! WARNING - Napoleon Products
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19. off all electrical power to the stove 3 Turn the gas knob M clockwise to off 4 Wait 5 minutes for any gas in the combustion chamber to escape Continue to the next step if you do NOT smell any gas f you smell gas STOP and follow the instructions in What to do if You Smell Gas listed above 5 If the unit is equipped with a flame adjustment valve turn clockwise to off 6 Locate the pilot situated in front of the rear log 7 Turn the gas counter clockwise to pilot posi tion 8 Depress and hold the gas knob while lighting the pilot with the push button ignitor Keep the knob fully depressed for one 1 minute then release If the pilot does not continue to burn repeat steps 3 through 7 9 With the pilot lit turn the gas knob counter clockwise to on position 10 If your insert is equipped with a flame adjustment valve push and turn the knob to high 11 If your insert is equipped with a remote on off switch the main burner may not come on when you turn the gas valve to on or high The remote switch must be in the on position as well to ignite the main burner 12 Turn on all electr PILOT BURNER GAS VALVE aia d TO TURN OFF GAS 1 Turn off all electrical power to the unit if service is to be performed TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE CAUTION Label all wires prior to disconnection when servic ing controls Wiring errors can cause impro
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24. 900 6 DELUXE 6 FLASHING KIT POLISHED BRASS 3 W135 0052 FRONT LOG 26 GI 900AB6 DELUXE 6 FLASHING KIT ANTIQUE BRASS 4 W135 0015 RIGHT LOG 26 GI 900K6 DELUXE 6 FLASHING KIT BLACK 5 W135 0016 LEFTLOG 26 GI 900SS6 DELUXE 6 FLASHING KIT STAINLESS STEEL 6 W135 0009 CENTER LOG 26 GI 909S6 DELUXE 6 PORCELAIN FLASHING KIT ALMOND 7 550 0001 CHARCOAL EMBERS 26 GI 909K6 DELUXE 6 PORCELAIN FLASHING KIT BLACK 8 385 0245 NAPOLEON LOGO 26 GI 909F6 DELUXE 6 PORCELAIN FLASHING KIT GREEN 9 W725 0036 NATURAL GAS VALVE REMOTE RBT SHAW FOR OPENINGS SMALLER THAN 30 X 48 9 W725 0037 PROPANE GAS VALVE REMOTE RBT SHAW 26 GI 900B9 DELUXE 9 FLASHING KIT POLISHED BRASS 10 W100 0058 PROPANE GAS PILOT ASSEMBLY 26 GI 900AB9 DELUXE 9 FLASHING KIT ANTIQUE BRASS 10 100 0057 NATURAL GAS PILOT ASSEMBLY 26 GI 900K9 DELUXE 9 FLASHING stack 11 W455 0025 18 NATURAL GAS PILOT INJECTOR 26 GI 900SS9 DELUXE 9 FLASHING STAINLESS STEEL 11 W455 0084 10 PROPANE GAS PILOT INJECTOR 26 GI 90989 DELUXE 9 PORCELAIN FLASHING KIT 12 W357 0001 PIEZO IGNITER CHANNEL 26 GI 909K9 DELUXE 9 PORCELAIN FLASHING KIT 1 a 26 GI 909F9 DELUXE 9 PORCELAIN FLASHING KIT GREEN 15 456 0042 42 DMS NATURAL GAS BURNER ORIFICE 2 27 15 W456 0053 54 DMS PROPANE GAS BURNER ORIFICE 16 W010 0440 DOOR GLASS w TOP GASKET 27 GI 93PB BASIC FLASHING KIT POLISHED BRASS 28 GI 92PB 2 TRIM FOR GI 93K 17 W562 0012 GLASS GASKET
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27. 2 Pc SIDE 18 W562 0011 GLASS GASKET FOR OPENINGS SMALLER THAN 26 X 42 19 W690 0002 THERMAL SENSING SWITCH 27 63 BASIC FLASHING KIT BLACK 20 GZ 552 REPLACEMENT BLOWER 27 BASIC FLASHING KIT POLISHED BRASS 21 KB35 VARIABLE SPEED SWITCH C W KNOB 27 6 BASIC FLASHING KIT ANTIQUE BRASS 22 080 0062 UPPER GLASS BRACKET 28 GI 2PB 2 TRIM FOR GI 63K 23 WO080 0079 LOWER GLASS BRACKET PER TRM GOLD ACRYLIC TRIM 24 W660 0009 BURNER ON OFF SWITCH 29 W470 0002 ENAMEL TOUCH UP AND BRUSH sPEciFv COLOUR 25 W660 0006 SPILL SWITCH 30 W690 0001 MILLIVOLT THERMOSTAT 31 W660 0011 HANDHELD REMOTE with DIGITAL READOUT THERMOSTATIC 32 GD660 WALL SWITCH amp 20FT WIRE 33 GI 777KT DECORATIVE BRICK PANELS 34 GI 787KT DECORATIVE BRICK PANEL FOR BAY DOOR 35 GIBS BAY SCREEN 36 GIBG BAY GLASS 37 GI360B KT BAY DOOR ASSEMBLY 38 GI LB36G BAY WINDOW LOUVRES 38 GI LB86PB BAY WINDOW LOUVRES POLISHED BRASS 38 GI LB86AB BAY WINDOW LOUVRES ANTIQUE BRASS 38 GI LB36K BAY WINDOW LOUVRES BLACK 38 GI LB86SS BAY WINDOW LOUVRES STAINLESS STEEL 39 GI 1LG GOLD PLATED LOUVRES UPPER amp LOWER 39 FLUSH LOUVRES DOOR TRIM BLACK 39 GI 1LPB FLUSH LOUVRES amp DOOR TRIM POLISHED BRASS 39 GI 1LAB FLUSH LOUVRES amp DOOR TRIM ANTIQUE BRASS 39 1155 FLUSH LOUVRES amp DOOR TRIM STAINLESS STEEL 40 W175 0172 NG TO LP CONVERSION KIT 40 W175 0191 LP TONG CONVERSION KIT W415 0061 09 2
28. to have an airtight seal Line the chimney with a 3 or 4 diameter approved liner With a 4 liner an increaser must be connected between the dilution draft hood and the liner Chimney installation must conform to both national and local code requirements The liner must be continuous from the fireplace to the chimney cap DILUTION DRAFT c DILUTION LATE SECURIN G CLIPS Remove the securing screw from the front of the dilution plate Push the dilution draft hood out of the securing clips and at tach the liner using 3 screws equally spaced Pack insulation around the liner at the damper area to prevent air flow from entering the chimney Move the insert into the centre of the woodburning fireplace making sure that the dilution draft hood inserts back into its securing clips Level using the four leveling screws located front and back on either side of the fireplace base Leveling the insert will eliminate rocking or excessive noise when the fan is in operation Replace the securing screw to the front of the dilution plate FLEXIBLE SHUT_OFF Se FIGURES Install rigid black pipe a flex connector if local codes permit or 1 2 type L copper tubing with a 3 8 to 1 2 adapter and a shut off valve to the fireplace Seal and tighten securely The adapter will be required between the gas valve and the cop per tubing or flex connector Do not kink flexible connecto
29. with a blower a heat sensor variable on off speed control and a power cord Because the blower is thermally activated when turned on it will automatically start approximately 15 minutes after lighting the fireplace and will run for approximately 30 minutes after the fireplace has been turned off Use of the fan increases the output of heat Air drawn in through the lower louvre access door is driven up the back of the firebox and exhausted as hot air between the upper louvres G 8 HEAT SENSOR VARIABLE SPEED SWITCH FAN FIGURE 11 Drywall dust will penetrate into blower bearings causing ir repairable damage and must be prevented from coming into contact with the blower or its compartment Any damage resulting from this condition is not covered by the warranty policy PILOT BURNER ADJUSTMENT 1 Remove the pilot adjustment 2 Adjust the pilot screw to provide properly sized flame 3 Replace the adjustment cap PILOT SCREW FLAME MUST ENVELOP UPPER 3 8 TO 1 2 OF LL UT THERMOPILE W415 0061 09 26 11 Turn off the gas and electric power to the unit Remove the upper glass bracket Loosen the lower glass bracket and remove the glass Remove the logs Remove the burner assembly Remove the eight screws holding the access door in place on the control assembly located at the back of the burner support Remove the four screws holding the blower duct and slide it for
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32. 6 11 1 DIZZIIDIZIMIUUUEEEUDIDIUUImmmumm mmm a a a Oy a OT CO INT OT a TT a OT a a ay OT OT a TTT TY 777777777777 TTT TTT IR ay TTT UUM a IT a OT D I IT IT a ay a a Wey OT DO W415 0061 09 26 11 13 BEFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED SYMPTOM PROBLEM TEST SOLUTION Pilot goes out when the System is not correctly purged purge the gas line with the glass door removed Out of propane gas fill the tank Pilot flame is not large enough turn up the pilot flame Pilot flame is not engulfing the gently twist the pilot head to improve the flame pattern around thermopile the thermopile Thermopile shorting clean thermopile and valve connection check that thermopile insulation is not frayed and grounding out on the housing or the burner support replace thermopile replace valve Faulty thermopile replace Faulty valve replace Pilot will not light No spark at pilot burner check that the wire is connected to the push button ignitor check if the push button ignitor needs tightening replace pilot assembly if the wire insulation i
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35. C 09 26 11 NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against de ects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner phazer logs and embers ceramic glass thermal breakage only gold plated parts against tarnishing porcelain ized enamelled components and aluminum extrusion trims Electrical 110V and millivolt components and wearable parts such as blowers gas valves thermal switch switches wiring remote controls ignitor gasketing and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official L
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37. INSTALLER LEAVE THIS MANUAL WITH THE APPLIANCE CONSUMER RETAIN THIS MANUAL FOR FUTURE REFERENCE NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE INSTALLATION AND QUALITY FIREPLACES OPERATING INSTRUCTIONS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 22 ANSI 221 50 FOR VENTED GAS FIREPLACES CERTIFIED FOR CANADAAND UNITED STATES USING ANSI CSA METHODS SAFETY INFORMATION If the information in these instructions G 3 6 0 0 m N not followed exactly a fire or explosion may result causing property damage NATURAL GAS personal injury or loss of life Do not store or use gasoline or other flammable G 3 6 0 0 vapors and liquids the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS P RO PAN E Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the supplier This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas HOT GLASS WILL CAUSE indicated on the rating plate This app
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39. L INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SER VICED BY A QUALIFIED INSTALLER to conform with local codes Installation practices vary from region to region and it is important to know the specifics that apply to your area for example in Massachusetts State The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log The appliance off valve must be handle gas cock The flexible connector must not be longer than 36 inches The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product e WARNING This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts In absence of local codes install to the current National Fuel Gas Code ANSI Z223 1 or the current CAN CGA B149 Installation Codes Purge all gas lines with the glass door of the fire place removed Assure that a continuous gas flow is at the burner before installing the door Under extreme vent configurations allow several minutes 5 15 for the flame to stabilize after igni tion Altitudes greater than 4000ft require a minimum vent run of 12ft The fireplace and its individual shutoff valve must be discon nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi
40. POSSIBLE DEATH Br NSS ALAA DEN Y Ro UN G j SATISFACTORY A CHECK FOR CORRECT VENTING ACTION MUST BE MADE BEFORE THE INSTALLED INSERT IS LEFT WITH THE CUSTOMER Test after installing the unit into a vented non combustible fireplace in the following manner 1 Close all doors and windows in the room start exhaust fans in the home turn fireplace blower off 2 Set controls to high and light the unit 3 Wait 5 minutes Light a match and hold it to the spill tube Opening 4 Venting action is satisfactory if smoke is drawn into the spill tube Venting action is unsatisfactory if the flame and smoke are not drawn into the tube 5 f venting action is unsatisfactory turn the unit off wait 10 minutes and try again If the smoke or flame is still not drawn into the spill tube turn the unit off and check for vent blockage or restriction If necessary consult with a qualified air Quality specialist TR FIGURE 1 UNSATISFACTORY When lit for the first time the fireplace will emit a slight odour for a few hours This is a normal temporary condi tion caused by the curing of the logs and the burn in of internal paints and lubricants used in the manufacturing process and will not occur again Simply open a window to sufficiently ventilate the room W415 0061 09 26 11 After extended periods of non operation such as follow ing a vacation or a warm weathe
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43. abour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The gas fireplace must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers nor any venting components used in the installation of the fireplace NAPOLEON warrants its stainless steel burners against defects
44. am ber surfaces Flame is impinging on the logs or check that the logs are correctly positioned combustion chamber open air shutter to increase the primary air check the input rate check the manifold pressure and orifice size as specified by the rating plate values check that the door gasketing is not broken or missing and that the seal is tight check that both 4 and 7 vent liners are free of holes and well sealed at all joints check that minimum rise per foor has been adhered to for any horizontal venting Remote wall switch Wall switch is mounted upside reverse is off position down main burner comes Remote wall switch is grounding replace on when gas knob is A SEE turned to ON posi Remote wall switch wire is ground check for ground short repair ground or replace wire tion ng Faulty valve replace Exhaust fumes Fireplace is spilling check for chimney blockage smelled in room head check that chimney is installed to building code aches room is in negative pressure increase fresh air supply Carbon is being depos Flame is impinging on the logs check that the logs are correctly positioned ited on glass logs or combustion chamber open air shutter to increase the primary air combustion chamber check the input rate check the manifold pressure and orifice surfaces size as specified by the rating plate values White grey film Sulphur from fuel is b
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46. e look optional fibre firebrick panels are available at your Napoleon Wolf Steel Ltd dealer Complete installation and maintenance instructions are included with the kit LOG PLACEMENT logs and charcoal embers exclusive to Napoleon Fireplaces provide a unique and realistic glowing effect that is different in every installation Take the time to carefully position the charcoal embers for a maximum glowing effect 1 Place the front log onto the main burner pushing it as close as possible to the burner ports without blocking covering them The left and right spacing between the log ends and the burner ports should be equal CHARCOAL EMBERS FIGURE 6 YOU MAY FIND IT EASIER TO PLACE SOME CHAR COAL EMBERS BENEATH THE FRONT LOG NOW 2 Place the back log onto the step located at the back of the combustion chamber The notch situated at the lower right of the back log should be centered evenly above the pilot assembly 3 While supporting the back log to prevent it from fall ing forward set the three smaller logs into the pockets and grooves of the front and back logs respectively Log colours may vary During the initial use of the fireplace the colours will become more uniform as colour pigments burn in during the heat activated curing process POSITIONING THE LOGS IMPROPERLY WILL CAUSE FLAME IMPINGEMENT AND CARBONING Randomly place the embers beneath the front log covering all of the burne
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48. eing depos clean the glass with a recommended gas fireplace glass forms ited on glass logs or combustion cleaner DO NOT CLEAN GLASS WHEN HOT chamber surfaces If deposits are not cleaned off regularly the glass may become permanently marked W415 0061 09 26 11 15 SUIS9U09 eioedg peuuojeg 2 zsnwu 5141 5 921A19S oouer ddy W415 0061 09 26 11 43 1 16 NOTES W415 0061 09 26 11 L vv LSZ Ll 9 19009 SALON 9 Lev LSC LL L900 GIYM Historique d entretien Wolf Steel Cet appareil doit tre entretenu annuellement selon son usage Detaillant Nom du technicien Travail effectue Problemes particuliers GL LSC Ll 900 6 ue 1 1 enbsu e s odep 59 sed 2 eu snoA IS eJquieuo ep sioJed 59 ns 3anvHO 153 3TI3 010S8O 1 YSAOLLAN 591 e jns eul0J es esub un e Ze ogoeu es e qnsnquuoo np 9jjnos 9 aun SIeJJ e9aid ej suep oAneDou 0 9 jueuuneq np epoo 9091d e suep uon ne jueulguJJ0Juoo e9jejsui 159
49. g 3 5 kPa The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa A 1 8 inch NPT plug accessible for test gauge connection must be installed immediately upstream of the gas supply connection to the stove This fireplace must be connected to any accepted lined chim ney system listed to ULC S635M in Canada or UL 1777 in USA The venting connection must be in compliance with the vent manufacturers installation instructions The draft hood must be installed so it is in the same atmo spheric pressure zone as the combustion air inlet to the fireplace Provide adequate ventilation and combustion air Provide adequate accessibility clearance for servicing and op erating the fireplace Never obstruct the front opening of the fireplace This insert must be recessed into a vented noncombustible woodburning fireplace prefabricated or masonry only The minimum fireplace size in which the heater is to be installed is HEIGHT 17 2 inches inches The minimum distance from the bottom of a combustible mantle projecting 6 maximum from the wall to the top of the unit is 8 WIDTH 257 inches DEPTH 16 W415 0061 C 09 26 11 The fireplace when installed must be electrically connected and grounded in accordance with local codes In the absence of l
50. in workmanship and material for life subject to the following conditions During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 50 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product its co
51. ldren when they the same room as the fireplace Due to high temperatures the fireplace should be located out of traffic and away from furniture and draper les Clothing or other flammable material should not be placed on or near the fireplace Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace It is imperative that the control compartments burners and circulating blower and its passageway in the fireplace and venting system are kept clean The fireplace and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The fireplace area must be kept clear and free from combustible materials gasoline and other flammable vapours and liquids Under no circumstances should this fireplace be modified This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appli ance Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water Do not operate the fireplace with the glass door removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Do not strike or slam shut the fireplace glass door W415 0061
52. led WARNING THIS FIREPLACE HAS BEEN CONVERTED FOR USE WITH A GAS FIREPLACE INSERT ONLY AND CANNOT BE USED FOR BURNING WOOD OR SOLID FUELS UNLESS ALL ORIGINAL PARTS HAVE BEEN REPLACED AND THE FIREPLACE IS RE APPROVED BY THE AUTHORITY HAVING JURISDICTION ATTENTION CE FOYER CONVERTI AFIN D ETRE UTILISE SEULEMENT COMME FOYER ENCASTRE AU GAZ ET NE PEUT ETRE UTILSE POUR BRULER DU BOIS OU TOUT AUTRE COMBUSTIBLE SOLIDE SANS QUE TOUTES LES PIECES ORIGINALES AIENT ETE REMPLACEES ET QUE LE FOYER SOIT APPROUVE DE NOUVEAU PAR LES AUTORITES AYANT JURIDICTION W385 0199 The sheet metal parts of the fireplace in which the gas fire place insert is to be installed must not be cut If the wood burning factory built fireplace has no gas access hole s provided an access hole of 172 inch or less be drilled through the lower sides or bottom of the fireplace in a proper workman like manner This access hole must be plugged with non combustible insulation after the gas supply line has been installed Ensure that existing chimney cleanouts fit properly The refractory glass doors screen rails screen mesh and log grates may be removed from the fireplace before installing the gas fireplace insert Smoke shelves shields and baffles may be removed if at tached by mechanical fasteners The ventilation openings in the fireplace may be obstructed by the backer plates aluminium trim etc but these parts are not to be applied so as
53. liance is BURNS not convertible for use with other gases unless a DO NOT TOUCH GLASS UNTIL certified kit is used COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS Quality System Certified To qu C US LISTED 9001 2008 Intertek HPBA Hearth Patio amp Barbecue Association Wolf Steel Ltd 24 Napoleon Rd Barrie ON LAM 0G8 Canada 103 Miller Drive Crittenden Kentucky USA 41030 Phone 705 721 1212 Fax 705 722 6031 www napoleonfireplaces com ask napoleonproducts com 10 00 1 22B W415 0061 C 09 26 11 2 TABLE of CONTENTS PG 2 5 INTRODUCTION 8 OPERATION MAINTENANCE Warranty Operating Instructions General Instructions Maintenance General Information 9 BLOWER SYSTEM Care of Glass amp Plated Parts 5 INSTALLATION Blower Replacement Instructions 9 ADJUSTMENTS 6 7 FINISHING Pilot Burner Adjustment Brick panels Venturi Adjustments Log Placement Charcoal Embers 10 11 REPLACEMENTS Louvre Installation Logo Placement Ordering Replacement Parts Replacement Parts 7 OPERATION MAINTENANCE Accessories Options Spill Switch Venting Action Check 12 13 TROUBLE SHOOTING GUIDE 14 SERVICE HISTORY PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING Do not burn wood or other materials in this fireplace Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Supervise young chi
54. mponents or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive vent ing configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEEL LTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 WOLF STEEL LTD W415 0061 09 26 11 4 GENERA
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56. ocal codes use the current CSA 22 1 CANADIAN ELEC TRICAL CODE in Canada or the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States The blower power cord must be connected into a properly grounded receptacle The grounding prong must not be removed from the cord plug GENERAL INFORMATION FOR YOUR SATISFACTION THIS FIREPLACE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUAL ITY Maximum input is 24 000 BTU hr for natural gas and 22 000 BTU hr for propane When the fireplace is installed at elevations above 4 500ft and in the absense of specific recommendations from the local authority having jurisdiction the certified high altitude input rating shall be reduced at the rate of 4 for each additional 1 000ft Maximum output for natural gas is 15 900 BTU hr and 16 000 BTU hr for propane Minimum inlet gas supply pressure is 4 5 inches water column for natural gas and 11 inches water column for propane This fireplace is certified for bedroom and bedsitting room installa tion Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane Manifold pressure under flow conditions is 3 5 inches water column for natural gas and 10 inches water column for propane No external electricity 110 volts or 24 volts is required for the gas system operation Expansion contraction noises during heating up and cooling down cycles are normal and to be expected Change in flame appearance from HI
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59. per and dangerous operation Verify proper operation after servicing This insert and its venting system should be inspected before use and at least annually by a qualified service person The fireplace area must be kept clear and free of combustible materials gasoline or other flammable vapours and liquids The flow of combustion and ventilation air must not be obstructed 7 In order to properly clean the burner and pilot assembly remove the logs to expose both assemblies 2 Keep the control compartment logs burner air shutter opening and the area surrounding the logs clean by vacuum ing or brushing at least once a year 2 Push in gas control knob slightly and clockwise to off DO NOT FORCE MAINTENANCE 3 Check to see that all burner ports are burning Clean out any of the ports which may not be burning or are not burning properly 4 Check to see that the pilot flame is large enough to engulf the thermopile on one leg and reaches toward the burner on the other leg 5 Replace the cleaned logs 6 Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on A 5 to 10 second total light up period is satisfactory If igni tion takes longer consult your Napoleon dealer distributor 7 Check that the door gasketing is not broken or missing Replace if necessary W415 0061 09 26 11 10 BLOWER SYSTEM The Napoleon gas fireplace insert comes standard
60. r Check for gas leaks by brushing on a soap and water solution Do not use open flame W415 0061 C 09 26 11 6 An on off switch has been included and can be located at the right side trim For ease of accessibility this switch may be replaced with a wall switch or substituted with a millivolt thermostat that may be installed in a convenient location on any wall Route a 2 strand solid core millivolt wire through the electrical hole located at the bottom right side of the unit The recommended maximum lead length depends on wire size WIRE SIZE MAX LENGTH 14gauge 100 feet 16gauge 60 feet 18gauge 40 feet Attach the two leads to terminals 1 and 3 located on the gas valve 4 4 gt no OSH gt Oat Do not connect the gas valve to electricity 110 volts or 24 volts W415 0061 09 26 11 The insert can be equipped with a flashing kit to close off most fireplace openings Mount the flashing inside the unit s outer shell using 4 securing screws The flashing and trim are available in many finishes to accent any room decor Objects placed in front of the fireplace should be kept a minimum of 48 away from the front face TRIM ON OFF SWITCH FLASHING FLAME ADJUSTMENT VARIABLE SPEED SWITCH GAS KNOB FIBRE FIREBRICK PANELS CHARCOAL EMBERS To give your insert that authentic masonry fireplac
61. r area beneath the hollowed out section of the log Place the remaining embers along the front Keep ember dust away from burner ports to avoid plugging them Fine dust found in bottom of bag not to be used logs and charcoal embers glow when exposed to direct flame Use only certified PHAZER logs and charcoal embers available from your Napoleon Wolf Steel Ltd dealer EIGURE 7 SS N NESTA NA FLUSH LOUVRE KIT GI 1L UPPER LOUVRES Insert the back edge of the upper louvre into the SIDE VIEW upper louvre clips LOWER LOUVRES Secure the lower louvre assembly to the insert us ing the 4 screws supplied W415 0061 09 26 11 LOGO PLACEMENT Remove the backing of the logo supplied and place on the glass viewing area as indicated OPERATION MAINTENANCE SPILL SWITCH VENTING ACTION CHECK This is a thermally activated switch attached to the back of the unit and extending up into the dilution draft hood which senses the change in temperature and shuts down the gas valve in the event of a severe downdraft of air or a blocked or disconnected vent lt acts as a safety shut off to prevent a build up of carbon monoxide or an explosion of unburnt gases during start up If the flue is blocked or has no draw the spill switch will auto matically shut off the supply of gas within about 5 10 minutes TAMPERING WITH THE SWITCH CAN RESULT IN CAR BON MONOXIDE CO POISONING AND
62. r season the fireplace may emit slight odour for a few hours This is caused by dust particles in the heat exchanger burning off Open a window to sufficiently ventilate the room FOR YOUR SAFETY READ BEFORE LIGHTING A This fireplace has a pilot which must be lit by hand while following these instructions exactly B Before lighting smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand do not try to repair it Call a qualified service techni cian Force or attempted repair may result in a fire or explosion D Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the unit and replace any part of the control system and any gas control touched by water WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions e f you cannot reach your gas supplier call the fire depart ment LIGHTING INSTRUCTIONS 1 Stop Read all the safety information above When lighting and re lighting the gas knob cannot be turned from pilot to off unless the knob is depressed 2
63. s broken or frayed replace pilot assembly if the ceramic insulator is cracked or broken replace the push button ignitor Spark gap is incorrect spark gap should be 1 16 to 1 8 from the electrode tip and the pilot burner Light the pilot with a match and adjust the electrode tip to the required spark gap and proper location check that the manual valve is turned on check the pilot orifice for blockage replace the valve call the gas distributor No gas at the pilot burner Out of propane gas fill the tank Pilot goes out while Gas piping is undersized turn on all gas appliances and see if pilot flame flutters di standing Main burner minishes or extinguishes especially when main burners ignite is in OFF position Monitor supply pressure check if supply piping size is to code Correct all undersized piping Pilot burning gas Wall switch is defective connect a jumper wire across the wall switch terminals if the to main burner gas main burner lights replace the wall switch knob is on wall switch Wall switch wiring is defective disconnect the switch wires from the valve amp connect a jumper ee wire across terminals 1 and 3 if the main burner lights check the wires for defects and or replace wires Main burner orifice is plugged remove stoppage in orifice Remote gas valve operator is connect a jumper wire across terminals 1 and 3 if main burner defective does not light replace ga
64. s valve Main burner flame is Insufficient secondary air increase fresh air supply open door window add make up a blue lazy transpar air supply ent flame Downdraft or blockage chim remove blockage ney check that chimney is installed to building codes 3ft above highest roof line or 2ft higher than any portion of a building within a horizontal radius of 10ft of the chimney W415 0061 09 26 11 14 SYMPTOM PROBLEM TEST SOLUTION Main burner goes out Refer to Main burner goes out pilot stays on pilot goes out Chimney down drafting wait ten minutes Shut off all exhaust fans in the house ie kitchen and bathrooms furnace and clothes dryer Open windows and or doors Start fireplace and monitor its operation Close doors and windows and start appliances as before room is in negative pressure increase fresh air supply Chimney is blocked check for chimney blockage Liner disconnected from insert re attach liner Faulty spill switch replace Main burner goes out Pilot flame is not large enough turn on pilot flame Gently twist the pilot head to improve the _ pilot stays on not engulfing the thermopile flame pattern aroung the thermopile Thermopile shorting clean thermopile and thermopile connection to valve Carbon is being de Air shutter has become blocked ensure air shutter opening is free of lint or other obstructions posited on glass logs or combustion ch
65. to LO is more evident in natural gas than in propane CARE OF GLASS AND PLATED PARTS Do not use abrasive cleaners to clean plated parts Buff lightly with a clean dry cloth The glass is 3 16 ceramic glass available from your Napoleon Wolf Steel Ltd dealer Do not substitute materials Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner Thereafter clean as required Do not clean glass when hot If the glass is not kept clean permanent discolouration and or blemishes may result GI3600 EXHAUST 30 1 2 TIN 2 12 x 40 y GAS INLET 49 30 6 ELECTRICAL INLET FIGURE 1 LEFT SIDE INSTALLATION Clean out ashes from the inside of the wood burning fireplace Make sure that the chimney and wood burning fireplace are in a clean and sound condition and constructed of non combustible materials If necessary have any repair work done by a qualified person before installing the insert Remove the existing fireplace damper or lock into an open position Using screws attach the fireplace warning tag W385 0199 to the inside of the firebox of the fireplace into which the insert is being instal
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69. ward from beneath the burner support Disconnect the electrical connectors at the blower Remove the blower FIGURE 12 IN ADJUSTMENTS VENTURI ADJUSTMENT Natural gas models air shutters set at 1 16 063 inch open Propane gas models have air shutters set at 3 8 375 inch open Closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The flame may not appear yellow immedi ately allow 15 to 30 minutes for the final flame colour to be established AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED GAS INSTALLER FIGURE 14 11 REPLACEMENTS Contact your dealer for questions concerning prices and avail When ordering replacement parts always give the following ability of replacement parts Normally all parts can be ordered information through your Napoleon dealer or distributor 1 amp SERIAL NUMBER OF FIREPLACE FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY 2 INSTALLATION DATE OF FIREPLACE OF THE ORIGINAL INVOICE WILL BE REQUIRED TO 3 Part NUMBER HONOUR THE CLAIM OF PART IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR FURTHER INFORMATION CONTACT YOUR NAPOLEON DEALER REPLACEMENT PARTS ACCESSORIES PART DESCRIPTION PART DESCRIPTION 1 GL 610 LOG SET ASSEMBLY c w CHARCOAL EMBERS FOR OPENINGS SMALLER THAN 27 X 42 2 W135 0007 BACKLOG 26
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