Where Form Follows Function Where Form Follows Function Whe
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1. Quin Fd o NUR DUI OR MAN 17 18 c 19 22 EMT 24 25 Troublesh oetfing acie SR raptu ues iusto 27 IRA User Servicing ipse bate ie bv ore 28 SKYBLADE and SKYBLADI FANS are the trademarks of Skyblade Fans STOL Control and Power Assembly patent pending Model Length Y 33 0 839mm Width X 30 5 775mm Height Z 30 5 775mm Description Shipping Weight 145 Ibs 65 kg STOL Control amp Airfoil Assembly STOL Airfoils patent pending Model 1236 6 Description 12 3 6M Fan Width X 5 6 1680mm Length Y 24 0 610mm Height Z 17 0 432mm Shipping Weight 125 lbs 57 kg 1443 6 14 4 3M Fan 6 6 1982mm 24 0 610mm 17 0 432mm 140 lbs 64 kg 1649 6 16 4 9M Fan 7 8 2286mm 24 0 610mm 17 0 432mm 155 Ibs 71 kg 1855 6 18 5 5M Fan 8 6 2591mm 24 0 610mm 17 0 432mm 170 Ibs 77 kg 2061 6 20 6 1M Fan 9 6 2896mm 24 0 610mm 17 0 432mm 185 Ibs 84 kg 2473 6 24 7 3M Fan 17 6 3505mm 24 0 610mm 17 0 432mm 215 Ibs 97 kg ds WHAT S IN THE 302 Prior to installation verify that you have received all fan cont2. 26 LU ELECTRICAL INSTALLATION WARNING AVERTISSEMENT Electrical Shock Hazard RISQUE D LECTROCUTION To reduce the risk of electrical shock wiring should be performed by a qualified electrician Incorrect assembly can cause electrical shock or damage the motor and the controller Pour r duire le risque d lectrocution le c blage doit tre effectu par un lectricien qualifi Assemblage incorrect peut provoquer des chocs lectrique ou endommager le moteur et le contr leur To reduce the risk of fire or electrical shock do not use this fan with any solid state speed control device Pour r duire le risque d incendie ou de choc lectrique ne pas utiliser ce ventilateur avec un dispositif de contr le de vitesse l tat solide The installation of a SkyBlade Fan must be in accordance with the National Electrical Code ANSI NFPA 70 1999 and all local codes The procedures and techniques outlined in this manual are merely a guide for proper installation Code compliance is YOUR responsibility Failure to comply with these codes could result in personal injury or property damage L installation d un ventilateur Skyblade doit tre en conformit avec le National Electrical Code ANSI NFPA 70 1999 et tous les codes locaux Les proc dures et les techniques d crites dans ce manuel sont seulement un guide pour une installation correcte Respect du Code est de VOTRE responsabilit Le non respect de ces codes peut
3. DIT 2525 2525 Motor Supply Cable Hardware Packet 1 Hardware Packet 2 Hardware Packet 3 x1 x 25 DIAGRAM A Safety Cable Used as redundant safety feature that secures the fan to the mounting structure B Upper Yoke Secures the fan to the structure and allows the fan to hang in a vertical direction C Extension Bar Extends the fan from the ceiling to reach optimum operating height D Lower Yoke Connects the chassis to mounting assembly E Chassis Housing for the motor and gear reducer F Airfoil Provides air movement G Wingtip Fence Improves air movement efficiency by reducing drag Series STOL STOL STOL STOL STOL STOL Diameter 12 3 6M 14 4 33M 16 4 9M 18 5 5M 20 6 1M 24 7 3M Blades 6 6 6 6 6 Voltage Input 115230460575 1152304460 75 115230460 575115 230460 575 115230 460 575 Model Number Ordering Format SERIES DIAMETER BLADES INPUT VOLTAGE PHASE Sample Model Number STOL 1649 623 1 6 2 IMPORTANT INFORMATION 2 1 Skyblade Safety Components Skyblade fans are designed with redundant safety features to provide protection in the unlikely event of a catastrophic failure Follow installation instructions carefully when installing fans 2 2 Fan Spacing s and Placement A standard ceiling fan should be mounted so that the bottom of the fans hub is 38 inches below the bottom of the beam which it is mounted Fan blades should be mounted between
4. Un contr leur mal install peut entra ner des d g ts mat riels ou la r duction de la dur e de vie du ventilateur C blage ou d application des erreurs telles que le sous dimensionnement du contr leur une alimentation ca incorrecte ou inadapt e ou des temp ratures ambiantes excessives peuvent provoquer un dysfonctionnement du syst me de ventilation V rifiez que la tension correcte la phase et puissance avant de commencer l installation LU ELECTRICAL INSTALLATION 28 WARNING AVERTISSEMENT Exercise caution and common sense when powering the fan Do not connect the fan to a damaged or hazardous power source Do not attempt to resolve electrical malfunctions or failures on your own Contact SkyBlade Fans at 1 586 806 5107 if you have any questions regarding electrical installation of this fan Faites preuve de prudence et de bon sens lorsque vous alimentez le ventilateur Ne pas brancher le ventilateur une source d alimentation endommag ou dangereux Ne pas tenter de r soudre les dysfonctionnements lectriques ou des checs sur votre propre Contactez Skyblade fans au 1 586 806 5107 si vous avez des questions concernant l installation lectrique de ce ventilateur CAUTION ATTENTION For use with manufacturer supplied variable frequency drive only Not for use with other speed control devices Pour une utilisation avec le fabricant fourni entrainement fr quence variable seulement Ne pas utiliser avec d au
5. entrainer des blessures ou des dommages mat riels The fan controllers contain high voltage capacitors which continue to hold a charge after removal of its main supply Before working on the fan controller ensure isolation of mains supply from line inputs at the fan controllers disconnect L1 L2 L3 Wait three 3 minutes for capacitors to discharge to safe voltage levels Darkened display LEDs are NOT an indication of safe voltage levels Failure to do so many result in personal injury or death Les contr leurs de ventilateur contiennent des condensateurs haute tension qui continuent de tenir la charge apr s le retrait de son alimentation principale Avant de travailler sur le contr leur de ventilateur assurer un isolement de l alimentation secteur partir d intrants ligne lcontr leurs fan de d connexion 11 L2 L3 Attendre trois 3 minutes pour condensateurs se d chargent des niveaux de tension non dangereux LED d affichage sombres sont pas une indication des niveaux de tension non dangereux Ne pas le faire beaucoup causer des blessures ou la mort CAUTION ATTENTION An incorrectly installed controller can result in component damage or reduction in the fans life Wiring or application errors such as under sizing the controller incorrect or inadequate AC supply or excessive ambient temperatures may result in a malfunction of the fan system Verify correct voltage phase and horsepower before beginning installation
6. 1 4 28 32cm fh D S e Upper Yoke Top View 13 3 4 34 9cm x 8 20 32cm OCT OC KY Upper Yoke Side View B HANGING THE FAN 7 Before installation all set screws must be checked and tightened where necessary before installation 7 1 Attach Extension Tube to Upper Yoke Attach the extension tube to the upper yoke with the hardware shown Before tightening the bolts allow the fan to hang freely from the structure to allow the fan to rest perpendicularly from the floor Tighten bolts to 90 ft Ib 122 N m using a 3 4 socket and torque wrench Single Pivot Hardware supplied a 2 1 2 13 Nylock b 4 1 2 Flat Washer c 2 1 2 13 x 3 1 2 GR 8 Bolt 7 2 Secure Upper Safety Cable WARNING AVERTISSEMENT The safety cable is a critical safety feature of the fan and must be installed correctly Le c ble de s curit est une caract ristique de s curit essentielle de la soufflante qui doit tre install correctement Secure the safety cable to the I beam or angle iron by wrapping the safety cable around it threading the cable through the 17 32 open hole on the top of the extension tube and securing the ends with the galvanized rope clamps as shown The cable must have as little slack as possible Securely tighten the clamps Cable End Detail 16 HANGING THE FAN 7 3 Attach Lower Yoke to ex
7. 10 and 50 above the floor with optimum height between 20 30 If desired extension bars are available to lower the fan if needed Avoid mounting fans directly below lights or skylights to avoid a strobe effect caused by the moving blades When mounting a fan in an area where objects may be lifted or moved into the path of the fan Skyblade Fans recommends marking or painting hash lines on the floor to alert personnel of the above movement of the fan The area within 15 of the diameter when the fan is at rest is considered close clearance It is extremely dangerous to mount the fans within close clearance of any object or path of object We strongly recommend not mounting the fan closer than 1596 of its diameter to any object or its path If this is an issue mounting extension bars and smaller fans are available from Skyblade Fans 2 3 Fire Suppression Systems and Fan Placement If installing Fans in a location where fire sprinklers are in place do not interfere with their correct operation Fans should be located in the center of each sprinkler quadrant and no less than 3 feet below the sprinkler Review all codes applicable to sprinkler systems prior to installation it is the customer s responsibility to see that the installation is completed to code and that it is correct 2 4 Locating Control Panels Each fan has its own motor control enclosure MCE Each MCE must be located no less than 5 feet outside maximum blade length and
8. du toit de points de fixation chaque extr mit fourni par le client mat rielle la 8e ann e comme illustr Grade 8 Hardware customer supplied a 4 1 2 13 bolt b 8 1 2 washers c 4 2 5 square washer see diagram atte d 4 1 2 nut MOUNTING METHOD 2 ANGLE IRONS 6 5 Attach Upper Yoke to Angle Iron Secure the upper yoke directly to the angle irons with the Beam Clamp hardware as depicted below Consult the diagrams below for distances between the angle irons Do not install the fan from a single purlin truss or bar joist Tighten bolts to 90 ft lb 122 N m using a 3 4 socket and torque wrench CAUTION ATTENTION The angle irons should be aligned with the outermost holes of the upper yoke Les corni res devraient tre align es avec les trous ext rieurs de la culasse sup rieur After attaching upper yoke to the angle irons tighten all the bolts securing the angle irons to the roof structure to 90 ft Ib 122 N m using a 3 4 socket with torque wrench Apr s l avoir fix e culasse sup rieure aux corni res serrer tous les boulons de fixation des corni res la structure du toit 90 Ib pi 122 Nm avec une prise 3 4 avec une cl dynamom trique Beam Clamp Hardware supplied a 4 1 2 13x2 1 2 GR 8 Bolt b 8 1 2 Flat Washer c 4 1 2 13 Nylock E 11
9. intended for I beam installations Serre poutres sont uniquement destin es aux installations de faisceaux 6 1 Select Proper Angle Irons NOTE Angle Irons and angle iron hardware are not included with the fan CAUTION ATTENTION Do not install the fan from a single purlin truss or bar joist Ne pas installer le ventilateur partir d une seule panne botte ou solives Unsupported angle iron spans should not exceed 12 3 7m Non pris en charge trav es de fer d angle ne doit pas d passer 12 pi 3 7 m Do not install motor and hub assembly directly on angle iron Ne pas installer moteur et moyeu directement sur corni re Follow the table below when selecting angle irons for fan installation Angle Iron Qty of Span Minimum Angle Angle between Iron Dimensions Irons mounting point WxHxT Needed 2 5 6 4cm 6 1 8m or less x 2 5 6 4cm 2 x 25 6cm oq 3 7 6cm over 6 1 8m 8 x 3 7 6cm 2 4m x 25 6cm over QT 12 3 7m x 25 6cm 2 pairs of angle irons Pairs should be placed back to back and fastened in center see step 2 Height Thickness Width MOUNTING METHOD 2 ANGLE IRONS 6 2 Pre Drill Angle Irons Drill two 9 16 1 4cm holes exactly 5 15 32 13 8 cm apart in the center of the two angle irons Measure the distance between the mounting points of the roof structure that the angle irons will span Measure
10. sharp corners to avoid wear and or fraying of the guy wires CAUTION ATTENTION Over tightening the guy wires may cause the fan to become unbalanced Un serrage excessif des c bles de haubanage peut provoquer le ventilateur devenir d s quilibr Guy wires should be spaced evenly around the fan and remain clear of the fan blade rotation path Les haubans espacer uniform ment autour du ventilateur et restent d gag es de la voie de rotation de la pale de ventilateur Attach the guy wires to the ceiling or beam 1 Slide two cable clamps as supplied over one end of the guy wire 2 Feed the end of the guy wire through the eye bolt not supplied and then through the cable clamps 3 Tighten the cable clamps securely ensuring the u bolt side is over the loose end of the cable Attach each guy wire to each loop on the lower section of the chassis 1 Slide two cable clamps as supplied over the opposite end of the wire 2 Feed the end of the guy wire through the guy wire loop on the fan and then through the clamps removing any slack from the cable Use a wrench to tighten and securely fasten clamps NOTE Torque specification for wire rope clamps is 4 5 ft Ibs 18 522 INSTALLING GUY WIRES When all of the guy wires are taut secure loose ends with wire rope clips shown below The wire rope clip nearest the eyebolt should create a loop of roughly 2 long Locate the second rope clip 3 to 4 from the first clip Trim t
11. the owner s manual of these tools and do not use them for purposes other than those intended by the manufacturer L installation de ce ventilateur n cessite l utilisation doutils lectriques Suivez les consignes de s curit figurant dans le manuel du propri taire de ces outils et ne pas les utiliser des fins autres que celles pr vues par le fabricant This unit has an unguarded impeller Do not use in locations readily accessible to people or animals Cet appareil poss de une roue sans surveillance Ne pas utiliser dans des endroits facilement accessibles pour les personnes ou les animaux Use this unit only in the manner intended by the manufacturer If you have questions contact the manufacturer The limited warranty does not cover equipment damage or failure that is caused by improper installation Utiliser cet appareil uniquement de la mani re pr vue par le fabricant Si vous avez des questions contactez le fabricant La garantie limit e ne couvre pas les dommages l quipement ou de l chec qui est caus par une mauvaise installation CONTENTS Fan Di iio 5 Important Informatio sco coepto te putat ao 6 Mounting Consid rons 7 Preparing the Work SI us ies tn eee ae 8 Mounting Method uendere tetra erri cepi qoas bu nr 9 Mounting Method 2 Angle Os tereti rem 10 14 Hanging the Rana aaa aaa qaa donne 15 16 Installing Guy
12. to the roof structure at each end Les corni res doivent tre attach s la structure de toit chaque extr mit Fasten the angle irons to the roof structure mounting points at each end with customer supplied Grade 8 hardware as shown Fixer les corni res la structure du toit de points de fixation chaque extr mit fourni par le client mat rielle la 8e ann e comme illustr ATTENTION Do not tighten the hardware until the upper yoke has been mounted to the angle irons Proceed to step 6 4b Grade 8 Hardware customer supplied a 4 1 2 13 bolt b 8 1 2 washers c 4 2 5 square washer see diagram d 4 1 2 nut 2 5 64cm C 9 16 Dia 1 4 cm WD 2 5 6 4 cm MOUNTING METHOD 2 ANGLE IRONS 6 4b Fasten Double Angle Irons to Roof Structure Mounting Points ATTENTION Do not tighten the hardware until the upper yoke has been mounted to the angle irons CAUTION ATTENTION Do not install the fan from a single purlin truss or bar joist Ne pas installer le ventilateur partir d une m me purlin botte ou solives The angle irons must be fastened to the roof structure at each end Les corni res doivent tre attach s la structure de toit chaque extr mit Fasten the angle irons to the roof structure mounting points at each end with customer supplied Grade 8 hardware as shown Fixer les corni res la structure
13. AIRFOILS 9 2 Attach Boomerang Brackets A WARNING AVERTISSEMENT Disconnect power to the motor before installing the airfoils D branchez l alimentation du du moteur avant d installer les profils a rodynamiques Do not tighten the bolts until all the airfoil Boomerang Brackets are attached Ne pas serrer les boulons jusqu ce que tous les parenth ses de boomerang a rodynamiques sont attach s Attach the Airfoil Boomerang Brackets using the Airfoil Hardware Moving clockwise position the Boomerang Brackets as specified Hole D amp C rests on the airfoil Hole A should be positioned over Hole B with Hole C along the outside and Hole D towards the inside First tighten the bolts along the outside to 29 ft Ib 39 N m using a 1 2 socket with torque wrench Second tighten the bolts along the inside to 29 ft Ib 39 N m using a 1 2 socket with torque wrench Boomerang Bracket Kit supplied a 6 5 16 18x2 GR 8 Bolt b 6 5 16 18x1 3 4 GR 8 Bolt c 24 5 16 Flat Washer d 12 5 16 18 Nylock Airfoil Boomerang Brackets EB Airfoil Straight Brackets INSTALLING AIR OILS 9 3 Wingtip Assembly Install wingtips on end of airfoil after airfoil has been securely attached to the strut Using a Phillips head screwdriver fasten wingtip to airfoil using a 6 x 5 8 Flat Phil Screw Wingtip Wingtip Wingtip Hardware Kit supplied a 6 6 x 5 8 Flat Phil Screw 10 ELECTR
14. Cat No SBF 1 1 SK BLADEC STOL SERIES Patent pending 12 24 INSTALLATION MANUAL Custom Designed Reduced Maintenance STOL Technology a v SkyBlade gt FAN COMPANY WHERE FORM FOLLOWS FUNCTION US LISTED www SKYBLADEFANS com Intertek IMPORTANT READ AND SAVE THESE INSTRUCTIONS A printable electronic version is available online at skybladefans com WARNING AVERTISSEMENT Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read and understand the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Une installation un r glage une modification un service ou dentretien peuvent causer des dommages mat riels des blessures ou la mort Lire et comprendre les instructions d installation d exploitation et dentretien avant d installer ou de r parer ce mat riel To Reduce the Risk of Fire Electric Shock or Injury to Persons Observe the Following Installation work and electrical wiring must be done by qualified person s in accordance with all applicable codes and standards including fire rated construction Failure to comply could result in personal injury electric shock death fire and or property damage Before attempting installation servicing or cleaning unit switch power off at the service panel and lock the service disconnecting means to prevent power from being sw
15. DPOUT el Ui b VIEWED FROM BAEK VIEWED FROM BACK Li L2 L3 L T mum cius SS EUST Nes FUSE HOLDERS REMOTE CONTROL CONNECTION 10 11 E BY INSTALLER SEE NOTES w I FAN CONNECTION BY INSTALLER SEE NOTES GROUND Phase Green Ground GROUND BAR SEE NOTE 2 ON WARNING LABEL LU ELECTRICAL INSTALLATION Notes Remarques 1 Fan should only be installed by qualified personnel in accordance with the NEC 2 Proper grounding of panel and fan per the NEC is required for safety and proper operation 3 Remote switch remote cable motor cable and motor cable glands supplied by Skyblade Fans 4 Length of cable from drive to motor to be 25 feet or less 5 Length of cable from controller to switch box to be 100 feet or less 6 VFD cable must be ran in conduit or raceway per NEC C ble VFD doit tre ex cut dans un conduit ou chemin de roulement par NEC 7 This page for illustration purposes only For all installations refer to the control panel schematic packaged inside the MCP If fan does not rotate CCW when looking up reverse rotation by interchanging the line leads between the motor and the Variable Frequency Drive After making wire connections the wires should be spread apart with the grounded conductor and on one side of the outlet box and the ungrounded conductor on the
16. ICAL INSTALLATION 10 1 Power Requirements Input Output Voltage Input Hz Input Output Phase 115 230V 50 60 Hz 1 3 Phase 230 230V 50 60 Hz 1 3 Phase 230 230V 50 60 Hz 3 3 Phase 460 230V 50 60 Hz 3 3 Phase 575 230V 50 60 Hz 3 3 Phase A WARNING AVERTISSEMENT Motor cables and incoming power must never be run in the same conduit Failure to install per SkyBlade Fans instructions including wiring may be hazardous cause premature failure and void the manufacturers warranty Les c bles moteur et de la puissance entrant ne doivent jamais tre plac s sur le m me conduit Ne pas installer par Skyblade ventilateurs instructions y compris le c blage peut tre dangereuse entra ner une d faillance pr matur e et annulera la garantie du fabricant NOTICE Motor comes pre wired from factory for incoming 230 Volt 3 Phase power 1 Phase 115V 230V Wiring Diagram POWER IN BY INSTALLER SEE NOTES 230V or 115V REMOTE SWITCHBOX T PED 4 1472173 LT VARIABLE FREQUENCY F Li L2 N A L3 d DISCONNECT SWITCH lt VIEWED FROM SPE
17. Make sure this side is facing the I beam Installez les cales de serrage que si l paisseur de la semelle de la poutre sup rieure 3 8 1 cm Les trous de fixation de la cale sont plus pr s d un c t que de l autre Assurez vous que ce c t est confront la poutre 5 1 Attach Upper Yoke to I Beam Measure the flange width of the I beam you are wanting to hang the Outer Holes fan from Compare the I beam flange width to the diagram below to PEU determine what mounting holes you will require Secure the upper yoke to the I beam with the Clamping Plate hardware shown below Tighten the bolts to 90 ft Ib 122 N m using a 3 4 socket and torque wrench Proceed to Hanging the Fan on pg 14 C Clamping Plate Hardware supplied a 4 1 24 13 2 5 Gr 8 Bolt b 8 1 2 Flat Washer c 4 1 2 13 Nylock L I Beam Upper Yoke lt Flange Width Mounting Holes c 5 12 7cm d 2 Clamping Plate e 2 Clamping Shim ix inner holes Une va 8 3 8 21 2cm I 13 3 4 45 7cm x 8 20 3cm 28 3 8 21 2cm 9 22 8cm 10 OD 2 ANGLE IRONS MOUNTING MET i NECS WARNING AVERTISSEMENT Never use clamping plate or clamping shims when mounting the fan to angle irons Ne jamais utiliser la plaque de serrage ou des cales de serrage lors du montage du ventilateur corni res Beam clamps are only
18. duit with the AC supply feeds must be grounded on both ends If required a local disconnect should be installed per NEC and all local codes Refer to specifications on page 24 for appropriate circuit requirements Each fan requires dedicated branch circuit protection 9 MOUNTING METHODE FBEAM A WARNING AVERTISSEMENT Support Directly From Building Structure All mounting instructions assume that the building structure from which the fan will be hung is of sound construction undamaged and capable of supporting loads of up to 650 lbs 295 kg It is the sole responsibility of the customer to verify that the building s structure is adequate for fan installation Skyblade Fans recommends consulting with a structural engineer prior to fan installation Aider directement a la structure du batiment Toutes les instructions de montage supposent que la structure du batiment a partir de laquelle le ventilateur sera pendu est de construction solide en bon tat et capable de supporter des charges de jusqu 650 Ib 295 kg Il est de la seule responsabilit du client de v rifier que la structure du batiment est suffisante pour l installation du ventilateur Skyblade fans recommande de consulter un ing nieur en structure avant dattiser installation CAUTION ATTENTION Install the Clamping Shims only if the thickness of the I beam flange exceeds 3 8 1cm The mounting holes of the shim are closer to one side than the other
19. e and wire rope clips The cable should be wrapped around the I beam or angle irons leaving as little slack as possible The wire rope clips should be securely fastened on the top side of the I beam or angle irons 9 Administer proper cleaning techniques such as dusting airfoils motor reducer and chassis If desired used a water based cleaner to polish airfoils I REPLACEMENT PARTS LIST Part No Description If you have any questions please contact customer service at 1 586 806 5107 31 FAN COMPANY WHERE FORM FOLLOWS FUNCTION SkyBlade LISTED www SKYBLADEFANS com Intertek 24501 Hoover Road Warren MI 48089 USA Telephone 1 586 806 5107 Fax 1 586 806 5109 E Mail sales skybladefans om
20. ents included with your system by checking them against the packing list Materials not included in the fan contents e g Grade 8 hardware etc are the responsibility of the installer Notify your product representative or Skyblade Fan Company of any discrepancy or missing kit contents prior to installing unit 6 x 5 8 Flat Phil Screw 6 5 16 24 2 GR5 4 1 2 13x2 1 2 GR5 Bolt 6 5 16 24x1 3 4 GRS5 4 1 27 13 3 1 2 GR5 Bolt 24 516 Flat Washer 1 2 13 1 1 27 GRS5 Bolt 12 5 16 24 Nylock 24 1 2 Flat Washer 2 5 16 Wire Rope Clip 12 1 2 13 Nylock 16 1 8 Wire Rope Clip bn tw Y Wingtip Fence Airfoil Enclosure x1 amp x6 x6 Strain Relief Bushing x3 Airfoil Straight Sle Bracket x6 elo Upper Yoke Lower Yoke x1 x2 MB O olo KE uM Airfoil Boomerang A M Ces LM Bracket x6 of Extension Bar Control Box x1 amp Pad d x1 Strain Relief Bushing x1 Safety Cable Guywire Clamping Shim Clamping Plate x1 57 x4 15 x2 x2 Control Wire x1 100 loc 09099 es 15959 M NANN Ve 2000 aa QS www S0000 000 1000 OOOO ss 552 NICO eoo v N IIl ann 20000
21. ersonal injury Lorsque le service ou le remplacement d un composant dans le ventilateur n cessite le retrait ou la d connexion d un dispositif de s curit le dispositif de s curit doit tre r install ou remont comme pr c demment install Le non respect peut entra ner des blessures graves Replacing the Fuse 1 Grasp plug and remove from the receptacle or other outlet device Do not unplug by pulling on cord 2 Open fuse cover by pulling outward on the top lever Remove fuse carefully by pulling up on the exposed fuses 3 4 Risk of fire Replace fuse only with 25 Amp 600 Volt ATMR25 Fast Acting Class C fuse 2 Close fuse cover by pushing down on the top lever until completely closed 30 4 USER SERVICING INSTRUCTIONS Maintenance Checklist 1 Ensure all mounting bolts are present and torqued to 90 ft Ib 122 N m using a calibrated torque wrench 2 Ensure all bolts securing airfoils to the struts are present and torqued to 29 ft Ib 39 N m using a calibrated torque wrench Inspect motor terminations inside junction box and ensure their tightness Check all connections of the fan controller and ensure their tightness Ensure airfoils are secured to one another by boomerang brackets 3 4 5 6 Ensure screws securing wingtip fences to airfoils are tight 7 Check to see if gear reducer is leaking if so please contact customer service at 1 586 806 5107 8 Check for the presence of the safety cabl
22. he cables so no more than 1 to 3 extends from the last clamp WARNING AVERTISSEMENT Make certain all electrical cords are not obstructed by guy wires Assurez vous que tous les c bles lectriques ne soient pas obstru es par des haubans Eye Hook Wire Rope Clip a Beam damp b Eye hook c Wire rope Guy Wire Maximum Angle Ceiling Beam 45 Maximum 19 INSTALLING AIRFOILS WARNING AVERTISSEMENT To reduce the risk of personal injury do not bend the blade brackets when installing the brackets balancing the blades or cleaning the fan Do not insert foreign objects in between rotating fan blades Pour r duire le risque de blessure ne pas plier les crochets lame lors de l installation les crochets l quilibre entre les lames ou de nettoyer la ventilateur Ne pas ins rer d objets trangers entre les pales du ventilateur Airfoil Hardware Kit supplied a 6 5 16 18x2 GR 8 Bolt b 6 5 16 18x1 3 4 GR 8 Bolt c 24 5 16 Flat Washer d 12 5 16 18 Nylock 20 INSTALLING AIRFOILS 9 1a Attach Airfoils to Hub INSTALLING AIRFOILS 9 1b Attach Airfoils to Hub Top lt Airflow Leading Low Pressure Counter clockwise _ gt High Pressure rotation of blade Bottom Trailing NOTE Fan turns in counter clockwise rotation when looking up NOTE Forward position on control blows air downward 22 INSTALLING
23. itched on accidentally Pour r duire le risque d incendie de choc lectrique ou de blessures observer les points suivants Les travaux d installation et le c blage lectrique doivent tre effectu s par une personne qualifi e s en conformit avec tous les codes et normes applicables y compris la construction coupe feu Le non respect peut entra ner des blessures corporelles de choc lectrique la mort un incendie et ou des dommages mat riels Avant dentreprendre l installation lentretien ou un nettoyage coupez l alimentation lectrique au panneau de service et bloquez les dispositifs de sectionnement pour viter une mise en marche accidentelle N IMPORTANT CAUTION ATTENTION The installation must be in accordance with the requirements specified in this installation manual and with any additional requirements set forth by the national electric code NEC ANSI NFPA 70 1999 and all local codes Failure to comply with these codes could result in personal injury or property damage L installation doit tre en conformit avec les exigences sp cifi es dans le pr sent manuel d installation et avec des exigences suppl mentaires pr vues par le code lectrique national NEC ANSI NFPA 70 1999 et tous les codes locaux Le non respect de ces codes peut entrainer des blessures ou des dommages mat riels The installation of this fan requires the use of power tools Follow the safety procedures found in
24. n effect 3 5 Guy Wires While in operation a fan can sway due to minor imbalance or because of wind Since the mounting system is capable of swiveling it will not stop fan movement so it is important that the guy wires be installed properly Proper installation includes the angle and tension of the guy wires See page 17 18 for more information 3 6 Universal Mounting Hardware We recommend mounting the fan to a horizontal structural beam however this is not always possible in buildings with pitched roof construction For this reason our universal mounting system is designed to allow the fan to hang in a level position perpendicular to the ground by rotating the upper yoke 90 degrees 8 NG WORK SIT PREPARI 4 1 Mechanical Installation A 24 7 3m STOL fan our largest model weighs at maximum 310 lbs 140kg A scissor lift or other suitable means for lifting and a minimum of two installation personnel will be required Skyblade Fans can only be hung from an I beam or angle irons See installation instructions on the following page Do not mount the fan to single purlins trusses or bar joists Consult a structural engineer for installation methods not covered in the manual The fan installation area and path must be free of obstructions such as lights cables sprinklers or other building structure We strongly recommend not mounting the fan closer than 15 of its diameter to any object or its path Do no
25. oper grounding at the motor controller and from the controller to the supply b Do not run your controller and sensitive equipment on the same power line c Install properly sized EM RFI filter d Contact Customer Service at 1 586 806 5107 5 Error code appears on VFDs digital interface Please contact Skyblade Fans customer service to resolve issue 29 4 USER SERVICING INSTRUCTIONS WARNING AVERTISSEMENT Risk of fire electric shock or injury to persons during cleaning and user maintenance Risque d incendie de choc lectrique ou de blessures lors du nettoyage et de l entretien par l utilisateur Disconnect the appliance from the power supply and allow sufficient time for electrical discharge before servicing D branchez l appareil de l alimentation lectrique et laisser suffisamment de temps pour la d charge lectrique avant lentretien Before servicing or cleaning unit switch power off at the service panel and lock the service disconnecting means to prevent power from being switched on accidentally Avant de r parer ou de nettoyer l appareil coupez l alimentation lectrique au panneau de service et bloquez les dispositifs de sectionnement pour viter une mise en marche accidentelle When service or replacement of a component in the fan requires the removal or disconnection of a safety device the safety device is to be reinstalled or remounted as previously installed Failure to comply may result in serious p
26. other side of the outlet box After splices are made turn upward and carefully push up into the outlet box Supply Connections Conductor of a fan identified as grounded conductor to be connected to an ungrounded conductor of power supply conductor of fan idenified for equipment grounding to be connected to an equipment grounding conductor 3 Phase 230V 460V 575V Wiring Diagram POWER IN BY INSTALLER SEE NOTES 4 wire WYE DELTA is not acceptable REMOTE SWITCHBOX 4 rs T 511 VARIABLE FREQUENCY p e Z DRIVE 1 3 L1 L2 L3 LE PIScoNNEcT ER SWITCH HIE 55 SWI CH SPEED POT L pass FROM BAEK VIEWED FROM BACK 11 12 13 L se Relay Blue L ALL LL Mi cic RR 2 Green Switch Reverse L4 L J FUSE HOLDERS REMOTE CONTROL CONNECTION 10 11 L BY INSTALLER eR me SEE NOTES w FAN CONNECTION SEE NOTES BY INSTALLER GROUND 3 Phase to Motor Green Ground eO D BAR SEE NOTE 2 ON WARNING LABEL
27. quires the removal or disconnection of a safety device the safety device is to be reinstalled or remounted as previously installed Lorsque le service ou le remplacement d un composant dans le ventilateur n cessite le retrait ou la d connexion d un dispositif de s curit le dispositif de s curit doit tre r install ou remont comme pr c demment install 1 Fan shakes while in use Shaking may be caused by a variety of problems such as installing the fan in an open sided structure causing a draft In this case it may be necessary to secure additional restraints Check the torque on all fasteners by using a calibrated torque wrench DO NOT loosen and re torque fasteners If problem persists please call the factory for assistance 2 Fan will not start Ensure that the disconnect switch on the controller box is in the ON POSITION Check the controller and motor electrical power leads for tightness If the problem persists have a qualified electrician troubleshoot the wiring 3 Fan rotates in the wrong direction The fan should rotate in a counterclockwise direction when viewed from below If this is not the case ensure that both the controller and remote switch box are wired correctly 4 The fan controller makes radio frequency RF noise The fan controller can generate RF noise in many ways but this noise can be prevented by following the proper wiring practices outlined in the Electrical Installation section a Ensure pr
28. rilling into a wall or ceiling take care not to damage electrical wiring or other utilities Lorsque vous coupez ou percez un mur ou un plafond prenez garde a ne pas endommager les fils lectriques ou dautres services publics Select a location that is free from obstructions that may interfere with the fan s operation Choisissez un emplacement qui est libre de tout obstacle pouvant interf rer avec le fonctionnement du ventilateur 3 2 Weight A Standard 1 horsepower 16 foot 6 blade fan and mounting assembly weighs about 250 pounds In inverted blade applications designed to blow air upward there is an additional downward force of about 80 pounds due to fan thrust We recommend applying a safety factor of 2 times the stated hanging weight of the fan when determining the capabilities of the building structure 3 3 Torque The maximum torque that must be handed by the mounting system and the building structure will occur at the fans startup For a 16 foot fan maximum potential startup torque is 300 ft lbs Skyblade Fans use a soft start technology which allows the rpm to ramp up as desired over 60 seconds The event of this max torque being applied is unlikely and will only apply due to a failure of the variable frequency drive and its soft start technology 3 4 Safety Cable A Skyblade fan should never be run without proper installation of Safety Cables These are supplied with every fan You must install safety cable for warranty to be i
29. t install the fan where it will be continuously subjected to high winds ex Under a high velocity HVAC system Allow a required 2x the fans diameter between the fan and the HVAC or other air moving equipment when measured from the center of the fan to the equipment CAUTION ATTENTION To reduce the risk of injury to persons install the fan so that the blade s is at least 10 feet 3 05 meters above the floor Pour r duire le risque de blessures installez le ventilateur de sorte que la lame s est d au moins 10 pieds 3 05 m tres au dessus du sol The spacing between multiple fans should be no less than 2 5x the fans diameter when measured from the center of the fans The mounting structure must be able to withstand the torque which is generated by the fan A 20 diameter fan generates a maximum of nearly 300 ft lb 406 7 N m of torque during operation IMPORTANT After installation is complete replace plug on gear reducer elbow with pressure release valve provided by SkyBlade Fan Company Failure to install pressure release valve will void manufacturer warranty 4 2 Electrical Installation To reduce the risk of electrical shock wiring should be performed by a qualified electrician Incorrect assembly can cause electric shock or damage the motor and controller The installation of a Skyblade Fan must comply with the National Electrical Code ANSI NFPA 70 1999 and all local codes All unused conductors that share con
30. tension tube Attach the lower yoke to the bottom of the extension tube with the f Lower Yoke Hardware as shown x 0 C b Tighten bolts to 90 ft Ibs 122 N m using a 3 4 socket with torque wrench 60 a Lower Yoke Hardware supplied a 2 1 2 13x3 1 2 GR 8 Bolt b 4 1 2 Flat Washer c 2 1 2 13 Nylock CAUTION ATTENTION The Motor Frame is heavy use a minimum of two persons when raising it Chassis du moteur est lourd utiliser un minimum de deux personnes lors de l levant 7 4 Attach Motor Frame to lower yoke Attach the motor frame to the lower yoke with the Motor Hub Hardware as shown Tighten bolts to 90 ft Ibs 122 N m using a 3 4 socket with torque wrench Motor Chassis Hardware supplied a 4 1 2 13x1 1 2 GR 8 Bolt b 8 1 2 Flat Washer c 4 1 2 13 Nylock 522 INSTALLING GUY WIRES 8 1 Installing the Guy Wires IMPORTANT Disregarding this step will void the manufacturer s warranty The use of four guy wires with two clamps per end four per guy wire is required The angle formed by the guy wire and the ceiling must be less than 45 degrees from horizontal Eye bolts not supplied are recommended to attach guy wires to the ceiling or beam Guy Wire Hardware Kit supplied a Guy Wires b Small Cable Clamps It is recommended to use a level to confirm the fan is installed horizontal Use caution near
31. the same distance on the angle irons and drill 9 16 1 4cm diameter holes through each end of the angle irons Drill holes in two angle irons if the span is 8 2 4m or less Drill holes in 4 angle irons if span is greater than 8 2 4m 6 3 Fasten Angle Irons Together if span is longer than 8 If the angle iron span is 8 2 4m or less proceed to step 6 4a on the following page If the angle iron span is longer than 8 2 4m it is necessary to use double angle irons Locate the center of the angle iron length Drill 9 16 1 4cm diameter hole through the center of the vertical wall of the angle iron Drilling through a total of four angle irons Place two drilled angle irons back to back Fasten the angle irons together with customer supplied grade 8 hardware Align the angle irons to each other and tighten the bolts to 90 ft lb 122 N m using a 3 4 socket with torque wrench Proceed to step 6 4b Grade 8 Hardware Customer Supplied a 2 1 2 13 bolt b 4 1 2 washers c 2 1 2 nut 12 MOUNTING METHOD 2 ANGLE IRONS 6 4a Fasten Single Angle Iron to Roof Structure Mounting Points If installation requires double angle irons i e span is greater than 8 2 4 proceed to step 6 4b CAUTION ATTENTION Do not install the fan from a single purlin truss or bar joist Ne pas installer le ventilateur partir d une m me purlin botte ou solives The angle irons must be fastened
32. tres appareils de contr le de vitesse To avoid a short circuit be very careful not to get metal chips in the control Pour viter un court circuit faire tr s attention de ne pas obtenir des copeaux de m tal dans le contr le The SkyBlade Fan product warranty will not cover equipment damage or failure that is caused by improper installation La garantie des produits Skyblade Fan ne couvrira pas les dommages l quipement ou de l chec qui est caus par une mauvaise installation id TROUBLESHOOTING WARNING AVERTISSEMENT Electrical Shock Hazard RISQUE D LECTROCUTION Risk of fire electric shock or injury to persons during cleaning and user maintenance Disconnect the appliance from the power supply and alow sufficient time for electrical discharge before servicing Risque d incendie de choc lectrique ou de blessures lors du nettoyage et de l entretien par l utilisateur D branchez l appareil de l alimentation et de soins permettra suffisamment de temps pour la d charge lectrique avant l entretien Before servicing or cleaning unit switch power off at the service panel and lock the service disconnecting means to prevent power from being switched on accidentally Avant de r parer ou de nettoyer l appareil coupez l alimentation lectrique au panneau de service et bloquez les dispositifs de sectionnement pour viter une mise en marche accidentelle When service or replacement of a component in the fan re
33. within 25 feet of the fan Compliance with OSHA requires the lockable service disconnect on the side of the MCE is within line of sight of the motor 2 5 Shielded Motor Cable To minimize electromagnetic interference and stray voltage each Skyblade fan includes 25 feet of shielded motor cable cable glands and a variable frequency drive with a built in filter The shielded motor cable connects the motor and variable frequency drive This shielded system reduces the likelihood of broadcasting and receiving electronic noise which can interfere with radio and other sensitive equipment 2 6 Check Compliance with Federal State and Local Codes Check all relevant codes to make sure product certifications product listings and building regulations are met Code compliance is the responsibility of the installer MOUNTING CONSIDERATIONS 3 1 General Mounting Each type of mounting system requires a specific mounting bracket Most are available from Skyblade Fans Check with the contractor building owner or architect to ensure the structure is sound and will support the weight of the fan before beginning installation Skyblade Fans provides guidelines for mounting fans however it is the sole responsibility of the building owner and installer to ensure the safety of the mounting system that the building structure is sound and the installation complies with all federal state and local codes CAUTION ATTENTION When cutting or d
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