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Operator`s Manual

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19. 0744 949 11 The maximum speed of the snowmobile can be reduced by adjusting the speed control screw To reduce the maximum speed rotate the speed control screw clockwise DO NOT EVER INCREASE THE MAXIMUM SPEED BEYOND THE ORIGINAL 8 MPH MAXIMUM In Line Fuel Filter WARNING Whenever any maintenance inspection is made on a fuel system when there may be fuel leakage there should be no welding smok ing open flames etc in the area Arctic Cat recommends that the in line fuel filter be checked once a month The filter is located in the fuel hose between the gas tank and carburetor The only cleaning possible is to back flush the fil ter using clean gasoline To check clean or replace the filter use the following procedure 1 Turn the gas tank shut off valve to the CLOSED position 2 Remove and discard the clamps then pry the fuel hoses off the in line fuel filter and remove the filter 3 Install the in line fuel filter in the fuel hose so the arrow on the filter points toward the carburetor Make sure the fuel hoses fit tightly on the filter If a fuel hose does not fit tightly cut 6 mm 1 4 in from the end of the fuel hose then install on the filter Install new clamps CAUTION The fuel hoses must fit tightly on the fuel filter If the fuel hose length doesn t permit this procedure replace the fuel hose Also after installing the fuel hoses on the filt
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24. Place CHANGE OF ADDRESS OWNERSHIP stamp ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Warranty Procedure Owner Responsibility At the time of sale an Owner Registration form is to be completed by the selling dealer and consumer The receipt of the registration form by Arctic Cat is a condi tion precedent to warranty coverage It is the selling dealer s responsibility to retain and or submit the appropriate copies of the form to the appropriate place s to initi ate warranty coverage The dealer will furnish to the consumer a signed copy of the form which must be presented to the dealer when requesting warranty service The registration form is the consumer s proof of ownership and warranty eligibility The form is used by the dealer to validate the warranty claim Retain your copy of the form and keep it in a safe place When warranty repair is suspected the snowmobile should be taken to the selling dealer who has the primary responsibility to perform warranty repairs Subject to the limitations set forth in the Limited Warranty in the event the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat Snowmo bile dealer The authorized Arctic Cat Snowmobile dealer will examine the snowmobile or part to determine if in his opinion a warrant
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34. 3913NO10W N3 314135 DT DEET Se gadu 30461990 925 santtqedeo pue Buruy 12919 19594 pods jo penunuoo o Sana SAE je jo zen des ou SeBesnooUa pue sosiopua SIINA TIIAOWMONS 329 U S EPA Emission Control Statement Warranty Coverage Snowmobile U S Only STATEMENT WARRANTY Arctic Cat warrants to the original retail purchaser and each subsequent purchaser that all U S EPA certified Arctic Cat snowmobiles are designed built and equipped to conform to all U S EPA Emission Control Regulations Please read the following information completely Your authorized Arctic Cat snowmobile dealer will repair or replace any defective emission related component at no cost to you during the warranty period You may have non warranty service performed by any repair establishment that uses equivalent components The regulations provide significant civil penalties for tampering that causes your snowmobile to no longer meet U S EPA emission standards Arctic Cat further warrants that the engine and its emission related components are free from defects in materials or workmanship that could cause the engine to fail to comply with applicable regulations during the warranty period If you have any questions about this information or
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43. da d 27 1 WAN G t 2 5 MANUAL YOUTH Sno Pro gt 20 Limited Warranty Arctic Cat Inc hereinafter referred to as Arctic Cat extends a limited warranty on each new Arctic Cat Snowmobile it assembles and on each part and accessory assembled or sold by Arctic Cat The warranty is extended to the original retail purchaser only on parts and accessories sold through an authorized Arctic Cat Snowmobile dealer Warranty on snowmobiles is extended to the original retail purchaser however the balance of the unused warranty may be transferred to another party Warranty coverage is only available in the country in which the original retail purchase occurs to the original retail purchaser resident in that country or to a transferee resident in that country of the balance of the unused warranty Arctic Cat warrants only the products it assembles and or sells and does not warrant that other products will function properly when used with an Arctic Cat Snowmobile or will not damage the Arctic Cat Snowmobile Arctic Cat does not assume any liability for incidental or consequential damages Arctic Cat will repair or replace at its option free of charge including any related labor charges any parts that are found to be warrantable in material or workmanship This repair work MUST be done by an authorized Arctic Cat Snowmobile dealer No transportation charges rental charges or inconvenience costs will
44. 251 The correct taillight bulb is p n 0230 020 The taillight bulb is accessible from inside the rear storage compart ment It is not necessary to remove the taillight assembly in order to change the bulb To change the headlight bulb use the fol lowing procedure 1 Open the hood then disconnect the harness connector from the head light bulb 2 Remove the bulb from the housing by rotating it counterclockwise until loose CAUTION Do not touch the glass portion of the bulb If the glass portion is touched it must be cleaned with a dry cloth before installing 3 Install the new bulb into the hous ing then rotate the bulb clockwise to lock it into place The headlight aim can be adjusted to pro vide maximum illumination for the oper ator To adjust headlight aim adjust the four headlight adjustment screws until maximum illumination for the operator is apparent 19 Preparation for Storage Prior to storing the snowmobile it is extremely important that it be properly serviced to prevent corrosion and compo nent deterioration Arctic Cat recom mends the following procedure to prepare the snowmobile for storage 1 Clean the seat cushion with Vinyl Protectant and a damp cloth 2 Clean the snowmobile thoroughly by hosing dirt oil grass and other foreign matter from the undercar riage tunnel hood and belly pan Allow the snowmobile to dry thor oughly DO NOT get water into any
45. Address Phone Parts and Accessories When in need of replacement parts oil or accessories for your Arctic Cat snowmo bile be sure to use only GENUINE ARCTIC CAT PARTS OIL AND ACCESSO RIES Only genuine Arctic Cat parts oil and accessories are engineered to meet the standards and requirements of your Arctic Cat snowmobile For a complete list accessories refer to the current Arctic Cat Accessory Catalog To aid in service and maintenance procedures on this snowmobile a Service Man ual and an Illustrated Parts Manual are available through your local Arctic Cat Snowmobile dealer Foreword The Sno Pro 120 Snowmobile is intended to be a learning recreational snowmobile for a responsible child at least 6 years of age under adult supervision This snowmo bile is intended to be ridden by the operator only there should be no passenger Also this snowmobile is intended for daylight use in restricted off road areas primarily on snow Use of this snowmobile on public streets roads and highways can be hazard ous and is prohibited by law in most cases As a parent or guardian one must accept the responsibility of training the child in the safe operation of the snowmobile Teach all operators the basic principles of operation snowmobile rules and regulations and especially how to stop the snowmobile in case of an emergency Impress upon the child a sense of snowmobile courtesy and responsibility
46. NOTE The following procedure can be used to adjust the alignment of either ski 1 Determine which ski is out of align ment then unlock the adjustment tie rod by loosening the jam nuts Right Spindle Crank Adjustment 4 Tie Rods Left Spindle Crank 0735 446 2 Adjust the ski alignment by rotating the adjustment tie rod 3 When steering alignment is correct apply blue Loctite 243 to the jam nut threaded areas and tighten each jam nut securely against its adjust ment tie rod WARNING Neglecting to lock the steering tie rod by tightening the jam nuts against the adjustment tie rod may cause loss of snowmobile control and possible personal injury 17 Ski Wear Bar The ski wear bar is a replaceable bar attached to the underside of the ski The purpose of the wear bar is to assist in turning the snowmobile to minimize ski wear and to maintain good steering con trol If the snowmobile 15 operated pri marily in deep snow ski wear bar wear will be minimal however if the snow mobile is operated on terrain where the snow cover is minimal the ski wear bar will wear faster To maintain positive steering characteristics Arctic Cat rec ommends that the ski wear bars be checked once a week and replaced if worn to 1 2 of original diameter Ski wear bars are available from an autho rized Arctic Cat Snowmobile dealer WARNING
47. Operating the snowmobile with excessively worn ski wear bars may result in a loss of steering control Removing Ski Wear Bar Remove ice and snow buildup from the ski 2 With the gas tank nearly empty less than 1 4 full lay the snowmobile on its side A piece of cardboard should be used to protect the finish on the hood and belly pan 3 Remove the lock nuts securing the wear bar to the ski Lock Nut 0743 187 4 the rear of the wear bar down until both of the wear bar studs are clear of the ski then slide the wear bar rearward until the front of the wear bar is free from the ski 5 Remove the wear bar 18 Installing Ski Wear Bar 1 Insert the front of the wear bar into the hole at the front of the ski and swing the rear of the wear bar upward WARNING cause premature wear and possible injury 2 Insert the wear bar studs into the holes in the ski 3 Center the wear bar studs in the holes and install the lock nuts 4 Tighten lock nuts securely Recoil Starter Air Vents It is important for proper engine cooling that the air vents located on the recoil starter are kept clean These air vents should be checked periodically and cleaned if necessary 0744 923 CAUTION Serious overheating of the engine and engine damage will result if the air vents are not kept clean Lights The correct headlight bulb is p n 0609
48. This snowmobile is a quality Arctic Cat product designed engineered and assembled to give dependable service Be sure as the owner to become thoroughly familiar with its basic operation maintenance and storage procedures Read this manual and the accompanying Snowmobile Safety Handbook to ensure safe and proper use of the snowmobile This manual is divided into sections The sections Getting Ready to Operate the Sno Pro 120 Safely and Operating the Sno Pro 120 must be read and explained to the child operator The other sections are for the owner parent guardian and contain information on snowmobile identification safe operating instructions lubrication maintenance storage and after storage preparation If repair or service is ever required contact an authorized Arctic Cat Snowmobile dealer for professional ser vice The Operator s Manual Snowmobile Safety Handbook and snowmobile decals dis play the words Warning Caution and Note to emphasize important information The symbol A WARNING identifies personal safety related information Be sure to follow the directive because it deals with the possibility of severe personal injury or even death A CAUTION identifies unsafe practices which may result in snow mobile related damage Follow the directive because it deals with the possibility of damaging part or parts of the snowmobile The symbol BI NOTE identifies supple mentary information worthy of particular attention At the tim
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50. MN 56701 USA I the undersigned hereby declare that the equipment specified above conforms to the directive s and standard s as specified Brad Darling Vice President General Manager Snowmobile Division egreuojuour UOISIAIC 212125 T eyioods x ne s oAnoourp xne ej e UOO 95 snss p 19 1uourodinbo nb 20815 5105 VSA 10495 NW PNA PNL 75 30014 109 385 sed 159 15 4 OdH cv 900c eueuroeul eq 9 00019 21055 NH OWA 159 juop 597 DSAVVVOVCIOCS Se gpour Sep soJaumw yea uomneoriqej op 81 3uourodinbo 1 op 944 euuoodouno uorssruruo OHH CV 900 DIN 9 noexq OSH 801 F00c OI 9 noeuq 195000 np sap uoneorddy LC 8558 189 810 VSN 109 NIN IOANA JOTUL 018 XO Od OUT WO onory jenbiunuuuuoo e sed zejsou u no 9 suonsenb sep SNOA IS sed ep suep 51
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52. part of the engine 3 Drain all gas from the gas tank Close the gas tank shut off valve by rotating it clockwise then drain the gasoline from the carburetor by loosening the drain screw on the car buretor float chamber 4 Plug the muffler outlet with a clean cloth 5 With the ignition key in the OFF position A Disconnect the high tension wire from the spark plug then remove the spark plug B Pour 10 ml approximately two teaspoons of petroleum based oil into the spark plug hole then pull the recoil starter handle slowly about five times C Install the spark plug and con nect the high tension wire 6 Remove the drive chain and clean thoroughly in a solvent Install drive chain and lubricate with a dry graphite based chain lubricant 7 Change the oil then clean the air fil ter 8 Lubricate the spindles and the rear suspension with an all temperature grease 9 Tighten all screws nuts and cap screws securely 10 Make sure all rivets holding compo nents together are tight Replace all loose rivets 11 Clean and polish the hood console and chassis with Cat Cleaner p n 4639 371 DO NOT USE SOL VENTS THE PROPELLANT WILL DAMAGE THE FINISH 12 If possible store the snowmobile indoors Raise the rear of the snow mobile off the floor and block up the rear end Cover the snowmobile with a snowmobile cover to protect it from dirt and dust 13 If the snowmobile must be stored ou
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56. Left Spindle Crank 0735 446 NOTE Ski alignment is correct when the skis are parallel to each other equal measurements front and rear or when the skis have up to a maximum of 6 mm 1 4 in toe out front measurement 6 mm 1 4 in more than rear measurement 3 If ski alignment is not as specified the snowmobile will have a ten dency to wander and may be diffi cult to control therefore adjustment is necessary Adjusting Ski Alignment 1 Make sure the ignition key is in the OFF position 2 Visually examine the skis to deter mine which ski is out of alignment with respect to the handlebar 3 Open the hood and loosen the jam nut on each end of the adjustment tie rod 4 While holding the ski in position rotate the adjustment tie rod until the measurement between the skis is within specifications 5 When the ski alignment is correct apply blue Loctite 243 to the jam nut threaded areas and tighten each jam nut securely against its adjust ment tie rod WARNING Neglecting to lock the tie rod by tight ening the jam nuts against the adjustment tie rod may cause loss of snowmobile control and possible personal injury Steering Alignment Visually examine the steering alignment by placing the handlebar in the straight ahead position and checking to be sure the skis are pointing straight ahead If the skis are not pointing straight ahead adjust using the following procedure
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58. Sno Pro 120 section must be read and explained to the child oper ator by the owner parent guardian Refer to Control Locations or the snowmobile while explaining this section Like most boys and girls you are anx iously waiting to drive the snowmobile Remember that the snowmobile is not a toy It must be driven carefully at all times First you must understand the controls know where the controls are and know how to use them correctly A BRAKE LEVER To slow down or stop the snowmobile the brake lever should pulled squeezed toward the handlebar grip B NOTE When the brake is being used the throttle lever must be in the idle released position B THROTTLE LEVER Controls the speed of the snowmobile The closer the throttle control lever is to the handlebar grip the more it is squeezed the faster the snowmo bile will go C IGNITION SWITCH When the key is in the OFF position the engine will neither start nor run If the key is in the RUN position the engine will start and run D EMERGENCY STOP SWITCH If something happens that you do not understand or if there is an emer gency move the emergency stop switch to the OFF down position to immediately stop the engine E TETHER SWITCH The engine will neither start nor run unless the tether switch cap is con nected to the tether switch located on the top right hand side of the con sole The tether cord MUST BE clipped to the o
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60. a checkup and oil change This service is at the discretion and expense of the snowmobile owner Muffler The muffler is designed to reduce engine noise and improve the total performance of the engine If the muffler is removed from the engine severe engine damage will result Operating Instructions Starting and Stopping Engine WARNING Never allow anyone to stand in front of the snowmobile at any time espe cially when starting the engine It is imperative that all safety checks found in the accompanying Snowmobile Safety Handbook be performed before attempting to start the engine This snowmobile is equipped with a recoil starter The recoil starter handle is located on the lower right hand side of the console B NOTE If the recoil starter rope should break or if the recoil starter should malfunction take the snow mobile to an authorized Arctic Cat Snowmobile dealer for service To start the engine use the following pro cedure Emergency S Stop Switch Brake Lever 0744 044 3 Insert the key into the ignition switch then rotate the key to the RUN position W NOTE Make sure the emergency stop switch is in the ON up position and the tether cap is connected to the tether switch 4 Fora cold engine pull the choke out completely If the engine is warm choking is not normally necessary 5 Pull the recoil starter handle slowly until resi
61. an all temperature grease Track Tension NOTE Track tension and track alignment are interrelated there fore always check both even if only one adjustment seems necessary Track tension is directly related to the overall performance of the snowmobile If the track is too loose it may slap against the tunnel causing wear or it may ratchet on the track drive sprockets Arc tic Cat recommends that the track tension be checked once a month and adjusted accordingly WARNING Track tension must be properly main tained Personal injury could result if a track is allowed to become exces sively loose Checking Track Tension WARNING DO NOT attempt to check or adjust track tension with engine running Turn ignition key to the OFF position Personal injury could result from contact with a rotating track 1 Remove excess ice and snow buildup from the track track drive sprockets and the inside of the skid frame 2 Place the rear of the snowmobile up on a safety stand high enough so the track is free of the floor 3 Without exerting any pressure on the track measure the distance between the bottom of the wear strip and the inside surface of the track The mea surement must be within specifica tions of 6 4 9 5 mm 1 4 3 8 in If the measurement is not within speci fications an adjustment is necessary 6 4 9 5 mm 1 4 3 8
62. be paid by Arctic Cat The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat Snowmobile dealer Arctic Cat reserves the right to inspect Such parts at its factory for final determination if warranty should apply The warranty periods are as follows 1 For snowmobiles used for recreational purposes lf purchased between May 1 and November 30 warranty expires ONE 1 YEAR from December 1 of the current year lf purchased between December 1 and April 30 ONE 1 YEAR from the date of sale 2 For snowmobiles used for commercial purposes including rental operations ONE 1 YEAR from the date of invoice and or 5000 MILES whichever comes first non transferable 3 THIRTY 30 DAYS from date of sale of snowmobile on Arctic Cat supplied batteries 4 THIRTY 30 DAYS from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 UNTIL EXPIRATION OF THE NEW PRODUCT WARRANTY paragraphs 1 and 2 above for all eligible replacement parts on new product Exclusions to this warranty include normal wear abuse i e a track run on marginal snow conditions without proper lubrication or additional idler wheels and the following parts Fuel Filter Light Bulbs Windshield Torn or Punctured Upholstery Drive Belt Wear Bars Water Pump Belt Brake Pads Fan Belt Spark Plugs Wear Strips Drive Clutch Driven Pulley Wear Parts The following will VOID Arctic Cat s warranty 1 Failure to p
63. elevated until the engine is in a level position when changing the oil 0744 920 1 Remove the access plug then place a drain pan beneath the engine 2 Release the two hold down straps and open the hood 3 Loosen the oil level stick then remove the oil drain plug from the crankcase and allow the oil to drain 4 Install the drain plug 5 Remove the oil level stick then pour 600 ml 20 3 fl oz of recommended oil into the fill hole 6 Install the oil level stick then tighten until snug Install the access plug 7 Close the hood and secure with the straps Carburetor The carburetor has been calibrated for average riding conditions however alti tude temperature and general wear may necessitate certain carburetor adjust ments Since carburetor adjustments criti cally affect engine performance Arctic Cat recommends that any changes in internal carburetor calibration be made by an authorized Arctic Cat Snowmobile dealer however three external adjust ments can be made on the carburetor These are the throttle stop screw idle fuel adjuster screw and throttle cable Throttle Stop Screw Idle Fuel Adjuster Screw 0744 921 Throttle Stop Screw This screw controls the seating position of the throttle valve which in turn deter mines the proper idle speed Rotate the screw clockwise to increase engine idle speed and counterclockwise to decrease engine i
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65. op rateur pour les instructions compl tes de 566 SAKERHETSREGLER VID SNOSKOTERKORNING Arctic Cat rsiktighet vid sn skoterk rning F lj alltid dessa regler n r du ute och k r MOOTTORIKELKAN TURVASAANNO Arctic Cat korostaa kannustaa mootto N it s nt j tarkkaan noudattaen saat kolkkailusta irti parhaan Ikkojon turvallista k ytt a isen huvin ja hy dyn SIKKERHETSREGLER FOR BRUK AV SN SCOOTER Arctic Cat oppfordrer utvise forsiktighet ved bruk av sn scootaro F lg alltid disse reglene n r du or uta og kj rer NORME DI SICUREZZA PER LE MOTOSLITTE La Arctic Cat sostien Don t drink and ride Ne buvez pas lorsque vous conduisez K r aldrig om du r alkoholp verkad Jos otat l kolkkailo Kj r aldri under p virkning av alkohol Non bovete durante la guida BGR Watch out for thin ice open water vitez la glace mince et les trous d eau Varo heikkoja j it ja avantoja Se opp for tynn is pent vann Atten allo spossoro rottura del ghiaccio TEE o Co Mdb gt ed incoraggia la sicurezza del Per un divertimento continuo di questo sport seguite sempre le suddetfe norme A E UNoszes 7157 TIEORESESS 2 motoslitte 959 Always wear Portoz toujours un casque j lm s
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67. wear bars adjust or replace as necessary Examine the in line fuel filter and clean or replace if necessary Fill the gas tank 10 Clean the seat cushion with the vinyl protectant Check the spark plug clean gap and or replace as necessary then start the engine and ensure proper carburetor adjustments 21 Snowmobile Safety Rules 32943029 RE GEMM OM yeuorzeu Ip e 242412550 uuns Bo Seng gyane EWEN ef eiex gagguusipexred ef efexet ebpirex ejepnoN yuo uns pugauv 1515901 Nos suos zeen 2 510 XNE 2959040 esuas asn pue suogendas pue smej 12901 qe aqo 3294242 aiasse uesuauBsiapye awa 4004 ue souun eyopo 20405 ee Jo eg 0 uefibossed ounssew eg 1 01500 1 top sy eyenuasso 0 519125 01 gd 1uosied SAEN 9 04040098 pd uos4ad UJ exu v pd wosysowddo 18A ueexyey aen a
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71. Maks En person p en seters scootere B Maks To personer p to seters scootere Osservate la capienza del veicolo jassimo 1 passeggero Massimo 2 passeggeri gt 390 Ete lim of logal 1 Soyez l gal Respektera ldergr nscn Odota kunnes saavutat vaaditun ik rajan F rer m v re over aldersgrensen Dovete essere maggiorenni KELTHEZ Always use a solid hitch for towing Assuroz vous d avoir uno attache solide pour remorquer id stel koppling vid bogsering ahvoja votolaittoita solid slepeutstyr for tauing Usate un gancio fisso per il traino ynt k Check controls and maintain your machines V rifiez les commandes et entretenez votre v hicule Kontrollera reglage och din mas Tarkista kaikki 388484 ja pid koneesi kunnossa Sjekk instrumentene og hold scooteren vodliko Controllato comandi ed eseguite la manutenzione MATT Read and understand your Operator s Manual 1 Lisez et comprenez votre Manuel de l op rateur L s och f rst Instruktionsboken Lue ja ymm rr mit sanotaan Les og forst Erukorh ndbokon Leggete attentamente Manuale di Guida FBT is et recommandations locales usez de bon sens F lj terrangk rningstagen och lokala best mmelser Anv nd sunt f rnu
72. SN is stamped into the front side of the crankcase NH d eg H T gor Engine Serial np 0744 926 These numbers are required by the dealer to complete warranty claims properly No warranty will be allowed by Arctic Cat if either the ESN or VIN is removed or mutilated in any way Always provide the snowmobile model name VIN and engine serial number when contacting an authorized Arctic Cat Snowmobile dealer for parts service accessories or warranty If the complete engine must be replaced ask the dealer to notify Arctic Cat for correct registration information Control Locations Emergency Stop Switch Recoil Starter Handle 0735 449 Gasoline Oil This snowmobile has a four cycle engine therefore it is unnecessary to premix gasoline and oil Recommended Gasoline The recommended gasoline to use in this snowmobile is 87 minimum octane regu lar unleaded Oxygenated gasolines con taining up to 1096 ethanol or up to 1596 are acceptable gasolines Do not use gasolines containing methanol CAUTION Do not use white gas or gasolines containing methanol Only Arctic Cat approved gasoline additives may be used NOTE If not satisfied with gaso line economy of the engine when using a gas alcohol blend switch to unleaded gasoline without alcohol Since gasoline expands as its temperature increases the
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74. able condition exists If a warrantable con dition appears to exist the dealer will repair or replace at Arctic Cat s option free of charge including any related labor costs all parts that are found to be warrant able and any other parts which the warrantable part caused to be damaged You the consumer will then be asked to sign a warranty form to ensure Arctic Cat that the warranty work was actually performed It is the consumer s responsibility to maintain and service the snowmobile in accor dance with Arctic Cat s recommendations in the Operator s Manual To protect yourself and your snowmobile follow all safety and service tips Arctic Cat will NOT warrant repairs required as a result of not performing standard operator maintenance storage procedures and service as outlined in the Operator s Manual Should you have any questions concerning the warranty contact an authorized Arc tic Cat Snowmobile dealer Arctic Cat Inc Box 810 Thief River Falls MN 56701 218 681 8558 27 Declaration Of Conformity Application of council directives Directive 2004 108 EEC EC Machinery Directive 2006 42 EEC Issued by European Commission Type of Equipment Snowmobile Brand Name Arctic Cat Model Numbers S2012ACAAAUSG Standards to which conformity is declared EMC EN 55012 EN 61000 6 2 MACHINERY 2006 42 EEC Manufacturer if not issuing agent Arctic Cat Inc 601 Brooks Ave S Thief River Falls
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76. day before operating the snowmo bile To check the engine oil level use the following procedure B NOTE The front of the snowmo bile must be elevated until the bot tom of the front bumper is approximately 47 cm 18 5 in off the floor when checking the oil level Also assure the engine is cooled down to room temperature to allow the oil to drain into the sump CAUTION Seeing oil in the crankcase does not mean the level is in the safe operating range Always use the oil level stick to check engine oil Never operate the engine with the oil level below the point of overflowing the fill hole Oil Filler Plug Oil Level Stick Oil Level 740 330A 1 Release the two hold down straps and open the hood 2 Rotate the oil level stick counter clockwise then remove the stick from the crankcase and wipe it clean CAUTION Clean the area around the fill hole to keep dirt debris etc out of the engine 3 Insert the stick into the crankcase then remove and check oil level on the stick 10 NOTE If the oil level is below the oil level mark add recommended oil until it reaches the oil level mark 4 Insert the oil level stick into the crankcase then rotate the stick clockwise until snug 5 Close the hood and secure with the straps Changing To change the engine oil use the follow ing procedure NOTE The front of the snowmo bile must be
77. dle speed Idle Fuel Adjuster Screw This adjuster screw determines the fuel air mixture for idling To adjust use the following procedure 1 Start the engine and allow to run at half throttle 5 10 minutes to warm up 2 Place the throttle in the idle position then rotate the idle fuel adjuster screw cap in or out within the adjustment range to obtain smooth low speed performance Throttle Cable The correct throttle cable adjustment is when with the engine OFF the carbure tor throttle is completely open against its limit while the throttle lever comes just short of contacting the handlebar grip With the lever in this position the throttle arm on the carburetor should be in con tact with the speed control screw To adjust the throttle cable use the fol lowing procedure WARNING Do not attempt to adjust the throttle cable with the engine running Per sonal injury could result 1 Loosen the throttle cable jam nuts Throttle Cable Jam Nuts 0744 922 2 Pull all slack from the throttle cable wire and exert slight tension on the wire 3 Tighten the throttle cable jam nuts A WARNING DO NOT operate the snowmobile when any component in the throttle system is damaged frayed kinked worn or improperly adjusted If the snowmobile is operated when the throttle system is not functioning properly personal injury could result Speed Control Screw Speed Control Screw
78. e of publication all information and illustrations were technically correct Because Arctic Cat Inc constantly refines and improves its products no retroactive obligation is incurred This Arctic Cat Operator s Manual should be considered a permanent part of the snowmobile and must remain with the snowmobile at time of resale If the snowmo bile changes ownership contact Arctic Cat Inc Product Service and Warranty Department P O Box 810 Thief River Falls MN 56701 for proper registration information This manual was prepared by the Product Service and Warranty Depart ment of Arctic Cat Inc Every Arctic Cat snowmobile meets or exceeds the standards of the Snowmobile Safety and Certification Committee and displays the SSCC decal Arctic Cat endorses and encourages the safe use of all snowmobiles Always wear a helmet and eye pro tection Drive with caution observe all state and local laws and respect the rights of others International Snowmobile Manufacturers Association ISMA members like Arctic Cat do their part to improve trails sponsor events and generally support the sport of snowmobiling As a member of the National Snowmobile Foundation Arctic Cat promotes snowmobiling through education charity and research programs 2011 Arctic Cat Inc May 2011 Printed in U S A Specifications ENGINE AND DRIVE CHASSIS Forced Air Cooled 4 Cycle Bore x Stroke 56 x 50 mm 2 2 x 1 97 in Valve Arran
79. ear spring tension adjustment is accom plished by rotating the adjusting cams Position 3 provides the stiffest ride and position 1 is for the light driver or slow speed trail riding Position 2 is for the average operator under normal condi tions Always rotate the cam from the lighter position to the heavier position CAUTION Never force the adjustment cams from the low position to the high position Cam damage may occur Position 1 Adjusting Cam Q Bv Se 5 O M 70 Position 3 0744 946 Using a 13 16 in wrench rotate the cam until it is in the desired position To stiffen the ride rotate the cam so as to raise the spring end Make the adjustment on the other cam and be sure both cams are adjusted equally Ski Alignment The skis have been aligned during setup of the snowmobile Ski alignment usually will not change unless a rock or similar hard object is hit while the snowmobile is being operated Arctic Cat recommends that the ski alignment be checked once a week Checking Ski Alignment 1 Turn the handlebar to the straight ahead position 2 Measure the distances to the inside edges of the skis Make sure the measurements are taken behind the front mount bracket and ahead of the rear mount bracket Right Spindle Crank Adjustment Cl Tie Rods
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81. ed improperly Arctic Cat recommends that the complete brake system be checked daily for wear or damage and for smooth operation Periodically the brake band should be inspected for cracks and to ensure the liner is intact and not worn excessively Replace the brake band if cracked or worn excessively Checking Brake Lever Travel 1 Compress the brake lever fully 2 Check the distance between the brake lever and the lever stop The distance must be within the specified range of 6 13 mm 1 4 1 2 in Lever Stop 1 4 1 2 in Brake Lever 0725 565 3 If travel distance is not as specified adjust the brake Adjusting Brake Lever Travel To adjust the brake lever travel use the following procedure 1 Remove the drive chain shield 2 Loosen the rearward brake cable jam nut then tighten the forward jam nut to set up the brake p Ode Jam Nut Brake Band 0735 457 13 3 Check the brake lever travel distance periodically while tightening the for ward jam nut When the distance is within the specified range of 6 13 mm 1 4 1 2 in tighten the rearward jam nut to secure the adjustment Drive Chain The drive chain should be lubricated every 10 operating hours with Arctic Cat Synthetic Chain Lube p n 5639 038 or with a suitable dry graphite based chain lubricant By using the recommended chain lube or a dry graphite based chain lubricant dirt buildup on
82. er check to be sure that the fuel hoses do not contact any hot or rotating components 4 Turn the gas tank shut off valve to the OPEN position 12 Air Cleaner Filter The air filter inside the air cleaner hous ing must be kept clean to provide good engine power and gas mileage If the snowmobile is used under normal condi tions service the filter at the intervals specified If operated in adverse condi tions inspect and service the filter more frequently Use the following procedure to remove the filter and to inspect and or clean it CAUTION Failure to inspect the air filter fre quently if the snowmobile is used in adverse conditions can damage the engine 1 Remove the two screws securing the air cleaner cover then remove the cover 2 Remove the foam filter from the housing 3 Clean the foam filter in a non flam mable cleaning solvent then allow the filter to dry W NOTE Foam Filter Cleaner p n 0436 892 and Foam Filter Oil p n 0436 891 are available from Arctic Cat 4 Put the dry filter in a plastic bag then pour in recommended air filter oil and work the oil into the filter CAUTION A torn air filter can cause damage to the engine Contaminants may get inside the engine if the filter is torn Carefully examine the filter for tears before and after cleaning it Replace the filter with a new one if it is torn 5 Clean any debris from inside the a
83. erform the proper break in procedure and all related maintenance storage procedures if stored for extended periods and or service as recommended in the Operator s Manual Repairs and or adjustments by anyone other than an authorized Arctic Cat Snowmobile dealer Use of an improper fuel mixture ratio Use of improper carburetor main jets Use of improper gasoline lubricating oils or spark plugs An accident or subjecting the snowmobile to misuse abuse or negligent operation Any modification addition or removal of parts unless instructed to do so by Arctic Cat Use of the snowmobile in any way for racing purposes 9 Removal of the engine for use in another vehicle 10 Removal or mutilation of the Vehicle Identification Number or Engine Serial Number 11 Use of parts not sold or approved by Arctic Cat 12 Track and tunnel damage resulting from either ice stud or hooker plate installation 13 Damage due to improper transportation In consideration of the foregoing any implied warranty is limited in duration to the various warranty periods set forth This warranty gives you specific legal rights and you may also have other rights which vary from state province to state province and country to country Some jurisdictions do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Limited Warranty Foreword Specifications Table O
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85. f Contents Drive Chain Track Tension 5 Steering Alignment 5 Ski Wear 6 6 line Oil Breakin Recoil Starter Air Ven Lis en Operating Instructions 7 8 Preparation for Storage Starting and Stopping Engine 7 Preparation after Storage Periodic Maintenance Tune Up Chart 9 Snowmobile Safety Rules Maintenance Engine Oil Carburetor In Line Fuel Filter Air Cleaner Filter Spark Plug Model ES 10 19 U S EPA Emission Control Statement 10 Warranty Coverage Snowmobile 11 Change of Address Ownership or 42 Warranty Transfer Reference Information Write the appropriate information for your Arctic Cat Snowmobile in the spaces below Always use these numbers when referring to your snowmobile Date of Purchase Vehicle Identification Number Engine Serial Number 2 Drive Chain Tensioner Getting Ready to Operate the Sno Pro 120 Rear Suspension Safely Operating the Sno Pro 120 General Information Snowmobile Identification Control Locations We Track Aligonment 5 6 Adjusting Rear Spring Tension Ski Alignment 19 Warranty Procedure Owner Responsibility 27 13 Declaration Of Conformity 28 Your Arctic Cat Dealer
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87. g such items as air filter oil and oil filter or any other part item or device related to emissions control as specified in the Operator s Manual It is the owner s responsibility to ensure that the snowmobile is used in a manner for which it was designed 23 24 5 Change of Address Ownership or Warranty Transfer Arctic Cat Inc keeps on file the current name and address of the owner of this snowmobile This will allow Arctic Cat to reach the current owner with any impor tant safety information which may be necessary to protect customers from personal injury or property damage Please make sure a copy of this form is completed and returned to Arctic Cat Inc if you move or if the snowmobile is sold to another party This form may also be used to transfer the unused portion of the original warranty to a second party In order to transfer warranty fill out this form completely then return a copy of this form to Arctic Cat Inc Arctic Cat will then process the applica tion and issue warranty for the balance of the time remaining of the original war ranty L Address Change L Ownership Change L Warranty Transfer Change Of Address ownership Warranty Transfer To Name Address City State Province Zip Code Postal Code Phone Year and Model Snowmobile Vehicle Identification Number VIN stamped into right side tunnel near footrest
88. gas tank must be filled to its rated capacity only Expansion room must be maintained in the tank particu larly if the tank is filled with cold gaso line and then moved to a warm area WARNING Always fill the gas tank in a well ven tilated area Never add gasoline to the gas tank near any open flames or with the engine running DO NOT SMOKE while filling the gas tank Recommended Oil NOTE This snowmobile comes from the factory with SAE 0W 40 synthetic oil installed The recommended oil to use in the engine is 0W 40 Synthetic oil See the viscosity chart for details CAUTION Any oil used in place of the recom mended oil may cause serious engine damage Multi Grade Engine Oil SS 0W 40 Synthetic C 30 20 10 0 10 20 30 40 TEMP 22 4 14 32 50 68 86 104 OILCHARTJ Engine Break In The engine requires a short break in period approximately 10 operating hours before being subjected to heavy load conditions or full throttle operation Strict adherence to the break in proce dure will contribute to optimum perfor mance and longevity of the engine During break in a maximum of 1 2 throttle is recommended however brief full throttle accelerations and variations in driving speeds contribute to good engine break in After the 10 hour break in period the snowmobile may be taken to an authorized Arctic Cat Snowmobile dealer for
89. gement Overhead Displacement 123 cc 7 5 cu in Overall Length 181 6 cm 71 5 in Overall Height 78 7 cm 31 in Overall Width 87 6 cm 34 5 in Ski Center to Center Distance Stance 78 cm 31 in MISCELLANY 0 028 0 031 in Dry Weight Lighting Coil Output Gasoline 87 Minimum Octane Compression Ratio 8 3 1 Recommended Regular Unleaded Lubrication Forced Splash Gas Tank Capacity 1 7L Cooling System Forced Air Actual 0 46 U S gal Drive Clutch Centrifugal Capacity 0 40 0 5 gal EE Engine Oil Synthetic OW 40 Recommended Brake Type Bang Crankcase Oil 600 20 3 fl oz Ignition Type Transistorized Capacity Track Width 25 4 cm 10 in Air Cleaner Semi Dry aux A 43 17 in GE Foam Track Tension 6 4 9 5 mm Suspension Grease X All Temperature Range 1 4 3 8 in Taillight Brakelight Bulb 0230 020 Track Style Standard Lug p n Spark Plug Type NGK BPR4ES Headlight Bulb p n 0609 251 Spark Plug Gap 0 7 0 8mm Starting System Manual Recoil 75 0 kg 165 Ib Ignition Timing Fixed Type 24 BTDC 3600 RPM CARBURETOR Mikuni BV18 11 84Z1 Curb Weight approx 76 8 kg 169 Ib Specifications subject to change without notice Getting Ready to Operate the Sno Pro 120 Safely NOTE This section and Operating the
90. in 0744 945 Adjusting Track Tension 1 Loosen the idler wheel cap screws 2 Loosen the rear idler wheel adjust ing bolt jam nuts Jam Nut Adjusting Bolt SE O O O Vvvvvvvvvvvv 0744 947 NOTE To ensure proper track ten sion adjustment perform all adjust ments both sides of the snowmobile 3 If the deflection distance between the bottom of the wear strip and the inside of the track exceeds specifi cations tighten the adjusting bolts to take up excessive slack in the track 4 If the distance between the bottom of the wear strip and the inside sur face of the track 15 less than speci fied loosen the adjusting bolts to increase the slack in the track 5 Check track alignment see Track Alignment section 6 When proper track tension is obtained tighten the adjusting bolt jam nuts against the axle housings 7 Tighten the idler wheel cap screws securely B NOTE Since track tension and track alignment interrelated always check both even if only one adjustment seems necessary WARNING If jam nuts are not tightened prop erly the adjusting bolts could loosen causing the track to become extremely loose and under some operating conditions allow the idler wheels to climb over the track lugs forcing the track against the tunnel causing the track to lock If a track locks during o
91. ir cleaner Be sure no debris enters the carburetor 6 Place the filter into the housing 7 Place the air cleaner cover onto the housing then secure with the two screws Spark Plug This snowmobile comes equipped with a specified spark plug See the specifications chart for the correct spark plug A light brown insulator indicates that the plug is correct A white or dark insulator indicates that the engine may need to be serviced or the carburetor may need to be adjusted Consult an authorized Arctic Cat Snowmo bile dealer if the plug insulator is not a light brown color To help prevent cold weather fouling make sure to thoroughly warm up the engine before operating To maintain a hot strong spark keep the plug free of carbon Before removing the spark plug be sure to clean the area around the spark plug If you do not dirt could enter engine when removing or installing the spark plug Adjust the gap to specified amount see specifications chart for proper ignition Use a feeler gauge to check the gap Gap p ATV0052B When installing the spark plug be sure to tighten it securely A new spark plug should be tightened 1 2 turn once the washer contacts the cylinder head A used spark plug should be tightened 1 8 1 4 turn once the washer contacts the cyl inder head Brake WARNING DO NOT operate the snowmobile when any component in the brake system is damaged worn or adjust
92. ition or pull the tether cap from the tether switch NOTE Unless the engine will be started within a short period of time close the gas tank shut off valve located under the gas tank by rotat ing the valve clockwise CAUTION If the snowmobile is not to be used for an extended period of time be sure to close the gas tank shut off valve Periodic IVlaintenance Tune Up Chart 15110 EVERY 20 EVERY 50 EVERY 100 EVERY 300 DAILY HOURS HOURS HOURS HOURS HOURS 2 weeks 1 month 3 months 6 months 12 months Valve Clearance Engine Compression Spark Plug I R Replace every 3 years Gas Tank IC Shut Off Valve Carburetor Float Chamber Engine Oil R R Nuts Screws T Cap Screws Rear Suspension IL Recoil Starter I IC IL Air Filter Carburetor IC Pilot Air Screw In Line Fuel Filter Clean I Inspect R Replace T Tighten IA Inspect and adjust if necessary IC Inspect and clean replace if necessary IL Inspect and lubricate replace if necessary Service more frequently if used in adverse conditions Maintenance Engine Oil NOTE After the engine break in period the engine oil should be changed every 100 operating hours 6 months and before prolonged storage Checking The engine oil level should be checked each
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94. ka alltid b ras ina suojakyp r Indossate sempre il casco BER A VAY h Use caution when crossing roaditrain tracks Soyez prudent lorsque vous traversez des routes et des chemins de fer Var f rsiktig n r du korsar va g jarnvag en ajat tien tai rautatien poikki Veer forsiktig n r du krysser veier jembaneskin Usato prudenza nolPattraversare strade passaggi a livello EH EECH ya X or tees nazaras Soyez attentif aux dangers naturels Se upp f r tr d och andra faror Varo puita ja muita vaaroja So opp for og andre farer Attenti agii alberi e al diversi ostacoli Don t rido after midnight Ne condulisez pas apr s min Kr inte efter midnatt ajele pikkutunnoilla Unng kj re etter midnatt Non guidate dopo la mezzanotte RRPMRERGR OT Le Observe proper rider capacity Maximum one rider on 1 Up sleds B Maximum two riders on 2 Up sleds Respectez le nombre recommand de passagers A Maximum un passager sur les mod les r guliers B Maximum deux passagers sur les mod los 2 Nivoaux Begr nsa kande A Enkeidyna Endast f rare B Dubbeldyna F rare och en passagerare Ota huomioon kuormitusrajat A Vain yksi henkil yhden istuttavaan kelkkaan B Korkeintaan kaksi kahden hengen keikkaan V r oppmerksom passasjorkapasitoton A
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97. peration severe per sonal injury could result Track Alignment Proper track alignment is obtained when the rear idler wheels are equal distance from the inner track drive lugs Excessive wear to the idler wheels drive lugs and track will occur if the track is improperly aligned Arctic Cat recommends that the track alignment be checked once a week or whenever the track tension is adjusted Checking Track Alignment WARNING Make sure the ignition key is in the OFF position and the track is not rotating before checking or adjusting track alignment Personal injury could result if contact is made with a rotating track 1 Remove excess ice and snow buildup from the track track drive sprockets and the inside of the skid frame 2 Position the tips of the skis against a wall then using a shielded safety stand raise the rear of the snowmo bile off the floor making sure the track is free to rotate WARNING The tips of the skis must be posi tioned against a wall or similar object for safety 3 Start the engine and accelerate slightly Use only enough throttle to turn the track several revolutions SHUT ENGINE OFF NOTE Allow the track to coast to a stop DO NOT apply the brake because it could produce an inaccu rate alignment condition 15 4 When the track stops rotating check the relationship of the rear idler wheels and the inner track drive lugs If the distance from the
98. perator s right wrist before attempting to start the engine Second you must check several things every time before the engine is started A Make sure the brake lever works properly moves freely by pulling squeezing the brake lever and releasing it several times B Make sure the throttle lever works properly moves freely and that it snaps back to the idle position quickly when it is released The idle position is when the throttle lever is farthest away from the handlebar grip If the throttle lever does not snap back quickly the engine must not be started and the throttle system must be repaired C Make sure that you have enough clothes on to keep yourself warm but NEVER wear clothes such as long or loose scarves or long shoe laces that could get caught in a moving part of the snowmobile Third make sure that you can answer yes to all of the following questions before each ride A Do you have permission from the owner or parent or guardian to oper ate the snowmobile B Do you have an approved safety hel met on C Are you wearing something to pro tect your eyes such as goggles or a visor D Are you dressed warmly enough E Has your parent or guardian checked to make sure you have enough gaso line F Do the throttle lever and brake lever move freely G Are all shields and covers in the right place and is the hood securely latched H Do you have a safe area to ride in Is the area f
99. rear idler wheels to the inner track drive lugs is the same on both sides no adjustment is necessary Rear Idler Wheels a E zv Inner Track Guides ds 0727 729 5 If the distances from the rear idler wheels to the inner track drive lugs are not the same on both sides an adjustment is necessary Adjusting Track Alignment 1 On the side of the track which has the inner track drive lugs closer to the rear idler wheel loosen the idler wheel cap screw and the adjusting bolt jam nut then rotate the adjust ing bolt clockwise 1 to 1 1 2 turns Jam Nut Adjusting Bolt o 000 0744 947 2 Check track alignment and continue adjustment until proper alignment is obtained M NOTE Make sure correct track tension is maintained after adjust ing track alignment see Track Ten sion section 3 After proper track alignment is obtained tighten both the adjusting bolt jam nut and the idler wheel cap screw securely 16 WARNING If a jam nut is not tightened properly the adjusting bolt could loosen causing the track to become dangerously loose 4 Field test the track under actual con ditions 5 After the field test check the align ment of the track If additional adjust ment is necessary repeat Adjusting Track Alignment procedure Adjusting Rear Spring Tension R
100. ree of rocks wires trees traffic etc Operating the Sno Pro 120 You must be a responsible careful and considerate snowmobile operator at all times Your safety is our concern and must always be yours A When you are learning how to oper ate the snowmobile have a parent or guardian take you to an open area to practice figure eights starting and stopping This practice is important and will give you a good feel of the snowmobile You will also be able to learn how the snowmobile handles under different conditions deep snow hard packed snow etc B Always sit on the seat and keep both feet on the running boards when operating the snowmobile Do not get off the snowmobile until it has come to a complete stop C Never drive the snowmobile faster than a safe speed Do not drive too close to roads buildings trees other snowmobiles or people Never show off Never operate the snowmobile unless the headlight and taillight are in working order The snowmobile is designed for your enjoyment DO NOT give rides to your friends It is made to carry only one person Do not pull sleds sleighs etc behind the snowmobile If you get stuck shut the engine off and get help General Information Snowmobile Identification This snowmobile has two identification numbers The Vehicle Identification Number VIN is stamped into the right side of the tunnel and the Engine Serial Number E
101. s eun esinn uou yenbijas ne 95 1 ynad 95 eurejeudoud ep no ep seo ue eJrnuuoJ eo ep eidoo eun 29 PIY ep 2 eyeudoud e e 59 no 59 Suel sep uormnoejoud inb eunooes ej eoueuoduip jueujeuBiesuai IN ep uye ep ong eJrejeudoud np esseJpe 19 IECH ONY no ve SNOWMOBILE SAFETY RULES Arctic Cat endorses and encourages the sate use of all snowmobiles Always follow these rules to ensure your continued enjoyment of tho sport Receive proper training and operate within your capabil ies See operator s manual for complete instructions REGLEMENTS DE SECURITE EN MOTONEIGE Arctic Cat ondosse et encourage isation s curitaire de toutes motoneiges Respectez toujours ces r glements qui vous permettront de pratiquer sport avec Obtenez la formation n cessaire et conduisez selon vos capacit s Veuillez vous r f rer au manuel de l
102. stance is felt then give a short quick pull The engine should start however if the engine does not start repeat this step CAUTION To avoid damaging the recoil starter DO NOT pull the recoil starter rope to its limit or release the recoil starter handle from an extended position Allow recoil rope to rewind slowly 0735 449 1 Test the throttle lever by completely compressing and releasing it several times The lever MUST return to the idle position quickly and completely 2 Open the gas tank shut off valve located under the gas tank by rotating the valve counterclockwise Open the valve completely otherwise it may close during operation of the snow mobile due to engine vibration 6 When the engine starts push the choke approximately half way in Allow a cold engine to warm up for approximately 2 3 minutes The choke should be pushed in com pletely after the warm up 7 Flooding If the engine does not start when the choke is being used but seems ready to start push the choke in completely NOTE Continued choking will only cause the engine to flood more B NOTE If the engine fails to start during the attempt with the throttle lever compressed remove the spark plug and clean and dry it thoroughly or install a new properly gapped recommended spark plug 8 To shut the engine off turn the igni tion key to the OFF position move the emergency stop switch to the OFF down pos
103. tdoors block the entire snowmo bile off the ground and cover it with a snowmobile cover to protect it from dirt dust and rain CAUTION CAUTION Never crank the engine over without grounding the spark plug Damage to the transistorized ignition may result Avoid using a plastic cover as moisture will collect on the snow mobile causing corrosion Preparation after Storage Taking the snowmobile out of storage and correctly preparing it for operation will assure many miles and hours of trou ble free snowmobiling Arctic Cat rec ommends the following procedure to prepare the snowmobile 1 Clean the snowmobile thoroughly Polish the exterior of the snowmo bile using the cleaner 2 Clean the engine cooling fins and the recoil starter vents Remove the cloth from the muffler 3 Check all control wires and cables for signs of wear or fraying Replace if necessary Use cable ties or tape to route wires and cables away from hot or rotating parts 4 Inspect the drive chain and drive chain tightener Replace if neces sary 5 11 Lubricate the drive chain with rec ommended lube or with a dry graphite based chain lubricant If not done during preparation for storage lubricate the spindles and the rear suspension with an all tem perature grease Check brake lever travel distance all controls ski alignment track ten sion track alignment brake band and ski
104. the drive chain will be minimized Before each lubrica tion inspect the drive chain for dirt accu mulation To lubricate the drive chain shut the engine off and wait for all moving parts to stop remove the drive chain shield and lubricate the drive chain After lubri cating the drive chain install the drive chain shield B NOTE If the recommended chain lube or a dry graphite based chain lubricant is not available lubricate the drive chain with several drops of petroleum based oil If the snowmo bile is operated in the summer with the optional wheel kit the drive chain should be lubricated more frequently Drive Chain Tensioner The drive chain tensioner is automatic therefore no adjustment is required by the snowmobile owner The tensioner and chain should be checked annually for proper operation and excessive wear and replaced when necessary Check the ten sioner by pushing down on it and releas ing it It should immediately spring back and put tension on the drive chain Rear Suspension This procedure should be done every 20 operating hours 1 Shut engine off and wait for all mov ing parts to stop 2 With the gas tank nearly empty less than 1 4 full lay the snowmobile on its side piece of cardboard should be used to protect the finish on the hood and belly pan 14 3 Remove ice and snow buildup from the skid frame to expose the two grease fittings 4 Lubricate the grease fittings with
105. the emission warranty coverage statement contact your local authorized Arctic Cat snowmobile dealer WARRANTY PERIOD The emission warranty period for this snowmobile begins on the same date as the standard warranty coverage and continues for 30 months or 2500 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Fuel Air System Barometric Pressure Sensor Fuel Injectors Camshaft Position Sensor Fuel Pressure Regulator Engine Control Unit ECU Fuel Pump Engine Coolant Temperature Sensor Carburetor s Intake Air Temperature Sensor Turbocharger Assembly Manifold Absolute Pressure Sensor Air Bypass Valve Oxygen Sensor Turbo Waste Gate Control Valve Throttle Position Sensor Crankcase Ventilation System ISC Valve Ignition System Miscellaneous Items Used in Aforementioned Systems Ignition Coil Connectors Knock Sensor System Switches Crankshaft Position Sensor Grommets Exhaust Temperature Sensor Clamps Capacitive Discharge Ignition CDI Module Hoses Magneto Pick Up Ties Gaskets Wiring OWNER S RESPONSIBILITIES The owner of any snowmobile warranted under this Arctic Cat Emission Control Statement is responsible for the proper maintenance and use of the snowmobile as stated in the Operator s Manual Proper maintenance generally includes replacement and service at the owner s choosin
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