prevents movement and directs oil through the valve back to the reservoir When the spool is shifted oil flows to one side of the cylinder while the other side is opened to the return line The cylinder rod then moves in or out and changes the cutter unit s position In the FLOAT position the spool will open both sides of the cylinder to the return line The cylinder rod is then free to move since oil can enter or leave either side of the cylinder There are two valve sections for each side of the tractor One is for TILT one is for LIFT The sections are bolted together between an inlet and an outlet section The LIFT section has four positions UP HOLD DOWN amp FLOAT The TILT section has four positions UP HOLD OUT and FLOAT
94. edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES when servicing hot components AVOID CONTACT with hot hydraulic oil tanks pumps motors valves and hose connection surfaces SECURELY support or BLOCK UP raised implement framework and lifted components before working underneath equipment STOP any implement movements and SHUT OFF TRACTOR engine before doing any work procedures USE ladder or raised stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION INSPECT for loose fasteners worn or broken parts leaky or loose fitings missing or broken cotter keys and washers on pins and all moving parts for wear REPLACE any worn or broken parts with authorized service parts LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion TORQUE all bolts and nuts as specified
95. elds and Guards ALWAYS REPLACE GUARDS that have been removed for service or maintenance Guard Cublerta77 DO NOT STEP ON drivelines or guards peas TO AVOID SERIOUS INJURY OR DEATH READ AND UNDERSTAND the provided Operators Manuals safety signs and Information decals for tractor and implement before operating equipment CONTACT DEALER immediately if you do not have manuals CONTACT DEALER to explain any instructions not fully understood KNOW HOW to stop tractor and equipment quickly for an emergency ALWAYS WEAR safety glasses WEAR hard hat safety shoes and gloves for protection when operating equipment 066 2 Implement Prod APELIGRO PARA EVITAR LESION SERIA O MUERTE POR ENREDAMIENTO Y OBJETOS LANZADOS NO OPERE la unidad sin cubiertas maya protectoras en su lugar y en buenas condiciones NO OPERE sin las cubiertas de objetos lanzados o si Tattan las maya protectoras Cubierta de Objetos Lanzados Torna De Fuerza Barra Gitatona y guardias de caja de engranaje son SUJETO AL DESGASTE REPARE O REEMPLACE cubiertas si son da adas quebradas o si faltan SIEMPRE REEMPLACE CUBIERTAS que han sido quitadas para servicio o mantenimiento NO PISE EN las lineas de conducci n o cubiertas PARA EVITAR LESION SERIA O MUERTE e LEA Y ENTIENDA el Manual de Operador proporcionado signos de seguridad y calcomanias informativas para el tractor y implemento antes de op
96. ent Contact your Dealer AEM wen org FEMA 0158702306 uw Farm Emu erg cr lama Group ww Alam Group com for Sn irsiina malana or courses that provide Saor Operating rectors for Mowers Partes que no son aut nticas pueden fallar catastr ficamente PARA EVITAR LESION SERIA O MUERTE Use SOLAMENTE las partes de reemplazo Suleneae de TERRAIN YONG Partes que no sen autenticas pueden falar y sucer coniiciones peligrosas para 6 operador y personas Presente Contacte a derbudor loca o TERRAIN KING Sobre paris de reparo a 1502 E Walnut Segun TX 78155 Servio si 830 372 9505 Correo Electronico cemparts terairiing com IMPORTANTE ESTE CONSCIENTE SEA ENTRENADO ESTEALERTO Antes de Funsionar _ Cortac sped Para prevenir lesiones graves a usted y o personas presentes cen ortendado en a de Segar Seguro Companias de Alamo Group asi como AEM y FEMA ropercinan material para entrenar ue es Para su seguidas y a seguridad de ob ete nul Haga estos procediento ce ins importante de a de rabo Lea y ertenda el Manus de Operadores pemita que pesonas ain artranamisnto funcionen fe equipo Contato a su distribuidor amg FEMA 3 vuv rarmEaue srg o Mamo Group ww amo Group para la informacion Sobre d material de entrenamiento reos que recon ontonamiento do Prchcas de Operaci n par Canas Int
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99. erar el equipo CONTACTE AL DISTRIBUIDOR imediatamente si no tiene los manuales CONTACTE AL DISTRIBUIDOR pera que le explique cualquier instrucci nes que no entiende completamente ENTIENDA COMO parar el tractor y equipo rapidamente en caso de una emergencia IEMPRE USE lentes de seguridad USE un casco zaptos de seguridad y guantes para su protection cuando esta operando el equipo pegs Safety Section 1 20 2011 Terrain King SAFETY ADANGER CRUSHING HAZARD AND PINCH POINTS TO AVOID SERIOUS INJURY OR DEATH KEEP AWAY from moving machinery parts that can pinch APELIGRO RIESGOS DE APLASTAMIENTO Y PUNTOS DE PELLIZCO PARA EVITAR LESION SERIA O MUERTE MANTENGASE ALEJADO de piezas moviles de la maquina que pueden peliscar aplastar o caerse ALASVS DANGER DANGER PELIGRO Transport Latch RAISE AND SECURELY position Wing onto Transport Latch before transporting mower on roadways or working under wing GUARD FALTA EL PELIGRO MISSING CUBIERTA OPERATE NO OPERE Cierre de Transporte A DANGER APELIGRO LEVANTE Y DE FORMA SEGURA COLOQUE la ala sobre el cierre de transporte antes de transportar la cortadora en la carretera o rabajando debajo del la ala 0697 TERRAIN MASTER 08 11 Safety Section 1 21 2011 Terrain King SAFETY SAFETY TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE
100. ers could result if the operator is under the influence of drugs or alcohol sc TERRAIN MASTER 08 11 Operation Section 3 4 2011 Terrain King OPERATION 3 TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the flail mower the tractor must also be properly equipped to provide operator protection to alert approaching vehicle drivers of the tractor s presence and to ensure tractor stability when mowing with the flail mower Tractor Requirements and Capabilities Certified approved Roll Over Protective Structure ROPS or ROPS cab and seat belt Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting PTO master shield Tractor Horsepower Minimum Single Wing 74 w 96 Rear 60 Engine HP Dual Wing 74 w 96 Rear 80 Engine HP 540 RPM 80 Power Take Off Wheel Base Minimum 3 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an appro
101. evels as detailed in the maintenance section Tighten all bolts and pins to the recommended torque Check the mower for worn and damaged parts Perform repairs and make replacements immediately so that the mower will be ready for use at the start of the next season Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground level Keep the driveline yoke from sitting in water dirt and other contaminants spray touch up enamel where necessary to prevent rust and maintain the appearance of the mower It is critical that driveline clutches slip when an obstacle or heavy load is encountered to avoid mower and or tractor damage If the mower sits outside for an extended period of time or is exposed to rain and or humid air the clutch lining plates must be inspected to ensure they are not frozen together from rust or corrosion If the mower has been exposed to such conditions at the start of each mowing season and any time it is suspected that the slip clutch plates may be frozen together readjust the slip clutch as detailed in Seasonal Clutch Maintenance of the maintenance section in this manual OPS F 0014 TK Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others 555 TERRAIN MASTER 08 11 O
102. first 200 hours of operation and every 400 hours or 12 months of operation thereafter The following filing instructions must be carefully followed to prevent pump cavitation and instant pump failure 1 Afterthe Terrain Master mower is completely assembled to the tractor and with the wings on the ground fill the mower hydraulic tank above the oil level sight gauge approximately 5 or 1 below the top of the tank 2 Start the tractor and run it for 30 to 45 seconds and then turn it off Check the oil level in the sight gauge If no oil is seen add oil to bring the level up to the sight gauge NOTE Do not fill the tank with oil above the level of the sight gauge after the first filling Overtiling the tank with oil after the initial filing may result in oil being discharged through the air filter on top of the hydraulic tank 4 Startthe tractor and run it for 2 minutes and then turn it off 5 Again check the oil level in the sight gauge If the oil level is in the sight gauge the unit is ready to run If no oil is seen add oil to bring the level up to the sight gauge 6 Repeat steps 4 and 5 as required until the oil level stabilizes at the level of the sight gauge TERRAIN MASTER 09 11 Maintenance Section 4 23 2011 Terrain King AONVNALNIVIN MAINTENANCE MAINTENANCE Proper Torque for Fasteners The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced
103. his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Training Requirements Title 29 Code of Federal Regulations Part 1928 57 6 www osha gov Operator instructions At the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor and implements in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by the work environment Keep alll guards in place when the machine is in operation Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery before starting the engine engaging power or oper
104. hose provided herein KEEP FOR YOUR RECORDS ATTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine identification when applying for warranty Terrain King Implement Model Serial Number Date Purchased Dealer ATTENTION READ YOUR OPERATOR S MANUAL TERRAIN KING UU TERRAINKNG Seguin Texas 78156 800 882 5756 Engineering Practical Solutions tm TERRAIN MASTER 08 11 Introduction Section 2 5 2011 Terrain King NOLLINCOYHLNI OPERATION SECTION OPERATION OPERATION TERRAIN KING TERRAIN MASTER OPERATING INSTRUCTIONS Terrain King Terrain Master flail mowers are manufactured with quality material by skilled workers These mowers are designed for cutting grass and small weeds The mower is equipped with protective deflectors to prevent objects being thrown from the mower by the blades however no shielding is 100 effective All shields guards and deflectors equipped on the mower must be maintained in good operational condition It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the mower tractor or a thrown object Do not operate the mower if passersby pets livestock or property are within 100 yards of the unit All THROWN OBJECT SHIELDING including Front
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106. ices Video VHS Format AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Phone ss City State Zip Code Serial Number Dealer Salesperson Dealership Name Dealership Location Mail to Or Fax to Or Email to AEM Mower Video AEM Video Services 1502 E Walnut Street Seguin TX 78155 830 372 9529 AEM Video Galamo group com DEALER to CUSTOMER Pre Delivery Operation Instructions Dealer should inform the Purchaser of this product of Warranty terms provisions and procedures that are applicable Dealer should inform Purchaser to review the contents of the Operators Manual including safety equipment safe operation and maintenance to review the Safety Signs on the implement and tractor if possible and of Purchaser s responsibility to train his her operators s of safe operation procedures IMPLEMENTS have explained that Deflectors Chain Guards or Solid Skirts must be installed and main tained in good repair DRIVELINES have made certain that all driveline gearbox and other shields are in good repair and fas tened securely in place to prevent injuries from entanglement or thrown objects HYDRAULIC MACHINES have explained the necessity of using clean hydraulic oil changing filters as instructed stopping leaks damage caused by operating with over heated oi
107. in PTO Driveline from the Tractor before performing service on the Mower Never work on the Mower with the tractor PTO driveline connected and running Blades or Drivelines could turn without warning and cause immediate entanglement injury or death c TERRAIN MASTER 08 11 Operation Section 3 13 2011 Terrain King OPERATION OPERATION DO NOT allow any person under a folded wing unless wing is securely DANGER locked up or supported DO NOT approach the Implement unless the E Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless the implement is securely supported or blocked up A sudden or inadvertent fall by any of these components could cause serious injury or even death Periodically inspect all moving parts for wear and replace when Pl AWARNING necessary with authorized service parts Look for loose fasteners wom f or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining 4 4 this machine in good working order sc 21 R 5 Mina 9 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection
108. inch or larger The filter needs to be changed after the first 10 hours of operation and every 200 hours or 12 months thereafter 1 Clean the filter cover to prevent dirt from entering tank 2 Loosen the four bolts on the filter cover MntP FL 0019 Remove one bolt from the filter to aid in removing the filter cover Mnt FL 0005 Push the filter cover down and slowly twist the filter cover off Mnt FL 0006 4 Remove filter spring Mnt FL 0007 Mnt FL 0005 Mnt FL 000 Remove filter Inspect material trapped by the filter It can indicate parts wear in the system Mnt FL 0008 Install the new filter 7 Reinstall filter spring and filter cover Replace the one bolt which had previously been removed Tighten all bolts in an even manner Asm FL 0017 TERRAIN MASTER 09 11 Maintenance Section 4 7 2011 Terrain King AONVNALNIVIN MAINTENANCE MAINTENANCE TERRAIN MASTER 09 11 Maintenance Section 4 8 2011 Terrain King MAINTENANCE CUTTER UNIT A GENERAL The Terrain Master electrical circuit controls the flow of oil to the hydraulic motor on the cutter unit The motor control valve relies on a solenoid to control the spool within the valve and direct the flow of oil When the mower ON OFF switch is in the ON position current flows to the solenoid which positions the spool to direct the oil flow from the pump to the motor The
109. ing tractor orimplerent OP ENGINE AND PTO engage parking brake lower implement allow all moving PARA EVITAR LESION SERIA O MUERTE SIEMPRE USE tractors equipados con una Estructura Protectora Contra Vuelos incluyendo BARRA ANTIVUELCOS y CINTURON DE SEGURIDAD al segar SOLO ENCIENDA el tractor mientras que esta sentado en el asiento del operador NO MONTE o DESMONTE el raclor en movimiento A NUNCA PERMITA pasajeros en el tractor o implemento NUNCA PERMITA que ni os operen o se monten en el tractor o implemento IGA LAS S PRESENTES mover el tractor implemento EL MOTOR Y Toma De Fuerza Barro Gitatoria aplique frero de mano Saje el implemento y deje que todas las partes movil parts to sop and remove key E amas Y __ perencampletemene y quo tractor p i llave antes de desmontar tractor E 08 11 Safety Section 1 19 2011 Terrain King ALASVS SAFETY SAFETY TERRAIN MASTER 08 11 ADANGER TO AVOID SERIOUS INJURY OR DEATH FROM ENTANGLEMENT AND THROWN OBJECT e DO NOT OPERATE mower without shields and guards in place and in good condition DO NOT OPERATE with thrown object shielding or guards missing Thrown objects shielding PTO and gearbox guarding are SUBJECT TO WEAR REPAIR OR REPLACE shielding if damaged broken or missing See Operator s Manual for all Shi
110. injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR dh DANGER VERY SERIOUS INJURY Indicates imminently hazardous situation that if not avoided COULD result in DEATH WARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR CAUTION i ay Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment Important TERRAIN MASTER 08 11 Introduction Section 2 2 2011 Terr King INTRODUCTION Rear Mower Wing Mower Frame Rubber Deflector Hydraulic Hoses Hydraulic Cylinders Motor Hydraulic Tank Drive Belt Driveline Gearbox The Terrain Master is a revolutionary mowing system Utilizing 2 side wings and 1 rear you have ability to mow up to 21 across in one swath Perfect for large areas of mowing including interstate highw
111. ipment before putting hands feet or body under raised equipment or ifted components SECURELY ENGAGE transport latch before transportation or working under wing e FILL CYLINDERS with ol before attempting to lower implement wings DO NOT OPERATE in transport position or with wings off ground APELIGRO Riesgo de Aplastamiento Lesion o Muerte PARA EVITAR LESION SERIA O MUERTE e MANTENGASE LEJOS al quitar el cierre de transporte bajando y devantando las alas e DESOCUPE EL AREA de personas presentes antes de bajarlas alas del implemento EL IMPLEMENTO PUEDE CAER cel fracaso hidr ulico o por operaci n accidental de controles BLOQUEE y soporte con seguridad antes de poner manos pies o cuerpo debajo del equipo de componentes levantacos lt CON SEGURIDAD ACTIVE el cierre de transporte antes de la transportacion o trabajar debajo de las alas LLENE LOS CILINDROS con aceite antes de intentar de bajar las alas del implemento NO OPERE en posicion de transporte o con las alas devantadas del la Dese Non genuine parts can fail catastrophically TO AVOID SERIOUS INJURY OR DEATH e ONLY use genuine TERRAIN KING replacement parts Non genune parts can all creating hazardous condition for operator and bystanders Contact local dealer or TERRAIN KING about repair parts at 1802 E Walnut Seguin TX 78155 Customer Service 830 372 9505 Ema oemparts terrainking com IMPORTANT BE
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114. l caring for hoses using hoses of proper rating maintaining the specified operating pressure and the potential hazard of oils penetrating the skin FOLDING TYPE IMPLEMENTS have explained that it is not possible to guard against thrown objects when the head is lifted off ground and that operator is responsible to watch out for persons in the area have explained that the lifted mower head or boom can contact overhead obstructions with damage to cables and telephone lines and possible injury have explained that the extended head or boom or retracted boom can contact power lines resulting in electrocution injury or death and that operator is responsible for keeping clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION amp HYDRAULICS MOWER TO TRACTOR CONNECTIONS 0 Gearbox Oil Levels D A Frame Pivot amp Links Dl Hydraulic Oil Level External Tank Dl Axle Height Adjusted 0 Tractor Hydraulic Oil Level DD Cutting Height Adjust 0 Hydraulic Hoses Not Kinked Tighten Connections El MountKitPre Operation Check Complete L Front Pump Drive Assembly Is Tight And Shaft Properly O Mower Wing Adjust Level With The Center Aligned D Mower Wing Check For Proper Raising Operation MOWER El Mounting Hardware Properly Torqued SAFETY ITEMS Protective Shields Operati
115. l area Oil seal installed wrong seal not sealing in the housing Oil level too high Sand hole in casting Gasket damaged Bolts loose Clutch linings badly worn or plates warped Too much power for clutch Oil on facings Friction facings glazed Operation Section 3 42 Remedy Tighten if loose Replace missing knives Free knives so they swing Replace blades Replace cuttershaft Replace driveline Fill to level plug Replace with proper lubricant Remove trash Consult your Dealer Run in or change gears Replace bearing Straighten or replace Shields Replace Bearing or Gear Replace seal Replace oil seal and shaft Replace or repair shaft Replace seal Replace seal or use a sealant on OD of Seal Drain oil to proper level Replace castings or gearbox Replace gasket Tighten bolts Repair clutch per maintenance section of manuals Reduce ground speed and material intake Replace facings Clean with emery cloth 2011 Terrain King OPERATION Knives Wear Too Fast Hydraulic Cylinder Will Not Operate Oil Squirting from Breather Vent Hole Discharging Bunches or Clogging Blades Scalping High Places Uneven Cut Grass Clippings Windrow or clump Grass Not being Cut Evenly TERRAIN MASTER 08 11 Cutting in sandy conditions Cutting in rocky conditions Soft will fit knives Not enough pressure Valve not connected properly Quick
116. las manos para verificar si hay agujeros SIEMPRE USE lentes de seguridad y guantes impenetrables USE papel o un cart n para buscar agujeros NO USE las manos o partes del cuerpo para buscar agujeros MANTEGA manos y cuerpo LEJOS de agujeros de alfiler y boquillas que expulsan el liquido hidr ulicos J PINCH POINT HAZARD TO AVOID SERIOUS INJURY DO NOT OPERATE with Belt Shield removed RIESGO DE PUNTOS DE PELLIZCO PARA EVITAR LESION SERIA NO OPERE con la cubierta de correa ausente pau DANGER TO AVOID SERIOUS INJURY OR DEATH DO NOT OPERATE if Thrown Object Shielding is damaged or missing e Maintain Rubber Deflectors in good condition Rubber Deflector e Inspect Rubber Deflectors Detector de Hule frequently PELIGRO RIESGO DE OBJETOS LANZADOS PARA EVITAR LESION SERIA O MUERTE NO OPERE si la Cubierta de Objetos Lanzados esta da ada o falta Mantenga Los Defectores de Hule en buenas condiciones Inspeccione Los Deflectores de Hule con frecuencia TERRAIN MASTER 08 11 Safety Section 1 22 2011 Terrain King SAFETY A DANGER AVOID SERIOUS INJURY OR DEATH e STAND CLEAR when removing transport latch lowering or rasing wings CLEAR AREA of bystanders before lowering implement wings e IMPLEMENT CAN FALL from hydraulic failure or accidental operation of controls e BLOCK UP and securely support equ
117. leaks The hydraulic controls function properly The ROPS or ROPS Cab is in good condition The seatbelt is The 3 poi The drawbar pins are securely in place The PTO master shield is in place The engine oil level is full The brake fluid level is full The power steering fluid level is full The fuel level is adequate The engine coolant fluid level is full The radiator Cab amp A C amp screens are free of debris n place and in good condition hitch is in good condition The air filter is in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies TERRAIN MASTER 08 11 Operation Section 3 19 2011 Terrain King No OPERATION OPERATION 10 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with an attached implement review the following OPS U 0012 DANGER This Implement may be wider than the Tractor Be careful when operating or transporting this equipment
118. licas circuito y las cubiertas PARA EVITAR INCIENDOS POR IGNICI N e NO PERMITA QUE LAS CUCHILLAS CONTACTEN piedras metal o objectos solidos NO PERMITA QUE EL ACEITE CAIGA en el equipo o componentes calientes 011 Terrain King SAFETY To Avoid inadvertent Unfolding and Serious Injury during Transportation e Transport with lever In neutra postion Entanglement Hazard Mower head will start running when lowered if Mower ON OFF Switch is ON TO AVOID SERIOUS INJURY OR DEATH cie asar esl MAKE CERTAIN the ON OFF SWITCH is OFF before Transporte con la palanca en la posici n lowering mower head CLEAR AREA of bystanders before lowering mower head Mower head automatically shuts OFF when raised above 45 orp aracano DANGER APELIGRO ALASVS APELIGRO Riesgo de Enredamiento La Cabeza Cortadora empezar al bajar si el interruptor de ENCENDIDO APAGADO de cortadora esta en la posici n ENCENDIDO PARA EVITAR LESION SERIA O MUERTE MISSING CUBIERTA ESTE SEGURO que el INTERRUPTOR de ENCENDIDO APAGADO esta en la posici n APAGADO DO NOT NO OPERE antes de bajar la cabeza cortadora OPERATE bajarla cabeza cortadora DESOCUPE EL AREA de porsonas prasontos antes do La Cabeza Cortadora se APAGA DANGER PELIGRO autom ticamente cuando es levantada arriba de 45 J TO AVOID EQUIPMENT AND GRASS PARA
119. linder to move transport bracket away from support bar Once sufficient clearance is obtained tighten rod end clamp TERRAIN MASTER 08 11 Operation Section 3 24 2011 Terrain King OPERATION When the Wings are folded for transport the center of gravity is raised and the possibility of di DANGER ovarium is increased Drive slowly and use extreme caution when turning on hillsides Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death Never fold wings on a hillside the Implement or unit may overturn sz Lowering into Operating Position Ensure that ON OFF switch es is are in OFF position With tractor engine running pull LIFT control lever rearward until bracket on cutter unit clears support bar on lift cylinder support Push TILT control lever forward until cutter unit is level with ground Push LIFT lever fonward enough to slowly lower unit until it touches ground then push both levers forward to FLOAT position The mower head will start running when lowered if the mower ON OFF switch is in the ON position Make sure the SWITCH is in the OFF positon before lowering mower wing s NOTE For best mowing results and longer roller life both LIFT and TILT levers should be in FLOAT position while mowing It takes some effort to pull TILT lever from FLOAT position because of detent spring
120. lure of the hydraulic components and costly repairs Terrain King offers fluids filters and oil analysis capabilities to help you maintain your hydraulic powered machine Please be sure to follow the oil amp filter change procedure that is outlined for your mower There are two types of hydraulic oil used by the factory reference the chart below Mobil DTE 16m and Chevron 1000 THF Also note the ISO cleanliness requirement for your mower Oil ISO Filter Change Oil Change Product ce ue sion Cleanliness Recommendation Recommendation Terrain Mas UTF Chevron 1000 18 16 14 First 100 every 500 First 500 every ter THF or 12 months 1000 or 12 months The above are prescribed intervals but frequency may change based on use It is important to monitor the filter clogging indicator There are many comparable oils that are equivalent to what is used by the factory An ISO class oil with a viscosity that matches your operating conditions is recommended For further information please consult the oil manufacturer for proper specifications TERRAIN MASTER 09 11 Maintenance Section 4 5 2011 Terrain King AONVNALNIVIN MAINTENANCE MAINTENANCE ATTENTION 4 AW ISO VG 46 AW ISO VG 68 The correct hydraulic fluid is dependent upon ambient temperature Refer to chart when selecting proper grade 02682828 Proper Oil Le
121. lves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load TERRAIN MASTER 08 11 Operation Section 3 41 2011 Terrain King OPERATION OPERATION 17 TROUBLE SHOOTING GUIDE Problem Excessive Vibrations Gearbox Overheating Gearbox Noisy Noise Gearbox Leaking Clutch Slips Excessively TERRAIN MASTER 08 11 Possible Cause Check gearbox bolts Check for missing knives on cutter shaft Check to see if knives are free swinging Blade broken or bent Cuttershaft bent Drivelines not phased correctly Implement amp Tractor yokes must be in line Low on lubricant Improper type lubricant Excessive trash build up around gearbox Bearing or gears set up improperly Rough Gears Worn Bearing Damaged Belt Shield Rubbing on pulleys or belt Worn Bearing or Gear Damaged oil seal Bent shaft Shaft rough in oil sea
122. nder warranty by Terrain King TERRAIN MASTER 09 11 Maintenance Section 4 18 2011 Terrain King MAINTENANCE Boom Cylinder Removal and Replacement Instructions Clear the area of all personnel before lowering the boom mower head 2 From the tractor seat with your seat belt fastened around you Lower the boom mower head to the ground Extend the boom to the furthest reach and lower the mower head flat on the ground DO NOT attempt to replace the cylinders with the boom in the raised or transport position 3 Shut off the tractor engage the parking brake place the tractor transmission in the park position and remove the key before dismounting Allow the system to cool to room temperature before removing any hydraulic components Wear Safety glasses and impenetrable gloves when working with hydraulic hoses and fittings Release all oil pressure from the hydraulic circuit by manually stroking each valve section with the tractor engine off Utilize the Manual Override function if the unit is equipped with an electric over hydraulic valve 7 Utilize blocks jack stands or a suitable over head hoist to support the weight of the boom section and remove pressure form the cylinder mounting pins 8 Check to see that the cylinder to be replaced is not under pressure by moving the cylinder pins by hand The pins should be loose and should slide form the pin bore easily If the pins are tight and cannot be moved the cylinder may
123. ners securing inboard bearing and housing assembly to cutter housing then remove bearing and housing assembly Refer to Mnt FL 0014 NOTE There are two tapped holes in the housing which can be used to pull bearing and housing assembly out by using special tool No 701627 5 Using a jack to align parts install inboard bearing and housing assembly to cutter unit Grease bearing and install cap over fitting 6 Reinstall key and pulley Secure with cuttershaft fasteners 7 Remove jack and check shaft rotation Reinstall knives which were removed 8 Reinstall drive belts then secure motor mounting bracket to cutterhousing 9 Reinstall idler arm spring 10 Reinstall belt guard 11 Remove supports lower unit to ground and test unit 12 Reinstall outboard fender if not already installed TERRAIN MASTER 09 11 1 Pulley 2 Fasteners 3 Spring Mnt FL 0014 Maintenance Section 4 11 2011 Terrain King MAINTENANCE MAINTENANCE REPLACING CUTTER UNIT KNIVES The cutter knives are attached to the cutter shaft with hardened pin and cotter pins These pins are supplied with the knife kit To remove existing knives remove and discard these pins and install new knives using new pins Figure ASM FL 0047 FOR FORWARD ROTATION On the right wing and rear unit all knife pins must be installed with their heads facing away form the cuttershaft pulley On the left wing the
124. ng housing 2 Before each day s use follow this procedure a Visually check the unit and make certain all items are properly tightened b Check the pump drive belt tension If necessary tighten the belt as instructed in this section NOTE Cutter unit belt tension is maintained by a spring loaded idler pulley c Check the reservoir fluid level with the cutter units in the transport position The oil level should be even with the sight glass located on the reservoir Before removing filler cap wipe the top of the reservoir to prevent dirt from entering the tank Use Chevron 1000 THF or an equivalent NOTE Your ambient temperature and operating conditions may require a different viscosity oil Please consult the oil manufacturer for proper specifications NOTE If the reservoir needs oil a leak exists somewhere in the system Repair the leak before using the unit d Check the cuttershaft to make certain it is fully knifed Replace any missing knives or cotter pins then run the unit at full speed to check for vibrations Do not operate the unit in an outof balance condition Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death TERRAIN MASTER 09 11 Maintenance Section 4 3 2011 Terr King AONVNALNIVIN MAINTENANCE MAINTENANCE
125. ngaging in unsafe practices and follow the written instructions provided The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents SAFETY FIRST Completely read and understand the safety section of this manual before operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you do not fully understand The care you give your Terrain King Implement will greatly determine your satisfaction with its performance and its service life Carefully read and follow the instructions in this manual to provide you with a thorough understanding of your new implement and its intended use and service requirements All references made in this manual to right left front rear top or bottom are as viewed facing the direction of forward travel with the implement properly attached to the tractor Replacement Parts information is located in a separate Parts Manual Terrain King mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Terrain King specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard
126. non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 4 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount or dismount the Tractor while the tractor is moving Mount AWARNING tne Tractor only when the Tractor and all moving parts are completely stopped 4 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U
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129. ocks post curbs guardrails or ground while mowing PN TOFM 01 TERRAIN MASTER 08 11 Safety Section 1 6 2011 Terrain King SAFETY THROWN OBJECTS HAZARD CONTINUED Mower Thrown Raised Mower Inspect Area Do not let blades Objects Hazard Thrown remove foreign contact solid Objects objects objects MOWER OPERATION 00 NOT exceed mower s rated Cutting Capacity or cut non vegetative material USE ENCLOSED TRACTOR CABS when two or more mowers are operating in mowing area ADJUST mower sections or wing close and parallel to ground without exposing blades ADJUST cutting HEIGHT to AVOID BLADE CONTACT with solid objects like wire rocks posts curbs guard rails and fixed obstructions 00 NOT operate mower when mower is raised or in transport position STOP MOWING immediately if blades strike heavy objects fixed structures metal guard rails and con crete structures 1 BLADES CAN FAIL from impact and objects can be thrown with great velocity 2 INSPECT and REPLACE any damaged blades 3 CHECK blade carrier balance and REPLACE if damaged 00 NOT mow in standing water TO AVOID possible BLADE FAILURE AVOID MOWING in reverse 1 STOP PTO and back up mower 2 LOWER mower engage PTO and mow forward STOP PTO and BLADES when raising the mower to transport position 00 NOT ENGAGE PTO with mower in transport position STOP mowing when EXCESSIVE VIBRATION occurs 1 STOP PTO and tracto
130. od side of cylinder The tilt cylinder changes the angle of the cutter unit Oil is supplied to both ends of the cylinder and provides power to tilt the unit up or down The unit can be tilted to the full vertical position for transport Lift Cylinder 3 1 4 O D Tilt Cylinder 3 3 4 Cylinder Rod Maintenance It is important to visually inspect the hydraulic cylinder rods daily before use It is highly recommended that while the machine is stored or getting very little use that a protectant is applied to the hydraulic cylinder rods to prevent degradation If the machine receives more frequent use be sure to fully cycle each cylinder function so that the cylinder rod is coated by the systems hydraulic fluid Depending on your operating environment it may be necessary under normal operating conditions to apply a protective lubricant to the cylinder rods for protection against rust and pitting Hydraulic fluid may provide a suitable amount of protection but remember any protectant can attract dust and debris so attention must be given to the cylinder rods daily Also remember that any other protectant must be compatible with hydraulic fluid Terrain King is not responsible for rust or pitting of the cylinder rod due to weather exposure or impacts fram normal operation or mounting If hydraulic cylinders and or the cylinder rods are damaged as a result of the rods rusting or pitting the hydraulic cylinders and rods will not be covered u
131. oil then turns the motor which drives the cuttershaft When the mower ON OFF switch is in the OFF position the solenoid is not energized and oil pressure in the power circuit pushes the spool back allowing the oil to return to the reservoir from the valve Without the flow of oil the motor will no longer drive the cuttershaft B OFF ON SWITCH The electrical circuit is connected to the tractor ignition switch See Electrical Schematic The yellow wire connects to the switch accessory terminal and the red wire connects to the start terminal A 6 amp in line fuse on the yellow wire protects the off on switches from an overload THE OFF ON SWITCH HAS A SAFETY LOCK OUT FEATURE THAT WILL NOT ALLOW THE TRACTOR STARTER TO ENGAGE IF SWITCH IS IN THE ON POSITION C SAFETY CUT OFF SWITCH In the electrical circuit between the OFF ON switch and the motor solenoid valve is a safety cut off switch This switch is a cam operated electrical switch that cuts the wing mowers off when the wing is raised to approximately 60 degree angle This also prevents mower from being operated with the wing up This feature prevents injury due to inadvertently starting mower with wing raised and should be kept in proper operating condition D SOLENOID OPERATED VALVE AT MOTOR The electric solenoid valve is mounted in the hydraulic motor manifold block The solenoid controls the spool within the valve When the off on switch is on and the wing is lowered the solenoid
132. on And Installation Driveline Clutch Torque Limiter Adjust And Run In Safety Decals Installed Operator s Manual Supplied Tractor PTO Shield Installed S M V Emblem Installed If Needed ADMA Driveline Safety Manual Supplied AEM Mower Safety Manual Supplied in Canister AEM Mower Safety Video has been shown to Purchaser El Mower Cutting Height And Level Adjusted El Cutting Shaft Bearings Lubricated D All Hardware Properly Torqued ATTACHMENTS amp INSTALLATION Hl Deflectors Front And Rear Ul Correct Blade Rotation Direction Table of Contents SAFETY SECTION GENERAL SAFETY INSTRUCTIONS AND PRACTICES OPERATOR SAFETY CRUSHING HAZARDS CONNECTING OR DISCONNECTING IMPLEMENT SAFETY THROWN OBJECTS HAZARDS THROWN OBJECTS HAZARD CONTINUED RUN OVER HAZARDS PTO ENTANGLEMENT HAZARDS MOWER BLADE CONTACT HAZARDS HIGH PRESSURE OIL LEAK HAZARD ELECTRICAL amp FIRE HAZARDS TRANSPORTING HAZARDS HAZARDS WITH MAINTENANCE OF IMPLEMENT PARTS INFORMATION Decal Location Decal Description Federal Laws and Regulations INTRODUCTION SECTION Attention Owner Operator OPERATION SECTION Standard Equipment and Specifications OPERATOR REQUIREMENTS TRACTOR REQUIREMENTS ROPS and Seat Belt Tractor Safety Devices Tractor Horsepower GETTING ON AND OFF THE TRACTOR Boarding the Tractor Dismounting the Tractor STARTING THE TRACTOR CONNECTING THE
133. on inclines or rough ground to reduce the possibility of tipping Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS F 0009 TERRAIN MASTER 08 11 Operation Section 3 27 2011 Terrain King No OPERATION OPERATION 11 3 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid driveline is at its extreme shortest length This type of abusive operation can cause serious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of the driveline s inner profile and its outer housing may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement When confronted with an incline or ditch do not approach from an angle which is perpendicular or straight on as damaged to over collapse of the a driveline may occur LA AZ INCORRECT DO NOT approach ditch straight on When crossing such terrain the implement should be fully lowered for a lower center of gravity and ad
134. or efficient and safe operation A properly set mower will make a more uniform cut distribute clippings more evenly require minimal tractor work and follow the contour of uneven terrain NOTE Avoid very low cutting heights striking the ground with the blades gives the most damaging shock loads and will cause damage to the mower and drive Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height which causes the blades to contact the ground OPS U 0010 Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death issu TERRAIN MASTER 08 11 Operation Section 3 9 2011 Terrain King OPERATION OPERATION 7 1 Roller Height A meni 1 The mower s cutting height is set by positioning the roller assembly for each mower section Each section must be set at the same height to ensure an even cut across the entire width of the mower 2 Place the tractor and mower on a level surface and completely lower the mower to the ground 8 Shut down the tractor place the transmission in park and set the parking brake before dismounting 4 One section at a time place lifting device scissors jack or hydraulic jack under center of cutter housing 5 Remove hex n
135. p button s to stop the wing motor s Inspect the implement to determine the cause of the noise or vibration and repair the abnormality Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from AWARNING the Blades sworn Do not put hands or feet under mower decks Blade Contact can result AWARNING EN in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up somos TERRAIN MASTER 08 11 Operation Section 3 26 2011 Terrain King OPERATION 11 2 Driving the Tractor and Implements Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and units The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control To avoid overtums drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning comers Tractor wheel tread spacing should be increased as wide as possible when working
136. peration Section 3 35 2011 Terrain King OPERATION OPERATION 15 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 Never allow children or other persons to ride on the Tractor or Implement DANGER Faing can resut in serious injury or death 501 Before transporting the tractor and mower idle the tractor engine disengage the PTO push the stop button to disengage the wings and wait for all mower moving parts to come to a complete stop Raise the mower sections and ensure transport locks are engaged TERRAIN MASTER 08 11 Operation Section 3 36 2011 Terrain King OPERATION Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop OPS U 0018 16 Transporting on Public Roadways Ext
137. plates 7 Mnt FL 0024 TERRAIN MASTER 09 11 Maintenance Section 4 22 2011 Terrain King MAINTENANCE SEASONAL CLUTCH MAINTENANCE It is important that the clutch lining plates slip when an obstacle or load heavier than clutch setting is encountered Therefore if the machine sits outside longer than 30 days and is exposed to rain and or humid air it is important to make sure that the clutch lining plates are not rusted corroded together Before using the mower use the following procedure to make sure the clutch will slip and give the overload protection required 1 Loosen nuts on springs until the springs can freely rotate yet remain secure on bolts 2 Attach mower to tractor and start the tractor Set the engine speed at 1200 RPM 3 Mark outer plates as shown in 4 Engage the PTO approximately one second and then quickly disengage it The friction lining plates should break loose check the mark 5 Tum tractor off and tighten the nuts on the springs to their original position of 1 5 16 compressed spring length A double wing Terrain Master with 74 wing mowers will require approximately 26 gallons of oil to fill the hydraulic tank hoses cylinders and cooling tubes in the mower deck A Terrain Master with 88 wings will require more oil The Hydraulic tank only holds 15 gallons of oil and you can not add enough oil to the tank the first time to completely fill the system Oil should be changed after the
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139. r ENGINE 2 INSPECT mower for vibration source 3 REPLACE any damage parts and bent or damaged BLADES PN roru o2 TERRAIN MASTER 08 11 Safety Section 1 7 2011 Terrain King 3 SAFETY SAFETY RUN OVER HAZARDS Verh otr QU Operator run over hazard Rider fall off run over hazard Rider fall off run over hazard TA DANGER AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR OR EQUIPMENT RUN OVER USE ROPS and SEAT BELT equipped tractors for mowing operations KEEP ROPS locked in UP position ONLY start tractor while seated in tractor seat ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat NEVER ALLOW RIDERS on tractor or implement WHEN MOUNTING AND DISMOUNTING TRACTOR ONLY mount or dismount when tractor and moving parts are stopped STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PN A001 TERRAIN MASTER 08 11 Safety Section 1 8 2011 Terrain King SAFETY PTO ENTANGLEMENT HAZARDS PTO Barra Gitatoria umm BOTTOMING OUT qug Entanglement hazard Make sure PTO shaft DO NOT Operate if Make sure PTO Do Not approach or is securely attached PTO shields are shafts are proper touch a rotating
140. r adjust belt Clean underside of housing Remove deck belt shield and clean out debris Mow at 3 1 2 and recut lower 2011 Terrain King No MAINTENANCE SECTION MAINTENANCE MAINTENANCE HAZARDS WITH MAINTENANCE OF IMPLEMENT si a GO Y V TS Mars Periodically inspect Stop engine Block up Engage Inspect all moving parts remove key implement before cylinder Blades for lubricate drivelines before servicing Use transport damage or and tighten all conducting large blocks on locks cracks fasteners maintenance soft or wet soil AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN AAWARNING GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE REPAIRS AND MAINTENANCE BEFORE PERFORMING SERVICE REPAIRS AND MAINTENANCE ON THE IMPLEMENT STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PLACE implement on ground or securely block up raised equipment Use large blocks on soft or wet soil PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure DISCONNECT IMPLEMENT driveline from tractor PTO SHAFT WEAR SAFETY GLASSES PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and maintenance on the implement Always WEAR protective GLOVES when handling blades knives cutting
141. r s manual or if you have any questions concerning safety of operation contact your supervisor dealer or Terrain King If you would like a VHS video tape of the video please email AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trained for each price of equipment Tractor and Mower Understand the intended use and the potential hazards before operating the equipment The information and material listed above along with this Operator s Manual can assist you in meeting the OSHA requirement for Operator annual training OSHA TRAINING REQUIREMENTS The following training requirements have been taken from Title 29 Code of Federal Regulations Part 1928 57 a 6 www osha gov Operator Instructions At the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor or implement in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by the work environment Please Send Me Requester Name Requester Addre Mower Model Date Purchased Terrain King Division is willing to provide one 1 AEM Mower Safety Pract
142. reme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety waming features including a SMV emblem and flashing warning lights to alert drivers of the tractors presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the equipment that you are transporting is wider than the tractor tire width and or extends beyond your lane of the road NOTE Ensure that the mower sections are fully raised and that the transport locks are engaged for each section Never allow children or other persons to ride on the Tractor or Implement DANGER le Falling off can result in serious injury or death m de Amar nino certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing waming lights and follow all local traffic regulations ses a TERRAIN MASTER 08 11 Operation Section 3 37 2011 Terrain King OPERATION OPERATION The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on
143. roduction Section 2 4 O 2011 Terrain INTRODUCTION LIMITED WARRANTY 1 LIMITED WARRANTIES 101 Terrain King Manufacturer warrants for one year from the purchase date to the original non commercial governmental or municipal Purchaser and warrants for six months to the original commercial or industrial purchaser Purchaser as applicable that the goods Purchased are free from defects in material or workmanship 102 Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship during the applicable warranty period 1 03 This limited warranty doas not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel or lubricants or which has served its normal life This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found in your operator s manual 104 No employee agent dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 201 This limited warranty is not effective unless the purchaser returns the registration and warranty form to Manufacturer within 30 d
144. s OPS U 0023 Hauling the Tractor and Implement Before transporting a loaded implement measure the height dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized tractor dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front around frame and or axle locations and the rear of the tractor around the drawbar frame location utilizing proper tie down techniques and in accordance with local laws for areas which will be traveled through Be sure the chains are not interfering with vulnerable parts like tie rod ends power steering lines or tires etc Ensure proper tension to the chains to restrict movement of the tractor mower combination while transporting TERRAIN MASTER 08 11 tractor and and width Operation Section 3 39 2011 Terrain King OPERATION OPERATION Once the tractor has been loaded onto an adequate rated trailer raise the side flail flails into transport position and make sure the control levers are in the center lock position Ensure the wing start stop buttons are pushed in the stop position and shu
145. s immediately Ensure the rollers are in good condition and rotate freely Ensure the driveline integral shield is in good condition and rotate freely Inspect that all bolts and screws are in position and are properly torqued OPS F 0004 TK Inspect the condition of the wings and rear section drive belts Ensure the slip clutch rear mower section only is properly adjusted and the friction plates are not frozen together Reference the Maintenance Section for proper slip clutch maintenance Ensure the slip clutch shield and drive belts shields are in place and in good repair Ensure the tractor PTO master shield is in place lowered and in good condition OPS F 0005 TERRAIN MASTER 08 11 Operation Section 3 16 2011 Terrain King OPERATION Inspect oil level in gearbox and replenish if needed A low oil level is a warning sign that ihe gearbox may be cracked or its seal is damaged and needs to be replaced Check the oil level in tank and replenish if need NOTE Do not fill the tank with oil above the level of the sight gauge Over filling the tank with oil after initial filing may result in oil being discharged through the air filter on the top of the hydraulic tank Perform scheduled lubrication as specified in the maintenance section OPS F 0006 TK S Check Plug EOM Drain Plug Inspect cutter knives and knife pins for looseness and excessive w
146. s not match Tractor PTO shaft NOT USE PTO ADAPTER Using a PTO adapter can cause excessive vibration thrown objects blade and implement failures by doubling operating speed Increased working length exposing unshielded driveline areas PN Peot TERRAIN MASTER 08 11 Safety Section 1 9 2011 Terrain King SAFETY SAFETY MOWER BLADE CONTACT HAZARDS Q ce ni ay 45787 Do not put fingers Do not put foot underneath Stop Tractor Remove Key underneath mower mower Read Manual KEEP AWAY FROM ROTATING BLADES TO AVOID SERIOUS INJURY OR DEATH FROM BLADE CONTACT STAY AWAY and KEEP HANDS FEET and BODY AWAY from rotating blades drivelines and parts until all moving elements have stopped DO NOT put hands or feet under mower decks STOP rotating BLADES disengage PTO and wait for blade to stop rotating before raising mower deck or wings STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped PN MBFM 01 TERRAIN MASTER 08 11 Safety Section 1 10 2011 Terrain King SAFETY HIGH PRESSURE OIL LEAK HAZARD c e RE High pressure oil High pressure oil Using cardboard to Tank contents under penetrating skin eroding skin check pressure Allow oil to for oil leaks cool before slowly removing cap TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENERATING S
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148. sion levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS U 0028_TK TERRAIN MASTER 08 11 Operation Section 3 7 2011 Terrain King No OPERATION OPERATION Never run the Tractor engine in a closed building or without adequate ventilation The DANGER exhaust fumes can be hazardous to your health Start tractor only when properly seated in the Tractor seat Starting a DANGER DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sos 6 CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or setting on blocks Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins OPS R 0001 Always shut the Tractor completely down set the parking brake and or the transmission DANGER parking lack before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches isser s
149. t down tractor Remove key and exit the tractor Dual Wing To exit and enter the tractor with a dual wing Terrain Master you will need to utilize the rear window Unlatch the window and proceed to exit always using three point contact as shown on Figure Ops 1463 When completely out of the tractor close window and strap window closed as shown in Figure Ops 1464 1 y 4 Use both hands for support when getting on and off the Tractor Always use three point contact when exiting or boarding Tractor Dual Wing w Remote Valve Option With units that have a Remote Valve raise the right hand wing into transport position from the tractor seat Once the right wing is in transport position make sure control levers are in the center lock position and wing start stop buttons are pushed in the stop position Shut down tractor remove key and exit the tractor To raise the left hand wing into transport position you will need to use the Remote Valve installed in front of your tractor Once left hand wing has been raised and locked into transport position proceed to strapping the wings together TERRAIN MASTER 08 11 Operation Section 3 40 2011 Terrain King OPERATION Before tying down tractor with chains secure the Shipping Strap i flail wings together with a shipping strap Refer to Figure Ops 1465 Arrange the chains so that when tightened the chains are puling downward and against themse
150. t securely 2 Remove belt guard 3 Remove idler arm spring 4 Remove motor mounting bracket front bolt and loosen rear bolt 5 Pivot molormounting bracket assembly Remove old belts and install new ones 6 Reinstall front mounting bolt then secure motor mounting bracket to unit 7 Reinstall idler arm spring and belt guard Mnt FL 0011 ADJUSTING CUTTING HEIGHT 1 Lower cutter unit to ground and place control valve levers in FLOAT position 2 Place lifting device scissors jack hydraulic jack under center of cutter housing 3 Remove hex nuts washers and carriage bolts from bracket at each end of roller Make certain that roller bracket is free to move once the fasteners are removed A stuck roller could drop suddenly and cause an injury 4 Use lifting device to reposition cutter housing to desired cutting height Align bracket holes with cutterhousing holes then reinstall fasteners Refer to cutting height decal on mower or Safety Section 5 Lower cutter unit to ground then remove lifting device TERRAIN MASTER 09 11 Maintenance Section 4 10 2011 Terrain King MAINTENANCE Inboard Drive Bearing 1 Remove spring from idler arm Fig Mnt FL 0013 2 Remove motor mounting bracket fasteners at the cutterhousing Pivot motor mounting bracket 3 Remove fasteners that secure pulley to cuttershaft Remove pulley and key 4 Remove faste
151. t with other blades remove the pin and reverse Important the direction the pin is inserted through the D Ring so that the cotter pin is on the opposite side of the D Ring This will prevent the next set of blades from swinging back and hitting the cotter pin oPS U 0045 TERRAIN MASTER 09 11 Maintenance Section 4 14 2011 Terrain King MAINTENANCE HYDRAULICS General The Terrain Master hydraulic system consists of two circuits The power circuit drives the cuttershaft The control circuit lifts and tilts the cutter unit A tractor with a cutter unit installed on each side will have two independent power circuits with two sets of lift and tilt cylinders and one control circuit with a four section control valve instead of a two section valve NOTE It is important that pipe thread sealant be used on solid connections only never on connections between swivel fittings or fittings with O rings and straight threads Use pipe thread sealing compound DO NOT substitute other types of sealant such as teflon tape paint shellac etc Initial Start Up Procedures Whenever the hydraulic system is drained in order to service a hydraulic component the following start up procedure should be completed 1 Check nuts and hex head capscrews to be sure they are tight and that all lock washers are fully compressed Check all hoses and hydraulic connections to be sure that they are tight
152. the parking brake and or set the tractor transmission parking lock disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking lock to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only 559 5 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls Locate the light control switch Locate the engine shut off control Locate the brake pedals and the clutch Locate the PTO control Locate the 3 point hitch control lever Locate the hydraulic remote control levers Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual Make sure all guards shields and other safety devices are securely in place The parking brake and or transmission parking lock is on The PTO control lever is disengaged The 3 point hitch control lever is in the lowered position The hydraulic remote control levers are in the neutral position The tractor transmis
153. tial lock pedal Front wheel only A Press to ENGAGE B Release to DISENGAGE No 2011 Terrain King OPERATION OPERATION 11 Operating the Mower Wings Raising to Transport Position 1 With tractor engine running place ON OFF switch s in OFF position and wait for cuttershaft s to stop rotating 2 Pull LIFT control lever rearward until lift frame is as high as it will go 3 Pull TILT control lever rearward until bracket on unit is above support bar on lift cylinder support If unit is in the detent FLOAT it will take some effort to pull TILT lever from FLOAT position 4 Push LIFT control lever forward enough to lower unit slowly Bar on cylinder support must pass through bracket on unit as shown in Figure Ops 1431 5 Make certain that all control levers are in HOLD position when transporting unit LEFT SIDE RIGHT SIDE TILT CYL LIFT CYL fuer CYL TILT CYL FLOAT FLOAT FLOAT FLOAT n amp 1 DOWN DOWN OUT 1 1 i HOLD HOLD 1 Y 1 1 IN UP IN NOTE Lift and Tilt cylinder rods may be adjusted to provide proper transport bracket to support bar clearance Loosen rod end clamp Shorten stroke on LIFT cylinder to raise lift frame Lengthen stroke on LIFT cylinder to lower lift frame and or Shorten stroke on TILT cylinder to move transport bracket closer to support bar Lengthen stroke on TILT cy
154. tor Use extreme care to keep feet and hands from under the mower and clear of any pinch points OPS F 0012 TK After disconnecting the 3 lift points remove the mower driveline from the tractor PTO shaft Lay the driveline down carefully to avoid damaging the driveline or its shield Do not let the driveline fall into mud or dirt which can contaminate the bearing and shorten the life of the driveline OPS F 0013 Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death iss TERRAIN MASTER 08 11 Operation Section 3 34 2011 Terrain King OPERATION 14 MOWER STORAGE It is recommended that the mower be stored with the center section and both wings fully lowered to ground level If the mower is stored with the wings in the raised position select a level area and make sure the wing transport locks are in place to prevent the wings from falling BEFORE complety shutting down the tractor Properly preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures Thoroughly clean all debris off the mower to prevent damage from rotting grass and standing water Lubricate all mower grease points and fill gearbox oil l
155. torque check Inspect Day x x px CI EC px ES Charge Pump Fifer Fosse X x x Pressure Fiter o the Control Valve meae X x x Return Canister Fiter Element 77 x x Frirauic Change x Hiirauic Oil Pari Count Testing x x x x Fydrauic Tank Breather Fiter 7772 pes 7 Fydrauic Tank Suction Screen meson rent 5 Hydraulic Hose Inspection Replacement tation repre vase rept epee repe rep reser es ep Coolng Fan Clean and Inspect mu nem oy te new oa oy bey new bem un ne Check Hydrauic Fluid Level Inspect Daly Day ur 085 03 08 089 tun ne Mower Blades Hoplace INSPECT DAILY s xp px x x x x x x Blade Bolts Replace INSPECT DAILY pepe pepe pe pe pepe Blade Bar Assembly Replace aor x x Spindle Lube Replacement INSPECT DAILY x x x indie Bearing Pre load Inspection x ES INE INE IE CI EC E CI EC ES Mower Debris Guard InspectReplaca x x x x pop pepe Por Pont Lubrcalion may ooy o 007 oan 609 099 se buy oum King Pin Bearing Replacement Tater x Pivot Pin Bearing replacement Steel raion x Pivot Pin Bearing Replacement Fiber x x inspect Operation And Safely Decals Replace when faded tom or missing x Repeat the Maintenance Schedule based on the hours indicated for the life of the machine Hydraulic G
156. tractor on the road or before applying the parking brake be sure to interlock the right and left pedals as illustrated on image Use individual brakes to assist in making sharp tums at slow speeds Field Operation Only Disengage the brake pedal lock and depress only one brake pedal Be sure brake pedals have equal adjustment when using locked together OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy 10 3 Differential Lock 2WD If one of the rear wheels should slip step on the differential lock pedal Both wheels will then turn together reducing slippage Differential lock is maintained only while the pedal is depressed IMPORTANT When using the differential lock always slow the engine down To prevent damage to power train do not engage differential lock when one wheel is spinning and the other is completely stopped If the differential lock cannot be released step lightly on the brake pedals alternately 1 Differential lock pedal Rear wheel A Press to ENGAGE B Release to DISENGAGE To avoid personal injury due to loss
157. tructions and know how to operate correctly both the tractor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Terrain King within thirty days of delivery of the implement 3 Record the Model and Serial Numbers on the Warranty page at the front of the Operator s Manual Keep this as part of the permanent maintenance file for the implement TERRAIN MASTER 08 11 Non genuine parts can fall catastrophicall TO AVOID SERIOUS INJURY OR DEATH ONLY use genuino TERRAIN KNG fepacemert pars Nongenuine pats can fal hazardous tx operato and bystanders Contact local desler or TERRAIN KING about repar parts at 1602 E Walnut Seguin TX 78155 Customer Sonion 8203720208 Emal cempats t ranking com IMPORTANT BE AWARE BE ALERT BE ALIVE BE TRAINED Before Operating this Mower Ta prever serous Injury lo yourse andlar bystanders Be eaned in Sate Mowing Practices Alamo Group Companies as vel as AEM and FEMA rove varing maternal that tor your Safety En ma Satay of otnare nen cperstng the equpment Male these Safety Procedures an mporan pat f very okay Read and understand the Opsraters Manual Donat let untrained individuals operat this equipm
158. ts and Skid Shoes in place and in good condition when mowing Mower sections or wing are adjusted to be close and parallel to ground without exposing blades MOWING AREA has been inspected and foreign materials and debris have been removed PASSERSBY are inside enclosed vehicle INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING REMOVE debris rocks wire cable metal objects and other foreign material from area Wire cable rope chains and metal objects can be thrown or swing outside deck with great velocity 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION INSPECT for and REMOVE any hidden large debris MOW at Intermediate height INSPECT and remove remaining debris at final height MOWER THROWN OBJECT SHIELDING KEEP all thrown object shielding including Front and Rear Deflectors Steel Guards Bands Side Skirts and Skid Shoes in place and in good condition when mowing 00 NOT OPERATE with any thrown object shielding missing damaged or removed RIGHT OF WAY Highway MOWING No shielding is 100 effective in preventing thrown objects To Reduce Possibility of Injury 1 MAINTAIN MOWER SHIELDING side skirts skid shoes and blades in good operational condition 2 RAISE CUTTING HEIGHT to 6 INCHES minimum 3 INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS 4 NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire r
159. ts do not consistently meet these specifications The use of will fi parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Terrain King mower parts for economy and safety sem SEE YOUR TERRAIN KING DEALER DAILY CHECKS Before operating your Terrain Master take the time to inspect and repair any damage to the machine or tractor Only a minimum of time and effort is required to regularly maintain this machine to provide long life and trouble free operation 1 Lubricate the Terrain Master at the specified intervals as outlined in the lubrication diagram Figure Mnt FL 0001 Wipe the fitting before greasing Wipe the outlet of the grease gun then grease the bearing When finished wipe any excess grease from around the fitting In extremely dusty conditions it is desirable to lubricate more often than every 8 hours Grease PTO shaft as outlined on the diagram located on PTO shaft shield The idler pulleys are equipped with a sealed ball bearing and require no further lubrication Caster wheel bearings should be repacked at the end of each mowing season and checked before the start of the next season The gearbox is shipped with the proper amount of SAE No 90 extreme pressure lubricant Maintain the level of this oil at the lower 1 8 pipe plug on the gearbox cover LUBRICATE MOWER BEFORE INITIAL USE NOTE Lubricate flail roller bearing until lubricant can be seen coming out between roller and beari
160. tures recommendations for proper oil type and filtering techniques and requirements to add oil to the system 17 Clear the area of all persons prior to starting the tractor 18 Consult the Operator s Manual for instruction in regard to the proper operating procedure 19 From the tractor seat with the seat belt fastened operate the boom to ensure proper operation of the boom function 20 From the tractor seat with the seat belt fastened operate the boom controls to fully extend and retract the new cylinder several times to purge any trapped air from the system 21 From the tractor seat with the seat belt fastened look for signs of and oil leak If an oil leak is observed shut the tractor down and follow the steps to remove pressure from the hydraulic circuit Identify the source of the leak and resolve the issue 22 Upon completion of the required repairs return to Step 16 to recheck the cylinder for proper operation TERRAIN MASTER 09 11 Maintenance Section 4 19 2011 Terrain King AONVNALNIVIN MAINTENANCE MAINTENANCE Hydraulic Component Maintenance Schedule Hours of Operation Component 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 Pump Drive Shaft Check and Lubricate x x x E e Pump Mounting Bolt
161. turns at speeds exceeding 2000 RPM and is dynamically balanced at the factory Differences in blade weight between used blades with loss of material from gouges or wear as compared to new blades can cause severe vibration and damage to the Flail rotor Always replace blades as complete sets Use only genuine Terrain King replacement blades and fasteners Other blades and Important fasteners may not meet the Terrain King requirements and could fail during operation resulting in part being thrown out from under the mower LLLA Never attempt to sharpen blades 0044 TK CAUTION TERRAIN MASTER 09 11 Maintenance Section 4 13 2011 Terrain King AONVNALNIVIN MAINTENANCE MAINTENANCE Blade Pins and D Ring Inspection Blade Pins and D Rings daily for wear or damage as follows Inspect the Blade pins and D Rings daily for abnormal wear Make sure the cotter pins are in place and properly spread REPLACE BLADE Pins and D Rings IMMEDIATELY if they have Visible cracks Ifa Pin or D Ring has visible worn areas Pin or D Ring has gouges or chipped areas Failure to replace abnormally worn pins or D Rings may lead to catastrophic failure and ejection of the broken part which may cause serious bodily injury or death Always replace the pins and D Rings whenever excessive wear is noticed orem D Ring Worn Pin It the cotter pins are broken by contac
162. ty of injury or death from thrown objects entanglement or blade contact sri Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN A pancer WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLY CAUSE SERIOUS INJURY FROM THROWN BLADES issu The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times Ensure the manual canister is secured to the equipment with the operator s manual inside Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 Canister TERRAIN MASTER 08 11 Operation Section 3 15 2011 Terrain King OPERATION OPERATION Gneck that tne main arveine securely attached to the tractor and the locking collar is seated in the groove of the PTO Shaft Ensure wing hydraulics are secure at both ends Inspect that the 3 point hitch pins are the proper size correctly installed and secured to the tractor lift arms with retaining pins inserted OPS F 0003 TK Ensure rubber deflectors are in position and not damaged Replace worn broken and missing section
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165. ure attachment After the driveline is securely attached place the tractor PTO master shield back in the operating position OPS R 0003_TK TERRAIN MASTER 08 11 Operation Section 3 11 2011 Terrain King OPERATION OPERATION 8 1 Driveline Length Check Before operating the Implement check to make sure the Implement input driveline will not bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken driveline can cause personal injury sept When fitting the mower to the tractor the telescoping driveline must be inspected to ensure that at its most compressed position the profiles do not bottom out and when at its farthest extended position there is sufficient engagement between the profiles to operate safely At its shortest length there must be at least a 1 clearance between each profile end and opposite profile universal joint At its farthest operating extension a minimum profile engagement of 12 must be maintained Bottoming Out Check Procedure Disconnect driveline from the tractor and slide the profiles together until fully compressed Place a mark on the inner shield
166. uts washers and carriage bolts 252 from bracket at each end of roller Make certain that roller bracket is free to move once the fasteners are removed A stuck roller could drop unexpectedly and cause injury 6 Use lifting device to reposition cutter housing to desired cutting height Align bracket holes with cutter housing then reinstall hardware 7 Lower cutter housing to the ground and remove lifting device 8 Set cutting height according to procedures MOWER CUTTING HEIGHT ADJUSTMENT above for remaining two cutter sections Make AUSTEN NONNEN sure that all three rollers are set at the same a height to ensure a even cut across the entire A i width of the mower Ape 8 5 i p a 5 B 7 AA EET zz Hydraulic Cylinder Priming Hydraulic Cylinders must be filled with hydraulic oil before releasing the wing transport locks to lower the mower Hydraulic cylinders and lines are filled by holding the valve control levers in the raised position until the cylinders fully extend then place the control lever in the float position Repeat the process several more times 10 ensure wings are entirely supported by the hydraulic cylinders before releasing the transport locks and lowering the mower TERRAIN MASTER 08 11 Operation Section 3 10 2011 Terrain King OPERATION 2 Leveling Deck To Facilitate a safe and efficient mowing operation the
167. ved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS 3 2 Tractor Safety Devices If transporting or operating the tractor and implement near a public roadway the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured Maintain all manufacturer equipped safety shields and guards Always replace shields and guards that were removed for access to connect service or repair the tractor or implement Never operate the tractor PTO with the PTO master shield missing or in the raised position OPS U 0004 3 Tractor Horsepower The horsepower required to operate the mower depends on many factors including the vegetation to be cut terrain condition operator experience and condition of the mower and tractor For most mowing condition the Rear INT 88 amp 96 mowers require a tractor with at least 60HP Operating the mower with a tractor that does not have adequate power may damage the tractor engine TERRAIN MASTER 08 11 Operation Section 3 5 2011 Terrain King OPERATION OPERATION DO NOT use a PTO adapter to attach a
168. vel Maintain the oil level within the sight gauge located on the reservoir When oil is cold the level should be three quarters up the sight gauge Never fill the tank above that sight gauge level A space is maintained above the sight gauge to allow for the expansion of the oil Oil is added through the filler tube if your tank does not have a filler tube then fill through the return filter located on the tank Thoroughly clean the cap area around the filter to prevent oil from contamination Remove the cap and add the proper viscosity grade of FILTERED oil to achieve the proper level Never assume any oil is clean including new Oil Level Low Low oil level in the reservoir is caused by leakage or improper filing If leaking locate the area of the leak and repair the leak at once Loss of fluid can cause severe amp catastrophic damage to the hydraulic components NOTE After initial start up the mower may require more oil to bring the oil level back to the proper level This is normal Air trapped in the hydraulic components was displaced by the oil causing the oil level to go down in the tank Oil must be added to reach the proper level or cavitation could result TERRAIN MASTER 09 11 Maintenance Section 4 6 2011 Terrain King MAINTENANCE CHANGING HYDRAULIC SYSTEM FILTER A large capacity filter is located on top of the hydraulic oil reservoir MntP FL 0017 The filter will trap particles which are 001
169. velines too long can bottom out Bottoming driveline telescoping assembly will stop sliding and become solid Driveline bottoming can push through support bearings and break off PTO shaft CONTACT DEALER if implement driveline does not match Tractor PTO shaft DO NOT USE PTO ADAPTER Using a PTO adapter can cause Excessive vibration thrown objects blade and implement failures by doubling operating speed Increased working length exposing unshielded driveline areas and entanglement hazards BEFORE REMOVING WING RETAINING LOCKS FILL Wing Cylinders with oil Refer to Instructions in Operation Section KEEP bystanders clear of area before operating wings LOWER WINGS slowly and carefully DO NOT connect the Mower to a tractor with the PTO directly connected to the Tractor transmission PN CDFM 03 TERRAIN MASTER 08 11 Safety Section 1 5 2011 Terrain King ALASVS SAFETY SAFETY THROWN OBJECTS HAZARDS Mower Thrown Raised Mower Inspect Area Do not let blades Objects Hazard Thrown remove foreign contact solid Objects objects objects ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE DA CONDITIONS TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS KEEP bystanders 300 feet away STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS All THROWN OBJECT SHIELDING including Front and Rear Deflectors Steel Guards Bands Side Skir
170. wly and carefully PN CHFM 03 TERRAIN MASTER 08 11 Safety Section 1 4 2011 Terrain King SAFETY CONNECTING OR DISCONNECTING IMPLEMENT SAFETY G PTO Barra Gitatoria erreur ou y 2 ke Pena Stop Tractor Crushing injury Crushing injury Make sure PTO Make sure PTO Remove Key between tractor wing falling shaft is securely shaft are proper Read Manual and implement attached to tractor length TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY TRACTOR OR WHEN BACKING tractor to implement hitch DO NOT ALLOW BYSTANDERS between tractor and implement BEFORE connecting and disconnecting implement hitch STOP TRACTOR ENGINE place transmission into park engage parking brake and remove key WHEN connecting and disconnecting implement hitch NOT craw or walk under raised mower or wing WHEN CONNECTING IMPLEMENT DRIVELINE TO AVOID implement driveline coming loose during operation LUBRICATE yoke spring locking collar to ensure it freely slides PTO shaft SECURELY seat yoke locking balls in PTO shaft groove PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY ATTACHED TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Dri
171. ximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy iso TERRAIN MASTER 08 11 Operation Section 3 20 gt hid 2011 Terrain King OPERATION 10 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operators manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before starting the tractor OPS U 0033 NOTE Tractor will not start unless the switch s on the control levers are pushed in the stop position Two Lever Controls TERRAIN MASTER 08 11 Operation Section 3 21 2011 Terrain King OPERATION OPERATION 10 2 Brake Make sure the tractor brakes are in good operating condition Before operating the
172. y FEMA proporcionan material para entrenar que es esencial para su seguridad y la seguridad de otros al operar equipo Haga estos procedimientos de seguridad una parte importante de su da de trabajo Lea y entienda el Manual de Operadores No permita que personas sin entrenamiento funcionen este equipo Contacte a su distribuidor www org FEMA 814 878 2304 vw Farm Equip rg o Alamo Group we Alamo Stroup com para la formacion sobre el material de entrenamiento o cursos que Stecen al entenamiento de Practicas de Operaci n gara Cortadoras pere TERRAIN MASTER 08 11 Safety Section 1 23 2011 Terrain King PW E ESI gt E 7 SAFETY TO AVOID SERIOUS INJURY AND DEATH DURING TRANSPORTATION e ALWAYS BUCKLE UP seat belt PLACE wing securely in Transport latch and tum off master switch CHECK SMV sign reflectors and warning lights for visibility behind unit TURN ON tractor flashing waming lights TO AVOID LOSS OF TRANSPORTATION CONTROL DO NOT travel at speeds aver 20 mph REDUCE SPEED on inclines in turns and in poor weather conditions TO AVOID SERIOUS INJURY AND DEATH DURING OPERATION DO NOT lit implement while on steep slopes KEEP AWAY from soft ditch banks and hdles ALWAYS MAINTAIN 20 of tractor weight on front wheels DO NOT start or accelerate suddenly KEEP mower A

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