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2. 105 5 268 46 117 45 1143 1000 105 5 268 46 117 45 1143 LxWxH In cm ENGINE CONTROLS TECHNICAL Manual Recoil Start DATA Throttle Engine Choke Lever Engine Fuel Stop Switch Electric Option Choke Throttle Engine Start Button G pam Key Switch ON Gas Valve Engine Fuel carburetor Stop Switch MACHINE OPERATION CONTROLS TECHNICAL DATA Reverse Speed Control Handle Forward Speet Control Handle Dump Handle Brake Pedal Parking Brake Dump Pedal 16 P N amp PLATE LOCATION TECHNICAL DATA Engine P N S N Plate Notes Notas Notes Note TECHNICAL DATA 18 HEALTH amp SAFE DECAL PLACEMENT HEALTH s Before using this equipment study this entire manual to become familiar SAFETY with its operation Do not allow untrained or unauthorized personnel especially children to operate this equipment Use only factory autho rized parts for service When warning decals are destroyed or missing contact the Manufacturer immediately at 1 800 888 9926 for replacement For the safety of your self and others it is im
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7. 27 OPERATION Se su eau 29 40 General Safety Notes in then aap 30 Prevent Damage Maca ie an cross 31 SAO a qara 32 Delivery Inspector asics wet aa is 32 eine tn te ere 32 KNOW BUGOY y zur a 32 Machine Cl nes lis 32 Pre Start dida 33 Starting Ne Mache yau E E 33 LT A II 34 Machine 34 Mounting Dismounting Buggy 34 Operator scene tai 35 Dumping a 36 Quick Release Dial ia 36 Cold Weal Her 37 Hoses Fittings Ls 37 Cleaning Mac hne y 37 Parking Su 37 Transporting Machine Du Slip 38 M d Buggy LINO POINTS 38 O 39 PUIG eens kuk s cease tana lla 39 Il I y ree A s upaqa 39 Cleaning Storage iii 40 MAINTENANCE oi cia 41 54 First Service 50 Hours Additional
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24. OPERATION MUD BUGGY TO SHUT OFF ENGINE 1 Reduce throttle Engine Fuel Engine Start 2 Set parking brake to on position ou figure 1 3 Turn engine fuel stop switch to the stop position figure 2 4 Turn gas off when engine stops running figure 2 Gas Valve Carburetor so Figure 2 Engine Controls Electric Option MACHINE OPERATION 1 Start engine as described under section Starting The Machine 2 Adjust throttle lever to obtain desired RPM figure 2 3 Release parking brake lever to off position figure 4 4 Two controls are located on the handle bar see figure 3 The control on the operator s left hand side is for reverse and the control on the right hand side is for forward motion Select the control for the corresponding motion you want to go 5 Squeeze speed control handle figure 3 on handle bar to move the machine Note The more you squeeze the handle the faster the machine will travel 6 When you release the speed control handle the machine will stop if machine does not stop when speed control is released have machine inspected by Certified Repair Person 7 Service Brake Pedal see figure 3 Brakes are adjusted at factory and will need to be adjusted as brake shoes wear Check operation daily Adjust at 25 hours then as needed Refer to Service Manual MOUNTING DISMOUNTING BUGGY Always use three point contact when mounting the buggy
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53. OPERATOR MANUAL 5 ONE CONSTRUCTION EQUIPMENT RIGHT BUILT BRED TOUGH BORN WORK Buggy Model 581600 582100 FB1000 d11ONVH IVIAILYVM REVISION REVISION R VISION REVISIONE M 9 2010 P N R f n N cat 56486 STONE CONSTRUCTION EQUIPMENT INC RIGHT BUILT PRODUCTS FROM RIGHT BUILT COMPANY Right Built means tough reliable easy to use machines that lower lifetime costs They re designed to be reliable productive operator friendly and serviceable always with the end user in mind FOREWORD LIMITED WARRANTY 4 5 Parker H se Connectors Warranty iia 6 INIRODUGCTION li ies 7 10 SR 8 Mende l iso 8 General De SCORE 8 9 Machine A ia 10 TECHNICAL DATA iu y unu bu N sense 11 17 Machine Specifications 12 Lubrication Specifications iia 12 Engine peca 13 Machine Sound Level Cations L Q a 13 Machine Dimensions ua y um Saa hua t asas 14 COB nec gt 15 Machine Operation 16 LOCO ES 17 HEALTH amp SAFETY S s 19 27 D CAlPIAC MEN ___ __ _ 20 21 Wal WINGS scans SN acte 22 26 5 I V
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57. 1 fitting located on steering housing e Rear Wheel Bearings repack bearings yearly Grease weekly using a grease gun Remove the blue protection caps before greasing and replace when finished Moving Joints Hinges and Cables Lubricate with oil every 500 hours MAINTENANCE ENGINE M AINTENANCE Refer to engine manual for specific engine information Engine Oil 1 Change oil after the first 50 hours then change oil every 100 hours under normal use For severe service change engine oil every 50 hours 2 Remove the oil filler cap and drain bolt Drain oil into a suitable container 3 Clean and install the drain bolt tighten securely 4 Fill with recommended oil to the upper limit mark on the dipstick Install and tighten the oil filler cap securely 5 Run engine for 2 3 minutes stop engine and check oil level Note Please dispose of used motor oil in a manner that doesn t harm the environment Oil Grade and Capacity Engine requires 1 16 quarts 1 1 liter e Over 40 Degrees Fahrenheit 13 Degrees Celsius SAE 30 Below 40 Degrees Fahrenheit 13 Degrees Celsius SAE 20 AWARNING ENGINE IS EQUIPPED WITH LOW OIL SHUT DOWN UNIT WILL SHUT DOWN IF ENGINE OIL IS LOW Air Filter Check air filter before each use and clean after every 50 hours of service Clean primary outer element at 50 hours after break in period then every 50 hours or 12 months Service air cleaner more frequently in dusty conditio
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59. BRAKE TO ON POSITION 3 SET FORWARD REVERSE LEVER TO NEUTRAL POSITION 4 TURN ENGINE FUEL STOP SWITCH TO THE STOP POSITION 5 TURN GAS OFF WHEN ENGINE STOPS RUNNING POSICION DE FUNCIONAMIENTO PARA ARRANGUE ELECTRICO EMPUJE EL BOTON DE ARRANQUE Y SUJETE HASTA QUE EL ARRANCAR DEL MOTOR Y ENTONCES SOLTE PARA ARRANQUE MANUAL JALAR DE LA CUERDA DE ARRANCAR 6 AJUSTA LA VELOCIDAD DE LA ACELERADOR 7 PONGA EL CHOKE PARA ABRIRSE POR COMPLETO CUANDO EL MOTOR ES CALIENTE GASOLINE INSTRUCCIONES PARA PARAR EL MOTOR BENZI NE 1 REDUZCA LA ACELERADOR A MINIMO GASO LI NA 2 PONGA EL FRENO DE MANO A LA POSICION DE FUNCIONAMIENTO 3 PONGA LA MANIJA DE AVANCE ADELANTE REVERSO EN POSICION NEUTRAL CARBURANTE 4 PONGA LA MANIJA APAGADA DEL MOTOR COMBUSTIBLE A L ESSENCE LA POSICION DE PARADA 5 PONGA LA MANIJA DE COMBUSTIBLE EN LA POSICION CERRADA DEPUES DEL MOTOR ESTA PARADA MUD BUGGY LT HEALTH SAFETY A AWARNING 22 FOLLOW SAFETY INSTRUCTIONS Carefully read all safety messages and decals in this manual and on your machine safety signs Keep decals in good condition Replace missing or damaged decals Be sure new equipment components and repair parts include the current safety signs Replacement safety signs and decals are available through your dealer Learn how to operate the machine and how to use controls properly Do not let anyone operate with
60. Heavy Duty Frame Reduces vibration increases traction and lowers center of gravity for stability empty or full INTRODUCTION Poly Contoured Tub Easy to clean heavy duty polethylene tub designed and contoured to control splash It is easily removed with six bolts and can be replaced with optional steel tub Tub and base can be exchanged with the Stake Bed Easy Serviceability One piece lift away polyethylene engine cover requires no tools to be removed The lift away engine cover allows easy access to all maintenance points Easy Access to Controls Operator controls are located within easy reach The integrated speed and directional control levers are handlebar mounted for ease of use The dual function dump pedal or dump lever can be used for controlled dumping The cam locking parking brake lever provides secure locking of the automotive type brake shoes with a knob on the lever to allow brake tension adjustment Quick Release Tire Hubs The Quick Release Tire System allows quick removal of the outer Buggy tires The quick release option allows the Buggy to be converted from a 46 inch to a 36 inch wide machine without any special tools for hub removal Stake Bed Version Offers 3 in 1 versatility of a stake bed flat bed or extended flat bed Convenient utility cart carries loads of paneling shingles concrete bags etc with weights up to 2 500 lbs The extended flat bed supports wider loads while the narrower flat bed fi
61. Keep emergency numbers for doctors ambulance service hospital and fire department near your telephone STARTING FLUID e Starting fluid ether is highly flammable do not use or an explosion or fire may result WARNING USE CAUTION HEALTH amp SAFETY Never leave equipment unattended while running e Be certain you can control both speed and direction before moving This is a one person buggy Never permit riders Avoid sharp turns at high speed DISPOSE OF WASTE PROPERLY e Improperly disposing of waste can threaten the environment and ecology Poten tially harmful waste used with equipment include such items as oil fuel coolant brake fluid filters and batteries e Use leak proof containers when draining fluids Do not use food or beverage containers that may mislead someone into drinking from them e Do not pour waste onto the ground down a drain or into any water source e Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center Environment WARNING EYE PROTECTION Always wear splash goggles when operating equipment EXTENSION CORDS Always use the proper size grounded extension cord conforming to the National Electric Code and Local Ordinances e Inspect all extension and electrical cords for cuts frayed wire and broken tors before use Do not use cords if not in good condition
62. Service Info 42 Lubi PONS acute 42 Chassis Grease Lube Poms nn 42 43 TA A 44 Engine Oil Air Filer iaa 44 Spark Plug Engine RPM Cooling System Valve Clearance 45 Electro ota E dica 46 Battery Battery POLICY sidad ee 46 47 li ll Sk E cadens 47 TAN SUSO 48 Hoses Fittings amp Leakage uuu dada 49 Brake Adjustments Service Brake Adjustment 49 Tires Lugnuts and dard Ware aies 49 A A nee ager re eo 50 Storage Spring Start UP ia 50 Maintenance Chart Machine Breakdown Maintenance Chart 51 Manten IC A ras 52 id A 53 CALIFORNIA PROPOSITION 65 WARNING IBC TABLE OF CONTENTS MUD BUGGY These instructions include Safety regulations Operating instructions Maintenance instructions These instructions have been prepared for operation on the construction site and for the maintenance engineer These instructions are intended to simplify operation ofthe machine and to avoid malfunctions through improper operation Observing the maintenance instructions will increase the reliability an
63. Three points refers to three out of four arms legs are in contact with buggy during mounting and dismounting Always face the buggy whether mounting or dismounting OPERATOR CONTROLS Before operating this unit it is important to familiarize yourself and any other personnel who will be using it with the location and proper use ofthe controls to insure safe and efficient operation Note Always face forward toward the handle bar and controls when operating the unit Operation of controls in any other manner may result in serious injury or death Figure 3 Reverse Speed Control Handle 7 Parking Brake Dump Pedal DUMPING OPERATION OPERATION Capacity Know the load capacities of your buggy and never exceed them Buggies normally operate on uneven unpaved bumpy and or inclined surfaces adjust load accordingly 1 Position the machine where you intend to dump load 2 Push handle forward to dump figure 3 3 Pull handle back to lower bucket RELEASE DUAL WHEELS 581600 AND FB1000 ONLY Changing Dual Wheel to Single Wheel Standard Machine 1 Jack machine up Apply parking brake 2 Remove five 5 lug bolts 3 Remove outer wheel 4 Remove five 5 lug nuts from inner dual wheel adapter then remove adapter 5 Replace five 5 lug nuts on inner wheel and torque to 90 ft lbs 6 Repeat above steps on opposite side of machine Note Maximum
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65. defects or other reproductive harm ADVERTENCIA SEG N PROPOSICI N 65 DEL ESTADO DE CALI FORNIA El uso de este equipo y o los vapores de escape del motor de este producto producen agentes qu micos reconocidos en el Estado de California como causantes del c ncer de defectos cong nitos y de otros da os al sistema reproductor MUD BUGGY 55 CONSTRUCTION EQUIPMENT RIGHT BUILT BRED TOUGH BORN TO WORK Stone Construction Equipment Inc PO Box 150 Honeoye New York 14471 Phone 800 888 9926 1 585 229 5141 Fax 1 585 229 2363 e mail scenyOstone equip com www stone equip com A 100 employee owned American manufacturer 2001 Stone Construction Equipment Inc Printed in U S A SPR 5 WSN Ul peu OU UOHONIISUOD SUOIS 1007 O SO DISINLODINUDU MMM usos 081107 696 600 999 04 1715 6200 989 9266 888 008 MON OGL Od OUI UOLLONIJSUOD SUOIS WHOM OL ING LNAWdINOF NOILONYLSNOD SS INIA 5 5 e 5 01
66. e 2 5 2359 ON e 1030u1 10pe doxe IestAal 103011 UOIDPIQIA 1 as IS us1emba ou uos SOT O9T NPIPTY jap zrure11 p E OPIN 19 Jaya olapestdsal jap oqn Jap M L O9T NPIPTY PUI 1SIS Jap SIUOTIPPUIVIODIA SP ered UOTIPITIQN UOTIIAS SOIMNPIPTY 5931902 IP JDZOU ON enpe uos un e7stxa anb 9141508 sa 050 2 o eu as OPIN J Jap LINU 10102 1916 ope Aru us 2159 eurmnbeui e A OIL 2159 OpIn 9 1919340 u p nd as SIUOTIPITPUTSOT 21190 se ULINAL as OTIOJIPJSTIES OJUSTWIEUOTOUNY UN osad sew 12590 aqap as 9 T 1286 2 serm1e1 dur 1 211922 19 as IND 291
67. for the protection of the machine DELIVERY INSPECTION Upon receipt of your equipment CAREFULLY CHECK FOR ANY FREIGHT DAMAGE Any damage should be immediately reported to the carrier and a claim registered This unit is manufactured to the strictest specifications and inspection procedures If any material or manufacturing defects are found return the tag on the machine with the assembler s signature and your findings to the manufacturer We want to know when product is less than perfect We also welcome any and all input on how the product may serve you better BREAK IN PERIOD This unit is ready for normal operation However extra care during the first 50 hours of operation will result in more satisfactory long term machine performance and cost of ownership Do not exceed 50 hours of operation before conducting the break in first service e Run engine at full throttle e Idle engine 3 minutes before stopping e DO NOT idle engine for long periods Check engine oil level daily e Periodically inspect for loose hardware KNOW YOUR BUGGY Read and understand the owner s manual before starting the unit Make sure you understand the purpose of every control When operating the unit remember the capacity it can carry and adjust speed and load for changing conditions Inspect Machinery A daily inspection ofthe unit is recommended to ensure all systems are in proper working order Check Travel Path Inspect the surface
68. manual carefully before operating the machine Ensure this instruction manual is kept with the machine at all times and in good condition replace the manual immediately if it becomes dirty damaged or lost e Decals are fitted to the machine for safety purposes and MUST replaced immediately if they are readable or lost If the machine is repaired and parts have been replaced on which decals were fixed ensure new decals are fitted before the machine is put into service e Always make sure there is adequate ventilation around the machine Never run the engine in an enclosed area without good ventilation or next to combustible materials e Stop the engine before refuelling If there is a spillage mop it up and do not start the engine until it is safe again e The exhaust gets extremely hot Do not place anything on top of it and keep all combustible materials clear Do not attempt any maintenance on a hot engine Check your local laws the engine may require a spark arrester etc e Do not inspect or clean the machine with the engine running e Mare sure you and anyone else who uses the machine have been shown how to operate it safely e Ahard hat safety boots safety glasses and reflective clothing must be worn at all times e Establish a training program for all operators to ensure safe operation Do not operate the machine unless thoroughly trained e Do not operate the machine if it is damaged improperly adj
69. payload reduced by 25 1875 lbs when operating machine without dual wheels Quick Release Wheel Option 1 Position machine inner wheel over 2x4 and apply parking brake 2 Remove large tee bolt in center of wheel with crow bar figure 4 3 Remove outside wheel with quick change hub attached 4 Repeat above steps on opposite side of machine MUD BUGGY Figure 4 COLD WEATHER STARTING OPERATION Hard starting may occur in temperatures below 35 degrees Fahrenheit Using a lighter grade of oil in both the engine and hydraulic tank is recommended Return oil to the proper grade when temperatures are above 35 degrees Fahrenheit HOSES FITTINGS AND LEAKAGE Check weekly for loose hose fittings damage and leakage it is important to check entire machine periodically CLEANING MACHINE Wash daily with warm soapy water Rinse off mud and dirt Use pressurized air 30 PSI max to blow debris Dirt and mud build up will decrease machine performance and or cause failures Avoid spraying water directly on electrical components or electrical damage may occur PARKING BUGGY Parking on a Grade Parking the unit on a grade should be avoided if possible If unit must be parked on a grade park it at right angles to the slope and apply the parking brake and block the wheels if necessary Long Term Parking When unit is not in use for long period of time tilt tub up so water snow and debris will not collect inside Cover dump cyli
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82. O Box 150 HONEOYE NEW YORK 14471 PHONE 800 888 9926 1 585 229 5141 FAX 1 585 229 2363 LIMITED WARRANTY The Manufacturer warrants that products manufactured shall be free from defects in material and workmanship that develop under normal use for a period as hereinafter set forth from the date of shipment The foregoing shall be the exclusive remedy of the buyer and the exclusive liability of the Manufacturer Our warranty excludes normal replaceable wear items gaskets wear plates seals O rings V belts drive chains clutches etc Any equipment part or product which is furnished by the Manufacturer but manufactured by another bears only the warranty given by such other manufacturer The Manufacturer s sole responsibility for any breach of the foregoing provision of this contract with respect to any product or part not conforming to the Warranty or the description herein contained is at its option a to repair replace or refund such product or parts upon the prepaid return thereof to location designated specifically by the Manufacturer Product returns not shipped prepaid or on an economical transportation basis will be refused b as an alternative to the foregoing modes of settlement the Manufacturer s dealer to repair defective units with reimbursement for expenses except labor and be reviewed with the Manufacturer prior to repair A Warranty Evaluation Form must accompany all warranty claim
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84. aked due to defects in materials or Workmanship will be replaced at no charge Name Company Address State lt NI Country Phone E Mail Date of Purchase Equipment Manufacturer Stone Construction Equipment Inc Model Number Serial Number Dealer Where Purchased Dealer s City Dealer s State 1 INTRODUCTION INTRODUCTION This safety alert symbol identifies important safety messages in this manual When you see this symbol be alert your safety is involved Carefully read the message that follows and inform other operators MUD BUGGY INTRODUCTION Congratulations on your purchase of a Stone Mud Buggy You ve made an excellent choice Stone buggies have been specifically designed as the ideal machine for the profes sional contractor who is engaged in professional concrete finishing The Stone Mud Buggy is ergonomically engineered to optimize operator interface with the total machine it s really user friendly Besides good visibility you ll find that the controls are in exactly the right places for maximum comfort And it s really convenient to monitor all the consumables gas and oil levels Our common sense approach to servicing is a valuable benefit on the mud buggy Thanks to our modular design everything that needs servicing has easy access The following instructions were compiled to provide you information on how to obtain long and trouble free use o
85. arance for overhead obstructions such as power lines overhangs and doorways when transporting unit on a high vehicle Figure 7 EE A Fork Pockets HYDRAULIC OIL OPERATION Check oil sight gauge see Figure 8 located on the side ofthe hydraulic oil tank in the engine compartment when the oil is at ambient temperature Keep oil level in middle of sight glass Consult Manual supplied with this unit for specific instructions and oil recom mendations Figure 8 Hydraulic Oil FUEL Fill the gas tank with clean gasoline from a safety can Consult the Engine Manual supplied with this unit for the proper type of gasoline required DO NOT mix oil with gasoline HARDWARE Check all hardware on equipment before starting Consult the Torque Chart section in the Service Parts manual and tighten any loose hardware accordingly Follow the guidelines found in the SAFETY PRECAUTION section ofthis manual whenever handling gasoline MUD BUGGY OPERATION MUD BUGGY CLEANING STORAGE AWARNING NEVER POUR OR SPRAY WATER OVER THE ENGINE Cleaning the Equipment For consistent performance long life and continued high quality use of this mud buggy thoroughly clean the bucket inside and out at the end of each day s operation To prevent lumps of dried plaster from forming and contaminating further batches of plaster or mortar do not allow build up materials to form on bucket side walls Before cleaning shut t
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88. ce worn or frayed wires MAINTENANCE MUD BUGGY BATTERY For battery replacement call Exide at 800 782 7848 for battery equal to 12V 165 CCA battery See Engine Specifications Section for battery requirements Battery vapors can explode Keep sparks and flames away from batteries Use a flashlight to check battery electrolyte level Never check battery charge by placing a metal object across the posts Use a voltmeter or hydrometer Sulfuric acid in battery electrolyte is poisonous It is strong enough to burn skin eat holes in clothing and cause blindness if splashed into eyes Avoid hazard by Filling batteries in a well ventilated area Wearing eye protection and rubber gloves Avoid breathing fumes when electrolyte is added Avoid spilling or dripping electrolyte Use proper jump start procedures If you spill acid on yourself Flush your skin with water Apply baking soda or lime to help neutralize the acid Flush your eyes with water for 10 15 minutes Get medical attention immediately If acid is swallowed Drink large amounts of water or milk Then drink milk of magnesia beaten eggs or vegetable oil Get medical attention immediately Once a month check the battery condition With engine off check the battery for 12 5 volts with a voltmeter or check the specific gravity of the electrolyte fluid in each cell Check for proper electrolyte fluid level Use distilled water whe
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90. d service life of the machine when used on the construction site and reduce repair costs and down Location of warranty times information Always keep these instructions at the place of use of the machine Only operate the machine as instructed and follow these instructions 1 Information on S N tag Observe the safety regulations as well as the guidelines of the civil engineering trade association Observe the safety rules for the operation of road rollers and 2 Information on engine compactors and the pertinent regulations for the prevention of accidents tag The manufacturer is not liable for the function of the machine when used an im proper manner and for other than the intended purpose 3 Information S Ntag Operating errors improper maintenance and the use of incorrect operating materials if applicable are not covered by the warranty The above information does not extend the warranty and liability conditions of busi 4 Date you purchased ness ofthe manufacturer machine Please enter the following data This will help expedite any service or warranty work 5 Dealer machine was purchased from 1 Machine Type 6 Information on battery Machine S N and battery warranty card 2 Engine Type Engine S N 3 VIN 4 Purchase Date 5 Dealer Distributor Information Name Address Phone Fax 6 Battery Manufacturer Battery Type Battery S N STONE CONSTRUCTION EQUIPMENT INC MUD BUGGY P
91. e Donotroute extension cords through standing water e Do not operate the unit in standing water e When cleaning the unit never spray water over the motor BATTERY CHARGING HEALTH amp TY e Read and understand the Maintenance Section of this manual before attempting to S AFE charge the battery Before using a charger read all the manufacturers instructions for and caution markings on 1 charger and 2 battery e Wear personal protective equipment including gloves and complete eye protection that protects eyes from all angles e Never work alone with electrical equipment Make sure that someone is nearby to give assistance if you need help Reduce explosive gas hydrogen Batteries give off explosive gases when charging and serious injuries can occur Be sure the area around the battery is clean and well ventilated before and during the charging process e Avoid flames and sparks near the battery Do not smoke or weld near the battery Keep flames matches lighters cigarettes or other ignition sources away from the battery e Use only cables and clamps that are well insulated and in good condition to make connections between battery and charger e Exercise caution in using metal tools on or near the battery to reduce the risk of short circuits that may cause battery explosions Do not place tools on top ofthe battery e Avoid overcharging batteries Some chargers can overcharge a battery i
92. e problem has been corrected Do not run the engine or operate the buggy with the cover removed or not firmly attached CAUTION The hydraulic breather cap is designed to pressurize the reservoir to 5 PSI Loosen cap slowly to avoid injury whenever adding oil or working on the hydraulic system Use a wrench on the hex directly under the cap Breather Cap TRANSMISSION MAINTENANCE The hydrostatic transmission 15 properly adjusted when no movement ofthe unit 15 visible when controls are released Transmission Return to Neutral Adjustment The hydrostatic transmission is equipped with a self centering device that centers the swash plate to stop flow to the wheel motors stopping the machine If unit creeps one direction when controls are released adjustment may be required To adjust use the following proce dure gt Follow procedure in the Operation Section of this manual to Shut Off Machine 2 Detach throttle control cables at transmission and jack front wheels off of ground 3 Start machine Increase engine throttle to full speed while checking for front drive wheel rotation If wheels rotate proceed to Step 4 If no rotation is observed shut off machine and reattach control cables 4 Note the directional movement of the front drive wheels SHUT OFF MACHINE Loosen the lock down screw until the return arm can be rotated If wheels were observed moving forward rotate return arm clockwise Ifwheels were observed moving in rever
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94. ers the eye immediately flood eye with cold running water for at least fifteen 15 minutes and get medical help immediately SAFETY USE These machines are designed to carry out the function of moving concrete mortar gravel dirt debris paneling or shingles Ifused correctly they will provide an effective and safe means of moving loads and meet the appropriate performance standards It is essential that the operator of the machine is adequately trained in its safe operation be authorized to operate it and have sufficient knowledge of the machine to ensure that it is in full working order before being put to use HEALTH amp SAFETY MUD BUGGY Notes Notas Notes Note MUD BUGGY 28 STONE CONSTRUCTION EQUIPMENT INC 4 4 OPERATION OPERATION MUD BUGGY GENERAL SAFETY NOTES If Applicable Observe the Following Points for Your Safety and Protection Operators and maintenance personnel must always comply with the following safety precautions These precautions are given here for your safety Review them carefully before operating the machine and before performing general maintenance or repairs Supervising personnel should develop additional precautions relating to specific work area and local safety regulations e Before operating the machine ensure you have had proper training and are fully conversant with the machine and its operation If in Doubt ASK e Read this instruction
95. f left connected for an extended period of time resulting in loss of water and creation of hydrogen gas Rising battery temperature and vigorous gassing are clear indications of excessive charging which may reduce battery life So called FAST also known as High Rate or Boost chargers should be used with caution Do not use a fast charger for more than 30 minutes on any battery e Invery cold weather a discharged battery may freeze Never charge a frozen battery Gases may form which can crack the case and release battery acid e Avoid contact with corrosion due to battery acid Battery posts may have acid corrosion that may be harmful to eyes and skin e Ifthe battery is to be removed and or replaced always use a battery carrier Carrying the battery by hand may put pressure on its ends causing battery acid to be forced out the vent caps Avoid tipping the battery which may cause the release of battery acid through the vent caps Avoid dropping the battery Batteries can be heavy and may cause injuries if dropped Dropping the battery can crack the case and release battery acid e Be sure to wash your hands with soap and water after servicing or handling the battery This will help neutralize any acid you may have contacted Always have plenty of fresh water and soap nearby in case battery acid contacts the eyes skin or clothing If battery acid contacts the skin or clothing wash immediately with soap and water If battery acid ent
96. f the buggy Periodic maintenance is essential Read the manual in its entirety and follow the instructions carefully Refer to the Technical Data Section to familiarize yourself with machine controls and components Failure to do so may injure yourself or a bystander INTENDED USE These machines are dynamically balanced to meet standards for lateral stability longitudinal stability parking and service brake effectiveness which provides a stable reliable and productive machine for carrying and moving all types of materials for any job site The Mud Buggy moves concrete mortar gravel dirt or debris around job sites Use of the machine in any other way is considered contrary to the intended use and will void the warranty Danger Zone While the machine is in use unauthorized persons must remain outside the danger zone GENERAL DESCRIPTION Your new Stone Mud Buggy comes standard with many features to enhance produc tivity performance and safety Listed below are just a few of these features Capacity to Haul Walk behind or ride on this machine to haul up to 21 cu ft of material The hydraulic dump system allows you to move and dump up to 2 500 lbs loads The Stake Bed version carries up to 10 cu ft or 2 500 lbs Operator Platform Extra large platform mounted service brake does not require operator to step off platform to activate brake pedal Machine has a fold up lockable angled platform for more maneuverability
97. he engine off and disconnect the spark plug wire to prevent accidental starting Spray the bucket with water before the mix dries to remove any accumulations Dried mix should be scraped out as necessary DO NOT beat on the bucket with a shovel hammer or other device to break up accumulations of dried mix as this will dent and damage the bucket and void the warranty Storage Always store the equipment with the hydraulic cylinder contracted This will prevent corrosion of the cylinder shaft Prior to storage perform any required repairs and maintenance See Operator and or Parts Manuals 5 MAINTENANCE MAINTENANCE 6 FIRST SERVICE 50 HOURS After the 50 hour break in period perform the following services e Change the engine oil See Engine Oil section Clean air filter see Engine Air Filter section ADDITIONAL SERVICE INFORMATION This is not a detailed engine service manual For more detailed service information refer to engine manuals IMPORTANT Read engine Emission Warranty Statement and Engine Manual before operat ing or performing maintenance LUBRICATION POINTS Control Cables O Fill Fuel Gauge Engine Oil Fill Dipstick Wheel Bearings Steering Column Bearing Housing CHASSIS GREASE LUBE POINTS See Lubrication Specifications for requirements Pivot Points 2 fittings e Cylinder Pivots 2 fittings e Steering Pivot
98. ic oil level daily using the sight gauge located on the hydraulic tank 1 2 3 4 air bubble will be seen at the top of gauge Keep filled to proper level with Mobil 424 Hydraulic oil or equivalent Your local oil vendor can determine compatible oils Mobil 424 Hydraulic Oil or equivalent should be changed every 200 hours The Hydraulic Oil Filter needs to be changed every time the Hydraulic Oil is changed For temperatures below 35 degrees oil should be switched to thinner 15 weight hydraulic fluid For satisfactory operation the following oil conditions apply e Accurate level readings be obtained only when the fluid is cold and machine is on level ground e Ifthe natural color of the fluid has become black or milky it is possible that an overheating or water contaminant problem exists e 00 NOT mix hydraulic fluids See Lubrications Specifications Section for hydraulic system recommendations e Add hydraulic oil through breather tube Pour hydraulic oil through strainer basket into hydraulic tank The hydraulic drive motors are extremely reliable and will ordinarily not need maintenance or repair If a vibration is experienced with engine running check the coupler between the engine and the hydraulic pump Do not make this inspection while engine is running It will be necessary to remove the inspection cover After adjusting and tightening the coupler replace the inspection cover and then start engine to see if th
99. ice and hours on machine Date Date Date Date Date Date Date Hours Hours Hours Hours Hours Maintenance Hours Hours Engine Oil Filter 100 hrs Air Cleaner 300 hrs Spark Plugs 100 hrs Valves 300 hrs Hydraulic Oil 200 hrs Hydraulic Filter 100 hrs Hydraulic Breather 800 hrs Battery monthly Grease Rear Wheel Hub yearly Grease Steering Column weekly Lubricate Cables and Pivot 50 hrs gt D c MUD BUGGY TROUBLESHOOTING Troubleshooting Your Buggy Engine Lacks Power Fuel line plugged Clean or replace Dirty fuel filter Clean or replace Air filter dirty Clean or replace rings Too much oil in crankcase Drain to proper level Oil Consumption Worn valve guides rings Too much oil in crankcase Drain to proper level crankcase Blue Smoke Worn valves valve guides rings s Too much oil in crankcase Drain to proper level Oil seal at intake valve Replace defective i Does Not Start Empty fuel tank Weak dead battery Charge or replace Loose wire connection Tighten wire harness Tighten and or clean Poor ground connection terminals Run off switch is in OFF Move switch to proper position position MAINTENANCE MUD BUGGY Notes MAINTENANCE MUD BUGGY CALIFORNIA PROPOSITION 65 WARNING Engine exhaust from this product contains chemicals known to the State of California to cause cancer birth
100. inbs 141 51 5 JO sjedap piezeu JO Ajayes J 7153 13 NOIDISOd V1 3 18LLSngINOO VPINVIA V NOd S VAVEVd NOIDISOd V1 V FTEILSNENOO HOLOW 140d VOVOVAV VPINVIA VONOd r NOI9ISOd JONVAV VPINVIA V1VSNOd 6 OLN3INVNOIONNA NOIDISOd V1 Y ONVW 13 V NOd ONININ V HOOVYSTAOV V1 VOZNO38 L YOLOW 14 VHVd SANOIDONYLSNI SI HOLOW OLITANOD VHVd 2HOH9 VONOd 4 HOQVH3139V V1 GVGIOOTAA V1 VLSNFV 9 IVANVIA 3110S A Tad 14 V LSVH 31375 NOLOA 13 09119375 INONVHHV OLNAINVNOIONNS NOIOISOd V1V STEILSNENOD HOLOW Tad VONOd S HO ON 13 2 V1H4314Y NOIDISOd V1 318ILSNYNO9 VONOd OGVOIEN VN3TI V1114N09 NOIDISOd 3HOH9 VONOd NOIOISOd 72 OLNSINVNOIONNS NOIOISOd V ONVW
101. is taken out of operation for the Winter season or a prolonged period follow below procedures to prevent machine or engine damage 1 Clean the unit completely 2 Drain the fuel system and fill it with preservative fuel If preservative fuel is not used the system can be kept full with normal fuel but the fuel must be drained and discarded at the end ofthe storage period 3 Operate the engine until it is warm Stop the engine and change the engine oil 4 Operate the engine for a short period in order to circulate the lubricating oil 5 Disconnect and remove the battery Put the battery into safe storage in a fully charged condition Before the battery is put into storage protect its terminals against corrosion Grease may be used on the terminals 6 Remove the air filter Seal the vent pipe of the fuel tank or the fuel filler cap with waterproof tape SPRING START UP 1 Drain engine preservative oil and fill with normal engine oil Check engine oil level 2 Iffuel preservative was not used drain and replace fuel 3 Charge battery and install 4 Check air filter 5 Check hydraulic oil level 6 Check hardware for looseness Ifloose tighten according to torque chart 7 Check hoses for looseness or leaking 8 Reacquaint yourself with Operations and Owner s Manuals SP IMPORTANT The person attempting any of following maintenance tasks must be authorized to do so and have read and understood all sections
102. itten do not constitute warranty and should not be relied upon Effective September 2010 Compaction Equipment Mortar Mixers including Champion Mortar Mixers Buddy by Stone Mixers Champion Hydraulic Mixers 1 Year 2 Year Mixer Drum Lifetime Bearing amp Seals 2 Year 3 Year Microprocessor ECIB 5 Year Eccentric Bearings Bulldog Trench Rollers Champion Silo Mixers Reversible Plates 1 Year Champion Concrete Mixers 1 Year Rhino Single Drum Dirt Rollers 1 Year 2 Year Mixer Drum Silver Fox Forward Plates 2 Year Lifetime Spindle Bearing 2 Year Eccentric Bearings Concrete Vibrators 1 Year Stompers 2 Year Cretemower Concrete Grinders 1 Year Walk Behind Rollers 2 Year 1 Year Diamond Head WoltPac Asphalt Rollers 1 Year Groutzilla Placement System 2 Year Lift Jockey Vertical Mast Lifts 2 Year Mud Buggy Material Handlers 1 Year The Manufacturer extends the warranty period to Lifetime for the drum bearings and seals for the mortar mixers agrees to Smooth Operator Power Trowels 1 Year furnish free of charge the bearing and seals only upon receipt of 2 Year Trowel Gearbox the defective parts The Manufacturer extends the warranty period Pavement and block 1 Year to Lifetime for the spindle bearings for the concrete mixers and agrees to furnish free of charge the bearing and seal only upo
103. ll lugnuts are tight weekly using a torque of 90 ft lbs 122 Nm This is important on new machines or newly replaced wheels Inspect all hardware is tight weekly see Torque Charts Section Hardware Guidelines Shear bolts are designed to fail under predetermined loads Always replace shear bolts with identical grade Fasteners should be replaced with the same or higher grade If higher grade fasteners are used these should only be tightened to the strength ofthe original Make sure fasteners threads are clean and that you properly start thread engagement This will prevent them from failing when tightening When installing or replacing hardware loctite 262 threadlocker is required to prevent loosening MAINTENANCE MUD BUGGY FUEL TANK Gasoline ONLY see Engine Specifications Section for requirements Fill fuel tank at the end of each 5 operation to prevent condensation in the tank Drain and flush fuel tank every 1 000 hours or 12 months Avoid storing fuel over long periods of time If fuel 15 stored for more than a month prior to use or there is a slow turnover in fuel tank or supply tank add a fuel conditioner to stabilize the fuel and prevent water condensation Proper fuel storage is critically important Use clean storage and transfer tanks Periodically drain water and sediment from the bottom ofthe tank Store fuel in a convenient place away from buildings STORAGE If equipment
104. n Saws 1 Year Saw Blades receipt of the defective parts Power Screeds including 1 Year The Screed Bull 1 Year Screed Board Aluminum Slane CONSTRUCTION EQUIPMENT RIGHT BUILT BRED TOUGH BORN TO WORK IG STONE CONSTRUCTION EQUIPMENT INC 8662 Main Street Honeoye NY 14471 0150 www stone equip com e mail sceny stone equip com Fax Toll free 1 800 888 9926 Phone 1 585 229 5141 1 585 229 2363 P N 66609 Rev 9110 ks 1 pep L pp Program THE PARKER HOSE CONNECTORS WARRANTY e Elastomeric Connections Tube Hose amp Port End covered for three years from date of purchase by end user Hose assemblies covered for one year from date of purchase by end user e Product must be registered with Parker to activate warranty You can register a system on line at www parker com fcg gpp or complete the form below and return by mail to Stone Construction Equipment Inc PPG Program Box 150 14471 Attn Technical Services e A Parker representative will contact the end user to explain the War ranty and close the loop e Inthe event of a claim the end user should contact thier Parker representive or Stone dealer for assistance e A Parker representative or Application Engineer will determine cause ofthe Claim and recommend a solution e Parts returned to Parker which are determined to have le
105. n adding and run 30 minutes to mix Clean battery posts and terminals Disconnect battery cables before charging to avoid damage to the electrical system Once a month check the charging system with the engine running at full speed for 13 14 volts with a voltmeter to ensure engine voltmeter readings are correct Keep batteries clean by wiping them witha damp cloth Keep all connections clean and tight Remove any corrosion and wash terminals with a solution of 1 part baking soda and 4 parts water Tighten all connections and check that the battery is securely fastened with properly installed hold downs NOTE Coat battery terminals and connectors with a mixture of petroleum jelly and baking soda to retard corrosion Keep battery fully charged especially during cold weather If a battery charger is used turn charger off before connecting charger to battery Attach POSITIVE battery charger lead to POSITIVE battery post Then attach NEGATIVE battery charger lead to a good ground BATTERY POLICY Battery warranty begins when equipment 15 sold from Stone Construction Equipment Inc MAINTENANCE or a Stone dealer to a customer Battery warranty claims must include the unit s purchase receipt with date Claims without purchase receipt will be based on the battery identification numbers Battery returns and or adjustments are made through battery distributors POWER TRAIN See Lubrication Specifications Section Check hydraul
106. nder shaft to prevent corrosion Apply parking brake and park unit out of main traffic areas If buggy will be exposed to wet freezing weather for any length of time place tub in the dump position to prevent any possibility of freezing water damaging the tub Cover dump cylinder shaft to prevent corrosion Moving Machine Without Engine Power The unit can be moved short distances ifthe engine won t run The transmission is provided with a bypass valve Turn this valve counterclockwise to tow and clockwise to run OPERATION TRANSPORTING MACHINE When transporting unit observe overall height for proper clearance of obstacles overhead Make sure bucket 15 lowered and latched down Secure unit with the proper devices andinthe proper locations MUD BUGGY LIFTING POINTS The unit can be hoisted with three 3 lift points under the hopper Tilt the hopper forward to locate the three lift loops and attach chain or straps at each ofthe loops as shown below Take up slack in chain or straps to properly balance the unit There are two ways of lifting the unit from the side or from the front Lifting the standing platform will allow access to the fork pockets Accessing the side fork pockets is straightfor ward Figure 6 Proper Tie Down Practices Tie unit down with proper devices Make sure all blocking is secure Proper Transportation Practices Always know overall height to allow proper cle
107. ng from power driven parts Disengage all power and operation controls to relieve pressure Stop the engine Allow machine to cool e Securely support any machine elements that must be raised for service work e Keep all parts in good condition and properly installed Fix damage immediately Replace worn or broken parts Remove any buildup of grease oil or debris e Disconnect battery ground cable before making adjustments on electrical systems or welding on machine e Never perform any work on the unit while it is running Before working on the unit stop the engine and disconnect the spark plug wire s to prevent accidental starting wheels to prevent rolling e Keep engine cover closed during the operation e Keep all guards in place USE COMMON SENSE WHEN HANDLING FUELS HEALTH amp e Transport and handle fuel only when contained in approved SAFETY safety containers e Do not smoke when refueling the engine or during any other fuel handling operation e Iffuelis spilled during refueling wipe it off from the engine immediately and discard the rag in a safe place e Do not operate the equipment if fuel or oil leaks exist repair immediately e Never operate this equipment in an explosive atmosphere e Starting fluid ether is highly flammable do not use or an explosion or fire may result PREPARE FOR EMERGENCIES e Beprepared fire starts e Keep a first aid kit and fire extinguisher handy
108. ns IMPORTANT DO NOT operate engine without the filter cover 1 Remove air cleaner cover 2 Remove primary outer element only 3 Thoroughly clean all dirt from inside filter housing Insert the air nozzle into element hold air nozzle about 1 25 4 mm from perforated metal retainer Force air 30 psi max through filter from inside to outside and move air gun up and down pleats to remove as much dirt as possible IMPORTANT Only a special air cleaning gun should be used Concentrated air pressure from an ordinary nozzle may severely damage filter element DO NOT exceed 30 PSI 2 1 bar when cleaning filter element 4 Inspect filter to determine if it is practical to clean or for damage after cleaning filter If necessary repeat step three to remove additional dirt a Holda bright light inside element check carefully for holes Discard any element that shows the smallest hole or rupture b Besure outer screen is not dented Vibration would quickly wear a hole in filter MUD BUGGY sure filter gasket is in good condition If gasket is damaged or missing replace element Spark Plug The recommended spark plug is BPR6ES or W20EPR U DENSO To ensure proper engine operation the spark plug must be properly gapped and free of deposits Clean and MAINTENANCE replace at scheduled maintenance interval Clean engine before removing spark plug to prevent contaminants from entering engine Visually ins
109. nte al 1 800 888 9926 o al 585 229 5141 MOBIL 424 HYDRAULIC FLUID ONLY Check when fluid is cold and unit is level UTILICE SOLAMENTE FLUIDO HIDRAULICO MOBIL 424 Verifiquelo cuando el fluido est fr o y la unidad est nivelada 55422 PUSH TO START EMPUJE PARA PONER EN MARCHA 55486 READ OPERATOR MANUAL BEFORE OPERATING MACHINE LEA EL MANUAL DEL OPERADOR ANTES DE OPERAR LA ENGINE STARTING INSTRUCTIONS INSTRUCCIONES DEL ARRANQUE DEL MOTOR PONGA EL FRENO DE MANO A LA POSICION DE FUNCIONAMIENTO 2 PONGA LA DE AVANCE ADELANTE REVERSO EN POSICION NEUTRAL ANTES DE ARRANCAR 3 PONGA LA MANIJA DE CHOKE EN LA POSICION COMPLETA LLENA UBICADO EN EL MOTOR 4 PONGA LA MANIJA DE COMBUSTIBLE EN LA POSICION ABIERTA UBICADO EN EL MOTOR 5 PONGA LA MANIJA APAGADA DEL MOTOR COMBUSTIBLE A LA 1 SET PARKING BRAKE TO ON POSITION 2 SET FORWARD REVERSE LEVER TO NEUTRAL POSITION BEFORE ATTEMPTING TO START 3 TURN ENGINE CHOKE TO FULL ON POSTION LOCATED ON ENGINE 4 TURN GAS TO OPEN POSTION LOCATED ON ENGINE 5 TURN ENGINE FUEL STOP SWITCH TO RUN POSITION FOR ELECTRIC START VERSION PUSH AND HOLD BUTTON IN UNTIL ENGINE STARTS THEN RELEASE FOR MANUAL START VERSION USE PULL CORD 6 ADJUST THROTTLE SPEED 7 TURN CHOKE TO FULL OPEN WHEN ENGINE IS WARM ENGINE STOPPING INSTRUCTIONS 1 REDUCE THROTTLE 2 SET PARKING
110. on which the unit is going to travel Avoid soft soil slippery spots and water spots Avoid anything that could make you lose control MACHINE CLEANLINESS Keep unit clean of all debris Make sure foot stand stays clean to prevent accidents PRE START CHECKLIST 7 OPERATION e Read Operator Manual and check that operator and engine controls function properly before starting Check the oil level before starting the engine Warranty is VOID if run without oil Consult the Engine Manual supplied with this unit for specific instructions and oil recommendations e Check engine air filter e Check engine fuel level e Check hydraulic fluid level AWARNING ENGINE IS EQUIPPED WITH LOW OIL SHUTDOWN UNIT WILL SHUTDOWN IF ENGINE OIL IS LOW STARTING THE MACHINE To Start Read Operator Manual before operating machine 1 Set parking brake to on position figure 1 2 Turn engine choke to full on position 3 Turn gas to open position figure 2 4 Turn engine fuel stop switch to run position figure 2 For electric start version push and hold button in until engine starts then release For manual start version use pull cord 5 Adjust throttle speed figure 2 6 Turn choke to full open when Figure 1 engine is warm figure 2 NOTE These starting instructions are Parking Brake On general guidelines only Consult the ENGINE MANUAL included with the unit for specific instructions
111. out instruction Keep your machine in proper working condition Unauthorized modifications to the machine may impair the function and or safety and affect machine life If you do not understand any part of this manual and need assistance contact your dealer UNDERSTAND SIGNAL WORDS A signal word DANGER WARNING or CAUTION is used with the safety alert symbol DANGER identifies the most serious hazards DANGER or WARNING safety signs are located near specific hazards General precautions are listed on CAUTION safety signs IMPORTANT also calls attention to safety messages in this manual This notation appears before warnings in the text It means that step that follows must be carried out to avoid the possibility of personal injury or death These warnings are intended to help the technician avoid any potential hazards encountered in the normal service procedures We strongly recommend that the reader takes advantage ofthe information provided to prevent personal injury or injury to others PRACTICE SAFE OPERATION Users must be trained to operate this unit Read the Operator s Manual and Engine Owner s Manual Learn to operate this unit safely Never perform any work on the unit while 1t is running Before working on the unit stop the engine and disconnect the spark plug wire s to prevent accidental starting If electric unplug motor Keep cowl closed and latched during operation close and latch cowl immediately afte
112. pect the spark plug and discard if insulator or tip is damaged Check that the spark plug washer is in good condition If spark plug is to be reused clean with a wire brush and set gap 028 031in 70 80mm Thread the spark plug in by hand to prevent cross threading After the spark plug is seated tighten with a spark plug wrench to 18 22 ft lb 24 4 29 8 Nm Note e The spark plug must be securely tightened An improperly tightened spark plug can become very hot and may cause engine damage e Use only the recommended spark plug or equivalent A spark plug that has an improper heat range may cause engine damage Engine RPM e Start the engine and allow it to warm up to normal operating temperature check the idle speed 1400 100 and adjust the idle stop screw as required e Check the full speed 3600 100 and adjust the full speed stop screw as required Cooling System The machine should be cleaned at scheduled maintenance interval This should include cleaning the air inlet screens and the engine cooling fins Wash machine with warm soapy water rinse off mud and dirt with water and use pressurized air 30psi max to blow dirt and debris from engine Valve Clearance Due to special tool requirements and training an authorized engine dealer should perform this service unless the owner has the proper tools and proper shop manuals ELECTRIC START OPTION Inspect battery connections daily for cleanliness and tightness Repla
113. perative that the following rules are observed Failure to do so may result in serious injury or death For ordering refer to Decal Identification in Parts Manual SAFETY INSTRUCTIONS Read and understand th tor and all safety labels ting this machine include Onlya NOTICE LIFT POINT be conducted to antes de operar esta funcio AVISO Punto de izamiento Hot surfaces Burn hazard Allow components in the engine compartment to cool before servicing LEVANTAR AQUI Superficies calientes Peligro de quemadura Permita que se enfrien los componentes del compartimiento del motor antes de hacer el servicio DECAL PLACEMENT HEALTH amp SAFETY Cut crush and tip over hazards Peligro de cortes aplastamientos y volcaduras Lift point for stake bed only Punto de izamiento solo para plataforma de estacas AVI SO Do not use stake bed lift point to lift machine No utilice el punto de izamiento de la plataforma de estacas para elevar la m quina Punto de izamiento Stake Bed only If safety or hazard decals or operator s manual are missing from this equipment contact the manufacturer immediately at 1 800 888 9926 or 585 229 5141 RU N Silas etiquetas de seguridad o peligro o el manual del operador faltan en este equipo contactar inmediatamente al fabrica
114. r starting Keep hands clothing and jewelry away from all moving parts Before starting machine make sure that there are no persons or obstacles near or under machine Do not operate the unit in standing water Ear protection required when operating this equipment Exposure to loud noise can cause impairment or loss of hearing For foot protection wear steel toe shoes or toe pads PROPER VENTILATION HEALTH amp SAFETY Never operate unit in a poorly ventilated or enclosed area e Avoid prolonged breathing of exhaust gases e Engine exhaust fumes can cause sickness or death WEAR PROTECTIVE CLOTHING e Wear close fitting clothing and safety equipment appropriate to the job e Prolonged exposure to loud noise can cause impairment or loss of hearing e Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises e Operating equipment safely requires the full attention of the operator Do not wear radio or music headphones while operating machine D POLE TS206 HOT SURFACES e Muffler engine and engine shroud may be hot e Allow all components in the engine compartment to cool before performing service Work PRACTICE SAFE MAINTENANCE e Understand service procedure before doing work Keep area clean and dry e Never lubricate service or adjust machine while it is moving Keep hands feet and clothi
115. s Warranty is voided by product abuse alterations and use of equipment in applications for which it was not intended use of non manufacturer parts or failure to follow documented service instructions WARRANTY PERIODS Concrete and Masonry Equipment Except as set forth hereinabove and without limitation of the above there are no warranties or other affirmations which extend beyond the description of the products and the fact hereof or as to operational efficiency product reliability or maintainability or compatibility with products furnished by others In no event whether as a result of breach of contract or warranty or alleged negligence shall the Manufacturer be liable for special or consequential damages including but not limited to Loss of profits or revenues loss of use of the product or any associated product cost of capital cost of substitute products facilities or services or claims of customers No claim will be allowed for products lost or damaged in transit Such claims should be filed with the carrier within fifteen days The foregoing warranty is exclusive of all other warranties whether written or oral expressed or implied No warranty of merchantability or fitness for a particular purpose shall apply The agents dealer and employees of Manufacturer are not authorized to make modification to this warranty or additional warranties binding on Manufacturer Therefore additional statements whether oral or wr
116. se rotate counterclockwise Tighten lock down screw and follow step 3 AWARNING POTENTIAL FOR SERIOUS INJURY CERTAIN PROCEDURES REQUIRE THE MACHINE TO BE OPERATED WHILE RAISED OFF OF GROUND TO PREVENT INJURY ENSURE THE MACHINE IS PROPERLY SECURED DO NOT ATTEMPT any adjustments with the engine running Use Extreme CAUTION while inspecting all vehicle linkage MUD BUGGY HOSES FITTINGS AND LEAKAGE Check weekly for loose hose fittings damage and leakage it is important to check entire MAINTENANCE machine periodically BRAKE ADJUSTMENTS Brakes are adjusted at factory and will need to be adjusted as brake shoes wear Check operation daily Adjust at 25 hours then as needed SERVICE BRAKE ADJUSTMENT Brake adjustment rods need adjusting in equal amounts Jack machine up so that front tire is off ground Remove clevis pin from yoke While screwing yoke keep count of number of turns for repeating the same procedure on other side until brake is adjusted Parking Brake Adjustment Turning the knob on the parking brake handle clockwise will adjust the parking brakes TIRES LUGNUTS AND HARDWARE DO NOT exceed rated pressure To ensure long tire life and safe handling check tire pressure weekly Proper inflation pressure on pneumatic filled tire is 50 lbs 3 5 Bar Proper Care Inspect tires for cuts slashes or bulges Tires with defects need to be replaced or repaired for proper handling and safety Check that a
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118. ts through a standard doorway once outer tires are removed Dual Action Tailgate Dump or spread the load with the stake bed utility cart s dual ction tailgate Can be unhinged at the top or bottom MACHINE DIAGRAM INTRODUCTION forward speed control handle bars handle w N y hopper reverse speed control handle drive tires dump SN pedal engine 77 Le A 4 4 steer tires parking brake A brake pedal hydraulic tank MUD BUGGY 10 2 TECHNICAL DAT MACHINE SPECIFICATIONS TECHNICAL DATA D Height cm 45 in 114 3 Wheelbase cm 42 in 107 Max Load kg 2500 Ibs 1136 Tub Stake Bed Engine kW Honda GX390 11 hp 8 2 Speed km h 7 0 mph 11 3 Fuel Tank 7 gal 26 5 Quick Release Removable Tires Quick Release Removable Foam filled Tires Tires Steel Drum Foam filled Tires Electric Start Electric Start XA Discharge Height cm Options Note Engine power ratings are calculated by the individual engine manufacturer and the rating method may vary among engine manufacturers Stone Construction Equipment Inc makes no claim representation or warranty as to the power rating ofthe engine on this equip ment and disclaims any responsibility or liability of any kind whatsoever with respect to the accuracy of the engine power rating Users are advised to cons
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120. ult the engine manufacturer s owners manual and its website for specific information regarding the engine power rating LUBRICATION SPECIFICATIONS Lubrication Specifications SB1600 SB2100 FB1000 A Type Engine Crankcase quarts liter See Engine Manual 1 6 1 1 NLGI 2EP lithium complex As Needed mm NLGI 2EP lithium complex q Mobilfluid 424 Hydraulic Oil 152 quarts liter SUS255 55 CST ISO VG55 j Manufactured under U S Patent No S 7 201 453 and 7 399 038 MUD BUGGY ENGINE SPECIFICATIONS TECHNICAL Torque 2500 RPM 19 5 ft lb 26 5 Nm ever tues Unleaded Gasoline IR Minimum 86 Octane U S Fuel Tank Capacity 7 gal 26 5 liter Fuel Consumption 1 14 gph 4 2 liter Outside of U S Use Highest Available Octane Rating SOUND LEVEL Machine Sound Level Test Machine Type Mud Buggy Material Handler Sound Level Meter Calibration Date February 15 2000 Meter Type Simpson Model 886 2 Type 2 Since the permissable Test Conditions noiselevelrating of89 31 degrees Fahrenheit 1 degree Celsius dB A can be exceeded with this machine the Ambient Sound Dba Fast mode operator must wear Soil Condition Silts and clays suitable hearing protection Engine Speed 3600 RPM 60 Hz Sound Level at Operator Position 73 dba MUD BUGGY MACHINE DIMENSIONS INTRODUCTION
121. usted or not com pletely and correctly assembled PREVENT DAMAGE TO MACHINE OPERATION Observe the Following Points If Applicable to Prevent Damage to the Machine e Always replace hoses couplers and other parts with parts supplied or recommended by Stone Construction Equipment Inc NEVER USE SPARE PARTS OF INFERIOR SPECIFICATION e Never allow unqualified people to perform repairs on the machine e Never overfill the engine oil or fuel tank e Ifa hose bursts stop the engine immediately ALWAYS replace with a hose of the correct specification e Check the reason for low oil level e Follow the engine starting instructions in this manual and on the machine e Ifyou see oil leaking report it and get it fixed immediately e Make sure the correct fuel oils and grease are used e Never use the machine for purposes other than those it was manufactured for e Always ensure workmates are aware of your work plan e Ifequipped ensure all tires are serviceable before using the machine e Do not operate the machine if it is damaged improperly adjusted or not completely and correctly assembled e Establish a training program for all operators to ensure safe operation MUD BUGGY OPERATION MUD BUGGY SAFETY SYMBOLS Safety symbols are used in these instructions to bring attention to actions that may cause personal injury or damage to the equipment Always observe these symbols they are included for your safety and
122. within this manual MAINTENANCE CHART MACHINE BREAKDOWN M Check Adjust o Clean Replace ENGINE Air Filter amp Pre cleaner E E2 E 1 3 Spark Plug A Aer s m _ E E5 Clean Cooling System Valve Clearance Fuel Tank MACHINE Hydraulic Oil Level Hydraulic Filter Hydraulic Breather Wheel Hubs Rear Steering Column M6 Hopper Pivot Dump Cylinder tri Instructions READ EMISSION WARRANTY OPERATOR amp ENGINE MANUAL Replace at 50 hrs then every 100 hrs 30W AP SH or SJ Clean every 50 hrs replace every 300 hrs Clean every 100 hrs gap setting 028 inch replace every 300 hrs Check idle at full speed RPM every 300 115 Clean blow out air inlets engine fins 30 psi max Check operation lube pivots weekly with Lithium Base Grease M7 Control Cable lo Check operation lube cable every 50 hrs light oil M8 Battery Charge System Check clean monthly check for 13 14 volts at full RPM Important READ Engine Emissions Warranty Statement Manual and Engine Manual HH See AUTHORIZED Engine Service Dealer and or Refer to Engine Shop Manual for Procedures BE 5 alz 5 55 D MAINTENANCE MAINTENANCE LOG MAINTENANCE Maintenance Log Machine Model Date of Purchase Serial Number 5 D un D v Z O D Con Use this chart to record dates of serv
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