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20. NOTE HMF150 MODEL SHOWN W415 1111 06 22 12 13 4 e Locate and level the CHMF100 Use levelling the legs to compensate for uneven floor and snug lock nuts up to the furnace base to prevent movement through vibration 4 4 LOCATING RETURN AIR FILTER The CHMF100 can be installed with the return air entering from the left right or rear of the furnace RETURNAIR RETURNAIR PLENUM PLENUM LEFT RA RIGHT RA Refer to Section 5 0 for Clearance to Combustibles Materials Plenum and Venting Installation The furnace is shipped with an air filter and air filter frame A rectangular hole must be cut into the chosen panel to install the air filter frame Choose the panel that you would like the return air plenum to enter and perform the following four steps 1 Remove the four knockouts located in the panel PANEL KNOCKOUTS 2 Marka straight line between the outeredgesof 3 Cutalong these four lines and remove the rect all four holes forming a rectangle angle cut out ____ _ _ _ _ _ y q AAA AAA E F isi w W415 1111 06 22 12 14 4 Insert the filter frame and bend the inner tabs back to lock the frame place Make sure the filter frame is positioned for easy access for removing the filter O L The return air plenum and related ducting can then be installed on the air filter rack 4 5 ELECTRICAL LO
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29. If accumulation is excessive clean the chimney You may want to call a professional chimney sweep to clean it Both the chimney and the appliance have to be cleaned at least once a year or as often as necessary Have a clearly understood plan to handle a chimney fire 7 2 1 CHIMNEY MAINTENANCE The most efficient method to sweep the chimney is using a hard brush Brush downwards so soot and creosote residues will come off the inner surface and fall at the bottom of the chimney where they can be removed easily The chimney must be checked regularly and if creosote has accumulated it must be removed without delay Cleaning on a monthly basis should be sufficient during the coldest months omoke Flue Inspection he smoke flue should be inspected regularly during the heating season f possible the smoke flue should be dismantled and cleaned e The flue should be inspected for possible damage e If it is in good condition put the flue back in place otherwise it must be replaced W415 1111 06 22 12 37 7 3 FIRE EXTINGUISHERS AND SMOKE DETECTORS All homes with a solid fuel burning appliance should have at least one fire extinguisher in a central location known to all and at least one smoke detector in the room containing the appliance If it sounds an alarm correct the cause but do not de activate or relocate the smoke detector 7 4 SELECTING WOOD THIS APPLIANCE IS DESIGNED TO BURN NATURAL WOOD ONLY DO NOT BURN TREATED
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33. for details burn hot enough ee ey eee ene ce Insufficient draft Chimney height and outside conditions can negatively affect draft In these cases a small amount of smoke may enter the home Adding more pipe or a draft inducing cap may help Primary air control is not With the electric power confirmed to the furnace and the thermostat functioning turned up full 1 Check to see if the manual damper can be opened any further to allow more comubustion air into the firebox 2 Remove front lower panel and examine servo motor and chain linkage Does the servo motor rotate approximately 1 4 rotation when the thermostat calls for heat Does the chain between the servo motor and damper plate remain taught but move freely when servo motor rotates Blower does not run Appliance is not up to temperature This is normal The blower will come on when the furnace supply plenum is heated up enough to turn on fan limit Electricity is cut to the blower Check the household breaker or fuse to make sure it is operable Appliances does not The doors are not sealing See the section Door Glass Gasket Replacement for details burn overnight Demand from thermostat constantly exceeding output of the furnace Primary air shutter always in the full open position Appliance smoking Hasthe chimney had time to get hot 15 there adequate supply of combustion air sthe outside air damper opened s the smoke pa
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39. IF USING A VACUUM TO CLEAN UP ASHES BE SURE THE ASHES ARE ENTIRELY COOLED USING A VACUUM TO CLEAN UP WARM ASHES COULD CAUSE A FIRE INSIDE THE VACUUM A bed of ashes approximately 1 25 mm deep should be left on the firebox bottom to help maintain a hot charcoal bed When the fire has burned down and cooled remove any excess ashes To remove the ash follow the directions below A After the last coal has extinguished let the appliance cool at least two hours B Open the firebox door C Use fireplace shovel to scrape ashes off firebox floor Place the ashes into a steel container with a tightly fitting lid Other waste shall not be placed in this container Cover the container with the lid and move the container away from the appliance onto a suitable non combustible surface outdoors where the ashes can safely cool away from any combustibles Dispose of the ashes W415 1111 06 22 12 6 11 OF FLUES AND CHIMNEYS IMPORTANT Establish a routine for the storage of fuel care of appliance and firing techniques Check daily for creosote build up until experience shows how often cleaning is necessary Be aware that the hotter the fire the less creosote is deposited and that weekly cleaning may be essary in mild weather even though monthly cleaning may be enough in the coldest months Have a clearly understood plan to handle a chimney fire INSPECT FLUE PIPES FLUE PIPE JOINTS AND FLUE PIPE SEA
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41. THE FURNACE THE BASE PALLET SHOULD NOT BE REMOVED UNTIL THE FURNACE IS PLACED CLOSE TO ITS FINAL INSTALLATION LOCATION LIFTING OF THE FURNACE SHOULD BE THROUGH THE BASE PALLET LIFTING OF FURNACE BY METAL BASE HOUSING CAN RESULT IN DAMAGE THE INSTALLATION OF THE FURNACE MUST BE DONE IN ACCORDANCE WITH RULES OF AU THORITIES HAVING JURISDICTION AND THE CAN CSA B365 01 R2006 STANDARD FOR SOLID FUEL BURNING APPLIANCES AND EQUIPMENT If the crating is too large for maneuvering in the doorways and staircases remove the crate verticals diagonals LIFTING POINTS LIFTING POINTS W415 1111 06 22 12 12 43 REMOVAL OF FURNACE FROM BASE OF SKID CAUTION HIGH CENTRE OF GRAVITY USE EXTREME CAUTION TO AVOID TOPPLING OF THE FURNACE CRUSH HAZARD STEP 1 Push the furnace to one side until close to the weight tipping the skid W INSTALLER 1 gt INSTALLER 2 lt STEP 2 Firmly support side of the furnace near top to prevent furnace toppling when the skid furnace are tilted HIGH CENTRE OF GRAVITY USE EXTREME CAUTION TO AVOID TOPPLING OF UNIT CRUSH HAZARD H INSTALLER 1 INSTALLER 2 4 STEP 3 Pull the skid from under the unit and gentiv tilt the furnace upright onto the levelling feet
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44. wood thermostat so if the wood furnace cannot maintain the required temperature the electric furnace will come on when the room temperature drops W415 1111 06 22 12 5 0 CLEARANCE TO COMBUSTIBLE MATERIALS PLENUM AND VENTING INSTALLATION ALL PLENUM DUCTING AND VENTING INSTALLATION MUST CONFORM WITH CAN CSA B365 01 AND 211 THE WARM AIR SUPPLY DUCT SHALL CONSTRUCTED OF METAL IN ACCOR DANCE WITH NFPA 90B 2 1 1 PLENUM INSTALLED TO FURNACE SHALL BE CONTSTRUCTED OF METAL ACCORDANCE WITH NFPA 90B 2 1 3 ALWAYS CHECK LOCAL BUILDING AND FIRE CODES AND AUTHORITIES HAVING JURISDICTION ALL PLENUM DUCTING AND VENTING MUST BE INSTALLED BY A QUALIFIED LICENSED INSTALL ER DO NOT USE MAKESHIFT COMPROMISES DURING INSTALLATION DO NOT BLOCK OR RESTRICT AIR DO NOT IMPEDE AIR MOVEMENT IN ZONES MARKED CLEARANCE TO COMBUSTIBLES MINIMUM CLEARANCE TO COMBUSTIBLE DIMENSIONS MUST BE IMPLEMENTED 5 1 FLUE CHIMNEY DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE USE CHIMNEY CERTIFIED TO 2100 F 1149 C FOR WOOD BURNING APPLIANCES LISTED AS UL103HT USA ULCS629 CANADA MINIMUM 6 152 mm DIAMETER LISTED RESIDENTIAL CHIM NEY SEE AND FOLLOW CHIMNEY MANUFACTURES INSTRUCTIONS CHIMNEY DRAFT GREATER THAN 0 06 W C 15 Pa MAY CAUSE AN UNCONTROLLABLE FIRE AND DAMAGE THE FURNACE 5 1 1 CONTROLLING DRAFT Use of inclined manual dampers are forbidden Barometric dampers can be instal
45. 3180d VI LNVAV 1N3N33ANO093Y 3NOV ld 31Y0d YNALdGNYYALNIA NOILVAHAG 31 09 euoneB ins eyod ap JNSJANIJJSJUL ep uoneAuop ayoq e Jeoe dop zeAnod ayoneb e19je neeuued SJ9ABJ e JUOS sinejonpuoo 59 IS ALON BJ ZOXIJ 19 ejpueAnoo 9 zeoej deiJ ajlod ep unejdnuejui ep ep e SUEP se 7928 4 OSIBUJNOJ e ep JUBAB e enis eod ep 1nejydnuejui uoneAuop ep e e A OZL SIY sa zexy Jo 2 811911199191 ep epoo np suonisodsip sa Jed se qeo essed sap ep sep juesi ijn ua neeuued 9 SI9ABJ A 02 ep uonejueuue p SINSJONPUOJ 59 zessed xiouo ep anbsip e 79119 eBe qeo ep e eAnoJ es sop esieuunoj e ep zuene jueuJeJAnooaJ ep anbejd zanajuz ae PS Y 3 M N D A GL l 90 LILL GLEM JNOJ91 ep in oo anb nesuued 9 suep A pz SIIJ 59 no enbiujosja op ajnpou 9 A gQpz ejediouud e OZL sed N ALON BJAJE no JIOJP
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49. CEILING F Refer to Section 5 3 1 FRONT G 48 1219 mm 48 1219 mm FLOOR H 22mm 22 Clearances be reduced with shielding acceptable to local authorities Reduced installation must comply with NFPA 211 or CAN CSA B365 5 3 GENERAL PLENUM AND DUCTING CLEARANCE TO COMBUSTIBLES 5 3 1 MINIMUM CEILING HEIGHT REQUIREMENTS measured from the base of the CHMF100 Option A 7 foot 6 inches 2 29 is the minimum ceiling height required when the CHMF100 is configured with the HMFK DP Diffusion Plenum Option The ceiling height required can be reduced to 6 foot inches 1 98 when the CHMF100 is connected with both supplv and return air plenums and a complete ducting svstem See section 5 3 2 for clearance to combustible requirements for the supply return plenum and ducting svstem 5 3 2 INSTALLATION WITH RETURN SUPPLV PLENUMS AND COMPLETE DUCT SVSTEM ALL PLENUM DUCT SVSTEMS CONNECTED TO THE CHMF100 WITH THE EXCEPTION OF THE DIFFUSION PLENUM HMFK DP MUST HAVE A RETURN AIR PLENUM AND DUCTING RETURN AIR MUST NOT BE TAKEN FROM THE FURNACE ROOM SEE LOCAL CODES AS WITH ANY COM BUSTION APPLIANCE HAVING A COLD AIR RETURN IN THE SAME ROOM AS THE APPLIANCE CAN CREATE A NEGATIVE PRESSURE AND RESULT WITH THE SPILLAGE OF COMBUSTION PRODUCTS INTO THE LIVING AREA W415 1111 06 22 12 27 Allplenum and ducting clearances must satisfy specification set forth CAN CSA B365 01
50. Firebrick lining for firebox creates kiln like tempera e Long burn time up to 8 hours tures for maximum efficiencv and low emissions Automatic control with thermostat Manual switch for summer fan operation Built in 1 6 HP blower 2 3 2 HEATING SPECIFICATIONS DO NOT LET THE APPLIANCE BECOME HOT ENOUGH FOR ANY PART TO GLOW RED IMPORTANT Differences in chimney height and draft may lower overall burn times Approximate Heating Capacity up to 1 800 square feet 167 m for CHMF100 Will vary with the home s floor plan insulation and outside temperature Maximum burn time up to 8 hours Maximum BTU Output per hour 65 000 BTU Electric furnace up to 10 Kw 2 3 3 ELECTRICAL SPECIFICATIONS Fully configured furnace 6 5 amps 120 V Optional electric furnace module s up to 40 amps 2 3 4 OPTIONAL MODULES Optional Modules Available e 10 Kw Electric Furnace Module HMFK EF10 e Diffusion Plenum HMFK DP 2 3 5 APPLICABLE STANDARDS Certification Standards and Installation Codes UL391 2010 CSA B366 1 11 UL 1995 2005 CSA C22 2 NO 236 05 U S Environmental Protection Agency E P A certified to comply with July 1992 Particulate Emission Standards 2 3 6 CALIFORNIA PROP65 2 4 RATING PLATE INFORMATION Rating plate is located on the inside of the front lower cover of the furnace W415 1111 06 22 12 8 3 0 INSTALLATION PLANNING WEAR GLOVES AND SAFETY GLASSES FOR PROTECTION KEEP HAND TOOLS IN GOOD CONDI
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52. WOOD COAL CHARCOAL COLOURED PAPER CARDBOARD SOLVENTS OR GARBAGE HIGHER EFFICIENCIES AND LOWER EMISSIONS GENERALLY RESULT WHEN BURNING AIR DRIED SEASONED HARDWOODS AS COMPARED TO SOFTWOODS OR TOO GREEN OR FRESHLY CUT WOODS BURNING WET UNSEASONED WOOD CAN CAUSE EXCESSIVE CREOSOTE ACCUMULATION WHEN IGNITED IT CAN CAUSE A CHIMNEY FIRE THAT MAY RESULT IN A SERIOUS HOUSE FIRE Burn only dry clean unpainted wood that has been seasoned It produces more heat and less soot or creosote Freshly cut wood contains about 50 moisture while after proper seasoning only about 20 of the water re mains As wood is burned this water boils off consuming energy that should be used in heating The wetter the wood the less heat is given off and the more creosote is produced Dry firewood has cracks in the end grain Both hardwood and softwood burn equally well in this appliance but hardwood which is denser will weigh more per cord and burn a little slower and longer Firewood should be split and stacked in a man ner that air can get to all parts of it and covered in early spring to be ready for burning that fall AIR FLO l d AIR FLOM AIR FLOW 7 5 GLASS AND GASKET REPLACEMENT BURNING YOUR APPLIANCE WITH THE FIREBOX DOOR OPEN OR AJAR CREATES A FIRE HAZARD THAT MAY RESULT IN A HOUSE AND OR CHIMNEY FIRE FREQUENTLY EXAMINE ALL DOOR SEALS GASKETS REPLACE IF WORN FAILURE TO SHUT FIRE BOX DOOR TIGHTLY AND IGNORING LEAKING G
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54. frame unless the air filter frame is located at the rear then either side is available for installation W415 1111 06 22 12 18 FAN LIMIT SWITCH FAN LIMIT HARNESS SUPPLY PLENUM SUPPLY PLENUM HARNESS COVER RETURN AIR RETURN AIR Choose left or right side of the front or rear of the supply plenum based on where the return air filter bracket is being mounted and use diagram below to locate and drill 7 8 267 mm diameter hole NOTE If rear installation is chosen for the fan limit switch 24 610 mm service clearance is required at the side of the unit the fan limit switch is located on HOLE LOCATION HOLE LOCATION WHEN AIR FILTER WHEN AIR FILTER BRACKET IS BRACKET IS INSTALLED ON INSTALLED ON RIGHT SIDE PANEL LEFT SIDE PANEL 254 mm 10 10 254 mm SUPPLY PLENUM lt RIGHT SIDE PANEL LEFT SIDE PANEL W415 1111 06 22 12 19 Using the self drilling screws mount switch and bracket as per diagram 7 8 DIAMETER HOLE SUPPLY PLENUM ica JA LIMIT 250 F 121 C j lt FAN ON 165 74 C 43 C CAUTION THE PRESET VALUES ON THE FAN LIMIT CONTROL MUST NOT BE CHANGED FROM THE FACTORY SETTING ANY ADJUSTMENT TO THIS CONTROL WILL AFFECT THE OPERATING EFFICIENCY OF THE FURNACE AND WILL VOID THE WARRANTY COVERAGE e Remove the front upper knockout of the chosen side panel EXAMPLE SHOW
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57. setting to a fast burn rate with the air control on the high setting The 100 is also equipped with a manual air control lever located on the right side of the front top furnace panel The damper has a neutral position approximately 1 3 of the maximum opening position see diagram below To the left of the neutral position the air control lever adjusts the intensity of the low burn only even with a call from the thermostat for heat the furnace will remain a low fire burn Moving the air control lever to the right of the neutral position will adjust the intensity level of the high fire burn when the thermostat calls for heat Inadequate draft may cause back puffing into the room and may cause plugging of the chimney Too much draft may cause an excessive temperature in the appliance glowing red appliance parts or an un controllable burn which can all lead to a chimney fire or a permanent damage to the appliance NEUTRAL POSITION 1 3 OF TOTAL ADJUSTMENT Iy LOW FIRE ONLY HIGH FIRE NO BURN INCREASE ADJUSTMENT WITH THERMOSTAT CALL FOR HEAT Roll up some newspaper light it and place it near the appliance flue until the chimney begins to draw When a fire is burning open the door slowly to avoid drawing smoke into the room A properly installed Continental appliance should not smoke If yours does check th
58. softwoods or to green or freshiv cut hardwoods Do not start a fire with chemicals or fluids such as gasoline US engine oil etc Laboratories In Do not burn treated wood coal charcoal coloured paper 415 5 10 2 cardboard solvents or garbage Do not let the heater become hot enough for to glow red DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS Quality System Certified To Portland Oregon USA 9001 2008 Wolf Steel Ltd 24 Napoleon Rd Barrie ON LAM 058 Canada 103 Miller Drive Crittenden Kentucky USA 41030 Phone 705 721 1212 Fax 705 722 6031 www continentalheatingandcooling com ask Wcontinentalheatingandcooling com 10 00 W415 1111 06 22 12 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION 2 1 DIMENSIONS 2 2 GENERAL INSTRUCTIONS 2 3 GENERAL INFORMATION 2 3 1 FEATURES 2 3 2 HEATING SPECIFICATIONS 2 3 3 ELECTRICAL SPECIFICATIONS 2 3 4 OPTIONAL MODULES 2 3 5 APPLICABLE STANDARDS 2 3 6 CALIFORNIA PROP65 2 4 RATING PLATE INFORMATION INSTALLATION PLANNING 3 1 LOCATION AND CLEARANCES 3 2 OUTSIDE COMBUSTION AIR INSTALLATION 4 1 CRATED UNIT CONTAINS 4 2 RECOMMENDED STEP 4 3 REMOVAL OF FURNACE FROM BASE OF SKID 4 4 LOCATING RETURN AIR FILTER 4 5 ELECTRICAL LOCATIONS AND CONNECTIONS 4 5 1 SUPPLY LINES 4 5 2 THERMOSTAT WIRING 4 5 3 THER
59. that the control compartments burners and circulating blower and its passageway in the appli ance and venting system are kept clean The appliance and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The appliance area must be kept clear and free from combustible materials gasoline and other flammable vapors and liquids Under no circumstances should this appliance be modified Donotuse this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water Donotoperate the appliance with the glass door removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Do not strike or slam shut the appliance glass door e Only doors optional fronts certified with the unit are to be installed on the appliance e Keep the packaging material out of reach of children and dispose of the material in a safe manner As with all plastic bags these are not toys and should be kept away from children and infants e Ifthe appliance is not properly installed a house fire may result Do not expose the appliance to the elements ex rain etc and keep the appliance dry at all times Wet insulation will prod
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62. 5 9 enb SIO aun sepneyo sesieJq ep un e Jnod uonsnquioo ep eJquueuo ep Jayouejd e ins eonod Inassieda eun jns Je jnuunooe s seJpueo sa zessie dnaivaldsVv 13d HNIHALNI Nad NN V139 5 5 538 YISSVIN Va HNILVAIASV NA 2351111 SNOA IS Saidio8338 LNAN14L4A Id OD LNOS SIYHONIO S31 3N0 sno zaunssv 5 saa YSSSVINVY tunalvtidSV NN ZASMILA SNOA IS JDVHVD 31 SNVG SVd Z3SOd3HLlN3 531 13 3483188 V 4NO9 VI 5 NOLHVO 5309 SAC SNVa 5 591 SVd 2319 AN S3IGN3ONI 538 ASNVO 5 53 2LVNOJQVNI 11838 NV 3SIIN ANN SAG LN3N3A A31N3 IeJedde JUBJANOD91 e ep 9100 ej esieuunoj e sjuesoduJoo ep 9 sane 5 eun JIEJD9 un p sjenuqey seubis 597 ses nuue jualeJas 59 sano je asieunoj e JOOEWWOPUS p zeuenbsu snoA JUEJNOD ep suued aun p 510 119 29 un siewel s pe N S9JJNE 59 seun 59 599 5 seuonq sep 1uej nuq ue UO EJ ep euuon Suo BSIEUINOJ e IS sed 2 au je JIEJD9 na un sed N eJquieuo suep eoedsa 5191 np snjd ednooo sieuuef SIOQ sewe je e
63. 5929 seo ap snos u w sejdw 9119 JUBAIOP SIN9J99 9P 59 19 S UIO 59 s nbiiq 59 nb sajja seooeid sep u 1911lu p diped sueg arjueseb 1a nuue JNOd ene 1999 suomnipuoo soo 91JNEJ ne aun e A JI S U91 911U9 P no ajyneyoins 5 seo 1919 9998 S nad eueuiououd uoilsnquio5 ej ep eaJnp un 159 np 229 anb a30u zauaJd NO31OdVN 9SHOJNB 1luelu s id 1 un p uo le1ed 1 JIBABJ 1 19 Sje op un ins s seq 1105 NO31OdVN 9 e s no5 so eiufBeduioo ej ep luelu s id i un p ejqejeoud uo leqoiudde 1lu9liss 5 u 59 juepuadao eouue ej JUBJNP SIJ9ANO9 JUOS SUOIJBEJEAJJ xne SINO9 591 WU e 19 e
64. 94 F 90 EXCEPT FOR AREA S DESCRIBED IN SECTION 4 5 1 LOCATION AREA S FOR BREACHING FURNACE WALL WITH SUPPLY CONDUITS ALL SUPPLY LINES CARRYING 120V OR GREATER SHOULD MAINTAIN A MINIMUM CLEARANCE OF 6 152 mm TO FURNACE PLENUM AND DUCTING SURFACES MAINTAIN MINIMUM 18 457 mm CLEARANCE BETWEEN ALL FURNACE EXHAUST COMPONENTS AND ELECTRICAL WIRING CARRYING 120V OR GREATER MAINTAIN A MINIMUM OF 4 FEET 1219 mm CLEARANCE BETWEEN CONDUCTORS CARRYING 120V OR GREATER AND THE FRONT OF THE FURNACE W415 1111 06 22 12 22 Open HMFK EF10 module carton check items box e CONTROL BOARD 1 S all L ELECTRIC ELEMENT ASSEMBLY 1 CONTROLS COVER 1 Voltage Warning Sticker 1 pc Electric Schematic Sticker 1 pc 8 18x1 2 Hex Head Sheet Metal Screws 8 pcs e Disconnect power to furnace Remove the blower door and blower division cover from CHMF 100 e Remove four 4 nyloc lock nuts and blocking panel from inside the upper blower division cavity Orientate electric element assembly and slide into upper blower division cavity Push support panel of electric element assembly over internal weld studs and secure using four 4 nyloc lock nuts Take wiring harness from electric element assembly installed in previous step and bring forward to front of furnace Take the plastic bulk head end connector that terminates the wiring harness and push do
65. 9NVH93 13 HIV G l lt 90 vavNvo NV 729 VSO JLIDIHLOAITA T 30 NSIGVNVOD 3009 NV no SINN SLVL3 XNV 02 4N ISNV 3002 1V914 9373 IVNOLLVN ALNVHNOD NOISH3A V1 V 13 XNV901 53802 XNV LN3IN3INHOJ NO9 aiarivno N3IOIH19313 NN HVd LNININOIHLOJTA 3413 Ti38VddV 132 WAYVddV 1 30 33HLIA 3275 6121 487 SNIOW NV d JONVLSIO ANN V SAGHVS 3813 LN3AIOG TI3dVddV 1 LNVAAG SAV Id 13780 31 134 AYGNAYd IN3IVHHNOd TI3HgVddV 1 S3Hd dOHL SJ9VId 013 SAT INON SLNAWSALIA 531 ADVASNVHO 51089 31 ano 5131 5371911509100 XNVIHALVA 531 LINGOdd 39 HNOd SATEINOdSIG ALIGNOAS S71PDVTIHD S31 AYLIVNNOO HNOd 17901 LNVTIVLAG 4HLOA ZALOVLNOO GNVHO 153 11 GNVNO Tl3dVddV 1 YAHONOL XAVININV 531 13 SLNVAN3 531 YSHOAdWA 1073 LOVLNOO SVO S3AVH5 YASNVO LNAd 13 ANNOILONOA TIANOSHOT GNVHO 159 LAD 134VddV 1 LNAINANNOIL 9NO4 5801 NIDO ANN INOHIDVDAQ SINVIOSI XAVIJALVIN 531 SdIN31 1101 235 NV 31 Zaquvo 13 913 31M 1d VI 0 Y 9 SIN3IW313 xnv TIJHVddAV I Z3SOdX3 N 38AINSN3 S 3IQN3ONI NN NO VA ATIVLSNI SVd 153 TI3HVddV 1 IS Sd 18I N3SSV LNAWSAYAILNA SVd LNOS SLINVSOdINO9 S31 SNOL LNVL Ti3dVddV 1 SVd ZISMILA N NOLLWTIVLSNI O SNOIL 5 S31 ZAAINS Ildrivno analv TIVISNI NN HVd ATIVLSNI 3813 LIOG 1l38VddV LAD
66. ACE IF WORN FAILURE TO SHUT DOOR TIGHTLY AND IGNORING LEAKING GASKET CAN RESULT IN EXTREME OVER FIRING CONDITIONS RISK OF FIRE OR EXPLOSION DO NOT BURN GARBAGE GASOLINE DRAIN OIL NAPHTHA ENGINE OIL OR OTHER FLAMMABLE LIQUIDS W415 1111 06 22 12 32 Make sure the air control is Full Open position and thermostat has call for heat You also open the door 1 25 mm to 2 50 mm during the first five minutes of start up for additional information see Sec tion 3 2 Outside Combustion Air Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this appliance Keep all such liquids well away from the appliance while it is in use If using a firestarter use only products specifically designed for appliances follow the manufacturer s instructions carefully Remove all source of gasoline or other flammable vapors and liquids in the vicinitv of this or other pliances prior to lighting Use plenty of newspaper and kindling to ensure the appliance reaches a proper temperature Once the kin dling is burning rapidly place a few larger pieces of wood onto the fire When first lighting a fire if the smoke is not quickly drawn into the chimney there be a downdraft or cold air in the chimney By first burning large amounts of crumpled newspaper the chimney will get heated and the smoke will quickly vent up the chim
67. AHONVS 1W331W1 NVANNVd 1 WV SLT NVANNVd NOLLVINZWITV C GZ paz AHONVS I AVANNVd 37 AVANNVd 37 ATIVLSNI LSA HIV V A TIVLSNI LSA HIV V 341 113 LHOdANS 341113 LYOddNs 5 5 LN3IN3OV IdW3 LNAWSOV IdW3 ANJIS 159 9S1NO9 ep ep JNSIANJJSJULJ 2102 INS 019 yz un JIOA 1d Z9A9P SNOA 5 SIJS LNOS ep SSINOI ep ep J9 e sul p ZAPID9P snoA IS ALON 92 8 un zeoJed Zanbuew snossep io np epie e sind Jnod eJpeo np Ins jueseq SNOA ue jueA ep 9 uns no 9JNIJOANO SIVNYVH 3u01u3An00 A NOLLVLN3ATTV G NOILLV LN3IATTV G 318313408 WANI IA 594 09 HNMILAMHHILNI I 30 SIVNHVH JSHNOD HNILAMHHILNI 13141144NOS 81 l lt 90 UOIJEJJEJSULJ juos S9 99 xn p SJOJE eJeuJe e anys JIOS JIE e np e enb e e egy np
68. ALON 02 VV Historique d entretien de l appareil Cet appareil doit tre entretenu annuellement selon son usage 011 N31134 1N3 0 3NOIJOLSIH 212020 1917 19315 O SL6 280 2 17220 NVO 108 269 202 9 SN S13A3H8 JALI 13315 30 JASOdAQ 3Sd3WNWO9 ANOYVW ANN LSA NO3TOdVN NV SAALHOddV SALNVLSNOO SNOILVHOITANV Sad NOSIVY SIAVAUd SNVS SNOILVOISIGOW SALLAPNS LNOS SNOILd3ONOO 531 13 SNOILVOISIDAdS S31 SALNOL 91192 sed JUOS eu sexeuuoo 5121 5911 19 uonipedxe p ap Juowosejdop ap 5191 591 9991d ne 51 02 59 anb 91ANO9 eu 911UB1E6 e aljueseb S991A19S 59 19N 99 49 P JUEJJIEJOP un e SNOA is 5 SJOULOIIPPE 991A19S 5194 sog uonipedxe p 5124 59 sed 91ANO9 eu anuejef 91199 In lip dx e ya S99SNJ91 juoJ8s uoi esi10 ne p sues 1 S97 JUEJJIEJOP UOIJESLOJNE P un 1149140 snoa xnanj29jop sluesoduio2 SA jlaJedde 84104 JUBAV BJ9VEJAWJJ 9 JUBJIJQEJ 9 159 9 IS o ed od ue seipedxe 9119 JUDAIOP 59
69. ASKETS CAN RESULT IN EXTREME OVER FIRING CONDITIONS At the end of each burning season inspect the firebox door gasket ensuring that it is not worn or loose Re place with proper fiberglass rope The purpose of door gasketing is to seal the firebox If the door is not sealed air leaks into the firebox creating a quick burning fire This situation is not desirable for overnight or extended burns Replace cracked or broken glass immediately When re installing the glass be sure that the glass and gasket create a solid seal around door frame Follow the instructions in Section 7 7 for Glass Replacement W415 1111 06 22 12 38 7 6 FIREBRICKS AND BAFFLES Inspect and replace all broken firebricks ad baffles OPERATION OF THE APPLIANCE WITHOUT THE BAFFLES CAN RESULT IN EXCESSIVE TEMPERATURES THAT COULD DAMAGE THE APPLIANCE CHIMNEY AND THE SURROUNDING ENCLOSURE BRICK OVERVIEW 7 7 GLASS REPLACEMENT DO NOT SUBSTITUTE MATERIALS GLASS MAY BE HOT DO NOT TOUCH GLASS UNTIL COOLED CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR DAMAGED COMPONENTS BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE PLIANCE BEFORE OPERATION A When the appliance is cool remove the door and place it face down on a soft surface Be careful not to scratch the paint B Remove the 5 screws securing the glass retainers C Remove all broken glass om 7x3 1 FLAT D Cut the 3 4 f
70. CATIONS AND CONNECTIONS USE COPPER CONDUCTOR ONLY ALL 115 VOLT ELECTRICAL PRE ASSEMBLED HARNESSES MUST BE INSTALLED AS PER INSTRUC TIONS AND ELECTRICAL CODES INSTALLATION REQUIRES WIRING BY A CERTIFIED ELECTRICIAN ALL WIRING TO CONFORM TO CSA 22 1 FAILURE TO COMPLY MAY RESULT IN ELECTRIC SHOCK FIRE PROPERTY DAMAGE OR PERSON AL INJURY THE ELECTRICAL INSTALLATION MUST SATISFY ALL RELEVANT ASPECTS OF CSA 22 1 AND IN PARTICULAR CAN CSA C22 2 NO 0 M91 NO 3 M1986 DISCONNECT POWER FROM BOTH ELECTRIC FURNACE MODULE AND WOOD FURNACE BEFORE SERVICING ALL WIRING BRINGING 120V OR GREATER TO THE CHMF100 AND ITS MODULES SHALL BE AS SPECIFIED IN ELECTRICAL CODE BUT MUST HAVE WIRE INSULATION VALUE OF NO LESS THAN 194 F 90 C EXCEPT FOR AREA S DESCRIBED IN SECTION 4 5 1 LOCATION AREA S FOR BREACHING FURNACE WALL WITH SUPPLY CONDUITS ALL SUPPLY LINES CARRYING 120V OR GREATER SHOULD MAINTAIN A MINIMUM CLEARANCE OF 6 152 mm TO FURNACE PLENUM AND DUCTING SURFACES MAINTAIN MINIMUM 18 457 mm CLEARANCE BETWEEN ALL FURNACE EXHAUST COMPONENTS AND ELECTRICAL WIRING CARRYING 120V OR GREATER MAINTAIN A MINIMUM OF 4 FEET 1219 mm CLEARANCE BETWEEN CONDUCTORS CARRYING 120V OR GREATER AND THE FRONT OF THE FURNACE 4 5 1 SUPPLY LINES Access points for bringing electrical power into the CHMF 100 are defined as any of the four knockouts in the side or rear panels The electrical supply can be brought through the left right or rear
71. CONTACT THE LOCAL BUILDING OR FIRE OR OTHER AU THORITY HAVING JURISDICTION AND FOLLOW THEIR GUIDELINES THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER FOLLOW THE INSTALLATION DIRECTIONS DO NOT OPERATE WITHOUT FULLY ASSEMBLING ALL COMPONENTS IF THIS APPLIANCE IS NOT PROPERLY INSTALLED A HOUSE FIRE MAY RESULT DO NOT EXPOSE THE APPLIANCE TO THE ELEMENTS EX RAIN ETC AND KEEP THE APPLIANCE DRY AT ALL TIMES WET INSULATION WILL PRODUCE AN ODOUR WHEN THE APPLIANCE IS USED THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED CHILDREN AND PETS MUST BE KEPT FROM TOUCHING THE APPLIANCE WHEN IT IS HOT CON TACT YOUR LOCAL AUTHORIZED DEALER DISTRIBUTOR FOR SAFETY SCREENS THAT MAY BE AVAILABLE FOR THIS PRODUCT COMBUSTIBLE MATERIAL SUCH AS FIREWOOD WET CLOTHING ETC PLACED TOO CLOSE CAN CATCH FIRE OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48 1219 mm FROM THE FRONT OF THE APPLIANCE ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH LOCAL CODES AND WITH THE NATIONAL ELECTRIC CODE ANSI NF NO 70 CURRENT IN THE UNITED STATES OR WITH THE CURRENT CSA C22 1 CANADIAN ELECTRIC CODE IN CANADA W415 1111 06 22 12 AIR FLOW CIRCULATION AND HEAT TRANSFER COMBUSTION AIR FLOW gt EXHAUST PATH gt AIR INLET PATH W415 1111 06 22 12 2 3 GENERAL INFORMATION 2 3 1 FEATURES Maximum log length of 18 457 mm e
72. EN VEIAN NOTAS Inaje nuan eo sed uuonouoj INDILVINOLAV b o INVTIIVS NoLnog PU 9SIBLJNOJ ej PUBND jeays UOSIES EJ juemq OSIEUJN n ns any n unaiviuNaA O ja e Wnugjd a ns anys ep uy 7 IN3W3NNOILLONOd JONOHNA INSJANJJOJUI SIQEHEA SS JIA e JNSJANJJOJULI e e Jneje nueA ap Jnejdnuejur uN o 313 0 d 31VIlILN3A 310H1NOO JNJISAS Uv 9 l 90 HOM no 539155319 saa ILAHAOHd VI SJDVINOQ S30 H3NNOISVOOO LIVAHAOd ANDISNOO 31199 43193dS38 SVd AN Tl3dVddV 1 LNVAV 4311911441 V NOILVHVdAd V 1 13 3ONVTIV43G ASNVO VI VH3NIINH3 L3G INO IN7 14dNOD 32IA83S NSIOINHOSL NA GNALVTIVLSNI NN HVd 339V 1dIN3d 3814 LIVHA3G 9791505 LN3IN3 13 NN LNVLSISNOO 3T13nNVIN JANVININOO VI 3T13nNVI 13 JNOILVINOLAV NOILVSITVILINISY SIONVININOS SAdAL JINNN 153 30018193143 ASIVNYNOS VI e eJ92J0J e QJiuoo ap 5 5 ep jnisodsip 6 121 4 062 ayneyouns ap ep 9 sioq ne esieuJnoJ ep LUNUJJA e suep e Is enb zayoes esieuunoj EJ a Jed ep
73. FUSION PLENUM The CHMF100 be installed without a return air plenum and duct system only when the CHMF100 is configured with the Diffusion Plenum HMFK DP ONLY USE KITS OR ACCESSORIES TESTED AND APPROVED FOR USE WITH THE CHMF100 US ING NON APPROVED KITS VOIDS WARRANTV AND INCREASES RISK OF PROPERTV DAMAGE AND PERSONAL INJURY When installing an CHMF100 without a return air plenum the filter rack and filter must be installed on the rear panel of the furnace behind the blower Failure to comply with this requirement result in smoke and ash being drawn in through the intake and distributed out through the blower W415 1111 06 22 12 28 NEVER INSTALL FILTER RACK AND FILTER ON THE FURNACE SIDE PANELS WHEN CONFIGUR ING FURNACE WITHOUT A RETURN AIR PLENUM SPILT EMBERS FROM THE FUEL LOADING AREA COULD BE DRAWN INTO THE FILTER FURNACE AND DUCT SYSTEM CAUSING A POTENTIAL FIRE PROPERTY DAMAGE AND PERSONAL INJURY DO NOT OBSTRUCT THE AREA IN FRONT OF THE DIFFUSION PLENUM GRILL FOR A MINIMUM DISTANCE OF 5 FEET 1 52 M NEVER HANG OR PLACE COMBUSTIBLES SUCH AS FABRICS OR CLOTH MATERIALS WITHIN THE MINIMUM 5 FEET 1 52 M CLEARANCE AREA Diagram depicts HMFK DP mounted to CHMF100 a diffusion plenum is defined as a supply plenum with a diffusion grill on one side HMFK DP is the only diffusion plenum certified to be installed on the CHMF 100 gt LAA A O 5 4 EMBER STOP e For installations on combustible
74. I LHVdINOO NA NOSIOTO 4 JHIVINONVLOAH V1Z3A31N3 OO LILL GIEM BIJAJJJINOS e ep Ju uunieduuoo np uosio o e suep seq SJ9A 9 Zessnod sj ep sieuley np anbijsejd ue ZeueJg e ap JUBAB e Zeueuye de e AJJEJSUI senbujoe e sjuesoduloo ep ap s ep sieuley e zeuaJg BIJAJJJINOS EJ ep jueuunjeduJoo np uosiojo ep euuo3urod 9 z A u3 6 9 9 e SNOJ99 ap apie zax1 s pnos sa snssep Jed ep u nnos neeuued z ssnoq ep Np 1neu SUEP 19551 9 sjuesoduuoo s p ZejueuQ BIJAJJJINOS e op suep nesuued aj 1e ANDIJSEJA e SNOJ09 p sa 2 00LJINH2 eue unos EJ ap np a 1e e ep sod e zanajuy e ZBYOURIGEG 9 2 9 L 84 e sesneoJedojne SIA L 25 JUEJJODOJINV L lt UOISU9J gt JUEJJODOJINV L sap 1
75. I LNOG 3931d ANN SNVO Tl3dVddV 1 SVd Z3T1V1SNI N SATEILSNANOD XNVIFALVIN XNV XNVINININ SININIIVIJO cS 9c UNUWIXEeW ed SL 90 0 eq OL 3 O 0 0 JONJIS es e ep eDeun S A S9JNJEJOJWAJ xne juejsisoJ un 294e S9 99S LAIQ np essa eqn a 191951 Jnod JUBLUBPJOVJEJ ep JINPUOJ suep sno sa SIESS9 59 10 aun SSIEUJNOJ e ep e e ue pJoooeiJ NO epnoo un p snss p ne 0 2 UOJIAU9 9SIJA yop ne eJrejnoipuedJed PJODDBJ 9 suep GZ UOJIAUS p yop 1 eqni 1 ap a 59 91 9 ep JUOP un p 1 eqni 9 ZeJesu JDVAIL NOILVNIVAA c VS SANOIGNI SLNAWADV9AG 31 SNOL 341137 231934599 lt JIOHLNOO SHOH NAA NO 33NIIN3HO N44 FZ NOILO3S ZALINSNOO I44NVHOHAS ANN LN3nO3SNOO HVd 13 5108 318V 10H1NOONI NOILSNANOD ANN LNAd JIVINHON V 4N11H3dANS TINNOLLONO4 NN GL ed OL 30 90 0 13 0 un nod
76. ININOON3 LN3A 3d IND S3AISS3OX3 Saqanivaadial SAG dasnvo LNAd SAN31931430 531 SNVS TI1HVdAdAV 114G NOILVSITLA SOSIJQ sJnejoejop sa ja seJiejoeJjoJ 59 s no 2 sSunaloaldad LA SAYIVLOVYAAY SINOIHA ZZ 85 BJJIA e nod e suomnonujs UI 59 ZIAINS liod ep np 1urof un 1ulof a 19 e enb snoA ZaJnsse eun 2 5 snoa ANbsJOT 991 55 no siiq 159 inb eun 2 un 9 118 2 SNOA nbsio jqeyey nos sed 5 epideJ uonsnquioo un ep suep 5 op sed 1s u ajlod ej IS eJquieuo e 191 925 JS9 9 juro eudoJudde ep eJqy ep JUIOf un zeoe duies euoe sn sed inb Jeunsse SNOA nod eJquueuo e euod ep e zejoedsur ep uosies uy e y SANJHILXI 334nvHOHfs SNOILIGNOO S3d 43349 LNAd SJSN SLNIOF 31 INE SVd AN 13 NOLLSNAMIOS 3d8INVHO VI dLHOd VI cHdINti34 SVd AN LIVS 31 S3 TTZ39V Id N38 SASN L
77. INSTALLER LEAVE THIS MANUAL WITH THE APPLIANCE CONSUMER SAVE THESE INSTRUCTIONS A INSTALLATION lt AND OPERATING CONTINENTAL INSTRUCTIONS CERTIFIED UNDER U S ENVIRONMENTAL PROTECTION AGENCY E P A JULY 1992 40 C F R PART 60 AND THE OREGON DEPARTMENT OF ENVIRONMENTAL QUALITY D E Q PARTICULATE EMISSION STANDARDS BY E E M C CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS UL 391 2010 CSA B366 1 11 UL1995 2005 CSA C22 2 NO 236 05 HYBRID 100 CHMF100 MULTI FUEL FURNACE SAFETY INFORMATION WARNING If the information in these instructions are not followed exactiv a fire or explosion mav result causing propertv damage personal injurv or death Please read entire manual before vou install and use vour heater AMWARNING HOT GLASS WILL CAUSE BURNS This heater can be verv hot when burning Combustible materials such as firewood wet clothing etc placed too close can catch fire Children and pets must be kept from touching the heater when it is hot The chimnev must be sound and free of cracks Before installing this unit contact the local building or fire or other authoritv having jurisdiction and follow their guidelines Operate only with the doors tightiv closed Do not use an elevated grate or otherwise raise the fire This heater is designed to burn natural wood oniv Higher efficiencies and lower emissions generallv result when burning air dried seasoned hardwoods as compared to
78. IVINODIS JSIVNHNO14VI1d 3 1081NO9 3A31SAS 9 INVHNOD 3NNVd SNN d SHOT LNSAWANNOILONOS c9 NOILSQSIAOO 3 10H LNOO L9 SATVYANAD LN3IA3NNOLLONOH SNOILONYLSNI NOLLO3 LOMd asvg dAQ WHWH 5 37 NOILYTIYLSNI 229 SLINANO9 LAIdWOO 3N31SAS L3 30 13 NOLLVLNAWITV Q NOILVTIVLSNI ZES GNO4V1d JIVWINIW 1 Leg SAIEILSNENOD XNVISILVIN xiv SLN3W3ovoaga 3A31SAS 13 G S31glL1SngWOO2 XNVISILVIN XNV XAVINININ SLNANJDVDAQ cS JOVHIL na 31QH1NOO Lis 33NIIN3HO NOI1VnOVA3 LG NOILVNOVA3 1 13 WANATd NOLLVTIVISNI S31811S808INOO XNVIHALVAI Xn v SININIDVDAQ 3TI3NNOILdO LNIOddV Q 3001419373 ASIVNYNOS 8 33N IOd 3d NOLLVTIVLSNI LY S3N0I4109314 SIN3W3QHOOOVH 9 SHn3103143d saq 13 3HIVONOO3S MIV d XAVANL S30 NOLLWTIVLSNI 9v 3 43144NOS ISHNOD YNILANYYILNIT NOLIVTIVISNI IVISONY3H1 LNAWSOVIdWS 5 YNALdNYYSLNIA SIVNHVH 8 NOILWLNAWIWV d SAND JNDIHLOJ1A NOLLVTIVLSNIT LNSWSHONVYE 13 INIWJOVIHWA gy 300139 31 HNOd 39 714 LN3W3OV TdW3 v VI 3SV8 V1 30 ISIVNYNO4 VI 3L L3 JIHJDANS cy 39V11V9 N3 1 30 NN3LNO9 Ly NOILVTIVISNI 1 LNVENENOD HIV SIN3W3OV93G 13 SINIW3O9VIHNA Lie NOILLV TIVISNI 1 NOILVIHINVId NOILLVOO IOINOH G 4NOVId VI HA
79. LIIN LINA LSNOD 34 13 LIOd GNVHO N3 INININNOISIAOHddV C LINGNOD 31 VddN 13 10 9958 VSO NVO SJINHON XNV 3NHOJNOO 4414 NOILVNOVAA 1 13 NANI ld SLINGNOO 5 5 318W3SN3 1 NOLLVTIVLSNI 1 NOILVNOVAA 1 13 NANI Id NOILVTIVISNI SI191L1SNIANOI xnviaalviN Xnv SININIOVIJO OS GC A9 1 euypueJd nbi11939 esieuJnoj e aoald ej suep eauisop e med au sioq ne SSIBUJNOJ e IS ep essieq aun p 5197 sioq ne esieuJnoJ e np 9 nb seq snjd 9 e OS G ej p UOJIAU9 e esieuJnoJ e ep np eDej69J ALON eouepisaJ e ap SINSJOLOISIP e neeuued ne A OpZ 19 A OZ seounos sa 2 esieuJnoj EJ INS e SP je EJ ep e 19 7928 4 jejsouuoeu gt Z G p e 5 sa sieuinoj e 9529 e INS 158 seuJoq enbejd AI enbejd ap y 19 ou s uioq xne ap s 59 zayouelg BSIBU 1NOJ e suep enbsnf sioq e esieuJnoJ ap e sj say enb nBeq 519 e np
80. LS CIRCUITRV DIAGRAM ELECTRIC SCHEMATIC POOR WON INTERRUPTEUR FAN LIMIT SWITCH DE PORTE SCH MA DES CONTR LES ET DES CIRCUITS DE E L LA FOURNAISE HMF CHMF100 SCHEMA ELECTRIQUE 120 24 VAC TRANSFORMER SOUFFLERIE 120V TRANSFORMATEUR 120 24 V CA m Er L T I 7 8 9 10 11 TH L L get Ll JUMPER SET FROM ELECTRIC FURNACE OPTIONAL CONTROL 1 2 3 4 516 alle 12 3 456 PRIMARY AIR A DAMPER JUMPER SET TO BE CONNECTED TO LIKE b REGISTRE D AIR 1 24 CIRCUIT 24 CIRCUITS DE VCA CONNECTIONS FOR OPTIONAL ELECTRICAL HEATER SEE SCHEMATIC f 06 6993 00 BRANCHEMENTS DE LA FOURNAISE LECTRIQUE OPTIONNELLE VOIR LE SCH MA NO 06 6993 00 HE ON BOARD DISCONNECT SECTIONNEUR TERMINALS ON THE MAIN CONTROL BOARD SEE COMBURANT TERMINAL T I ON SCHEMATIC FILS DE DERIVA TION BRANCHER SUR LES BORNES CORRESPON DANTES DU PANNEAU DE CONTROLE PRINCIPAL VOIR BORNE T I DU SCH MA ELECTRIC LECTRIQUE W385 1872 4 5 4 INSTALLING THE FAN LIMIT SWITCH After the supply plenum has been installed on the furnace the fan limit switch can be installed to the supply plenum The fan limit switch can be mounted to either the left or right side of the furnace depending the location of the air filter frame NOTE The fan limit switch can only be mounted on the opposite side of the furnace as the air filter
81. LS REGULARLY TO ENSURE THAT SMOKE AND FLUE GASES ARE NOT DRAWN INTO AND CIRCULATED BY THE AIR CIRCULATION SYSTEM CAUTION THE FLUE PIPE AND CHIMNEY MUST BE INSPECTED FREQUENTLY AND CLEANED REGULARLY TO REMOVE ACCUMULATED CREOSOTE AND ASH UNDER CERTAIN CON DITIONS OF USE CREOSOTE BUILD UP MAY OCCUR RAPIDLY THE APPLIANCE FLUE PIPE AND CHIMNEY MUST BE MAINTAINED IN GOOD CONDITION CLEANOUT OF THE HEAT EXCHANGER FLUE PIPE CHIMNEY AND DRAFT INDUCER IF USED IS ESPECIALLY IMPORTANT AT THE END OF THE HEATING SEASON TO MINIMIZE CORROSION DURING THE SUMMER MONTHS CAUSED BY ACCUMULATED ASH W415 1111 06 22 12 36 7 0 7 1 7 2 RUN AWAY OR CHIMNEY FIRE A CHIMNEY FIRE CAN PERMANENTLY DAMAGE YOUR CHIMNEY SYSTEM THIS DAMAGE CAN ONLY BE REPAIRED BY REPLACING THE DAMAGED COMPONENT PARTS CHIMNEY FIRES ARE NOT COVERED BY THE LIFETIME LIMITED WARRANTY Run away fires can be the result of FOUR major factors CAUSES 1 Using incorrect fuel or small fuel pieces which would normally be used as kindling 2 Leaving the door ajar too long and creating extreme temperatures as the air rushes in the open door 3 Improperiv installed or worn gaskets 4 Creosote build up in the chimney SOLUTIONS 1 Do not burn treated or processed wood coal charcoal coloured paper or cardboard 2 Be careful not to over fire the appliance by leaving the door open too long after the initial start up 3 Repla
82. MOSTAT LOCATION 4 5 4 INSTALLING THE FAN LIMIT SWITCH 4 5 5 SECURING WIRE HARNESSES 4 6 SECONDARY AIR TUBES BAFFLES INSTALLATION 4 7 DOOR HANDLE INSTALLATION 4 8 OPTIONAL ELECTRIC BACK UP FURNACE CLEARANCE TO COMBUSTIBLE MATERIALS PLENUM AND VENTING INSTALLATION 5 1 FLUE CHIMNEY 5 1 1 CONTROLLING DRAFT 5 1 2 MEASURING DRAFT 5 2 MINIMUM CLEARANCE TO COMBUSTIBLES 5 3 GENERAL PLENUM AND DUCTING CLEARANCE TO COMBUSTIBLES 5 3 1 MINIMUM CEILING HEIGHT REQUIREMENTS 5 3 2 INSTALLATION WITH RETURN SUPPLY PLENUMS AND COMPLETE DUCT SYSTEM 5 3 3 INSTALLATION WITH THE HMFK DP DIFFUSION PLENUM 5 4 EMBER STOP GENERAL OPERATING INSTRUCTIONS 6 1 DRAFT CONTROL 6 2 POWER OUT OPERATION 6 3 CONTROL SYSTEM SECONDARY FURNACE WOOD ELECTRIC CONFIGURATION 6 4 CONTROL SYSTEM SUMMER FAN 6 5 OPERATING SOUNDS AND SMELLS 6 6 STARTING A FIRE 6 7 FUEL LOADING AND BURN CYCLE 6 8 RE LOADING THE APPLIANCE 6 9 FLASH FIRES 6 10 ASH REMOVAL PROCEDURES 6 11 INSPECTION OF FLUES AND CHIMNEYS MAINTENANCE TA RUN AWAY OR CHIMNEY FIRE 7 2 CREOSOTE FORMATION AND REMOVAL 7 2 4 CHIMNEY MAINTENANCE 7 3 FIRE EXTINGUISHERS AND SMOKE DETECTORS 7 4 SELECTING WOOD 7 5 GLASS AND GASKET REPLACEMENT 7 6 FIREBRICKS AND BAFFLES 7 7 GLASS REPLACEMENT 7 8 FILTERS 7 9 CARE OF GLASS IF EQUIPPED REPLACEMENTS TROUBLE SHOOTING GUIDE WARRANTY SERVICE HISTORY NOTES NOTE Changes other than editorial are denoted by a vertical line in the margin W415 1111 06 22 12
83. NIILL1HLN2 1 24 4 N3 0 LNVAV IQIOH434 LIOS ZAGNALLV GNVHO 34 13 LNAd 1 30 NSILSYLN3 1 V LNVAV 3NOI4 L9373 NOILVLNAWINV 1 23 JOVNNVddda 30 AGING 06 7 Ll 90 LLLI SLYA sep uoiisodsip ej nod 97 BJ JION 7 16 x o gzz x 8 69 0SZ L X 6 X 0SZ Z 3 AMIVLOVYSAY ANDINA 64 10 060M Le x 289 X vLL 92 X 0SZ 9 X 0S v 8 IYIVLOVYS438 ANON 8910 060M g gzz x LEX 129 092 X SZ IHIVLOVH4HAH INOI 8100 060M 9 gzz x vLL X 21 6 X 9 YX 197 V AMIVLOVYSAY ANDI HNOd SAYIOSSAVOV L3 ADNVHOAY dd S3O93ld 53 5394 553 18 lulq S HIHALVA SJDVANOG Sdd 9991 Y3ISNVI LNAd Tiasvddv 139 9991d e SIHMOHddAV LN3IN30OIdIO3dS loJjedde ap UONEJJEJSULP S3O3Id SAG LNSWANDINN Y3SNILN A Ileyedde ep eues ap IPPON TANNVW 39 Y LN3W3IW3IO4NOO SJUENNS 599919 531 dINNOLLISOd 30 34 1 0 uoneuojuLj seoeld sep enbsJo3 JGNVA4G v1 H3HONOH YIOANOd NIdV ASINOAY VH3S 7IVNIDIHO 34N L9V4 VI 30 AldODOLOHd ANN 3ITLNVHVO SNOS 3931d LNINJOVIANIH NN HNOd JUEJJIEJOP Zeuo jueAned seoeid s sano eDueuooi
84. NN O O B Q N S S OW N N pp O O O Q a WW 62 Q 02 02 02 Q Q 69 y 00 00 Www OO 1 1 15 Q gt E a p 1 0 INSTALLATION OVERVIEW THIS APPLIANCE AND ITS COMPONENTS ARE DESIGNED TO BE INSTALLED AND OPERATED AS A SYSTEM ANY ALTERATION TO OR SUBSTITUTION FOR ITEMS IN THIS SYSTEM UNLESS ALLOWED BY THESE INSTALLATION INSTRUCTIONS WILL VOID THE OMNI LISTING AND MAY VOID THE WAR RANTY IT MAY ALSO CREATE A HAZARDOUS INSTALLATION READ THROUGH THESE INSTRUC TIONS THOROUGHLY BEFORE STARTING YOUR INSTALLATION AND FOLLOW THEM CAREFULLY THROUGHOUT YOUR INSTALLATION OVERVIEW CHIMNEY INSTALLATION Section 5 1 PRIMARY AIR CONTROL Section 5 1 DOOR HANDLE INSTALLATION DOOR COMPONENT Section 4 8 REPLACEMENT Section 7 7 BLOWER MODULE RATING PLATE INFORMATION BEHIND COVER Section 2 4 EMBER STOP Section 5 4 W415 1111 06 22 12 4 2 0 INTRODUCTION THISAPPLIANCE IS HOT WHEN OPERATED AND CAUSE SEVERE BURNS IF CONTACTED Donotoperate appliance before reading and understanding operating instructions Failure operate appliance according to operating instructions could cause fire or injury Risk of burns The appliance shoul
85. NOA V1 ZAAA INOS idJILLINI44G NOS S3dd JSIVNHNO4 39V Id HIOAV G LNVAV 33A31N3 34 13 SVd LIVdA3Q AN 3LL131Vd V1 30 3SV8 V1 JLlldlvdV adda asva JDVIDAH SANNOSHdd SNIOIN NV 89 VI Z4A41N4 ZAYANDNVA SNOA S3IN103333 3913 LN3AIOG JNOSHOT LNAGNYd Z4AOS iLNVH na ANO Y1 LN3 A3A3TN3D 5991 159 lJ3WNvddV lidA 3 13 ALIAVES 30 1 13 NOLLVINAINVA VI LL NOILNALLV NOILN3 LIV 3314399NS aunaaoosd 27 seoeid z ajuled ejuoj ue 59091 eJpeo SIJA 9 114 unu d UOIJEXIJ ep 5 ep ep SUOIJONJISUI P nuen xne n sin o j q 62 senbug 1 SIy SIEUJEH 39V11V9M3 1 30 fiN3LNOO NOILV TIVISNI INJWANVLINMIS LIVH3NNOLLONO 71dLLINM NOLLVWENDIANOO ANN SNVO 3349 JLNI ASIVNYNOS 3NN A Sfr Td JLITVALNAA13 1 SNVQ LNVSISSNS LHOddV NN HIOA3Hd Hn31V TIVISNI 1 SIVH4 HIV G LHOddV G 3N31SAS NOILVTT1V1SNI 1 SHOT Z00Z 100y ob UOISJ9AUI SUN S se QHSHGQUIO2 9 Jo JINDUOD 9 urea UN Jassie 159 11 nb e
86. NOISHJANI ANN 44NN4 SLN3IN 371N0334 Sall1i8ISSOd S31 SAYNSAW S39 dIV 13G LN4HIL NO LN3nOVA SI3NIN3H9 534 13 SHn31VTILN3A 53 3DV44NVHO STl3HVddV SIHLNV A NO snssaq nv no 10S SNOS Nn H3IN34D NN SNVd HN31HALX3 3SIHd VI SVd ZITIVISNI N Xn383959NVG LNOS 39N3SS3 SANJLON SAG LNVN3AO8d LNIINIAAVHI3 0 5 S31 JDVHVD 31 SNVO HN1IHALX1 HIV O 3siad VI SVd Z3TIVLSNIN 4 A 4 LI LINVUNANODAM ce Q G uonoes E je unuajd np UOIJEJJEJSULJ INS sejqusnquuoo xne 59 INS suoisio9Jd sep JIIHVAAV I 1 LSA LYOddNs 31 INO SnO A Zaunssv 812 08t 3S3d Ti3HVddV 139 SAINGOW 31 SNOL AdINOA NOSHOT NOILO3S VI SNVG S3114930 SITVINININ S39N39IX3 S31 SVd 3193dS 714 AN GNOdV Td VI 393ld ANN SNVO Tl3dVddV 1 SVd Z3T1V1SNI N SINANADVDAGQ 14 SLNAWAOVIdNA Let 3YAINSN3 S 3IQN3ONI NN 31vno3av NO VA JTIVISNI SVd 153 TI3HVddV 1 IS 4 4 S318IW3SSV LN3IN3BHLLN3 SVd LNOS AN SINVSOdINOO S31 SNOL LNVL TI3HVddV 1 SVd ZASITILA N NOLLV TIVLSNI G SNOILONYSNI S37 ZAAINS AISITVWNO dNILVTIVISNI NN HVd 3TIVLSNI 3813 1l38VddV LAD SJALL9441G Safi31Z3AInS LA S31N313dlWOO SALIHOLAV S44LNAV G NO SJIGNJONI SAG 39IAd3S 4 4 G na no LNINILVA
87. NOS SILS 31HOd VI aLI3HONV 3 d SLNIOP 531 SNOL LN3IWW3 nO3tid ZALOAdSNI 3aNIIW3HO 3IGN3ONI G 3n0 5 NN 3349 411HJANOHIN4 NO 4LHOd VI DIAV ll38VddV 139 d3NNOILONOd ddlVd JlldHONVId d LNIOF 13 LIA LININIIVIANId JUBAINS euuJojne 99 148 e yos Jnod np nq p sioq 9PJO9 e JANOD 519 84 ne jueuuesie J9JNJJID essind enb uoe ajja pio2o sioq HIV Q NOI NOILVINDAHID sduie16uo snjd u snjd puno snjd su p snjd 159 SIOQ 9 94JUO9 Jed jioJedde 195 suep 5 SIOq enb ueiq issne ajn q sioq SeJn NOLLVINOHIO m onbeJo sap juajuasa Jd oes sioq seuonq 591 910s09J9 ep eine ji sn d op eine 5 epiunu 159 sioq 9 5 2 e eJinpoud np yene inb anied eun ue nes sioq 9 puen Oz enb juanuos sio sun sipue JJIPILUNU P OS UOJIAUS juenuoo dnoo 21 1 104 97 9105 0919 ains ynpo d 2es ueiq uou eJdoud sioq anb z niq N JHAInSN3 S LIVHHAOd
88. NS RANGE HOODS AND CLOTHES DRYERS CAN STRONG LY INFLUENCE NEGATIVE PRESSURE IN THE HOUSE AIR INLET TERMINALS MUST BE INSTALLED WITH ADEQUATE GROUND CLEARANCE AND BE SUFFICIENTLY SHIELDED FROM PREVAILING WINDS TO PREVENT FROM REVERSING IN THE VENT SYSTEM This appliance draws combustion air from the room and the installer must ensure adequate make up air is available Fresh air makeup for solid fuel furnaces must follow criteria set out in installation standard CAN CSA B365 01 Annex D Outside Combustion Air see pages 9 and 10 Exhaust fans within the house must not create negative pressures within the room where the furnace is operat ing W415 1111 06 22 12 Note This Annex is not a mandatory part of this Standard Di Requirements and recommendations for the provision of combustion air from outside the dwelling have been changed significantly in this edition from previous editions of the Standard This Annex provides the rationale for the changes Dz In the 1980s it was thought that smoke spillage from wood burning systems could be reduced or eliminated by providing a supply of outdoor air to the appliance This outdoor air was supplied either directly to the combustion chamber of the appliance or indirectly in the form of a make up air supply linked to or in close proximity to the appliance Underlying the concept of outdoor air supplies was the belief that most combustion spillage was the result of wood bur
89. NVI3 G LNIOP 31 LNSAWWANOAYS Z3193dSNI Wad VddV 1 LN3KA3NNOLLONOH 31 INVHAQ SVd ZAHONOL 531 SIONVHI S3oV4ans H3NIN3HO 13 SLINGNOOD 531 LN3lW38alin 938 ZAAOLLAN 13 ZALOAdSNI S3413 1ND14A N311341N3 0 sa3anaaooad saalnv NO S38a0N39 538 LN3N3A3T1N3 1 T1N3N3T1IVLIAVH 37 YNOd SINDAY 5 SNVG Ti3HVddV 1 SLN3W35vo3ag 53 4N31d31NI 1 V SATEILSNENOD XNVIHALVA S3a8lnVv a IN 5108 SVd Z3SOd3d1N3 N SL 3 0 90 0 v HNIHAANS 153 JOVHIL 37 IS WAYVddV 1 H3NNOILONO4d SVd SALIVA IN SAGINOIM NO SANOINIHD SLINGOYd V NAA 3H1OA SVd ZINNTIV N SNVG 31088 NAA NN NOSHOT JONVTIHAHAS SNVS SLNVANA S37 SIVINVE ZASSIV1 AN JIGNJONI G 2N0SIH NN 4340 13 NOILSNGINOD 38H8IAVHO SHOH H38IAOL 11VHHNOd ATEVLSNI SIO9 33T1I nOtOdd3Ad3d LSA 214Od V1 ANOSHOT NOISIAYIANS SNVS 1l1HVddV 1 SVd ZASSIV1 AN 539055319 S31 dIN3A3dd HflOd SINVD SAG SHUNOFNOL Z741HOd LNAWATIVLIAVE 11 13 ISVINNTIW 1 LNVana ANVS 441T10MOHHJHA 13 33 1433 NOIL SNANOD AG 388ANVHO V1 3180d VT TI3ddVddV 139 YANNOILONOA 5 SALIVA n4 NN AINNTIV 99 ejenbope UO EJ ep 9 anb Jaimsse nod 31199 SIUSMWASSINSAL 59 SJIBSUOD 59 BNA9J US Zesseg un JALUNJJE P suog sin isnid e A sin po 59 Jedissip eun NO eun e nb zaune SNOA xn SJ9IWI9JA sep 510 JUBSIN
90. OIJEJJEJSUL e a JUSIAUOD xneeuued sep 79551510 5 xiouo 9JJOA ep neeuued suep eJnjieAno aun 1ednooop SNOA e l eJpeo 5 Jnog e ep eJpeo un JIE e UN 59 esieuJnoJ e ep uinu ld np uonejejsu xne se Q G uonoes e z l nsuoo ulv a F kapa qi ALIONC AHONVS V HNOL4H HNOL4H ad NANAId esieuJnoJ ep e no yop ajos JNS nad 001 JINHO l JIE P 4n0jeJ div d 4NOL3 31 dNOd 441114 LNINIIVIAN3 Jesi iqejs e Inod ININ3LSNPV A CHId 4 e ap oseq ej e nbsn eDeoo q ep 59 NOHDA 7 ZOSSIA Ju9SWwgjsnie p spold sa JUESIJHN ue ebaul 159 Jayouejd a Ig o ne EJ Z9JJOW DOLJINHO 7998 o Y 1 cl vv 90 AYLSNTII OSLAWH 313GON 3LON JNOSIH a1nosvg JSIVNHNO4 VI LNAGNdd IN3N3W3H LX3 23105 Ilddvddv 1 arvis ALYOddNs YNALVTIVLSNI 3LIAVHO
91. POJA os s 1 B enb ajqissod 159 aunjuled ep uossino ep snss ooid np uosieJ Uy 91unoos e soeuau JELUJOU S9 ea sa suep juessiejedde SAJNSSIJ sejned ap IS sed za BINDUI snoa N Jeuuonipuoo es enbuq e e ejeuued ejoo eDeuin e p siog np juesi nn ue spneuo sin d ep enb sayej eu xn9J 591 eBepoJ ep epoued 1ueujsjeuuou Jeuuonouo essind enb sojneuo SPIOJJ JUOS esieuJnoJ ej a 19 enbuq SAJJEJSUI 510 auf eJpueye 5 me xneuJou JIE e no JUOS jueuJessipioJjaJ ep aBejineyo ep sep 510 ja uoisuedxe Jed sesneo siiniq 597 INAWANNOILONOA 58901 591 380 LASLINAG S 9 JANINJHO N34 SANOSIY 591 ALNVL HOdINI NO V4 VH1IOHOOV 3H3INH3G 31139 31OSO3ti9 NOILVINWNDOV ANN VHISNVO INO 39 VI SNVO SLINGOYd 53 NOILVSN3QONOO VI VHINIVHL N3 LNIMISSICIOH434 39 VI SNVQ SInd SSIVNYNOS V1 LNAWSAGHOOOVY NVANL 31SNVG LNOYSATNOYUIDO SILNO JANSIN V SIGIOH414 dOHL LNOH3S LNIINIAAVHIF 0 S31 NO gt NOILISOd VI V ZASSIV1 SNOA IS lt OLNV gt NOILISOd 3410 V 153 INVTIIVS 34 13 TANNVIN HNILANHHALNIT ADVASNVHO NOSIVS VI INVUNC wnNzd na S
92. S NOLLVINHOHNI vc 3INHO4IIVO VI 30 99 NOI LISOdO d ge STANNOILdO SATINGOW Ge STANNOILdO SATINGOW ve S3N0I419313 SNOILVOIJIOddS ce 39VdadnvHo SNOILVOISAIOAdS CES SanOllsidalLovavo Le AIWYANAS NOILVINHONI c S3 IVHINZg9 SNOILONYLSNI C C SNOISNAWIG NOILINGOHINI NOILVTIVLSNI 1 318IW3SN3 d ANA SdddlLVA 538 318VL suep aun S9J0U9P 105 anb 5 se 31ON 021 O LL 001 0 6 0 8 0 0 9 0 S o t 0 5000 5 5 MMM 09 ZZ GOZ n ldoo Z Z LZ S0 suoydaje 0801 WSN Ajonjuox eAug EOL epeued 890 Wr NO py yz PY 9915 JIOM sojue ooDnoi 1lu uu lA p sailed sap ne 19 sed zessie N Sjouoop NO ap ap SIoq ap sioq op sed Zojniq IN 919 JJINU I op eouesse AND s SAPINbI no siinpoid 9PIE e sed 2 s dno5 c 0L S SLt 144 21 1 SINP sioq sop no XNJLIS9I1 5104 np
93. S RIGHT SIDE MOUNTING Y wee EAN LIMIT A A ll FURNACE FRONT W415 1111 06 22 12 20 Remove the harness cover from the right side panel remove three 3 screws Run harness down the side panel of the furnace and into 7 8 diameter knockout hole Snap the 90 harness elbow securely into the panel From the inside of the furnace thread the connector end of the limit harness through the reducing washer supplied with the harness Snap the reducing washer on the end of the 90 harness elbow to further se cure the harness to the side panel Replace the harness cover over the installed limit harness on either the left or right side depending on the side chosen 4 5 5 SECURING WIRE HARNESSES WIRING TO BE ROUTED AND SECURED TO PREVENT CONTACT WITH MOVING PARTS IN THE AP PLIANCE Power and fan limit wire routing location for right Power and fan limit wire routing location for left side side return air option Secure wires to the two loca return air option Secure wires to the right wire tie tions as seen in picture location as seen in picture 4 6 SECONDARY AIR TUBES BAFFLES INSTALLATION The four secondary air tubes have been factory in stalled The front most tube has larger holes than the rear three tubes e Carefully pivot the fibre baffles F up onto the secondary air tubes as illustrated Ensure that the top baffles are pushed all the way to the rear of the firebox leav
94. SAS 31 SNVG S33A313 3813 IN3AN3d SAGNLVEAdWAL SAT 3l3ltidOtid VI V 13 2SIVNHNO4 VI V S39VININOG 53 H3NNOISVOOO LIVAHANOd IND 6 9 NOLLO3S VI HIV 1O3 N34 SVd Z8nOOAOtd SN INVHNOO 3NNVd 3NN A SHOT INVANOD 3NNVd ANN G 58071 LNAWANNOILONOA 29 05 onbeuo 19 eJ ue 591910 uonsnquuo2o se ALON A un seJqJe sap seJd NO BMUNOD eeuiuieuo aun BPIOJJ BOUILUBYO eun enbneuueu uou eun ep un 92 54 ep iquuou pue B dog un Jed no jeyuozuou ne n un Jed 1019 59 159 ej ep eDeurn 9 nb 92 54 Ii 1edde suep suep yos nbolq 159 sewn enb 92 54 sesnbojq 5919 1405 esud ep sayoy So JUBLWLIWESIJINS JAJJNEUDJI es nd e enb 89 1S7 SJUBAINS S UIOd 59 uunj 9JJQA 9 IS Jeuunj sed JIEJAQP eu e su e ejuaunuos un a991d e suep opuedoi as eu enb Jnod Z9JANO euunj e 159 9 enbsJo7 e Su uu enb 89 e nbsn ep asnq ej ap e Zeuooudde
95. SH FIRE CONDITION DAMAGE FURNACE AND PROPERTY MAY RESULT A flash fire is created bv igniting a verv looselv stacked pile of kindling tvpicallv but not restricted to wood with a cross section less than 1 X 1 25 mm X 25 A major characteristic of a flash fire is that the wood is piled in such a way that the volume of the fuel pile can consist of as much if not more air space as there is wood fuel The intensity of the flash fire can be greatly increased if supply of combustion air is increased fire box or ash doors left open during fire Although small flash fires are a part of developing a charcoal bed when starting the furnace up from a cold start thev can create unsafe operating conditions damage to the furnace and void all warranties Flash fires be used when starting the furnace from a cold start and the fuel stack should never occupv more than 1 3 of the firebox volume Do not create or maintain flash fires once the furnace is capable of sustaining operating using regular full size wood in tightly packed bundles Never create a flash fire during a power out condition damage to the furnace is likely and all warranties will be void Typical symptoms of flash fires which have caused over firing include glowing furnace components and melted exterior paint 6 10 ASH REMOVAL PROCEDURES IMPROPER DISPOSAL OF ASHES RESULT IN FIRES DO NOT DISCARD ASHES IN CARDBOARD BOXES DUMP IN BACK YARDS OR STORE IN GARAGES
96. SULT IN PROPERTY DAMAGE OR PERSONAL INJURY APPLIANCE AND ACCESSORY REPLACEMENT PARTS W090 0168 FIREBRICK 4 50 6 250 1 25 See Section 7 6 for firebrick placement W415 1111 06 22 12 41 9 0 TROUBLE SHOOTING GUIDE TURN OFF THE ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE APPLIANCE MAY BE HOT DO NOT SERVICE UNTIL APPLIANCE HAS COOLED DO NOT USE ABRASIVE CLEANERS SYMPTOM PROBLEM TEST SOLUTION Smoke enters the Cold air blockage in chimney Burn a piece of newspaper to establish a draft room during start up Close the doors lf the flame is not getting enough air first make sure the air control is open If additional air is needed open the doors a small crack only Kindling does not start Cold air blockage in chimney Burn a piece of newspaper to establish a draft fire smolders Not enough starter paper Use additional newspaper if necessary First make sure the automatic and manual air controls are fully open is thermostat calling for heat If additional air is needed a small crack in the doors is all that is needed Not enough air Smoke enters the Insufficient draft Chimney height and outside conditions can negatively affect draft In room while re loading these cases a small amount of smoke may enter the home Adding more pipe or a draft inducing cap may help Appliance does not Wood is wet See the section on Selecting Wood
97. T ZSAINS LA NOILVTIVLSNI 34H LOA d39N3WNWOS LNVAV SNOILONULSNI 31 SALNOL 23511 3Sf13839NVG NOLLVTIVLSNI ANN 43349 ISSAV LNAd V139 ILLNVHVO VI YJTINANNV O 2NO0SIH 13 INNO NOILVDOTONOH 1 44TANNV Q 13443 LNOHNV NOILVTIVLSNILG SNOILONYLSNI 531 SNVG SI3NOIONI 5377130 S3u lnv SINVSOdINO9 SNOLLNLILSINS SNOILVOISIGOW SALNOL NILSAS NN JININOO H3NNOILONO 13 SATIVISNI 3813 HNOd SN NOI LNOS SINVSOdNO9 535 13 TI3HVddV 139 NOIIVTIVISNI 13G 319M3SN3 0 ANA OL lt l 90 LILL GIEM S3LON N31134 1N3 0 3INOIYOLSIH JILNVHVO 39VNNVd3d S39NVHO3H ALS 3H1IA VI SNIOS 0L 3iH3T144n0S NOILVDI4HIHANI 64 S3411I4 9 V1 LN3IN39 V TdW3H QZ Ss4naloa14ada 13 SAMIVLOWYAAY SANDING IJ L3 V1 LN3IN3OV Ida Gl siog 23135 v JANN4 SYNALOALAG 13 SINILONILX3 4 33NIIN3HO N3LL3S LN3 310803909 LN3IN3A3TN3 13 NOLLVW4HO4 al 3710Y1NO9 SHOH N44 33NIN3HO N44 L N3IL3H LN3 S33NIW3H9 Sad 13 SIA NOILO3dSNI LL 9 S3HON3O Sad LN3W3A3T1N3 0L 9 HIv 103 N44 6 9 LN3I AIHOHVHO3H 8 9 NOILSNEWOD 31949 13 SIO8 LNINIDSVHO 79 naj NN YINNTIY 9 9 LN3IN3NNOLLONOd SHOT SHNACO 13 SLINYA G 9 313 0 HOSIVTLLN3A 31QHLNOD 38 3N3LSAS v9 lt LOG T3 SIOG gt JH
98. TION SHARPEN CUTTING EDGES AND MAKE SURE TOOL HAN DLES ARE SECURE DO NOT USE MAKESHIFT COMPROMISES DURING INSTALLATION DO NOT BLOCK OR RESTRICT AIR DO NOT IMPEDE AIR MOVEMENT ZONES MARKED CLEARANCE TO COMBUSTIBLES BEFORE INSTALLING THIS APPLIANCE CONTACT THE LOCAL BUILDING OR FIRE OR OTHER AU THORITY HAVING JURISDICTION AND FOLLOW THEIR GUIDELINES THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER FOLLOW THE INSTALLATION DIRECTIONS DO NOT OPERATE WITHOUT FULLY ASSEMBLING ALL COMPONENTS IF THIS APPLIANCE IS NOT PROPERLY INSTALLED A HOUSE FIRE MAY RESULT 3 1 LOCATION AND CLEARANCES DO NOT INSTALL INTO ANY AREA HAVING CEILING HEIGHT LESS THAN THE MINIMUM CEILING HEIGHT REQUIREMENTS LISTED IN SECTION 5 3 1 THIS APPLIANCE CONFIGURED WITH ALL MODULES WEIGHS 480 LBS 218 KG ENSURE THERE IS ADEQUATE FLOOR SUPPORT FOR THE APPLIANCE For detailed clearance to combustibles plenum and venting considerations see Section 5 0 3 2 OUTSIDE COMBUSTION AIR DO NOT DRAW OUTSIDE AIR FROM GARAGE SPACES EXHAUST PRODUCTS OF GASOLINE COM BUSTION ENGINES ARE HAZARDOUS DO NOT DRAW OUTSIDE AIR FROM ATTIC SPACES BASEMENTS OR ABOVE THE ROOFING WHERE OTHER HEATING APPLIANCES OR FANS AND CHIMNEYS EXHAUST OR UTILIZE AIR THESE PRE CAUTIONS WILL REDUCE THE POSSIBILITY OF APPLIANCE SMOKING OR AIR FLOW REVERSAL NEGATIVE PRESSURE WITHIN YOUR HOME MAY INADVERTENTLY AFFECT YOUR APPLIANCE EX HAUST FANS SUCH AS BATHROOM FA
99. aft so far that there is insufficient air DO NOT TOUCH GLASS for complete combustion UNTIL COOLED If it is necessary to clean the glass buff lightly with a clean dry NEVER ALLOW CHILDREN cloth and non abrasive cleaner TO TOUCH GLASS DO NOT CLEAN GLASS WHEN HOT Clean the glass after the first 10 hours of operation with a recommended appliance glass cleaner Thereafter clean as required The glass is very strong but do not let burning fuel rest or fall against it and always close the door gently NEVER FORCE IT SHUT If the glass should ever crack or break while the fire is burning do not open the door until the fire is out and do not operate the appliance again until the glass has been replaced available from your Authorized dealer DO NOT SUBSTITUTE MATERIALS W415 1111 06 22 12 40 8 0 REPLACEMENTS Contact your dealer or the factory for questions concerning prices and policies replacement parts Normally all parts can be ordered through your Authorized dealer distributor FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM When ordering replacement parts always give the following information Model amp Serial Number of appliance FAILURE TO POSITION THE PARTS e Installation date of appliance IN ACCORDANCE WITH THIS MANUAL OR FAILURE TO USE ONLY Part number Description of part PARTS SPECIFICALLY APPROVED Finish WITH THIS APPLIANCE MAY RE
100. and 211 _ 4 pr CLEMRANCETOCOMBUSTIBIESII 4 DRAWING Depicts 102mm STANDARD PLENUM DUCT SYSTEM 40 25 un 1016 mm Q 72 1829 72 See CAN CSA B365 01 dee mm and NFPA211 for clearance to combustible y MINIMUM CEILING HEIGHT specifications for measured from base of HMF100 W connected to HMFK DP Diffusion return air ducting Zi Plenum 7ft 6 2286 mm connected to standard duct systems 6ft 6 1981 NOTE The Napoleon Diffusion Plenum HMFK DP is the only diffusion plenum certifled for use with the HMF100 furnace SEE MANUAL Drawing not to Drawing not to scale PLENUM amp DUCTING CLEARANCE TO SECTION COMBUSTIBLES TOP 102 mm 102 mm BOTTOM SIDES 4 102 mm 4 102 mm 1 25 mm e The first 72 1829 mm run of horizontal ducting coming off the supply ple Te DUCT num must maintain a cross sectional area of 110 square inches 710 REQUIRED DIAMETER total sum of main duct and branch ducts cross sections Use the following __ 4 102 chart when connecting round ducting directly to supply plenum 6 027 mm 5 127 mm 152 CAUTIONA The initial run of horizontal duct branching off the supply plenum shall maintain cross sectional area of minimum 110 square inches 710 5 3 3 INSTALLATION WITH THE HMFK DP DIF
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102. ce worn dried out inflexible gaskets 4 Have chimney regularly cleaned WHAT TO DO IF A RUN AWAY OR CHIMNEY FIRE STARTS 1 Close the draft fully lowest position by shutting off thermostat move air control lever fully to the left and make sure firebox is closed tightly 2 Call the local fire department 3 Examine the chimney attic and roof of the house to see if any part has become hot enough to catch fire If necessary spray with a fire extinguisher or water from a garden hose 4 Do not operate the appliance again until you are certain the chimney has not been damaged CREOSOTE FORMATION AND REMOVAL When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote These vapors condense in the relatively cooler chimney flue of a slow burning fire and when ignited make an extremely hot fire Check your chimney from creosote and soot build up daily until a safe frequency for cleaning is established The chimney connector and chimney should be inspected at least twice monthly during the heating season to determine if a creosote build up has occurred Be aware that the hotter the fire the less creosote is deposited and weekly cleaning might be necessary in mild weather even though substantially longer period without cleaning may be sufficient in colder months Also note that small intense fires are preferable to large smoldering ones to reduce the amount of creosote deposited
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104. d be turned off cooled before servicing Donotoperate without fully assembling all components Donotinstall damaged incomplete or substitute components Risk of cuts and abrasions Wear protective gloves and safety glasses during installation Sheet metal edges may be sharp Young children should be carefully supervised when they are in the same room as the appliance Toddlers young children and others may be susceptible to accidental contact burns A physical barrier is recommended if there are at risk individuals in the house To restrict access to an appliance or stove install an adjustable safety gate to keep toddlers young children and other at risk individuals out of the room and away from hot surfaces Clothing or other flammable material should not be placed on or near the appliance e Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies Ensure you have incorporated adequate safety measure to protect infants toddlers from touching hot surfaces Even after the appliance is out the glass and or screen will remain hot for an extended period of time Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces These screens and guards must be fastened to the floor e safety screen or guard removed for servicing must be replaced prior to operating the appliance ltisimperative
105. ding any provisions contained in the President s Lifetime Limited Warranty NAPOLEON s responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON biomass furnace and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to appliance combustion chamber heat exchanger plated trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON parts replaced under the President s Limited Lifetime Warranty Policy are subject to a single claim NAPOLEONO will provide replacement parts at a prorated value of the current retail price All parts replaced under the warra
106. e following Has the chimney had time to get hot Are the air intake hoods blocked closed 5 the smoke passage blocked anywhere in the appliance or chimney Is the smoke flow impeded by too long a horizontal pipe or too many bends Is it a weak draft perhaps caused by a leaky chimney a cold outside chimney too short a chimney or a chimney too close to trees or a higher roof NOTE Differences in the chimney height and draft may lower overall burn times W415 1111 06 22 12 30 6 2 POWER OUT OPERATION DURING A POWER OUTAGE DO NOT CREATE FLASH FIRE CONDITION SEE SECTION 6 9 DAM AGE TO FURNACE AND PROPERTV MAV RESULT DURING A POWER OUTAGE DO NOT LOAD FIREBOX MORE THAN ONE HALF FULL DURING A POWER OUTAGE MAINTAIN VIGILANCE OF FURNACE INSURE NO OVER HIGH TEMPERATURES CAN BUILD IN THE DUCT WORK TO ENSURE AIR CIRCULATING IN A GRAV METHOD REMOVE AIR FILTER FROM FURNACE ENSURE ALL SUPPLV AND RETURN AIR GRILLS ARE FREE FROM HOUSEHOLD OBJECTS OR DEBRIS AND ENSURE ANV MANUAL DAMP ERS IN THE DUCT NETWORK ARE FIXED IN A FULL OPEN CONDITION WITH THE MANUAL DAMPER LOCKED IN OPEN POSITION THE FURNACE MUST BE MONITORED TO PREVENT OVER FIRING e n the case of a power outage it is possible to increase the output of the firebox by manually adjusting the primarv air control shutter Remove bottom cover from front of the furnace Gentiv pull down on the vertical chain attached to servo motor until it stops Latc
107. e house is depressurized to a level greater than chimney draft spillage will occur from any available opening in the appliance and venting system so no protection from depressurization is provided by direct outdoor combustion air supplies In other words the negative house pressure at which an outdoor aired appliance will spill smoke is about the same as the level at which an appliance that takes its combustion air from the room would spill It is now generally agreed based on research findings that protection against depressurization can best be provided by evaluating and if necessary adjusting the pressure in the house by supplying make up air from outdoors so that the pressure remains within the limits tolerated by the appliance as is set out in Clause 4 1 of this Standard and its referenced documents DS Good wood appliance venting system design component selection and proper operation have been shown to be more reliable in ensuring successful venting and in preventing spillage problems than 36 January 2001 W415 1111 06 22 12 10 ation Code for Solid Fuel Burning Appliances Equipment supplving combustion air from outdoors Although the 1990 edition of the National Building Code of Canada NBCO included mandatory requirements for outdoor air supplies for fireplaces those provisions were removed from the 1995 edition of the NBCC and replaced with a caution regarding the fire hazard posed by outdoor air supplies connect
108. e thermostat and control wiring should be a minimum of 18 AWG copper Excessive lengths of wire mav result in enough voltage drop to impair the proper functioning of the furnace thermostat wires in excess of 25 feet use 16 AWG 50 feet use 14 AWG Remove the desired panel knockout for the 24V thermostat control wires and install the supplied plastic split bushing or a suitable strain relief bushing in the hole Route 24V thermostat control wires through the bushing in the panel and to the terminal block located at the front right corner of the base panel Connect the wood furnace thermostat control wires to terminals 1 and 2 on the 24VAC terminal block see diagram Replace the front lower cover of the furnace WIRE HARNESS FROM FURNACE 2777 CONTROL BOARD TERMINAL BLOCK MOUNTED TO FURNACE BASE CONTROL WIRES 4 CONTROL WIRES TO ELECTRIC WOOD FURNACE FURNACE OPTIONAL THERMOSTAT THERMOSTAT CAUTION Review Section 6 General Operating Instructions 4 5 3 THERMOSTAT LOCATION The thermostat should be located approximatelv 5 feet above the floor on an inside wall where there is good natu ral air circulation and where the thermostat will be exposed to average room temperatures Avoid locations where the thermostat will be exposed to cold drafts heat from nearbv lamps or appliances exposure to sunlight heat from inside wall stacks etc W415 1111 06 22 12 17 HMF CHMF100 CONTRO
109. ed directly to combustion chambers However provincial building codes may still require the installation of outdoor air supplies for all fireplaces If provincial regulations require the installation of outdoor air supplies the technician should be aware that the possibility of reverse flow exists in air ducts routed directly to the combustion chamber and that it is advisable to leave some clearance from the air duct to combustible material case a reversal does occur January 2001 34 WHEN INSTALLING A SYSTEM FOR MAKE UP FRESH AIR THE INSTALLER MUST TAKE INTO AC COUNT A SATISFACTORY AIR MAKE UP RATE IN THE LIKELIHOOD THAT MORE THAN ONE FUEL BURNING FURNACE IN A MULTI FURNACE CONFIGURATION MAY OPERATE AT THE SAME TIME W415 1111 06 22 12 11 4 0 INSTALLATION 4 1 CRATED UNIT CONTAINS Electrical Harness 1 pc e Bricks 25 pcs e Baffles 2 pcs Secondary Air Tubes 4 pcs e Installation and Operating Manual e Limit Switch and Mount Bracket Plenum 2 pcs Pleated Filter and Frame 2 pcs e Painted Black Cast Door and Handle 2 pcs 4 2 RECOMMENDED STEP CAUTION CAUTION HIGH CENTRE OF GRAVITY THIS UNIT IS VERY TOP HEAVY USE CAUTION WHEN MANOEUVRING OR RE MOVING THE FURNACE FROM THE BASE PALLET MANOEUVRING AND PALLET RE MOVAL REQUIRES A MINIMUM OF TWO PEOPLE THE BASE PALLET IS SECURED TO THE FURNACE BY ADJUSTING THE LEGS AT THE BOTTOM OF
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114. flooring an ember stop protective floor covering must be installed e stop of minimum 0 015 0 381 mm thick sheet steel extending 18 457 in front of firebox door and a minimum of 8 203 mm from both sides and rear of the furnace Maintain minimum clearance of 22 mm between bottom of furnace and ember stop e section of horizontal chimney connector is used floor protection is required under the chimney connec tor and 2 50 mm beyond each side e Carpet or other floor covering shall be removed before placement of ember stop sheet Refer to Section 7 1 of CAN CSA B365 01 for complete details of floor protection EMBER STOP SIDE DIMENSIONS EMBER STOP FRONT AND REAR DIMENSIONS 89 N STOP N EMBER STOP W415 1111 06 22 12 6 0 GENERAL OPERATING INSTRUCTIONS 6 1 DRAFT CONTROL IN NO WAY SHALL THE PRIMARY AIR CONTROL SYSTEM BE ALTERED TO INCREASE COMBUSTION AIR FLOW GREATER THAN THE FACTORY PRESET MAXIMUM ALWAYS OPERATE THIS APPLIANCE WITH THE FIRE BOX DOOR CLOSED AND LATCHED EXCEPT DURING START UP AND RE FUELING Draft is the force which moves air from the appliance up through the chimney The amount of draft in your chimney depends on the length of the chimney local geography nearby obstructions and other forces Adjusting the draft control regulates the temperature The draft can be adjusted via the thermostat from a low burn rate with the air control on the low
115. gh coals are left to start the next load In the evening load your appliance at least a half hour before bed to ensure the fire is hot enough to close the draft control for an overnight burn Burn only dry seasoned wood It produces more heat and less soot or creosote Do not burn ocean beach wood lts salt content can produce a metal eating acid RE LOADING THE APPLIANCE When refuelling slowly open the door to prevent smoke spillage Use a pair of long appliance gloves when feeding the fire Keep a small steel shovel nearby to use as a poker and to remove ashes Do not store wood within 4 feet 1 m of the appliance Follow the directions below to minimize smoke spillage while re loading the appliance A Open the door slightly Allow the airflow inside the firebox to stabilize before opening the doors fully B Load wood to the bottom of the secondary air tubes loading above this point could dislodge or dam age fire box baffles leading to dangerous over firing ALWAYS ENSURE THE DOOR IS COMPLETELY SEALED WHEN HANDLE IS ROTATED CLOCKWISE DO NOT ALLOW FURNACE TO RUN WITH A SLIGHTLY AJAR DOOR THIS CAN RESULT IN OVER FIRING AS WELL AS A POTENTIAL FIRE HAZARD D Close fire box door BURNING WET UNSEASONED WOOD CAN CAUSE EXCESSIVE CREOSOTE ACCUMULATION WHEN IGNITED IT CAN CAUSE A CHIMNEY FIRE THAT MAY RESULT IN A SERIOUS HOUSE FIRE W415 1111 06 22 12 34 6 9 FLASH FIRES DURING A POWER OUTAGE DO NOT CREATE A FLA
116. h the nearest chain link into protruding chain lock finger situated just above servo motor This will continuously maintain the maximum combustion air being fed into the fire box furnace must be monitored to prevent over firing The burn rate can then be adjusted using the air control lever located on the top front panel of the furnace Although the blower fan will be inoperable in a power out situation convection air flow through to the house will cee move under gravity circulation The air filter must be removed from the filter rack when operating in a power out condition to help promote gravity circulation and prevent excessive heating of the duct work Do not load firebox more than half full and never create a flash fire in a power outage When electrical power returns remove the draft control chain from the chain lock finger for automatic draft control 6 3 CONTROL SYSTEM SECONDARY FURNACE WOOD ELECTRIC CONFIGURATION Control of the secondary heat source electric is done by a second thermostat located beside and at the same height as the wood furnace thermostat The thermostat for the electric furnace should be set 4 F 2 C to 5 F 3 C below the setting for the wood thermostat Thus once the heat from the wood section starts to decline the corresponding decline in room temperature will cause the second thermostat to call heat from the electric furnace Note that interlocks in the control system will force the secondary hea
117. ing a minimum of 1 inch 25 mm gap along the front This will allow the flue gases to escape the firebox Ensure overlap joint is tight as illustrated OVERLAP JOINT BAFFLE SECONDARY AIR TUBES W415 1111 06 22 12 21 4 7 DOOR HANDLE INSTALLATION NOTE DOOR NOT AS ILLUSTRATED FRONT VIEW DOOR DOOR HANDLE LATCH LOCK DOOR SPRING SPACER HANDLE WASHER B BURNING YOUR APPLIANCE WITH THE DOORS OPEN OR CREATES A FIRE HAZARD THAT MAY RESULT IN A HOUSE AND OR CHIMNEY FIRE DO NOT STRIKE OR SLAM DOOR NEVER REMOVE THE DOOR WHEN THE APPLIANCE IS HOT 4 8 OPTIONAL ELECTRIC BACK UP FURNACE ALL 120 VOLT ELECTRICAL PRE ASSEMBLED HARNESSES MUST INSTALLED AS PER IN STRUCTIONS AND ELECTRICAL CODES INSTALLATION REQUIRES WIRING BY A CERTIFIED ELECTRICIAN ALL WIRING TO CONFORM TO CSA 22 1 FAILURE TO COMPLY MAY RESULT IN ELECTRIC SHOCK FIRE PROPERTY DAMAGE OR PERSON AL INJURY THE ELECTRICAL INSTALLATION MUST SATISFY ALL RELEVANT ASPECTS OF CSA 22 1 AND IN PARTICULAR CAN CSA C22 2 NO 0 M91 NO 3 M1986 DISCONNECT POWER FROM BOTH ELECTRIC FURNACE MODULE AND WOOD FURNACE BEFORE SERVICING ALL WIRING BRINGING 120V OR GREATER TO THE CHMF100 AND ITS MODULES SHALL BE AS SPECIFIED IN ELECTRICAL CODE BUT MUST HAVE WIRE INSULATION VALUE OF NO LESS THAN 1
118. ivision bulk GND L1 12 head with the hex head screws Reconnect the 3 wire harnesses that were disconnected to pull the blower assembly out W415 1111 06 22 12 24 Connect the plastic harness connector of the supply harness coming off the electrical control board to the mating bulk head connector protruding thru the bot tom of the blower division bulk head Turn the circuit breaker switch on the electric control panel to the ON position Fasten the controls cover to the main electrical control panel using hex head screws supplied with HMFK EF10 kit Mount the thermostat for the electric furnace beside the wood furnace thermostat Run 24V control wire from the thermostat to the furnace Feed the 24V control wires through the same bushing as the wood thermostat control wires and into the furnace Connect control wires to terminals 3 4 of terminal strip IV terminal strip mounted on furnace floor See wiring diagrams in Section 4 5 2 Thermostat Wiring Locate and fasten the blower division cover and the blower door onto the furnace and energize both 120V and 240V power sources at the resident disconnect NOTE The electric furnace thermostat should be maintained approximately 4 F to 5 F 2 C to 3 C lower than the
119. l are cold and must become hot before the appliance will func tion well During the break in period the first 2 or fires create only small hot fires using kindling this will allow the firebrick to cure Do not be alarmed if small hairline cracks develop the firebrick This is a normal occurrence and does not pose a safety hazard The paint may also smell a little for the first few fires as it cures and you may wish to open a door or window to alleviate the smell There are many different ways to start a fire review the hints and warnings in this section to ensure the fire 5 started properly 6 6 STARTING A FIRE ALWAYS OPERATE THIS APPLIANCE WITH THE FIRE BOX DOOR CLOSED AND LATCHED EXCEPT DURING START UP AND RE FUELING ALWAYS WEAR GLOVES TO PREVENT INJURY DO NOT LEAVE THE FIRE UNATTENDED WHEN THE DOOR IS UNLATCHED AS UNSTABLE WOOD COULD FALL OUT OF THE FIRE CHAMBER CREATING A FIRE HAZARD TO YOUR HOME NEVER LEAVE CHILDREN UNATTENDED WHEN THERE IS A FIRE BURNING IN THE APPLIANCE DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE DO NOT OPERATE WITH FLUE DRAFT GREATER THAN 0 06 W C 15 Pa DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES OF THE APPLIANCES OR WITHIN THE SPACE REQUIRED FOR FUELING ASH RE MOVAL AND OTHER ROUTINE MAINTENANCE OPERATIONS INSPECT AND CLEAN FLUES AND CHIMNEY REGULARLY HOT SURFACES DO NOT TOUCH DURING OPERATION FREQUENTLY EXAMINE DOOR SEAL GASKET REPL
120. lat gasket into 3 1 2 89 mm lengths and affix to glass retainers as illustrated ensure the gasket extends past the ends of the retainers by 1 4 6 mm ROPE E Apply small beads of silicone in the gasket groove as shown GLASS F Place the rope gasket in the gasket groove on top of the silicone G Place the glass on the door Re install the glass retainers NOTE For replacement glass size thickness and specifica tions see REPLACEMENTS section W415 1111 06 22 12 39 7 8 FILTERS The furnace must not be operated without filters In order to efficiently and safelv operate a slow combustion heating system you have to ensure a regular maintenance This means that the chimney the joints and the flue must be kept in good condition and the air filters must be replaced regularly use standard capacity pleated air filters 16 x 12 x 1 406 mm X 305 mm X 25 7 9 BLOWER MOTOR LUBRICATION For routine maintenance and improved bearing life the two motor bearings can be lubricated with non deter gent SAE 20 oil every 12 months DO NOT OVER LUBRICATE 7 10 CARE OF GLASS IF EQUIPPED If the glass is not kept clean permanent discolouration and or blemishes result Normallv a hot fire will clean the glass The most common reasons for dirtv glass include not using o GLASS WILL sufficient fuel to get the appliance thoroughly hot using green CAUSE BURNS or wet wood closing the dr
121. led to maintain normal operating draft between 0 04 and 0 06 W C 10 Pa and 15 Pa IF OPERATING DRAFT RANGE IS EXCEEDED IT CAN CAUSE SOLID FUEL FIRE TO BURN OUT OF CONTROL CREATING OVER FIRE CONDITION SEE SECTION 7 1 RUN AWAY FIRE OR CHIMNEY FIRE STRICTLY ADHERE TO ALL IDENTIFIED INSTALLATION CLEARANCES 5 1 2 MEASURING DRAFT Using a manometer with appropriate scale range connect testing tube between manometer and chimney connector End of testing tube should be inserted in chimney connector so approximately 1 25 of tube protrudes into and perpendicular to exhaust stream This measurement shall be taken approximately 12 305 mm above elbow T attached to the furnace flue Any hole made in the chimney connector for insertion of manometer tube shall be adequately sealed with high temp materi als when testing is complete Chimney draft to be a minimum 0 04 W C 10 Pa to maximum 0 06 W C 15 Pa W415 1111 06 22 12 26 5 2 MINIMUM CLEARANCE COMBUSTIBLES DO NOT INSTALL INTO ANY AREA HAVING CEILING HEIGHT LESS THAN THE MINIMUM CEILING HEIGHT REQUIREMENTS LISTED IN SECTION 5 3 1 BACK WALL BACK WALL CEILING SIDE WALL SIDE WALL FRONT PARALLEL amp CORNER SINGLE WALL CONNECTOR DOUBLE WALL CONNECTOR SIDEWALL A 6 152 mm 6 152 mm SIDEWALL TO FLUE B 18 457 mm 174 438 mm BACKWALL C 6 152 mm 6 152 mm BACKWALL TO FLUE D 18 457 mm 14 356 mm CORNER E
122. n authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty Warranty does not cover installations in commercial or industrial settings This limited warranty further does not cover any scratches dents corrosion or discoloring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts nor any venting components used in the installation of the appliance This warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to the President s Lifetime Limited Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstan
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124. ney Create large fire to heat up the appliance before adjusting to a slower burn To create large quick burning fire use small pieces of wood observe Flash Fire Warnings in Sections 6 1 and 6 9 Fora lower but extended burn stack larger pieces of wood close together e For long burns leave a 1 2 25 50 mm bed of coals Burn dry wood only Closing the door too quickly after refuelling will reduce the firebox temperature and may result in an unsatisfactory burn e As soon as the door is closed you may if glass door is installed observe a change in the flame pattern The flames will get smaller and lazier because less oxygen is getting into the combustion chamber The flames however are more efficient The flames will remain lazy but become larger again as soon as the firebricks have been heated thoroughly and the chimney becomes heated and provides a good draft e With the doors opened the fire is drawing heated room air up the chimney certainly not desirable Always operate with the doors fully closed once the medium sized logs have caught fire You can now add larger pieces of wood and operate the appliance normally Once the appliance is entirely hot it will burn very efficiently with little smoke from the chimney There will be a bed of hot coals in the firebox so you can safely fill the firebox with wood to the bottom of the secondary air tubes Can t get the appliance operating U
125. ning appliances not receiving sufficient combustion air from inside the dwelling However research conducted in the late 1980s by Canada Mortgage and Housing Corporation revealed that flawed wood appliance venting system design and not inadequate combustion air was the major factor in combustion spillage Other research showed that outdoor air supplies were not a simple or effective cure for spillage and that some designs could create a fire hazard The following clauses provide a summary of the research findings D3 Indirect make up type air supplies respond mainly to the house pressure relative to atmospheric pressure outside not just to the air requirements of the combustion appliance An indirect air supply functions simply as a hole in the house envelope and its principal effect is to change the leakage pattern of the building Therefore an indirect outdoor air supply is not an effective strategy for resolving combustion venting problems because it cannot reliably prevent or reduce combustion spillage nor provide protection from depressurization D4 Air supplies routed from outside directly to the appliance combustion chamber do not isolate the appliance from room pressure as was originally thought Direct air supplies can reverse flow direction if the outdoor weatherhood is exposed to wind induced negative pressure in excess of chimney draft The flow reversal of hot exhaust gas through such a duct can create a fire hazard Also if th
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127. nty will be covered for a period of 90 days from the date of their installation The manufacturer may require that defective parts or products be returned or that digital pictures be provided to support the claim Returned products are to be shipped prepaid to the manufacturer for investigation If a product is found to be defective the manufacturer will repair or replace such defect Before shipping your appliance or defective components your dealer must obtain an authorization number Any merchandise shipped without authorization will be refused and returned to sender Shipping costs are not covered under this warranty Additional service fees may apply if you are seeking warranty service from a dealer Warranty labour allowance is only for the replacement of the warranted part Travel diagnostic tests shipping and other related charges are not covered by this warranty ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON O IS A REGISTERED TRADEMARK OF WOLF STEEL LTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 WOLF STEEL LTD REV 02 07 12 W415 1111 06 22 12 43 11 0 SERVICE HISTORY Special Concerns Service Performed Appliance Service History This heater must be serviced annually depending on usage Service Technician Dealer Name Date W415 1111 06 22 12 44 12 0 NOTES W415 1111 06 22 12 l C 90 S
128. o the account of NAPOLEONO are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEONO dealer Note that metal scaling is a normal occurrence during the lifetime of the firebox but is greatly accelerated by the exposure to moisture over firing and lack of preventative maintenance Evidence of either of these conditions voids warranty Parts such as firebricks gaskets and baffles should routinely be removed by the operator as part of the regular service and therefore any warranty replacement of these parts does not qualify for any labour allowances Construction of models vary Warranty applies only to components included with your specific appliance CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only Registering your warranty is not necessary Simply provide your proof of purchase along with the model and serial number to make a warranty claim NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim Provided that the purchase was made through an authorized NAPOLEONO dealer your appliance is subject to the following conditions and limitations Warranty coverage begins on the date of original installation This factory warranty is non transferable and may not be extended whatsoever by any of our representatives The biomass furnace must be installed by a
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130. panel NOTE Do not feed electrical supplies 120V Main Furnace 240V Electric Heater or 24V Control Wires into the same panel that the Return Air Plenum is installed on W415 1111 06 22 12 o e SS lt 9 RI O ENEE DOOR SWITCH JUNCTION BOX ZI 15 a gt y 13 Remove the front lower cover of furnace wiring schematic located backside of cover Remove the desired knockout from the panel and bring the 120V supply conductors through the panel using electric conductor feed through connectors and strain reliefs as required by electrical code Route and secure the 120V wires to the door switch junction box located at the front of the furnace The front door switch junction box can be relocated to the left front corner post if the supply conductors are brought in through the left side panel FRONT LOWER COVER THIS FURNACE IS EQUIPPED WITH A BLOWER DOOR SAFETY SWITCH DO NOT DISABLE THIS SWITCH FAILURE TO FOLLOW THIS WARNING CAN RESULT IN ELECTRICAL SHOCK PERSONAL INJURY OR LOSS OF LIFE W415 1111 06 22 12 16 Remove access cover of the door switch junction box route supply conductors into box via plastic met at the rear of the box Connect conductors together using a twist on wire connector as per picture Position wiring back into door switch junction box replace and secure junction box cover 4 5 2 THERMOSTAT WIRING Th
131. se more kindling and paper Assuming the chimney and vent are sized correctly and there is sufficient combustion air the lack of sufficiently dry quantities of small kindling is the problem Thumb size is a good gauge for small kindling diameter Can t get heat out of the appliance One of two things may have happened The appliance door may have been closed prematurely and the appliance itself has not reached optimum temperature Re open the door and or draft control to re establish a brisk fire The other problem may have been wet wood The typical symptom is sizzling wood and moisture being driven from the wood W415 1111 06 22 12 6 7 FUEL LOADING AND BURN CYCLE BURN WOOD DIRECTLY ON THE FIREBRICKS DO NOT USE ELEVATED GRATE OTHERWISE RAISE THE FIRE 6 8 DO NOT STORE WOOD WITHIN APPLIANCE INSTALLATION CLEARANCES OR WITHIN THE SPACE REQUIRED FOR RE FUELING AND ASH REMOVAL The bricks will be nearly all white and the glass mostly clear The whiteness of the bricks and the cleanness of the glass if equipped are good indicators of your operating efficiency Not enough heat is produced when only one or two pieces of wood are burned A minimum of three pieces are needed to encase a bed of coals that sustains the fire Loosely stacked wood burns quicker than a tightly packed load Wood burns in cycles rather than giving a steady output of heat It is best to plan these cycles around your household routine so that only enou
132. ssage blocked anywhere in the appliance or chimnev W415 1111 06 22 12 42 10 0 WARRANTY NAPOLEON products are manufactured under the strict Standard of the world recognized ISO 9001 2008 Quality Assurance Certificate NAPOLEONO products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The complete appliance is again thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON BIOMASS FURNACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON biomass furnace are warranted against defects for as long as you own the appliance This covers weld defects in the combustion chamber and heat exchangers ceramic glass thermal breakage only ash drawer and iron castings Perforations caused by metal scalings for a period of five years Electrical 110V components and wearable parts such as blowers thermal switch switches wiring firebrick stainless steel baffle retainer secondary air tubes and gasketing are covered and NAPOLEONO will provide replacement parts free of charge during the first and second year of the limited warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs t
133. t source to shut down if the temperature in the supply plenum of the wood furnace exceeds the set value of the High Limit switch 250 F 121 C THE ELECTRIC FURNACE HAS BOTH AUTOMATIC AND MANUAL RESET CONTROLS THE MANUAL RESET IS A FUSIBLE LINK AND SHOULD BE REPLACED BY A QUALIFIED INSTALLER SERVICE PERSON AS A CAUSE AND REPAIR MUST BE DETERMINED BEFORE THE UNIT CAN BE RESTART ED FAILURE TO FOLLOW THIS STEP COULD RESULT IN PROPERTY DAMAGE INJURY OR DEATH W415 1111 06 22 12 31 6 4 CONTROL SYSTEM SUMMER FAN A manual fan switch has been added to the fan speed limit control located on the furnace plenum This will provide air circulation during the summer time when the furnace is not being used PUSHED IN MANUAL FAN OPERATION PULLED OUT AUTO FAN OPERATION PLENUM TEMPERATURE DEPENDANT ENSURE THE MANUAL SWITCH REMAINS PULLED OUT INTO THE AUTO POSITION DURING THE HEATING SEASON FAILURE TO COMPLY WITH THIS WILL RESULT IN EXCESSIVE CHILLING OF THE EXHAUST PRODUCTS AS THEV PASS THROUGH THE FURNACE FLUE AND THE SVS TEM THIS CHILLING WILL RESULT IN THE CONDENSATION OF EXHAUST PRODUCTS IN THE CHIM NEV RESULTING IN CREOSOTE BUILD UP THE CREOSOTE BUILD UP SUBSTANTIALLY INCREASES THE RISK OF A CHIMNEX FIRE 6 5 OPERATING SOUNDS AND SMELLS Expansion contraction noises during heating up and cooling down cycles are normal and to be expected When first installed the furnace brick and meta
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135. uce an odour when the appliance is used e The chimney must be sound and free of cracks Clean your chimney a minimum of twice a year and as re quired e The appliance is designed to burn natural wood only Do not burn treated wood coal charcoal coloured paper cardboard solvents or garbage This appliance has not been tested with an unvented gas log set To reduce risk of fire or injury do not install an unvented gas log set into the appliance e Do not start a fire with chemicals or fluids such as gasoline engine oil etc e Operate only with the doors tightly closed e Do not let the appliance become hot enough for any part to glow red e Higher efficiencies and lower emissions generally result when burning air dried seasoned hardwoods as com pared to softwoods or too green or freshly cut hardwoods Burning wet unseasoned wood can cause excessive creosote accumulation When ignited it can cause a chimney fire that may result in a serious house fire Donotuse elevated grate or otherwise raise the fire e Donotstore the wood within appliance installation clearances or within the space required for re fueling and ash removal Your appliance requires periodic maintenance and cleaning Failure to maintain your appliance may lead to smoke spillage in your home W415 1111 06 22 12 2 1 DIMENSIONS ls 467 1175mm 445 1135mm 739mm 2 2 GENERAL INSTRUCTIONS BEFORE INSTALLING THIS APPLIANCE
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139. wn through the blower division bulk head REMOVE RECTANGULAR KNOCK OUT BLOWER DIVISION BULK HEAD IA W415 1111 06 22 12 NOTE The connector is not symmetric and can only fit into the knock out in one orientation Push connector down until it locks into bulk head The second part of the installation requires removing the blower assembly to allow easy installation of the electric furnace control board to the main electric con trol board Start by removing the hex head securing screws that fasten the blower assembly guide rails to the bottom of the blower division bulk head Disconnect the 3 electrical quick connects from the main electrical control panel Gently slide the blower assembly out the front of the furnace Locate and secure the electric furnace con trol board to the main electrical control board using four 4 hex head screws supplied with the HMFK EF10 kit Take the 4 wires F F C 1 from the electric furnace control board and connect them to the correspond ing terminals F F C 1 on the main electric control boa rd CIRCUIT BREAKER Connect the 240V supply to the circuit breaker on the TERMINALS electric furnace control board Slide the blower assembly the furnace re attach the guide rails to the blower d

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