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11. 3 2 3 BEFORE OPERATION CONSIDERATIONS 3 2 4 OPERATION CONSIDERATIONS 2 Ure se un reread 4 2 5 ROLL OVER PROTECTION SYSTEM dun udi uae iiti 6 2 6 MAINTENANCE CONSIDERATIONS amp STORAGE 8 2 7 USING SPARK Edu E Vu Sa 8 4 53204 242224486 24244544432 40 54444454 8 2 8 SAFETY AND INSTRUCTIONAL DECALS ca ud Duce da 9 SECTION 3 SPECIFICATIONS 10 3 T ENGINE at arte E E E 10 2 ELECTRICAL 10 11 2 E a 11 S5 HYDHAULHIC SYSTEM 12 3 5 WEIGHTS AND DIMENSIONS 2 ad aves eus cuoc sa ou 12 epe E 12 SECTION 4 OPERATING INSTRUCTIONS 13 4 1 CONTROLS AND INSTRUMENT IDENTIFICATION
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13. 82 STT ELECTRICAL SCHEMATIC KOHLER 84 STT ELECTRICAL SCHEMATIC 27 85 ELECTRICAL SCHEMATIC 29DFI suain ieu 86 STT ELECTRICAL SCHEMATIC 35BVAC BRIGGS 8 STRATTON 8 LIMITED WARRANTY COMMERCIAL EQUIPMENT following section 8 Section 1 GENERAL INFORMATION 1 1 INTRODUCTION Your mower was built to the highest standards in the industry However the prolonged life and maximum efficiency of your mower depends on you following the operating maintenance and adjustment instructions in this manual If additional information or service is needed contact your Scag Power Equipment Dealer We encourage you to contact your dealer for repairs All Scag dealers are informed of the latest methods to service this equipment and provide prompt and efficient service in the field or at their service shop They carry a full line of Scag service parts IMPORTANT The replacement of any part on this product by other than the manufacturer s authorized replacement part may adversely affect the performance durability or safety of this product Use of oth
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18. cei ii in 20 SCAG Table of Contents SECTION 5 TROUBLESHOOTING CUTTING CONDITIONS 21 SECTION 6 ADJUSTMENTS Bebes 24 6 1 PARKING BRAKE a Uu ulum Sun usu cider del icu iiu 24 56 2 TRAVEL ADJUSTMENTS 25 6 3 THROTTLE CONTROL AND CHOKE 4 4 4 0 26 0 4 BELT ADJUSTMENT 26 N tr 27 6 6 CUTTER DECK ADJUSTMENTS uana eset a cau oua 27 6 7 CUSTOM CUT BAFFLE ADJUSTMENT cue mien ue 28 5 3 ELECTRIC CLUTCH ADJUSTMENT capud conu aiu Sue 31 SECTION MAINTENANCE EUER UD CERO PEN PINE OU EE 32 7 1 MAINTENANCE CHART RECOMMENDED SERVICE INTERVALS 32 33 1 3 HYDRAULIC SYSTEM cree A a 35 TA ENGINE O
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39. 56 DECK DRIVE COMPONENTS c M 58 ENGINE AND ATTACHING PARTS Dus svn Cou pn expe au ase du du acu uu aerarii cte 60 ENGINE amp ATTACHING PARTS 27 29DFI KAWASAKI amp 35BVAC 62 BRAKE AND STEERING COMPONEN TS 4 64 WHEEL MOTOR PART NUMBER 66 cee 67 FUEL AND HYDHAULIC SYSTEM 68 FUEL AND HYDRAULIC SYSTEM 29DFI 5 21 11111 nnn nnn nnn 70 Table of Contents BDP 16A HYDRAULIC PUMP ASSEMBLY 1 24220416 4 4204 44252248644 24 44844 2442040 8 442210248 44 22884 72 BDP 16A HYDRAULIC PUMP ASSEMBLY WITH COOLING FAN 29DFI amp 5 74 ELECTRICAL SYSTEM KOHLER 8 BRIGGS amp 76 ELECTRICAL SYSTEM 2719 nnmnnn nnmnnn nnmnnn nnmnnn 78 ELECTRICAL SYSTEM 29DFI KAWASAKI 445253444444444 52 452244 4254 42442245448 444244 4448 84546448 80 REPLACEMENT DECALS AND INFORMATION PLATES
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45. W RED STRIPE AMPMETER 20 wn EC 7 111 SWITCH Bz mem m NEUTRAL KEY E COM ADAPTER HARNESS YEL W RED STRIPE d BLACK BLACK RED 600V 2A CLUTCH NEG POS HOURMETER 31BV Briggs amp Stratton STT Schematic 87 LIMITED WARRANTY COMMERCIAL EQUIPMENT Any part of the Scag commercial mower manufactured by Scag Power Equipment and found in the reasonable judgment of Scag to be defective in materials or workmanship will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor during the periods specified below This warranty is limited to the original purchaser and is not transferable Proof of purchase will be required by the dealer to substantiate any warranty claims All warranty work must be performed by an Authorized Scag Service Dealer This warranty is limited to the following specified periods from the date of the original retail purchase for defects in materials or workmanship e Wear items including drive belts blades hydraulic hoses and tires are warranted for ninety 90 days Batteries are covered for ninety 90 days Frame and structural components including oil reservoir and oil coolers are warranted for two 2 years parts and labor for com mercial use or three 3 years 500 hours whichever comes first parts and labor for non commercial
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62. Blade p n 9212 43 Section 8 52V CUTTER DECK PEEK ID CAMAAIMAAAAAAA a 2 STT 2008 CD 44 Section 8 Desoription 461859 04003 40 04019 04 481625 01 481632 04003 26 422478 04017 27 04043 06 04021 05 461845 04001 11 04001 12 04021 22 04020 09 451240 04001 41 04003 12 04001 108 04063 08 04063 01 04043 04 04001 176 04019 03 04001 172 48100 15 04030 03 04040 15 04041 07 04021 09 04001 62 04001 54 04001 20 04001 136 461663 43589 481024 481022 43644 43312 43296 481025 43297 481035 48114 04 48677 52V CUTTER DECK mm Cutter Deck Velocity Plus Bolt Carriage 7 16 14 x 1 1 4 Nut Hex Serr Fling 3 8 16 Wing nut 3 8 16 Anti Scalp Wheel Bolt Carriage 3 8 16 x 4 Anti Scalp Wheel Bracket Bolt Hex Serr Fling 3 8 16 x 1 Flatwasher 5 8 Hardened Locknut 3 8 16 Center Lock Discharge Chute Bolt Hex Head 5 16 18 x 1 3 4 Front Bolt Hex Head 5 16 18 x 1 1 2 Rear Nut Hex Elastic Stop 5 16 18 Grd 8 Nut 5 8 11 UNC Push Arm Shaft Bolt HH 5 8 11 x 9 1 2 Bolt Carriage 5 16 18 x 3 4 Bolt HH 5 16 18 x 4 1 2 Key 1 4 x 1 4 x 2 Key 1 4 x 1 4 x 1 1 4 Flatwasher 3 8 39 x 938 x 105 HD Bolt HH 5 16 18 x 1 3 4 Nut Hex Serr Fling 5
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65. Dull blade Sharpen blade UNEVEN CUT ON UNEVEN GROUND WAVY APPEARANCE HIGH LOW SCALLOPED CUT OR ROUGH CONTOUR May need to reduce ground speed raise 017 Y QUU i 74 MAD M Uneven ground cutting height and or change direction NA NN NI N NE of cut W M Cf 47 1172 I Width of Deck 77 bi SGBO 21 SLOPING RIDGE ACROSS WIDTH OF CUTTING PATH Tire pressures not equal Check and adjust tire pressure y ANZ 9 Deck mounted incorrectly See your authorized SCAG dealer QU B A W y A N 27 W lt lt 22 FE a 2722 Az 2 d N 522255 gt lt 2227 5725 gt 222 gt 9 4 4 722 65255 gt LX Zz a7 SS Deck not level side to side Check for level and correct Width of Deck o 3 SGBO23 22 Section 5 oGAG TROUBLESHOOTING CUTTING CONDITIONS CONT D CONDITION CAUSE CURE SCALPING BLADES HITTING DIRT OR CUTTING VERY CLOSE TO THE GROUND Low tire pressures Check and adjust pressures Ground speed too fast Slow speed to adjust for conditions May need to reduce ground speed raise Cutting too low cutting height change direction of cut and or change pitch and level May need to
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67. Remove objects that could be thrown by the blades 9 Trained operators onl 1 3 4 BOTTOM ROW TOP ROW OF HOLES OF HOLES 482565 482493 14 ENGINE LIGHT cfe STT 2009 Decals 1 82 Section 8 REPLACEMENT DECALS AND INFORMATION PLATES 483192 483406 483200 483201 481956 483693 483397 483044 481568 481971 48404 483402 482515 482508 482983 482565 483444 482710 482577 483229 481664 481663 481694 483405 482493 482984 483158 483425 483429 483633 461982 Decal Danger Spinning Blades Decal Warning Rotating Blades Decal 52 Velocity Plus Decal 61 Velocity Plus Decal 72 Advantage Decal 72 Velocity Plus Decal Fuel Tank Decal Patents Decal Traction Control Decal Heavy Duty Commercial Decal Metalcraft Made In USA Decal Belt Cover Decal Instrument Panel Upper Air Cooled Decal Instrument Panel Upper Kawasaki Decal Instrument Panel Lower Decal Cutting Height Lower Decal Start Drive Procedure Decal Seat Support Decal Turf Tiger Decal Turf Tiger Decal Stripes RH Decal Stripes LH Decal Tiger Decal Warning Decal Cutting Height Upper Decal Instrument Panel Lower Kawasaki 29DFI only Decal ROPS Decal ROPS Decal Warning Seat Hold Down Decal Seat Replacement Spanish Decal Kit STT not shown IMPORTANT ADJUSTMENT PROCEDURES READ OPERATOR S MANUAL FOR MORE DETAILS Check tire pressure
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69. 1 Position a floor jack under the rear of the machine 39050152 1 Raise the machine and support it to prevent it from falling Block the caster wheels to prevent the machine from moving Remove the drive wheels 2 to 2 1 4 Clearance Figure 6 1 Brake Adjustment 2 With the brake lever in the disengaged position check the distance between the top of the frame tube and the bottom of the brake handle The distance should be 2 to 2 1 4 See Figure 6 1 Ifthe distance is not at the specified measurement adjust by loosening the jam nuts at both ends of the brake control rod and turning the rod until the proper distance is achieved Tighten the jam nuts See Figure 6 1 4 With the brake in the engaged position check the distance between the lower nut on the brake actuator rod and the brake actuator lever on the LH side of the machine The distance should be 1 8 See Figure 6 2 390 0153 1 a 5 If the distance is not at the specified measurement loosen the jam nut at the clevis on the top of the brake actuator rod See Figure 6 2 Figure 6 2 Brake Rod Adjustment 6 Turn the bolt at the bottom of the brake actuator lever until the 1 8 measurement is achieved and tighten the jam nut at the clevis on the brake actuator rod See Figure 6 2 7 Repeat steps 4 though 6 on the RH side of the machine 8 Replace the drive wheels and test the brake 24 Section 6 6 2 TRAVEL ADJUSTMENTS Neutral or tra
70. Use only an approved gasoline container Never remove the gas cap or add fuel with the engine running Allow the engine to completely cool before fueling Never fuel the machine indoors or in an enclosed trailer Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliances Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling Hemove the machine from the truck or trailer and fuel on the ground If this is not possible then refuel the machine with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immediately and wash affected skin 10 Replace gas cap and tighten securely B REPLACING IN LINE FUEL FILTER ELEMENTS The engine fuel filter should be replaced after every 500 hours of operation or annually whichever occurs first See Figure 7 6 1 Close the shut off valve 2 Remove the two clamps securing the fuel filter to the fuel hose Remove the fuel filter 3 Install a new fuel filter Be sure it is installed in the proper direction Secure to the fuel hose using the two clamps 4 Open the fuel shut off va
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75. Las bater as est n garantizadas por noventa 90 d as bastidor los componentes estructurales incluyendo el dep sito de aceite y los enfriadores de aceite tienen una garant a de 2 Piezas y mano de obra Las plataformas de corte est n garantizadas contra grietas por un per odo de tres 3 afios Piezas y mano de obra primer y segundo piezas solamente tercer La reparaci n o el reemplazo de la plataforma de corte estar n sujetos a discreci n de Scag Power Equipment Nos reservamos el derecho de solicitar componentes para su evaluaci n Esta garant a no cubre ning n cortac sped que haya sido sometido a uso indebido descuido negligencia o accidente o que se haya operado de manera distinta ala especificada en el manual del operador Los motores el ctricos y los arrancadores est n cubiertos por el per odo de garant a del fabricante de motor Los componentes principales del sistema de transmisi n est n garantizados por Scag Power Equipment por dos 2 Piezas y mano de obra La garant a de dos afios no incluye las conexiones mangueras las correas de transmisi n La reparaci n o el reemplazo de la bomba hidr ulica o el motor hidr ulico estar n sujetos a discreci n de Scag Power Equipment Esta garant a no cubre ning n cortac sped que haya sido sometido a uso indebido descuido negligencia o accidente o que se haya operado de manera distinta ala especificada en el manual del
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77. 3 5 HYDRAULIC SYSTEM 10 Micron Spin on Element Type Hydraulic Reservoir nu T E Nylon 3 Quart Capacity 3 6 WEIGHTS AND DIMENSIONS 52V 61V 72 72 5 m 2c EU 90 Ee on Tc o cR 56 Overall Width w chute down 5 E 83 Overall Width w chute 25 28 Overall Height w ROPS 67 5 Overall Height w ROPS 0 So cg Fo 56 5 Operating Weight otn Ser tat siendo gius 1250 2E DS eT 1400 Operating Weight w ROPS and 35BV Engine NA 14458 1495 3 7 PRODUCTIVITY 52V 61V 72 72 5 oo 22 OD 72 ACIES Per 21122 M TEN 28 The preceding chart will aid you in determining how many acres your Scag mower will cut per day The chart is an estimate based on 8 hours per day cutting time at 6 MPH with a 2096 allowance for overlap and turns 12 Section 4 OPERATING INSTRUCTIONS 2 Mower Deck Switch Figure 4 1 Used to engage and d
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81. Pulley 6 75 O D Pulley 6 35 O D Pulley 6 35 O D Pulley 6 95 O D Pulley Idler Belt Cutter Deck Drive Belt Cutter Deck Drive Grease Fitting Pusharm incl items 14 16 amp 18 Nut Hex Head 5 8 18 UNF Nut Hex Elastic Stop 5 8 11 Rod End 5 8 Male RH Thread Bolt Hex Head 5 8 11 x 4 1 2 Nut Hex Serrated Flange 5 16 18 Push Arm Shaft Roller Shaft Bolt Hex Head 5 16 18 x 1 3 4 Wheel Anti Scalp Spindle Assembly Spindle Shaft Seal Top Spindle Housing Spacer Outside Bearing Assembly Seal Bottom Nut Special 1 1 16 18 Spindle Bushing Bottom Spacer Inside Relief Fitting Tapered Spindle Wear Pad Wear Pad Flatwasher 5 16 Nut Center Lock 5 16 18 Key 1 4 x 1 4 x 2 Flatwasher 5 8 Hardened Bolt Hex Head 5 8 11 x 9 1 2 Cutter Blade 21 Cutter Blade 21 35BVAC Cutter Blade 24 5 Spacer Spindle Bottom Bolt Hex Head 5 16 18 x 1 3 4 AX X X X KKK x x xxx X xXx X gt lt AX X X X KKK x x xxx X X 47 424841 424917 04003 23 424209 424856 04021 22 482295 48100 15 481632 04021 05 422478 04003 26 04017 27 04110 03 04019 04 04001 20 04001 54 43503 48224 483704 04043 04 04001 136 461842 04003 12 04021 10 424798 482486 43763 424799 04001 154 04030 03 04040 15 04021 11 04003 12 04040 11 04001 62 04003 40 483167 461929 4618
82. deformed or if the buckle is damaged or cracked See Figure 2 3 INSPECT BUCKLE amp LATCH INSPECT WEBBING Figure 2 3 Seat Belt Inspection LOCK PIN Figure 2 2 ROPS Hinge The potential exposure of the seat belt to severe environmental conditions make it crucial to inspect the seat belt system regularly It is recommended that the seat belt be inspected on a daily basis for signs of damage Any seat belt system that shows cuts fraying extreme or unusual wear significant discoloration due to UV exposure dirt or stiffness abrasion to the seat belt webbing or damage to the buckle latch plate hardware or any other obvious problem should be replaced immediately Section 2 2 6 MAINTENANCE CONSIDERATIONS amp STORAGE 1 Never make adjustments to the machine with the engine running unless specifically instructed to do so If the engine is running keep hands feet and clothing away from moving parts 2 Disengage drives lower implement set parking brake stop engine and remove key or disconnect spark plug wire to prevent accidental starting of the engine when servicing or adjusting the machine Wait for all movement to stop before adjusting cleaning or repairing 3 Disconnect battery or remove spark plug wire before making any repairs Disconnect the negative terminal first and the positive last Reconnect the positive first and the negative last 4 Keep all nuts bolts and screws tig
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87. 7 Le Voy STOP gt gt 390501 75 1 Figure 6 8 Cutter Deck Stop Check the cutter deck cutting height by placing the lanyard pin in the 3 position on the cutting height index Release the deck from the transport position and allow the deck to move to the 3 cutting height position Check the measurement from the floor to the cutter blade tip If the measurement is not at 3 an adjustment can be made using the deck height control rod See Figure 6 7 NOTE If an adjustment had to be made be sure that the cutter deck can easily be locked into the transport position 6 7 CUSTOM CUT BAFFLE ADJUSTMENT The Custom Cut Baffle is designed to deliver optimum airflow and superior cutting performance in any type of grass The Custom Cut Baffle can be raised or lowered to precisely tailor the deck s performance for the type of grass being cut The baffle can be set in three 3 early models or seven 7 current production different positions for optimum performance 3 POSITION CUSTOM CUT BAFFLE ADJUSTMENT EARLY MODELS 3 Position See Figure 6 9 Baffle is installed using the top set of holes on the front baffle welded inside the cutter deck In this position the Velocity Plus cutter deck will deliver the best quality of cut in very tall wiry tough to cut grass Section 6 B 3 1 2 Position See Figure 6 9 Baffle is installed using the middle set of holes on the front baffle weld
88. 72 U Nut 3 8 16 Nut Hex Elastic Stop 5 8 11 Discharge Baffle 72 Wheel Anti Scalp Spacer Spindle Bottom Bolt Carriage 3 8 16 x 1 Flatwasher 7 16 50 x 1 25 x 083 Nut Elastic Stop 7 16 14 Bolt Deck Adjust Bolt Carraige 5 16 18 x 3 4 Flatwasher 5 16 Nut Center Lock 5 16 18 Wear Pad Nut Elastic Stop 5 16 18 Spacer Gearbox Mount Mounting Plate LH Gearbox Bolt Hex Head 5 16 18 x 4 3 4 co c 0 CUTTER DECK CONTROLS STT2006CDC CUTTER DECK 50 Section 8 CUTTER DECK CONTROLS 461929 481764 481765 481766 04020 27 04020 28 04021 09 482429 43391 43487 43526 43527 45904 45905 04021 05 422381 423509 422346 46975 48100 14 481428 481598 424504 04020 09 04019 03 04040 09 04041 14 48114 04 04061 07 04030 07 04004 44 04067 09 04050 08 04021 07 04105 01 423463 04014 03 481547 48540 04001 20 04019 04 04050 10 04001 74 04003 04 04009 02 Lever Assembly Deck Level Link Deck Lift Rod End Female 1 2 20 RH End Female 1 2 20 LH Nut Jam 1 2 20 RH Nut Jam 1 2 20 LH Nut 3 8 16 Elastic Stop Slide Weldment Height Adjustment Spacer Decklift Pedal Pin Decklift Swivel Joint Swivel Joint RH Bellcrank Weldment LH Rear Bellcrank Weldment RH Hear Locknut 3 8 16 Center Lock Guide Short Guide Long Lockpl
89. Base Instrument Panel Lockwasher 1 4 Bolt Hex Head 1 4 20 x 3 4 U Nut 1 4 20 Throttle And Choke Controls Kohler Throttle And Choke Controls 35BVAC Briggs amp Stratton Screw Phillips Washer Head 10 32 x 1 2 Switch Interlock Seat Bolt Hex Head 1 4 20 x 1 2 Cable Battery Red Nut Hex 1 4 20 Cable Battery Black Clamp Cable 1 2 ID Clamp Cable 3 4 ID Electronic Module Bolt Hex Head M8 1 25 x 20mm Lockwasher 5 16 External Tooth Double Fuse Assembly Sealed Incl items 2 42 43 44 Clip Wire Fuse Holder Cover Sealed Double Available through the individual engine manufacturer 77 c 09 ELECTRICAL SYSTEM 27 KAWASAKI STT2008 ESKA 78 Section 8 ELECTRICAL SYSTEM 27HP KAWASAKI Ret PartNo Description 481755 48298 483366 462069 48017 04 48017 03 461916 48798 483957 483013 04031 01 04020 01 481183 451879 04030 02 04001 01 04110 01 481662 04010 01 481638 04001 44 48029 06 04020 02 48029 11 48030 09 48136 05 48030 11 481670 483625 04031 03 04002 12 483029 481945 01 483642 483629 483571 482588 Ammeter Fuse 20 AMP Key Ignition Key Assembly w Fob Nut Hex 5 8 32 Lockwasher 5 8 Internal Instrument Panel Top w Decals Key Switch Switch PTO Relay Lockwasher 10 External Tooth Nut Hex 10 32 Water Temp Gauge Base In
90. Bushing 376 1 0 Oilite Lockwasher 5 16 Flatwasher 5 16 375 x 875 x 083 Flatwasher 3 8 391 x 938 x 105 Nut Hex Elastic Stop 3 8 16 Bolt Hex Head 3 8 16 x 3 1 4 Bolt Hex Head 3 8 16 x 3 Pivot Idler Short Bolt Hex Head 3 8 16 x 1 50 Grade 8 Spindle Assembly Spindle Shaft Seal Top Bearing Assembly Spindle Housing Spacer Outside Spacer Inside Seal Bottom Spindle Bushing Bottom Nut Special 1 1 16 18 Grease Fitting Relief Fitting Tapered Spindle 49 482245 48038 482882 482486 481980 45944 48926 48141 461842 48224 483215 461929 482747 424798 422677 422708 461516 423795 04020 16 48763 04001 79 483704 482745 04110 03 04021 13 423958 482295 43590 04003 23 04040 11 04021 11 483167 04003 12 04040 04 04021 04 483174 04021 10 43763 424799 04001 154 o Spring Discharge Chute Guide Roller Cutter Blade 24 5 Gearbox Assembly Deck Drive Belt Cutter Deck Drive 72 Roller Shaft Tapered Hub 1 1 8 Bore Tapered Hub 1 Bore Idler Arm Cutter Deck Bearings Ball Pulley Idler Lever Assembly Deck Level Incl 77 Pulley 6 95 O D 72 Mounting Plate RH Gearbox Belt Cover LH 72 Belt Cover RH 72 Pusharm includes items 44 63 amp 64 Baffle Custom Cut 72A Nut Hex Head 5 8 18 UNF Rod End 5 8 Male RH Thread Bolt Hex Head 5 8 11 x 4 1 2 Spring Cutter Deck Pulley 6 35 O D
91. Do not operate machine without seat platform pin in 286304500 483300 Loosen jam nuts 55 Rotate turnbuckle With an operator in the seat engine running control Levers in neutral and the parking brake disengaged adjust control Linkage Loosen jam nuts If wheel rotates forward adjust turnbuckLe If wheel rotates rearward adjust turnbuckle CW Adjust until drive wheel stops turning Tighten jam nuts Repeat for opposite side TRACKING ADJUSTMENT If the machine pulls to the right adjust LH control Linkage CCW to slow Left wheel If the machine pulls to the Left adjust RH control Linkage CCW to slow right wheel Readjust neutral if necessary FREE WHEEL OPERATION To move machine without running the engine rotate both dump valves Located at the LH side of the pumps CCW 1 2 turn to freewheel positions Return dump valves to original position to operate the mower Tighten to 7 10 ft Lbs HYDRAULIC FLUID LEVEL Check hydraulic fluid Level SAE 80W90 gear oil while fluid is cool Fluid IMPORTANT Level should be 3 below top DRIVESHAFT MAINTAINANCE of filler neck Fill with SAE 20W50 motor oil only Grease yokes 3 4 pumps Every 200 hours IMPORTAT Do not overfill Room for hot fluid expansion must be allowed or resultin expansion may cause Leaks in the system Grease 8 10 pumps Every 50 hours 482710 482710 Move control handles to neutral
92. FORWARD R Heavy Duty Commercial 481971 F REVERSE 481568 6 INSTALL BELT COVER BEFORE OPERATING MACHINE READ OPERATOR S MANUAL 9 OFF ON 127 POWER EQUIPMENT Deck PUSH INTO DISENGAGE The seat MUST be installed under the seat hold down bracket during Operation on slopes Can be hazardous This machine was originally equipped with a Rollover Protection Device CUTTING CUTTING with a Roll Bar HE GHT HE I GHT and Seat Belt See your dealer if either is missing 5 172 or damaged 83425 1 0 4 3 7 4 START DRIVE PROCEDURE Engage parking brake eDisengage mower deck drive Move control handLes to neutral Lock position Start engine Release parking brake Select forward or reverse with hyrdo control handles N WARNING START e i POWER EQUIPMENT MOWER DECK PULL OUT TO ENGAGE 482508 PUSH IN TO DISENGAGE AVOID SERIOUS INJURY OR DEATH Read the Operator s Manual 9 Solicite etiquetas en espanoL un ditribuidor SCAG 9 Operate only on slopes you can back up If machine stops going uphill stop blades and back down slowly Avoid sudden turns 9 Do not mow when children zr te others are around Neven carry children even with bLades off Look down and behind before and while backin Keep safety devices guards shields switches etc in place and workin
93. FUEL AND HYDRAULIC SYSTEM 29DFI KAWASAKI Support Bracket Hydraulic Tank Hose Assembly Pump Union 3 4 16 JIC x 3 4 16 O Ring Bolt Hex Head 1 4 20 x 1 1 4 Lockwasher 1 4 Spring Roll Pin Spring 3 16 x 3 4 Bolt Hex Serrated Flange 1 4 20 x 3 4 Fuel Hose 5 16 ID order by inch Clamp Plate Pump Control Block Pump Control Pump Left Hand BDP 16A Nut Hex Elastic Stop 3 8 16 Bolt Hex Head 3 8 16 x 1 1 4 Pump Right Hand BDP 16A Cap Fuel Tank W Gauge Nut Hex Elastic Stop 3 8 16 Flatwasher 3 8 391 x 938 x 105 Grade 8 Mounting Bracket LH Oil Cooler Mounting Bracket RH Oil Cooler Bolt Hex Head 5 16 18 x 3 4 Cooler Oil Clamp 69 Dia Hose Fuel Line order by inch Adapter 1 2 5 16 p n 59071 2141 Hose 1 4 Fuel Line Non Perm order by inch Fitting Hose Bushing Fuel Pump Kawasaki 29081 Fuel Hose 5 16 ID Non Perm order by inch Clamp Fuel Hose 1 4 Hose I D Section 8 BDP 16A HYDRAULIC PUMP ASSEMBLY SS 20 PORT A SIDE PORT B SIDE 72 Section 8 01 00 HG70740 HG51455 HG70735 HG51462 HG51436 HG2000015 HG2000014 HG2000025 HG2000024 HG2000032 HG2000023 HG2000038 HG51092 HG70581 HG70738 HG70739 HG50641 HG51437 HG9005110 7500 HG70743 HG70742 HG9005200 7500 HG70736 HG2513030 HG9004100 1430 BDP 16A HYDRAULIC PUMP ASSEMBLY Overhaul Seal Kit Valve Pl
94. I 4 Y M gt z LA To SS 2 2 2 ADJUST HERE 390S0146 Figure 6 4 LH Steering Control Rod Adjustment Section 6 6 Actuate the steering control levers forward and reverse several times and return them to the neutral position 7 Check that the drive wheels remained in neutral and readjust if necessary 8 Check that the steering control levers hit the stop before the pumps reach full stroke Adjust as needed TRACKING ADJUSTMENT CAUTION Stop the engine and remove the key from the ignition before making any adjustments Wait for all moving parts to come to a complete stop before beginning work CAUTION The engine and drive unit can get hot during operation causing burn injuries Allow engine and drive components to cool before making any adjustments NOTE Before proceeding with this adjustment be sure that the caster wheels turn plus pivot freely and that the tire pressure in the drive wheels is correct If the tire pressure is not correct the machine will pull to the side with the lower pressure 1 If at full speed the mower pulls right it is an indication that the left wheel is turning faster than the right wheel To adjust this condition proceed as follows A Stop the machine and place the steering control levers in the neutral position Loosen the lock nuts securing the ball joints at each end of the LH steering control rod Rotate the control rod to lengthen the r
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96. Practice operating the mower until you are comfortable with the controls before proceeding to MOW FORWARD TRAVEL To travel forward with the mower disengage the parking brake pull levers inward out of the neutral lock position and slowly push the steering control levers forward an equal distance The further the steering control levers are pushed forward the greater the forward speed will be To increase the speed push the steering control levers further forward and to decrease the speed pull the steering control levers back To stop the forward travel pull the steering control levers back to the neutral position To steer the mower left while traveling forward pull the left steering lever back The further the lever is pulled back the quicker the mower will turn left To steer the mower right while traveling forward pull the right steering control lever back The further the lever is pulled back the quicker the mower will turn right NOTE Smooth operation of the steering levers will produce smooth mower operation While learning the operation of the steering controls keep the travel speed low Section 4 IMPORTANT Do not travel forward over a curb The mower will hang up on the curb Haise the deck and travel backwards over the curb at a 45 degree angle See Section 4 1 items 13 15 on page 14 for cutter deck raising descriptions REVERSE TRAVEL CAUTION Disengage power to the mower b
97. Serial No 7700001 amp Higher Section 8 STT ELECTRICAL SCHEMATIC 27HP KAWASAKI RELAY GRN W BLK STRIPE DIODE 4 GREEN RED W YEL STRIPE WATER SC WHT WELK STRIPE GAU G 2 BLACK BLACK BLACK LIGHT BLUE ORANGE BROWN POS AMPMETER STRIPE NEG YEL WIRED STRIPE AMPMETER PTO 1 RED SWITCH 23 YELLOW KEY RED RED SWITCH L WHITE WHITE GREEN YEL W RED STRIPE BLACK BLACK 5 INTERLOCK E 20 AMP FUSE 20 AMP FUSE Pacem L H NEUTRAL SWITCH 4 z lt SWITCH WHITE g HT W BLK STRIPE DIODE 600V 2A BLUE gt NEUTRAL RED W WHT STRIPE SWITCH BLACK BLACK gt gt GROUND neo STARTER STARTER SOLENOID GRN W WHT STRIPE NEG POS U Kawasaki 27hp Schematic 85 Section 8 ELECTRICAL SCHEMATIC 29DFI KAWASAKI L H NEUTRAL SWITCH RELAY GRN W BLK STRIPE DIODE GRN W WHT STRIPE GREEN RED W YEL STRIPE B RAKE SEAT SWITCH a s SWITCH 20 AMP FUSE 20 FUSEE I 27 I E _ 1 MODULE PLUG pm YEL W RED STRIPE AMPMETER PTO SWI
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100. signs of wear Correct and adjust if necessary 1 This mower has been designed for good traction and stability under normal mowing conditions However caution must be used when traveling on A DAN G R slopes especially when the grass is wet Wet grass reduces traction and steering control The Roll Over Protection System is standard equipment for this machine See Section 2 5 page 6 of this manual for further details To avoid injury from burns allow the mower to cool before removing the fuel tank cap and refueling 2 To prevent tipping or loss of control do not start or stop suddenly avoid unnecessary turns and travel 4 After the mower has cooled down fill the fuel tank at reduced speed If tires loose traction disengage with fresh clean fuel at the end of every day of blades and proceed slowly off the slope operation See Engine Owner s Manual for proper octane requirements 3 Avoid sudden starts when mowing uphill Sudden starts may cause the machine to tip backwards 5 Check the tire pressure Adjust pressure if 4 Loss of traction may occur when traveling down hill Weight transfers to the front of the machine and may cause the drive wheels to slip causing loss of 4 10 REMOVING CLOGGED MATERIAL braking or steering 5 Keep tires properly inflated DA N G R 4 8 PARKING THE MOWER 1 Park the machine on a flat level surface only Do ROTATING BLADES park t
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103. Discharge Baffle 52V Pivot Idler Short Baffle Custom Cut 52V Bolt Carriage 3 8 16 x 1 Flatwasher 7 16 500 x 1 25 x 083 Nut Elastic Stop 7 16 14 Bolt Deck Adjust Bolt Carraige 5 16 18 x 3 4 Flatwasher 5 16 Nut Center Lock 5 16 18 Wear Pad Wheel Anti Scalp Nut Elastic Stop 5 16 18 Spacer Gearbox Mount Mounting Plate LH Gearbox Bolt HH 5 16 18 x 4 3 4 Section 8 61V amp 72VS CUTTER DECKS 2 B 7 2 ag wee m b 11 3 72N Only Sp 79 Le Gs JN 78 CT 23 STT EFI 2008 CD Section 8 61V amp 72VS CUTTER DECKS 481625 01 424325 422708 422677 04001 172 04020 09 48926 04041 07 04021 09 48141 04063 0 482746 482745 482745 482747 483215 481558 481980 48114 04 461516 04020 16 04021 13 48763 04001 79 04019 03 451240 45944 04001 12 48038 461663 43589 481024 43644 43312 481022 481025 481035 43297 43296 48677 483176 483174 04040 04 04021 04 04063 08 04043 06 04001 41 482879 482881 482882 43590 04001 176 Wing Nut 3 8 16 Belt Cover Belt Cover RH Belt Cover LH Bolt Hex Head 1 4 20 x 1 Grd 8 Nut 5 8 11 UNC Tapered Hub 1 1 8 Bore Flatwasher 3 8 391 x 938 x 105 Nut Hex Elastic Stop 3 8 16 Tapered Hub 1 Bore Key 1 4 x 1 4 x 1 1 4
104. Flange 1 2 13 48343 04 04064 02 04061 02 04004 34 48544 48796 04001 08 04001 147 481637 04010 12 462100 462101 45953 48807 04001 163 04021 19 04001 12 483644 04064 16 43063 461438 04063 25 481552 481659 481660 481850 481851 481852 04028 02 48680 422373 04001 20 423279 423491 04017 16 04003 36 04001 19 481638 04001 168 04003 05 483269 D Clevis Traction Control Pin Clevis 3 8 16 x 1 1 16 Pin Cotter 3 32 x 75 Rod Parking Brake Rod End LH Thread Bushing Self Align Bolt Hex Head 5 16 18 x 3 4 Bolt Hex Hd 3 8 24 x 5 1 4 23 4 Thrd Switch Screw Hex Slotted Washer Head 10 32 x 3 4 Brake Linkage LH Brake Linkage RH Bellcrank Brake Actuator Spring Bolt Hex Head 1 2 13 x 3 3 4 Locknut Hex 1 2 13 Center Lock Bolt Hex Head 1 2 13 x 2 1 2 SEE NEXT PAGE FOR WHEEL MOTOR PART NUMBER IDENTIFICATION Bolt Hex Head 5 16 18 x 1 75 Zinc Brake Band Assembly Pin Clevis 3 8 Dia x 1 93 Spacer Wheel Hub Brake Drum Assembly Key Woodruff 5 16 x 1 Wheel Assembly 23 x 10 5 12 52 Only Rim W Valve Stem 52 Only Tire 23 x 10 5 12 52 Only Wheel Assembly 24 x 12 12 Turf Master Rim W Valve Stem Tire 24 x 12 12 Turf Master Lug Nut 1 2 20 Nut Hex Castle Threaded Plate Bolt Hex Head 3 8 16 x 1 1 2 Plate Weldment Motor Backing Actuator Switch Bolt Hex Serrated Flange 5 16 18 x 3 4 Bolt Carriage 3 8 16 x 4 3 4 Bolt Hex Head 3 8 16 x
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106. LOOSEN HERE ZX Figure 6 5 Cutter Deck Level Adjustment 27 Loosen the two 2 elastic stop nuts Adjust the bolt up or down on the adjustment bracket to adjust the cutter deck until the distance from the bottom of the cutter deck to the floor is the same as the measurement on the RH side of the machine Tighten the two 2 elastic stop nuts to secure the cutter deck in the proper position CUTTER DECK PITCH The pitch of the cutter deck should be equal between the front and rear of the cutter deck for proper cutting performance To check for proper deck pitch be sure that the mower is on a flat level surface and the tires are properly inflated Check the distance from the top of the cutter deck to the floor at the rear RH side of the cutter deck directly behind the cutter deck hanging chains Next check the distance from the top of the cutter deck to the floor at the front RH side of the cutter deck directly in front of the cutter deck hanging chains The measurement at the front of the cutter deck should be the same as the rear of the deck Make these measurements at the LH side of the cutter deck also If the measurement at the front of the deck is not the same the cutter deck pitch must be adjusted as follows 1 Loosen the jam nut on both adjusting rods See Figure 6 6 JAM NUT ADJUST HERE gt Ko FO rl NS re lt gt 390 0174 1 Figure 6 6 Cutter Deck Level A
107. Lock position o Start engine o ReLease parking brake o Select forward or reverse with hyrdo control handles WARNING AVOID SERIOUS INJURY DEATH Read the Operator s ManuaL Solicite etiquetas en espanol un distribuidor Scag Operate only on slopes you can back up and never on slopes than 15 degrees If machine stops going uphill stop blades and back down slowly Avoid sudden turns e Do not mow when children others are around e Never carry children even with blades off Look down and behind before and while backing Keep safety devices guards shields switches etc in place and working Remove objects that could be thrown by the blades Trained operators only dium 483444 390501500 oGAG Section 3 SPECIFICATIONS 3 1 ENGINE General TY DC Heavy Duty Industrial Commercial Gasoline Model Scag Model STT52V 27 CH STTO61WV 27 GE uec a Mons Kohler Command 7405 Scag STTOIV 27 KA Kawasaki FD750D Scag Model STT61V 29DFI SS STT 29DFI SS 2 Kawasaki FD791D Scag Model STT61V 35BVAC SS 5 5 55 Briggs amp Stratton Vanguard Horsepower 3800 RPM Scag Model STT52V 27CH 5 61 27 27HP Kohler Spec PS CH740 31 14 Scag Model 1761 27
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112. airgap adjustment is made at three bolts on the clutch There are three inspection windows one next to each adjusting bolt See Figure 6 3 INSPECTION WINDOW x3 Figure 6 1 Clutch Air Gap Adjustment 1 Locate the inspection windows on the clutch Place a 0 015 feeler gauge in the slot between the rotor and the armature Tighten or loosen the adjusting bolt as needed to acheive the 0 015 inch airgap See Figure 6 4 Perform this operation at all three inspection windows 31 ADJUSTMENT NUTS ADJUSTMENT NUTS Figure 6 1 Clutch Air Gap Adjustment This adjustment should be done every 500 hours of operation or annually whichever comes first cases where the machine is heavily used airgap settings should be checked more often If the air gap is too narrow the clutch armature may drag when disengaged resulting in premature failure If the air gap is too wide the clutch may be slow to engage as the magnet must pull the armature in from a greater distance Section 7 MAINTENANCE 7 1 MAINTENANCE CHART RECOMMENDED SERVICE INTERVALS BREAK IN PROCEDURE COMMENTS FIRST 10 Lx Check hydraulic oil level See paragraph 7 3 X Check all belts for paragraph 7 8 alignment X Change engine oil and filter paragraph 7 4 EBENEN Check
113. and expense of returning it to the owner mechanic s travel time telephone or telegram charges rental of a like product during the time warranty repairs are being performed travel loss or damage to personal property loss of revenue loss of use of the mower loss of time or inconvenience Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state GARANT A LIMITADA EQUIPO COMERCIAL Toda pieza del cortac sped comercial Scag fabricada por Scag Power Equipment que seg n criterio razonable de Scag presente materiales o mano de obra defectuosos ser reparada o reemplazada por un distribuidor autorizado Scag sin cargo por las piezas ni mano de obra durante los per odos especificados abajo Esta garant a se limita al comprador original y no es transferible Para acceder a cualquier reclamo de garant a el distribuidor requerir el comprobante de compra Todo trabajo bajo garant a debe realizarlo un distribuidor autorizado Scag Con respecto a materiales o mano de obra defectuosos esta garant a se limita a los siguientes per odos especificados a partir de la fecha de compra original Los art culos desgastables incluyendo correas de transmisi n cuchillas mangueras hidr ulicas y llantas est n garantizados por noventa 90 d as
114. coolant level See paragraph 7 11 Check hydraulic hoses for leaks Use extreme caution when checking the hydraulic hoses See paragraph 2 6 qmm quee __ See paragraph 7 10 Inspect seat belt for wear paragraph 2 5 damage Check the operator interlock See paragraph 4 2 system Check coolant level See paragraph 7 11 Check battery electrolyte level See paragraph 7 7 clean battery posts and cables Check belts for proper alignment See paragraph 7 8 Apply grease to fittings See paragraph 7 2 Change engine oil paragraph 7 4 Clean air cleaner element paragraph 7 6 Check lubricant in cutter deck See paragraph 7 11 gearbox Perform these maintenance procedures more frequently under extreme dusty or dirty conditions 32 Section 7 oGAG MAINTENANCE CHART RECOMMENDED SERVICE INTERVALS CONT D BREAK IN PROCEDURE COMMENTS FIRST 10 X mE Check hydraulic oil level paragraph 7 3 Heplace engine fuel filter paragraph 7 5 X Drain hydraulic system and replace Use SAE 20W50 Motor Oil hydraulic oil See paragraph 7 3 x Replace hydraulic oil filter See paragraph 7 3 X Replace cutter deck gearbox See paragraph 7 11 lubricant 7 2 LUBRICATION GREASE FITTING LUBRICATION CHART SEE FIGURE 7 1 NO OF LOCATION LUBRICATION INTERVAL LUBRICANT PLACES 2CasterWheelBearings 100 Hours Monthly Chassis Grease 2 NO 10 Cutter Deck Drive Sha
115. either is missing 483402 REVERSE 481568 CAUTION Avoid injury From burns off engine before removing fuel tank cap 483397 483397 IMPORTANT Operation on slopes can be hazardous This machine was WARNING Replace seat only with Scag approved seat with seat mounting provisions x WARNING and Scag approved seat belts 483425 The seat MUST be installed under the Failure to follow these directions could result Seat hold down bracket during installation Failure secure the seat under the hold down bracket could result in serious injury or death a rollover 483429 in injury or death in the event of a rollover 483633 IMPORTANT ADJUSTMENT PROCEDURES READ OPERATOR S MANUAL FOR MORE DETAILS Check tire pressure Drive tires 12 psi Caster tires 25 psi NEUTRAL ADJUSTMENT ANWARNING START DRIVE PROCEDURE e Engage parking brake eDisengage mower deck drive SERIOUS INJURY OR DEATH RESULT FROM MACHINE ROLLOVER Failure to follow these instructions could result In serious injury or death Do not operate machine on steep slopes or near drop offs Avoid sharp and or quick turns Do not exceed the machine weight rating of the ROPS Always use seat belt Do not Jump If machine tips if ROPS is foldable Always keep ROPS fully extended WHEN ROPS MUST BE DOWN Do not use the seat belt Drive with extra If equiped with seat platform
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119. full function control and comfort different positions for operator comfort and control See Figure 4 8 3 If adjustment of the steering levers is needed use the following instructions to adjust A Loosen the tension knob on the lever assembly B Rotate the steering lever forward or backward to achieve the optimum operating position C Tighten the tension knob and repeat on the opposite side D While in the operator s position bring the steering levers out of the neutral lock position and check to make sure both levers are even before operating 390S0140 2 HEIGHT ADJUSTMENT PEDAL LOCATIONS Figure 4 8 Height Adjust Pedal Locations 19 oGAG Section 4 4 16 TOWING OPTIONAL HITCH ACCESSORY 1 NEVER allow children or others in or on towed equipment 2 Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 3 Follow manufacturer s recommendations for weight limit for towed equipment 250 Ibs maximum towing weight 4 NEVER tow on slopes The weight of the towed equipment may cause loss of traction and loss of control 5 Travel slowly and allow extra distance to stop 6 Zero turning with a trailer attached could cause damage to the trailer or mower 20 Section 5 oGAG TROUBLESHOOTING CUTTING CONDITIONS apes aar Ground speed too fast L Width of Deck 2 M LEN Belts slipping Adjust b
120. mower using a heavy duty trailer or truck Insure the trailer or truck has all of the necessary lighting and markings as required by laws codes and ordinances Secure a trailer with a safety chain Be cautious when loading and unloading onto trailers or trucks Use only a full width ramp Ramp angle should be no more than 15 degrees Back up the ramp and drive down forward When transporting the mower make sure the park brake is engaged the steering control levers are in the neutral position the engine is off with the key removed and the wheels have been blocked Tie the mower down securely using straps chains cable or ropes Both front and rear straps must be directed down and outward from machine Use care when approaching blind corners shrubs trees or other objects that may obscure vision NEVER leave the machine running unattended 2 5 ROLL OVER PROTECTION SYSTEM Section 2 Any or all parts of the Roll Over Protection System MUST NOT be removed Failure to adhere to this guideline could result in injury or death FOLDABLE ROLL OVER PROTECTION SYSTEM IF EQUIPPED WARNING Reduce speed when turning operating on slopes slick or wet surfaces Allow extra distance to stop WARNING Stay off of slopes too steep for safe operation To check a slope attempt to back up it with the cutter deck down If the machine can not back up the slope without the wheels slipping do not operate the mach
121. operador Los embragues el ctricos tienen una Garant a limitada de 2 Piezas y mano de obra Los ensambles del eje tienen una Garant a limitada de 3 a os Piezas y mano de obra primer y segundo piezas solamente tercer Cualquier producto Scag que se utilice para alquiler est cubierto por una garant a de 90 d as El cortac sped Scag incluida cualquier pieza defectuosa debe ser llevado a un distribuidor autorizado de Scag dentro del per odo de garant a Los gastos incurridos en la entrega del cortac sped al distribuidor para que se realice el trabajo bajo garant a as como los gastos de devoluci n del cortac sped al propietario despu s de la reparaci n estar n a cargo del propietario La responsabilidad de Scag se limita a la realizaci n de las reparaciones requeridas y ninguna reclamaci n por incumplimiento de las obligaciones de garant a ser causa de cancelaci n o revocaci n del contrato de venta del cortac sped Scag Esta garant a no cubre ning n cortac sped que haya sido sometido a uso indebido descuido negligencia o accidente o que se haya operado de manera distinta a la especificada en el manual del operador La garant a no ser de aplicaci n en ning n caso de dafio ocasionado al cortac sped como consecuencia de mantenimiento inadecuado o a cualquier cortac sped o piezas que no se hayan ensamblado o instalado de acuerdo las especificaciones del manual del operador o el ma
122. provided For service of these components during the limited warranty period it is important to contact your ocag dealer or find a local authorized servicing agent of the component manufacturer Any unauthorized work done on these components during the warranty period may void your warranty oGAG Section 1 1 4 SYMBOLS SYMBOL DESCRIPTION SYMBOL DESCRIPTION Parking Brake 1 4 On Start Spring Tension on Idler 5 OF Falling Hazard 23 Thrown Object Hazard Continuously Variable Linear Cutting Element Basic Symbol Spinning Blade in AS 481039S Pinch Point Cutting Element Engage Hour meter Elapsed Operating Hours Cutting Element Disengage STT MODELS Seat must be installed under the seat hold down bracket during installation Failure to secure the seat under the hold down bracket could result in serious injury or death in a roll over Thrown Object Hazard Read Operator s Manual Keep Bystanders Away Section 2 SAFETY INFORMATION 2 1 INTRODUCTION Your mower is only as safe as the operator Carelessness or operator error may result in serious bodily injury or death Hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of the personnel involved in the operation transport maintenance and storage of the equipment Make sure every operator is properly trained and thoroughly familiar w
123. reduce ground speed raise Rough terrain cutting height and or change direction of cut T Width Ground speed too fast Slow speed to adjust for conditions 5 EET STEP CUT RIDGE IN CENTER OF CUTTING PATH Blades not mounted evenly Adjust pitch and level N h Bent blade blade TN M 117 Y M Internal spindle failure See your authorized SCAG dealer 4 NA Ni 1 ANON M AN NAA A W 11 RUN Mounting of spindle incorrect See your authorized SCAG dealer I Width of Deck 3 o D 5 5 ERTTM SLOPE CUT SLOPING RIDGES ACROSS WIDTH OF CUTTING Bent spindle mounting area See your authorized SCAG dealer Internal spindle failure See your authorized SCAG dealer Bent deck housing See your authorized SCAG dealer O 2 8025 23 oGAG Section 6 ADJUSTMENTS 6 1 PARKING BRAKE ADJUSTMENT NOTE If this procedure does not achieve proper brake adjustment please contact your authorized Scag WARNING dealer LOOSEN HERE Do not operate the mower if the parking brake is not operable Possible severe injury could result The parking brake linkage should be adjusted whenever the parking brake lever is placed in the ENGAGE position and the parking brake will allow the mower to move If the following procedures do not allow you to engage the parking brake properly contact your Scag dealer for further brake adjustments
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125. to prevent spillage Clean up any spillage before starting the engine 12 13 14 15 16 17 Section 2 DO add fuel to a running or hot engine Allow the engine to cool for several minutes before adding fuel Never fuel indoors or inside enclosed trailers Keep flammable objects cigarettes matches etc open flames and sparks away from the fuel tank and fuel container Use only approved containers Equipment must comply with the latest requirements per SAE J137 and or ANSI ASAE S279 when driven on public roads NOTE If the mower is driven on public roads it must comply with state and local ordinances as well as SAE J137 and or ANSI ASAE S279 requirements Contact your local authorities for regulations and equipment requirements Do not operate without the side discharge chute installed and in the down position or with an optional grass catcher or mulch plate completely installed Check the blade mounting bolts at frequent intervals for proper tightness Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before starting the machine 2 4 OPERATION CONSIDERATIONS 1 Know the function of all controls and how to stop quickly WARNING DO NOT operate on steep slopes To check a slope attempt to back up it with the cutter deck down If the machine can back up the slope without the wheels slipping reduce speed and use ext
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128. will flash a code See your 9 Right Steering Control Figure 4 1 Used to authorized Scag Dealer for diagnosis and repair control the mower s right wheel when traveling forward or reverse 8 Left Steering Control Figure 4 1 Used to control the mower s left wheel when traveling forward or reverse 18 Seat Belt Figure 4 1 Used to secure the operator Seat belt must be worn at all times when the ROPS 10 Parking Brake Control Figure 4 1 Used to is in the upright and locked position engage and disengage the parking brakes Pull the lever back to engage the parking brakes Push the lever forward to disengage the parking brakes 19 Seat Hold Down Release Latch Figure 4 1 Located behind the seat Used to secure the seat in the operator s position Release the latch to gain 11 Fuel Tank Gauge Figure 4 1 Indicates the access under the seat amount of fuel in the fuel tank 12 Dump Valve Control Levers Figure 4 2 Located 4 2 SAFETY INTERLOCK SYSTEM on the hydraulic pumps used to the mower Rotating the levers clockwise until they stop The mower is equipped with a safety interlock system that allows the unit to move under hydraulic power The prevents the engine from starting unless the deck drive is levers must be in this position and torqued to 10 Ib ft disengaged the parking brake is engaged the steering during operation of the mower Rotating the levers control levers are in the neutral position and
129. 04 461082 481548 04001 22 04019 06 BRAKE AND STEERING COMPONENTS AS Pav 0000 Grip Handle Bar Handle Bar LH Includes item 1 Handle Bar RH Includes item 1 Bolt Hex Head 5 16 18 x 1 Lockwasher 5 16 Rubber Spacer Bar Control Lever Control Lever Weldment LH Control Lever Weldment RH Bolt Hex Head 5 16 18 x 2 Nut Hex Elastic Stop 5 16 18 Bolt Hex Head 3 8 16 x 2 Nut Hex Elastic Stop Mount Control Linkage Ball Bearings Neutral Return Spacer Pin Rue Cotter 3 8 Dia Bolt Hex Head 5 16 18 x 2 75 Zinc Nut Hex Elastic Stop 5 8 11 Bracket Control Lever LH Bracket Control Lever RH Bolt Carriage 5 16 18 x 1 Spacer Bearing Bolt Carriage 5 16 18 x 3 4 Nut Hex Serrated Flange 5 16 18 Ring Retaining 5 8 External E Spacer Bracket Neutral Return Bolt Carriage 1 4 20 x 3 4 Flatwasher 1 4 312 x 750 x 065 Nut Hex Elastic Stop 1 4 20 Pin Retaining Spring Spring Roll Pin Spring 5 32 x 3 4 Pin Cotter 9 16 x 1 1 2 Rod End Male 3 8 24 RH Thread Nut 3 8 24 RH Thread Tube Control Link Air Cooled Engine Tube Control Link Liquid Cooled Engine Nut Hex 3 8 24 LH Thread Rod End Male 3 8 24 LH Thread Locknut 5 16 18 Elastic Stop Gas Damper Bolt Hex Head 1 2 13 x 2 1 2 Grade 8 Grease Fitting Lever Parking Brake Includes item 43 Grip Parking Brake Bolt Hex Head 3 8 16 x 2 3 4 Nut Hex Serrated
130. 1 Switch Bolt Hex Head 3 8 16 x 1 1 4 Grade 8 Bolt Carriage 3 8 16 x 1 1 2 Knob dentify the wheel motor part number by using the serial number range on the following page Section 8 WHEEL MOTOR PART NUMBER IDENTIFICATION HYDRO GEAR PartNo Model No Serial Number Range 483190 STT52V 27CH D7400001 to D7400525 STT61V 27CH D7500001 to D7501610 STT61V 27KA E4200001 to E4200400 PartNo Model Serial Number Range 482639 STT52V 27CH D7400526 to D7499999 STT61V 27CH D7501611 to D7599999 MADE IN USA 482639 STT61V 27KA E4200401 to E4299999 STT61V 29DFI SS E3900001 to E3999999 STT61V 35BVAC SS E5500001 to E5599999 STT 29DFI SS E4000001 to E4099999 STT 35BVAC SS E5500001 to E5599999 66 Section 8 NOTES c 09 FUEL AND HYDRAULIC SYSTEM 2006 STT F amp HS eps 68 Section 8 Wes 04110 01 48136 13 04001 03 48811 48136 07 482266 01 482266 02 482417 482606 483617 481308 481753 48059 04 483617 481602 48309 04001 09 04019 03 48758 482483 04021 08 481164 481507 48603 02 461451 482572 482571 48136 13 4881 1 04010 10 48571 02 461751 48136 05 48350 02 48350 05 48938 02 423701 04019 03 04003 02 482574 482573 423513 Available through the individual engine manufacturer FUEL AND HYDR
131. 16 18 Bolt HH 1 4 20 x 1 Grd 8 Bushing 376 1 0 Oilite Lockwasher 5 16 Flatwasher 5 16 375 x 875 x 083 Flatwasher 3 8 391 x 938 x 105 Nut Hex Elastic Stop 3 8 16 Bolt HH 3 8 16 x 3 1 4 Bolt HH 3 8 16 x 3 Bolt HH 3 8 16 x 1 1 2 Bolt HH 3 8 16 x 1 1 2 Grd 8 Spindle Assembly Spindle Shaft Seal Top Bearing Assembly Spindle Housing Spacer Outside Spacer Inside Seal Bottom Spindle Bushing Bottom Nut Special 1 1 16 18 Grease Fitting Relief Fitting Tapered Spindle 45 483378 482295 482878 482486 482281 45944 48926 48141 461842 48224 483215 461929 482744 424798 422412 461516 43590 04020 16 48763 04001 79 483704 482747 04110 03 04021 13 424208 43503 424840 04003 23 04040 11 04021 11 483167 04003 12 04040 04 04021 04 483176 48038 04021 10 43763 424799 04001 154 Spring Discharge Chute Wheel Anti Scalp Cutter Blade 18 Gearbox Assm Deck Drive Belt Cutter Deck Drive Roller Shaft Tapered Hub 1 1 8 Bore Tapered Hub 1 Bore Idler Arm Cutter Deck Bearings Ball Pulley Idler Lever Assembly Deck Level Incl 77 Pulley 5 75 O D 52 Mounting Plate RH Gearbox Belt Cover Pusharm includes items 44 63 amp 64 Spacer Spindle Bottom Nut Hex Head 5 8 18 UNF Rod End 5 8 Male RH Thrd Bolt Hex Head 5 8 11 x 4 1 2 Spring Cutter Deck Pulley 6 95 O D U Nut 3 8 16 Nut Hex Elastic Stop 5 8 11
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134. 2 6 Kawasaki Only Oil Drain BV Only Engine Kawasaki 27KA Available only through Kawasaki Engine Kawasaki 29KA DFI Available only through Kawasaki Engine Briggs amp Stratton 35HP V Twin Air Cooled Avail only through B amp S Bolt M10 1 50 x 25 Grade 8 8 Lockwasher 3 8 Spring Bolt Hex Head 3 8 16 x 1 3 4 Nut Hex Elastic Stop 3 8 16 Bolt Hex Head 3 8 16 x 1 1 4 Plate Engine Mounting Bolt Carriage 5 16 18 x 3 4 Nut Hex Serrated Flange 5 16 18 Rear Cover Flatwasher 3 8 406 x 812 x 065 Lock Hood Latch Spring Hood Latch Latch Hood Bolt Shoulder 5 16 18 x 1 2 Hood Assembly w Decals Incl 16 18 19 20 21 22 Spacer Hood Disc Anti Friction Flatwasher 3 8 406 x 1 50 x 7 Gauge Flatwasher 3 8 391 x 938 x 105 Liquid Cooled Models Only Available through the individual engine manufacturer 63 Section 8 BRAKE AND STEERING COMPONENTS 2 RH PUMP 37 36 TO LH PUMP 37 36 STT2006B amp SC REV 1 707 32 64 Section 8 482340 461914 461923 04001 09 04030 03 483250 483238 451483 451484 04001 17 04021 10 04001 45 04021 09 423488 48224 43607 04069 01 04001 13 04021 13 461601 461602 04003 04 43600 04003 12 04019 03 04050 01 43602 45918 04003 02 04040 14 04021 08 43477 481389 04060 01 04061 06 482586 04020 25 43629 43624 04020 26 482585 04021 10 482794 04001 187 48114
135. 45 mw Support Bracket Hydraulic Tank Hose Assembly Pump 27CH 27KA 29DFI Union 3 4 16 JIC x 3 4 16 O Ring Bolt Hex Head 1 4 20 x 1 1 4 Lockwasher 1 4 Spring Roll Pin Spring 3 16 x 3 4 Bolt Hex Head 5 16 18 x 3 4 Cooler Oil Clamp Plate Pump Control Block Pump Control Pump Left Hand Pump w Fan Left Hand 35BVAC Nut Hex Elastic Stop 3 8 16 Bolt Hex Head 3 8 16 x 1 1 4 Pump Right Hand Pump w Fan Right Hand 35BVAC Cap Fuel Tank W Gauge Nut Hex Elastic Stop 3 8 16 Flatwasher 3 8 391 x 938 x 105 Grade 8 Mounting Bracket LH Oil Cooler Mounting Bracket LH Oil Cooler 35 Mounting Bracket RH Oil Cooler Mounting Bracket RH Oil Cooler 35 SCAG Section 8 FUEL AND HYDRAULIC SYSTEM 29DFI KAWASAKI To Injector To Back Side of Reservoir R Not Shown 33 9 79 39 p G N 2002 STT F amp HS DFl eps 70 Section 8 04110 01 48136 13 04001 03 4881 1 48136 07 482266 01 482266 02 482417 482606 48136 05 483620 481308 48059 04 483620 483749 48309 04001 09 04019 03 48758 482483 04021 08 481164 481507 48603 02 461451 482572 482571 48136 13 48811 04010 10 48571 02 461586 48136 05 48350 02 48938 02 423701 04019 03 04003 02 482574 482573 423513 Available through the individual engine manufacturer U
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137. 63 462144 483378 461846 462132 04001 108 Baffle Custom Cut 61V Baffle Custom Cut 72V Bolt Carriage 3 8 16 x 1 Discharge Baffle 61V Discharge Baffle 72V Nut Hex Elastic Stop 5 16 18 Grd 8 Wheel Anti Scalp Bushing 376 1 0 Oilite Anti Scalp Wheel Locknut 3 8 16 Center Lock Anti Scalp Wheel Bracket Bolt Carriage 3 8 16 x 4 Bolt Hex Serrated Flange 3 8 16 x 1 U Nut 3 8 16 Nut Hex Serrated Flange 3 8 16 Bolt Hex Head 3 8 16 x 1 1 2 Bolt Hex Head 3 8 16 x 3 Pivot Idler Short Bearings Ball Spring Cutter Deck Flatwasher 3 8 39 x 938 x 105 HD Bolt Hex Head 3 8 16 x 1 1 2 Grd 8 Idler Arm Cutter Deck Bolt Carriage 5 16 18 x 3 4 Nut Elastic Stop 5 16 18 Mounting Plate RH Gearbox Gearbox Assembly Deck Drive Spacer Gearbox Mount Mounting Plate LH Gearbox Bolt Hex Head 5 16 18 x 4 3 4 Lockwasher 5 16 Flatwasher 5 16 375 x 875 x 083 Nut Elastic Stop 7 16 14 Bolt Carraige 5 16 18 x 3 4 Flatwasher 7 16 500 x 1 25 x 083 Bolt Hex Head 3 8 16 x 3 1 4 Bolt Carriage 7 16 14 x 1 1 4 Bolt Deck Adjust Lever Assy Deck Level Incl 80 Cutter Deck 61 V w Decals Cutter Deck 72 V w Decals Spring Discharge Chute Discharge Chute 61V Discharge Chute 72V Bolt Hex Head 5 16 18 x 4 1 2 X XK XK XK XK X X gt lt X KKK KK X gt lt oGAG Section 8 72A CUTTER DECK 58 IF e 24 52 28 23
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139. AULIC SYSTEM U Nut 1 4 20 Hose Clamp 0 69 Dia Bolt Hex Head 1 4 20 x 2 0 Hose 3 8 ID Pushlock order by inch Clamp Hose 1 2 Elbow 90 Degree 9 16 O Ring x 3 8 Hose Elbow 90 Degree 3 4 O Ring x 3 8 Hose Oil Filter Base Hose Assembly 1 2 ID Tank to Filter Base Fuel Hose to Carb Fuel Filter Fuel Hose 1 4 ID Non Perm order by inch Valve Shutoff Kawasaki Valve Shutoff Kohler Clamp Fuel Hose 5 16 Hose I D Fuel Hose 1 4 ID Non Perm order by inch Hose Fitting Bushing Bolt Hex Head 5 16 18 x 1 0 Zinc Nut Serrated Flange 5 16 18 Oil Filter Tee 3 4 O Ring x JIC x 1 2 Hose Nut Hex Elastic Stop 1 4 20 Cap Hydraulic Tank Insert Filler Neck O Ring Oil Reservoir Assembly incl 24 27 39 Elbow 90 Degree 38 Hose Bushing 56 Dia Viton Hose Clamp 0 69 Dia Hose 3 8 ID Pushlock order by inch Screw Phillips Head 1 4 20 Cap Fuel Tank Assembly incl items 23 amp 24 Clamp Hose Elbow 90 Degree 1 2 x 1 2 Elbow 90 Degree 5 8 x 1 2 35BV Only Bushing 7 8 14 JIC x 3 4 16 O Ring Support Bracket Fuel Tank Nut 5 16 18 Serrated Flange Bolt Carraige 1 4 20 x 3 4 Elbow 90 Degree Bushing 78 Dia Viton Strap Hydraulic Tank 423485 481611 48572 04 04001 59 04030 02 04060 09 04001 08 482505 422694 481793 482695 483101 04021 09 04001 32 482696 483100 482497 04021 09 04043 04 423524 423944 423525 4239
140. Drive tires 12 psi Caster tires 25 psi NEUTRAL ADJUSTMENT am nuts Rotate turnbuckle With an operator in the seat engine running control Levers in neutral and the parking brake gels adjust control a Loosen j Loosen jam nuts If wheel es forward adjust Linkage L DUE CCW IF wheel rotates rearward adjust turnbuckLe W Adjust until drive wheel stops turning Tighten jam nuts Repeat for opposite side Il 5 t TRACKING ADJUSTMENT 2 217 By CCW to slow Left wheel I If the machine pulls to the right adjust LH control Linkage L If the machine pulls to the Left adjust RH control Linkage CCW to slow right wheel Readjust neutral if necessary FREE WHEEL OPERATION To move machine without running the engine rotate both dump valves Located at the LH side of the pumps CCW 1 2 turn to Zfreewheel positions Return dump valves to original position to the mower Tighten to 7 10 Fe Lbs WARNING HYDRAULIC FLUID LEVEL Check hydraulic fluid Level ile fluid is cool Fluid Level should be 3 below top of filler neck Fill with SAE 20450 motor oil only IMPORTANT Do not overfill Room for hot fluid expansion must be allowed or resultin expansion may cause Leaks in the system Gearbox Lubricant Replace seat only with Scag approved SAE 80W90 gear oil seat with seat mounting provisions and Scag approved seat belts Failure to follow these directions
141. ECKING LUBRICANT LEVEL A CAUTION The cutter deck gearbox can reach high operating temperatures Allow the cutter deck gearbox to cool before servicing The fluid level in the cutter deck gearbox should be checked after every 100 hours of operation or bi weekly whichever occurs first 1 Lower the cutter deck to to its lowest position to gain access to the cutter deck gearbox Clean and remove the check plug from the side of the gearbox See Figure 7 9 3 LG gt Figure 7 9 Cutter Deck Gearbox S CUTTER DECK GEARBOX 39080161 3 Visually check that the lubricant level is up to the bottom edge of the check plug hole If lubricant is low add SAE 80W90 lubricant through the check plug hole in the gearbox until it is level with the bottom of the check plug hole Install the check plug and tighten securely Section 7 oGAG B CHANGING LUBRICANT Fill to Bottom of Filler Neck The lubricant in the cutter deck gearbox should be changed after every 500 hours of operation or yearly whichever occurs first 1 Place a suitable container beneath the cutter deck gearbox and locate the gearbox drain plug 2 Remove the drain plug drain the lubricant into the container and properly discard it Re install the drain plug and add SAE 80W90 030467 13 lubricant through the check plug hole in the gearbox until it is level with the bottom of the check plug hole Figure 7 10 Coolant Level
142. IDIGNOS 5 1 SVT11V4 NOIOVOIJLLN3QI 3UJS 9 6108 lt euooep e ep osed dejse sepesed ejuerounsui YN N 31803 SVIHOLO3AVH L 4 1400 NIS 533 SVLAA Se sepe qop es enb eun pedsoo 9102 4 599 1899 O OU9JJ9 e 1101 2707 1 ered e eAnuiwsiq PERSOA euuojere d ep e ofeqe syed e ofeqep pedsey 9JJ09 uoisuel eisn y ns e 91990 sefeg 4 SE SIV sej ep 1 31803 VIHOLO3AVH L V1 HV LHOO NIS 0434539 Se sepejseDsop o se iuon 7 U pel p SV13A 020895 5 5 281100 eisnly 0 2009
143. IE n 36 TO ENGINE FUEL 5 2 aa cuu SA a TE 36 7 6 ENGINE AIR GCLEANE R c aaa aaa E aaa 37 7 7 BATTERY 38 DRIVE BELTS aE EE 39 7 9 GUTTER e E E E p 39 MO TIRE S aa E S 40 M GUTTER DECK GEARBOX a a aAa aaa aaa aa 40 T 12 COOLING SYSTEM oiiro a aaae aaa aaa 41 7 13 BODY DECK iida 42 SECTION 8 ILLUSTRATED PARTS LIST rere erre eee rennen nnne 43 8 1 SCAG APPROVED ATTACHMENTS AND 55 5 43 52V CUTTER P 44 amp 2V9 CUTTER 5 aaa E 46 CUTTER DECK 48 DECK CONTROLS a 50 SHEET METAL COMPONENTS 2 52 STT ROLL OVER PROTECTION SYSTEM WITHOUT SUSPENSION 54 STT ROLL OVER PROTECTION SYSTEM WITH SUSPENSION SEAT
144. ION SEAT 0 ou N o A kK H 0 54 Section 8 STT ROLL OVER PROTECTION SYSTEM without SUSPENSION SEAT Ret Parno foeseripton 9514 STT ROPS Acessory incl all items below 04001 82 Bolt Hex Head 1 2 13 x 4 1 2 04021 19 Nut Center Lock 1 2 13 04040 13 Flatwasher 1 2 562 x 1 375 x 109 483594 Retractable Seat Belt 04001 145 Bolt Hex Head 1 2 13 x 3 1 2 04021 19 Nut Center Lock 1 2 13 424407 Bracket Stop 483262 Pin 481625 03 Thumb Screw 5 16 18 NC x 3 4 04062 06 Hair Pin Cotter 483265 Clamp 04001 178 Bolt Hex Head 7 16 20 x 1 04040 1 1 Flatwasher 7 16 500 x 1 25 x 083 43606 Sleeve Seat Base Mounting 04041 07 Flatwasher 3 8 391 x 938 x 105 04001 45 Bolt Hex Head 3 8 16 x 2 04019 03 Nut Serrated Flange 5 16 18 04001 09 Bolt Hex Head 5 16 18 x 1 04021 09 Nut Elastic Stop 3 8 16 461968 Bracket Seat Hold Down w Decal 424193 Spacer Seat Hold Down 01 00 55 co c 42 with SUSPENSION SEAT STT ROLL OVER PROTECTION SYSTEM 0 4 N H H 0 56 Section 8 STT ROLL OVER PROTECTION SYSTEM with SUSPENSION SEAT 9514 STT ROPS Accessory incl all items below 04001 82 Bolt Hex Head 1 2 13 x 4 1 2 04021 19 Nut Center Lock 1 2 13 04001 178 Bolt Hex Head 7 16 20 x 1 04040 1 1 Flatwasher 7 16 500 x 1 25 x 083 483594 Retract
145. Install the check plug and tighten securely 3 Replace the radiator cap Push down on the cap and 7 12 COOLING SYSTEM turn clockwise until it stops NOTE The cooling system should be flushed and the coolant replaced every 500 hours of operation or annually See your Scag dealer for proper coolant W A N G replacement B CLEANING THE RADIATOR DEBRIS SCREEN LIQUID COOLED MACHINES ONLY To avoid burns always allow the engine to cool before removing the radiator cap After each day of operation remove and clean the radiator debris screen A CHECKING COOLANT LEVEL The coolant level should be checked before each day of CAUTI Q N operation 1 Remove the radiator cap by turning it slowly To avoid personal injury always wear safety counterclockwise to the first stop and allow any glasses when using compressed air pressure to be released Push down on the cap and turn counterclockwise to remove 1 Pull the debris screen up to remove 2 Visually check the coolant level The coolant level should be up to the bottom of the filler neck as 2 Clean the debris screen with compressed air or a shown in Figure 7 10 Add a mixture of coolant and water hose soft water as needed NOTE NOTE Check the radiator for excessive debris and clean Refer to the coolant manufacturer s instructions for with compressed Never spray a hot engine the proper coolant mixture ratio with water use only compre
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147. L COMPONENTS Wes Description 0 Fender Weldment RH Bolt Hex Head 5 16 18 x 1 Zinc Spacer Flatwasher 3 8 391 x 938 x 105 Seat Plate Weldment Seat Assembly w Armrest and Seat Belt Bolt Hex Head 3 8 16 x 2 0 Nut Elastic Stop 3 8 16 Battery not avail through Scag Pad Battery Cover Cover Battery Bolt Carriage 5 16 18 x 3 4 Plate Battery Box Wing Nut 1 4 20 x 3 4 Nut Hex Serrated Flange 5 16 18 Bolt Carriage 1 4 20 x 6 Rubber Pad Spacer Caster Wheel Bolt Carriage 5 16 18 x 1 Seal Locknut 3 8 16 Elast Stop Main Frame Nut Hex Serrated Flange 3 8 16 Screw Hex Serrated Flange 3 8 16 x 1 Fender Weldment LH Foot Plate Nut Hex Elastic Stop 3 8 16 Bolt Hex Head 3 8 16 x 1 Bolt Hex Head 5 8 11 x 4 Nut Hex Elastic Stop 5 8 11 Cap Grease Nut Hex Elastic Stop 1 0 14 Bearing W Race Plug 1 4 28 THD Form Extention Weldment Caster 52V L Extention Weldment Caster 52V RH Extention Weldment Caster 61V LH Extention Weldment Caster 61V RH Extention Weldment Caster 72A VS LH Extention Weldment Caster 72A RH Extention Weldment Caster 72VS RH Seal 2 00 OD x 1 625 Bore Nut Hex Elastic Stop 1 2 13 Yoke Weldment Caster 52V Yoke Weldment Caster 61V amp 72A VS Bolt Hex Head 1 2 13 x 7 1 2 52V Bolt Hex Head 1 2 13 x 9 1 2 61V amp 72ANS Sleeve Caster Wheel 52V Sleeve Caster Wheel 61V 72A VS Wheel Assy 52V Incl it
148. LSIS S E m 3UJS LL eje op f uo seuoiun 102 aisnie ale eyinbsoy 21 opesed OIDIAJOS Old onDeJqui3 EI PEE 0911999 odi epejeJde ojne ejsnfe ojne ep uoo uoio9eg nnn 9109 ep ep 5 0905 soqno 102 eee eee NR NN NN M M B MINOR CR S M N EN N NR N M NN M NN M NUR M RCM MN E N NK M M E M M RN CN RR M E N M M RCM B MN alo 1 ep A Jouedns eyed ej ue UOIX9UOD uoo ofeg sooiuoo Opipuni 0919 2 81 opesed eJed se edeuod Wm Nm M MN M M M MN RN RON RN N N NR RON NR Rn n s lg 5 Jojoe jep 10d epeuorsuei uoo 777777 2 efe un e soiquueo efes e e ep ep uoo
149. NG Electric storage battery fluid contains sulfuric acid which is POISON and can cause SEVERE CHEMICAL BURNS Avoid contact of fluid with eyes skin or clothing Use proper protective gear when handling batteries DO NOT tip any battery beyond 45 angle in any direction If fluid contact does occur follow first aid suggestions below BATTERY ELECTROLYTE FIRST AID External Contact Flush with water Eyes Flush with water for at least 15 minutes and get medical attention immediately Internal Drink large quantities of water Follow with Milk Of Magnesia beaten egg or vegetable oil Get medical attention immediately In case of internal contact DO NOT give fluids that would induce vomiting 38 A CHARGING THE BATTERY Refer to the battery charger s manual for specific instructions Under normal conditions the engine s alternator will have no problem keeping a charge on the battery If the battery has been completely discharged for a long period of time the alternator may not be able to recharge the battery and a battery charger will be required DO NOT charge a frozen battery It may explode and cause injury Let the battery warm before attaching a charger Whenever possible remove the battery from the mower before charging and make sure the electrolyte covers the plates in all cells WARNING BATTERIES PRODUCE EXPLOSIVE GASES Charge the battery in a well ventilated space so gases produced wh
150. Nut 1 4 20 Hose Clamp 0 69 Dia Bolt Hex Head 1 4 20 x 2 0 Hose 3 8 ID Pushlock order by inch Clamp Hose 1 2 Elbow 90 Degree 9 16 O Ring x 3 8 Hose Elbow 90 Degree 3 4 O Ring x 3 8 Hose Oil Filter Base Hose Assembly 1 2 ID Tank to Filter Base Clamp 87 max Dia Fuel Filter Kawasaki p n 49019 1055 Fuel Hose 5 16 ID Non Perm order by inch Valve Shutoff Kawasaki Clamp Fuel Hose 5 13 Hose I D Fuel Hose 5 16 ID Non Perm order by inch Hose Fitting w Screen Bushing Bolt Hex Head 5 16 18 x1 0 Zinc Nut Serrated Flange 5 16 18 Oil Filter Tee 3 4 O Ring x JIC x 1 2 Hose Nut Hex Elastic Stop 1 4 20 Cap Hydraulic Tank Insert Filler Neck O Ring Oil Reservoir Assembly incl 24 27 39 Elbow 90 Degree 38 Hose Bushing 56 Dia Viton Hose Clamp 0 69 dia Hose 3 8 ID Pushlock order by inch Screw Phillips Head 1 4 20 Cap Fuel Tank Assembly incl items 16 17 65 66 Clamp Hose Elbow 90 Degree 7 8 14 THD Bushing 7 8 14 JIC x 3 4 16 O Ring Support Bracket Fuel Tank Nut 5 16 18 Serrated Flange Bolt Carraige 1 4 20 x 3 4 Elbow 90 Degree Bushing 78 Dia Viton Strap Hydraulic Tank 423485 481611 48572 04 04001 59 04030 02 04060 09 04017 05 481178 422694 481793 483101 04021 09 04001 32 483100 482497 04021 09 04043 04 423524 423525 04001 08 482505 48136 13 483617 482703 48309 483620 48059 01
151. PERATURE CONTROL MOWER DECK SWITCH AMMETER DECK RELEASE IGNITION SWITCH SEAT BELT CONTROL FUSES KAWASAKI DFI ONLY DUMP VALVE HOUR METER 2006 STTCHMI Figure 4 1 Controls and Instruments 13 oGAG Section 4 6 Hourmeter Figure 4 1 Indicates the number of 14 Cutting Height Adjustment Figure 4 1 Used to hours the engine has been operated It only operates set the cutter deck at the desired cutting height when the engine is running Has preset maintenance reminders for engine and hydraulic system oil changes Will start flashing scheduled maintenance 2 hours before preset time and continue flashing until 2 hours after Automatically resets 15 Deck Release Lever Figure 4 1 Used to lock the cutter deck in the transport position Push the foot pedal forward and pull back on the release lever to release the cutter deck for normal mowing 16 Temperature Gauge Figure 4 1 Indicates the operating temperature of the engine Used on mowers with the liquid cooled engine only 7 Fuse Holders Figure 4 1 Two 20 amp fuses protect the mower s electrical system To replace fuses pull fuse out of the socket and install a new fuse 17 Check Engine Light Figure 4 1 Indicates the operation of the engine sensors on the Kawasaki Digital Fuel Injection DFI Light will flash once at initial start up If a problem occurs with a sensor on the engine the light
152. POWER EQUIPMENT OPERATORS MANUAL Models STT52V 27CH STTG1V 27CH 511614 27 STTG1V 29DFI SS STTG1V 35BUAC SS STT 29DFI SS STT 35BVAC SS Congratulations on owning a Scag mower This manual contains the operating instructions and safety information for your Scag mower Reading this manual can provide you with assistance in maintenance and adjustment procedures to keep your mower performing to maximum efficiency The specific models that this book covers are listed on the inside cover Before operating your machine please read all the information enclosed 2009 PART NO 03248 Rev 3 Scag Power Equipment PRINTED 9 2009 Division of Metalcraft of Mayville Inc PRINTED IN USA WARNING FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJURY OR DEATH Read this manual completely as well as other manuals that came with your mower DO NOT operate on steep slopes To check a slope attempt to back up it with the cutter deck down If the machine can back up the slope without the wheels slipping reduce speed and use extreme caution Under no circumstances should the machine be operated on slopes greater than 15 degrees ALWAYS FOLLOW APPROVED OPERATION DO NOT mow on wet grass Wet grass reduces traction and steering control Keep all shields in place especially the grass discharge chute Before performing any maintenance or service stop the machine an
153. Raise the mower deck to the highest position Place the lanyard pin in the highest cutting height position to prevent the cutter deck from falling 3 Secure the cutter blades to prevent them from rotating use the optional Blade Buddy tool P N 9212 to assist in securing the cutter blades remove the nut from the blade attaching bolt Remove the cutter blade bolt and spacer from the spindle shaft See Figure 7 8 Section 7 The front of the machine will have to be raised slightly to remove the blade bolt from the cutter spindle 4 To install the new cutter blade put the flat washer onto the blade bolt and slide the bolt into the hole in the cutter blade HEX NUT TORQUE 75 LB FT SPINDLE SHAFT CUTTER DECK HEAD BOLT NUT SPINDLE ASSEMBLY CUTTER BLADE 4 CUTTER WASHER BLADE HEX HEAD BOLT Figure 7 8 Blade Replacement NOTE Be sure that the blade is installed with the lift wing toward the top 5 Install the spacer onto the blade bolt and insert the bolt into the cutter spindle shaft 6 Install the hex nut to the blade bolt at the top of the cutter spindle Secure the blades from rotating and torque to 75 Ib ft See Figure 7 8 7 10 TIRES Check the tire pressures after every 8 hours of operation or daily Flat Free 12 PSI Caster Wheels Drive Wheels 7 11 CUTTER DECK GEARBOX A CH
154. TCH WATER Qu wur wiBLk STRIPE GAU G E CL BLACK FU E L W BLUE STRIPE PUMP Bi BLACK ale zo HEEFEHEE gt a veuow RED W GRN STRIPE RELAY 2 3 RED 5 KEY SWITCH YEL W RED STRIPE FUEL PUMP RELAY ENGINE R H NEUTRAL C H ECK RED fH a RED W WHT STRIPE ENGINE 4 1 114 SWITCH iy gg 5 RW LIGHT 888 g 3 2 2 ENGINE ENGINE T 1111 LZ Hinr GROUND 20 AMP Ht Fuse L STARTER STARTER DIODE GRN W WHT STRIPE SOLENOID DIODE BLACK 600V 2A BLUE CLUTCH NEG POS H U Kawasaki 29 Schematic 86 Section 8 oGAG STT ELECTRICAL SCHEMATIC 35BVAC Briggs amp Stratton L H NEUTRAL SWITCH ORANGE BROWN BRAKE ink INTERLOCK E SEAT RELAY SWITCH SWITCH GRN W BLK STRIPE GRN W WHT STRIPE GREEN RED W YEL STRIPE RED 1 20 AMP FUSE RED YELLOW 20 AMP FUSE veto PINK m 1 RED GRN W BLK STRIPE MODULE WUE PLUG UE m T 5 2 1 1 m z tc RED W YEL STRIPE 0
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157. able Seat Belt 04001 45 Bolt Hex Head 3 8 16 x 2 04041 07 Flatwasher 3 8 391 x 938 x 105 43606 Sleeve Seat Base Mounting 04021 09 Nut Elastic Stop 3 8 16 04001 09 Bolt Hex Head 5 16 18 x 1 461968 Bracket Seat Hold Down with Decal 424193 Spacer Seat Hold Down 04019 03 Nut Serrated Flange 5 16 18 04040 13 Flatwasher 1 2 562 x 1 375 x 109 04001 145 Bolt Hex Head 1 2 13 x 3 1 2 04021 19 Nut Center Lock 1 2 13 424407 Bracket Stop 483262 Pin 481625 03 Thumb Screw 5 16 18 NC x 3 4 04062 06 Hair Pin Cotter 483265 Clamp 01 00 57 Section 8 DECK DRIVE COMPONENTS 5 0 72 6 64 63 62 STT 2005 DDC 58 Section 8 423925 481531 481309 482845 48030 09 461661 461662 482876 483088 48181 481536 482949 481884 483165 483166 483214 483082 483083 43631 04063 14 48224 481284 482745 482667 461609 43632 461697 481035 43297 481025 481022 43312 43296 48114 04 48677 43644 481022 481024 43534 461608 482424 482438 04012 08 0401 1 11 04041 07 04069 01 43507 43651 462092 462091 04019 04 DECK DRIVE COMPONENTS We Description 0 Belt Guard Rear Hinge Belt Guard Latch Hood Rod Assembly Clutch Anti Rotation Clamp Cable Clutch Ogura GT 3 5 Clutch Ogura GT 5 35BVAC Belt Deck Drive Spring Transmission Idler Pulley Idler 5 Dia Tapered Hub 1 Bore Pulley 6 70 T
158. alled 2 discharge chute must not be removed and must be kept in the lowest position to deflect grass clippings and thrown objects downward Direct the side discharge away from sidewalks or streets to minimize cleanup of clippings When mowing close to obstacles direct the discharge away from the obstacles to reduce the chance of property damage by thrown objects Cut grass when it is dry and not too tall Do not cut grass too short cut off 1 3 or less of existing grass for best appearance Mow frequently 4 Keep mower and discharge chute clean 5 When mowing wet or tall grass mow the grass twice Raise the mower to the highest setting for the first pass and then make a second pass to the desired height 6 Use a slow travel speed for trimming purposes 7 Operate the engine at full throttle for best cutting Mowing with a lower RPM causes the mower to tear the grass The engine is designed to be operated at full speed 8 Use the alternate stripe pattern for best lawn appearance Vary the direction of the stripe each time the grass is mowed to avoid wear patterns in the grass 4 13 ADJUSTING CUTTING HEIGHT The mower deck can be adjusted from a height of 1 0 inch to 6 0 inches at 1 4 inch intervals To adjust the cutting height WARNING DO NOT adjust the cutting height with the mower blades rotating Disengage the power to the cutter blades and then adjust cutting height 1 Disengage the pow
159. apered Bore Tapered Hub 17mm Bore Belt Pump Drive STT Belt Pump Drive 2901 35BVAC Pulley Idler 4 Dia Pulley 4 55 Dia 1 125 Bore Pulley 5 15 Dia 1 125 Bore 29011 35BVAC Spacer Idler Bearing Key 5 0 x 5 0 x 25mm Ball Bearing Bumper Rubber Pulley 6 35 O D 29DFl 35BVAC Spring PTO Idler Arm Weldment PTO Drive Pivot Idler PTO Spindle Assembly Deck Drive Nut 1 06 18 Thread Spindle Bushing Bottom Seal 2 0 OD x 1 625 Bore Roller Bearing Tapered Spacer Outside Spacer Inside Grease Fitting 1 4 28 Relief Fitting Spindle Housing Roller Bearing Tapered Seal 2 0 OD x 1 5 Bore Shaft Deck Drive Idler Arm Weldment Pump Drive Driveshaft Air Cooled Engine Driveshaft Liquid Cooled Engine amp 35BVAC Set Screw 3 8 16 x 3 4 Torx Socket Screw 10 32 x 56 Flatwasher 3 8 391 x 938 x 105 Pin Rue Cotter 3 8 Dia Stud Anti Rotation Stud Anti Rotation BV only Pump Mounting Plate Weldment Air Cooled Pump Mounting Plate Weldment Liquid Cooled amp 35BVAC Nut Serrated Flange 3 8 16 59 D oo 0401 9 02 04003 07 04021 22 04001 176 04063 06 04001 171 04043 04 04001 135 04001 136 04001 170 04021 05 04001 136 04021 09 04001 45 04001 109 04030 02 04001 101 04030 05 04041 28 04001 172 04001 21 04019 03 04021 09 04001 19 04021 05 04001 21 04063 02 04063 20 424138 43063 04001 19 Nut Serrated Flange 1 4 20 Bo
160. ate Cylinder Block Kit 16cc Thrust Ball Bearing Assembly Variable Swashplate Slot Guide Trunnion Arm Block Spring Block Thrust Washer Shaft Ball Bearing Spacer Retaining Ring Seal Kit Pump Shaft Housing Kit Trunnion Seal Kit Pin O Ring Straight Thread Plug Shock Valve Kit 031 Orifice Shock Valve Kit 024 Orifice Straight Thread Plug End Cap Kit Bypass Valve Kit O Ring HG50406 Gerotor Assembly 19 cu in rev HG50173 Socket Head Cap Screw M8 x 1 25 25 HG2510071 Charge Pump Kit 19 STD Splined HG51457 Hex Screw Flanged Head M10 x 1 50 65mm HG70402 Charge Relief Kit 73 co c 42 BDP 16A HYDRAULIC PUMP ASSEMBLY with COOLING FAN 29 amp 35BVAC cn PORT SIDE 74 Section 8 SGAG BDP 16A HYDRAULIC PUMP ASSEMBLY with COOLING FAN 29 8 35BVAC 70740 51455 70735 51462 51436 2000015 2000014 2000025 2000024 HG2000032 HG2000023 HG2000038 HG51092 HG70578 HG70738 HG70739 HG50641 HG51437 HG9005110 7500 HG70743 HG70742 HG9005200 7500 HG70736 HG2513030 HG9004100 1430 HG50406 HG50173 HG70924 HG51457 HG70402 HG71287 HG51348 HG52016 HG52014 HG51348 HG44809 HG52059 Overhaul Seal Kit Valve Plate Cylinder Block Kit 16cc Thrust Ball Bearing Assembly Variable Swashplate Slot Guide Trunnion Arm Block Spring Bl
161. ate Decklift Deck Latch Includes items 20 amp 21 Bushing 502 ID Grip Deck Latch Spring Helper 61 amp 72 Cutter Decks Only Foot Pedal Height Adjustment Nut Hex 5 8 11 Nut Hex Serrated Flange 5 16 18 Flatwasher 5 8 656 x 1 312 x 095 Flatwasher 1 1 062 x 1 50 x 048 Grease Fitting Cotter Pin 3 16 x 1 Lockwasher 5 8 Stud 5 8 11 x 22 0 Ring Pin 1 2 x 3 06 Ring Retaining 1 External E Nut Hex Elastic Stop 1 2 13 Capscrew 5 8 11 x 1 1 2 Bracket Cutting Height Adjustment Screw Cap 5 16 18 x 3 FHHS Lanyard Deck Height Pin Chain Bolt Hex Head 3 8 16 x 1 1 2 Nut Hex Serrated Flange 3 8 16 Ring Retaining 1 2 External E Bolt Hex Head 1 2 13 x 3 Bolt Carriage 5 16 18 x 1 Bolt Shoulder 1 2 x 3 4 51 Section 8 SHEET METAL COMPONENTS Suspension Seat M 0 lt NX co STT 2008 SMC Section 8 451481 04001 09 43606 04041 07 461967 483384 04001 45 04021 09 48903 421274 04003 12 423308 04029 01 04019 03 04003 01 48661 43584 04003 04 482622 04021 09 461991 04019 04 04017 27 451480 423489 04021 09 04001 19 04001 125 04021 13 481559 04021 20 481657 482028 01 451450 451957 451825 451451 451452 451453 452033 481025 04021 07 45934 451416 04001 134 04001 167 43581 43583 9277 9278 04001 01 04001 01 423674 482943 482948 SHEET META
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163. cking adjustments will need to be made if A Thesteering control levers are in the neutral position and the machine creeps forward or backward See Neutral Adjustment on page 25 next procedure B The steering control levers are in the full forward position and the mower pulls to one side or the other when traveling in a forward direction See Tracking Adjustment on page 26 NEUTRAL ADJUSTMENT 1 sure the dump valve levers are in the run position and the steering control levers are in the neutral lock position 2 With an operator in the seat start the engine and disengage the parking brake 3 Run the engine at full operating speed and check if the machine creeps forward or backwards 4 Adjust the RH wheel by loosening the jam nuts on the steering control rod and turning the rod until the drive wheel turns in the forward direction Turn the rod back until the drive wheel stops moving Turn the rod an additional 1 2 turn See Figure 6 3 CONTROL ROD LOOSEN HERE e oN 390S0149 1 5 25 N LOOSEN HERE CE N 2 ADJUST STT99RHCRA Figure 6 3 RH Steering Control Rod Adjustment Tighten the jam nuts and repeat for the LH wheel See Figure 6 4 Ll 6 C LOOSEN 172 39050147 1 LOOSEN J 5 f V7 IN p S WS VA Lf S
164. could result IMPORT A NT in injury or death in the event of a rollover DRIVESHAFT MAINTENANCE Grease yokes 3 4 pumps Every 200 hours Grease spline 8 10 pumps WARN NG Every 50 hours DO NOT OPERATE WITHOUT DISCHARGE CHUTE MULCHING KIT OR ENTIRE GRASS CATCHER INSTALLED ROW EE THIS MOWER INCLUDES A ROLL OVER PROTECTION SYSTEM THAT MUST BE INSTALLED PRIOR TO MOWER OPERATION 83 19 2007 STT Decals Page2 Section 8 STT ELECTRICAL SCHEMATIC KOHLER L H NEUTRAL SWITCH 4 ORANGE GRN W BLK STRIPE BROWN BRAKE INTERLOCK EX SEAT RELAY SWITCH P 2 SWITCH GRN W WHT STRIPE GREEN RED W YEL STRIPE RED m 20 AMP FUSE 20 AMP FUSE ca PNK neo T 1 S MODULE PLUG BLACK LIGHT BLUE TE ORANGE 2 2 2 EIN ang POS oa RED W YEL STRIPE H L NEG WIRED STRIPE S i RED RED Ei ENGINE BZ 5 2 C pum mm DIODE KEY i i RED W WHT STRIPE SWITCH SWITCH RED 1 3 YEL W RED STRIPE BLACK BLACK OO GROUND DIODE 600V 2A CLUTCH NEG POS HOURMETER Kohler STT Schematic
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166. d DO NOT contact any overhead object with the stability under normal mowing conditions However roll bar caution must be used when traveling on slopes especially when the grass is wet Do not mow on wet grass Wet grass reduces traction and steering control 1 Tolower the roll bar loosen the tension knob on both the left hand and right hand bar See Figure 2 1 Section 2 2 the hairpin cotter pins and remove the two 2 lock pins See Figure 2 2 A WA H N N G 3 Lower the roll bar to the down position 4 raise the roll bar lift the bar to the upright Failure to properly inspect and maintain the seat position belt can cause serious injury or loss of life 5 Install the two 2 lock pins through the hole secure with the two 2 hairpin cotter pins and tighten the 1 Checkthe full length of the seat belt webbing for tension knobs See Figure 2 2 Remove the seat belt cuts wear fraying dirt and stiffness See Figure 2 3 from the retainer brackets 2 Check the seat belt webbing in areas exposed to UBEIGETAND ultra violet rays from the sun or extreme dust or LOCKED POSITION dirt If the original color of the webbing in these areas is extremely faded and or is packed with dirt the physical strength of this webbing may have deteriorated If this condition exists replace the seat belt system Check the buckle and latch for proper operation and determine if the latch plate is excessively worn
167. d remove the spark plug wire and ignition key If a mechanism becomes clogged stop the engine before cleaning Keep hands feet and clothing away from power driven parts Keep others off the mower only one person at a time REMEMBER YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR HAZARD CONTROL AND ACCIDENT PREVENTION ARE DEPENDENT UPON THE AWARENESS CONCERN PRUDENCE AND PROPER TRAINING OF THE PERSONNEL INVOLVED IN THE OPERATION TRANSPORT MAINTENANCE AND STORAGE OF THE EQUIPMENT Always use the entire serial number listed on the serial number tag when referring to this product Table of Contents Table of Contents SECTION 1 GENERAL INFOHMALTJIGO Nitro 1 USE apieb iele m 1 1 2 1 1 3 SERVICING THE ENGINE AND DRIVE TRAIN 1 Jj Eij 95 eet oe 2 SECTION 2 SAFETY INFORMATION uero rere rere rr neuen nnnm nnn 3 21 INTRODUCTION Mec H 3 22 WORDS M
168. des for straightness If the cutter blades appear bent they will need to be replaced WARNING Do not attempt to straighten a bent blade and never weld a broken or cracked blade Always replace it with a new blade to assure safety 4 blade cutting edge is dull or nicked it should be sharpened Remove the blades for sharpening See Blade Replacement NOTE Keep the blades sharp Cutting with dull blades not only yields a poor mowing job but slows the cutting speed of the mower and causes extra wear on the engine and the blade drive by pulling hard B BLADE SHARPENING NOTE If possible use a file to sharpen the blade Using a wheel grinder may burn the blade NOTE DO NOT sharpen the blades beyond 1 8 of the width of the blade See Figure 7 7 Sharpen the cutting edge at the same bevel as the original See Figure 7 7 Sharpen only the top of the cutting edge to maintain sharpness Angle Blade Back Do Not Cut In X Must NOT Exceed 1 3 Blade Width SGB033 Figure 7 7 Blade Sharpening 2 Check the balance of the blade If the blades are out of balance vibration and premature wear can occur See your authorized Scag dealer for blade balancing or special tools if you choose to balance your own blades C BLADE REPLACEMENT WARNING Always wear proper hand and eye protection when working with cutter blades 1 Remove the ignition key before replacing the blades 2
169. djustment Using a wrench on the jam nut turn the adjusting rods until the proper pitch is obtained on both the RH and the LH side of the cutter deck Tighten both jam nuts See Figure 6 6 To prevent the cutter deck from teetering all four 4 cutter deck hanging chains must have tension on them If all four chains do not have tension on them and the deck teeters you must readjust the cutter deck as outlined in the procedures above All measurements should be taken from the top edge of the deck as the Velocity Plus decks have an uneven bottom edge CUTTER DECK HEIGHT The cutter deck height adjustment is made to ensure that the cutter deck is cutting at the height indicated on the cutting height index gauge To check for proper deck height be sure that the mower is on a flat level surface and the tires are properly inflated 1 Place the cutter deck in the transport position Loosen the jam nuts on both ends of the deck height control rod See Figure 6 7 LOOSEN 12 Ss a 7 lt D N Y lt ND v 2 2 LANYARD PIN S 4 lt 6 x 390S014A 2 HEIGHT ADJUSTMENT PEDAL Figure 6 7 Cutter Deck Height Adjustment 2 Turn the control rod See Figure 6 7 until there is a 1 4 space between the rear deck stop and the top of the cutter deck See Figure 6 8 Tighten the jam nuts on the control rod 28 Section 6 9 Lf 2117 1
170. e install the drain plug into the tee fitting and be sure it is tight NOTE Before refilling the hydraulic oil reservoir the hydraulic oil filter should be changed as outlined in Procedure C Changing Hydraulic Oil Filter Element on page S35 Fill the reservoir to 3 1 4 inches from the top of the filler neck with 20W50 motor oil Replace the reservoir fill cap Start the engine and drive forward and backward for two minutes Check the oil level in the reservoir If necessary add oil to the reservoir 7 C CHANGING HYDRAULIC OIL FILTER ELEMENT The hydraulic oil filter should be changed after every 500 hours of operation or annually whichever occurs first 1 Remove the oil filter element and properly discard it See Figure 7 3 Fill the new filter with clean oil and install the filter Hand tighten only 2 Run the engine at idle speed with the speed control lever in neutral for five minutes Check the oil level in the hydraulic tank It must be 3 1 4 inches from the top of the filler neck If necessary add SAE 20W50 motor oil 7 4 ENGINE OIL ENGINE OIL DIPSTICK 39050156 Figure 7 4 Engine Oil Fill Dipstick Location A CHECKING ENGINE CRANKCASE OIL LEVEL The engine oil level should be checked after every 8 hours of operation or daily as instructed in the Engine Operator s Manual furnished with this mower B CHANGING ENGINE CRANKCASE OIL After the first 20 hours of op
171. ed inside the cutter deck Can be used for general purpose cutting Placing the Custom Cut Baffle in the 3 1 2 position gives a good mix of cutting performance in all types of grass C 4 Position factory setting See Figure 6 9 Baffle is installed using the bottom set of holes on the front baffle welded inside the cutter deck Placing the baffle in the 4 setting will enhance fall cutting leaf pickup and reduce cutter deck blowout To adjust the Custom Cut Baffle height Place the cutter deck in the transport position Remove the hardware securing the Custom Cut Baffle to the cutter deck See Figure 6 9 NOTE Hardware location used in the illustrations are for reference only Location of hardware may vary depending on cutter deck size Move the Custom Cut Baffle to desired position See Figure 6 9 Reinstall the mounting hardware as shown Torque hardware to 39 lb ft 7 POSITION CUSTOM CUT BAFFLE ADJUSTMENT CURRENT PRODUCTION 3 1 2 or 3 3 4 Position See Figure 6 10 For very tall wiry or tough to cut grass B 4 factory setting 4 1 4 or 4 1 2 Position See Figure 6 10 For general purpose cutting This gives the best mix of cutting performance in all types of grass C 4 3 4 or 5 1 4 Position See Figure 6 10 Placing the baffle in either the 4 3 4 or 5 1 4 setting will enhance fall cutting leaf pickup and reduce cutter deck blowout To adjust the Custom Cut Baffle heigh
172. efore backing up Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower CAUTION Before backing up observe the rear for persons and obstructions Clear the area before backing up Possible injury or property damage could occur To travel in reverse pull levers inward out of the neutral lock position and pull both handles back Keep the travel speed low while traveling in reverse NOTE The mower may not travel straight in reverse Slight adjustments may need to be made using the steering controls To steer left while traveling in reverse allow the left steering control lever to move forward The further the control is allowed to move forward the quicker the mower will turn left To steer right while traveling in reverse allow the right steering control lever to move forward The further the control is allowed to move forward the quicker the mower will turn right 16 To stop the reverse travel allow the steering control levers to return to the neutral position If the mower is to be parked place the handles in the neutral lock position and engage the parking brake 4 6 ENGAGING THE DECK DRIVE CUTTER BLADES 1 Set the throttle at about 3 4 speed Do not attempt to engage the deck drive at high speed as this shortens the electric clutch life use only moderate engine speed when engaging the deck drive Engage the deck drive by pulling o
173. elt tension 68020 STREAKING STRIPS OF UNCUT GRASS IN CUTTING Dull worn blades Sharpen blades PATH Incorrect blade sharpening Sharpen blades 7 y Low engine RPM engine at full RPM Belt slipping Adjust belt tension Deck plugged grass accumulation Clean underside of deck Ground speed too fast Slow speed to adjust for conditions i Width of Deck o 2 Cut grass after it has dried out Bent blades Heplace blades STREAKING STRIPS OF UNCUT GRASS BETWEEN CUTTING PATHS SS P Not enough overlapping between rows Increase the overlap of each pass SA hen y d ee 21 oGAG Section 5 TROUBLESHOOTING CUTTING CONDITIONS CONT D CONDITION CAUSE CURE UNEVEN CUT ON FLAT GROUND WAVY HIGH LOW Lift worn from blade Replace blade v 22 2772 lt gt ELI SSS ze SS 72 ez i 2722 222 APPEARANCE SCALLOPED CUT OR ROUGH CONTOUR Blade upside down Mount with cutting edge toward ground Deck plugged grass accumulation Clean underside of deck NIU SU 4 NA 7 NY NS M7 Too much blade angle deck pitch Adjust pitch and level NON VAAN W Deck mounted improperly See your authorized SCAG dealer NS C 294 SN 0 3 VOT 70 Div Bent spindle area See your authorized SCAG dealer i Width of Deck 1 S gt gt
174. ems 20 54 55 Wheel Assy 61V 72 Incl 20 54 55 Bolt Hex Head 1 4 20 x 3 4 Bolt Hex Head 1 4 20 x 3 4 Mounting Bracket STT Cup Holder Lumbar Kit Knob Kit H 53 48566 482940 9240 482502 462045 462046 461908 461909 461910 461911 462154 482614 482615 482618 482617 482616 482621 48114 10 481389 43462 04060 01 483428 482950 482945 482946 482941 482944 482948 482952 482942 424819 ______ Cable Seat Stop Back Cushion Kit Cup Holder Assembly Seat Adjustment Track Set Caster Wheel Assembly Incl 31 thru 43 52V LH Caster Wheel Assembly Incl 31 thru 43 52V RH Caster Wheel Assembly Incl 31 thru 43 61V LH Caster Wheel Assembly Incl 31 thru 43 61V RH Caster Wheel Assembly Incl 31 thru 43 72A VS LH Caster Wheel Assembly Incl 31 thru 43 72 RH Caster Wheel Assembly Incl 31 thru 43 72VS RH Back Cushion Cover Seat Cushion Cover Armrest Right Hand Armrest Left Hand Armrest Cover Bearing w Race Grease Fitting Spring Seat Pin Retainer Spring Roll Pin Spring 5 32 x 3 4 Suspension Seat Assembly w seat belt Armrest Only Armrest Assembly Kit LH Armrest Assembly Kit RH Seat Cushion Kit Seat Drain Kit Incl with Seat Cushion Weight Adjustment Kit Knob Kit Seat Adjustment Track Set Shock Absorber Kit Guard Fuel Line co c 0 STT ROLL OVER PROTECTION SYSTEM without SUSPENS
175. er than original Scag replacement parts will void the warranty When ordering parts always give the model and serial number of your mower The serial number plate is located between the seat and the controls where shown in Figure 1 1 SERIAL NUMBER PLATE LOCATION gt 5 p lt Figure 1 1 Mower Serial Number Plate Location USE ONLY SCAG APPROVED ATTACHMENTS AND ACCESSORIES Attachments and accessories manufactured by companies other than Scag Power Equipment are not approved for use on this machine See Section 8 1 A WARNING For pictorial clarity some illustrations and figures in this manual may show shields guards or plates open or removed Under no circumstances should your mower be operated without these devices in place All information is based upon product information available at the time of approval for printing Scag Power Equipment reserves the right to make changes at any time without notice and without incurring any obligation 1 2 DIRECTION REFERENCE The Right and Left Front and Rear of the machine are referenced from the operator s right and left when seated in the normal operating position and facing the forward travel direction 1 3 SERVICING THE ENGINE AND DRIVE TRAIN COMPONENTS The detail servicing and repair of the engine hydraulic pumps and gearboxes are not covered in this manual only routine maintenance and general service instructions are
176. er to the cutter blades 2 Push the cutting height adjustment foot pedal all the way forward using your right foot until it locks in place See Figure 4 5 LANYARD 90 0140 2 HEIGHT ADJUSTMENT PEDAL Figure 4 5 Adjusting Cutting Height Section 4 3 Insert the lanyard pin into the cutting height index at the desired cutting height Push forward on the deck lift foot lever hold in place and pull back on the deck release lever See Figure 4 6 Slowly release the foot pedal A deck height decal is located on the cutting height index as an aid in adjusting the deck to the desired height See Figure 4 5 TENSION KNOB N SS j DECK RELEASE N Figure 4 7 Adjusting Steering Levers 4 The control handle can also be adjusted in two different positions If necessary remove the two bolts securing the control handle to the control lever Install the handle in the desired position 39050151 1 4 15 ADJUSTING THE HEIGHT ADJUST PEDAL Figure 4 6 Deck Release Lever 1 Position the seat to the desired location 4 14 ADJUSTING THE STEERING LEVERS 2 While in the operators position with out the engine 1 Position the seat to the desired location running push down on the height adjust pedal to u check for full function control 2 While in the operator s position without the engine running move both steering levers forward and 3 The height adjust pedal can be located in three 3 reverse to check for
177. eration the belts should be checked for proper alignment and wear Thereafter check the belts after every 40 hours of operation or weekly whichever occurs first Section 6 6 5 BELT ALIGNMENT Belt alignment is important for proper performance of your Scag mower you experience frequent belt wear or breakage see your authorized Scag service center for belt adjustment 6 6 CUTTER DECK ADJUSTMENTS Cutter deck level pitch and height are set at the factory However if these adjustments should ever need to be made the following procedures will aid in obtaining the proper cutter deck adjustment NOTE Before proceeding with the cutter deck adjustments be sure that all tires are properly inflated CUTTER DECK LEVEL The cutter deck should be level from side to side for proper cutting performance To check for level be sure that the mower is on a flat level surface the tires are properly inflated and the cutter deck is set at the most common cutting height that you will use On the RH side of the machine check the distance from the top of the cutter deck to the floor Next check the distance from the top of the cutter deck to the floor on the LH side of the machine Both measurements should be the same If the two measurements are different the cutter deck level must be adjusted as follows 1 On front LH side of the cutter deck locate the cutter deck level adjusting bracket See Figure 6 5 WE
178. eration change the engine crankcase oil and replace the oil filter Thereafter change the engine crankcase oil after every 100 hours of operation or bi weekly whichever occurs first Refer to the Engine Operator s Manual furnished with this mower for instructions See Figure 7 5 36 ENGINE OIL FILTER ES G Se C aN STT99CEC Figure 7 5 Drain Plug and Oil Filter Location C CHANGING ENGINE OIL FILTER After the first 20 hours of operation replace the engine oil filter Thereafter replace the oil filter after every 200 hours of operation or every month whichever occurs first Refer to Engine Operator s Manual for instructions See Figure 7 5 7 5 ENGINE FUEL SYSTEM DANGER To avoid injury from burns allow the mower to cool before removing the fuel tank cap and refueling A FILLING THE FUEL TANK Fill the fuel tank at the beginning of each operating day to within one 1 inch below the filler neck Do not overfill Use clean fresh unleaded gasoline with a minimum octane rating of 87 and a maximum of 1096 Ethanol DO NOT use E85 Fuel Using E85 Fuel will cause severe damage to the engine To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive 7 1 Extinguish all cigarettes cigars pipes and other sources of ignition
179. es or drain indoors 17 Charge batteries in an open well ventilated area away from spark and flames Unplug charger before connecting or disconnecting from battery Wear protective clothing and use insulated tools 2 7 USING A SPARK ARRESTOR The engine in this machine is not equipped with a spark arrestor muffler It is in violation of California Public Hesource Code Section 4442 to use or operate this engine on or near any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arrestor meeting any applicable local or state laws Other states or federal areas may have similar laws Check with your state or local authorities for regulations pertaining to these requirements Section 2 2 8 SAFETY AND INSTRUCTIONAL DECALS DAN Glen SPINNING BLADES N WARNING INSTALL BELT COVER BEFORE OPERATING MACHINE READ OPERATOR S MANUAL KEEP CLEAR BLADE CONTACT amp THROWN OBJECTS CAN INJURE 483402 483407 mm FORWARD NWARN I NG ROTATING BLADES AND BELTS Keep hands feet amp clothing clear Keep all guards in place Shut off engine amp disengoge blade clutch before servicing Use caution in directing discharge Read instruction manual before operating DO NOT OPERATE UNLESS GRASS CATCHER MULCHING KIT OR 116 DISCHARGE CHUTE 15 INSTALLED 1 with a Rollover 483406 Protection Device with a Roll Bar and Seat Belt See your dealer if
180. ft Slip Sleeve Compatible Greases Mobilix 2 found at Mobil Service Stations Ronex MP found at Exxon Service Stations Super Lube MEP 2 amp Super Stay M 2 found at Conoco Stations Shell Alvania 2 found at Shell Service Stations Lidok EP 2 found at industrial shops Timken Lithium Multi Use 2 found at industrial shops PROCEDURE Remove grease cap part number 481559 Remove plug part number 482028 01 and install grease zerk Apply grease to the fitting until new grease appears at the top of the caster extension Remove the grease zerk and reinstall the plug Reinstall the grease cap Special tool part number 47007 is recommended for use in the installation of the grease cap 33 Section 7 GREASE FITTING LUBRICATION LUBRICANT INTERVAL LITHIUM MP WHITE GREASE 2125 40 HOURS WEEKLY C CHASSIS GREASE 100 HOURS BI MONTHLY CHASSIS GREASE 200 HOURS MONTHLY N CHASSIS GREASE 500 HOURS YEARLY 390801 45 1 Figure 7 1 Lubrication Fitting Points 34 7 7 3 HYDRAULIC SYSTEM A CHECKING HYDRAULIC OIL LEVEL The hydraulic oil level should be checked after the first 10 hours of operation Thereafter check the oil after every 200 hours of machine operation or monthly whichever occurs first IMPORTANT If the oil level is consistently low check for leaks and correct immediately 1 Wipe dirt and contaminants from around the reservoir cap Remove the cap from
181. gage power to cutter deck before backing up Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower If you must mow in reverse maintain a constant lookout to the rear of the machine and mow slowly DO NOT turn sharply Use care when backing up Disengage power to cutter deck before crossing roads walks or gravel drives Mow only in daylight or good artificial light NEVER raise the deck with the blades engaged Take all possible precautions when leaving the machine unattended such as disengaging the mower lowering the attachments setting the parking brake stopping the engine and removing the key Disengage power to the attachments when transporting or when not in use 15 16 17 18 19 20 21 22 machine and attachments should be stopped and inspected for damage after striking a foreign object and damage should be repaired before restarting and operating the machine CAUTION Do not touch the engine or the muffler while the engine is running or immediately after stopping These areas may be hot enough to cause a burn DANGER DO NOT run the engine inside a building or a confined area without proper ventilation Exhaust fumes are hazardous and contain carbon monoxide which can cause brain injury and death Keep hands and feet away from cutter blades and moving parts Contact can injure Transport the
182. hat could result in high probability of death or irreparable injury if proper precautions are not taken WARNING The signal word WARNING denotes that a hazard exists on or near the machine that can result in injury or death if proper precautions are not taken CAUTION The signal word CAUTION is a reminder of safety practices on or near the machine that could result in personal injury if proper precautions are not taken Your safety and the safety of others depends significantly upon your knowledge and understanding of all correct operating practices and procedures of this machine 2 3 BEFORE OPERATION CONSIDERATIONS NEVER allow children to operate this riding mower Do not allow adults to operate this machine without proper instructions 2 Do not mow when children and or others are present Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area 3 DO NOT allow children to ride or play on the machine it is not a toy 4 Clear the area to be mowed of objects that could be picked up and thrown by the cutter blades 5 DO NOT carry passengers 6 DO NOT operate the machine under the influence of alcohol or drugs If the operator s or mechanic s cannot read English or Spanish it is the owner s responsibility to explain this material to them DO NOT wear loose fitting clothing Loo
183. hat could result in engine damage and or personal injury 1 sure the fuel shutoff valve located behind the operator s seat is fully open See Section 7 5 Secure the ROPS in the upright and locked position Sit in the operator s seat fasten seat belt and place the steering control levers in the neutral position Engage the parking brake Place the PTO switch in the disengaged position If the engine is cold choke the engine as needed dg 2 Move the engine throttle control to about half engine speed Turn the ignition key to the START position and release the key as soon as the engine starts Do not hold the key in the START position for more than 15 seconds at a time Allow at least 60 seconds between each cranking attempt to prevent overheating of the starter motor Prolonged cranking can damage the starter motor and shorten battery life 15 9 Allow engine to warm before operating the mower 4 5 GROUND TRAVEL AND STEERING IMPORTANT If you are not familiar with the operation of a machine with lever steering and or hydrostatic transmissions the steering and ground speed operations should be learned and practiced in an open area away from buildings fences or obstructions Learn the operation on flat ground before operating on slopes Start practicing with a slow engine speed and slow forward travel Learn to feather the steering controls to obtain a smooth operating action
184. he machine on an incline NEVER PUT YOUR HANDS INTO THE DISCHARGE 2 Place the steering control levers in the neutral CHUTE FOR ANY REASON position Shut off the engine and remove the key and only then use a stick or similar object to remove Slow the engine to idle speed material if clogging has occurred Disengage the cutter blades Engage the parking brake e Turn the ignition key to the OFF position and remove 1 If the discharge chute becomes clogged shut off the key the engine and remove the ignition key Using a stick or similar item dislodge the clogged material Then resume normal mowing 17 Section 4 4 11 MOVING MOWER WITH ENGINE STOPPED To free wheel or move the mower around without the engine running rotate the dump valve levers counter clockwise See Figure 4 4 Disengage the parking brake and move the mower by hand When the machine is in the desired position engage the parking brake and rotate the levers clockwise until they stop The dump valve levers must be returned to the DRIVE position and torqued to 10 Ib ft to drive the mower DUMP VALVE NE CONTROL 3908141 1 Figure 4 4 Dump Valve Control 4 12 RECOMMENDATIONS FOR MOWING 1 Do not mow with dull blades A dull blade will tear grass resulting in poor lawn appearance and reduced mowing power WARNING DO NOT operate without Discharge Chute Mulching Kit or entire Grass Catcher properly inst
185. ht to ensure the machine is in safe working condition Check blade mounting bolts frequently to be sure they are tight 5 Do not change the engine governor settings or overspeed the engine See the engine operator s manual for information on engine settings 6 Toreduce fire hazard keep the cutting units drives muffler and engine free of grass leaves excessive grease oil and dirt 7 Parkthe machine on level ground and engage the parking brake 8 NEVER allow untrained personnel to service the machine 9 Use care when checking blades Use a Blade Buddy wrap the blade s or wear gloves and USE CAUTION when servicing blades Only replace blades NEVER straighten or weld blades 10 Keep all parts in good working condition Replace all worn or damaged decals 11 Use jack stands to support components when required 12 Carefully release pressure from components with stored energy WARNING Hydraulic fluid is under high pressure Keep body and hands away from pinholes or nozzles that eject hydraulic fluid under high pressure If you need service on your hydraulic system please see your authorized Scag dealer If hydraulic fluid is injected into the skin it must be surgically removed within a few hours by a doctor or gangrene may result 13 Let the engine cool before storing 14 DO NOT store the machine near an open flame 15 Shut off fuel while storing or transporting 16 DO NOT store fuel near flam
186. i Flat Free B O 12 PSI Fuel Tank qu 10 Gallon Seamless Polyethylene Tank with Large Opening and Fuel Gauge Fill Cap 212 ______ Padded Thick Cushion with Tall Back Rest di E ERE 2 AVAL RP CE 29HP S5HP FO c c 0 10 MPH 0 12 MPH mice TT TI T Rm 0 5 0 6 The machine will travel at 10 mph or 12 mph for transport purposes For best cutting performance the forward travel speed should be adjusted depending upon the cutting conditions 3 4 CUTTER DECK jor Floating Adjustable Anti Scalping Hybrid Design Combines Out Front and Belly Mount Designs COS UU E IT mm Tri Plate deck construction Top of deck consists of three steel plates totaling nearly 1 2 of steel 7 gauge 3 16 deck skirt True Cutting Width YX 52 132 0 cm 61 155 0 cm 16724 _ _ 71 5 181 6 cm 71 5 181 6 cm Cutting Height Adjustment Foot Operated Lever Adjustmen
187. id Kawasaki 7 SOD Fixed Jet Downdraft Carburetor Kawasaki c Digital Fuel Injection Fixed Jet Sidedraft Carburetor Fuel Pump son Mechanical with In Line Fuel Filter aci cil M High Pressure Electric with In Line Fuel Filter EIS TT Mechanical with IN Line Fuel Filter e Non Leaded Gasoline with a Minimum Octane Rating of 87 TP DP Full Pressure w Full Flow Filter vil Electric Starting with Solenoid Shift M Kevlar cord Self adjusting Self tightening 3 2 ELECTRICAL 12 Volt 8441 1161 6 Alternator Charging Output gim 12 Volt 15 Amp NONE 12 Volt 20 Amp E 12 Volt 20 Amp WAC ao cL NR _____
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189. ile charging can dissipate Charging rates between 3 and 50 amperes are satisfactory if excessive gassing or spewing of electrolyte does not occur or the battery does not feel excessively hot over 125 F If soewing or gassing occurs or the temperature exceeds 125 F the charging rate must be reduced or temporarily stopped to permit cooling B JUMP STARTING 1 The booster battery must be a 12 volt type Ifa vehicle is used for jump starting it must have a negative ground system When connecting the jumper cables connect the positive cable to the positive battery post then connect the negative cable to the negative battery post 7 7 8 DRIVE BELTS drive belts are spring loaded and self tensioning however after the first 2 4 8 and 10 hours of operation the belts should be checked for proper alignment and wear Thereafter check the belts after every 40 hours of operation or weekly whichever occurs first NOTE If you experience frequent belt wear or breakage see your authorized Scag service center for belt adjustment 7 9 CUTTER BLADES A BLADE INSPECTION 1 Remove the ignition key before servicing the blades 2 Raise the mower deck to the highest position Place the lanyard pin in the highest cutting height position to prevent the cutter deck from falling WARNING Always wear proper hand and eye protection when working with cutter blades Check the cutter bla
190. ine on this slope Under no circumstances should the machine be operated on slopes greater than 15 degrees DO NOT mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel goes over the edge or if the edge caves in Operate the machine smoothly no sudden turns starts or stops on a slope NEVER tow on slopes The weight of the towed equipment may cause loss of traction and loss of control DO NOT permit untrained personnel to operate the machine Be cautious when loading and unloading onto trailers or trucks Use only a full width ramp Ramp angle should be no more than 15 degrees Back up the ramp and drive down forward Keep the roll bar in the raised and locked position and the seat belt securely fastened during operation Failure to do so could cause serious injury or loss of life Lower the roll bar only when absolutely necessary WARNING There is no roll over protection when the roll bar is in the down position Lower the roll bar only when absolutely necessary Raise the roll bar as soon as clearance permits DO NOT wear the seat belt when the roll bar is in the down position ALWAYS wear seat belt when roll bar is in the up position Operate the machine smoothly no sudden turns starts or stops Check the area carefully before mowing for proper overhead clearance i e branches doorways etc This mower has been designed for good traction an
191. isengage the mower drive system Pulling up on the switch will engage the deck drive Pushing down on the switch will disengage the deck drive Do not attempt to operate this mower unless you 3 Engine Choke Control Figure 4 1 Used to start have read this manual Learn the location and a cold engine Not used on the 29DFI purpose of all controls and instruments before you operate this mower 4 Engine Throttle Control Figure 4 1 Used to control the engine speed Pushing the lever forward increases engine speed Pulling the lever back decreases engine speed Full back position is the 4 1 CONTROLS AND INSTRUMENT IDLE position Full forward is the cutting position Before operating the mower familiarize yourself with all mower and engine controls Knowing the location function and operation of these controls is important for safe and efficient operation of the mower 1 DENTIFICATION 5 Ammeter Figure 4 1 Indicates the condition of the charging system When the engine is running the needle should be toward the positive end of the meter If the needle is toward the negative end of the meter this indicates a discharge condition and the machine should be taken in for service Ignition Switch Figure 4 1 The ignition switch is used to start the engine and has three positions OFF ON and START DECK LIFT LEFT STEERING RIGHT STEERING CONTROL CONTROL CUTTING HEIGHT ADJUSTMENT PARKING BRAKE WATER TEM
192. ita Scag no asume responsabilidad alguna por dafios incidentales consecuentes ni de cualquier otro tipo incluyendo pero sin limitarse a gasto de gasolina gasto de entrega del cortac sped a un distribuidor autorizado Scag y gasto de su devoluci n al propietario tiempo de viaje del mec nico cargos por comunicaciones telef nicas o telegramas alquiler de un producto similar durante el per odo en que se llevan a cabo las reparaciones bajo garant a viajes p rdida da o de bienes personales lucro cesante da os ocasionados por la p rdida del uso del cortac sped da os la p rdida de tiempo o cualquier otro inconveniente La limitaci n o exclusi n antes mencionada no ser de aplicaci n en aquellos estados los que no est permitida la exclusi n o limitaci n de da os incidentales o consecuentes La presente garant a le otorga derechos legales espec ficos aparte de los derechos de los que usted goza seg n el estado LV e e uoioooejoud eun eied pedsooenoo opezuoine Jopinquisip ns ue ejqiuodsip Hess enbojoeiJ ep einjuid e uoo sepeuep 1 ep 5 sej Ojuaise Jeiduui eyed un uoqef uoionjos eun esf sojueuoduuJoo 90 91201 2 0159 e esn seJopeiduui A enpe esf euoo
193. ith all of the controls before operating the mower The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property READ THIS OPERATOR S MANUAL BEFORE ATTEMPTING TO START YOUR MOWER A replacement manual is available from your authorized Scag Service Dealer or by contacting Scag Power Equipment Service Department at PO Box 152 Mayville WI 53050 or contact us via the Internet at www scag com The manual for this machine can be downloaded by using the model and serial number or use the contact form to make your request Please indicate the complete model and serial number of your Scag product when requesting replacement manuals 2 2 SIGNAL WORDS This symbol means Attention Become Alert Your Safety is Involved The symbol is used with the following signal words to attract your attention to safety messages found on the decals on the machine and throughout this manual The message that follows the symbol contains important information about safety To avoid injury and possible death carefully read the message Be sure to fully understand the causes of possible injury or death SIGNAL WORD It is a distinctive word found on the safety decals on the machine and throughout this manual that alerts the viewer to the existence and relative degree of the hazard DANGER The signal word DANGER denotes that an extremely hazardous situation exists on or near the machine t
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196. lt Carriage 1 4 20 x 1 2 Nut Elastic Stop 5 16 18 Grade 8 Bolt Hex Head 5 16 18 x 1 3 4 Grade 8 Key 1 4 x 1 4 x 1 1 2 Bolt Hex Head 3 8 16 x 4 1 2 Grd 8 Black Washer 3 8 Hardened Bolt Hex Head 3 8 16 x 1 3 4 Grd 8 Black Bolt Hex Head 3 8 16 x 1 1 2 Grd 8 Black Bolt Hex Head 3 8 16 x 2 1 2 Grd 8 Nut Center Lock 3 8 16 Bolt Hex Head 3 8 16 x 1 1 2 Grd 8 Black Nut Elastic Stop 3 8 16 Bolt Hex Head 3 8 16 x 2 Bolt Hex Head 1 4 20 x 1 3 8 Lockwasher 1 4 Spring Bolt Hex Head 7 16 20 x 2 1 2 UNF Lockwasher 7 16 Spring Flatwasher 7 16 469 x 1 75 x 25 Bolt Hex Head 1 4 20 x 1 Grade 8 Bolt Hex Head 3 8 16 x 1 3 4 Nut Serrated Flange 5 16 18 Nut Elastic Stop 3 8 16 Bolt Hex Head 3 8 16 x 1 Nut Center Lock 3 8 16 Bolt Hex Head 3 8 16 x 1 3 4 Key 1 4 x 1 4 x 2 1 4 Key 1 4 x 1 4 x 1 Bracket Spacer Bolt Hex Head 3 8 16 x 1 co c 42 KOHLER ENGINE AND ATTACHING PARTS SIT 2005 EAPKH REF PUMP MTG WELDMENT 60 Section 8 ENGINE AND ATTACHING PARTS KOHLER Ret PartNo Description 422593 04017 05 482510 04110 01 424691 483537 482890 04001 19 04030 04 04001 21 04021 09 04001 32 451459 04003 12 04019 03 Muffler Guard Screw Hex Serrated Flange 1 4 20 x 3 4 Muffler Part Of Engine Available only through Kohler Oil Drain Ex
197. lve 37 Fuel Filter with hose clamps above and below STT99FF 1 Figure 7 6 Fuel Filter 7 6 ENGINE AIR CLEANER A CLEANING AND OR REPLACING AIR CLEANER ELEMENT For any air cleaner the operating environment dictates the air cleaner service periods Inspect and clean the air cleaner element after every 100 hours of operation or bi weekly whichever occurs first and replace the element if required See Engine Owner s Manual for service information NOTE In extremely dusty conditions it may be necessary to check the element once or twice daily to prevent engine damage 1 Unhook the clamps securing the air cleaner cover to the air filter canister Remove the air cleaner cover and set aside 2 Remove the air cleaner and inspect 3 Clean or replace the air cleaner and foam pre cleaner as recommended by the engine manufacturer 4 Replace the air cleaner cover and be sure to snap the latches closed Section 7 7 7 BATTERY WARNING Lead acid batteries produce flammable and explosive gases To avoid personal injury when checking testing or charging batteries DO NOT use smoking materials near batteries Keep arcs sparks and flames away from batteries Provide proper ventilation and wear safety glasses A WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to cause cancer and reproductive harm Wash hands after handling WARNI
198. nual de montaje La garant a cubre cortac sped que haya sufrido alteraciones o modificaciones que hayan afectado su funcionamiento o durabilidad Asimismo la garant a no se extiende a reparaciones necesarias por el desgaste normal o por el uso de piezas o accesorios que seg n criterio razonable de Scag sean incompatibles con el cortac sped Scag o afecten la operaci n funcionamiento o durabilidad de ste Scag Power Equipment se reserva el derecho de modificar o mejorar el dise o de cualquier cortac sped sin tener por ello obligaci n alguna de modificar cualquier cortac sped fabricado con anterioridad Cualquier otra garant a impl cita se limita a un per odo de garant a de dos 2 a os o noventa 90 d as en el caso de cortac spedes destinados a alquiler Por consiguiente se rechaza en su totalidad cualquier garant a impl cita incluidas las garant as de comerciabilidad adecuaci n para un fin determinado o de otro tipo despu s de la finalizaci n del correspondiente per odo de garant a de dos afios o noventa d as La obligaci n de Scag en virtud de la presente garant a se limita estricta y exclusivamente a la reparaci n o el reemplazo de piezas defectuosas y Scag no asume ni autoriza a ning n otro a asumir en su lugar ninguna otra obligaci n La limitaci n antes mencionada no ser de aplicaci n en aquellos estados en los que no est permitida la limitaci n del per odo de validez de una garant a impl c
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200. ock Thrust Washer Shaft Ball Bearing Spacer Retaining Ring Seal Kit Pump Shaft keyed thru taper Housing Kit Trunnion Seal Kit Pin O Ring Straight Thread Plug Shock Valve Kit 031 Orifice Shock Valve Kit 024 Orifice Straight Thread Plug End Cap Kit Bypass Valve Kit O Ring Gerotor Assembly 19 cu in rev Socket Head Cap Screw M8 x 1 25 25 Charge Pump Kit 19 STD Splined Hex Screw Flanged Head M10 x 1 50 65mm Charge Relief Kit Fan Kit incl items 32 33 34 35 36 37 Hub Bracket Shroud Fan Washer Nut Shroud 75 oGAG Section 8 ELECTRICAL SYSTEM KOHLER amp Briggs amp Stratton 44 STT 2008 ESKH 76 Section 8 ELECTRICAL SYSTEM KOHLER amp Briggs amp Stratton Description 483623 484078 482849 48298 483366 462069 48017 04 48017 03 461916 48798 483957 483013 04031 01 04020 01 481755 451879 04030 02 04001 01 04110 01 481544 481662 04010 01 481638 04001 44 48029 22 04020 02 48029 11 48030 09 48136 05 483029 04002 12 04031 03 483642 482588 483629 483571 Wire Harness STT Air Cooled Wire Harness Adapter Kohler not shown Wire Harness Adapter Briggs amp Stratton not shown Fuse 20 AMP Key Ignition Key Assembly w Fob Nut Hex 5 8 32 Lockwasher 5 8 Internal Instrument Panel Top w Decals Key Switch Switch PTO Helay Lockwasher 10 External Tooth Nut Hex 10 32 Ammeter
201. od and tighten the lock nuts This will cause the control rod to stroke the LH pump less slowing down the LH wheel See Figure 6 4 26 NOTE If after making the adjustment as outlined in step 1A the machine creeps forward or backward perform the neutral adjustment See Neutral Adjustment on page 25 2 If at full speed the mower pulls left it is an indication that the right wheel is turning faster than the left wheel To adjust this condition proceed as follows A Stop the machine and place the steering control levers in the neutral position Loosen the lock nuts securing the ball joints at each end of the RH steering control rod Rotate the control rod to lengthen the rod and tighten the lock nuts This will cause the control rod to stroke the RH pump less slowing down the RH wheel See Figure 6 3 NOTE If after making the adjustment as outlined in step 2A the machine creeps forward or backward perform the neutral adjustment See Neutral Adjustment on page 25 6 3 THROTTLE CONTROL AND CHOKE ADJUSTMENTS These adjustments must be performed by your Scag dealer to ensure proper and efficient running of the engine Should either need adjustment contact your authorized Scag service center 6 4 BELT ADJUSTMENT WARNING Before removing any guards shut the engine off and remove the ignition key All drive belts are spring loaded and self tensioning however after the first 2 4 8 and 10 hours of op
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204. ranty does not cover any mower that has been altered or modified changing performance or durability In addition the warranty does not extend to repairs made necessary by normal wear or by the use of parts or accessories which in the reasonable judgment of Scag are either incompatible with the Scag mower or adversely affect its operation performance or durability Scag Power Equipment reserves the right to change or improve the design of any mower without assuming any obligation to modify any mower previously manufactured All other implied warranties are limited in duration to the two 2 year for commercial use three 3 years for non commercial use or ninety 90 days for mowers used for rental purpose Accordingly any such implied warranties including merchantability fitness for a particular purpose or otherwise are disclaimed in their entirety after the expiration of the appropriate two year or ninety day warranty period Scag s obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them any other obligation Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Scag assumes no responsibility for incidental consequential or other damages including but not limited to expense for gasoline expense of delivering the mower to an Authorized Scag Service Dealer
205. ree years parts and labor 1st year and 2nd parts only 3rd year Any Scag product used for rental purposes is covered by a 90 day warranty The Scag mower including any defective part must be returned to an Authorized Scag Service Dealer within the warranty period The expense of delivering the mower to the dealer for warranty work and the expense of returning it to the owner after repair will be paid for by the owner Scag s responsibility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower Non Commercial use is defined as a single property owner where the single property is the residence of the owner of the mower If the mower is cutting more than the owners single property it is deemed commercial use and the non commercial warranty does not apply Scag Power Equipment reserves the right to deny and or void the non commercial warranty if it believes it to be in commercial use This warranty does not cover any mower that has been subject to misuse neglect negligence or accident or that has been operated in any way contrary to the operating instructions as specified in the Operator s Manual The warranty does not apply to any damage to the mower that is the result of improper maintenance or to any mower or parts that have not been assembled or installed as specified in the Operators Manual and Assembly Manual The war
206. reme caution Under no circumstances should the machine be operated on slopes greater than 15 degrees ALWAYS FOLLOW OSHA APPROVED OPERATION Reduce speed and exercise extreme caution on slopes and in sharp turns to prevent tipping or loss of control Be especially cautious when changing directions on slopes Section 2 WARNING 10 11 12 13 14 To prevent tipping or loss of control start and stop smoothly avoid unnecessary turns and travel at reduced speed When using any attachment never direct the discharge of material toward bystanders or allow anyone near the machine while in operation Before attempting to start the engine with the operator in the seat disengage power to the cutter deck place the steering control levers in the neutral position and engage the parking brake If the mower discharge ever plugs shut off the engine remove the ignition key and wait for all movement to stop before removing the obstruction DO NOT use your hand to dislodge the clogged discharge chute Use a stick or other device to remove clogged material after the engine has stopped running and the blades have stopped turning Be alert for holes rocks roots and other hidden hazards in the terrain Keep away from any drop offs Beware of overhead obstructions low limbs etc underground obstacles sprinklers pipes tree roots etc Cautiously enter a new area Be alert for hidden hazards Disen
207. se clothing jewelry or long hair could get tangled in moving parts Do not operate the machine wearing shorts always wear adequate protective clothing including long pants Wearing safety glasses safety shoes and a helmet is advisable and is required by some local ordinances and insurance regulations WARNING Always wear hearing protection Operating this machine over prolonged periods of time can cause loss of hearing Keep the machine and attachments in good operating condition Keep all shields and safety devices in place If a shield safety device or decal is defective or damaged repair or replace it before operating the machine WARNING This machine is equipped with an interlock system intended to protect the operator and others from injury This is accomplished by preventing the engine from starting unless the deck drive is disengaged the parking brake is on the steering control levers are in the neutral position and the operator is in the seat The system shuts off the engine if the operator leaves the seat with the deck drive engaged and or the steering control levers are not in the neutral position and the parking brake is not engaged Never operate equipment with the interlock system disconnected or malfunctioning 10 Be sure the interlock switches are functioning 11 correctly Fuel is flammable handle it with care Fill the fuel tank outdoors Never fill it indoors Use a funnel or spout
208. sher 5 8 Internal Instrument Panel Top w Decals Key Switch Switch PTO Relay Lockwasher 10 External Tooth Nut Hex 10 32 Water Temp Gauge STT KA Only Base Instrument Panel Lockwasher 1 4 Bolt Hex Head 1 4 20 x 3 4 U Nut 1 4 20 Throttle Controls Screw Phillips Washer Head 10 32 x 1 2 Switch Interlock Seat Bolt Hex Head 1 4 20 x 1 2 Cable Battery Red Nut Hex 1 4 20 Cable Battery Black Clamp Cable 1 2 ID Clamp Cable 3 4 ID Clamp Cable Sending Unit Water Temp Wire Harness STT Liquid Cooled Digital Fuel Injection DFI Lockwasher 5 16 External Tooth Bolt Hex Head M8 1 25 x 20mm Electronic Module Heatshield Flexible Double Fuse Assembly Sealed Incl items 2 42 43 44 Indicator Light Check Engine Fuse Holder Cover Sealed Double Clip Wire Cover Sealed Single Single Fuse Assembly Sealed Incl items 2 35 37 38 81 oGAG Section 8 REPLACEMENT DECALS AND INFORMATION PLATES DANGER 4 487 006 4 885 903 4 920 733 4 967 543 I A SPINNING BLADES n fen E 4 991 382 4 998 948 5 042 239 5 117 617 KEEP CLEAR blode CONTACT THROWN 10996 MASTRE OBJECTS INJURE DO NOT OPERATE UNLESS GRASS PATENTS PENDING CATCHER MULCHING KIT OR DISCHARGE CHUTE 15 INSTALLED Avoid injury From burns hut OFF engine before removing fuel tank cap
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212. ssed air to remove debris 3 He install the debris screen to the radiator 41 oGAG Section 7 C CHECKING THE FAN BELT TENSION LIQUID COOLED ENGINES ONLY Periodically check the fan belt tension The belt should deflect 1 2 with 10 pounds of pressure See your Scag dealer if the belt is in need of adjustment or replacement 7 13 BODY DECK AND UPHOLSTERY CAUTION Do not wash any portion of the equipment while it is hot Do not wash the engine use compressed air 1 After each use wash the mower and cutter deck Use cold water and automotive cleaners Do not use pressure cleaners 2 Donot spray electrical components Use a mild soap solution or a vinyl rubber cleaner to clean the seat 4 Repair damaged metal surfaces using Scag touch up paint available from your authorized Scag dealer Wax the mower for maximum paint protection 42 Section 8 oGAG ILLUSTRATED PARTS LIST 8 1 SCAG APPROVED ATTACHMENTS AND ACCESSORIES Attachments and accessories manufactured by companies other than Scag Power Equipment are not approved for use on this machine Scag approved attachments and accessories GC STT p n 9059 9060 9039 GC STT CS p n 9063 9064 9041 e Mulch Plate p n 9287 9288 9262 e Hurricane Mulch p n 9284 9285 9267 SIT Hitch p n 9242 e STT Bumper p n 9256 e Suspension Seat w Seat Belt p n 9292 SIT Lights p n 9279 Tiger Striper p n 9269
213. strument Panel Lockwasher 1 4 Bolt Hex Head 1 4 20 x 3 4 U Nut 1 4 20 Throttle And Choke Controls Screw Phillips Washer Head 10 32 x 1 2 Switch Interlock Seat Bolt Hex Head 1 4 20 x 1 2 Cable Battery Red Nut Hex 1 4 20 Cable Battery Black Clamp Cable 1 2 ID Clamp Cable 3 4 ID Clamp Cable Sending Unit Water Temp Wire Harness STT Kawasaki Liquid Cooled Lockwasher 5 16 External Tooth Bolt Hex Head M8 1 25 x 20mm Electronic Module Heatshield Flexible Double Fuse Assembly Sealed Incl items 2 42 43 44 Fuse Holder Cover Sealed Double Clip Wire Available through the individual engine manufacturer 79 c 09 29DFI KAWASAKI ELECTRICAL SYSTEM STT2008 ESKA DFI eS lt gt EE ONG i 80 Section 8 ELECTRICAL SYSTEM 29DFI KAWASAKI Ret PartNo Description 481755 48298 483366 462069 48017 04 48017 03 461916 48798 483957 48788 04031 01 04020 01 481183 451879 04030 02 04001 01 04110 01 481662 04010 01 481638 04001 44 48029 06 04020 02 48029 11 48030 09 48136 05 48030 11 481670 483626 04031 03 04002 12 483029 481945 01 483642 481182 483629 483571 482588 483643 483641 Ammeter Fuse 20 AMP Key Ignition Key Assembly w Fob Nut Hex 5 8 32 Lockwa
214. t 1 Place the cutter deck in the transport position 2 Remove the hardware securing the Custom Cut Baffle to the cutter deck 29 NOTE Hardware location used in the illustrations are for reference only Location of hardware may vary depending on cutter deck size Move the Custom Cut Baffle to desired position See Figure 6 10 Reinstall the mounting hardware Torque hardware to 39 Ib ft Section 6 Custom Cut Baffle Adjustment Mounting Slot Mounting Hardware Location Slot A Hole 1 Hole 2 Hole 3 Height inches 8 3 1 2 4 Figure 6 9 3 Position Custom Cut Baffle Adjustment Custom Cut Baffle Adjustment Mounting Slot Selected Mounting Hardware Location Slot A Hole 1 Hole 2 Hole 3 Hole 4 Height inches 3 3 4 4 1 4 4 3 4 5 1 4 Slot B Hole 2 Hole 3 Hole 4 Height inches 3 1 2 4 4 1 2 Figure 6 10 7 Position Custom Cut Baffle Adjustment 30 Section 6 6 8 ELECTRIC CLUTCH ADJUSTMENT The electric clutch serves two functions in the operation of the mower In addition to starting and stopping the power flow to the cutter blades the clutch also acts as a brake to assist in stopping blade rotation when the PTO is switched off or the operator presence circuit is interrupted When the clutch is disengaged the air gap between the armature and rotor must be adjusted to fifteen thousandths of an inch 0 015 for proper operation The
215. t from Operator s Seat 1 0 to 6 0 in 1 4 increments 197 or 250 Thick Milled Edge Wear Resistant Marbain Three 3 18 blades Three 3 21 blades Three 3 24 5 blades ro Three 3 24 5 blades Blade Engadermellbsuecen enses ata a eet av Electric Blade Engagement Clutch with Control Panel Switch Connected to the Cutter Deck Gearbox through a Drive Shaft Discharge Opening Extra Wide Discharge Opening with Spring Loaded Discharge Chute and Turbo Baffle 238 ETT Black Polypropylene Plastic Flexible RR P eee Heavy Duty 1 1 8 Top Dimension Spindle Shaft Cast Housing Taper Roller Bearing Low Maintenance with Top Access Grease Fitting and Grease Overfill Relief Poppet NET EO m Split Steel with Easily Removed Taper Hubs Cutter Deck B Section with Kevlar Cord Self Adjusting Self Tightening E Ogura Heavy Duty Clutch Brake DVS SNA RE ERR Clamp Yoke Shaft With Two High Speed U Joints 11 oGAG Section 3
216. tension U Nut 1 4 20 Hear Cover Hour Meter Engine Kohler 27 CH Available only through Kohler Eng Spec PS CH740 0041 Bolt Hex Head 3 8 16 x 1 Lockwasher 3 8 Spring Bolt Hex Head 3 8 16 x 1 3 4 Nut Hex Elastic Stop 3 8 16 Bolt Hex Head 3 8 16 x 1 1 4 Plate Engine Mounting Bolt Carriage 5 16 18 x 3 4 Nut Hex Serrated Flange 5 16 18 Available through the individual engine manufacturer 61 c Q 42 ENGINE amp ATTACHING PARTS 27HP 29DFI KAWASAKI 35BVAC STT 2009 EAPKA 2 2 NL ____4 e lt 3 Vel 7 2 TR gt 2 QU SLN 2 Be 26 2 227 MTG WELDMENT 62 Section 8 ENGINE amp ATTACHING PARTS 27HP 29DFI KAWASAKI amp 35BVAC 451378 422593 04017 05 482699 483819 483857 451421 04110 01 483537 482351 483017 482809 482810 483258 04002 18 04030 04 04001 21 04021 09 04001 32 451454 04003 12 04019 03 424691 04040 05 424634 483507 424633 04009 07 462157 43740 483471 04041 11 04041 07 Muffler Guard Kawasaki Muffler Guard Briggs amp Stratton Screw Hex Serrated Flange 1 4 20 x 3 4 Muffler Kawasaki Muffler Briggs amp Stratton opark Arrestor Assembly Briggs amp Stratton not shown 35BVAC only Screen Weldment Radiator Kawasaki Only U Nut 1 4 20 Hour Meter Oil Drain
217. the hydraulic oil reservoir 2 Visually check the level of hydraulic oil Hydraulic oil must be at least 3 inches from top of the filler neck If the level cannot be determined visually use a clean tape measure to check the level If the fluid is low add 20W50 motor oil DO NOT overfill overfilling the oil reservoir may cause oil seepage around the cap area 3 Clean the fill cap and install it onto the reservoir SSSSSSSSS Y 5 FT Hydraulic Oil Reservoir STT99HOR 1 Figure 7 2 Hydraulic Oil Reservoir B CHANGING HYDRAULIC OIL The hydraulic oil should be changed after every 500 hours or annually whichever occurs first The oil should also be changed if the color of the fluid has become black or milky A black color and or a rancid odor usually indicates possible overheating of the oil and a milky color usually indicates water in the hydraulic oil 35 HYDRAULIC OIL FILTER IMPORTANT The hyaraulic oil should be changed if you notice the presence of water or a rancid odor to the hyaraulic oil Park the mower on a level surface and stop the engine Place a suitable container under the hydraulic oil filter Remove the fill cap from the reservoir and the drain plug from the bottom of the drain tee fitting on the filter base See Figure 7 3 Allow the fluid to drain into the container and properly discard it 390 0155 1 Figure 7 3 Hydraulic Oil Filter H
218. the operator counter clockwise allows the mower to be moved by is in the seat The interlock system shuts off the engine hand free wheeling if the operator leaves the seat with the steering control levers not in the neutral position and or the cutter blades engaged and the parking brake not engaged 25 55 S DUMP VALVE cw WARNING CONTROL CN Never operate the mower with the interlock system disconnected or malfunctioning Do not disengage or bypass any switch injury to yourself C and others or property damage could result 390 141 1 Figure 4 2 Dump Valve Control 13 Deck Lift Foot Lever Figure 4 1 Used to raise and lower the cutter deck Push full forward to lock in the transport position 14 Section 4 4 3 INITIAL RUN IN PROCEDURES FIRST DAY OF USE OR APPROXIMATELY 20 HOURS 1 Check all belts for proper alignment and wear at 2 4 and 8 hours 2 Change the engine oil and oil filter after the first 20 hours of operation See Section 7 4 3 Check hydraulic oil level in reservoir See Section 7 3 4 Check for loose hardware Tighten as needed 5 Check interlock system for proper operation Section 4 2 6 Check tire pressure Adjust pressure if necessary See Section 7 10 4 4 STARTING THE ENGINE CAUTION DO NOT USE STARTING FLUIDS Use of starting fluids in the air intake system may be potentially explosive or cause a runaway engine condition t
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221. use e Cutter decks are warranted against cracking for a period of three 3 years parts and labor 1st and 2nd year parts only 3rd year The repair or replacement of the cutter deck will be at the option of Scag Power Equipment We reserve the right to request compo nents for evaluation This warranty does not cover any mower that has been subject to misuse neglect negligence or accident or that has been operated in any way contrary to the operating instructions as specified in the Operator s Manual Engines and electric starters are covered by the engine manufacturer s warranty period e Major drive system components are warranted for two 2 years parts and labor for commercial use or three 3 year 500 hour whichever comes first parts and labor for non commercial use by Scag Power Equipment commercial and non commercial war ranty excludes fittings hoses drive belts The repair or replacement of the hydraulic pump or hydraulic motor will be at the option of Scag Power Equipment This warranty does not cover any mower that has been subject to misuse neglect negligence or accident or that has been operated in any way contrary to the operating instructions as specified in the Operators Manual e Electric clutches have a Limited Warranty for two 2 years parts and labor for commercial use or three 3 year 500 hours whichever comes first parts and labor for non commercial use e Spindle assemblies have a Limited Warranty for th
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223. ut on the yellow switch located on the instrument panel to the engage position See Figure 4 3 PULL UP TO ENGAGE PUSH DOWN TO DISENGAGE 390S0138 Figure 4 3 Cutter Engage Switch NOTE A squealing noise may be heard when engaging or disengaging the deck drive It is caused by the electric clutch plates meshing as the mower comes up to speed This is normal To disengage the deck drive push the switch in to the disengage position Always operate the engine at full throttle to properly maintain cutting speed If the engine starts to lug down reduce the forward speed and allow the engine to operate at maximum RPM Section 4 4 7 HILLSIDE OPERATION 4 9 AFTER OPERATION 1 Wash the entire mower after each use Do not WA N G or direct the spray onto DO NOT operate on steep slopes To check a slope IMPORTANT attempt to back up it with the cutter deck down Do not wash a hot or running engine Cold water If the machine can back up the slope without the will damage the engine Use compressed air to wheels slipping reduce speed and use extreme clean the engine if it is hot caution Under no circumstances should the machine be operated on slopes greater than 15 2 Keep the entire mower clean to inhibit serious heat degrees ALWAYS FOLLOW OSHA APPROVED damage to the engine or hydraulic oil circuit OPERATION 3 Check the drive belts for proper alignment and any
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