GAS HOTPLATES
Contents
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9. In Canada 1 Local codes 2 CAN CSA B149 1 Natural Gas Installation latest edition 3 CAN CSA B149 2 Propane Installation Code latest edition available from the Canadian Gas Association 178 Rexdale Blvd Etobicoke Ontario Canada 183 CASTER EQUIPPED APPLIANCES Hotplates mounted on stands with casters must use a flexible connector not supplied that complies with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 CSA 6 16 and a quick disconnect device that complies with the Standard for Quick Disconnect Devices for use With Gas Fuel ANSI Z21 41 CSA 6 9 In addition adequate means must be provided to limit movement of the hotplate without depending on the connector and the quick disconnect device or its associated piping to limit hotplate movement Attach the restraining device at the rear of the hotplate If disconnection of the restraint is necessary turn off the gas supply before disconnection Reconnect the restraint prior to turning the gas supply on and return the hotplate to its installation position If the Hotplate is installed on casters and is moved for any reason it is recommended that it be re leveled see LEVELING LEVELING If the hotplate is equipped with legs or is mounted on the optional stand equipped with legs turn the feet at the bottom of the legs in or out to level the hotplate in the final installed location If the hotplate is mounted on the optional stand equipped with
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12. casters position the hotplate on a level floor 4 VENTILATION HOOD The hotplate should be installed under a suitable ventilation hood For safe operation and proper ventilation keep the space between the hotplate and vent hood free from anv obstructions GAS CONNECTIONS NOTICE Gas supplv connections and anv pipe joint compound must be resistant to the action of propane gases Purge the supply line to clean out any dust dirt or any foreign matter before connecting the line to the unit Codes require that a gas shut off valve be installed in the gas line ahead of the appliance The gas supply line must be at least the equivalent of 24 iron pipe An adequate gas supply is necessary Undersized or low pressure lines will restrict the volume of gas required for satisfactorv performance A minimum supply pressure of 7 W C for natural gas and 11 W C for propane gas is recommended With all units operating simultaneously the manifold pressure on all units should not show any appreciable drop When testing the gas supply piping system if test pressures exceed psig 3 45 kPa the appliance and its individual shutoff valve must be disconnected from the gas supply piping system When test pressures are 72 psig 3 45 kPa or less the appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the system A WARNING Prior to lighting check all join
13. ATION AND CARE OF GAS HOTPLATES GENERAL Gas Countertop Hotplates are designed for commercial use only and feature fast efficient gas heat Each burner is controlled bv an adjustable gas valve Cast grates and burners are easilv removed for cleaning when cool BTU hr Input Rating Model Number Of Burners Natural Gas Propane VHP212 AHP212 2 60 000 55 000 VHP424 AHP424 4 120 000 110 000 VHP636 AHP212 6 180 000 165 000 VHP848 AHP848 8 240 000 220 000 INSTALLATION UNPACKING This hotplate was inspected before leaving the factorv The carrier assumes full responsibilitv for the safe deliverv upon acceptance of the shipment Check for possible shipping damage immediatelv after receipt If the hotplate is found to be damaged complete the following steps 1 Carrier must be notified within 5 business davs of receipt 2 Carrier s local terminal must be notified immediately upon discovery note time date and who was spoken to and follow up and confirm with written or electronic communication 3 All original packing materials must be kept for inspection purposes 4 The hotplate cannot have been moved installed or modified 5 Notify Vulcan Customer Service immediately at 800 814 2028 LOCATION The installation location must be kept free and clear of combustibles Do not obstruct the flow of combustion and ventilation air DO NOT install the hotplate adjacent to fryers Sufficient air should be
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16. VULCAN WOLF INSTALLATION amp OPERATION MANUAL FOR GAS HOTPLATES MODELS VHP212 VHP424 VHP636 VHP848 AHP212 AHP424 AHP636 AHP848 AHP636 For additional information on Vulcan or to locate an authorized parts and service provider in your area visit our website at www vulcanequipment com ITW Food Equipment Group LLC RETAIN THIS MANUAL FOR FUTURE USE 3600 North Point Blvd Baltimore MA 21222 FORM F 38334 09 15 IMPORTANT FOR VOUR SAFETV THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT WHO SHOULD PERFORM THE INITIAL FIELD START UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BV THIS MANUAL POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANV OR GAS SUPPLIER FOR SERVICE FOR VOUR SAFETV DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITV OF THIS OR ANV OTHER APPLIANCE A WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment IN THE EVENT OF A POWER FAILURE DO NOT ATTEMPT TO OPERATE THIS DEVICE INSTALLATION OPER
17. allowed to enter the room to compensate for the amount of air removed by any ventilating system and for combustion of the gas burners Do not obstruct the air flow into and around the hotplate Position the hotplate in its final location Check that there are sufficient clearances to service the hotplate and to make the required gas supply connection s Provide 24 clearance at the front for cleaning maintenance service and proper operation MINIMUM CLEARENCES NON COMBUSTIBLES COMBUSTIBLES SIDES BACK SIDES BACK STANDARD 0 o 13 6 STEP UP 0 0 13 9 INSTALLATION CODES AND STANDARDS The hotplate must be installed in accordance with In the United States of America 1 State and local codes 2 National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition This shall include but not be limited to NFPA 54 Section 10 3 5 2 for Venting Copies may be obtained from The American Gas Association Accredited Standards Committee Z223 400 N Capital St NW Washington DC 20001 or the Secretary Standards Council NFPA 1 Batterymarch Park Quincy MA 02169 7471 NOTE In the Commonwealth of Massachusetts All gas appliances vented through a ventilation hood or exhaust system equipped with a damper or with a power means of exhaust shall comply with 248 CMR 3 NFPA Standard 96 Vapor Removal from Cooking Equipment latest edition available from the National Fire Protection Association Batterymarch Park Quincy MA 02269
18. do not insert a pick into the burner port holes soap and water will normallv do the job Heavv spattering or spill over mav require cleaning with a mild oven cleaner After cleaning rinse with clean water and drv with a drv cloth Be sure to applv a thin coat of cooking oil for protection after cleaning Stainless steel surfaces mav be cleaned using damp cloth with mild detergent and water solution Places where fat grease or food can accumulate must be cleaned regulariv sf MAINTENANCE A WARNING The hotplate and its parts are hot Use care when operating cleaning or servicing the hotplate LUBRICATION All valves must be checked and lubricated periodically Check with your service agency for details VENT SYSTEM At least twice a year the exhaust hood venting system should be examined and cleaned SERVICE Contact your local Service Contractor for any repairs or adjustments needed on this equipment For a complete listing of Service and Parts depots refer to www vulcanequipment com When calling for service the following information should be available from the appliance identification plate Model Number and Serial Number Burner does not come on when the control knob is turned on Too much heat Uneven heat side to side Uneven heat front to back Pilot burner will not stav lit Vellow burner flames Lifting burner flames Fluctuating gas pressure TROUBLESHOOTING A B Problem with gas
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20. g the control knob to the ON position will light each burner The burners will be in the full ON position when the control knobs are turned all the way to the left The burners will be in the full OFF position when the control knobs are turned all the wav to the right LIGHTING INSTRUCTIONS 1 See Fig 5 Turn main gas shut off valve and all burner control knobs to the OFF position and wait 5 minutes to allow anv accumulated gas to escape 2 Remove grates 3 Turn main gas shut off valve ON Light the pilots Adjust the pilot valve screw See Fig 6 until the pilot flame has a slight vellow tip 4 To light burners turn individual burner valves to the ON position 5 If burners fail to light turn all valves and the main gas shut off to the OFF position and contact an authorized service contractor PILOT ADJUSTMENT Using a flathead screwdriver turn the slotted hex head pilot adjustment screw clockwise to decrease the flame and counterclockwise to increase the flame See Fig 6 CLEANING A WARNING The hotplate and its parts are hot Use care when operating cleaning or servicing the hotplate Grates mav be immersed in commercial cleaning compound overnight In the morning rinse with hot water to remove anv residues of cleaning compound Thoroughiv drv and applv a cooking oil to prevent rusting Burner ports and burner rest should be thoroughiv cleaned Venturi must be free from grease and lint When cleaning
21. ts in the gas supply line for leaks Use soap and water solution Do not use an open flame GAS PRESSURE REGULATOR INSTALLATION Gas regulator pressure is preset at 5 Water Column W C for natural gas and 10 W C for propane gas Minor adjustments may be required based on site specific gas pressure Install the regulator as close to the hotplate on the gas supply line as possible Make sure that the arrow on the underside of the regulator is oriented in the direction of gas flow to the hotplate Fig 1 and the regulator is positioned with the vent plug and adjustment screw upright Fig 2 u The minimum supply pressure upstream of the regulator should be 7 9 W C for natural gas and 11 12 W C for propane gas At no time should the hotplate be connected to supply pressure greater than psig 3 45 kPa or 14 W C LA WARNING Prior to lighting check all joints in the gas supply line for leaks Use soap and water solution Do not use an open flame OPERATION LA WARNING The hotplate and its parts are hot Use care when operating cleaning or servicing the hotplate CONTROLS There is one pilot for everv two burners The hotplate is equipped with standing unmonitored pilots Gas will flow from the pilots as soon as the main gas supply to the unit is turned on See pilot lighting procedure below Each burner is independentiv controlled bv an infinite heat control valve Once the pilots are lit turnin
22. valve Call for service Pilot burner not lit C Low gas pressure Call for service Burner valves adjusted too high Faultv ventilation Overrated gas pressure Improperly adjusted burner A B D A Burner valves improperly adjusted B B C A Appliance is not level side to side Improperly adjusted burner Appliance is not level front to back Faulty ventilation Improperly adjusted burner Pilot flame is set too low Adjust pilot to allow for gas flow B Obstruction in pilot orifice C A A A Low gas pressure Call for Service Open burner shutters until flames are blue Close burner shutters until flames touch burner Check for clogged vent on regulator ACCESSORY INSTALLATION A WARNING The hotplate and its parts are hot Use care when operating cleaning or servicing the hotplate 10 Zu NOTES RS SANOYVINAY OL TAG f ETG kom Ten en uossino onbejd ej Z9U91911U9 z o u zaAojdwe snoa 5 5 105 sadaid sas 19 UOSSINJ ap anbejd J9 IdINOD NOILVTIVILSNI allen 226 uoIsseud 27 y noq 159 JIB P asud ej IS zeug A JINAJQIQ 8 1 2 saj anb don 89 B 5 JUOS s p SINSJEJNIQO SO
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