CAPSPrAy 115 - Pressure Washers Direct
Contents
1. ek md No English _ Francais Espa ol _ ae At Pi ed No Description Description Descripci n Cant 1 9805387 Screw Vs Torn o 2 2 0277443 Beeder box cover Couverc e de bo te de purge Cub erta de a caja de purgador 1 3 0277442 Beeder box base Base de bo te de purge Base de a caja de purgador 1 4 9881911 Exhaust hose Tuyau d chappement Manguera de escape 1 5 0327226 Hose c amp Agrafe de compress on Abrazadera de apret n 1 6 0276511 Exhaust hose fitt ng Raccord de tuyau d chappement Adaptador de a manguera de escape 1 7 0524532A Lower hous ng Boit er nf r eur Caja fondo 1 8 9802213 Screw Vs Torn o 4 9 0524592 Cord stranre ef Cordon d tendeur Cord n desb oqueador 1 10 0090628 Foot pad Coupe es Amort guador de a base 5 11 9802222 Screw Vs Torn o 5 Labels Etiquettes Etiquetas Part No English Francais Espa ol Ne de pi ce Description Description Descripci n Pieza No 0524853 Front cover abe t quette du couverc e avant Et queta de a cub erta de antera 0277630 Warn ng abe Et queta de a cub erta de motor Et queta de advertenc a O Titan Tool Inc All rights reserved 17 Espa ol Francais English IATA NT Wiring Diagram Diagramme lectrique Diagrama el ctrico P N 0524547 Warning light assembly Voyant lumineux E P N 0524694 Conjunto de la luz de advertencia P N 0524549 ON OFF switch Circuit breaker Interrupteur ON OFF Briseur de circuit Interru2. English Fran ais Espa ol 1 O Titan Tool Inc All rights reserved Turbine Assembly Ensemble de turbine Ensamblaje de turbina Dll Ne an No English Fran ais Espa ol _ aty Art Pi Na Description Description Descripci n Cant 1 9810108 Nut crou Tuerca 12 2 9821503 Lock washer Ronde e de fixat on Arande a de asegurar 12 3 0524998 Can cover Couverc e de carter Cub erta de rec p ente 1 4 0524590 Spacer Espaceur Separador 3 5 0277469 Turb ne can sea Jo nt d tanch t de carter de turb ne Junta de ata de a turb na 1 6 05242904 6 Stage turb ne assemb y 120V Turb ne en sx p ces 120 V Conjunto de a turb na 6 fases 120 V 1 7 0524591 Spacer Espaceur Separador 3 8 0524971A Can cover Couverc e de carter Cub erta de rec p ente 1 9 0524687 Motor shroud sea on oe t de car nage de Junta de acarcasa de motor 1 0277243 Motor brush kt Jeu de baas charbon Juego de escob as de carb n Titan Tool Inc All rights reserved ld Espa ol Francais English LUIZ Upper housing assembly Ensemble de bo tier sup rieur Ensamblaje de caja superior Item Part No Qty E N og Pi ce cian Ei ie Bese pelea aie 1 0524537 Too box door Porte de trousse d out s Puerta de a caja de herram entas 1 2 0524538 Too box Trousse d out s Caja d
3. White pleated filter Pre filter JN Filter cover 3 Clean the filters Either tap the filters to knock out the contaminants or use pressurized air to blow out the contaminants For material that is not blown or knocked loose easily soak the filters in soapy water or mineral spirits Allow the filters to dry completely before placing them back in the turbine NOTE Do not use highly flammable solvents such as lacquer thinner to clean the filters IMPORTANT Do not soak paper pleated filter in solvenis Only tap the filter or use compressed air directed at the inside the clean side 4 Insert each filter back into its corresponding filter can NOTE Make sure the white pleated filter is fitted securely to the spokes of the filter can Turn clockwise to secure in place 5 Replace the filter covers on each side of the turbine by turning them clockwise After several cleanings it may become necessary to replace the filters Refer to the parts list near the end of this manual for the filter replacement kit part number Cleaning the Air Hoses 1 Periodically wipe the outer surface of the air hose with a damp cloth to keep clean IMPORTANT DO NOT submerge into or flush the air hose with water or any chemical IMPORTANT DO NOT use methylethylketon MEK naphtha mineral spirits paint thinner xylol xylene or toluel toluene to clean the air hose Exposure over time could cause damage to the hose IMPORTANT Stor
4. a Owners Manual Notice d utilisation Manual del Propietario Do not use this equipment before Advanced Performance Total Reliability reading this manual CAPSPRAY 115 HVLP Spray System 0524034 Register Your product online at NOTE This manual contains important www titantool com warnings and instructions Please read and retain for reference Proper registration will serve as proof of purchase in the event your original receipt becomes misplaced or lost Serial Number 0412 O T tan Too Inc A Rghts Reserved Form No 0524858F See page 5 for location Important Safety Information Read all safety information before operating the equipment SAVE THESE INSTRUCTIONS This symbol indicates a hazardous situation which if not not avoided could result in death or serious injury To reduce the risks of fire or explosion electrical shock A and the injury to persons read and understand all instructions included in this manual Be familiar with the controls and proper usage of the equipment HAZARD EXPLOSION HAZARD DUE TO INCOMPATIBLE MATERIALS W cause property damage or severe njury PREVENTION Do not use mater as conta n ng b each or ch or ne Do not use ha ogenated hydrocarbon so vents such as b each m dewc de methy ene ch or de and 1 1 1 trch oroethane They are not compat b e wth a um num e Contact your coat ng supp er about the compatb ty of mater a wth a um num HAZARD GEN
5. ccesesseeeeseeeeeseeeeeesseeeessceeenseeesesseeenseeeseseeeasene 14 17 Wiring Diagram ete sseessteeeesseeeeseeeeeeseeeenseeeeenseeeensenenesenees 18 Warranty A TO 20 Introduction This High Volume Low Pressure HVLP spray system is designed for applying coatings to surfaces that can be sprayed faster than brushing or rolling and are too small for traditional airless sprayers Components of this system include a power switch a power cord a filter warning light a circuit breaker switch a dual filtration system a cup holder an air hose and an air outlet The power switch comes with two speed settings Low speed is generally used for light bodied materials High speed is ideal for thicker materials The turbine is also equipped with a tool box It is located on the reverse side of the turbine and can be used to store projector sets or any other small spare parts Circuit breaker switch Cup holder Filter warning light Air inlet tin end of ilter can Power switch Speed selector Air hose not pictured With this HVLP spray system you can achieve the highest quality professional finish possible with little or no preparation or setup time Please review all the information contained in this manual before operating the system Using an HVLP Spray System Refer to the following information to operate and understand your HVLP spray system Your system may include a short air whip hose The
6. short hose should be connected to the longer hose or a remote spraying system sold separately and NOT directly to the turbine See your spray gun instruction manual for complete instructions Spray gun Turbine DN M Air hose Whip hose IMPORTANT Do not attach the short air whip hose directly to the turbine as the hose will become damaged Setup Use the following procedure to set up your HVLP spray system for operation 1 Plug the turbine power cord into a grounded 3 slot receptacle Keep the turbine at the maximum possible distance from the spray area to safeguard against explosion or fire that may be caused by sparking electrical parts 2 Prepare your spray gun for operation Refer to your spray gun manual for material preparation setup and spraying information 3 Attach the air hose to the air outlet on the turbine 4 Attach the air hose to the air inlet on your spray gun 5 Turn on the turbine and begin spraying Dual Filtration System The turbine has two different air filters one for atomizing air and one for cooling air The atomizing air filter is a two stage fine mesh filter designed to trap particles that may damage your finish The atomizing air is discharged through the nozzle of the spray gun where it atomizes the coating material The cooling air filter is a coarse mesh filter designed to allow the proper amount of air flow through the turbine for coo
7. ERAL Can cause severe njury or property damage PREVENTION Reada nstructons and safety precaut ons before operat ng any equ pment Fo owa approprate oca state and nat ona codes govern ng vent aton fire prevent on and operat on The Un ted States Government Safety Standards have been adopted under the Occupat ona Safety and Hea th Act OSHA These standards part cu ar y Part 1910 of the Genera Standards and Part 1926 of the Construct on Standard shou d be consu ted Use on y manufacturer author zed parts User assumes a rsks and ab tes when us ng parts that do not meet the m n mum spec ficatons and safety dev ces of the manufacturer Before each use check all hoses for cuts leaks abrasion or bulging of cover Check for damage or movement of couplings Immediately replace the hose if any of these conditions exist Never repair a hose Replace it with an identical replacement hose Do not spray outdoors on w ndy days Wear c oth ng to keep pa nt off sk n and har Never am the spray gun at any part of the body HAZARD EXPLOSION OR FIRE So vent and pa nt fumes can exp ode or gn te Property damage and or severe njury can occur PREVENTION Exhaust and fresh ar ntroduct on must be prov ded to keep the ar wth n the spray area free from accumu aton of flammab e vapors Turb ne conta ns spark ng parts Turb ne must be paced nawe vent ated area at max mum d stance from the spray area Avoda gnton sourc
8. IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE No Ability To Transfer This warranty is extended to the original purchaser only and is not transferable Your Rights Under State Law Some states do not allow limitations on how long an implied warranty lasts or the exclusion of incidental or consequential damages so the above limitation and exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state United States Sales amp Service Canadian Branch International ME Phone 1 800 526 5362 Phone 1 800 565 8665 Phone 1 201 337 1240 i T F ZA N Fax 1 800 528 4826 Fax 1 800 856 8496 Fax 1 201 405 7449 1770 Fernbrook Lane 200 Trowers Road Unit 7B 1770 Fernbrook Lane Minneapolis MN 55447 Woodbridge Ontario L4L 528 Minneapolis MN 55447 www titantool com ULIZANT English 20 O Titan Tool Inc All rights reserved
9. e herram entas 3 0524557 Top hand e Po gn e sup r eure Man a super or 4 0524531A Upper hous ng Bo t er sup r eur Caja super or 5 0524558 Lower hand e Po gn e nf r eure Man a nferor 6 9802266 Screw Vs Torn o 7 0524963 Lock washer Ronde e de fixat on Arande a de asegurar 8 0524694 Sw tch Interrupteur Interruptor 9 0524549 C rcu t breaker sw tch kt 15A L qu pement de commutateur de E conjunto de nterruptor de br seur de c rcu t 15A rompedor de c rcu to 15A 10 0524547 Warn ng ght assemb y 120V Voyant um neux 120V Conjunto de a uz de advertenc a 11 0524996 E ectr ca cover assemb y Couverc e d assemb age ectr que Conjunto de a cub erta e ctr ca 12 9803104 Screw Vs Torn o 13 0524536 Cup ho der Porte godet Sost n de dep s to 14 9805386 Screw Vs Torn o 15 9802265 Screw Vs Torn o 16 0524566 Cabe camp Br de de c b e Abrazadera de cab e 17 0277475 Tube Tube Tubo 18 0277472 Ar flow swtch S ecteur d a rat on Interruptor de flujo de a re 19 9802905 Screw Vs Torn o 20 0524626 W re assemb y Ensemb e de c b es Conjunto de cab es 21 9805287 Ground screw V s de borne a a terre Torn o de conex n aterra 1 22 9822106 Lock washer Ronde e de fixat on Arande a de asegurar 1 UUAN English Fran ais Espa ol 16 Titan Tool Inc All rights reserved Lower housing assembly Ensemble de boitier inf rieur Ensamblaje de caja fondo
10. e indoors with the cord wrapped around the handle SS FA TM UULU English Titan Tool Inc All rights reserved Troubleshooting Problem Cause Solution A Resitrcted ar flow or no ar 1 Arflow adjustment knob on the spray gun 1 Adjust the ar flow adjustment knob flow s turned off 2 Arfiters are cogged 2 Cean or rep ace the fi ters B F terwarnng ght son 1 Arfiters are c ogged 1 C ean or rep ace the fi ters C The turb ne has no power 1 No power at the power supp y 1 Check the power supp y 2 Crcut breaker has been tr pped 2 Reset the breaker If prob em pers sts have turb ne nspected at an author zed T tan serv ce center 3 Worn turb ne brushes 3 Have the brushes rep aced at an author zed T tan serv ce center D Excess ve arc ng spark ng n 1 Worn turb ne brushes 1 Have the brushes rep aced at an author zed T tan the turb ne serv ce center 2 Damaged commutator 2 Rep ace the turb ne contact a T tan serv ce techn c an IMPORTANT Product Registration The turbine motor can be damaged if not serviced Register your product online at www titantool com Proper properly Have the brushes Kit P N 0277243 checked for registration will serve as proof of purchase in the event your wear by an authorized service center every 400 hours original receipt becomes misplaced or lost Clean filters regularly When the filter warning light comes Serial Number Location on it is time to clea
11. es such as stat c e ectr c ty open flames p ot ghts hot objects c garettes and sparks from connect ng and d sconnect ng power cords and work ng ght swtches Use extreme caut on when us ng mater as w th a flashpo nt be ow 70 F 21 C A flu d s flashpo nt s the temperature at wh ch vapors from the flu d coud gn te f exposed to a flame or spark Fre ext ngu sh ng equ pment must be present and n work ng order The power cord must be connected to a grounded c rcut Fo ow the mater a and so vent manufacturer s safety precaut ons and warn ngs HAZARD HAZARDOUS VAPORS r Pants so vents nsect c des and other mater as can be gt harmfu f nha ed or come n contact w th the body Vapors can cause severe nausea fa nt ng or po son ng PREVENTION Use a resp rator or mask f vapors can be nha ed Read a nstruct ons supp ed w th the mask to be sure tw prov de the necessary protect on Wear protect ve eyewear Wear protect ve c oth ng as requ red by coat ng manufacturer HAZARD SKIN BURN INJURY Heated parts can cause severe sk n burn njury PREVENTION Quck d sconnect fitt ngs on the hose and spray gun become hot dur ng use Avo d sk n contact w th qu ck d sconnect fitt ngs when they are hot A ow qu ck d sconnect fitt ngs to coo before d sconnect ng the spray gun from the hose Grounding Instructions Th s product must be grounded In the event of an e ectr ca short c rcut ground ng reduces t
12. f the purchase price of this product These remedies are the sole and exclusive remedies available for breach of express and implied warranties What is Not Covered By This Warranty 1 This Waranty does not cover any defects or damages caused by either a the use or installation of repair or replacement parts or accessories not manufactured by Titan or b repair performed by anyone other than a Titan Authorized Service Center 2 The Warranty does not cover equipment and accessories supplied to Titan from an original equipment manufacturer including but not limited to hoses tips or accessories Titan will provide the purchaser with copies of the original equipment manufacturer s express warranties provided to Titan along with the name and address of the appropriate manufacturer 3 This Warranty does not cover damage or defects caused by or related to abrasion corrosion abuse misuse negligence accident normal wear faulty installation or tampering in a manner which impairs normal operation Limitation of Remedies IN NO CASE SHALL TITAN BE LIABLE FOR ANY INCIDENTAL SPECIAL OR CONSEQUENTIAL DAMAGES OR LOSS INCLUDING TRANSPORTATION COSTS WHETHER SUCH DAMAGES ARE BASED UPON A BREACH OF EXPRESS OR IMPLIED WARRANTIES BREACH OF CONTRACT NEGLIGENCE STRICT TORT OR ANY OTHER LEGAL THEORY Disclaimer Of Implied Warranties THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE
13. he r sk of e ectr c shock by prov d ng an escape w re for the e ectr c current Th s product s equ pped wth a cord hav ng a ground ng w re wth an appropr ate ground ng p ug The p ug must be pugged nto an outetthat s proper y nsta ed and grounded n accordance wtha oca codes and ord nances WARNING Improper installation of the grounding plug can result in a risk of electric shock If repa r or rep acement of the cord or pug s necessary do not connect the green ground ng wre to e ther flat b ade term na The wre wth nsu at on hav ng a green outer surface w th or wthout ye ow strpes s the ground ng wre and must be connected to the ground ng pn Check wth a qua fied e ectr c an or serv ceman f the ground ng nstruct ons are not comp ete y understood or f you are n doubt as to whether the product s proper y grounded Do not mod fy the p ug prov ded Ifthe pug w not fit the out et have the proper out et nsta ed by a qua fied e ectr c an Grounded Outlet NUE N K Ss Ces ob Grounding Pin a Cover for grounded outlet box IMPORTANT Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the plug on the product Make sure the extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current the product will draw An undersized cord will cause a drop in line voltage resulting in loss of powe
14. ling purposes Cooling air is exhausted through the cooling air discharge on the front of the turbine Atomizing air Al po discharge Rear of turbine Atomizing air intake Cooling air intake F Cooling air discharge Filter Warning System The filter warning system on your turbine consists of a red filter warning light on the front control panel and an air flow switch inside the turbine When the air flow switch does not detect the appropriate amount of air flowing through the turbine the filter warning light will come on to indicate that it is time to clean or change the filters NOTE The filter warning system does not shut down the turbine IMPORTANT Clean filters regularly Clogged filters can cause excessive heat and possibly damage the turbine O Titan Tool Inc All rights reserved TULA English Maintenance Use the following procedures to keep your HVLP spray system running properly Cleaning Replacing the Filters IMPORTANT Make sure the turbine is unplugged before changing the filters 1 Remove the filter covers on each side of the turbine by turning them counterclockwise Filter cover D 2 Remove each filter set pre filter and filter from the filter housing on each side of the turbine NOTE The white pleated filter is removed from the turbine in the same manner as the filter cover Turn counterclockwise to unlock and remove Filter cover Pre filter XxX 7
15. n the filters Clogged filters cam cause excessive heat and possibly damage the unit For additional troubleshooting information see the manual that came with your gun Specifications Air pressure 11 5 psi POWGM acceca 120VAC 60 Hz 15 0A Turbine weight 24 0 lbs Main hose length 30 ft Whip hose length 5 ft Spray gun included Maxum II Patents These products are covered by one or more of the following U S patents D623 660 5 550 336 5 556 255 5 639 222 5 702 131 5 558 492 5 772 711 Titan 30 Day Satisfaction Guarantee If within a 30 day period from the date of purchase you are not totally satisfied with a TITAN unit you may return it for full credit toward another TITAN product of equal or greater value Titan Tool Inc All rights reserved 5 English 1 1 TZAIN Parts List Liste de pi ces Lista de piezas Main Assembly Vue d ensemble Ensamblaje principal ek Me re English Fran ais Espanol ay Art Pieza No Description Description Descripcion Cant 1 Upper housing assembly see separate Ensemble de bo tier sup rieur voir liste Ensamblaje de caja superior consulte la 1 listing s par e lista separada 2 6 Stage turbine assembly 120V see Turbine en six pi ces 120 V voir liste Conjunto de la turbina 6 fases consulte 1 separate listing s par e la lista se
16. parada 3 0524927 Sidewall silencer Silencieux Silenciador 2 4 0524593A Silencer assembly Ensemble de silencieux Conjunto de silenciador 1 5 0524524 Sealing foam Mousse d tanch it Espuma de sellado 1 6 0524948A Filter can Carters de filtre Recipiente del filtro 2 7 0293395 Screw Vis Tornillo 10 8 0524523A Filter Filtre Filtro 1 9 0524526A Pre filter Pr filtre Pre filter 2 10 0524949A Filter cover Carter du filtre Cubierta de filtro 2 11 Lower housing assembly see separate Ensemble de bo tier inf rieur voir liste Ensamblaje de caja fondo consulte la 1 listing s par e lista separada 12 858 634 Screw Vis Tornillo 4 13 0524596 Exhaust ring Anneau d chappement Anillo de escape 1 14 0524926 Silencer assembly Ensemble de silencieux Conjunto de silenciador 1 15 0524528A Filter Filtre Filtro 1 16 0524594 Foam tape Bande de mousse Cinta de espuma 4 0277337 Air hose not pictured Tuyau pour air pas d illustration Manguera de aire no se muestra 1 0153165 Viscosity cup not pictured Godet de viscosim tre pas d illustration Cubeta de viscosidad no se muestra 1 0275625 Quick disconnect female not pictured Raccord rapide pas d illustration rl de desconexi n r pida no se 1 u 0524405A Air hose whip not pictured Tuyau pour air de fouet pas Manguera de aire corta con conexi n 1 dillustration flexible no se muestra 0524027 Spray gun not pictured Pistolet pas d illustration Pistola no se muestra 1
17. ptor ON OFF EJ Rompedor de circuito HI T y P N 0277472 Air flow switch S lecteur d a ration Interruptor del flujo de aire Turbine Turbine Turbina Y D P N 0524592 Power cord Cordon d alimentation Cable de alimentaci n Wa y 9 Q z NOTE All electrical work should be NOTA Tous les travaux d lectricit doivent NOTA Todo trabajo el ctrico debe performed by an authorized tre effectu s par le personnel d un realizarlo un centro de service center centre de service autoris servicio autorizado ITA NT Icod Espa ol 18 O Titan Tool Inc All rights reserved Limited Warranty High Volume Low Pressure Spray Equipment What Is Covered By This Warranty This product manufactured by Titan is warranted against defects in material and workmanship for one 1 year following date of purchase if operated in accordance with Titan s printed recommendations and instructions Within the applicable warranty period Titan will repair or replace at our option defective parts without charge if such parts are returned with transportation charges prepaid to the nearest Authorized Service Center or to Titan Tool Corporation 1770 Fernbrook Lane Minneapolis MN 55447 If Titan is unable to repair this product as to conform to this Limited Warranty after a reasonable number of attempts Titan will provide at our option either a replacement for this product or a full refund o
18. r and overheating A 12 gauge cord is recommended If an extension cord is to be used outdoors it must be marked with the suffix W A after the cord type designation For example a designation of SJTW A would indicate that the cord would be appropriate for outdoor use NOTE More than 100 feet of extension cord is not recommended Use more paint hose not more extension cord Shorter extension cords will assure maximum electrical power for proper operation Service Shou d your spray system need serv ce dur ng the warranty per od return your unt and the proof of purchase to the d str butor where t was purchased At our opton the untw be repa red or rep aced Ina cont nued comm tment to mprove qua ty we reserve the r ght to make component or des gn changes when necessary 32 A 21m UULU English O Titan Tool Inc All rights reserved Table of Contents Sabet y PP A 2 Grounding Instructions 2 Service sis 2 Introduction sais d Using an HVLP Spray System 3 SOU inscrit ear 3 Dual Filtration System 3 MalRt NANCE nsissrsssonrsicennanussansegenrinsnenennannneannnnennenennsnanssans 4 Cleaning Replacing Filters 4 Cleaning the Air HOSS coocooncccncconoccnoncconnnononcnnncnnnonannnnna nano 4 Troubleshooting ns 5 Product Registration ss 5 FLACAS insscsessistesssesstinssecssrnacustassarasanacvsstiusavassecsendsesnaiaseaaiatenenaes 6 SA 10 Parts LiSt
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