installation - Webstaurant Store
Contents
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4. 8 Recalibration 17 Gas Connection Single amp Multiple Ovens 8 Installation Of Oven Heat Deflectors Corderite Steel Hearths amp Inner Oven Linings 9 Ventilation and Air Supp y 9 Installation of a Direct Flue 9 Part P125 Rev 1 05 20 08 Page 3 DIMENSIONS AND SPECIFICATIONS 62000 SERIES d 10 5 8 27 7 8 3 T7 178 28000 708mm emm 178 78 i U l a m tz U U J 1 51 G2071 62072 62073 2 25mm 51mm 51mm 80128 khar 1 3 12R 38 1 4 126 e al 12R 972mm rot
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7. B If it isa new installation have gas authorities check meter size and piping to assure that the unit is supplied with sufficient amount of gas pressure required to operate the unit C Ifit is additional or replacement equipment have gas authorities check pressure to make certain that existing meter and piping will supply fuel at the unit with not more than 1 2 water column pressure drop Part P125 Rev 1 05 20 08 INSTALLATION Continued D Obtain a pressure regulator to deliver gas at the pressure shown on the rating plate This unit is supplied with a pressure regulator NOTE When checking pressure be sure that all other equipment on the same gas line is on A pressure regulator is supplied with GARLAND equipped Set regulator to deliver gas at pressure shown on rating plate Installation must conform with the national Fuel Gas Code ANSI Z223 1 Latest Edition NFPA No 54 Latest Edition and or local code to assure safe and efficient operation NOTE In Canada the installation shall be in accordance with CAN CGA B149 1 NATURAL GAS INSTALLATION CODE or CAN CGA B149 2 PROPANE GAS INSTALLATION CODE and local codes where applicable NOTE The appliance and its individual shut off supplied by others must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 PSI 3 45kPa The appliance must be isolated from the gas supply piping by closing its indi
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10. tighten the air shutter screw to prevent movement of the air shutter Thermostat Operation It is normal for a hydraulic thermostat cycling with a temperature swing of 45 to 50 When checking calibration first allow the thermostat to cycle a minimum of four 4 times second place your temperature sensor in the geometric centre of the empty oven two inches 2 off the oven deck When the thermostat cycles off write down that temperature wait until the temperature cycles on and write the temperature down Average the two readings That average should be 20 of the set point temperature Example Thermostat set point is 300 first cycle Off at 325 Cycle back ON at 291 The average of 325 and 291 is 309 The thermostat is cycling eight degrees 8 above the dial setting This thermostat is within the 20 tolerance and the appliance is under warranty have the authorized agent calibrate the thermostat If the thermostat is beyond 50 have the thermostat replaced Indicator Mark Dial Stop By pass Flame Adjuster Calibration Calibration Plate Part P125 Rev 1 05 20 08 ADJUSTMENTS Continued Instructions for FDO Heavy Duty Control This model FDO is a precision made instrument carefully set at the factory to accurately control oven temperatures from 500 F 260 C to 150 F 66 C All adjustments are accessible from the front of the appliance after removin
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12. applicable Warning Electric Grounding Instructions This appliance is equipped with a three prong grounding plug for your protection against shock hazard and must be plugged into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug Awiring diagram is attached to the back of the unit Gas Connection Single amp Multiple Ovens Single Oven Install the pressure regulator supplied with the outlet arrowhead connected to the tail pipe The 34 N P T inlet of the pressure regulator must be considered in piping the gas supply Each group of ovens should be supplied by others with an in line manual shut off valve Part P125 Rev 1 05 20 08 INSTALLATION Continued Each stack of oven sections may be piped individually as described above Each stack should be provided with its own manual gas shut off valve as described If the ovens are to be piped using all of the materials provide refer to diagram A Multiple Ovens If the ovens are to be stacked they may be piped as shown in the diagram A Again as stated above a readily accessible gas shut off valve of an approved type should be installed in the supply line STACKING PIPE KIT FOR COMBINATION OVEN PRESSURE FA REGULATOR SUPPLY DIAGRAM A Installation Of Oven Heat Deflectors Corderite Steel Hearths amp Inner Oven Linings All models require that two part oven heat deflectors he
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17. continued Lamb Pork Smoked hai 1824 Picnic Shoulder 300 325 35 Shoulder Rol Poultry All Not Stuffed BEER 5 s s i ee Note This list is intended only as a guide O CO Leg Shoulder Rolled o c L gt 5 N Qn lwm o Loin Centre Half Blade Sirlion Picnic Shoulder Rolled Cushion Style w DA AJJ LA Boston Shoulder OO gt 2 O Leg Fresh Ham Whole Bone 10 Whole Boneless Half Bone In Ham Uncooked Half Shank Butt Ham Cooked o o win BRIN Page 12 Part P125 Rev 1 05 20 08 OPERATION Continued User Guide Timetable for Baking PRODUCT OVEN F TIME Breads White Bread Wheat Bread Rye Bread Corn Bread Individual Cakes White Sheet Yellow Sheet Angel Food Devil s Food Cookies Sugar Chocolate Chip Butter Macroons Pies Apple Cherry Pumpkin Custard Rolls Clover Leaf 15 20 Min Parkerhouse 400 425 15 20 Min Biscuits Danish Pastry 20 30 Min Note This list is intended only as a guide Part P125 Rev 1 05 20 08 Page 13 MAINTENANCE We suggest maintenance and repairs to be performed by an GARLAND AUTHORIZED SERVICE AGENT The listing provided with your oven is titled Maintenance and Repair Centres Painted Finishes Establish a regular cleaning schedule Any spills should be
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22. upper oven section bottom frame will telescope or capture the bottom unit It is not necessary to bolt the section together Installation of Oven Vent 1 The most efficient system for ventilating this oven is a properly designed hood This hood should extend 6 inches beyond the front and sides of the oven and the back unless oven is against a fire resistive wall The design of the hood should be such that it will not pull the heat too rapidly out of the oven through the flue Page 7 INSTALLATION Continued The flue deflector provided Fig 1 should be installed to prevent this situation from occurring Set the flue deflector in place over the flanges of the internal flue The sloped opening of the flue deflector will be to the front Fasten the side flanges of the flue deflector by means of the sheet metal screws provided 2 Ifthe oven must be connected to a direct flue this flue should rise 10 feet above the roof of the building in which the oven is installed or 10 feet above any portion of a building within a horizontal distance of 10 feet The draft hood provided must be installed In addition it is necessary that barometric draft control available from Garland be installed See Fig 2 The draft hood should be positioned with its vertical bottom opening over the vertical flanges of the oven flue The flanges of the draft hood should be to the sides and front Fasten the draft hood to the oven by means of sheet metal scr
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30. 7mm 6812 1664mm 2312 597mm 41 1041mm R e 52mm 120 000 rom 6 152mm 120 000 14 356mm 90 000 Page 4 Part P125 Rev 1 05 20 08 OVEN SPECIFICATIONS General Construction Ovens are of the sectional type with each section operating independently Sectional type with each section operating independently Sectional design makes it easy to add additional sections as required Heavy duty modular construction minimizes the use of hard to clean screws and bolts on the exterior of the oven Cleaning is easier and more complete Sections are supported on heavy steel legs which are easily changed as sections are added Oven legs are standard equipment Bake Section Bake section interior is 42 x 32 x 7 each section The 34 corderite deck is provided as standard equipment A 12 gauge steel hearth may be substituted if specified before placing order General Purpose Section Two compartments 42 x 32 x 7 each section Each provided with its own deck and door Standard deck is 34 thick corderite A 12 gauge hearth may be substituted if specified before placing order INTRODUCTION Garland Variety Ovens The dependable line of Garland Variety Heavy Duty Bake and Roast Ovens are designed for use where quality foods are prepared in mass quantity These ovens are ideal for hotels hospital schools larger cafeterias dining rooms and all other high producti
31. Garland INSTALLATION OPERATION AND SERVICE MANUAL G2000 SERIES GAS BAKE AND ROAST DECK OVENS FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED INTHE COMMONWEALTH OF MASSACHUSETTS THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER APPROVAL NUMBER G 1 07 05 28 For Your Safety Post in a prominent location instructions to be followed in the event the user smells gas This information shall be obtained by consulting your local gas supplier Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts Garland will have no obligation with respect to any product that has been improperly installed adjusted operated or not maintained in accordance with national and local codes or installation instructions provided with the product or any product that has its serial number defaced obliterated or rem
32. Instructions The importance of proper installation of commercial gas cooking equipment cannot be over stressed Proper performance of the equipment is dependent in great part on the compliance of the installation with the manufacturer s specifications The installation and connections must comply with local codes or in the absence of local codes with CAN CGA B149 installation code or with the National Fuel Gas code ANSI Z 223 1 NFPA No 54 latest edition All burner adjustments and setting shall be made by a qualified gas technician Page 6 Location of the Oven Appliances shall be installed in a location in which the facilities for ventilation permit satisfactory combustion of gas and proper venting Appliances shall be located so as not to interfere with proper circulation of air within the confined space When buildings are so tight that normal infiltration does not provide the necessary air outside air shall be introduced Clearances NOTE Unit must be installed with no less than 6 inches 152mm clearance from combustible construction at both sides and rear Installation to non combustible construction is 0 clearance at both sides and rear The unit suitable for installation on combustible floors A The type of gas for which the unit is equipped is stamp on the date plate located behind lower front panel Connect a unit stamped NAT only to natural gas connect a unit stamped PRO only to propane gas
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38. Variety Oven line was designed to give years of dependable service Engineering excellence assures customers of quality construction and products that perform well This addition to the GARLAND family of commercial cooking products is testimony to the dedicated efforts of our employees who have pride in their workmanship and therefore build better products that reflect this spirit Page 5 INTRODUCTION Continued Rating Plate When corresponding with the factory or your local authorized factory service center regarding service problems or replacement parts be sure to refer to the particular unit by the correct model number including the prefix and suffix letters and numbers and the warranty serial number The rating plate affixed to the unit contains this information We suggest installation maintenance and repairs should be performed by your local authorized service agency listed in your information manual pamphlet In the event you have any questions concerning the installation use care or service of the product write or call our Product Service Department This product must be installed by professional personnel as specified Garland U S Range products are not approved or authorized for home or residential use but are intended for commercial applications only Garland U S Range will not provide service warranty maintenance or support of any kind other than in commercial applications INSTALLATION Pre Installation
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40. avy gauge diamond plate and two heat deflector pans in oven with corderite deck material or one heat deflector pan in oven with steel deck be installed above the oven burners to give even heat throughout the oven Install the heat deflector pan s in the centre of the oven deck frame Install the heat deflectors on top of the heat deflector pans with the rough side up Both deflectors should be brought together to make the centre seam as tight as possible The corderite hearth assembly consists of two sections installed within deck spacers as shown in Diagram B Install the two 2 aluminized inner oven linings in the front and rear channels by first placing the rear of each in each rear channel Then raise the front of each aluminized inner oven linings over and down into the front channels Part P125 Rev 1 05 20 08 The steel hearth is designed as a one piece welded assembly and will pass through the oven door opening The rear of the steel hearth assembly rests on the heat deflectors inside the rear angle support Centre the steel hearth assembly within the oven Install the aluminized inner oven linings provided as shown in Diagram B INNER OVEN LINING RIGHT AND LEFT DECK SPACER RIGHT REAR AND LEFT DECK HEAT DEFLECTOR HEAT DEFLECTOR PAN 2 DECK FRAME Ref IMPORTANT All gas burners and pilots need sufficient air to operate and large objects should not be placed in front of this appliance whi
41. ch would obstruct the air flow through the front Ventilation and Air Supply Proper ventilation is highly important for good operation The ideal method of venting a gas deck oven is through the use of a properly designed canopy which should extend 6 beyond all sides of the appliance and 6 6 from the floor A strong exhaust fan will create a vacuum in the room For an exhaust system vent to work properly replacement air must enter the room in which the vent is located For proper air balance contact your local H V A C contractor Installation of a Direct Flue When the installation of a canopy type exhaust hood is impossible the oven may be direct vented Before direct venting check your local codes on ventilation If the unit is to be connected directly to a direct flue it is necessary that an 8 draft diverter be installed to insure proper ventilation First remove the canopy diverter shown in Diagram A and replace with a Garland designed down draft diverter P N1056497 painted or 1056496 stainless steel Connect directly to the Garland designed down draft diverter with your stove pipe Page 9 INSTALLATION Continued NOTE Each oven has been factory tested and adjusted prior to shipment It may be necessary to further adjust the oven as part of a proper installation Such adjustments are the responsibility of the installer OPERATION Once the equipment has been installed and tested by qualified profess
42. e In addition after a long period of hard use the tension can be readjusted as required 1 VVhere the top trim cap overlaps the columns it must be removed to permit their removal 2 Open the oven door reach over the top of the oven lift the rear of the top trim cap up sliding it forward towards the draft hood or flue diverter This will move the lower front flange of the top trim cap far enough forward so that the entire trim cap may be raised up Slide the trim cap back over the oven top to clear the columns 3 Remove the lower front panel by turning the special self retaining fasteners Loosen but do not remove the screws which fasten the lower front panel supports to the right and left side frames 4 Remove the screw from the inner top corner of each column Remove the columns by pulling each down and out You now have access to each adjustable spring hook 5 The spring hook passes through a bracket A 1 4 x 20 nut is on the spring hook forward of the bracket If it is available use a 7 16 deep socket in the ratchet wrench to turn the nut clockwise to increase spring tension or counter clockwise to relieve spring tension 6 The oven door is properly adjusted if the door remains fully open and if the spring tension carries the door to the full closed position from the half closed position 7 Replace the columns Retighten the lower front panel support screws Replace the lower front panel Slide the top trim cap fo
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45. ear of combustibles Page 2 Part P125 Rev 1 05 20 08 TABLE OF CONTENTS Important Information 2 Operation eer NEE KEE 10 Dimensions And Specifications Burn Off Deck Curing 10 G2000 Series 4 User Guide Timetable for Roasting 1 User Guide Timetable for Baking 13 OVEN SPECIFICATIONS 5 General eebe 5 Maintenance 14 Painted Finishes sa 14 INTRODUCTION 5 l Stainless Steel 14 Garland Variety Ovens 5 Oven Interior 14 INSTALLATION 6 Cleaning of Oven Hearth 14 Pre Installation Instructions 6 Adjustments 15 Rating Plate Eeer Ee sasay RR AEN 6 Oven RE 15 Location of the Oven 6 Thermocouple Replacement 15 RR qasaq asss 6 Magnet Assembly amp Thermocouple Test 15 7 OVEN qaqas 16 Assembly of Tvvo Section Oven 7 Thermostat Operation 16 Installation of Oven Vent 7 Instructions for FDO Heavy Duty Control 17 Top Trim Installation 8 By Pass Adiustment 17 Ovens with Optional Light Feature
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47. ews through the holes on each side flange at the bottom of the draft hood The barometric damper must be installed to conform with the applicable instructions packed with the barometric damper The relief opening of the barometric damper should be located so that it is not obstructed by any part of the oven or adjacent constructions The barometric damper should be installed as close to the draft hood as possible while conforming to code requirements Under no circumstances should flue pipe with less than a 6 inch diameter be installed between the oven and the chimney termination If more than one appliance is connected to a single vent the vent shall be sized in accordance with sound engineering principles FLUE DEFLECTOR Page 8 BAROMETRIC DAMPER D DRAFT HOOD FIGURE 2 Top Trim Installation The front of the top trim is formed as a channel Open the upper oven door Hold the top trim with the rear raised and slide its lower flange into position in the oven opening between the right and the left front columns Lower the top trim into position over the oven top The top trim does not require that it be bolted or fastened into position Ovens with Optional Light Feature Important This appliance must be electrically grounded in accordance with local codes or in the absence of local codes the Canadian Electrical Code C22 1 or with the National electrical code ANSI NFPA No 70 latest edition whichever is
48. g the dial To remove dial grasp knob portion and pull straight out By Pass Adjustment 1 With oven cold turn dial counter clockwise slowly from Low Stop until bypass seat just snaps on 2 Remove Dial 3 With screwdriver turn bypass flame adjuster screw counter clockwise to increase the bypass flame or clockwise to decrease the entire burner flame to a minimum stable flame 4 Replace dial CAUTION While making this adjustment if the oven should become heated while the dial is set at a low range below 350 F 177 C the bypass flame will shut off completely If this occurs turn dial counter clockwise slowly until bypass gas snaps on Then check bypass adjustment as stated Recalibration Field recalibration is seldom necessary and should not be resorted to unless poor cooking results definitely proves that the control is not maintaining the temperature to which the dial is set To check oven temperature when recalibrating use an indicating potentiometer or a reliable mercury oven thermometer NOTE no attempt to recalibrate the oven control should be made within the warranty period If the control is out 20 F from the dial setting have authorized agent calibrate under warranty If the control is out more than 50 have the thermostat replaced if within the warranty period if someone other than the authorized agent attempts recalibration during the warranty period there will be no warranty on the co
49. ional personnel the oven is ready for operation If the pilot is not lit proceed as follows 1 Check the oven gas valve It should be in the OFF position If not turn this valve to the OFF position 2 Remove the lower front panel by turning the special self retaining fasteners 3 Ignition of the pilot is made by passing a lighted taper through the access hole in the front air shield or by removing this shield while pressing in and holding the red reset button of the oven safety valve This button is reached through the access hole in the centre section of the side control panel Release the red button after the pilot has been lit approximately 45 seconds If the pilot does not remain lit repeat after waiting 5 minutes 4 After the oven pilot is lit replace the front air shield and lower front panel Burn Off Deck Curing Many of the parts used in the oven have a thin protective oil covering This oil should be burned off before the oven is used for production of food The following burn off procedure will also service to cure the oven hearth If the curing procedure is not followed there is a potential for the deck material to crack Turn the oven thermostat dial back to the 300 F setting and run the oven at this temperature for at least an hour Repeat at 400 F and 500 F the total curing process is accomplished in a 3 hour period of time Page 10 Adjustments are not considered defects in
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52. material and workmanship and they are not covered under the original equipment warranty Do Not Undersize The Vent Pipe This can cause resistance to flow and impede good efficiency The oven may now be shut down by turning the gas control valve to the OFF position and turning the thermostat back to its lowest setting NOTE You cannot turn the oven off just by turning the oven thermostat down You must turn the gas valve to the OFF position It will not be necessary to extinguish the oven pilot unless the oven is to remain unused for a long period of time After the hearth is cured the oven is ready for operation 1 If the oven pilot has been extinguished go through steps 1 through 4 as previously listed 2 All models that have the corderite hearths should be preheated for no less than one 1 hour This will bring the oven interior to the desired temperature and will provide time for the hearth and the oven interior surfaces to absorb and store heat required for optimum oven performance All models that have steel hearths will require approximately 25 minutes to preheat 3 After preheating the oven is ready for use 4 Distribute the load evenly on the deck Space pans equally from each other and the side of the oven 5 Planning will avoid unbalanced baking as a result of adding product after loading goods have started to bake 6 Do not open door unnecessarily Repositioning of product is not req
53. ntrol that was tampered with Part P125 Rev 1 05 20 08 Place the thermocouple of test instrument or thermometer in the geometric centre of the oven Light the main burner Observe which indicator mark aligns with the low stop position of the dial Use this indicator mark for all settings Turn dial so 400 F 240 C lines up with the Low Stop indicator mark Allow the oven or appliance to heat and thermostat too cycle three times After sufficient time check temperature If the temperature does not read with 20 of the dial setting recalibrate as follows Pull dial straight off without turning thermostat shaft Hold calibration plate and loosen the two calibration screws until the plate can be moved independently of the control Turn calibration plate so that the instrument or thermometer reading is in line with the indicator mark Hold plate and tighten screws firmly Replace dial NOTE If the above adjustment is prevented by the two loosened calibration lock screws being in contact with the ends of the screw clearance plate to the proper location reassemble screws in the other tapped holes designed for them Page 17 Page 18 Part P125 Rev 1 05 20 08 01 80 50 L APY 5010 04 22010 81 abed LL abe nq suep 50011 s nne Sal SUP SIA s l JaDe dap ap jq ssod 152 snssap 1 20 621 ou3 duu abeuuogjeya ap SIA s p uonisod e I
54. ock washer and maintain adequate contact A too loose or too tight connection of the thermocouple nut to the automatic pilot valve can prevent the thermocouple from activating the valve A visual examination of the thermocouple lead should be made to make sure that there are no cracks or ruptures Every effort has been made to ensure trouble free performance of this system with a minimum of service Magnet Assembly amp Thermocouple Test Heating the thermocouple tip by the pilot flame produces an electrical potential that is used to energize the magnet that in turn holds open the main and pilot valves When the pilot is OUT or improperly adjusted insufficient heat is applied to the thermocouple tip to product adequate electrical generation that results in the control shutting itself off If while following the proper lighting procedures the magnet cannot be made to HOLD inspect the pilot flame for proper size and adjustment see pilot burner adjustment If the magnet will still not hold make the following checks Page 15 ADJUSTMENTS Continued Closed Circuit Test Terminal Boss Fig A Thermocouple Tube To make the closed circuit test remove the thermocouple lead from the magnet contact Place an adapter in the magnet contact and turn the thermocouple into the adapter finger tight Connect millivolt meter leads to adapter and thermocouple lead as shown in Figure A Re light pilot Read mete
55. on operations Basic Variety Oven sections are designed for stacking to provide an infinite choice of bake and roast combinations Independently operated oven sections with separate controls afford the advantage of cooking a variety of products at difference temperatures at the same time Part P125 Rev 1 05 20 08 Roast Sections The 12 roast interior is 42 x 32 x 12 Interior of the 16 sections is 42 x 32 x 16 A 12 gauge steel hearth is provided as standard for both 12 gauge steel hearth is provided as standard for both 12 and 16 sections A corderite deck is available as an optional extra Burners Each oven is heated by two U shaped lance ported burners firing directly on heavy steel tread plate between the burners and the deck In each oven section a heavy duty throttling snap action gas thermostat controls burners to provide a 150 to 500 Fahrenheit temperature range affording low temperature holding feature Each section is further provide with an independent ON OFF gas valve and 100 safety pilot system Venting Flue deflector is provided to meet ventilation system requirements Internal flues connect for stacking Oven Door Oven door is engineered with precise balance and exceptional durability Door opens to full width of oven cavity and to exact level of horizontal oven deck for unobstructed loading Door will support tin excess of 250 pounds of load GARLAND S new
56. oved or which has been modified or repaired using unauthorized parts or by unauthorized service agents For a list of authorized service agents please refer to the Garland web site at http www garland group com The information contained herein including design and parts specifications may be superseded and is subject to change without notice GARLAND COMMERCIAL INDUSTRIES 185 East South Street Freeland Pennsylvania 18224 CANADA Phone 570 636 1000 Fax 570 636 3903 Fax 905 624 5669 Part P125 Rev 1 05 20 08 GARLAND COMMERCIAL RANGES LTD 1177 Kamato Road Mississauga Ontario L4W 1X4 Phone 905 624 0260 Enodis UK LTD Swallowfield Way Hayes Middlesex UB3 1DQ ENGLAND Telephone 081 561 0433 Fax 081 848 0041 2005 Garland Commercial Industries Inc IMPORTANT INFORMATION WARNING This product contains chemicals known to the state of california to cause cancer and or birth defects or other reproductive harm Installation and servicing of this product could expose you to airborne particles of glass wool ceramic fibers Inhalation of airborne particles of glass wool ceramic fibers is known to the state of california to cause cancer Operation of this product could expose you to carbon monoxide if not adjusted properly Inhalation of carbon monoxide is known to the state of california to cause birth defects or other reproductive harm Keep appliance area free and cl
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58. r after pilot has been burning three minutes If pilot will not continue burning depress and hold red button to check thermocouple output for this closed circuit check If sufficient normal output is 20 to 28 millivolts millivolt output is noted less than 176 millivolts replace thermocouple After checking the thermocouple in closed circuit blow out the pilot flame watching the millivolt meter The magnet should continue to hold for a drop of at least five millivolts If the magnet doesn t hold for a drop of five millivolts you would have a false safety condition and frequent pilot outages After this closed circuit check is made with the main burner off the main burner should then be operated with the millivolt meter in position to check the effect of the main burner on the millivolt output Open circuit Test 1 Disconnect thermocouple from safety valve 2 Attach thermocouple to millivolt test instrument 3 Heat sensor end of thermocouple with flame monitoring millivolt meter 4 If millivolt reading is below 17 millivolts replace thermocouple Page 16 Oven Burners The oven burner orifices are fixed and cannot be adjusted Proper rate is achieved if the gas supply pressure is adequate Pressure may be checked by the 1 8 N PT manifold pressure tap Properly adjusted oven burner air shutters will Provide for a distinct blue flame over the entire port are of the burners at full rate If readjustment has been made
59. rward so that its rear rides on top of the oven and its lower front flange can be repositioned between the columns Push the trim cap back so that its rear and side flanges fit down over the oven Part P125 Rev 1 05 20 08 Thermocouple Replacement NOTE each oven has been factory tested and adjusted prior to shipment It may be necessary to further adjust the oven as part of a proper installation Such adjustments are the responsibility of the installer Adjustments are not considered defects in material or workmanship and they are not covered under the original equipment warranty Accessibility of the control manifold is gained by removing the lower control level panel held by one sheet metal screw and the control panel fastened by sheet metal screws in its upper and lower front corners Retain both parts and the sheet metal screws for reassembly Access to the burner manifold is attained by removing the lower front panel and the front air shield The unit is provided with an oven safety valve Its sensing element or thermocouple is replaceable The properly adjusted pilot flame provides a blue flame enveloping the end of the thermocouple tip for 3 8 to 1 2 The thermocouple should glow dull red The pilot adjustment valve is in an elbow above the shut off valve A thermocouple nut should be started and turned all the way in by hand An additional quarter turn with a small wrench will then be sufficient to seat the l
60. uired in most cases Part P125 Rev 1 05 20 08 OPERATION Continued 7 When using the G 2771 or the G 2772 General Purpose Oven for the same product load the upper compartment first then the lower compartment It is normal for the upper compartment in this specific model only to be 30 F to 60 F lower in temperature than the lower chamber When product is done in the lower 8 Before loading preheat oven at least 25 F higher than desired temperature for Strong bottoms and Light tops When loading of oven is completed turn control down to desired temperature For products requiring Strong tops turn oven temperature control up 25 F for the final 8 10 minutes of baking compartment remove same Check upper compartment allowing additional time if required The following is intended only as guide Temperature and time requirements will be affected by specific recipes varying methods of food preparation quality of ingredients and personal preferences as well as numerous other factors Your own techniques coupled with the recommendations of this guide will permit you to establish your own chart User Guide Timetable for Roasting Beef sanana H f 30990 me dC Standing Rib 7 Rib 300 Rolled Rib 5 7 300 350 8 Veil Note This list is intended only as a guide Chart continued on next page Part P125 Rev 1 05 20 08 Page 11 OPERATION Continued User Guide Timetable for Roasting
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63. vidual manual shut off supplied by others during any pressure testing of the gas supply piping system at test pressures equal to or less than 72 PSI 3 45 kPa NOTE Adequate clearance must be provided for servicing and proper operation Legs Raise the front of the oven Position the legs inside the front corners of the angle from frame Start each bolt threading them into the weld nuts on the angle base frame Four 4 bolts and four 4 washers must be used to secure each leg in place Tighten the bolts evenly and securely Raise and block the rear of the oven and fasten the rear legs as above Part P125 Rev 1 05 20 08 Assembly of Two Section Oven Before raising the upper section into its proper position check at the rear centre of the underside of the upper section as per drawing The rectangular flue opening should be open If the flue opening is covered remove the Bottom Flue cover Patch and discard Bottom Flue Cover Patch Be sure that the top trim cap stainless steel angle iron square frame is not installed on the lower or middle ovens Place 2 x 45 on the top of the lower or middle ovens Place 2 x 45 on the top of the lower oven section about 6 in from each side running front to back Raise the top section and position it on the 2 x 45 so that the front rear and sides of the top section line up with the lower section The internal upper flue will telescope over the internal lower flue The
64. vy deposits of grease and oil Do not use ordinary steel scrapers or knives as particles of the iron may become imbedded and rust STEEL WOOL SHOULD NEVER BE USED Oven Interior Standard aluminized steel interior surfaces The oven linings back linings and top linings are formed with heavy gauge steel with aluminum fused into its surface This provides a reflectance of heat back to the food being prepared The aluminum virtually eliminates the possibility of rust formation To clean the aluminized interior use a concentrated detergent on a plastic pad to remove burned on soil DO NOT use steel wool oven cleaners or abrasive powders These will remove the aluminum Rinse with warm water on soft cloth Be sure to remove all traces of detergent Any discoloration which may remain after the soil build up has been removed will not affect the performance of the oven Cleaning of Oven Hearth The oven hearth should be kept clean and free of carbon by using along handled stiff wire brush or scraper to loosen burned on carbon Sweep the hearth clean with a soft brush You may use a damp cloth to wipe the hearth but DO NOT FLOOD THE HEARTH WITH WATER OR USE A VERY WET CLOTH If excess water is used the hearths may crack upon next use Part P125 Rev 1 05 20 08 ADJUSTMENTS Oven Door The Garland oven door has adjustability as a design feature Although it is factory set the tension can be adjusted to suit the operator preferenc
65. wiped off immediately The oven should be permitted to cool down before cleaning exterior surfaces Wipe exposed cleanable surface when cool with a mild detergent and hot water Stubborn residue spots may be removed with a light weight non metallic scouring pad Dry thoroughly with a clean cloth Stainless Steel For routine cleaning just wash with a hot water and detergent solution Wash just a small area at a time or the water will evaporate leaving the chemicals behind causing streaking Rinse the washed area with a clean sponge dipped ina sanitizing solution Wash just a small area at a time or the water will evaporate leaving the chemicals behind causing streaking Rinse the washed area with a clean sponge dipped ina sanitizing solution and wipe dry with a soft clean cloth before it can dry Use a paste of water and a mild scouring powder if you have to but never rub against the grain All stainless steel has been polished in one direction Rub with the polish lines to preserve the original finish Then thoroughly rinse as before To prevent fingerprints there are several stainless steel polishes on the market that leave an oily or waxy film Do not use on surfaces that will be in contact with food Stainless Steel may discolour if overheated These stains can usually be removed by vigorous rubbing with a scouring powder paste Page 14 Use only stainless steel wood or plastic tools if necessary to scrape off hea
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