Tri-Flo® with Servo
Contents
1. DANGER NOTICE Permanent installation may require additional electrical cords chemical tubing and air lines since each installation is unique Installation permanente peut exiger cordons lectriques des AVIS tubes suppl mentaires chimique et les conduites d air puisque chaque installation est USC equipment operates within a Group Il Class G hazardous area which contains seed dust To avoid the possibility of an explosion ignited by static electricity all USC equipment should be grounded by attaching a bonding strip to the metal frame and securing that strip to the factory ground point If labeled accordingly USC products are designed to comply with CSA 22 1 for use in a Class 11 Division 2 Group G environment When connecting the USC system power cord into a power supply first determine if the supply is also within the hazardous area where the USC system is located If so we recommend that the power be hard wired into the source Do not use a standard electrical plug for this purpose For other acceptable methods of connecting to a power source or any other additional miscellaneous equipment to the USC system within a hazardous location please consult CSA 22 1 Section 18 200 and 18 274 Review the appropriate section and ensure compliance with one of the options given When connecting to USC equipment from a remote location and the USC equipment is in a hazardous Class Group G environment customers are advised to fol2. TRI FLO OVERVIEW RATION Hopper Full Proximity Seed Flow Switches Diverter Seed Flow Diverter Servo Motor Seed Overflow Guards Tri Flo Control Panel Scale Head amp Safety Printer Bracket Guards PAGE 24 N USC Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO TRI FLO amp OVERVIEW Tri Flo Weigh Hoppers Weigh Hopper Slide Gates Fork Lift Pockets Required for Assembly Weigh Hopper Scale Load Cells Verification Weight Bar PAGE 25 USC Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO BIN SITE SYSTEM OVERVIEW Tri Flo amp Weigh Outlet Hopper Conveyor Scale Fill Diverter Conveyor Air Actuated Pro Box Slide Gates Hopper Reversing End Transfer of Underbin Conveyor Treater Conveyor PAGE 26 USC Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO BIN SITE SYSTEM OVERVIEW Tri Flo amp Weigh Hopper Scale Fill j Diverter Conveyor Underbin Pro Box Outlet Conveyor Hopper Conveyor Reversing End Transfer of Underbin Conveyor Conveyor Treater N USC PAGE 27 Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO BIN SLIDE GATES An air actuated slide gate attaches to the bottom of each bin The slide gate sits below the manual crank gate on the bin The flow rate of seed passing through the gate is adjusted by moving the collar on the rod that exits out of the b
3. Seed Treating Solutions co A CO Pls TRI FLO SEED WHEEL WITH SERVO HOPPER 2 amp 3 ASSEMBLY 05 07 0760 DO NOT TIGHTEN WITH IMPACT Description 03 19 0042 LDCL VISHAY 1320 2200LB CLASS III 05 03 1032 WDMT HOPP WEDGE 30 UNIT OPEN TOP 2 BOLT 625 X 11 X 2 UNC ZP GRADE 5 4 06 01 0138 BOLT FLG 315 18 UNC ZP GRADE 5 3 4 LG 6 06 03 0019 NUT LOCK FLG 3125 18 ZP GR5 7 06 04 0005 WASHER 625 LOCK ZP 9 09 02 0019 LBLATWRK TRI FLO LOGO 10 102349 PLT LDCL ATTACH 11 ASSY HOPP EXT USC Seed Treating Solutions co A CO Pls PB PAGE 53 TRI FLO SEED WHEEL WITH SERVO SERVO DRIVE ASSEMBLY 05 07 0757 usc Seed Treating Solutions PAGE 54 TRI FLO SEED WHEEL WITH SERVO SERVO DRIVE ASSEMBLY 05 07 0757 Description 01 01 0203 SERVO MTR BMH1002T07A2A 1 01 01 0204 SERVO MTR GEARBOX 120MM RATIO 40 1 01 02 0096 SPKT 850 18T WTIH 1 FNSH BORE 1 01 02 0115 SPKT 13T 50P 500ID IDLER 2 01 02 0122 SPKT 18T 50P 25MM BORE 8MM KEYWAY 1 01 03 0048 BRG SLV 1 00 X 1 50 X 1 00 PCMPST 1 01 04 0002 CHAIN RLR 50 1 1 1 1 1 1 01 04 0005 CHAIN CTNG LINK 50P 01 04 0007 50 OFFSET LINK 01 10 0005 1 4 KEY CS 1 1 2 LONG 05 03 1523 WDMT BRKT GBOX MNT SERVO DRV 05 04 0098 WDMT SLTR DRV CNTNS FLOW SYSTEM 05 10 3749 GRD SLTR CHAIN DRV 1 05 10 3811
4. 274 Consultez la section appropri e et assurer la conformit avec l une des options propos es Lors de la connexion l quipement USC depuis un emplacement distant et l quipement USC est dans une classe dangereuse Groupe G environnement les clients sont invit s suivre les exigences dans CSA 22 2 no 25 Plus de d tails peuvent galement tre trouv s dans 22 1 CSA 18 252 Les m thodes de c blage II existe diverses options couvertes dans cette section pour le c blage dans une Classe II Groupe G poussi re environnement S lectionnez la meilleure m thode adapt e pour votre emplacement sp cifique TRI FLO SET UP The following steps outline the initial set up of your USC Tri Flo System 1 Confirm all equipment has been received and then contact USC LLC or your dealer to setup a time for an installation crew to install your Tri Flo System 2 A USC trained install crew will arrive on site and perform the necessary steps for installation of the equipment Based on your particular Tri Flow System some additional NOTICE equipment may be required for installation i e fork lift s crane etc Bas sur votre particulier Tri Flow System certains quipements AVIS suppl mentaires peuvent tre requis pour l installation c chariot l vateur s grue etc USC PAGE 19 Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO TRI FLO amp SET UP 3 Setup the Main
5. General Panel Descriptions This system consists of three panels The Tri Flo amp Control Panel TFCP is a plug connected enclosure that is located onthe Tri Flo amp This enclosure contains the PLC components required for the Tri Flo weighing system The Main Control Panel MCP is the moveable enclosure that contains the PLC and touch screen HMI This is where the operator will control all the functions of the Tri Flo amp System The MCP is connected to the BSCP and TFCP with two sets of cables The MCP may also be connected to a Treater panel using these same types of cables The first set are red braided Emergency Stop cables and the second set are grey CANBUS cables handling all of the communications see pages 14 The MCP Remote Panel is an OPTIONAL plug connected enclosure that is connected to the Main Treater Panel with a CAT5 Ethernet cable and can be located up to 50 feet from the Treater Main Panel These panels are serialized to the treater they are connected to Main Control Panel Remote HMI Panel see page 68 For the TRI FLO Bin Site program manual see document number TD 09 06 1041 U Treat v3 0 00 Automation USC PAGE 31 Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO SECTION 0N TROUBLESHOC TROUBLESHOOTING Below is a table describing the most frequent problems and solutions with the USC Tri Flo bin site system For further assistance contact USC at 785 43
6. Standards Institute ANSI La Communaut europ enne CE a adopt un format diff rent sur la base de l Organisation internationale de normalisation ISO et des directives de machines applicables Les deux formats sont pr sent s ci dessous Les symboles graphiques ne sont pas standardis s mais la plupart des fabricants utilisent une variante de ceux observ s dans ce manuel USC PAGE 5 Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO Indicates an imminently hazardous situation which if not A DANGER avoided will result in death or serious injury Indique une situation extr mement dangereuse qui si pas DANGER vit e entrainera la mort ou des blessures graves SAFETY INSTRUCTIONS CONSIGNES DE S CURIT Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indique une situation potentiellement dangereuse qui si pas vit e pourrait entrainer la mort ou des blessures graves Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury and or property damage Indique une situation potentiellement dangereuse qui si pas vit e peut entrainer des blessures mineures ou mod r es et ou des dommages Provides additional information that the operator needs to be aware of to avoid a potentially hazardous situation Fournit des informations suppl mentaires que l op rateur doit tre co
7. TOP ASSEMBLY 05 07 0763 DETAIL G USC Seed Treatin PAGE 64 TRI FLO SEED WHEEL WITH SERVO TRI FLO TOP ASSEMBLY 05 07 0763 5 27 l 4 SSS SS gt A 36 20 18 9 49 WEIGH BAR TO BE INSTALLED UNDER HOPPER 1 N USC PAGE 65 Seed Treating Solutions TRI FLO TOP ASSEMBLY 05 07 0763 03 12 0348 TRI FLO SEED WHEEL WITH SERVO Description PNL CNTL TRI FLO SEED WHEEL SERVO DRIVE 03 12 0364 05 03 1008 PNL LOAD CELL JCT BOX TRI FLO WDMT BRACE LDCL PLT 1 1 3 05 03 0900 WDMT LEG BRACE CNTNS FLOW SYSTEM 05 05 0066 WDMT LEG CNTNS FLOW WH SYS OPEN TOP 05 07 0756 05 07 0757 SHAFT DIST DRIVE 1 75 HEX ASSY SERVO DRV TRI FLO 05 07 0758 ASSY AIR MNFD TRI FLO 05 07 0759 05 07 0760 ASSY HOPP 1 TRI FLO ASSY HOPP 2 3 TRI FLO 05 07 0761 ASSY SLD GATE VALE TRI FLO 05 07 0762 05 09 0045 06 01 0031 ASSY HIGH LVL INDI TRI FLO WDMT HOPP SUPP STRAP TRI FLO BOLT 625 11 G5 ZP 1 50 BOLT 250 20 X 1 00 UNC 316 SS 3 3 1 1 1 1 2 3 3 6 6 12 06 01 0051 06 01 0075 06 01 0113 BOLT 625 X 11 X 2 50 UNC ZP GRADE 5 BOLT 625 11 X 7 00 ZP GR5 BOLT U 375 16 X 4 00 X 6 625 ZP 12 3 2 06 01 0124 06 01 0096 1 1 1 1 1 1 1 2 12 3 4 5 6 7 8 9 0 1 2 06 01 0138 BOLT FLG 375 16 UNCZP GRADE 5 3 4 LG BOLT FLG 312
8. TRI FLO SEED WHEEL WITH SERVO TRI FLO amp WEIGH HOPPER AIR REGULATOR FILTER DRYER DEPRESSURIZE UNIT BEFORE REMOVING BOWL Periodically check bowl unit for cracking damage or other deterioration Immediately replace any bowl unit that is cracked damaged or deteriorated Remove micron filter and clean by tapping on surface and blowing off with compressed air Exercise and flush the automatic drain valve CONTROL PANEL amp AIR SYSTEM Drain water from compressor daily Drain air dryer every 40 hours of operation Test all air solenoids for correct actuation Inspect all exterior wiring for any kinks or damage DIVERTER optional Inspect all welds and structural components for bends cracks and damage Test diverter gate for proper actuation with control panel Clean diverter tubing of any obstructions Grease all necessary bearings BIN SLIDE GATES Inspect all welds and structural components for bends cracks and damage Test slide gates for proper actuation with control panel Remove air to gates and manually open and close gates Check for any friction while gate is sliding UNDERBIN CONVEYOR Inspect all welds and structural components for bends cracks and damage Clean out any build up of debris from the clean out door Check the conveyor belt tension and alignment page 40 Check the drive belt tension and alignment page 43 Grease all necessary bearings page 35 Remove black guard and check chain tension Check
9. USC Seed Treating Solutions TRI FLO Seed Wheel with Servo Operators Manual Document TD 09 06 1039 Revision A 2320 124th Road Sabetha Kansas 66534 PH 785 431 7900 FAX 785 431 7950 www uscllc com Revision Effective 09 JAN 2015 TRI FLO SEED WHEEL WITH SERVO INTRODUCTION Thank you for choosing USC LLC for your equipment needs We appreciate your business and will work diligently to ensure that you are satisfied with your choice OVERVIEW The purpose of this manual is to provide you with the basic information needed to operate and maintain the USC Tri Flo System It does not hold USC LLC liable for any accidents or injuries that may occur OPERATOR RESPONSIBILITIES As the purchaser owner operator of this equipment and control system you have an obligation to install operate and maintain the equipment in a manner that minimizes the exposure of people in your care to any potential hazards inherent in using this equipment Itis critical that the owner of this equipment e Has a clear and documented understanding of the process this machine is being used in and of any resulting hazards or special requirements arising from this specific application e Allow only properly trained and instructed personnel to install operate or service this equipment e Maintain a comprehensive safety program involving all who work with this machine and other associated process equipment Establish cle
10. WSHR 500 ID X 1 25 OD X 375 2 05 11 0293 HLDR BRG SHAFT SUPP 1 06 01 0014 BOLT 375 16 X 1 2 UNCZP G5 4 06 01 0027 BOLT 500 13 X 2 00 ZP GR5 2 06 01 0071 BOLT 375 16 X 2 1 2 ZP G5 FULL THREAD 1 4 06 01 0115 BOLT CRG 375 16 X 1 00 ZP GR5 06 01 0124 BOLT FLG 375 16 UNC ZP GRADE 5 3 4 LG 1 1 1 1 1 1 1 2 12 3 4 5 6 7 8 9 0 1 2 8 22 06 01 0189 BOLT FLG 375 16 UNC ZP GRADE 5 1 1 4 LG 1 23 06 01 0295 BOLT M10 1 5 X 25MM ZP 4 24 06 03 0004 NUT NYL LOCK 500 13 ZP GR5 2 5 8 1 25 06 03 0014 NUT LOCK FLG 375 16 ZP GR5 26 06 04 0003 WSHR LOCK SPLT 375 ZP ATWK LBL DANGER FINGERS 09 02 0002 _ ATWKLBL DANGER GUARDS 1 PLT LOWER SHAFT SUPP 1 WSHR 1 27 28 29 30 1 3 USC PAGE 55 Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO DISTRIBUTION DRIVE ASSEMBLY 05 07 0756 usc Seed Treating Solutions PAGE 56 TRI FLO SEED WHEEL WITH SERVO DISTRIBUTION DRIVE ASSEMBLY 05 07 0756 22 DETAIL usc Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO DISTRIBUTION DRIVE ASSEMBLY 05 07 0756 Description 01 04 0054 SPG CNCL COMP 25ID X 045 X 1 25 03 08 0212 CONN TRCK 8MB12Z 5P3 CS19 05 03 1076B WDMIT SLTR HSG CNTNS FLOW SYSTEM SMW 05 04 0118 ASSY SLTR BRG HSG CNTNS FLOW SYSTEM 05 07 0389 WDMT SLTR SPOUT CNTNS FLOW SYS 300 5 10 3821 WSHR 25THK X 1 313ID X 3 000D 5 10 3823
11. any foreign material Cover the electric motor with a water proof tarpaulin and tie securely in place PRO BOX HOPPER amp TRANSFER CONVEYOR optional Disconnect power Thoroughly wash the entire machine to remove all dirt mud debris or residue Remove yellow covers and remove any debris or build up Remove clean out doors and thoroughly remove any debris or build up inside of the conveyor Lubricate all grease fittings and chain Make sure that all grease cavities have been filled with grease to remove any water residue from the washing This also protects the bearing seals Re connect power and the transfer conveyor to help remove any additional debris Compressed air can be used to blow out any foreign material Cover the electric motor with a water proof tarpaulin and tie securely in place Tarp or place the cover on top of the pro box hopper to keep out any dirt or unwanted pests FINAL Store all portable components of the Tri Flo amp System inside a protective building to keep them from being exposed to the weather Disconnect power to the machine and all of the components Ensure all moisture has been removed from the airlines Disconnect the supply air line to the bottom of the solenoid bank and place a plug in the fitting to keep moisture out of the system USC Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO NOTES N USC PAGE 47 Seed Treating Solutions TRI FLO SEED WHEEL WIT
12. debris or build up inside of the conveyor Ensure that the bottom pan of the underbin conveyor is free of seed 5 Lubricate all grease fittings and chain Make sure that all grease cavities have been filled with grease to remove any water residue from the washing This also protects the bearing seals 6 Re connect power and run the underbin conveyor to help remove any additional debris Compressed air can be used to blow out any foreign material 7 Cover the electric motor with a water proof tarpaulin and tie securely in place TRI FLO WEIGH HOPPER amp SLIDE GATE 1 Thoroughly clean the weigh hopper to remove all residue from the equipment 2 Clean the slide gate of any seed or residue that may have built up SCALE FILL CONVEYOR 1 Disconnect power Thoroughly wash the entire machine to remove all dirt mud debris or residue Remove yellow covers and remove any debris or build up Remove clean out doors and thoroughly remove any debris or build up inside of the conveyor N USC PAGE 45 Seed Treating Solutions gt m PAGE 46 TRI FLO SEED WHEEL WITH SERVO SCALE FILL CONVEYOR Lubricate all grease fittings and chain Make sure that all grease cavities have been filled with grease to remove any water residue from the washing This also protects the bearing seals Re connect power and run the scale fill conveyor to help remove any additional debris Compressed air can be used to blow out
13. for proper operation of conveyor while in reverse mode Align if necessary Check encoder for tightness to shaft and proper signal to control panel USC Seed Treating Solutions PAGE 36 TRI FLO SEED WHEEL WITH SERVO PRO BOX HOPPER amp TRANSFER CONVEYOR optional Inspect all welds and structural components for bends cracks and damage Clean out any build up of debris from the clean out door Check the conveyor belt tension and alignment page 40 Check the drive belt tension and alignment page 43 Grease all necessary bearings page 35 Remove black guard and check chain tension Wipe down the motor casing with a damp cloth making sure to remove all dust that may have collected since the last maintenance date Record the cleaning on the company required documents If operating in a CSA 22 1 Class ll Division 2 Group G hazardous area USC recommends this step be performed on a daily basis Essuyez le carter moteur avec un chiffon humide en veillant liminer toutes les poussi res qui peuvent avoir per u depuis la derni re date de maintenance Enregistrez le nettoyage sur la soci t les documents requis Si op rant dans un CSA 22 1 Classe Division 2 Groupe G zone dangereuse USC recommande cette tape tre effectu e sur une base quotidienne SCALE FILL CONVEYOR Inspect all welds and structural components for bends cracks and damage Clean out any build up of debris from the clean out door Check the conv
14. maintaining or operating the equipment source and wait for all moving parts to stop before servicing adjusting repairing or unplugging Follow good shop practices Keep service area clean and dry Be sure electrical outlets and tools are properly grounded Use adequate light for the job at hand Keep hands feet hair and clothing away from all moving and or rotating parts Clear the area of bystanders especially children when carrying out any maintenance and repairs or making any adjustments Before resuming work install and secure all guards when maintenance work is completed Keep safety labels clean Replace any sign that is damaged or not clearly visible PAGE 14 USC Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO SAFETY LABELS 1 Keep safety labels clean and legible at all times 2 Replace safety labels that are missing or have become illegible 3 Replaced parts that displayed a safety sign should also display the current sign 4 Replacement safety labels are available Contact USC at 785 431 7900 How to Install Safety Labels Be sure that the installation area is clean and dry Be sure temperature is above 50 F 10 C e Decide on the exact position before you remove the backing paper e Remove the smallest portion of the split backing paper e Align the sign over the specified area and carefully press the small portion with the exposed sticky backing in place e Slowly pee
15. operate the machine An untrained operator exposes himself and bystanders to possible serious injury or death Do not modify the equipment in any way Unauthorized modification may impair the function and or safety and could affect the life of the equipment e Think SAFETY Work SAFELY GENERAL SAFETY 1 Read and understand the operator s manual and all safety labels before operating maintaining adjusting or unplugging the equipment 2 Only trained persons shall operate the equipment An untrained operator is not qualified to operate the machine 3 Have a first aid kit available for use should the need arise and know how to use it USC PAGE 11 Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO 4 Provide a fire extinguisher for use in case of an accident Store in a highly visible place 5 Do not allow children spectators or bystanders within hazard area of machine 6 Wear appropriate protective gear This includes but is not limited to A hard hat Protective shoes with slip resistant soles Protective goggles Heavy gloves Hearing protection Respirator or filter mask 99 sa D Seas 7 Place all controls in neutral or off stop motor and wait for all moving parts to stop Then disable power source before servicing adjusting repairing or unplugging 4 8 Review safety related items annually with all personnel who will be operating or maintaining the equipment OPERATING
16. panel or lead wires HAUTE TENSION Toujours d brancher la source d alimentation avant de travailler sur ou pr s du panneau de commande ou les c bles HIGH VOLTAGE Use insulated tools when making adjustments DANGER while the controls are under power HAUTE TENSION Utilisez des outils isol s lors des r glages tandis que les commandes sont sous tension DANGER AUTHORIZED PERSONNEL only shall work on the control panel ACAUTION Never allow anyone who has not read and familiarized themselves with the owner s manual to open or work on the control panels Seules personnes autoris es doivent travailler sur le panneau de commande Ne jamais laisser quelqu un qui n a pas lu et se sont familiaris s avec le manuel d ouvrir ou de travail du propri taire This section provides a general overview and description of the operator controls for the Tri Flo amp System If any of the panels are located in the hazardous area described in the installation section see page 18 all 110VAC connections must be hard wired to a listed type 4 rated enclosure NOTICE USC recommends the use of surge protection device with a minimum rating of 700VA for all Automated Main Control Panels USC recommande l utilisation de dispositif de protection contre AVIS les surtensions avec une cote minimum de 700VA pour tous les panneaux de contr le principal automatis USC Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO
17. seed and prints a scale ticket based on that weight The Avery Weigh Tronics 1310 scale head will require calibration by NOTICE a state certified calibration specialist in order for it to be legal for trade Le Avery Weigh Tronics 1310 la t te de l chelle il faudra calibration AVIS par un sp cialiste de l talonnage dipl m d tat pour qu il soit l gal pour le commerce Located below each weigh hopper is an air actuated slide gate The slide gates each have a sensor that is positioned to read whether or not the slide gate is currently in the open or close position This is done to ensure an accurate scale reading will always be achieved DIVERTER optional The diverter is an air actuated gate that is located above the seed wheel and below the Tri Flo amp The diverter gate will sit in one of two positions Treat or Bypass When the gate is in the treat position seed will flow into the treater to have chemical applied to it When the gate is in the bypass position seed will not enter the treater but instead will be carried away through a separate chute to a conveyor or holding device The diverter can be manually actuated by pressing and holding the Treat or Bypass button in the lower right corner of the Tri Flo amp H O A screen USC Seed Treating Solutions PAGE 29 TRI FLO SEED WHEEL WITH SERVO L OPERATION HIGH VOLTAGE Always disconnect the power source before working on or near the control
18. syst me de courroie d entrainement Drive Belt Tension 1 Push on the center of the belt span with a force of approximately 5 to 10 lbs 2 Follow the belt tensioning specification on page 44 to determine proper belt deflection 3 Move the motor up using the adjustment bolts to set drive belt tension right 4 Close and secure guards Drive Belt Alignment 1 Lay a straightedge across the pulley faces to check the alignment right 2 Use the pulley hub or the motor mounting plate slots to move the pulley to the required position for alignment 3 Tighten hub bolts to secure pulley on shaft 4 Check belt tension 5 Close and secure guards Drive Belt Replacement 1 Lower motor to its loosest position Remove old belt and replace with a new one Raise motor to set the belt tension Check pulley alignment Adjust if required Close and secure guards amp N PAGE 43 USC Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO SECTION BELT TENSIONING SPEGIFICAGION V Belt tensioning adjustment can be made using a tension meter or other type spring scale using the following procedure After seating the belts in the groove and adjusting center distance so as to take up the slack in the belts further increase the tension until only a slight bow on the slack side is apparent while the drive is operating under load Stop the drive and using the meter measure the force n
19. the discharge portion of the underbin conveyor and the discharge end of the scale fill conveyor will be directly above the center of the Tri Flo amp The scale fill conveyor is commonly used as the device that brings seed from outside of the treater building to the inside TRI FLO WEIGH HOPPER SLIDE GATES amp SCALE HEAD Once seed exits the discharge end of the scale fill conveyor it will fall down into an inlet diverter that is located in the center of the Tri Flo amp Seed will then come to rest above the slide gate in one of the three weigh hoppers as it waits to be weighed The weigh hoppers sit atop load cells The system uses a Avery Weigh Tronics 1310 scale head to display the current weight of the seed in the weigh hoppers The scale head communicates with the system via an Ethernet cable Once the first hopper has been filled seed will be diverted to the second hopper While the second hopper is filling the first hopper will then weigh the seed and begin dumping out of its discharge gate This process runs in a continuous flow until the system determines the total weight has left the bin At this point the bin slide gate is closed and the program runs in the finish batch mode Once the run is finished the system begins to shutdown the conveyers in the order specified by the time entered on the Utilities screen to assure that all seed has been cleaned out of the conveyors The system looks to the scale head for the total weight of
20. the last maintenance date Record the cleaning on the company required documents If operating in a CSA 22 1 Class ll Division 2 Group G hazardous area USC recommends this step be performed on a daily basis e Essuyez le carter moteur avec un chiffon humide en veillant liminer toutes les poussi res qui peuvent avoir per u depuis la derni re date de maintenance Enregistrez le nettoyage sur la soci t les documents requis Si op rant dans un CSA 22 1 Classe ll Division 2 Groupe G zone dangereuse USC recommande cette tape tre effectu e sur une base quotidienne TRANSITION CONVEYOR optional e Inspect all welds and structural components for bends cracks and damage Clean out any build up of debris from the clean out door e Check the conveyor belt tension and alignment page 40 Check the drive belt tension and alignment page 43 e Grease all necessary bearings Remove black guard and check chain tension e Wipe down the motor casing with a damp cloth making sure to remove all dust that may have collected since the last maintenance date Record the cleaning on the company required documents If operating in a CSA 22 1 Class ll Division 2 Group G hazardous area USC recommends this step be performed on a daily basis Essuyez le carter moteur avec un chiffon humide en veillant liminer toutes les poussi res qui peuvent avoir per u depuis la derni re date de maintenance Enregistrez le nettoyage sur la s
21. 1 7900 Tri Flo Minimum flow rate 1 Running too low capacity 1 Adjust your air gates or alarm manual gates Tri Flo amp Indicator weight Tri Flo did not empty Open gates on the Tri Flo amp shows two pounds in bin after completely and zero scales run Tri Flo Scale will not zero Scale is in filing mode Exit filling mode then end out run Needs to be in shipping Scale is to far out of range mode Recalibrate scale Tri Flo amp Even when all three Tri Flo was not emptied 1 Open gates and zero scale scales are zeroed on Batch the before zeroed next batch gives a negative number on one of the hoppers 3 Loosen the four mounting with an overweight 3 Hoppers are touching bolts enough to be able to Alarm move the hopper Make the gap on both sides of the hopper as even as possible Close doors Tri Flo If there are five Scale heel weight has not Open and close the gate pounds or less in the hopper the been reached hopper system will not empty hopper System is not consistently Bin slides gates or manual Ensure that the slide gate calibrating correctly gates have been moved collar and manual gate is locked into place Then Underbin conveyor belt is recalibrate slipping Bin slide gate is not consistently opening to the same point Check for any obstruction that may be restricting the movement of the slide gate Tighten the u
22. 5 18 UNC ZP GRADE 5 3 4 LG 4 06 01 0136 BOLT CRG 375 16 X 2 00 ZP GR5 12 6 22 06 01 0230 BOLT M16 2 00 X 50MM FTH 23 06 01 0270 24 06 02 0005 BOLT CRG 500 13 X 1 00 ZP GR5 NUT 625 11 UNC ZP GRADE 5 25 06 03 0003 NUT NYL LOCK 375 16 ZP GR5 06 03 0013 06 03 0014 NUT LOCK FLG 250 20 ZP SERRATTED NUT LOCK FLG 375 16 ZP GR5 NUT LOCK FLG 3125 18 ZP GR5 06 03 0019 06 04 0005 WASHER 625 LOCK ZP WSHR LOCK SPLT M16 ZP WASHER 625 FLAT ZP 06 05 0006 06 09 0018 06 04 0018 06 09 0058 PIN CTTR 125 X 1 50 SS PIN CLVS 500 X 2 75 PLN ATWK LBL MADE IN USA YEL 2 50X2 50 26 27 28 29 30 31 32 33 34 35 09 01 0003 10233F PAGE 66 PLT TRI FLO SHIPPING BRKT USC Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO TRI FLO TOP ASSEMBLY 05 07 0763 Description 102B71 BRKT TRI FLO PNL 1 10393B CYLINDER GUARD 3 3 12 04 0023 SLIDE GATE 6 00 SQ TRI FLO SIMPLE 13 05 0263 KIT WEIGHT BAR TRI FLOW 13 05 0268 KIT FORK PCKT ASSY TRI FL 13 10 0019 KIT BOLT INDI PNTR ESTP N USC PAGE 67 Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO OPTIONAL REMOTE HMI PANEL ASSEMBLY 13 12 0340 There is an optional remote Automated Treater Control Panel It allows the operator to run the treater from up to 50 feet away If it is ordered with the treater it will come with the HMI operation screen a
23. AIL END A contoured belt with molded flights is used to convey material along the frame The tension and alignment of the belt should be checked weekly or more often if required to be sure that it does not slip or run to one side A properly tensioned belt will not slip when it is operating Operating the belt with less slippage will increase the belt life and causes less stress on bearings pulleys and shafts USC Seed Treating Solutions PAGE 40 TRI FLO SEED WHEEL WITH SERVO Although it is acceptable to align the belt from either the Head or the Tail Intake end Tightening the belt may only be done from the Tail end of the conveyor M me se il est acceptable d aligner la courroie de la t te ou la queue Intake fin Serrer la ceinture ne peut tre fait partir de la fin de queue du convoyeur To maintain the belt follow this procedure NOTICE Place all controls in neutral or off stop motor and disable power source before working on belt Placez toutes les commandes au point mort ou hors tension arr ter AVIS le moteur et d sactiver la source d alimentation avant de travailler sur la ceinture 1 Use the take up bolt located at the tail to set the tension of the belting 2 If the belt needs to be tightened to prevent slippage use the take up adjustments on the tail end 3 The belt is tightened by turning both take up adjustments an equal number of turns 4 Use the drive roller to check the alignm
24. Control panel at a place that is convenient to the operator This may include attaching 2 SC the automated main control panel to the Flo f Seed Treating Solutions to the wall or to the control panel stand that will require TUUM anchoring Max voltage 115V 1PH 60 HZ Total FLA 18 Largest Motor FLA 7 2 Schematic number 03 12 0348A Enclosure rating UL type 4 Short Circuit Current Rating USC requires that all touch screen 5ka RMS Sym 600V control panels be set up inside a building or in a covered structure to protect the machine from weathering USC exige que tous les panneaux de contr le cran tactile tre mis en place AVIS dans un batiment ou dans une structure 1 Replacement Fuse Chart couverte pour prot ger la machine des Fe ul AS sS intemp ries 15A 15 600v 4A 5 150VDC CERM 2A T SB TD GMD 1 R 5mm x 20mm 4 Have a certified electrician provide power to the Tri Flo amp System Provide convenient shutdown switches comply with local electrical codes and ensure that the system is properly grounded and bonded All USC control panels must be connected adhering to the same electrical requirements as specified in the main control panel on the power requirement tag right or the electrical schematic shipped with the piece of equipment USC recommends that flexible conduit be used wherever possible 5 Connect the gr
25. ERVO YOU are responsible for the SAFE operation and maintenance of your USC LLC equipment YOU must ensure that you and anyone else who is going to operate maintain or work around the equipment be familiar with the operating and maintenance procedures and related SAFETY information contained in this manual This manual will take you step by step through your working day and alert you to good safety practices that should be adhered to while operating the equipment Remember YOU are the key to safety Good safety practices not only protect you but also the people around you Make these practices a working part of your safety program Be certain that EVERYONE operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions Most accidents can be prevented Do not risk injury or death by ignoring good safety practices Equipment owners must give operating instructions to operators or employees before allowing them to operate the machine and at least annually thereafter per OSHA Occupational Safety and Health Administration regulation 1928 57 The most important safety device on this equipment is a SAFE operator It is the operator s responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow them All accidents can be avoided A person who has not read and understood all operating and safety instructions is not qualified to
26. EVIEW RISQUE EXAMEN of the electrical system or when working on or near exposed high voltage wiring This hazard does not exist when the electrical power has been disconnected properly locked and tagged out Electrocution Hazard Electrocution accidents are most likely to occur during maintenance 2 Risque d lectrocution Les accidents d lectrocution sont les plus susceptibles de se produire lors de la maintenance du syst me lectrique ou pour travailler sur ou proximit du c blage haute tension expos Ne existe pas ce danger lorsque l alimentation lectrique a t d connect bien verrouill et tiquet s sur Automatic Start Hazard This equipment may be controlled by an automated system and may start without warning Failure to properly disconnect lockout and tagout all energy sources of remotely controlled equipment creates a very hazardous situation and could cause injury or even death WARNING PLEASE STAY CLEAR AND BE ALERT D marrer danger automatique Cet quipement peut tre contr l par un syst me auto matis et peut d marrer sans avertissement Sources de l quipement contr l distance non d branch correcte ment lock out et tous d consignation nergie cr e une situation tr s dangereuse et pourrait causer des blessures ou m me la mort Se IL VOUS PLAIT rester l cart et d tre vigilant USC Seed Treating Solutions PAGE 10 TRI FLO SEED WHEEL WITH S
27. H SERVO Description 02 04 0010 FTTG BUSH 375NPT X 250NPT BRSS 1 02 05 0004 FTTG CPLG 375 NPT X 1 50 FM SS 1 02 05 0017 REDUCER 500NPT X 375 NPT 304SS 1 1 1 02 06 0007 ELBOW 375 18 NPT 45 DEG SS NIPPLE 375 NPT SCH 40 304 SS 02 07 0003 _ FTTG 375 NPT X 2 00 TBE SS 1 FTTG MNFLD 4X 375NPTX SOONPT ALUM 1 9 02 14 0001 FTTG PLUG SQHD 500 SS 1 11 2 FTTG PUSH 90 DEG 25 OD X 375 3 1 06 01 0203 SCRW MACH 10 32 X 2 25 ZP SLTD RD 06 02 0030 NUT 10 32 ZP 14 07 03 0013 DIAL FLTR DRAIN 25 NPT PAGE 48 USC Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO HIGH LEVEL SENSOR ASSEMBLY 05 07 0762 Description 02 04 0008 FTTG BUSH 750NPT X 500NPT 02 05 0017 BUSH 500NPT X 375NPT BES 03 19 0017 PDL4WVANE LVLINDI PN 1 4156 03 19 0072 SW LVL INDI MDL KAX2SPDT 24VDC HEEL 7 05040175 WDMT BRKT LVL INDI ADJ 06 01 0189 BOLT FLG 375 16 UNC ZP GRADE 5 1 1 4 LG LOCK FLG 375 16 ZP GR5 USC Seed Treating Solutions eje eje NI I N PAGE 49 TRI FLO SEED WHEEL WITH SERVO SLIDE GATE VALVE ASSEMBLY 05 07 0761 Description 02 02 0049 FLTR EXHAUST BRZ 125 NPT 02 16 0046 FTTG PUSH 90 DEG 250 OD X 125 NPT 03 05 0042 TMNL BARRIER STRIP IDEAL 89 608 03 07 0110 CBL PWR SE
28. HANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Manufacturer does not warrant against damages or defects arising from improper installation where installation is by persons other than Manufacturer against defects in products or components not manufactured by Manufacturer or against damages resulting from such non Manufacturer made products or components Manufacturer passes on to the Buyer the warranty it received if any from the maker of such non Manufacturer made products or components This warranty also does not apply to Products upon which repairs and or modifications have been effected or attempted by persons other than pursuant to written authorization by Manufacturer Manufacturer does not warrant against casualties or damages resulting from misuse and or abuse of product s acts of nature effects of weather including effects of weather due to outside storage accidents or damages incurred during transportation by common carrier 3 Exclusive Obligation THIS WARRANTY IS EXCLUSIVE The sole and exclusive obligation of Manufacturer shall be to repair or replace the defective Products in the manner and for the period provided above Manufacturer shall not have any other obligation with respect to the Products or any part thereof whether based on contract tort strict liability or otherwise Under no circumstances whether based on this Limited Warranty or otherwise shall Manufacturer be liable for incidental special or consequential da
29. J6506 on the Tri Flo amp control panel to the servo motor 13 Connect the black cables from PJHopper 1 2 and 3 to their respective gray junction boxes located on the inside of the horizontal frame cross members USC PAGE 21 Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO TRI FLO CONTROL PANEL 2 Le BIN SITE CONTROL PANEL PJ CAN P n usc Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO 14 Two 110V 3 Amp plugs are located on the left side of the Main Control Panel to allow the operator to plug in a printer to print reports directly from the HMI screen top The second plug can be used to power a laptop computer 15 Have the scales calibrated by a state certified professional scale technician after the USC LLC trained technician has performed a startup session on your site 16 Supply approximately 100 110 psi of air pressure at two locations It is required that this air supply have an in line customer supplied air dryer to protect the air system from contamination From the dryer one line goes to the bottom of the solenoid group on the side of the Bin Site Control Panel right The other line goes from the dryer to the pressure regulator on the Tri Flo amp System to operate the bin slide gates under the Tri Flo amp weigh hoppers Connect Air Line Here usc Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO MECHANICAL
30. LINOID 3M BLK 03 08 0298 CONN CG 375NPT 115 312 3229LTF 03 08 0307 NUT NYLOC 375 NPT 8462 03 11 0158 ENCL 4X4X3 SCE 404SC SCE 09 GRAY ale 03 17 0080 VLV SOL MAC 45A AA1 DDAJ 1KJ 06 01 0006 BOLT 250 20 X 75 UNC ZP GRADE 5 N 3 5 6 7 06 02 0052 NUT LOCK 4 40 CS MMC 90675A005 11 06 03 0013 NUT LOCK FLG 250 20 ZP SERRATTED 12 06 06 0079 SCRW MACH 4 40 X1 25 PHLP PHD 13 103935 PLT VLV MNT RIN PAGE SO USC Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO FORKLIFT BRACKET ASSEMBLY 13 05 0268 Description 05 09 0043 WDMT FORK PCKT BASE 05 09 0044 WDMT FORK PCKT BRACE BOLT 500 13 X 1 50 ZP GR5 06 01 0268 BOLT 500 13 X 8 00 ZP GR5 WSHR FLAT 500 ZP 08 07 0048 ANTI SLIP 2 00 X 6 00 PLT CLAMP BASE USC Seed Treating Solutions gt co N O PAGE 51 TRI FLO SEED WHEEL WITH SERVO HOPPER 1 ASSEMBLY 05 07 0759 DO NOT TIGHTEN WITH IMPACT Description 03 19 0042 LDCL VISHAY 1320 2200LB CLASS III 05 03 1032 WDMT HOPP WEDGE 30 UNIT OPEN TOP 2 BOLT 625 X 11X 2 UNC ZP GRADE 5 4 06 01 0138 BOLT FLG 315 18 UNC ZP GRADE 5 3 4 LG 6 06 03 0019 NUTLOCK FLG 3125 18 ZP GR5 7 06 04 0005 WASHER 625 LOCK ZP 9 09 02 0019 LBLATWRK TRI FLO LOGO 10 102349 PLT LDCL ATTACH 11 ASSY HOPP EXT MTR PAGE 52 USC
31. N de sorte que le risque de blessure est indiqu Electrocution Hazard Symbol This symbol indicates that an electrocution hazard exists Serious injury or death could result from contacting high voltage Symbole de danger d lectrocution Ce symbole indique qu un danger d lectrocution existe Des blessures graves ou la mort pourraient r sulter de contact haute tension USC PAGE 7 Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO International Electrocution Hazard This symbol indicates that an electrocution hazard exists Serious injury or death could result from contacting high voltage Danger d lectrocution international Ce symbole indique qu un danger d lectrocution existe Des blessures graves ou la mort pourraient r sulter de contact haute tension Mandatory Read Manual Action Symbol 1 5 format This symbol instructs personnel to read the Operators Manual before servicing or operating the equipment Obligatoire Lire Symbole d action Manuel Format ISO Ce symbole indique le personnel de lire le manuel de l op rateur avant de r parer ou d utiliser l quipement Mandatory Read Manual Action Symbol This symbol instructs personnel to read the Operators Manual before servicing or operating the equipment Obligatoire Lire Symbole d action Manuel Ce symbole indique le personnel de lire le manuel de l op rateur avant de r parer ou d utiliser l quipement PAGE 8 USC Seed Treat
32. PLT UHMW 7 0 ID DIST SLIDING SEAL 05 11 0412 SHAFT DIST DRV 1 75 HEX 06 01 0094 SCRW PAN HD 8 32 X 1 00 ZP 06 01 0097 BOLT 250 20 X 2 00 ZP GR5 06 01 0124 BOLT FLG 375 16 UNC ZP GRADE 5 3 4 LG BOLT FLG 375 16 UNC ZP GRADE 5 1 1 4 LG 06 02 0001 NUT FULL 250 20 ZP GR5 18 06 05 0001 WASHER FLAT 250 ATWK LBL DANGER AUTO START 21 10215E PLT DIST PROOF SW BRKT CS 22 1021F5 BRKT CONN TRCK 103928 COVER 23 103929 SWITCH GUARD N N p P P P P P 13 14 15 16 NA PAGE 58 USC Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO TRI FLO TOP ASSEMBLY 05 07 0763 PAGE 59 usc Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO TRI FLO TOP ASSEMBLY 05 07 0763 usc Seed Treating Solutions PAGE 6O TRI FLO SEED WHEEL WITH SERVO TRI FLO TOP ASSEMBLY 05 07 0763 DETAIL C USC PAGE 61 Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO TRI FLO TOP ASSEMBLY 05 07 0763 usc Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO TRI FLO TOP ASSEMBLY 05 07 0763 DETAIL D DETAIL E 93 DETAIL F usc Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO TRI FLO
33. REQUIRED FOR ANNUAL SCALE CERTIFICATION MAXIMUM CAPACITY 1000 POUNDS 500 POUNDS SUSPENDED FROM EACH END REFER TO MANUAL FOR ADDITIONAL INFORMATION ALWAYS SLIDE HANGER PLATES EQUALLY FROM CENTER OF BAR SUSPENDING WEIGHTS EVENLY FROM SIDE TO SIDE MAKE SURE RETAINING PIN IS INSTALLED BEFORE HANGING WEIGHTS ON BAR Label Part 09 02 0017 USC PAGE 13 Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO PLACEMENT SAFETY Move only with the appropriate equipment Stay away from overhead power lines when moving equipment Electrocution can occur without direct contact Be familiar with machine hazard area If anyone enters hazard areas shut down machine immediately Clear the area before restarting Operate the equipment on level ground free of debris Anchor the equipment to prevent tipping or upending Before placement of the equipment be sure that ground is reasonably level The equipment may topple or work improperly if the ground is too uneven damaging the equipment and or causing personal injury Avant de placement de l quipement assurez vous que sol AVERTISSEMENT est relativement plat L quipement peut tomber ou mal 7 Review the operator s manual and all safety items before Place all controls in neutral or off stop motors disable power fonctionner si le sol est trop in gale endommager l quipement et ou causer des blessures MAINTENANCE SAFETY working with
34. SAFETY Read and understand the Operator s Manual and all safety labels before using 2 Disconnect and disable electrical supply completely and wait for all moving parts to stop before servicing adjusting repairing or unplugging 3 Clear the area of bystanders especially children before starting 4 Be familiar with the machine hazard area If anyone enters hazard area shut down machine immediately Clear the area before restarting 5 Keep hands feet hair and clothing away from all moving and or rotating parts 6 Stay away from overhead obstructions and power lines during operation and transporting Electrocution can occur without direct contact 7 Do not operate machine when any guards are removed 8 Inspect welds and repair if needed PAGE 12 USC Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO SCALE CERTIFICATION WEIGHT BAR SAFETY The scale certification bar has a maximum capacity of 1000 pounds 500 pounds hung from each end An additional 500 pounds may be added for a total of 1500 pounds but must be suspended from the center of the weight bar Any additional weight required for certification must be placed inside the hopper Make sure retaining pin is installed before hanging weights on bar Slide hanger plates equally from center of bar before adding any weights When hanging weights on bar hang weights evenly from side to side WEIGHT BAR IS
35. Section F Section G Section H Section I Section J PAGE 4 Contents Page Safety 1 ULU p D 5 Insiallatignm PER 18 Mechanical Operation ee 24 Tri amp System Overview ke 24 Bin Site System Overview pp 26 Bin Slide Gates Underbin Conveyor Pro Box Hopper 28 Underbin Conveyor Encoder Transfer Conveyor 28 Tri Flo Weigh Hopper Slide Gate amp Scale 29 Scale Fill Conveyor Diverter 222222 29 Electrical Operation u u u u u u u uuu uuu uu U 30 Troubleshooting 32 Maintenance sistema 35 Belt Tensioning Specification 44 Storage 45 Mechanical Drawings 48 Limited Warranty 69 usc Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO SAFETY INSTRUCTIONS SECTION A Every year accidents in the work place maim kill and injure people Although it may be impossible to prevent all accidents with the right combination of training operating practices safety devices and operator vigilance the number of accidents can be significantly reduced The purpose of this section is to educate equipment users about hazards unsafe practices and recommended hazard avoidance te
36. ack of the bin slide gate Moving the collar further away from the bin slide gate will allow the gate to open more and increase seed flow It is recommended that the manual gate be opened all the way The system calibrates seed flow through a timing mechanism that tells the air gate to close after a given amount of seed has passed through the gate During each run of seed the system will constantly perform an automatic calibration that is flow rate specific If the manual gate or the collar is adjusted recalibration of the seed flow will need to be done UNDERBIN CONVEYOR The underbin conveyor sits directly below each of the air actuated slide gates that are in turn positioned directly under the manual slide gates of the bulk bins The conveyor transports seed forward to the scale fill conveyor The underbin conveyor may also include an option so that it can run in reverse for clean out purposes Seed is moved inside the underbin conveyor via a crescent belt An adjustment for the tracking of this belt is located at both the head and tail section of the conveyor The head section also includes a viewing window and the tail section has a removable cover to help with proper adjustment An encoder is located in the tail section of the underbin conveyor The encoder is used to verify that the conveyor is running without any slippage at the belt UNDERBIN CONVEYOR ENCODER Optional The underbin conveyor encoder is an electronic device that is connecte
37. ar areas of staff responsibility e g operation setup sanitation maintenance and repairs e Provide all personnel with necessary safety equipment e Periodically inspect the equipment to insure that the doors covers guards and safety devices are in place and functioning that all safety instructions and warning labels are intact and legible and that the equipment is in good working order e n addition to the operating instructions observe and enforce the applicable legal and other binding regulations national and local codes As the person with the most to gain or loose from working safely it is important that you work responsibly and stay alert By following a few simple rules you can prevent an accident that could injure or kill you or a co worker e Disconnect lockout and tagout electrical and all other energy sources before inspecting cleaning servicing repairing or any other activity that would expose you to the hazards of electrical shock USC Seed Treating Solutions PAGE 2 TRI FLO SEED WHEEL WITH SERVO Do not operate clean or service this equipment until you have read and understood the contents of this manual If you do not understand the information in this manual bring it to the attention of your supervisor or call your local USC dealer for assistance e Any operator who is known or suspected to be under the influence of alcohol or drugs should not be allowed to operate the equipmen
38. ay cable with light blue ends to one of PJCAN connections on the bottom of the Tri Flo amp to the Main Control Panel then to the Treater Control panel if applicable then on to the Bin Site Control Panel see page 22 6 Connect the red cable to the PJESTOPA on the Tri Flo amp Control panel and then to the PJESTOPB on the Main Control Panel the PJESTOPA on the Main Control panel to the PJESTOPB on the Treater Control Panel if applicable then on to the Bin Site Control Panel This cable must run from an A connection to a B connection never A to A or B to B Connect the two red plugs into each of the remaining open PJESTOP connections see page 22 PAGE 20 USC Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO 7 There is a USB port located on the bottom of the Main Control Panel that can be used to download reports to a compact flash device The flash device must be in FAT 32 format 8 Plug the communications cable into one of the available Ethernet ports on the Tri Flo amp Control Panel MAIN CONTROL PANEL 9 Connect the 19 pin yellow cable from PJ6012 on the Tri Flo amp control panel to the shielded junction box located next the distribution spout 10 Connect two E Thernet cables from Tri Flo amp contro panel to the back of the 1310 scale head 11 Connect the green communications cable from CBL6002 on the Tri Flo control panel to the servo motor 12 Connect the orange power cable from P
39. chniques If any of the required regularly scheduled maintenance is located above the reach of the operator they should follow the companies normal safe practices of reaching that particular height utilizing the companies specified equipment and following normal safety precautions When working with treatment chemicals operators should always wear protective gloves safety glasses and follow the companies safety precautions in the case of any spillage or operator contamination SAFETY WORDS AND SYMBOLS It is very important that operators and maintenance personnel understand the words and symbols that are used to communicate safety information Safety words their meaning and format have been standardized for U S manufacturers and published by the American National Standards Institute ANSI The European Community E C has adopted a different format based on the International Standards Organization 1 5 and applicable machinery directives Both formats are presented below Graphic symbols are not standardized but most manufacturers will use some variation of the ones seen in this manual MOTS ET SYMBOLES S CURIT II est tr s important que les op rateurs et le personnel d entretien comprendre les mots et les symboles qui sont utilis s pour communiquer des informations de s curit Mots de s curit de leur signification et le format ont t normalis s pour les fabricants am ricains et publi par l American National
40. d to a non drive shaft on the underbin conveyor This is usually the rear conveyor shaft The encoder sends an electrical signal to the Tri Flo amp System whenever the shaft is spinning That signal allows the Tri Flo amp System to know that the belt on the underbin conveyor is traveling at the correct speed and that no slippage is occurring This process allows the Tri Flo amp System to perform correct auto calibrations during each run of seed PRO BOX HOPPER optional The pro box hopper is an inverted pyramid shaped hopper that is used as a means of running seed straight from a pro box into the Tri Flo amp System This hopper includes an adjustable slide gate for metering the flow of seed and adjustable legs for changing the height of the hopper TRANSFER CONVEYOR optional The transfer conveyor is the conveyor that connects the pro box hopper to the rest of the system This conveyor is located so that its intake hopper is directly under the pro box hopper and its discharge end is feeding into the underbin or scale fill conveyor This conveyor can be run in the AUTO mode or be run manually via the Tri Flo H O A screen USC PAGE 28 Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO SCALE FILL CONVEYOR The scale fill conveyor is a fixed conveyor that is used to transport seed from the discharge end of the underbin conveyor to the top of the weigh hopper This conveyor s intake hopper will sit directly under
41. e end of the head roller toward the tail Tighten the bearing mount when the belt is centered on the head roller Run the belt and check the tracking again Loosen the tight side slightly again if required Repeat the adjusting and checking procedure until the belt centers on the input end roller and remains centered when running Always repeat this aligning procedure when installing a new belt Check frequently during the first 10 hours of operation After 10 hours the belt is normally seated and checking the alignment can be done less frequently Tighten jam nut Use this bolt to after adjustment align the belt BELT REPLACEMENT end being removed threaded into place Secure Set the belt tension Check Alignment USC Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO DRIVE BELT TENSION amp ALIGNMENT Power to the conveying belt is transmitted through a V belt The V belt drive system must be maintained at the proper belt tension and pulley alignment to obtain the desired performance and life When maintaining the belt drive system for the electric drive model follow this procedure NOTICE Turn motor off and unplug power cord orturn off power and lock out the master panel before starting maintenance on drive belt system Arr ter le moteur et d branchez le cordon d alimentation ou coupez AVIS l alimentation et verrouiller le panneau de maitre avant de commen cer la maintenance sur le
42. ecessary to depress one of the center belts 1 64 inch for every inch of belt span see sketch below For example a deflection for a 50 inch belt span is 50 64 or 25 32 inch The amount of force required to deflect the belt should compare with the deflection forces noted in the table below Also notice for V Belts that deflection forces vary from the initial RUN IN values which are greater reflecting higher run in tensioning to the NORMAL values for after the run in period S pan Length t MEASURE THE SPAN LENGTH T AS SHOWN IN THE SKETCH ABOVE DEFLECTION FORCE SMALLER PULLEY DIAMETER RANGE inches RUN IN Ibs NORMAL Ibs BELT CROSS SECTION 4 1 8 2 3 4 3 1 4 4 3 1 2 4 3 4 6 PAGE 44 6 C Seed Treating Solutions TRI FLO 0 SEED WHEEL WITH SERVO S STORAGE 4 When storing the Tri Flo amp System for long periods of time the following procedures must be followed to reduce the chance of rust corrosion and fatigue of the Tri Flo System You can also use these steps when storing the machine for the winter 2 9 A dust mask and protective rubber gloves shall be used when cleaning a the machine e A UNDERBIN CONVEYOR Disconnect power Thoroughly wash the entire machine to remove all dirt mud debris or residue Remove yellow covers and remove any debris or build up Remove clean out doors and thoroughly remove any
43. ent The belt should be centered 5 Turn the belt 1 2 revolution when the belt is new and check the drive and tail roller If out of alignment the belt will move to the loose side Loosen the jam nut and use the bearing position bolts to set the position Tighten jam nut 6 Run and check again Check frequently during the first few minutes of operation and then several times during the first 10 hours The belt normally seats itself during the first 10 hours of operation and can be checked weekly after that 7 The belt is properly aligned when the belt runs in the center of the head and tail rollers Loosen this jam nuts before adjusting the bearing position bolt Use this bolt to tighten and align the belt PAGE 41 USC Seed Treating Solutions a 8 Connect the ends of the new belt together and 9 10 Check and set the belt alignment PAGE 42 Rotate the belt until the seam is visible Move the tail roller to its loosest position Pull all the slack to the seam area Remove the wire connector and open the belt Attach one end of the replacement belt to the belt Pull the old belt out and the new belt will be Disconnect the old belt TRI FLO SEED WHEEL WITH SERVO CONVEYING BELT ALIGNMENT HEAD END A misaligned belt will track toward the loose side Set the tracking by loosening the bearing mounts on the tight side and using the bearing position bolt to move th
44. eps for re assembly PAGE 39 USC Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO CONVEYOR SERVICING INTERVALS Every 40 hours or Weekly 1 Check the conveyor belt tension and alignment 2 Grease conveyor bearings A Two bolt flanged bearings tail roller bearings right and left 2 locations B Two bolt flanged bearings drive roller bearings right and left 2 locations C Two bolt flanged bearings jackshaft bearings right and left 2 locations 3 Remove guard and check the drive belt tension and alignment The belts will deflect approximately 1 4 to 1 2 inch when properly tensioned 4 Check the chain tension Adjust if required lubricate chain and re install guard 5 Wipe down the motor casing with a damp cloth making sure to remove all dust that may have collected since the last maintenance date Record the cleaning on the company required documents If operating in a CSA 22 1 Class Il Division 2 Group G hazardous area USC recommends this step be performed on a daily basis Essuyez le carter moteur avec un chiffon humide en veillant liminer toutes les poussi res qui peuvent avoir per u depuis la derni re date de maintenance Enregistrez le nettoyage sur la soci t les documents requis Si op rant dans un CSA 22 1 Classe ll Division 2 Groupe G zone dangereuse USC recommande cette tape tre effectu e sur une base quotidienne CONVEYING BELT TENSION AND ALIGNMENT T
45. eyor belt tension and alignment page 40 Check the drive belt tension and alignment page 43 Grease all necessary bearings page 35 Remove black guard and check chain tension Wipe down the motor casing with a damp cloth making sure to remove all dust that may have collected since the last maintenance date Record the cleaning on the company required documents If operating in a CSA 22 1 Class ll Division 2 Group G hazardous area USC recommends this step be performed on a daily basis Essuyez le carter moteur avec un chiffon humide en veillant liminer toutes les poussi res qui peuvent avoir per u depuis la derni re date de maintenance Enregistrez le nettoyage sur la soci t les documents requis Si op rant dans un CSA 22 1 Classe ll Division 2 Groupe G zone dangereuse USC recommande cette tape tre effectu e sur une base quotidienne USC PAGE 37 Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO TRI FLO amp WEIGH HOPPER SLIDE GATE amp SCALE HEAD Inspect all welds and structural components for bends cracks and damage Check for binding on scale components Check wiring from scale to scale head for any damage or kinks Test slide gate for proper actuation with control panel Check slide gate sensors for correct positioning and signal Have scale professionally re calibrated as necessary e Wipe down the motor casing with a damp cloth making sure to remove all dust that may have collected since
46. ing Solutions TRI FLO SEED WHEEL WITH SERVO LOCKOUT TAGOUT PROCEDURES Lockout Tagout is the placement of a lock tag on an energy isolating device in accordance with an established procedure When taking equipment out of service to perform maintenance or repair work always follow the lockout tagout procedures as outlined in ANSI Z344 1 and or OSHA Standard 1910 147 This standard requires employers to establish a program and utilize procedures for affixing appropriate lockout devices or tagout devices to energy isolating devices and to otherwise disable machines or equipment to prevent unexpected energizing start up or release of stored energy in order to prevent injury to employees LES PROCEDURES DE VERROUILLAGE ETIQUETAGE Verrouillage tiquetage est le placement d un verrouillage tag sur un dispositif d isolement de l nergie conform ment une proc dure tablie Lors de la prise hors service des quipements pour effectuer la maintenance ou de r paration toujours suivre les proc dures de verrouillage d branchement comme indiqu dans la norme ANSI Z344 1 et ou la norme OSHA 1910 147 Cette norme oblige les employeurs tablir un programme et appliquer des proc dures pour la fixation des dispositifs de verrouillage appropri s ou des dispositifs d consignation l nergie dispositifs d isolement et d autre machines ou quipements d sactiver pour viter nergisant inattendu start up ou la lib ratio
47. l back the remaining paper and carefully smooth the remaining portion of the sign in place e Small air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper Located on the USC equipment you will find safety labels Always be sure to read and follow all directions on the labels Situ sur l quipement USC vous trouverez des tiquettes AVERTISSEMENT de s curit Veillez toujours lire et suivre toutes les instructions sur les tiquettes Guards provided with USC equipment are to remain in place during operation Gardes fournis avec des quipements USC doivent rester en place pendant le fonctionnement USC Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO Think SAFETY Work SAFELY REMEMBER If Safety Signs have been damaged removed become illegible or parts replaced without safety signs new signs must be applied New safety signs are available from USC at 785 431 7900 AWARNING MOVING PART HAZARD To prevent serious injury or death from falling 1 Do not stand or climb on machine when operating Keep others off 2 Keep hands feet and hair away from moving parts 3 Wear tight clothing and safety gear 09 02 0011 Part 09 02 0011 ROTATING PART HAZARD To prevent serious injury or death from rotating parts 1 Place all controls in neutral or off stop engine 2 Install and secure all guards before operating 3 D
48. low the requirements within CSA 22 2 no 25 More details may also be found in CSA 22 1 18 252 wiring methods There are various options covered within this section for wiring in a Class Il Group G dust environment Select the best method suited for your specific location PAGE 18 USC Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO quipements USC op re dans un groupe Il Classe G zone dangereuse qui contient la poussi re des semences Pour viter la possibilit d une explosion enflamm par l lectricit statique tous les quipements USC devrait tre mise la terre en fixant une bande de liaison la structure m tallique et la s curisation cette bande au point de masse du fabricant Si tiquet s en cons quence les produits USC sont concus pour tre conformes la norme CSA 22 1 pour une utilisation dans une Classe ll Division 2 Groupe G environnement Lors du raccordement du USC alimentation du syst me cordon dans une alimentation d abord d terminer si l offre est galement dans la zone dangereuse o se trouve le syst me USC Si oui nous recommandons que le pouvoir soit c bl dans la source Ne pas utiliser une prise lectrique standard cet effet Pour les autres m thodes acceptables de se connecter une source d alimentation ou tout autre mat riel divers suppl mentaire au systeme USC dans un endroit dangereux se il vous plait consulter la norme CSA 22 1 Section 18 200 et 18
49. lready installed If it is added later as an upgrade the HMI will be removed from the original Control Panel and installed in the remote panel A plug is included in the kit to plug the hole in the main panel after the HMI is removed The remote panel comes with a 10 foot power cord PAGE 68 Y USC Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO SECTION USG LIMITED WARRANTY USC LLC Manufacturer warrants its seed treating equipment as follows 1 Limited Warranty Manufacturer warrants that the Products sold hereunder will be free from defects in material and workmanship for a period of 18 months from date of shipment If the Products do not conform to this Limited Warranty during the warranty period Buyer shall notify Manufacturer in writing of the claimed defects and demonstrate to Manufacturer satisfaction that said defects are covered by this Limited Warranty If the defects are properly reported to Manufacturer within the warranty period and the defects are of such type and nature as to be covered by this warranty Manufacturer shall at its expense furnish replacement Products or at Manufacturer s option replacement parts for the defective products Shipping and installation of the replacement Products or replacement parts shall be at the Buyer s expense 2 Other Limits THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES EX PRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERC
50. mages 4 Other Statements Manufacturer s employees or representatives oral or other written statements do not constitute warranties shall not be relied upon by Buyer and are not a part of the contract for sale or this limited warranty 5 Return Policy Approval is required prior to returning goods to USC LLC A restocking fee will apply 6 Entire Obligation This Limited Warranty states the entire obligation of Manufacturer with respect to the Products If any part of this Limited Warranty is determined to be void or illegal the remainder shall remain in full force and effect USC Seed Treating Solutions PAGE 69 USC Seed Treating Solutions USC LLC 2320 124th road Sabetha KS 66534 PHONE 785 431 7900 FAX 785 431 7950 EMAIL sales team uscllc com WEB www uscllc com
51. n de l nergie stock e dans le but de pr venir les blessures aux employ s EMERGENCY STOP There is an Emergency Stop push button on all LPV Seed Treaters which is located on the Treater Control Panel The LPV Automated Treater has an additional Emergency Stop pushbutton on the Main Control Panel Actuators of emergency stop shall be colored RED The background immediately around the device actuator shall be colored YELLOW The actuator pushbutton operated device shall be of the palm or mushroom head type ARRET D URGENCE Il ya un bouton poussoir d arr t d urgence sur tous les traiteurs de semences LPV qui est situ sur le Panneau de configuration Traiteur Le LPV automatis Traiteur dispose d une autre arr t d urgence bouton poussoir sur le panneau de commande principal Actionneurs de freinage d urgence doivent tre de couleur rouge Le fond imm diatement autour de l actionneur de l appareil doit tre de couleur JAUNE Le dispositif actionn actionneur de bouton poussoir doit tre de la paume ou champignons type de t te USC PAGE 9 Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO CONTROLLED STOP This is the stopping of machine motion by reducing the electrical command signal to 0 zero once the stop signal has been recognized ARRET CONTROLE Ce est l arr t du mouvement de la machine en r duisant le signal de commande lectrique a 0 z ro d s que le signal d arr t a t reconnue HAZARD R
52. nderbin conveyor belt The operator is pressing the Cancel Scale Fill button before the run ends Allow the system to System is being paused shutdown on its own during the run Make another run without pausing system PAGE 32 USC Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO System calibration for currently selected bin is incorrect Weight display not reading steady Bouncing Scale is reading incorrect weight No Tri Flo slide gates will open or close when their corresponding button is pressed on the touch screen No bin slide gates will open or close when their corresponding button is pressed on the touch Screen Air gate will not close fully Air gate is opening when it should be closing and vice versa System is too far out of 1 calibration to recalibrate automatically Wind drafts Bad load cell Something is touching the scale Scale needs recalibrated No air or not enough air is being supplied to the air regulator filter on the frame cross member The Tri Flo amp PLC may be off No air or not enough air is being supplied to the solenoid bank on the side of the bin site control panel The bin site PLC may be off Something is obstructing the air gate from closing Air pressure to the gate is not strong enough Air lines to the air gate are reversed USC Seed Treating Solutions Recalibrate the system Cl
53. nscient de d viter une situation potentielle ment dangereuse Notice is used to notify people of important installation operation or NOTICE maintenance information which is not hazard related Avis est utilis pour informer les gens des informations de AVIS maintenance qui ne est pas danger li importante installation l exploitation ou PAGE 6 USC Seed Treating Solutions g TRI FLO SEED WHEEL WITH SERVO Mandatory Lockout Power Symbol Disconnect lockout and tagout electrical and other energy sources before inspecting cleaning or performing maintenance on this panel Symbole de puissance verrouillage obligatoire D branchez de verrouillage et de d consignation nergie lectrique et d autres sources avant d inspecter de nettoyage ou de la maintenance de ce panneau International Safety Alert Symbol The exclamation point surrounded by a yellow triangle indicates that an injury hazard exists However it does not indicate the seriousness of potential injury The exclamation point is also used with the DANGER WARNING and CAUTION symbols so the potential injury is indicated S curit Symbole International Alert Le point d exclamation Entour par un triangle jaune indique que un risque de blessure existe Cependant il ne indique pas la gravit des blessures potentielles Le point d exclamation Est galement utilis avec les symboles DANGER AVERTISSEMENT et ATTENTIO
54. o not operate with rotating parts exposed 4 Keep hands feet hair and clothing away from rotating parts 002 0000 Part 09 02 0009 LOCK OUT BEFORE WORKING ON EQUIPMENT LOCK OUT BEFORE W RKING ON EQUIPMENT CERRAR CON LLAVE ANTES DE TRABAJAR _ EN EL EQUIPO EN amp EQUIPO Part 09 02 0001 PAGE 16 USC Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO KEEP HANDS CLEAR WHEN EQUIPMENT IS RUNNING KEEP HANDS CLEAR WHEN EQUIPMENT gt IS RUNNING ESTE FUNCIONANDO Part 09 02 0001 Part 09 02 0002 ADANGER Largest Motor FLA 7 2 TRI FLO 05 07 0763A Suitable to be used in Class Il Div 2 Group G T4A Hazardous locations STAY CLEAR This machine starts automatically Follow lock out procedures before servicing Part 09 02 0022 USC PAGE 17 Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO N Kou 5 INSTALLATION HIGH VOLTAGE Always disconnect the power source before working on or near the control panel or lead wires HAUTE TENSION Toujours d brancher la source d alimenta DANGER tion avant de travailler sur ou pr s du panneau de commande ou les cables HIGH VOLTAGE Use insulated tools when making DANGER adjustments while the controls are under power HAUTE TENSION Utilisez des outils isol s lors des r glages tandis que les commandes sont sous tension
55. oci t les documents requis Si op rant dans un CSA 22 1 Classe ll Division 2 Groupe G zone dangereuse USC recommande cette tape tre effectu e sur une base quotidienne PAGE 38 USC Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO CONVEYOR MAINTENANCE SCHEDULE Proper maintenance of the USC Conveyors is critical for peak performance reliability and accuracy of this system The following is a guideline for the type of maintenance and servicing that should be performed on these units Your environment and uses may require additional maintenance and service beyond this list to assure a reliable and safe unit The operator of this unit has ultimate responsibility to identify areas of concern and rectify them before they become a hazard or safety issue There is no substitute for a trained alert operator Do not put this unit into operation with any questionably AN DANGER maintained parts Poor performance or a hazard may occur Ne pas mettre cet appareil en service avec des pieces douteuse DANGER entretenus La mauvaise performance ou un danger peut survenir Every 200 hours or Annually 1 Repack wheel bearings 2 Wash machine 3 Check pulley bushing for wear To inspect pulley A Lower the conveyor to its lowest position B When the conveyor has reached the lowest position it will stop on the hinge support C Loosen and remove the bolt D Inspect the bushing on the pulley for wear E Reverse st
56. operation with any questionably PAN DANGER maintained parts Poor performance or a hazard may occur Ne pas mettre cet appareil en service avec des pi ces douteuse DANGER entretenus La mauvaise performance ou un danger peut survenir Do not use compressed air or water under pressure to clean any DANGER of the components of the USC equipment Ne pas utiliser d air comprim ou de l eau sous pression pour DANGER nettoyer l un des composants de l quipement USC GREASING Use an SAE multipurpose high temperature grease with extreme pressure EP performance Also acceptable is an SAE multipurpose lithium based grease e Usea Maintenance Checklist to keep record of all scheduled maintenance e Use a hand held grease gun for all greasing e Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit e Replace and repair broken fittings immediately Storing Lubricants Your machine can operate at top efficiency only if clean lubricants are used Use clean containers to handle all lubricants Store them in an area protected from dust moisture and other contaminants If fittings will not take grease remove and clean thoroughly NOTICE Also clean lubricant passageway Replace fitting if necessary Si les raccords ne prendront pas la graisse enlever et nettoyer S Aussi propre passage de lubrifiant Remplacer appropri si n cessaire PAGE 35 USC Seed Treating Solutions
57. ose doors Replace load cell Ensure that the area around the scale is clean and that nothing is leaning on or resting on the hopper Zero scale If still incorrect have a professional scale technician recalibrate the scale Ensure that at least 100 psi of air is being supplied to the regulator and it is adjusted for a minimum output of 45 PSI Also check to see that the filter is clean and no water has built up above the maximum allowed line Ensure that the Tri Flo amp control panel has power to it is ON and that all of the breakers inside the panel are ON as well Ensure that at least 100 psi of air is being supplied to the solenoid bank Ensure that the bin site control panel has power to it is ON and that all of the breakers inside the panel are ON as well Remove obstruction Ensure that the bin slide gate has at least 100 psi of air being supplied to it If it is a Tri Flo slide gate it needs at least 45 PSI Exchange air line for the proper solenoid on the back of the solenoid bank PAGE 33 TRI FLO SEED WHEEL WITH SERVO Diverter is leaking seed through bypass side while in TREAT mode of operation Solenoids are making a buzzing sound when air gates are actuated The touch screen has warning triangles on each button Conveyor will not start in HAND or AUTO mode PAGE 34 Too low of air pressure to actuate the diverter An obstruction in the diverter is s
58. t e Understand and follow the safety practices required by your employer and this manual PAY ATTENTION to what you and other personnel doing and how these activities may affect your safety Failure to follow these instructions may result in serious personal injury or death RECEIVING YOUR EQUIPMENT As soon as the equipment is received it should be carefully inspected to make certain that it has sustained no damage during shipment and that all items listed on the packing list are accounted for If there is any damage or shortages the purchaser must immediately notify your USC dealer Ownership passes to purchaser when the unit leaves the USC LLC premises The purchaser is responsible for unloading all components of the equipment Document the serial number of the machine for future reference There are three serialization labels Each is located on the front of the frame horizontal cross member underneath each of the three hoppers The base serial number is the same on all three The dash number represents the three hoppers The label shown below is under the number one hopper Mosis TFSOS we 18531 1 y oe cc 11 ei M Tri Flo amp lb Capacity 1000 Ibs Serial Number TRI FLO SERIAL NUMBER USC PAGE 3 Seed Treating Solutions TRI FLO SEED WHEEL WITH SERVO TABLE OF CONTENTS Section Section A Section B Section C Section D Section E
59. topping correct placement 2 of the diverter plate Moisture in the air system Electric actuator on solenoid bank may be faulty The bin site PLC may be off The Tri Flo amp panel may be off Conveyor motor starter is tripped Conveyor is clogged USC Seed Treating Solutions Ensure that at least 100 psi of air pressure is present at the diverter Remove obstruction Remove moisture from the air lines Replace the electronic actuator on the solenoid Ensure that the bin site control panel has power to it is ON and that all of the breakers inside the panel are ON as well Ensure that the Tri Flo control panel has power to it is ON and that all of the breakers inside the panel are ON as well Reset motor starter Remove obstruction or debris TRI FLO SEED WHEEL WITH SERVO NTENANCE SECTION F Proper maintenance of the Tri Flo System is critical for peak performance reliability and accuracy of this system The following is a guideline for the type of maintenance and servicing that should be performed on this unit Your environment and uses may require additional maintenance and service beyond this list to assure a reliable and safe unit The operator of this unit has ultimate responsibility to identify areas of concern and rectify them before they become a hazard or safety issue There is no substitute for a trained alert operator Do not put this unit into
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