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! WARNING - Napoleon Products

1. Place log 1 onto the burner centering it on the log Place the charcoal piece log 5 onto the pins on the support and pushing it as close to the rear wall of the left side of the burner firebox as possible Li Place log 6 onto the pins on the right side ofthe burner Sit the bottom of log 2 onto the locating on the left side of the log support Position the top of the log into the pocket provided on the top of the rear log 1 Position the notch located the bottom end of log Place the bottom of log 4 onto the locating on the against the centre grate post Rest the top of log 3 into right side of the log support Rest the top into the pocket the pocket at the top end of log 2 provided on the center log 6 4 1 GLOWING EMBERS Tear the glowing embers into pieces and place onto the front row of burner ports in front of logs 5 and 6 Care should be taken to shred the embers into thin small irregu 0 0 2 2920 6 0 0 080 080 05000090 6 lar pieces only the exposed edges of the fibre hairs will GER glow when exposed to direct flame
2. ee 5 3 gt A W385 0395 A 13 s 47 77 FINISHING MATERIAL gt PROTRUSION lt 6 Combustion protrusions such as mantels and shelves may occur at or after minimum distance of 2 away from the side of the appliance Thereafter the depth of any protrusions must be equal to or less than the distance from the side of the appliance up to a depth of 6 after which no greater clearance than 6 is required This can be considered a side wall with no length boundary NOTE If installing an alcove see ALCOVE INSTALLATION section W415 0662 C 04 11 12 5 2 33 BGD33 FRAMING RISK OF FIRE IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY IT IS RECOMMENDED THAT THE WALLS OF THE APPLIANCE ENCLOSURE BE FINISHED IE DRYWALL SHEETROCK AS YOU WOULD FINISH ANY OTHER OUTSIDE WALL OF A HOME THIS WILL ENSURE THAT CLEARANCE TO COMBUSTIBLES IS MAINTAINED WITHIN THE CAVITY DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND OFFS FAILURE TO MAINTAIN AIR SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE PREVENT CONTACT WITH SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS BLOCK OPENING INTO THE CHASE TO PREVENT ENTRY OF BLOWN IN INSULATION MAKE SURE INSULATION AND OTHER MATERIALS ARE SECURED WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO MAINTAIN CLEARANCES F
3. Place log 1 onto the burner centering it on the log Sit the bottom of log 2 onto the locating pin on the support and pushing it as close to the rear wall ofthe left side of the log support Position the top of the log firebox as possible into the pocket provided on the top of the rear log 1 Position the notch located in the bottom end of log Place the bottom of log 4 onto the locating pin on the against centre grate post Rest the top oflog 3 into right side of the log support Rest the top into the pocket the pocket at the top end of log 2 provided on the center log 3 NOTE There are 2 extra logs included in this GL 638 log set These small charcoal logs part W135 0082 and W135 0182 are not meant for use in the BGD33 For these models these two logs must be discarded 6 3 1 GLOWING EMBERS Tear the glowing embers into pieces and place onto the small carry ports Care should be taken to shred the embers into thin small irregular pieces as only the exposed edges of the RA SMALL GARRY fibre hairs will glow when exposed to direct flame however care should be taken to not block the burner ports Blocked ports can cause an incorrect flame pattern carbon deposits and delayed ignition W415 0662 C 04 11 12 40 6 4 GD33
4. AFTER TAKING PRESSURE READINGS TIGHTEN SCREWS FIRMLY TO SEAL DO NOT OVER TORQUE LEAK TEST PILOT SCREW 39 3 VENTURI ADJUSTMENT This appliance has an air shutter that has been factory set open according to the chart below VENTURI Regardless of venturi orientation closing the air shutter will cause more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The AIR flame may not appear yellow immediately allow 15 to 30 minutes for the SHUTTER final flame colour to be established OPENING ORIFICE IEEE AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED E INSTALLER ibi GD33 BGD33 Na sner W415 0662 C 04 11 12 46 9 3 FLAME CHARACTERISTICS It s important to periodically perform a visual check of the pilot and burner flames Compare them to the illustrations provided If any flames 3 8 1 27 appear abnormal call a service person FLAME MUST ENVELOP UPPER 3 8 TO 1 2 OF THERMOCOUPLE amp THERMOPILE 54 2 9 4 RESTRICTING VERTICAL VENTS GD33 Vertical installations may display a very active flame If this appearance is not desirable remove the baffle plate from the rear wall of the firebox exposing the flue gas outl
5. REPLACE OMOLOGUEES SEULEMENT AVEC CETTE UNITE Be NO ADR ANY MARIA OG THE ABOL ENCES LEONEJN AVERTISSEMENT ce FOYER UTILISE ET REQUIERT UN THERMOCOUPLE ACTION RAPIDE THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE REMPLACEZ UNIQUEMENT AVEC UN THERMOCOUPLE ACTION RAPIDE DE WOLF STEEL LT E N AJOUTEZ MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS PAS A CET APPAREIL AUCUN MATERIAU DEVANT ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE DEGAGEMENTS MINIMAUX DES MATERIAUX COMBUSTIBLES CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE FABRICANT TOP DESSUS 0 RECESSED DEPTH PROFONDEUR THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE WOLF STEEL VENT KITS SEE OWNERS FLOOR PLANCHER VENT EVENT INSTALLATION MANUAL FOR VENTING SPECIFICS PROPER REINSTALLATION AND RESEALING IS SIDES COTES 0 MANTEL MANTEAU NECESSARY AFTER SERVICING THE VENT AIR INTAKE SYSTEM BACK ARRIERE 0 L APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L ENSEMBLE D EVACUATION PROPRE A NAPOLEON RUCTION REFERER AU MANUEL D INSTALLATION DE PROPRIETAIRE POUR L EVACUATION PRECISE IL EST MAXIMUM HORIZONTAL EXTENSION L EXTENSION MANUAL FOR GREATER EXTENSIONS REFERER AU TENSIONS PLUS IMPORTANT DE BIEN REINSTALLER ET RESCELLER L EVENT APRES AVOIR ASSURE LE MAINTIEN DU GRANDES MINIMUM AND MAXIMUM HORIZONTAL VEI FEET SYSTEME DE PRISE D AIR RESPECTIVELY LES LONGUEURS HORIZOI IALE SONT 12 ELECTRICAL RATING CLASSIFICATION 115V 0 82AM
6. 9 6A 3 3 2 CORNER TERMINATION The maximum vent length for a corner installation is 20 of horizontal run in addition to the 45 offset In this case zero rise is acceptable when using rigid Flexible venting must maintain a 6 rise See illustration below m 20 MAXIMUM 6 RISE r MINIMUM W415 0662 C 04 11 12 13 3 4 VENT TERMINAL CLEARANCES COVERED BALCONY APPLICATIONS T1 4 Quin 3 feet Rmax 2xQ INSTALLATIONS CANADA lt 15 feet 12 12 Clearance above grade veranda porch deck or balcony 1275 Clearance to windows or doors that open 12 127 Clearance to permanently closed windows Vertical clearance to ventilated soffits located above the terminal within a horizontal distance of 2 from lg the center line of the terminal 18 127 42 Clearance to unventilated soffit Clearance to an outside corner wall 0 kkk gn wee O Clearance to an inside non combustible corner wall or protruding non combustible obstructions chimney etc 20 Clearance to an inside combustible corner wall or protruding combustible obstructions vent chase etc ge Clearance to each side of the center line extended above the meter regulator assembly to a maximum vertical distance 15 F zy See chart deeper wall dimensions terminal shall not be installed
7. O m 2 N 03 four 90 elbows one 45 elbow 90 3 90 90 90 90 45 90 9 45 FT H 5 5 9 45 14 95 FT 14 95 5 5 20 45 R T H V a4 II Formula 1 H lt 3 5V 3 5V 3 5 x 5 5 19 25 FT 14 95 lt 19 25 Formula 2 H V lt 24 75 20 45 lt 24 75 Since both formulas are met this vent configuration is acceptable 16 14 W415 0662 C 04 11 12 17 3 9 VERTICAL TERMINATION Hi lt V Simple venting configurations See graph to determine the required vertical rise for the required horizontal run H LL 30 REQUIRED VERTICAL 20 RISE IN FEET V 0 5 10 15 20 HORIZONTAL VENT RUN PLUS OFFSET IN FEETH The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 90 elbow the following formulas apply Formula 1 H V Formula 2 H lt 40 feet Example V 5FT V 10 FT V V V 5 10 15FT H H 2 5 FT H H H 3 2 5 5 5 FT H 03 three 90 elbows 90 03 270 909 5 4 FT H H H 5 5 5 4 10 9 V 10 9 15 25 9 FT gt Formula 1 lt V 10 9 lt 15 Formula 2 H V lt 40 FT 25 9 lt 40 Since both formulas are met this vent configuration is acceptable T c r 18 6 W415 0662 C 04 11 12 18
8. ENSURE THE CONNECTION CANNOT SLIP OFF DO NOT CLAMP THE FLEXIBLE VENT PIPE RISK OF FIRE EXPLOSION OR ASPHYXIATION IMPROPER SUPPORT OF THE ENTIRE VENTING SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE USE VENT RUN SUPPORTS AND CONNECT VENT SECTIONS PER INSTALLATION INSTRUCTIONS RISK OF FIRE DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO MAINTAIN CLEARANCES TO COMBUSTIBLES 68 2A 4 1 WALL AND CEILING PROTECTION DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF MATERIAL DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED FAILURE TO KEEP INSULATION OR OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE 70 1 For clearances to combustible materials from the vent pipe see FRAMING section W415 0662 C 04 11 12 20 4 1 1 HORIZONTAL INSTALLATION THE FIRESTOP ASSEMBLY MUST INSTALLED WITH THE VENT SHIELD TO THE TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE RETURN FLANGE OF THE MOUNTING PLATE A Assemble the two halves of the vent sleeve by aligning the holes that come together to make a rectangular shape lip to the outside Secure using 6 of the screws supplied in the manual baggie NOTE Screws not required
9. 12 52 W415 0662 C 04 11 12 12 0 SYMPTOM Main burner goes out pilot stays on TROUBLESHOOTING PROBLEM Pilot flame is not large enough or not engulfing the thermopile Thermopile shorting Remote wall switch wire is too long too much resistance in the system Faulty thermostat or switch ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT WITH THE GLASS DOOR OPEN OR REMOVED TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE APPLIANCE MAY BE HOT DO NOT SERVICE UNTIL APPLIANCE HAS COOLED DO NOT USE ABRASIVE CLEANERS 53 TEST SOLUTION Turn up the pilot flame Replace pilot assembly Clean thermopile connection to the valve Reconnect Replace thermopile valve Shorten wire to correct length or wire gauge Replace Main burner goes out pilot goes out Pilot goes out when the gas knob is released The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled Allow approximately 60 seconds for the thermocouple to cool Refer to MAIN BURNER GOES OUT PILOT STAYS ON Vent is blocked Vent is re circulating Flexible vent has become disconnected from appliance System is not correctly purged Out of propane gas Pilot flame is not large enough Pilot flame is not engul
10. 15 17 5 20 1 6 HORIZONTAL VENT RUN PLUS OFFSET FEET H The shaded area within the lines represents acceptable values for H and H For vent configurations requiring more than two 90 elbows the following formulas apply Formula 1 H lt Formula 2 H 40 feet Example V 9FT V 6FT V V V 9 6 15FT 2 H 1 5 FT H H 3 2 1 5 6 5 FT 03 four 90 elbows 90 03 360 909 8 1 FT H H H 6 5 8 1 14 6 FT H V 14 6 15 29 6 FT Formula 1 H 14 6 lt 15 Formula 2 H V lt 40 29 6 lt 40 Since both formulas are met this vent configuration is acceptable 16 3 W415 0662 C 04 11 12 16 gt V Simple venting configuration See graph to determine the required vertical rise for the only two 90 elbows required horizontal run H 147 150 REQUIRED VERTICAL 10 gt RISE i INCHES V 66 e s 0 I 25 5 7 5 10 12 5 15 17 5 1 20 1 34 19 25 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than two 90 elbows the following formulas apply Formula 1 H 3 5V Formula 2 lt 24 75 feet Example V 4FT V 1 5 FT V V V 4 1 5 5 5FT 2FT FT FT H H H H 2 1 1 1 5 5 5FT 0 4 Wl H ann IIIIII
11. 20 7 4 MINIMUM PLUS RISE gt K 2 The GD33 requires a minimum enclosure height of 35 For temperature requirements the enclosure space around and above the appliance must be left unobstructed See VENTING section BGD33 COMBUSTIBLE NON COMBUSTIBLE je BRICK P r4 MINIMUM NON COMBUSTIBLE FINISHING IS USED SUCH AS BRICK AND STONE 1 20 7 4 MINIMUM PLUS RISE I 27 BGD33 requires minimum enclosure height of 33 For temperature requirements the enclosure space around and above the appliance must be left unobstructed W415 0662 C 04 11 12 36 5 4 ALCOVE INSTALLATION RECESS OR ALCOVE AREA ENCLOSURE AREA APPLIANCE NOTE Recesses or alcoves above the appliance can be made as deep as desired provided the minimum clearances to combustibles are maintained Non combustible material can be used provided the minimum clearances to combustible materials are applied The minimum enclosure volume must be increased by no less than the volume of the recess This adjust ment can be made by increasing any or all of the height width and depth of the enclosure 712 W415 0662 C 04 11 12 5 5 37 MINIMUM MANTEL CLEARANCES RISK OF FIRE MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES FAILURE TO COMPLY WITH THES
12. FROM THE APPLIANCE BASE IF STEEL STUD FRAMING KITS WITH CEMENT BOARD ARE PROVIDED THEY MUST BE INSTALLED 71 1 It is best to frame your appliance after it is positioned and the vent system is installed Frame to local building codes It is not necessary to install a hearth extension with this appliance system When roughing in the appliance raise the appliance to accommodate for the thickness of the finished floor materials i e tile carpeting hard wood which if not planned for will interfere with the opening of the lower ac cess door and the installation of many decorative flashing accessories Combustible materials may be installed flush with the front of the appliance but must not cover any of the black face areas of the appliance Non combustible material brick stone or ceramic tile may protrude in these areas Minimum clearance to combustible construction from appliance and vent surfaces Combustible Framing 0 to stand offs 1 to bottom and sides of the vent pipe 2 to top of the vent pipe Combustible Finishing 0 to rear 0 to front face top and sides 13 recessed depth 35 to enclosure top from base of the appliance 66 to ceiling from base of the appliance A minimum clearance of 2 at the top of the vent pipe in all horizontal runs to combustibles is required Use firestop sleeve assembly W010 2035 supplied W415 0662 C 04 11 12 32 5 1 1 MINIMUM FRAMING DIMENSIONS
13. GD33 Expansion contraction noises during heating up and cooling down cycles are normal and are to be expected This appliance is approved for bathroom bedroom and bed sitting room installations and is suitable for mobile home installation W415 0662 C 04 11 12 8 2 4 RATING PLATE INFORMATION CERTIFIED UNDER HOMOLOGUE SELON LES NORMES CSA 2 33 2009 ANSI Z21 88 2009 VENTED GAS FIREPLACE HEATER FOYER DE E AU GAZ AVEC EVACUATION DIRECT VENT VENTED GAS FIREPLACE HEATER APPROVED FOR BEDROOM BATHROOM AND APPAREIL DE CHAUFFAGE AU GAZ V EVACUATION DIRECTE HOMOLOGUE POUR INSTALLATION BED SITTING ROOM INSTALLATION SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN DANS UNE CHAMBRE A COUCHER E DEBAIN ET UN STUDIO APPROPRIE POUR INSTALLATION ACCORDANCE WITH THE CURRENT STANDARD CAN CSA Z240MH SERIES GAS EQUIPPED MOBILE DANS UNE MAISON MOBILE SI S ORME AUX EXIGENCES DE LA NORME CAN CSA HOMES IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONTRUCTION AND AZ EN VIGUEUR AU CANADA OU AUX ETATS UNIS DE SAFETY STANDARD TITLE 24 CFR PART 3280 WHEN THIS US STANDARD IS NOT APPLICABLE USE LA NORME DE SECURITE ET IS DE LA NORME DE SECURITE ET DE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS SITES US CONSTRUCTION DE MAISONS ECTION 3280 DANS LE CAS OU CETTE AND COMMUNITIES ANSI 501A Lise NORME D ETATS UNIS NE PEUT E A LA NORME RELATI
14. Mobile Home Standard CAN CSA Z240 MH Series in Canada This appliance is only for use with the type s of gas indicated on the rating plate A conversion kit is supplied with the mobile home appliance This Mobile Manufactured Home Listed appliance comes factory equipped with a means to secure the unit Built in appliances are equipped with 1 4 diameter holes located in the front left and right corners of the base Use 10 hex head screws inserted through the holes in the base to secure For free standing products contact your local authorized dealer distributor for the appropriate securing kit For mobile home installations the appliance must be fastened in place It is recommended that the appliance be secured in all installations Always turn off the pilot and the fuel supply at the source prior to moving the mobile home After moving the mobile home and prior to lighting the appliance ensure that the logs are positioned correctly This appliance is certified to be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used Conversion Kits This appliance is field convertible between Natural Gas NG and Propane LP To convert from one gas to another consult your Authorized dealer distributor 29 1 W415
15. Selkirk www selkirkcorp com SuperSeal 4DNA Metal Fab www mtlfab com For Simpson Dura Vent Selkirk Direct Temp American Metal Amerivent and Metal Fab follow the installation procedure found on the website for your venting supplier For vent systems that provide seals on the inner exhaust flue only the outer air intake joints must be sealed using a red high temperature silicone RTV This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance flue collar which must be sealed using the black high temperature sealant Mill Pac High temperature sealant must be ordered separately When using Wolf Steel venting components use only approved Wolf Steel rigid flexible components with the following termination kits wall terminal kit GD222 GD222R or 1 12 to 7 12 pitch roof terminal kit GD110 8 12 to 12 12 roof terminal kit GD111 flat roof terminal kit GD112 or periscope kit GD201 for wall penetration below grade With flexible venting in conjunction with the various terminations use either the 5 foot vent kit GD220 or the 10 foot vent kit GD330 For optimum flame appearance and appliance performance keep the vent length and number of elbows to a minimum The air terminal must remain unobstructed at all times Examine the air terminal at least once a year to verify that it is unobstructed and undamaged Rigid and flexib
16. any wall that has ing between the terminal and the open side of the structure 12 Clearance under a covered balcony A The terminal shall not be located less than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof 12 T 12 tt 16 2 A B t E M o EA g EA Recommended to prevent condensation on windows and thermal breakage It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits The periscope requires a minimum 18 inches clearance from an inside corner This is a recommended distance For additional requirements check local codes t 3 feet above if within 10 feet horizontally Avent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces tt Permitted only if the veranda porch or deck is fully open on a minimum of two sides beneath the floor T Recommended to prevent recirculation of exhaust products For additional requirements check local codes Permitted only if the balcony fully open minimum of one side NOTE Clearances are in accordance with local installation codes and the requirements of the gas supplier 12 1C W415 0662 C 04 11 12 14 3 5 3 6 3 7 VENTING APPLICATION FLOW CHART REAR EXIT Horizontal Termination is tess Vertcaurse ian POLE era
17. caulking not supplied The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of the return flange a 4 3 2 EXTENDED HORIZONTAL AND CORNER TERMINAL INSTALLATION A 45 corner installation can have 0 rise between the appliance combustion air collar and the air terminal In this case vent lengths must be kept to a maximum of 24 For longer vent lengths a minimum vertical rise of 24 is required AIR TERMINAL ELESCOPIC SLEEVE 20 A Follow the instructions for HORIZONTAL AIR TERMINAL INSTALLATION COUPLER section VENTING B Continue adding components alternating inner and outer vent pipes Ensure that all inner vent pipes and elbows have sufficient vent spacers attached and each component is securely fastened to the one prior Attach the telescopic sleeve to the vent run Secure and seal To facilitate completion attach inner and outer couplers to the air terminal C Install the air terminal See HORIZONTAL AIR TERMINAL INSTALLATION section Extend the outer telescopic sleeve connect to the air terminal assembly Fasten with self tapping screws and seal 48 2 W415 0662 C 04 11 12 26 4 3 3 VERTICAL AIR TERMINAL INSTALLATION A B Move the appliance into position INNER PIPE Fasten the roof support to the roof using the screws provided The roof support is optional In this case the venting is to be adeq
18. construction from appliance and vent surfaces Combustible Framing 0 to stand offs 1 to bottom and sides of the vent pipe 2 to top of the vent pipe Combustible Finishing 0 to rear 0 to front face top and sides 13 recessed depth 33 to enclosure top from base of the appliance 66 to ceiling from base of the appliance A minimum clearance of 2 at the top of the vent pipe in all horizontal runs to combustibles is required Use firestop sleeve assembly W010 2035 supplied W415 0662 C 04 11 12 34 5 2 1 MINIMUM FRAMING DIMENSIONS gt 1 NE 13 4 dau x 34 3 4 a MATERIAL 6 lt 4 SIDE 2 PROTRUSION WALL 6 Combustion protrusions such as mantels and shelves may occur at or after a minimum distance of 2 away from the side of the appliance Thereafter the depth of any protrusions must be equal to or less than the distance from the side of the appliance up to a depth of 6 after which no greater clearance than 6 is required This can be considered a side wall with no length boundary NOTE If installing an alcove see ALCOVE INSTALLATION section W415 0662 C 04 11 12 35 5 3 MINIMUM CLEARANCE COMBUSTIBLE ENCLOSURES GD33 COMBUSTIBLE NON COMBUSTIBLE A lt BRICK 0 IF NON COMBUSTIBLE FINISHING IS USED SUCH AS BRICK AND STONE r6 MINIMUM
19. however care should af ecccccccc0000000000000p00 8 be taken to not block the burner ports Blocked ports can FRONT BURNER PORTS cause an incorrect flame pattern carbon deposits and delayed ignition W415 0662 C 04 11 12 41 6 5 CHARCOAL EMBERS 86033 ONLY Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner Fine dust found in the bottom of the bag should not be used NOTE Charcoal embers are not to be placed on the burner 32 1 6 6 LOUVRE INSTALLATION LOWER LOUVRES Attach the hood by Insert the louvre tabs Insert the hinge clips pressing the top flange into the slots located into the slots located at into the clips along the at the top left and right the bottom left and right top of the louvre open corners of the unit comers of the unit To ing Secure using a remove the louvres pull screw through the centre the back tabs of the clips slot forward while pushing the louvre assembly back Lift the clip 57 3 6 7 LOGO PLACEMENT Remove the backing of the logo supplied and place on the glass viewing door as indicated 97 1 W415 0662 C 04 11 12 42 7 0 OPTIONAL BLOWER INSTALLATION RISK FIRE AND ELECTRICAL SHOCK TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE USING NON LISTED ACCESSORIES BLOWERS DOORS LOUVR
20. in two blind holes B Fit the firestop spacer into one end of the vent sleeve and secure through the aligned holes on the top bottom and sides with the remaining 5 screws supplied If flexible venting is to be used remove the rigid firestop spacer The remaining hole is sized for flexible venting This application occurs when venting through an exterior wall Having determined the air terminal location cut and frame a hole in the exterior wall 9 7 8 wide by 11 3 8 high to accommodate the firestop sleeve assembly The length of the vent shield may be cut shorter for combustible walls that are less than 8 1 2 thick but the vent shield must extend the full depth of the combustible CAULKING wall C Insert the firestop sleeve assembly into the wall mark the wall depth and trim the vent sleeve to suit The screws that secure the vent sleeve may need to be repositioned to ensure a rigid assembly is maintained FIRESTOP D Apply a bead of caulking not supplied to the SLEEVE inside surface of the firestop flange and secure the ASSEMBLY assembly to the wall Ensure that the rectangular shaped assembly is installed to maintain 2 from the top of the vent E Once the vent pipe is installed in it s final position apply high temperature sealant W573 0002 not supplied between the pipe and the firestop 20 1 W415 0662 C 04 11 12 21 4 1 2 VERTICAL INSTALLATION This application occurs when
21. lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material VENT Apply a heavy bead of waterproof caulking 2 above the flashing Install the storm collar around the air terminal and slide down to the caulking Tighten to ensure that a weather tight seal between the air terminal connector and the collar is achieved Continue adding rigid venting sections sealing and securing as above Attach the inner collapsed telescopic sleeve to the last section of rigid piping Secure with screws and seal Repeat using the outer telescopic sleeve Attach horizontal venting to the back of the appliance see HORIZONTAL AIR TERMINAL INSTALLATION section Attach an inner and outer 90 elbow to this venting secure and seal as outlined obove Run a bead of high temperature sealant W573 0007 not supplied around the outside of the inner elbow on the venting Pull the telescopic sleeve a minimum of 2 onto the elbow Secure with 3 screws Repeat with the outer telescopic sleeve In the attic slide the vent pipe collar down to cover up the open end of the shield and tighten This will prevent any materials such as insulation from filling up the 1 air space around the pipe 273 W415 0662 C 04 11 12 4 4 4 5 27 GAS INSTALLATION RISK OF FIRE EXPLOSION OR ASPHYXIATION ENSURE THERE ARE NO IGNITION SOURCES SUCH AS SPARKS OR
22. mountains inadequate vents or ventilation excessive venting configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to the appliance combustion chamber heat exchanger plated trim or other components due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEONG All parts replaced under the President s Limited Lifetime Warranty Policy are subject to a single claim During the first 10 years NAPOLEONG will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge From 10 years to life NAPOLEON provide replacement parts at 50 of the current retail price All parts replaced under the warranty will be covered for a period of 90 days from the date of their installation The manufacturer may require that defective parts or products be returned or that digital pictures be provided to support the claim Returned products are to be shipped prepaid to the manufacturer for investigation If a product is found to be defective the manufacturer will repair or replace such defect Before shipping your appliance or defective components your dealer must obtain an authorization number Any merchandise shipped without authorization will be refused and returned to sender Shipping costs are not covered und
23. or mobile home where not prohibited by local codes HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS Quality System Certified To ISO LISTED 9001 2008 This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used Hearth Patio 8 Barbecue Association Intertek Wolf Steel Ltd 24 Napoleon Rd Barrie ON L4M 0G8 Canada 103 Miller Drive Crittenden Kentucky USA 41030 Phone 705 721 1212 Fax 705 722 6031 10 00 128C W415 0662 C 04 11 12 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 13 0 NOTE Changes other than editorial denoted vertical line the margin W415 0662 C 04 11 12 TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION 2 1 2171 DIMENSIONS BGD33 DIMENSIONS 2 12 GD33 DIMENSIONS 22 GENERAL INSTRUCTIONS 2 3 GENERAL INFORMATION 24 RATING PLATE INFORMATION VENTING 3 1 VENTING LENGTHS AND COMPONENTS 3 2 TYPICAL VENT INSTALLATION 3 3 SPECIAL VENT INSTALLATIONS 3 3 PERISCOPE TERMINATION 3 3 2 TERMINATION 3 4 VENT TERMINAL CLEARANCES 3 5 VENTING APPLICATION FLOW CHART 3 6 DEFINITIONS 3 7 ELBOW VENT LENGTH VALUES 3 8 HORIZONTAL TERMINATION 3 9
24. pilot with the push button igniter Keep knob depressed for one minute then release If pilot does not continue to burn repeat steps 3 through 5 7 With pilot lit depress and turn gas knob counter clockwise A w to on 8 If equipped with remote on off switch thermostat main burner may not come on when you turn valve to on Remote switch must be in the on position to ignite burner 9 Turn on all electric power to the appliance TO TURN OFF GAS 1 Turn off all electric power to the appliance if service is to be performed 2 Push in gas control knob slightly and turn clockwise 77 to off Do not force TURN THE CONTROL VALVE TO THE OFF POSITION WHEN HEATER IS NOT IN USE 47 2 u W415 0662 C 04 11 12 45 9 0 ADJUSTMENT 9 1 9 2 PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized flame Turn in a clockwise PILOT direction to reduce the gas flow BURNER THERMOPILE THERMOCOUPLE Inlet pressure can be checked by turning screw A counter clockwise until loosened and then placing pressure gauge tubing over the test point Gauge should read 7 minimum 4 5 water column for natural gas or 13 11 minimum water column for propane Check that main burner is operating on HI Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water column for propane Check that main burner is operating on
25. venting through a roof Installation kits for various roof pitches are available from your authorized dealer distributor See accessories to order specific kits required 30227777 A Determine the air terminal location cut and frame a square opening as illustrated in the ceiling and the roof to provide the minimum 1 clearance between the vent pipe and any combustible material Try to center the vent 9 1 2 9 1 2 pipe location midway between two joists to prevent having to cut them Use 222 a plumb bob to line up the center of the openings vent pipe shield will FIRESTOP prevent any materials such as insulation from filling up the 1 air space UNDERSIDE OF around the pipe Nail headers between the joist for extra support JOIST Apply a bead of caulking not supplied to the framework or to the Wolf Steel vent pipe shield plate or equivalent in the case of a finished ceiling and secure over the opening in the ceiling A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe is installed in its final position apply sealant between the pipe and the fires
26. 0662 C 04 11 12 31 5 0 FRAMING 51 GD33 FRAMING RISK OF FIRE IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY IT IS RECOMMENDED THAT THE WALLS OF THE APPLIANCE ENCLOSURE BE FINISHED IE DRYWALL SHEETROCK AS YOU WOULD FINISH ANY OTHER OUTSIDE WALL OF A HOME THIS WILL ENSURE THAT CLEARANCE TO COMBUSTIBLES IS MAINTAINED WITHIN THE CAVITY DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND OFFS FAILURE TO MAINTAIN AIR SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE PREVENT CONTACT WITH SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS BLOCK OPENING INTO THE CHASE TO PREVENT ENTRY OF BLOWN IN INSULATION MAKE SURE INSULATION AND OTHER MATERIALS ARE SECURED WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO MAINTAIN CLEARANCES FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS LISTED MUST BE CONSTRUCTED ENTIRELY OF NON COMBUSTIBLE MATERIALS MATERIALS CONSISTING ENTIRELY OF STEEL IRON BRICK TILE CONCRETE SLATE GLASS OR PLASTERS OR ANY COMBINATION THEREOF ARE SUITABLE MATERIALS THAT ARE REPORTED AS PASSING ASTM E 136 STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE FURNACE AT 750 C AND UL763 SHALL BE CONSIDERED NON COMBUSTIBLE MATERIALS MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD COULD RESULT THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT MEASURE
27. CT THE FRONT OPENING OF THE APPLIANCE OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48 FROM THE FRONT FACE OF THE APPLIANCE SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT AVOID CONTACT WHEN THE APPLIANCE IS OPERATING FIRE RISK EXPLOSION HAZARD HIGH PRESSURE WILL DAMAGE VALVE DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS LINE AT TEST PRESSURES ABOVE 1 2 PSIG CLOSE THE MANUAL SHUT OFF VALVE BEFORE PRESSURE TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1 2 PSIG USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE USING NON LISTED ACCESSORIES BLOWERS DOORS LOUVRES TRIMS GAS COMPONENTS VENTING COMPONENTS ETC COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes Installation practices vary from region to region and it is important to know the specifics that apply to your area for example in Massachusetts State This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts The appliance damper must be removed or welded the open position prior to installation of a appliance insert or gas log The appliance off valve must be a handle gas cock The flexible connector must not be longer than 36 inches A Carbon Monoxid
28. E INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO OVERHEAT ENSURE ALL CLEARANCES I E BACK SIDE TOP VENT MANTEL FRONT ETC ARE CLEARLY MAINTAINED 73 1 Combustible Mantel clearance can vary according to the Mantel depth Use the graph to help evaluate the clearance needed These same requirements apply to any combustibles protruding on either side of the appliance M 8 MANTEL 42 N T 10 E L 5 8 H 6 4 2 4 TOP OF ry s 2 APPLIANCE To 24 6 8 10 12 MANTEL DEPTH W415 0662 C 04 11 12 38 6 0 FINISHING RISK NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON COMBUSTIBLE MATERIALS SUCH AS BRICK MARBLE GRANITE ETC PROVIDED THAT THESE MATERIALS DO NOT GO BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED DO NOT STRIKE SLAM OR SCRATCH GLASS DO NOT OPERATE APPLIANCE WITH GLASS REMOVED CRACKED BROKEN OR SCRATCHED FACING AND OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE APPLIANCE OPENING 72 6 1 DOOR REMOVAL AND INSTALLATION GLASS MAY BE HOT DO NOT TOUCH GLASS UNTIL COOLED THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED DO NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED FACING AND OR FINISHING MATERIALS MUST NOT INTERFERE W
29. ES TRIMS GAS COMPONENTS VENTING COMPONENTS ETC COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION ENSURE THAT THE FAN S POWER CORD IS NOT IN CONTACT WITH ANY SURFACE OF THE APPLIANCE TO PREVENT ELECTRICAL SHOCK OR FIRE DAMAGE DO NOT RUN THE POWER CORD BENEATH THE APPLIANCE THE WIRE HARNESS PROVIDED IN THE BLOWER KIT IS A UNIVERSAL HARNESS WHEN INSTALLED ENSURE THAT ANY EXCESS WIRE IS CONTAINED PREVENTING IT FROM MAKING CONTACT WITH MOVING OR HOT OBJECTS INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 Canadian electrical code in Canada or the ANSI NFPA 70 National Electrical Code in the United States If the appliance was not previously equipped with a blower lt Route a grounded 2 wire 60hz power cable to the receptacle THERMA junction box At this point it must be strain relieved and insulated SWITCH The three slots on the blower mounting bracket allow ease of adjustment when REED attaching the blower For a quiet running blower do not allow the assembly to SWITCH sit on the firebox base Slide the vibration reducing pad A into the clip and against the threaded stud at the other end The blower must be able to be positioned entirely onto the pad ELONGATED To ease installation of the blower remove the hinge screen an
30. Hj gt V Simple venting configurations See to determine the required vertical rise for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V 0 5 10 15 20 25 30 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and v For vent configurations requiring more than one 90 elbow the following formulas apply Formula 1 H lt 3 V Formula 2 V lt 40 FT Example V 1 5 FT V 5 FT V V V 1 5 5 6 5FT H 1FT H 1FT H 10 75 FT H H H H 1 1 10 75 12 75 FT H 03 three 90 elbows 45 elbow 90 03 270 45 90 6 75 H V 19 5 6 5 26 FT Formula 1 90 H lt 3V 3V 3x6 5 19 5 FT 19 5 19 5 Formula 2 lt 40 FT 26 lt 40 Since both formulas are met this vent configuration is acceptable 18 7 W415 0662 C 04 11 12 19 4 0 INSTALLATION FOR SAFE AND PROPER OPERATION OF THE APPLIANCE FOLLOW THE VENTING INSTRUCTIONS EXACTLY ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573 0002 NOT SUPPLIED OR BLACK HIGH TEMP MILL PAC W573 0007 NOT SUPPLIED WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR WHICH MUST BE SEALED USING MILL PAC IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS 3 SCREWS MUST ALSO BE USED TO
31. INSTALLER LEAVE THIS MANUAL WITH THE CONSUMER RETAIN THIS MANUAL FOR FUTURE REFERENCE NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE mE INSTALLATION AND QUALITY FIREPLACES OPERATING INSTRUCTIONS GD33 IS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 33 e ANSI 721 88 FOR VENTED GAS FIREPLACE HEATERS BGD33 IS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 22 e ANSI Z21 50 FOR VENTED GAS FIREPLACES GD33NR CERTIFIED FOR CANADAAND UNITED STATES USING ANSI CSA METHODS B G D33 N R SAFETY INFORMATION NATURAL GAS MODEL AWARNING GD33PR If the information in these instructions BG D33 PR are not followed exactly a fire or explosion may result causing property PROPANE GAS MODEL damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the supplier This appliance may be installed in an aftermarket permanently located manufactured home USA only
32. ITH AIR FLOW THROUGH AIR OPENINGS LOUVRES OPENINGS OPERATION OF LOUVRES OR DOORS OR ACCESS FOR SERVICE OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO THE TOUCH DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE 75 1 Place the bottom of the door into the retaining bracket Pivot the top of the door to the firebox and secure with the door latches W415 0662 C 04 11 12 39 6 2 LOG PLACEMENT FAILURE TO POSITION THE LOGS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY LOGS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE DO NOT MODIFY THE PROPER LOG POSITIONS SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED IGNITION MAY OCCUR THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE BAD PHAZER logs and glowing embers exclusive to Continental provide a unique and realistic glowing effect that is different in every installation Take the time to carefully position the glowing embers for a maximum glowing effect Log colours may vary During the initial use of the appliance the colours will become more uniform as colour pigments burn in during the heat activated curing process 6 3 BGD33
33. MPONENTS mm NATURALGASORIFICE HIALTIUDE _ _ 95 PROPANE ORFICE won GHARGORLEMBERS ws jo _ _ wisn toss eee FLEXIBLE VENT KITS nn 31 4 FLEXIBLE VENT 5 FT CW SPACERS 32 7 FLEXIBLE VENT 5 eal i TERMINAL KITS ROOF TERMINAL KITS wos STORA W415 0662 C 04 11 12 91 ACCESSORIES 2 wee eresse OOO O O ser wooo OO 2 wrs DURAVENT ZERO GLEARANCEADAPTOR C s woos VARIABLE SPEED SWITCHMOUNTNGRIAE 1 e eux e sea C e emas seiownegremwmessse O OSS e mo 1 2 mm seveueormmwr rousmeosEes O O OOO moss seveueo mwr smmesssmm 2 22 a wo mo owormwo _ _ 7 e WOS 7 reos 1 F50DY THERMOSTATIC REMOTE DESIGNER GREY 708 FS50DK THERMOSTATIC REMOTE DESIGNER BLACK ACS 1 ANTI CONDENSATION SWTICH DE Wo COWERSONKTNGTOLP AUBE 1 ws CONVERSIONKIT LPTONG HALTIUDEY y y E mo ep DECORATIVE BRIGKKIT sanosTONE OO oO W415 0662 C 04 11
34. OPEN FLAMES SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED PURGING OF THE GAS SUPPLY LINE SHOULD BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN ASSURE THAT A CONTINUOUS GAS FLOW IS AT THE BURNER BEFORE CLOSING THE DOOR ENSURE ADEQUATE VENTILATION FOR GAS AND ELECTRICAL LOCATIONS SEE DIMENSION SECTION ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN HIGH PRESSURE WILL DAMAGE VALVE DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS LINE AT TEST PRESSURES ABOVE 17 2 PSIG VALVE SETTINGS HAVE BEEN FACTORY SET DO NOT CHANGE Installation and servicing to be done by a qualified installer A B Move the appliance into position and secure If equipped with a flex connector the appliance is designed to accept a 1 2 gas supply Without the connector it is designed to accept a 3 8 gas supply The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance Connect the gas supply in accordance to local codes In the absence of local codes install to the current CAN CSA B 149 1 Installation Code in Canada or to the current National Fuel Gas Code ANSI Z223 1 NFPA 54 in the United States When flexing any gas line support the gas valve so that the lines are not bent or kinked The gas line flex co
35. P 60HZ POUCE ET 8 PIEDS RESPECTIVEMENT OPTIONAL FAN ENSEMBLE DE VENTILATEUR FACULTATIF GZ550 KT WOLF STEEL LTD 24 NAPOLEON ROAD BARRIE ON L4M 0G8 CANADA SERIALNUMBER NO DE SERIE MEI W385 0244 H For rating plate location see INSTALLATION OVERVIEW section This illustration is for reference only Refer to the rating plate on the appliance for accurate information W415 0662 C 04 11 12 3 0 RISK OF FIRE MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET FOR BOTH VERTICAL AND HORIZONTAL RUNS USE SUPPORTS OR EQUIVALENT NON COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM COMBUSTIBLES USE WOLF STEEL LTD SUPPORT RING ASSEMBLY W010 0370 OR EQUIVALENT NON COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES FOR BOTH VERTICAL AND HORIZONTAL RUNS SPACERS ARE ATTACHED TO THE INNER PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE THIS GAP IS REQUIRED FOR SAFE OPERATION A SPACER IS REQUIRED AT THE START MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED THESE SPACERS MUST NOT BE REMOVED THIS APPLIANCE USES A 4 EXHAUST 7 AIR INTAKE VENT PIPE SYSTEM Refer to the section applicable to your installation For safe and proper operation of the appliance follow the venting instruction exactly Deviation
36. RAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS LISTED MUST BE CONSTRUCTED ENTIRELY OF NON COMBUSTIBLE MATERIALS MATERIALS CONSISTING ENTIRELY OF STEEL IRON BRICK TILE CONCRETE SLATE GLASS OR PLASTERS OR ANY COMBINATION THEREOF ARE SUITABLE MATERIALS THAT ARE REPORTED AS PASSING ASTM E 136 STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE FURNACE AT 750 AND UL763 SHALL BE CONSIDERED NON COMBUSTIBLE MATERIALS MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD COULD RESULT THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT MEASURE FROM THE APPLIANCE BASE IF STEEL STUD FRAMING KITS WITH CEMENT BOARD ARE PROVIDED THEY MUST BE INSTALLED 71 1 It is best to frame your appliance after it is positioned and the vent system is installed Frame to local building codes It is not necessary to install a hearth extension with this appliance When roughing in the appliance raise the appliance to accommodate for the thickness of the finished floor materials i e tile carpeting hard wood which if not planned for will interfere with the opening of the lower access door and the installation of many decorative flashing accessories Combustible materials may be installed flush with the front of the appliance but must not cover any of the black face areas of the appliance Non combustible material brick stone or ceramic tile may protrude in these areas Minimum clearance to combustible
37. SS DO NOT OPERATE APPLIANCE WITH GLASS REMOVED CRACKED BROKEN OR SCRATCHED A Place the door frame face down careful not to scratch the paint GASKET B Center the gasketed glass inside the door frame with the thick side of the gasket facing up C Bend the glass retainers located along the edge of the door GLASS frame over the gasket holding the glass in place Careful not to break the glass W415 0662 C 04 11 12 49 11 0 REPLACEMENTS FAILURE TO POSITION THE PARTS ACCORDANCE WITH THIS MANUAL OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY THIS IS A FAST ACTING THERMOCOUPLE IS AN INTEGRAL SAFETY COMPONENT REPLACE ONLY WITH A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD Contact your dealer or the factory for questions concerning prices and policies on replacement parts Normally all parts can be ordered through your Authorized dealer distributor FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM When ordering replacement parts always give the following information Model amp Serial Number of appliance Installation date of appliance Part number Description of part Finish IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR FURTHER INFORMATION CONTACT YOUR AUTHORIZED DEALER 41 2 COMPONENTS r W415 0662 C 04 11 12 50 CO
38. VE AU CRITERE DE MESURES DE SECURITE CONTRE ALLATIONS DANS LES MAISONS Intertek MANUFACTURES Les SITES ET LES C 9700539 WSL Wi 1001657 4001658 GD33NR CDV33NR MODEL GD33PR CDV33PR 0 2000FT 0 610m 2000 4500FT 610 1370m m ALTITUDE ELEVATION m 2000 4500FT 610 1370m 22 000 BTU h 20 000 BTU h INPUT ALIMENTATIOI 20 000 BTU h 16 000 BTU h 16 000 BTU h REDUCED INPUT ALIMENTATI 4 16 000 BTU h 15 400 BTU h 15 400 BTU h OUTPUT REND 5 400 BTU h 15 400 BTU h ALTITUDE DOWNRATING CONDITIONS APPLY CANADAONLY _ LESGOND AISSE D EVALUATION SELON L ALTITUDE S APPLIQUENT AU CANADA SEULEMENT MANIFOLD PRESSURE 3 5 WATER COLUMN E 10 WATER COLUMN PRESSION AU COLLECTEUR 3 5 D UNE COLONNE D EAU 0 D UNE COLONNE D EAU MINIMUM SUPPLY PRESSURE 4 5 WATER PRESSURE 11 WATER COLUMN PRESSION D ALIMENTATION MINIMALE 4 5 D UNE COLONNE D ATION MINIMALE 11 D UNE COLONNE D EAU MAXIMUM SUPPLY PRESSURE 7 0 WATER SSURE 13 WATER COLUMN PRESSION D ALIMENTATION MAXIMALE 7 0 D UNE COLONNE MAXIMALE 13 D UNE COLONNE D EAU ICIENCY 70 FAN OFF 72 FAN ON CONSTANTE 70 VENTILATEUR ARRETE 72 VENTILATEUR FONCTIONNE NOT FOR USE WITH SOLID FUEL FOR USE WITH OMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILISE AVEC DOORS CERTIFIED WITH THIS UNIT ONLY APPAREIL UTILISER AVEC LES PORTES VITREES WARNING THIS FIREPLACE USES AND REQUIRES A FAST ACTING
39. VERTICAL TERMINATION INSTALLATION 4 1 WALL AND CEILING PROTECTION 4 1 1 HORIZONTAL INSTALLATION 4 1 2 VERTICAL INSTALLATION 4 2 USING FLEXIBLE VENT COMPONENTS 4 2 1 HORIZONTAL AIR TERMINAL INSTALLATION 4 2 2 VERTICAL AIR TERMINAL INSTALLATION 4 2 3 APPLIANCE VENT CONNECTION 4 3 USING RIGID VENT COMPONENTS 4 3 1 HORIZONTAL AIR TERMINAL INSTALLATION 4 3 2 EXTENDED HORIZONTAL AND CORNER TERMINAL INSTALLATION 4 3 3 VERTICAL AIR TERMINAL INSTALLATION 4 4 GAS INSTALLATION 4 5 OPTIONAL WALL SWITCH 4 6 HARD WIRE INSTALLATION 4 7 VERTICAL THROUGH EXISTING CHIMNEY 4 8 MOBILE HOME INSTALLATION FRAMING 5 1 6033 FRAMING 5 1 1 MINIMUM FRAMING DIMENSIONS 5 2 BGD33 FRAMING 5 2 1 MINIMUM FRAMING DIMENSIONS 5 3 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES 5 4 ALCOVE INSTALLATION 5 5 MINIMUM MANTEL CLEARANCES FINISHING 6 1 DOOR REMOVAL AND INSTALLATION 6 2 LOG PLACEMENT 6 3 BGD33 6 3 1 GLOWING EMBERS 6 4 GD33 6 4 1 GLOWING EMBERS 6 5 CHARCOAL EMBERS BGD33 ONLY 6 6 LOUVRE INSTALLATION 6 7 LOGO PLACEMENT OPTIONAL BLOWER INSTALLATION OPERATION ADJUSTMENT 9 1 PILOT BURNER ADJUSTMENT 9 2 VENTURI ADJUSTMENT 9 3 FLAME CHARACTERISTICS 9 4 RESTRICTING VERTICAL VENTS MAINTENANCE 10 1 CARE OF GLASS 10 2 CARE OF PLATED PARTS 10 3 DOOR GLASS REPLACEMENT REPLACEMENTS TROUBLESHOOTING WARRANTY 1 0 INSTALLATION OVERVIEW See the section MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES for drywall or other combus
40. all Inlet pressure can be checked by turning screw A Carboning occurs counter clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point Gauge should read 7 minimum 4 5 water column for natural gas or 13 minimum 11 water column for propane Check with main burner is operating on HI Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water column for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL DO NOT OVER TORQUE Leak test with a soap and water solution Flames are very aggressive Door is ajar Ensure the mechanical means of securing the door is providing a tight seal Carbon is being Air shutter has become Ensure air shutter opening is free of lint or other deposited on glass logs blocked obstructions of Flame is impinging the logs Check that the logs are correctly positioned combustion chamber Open air shutter to increase the primary air Check the input rate check the manifold pressure and orifice size as specified by the rating plate values Check that the door gasketing is not broken or missing and that the seal is tight Check that both vent liners are free of holes and well
41. arbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance Elevated temperatures on the wall or in the air above the appliance can cause melting discolouration or damage to decorations a or other electronic components This appliance uses and requires a fast acting thermocouple Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd 3 1C W415 0662 C 04 11 12 2 1 DIMENSIONS 2 1 1 BGD33 DIMENSIONS 33 29 5 2 1 2 6033 DIMENSIONS 35 29 5 5 ids ELECTRICAL INLET LEFT SIDE ELECTRICAL INLET LEFT SIDE 4 29 20 L GAS 1 INLET 17 4 DIA eur 7 DIAS 11 13 oN 34 14 4 DIA 7 DIA 14513 2 A mi 34 1 4 W415 0662 C 04 11 12 GENERAL INSTRUCTIONS ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE PROVIDE ADEQUATE VENTILATION NEVER OBSTRU
42. ate method suitable to the authority having jurisdiction or the optional roof support fm Stretch the inner flex pipe to the required length Slip SS inner flex pipe a minimum of 2 over the inner pipe of the air Ww terminal connector and secure with 3 8 screws Seal using a heavy bead of high temperature sealant W573 0007 not supplied 55 2 79 gt Repeat using the outer flex pipe using heavy bead of c V high temperature sealant W573 0002 not supplied ROOF SUPPORT X D Thread the air terminal connector vent pipe assembly down through INNER PIPE the roof The air terminal must be positioned vertically and plumb Attach the air terminal connector to the roof support ensuring that the top of the air terminal is 16 above the highest point that it penetrates AIR the roof TERMINAL E Remove nails from the shingles above and to the sides of the air CONNECTOR terminal connector Place the flashing over the air terminal connector HIGH leaving a min 3 4 of the air terminal connector showing above TEMPERATURE the top of the flashing Slide the flashing underneath the sides and SEALANT upper edge of the shingles Ensure that the air terminal connector INNER FLEX PIPE is properly centred within the flashing giving a 3 4 margin all around Fasten to the roof Do not nail through the lower portion OUTER FLEX PIPE of the flashing Make weather tigh
43. bled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station The complete appliance is again thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEONG NAPOLEON GAS APPLIANCE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas appliance are warranted against defects for as long as you own the appliance This covers combustion chamber heat exchanger stainless steel burner phazer logs and embers rocks ceramic glass thermal breakage only gold plated parts against tarnishing porcelainized enameled components and aluminum extrusion trims Electrical 110V and millivolt components and wearable parts such as blowers gas valves thermal switch switches wiring remote controls ignitor gasketing and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEONQ are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer Construction of models vary Warranty applies onl
44. d horizontal runs Use Wolf Steel Ltd support ring assembly or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs All inner exhaust and outer intake vent pipe joints may be sealed using either red high temperature silicone sealant W573 0002 not supplied or black high temperature sealant W573 0007 Mill Pac not supplied with the exception of the appliance exhaust flue collar which must be sealed using Mill Pac 25 1 4 3 1 HORIZONTAL AIR TERMINAL INSTALLATION RISK OF FIRE DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO MAINTAIN CLEARANCES TO COMBUSTIBLES A Move the appliance into position Measure the vent length required between terminal and appliance taking into account the additional length SOREWS 1 OVERLAP needed for the finished wall surface and any 1 overlaps between venting components B Apply high temperature sealant W573 0007 not supplied to the outer edge of the inner collar of the appliance Attach the first inner rigid pipe component and secure using 3 self tapping screws Repeat using the outer rigid pipe Insert the vent pipes through the firestop maintaining the required clearance to combustibles Holding the air terminal lettering in an upright readable position secure to the exterior wall and make weather tight by sealing with
45. d valve control door lower louvres from the base of the appliance Tilt the blower onto its side Slide it past the controls and into the clip C Secure to the threaded stud using the lock washer and wing nut provided Ensure that the blower does not touch the appliance base or the firebox W415 0662 C 04 11 12 43 wires to the thermal switch and secure the thermal switch bracket to the bottom left of the unit using the screws provided Ensure that the j thermal switch touches the firebox wall Attach the connectors from the black and red wires to the blower Attach and secure the variable speed switch e AL SWITCH using the nut provided Plug the harness cord lt into the receptacle The wire harness provided iB in this kit is a universal harness When installed 6 RECEPTACLE ensure that any excess wire is contained JUNCTION BOX preventing it from making contact with moving or hot objects VARIABLE SPEED KNOB Because the blower is thermally activated when turned on it will automatically start approximately 10 minutes after lighting the appliance and will run for approximately 30 45 minutes after the appliance has been turned off Use of the fan increases the output of heat Drywall dust will penetrate into the blower bearings causing irreparable damage Care must be taken to prevent drywall dust from coming into contact with the blower or its c
46. e detector is required in all rooms containing gas fired appliances The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product The installation must conform with local codes or in absence of local codes the National Gas and Propane NATIONAL Installation Code CSA B149 1 in Canada or National FIREPLACE We suggest that our gas Fuel Gas Code ANSI Z223 1 NFPA 54 in the United INSTITUTE hearth products be installed States Suitable for mobile home installation if installed in and serviced by professionals accordance with the current standard CAN CSA Z240MH Series for gas equipped mobile homes in Canada or who are certified in the U S ANSI Z223 1 and NFPA 54 in the United States by the National Fireplace Institute NFI as NFI Gas Specialists As long as the required clearance to combustibles is CERTIFIED maintained the most desirable and beneficial location for an appliance is in the center of a building thereby allowing the most efficient use of the heat created The location of windows doors and the traffic flow in the room where the appliance is to be located should be considered If possible you should choose a location where the vent will pass through the house without cutting a floor or roof joist www nficertified org If the appliance is installed directly on carpeting vinyl tile or other combustible material other than wood flooring
47. e vapors and liquids The flow of combustion and ventilation air must not be obstructed A In order to properly clean the burner and pilot assembly remove the logs rocks and or glass to expose both assemblies B Keep the control compartment media burner air shutter opening and the area surrounding the logs clean by vacuuming or brushing at least once a year C Check to see that all burner ports are burning Clean out any of the ports which may not be burning or are not burning properly D Check to see that the pilot flame is large enough to engulf the flame sensor and or thermocouple thermopile as well as reaches the burner E Replace the cleaned logs rocks or glass Failure to properly position the media may cause carboning which can be distributed in the surrounding living area F Check to see that the main burner ignites completely on all openings when turned on A 5 to 10 second total light up period is satisfactory If ignition takes longer consult your local authorized dealer distributor G Check that the gasketing on the sides top and bottom of the door is not broken or missing Replace if necessary H If for any reason the vent air intake system is disassembled re install and re seal per the instructions provided for the initial installation 40 1 CARE OF GLASS DO NOT CLEAN GLASS WHEN HOT DO NOT USE ABRASIVE CLEANERS TO CLEAN GLASS HOT GLASS WILL Buff lightly with a clean dry soft cloth Clean bo
48. er this warranty Additional service fees may apply if you are seeking warranty service from a dealer Warranty labour allowance is only for the replacement of the warranted part Travel diagnostic tests shipping and other related charges are not covered by this warranty ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEEL LTD 24B W415 0662 C 04 11 12 O V Other products available from your Authorized Napoleon Fireplace Dealer QUALITY FIREPLACES Patio Heaters Fireplace Mantels HVAC Products Electric Fireplaces Outdoor Living Products Fireplace Accessories Contact your Authorized Napoleon dealer or visit napoleonfireplaces com for more information
49. et opening Reverse the restrictor plate superimposing the flue outlet hole with the smaller restrictor plate opening A the plate This reduces the velocity of the exhaust gases slowing down the flame pattern and creating a more traditional flame appearance RESTRICTOR W415 0662 C 04 11 12 BGD33 Warning This restrictor located in the lower valve must installed vent configuration that has a horizontal termination or vertical vent with vertical termination less than 10 Vertical installations over 10 may display a very active flame If this appearance is not desirable install the restrictor plate This reduces the velocity of the exhaust gases slowing down the flame pattern and creating a more traditional flame appearance 47 10 0 MAINTENANCE 10 1 10 2 TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE APPLIANCE MAY BE HOT DO NOT SERVICE UNTIL APPLIANCE HAS COOLED DO NOT USE ABRASIVE CLEANERS CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing This appliance and its venting system should be inspected before use and at least annually by a qualified service person The appliance area must be kept clear and free of combustible materials gasoline or other flammabl
50. fing the thermocouple Thermocouple shorting faulty Faulty valve Check for vent blockage Check joint seals and installation Re attach to appliance Cap was not replaced Purge the gas line Fill the tank Turn up the pilot flame Gently twist the pilot head to improve the flame pattern around the thermocouple Loosen and tighten thermocouple Clean thermocouple and valve connection Replace thermocouple Replace valve Replace Pilot burning no gas to main burner gas knob is on HI wall switch thermostat is on Thermostat or switch is defective Wall switch wiring is defective Main burner orifice is plugged Faulty valve Connect a jumper wire across the wall switch terminals if main burner lights replace switch thermostat Disconnect the switch wires amp connect a jumper wire across terminals 1 amp 3 if the main burner lights check the wires for defects and or replace wires Remove stoppage in orifice Replace Pilot goes out while standing Main burner is in OFF position Main burner flame is a blue lazy transparent flame Gas piping is undersized Blockage in vent Turn on all gas appliances and see if pilot flame flutters diminishes or extinguishes especially when main burner ignites Monitor appliance supply working pressure Check if supply piping size is to code Correct all undersized piping Remove blockage In really cold condit
51. from the minimum vertical vent length can create difficulty in burner start up and or carboning Under extreme vent configurations allow several minutes 5 15 for the flame to stabilize after ignition Provide a means for visually checking the vent connection to the appliance after the appliance is installed Use a firestop vent pipe shield or attic insulation shield when penetrating interior walls floor or ceiling NOTE If for any reason the vent air intake system is disassembled reinstall per the instructions provided for the initial installation When venting straight out the back only the rigid vent can be used DO NOT USE FLEXIBLE VENT For all other venting configurations flexible vent is acceptable W415 0662 C 04 11 12 10 3 1 VENTING LENGTHS COMPONENTS Use only Wolf Steel Simpson Dura Vent Selkirk Direct Temp American Metal Amerivent or Metal Fab venting components Minimum and maximum vent lengths for both horizontal and vertical installations and air terminal locations for either system are set out in this manual and must be adhered to For Simpson Dura Vent Selkirk Direct Temp American Metal Amerivent and Metal Fab follow the installation procedure provided with the venting components A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier PART SUPPLIER WEBSITE 4DSC N2 American Metal www americanmetalproducts com Direct Temp 4DT AAN
52. ions ice buildup may occur on the terminal and should be removed as required To minimize this from happening again it is recommended that the vent lengths that pass through unheated spaces attics garages crawl spaces be wrapped with an insulated mylar sleeve Prevent sleeve from sagging Contact your local authorized dealer for more information 42 3B W415 0662 C 04 11 12 54 PROBLEM TEST SOLUTION Pilot will not light No spark at pilot burner Check if pilot can be lit by a match Check that the wire is connected to the push button igniter Check if the push button igniter needs tightening PILOT Replace the wire if the wire insulation is broken or frayed yir ca THERMOPILE Replace the electrode if the ceramic insulator is cracked THERMOCOUPLE or broken i Replace the push button ignitor Out of propane gas Fill the tank Spark is incorrect Spark gap should be 0 150 to 0 175 5 32 to 11 64 approx from the electrode tip and the pilot burner To ensure proper electrode location tighten securing nut finger tight plus 1 4 turn No gas at the pilot burner Check that the manual valve is turned on Check the pilot orifice for blockage Replace the valve A Call the gas distributor Flames are consistently Unit is over fired or underfired Check pressure readings too large or too sm
53. l Pac not supplied to the inner sleeve of the air terminal Slip the vent pipe a minimum of 2 over the inner sleeve of the air terminal and secure with 3 8 screws Using the outer flex pipe slide over the outer combustion air sleeve of the air terminal and secure with 3 8 screws Seal using high temperature sealant W573 0002 not supplied SCREWS SEALANT Insert the vent pipes through the firestop maintaining the required HI TEMP 8 X 1 2 SELF DRILLING clearance to combustibles Holding the air terminal lettering in SEALANT SCREWS amp WASHERS an upright readable position secure to the exterior wall and make weather tight by sealing with caulking not supplied Ifmore vent pipe needs to be used to reach the fireplace couple them together as illustrated The vent system must be OUTER supported approximately every 3 feet for both vertical and FLEX PIPE horizontal runs Use noncombustible strapping to maintain the minimum clearance to combustibles The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of its return flange 23 W415 0662 C 04 11 12 23 4 2 2 VERTICAL AIR TERMINAL INSTALLATION MAINTAIN A MINIMUM 2 SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR A Fasten the roof support to the roof using the screws provided The roof support is optional In this case the venting is to be adequately S supported using either an altern
54. le venting systems must not be combined Different venting manufacturer components must not be combined These vent kits allow for either horizontal or vertical venting of the appliance The maximum allowable horizontal run is 20 feet The maximum allowable vertical vent length is 40 feet The maximum number of vent connections is two horizontally or three vertically excluding the appliance and the air terminal connections when using flexible venting 84 For optimum performance it is recommended that all horizontal runs have a 1 4 rise per foot when using Simpson Dura Vent Selkirk Direct Temp American Metal Amerivent or Wolf Steel rigid vent components and a minimum 1 rise per foot when using Wolf Steel flexible vent components W415 0662 C 04 11 12 3 2 TYPICAL VENT INSTALLATION 40 FT MINIMUM 20 1 4 MIN See VENTING section 11 24 MAXIMUM 20 1 4 MINIMUM PLUS RISE W415 0662 C 04 11 12 12 3 3 SPECIAL VENT INSTALLATIONS 3 3 1 PERISCOPE TERMINATION Use the periscope kit to locate the air termination above grade The periscope must be installed so that when final grading is completed the bottom air slot is located a minimum 12 above grade The maximum allowable vent length is 10 for a fireplace and 8 for a stove 12 MINIMUM TO GRADE 24 MINIMUM 20 1 4
55. line and other flammable vapors and liquids Under no circumstances should this appliance be modified This appliance must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water Do not operate the appliance with the glass door removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Do not strike or slam shut the appliance glass door When equipped with pressure relief doors they must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide from entering into the home Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch fire Only doors optional fronts certified with the unit are to be installed on the appliance Only doors optional fronts certified with the unit are to be installed on the appliance Keep the packaging material out of reach of children and dispose of the material in a safe manner As with all plastic bags these are not toys and should be kept away from children and infants As with any combustion appliance we recommend having your appliance regularly inspected and serviced as well as having a C
56. na than horizontal run gr the horizontal run the horizontal run Horizontal run Horizontal iau Horizontal run vertical rise to vertical rise to vertical rise to maximum of 40 feet maximum of 40 feet maximum of 24 75 feet 3 5 times the vertical rise equal to or greater than the horizontal run DEFINITIONS For the following symbols used in the venting calculations and examples are gt greater than gt equal to or greater than lt less than lt equal to or less than H total of both horizontal vent lengths Hr and offsets in feet H combined horizontal vent lengths feet H offset factor 03 total degrees of offset 90 in feet combined vertical vent lengths in feet ELBOW VENT LENGTH VALUES FEET INCHES 1 003 0 5 15 045 6 0 30 0 9 11 0 45 135 16 0 909 27 32 0 first 90 offset has zero value and is shown the formula as 90 W415 0662 C 04 11 12 Vertical Termination Vertical rise is less than horizontal run Horizontal run vertical rise to maximum of 40 feet 3 times the vertical rise equal to or greater than the horizontal run 13 2 14 1 15 1 15 3 8 HORIZONTAL TERMINATION lt Simple venting configuration See graph to determine the required vertical rise for the required only two 90 elbows horizontal run H 38 32 ELEM REQUIRED VERTICAL RISE IN FEET V 0 I 25 5 7 5 10 12 5
57. nded if there are at risk individuals in the house To restrict access to an appliance or stove install an adjustable safety gate to keep toddlers young children and other at risk individuals out of the room and away from hot surfaces Clothing or other flammable material should not be placed on or near the appliance Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies Ensure you have incorporated adequate safety measure to protect infants toddlers from touching hot surfaces Even after the appliance is out the glass and or screen will remain hot for an extended period of time Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces These screens and guards must be fastened to the floor Any safety screen or guard removed for servicing must be replaced prior to operating the appliance The appliance is a vented gas fired appliance Do not burn wood or other materials in the appliance It is imperative that the control compartments burners and circulating blower and its passageway in the appliance and venting system are kept clean The appliance and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The appliance area must be kept clear and free from combustible materials gaso
58. nnector should be installed to provide sufficient movement for shifting the burner assembly on it s side to aid with servicing components Check for gas leaks by brushing on a soap and water solution Do not use open flame O 304A OPTIONAL WALL SWITCH For ease of accessibility an optional remote wall switch or millivolt thermostat may be installed in a convenient location Route a 2 strand solid core millivolt wire from the valve to the wall switch or millivolt thermostat The recommended maximum lead length depends on wire size WIRE SIZE MAX LENGTH 14 100 feet 16 60 feet 18 40 feet Disconnect existing wires from terminals 1 3 from the switch and replace with the leads from the wall switch millivolt thermostat 50 1 W415 0662 C 04 11 12 28 4 66 HARD WIRE INSTALLATION CABLE CONNECTOR WIRE NUTS ELECTRICAL BOX ELECTRICAL C W 2 RECEPTACLES BOX COVER C W GROUND SCREW W415 0662 C 04 11 12 4 7 29 VERTICAL THROUGH EXISTING CHIMNEY RISK OF FIRE CO AXIAL TO CO LINEAR VENTING CONFIGURATIONS MUST ONLY BE USED IN A NON COMBUSTIBLE CHIMNEY OR ENCLOSURE INSTALLATION IN A COMBUSTIBLE ENCLOSURE COULD RESULT IN A FIRE This appliance is designed to be attached to a 3 co linear aluminum flex vent system running the full length of a masonry chimne
59. ompartment Any damage resulting from this condition is not covered by the warranty policy 51 1 W415 0662 C 04 11 12 44 8 0 OPERATION IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY FIRE EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED Ensure that a continuous gas flow is at the burner before installing the door When lit for the first time the appliance will emit an odor for a few hours This is a normal temporary condition caused by the burn in of paints and lubricants used in the manufacturing process and will not occur again After extended periods of non operation such as following a vacation or a warm weather season the appliance may emit a slight odor for a few hours This is caused by dust particles in the heat exchanger burning off In both cases open a window to sufficiently ventilate the room FOR YOUR SAFETY READ BEFORE LIGHTING A This appliance is equipped with a pilot which must be lit by hand while following these instructions exactly B Before operating smell all around the appliance area for gas and next to the floor because some gas is heavier than air and will settle on the floor C Use only your hand to turn the gas control knob Never use tools If the knob will not turn by hand do not try to repair it Call a qualified service technician F
60. orce or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control which has been under water WHAT TO DO IF YOU SMELL GAS Turn off all gas to the appliance Immediately call your gas supplier from a ALON Open windows neighbor s phone Follow the gas saos Do not try to light any appliance supplier s instructions Do not touch any electric switch do not use any f you cannot reach your gas supplier Boo m phone in your building call the fire department LIGHTING INSTRUCTIONS WARNING The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermo couple has cooled Allow approximately 60 seconds for the thermocouple to cool When lighting and re lighting the gas knob cannot be turned from pilot to off unless the knob is depressed slightly 1 Stop Read the above safety information on this label 2 Turn off all electric power to the appliance 3 the gas knob clockwise to off 4 Wait five 5 minutes to clear out any gas If you smell gas including near the floor Stop Follow B in the above safety information on this label If you don t smell gas go the next step Turn gas knob counter clockwise 2 w to pilot 6 Depress slightly and hold gas knob while lighting the
61. ranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Lifetime Limited Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s NAPOLEONG will not be responsible for installation labour or any other expenses related to the reinstallation of a warranted part and such expenses not covered by this warranty Notwithstanding any provisions contained in the President s Lifetime Limited Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas appliance and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEONG neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills
62. sealed at all joints Check that minimum rise per foot has been adhered to for any horizontal venting White grey film forms Sulphur from fuel is being Clean the glass with a recommended gas appliance deposited on glass logs or glass cleaner combustion chamber surfaces DO NOT CLEAN GLASS WHEN HOT If deposits are not cleaned off regularly the glass may become permanently marked Exhaust fumes smelled in Appliance is spilling Ensure exhaust bracket gasket seal room headaches Check door seal and relief flap seal Check for chimney blockage Check that chimney is installed to building code Room is in negative pressure increase fresh air supply Check cap gasket on the flue pipe assembly Remote wall switch is in Wall switch is mounted upside down Reverse OFF position main burner Remote wall switch is grounding Replace comes on when gas knob is turned to ON position Remote wall switch wire is grounding Check for ground short repair ground or replace wire Faulty valve Replace 42 3 2B W415 0662 C 04 11 12 55 WARRANTY NAPOLEON products are manufactured under the strict Standard of the world recognized ISO 9001 2008 Quality Assurance Certificate products are designed with superior components and materials assem
63. t by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing p n 9 n material F Aligning the seams of the terminal and air terminal connector place the terminal over the air terminal connector making sure T J AIR INLET the vent pipe goes into the hole in the terminal Secure with the BASE three screws provided Y Y CAULKING G Apply a heavy bead of weatherproof caulking 2 above the S STORM COLLAR flashing Install the storm collar around the air terminal and slide down to the caulking Tighten to ensure that weather tight seal WEATHER between the air terminal and the collar is achieved A SEALANT H If more vent pipe needs to be used to reach the appliance see HORIZONTAL AIR TERMINAL INSTALLATION section FLASHING 24 1 W415 0662 C 04 11 12 24 4 2 3 APPLIANCE VENT CONNECTION A Install the inner flex pipe to the fireplace Secure with 3 screws and flat washers Seal the joint and screw holes using the high temperature sealant W573 0007 not supplied HIGH TEMPERATURE Install the outer flex pipe to the fireplace Attach and SEALANT seal the joints using the high temperature sealant W573 0002 not supplied 28 4 W415 0662 C 04 11 12 25 4 3 USING RIGID VENT COMPONENTS The vent system must be supported approximately every 3 feet for both vertical an
64. th sides CAUSE BURNS of the glass after the first 10 hours of operation with a DO NOT TOUCH GLASS recommended fireplace glass cleaner Thereafter clean UNTIL COOLED as required If the glass is not kept clean permanent NEVER ALLOW CHILDREN discoloration and or blemishes may result TO TOUCH GLASS CARE OF PLATED PARTS If the appliance is equipped with plated parts you must clean fingerprints or other marks from the plated surfaces before operating the appliance for the first time Use a glass cleaner or vinegar and towel to clean If not cleaned properly before operating for the first time the marks can cause permanent blemishes on the plating After the plating is cured the fingerprints and oils will not affect the finish and little maintenance is required just wipe clean as needed Prolonged high temperature burning with the door ajar may cause discolouration on plated parts NOTE The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed using a hair dryer or similar heat source 6 1 W415 0662 C 04 11 12 48 10 3 DOOR GLASS REPLACEMENT DO USE SUBSTITUTE MATERIALS GLASS MAY BE HOT DO NOT TOUCH GLASS UNTIL COOLED CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR DAMAGED COMPONENTS BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE APPLIANCE BEFORE OPERATION DO NOT STRIKE SLAM OR SCRATCH GLA
65. the appliance shall be installed on a metal or wood panel extending the full width and depth Some appliances have optional fans or blowers If an optional fan or blower is installed the junction box must be electrically connected and grounded in accordance with local codes use the current CSA C22 1 Canadian Electrical Code in Canada or the ANSI NFPA 70 National Electrical code in the United States 4 W415 0662 C 04 11 12 2 3 GENERAL INFORMATION FOR YOUR SATISFACTION THIS APPLIANCE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUALITY GD33 RATES AND EFFICIENCIES BGD33 RATES AND EFFICIENCIES N i O Altitude FT 0 2 000 0 4 500 0 4 500 1 Max Input BTU HR 22 000 22 000 16 400 16 400 Max Output BTU HR 17 380 17 380 11 644 10 644 Efficiency R o 5 Min Inlet Gas Supply 4 5 Water Column 11 Water Column 4 5 Water Column 11 Water Column Pressure E Gas Supply 7 Water Column 13 Water Column 7 Water Column 13 Water Column Manifold Pressure Under Flow 3 5 Water Column 10 Water Column 3 5 Water Column 10 Water Column Conditions For elevations between 2 000 and 4 500 ft above sea level this appliance must be de rated by 1096 using the certified High Altitude Kit EN ERGUIDE 7 Gas Fireplace Energy Efficiency Rating E FR 64 6 No external electricity 110 volts or 24 volts is required for the gas Basedon OSA PA 02 system operation Model No
66. tible material See the section MANTEL CLEARANCES _ See the section VENTING and INSTALLATION ho See the section FRAMING See the section FRAMING NY BE W415 0662 C 04 11 12 4 2 0 INTRODUCTION THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED ANY CHANGES TO THIS APPLIANCE OR IT S CONTROLS CAN BE DANGEROUS AND IS PROHIBITED Do not operate appliance before reading and understanding operating instructions Failure to operate appliance according to operating instructions could cause fire or injury Risk of fire or asphyxiation do not operate appliance with fixed glass removed Do not connect 110 volts to the control valve Risk of burns The appliance should be turned off and cooled before servicing Do not install damaged incomplete or substitute components Risk of cuts and abrasions Wear protective gloves and safety glasses during installation Sheet metal edges may be sharp Do not burn wood or other materials in this appliance Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Toddlers young children and others may be susceptible to accidental contact burns A physical barrier is recomme
67. top assembly In the attic slide the vent pipe collar down to cover up the open end of the shield and tighten This will prevent any materials such as insulation from filling up the 1 air space around the pipe 21 1 4 2 USING FLEXIBLE VENT COMPONENTS SPACERS ARE ATTACHED TO THE INNER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER FLEX PIPE THIS GAP IS REQUIRED FOR SAFE OPERATION A SPACER IS REQUIRED AT THE START MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED THESE SPACERS MUST NOT BE REMOVED For safe and proper operation of the appliance follow the venting instructions exactly All inner flex pipe and outer flex pipe joints may be sealed using high temperature sealant W573 0002 not supplied or the high temperature sealant W573 0007 Mill Pac not supplied However the high temperature sealant W573 0007 Mill Pac not supplied must be used on the joint connecting the inner flex pipe and the exhaust flue collar Use only approved flexible vent pipe kits marked Wolf Steel Approved Venting as identified by the stamp only on the outer flex pipe 22 1 W415 0662 C 04 11 12 22 4 2 1 HORIZONTAL AIR INSTALLATION A Stretch the inner flex pipe to the required length taking into account the additional length needed for the finished wall surface Apply a heavy bead of the high temperature sealant W573 0007 Mil
68. uately supported using either alternate method suitable to the authority AIR having jurisdiction or the optional roof support TERMINAL Apply high temperature sealant W573 0007 not supplied to the CONNECTOR outer edge of the inner sleeve of the air terminal Slip the inner HIGH coupler a minimum of 2 over the sleeve and secure using 3 screws TEMPERATURE Apply high temperature sealant W573 0002 not supplied to the SEALANT outer edge of the of the outside sleeve of the air terminal connector INNER RIGID Slip the outer coupler over the sleeve and secure as before Trim the PIPE outer coupler even with the inner coupler end OUTER Thread the air terminal connector vent pipe assembly down through I PIPE the roof support and attach ensuring that a minimum 16 of air terminal connector will penetrate the roof when fastened If the attic space is tight we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal connector vent pipe assembly as it is passed through the attic The air terminal connector must be located vertically and plumb Remove nails from the shingles above and to the sides of the air terminal connector Place the flashing over the air terminal connector and slide it underneath the sides and upper edge of the shingles Ensure that the air terminal connector is properly centered within the flashing giving a 3 4 margin all around Fasten to the roof Do NOT nail through the
69. y The flex liners accommodate any contours of a masonry chimney however it is necessary to keep the flexible liners as straight as possible The inlet air collar of the termination cap must be connected to the air intake flex liner and the exhaust collar must be connected to the exhaust flexible liner TERMINATION Both Simpson Duravent and Selkirk co linear to co axial adaptors have been approved on this appliance NOTE A vent adaptor will be required directly off the appliance Follow vent manufacturer s installation instructions EXHAUST FLUE FLEX LINER Different manufacturer s venting components must not be combined Once the preferred manufacturer s appliance adaptor has been attached the remainder of the system must be that of the same manufacturer The only exception to this rule is to use Wolf Steel s approved 3 flex liner and co linear termination E RU COAXIAL TO LT CO LINEAR 4 ADAPATER APPLIANCE VENT ADAPTOR SS NS Measured from appliance flue collar to termination flue collar 7 6 W415 0662 C 04 11 12 30 4 8 MOBILE HOME INSTALLATION This appliance is certified to be installed as an OEM Original Equipment Manufacturer installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer s instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 in the United States or the
70. y to components included with your specific appliance CONDITIONS AND LIMITATIONS NAPOLEONG warrants its products against manufacturing defects to the original purchaser only Registering your warranty is not necessary Simply provide your proof of purchase along with the model and serial number to make a warranty claim NAPOLEONG reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim Provided that the purchase was made through an authorized NAPOLEONG dealer your appliance is subject to the following conditions and limitations Warranty coverage begins on the date of original installation This factory warranty is non transferable and may not be extended whatsoever by any of our representatives The gas appliance must be installed by a licensed authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discoloring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers This war

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