INSTALLATION & OPERATION MANUAL GAS CHARBROILERS
Contents
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10. efficient gas heat Each burner is controlled by an adjustable gas valve Cast radiants are located directly above each burner to maintain uniform temperature Radiants are easily removed for cleaning when cool Heavy duty cast iron top grates are reversible to allow all or part of the cooking grid surface to be level or sloped Grooves cast in the top grates permit fat runoff and reduce flaring when tilted towards the front A grease drawer is provided to collect fat run off it opens to the front for inspection or drain off Number of Burners BTU hr Input Rating INSTALLATION UNPACKING This charbroiler was inspected before leaving the factory The carrier assumes full responsibility for the safe delivery upon acceptance of the shipment Check for possible shipping damage immediately after receipt If the charbroiler is found to be damaged complete the following steps 1 Carrier must be notified within 5 business days of receipt 2 Carrier s local terminal must be notified immediately upon discovery note time date and who was spoken to and follow up and confirm with written or electronic communication 3 All original packing materials must be kept for inspection purposes 4 The charbroiler cannot have been moved installed or modified 5 Notify Vulcan Customer Service immediately at 800 814 2028 Carefully unpack your charbroiler and make sure that no parts are discarded with packaging material A pressure regulat
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12. are reversible align holes on bottom of plate with slots on the bracket as shown Attach parts using the included self tapping screws Repeat for other side SLOTS amp HOLES BRACKET 2 Mate the plate assembly to the charbroiler bullnose and align slots with screws in the front panel Remove screws from front panel and reinsert through the mount brackets MATE PLATE TO BULLNOSE 12 SPLASH ACCESSORY INSTALLATION WARNING The charbroiler and its parts are hot Use care when operating cleaning or servicing the charbroiler gt x Q lt 8 WOOD SMOKER BOX ACCESSORY BOTTOM VIEW OF CHARBROILER A WARNING The charbroiler and its parts are hot Use care when operating cleaning or CENTER TRAY GUIDE servicing the charbroiler Lgs sss a nn ee EP ____________________ lt _____2 L WOOD SMOKER BOX INSTALLATION 1 Remove all the radiants and the top grates sce AWAY Figure 51 2 Remove the deflectors from the burner assemblies AADIANT RADIANT BURNER T T BURNER Ti T AL 3 Remove the legs crumb trays crumb tray guides center crumb tray guide assemblies and crumb tray stop screws 4 Set charbroiler in place so that the leg mounting points align with the holes on the wood smoker box 5 Secure the cha
13. valve OFF Make sure all individual burner valves are off before relighting PREHEATING THE CHARBROILER Allow the charbroiler to preheat for 30 minutes Rub grates with cooking oil before using _Q CLEANING Scrape top grates during broiling with a wire brush to keep the grates clean Do not allow debris to accumulate on the grates x NN PAA WS QS oy 1 a3 gt w x lt Top grates may be immersed in strong commercial cleaning compound overnight In the morning rinse with hot water to remove any residues of cleaning compound Thoroughly dry and apply cooking oil to prevent rusting Stainless steel surfaces may be cleaned using damp cloth with mild detergent and water solution Crumb trays should be emptied regularly when cool Places where fat grease or food can lt A accumulate must be cleaned regularly B VS 2 s a NOTICE Never cover surface of unit with pans or other objects in attempt to burn off or clean debris from unit This will cause a buildup of heat that can damage and warp components of the charbroiler MAINTENANCE A WARNING The charbroiler and its parts are hot Use care when operating cleaning or servicing the charbroiler VENT SYSTEM At least twice a year the exhaust hood venting system should be examined and cleaned LUBRICATION All valves at the first sign of sticking should be lubricated by a trained technician using hi
14. 178 Rexdale Blvd Etobicoke Ontario Canada 1R3 BURNERS RADIANTS AND TOP GRATES The top grates are shipped flat top side down from the factory For broiling the top grates can be left in the flat position or reversed so they slope forward for grease run off Remove the cast iron grates and radiants Inspect and remove the shipping restraints used during shipping to hold the burners Reassemble the radiants and top grates See Fig 1 Burners Radiants Top Grates crate P M V T 5 The charbroiler comes with several standard parts as illustrated Each can be easily removed and installed easily in by hand for cleaning and maintenance Note that the Burner BURNER and Deflector are an assembly and are NOT designed to be disassembled I LIT COOL ZONE LEVELING It is important that the charbroiler is level front to back and left to right Areas of uneven heat distribution will occur on an unleveled unit The charbroiler is equipped with adjustable legs Turn the feet at the bottom of the legs to adjust to level The unit should be rechecked for level anytime it has been moved VENTILATION HOOD The broiler should be installed under a suitable ventilation hood For safe operation and proper ventilation keep the space between the charbroiler and vent hood free from any obstructions GAS CONNECTION NOTICE All gas supply connections and any pipe join
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17. ANSI 221 69 CSA 6 16 and a quick disconnect device that complies with the Standard for Quick Disconnect Devices for use With Gas Fuel ANSI Z21 41 CSA 6 9 In addition adequate means must be provided to limit movement of the broiler without depending on the connector and the quick disconnect device or its associated piping to limit broiler movement Attach the restraining device at the rear of the charbroiler If disconnection of the restraint is necessary turn off the gas supply before disconnection Reconnect the restraint prior to turning the gas supply on and return the charbroiler to its installation position Note If the Charbroiler is installed on casters and is moved for any reason it 15 recommended that it be re leveled see LEVELING OPERATION A WARNING The charbroiler and its parts are hot Use care when operating cleaning or servicing the charbroiler CONTROLS Fig 5 D CONTROL KNOBS Each burner is independently controlled by an infinite heat control valve Once the pilots are lit turning the control knob to the ON position will light each burner The burners will be in the full ON position when the control knobs are turned all the way to the left The burners will be in the full OFF position when the control knobs are turned all the way to the right See Fig 5 There is one pilot for each burner charbroiler is equipped with standing unmonitored pilots Gas will flow from the pilots as soon as the m
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19. VULCAN 3 WOLFE INSTALLATION amp OPERATION MANUAL GAS CHARBROILERS MODELS VCCB25 VCCB36 VCCB47 VCCB60 VCCB72 VCCB47 SCB25 SCB36 SCB47 SCB60 SCB72 SCB47 ITW Food Equipment Group LLC RETAIN THIS MANUAL FOR FUTURE USE 3600 North Point Blvd Baltimore MD 21222 FORM F 36952 9 15 IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT WHO SHOULD PERFORM THE INITIAL FIELD START UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment IN THE EVENT OF A POWER FAILURE DO NOT ATTEMPT TO OPERATE THIS DEVICE INSTALLATION OPERATION AND CARE OF GAS CHARBROILERS GENERAL Gas Countertop Charbroilers are designed for commercial use only and feature fast
20. ain gas supply to the unit is turned on otanding pilots should be adjusted to provide a slight yellow tip on the flame Air shutters on the main burners must be individually adjusted to provide a blue flame All traces of yellow should be adjusted out of the burner flame The charbroiler is a free vented appliance products of combustion and the heat generated by the burners pass through the grates When meat is placed on the grates this blocks the venting and causes a temperature build up LIGHTING THE GAS PILOT 1 Turn main gas shut off valve and DUROS GP ug p um the individual burner gas valves OFF en Se T y s Wait 5 minutes bios Sie aii Eos s co de rd 2 Remove the top grates and radiants Turn the main gas shut off valve ON BASURA UN Light pilots using a lit taper See Fig 6 gute ruat Adjust the pilot valve screw until the pilot flame has a slight yellow tip 3 To light the burners turn the individual burner valves ON 4 f the burners fail to light turn all valves and the main gas shut off to the OFF position and contact an authorized service agency FIG 6 PILOT ADJUSTMENT Using a flathead screwdriver turn the slotted hex head pilot adjustment screw clockwise to decrease the ilot Adjustment Screws 7 o P 2 M flame and counter clockwise to increase the flame See Fig 7 TO COMPLETELY SHUTDOWN THE BURNERS AND PILOT LIGHTS For complete shutdown Turn the main gas shut off
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23. gh temperature grease SERVICE Contact your local Service Agency for any repairs or adjustments needed on this equipment For a complete listing of service and parts depots refer to www vulcanequipment com When calling for service the following information should be available from the appliance identification plate Model Number and Serial Number 10 TROUBLESHOOTING Uneven heating sides burning A Burner valves improperly adjusted Fluctuating gas pressure Improperly adjusted burner Too much top heat Burner valves adjusted too high Faulty ventilation Overrated gas pressure Improperly adjusted burner Uneven heat side to side Burner valves improperly adjusted Appliance is not level side to side Improperly adjusted burner Uneven heat front to back Appliance is not level front to back Faulty ventilation Improperly adjusted burner Pilot flame is set too low Adjust pilot to allow for gas flow Obstruction in pilot orifice Low gas pressure Pilot outage B Yellow burner flames Open burner shutters until flames are blue Lifting burner flames Close burner shutters until flames touch burner Fluctuating gas pressure A Check for clogged vent on regulator 11 PLATE RAIL ACCESSORY INSTALLATION WARNING The charbroiler and its parts are hot Use care when operating cleaning or servicing the charbroiler 1 Brackets
24. hould only be replaced after it breaks down and falls through the wood tray grates 6 Keep a water spray bottle on hand for spraying water onto the wood pieces and extinguishing the flare ups that may occur during normal cooking operation To get the best performance the wood should be allowed to burn as embers NOTICE Do not put wood in tray without tray grates in place NOTICE Do not use larger wood or replenish more than recommended or necessary This will cause a buildup of heat that can damage and warp components of the charbroiler 15 FRONT 8 to 10 Figure 56 Figure 57 5 O 95 211811 sjuesoduioo s jueAnod 2 e ep eun penod ejay uioseq ep enb sed 2 OU o siog ep ep sed 795 Sp SIOQ op p SIAV So9 eisur sed juos So JD s 15 INS sioq sed SIAY snos Jeuinsuoo es yop SIOQ ejgissod JUBWAPUSI e 1 uossino eun p SJO jueAnod s uluup J s sioq ep xneooJoui s inod unejesuodeaA un ojuuixoad e e 9 SI
25. in the United States of America or CAN CSA 149 1 latest edition and CAN CSA149 2 latest edition in Canada and approved by the authority having jurisdiction Non combustible Construction Minimum Clearances BACK Above grid level Jj Below grid level 3 RIGHT SIDE Above grid level 0 Below grid level 0 LEFT SIDE Above grid level 0 Below grid level 0 INSTALLATION CODES AND STANDARDS The Charbroiler must be installed in accordance with In the United States of America 1 State and local codes 2 National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition This shall include but not be limited to NFPA 254 Section 10 3 5 2 for Venting Copies may be obtained from The American Gas Association Accredited Standards Committee 2223 400 N Capital St NW Washington DC 20001 or the Secretary Standards Council NFPA 1 Batterymarch Park Quincy MA 02169 7471 NOTE In the Commonwealth of Massachusetts All gas appliances vented through a ventilation hood or exhaust system equipped with a damper or with a power means of exhaust shall comply with 248 CMR 3 Standard 96 Vapor Removal from Cooking Equipment latest edition available from the National Fire Protection Association Batterymarch Park Quincy MA 02269 In Canada 1 Local codes 2 CAN CSA B149 1 Natural Gas Installation latest edition 3 CAN CSA B149 2 Propane Installation Code latest edition available from the Canadian Gas Association
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29. or designed to operate with the broiler has been Supplied and must be installed before the charbroiler is placed into service Refer to GAS PRESSURE REGULATOR INSTALLATION in this manual LOCATION The installation location must be kept free and clear of combustibles Do not obstruct the flow of combustion and ventilation air DO NOT install the charbroiler adjacent to fryers unless following the provisions detailed by local codes and or the applicable sections of ANSI Z223 1 NFPA 54 latest edition and NFPA 96 latest edition in the United States of America or CAN CSA 149 1 latest edition and CAN CSA149 2 latest edition in Canada Sufficient air should be allowed to enter the room to compensate for the amount of air removed by any ventilating system and for combustion of the gas burners Do not obstruct the air flow into and around the appliance Do not obstruct the flow of flue gases through and above the broiler s top grate Position the broiler in its final location Check that there are sufficient clearances to service the broiler and to make the required gas Supply connection s Provide 24 clearance at the front for cleaning maintenance service and proper operation This broiler is for use in non combustible locations only Installation in combustible locations is prohibited unless following the provisions detailed by local codes and or the applicable sections of ANSI Z223 1 NFPA 54 latest edition and NFPA 96 latest edition
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31. ply piping system if test pressures exceed psig 3 45 kPa the charbroiler and its individual shutoff valve must be disconnected from the gas supply piping system When test pressures psig 3 45 kPa or less the charbroiler must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the system WARNING Prior to lighting check all joints in the gas supply line for leaks Use soap and water solution Do not use an open flame GAS PRESSURE REGULATOR INSTALLATION This charbroiler is supplied with a gas pressure regulator preset at 5 Water Column W C for natural gas and 10 W C for propane gas No further adjustment should be required Install the regulator as close to the charbroiler on the gas supply line as possible Make sure that the arrow on the underside of the regulator is oriented in the direction of gas flow to the charbroiler Fig 2 and the regulator is positioned with the vent plug and adjustment screw upright Fig 3 The minimum supply pressure upstream of the regulator should be 7 9 W C for natural gas and 11 12 W C for propane gas At no time should the charbroiler be connected to supply pressure greater than 7 psig 3 45 kPa or 14 W C CASTER EQUIPPED CHARBROILERS Charbroilers mounted on stands with casters must use a flexible connector not supplied that complies with the Standard for Connectors for Movable Gas Appliances
32. rbroiler in place with four 3 8 16 X 3 4L hex head bolts and 3 8 washers The bolts should pass through the wood smoker box and be threaded into the charbroiler leg mounting points 6 Reinstall the charbroiler burners radiants and top grates WOOD SMOKER BOX CLEANING 1 Daily when unit is cool empty cooled burner debris from the wood trays Figure 53 2 Clean wood trays and tray racks _ 4 A WARNING The charbroiler and its parts are hot Use care when operating cleaning or servicing the charbroiler WOOD SMOKER BOX OPERATION 1 The recommended wood log size is 12 long by 4 in diameter and 1 1 2 lb in weight each 2 Add approximately 2 gallons of water to each wood tray 3 Place one piece of wood under each burner in the wood trays one per wood tray grate cavity Figure S5 Place the wood pieces on the wood tray grate 8 to 10 from the front of the crumb tray handle Figure S6 There will be one less piece of wood than the total number of burners on 60 10 pieces and 72 12 pieces models 4 Ensure that the wood trays are pushed all the way in before lighting the charbroiler burners After adding the wood pieces and the water the charbroiler will need 30 minutes preheat time for proper smoking to start 5 The wood logs and the water will need to be replenished every 3 hrs when the burner valves are set to the full ON position This may vary with different applications The wood s
33. t compound must be resistant to the action of propane gases Purge the supply line to clean out any dust dirt or any foreign matter before connecting the line to the unit Codes require that a gas shut off valve be installed in the gas line ahead of the charbroiler The gas supply line must be at least the equivalent of iron pipe 60 and 72 models have a gas inlet at each end of the unit The unit will arrive from the factory with a metal cap on one end and a dust cover on the other You may move the metal cap to the other end and use which ever connection point is most convenient to the available supply outlet Do not connect both of the available charbroiler gas inlets to the gas supply A pressure regulator is supplied and must be installed outside of the broiler when making the gas supply connection Standard orifices are set for 5 WC Water Column for Natural Gas 10 WC Water Column for Propane Use the pipe tap on the burner manifold for checking pressure Make sure the gas piping is clean and free of obstructions dirt and piping compound An adequate gas supply is necessary Undersized or low pressure lines will restrict the volume of gas required for satisfactory performance A minimum supply pressure of 7 W C for natural gas and 11 W C for propane gas is recommended With all units operating simultaneously the manifold pressure on all units should not show any appreciable drop When testing the gas sup
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