KEROSENE FORCED AIR
Contents
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11. Inspect all electrical connections See Wiring Diagrams Clean replace Air Filter Clean replace Fuel Filter Be sure fuel is not contaminated or old Use proper pressure Push Power Switch to OFF and allow heater to cool for 10 minutes Push Power Switch to back to ON Check power cord and extension cord to insure of proper connection Test power supply Check replace Fuse Inspect all electrical connections Wiring Diagrams 27 If you need assistance with the assembly or operation of this Heater please call 1 866 850 6662 999 098 998 1 Zojadde yejd 1 5 32 apelquesse SIUBISISSE P 5 27 SNOA IS 46 sbelq8O sl SsenbJloel9 s SANO Jelosdsul 9 QISNy sl JODA 19189 euuoq el e6uollel el 2 FHOMVW 115 ins 01 juepuead ap resedde 19 1398 V uns ins saAnddy neslqel JneldeD enblloel9 UOIXSUUOD
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13. OFF then back to ON If heater still does not fire see Troubleshooting Guide electrical components of this heater are protected by a fuse mounted in the PC board If the heater fails to fire check this fuse first and replace if necessary Also check the power source to be sure that the proper voltage is being provided to the heater Room Tem Display Power Reset Switch STOPPING THE HEATER Simply turn the Power switch to OFF position and unplug the Power Cord 16 OPERATION RESTARTING THE HEATER 1 Wait ten seconds after shutting off heater 2 Turn the Power Switch to ON position 3 Be sure to follow all starting procedure precautions LONG TERM STORAGE 1 Put the heater on the working table and place an oil container under the fuel tank 2 Use a spanner to loose the drain screw und release the water and waste inside the tank 3 After draining tighten the drain screw again and wipe clean the left water and oil IMPORTANT Never store leftover kerosene over the summer Using old fuel can damage your heater Store heater in a dry well ventilated area Be sure that the storage area free of dust and corrosive vapors Re pack the heater in the original shipping material Keep the Users Manual in an easily accessible place 17 MAINTENANCE Maintenance A WARNING Never service heater while it is plugged or while hot Use only original equipment r
14. KEROSENE FORCED AIR OPERATION MANUAL HK215FW TABLE OF CONTENTS Safety 6 Safety Rules 7 Safety Warnings 9 Safety Precautions 10 Operating Precautions Specifications 11 Specifications 12 Features 12 Dimensions Pre Operation 13 Unpacking 13 Assembly Operation 14 Theory of Operation 15 Fueling the Heating 16 Ventilation 16 Starting the Heating 17 Restarting the Heater 17 Long Term Storage Maintenance 18 Fuel Tank 18 Air Filters 19 Fan Blades 19 Nozzles 19 Ignition Electrode 20 Photocell 20 Fuel Filter 21 Pump Pressure Adjustment Diagrams 22 Wiring Diagram 23 Parts Breakdown Troubleshooting 26 Troubleshooting Chart INTRODUCTION gt Attention Read through the complete Ie manual prior to the initial use of your DN Heater Using the Operator s manual The operating manual is an important part of your Heater and should be read thoroughly before initial use and referred to often to make sure adequate safety and service concerns are being addressed Reading the owner s manual thoroughly will help avoid any personal injury or damage to your pump By knowing how best to operate this machine you will be better positioned to show others who may also operate the unit You can refer back to the manual at any time to help troubleshoot any specific operating functions so store it with the machine at all times PRODUCT IDENTIFICATION Record Identification Number
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21. fuel source Do not operate heater where flammable liquids or vapors may be present Do not start heater when chamber is hot Do not start heater when excess fuel has accumulated in the chamber Do not place cooking utensils on top of the heater Plug electrical cord into a properly grounded three prong receptacle SAFETY SAFETY PRECAUTIONS 1 Recommended for use with No 1 K kerosene No 1 Diesel fuel Fac tory tested for use with No 2 K kerosene No 1 or No 2 Diesel No 1 or No 2 fuel oil or JP8 Jet A fuel and these fuels may be used as well Never use gasoline oil drained from crank cases naphtha paint thin ners alcohol or any other highly flammable fuels 2 Check the heater thoroughly for damage Do not operate a damaged heater 3 Do not modify the heater or operate a heater which has been modified from its original condition 4 For indoor use only Not for use where exposed to weather 5 Use in well ventilated areas provide at least 2 sq ft 0 19sq m of opening near the floor and 2 sq ft 0 19 sq the ceiling di rectly to outdoors Increase air openings as marked for each additional heater 6 Always keep combustibles like paper and wood at least 3 5 m from the heater outlet and 1 2 m from the top sides and inlet Locate 3 0m from canvas or plastic coverings and secure them to prevent flapping movement Caution Due to the high surface and exhaust temperatures adults and chil
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25. dren must observe clearances to avoid burns or clothing ignition Do Not Touch Keep children clothing and combustible away 8 Install the heater such that it is not directly exposed to water spray rain and or water 9 Never use in areas normally for habitation and or where children may be present 10 Operate only on a stable level surface 11 Do not use with duct work Do not restrict inlet or exit 12 Use only with electrical power specified 13 Use only a properly grounded 3 prong receptacle or extension cord 14 Do not move handle or service while hot or in operation N SAFETY OPERATING PRECAUTIONS This is a oil kerosene direct fired forced air heater It s intended use is primarily temporary heating of buildings under construction alteration or repair Direct Fired means that all of the combustion products enter the heated space Even though this heater operates very close to 100 percent combustion efficiency it still produces small amounts of carbon monox ide Carbon monoxide called CO is toxic CO can build up in a heated space and failure to provide adequate ventilation could result in death The symptoms of inadequate ventilation are headache dizziness burning eyes and nose nausea dry mouth or sore throat Be sure to follow advice about ventilation in the Safety Precautions sec tion Forced Air means that a blower or fan pushes the air through the heater Proper combusti
26. e deteriorates over time OLD KEROSENE WILL NOT BURN PROPERLY IN THIS HEATER Use 1 kerosene in this heater 1 fuel is a suitable substitute THEORY OF OPERATION Fuel System This heater is equipped with an air pump that operates off of the electric motor The pump forces air through the air line connected to the fuel tank drawing fuel to the nozzle in the burner head Air also passes through the nozzle where it mixes with the fuel and is sprayed into the combustion chamber in a fine mist Quick Fire Ignition A transformer sends high voltage to a two pronged spark plug The spark ignites the fuel air mixture as it is sprayed into the combustion chamber Air System A fan is turned by the heavy duty motor which forces air around and into the combustion chamber where it is super heated and forced out the front of the chamber 14 OPERATION Temperature Limit Control This heater is equipped with a Temperature Limit Control designed to turn the heater off should the internal temperature rise to an unsafe level If this device activates and turns your heater off it may require service Once the temperature falls below the reset temperature you will be able to start your heater Electrical System Protection The heaters electrical system is protected by a circuit breaker that protects the system components from damage If the heater fails check the fuse first and replace if necessary Flame Sensor The heater uses a p
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29. eplacement parts The use of alternate or third party components can cause unsafe operating conditions and will void your warranty We suggest following a maintenance schedule as follows FUEL TANK Flush every 200 hours of operation or as needed Do not use water to flush the tank Use fresh 1 K kerosene only AIR FILTERS The Air Intake Filter should be replaced or washed with soap and water and dried thoroughly every 500 hours of operation or less depending on conditions The Output and Lint Filters should be replaced every 500 hours of opera tion or less depending on conditions NOTE Use of diesel may require additional maintenance Lint Filter Pressure Gauge End Filter Cover 18 MAINTENANCE FAN BLADES Blades should be cleaned at least once per heating season depending on conditions Remove all accumulated dust and dirt with a damp cloth taking care not to bend any of the fan blades Be sure fan blades are restarting the heater Fan Blade Screw 2 Motor Shaft NOZZLES Nozzles should be cleaned or replaced at least once per heating season Contaminated fuel could make this necessary immediately To clean dirt from nozzle blow compressed air through nozzle front It may be neces sary to soak nozzle in clean 1 K kerosene to help loosen any particles NOTE Use of diesel may require additional maintenance Using this heater without proper maintenance or with contaminated or old fuel may lead to
30. hotocell to see the flame in the combustion chamber Should the flame extinguish the sensor will stop electrical current and the heater will shut off FUELING THE HEATER A CAUTION Never fill the fuel tank indoors Always fill the tank outdoors be sure that the heater is on level ground when fueling and never overfill the fuel tank A WARNING Never refuel this heater while it is hot or operating fire or explosion could result It is always a good idea to fire the heater outdoors for the fist time This will allow any oils used in the manufacturing process to be burned off in a safe environment This initial burn should last at least 10 minutes 15 OPERATION VENTILATION Risk of indoor air pollution Use heater only in well ventilated areas STARTING THE HEATER 1 Fill the tank with kerosene until fuel gauge points to 2 Be sure fuel cap is secure 3 Plug power cord into prong grounded extension cord and plug extension cord into prong 120V grounded outlet 4 Turn thermostat control knob to desired temperature setting The set ting range is from 40 F to 110 F Push the Power switch to the ON position The power indicator lamp and room temperature display will light and the heater will start NOTICE f the heater does not fire the thermostat may be set too low Turn the Control Knob to a higher setting until heater fires If the heater still does not start push Power Switch to
31. improper combustion and possible soot production IGNITION ELECTRODE Clean and re gap every 600 hours of operation or replace as needed After removing the Spark Plug clean the terminals with a wire brush Re gap the terminals to 3 5mm Ignition Electrode Nozzle Igniter Wire Air Line Fitting Fuel Line Fitting 19 MAINTENANCE PHOTOCELL The Photocell should be cleaned at least once per heating season or more depending on conditions Use a cotton swap dipped in water or alcohol to clean the lens of the Photocell Note the proper Photocell position as noted Photoc ll Photocell Lens Installing Photocell 1 Incorrect ERAS 2 correct Sor Circuit Board Photocell Wire FUEL FILTER The Fuel Filter should be cleaned at least twice per heating season by rinsing it in clean 1 K kerosene Contaminated fuel could make this necessary immediately Use of diesel may require additional maintenance Improper maintenance can lead to poor combustion and soot production lt Side Cover 20 MAINTENANCE PUMP PRESSURE ADJUSTMENT While heater is operating turn relief valve clockwise to increase counterclockwise to decrease Use flat blade screwdriver to turn valve Correct pump pressure is as follows 6 0 PSI tolerance 10 For best measurement of pressure test with full tank of fuel Optimum pressure occurs when the nose cone cherry red and there extending flame
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33. on depends upon this air flow therefore the heater must not be revised modified or operated with parts removed or missing Likewise safety systems must not be circumvented or modified in order to operate the heater When the heater is to be operated in the presence of other people the user is responsible for properly acquainting those present with the safety precautions and instructions and of the hazards involved 10 SPECIFICATIONS Specifications SPECIFICATIONS CT 11 SPECIFICATIONS FEATURES Hot Air Outlet Upper Shell Handle Front Handle Electric Outlet Power Cord Foot DIMENSIONS 1337mm m 660mm 564mm 12 PRE OPERATION Pre Operation UNPACKING 1 Remove heater from carton 2 Remove all protective material which may have been applied to the heater for shipment 3 Check the heater for possible shipping damage If any damage is found immediately contact the manufacturer NOTE Save the box and packaging materials for future storage ASSEMBLY 1 Insert the axle to the front handle hole insert wheels to the axle and put on axle cap 2 Put the front handle to the fuel tank holes Insert screws in the holes and tighten screws securely with screw driver 3 Fix the cord wraps to the handle Then put the handle and foot to
34. r Dirty Fuel Filter Nozzle is Dirty Photocell lens is Dirty Photocell not installed properly Photocell Defective Improper electrical connection between Main PCB and Photocell No kerosene in fuel tank Incorrect pump pressure Corroded Spark Plug or incorrect plug gap Dirty Fuel Filter Dirty Nozzle Moisture in Fuel Fuel Tank Improper electrical connection between Transformer and Circuit Board Igniter Wire not connected to Spark Plug Defective Igniter Thermostat is set too low Broken electrical connection between Main PCB and motor Dirty Input Output or Lint Filter Dirty Fuel Filter Poor quality of fuel PSI is too high or too low Temperature limit sensor has overheated No electrical power Fuse Blown Improper electrical connection between Temperature Limit Sensor and Circuit Board Adjust Pump Pressure Clean replace Air Filter Clean replace Fuel Filter Clean replace Nozzle Clean replace Photocell Adjust Photocell position Replace Photocell Check wiring connections Fill tank with fresh kerosene Adjust Pump Pressure Clean replace Spark Plug Clean replace Fuel Filter Clean replace Nozzle Rinse out fuel tank with clean fresh kerosene Inspect all electrical connections See Wiring Diagrams Re attach Igniter wire to Spark Plug Replace Igniter Rotate thermostat to a higher setting
35. s Heater If you need to contact an Authorized Dealer or Customer Service line 1 866 850 6662 for information on servicing always provide the product model and identification numbers You will need to locate the model and serial number for the pump and record the information in the places provided below Date of Purchase Dealer Name Dealer Phone Product Identification Numbers Model Number Serial Number SAFETY Save these Instructions SAFETY RULES This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death The safety alert symbol is used with a signal word DANGER CAUTION WARNING a pictorial and or a safety message to alert you to hazards DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or moderate injury NOTICE indicates a situation that could result in equipment damage Follow safety messages to avoid or reduce the risk of injury or death Hazard Symbols and Meanings EXPLOSION FIRE HOT SURFACE MOVING PARTS 0 FLYING OBJECTS ELECTRIC TOXIC FUMES INJECTION SHOCK SAFETY WARNING Failure to comply with the precautions and instruction
36. s from the heater 21 DIAGRAMS Diagrams WIRING DIAGRAM CAPACITOR EARTH PUMP MOTOR BLACK FUSE 10A 250VAC BLUE RED POWER LAMP THERMOSTAT LIMIT CONTROL 0 RED THERMOSTAT TEM CONTROL 5 POWER SWITCH RED PHOTOCELL ROOM SENSOR 22 DIAGRAMS PARTS BREAKDOWN 23 DIAGRAMS PARTS BREAKDOWN 2 3 4 ARITA 4 4 4 4 5 1 7 oo 3 4 5 7 5 8 8 13 Adjusting Screw N gt aoje 11 12 DIAGRAMS 1 1 2 2 2 2 2 2 2 9 2 2 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 13 14 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 4 TROUBLESHOOTING Troubleshooting TROUBLESHOOTING CHART Heater fires but Main PCB shuts heater off after a short period of time Lamp is flickering and LED display shows Heater will not operate or motor runs for short time Lamp flickers and LED display shows Fan does not operate when heater is plugged in and Power Switch is in the ON position The lamp is flickering or on and LED Display shows E1 or EQ Poor Combustion and or excess soot production Heater does not turn on and the lamp is not lit 26 Incorrect pump pressure Dirty Input Output or Lint Filte
37. s provided with this heater can result in death serious bodily injury and property loss or damage from hazards of fire explosion burn asphyxiation carbon monoxide poisoning and or electrical shock Only persons who can understand and follow the instructions should use or service this heater If you need assistance heater information such as an instructions manual labels etc contact the manufacturer A WARNING Keep solid combustibles such as building materials paper or cardboard a safe distance away from the heater as recommended by the instructions Never use the heater in spaces which do or may contain volatile or airborne combustibles or products such as gasoline solvents paint thinner dust particles or unknown chemicals AWARNING Carbon monoxide can kill you Using a portable gas camping heater inside a tent RV camper vehicle shelter or other enclosed area can produce deadly carbon monoxide Not for use in residential living areas or non adequately ventilated enclosed spaces SAFETY WARNING Not suitable for use on wood floors or other combustible materials When used the heater should rest on a suitable insulating material at least 26MM thick and extending 1m or more beyond the heater in all directions A WARNING Do not use gasoline naphtha or volatile fuels Stop heater before adding fuels Always fill outdoors away from open flame Do not use external
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39. the fuel tank holes Insert screws in the holes and tighten screws securely with screw driver Upper Handle Cord Wraps Axle Cap 9 5 13 OPERATION Operation For optimal performance of this heater it is strongly suggested that 1 K kerosene be used 1 K kerosene has been refined to virtually eliminate contaminants such as sulfur which can cause a rotten egg odor during the operation of the heater However 1 or 2 fuel oil diesel fuel may also be used if 1 K kerosene is not available Be advised that these fuels do not burn as clean as 1 K kerosene and care should be taken to provide more fresh air ventilation to accommodate any added contaminants that may be added to the heated space Using diesel fuel can cause excess soot production DO NOT use any fuel that is not approved above NOTE Kerosene should only be stored in a blue container that is clearly marked kerosene Never store kerosene in a red container Red is associated with gasoline NEVER store kerosene in the living space Kerosene should be stored in a well ventilated area outside the living area NEVER use fuel such as gasoline benzene alcohol white gas camp stove fuel paint thinners or other oil compounds in this heater THESE ARE VOLATILE FUELS THAT CAN CAUSE A FIRE OR EXPLOSION NEVER store kerosene in direct sunlight or near a source of heat NEVER use kerosene that has been stored from one season to the next Kerosen
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