BERCO PRESTIGE - Watersupply AS
Contents
1. sed eu esnejynos e7 esne pnos e 3ueuoddns Jos ai sinb uye seq snid suned soi zejsnly now sed eau jos suep eouojue s sn jynos e euigui eje Jed e 494044 esnejynos zessie 1ueuje2ue e p e LA 9 snoA eDejynos e juepued 9869 jueujejue eBieu e e EI ep enbojq es eyomnof e 99 9 no sesnenjoejep 892519 se 1eoe duies med ep eseq e7 088 04 ep SIA enb suie Jneugixe jneugju Jed e uonejoJ ep snos seg nuunooe 5 yez e ep eseq e 9 0 9 1ueAned 925 6 e ep no sejejes seq es e ep uonejo e7 NOIL934409 31 1 0 35 Je eJquie p jueAe 99 0 no 99 8 sed juos eenbojq 1639 alte nb juepued enbyioeds eu SI e enb sno zeJnssy eoKeJquie e esnoe ynos e un e 159 eiounoo EI sjueujejsnfe seiouinoo sep jueujeoej duies uonoes suononJsul inod sel2. 05 INS sjueusjuoo Se sunofno essieo ep eun euuojeje d un jns no uolwed Jns no un p Jneugju e sjueugjuoo Se siewel 91 Jns oouesse e siewel Jnougjxe e eouesse e e zessiduies 9 ue no 199 puenb ep Jejnofe eAnoudde eouesse e jueuejuoo un zesin e 159 9912 ZzeNdiUEW 999351 seoeyns Se ins eJqiinbo e snoa sejnssneuo sep 29901 9994 Se suep eJpuaeud es juereunod inb Je Sol Join sjenbope Sep Jeuod sues esnejjnos e siewel 9 ep 499950 se sno ze eJgog 7 ane 1n0j je spaid 9 1989 so Zonge je 995189 esnejynos EI NO opua 3905 eun 99 4 8 438 senbrseuop no sjuejue seunef euuosuJed ejnoj ep uone
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6. 98 25 x PARTS LIST LISTE DES PIECES Ref English description Description frangaise R f 31 Flange nut 3 8 n Ecrou bride 3 8 n c Part Pi ce O L O L O L O L O L O L O L O L O L 104487 Qty Qt 32 Nylon insert lock nut 5 16 n c crou a garniture de nylon 5 16 33 Hex nut 5 16 n c Ecrou hex 5 16 n c n 35 Hex bolt 1 2 n c x 2 1 2 Boulon hex 1 2 n c x 2 1 2 36 Nylon Insert lock Nut 1 2 n c crou garniture de nylon 1 2 n c Hex bolt 3 8 n c x 1 Boulon hex 3 8 n c x 1 Hex bolt 1 2 n c x 1 1 2 Boulon hex 1 2 n c x 1 1 2 Cotter pin 5 32 x 1 Goupille fendue 5 32 x 1 Caster wheel assembly Roue pivotante assembl e 34 Cotter pin 5 32 x 1 1 4 Goupille fendue 5 32 x 1 1 4 37 38 39 0 4 O L Obtain locally Obtenir localement 26 TORQUE SPECIFICATION TABLE GENERAL TORQUE SPECIFICATION TABLE USE THE FOLLOWING TORQUES WHEN SPECIAL TORQUES ARE NOT GIVEN NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal oil They do not apply if special graphited or moly disulphide greases or other extreme pressure lubricants are used This applies to both UNF and UNC threads iod ES 2 2 IEEE 4 BOLT HEAD IDENTIFICATION TORQUE TORQUE TORQUE MARKS AS PER GRADE NOTE MANUFACTURING MARKS WILL VARY pose SI
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11. 153 8 3404 31 340 0 ANOSHOT 31101009 SL S33N91073 SNIVW 537 23087 0 ees 3 488 30 LNVAY 533198 INOS 53 9 53541553718 539 83 80 52234 31 521701 INO 5 0 73 55 3 3 04 LOVINOD 30 312 n wawa 13 31 2313897 LN3W3NNOLLVIS ONINNNY SI 3lIHM 310H2 39YVHISIQ SIHL 30 LNO SONVH 43334 310401535 30 43 NOLYMJ40 0 80 3 158 31 IVANS 13 3utvignidOnd NO 3 31 AUNPNI SNOIYIS OL 83 553 8 530 YILIAJ 04 32114 Ni 80185 508 6 TIV 338 78134 0 TIVAS 17 123453 5 058434 30 8Y312 30 VIN 381 338 BMONS K 9N199012Nn ONINVTTO ONLLVIINGNT oNusnrav 380438 4015 O1 518 4 ONIAOM TIV 804 LVM AIM 3AONJU 3NION3 4015 3 8 4 135 5 ONV 43901 ROLL 9NIAY31 380438 NINYO VAMOd 1012 ONV 1334 50 4334 gt 5 83 80 NI 580 1 2338 A134VS ONY 5813081598 MOTION ONV TVNOS 3d GIOAV OL YAONVG LG6EOL enbje eq 92 201 enbjeoeq rm 3HONVMW 153 YNILOW 31 3NOSUOT Nid SNYS SIA 30 S3N9I013 S1N3W313A 31 13 60314 31 SNIVM 537 23089 SIUNSSITA 630 N31IA3 YNOd
12. 24 TORQUE SPECIFICATION TABLE ctt race 27 INTRODUCTION TO THE PURCHASER This new attachment was carefully designed to give years of dependable service This manual has been provided to assist in the safe operation and servicing of your attachment NOTE All photographs and illustrations in the manual may not necessarily depict the actual models or attachment but are intended for reference only and are based on the latest product information available at the time of publication Familiarize yourself fully with the safety recommendations and operating procedures before putting the machine to use Carefully read understand and follow these recommendations and insist that they be followed by those who will use this attachment THIS SAFETY ALERT SYMBOL IDENTIFIES AN IMPORTANT SAFETY MESSAGE IN THIS MANUAL THAT HELPS YOU AND OTHERS AVOID PERSONAL INJURY OR EVEN DEATH DANGER WARNING AND CAUTION ARE SIGNAL WORDS USED TO IDENTIFY THE LEVEL OF HAZARD HOWEVER REGARDLESS OF THE HAZARD BE EXTREMELY CAREFUL DANGER Signals an extreme hazard that will cause serious injury or death if recommended precautions are not followed WARNING Signals a hazard that may cause serious injury or death if the recommended precautions are not followed CAUTION Signals a hazard that may cause minor or moderate injury if the recommended precautions are not follow
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14. OWNER S MANUAL BERC MAC Model Number 700360 3 BERCO PRESTIGE Two Stage 48 Snowblower For ALL TERRAIN VEHICLES ASSEMBLY REPAIR PARTS OPERATION MAINTENANCE CAUTION READ amp FOLLOW ALL SAFETY RULES amp INSTRUCTIONS BEFORE OPERATING YOUR EQUIPMENT 104753 WARRANTY LIMITED ONE YEAR ON NORTHEAST SNOWBLOWER Snowblower Warranty For one year from date of purchase BERCOMAC will repair or replace free of charge at BERCOMAC option any parts which are defective as a result of defective material or faulty workmanship Warranty service is available by returning the Northeast snowblower to the authorized dealers COMMERCIAL OR RENTAL USE Warranty on BERCO Northeast snowblower used for commercial or rental purposes is limited to 90 days This warranty does NOT cover Wear items such as shear bolts and belts Repairs due to customer abuse or neglect Pre delivery set up In home service Engine Warranty Warranty for the Kohler engine is two years and is directly offered by Kohler Warranty service is available by returning the Kohler engine to the authorized dealers For information Tel 1 800 544 2444 BERCOMAC Limit e 92 Fortin N Adstock Qu bec Canada GON 1S0 TABLE OF CONTENTS PAGE INTRODUCTION ie P de eU EE 2 SAFETY PRECAUTIONS ith i din ird e nr e rne en e Ded ed i ahve 3 EE 5 ASSEM
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19. 1 O L 50 Spring Ressort 102304 51 Hex bolt 3 8 n c x 1 1 2 Boulon hex 3 8 n c 1 1 2 O L 52 Skid shoe Patin 103188 3 Hex bolt 3 8 n c x 1 3 4 Boulon hex 3 8 n c x 1 3 4 1 O L crou garniture de nylon 3 8 n c 1 15 O L Obtain locally Obtenir localement 22 PARTS LIST LISTE DES PIECES Ref English description Part R f Qt Pi ce 61 Hex bolt 7 16 x 5 1 2 62 Hex bolt 7 16 n f x 1 1 2 63 Hex socket set screw 5 16 n c x 5 16 Vis pression hex 5 16 n c x 5 16 o 68 Carriage bolt 5 16 n c x 2 1 4 Boulon carrosserie 5 16 n c x 2 1 4 2 11 Shear bolt decal D calque boulon de s curit 103951 Carriage bolt 3 8 n c x 3 4 Boulon carrosserie 3 8 n c x 3 4 74 Machine screw 10 x 32 x 1 1 2 s 7 O L Obtain locally Obtenir localement 23 PARTS BREAKDOWN NOMENCLATURE DES PIECES SUBFRAME SOUS CHASSIS PARTS LIST LISTE DES PIECES Subframe ___________ chassis 103989 gt a mer 1 6 7 wmm REECH 1 6 Ecrou a garniture de nylon 7 16 n c
20. BOLT WILL NOT INUSURE ANY PROTECTION AND MAY VOID SEE OWNER S MANUAL FOR BELT INSTALLATION ADJUSTMENTS AND REPLACEMENT INSTRUCTIONS POUR VITER DES DOMMAGES SOUFFLEUSE UTILISER SEULEMENT LES BOULONS DE S CURIT ORIGINAUX MUNIS D UNE RAINURE DISPONIBLE EN SAC DE 10 104000 POUR LA VIS DISPONIBLE EN SAC DE 10 103999 POUR L EVENTAIL L UTILISATION DE TOUT AUTRE BOULON DE S CURIT N ASSURE AUCUNE PROTECTION ET POURRAIT ENTRAINER L ANNULATION DE LA GARANTIE VOIR LE MANUEL DU PROPRIETAIRE POUR LES INSTRUCTIONS D INSTALLATION AJUSTEMENT ET REMPLACEMENT DES COURROIES Decal 103951 DANGER TO AVOID SERIOUS INJURY KEEP HANDS OUT OF THIS DISCHARGE CHUTE WHILE ENGINE IS RUNNING POUR EVITER DES BLESSURES GRAVES GARDEZ LES MAINS ELOIGNEES DE LA GOULOTTE LORSQUE LE MOTEUR EST EN MARCHE 162127 Decal 102127 ASSEMBLY IMPORTANT TORQUE ALL BOLTS ACCORDING TO TORQUE SPECIFICATION TABLE SEE TABLE OF CONTENTS WHEN STATED TIGHTEN FIRMLY REFER TO PARTS BREAKDOWN SECTION FOR PART IDENTIFICATION Overall view STEP 1 BRACKET INSTALLATION You must obtain the brackets available through BOMBARDIER or WARN Please see instructions included with brackets ASSEMBLY STEP 2 SNOWBLOWER PREPARATION Remove the two 7 16 x 2 hex bolts item 1 the right and left spring links item 2 Align the subframe item 1 under the snowblower and hold in
21. Do not clear snow across the face of slopes go up and down Exercise extreme caution when changing direction on slopes Do not attempt to clear steep slopes 10 Never operate the snowblower without proper guards plates or other safety protective devices in place 11 Never direct discharge at bystanders or operate the snowblower near glass enclosures automobiles window wells drop offs and the like without proper adjustment of the snow discharge angle Never allow anyone including children and pets in the clearance area 12 Do not overload the machine capacity by attempting to clear snow at too fast a rate Let the snowblower ingest snow at its own rate 13 Never operate the snowblower at high transport speeds on slippery surfaces Look behind and use care when backing 14 Do not carry passengers 15 Disengage power to the collector impeller to stop all rotating parts when the snowblower is transported or not in use 16 Use only accessories approved by the manufacturer of the snowblower such as wheel chains and the like 17 Never operate the snowblower without good visibility or light CLEARING A CLOGGED DISCHARGE CHUTE Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snowblowers Never use your hand to clean out the discharge chute To clear the chute 1 Lower snowblower to the ground and set parking brake 2 SHUT THE ENGINE OFF amp REM
22. dozer blade to push snow Allow snowblower to ingest snow at its own speed If the speed of your A T V is too fast the snowblower may become overloaded and plug For best results raise the snowblower and remove a top layer of snow A second pass with the snowblower will remove the remaining snow Read the A T V s owner s manual carefully Be thoroughly familiar with the controls amp proper use of the attachment Know how to stop the unit amp disengage the controls quickly Do not attempt to clear plugged chute auger or fan of snow while the snowblower s engine is running Disengage snowblower Lower snowblower onto ground Set the parking brake Stop engine remove the ignition key disconnect the wire from spark plug s and keep away from spark plug s to prevent accidental starting Make sure all moving parts have stopped Do not use hand to unplug chute Use a 36 924 mm minimum length stick or board TO PREVENT INJURIES AND FOR MORE TRACTION WHEN USING SNOWBLOWER Do not drive faster than 3 km hr 2 m hr with snowblower on the ground Do not drive faster than 10 km hr 6 m hr with the snowblower in raised position Do not operate on a slope greater than 10 A T V manufacturer approved tire chains are required MAINTENANCE A WARNING TO PREVENT INJURIES Stop the snowblower motor Apply parking brake Remove the ignition key Disconnect the wire from the spark plug s and
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25. pins item 1 Pull the winch hook over the small pulley item 2 Then thread the hook inside the lift lever item 3 and under the pulley item 4 and back up over the pulley item 2 and insert the hook in the hole item 5 intended for this purpose Reinstall the two hair pins Install the winch cable VERIFY SKID SHOE ADJUSTMENT LEVEL PAVED SURFACE Adjust skid shoes to allow 3 16 to 1 4 clearance A between cutting edge and surface UNEVEN OR GRAVEL SURFACE Adjust skid shoes to allow 1 2 to 5 8 clearance A between cutting edge and surface a 8 Adjust skid shoes ASSEMBLY STEP 3 ENGINE PREPARATION Oil must be added to this motor Please refer to motors owners manual for instructions and proper winter oil recommendations Connecting the wire assembly The kit is equipped with a connector which will permit you to remove the snowblower quickly without having to remove the wiring Place and tie the wires in an appropriate place under the A T V since they will stay there permanently Connect the red wire positive to the ATV battery Connect the black wire negative on a bolt that is on the A T V frame scrape away any paint to make sure the contact is good and retighten the bolt Fill the gas tank with unleaded gasoline Wipe off any spilled gasoline Wire assembly SADDLE PREPARATION NOTE the electrical system is already installed and connected t
26. place with the bolts item 2 you removed and the two 7 16 x 1 1 2 hex bolts item 3 Install the right and left spring links item 8 on the inside of frame and under the two attaching flat bars as shown Secure with the four 7 16 nylon insert lock nuts you removed Tighten firmly Add a 5 16 hex nut item 4 on each eye bolt item 5 Tighten about half way down Insert the spring item 7 into the spring link item 8 as shown Hook the other end of spring into the eye bolt and insert it into the hole item 9 Add a 5 16 nylon insert lock nut item 10 and tighten to apply tension on the spring Assemble subframe to snowblower ASSEMBLY Insert the wheel support assembly item 1 into the subframe item 2 Secure in place with two 3 8 x 2 1 2 hex bolt item 3 and two 3 8 flange nuts Tighten firmly Install the wheel support assembly Remove the two lock pins item 2 Carefully drive the ATV over the subframe item 1 and lift subframe into place on the brackets Secure with the two lock pins you removed Install the subframe under the A T V ASSEMBLY ATTACHING PLATE ADJUSTMENT This subframe item 1 is equipped with two attaching plates item 2 These plates are adjustable to accommodate different A T V s with or without cat tracks o 5 L Adjust these plates for different lengths 1 INSTALLING THE WINCH CABLE Remove the two hair
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28. 03362 12 Plate Plaque 103363 1 1 103364 3 5 Boulon carrosserie 1 4 x 1 crou garniture de nylon 5 16 n c 2 O L 21 Hex bolt 1 4 n c x 1 3 4 Boulon hex 1 4 n c x 1 3 4 Arm Bras O L 22 Nylon insert lock nut 1 4 thin Ecrou a garniture de nylon 1 4 n c mince O L Flat washer 5 16 hole Rondelle plate 5 16 trou O L Machine screw 1 4 n c x 1 2 Vis m canique T H 1 4 n c x 1 2 Carriage bolt 5 16 n c x 3 4 Boulon carrosserie 5 16 n c x 3 4 Flange nut 1 4 n c crou bride 1 4 n c Hex bolt 1 4 n c x 1 Boulon hex 1 4 n c x 1 Danger decal D calque danger O L Obtain locally Obtenir localement O L O L 23 24 25 26 27 8 2 17 PARTS BREAKDOWN NOMENCLATURE DES PIECES SADDLE ASSEMBLY SELLE ASSEMBLEE PARTS LIST LISTE DES PIECES Ref English description Description frangaise Part 1 Seat cover Couvre si ge 103987 2 Control board Tableau de contr le 104011 3 Switch support Support de commutateur 104012 4 Safety switch ass y Commutateur de s curit ass 1 104014 5 Ignition switch Commutateur d ignition 104015 erro switch Commutateur de p d f 104016 EE Rubber boot Capuchon de caoutchouc 103379 9 Throttle control Contr le de l acc l rateur 104008 Choke control Contr le de l trangleur 104009 Wire assembly Fil assembl 104017 O L Obtain locally Obtenir loca
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31. BLY Step 1 Bracket Installation ss 6 Step 2 Snowblower Preparation sise 7 Attaching Plate Adjustment diurne 9 Installing Winch Cable 9 9 Verify Skid Shoe Adjustment Step 3 Engine Pr paration 2 20 10 Saddl Pr paration deeg eee re ee ee n 10 OPERATION Operating the Snowblower 11 Electric Contos 11 REMOVING SNOW nee 11 MAINTENANCE Maintenance 12 Adjustments ticle acid 12 EUbrication anne 12 Cutting Edge Maintenance der 12 Auger and Fan Shear Bolt Replacement ss 12 Dismounting the Snowblower 12 12 BELT REPLACEMENT amp ADJUSTMENTS iii 13 TROUBLESHOOTING cec tenere ch sch evi eei ea De Ea 14 PARTS BREAKDOWN AND PARTS LIST Rotation System with Chute ui a than ia 16 Saddle Assembly eec EE 18 SNOWbIOWET KE E 20 E et
32. EST EN MARCHE 102126 Decal 102126 TO AVOID PERSONAL INJURY READ AND FOLLOW ALL INSTRUCTIONS AND SAFETY PRECAUTIONS IN OWNER S MANUAL KEEP HANDS FEET AND CLOTHING AWAY FROM POWER DRIVEN PARTS BEFORE LEAVING YOUR TRACTOR LOWER AND DISENGAGE SNOWBLOWER SET PARKING BRAKE STOP ENGINE AND REMOVE IGNITION KEY WAIT FOR ALL MOVING PARTS TO STOP BEFORE ADJUSTING LUBRICATING CLEANING OR UNCLOGGING SNOWBLOWER KEEP THE AREA OF OPERATION CLEAR OF ALL PERSONS ESPECIALLY SMALL CHILDREN amp PETS KEEP ALL GUARDS AND SHIELDS IN PLACE POUR VITER DES BLESSURES LIRE LE MANUEL DU PROPRI TAIRE ET SUIVRE LES INSTRUCTIONS D OP RATION ET DE S CURIT GARDEZ LES MAINS PIEDS ET V TEMENTS ELOIGNES DES L MENTS MOBILES OU ROTATIFS AVANT DE QUITTER VOTRE TRACTEUR D BRAYEZ ET ABAISSEZ LA SOUFFLEUSE APPLIQUEZ LE FREIN DE STATIONNEMENT ARRETEZ LE MOTEUR ET ENLEVEZ LA CLE DE CONTACT ASSUREZ VOUS QUE TOUTES LES PI CES MOBILES SONT ARRETEES AVANT DE R PARER D AJUSTER DE LUBRIFIER OU DE D BLOQUER LA SOUFFLEUSE GARDER TOUTE PERSONNE PARTICULI REMENT LES ENFANTS ET LES ANIMAUX LOIGN S DES LIEUX D OP RATION GARDEZ TOUS LES CRANS PROTECTEURS EN PLACE 102125 Decal 102125 IMPORTANT TO AVOID DAMAGE TO SNOWBLOWER USE ONLY THE ORIGINAL SHEAR BOLTS GROOVED BOLTS AVAILABLE IN BAGS OF 10 104000 FOR AUGER AVAILABLE IN BAGS OF 100103999 FOR THE USE OF ANY OTHER SHEAR
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34. OVE KEY 3 Wait 10 seconds to be sure the all moving parts such as the impeller blades have stopped moving 4 Disconnect wire from the spark plug s and keep wire away to prevent accidental starting 5 Always use a clean out tool of at least 36 in length NOT YOUR HANDS MAINTENANCE AND STORAGE 1 Check shear bolts engine mounting bolts and other bolts at frequent intervals for proper tightness to be sure the snowblower is in safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water and space heaters clothes dryers and the like Allow the engine to cool before storing in any enclosure 3 Always refer to the owner s manual for the motor and snowblower when they are to be stored for an extended period 4 Maintain or replace safety and instruction labels as necessary 5 Run the snowblower a few minutes after throwing snow to prevent freeze up of the rotating parts such as collector impeller WHENEVER YOU SEE THIS SYMBOL IT MEANS WARNING BECOME ALERT YOUR SAFETY IS INVOLVED SAFETY DECALS REPLACE IF DECALS ARE DAMAGED SEE PARTS BREAKDOWN FOR DECAL LOCATION DANGER Ka TO AVOID SERIOUS INJURY KEEP HANDS FEET amp CLOTHING AWAY FROM ROTATING AUGER WHILE ENGINE IS RUNNING POUR EVITER DES BLESSURES GRAVES GARDEZ LES MAINS LES PIEDS ET LES VETEMENTS ELOIGNES DE LA VIS SANS FIN LORSQUE LE MOTEUR
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36. ZE POUNDSFEET NEWTON METERS FEET NEWTON METERS POUNDSFEET NEWTON METERS FEET NEWTON METERS POUNDSFEET NEWTONMETERS NEWTON METERS 651 5 e es 65 122 149 12 15 162 303 me mr 31 2 35 42 475 57 45 54 et 732 dE Me ME dus 127 65 52 61 ros 1085 1302 132 1492 179 217 75 179 58 158 os 105 1287 1423 150 180 2034 2441 220 264 19 05 150 185 2033 2507 270 324 2223 1650 20 2168 271 400 2541 250 300 3388 4065 580 696 Thick nuts must be used with grade 8 bolts METRIC BOLT TORQUE SPECIFICATIONS COARSE THREAD FINE THREAD Size Screw Grade No Pitch mm Pounds Feet Newton Meters Pitch mm Pounds Feet Newton Meters 36 58 49 79 759 1 81 93 1098 126 122 1436 107 124 145 168 es 157 2 176 2 120 138 1626 187 1748 1965 100 100 136 1585 202 234 2737 313 132 150 1789 2033 26 242 2791 3279 7213 249 2888 3274 246 289 3333 3916 27 GL 04 09 e eine sneud sep 159940 e zejsnfe enb 2
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38. ed Record your attachment serial number and purchase date in the section reserved below Your dealer requires this information to give you prompt efficient service when ordering replacement parts Use only genuine parts when replacements are required If warranty repairs are required please present this registration booklet and original sales invoice to your selling dealer for warranty service This manual should be kept for future reference Please check if you have received all the parts for your kit with the list of the bag and the list of the box SERIAL NUMBER PURCHASE DATE In this manual right and left sides are determined by sitting on the A T V seat facing forward In this manual attachment means accessories that you install on the A T V such as a snowblower SAFETY PRECAUTIONS Careful operation is your best insurance against an accident Read this section carefully before operating the A T V and snowblower This snowblower is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury All operators no matter how experienced they may be should read this and other manuals related to the A T V and attachments before operating It is the owner s legal obligation to instruct all operators in safe operation of the snowblower TRAINING This symbol Safety Alert Symbol is used throughout this manual and the snowblowe
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40. ions of auger 103999 in bags of 10 for the fan The use of any other shear bolt will not insure any protection and may void the warranty DISMOUNTING THE SNOWBLOWER a Unplug connector that unites the A T V to the motor b Remove the winch hook 4 cable from the snowblower c Remove the lock pins from the rear of the subframe Lower the subframe to the ground Reinstall the lock pins in the holes d Carefully back up the A T V from over the subframe STORAGE a Clean snowblower and subframe thoroughly and repaint all parts from which paint has worn b List the replacement parts that will be needed before the next season c Follow the instructions in the lubrication section d Store the snowblower and the subframe in a dry place e Concerning the snowblower engine follow the instructions in the engine owner s manual BELT REPLACEMENT amp ADJUSTMENTS BELT REPLACEMENT For belt part numbers refer to snowblower parts breakdown section for parts identification Snowblower must be detached amp disconnected from the A T V to replace belts V Belt a Remove the belt guard item 1 b Remove the 7 16 x 5 1 2 hex bolt item 2 from the clutch support c Disconnect the wire from electric clutch d Remove the gas tank from the support Put on the ground to avoid any spills Turn the snowblower face down engine on top f Remove the six nuts item 3 and bolts from the reductio
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44. keep away from spark plug s to prevent accidental starting MAINTENANCE Check mounting bolts at frequent intervals for proper tightness in order to prevent costly repairs Make sure your snowblower is in safe working condition a b Provide adequate blocking before working under the snowblower when in raised position ADJUSTMENTS SKID SHOE ADJUSTMENT Level Paved Surface Adjust skid shoes to allow 3 16 to 1 4 clearance between cutting edge and surface Uneven or Gravel Surface Adjust skid shoes to allow 1 2 to 5 8 clearance between cutting edge and surface LUBRICATION Grease the wheel axles the fork pivots after every sixteen hours of use Apply oil at all pivot points Chute Rotation System Oil chute base rotation worm every sixteen hours of operation CUTTING EDGE MAINTENANCE Verify from time to time the wearing on the cutting edge to make sure you do not wear out the base of the snowblower s chassis This cutting edge is reversible Unscrew the bolts and turn the cutting edge Tighten the bolts securely 12 AUGER AND SHEAR REPLACEMENT Shear bolts are to be considered a preventive measure and not a assured protection Operator vigilance is required Thoroughly inspect the areas where the snowblower is to be used and remove all foreign objects To avoid damage to the snowblower Use only the original shear bolts grooved bolts 104000 in bags of 10 for both sect
45. lement 19 PARTS BREAKDOWN NOMENCLATURE DES PIECES SNOWBLOWER SOUFFLEUSE PARTS LIST LISTE DES PIECES R f Qt Pi ce rme48 48 Chassis 48 0 48 Chassis 48 103954 5 Key 1 4 x 1 4 x 2 31 32 Cl 1 4 x 1 4 x 2 31 32 CE EEE BG ES 5 95 is pe Boulon a carrosserie 5 16 n c x 3 4 O L Obtain locally Obtenir localement 21 PARTS LIST LISTE DES PIECES English description Description frangaise R f 31 Flange nut 3 8 n c Ecrou bride 3 8 n c Part Pi ce O L Qty Qt 32 Fan Eventail 33 Shear plate Plaque de cisaillement 34 Shear bolt N I L N auger pkg 10 Boulon de s c G N vis pqt 10 pkg 5 Shear bolt N I L N fan pkg 10 Boulon de s c E G N ven pat 10 C 103932 103933 104000 103999 3 3 3 102784 6 Coussinet impr gn d huile 3 crou de blocage 5 16 n c Boulon hex 5 16 n c x 2 1 4 GR8 1 O L Nylon insert lock nut 5 16 n c Ecrou a garniture de nylon 5 16 n c Gear box support Support de boite d engrenage 104746 87 65 meme wen ot Boulon hex 7 16 n c x 1 1 4 2 OIL 48 Nylon insert lock nut 7 16 n c Ecrou a garniture de nylon 7 16 n c 103187 7 8 O L O L 49 Cotter 3 16 1 Goupille fendue 3 16 x
46. n plate item 4 g Remove the reduction plate h Unhook the spring item 5 from the slot on the tension arm item 6 and remove the tension arm i Replace the V belt j Re install parts by repeating steps backwards Make sure the pin on the reduction plate is inserted in the tube on the tension arm Timing Belt a Remove the gas tank from the support Put on the ground to avoid any spills b Turn the snowblower face down engine on top C Loosen the two nuts item 7 on each side and the two nuts item 8 needed to apply tension to the belt d Remove the six nuts item 3 and bolts from the reduction plate item 4 e Remove the reduction plate f Unhook the spring item 5 from the slot on the tension arm item 6 and remove the tension arm g Replace the timing belt Make sure to replace the V belt on the V pulley h Re install parts by repeating steps backwards Make sure the pin on the reduction plate is inserted in the tube on the tension arm IMPORTANT Make sure the notches of the belt are well inserted into the those of the pulley TIMING BELT ADJUSTMENT To obtain the right tension on the timing belt make sure that the four nuts item 7 are loosened Tighten the two nuts item 8 needed to apply tension to the belt until the three spring washers item 9 are completely compressed Tighten the four nuts item 7 NOTE To help avoid the belt from breaking it is preferable to put le
47. o the various snowblower components Place the saddle assembly on the A T V seat Place and tie the wire protector in an appropriate place so the wire protector does not interfere with any hot or moving parts Saddle controls Item 1 P T O Switch Item 2 Ignition Switch Item 3 Switch chute Item 4 Throttle Control Item 5 Switch chute Item 6 Choke Control Item 7 Safety Switch 10 OPERATION OPERATING THE SNOWBLOWER You must be sitting on the saddle in order to start the snowblower engine a Make sure the snowblower is clear of snow before engaging the snowblower b Make sure that the auger and fan operate freely c Start the snowblower engine d Before engaging the snowblower drive always have the engine running at medium R P M Operate the snowblower at maximum engine R P M IMPORTANT USE FULL ENGINE R P M WHEN REMOVING WET STICKY SNOW LOW R P M POWER WILL TEND TO PLUG THE CHUTE ELECTRIC CONTROLS See page 10 for identification of the saddle controls RAISING AND LOWERING THE SNOWBLOWER Use the winch switch control to raise and lower the snowblower TURNING THE CHUTE AND DEFLECTOR Use the switches on the saddle to turn the chute and to raise or lower the deflector ENGAGING SNOWBLOWER Engage the snowblower when the engine is running at medium R P M by pulling the P T O switch DISENGAGING THE REMOVING SNOW When removing snow do not use the snowblower as a
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49. or a trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling e When practical remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle f Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until refueling is complete Do not use a nozzle lock open device g Replace fuel cap securely and wipe up spilled fuel If fuel is spilled on clothing change clothing immediately 5 Adjust the height of the snowblower to clear gravel or crushed rock surface This is done by adjusting the skid shoes Never attempt to make any adjustments while the engine motor is running except when specifically recommended by manufacturer Let engine motor of the A T V and snowblower adjust to outdoor temperatures before starting to clear snow Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the machine Never modify the snowblower or any part without the written consent from the manufacturer OPERATION 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times Exercise extreme caution when operating on o
50. r crossing gravel drives walks or roads Stay alert for hidden hazards or traffic 3 After striking a foreign object stop the engine motor disconnect the wire from the spark plug s and keep wire away to prevent accidental starting Thoroughly inspect the snowblower for any damage and repair damage before restarting and operating the snowblower SAFETY PRECAUTIONS 4 f the unit should start to vibrate abnormally stop the engine motor and check immediately for the cause Vibration is generally a warning of trouble 5 Stop the engine motor whenever you leave the operating position before unclogging the impeller collector housing or discharge chute and when making repairs adjustments or inspections O Take all possible precautions when leaving the machine unattended Disengage the power take off lower the attachment set the parking brake stop the engine and remove the key 7 When cleaning unclogging repairing or inspecting the snowblower amp A T V make certain the collector impeller and all moving parts have stopped Disconnect wire from the spark plug s and keep wire away to prevent accidental starting 8 Do not run the engine indoors except when starting the engine and for transporting the snowblower in or out of the building Do not operate or let motor run in a storage area without ventilation because gas contains carbon monoxide which is odourless colorless and can cause death 9
51. r s safety labels to warn of the possibility of serious injury Please take special care in reading and understanding the safety precautions before operating the snowblower or the A T V Read this owner s manual carefully Be thoroughly familiar with the controls and proper use of the A T V and snowblower Know how to stop the unit and disengage the controls quickly Never allow children to operate snowblower nor the A T V Never allow adults to operate snowblower nor the A T V without proper instructions 3 one should operate the A T V nor the snowblower while intoxicated or while taking medication that impairs the senses or reactions 4 Keep the area of operation clear of all persons particularly small children and pets PREPARATION 1 Thoroughly inspect the area where the snowblower is to be used and remove door mats all foreign objects and the like Disengage all clutches and shift into neutral before starting engine Do not operate the snowblower without wearing adequate winter outer garments Avoid loose fitting clothing that can get caught in moving parts Wear footwear that will improve footing slippery surfaces Handle fuel with care it is highly flammable a Use approved fuel container b Never add fuel to a running engine or hot engine Fill fuel tank outdoors with extreme care Never fill fuel tank indoors d Never fill containers inside a vehicle or on a truck
52. ss tension on the belt than too much tension Before re installing snowblower to ATV turn the auger by hand a few turns and verify that the timing belt does not run off to the side of the sprocket the belt does move re align by adjusting the nuts item 7 and or item 3 After installing the snowblower to ATV let snowblower run for a minute turn everything off and re inspect the belt If needed re align by adjusting nuts Lei X WT 1 SSS 7 ae M SK wgl 4 CAUTION Never use the snowblower without the belt guard TROUBLESHOOTING PROBLEM Snowblower vibrates or is abnormally noisy One or both sections of the auger have stopped turning Snowblower stopped turning Belt is worn at a specific point Chute rotation is difficult POSSIBLE CAUSES Damaged pulley Damaged bearing Damaged fan One or both sections of the auger is bent Shear bolt broken The belts are damaged or snapped Snowblower was engaged when already plugged Dirt or ice may be underneath chute The base of the chute may be damaged or bent CORRECTIVE ACTION Replace pulley Replace bearing Dismount amp repair or replace fan Replace one or both sections of auger Replace shear bolt for identification see Parts List Snowblower Also see Maintenance section Check amp replace damaged belts see instructions section Belt replacement amp adjustmen
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54. ts Make sure auger amp fan are not plugged or frozen before engaging snowblower Clean the base of chute amp the rotation ring Lubricate chute inside amp out and the rotation worm Replace defective parts TROUBLESHOOTING PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION The chute plugs easily Snowblower engine is turning too Always have engine at full R P M when using the snowblower Advancing too quickly with A T V Reduce speed Allow snowblower to ingest snow at its own speed Snowblower digs into ground Ground is not frozen or too soft Adjust skid shoes lower so they may better support the snowblower Snowblower does raise Tire pressure uneven from one side Verify and adjust snowblower tire evenly to another pressure 50 p s i PARTS BREAKDOWN NOMENCLATURE DES PIECES ROTATION SYSTEM WITH CHUTE SYSTEME DE ROTATION AVEC GOULOTTE PARTS LIST LISTE DES PIECES Part Pi ce 103936 Qty Qt English description Description fran aise Chute Goulotte 2 Bracket Support 103971 Reinforcement plate Plaque de renforcement 103972 Espaceur 103368 5 Anneau de rotation 103974 Rotation ring Hex bolt 1 4 n c x 1 1 2 Boulon hex 1 4 n c x 1 1 2 O L 7 Spacer Espaceur 103361 Bracket Support 103375 Electric motor Moteur lectrique 103378 10 rc ever Levier 103365 11 Oil lite bushing Coussinet impr gn d huile 1
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