SUZUI FRQZ
Contents
1. Jr RE 5 On HW END 1 1 1 2 2 2 e F1G 29 E 6 SAFETY LAMP PART NO 36112 35310 36112 35302 03111 04258 36115 35300 35 23 35000 08322 21038 09471 06037 35950 49080 35998 35000 09250 26003 FR8QZ El DESCRIPTION D 4 lt LENS front safety LENS front safety SCREW SOCKET amp REFLECTOR SCREW WASHER BULB 6V 5W REFLEX REFLECTOR front PLATE CAP front R R NNN F N N N w E24 2 E8 E12 E14 E8 E12 E14 REMARKS FR80Z El FIG 30 KO 1 1 1 2 1 5 1 4 1 5 VO ON ON MN 5 N 10 1 10 2 10 3 12 15 15 SP 8 5 5 5 5 FR80Z El FIG 30 7 WIRING HARNESS PART NO 36610 35604 36610 35616 36610 35330 36610 35640 36610 35340 36851 46200 36851 35600 09308 05011 36652 35003 02112 06068 36653 35002 02112 06108 09404 06412 37110 35032 37110 35061 37110 35051 38500 35071 09100 06011 08321 21068 37740 48071 09443 06031 32800 19063 02112 05208 08321 21058 08322 21058 32831 35000 02112 06108 08321 21068 DESCRIPTION lt WIRING HARNESS WIRING HARNESS WIRING HARNESS WIRING HARNESS WIRING HARNESS LEAD WIRE handle earth LEAD WIRE engine earth ROMMET wiring harness CLAMP wiring harness SCREW CLAMP wiring harness SCREW CLAMP SWITCH ASSY ignition SWITCH ASSY ignition SWITCH ASSY ignition HOR2. repose eis pato tm treat ea pro eu Yee ment 83 6 6 66216 25025 O6316 Z250 amp 8E 02321 21038j gt m Ww ro 7 08312 21055 L Re An Q n r Lar Li PART NC M M 08321 21058 08321 21067 08321 21068 08321 21088 26 27 06 30 15 46 17 62 18 36 05 37 06 38 08 39 08 40 08 47 06 42 15 42 25 43 04 43 16 43 14 43 16 44 14 44 18 44 22 45 03 45 12 6 06 7 10 8 10 18 0 19 14 19 19 30 13 30 22 62 08 62 14 63 33 64 34 2 14 9 04 9 08 22 11 23 11 31 04 32 10 33 10 34 10 36 08 40 12 REF NC CREME ULL EC OL OL LL I OCT MT un dr Vm OT AT AOA m A UT IT DT Ud FART NO 08321 21108 08322 11068 08322 11088 08322 11108 08322 21038 08322 21048 08322 21058 FIG NS REF NG re M O M 41 11 1 14 42 21 44 05 44 08 45 05 45 14 49 11 51 07 61 15 15 15 16 10 17 10 33 19 51 20 61 06 44 49 2 15 36 07 40 13 41 03 44 09 45 06 45 15 33 20 13 34 29 05 54 10 54 15 55 11 56 10 56 15 57 10 57 15 58 07 59 06 60 07 13 33 15 07 49 09 19 22 21 10 25 05 27 05 30 19 xr hm ANA nom PF tr uic OL
3. F1G 38 F 9 OIL TANK FAME COVER PART NO 44611 55010 44651 05003 44600 30832 44665 35000 44670 35001 44675 35000 02112 06208 08321 21067 09160 06007 47111 35200 061 47111 35200 04Y 47111 35200 138 47111 35210 68130 25020 84F 681 30 35020 B4E 47130 35002 08332 11058 47211 35020 061 47211 35020 04Y 47211 35020 138 47211 35090 68140 35020 84F 68140 35020 84E 47230 35011 08332 11058 68171 26000 68131 35010 68131 35310 09148 03002 DESCRIPTION TANK oil CAP oil ten M GASKET SET 2 2 tank cap FILTER GAUGE ASSY ci level BASKET q SCREW LOCK WASHER WASHER 6 5x13x1 6 COVER frame An Red COVER frame RA Blue COVER frame an Red COVER frame RH TAPE RH TAPE RH KNOB frame Cover E RING COVER frame LH Red COVER frame LH Blue COVER frame LH Red COVER frame LH TAPE LH TAPE LH 3 KNOB frame cover E RING EMBLEM CCI EMBLEM 80 EMSLEM NUT QT K N N e FR dm FE B be lt F Refer to FIG 39 F 10 for E8 12 REMARKS OPT 245 l4 Executed locally 214 214 245 Z14 Executed locally 214 214 F1IG 39 F 19 C1 TANK FRAME COVER 8 E12 Q TY FIG 39 REF NO PART NO DESCRIPTION REMARKS 1 1 44611 35020 TANK oil 1 1 2 45611 35030 TEX oil 1 E12 2 24651 05003 CAS oil tank Y 3 45600 30832 GASKET SET oil tank 1 4 44665 35000 FILTER 2 OPT 5 3
4. ND O TUNUP INI DUP Tr Ur CS UT PART NO 50000 51200 35821 04Y 51200 35821 061 51200 35821 138 51310 35010 04Y 51310 35010 061 51310 35010 138 51351 35600 51353 06000 51355 35100 51611 20002 51621 25000 51622 20001 51631 06000 51643 06001 51811 35011 04Y 51811 35011 061 51811 35011 138 51841 35011 04Y 51841 35011 061 51841 35011 138 51842 35011 04Y 51842 35011 061 51842 35011 138 51843 35010 51871 35011 04Y 51871 35011 061 51871 35011 138 51910 25311 52100 19111 52100 19120 52407 35000 52410 06001 52420 06001 52451 02000 52452 02000 53111 35020 04Y 53111 35020 061 53111 35201 04Y 53111 35201 061 53111 35201 138 FIG N2 REF ND M _ 48 01 2 48 01 13 48 01 3 48 10 2 48 10 1 48 10 3 51 03 48 09 48 13 48 04 48 03 48 02 48 07 48 06 49 01 2 49 01 1 49 01 3 49 06 2 49 06 1 49 06 3 49 07 2 49 07 1 49 07 3 49 13 50 01 2 50 01 1 50 01 3 48 15 51 01 1 51 01 2 51 11 51 08 51 09 51 12 51 13 52 01 2 52 01 1 52 01 4 52 01 3 52 01 5 ur un un ux ur MEME LOLI IP LATE untur OLDO ET LPL LL n LS mT nun LD LP mn an PART NC 54110 46001 54210 35002 54350 19000 54410 35020 55441 29302 54441 29304 54451 35000 54611 03002 4621 03001 54632 01001 54661 03000 54711 03601
5. lt lt ge FIG 64 FR80Z 1 go 27 28 2 30 31 32 33 34 35 36 37 38 39 40 FR80Z El FART ND 64512 01709 09105 98001 09169 08011 03310 12088 61411 01002 61421 01002 08322 21068 08321 21068 08310 11068 55311 03021 65100 35011 55200 03600 55261 01010 65320 46730 FIG 64 i 7 REAR w ErL EB 212 Ela Q TY DESCRIPTION 1 SPROCKET NT 33 SIT 7 LOOK WASHER NUT POJJSTER RH chain ADIISTER LH chain WASHER LOOK WASHER NUT RIM wheel 1 20x17 TIRE rear 2 50 17 6P R TUBE inner 2 50 17 PROTECTOR inner tude SPOKE SET rm NNN GO 5B ON DB JRC FR80Z E RENO 9 3 FR80Z El F1G 65 i 6 UPTIINAL y G TY PART NO DESCRIPTION PEYARKS 0982 00032 TOOL inner tuve repairing l 92000 22030 THREAD LOCK SUPER 13033 1 50g 93900 32050 THREAD LOCK SUPER 1342 1 50g 99000 32110 THREAD LOCK super 1322 1 50g 99000 32120 THREAD LOCK Super 1324 1 50 29000 31030 SUZUKI BOND No 4 1 1009 99900 32040 CEMENT thread lock 1 200g 93000 25030 GREASE super 1 50g 99000 21145 CCI OIL 11x24 1 SHELL 23000 21460 CCI OIL 1Lx24 1 MITSUSISHI 99099 21021 CCI OIL 4Lx6 1 99000 21150 CCI OIL 20 1 29000 21250 CCI SUPER OIL 1Lx24 1 99000 21260 CCI SUPER OIL 4Lx6 1 99009 10105 061 PAINT Permanent Red 1 500g 99000 10105 189 PAINT
6. 14 15 FR80Z El so PART NO 35601 35310 999 35612 35500 35623 35300 09471 06021 02152 05088 35603 39200 999 35612 35300 02112 03258 09471 06021 01107 08168 08321 21088 38610 02411 29610 05400 28620 35301 01107 06108 08322 21068 Qi DESCRIPTION LAMP front turn signal LENS SCREW BULB 6V 84 SCREW LAMP rear turn signal LENS SCREW BULB 6V 8w BOLT WASHER RELAY turn signal RELAY turn signal BRACKET relay BOLT WASHER Refer to FIG 23 D 10 for E2 Refer to FIG 24 0 11 for El4 _ REMARKS 2 T 2 4 2 4 2 from 35603 26410 999 2 4 2 2 2 1 1 EB E12 from 38610 29510 1 1 1 TE FIG 23 F1G 23 0 10 T PART NO 35601 35320 35612 35300 35623 35300 09471 06048 02152 05088 35603 36510 999 35612 35300 02112 03258 09471 06048 01107 08168 08321 21088 38610 05200 38620 35301 01107 06108 08322 21068 NO z FR8QZ El FR807 El URN SIGNAL LAMP E2 DESCRIPTION LAMP front tum signal LENS SCREW BULB 184 SCREW LAMP rear turn signal LENS SCREW BULB 6V 184 BOLT WASHER RELAY turn signal BRACKET relay BOLT WASHER Q TY E KF N FN ON FH REMARKS _ from 38610 48600 598801 El FR80Z El PART NO FIG 24 D 11 TURN SIGNAL LAMP 14 DESCRIPTION 35601 35310 999 LAMP front turn sign
7. Noter que les dessins la page d illustration servent titre de r f rence pour les num ros de pi ces d tach es et non pas comme r f rence pour l assemblage Pour cette derni re op ration au MANUEL D ENTRETIEN SUZUKI se reporter 6 CODE DE SPECIFICATION Ce catalogue contient les indications de pi ces pour le mod le con u suivant les sp cifications suivantes Code de sp cifications El E2 L6 EB E9 E10 E45 P95 E12 E13 14 E23 E24 E43 7 NUMERO DE SERIE DU CADRE FR80Z FR80 150908 FR80Z El 4 s irsv t eer Este In uste cat aci n oc st logo contiene todas las DIMENSIONES 0123456 123 1NZTROCCIONES SOSRE EL CLTALOGO 1039 las LO necesario Conjunto N mero del motor N mero del basti Gor Di metro Oe material Di metro interno Di metro externo LongituG Lado izquier o Lado oerecn Hasta F We FRB0 123456 123456 D AS INTENS DEL CONJUNTO D NL A mero Ge pieza gue cuenta con una marca de periodo antes del 1 nur 2 2 renplezar Lur jee en TITRE de PZA sienpre lo PELEAS GLNJIRES DESIL 116 Han je HA sna ntfic ESO y rendimiento coro a8 9988 Vac i nes maestran su Gim2nsione 5 jas piezas Como sigue nombre oe pieza incica pieza con relaci n al conjunto FR80Z El ry KI indican en unidad o sigue Nimero de dentes
8. 54892 01000 55100 09401 55200 01011 55200 03600 55261 01010 55301 01812 55311 01021 55311 03021 55311 07020 56110 35010 56500 22011 56500 35020 56500 35030 56500 35040 57100 35820 57110 02102 57110 35042 57211 02100 FIG NO REF 53 01 53 02 2 51 04 53 03 63 03 64 03 63 05 64 05 53 05 53 08 53 15 53 20 53 21 53 16 53 14 53 29 53 30 53 31 63 37 63 37 64 38 53 32 63 38 64 35 53 34 53 33 63 35 63 35 64 36 63 35 49 15 49 20 49 19 49 21 49 22 54 02 55 02 56 02 57 02 54 01 57 01 54 01 55 01 56 01 58 01 k ART NO FIG NC REF NO PART NO F1C NZ REF ND PART NC 1 18 RRR E 3 5 REE i PART NO FIG NO REF NO PART NO FIG NO REF NO PART NC FIG NO RE f 8 mar AN i Y 57211 02100 60 01 66 05 5 64110 35200 64 0 i 57211 03010 8 01 1 57780 25050 56 17 64210 46002 63 02 E 6817120000 39 18 01107 06108 6 05 i 02112 03258 22 0 59 01 58106 26000 52 07 68211 35010 50 09 1 7 09 23 0 57300 25022 54 03 amp 56300 25000 52 12 64311 35000 61 10 RB 68211 35020 50 09 2 amp 22 15 e 240 57300 35042 55 03 52400 35010 52 14 f 64451 46100 63 08 68215 55010 50 02 1 23 14 amp 02112 04088 151 50 02 2 24 13 t 02112 04108 EE 57300 35050 56 03 4 82 53 52 06 64 08 Hl 8 573
9. RUBBER WASHER PIN COTTER PIN NUT Q TY F Z m M PEMARKS 13 34 F 5 STAND FOOTE Z FIG 34 2 gu PART NO DESCRIPTION nr 2 42290 19011 STAND cent pn REMARKS U I 42211 03001 SPACER CETTE Sl i1 ou 1 47221 03001 BOLT center zs i 7 42231 09000 NUT 1 e 42251 03003 HOCK centez ja 03443 16007 SPRING 1 7 09321 10001 CUSHION 1 6 43510 35010 BAR front 1 9 43551 39110 RUBBER fro Toit elu 1 Execute cally 10 08321 21088 LOK WASHER I 2 11 01107 08168 BOLT 2 12 42310 35702 STAND proc 2 13 09160 10047 WASHER 1 14 09100 10007 BOLT z 15 08310 22108 NUT 1 16 09443 14017 SPRING 1 17 1 43610 39310 BAR pillicr 1 17 2 43620 39310 BAR pillic 1 18 43612 39310 RUBBER I 19 43631 39310 WASHER 2 20 09200 06010 PIN e 21 04111 20208 COTTER PIN 1 FR80Z El FR80Z El 2 r FR80Z El 1 N won ON FR8OZ El qero PART NO 43110 35003 09448 31016 09160 15002 04111 30308 43300 25000 08322 21067 09440 09004 09209 11002 09150 06009 08322 21058 04111 20208 FIG 35 F 6 REAR BRAKE DESCRIPTION D lt PEDAL brake SPRING WASHER 15 5x26x2 3 COTTER PIN ROD ASSY brake WASHER SPRING PIN NUT WASHER COTTER PIN ae REMARKS
10. En el armado use el MANUAL DE 2 638 2 677 2 717 iR RSR 1 2 195 2 835 2 674 2 913 2 953 2 992 3 228 3 268 3 307 3 346 3 386 3 583 3 622 3 661 3 701 3 740 3 780 PONS dod Dc How to read Mode de lecture kil Modo de leer Anleitung As 3 031 3 071 3 110 i i N 4 44 2 i 2 362 t 2 402 2 441 2 480 2 520 2 559 2 598 t usarse como un manual Ge armado SERVICIO DE SUZUKI M mm 3 425 3 465 3 504 3 819 3 858 8 6 CONDIGO DE ESPECIFICACION kay Este cat logo contiene las piezas para ei modelo dise ado para las siguiel especificaci n C ndigo de especificaci n El E2 E6 E8 E9 E10 E12 813 9 E23 4 43 E45 P95 7 NUMERO DE SERIE DEL CUADRO FR80Z FR80 1509081 23 millimeters equal 0 906 inch 23 millim tres galent 0 906 pouce 23milimetros 0 906 puigada 23 millimeter entspricht 0 906 zoll Contents are subject to change without notice or obligation Les mati res trait es sont s i ifi 8 usceptibles d tre m i igati de notre part P odifi es sans pr avis obligation Venerem ee El contenido est sujeto a modificaciones sin previo aviso Hnderungen vorbehalten FR802 El 6 807 3 Munseli colo won NC Cater description notation Models ii er Note de couleur Mod
11. FIG NG REF NO 12 14 12 25 12 11 13 03 13 02 13 01 13 10 13 12 13 14 13 19 13 24 13 18 14 01 14 13 14 10 14 04 14 05 14 09 12 27 12 07 14 15 14 16 12 18 2 12 18 41 12 9 12 20 1 12 20 2 12 21 1 12 21 2 17 01 16 01 15 01 37 08 16 08 15 13 16 02 15 02 17 02 16 05 PART 155 FIC NS PEF ND T PART NG 32140 39230 17 03 2 32140 48010 15 03 A amp 32150 39230 17 04 5 32240 43012 15 06 5 32341 43012 15 10 32351 39210 17 07 amp 35623 35000 8 32500 02111 19 20 35623 35300 32800 19063 30 16 32831 35000 30 20 amp 32900 39231 19 12 amp 35627 43010 33410 19011 19 01 5 33410 35030 19 02 35710 35370 amp 32410 35330 19 04 35712 23011 33444 35001 19 06 5 35712 35330 33510 22010 19 08 t amp 32510 39110 19 09 35712 35370 E 31541 69010 19 10 35713 27630 S 33542 98000 19 11 35713 35300 33610 03010 18 01 amp 33651 37000 18 03 e 35713 49130 33651 43200 18 02 35720 35322 amp 34100 35304 20 01 3 35720 35330 amp 34100 35334 20 01 1 amp 35720 35350 34100 35344 20 01 2 8 35723 44130 34173 35301 20 03 2 35730 35300 34173 35601 20 03 1 35730 35320 34189 35600 20 02 s 35730 35350 34910 06034 20 08 35764 26451 34951 35012 20 06 35765 35300 35100 35060 999 21 01 2 amp 35100 35310 999 21 01 1 amp 35111 25301 21 02 35765 35370 amp 35121 35060 21 03 2 amp 3576
12. SUZUKI FRBOZ ENT n MOSTRADOR D e 5 H 5 PREFACE men it becomes necessary to replace parts on SUZUKI MOTORCYCLES always use GENUINE PARTS which have passed a strict inspection which guarantees us quality and performance parts catalogue covers the list of all service parts for SUZUKI FR80Z INSTRUCTIONS FOR QUOTING THE CATALOGUE DIMENSIONS Dimensions of the parts in this catalogue are indicated in unit millimeters ABERE VIATIONS Aooreviations used in this catalogue are as follows k AR As required NT Number of teeth ASSY Assembly OPT Optional k E NO Engine nur 2er 05 Over size F No Frame number STD Standard u d Diameter of material T Thickness T 0 4 ID Inside diameter us Under size 1 i 0 Outside diameter W Width 1 L Length LH Left hand side RH Right hand side 122456 Up to F No FR80 123456 123456 From F No FR80 123456 12 x 34 x 5 6 Figures in the description column show the dimensions of parts ID O T or W L 3 INNER PARTS OF ASSEMBLY Parts number that have a period mark in front of the part description on a text page are separateiy serviced parts of the assembly FR80Z El 1 a 8 pe 4 MODIFICATION NOTICE NA AE 5 A parts bulletin will be sent to you on all occasions when changes
13. 02112 04108 DESCRIPTION 57110 35042 RiP throttle END PIECE SET tnrottie SaiiCH ASSY handle RH LEVER BRAKE SCREN UT HOLDER SCREW LOCK WASHER WASHER KNOB AASHER SCREW LOCK WASHER WASHER 5REN RAKE LOCK LEVER SCREW o lt NP N e 807 El FIG 57 ma ese a lt tdi ip PART NO 57110 02102 57100 35820 57300 35060 57421 35060 57431 01011 03310 11058 57465 18601 09125 03105 08321 21038 08322 21038 57320 01011 57334 01011 09125 03103 03321 21038 08322 21038 09125 05105 Y 0 D FIG 57 H 11 RIGHT HANDLE said EB Ei2 DESCRIPTION GRIP three END PIECE SET inzottle SWITCH ASSY rsn3le RH LEVER Dre lt e BOLT NUT HOLDER SCREW LOCK WASHER WASHER KNOB turn signal WASHER SCREW LOCK WASHER WASHER SCREW Fe he EF pe Eo s c dv ly he Mor REMARK FIG 58 FR802 El ea aE NES 22 B zz 3 tas I N wn 5 0 0 FR80Z El F1G 58 H 12 LEFT HANDLE SWITCH PERT NO 57211 03010 57211 02100 57500 35311 57521 08410 57535 08410 57537 08410 57334 01010 08322 21038 08321 21038 02112 03068 57382 01311 57370 01311 09125 05105 m DESCRIPTION GRiP LH RIP LH COVER ASSY switch
14. 09160 08005 08321 21088 08310 22088 51843 35010 03211 04165 56110 35010 09320 10003 08310 22088 09160 08005 56500 35020 56500 22011 56500 35030 56500 35040 68271 35010 SCREW WASHER CUSHICN SPACER 6 8x10x10 COVER handle lower RH 129 COVER handle lower RH siue COVER handle lower RH COVER handle lower Lit ed COVER handle lower Lit nlue COVER handle lower Li SCREW WASHER WASHER LOCK WASHER NJT COVER headlamp housi l SCREW HANOLEBAR CUSHION NUT WASHER 8 2x26x1 6 MIRROR ASSY rear view MIRROR ASSY rear view MIRROR ASSY rear 7 MIRROR ASSY rear vicw EMBLEM QTY V i 1 1 3 3 3 3 1 1 1 1 1 1 2 2 2 2 2 1 1 1 4 N NN N N REMARKS jai ipe ange i E12 Ela DE 2 FIG S H 4 FRONT FORK COVER PART KO DESCRIPTION 802 El 51671 45911 051 COVER front fork Red 51671 35011 04Y OVER front fork Blue 51871 35011 138 COVER front fork Orange 68215 35010 68215 35010 02112 05208 08322 21058 02112 06258 09169 06007 09320 11004 46463 25000 68211 35010 68211 35020 02148 03002 TAPE front fork cover TAPE front fork cover SCREW WASHER SCREW WASHER 6 5x18x1 6 CUSHION SPACER EMBLEM EMBLEM NUT G TY EMARKS ARKS No ti N e 45 12 14 8 12 El4 FIG 51 A 16 521 H 5 FRONT SUI AZSORBER
15. 5 1 9o 30 wr 10 11 12 15 14 15 FR80Z El FIG 20 D 7 SPEEDOMETER GEAR INDICATOR PART NO 34109 35334 34100 35344 34100 35304 34189 35600 34173 35601 34173 35301 09471 06053 09471 06052 34951 35012 08310 11058 34910 06034 36390 35300 36450 35300 09471 06051 36454 35300 36456 35300 36456 35300 03211 04165 DESCRIPTION SPEEDOMETER ASSY mile kilo SPEEDOMETER ASSY kilo SPEEDOMETER ASSY Kilo CUSHION SOCKET SOCKET BULB 6V 3 4 BULB 6V 1 7M BRACKET meter support NUT CABLE speedometer INDICATOR ASSY gear position GEAR INDICATOR BULB COVER SCREW SCREW SCREW u BEF o REMARKS E8 E12 E8 E12 to 34173 35601 12 14 12 14 E12 E14 E12 E14 12 614 12 14 E12 E14 FIG 21 FIG Z1 D 8 HEADLAMP Q TY 4 y PART NO DESCRIPTION eT n REMARKS f 35100 352316 299 ASSY 1 HEADLAMP ASSY 1 EB 25100 35060 999 35111 35301 RIM 1 j 35121 35300 UNIT 1 35121 35060 UNIT 1 E23 35171 35300 SOCKET 1 1 35128 35301 SPRING unit support 1 35151 35302 SCREW adjuster 1 35154 35300 SPRING adjuster 1 09471 06015 BULB 6V 25 254 1 09471 06056 BULB 6V 25 258 1 E23 Executed locally 02112 05128 SOREW 2 08322 21058 WASHER 2 RES FR80Z El Aa FIG 22
16. E9 E10 E12 E13 El4 E23 E24 E43 E45 g Emos N m ro du motedr 05 Sutedfsensionn j Num ro du ch ssis T Epaisseur 7 SERIAL FRAME NUMBER 3 ID Diam tre int rieur us Sous dimensionn 00 Diam tre ext rieur w Largeur FR80Z FR80 150908 L Longueur LH C t gauche RH C te droit 123456 Jusqu F No FR80 123456 1234561 Depuis F No FR80 123456 12 x 34 x 5 6 tes chiffres dans la colonne T 3 remarques montrent les dimensions des pieces comme suit ID 00 T or W L 3 PIECES INTERNES DE L ASSEMBLAGE Les numeros de pieces qui comportent un point avant la d si i N 5 de qu 2 A ignat ior Pi ce d tach e indique la pi ce interne se rapportant Y assenblsge FRBOZ El 2 FR80Z El 3 4 AVIS DE MODIFICATION Un bulletin de pi ces d tach es vous sera envoy tout moment opportun quanc des changements de pi ces ont lieu y compris ies modifications de pi ces interchangeables entre les nouvelles et anciennes pi ces 5 A NOTER 5 1 11 existe certaines pi ces diff rentes de celles de reebange pour les mod les de production vu des rainsons administratives et dont l usage est commun avec celles d autres mod les 5 2 Concernant les durites en caoutchouc et les tuyaux en vinyle ne pas manquer de les couper la bonne longueur comme indiqu dans le catalogue des pi ces d tach es ou selon ce qui est utile pour le v hicule affect
17. Egret white 1 500g 99009 10205 04Y PAINT Space Blue Metallic 1 5009 99000 10109 061 PAINT Pernanent Red 1 90g 99000 10109 189 PAINT Egret wnite 1 909 99000 10209 04Y PAINT Space Blue Metallic 1 90g xd m aU FERREIRA o e haan ku y PR be PARTS NUMBER INDEX INDEX DE N DE PIECE INHALTSVERZEICHNIS DER ERSATZTEILNMMERN INDICE DE No DE PIEZAS s J MAAS 5 230 30 N 30 32 2 676 7 NHANN 713 1 21 3 10000 111113 22 11141 35610 11151 08401 11210 35612 11210 35620 11241 35610 11251 25600 11252 02300 13252 26000 11300 35673 11341 35302 11341 35310 11351 35201 11351 35211 11361 35000 11361 35010 11281 01001 11385 19300 11400 35842 11400 25880 11481 35302 11482 35301 11483 35000 12110 35623 12110 35623 050 12110 35623 100 12140 25631 12140 25631 050 12140 28630 12151 25000 12161 05001 12200 19302 12211 19300 12221 19300 122 1 19301 12511 05000 12521 23000 13110 25303 13125 35301 FRBOZ 1 12150 25311 12156 22000 13200 25050 12200 25650 12200 35650 1 01 12200 25670 1 03 13251 35010 1 02 R 43252 25013 1 CS 12254 01010 1 04 1 13266 35013 1 04 2 h 13267 35011 1 08 13265 35010 1 06 t 13269 35010 1 07 1 s 13269 15011 1 07 2 3291 35010 2 01 13295 33010 3 01 1 amp 13370 43020 3 01 2 E 13383 35630 3 13 1 13383 35690 3 13 2 amp 13392 0101
18. Oncional Soar eme di ds Standard Espesor Sumedi da Ancho in ae Pir y A 4 NJ JCIA DE MODIF TA IE Remitirem s un bol LI o pleza en suas10nes de modificaci n de piezas e intercambiatbilidad entre las nuevas y viejas pie MILLIMETER INCH CONVERSION CHART TABLEAU DE CONVERSION DE MILLIMETRES POUCES CUADRO DE CONVERSION A UNIDAD DE MILIMETRO gt PULGADA MILLIMETER ZOLL UMRECHNUNGSTABELLE incluyenda Wwodificac 5 NOTA 1 5 1 Hay ciertas piezas diferentes de aquellas de modelos de producci n en i i po 0 S las piezas de repuesto por razones administrativas y uso com n de el 0 2315 254 con los otros modelos dose arr 669 708 1 063 1 102 45 1 457 1 496 1 535 s rvase usarlas 866 906 984 1 024 5 2 Pn cuanto a las mangueras de goma y tubos de vinilo n la longitud mencionada en el cat logo de piezas o seg 1 181 1 220 1 260 1 299 9 1 378 1 417 EB lit A NU 1 575 1 614 1 654 1 693 1 732 1 772 1 811 1 850 1 890 1 929 222 cortando seg iongitud realmente requerida por el vehiculo c T Sie E ee 1 969 2 008 2 047 2 087 2 126 2 165 2 205 E EME 1 Debe onservarse que los dibujos dados en la p gina de illustraci n 50 e 165 2 2 2 214 2 283 2 333 para la r pida referencia del n mero de pieza de repuesto y no para
19. Y 5 02142 05167 SCREN 2 13891 35050 HOSE inlet 1 5 09402 40305 1 6 13881 35050 HOSE outlet 1 7 09402 58306 CLAMP cleaner side 1 8 09402 34306 CLAMP carburetor side 1 2 01107 06168 BOLT 1 19 08321 21068 LOCK WASHER 1 n 08322 21068 WASHER 1 FR80Z El FR80Z El FR80Z El FR80Z El F16 9 PART NO 14181 05020 141 81 35600 14150 35600 14150 35620 09128 08002 08321 21088 14301 35612 14301 35621 14510 06104 02112 05068 08321 21088 08310 12088 14771 23090 09402 33701 01517 06258 14771 35301 14781 35300 02112 05068 B 11 MUFFLER DESCRIPTION GASKET exhaust pipe GASKET exhasst pipe PIPE exhaust PIPE exnaust SCREW LOCK WASHER MUFFLER ASSY MUFFLER ASSY PIPE buffle SCREW LOCK WASHER NUT CONNECTOR muffler CLAMP BOLT CONNECTOR COVER SCREW REMARKS E8 E9 12 E14 E 43 P95 E8 E9 E12 E14 E43 P95 EB E9 E12 E14 E43 P95 E8 E9 E12 E14 E43 5 a 16 10 5 12 OIL PUMP Q TY PART NO DESCRIPTION REMARKS 11385 19300 DVER j 1 firm 02112 06106 SCREW A 1 16100 35320 PUMP oil 1 16292 03112 TERMINAL cable 1 16731 03101 GASKET 1 16391 05031 PIECE drive 1 02112 05168 SCREW 1 09125 05109 SCREW 1 08321 21058 LOCK WASHER 2 16820 35002 HOSE outlet L 450 1 16816 35301 CLAMP 1 16816 35310 CLAMP 1 E8 E12 El4 09401 04401 CLIP 4 09343 04045 HOSE inlet L 320 190 1 09401 08401 CLAMP 2 09309 08002 GROMMET 1 09119
20. 08014 ADJUSTER 1 08310 12088 NUT 1 E FR80Z E FR80Z El FIG C 2 CLUTCH PART ND 21200 25302 21650 19000 21650 19200 21465 19001 21541 24000 09180 17030 08211 17282 21530 06012 21542 02000 09167 17002 02140 16001 09443 06041 21441 35000 21442 24000 21452 24000 21453 24000 21451 24000 21443 24000 09381 00002 09380 30005 21466 24000 09440 10003 DESCRIPTION GEAR primary orive ROLLER ROLLER PLATE inner PLATE sleeve nub SPACER WASHER HUB sleeve STOPPER outer WASHER NUT SPRING PLATE drive PLATE drive inner PLATE drive adjust PLATE drive adjust PLATE driven PLATE drive outer CIRCLIP CLIP PLATE outer SPRING QTY I vog wu m EU 121 2 T 1 4 T 1 6 REMARKS FIG 12 LC 3 TRANSMISSION yn PART ND DESCRIPTION DE 74121 35300 COUNTERSHAFT NT 12 24231 35300 GEAR 3rd orive NT 23 I 24221 19300 GEAR 2nd drive NT 18 09380 17005 CIRCLIP 08211 12261 WASHER 09263 12001 BEARING LH 7 26280 35300 GEAR kick driven NT 16 09160 21005 WASHER 9 08331 31218 CIRCLIP 08113 60060 BEARING RH 5 24741 23001 RETAINER bearing 02112 06108 SCREW 3 24131 19301 DRIVESHAFT 24321 35301 GEAR 2nd driven NT 38 08211 17282 WASHER 9 08113 63030 BEARING B 09283 17006 07 SEAL 18 1 27511 19700 SPROCKET engine NT 14 16 2 2751
21. 2 QTY PART NO DESCRIPTION I REMARKS 52100 19111 8 351323 front shock 2 5 52100 19120 A2SURSEM front shock EB 09139 08005 BOLT absorber upper js 51351 35600 BOLT a2soroer upper 6 E12 54350 19000 STOPPER brake 02100 08002 BOLT x47 08310 22088 NUT 03521 21088 LOCK WASHER 52410 06001 ROCKER ARM RH 52420 06001 RICKER ARM LH 09130 08001 SCREW 52407 35000 BOLT rocker arm rear 52451 02000 CAP center dust seal 52452 02000 CAP rear dust seal 09180 08074 SPACER center 8x12x12 5 03319 10002 SPACER rear 09281 19001 DUST SEAL center 09281 22001 OUST SEAL Tear 08310 22088 NUT 08310 11108 NUT 08321 21108 LOCK WASHER 08251 11009 NIPPLE grease NON Bo NON 5 EN N k ON N ON NNN FIG 52 FIG 52 He 6 FRONT FENDER QTY PART NO DESCRIPTION III EEMARKS 53111 35020 061 FENDER front Rea 1 EAS 53111 350920 04Y FENDER front Blue 1 53111 35201 061 FENDER front Red 1 43 45 53111 3520 04Y FENDER front Blue 1 E43 E45 53111 35201 138 FENDER front Orange 1 45 07169 11003 WASHER 2 09164 08012 WASHER 2 07160 10041 WASHER 10 3x25x1 5 2 08310 22088 NUT 2 58621 21203 GUIDE cable 1 58100 26000 CABLE ASSY front brake 1 09440 06003 SPRING 1 09287 07001 BOOT 1 02209 10001 PIN 1 09150 05101 NUT 1 58300 35000 CABLE throttle 1 09287 07002 BOOT 1 58400 35010 CABLE starter 1 09407 25301 BAND cable 2 09408 00002 CLIP 1 m
22. 29 30 14 39 05 30 11 22 12 23 12 22 13 24 11 22 14 23 13 24 12 24 15 31 01 2 31 01 1 31 01 4 31 01 3 31 02 1 O PRINT OMT Susu SUS m un dr y LS UN A uy D ye mu FERT Wo 41411 35610 41540 35010 42160 19014 42211 03001 42221 03001 42231 09000 42251 03005 42310 20202 42310 35702 42330 35701 43110 35003 43300 25000 43510 35004 43510 35010 3551 03001 43551 39110 43600 03001 43600 36000 43610 03001 43610 39310 43612 03001 43612 39310 42620 39310 43631 39310 44110 35006 04Y 44110 35006 061 44110 35006 13 44200 35822 44248 35000 REPENS 21 02 2 18 05 32 01 22 01 34 01 32 02 33 02 24 02 32 03 33 03 24 03 32 04 33 04 24 04 32 05 33 05 34 05 33 12 32 12 34 12 33 17 35 01 35 05 32 08 33 08 34 08 32 09 33 09 34 09 32 17 33 21 1 33 21 2 32 18 33 22 34 17 1 32 19 33 23 34 18 34 17 2 34 19 36 01 2 36 01 1 36 01 3 36 02 36 03 mi mum MLE Gr LM MT Hn frm Hm ama PERTE mnm PART ND 44300 25052 44322 27001 44341 15050 44346 20056 44347 20050 44560 25604 44583 25600 44556 35660 44600 20632 6611
23. 35630 04Y 68160 35630 84F 68160 35630 84 45522 02100 01107 98128 08321 21088 45523 35631 01204 08457 08321 21088 08322 11088 45522 35631 09169 09007 45530 35630 01107 06128 08321 21067 08322 21067 45540 35630 01107 06128 08321 21067 08322 11068 94991 35630 02112 06168 08321 21067 09160 06020 CESCRIPTION TAIL COVER seat Red TAIL COVER seat Biue TAPE SET TAPE SET GROM4ET seat lock BOLT RH LOCK WASHER GROMMET RH BOLT LH LOCK WASHER WASHER GROMMET LH WASHER front BRACKET seat tail BOLT LOCK WASHER WASHER PLATE rear combination BOLT LOCK WASHER WASHER BOX seat tail SCREW LOCK WASHER WASHER 2 4 lt NON N N N P N N S e E te Po e te et ohh for 061 for 04 REMARKS FIG 45 G 7 FRONT CARRIER E6 1 2 P95 Q TY RELNO PART NO DESCRIPTION REMARKS 46410 35600 CARRIER front 1 E6 2 01107 06308 BOLT 1 E6 3 08321 21067 LOCK WASHER l 6 08313 11088 NUT 2 E6 ES 08321 21088 LOCK WASHER 2 6 6 08322 11088 WASHER 2 6 7 46410 35610 CARRIER front l E8 Executed locally 8 1 46410 35620 CARRIER front l El2 Executed locally 8 2 46410 35202 CARRIER front 1 P95 9 46416 35200 LOD upper 1 E12 10 09448 11003 SPRING 1 EB E12 n 01107 06308 BOLT 1 EB8 12 P95 12 08321 21067 LOCK WASHER l EB E12 P95 13 08313 11088 NJT 2 E8 E12 P95 14 08321 21088 LOCX WASHER 2 EB E12 P95 15 08322 11088 WASHER 2 EB E12
24. FIG 36 p FR80Z El FIG 36 F 7 FUEL TANK ge NO PART NO 44110 35006 061 TANK fuel Red 44110 25006 04Y TANK fuel Blue 44110 35006 138 TANK fuel Red 1 1 1 2 1 3 FR8OZ 44200 35822 44248 35000 09100 96067 08321 21067 01107 08208 01107 08168 08322 11088 08321 21088 44580 35604 44583 35600 44596 35600 02112 05168 DESCRIPTION CAP fuel tank GASKET cap BOLT front LOCK WASHER BOLT BOLT WASHER LOCK WASHER GAUGE ASSY fuel GASKET RING SCREW Q TY 1 1 1 E45 1 1 2 2 2 2 E12 2 2 1 1 1 4 REMARKS FIG 37 REF NO 1 2 2 3 12 4 11 3 m 0 7 7 8 8 9 10 n 12 11 1 4 9 FR8OZ El FR80Z El 216 37 F B FUEL com 44341 19050 44346 20050 44347 20050 01107 06168 08321 21067 09343 05129 09343 05124 09343 05165 09401 10401 03401 08402 44322 27001 GASKET lever GASKET filter cup CUP fuel cock BOLT LOCK WASHER HSE fuel main L 240 200 HOSE fuel reserve L 220 HOSE fuel L 899 580 CLIP fuel nose amp reserve CLIP fuel hose FILTER fuel reserve G TY RU Robe e v PART NO DESCPIPTION REMARKS Cl 44300 35092 a REMARKS 44300 35052 COCK ASSY fuel j eens REFNO 1 2 3 0 5 7 8 9 10 3 10 4 11 1 11 2 12 14 1 14 2 14 3 14 4 15 1 15 2 16 17 18 PBS 18 FR80Z El Fe v
25. LH NOB Switch SLISINS BLOCK SPRING WASHER NASrER LOCK WASHER SCREW SPRING SUTTOM starter SCRZW RE fm m c Refer to F1G 59 H 13 for E2 Refer to 216 60 H 14 for E8 E12 REMARKS Ela Executes iocaliy FIG 59 57211 63010 57334 01010 57337 01010 57382 01311 2 27500 25500 3 57320 01011 4 02112 03068 5 08321 21038 6 06322 21038 7 8 9 10 57370 01311 11 09125 05105 pret FR8OZ El 807 El 59 H 13 LEFT HANDLE SWITCH E2 DESCRIPTION GIP LH COVER ASSY switch LH KNOB switch SCREW LOCK WASHER WASHER WASHER SPRING SPRING BUTTON starter SCREW ge 4 lt FR807 EF FIG 60 1 UW N N PO FR80Z El FIG 60 H 14 LEFT HANDLE SWITCH E amp Elz NO PART ND A TN AA 57211 02100 57500 35320 57521 08410 57535 03410 57537 08410 57334 01010 08322 21038 08321 21038 02112 03068 57382 01311 57370 01311 09125 05105 DESCRIPTION GRIP LH COVER ASSY switch LH KNOB switch SLIDING BLOK SPRING MASHER KASHER LOCK WASHER SCREW SPRING BUTTON starter SCREN RUN m om m m m REMARKS FR80Z El FIG 61 lp REFNO 1 1 1 2 1 3 1 4 2 1 16 1 16 2 16 3 16 4 16 5 16 6 to
26. P95 16 46500 43811 BASKET front 1 E6 I I FR80Z El FR80Z El FIG 46 G 8 LEG SHIELD QTY p HE per no PART NO DESCRIPTION REMARKS FIG 46 L 48111 35002 189 SHIELD leg White J1l TT 2 48209 35831 FITTINGS leg shielc 1 3 48198 35001 SPACER front 2 e P 09160 06027 MASHER 6 5x20x1 2 4 5 02112 06358 SCREW 2 6 02112 06168 SCREN 2 7 09169 06004 MASHER 6 5x24x1 6 2 8 09169 06016 WASHER 2 9 02112 06168 SCREW 2 10 68161 35020 EMBLEM leg shield 80 ay 11 68161 35040 EMBLEM 1 43 Refer to FIG 47 G 9 for 4 FR80Z El FR80Z El 1 nw WN Fr F 6 5 802 El 1 7 G 9 LEG SHISLL Se RES NC PARI NC DESCRIP 48111 35002 189 LEG SHI can 3 46591 35701 HILDER 03310 11068 NUT 48198 35001 SPACER front 03160 06027 WAGER 02112 06358 SOXEW 48241 35701 MUI KO ING 09180 10045 SPACER 09320 14005 CUSHION 48241 35300 MJUILOING 09180 08094 SPACER 09320 12014 CU HION 02142 06207 SO4EW 02112 06168 SO EW 09169 06016 WASHER 09160 06004 WASHER 68161 35040 EMALEM gp 48111 35020 189 LEG SHIELD wni 77 48100 35811 MOULDING SiT _ 7 s Seld e 0423 424 b Nw ON E17 Ele gg cat EB Ela E14 Ela g12 pr MARKS FR80Z El 20 hav
27. WASHER EMBLEM magneto cap y RN E8 E12 Ela E8 E12 E14 E8 E12 E14 E10 REMARKS p 5 CRANKSHAFT FIG 4 FIG Q TY PART NO DESCRIPTION I REMARKS 5 12110 35623 PISTON STO 12110 35623 050 PISTON 08 0 5 7 UPT 12110 35623 100 PISTON 05 1 0 OPI 12140 25631 RING SET piston STD 12140 25631 050 RING SET piston 05 0 5 DPT 12140 28630 RING SET piston 05 1 0 OPT 12151 25000 PIN piston 09263 1201 5 BEAR ING 09381 12001 CIRCLIP 12200 19302 CRANKSHAFT ASSY 12221 19300 CRANKSHAFT RH 12261 19301 CRANKSHAFT LH 09160 19001 WASHER 12161 05001 ROO connecting 09263 19009 BEARING 12211 19500 PIN crank 09180 20021 SPACER RH 12511 05000 PLATE oil guide 08221 20285 SHIM 09262 20005 BEARING LH 09283 20034 OIL SEAL LH 09283 26007 OIL SEAL RH 09262 20073 BEARING RH 09180 16012 SPACER 13150 35311 VALVE reed 13156 23000 GASKET 02122 05208 SCREW 21111 35302 GEAR primary drive NT 22 09166 14008 WASHER 09140 14002 NUT 08341 31039 KEY i iden mo e S i k ok Fo a bo TES 807 El FIG 5 I I FIG 5 8 6 CARBURETOR Q TY 1 PART NO DESCRIPTION REMARKS 13200 35660 CARBURETOR ASSY I 13200 35650 CARBURETOR ASSY l E6 E12 E13 E23
28. WASHER 2 16 45511 35600 COVER seat under 1 E8 E12 Executed locally Not show 17 45512 35600 PLATE seat under l E8 E12 Executed locally Not showr 18 46210 35600 HANDLE pillion rider l t8 19 46210 35610 HANOLE pillion rider l E12 Executed locally 20 01107 08208 BOLT 2 21 08321 21088 LOCK WASHER 2 22 08322 21088 WASHER 2 23 95700 35821 LOCK SET helmet 1 6 24 01107 06108 BOLT 2 8 25 08321 21067 LOCK WASHER 2 8 26 46110 35300 CARRIER luggage 1 E9 FR80Z El FR80Z El f q FIG 43 FR80Z El EEND sta w Wo M N O FR8OZ El F1G 43 G 5 DOUBLE SEAT El4 PART NO 45100 35630 45211 02000 02111 06001 08321 21067 06310 11068 09321 14001 02321 14005 45210 35632 01107 06128 08321 21067 08322 21067 45700 35600 KEY 02112 06128 08321 21067 08322 21067 95700 35821 01107 06108 08321 21067 DESCRIPTION SEAT ASSY BRACKET seat front BOLT LOCK WASHER NUT QUSHION CUSHION rear STRIKER seat lock BOLT LOCK WASHER WASHER LOCK seat SCREW LOCK WASHER WASHER LOCK SET helmet BOLT LOCK WASHER Q TY NON NN N N N F N W MM M ke ho REMARKS Executed locally FR807 El do res T v R 1 1 1 2 2 1 2 2 3 N AW 10 11 12 13 14 15 16 17 18 19 121 22 25 FR8QZ El F1G 44 G 6 SEAT TAIL COVER E14 ce NO PART NO 45510 35630 061 45510
29. e FIG 53 TiL 22 1 CAM REL Q TY ES OC ME REIR el 2 3 SME brane 2 4 3442 9701 SPRING 5 5461 2304 SAT Deke Can 5 1 fran 532 6 0280 14 333 D RING 19 13 3 0 2 4 1 7 9216 11 WAGER 1 521 54 1 8 55451 15300 EVER Slane Can 1 9 09109 5978 SILT 1 10 05322 21068 ER 1 n 58310 11068 UT 1 12 0316 3 108 NUT 1 15 04111 20408 UOTTER PIN 1 14 54711 03601 AXLE front 1 15 54611 03002 GHAR speedoreter drive 1 NT 24 from 55511 03001 16 54661 03000 DRIVER speados ter gear 1 17 09160 16005 WASHER 16x22x1 1 18 03331 31159 CinQLIP 1 19 09160 05001 WASHER 5 1x9x0 4 2 20 54621 03001 GEAR Spuedometer driven 1 a 54632 01001 OUTER SUSHINC driver cear Y 22 09134 03101 SCREW log 23 09285 43001 OIL SEA 1 24 08143 63007 BEARING LH 1 25 09180 10005 SPACER vearing 10 2x16x51 1 26 09180 10003 SPACER axle 10x15x12 4 1 27 08113 62000 BEARING RH 1 28 07284 15001 OIL SEAL 1 29 54892 01000 COVER 1 a Lo 55100 09401 TIRE front 2 25 17 1 mc 0 55200 01011 TUBE inner 2 25 17 1 2 55261 0 PROTECTOR inner tuve 1 133 55311 01021 RIM wheel 1 534 55301 01812 SPHE SET front 1 FR8OZ zi FI5 54 B RIGHT HANDLE 5 7 Q 1 REFNO PART NO DESCRIPTION REMARKS _ FIG 54 d 1 1 57110 35042 18 6 i 1 2 57110 22102 GRIP throttle gt Executed iocasly 57106 25820 ED PIECE SET throttle 3 57300 25027 SWITC
30. in parts occur including interchangeable modifications between new parts and old ones PREFACE 1 Quano il devient n cessarie de remplacer des pi ces sur SUZUKI MTOCYCLETTES 1 toujours utiliser les PIECES D ORIGINE SUZUKI qui ont t soumises des contr les o qualit s v res leur garantissant qualit et performance impeccables Ce catalogue de pi ces d tach es Couvre la liste de toutes les pi ces de rechange pour SUZUKI FR80Z 5 NOTE 5 1 There are some different parts from those of production models among spare parts for the administrative reasons and common use of them with other models 5 2 In respect of rubber hoses and vinyl tubes please be sure to use the cutting off according to the length mentioned on parts catalogue or wl INSTRUCTIONS POUR UTILISER LE CATALOGUE ee is actually required on the vehicle i l DIMENSIONS 5 3 Note that the drawings on the illustration page are for ready referenj Les dimensions des pi ces dans ce catalogue sont indiqu es en unit s de of spare parts number not to be used as an assembly manual Wnen assembling use SUZUKI SERVICE MANURL millim tres 2 905 7 Les abr viations utilis es dans ce catalogue sont les suivantes 6 SPECIFICATION CODE es r This catalogue contains the parts for the model designed for the following AR Comme requis NT Nombre de dents spec 3 ASSY Assemblage OPT Sur option spec code El E2 E6
31. le a ING de couleur D i y ne de couieur Description de couleur Mansell Models ING Ge coor Descripci n de color Notaci n de color 8 i de Munsell x Modelle iz ET p arh ode farobeschrerbung Munsell ce 3l Ei L POM _Ferbpezeicnnung ur 9 Candy Gyosy Red 3 ae ul Biack PEN ONERE 04 Space Black Metallic lt de 06 Pernenent Red 5p 4 14 vec Pure White NS 3 ay fe tc ta NS i cet Vivid Blue Tape gr 1 nz D IER EMO M n 8 2 108 Pale Blue Tap a f lt gt 0 gt 7 i 13t Chrome Yellow Tape 138 Candy Orange PANEG ot c TE 188 __ Egret White 55 3 E 48F iBlack 8 i 764 Gold Tape NS aes a E 4 1 1 Combination 7644019 I x 706 84E combi nation 064 08K 10W 0 E us CE 1 n ure 1 m 84 iCombination 019 764 13E E I L E PERE M e FIG 16 FR802 El FRRO7 1 2 4 SLA and c NINN 1 N 1 I tn CRM ANA ODO a y Oe 0 D E 8 u E T 5 gt tage CO d A LAS 8 M X amp ja y 1 i u 1 EE fa
32. 0 3 23 1 13394 12110 3 23 2 13411 01010 3 19 amp 13417 01010 10 01 6 13417 35650 1 12 1 13551 35630 1 12 2 13573 35010 2 02 13577 48110 3 02 13581 01010 3 14 13615 35010 4 01 1 amp 13661 16600 4 01 2 R 13672 35013 4 01 3 13681 04010 4 02 1 13681 16601 02 2 amp 13700 35030 4 02 3 13700 35050 6 gt 4 03 4 13700 35604 4 10 i 13780 35012 4 06 4 12 13781 35050 4 07 5 13818 00010 4 08 5 4 14 13881 35002 2 07 amp 13881 35030 3 21 13881 35050 3 22 13891 35050 n 3 DEF wr OOO nx mua un unu PPT O own Un Vn r unu Und Un Vnum vy Ar LOM ES 14150 235600 14150 35620 1418105020 14181 35600 14301 35612 14301 356213 14510 06104 14771 22090 14771 35301 14781 35300 16100 35320 16292 03112 16391 05031 16731 03101 16816 35301 16816 25310 16820 35002 16930 31000 20000 21111 35302 21200 35302 21441 35000 21442 24000 21443 24000 21451 24000 21452 24000 21453 24000 21465 19001 21466 24000 21530 06012 21541 24000 21542 02000 21650 19000 21650 19200 24121 35300 24131 19301 24221 19300 24231 35300 24310 35301 9 14 10 03 10 04 10 06 10 05 10 11 10 12 10 10 2 19 4 24 11 01 11 13 11 14 11 17 11 16 11 15 1 11 15 2 11 04 11 20 11 08 11 05 11 09 11 02 11 03 12 01 12 13 12 03 12 02 12 26
33. 00 25060 57 03 amp 64511 01709 63 26 BB 68234 25300 3 27 6 42 24 6 56 1 57320 01011 54 11 64 27 il 68271 35010 49 23 5 43 17 amp 02112 04167 16 0 sE 07 64611 01001 63 19 Le 01107 06128 43 09 02112 04208 s 1 56 64 20 4 13 13 3 i M 44 17 02112 04258 17 0 57 11 8 64651 01001 63 17 6 59 03 64 15 B 62 12 02112 04308 15 0 52324 01010 54 12 amp 64711 01603 63 12 s 01107 06168 8 09 16 0 55 08 5 60000 6 64 12 1 13 13 amp 02112 05068 9 0 56 12 5 64761 01000 63 18 30000 37 05 9 1 42 04 A 02112 05088 3 2 58 06 amp 61100 35880 00J 61 01 3 6 64 19 E 59 07 B 61100 35880 04 61 01 2 65100 01012 63 36 18 94980 19002 31 16 8 42 13 amp 5 0 60 06 5 61100 35880 061 61 01 1 65100 03012 63 36 94981 19001 31 17 2 01107 06208 14 17 S 02112 05108 19 0 57234 01011 57 12 61100 35880 138 61 01 4 65100 25011 64 37 94991 35630 44 20 25 13 02112 05128 19 2 01010 59 08 61100 35890 04Y 61 02 2 amp 65320 01010 63 39 95700 35821 42 23 26 13 g 21 0 43 16 6 27 13 6 26 0 01311 58 11 61100 35890 061 61 02 1 amp 65320 03021 63 39 s 59 10 61211 20001 61 04 65320 46730 64 40 99000 10105 061 65 08 1 01107 06308 45 02 48 1 60 11 8 61300 35860 00J 62 01 3 amp 68130 35020 84E 38 99000 10105 189 65 08 2 y 45 11 02112 05168 10 0 362 01311 58 10 61300 35860 04Y 62 01 2 39 11 99000 10109 061 65 09 1 a
34. 00 35311 58 02 63110 35011 061 62 05 1 68141 35620 31 09 99000 32110 65 03 1 01204 06127 62 06 43 1 2 35320 60 02 63110 35011 138 62 05 3 68160 35630 B4E 44 077 99000 32120 65 03 2 6 01204 08457 44 07 02112 06168 19 1 4 01517 06128 28 14 44 2 E 5 521 08410 58 03 5 63110 35020 00J 62 05 4 68160 35630 B4F 44 027 60 03 63110 35020 04Y 62 05 5 P 68161 35020 46 10 01517 06258 9 12 46 0 57535 08410 58 04 63311 35000 62 16 amp 68161 35040 46 11 02112 03048 13 35 y 46 0 60 04 amp 63451 03600 62 11 8 47 17 amp 02112 03068 58 09 47 1 57537 08410 58 05 64110 35001 63 01 E 68171 26000 36 18 00000 n 59 04 02112 06208 38 0 60 09 39 0 FRBOL El ig FR802 El 6 unos 2551 oeitE eeu 208 VEO 2542 C05107 Lin 2 05167 Lit 10620 CEUEE 3 7 C 25E 92112 04259 ile ET FF802 El DO 0 n wh 0 n gt at z om co n 0 t SON PSS w mes mort tn am UPA nn 1r ID Fo arm dy sar nur mun rent ek Nui ie ger 613 2 eit CEZ1IG 1IG6E 08310 1110 08310 12088 08210 2 56 o 4 e EX E 12 16 i 45
35. 09129 08003 1 02 E C9160 19001 4 3 03 S 09319 10009 61 03 amp 09404 06412 30 09 5 64 09 090 56 C1011 46 32 09209 05012 14 03 09319 12013 3 12 t 09407 25301 52 15 07100 66091 13 25 86 09140 10063 aoe 8 33 09209 10001 52 10 09320 10003 49 16 09408 00002 52 16 i 09209 1000 13 05 09320 10005 49 04 09408 00012 19 i CFICO CECO2 51 05 E 09 amp 09160 21005 12 1 j 0 09100 06027 2 11 4 17 09 G916C 78002 28 09209 11002 35 08 S 09320 11004 50 07 S 09440 04010 14 02 69106 10007 32 14 09140 14002 4 26 09162 12003 14 09247 10001 2 17 09320 12014 47 12 09440 06003 52 08 1 34 14 09140 16001 11 11 E G91 Es GEOIE 52 09250 05003 31 13 amp 09320 14005 47 09 amp 09440 09004 35 07 09106 10067 33 14 8 09140 16005 63 23 09166 14008 n 31 14 09320 22001 61 08 amp 09440 10003 11 21 09250 06001 3 15 09321 08006 42 11 09443 06031 0 i 09103 08007 48 11 64 24 l 09167 17002 11 n H 09103 08024 2 10 amp 09148 03002 31 12 09167 26001 12 31 15 09321 10001 32 07 amp 09443 06041 11 12 09104 10004 61 17 28 21 09168 06001 3 09250 22002 61 09 1 amp 33 07 09443 07001 53 04 09105 08001 63 27 39 20 09168 10002 2 61 09 2 34 07 63 04 64 28 amp 50 10 09169 06016 46 09250 26003 29 09 09321 14001 42 02 64 04 48 14 t 43 06 amp 09443 07013 13 09105 06008 09 A 09150 05101 52 11 47 1 02111 06001 46 07 09150 0
36. 1 19000 SPROCKET engine NT 12 27513 35000 RING 20 1 27600 46730 CHAIN drive 420x118 104L 29 2 27600 46730 CHAIN drive 420x118 102L 21 1 27620 01012 JOINT DID 21 2 27620 01022 JOINT RK 22 06111 05004 STEEL BALL 23 09381 30001 CIRCLIP 24 09167 26001 WASHER 25 24331 35300 GEAR 3rd driven NT 33 26 24310 35301 GEAR lst driven NT 44 27 26260 19002 GEAR kick idler NT 26 28 08211 12261 WASHER 29 09300 12008 BUSH FR80Z El FR8GZ nr e 4 lt o P N N RE RENE FE REMARKS E45 from 27600 19010 E43 from 27600 19010 e FIS 13 C 4 GEAR SHIFTING QTY a pee PART NO DESCRIPTION REMARKS i 1 25311 06604 CAM 1 EST EY f 25221 06001 FORK hign speed 1 i 5 25211 24002 FORK low speed 1 1 09180 06086 SPACER 2 5 09209 10002 PIN 2 2 04111 25208 COTTER PIN 2 7 09263 36001 BEAR ING 1 8 09201 04003 PIN 1 1 9 09261 04002 PIN 2 3 10 25322 35000 RETAINER pin 1 n 02122 06208 SCREW 1 12 25341 02000 GUIDE cam 1 13 01107 06168 BOLT 2 14 25350 35000 STOPPER cam 1 09111 06003 BOLT 1 16 08322 21068 WASHER 1 17 09443 07014 SPRING 1 8 25671 19000 STOPPER arm 1 1 25510 35302 SHAFT 1 20 09444 26005 SPRING 1 21 09180 12068 SPACER 1 22 09285 12002 OIL SEAL 23 09443 07013 SPRING 1 24 25610 35500 LEVER 1 from 25610 07501 25 09100 0609
37. 1 BOLT 1 26 37711 05101 CONTACT switcn 1 27 02122 06128 SCREW 1 28 37712 01000 GASKET 1 29 37721 05100 SWITCH gear snifting 1 30 37720 35301 SWITCH gear shifting 1 E12 El4 31 02112 04208 SCREM 3 32 08321 21048 LOCK WASHER 3 33 08322 21048 WASHER 1 3 4 08322 21038 WASHER 1 35 02112 03048 SCREW 1 FR8OZ El FR80Z FIG 14 C 5 KICK STARTER Q TY segun PART DESCRIPTION REMARKS 26211 35001 SHAFT 1 3 09440 04010 SPRING 1 09209 05012 PIN 1 F 26231 01000 PAWL 1 26232 06000 LIFTER pawl 1 09139 06002 SCREW 1 i 3 09162 12003 WASHER 1 09181 12005 WASHER 1 H 26241 35000 GEAR drive NT 33 1 10 26222 01001 HOLDER spring 1 3 08321 11149 CIRCLIP 1 12 09448 38002 SPRING 1 13 26221 01030 GUIDE spring 1 j 09285 14001 OIL SEAL 1 15 26300 35300 LEVER ASSY 1 d 26352 01000 COVER 1 17 01107 06208 BOLT 1 1 FR80Z El FR80Z El FIG 15 FIG 15 D 2 MAGNETO Q ty ye PART DESCRIPTION REMARKS 32101 48620 STATOR ASSY i 1 5 32120 48620 lighting 4 I 32140 48010 COIL primary d 1 08321 21048 LOCK WASHER 4 5 02112 04308 SCREW 4 I 32240 43012 POINT ASSY contact 1 k 08322 21048 WASHER 1 08321 21048 LOCK WASHER 1 fy D 5 09125 04001 SCREW 1 4 a 32341 43012 CONDENSER 1 auo Y ji 08321 21048 LOCK WASHER 1 X e 02112 04088 SCREW 1 5 32102 39131 ROTOR flywheel 1 15 09140 10003 NUT 1
38. 15 08321 21108 LOCK WASHER 1 16 08322 21108 WASHER 1 17 08341 31039 1 18 09139 05011 SCREW 3 Refer to FIG 16 0 3 for E2 E9 P95 Refer to FIG 17 0 4 for E8 El4 FR80Z El FRBOZ c 2000 iE FIG 16 D 3 MAGNETO 2 E9 P95 FIG 16 Q ty r quum PROP IN REMARKS 32101 35330 STATOR ASSY 1 L 32120 23012 COIL lighting I 9 LORS 2 F 02112 04308 SCREW 1 08321 21047 LOCK WASHER 2 5 32140 35410 COIL primary 1 02112 04167 SOREM 08321 21047 LOCK WASHER 2 3 32102 35330 ROTOR flywheel 1 9 09140 10003 1 f 10 08321 21108 LOCK WASHER 1 i 08322 21108 WASHER 1 l 12 08341 31039 KEY 1 13 09139 05011 SCREW 3 i I i E E i 1 X i i 4 FRBOZ El FR80Z e mag FR80Z FR80Z El FIG 17 D MAGNETO E Ela PART NO 32101 35940 32120 48620 32140 39230 32150 39230 02112 04258 08321 21048 32351 39210 32102 35040 09140 10003 08321 21108 08322 21108 09139 05011 08341 31039 DESCRIPTION STATOR ASSY COIL lighting COIL primary COIL pulser SCREW LOCK WASHER SCREW ROTOR NUT LOCK WASHER WASHER SCREW KEY L N N NY EEE PEMARKS F16 18 D 5 BATTERY Q TY PART NO DESC
39. 2001 4 05 28 06 09125 05105 54 16 26 14 8 09180 12022 657 ane 2 55 12 27 14 09180 12068 7 09283 17006 12 17 09381 30001 12 23 09471 06015 21 08 1 56 16 46 04 09180 12084 6t 09283 20034 4 17 S 09385 06001 41 04 6 09471 06021 22 04 57 16 47 05 g 09180 16012 ane 09283 26007 4 18 42 10 22 09 58 12 09160 08005 49 10 s 09180 17004 637 09284 15001 53 28 H 48 12 s 24 04 09285 13 22 amp 09401 04401 10 13 24 09 su E eii 5 12002 3 5 1 ie 60 12 09160 08030 2 16 09180 17030 per 09285 14001 14 14 09401 08401 10 15 09471 06037 29 06 i 05125 01109 10 08 amp 09160 10041 52 04 09180 20021 2 0 09285 25001 63 21 09401 08402 37 11 09471 06042 26 09 09126 06004 3 10 09160 10047 32 13 09181 12005 12 8 64 22 8 09401 10401 37 10 09471 06048 23 04 i 18 06 33 13 amp 09200 06010 3 09285 43001 53 23 8 09402 33701 9 11 23 09 09287 07001 52 09 09402 34306 6 08 09471 06051 20 11 FREOZ ELLE FRBO2 1 ER NOS es tw PART ROL FIEND REF NC FART NC FAC LNG 09471 06057 20 05 ps 09471 06052 20 04 1 8 09271 05056 21 08 2 i H 6 i81 10001 18 09 e amp E C9462 00084 1 11 1 5 t t amp t r 8 09462 00085 1 11 2 amp k 1 09482 00141 1 11 3 8 5 4 CS4E2 00243 111 1 11 4 g amp 09491 75007 5 09 2 i 09491 77005 5 09 1 amp amp 09492 15003 5 08 1 S 09492 17006 5 08 3 E 09492 20002 5 08 2 amp amp 054
40. 35730 35320 BRACKET ASSY 11 35766 35300 SPACER 12 35765 35300 CUSHION 13 01107 06208 BOLT 14 09160 06027 WASHER 15 08316 16068 NUT 4 i FR80Z El FR807 A F1G 27 E REAR COMBINATION LAMP E8 E12 FIG 27 PART ND DESCRIPTION 35720 25350 LAMP UNIT tail 1 35712 35530 LENS 1 35713 35300 GASKET 1 03211 04358 SCREW 2 08322 21058 WASHER 2 05321 21058 LOCK WASHER 2 08310 11058 NUT 2 02112 05168 SCREW 2 09471 06008 BULB 6V 10 3W 1 1 3 3 3 3 2 1 2 REMARKS to 35720 25330 35730 35350 BRACXET ASSY 35766 35300 SPACER 35765 35300 CUSHION 01107 06208 BOLT 09160 06027 WASHER 08316 16068 NUT 35970 35351 FEFLEX REFLECTOR rear 03211 05168 SCREW from 35970 35350 FRB0Z El FIG 28 FR80Z El F1G 28 E 5 REAR COMBINATION LAMP Ela REE NO PART NS 35710 35370 35712 25570 35713 49130 35723 44130 5 35627 43010 09471 06008 3 35765 35370 35764 26451 9 09180 05018 10 09160 05013 09160 05011 12 08310 11058 B 35927 36510 14 01517 06128 15 08316 16068 FRBOZ DESCRIPTION e lt LAMP ASSY tail LENS GASKET SCREW GASKET BULB 6V 10 34 CUSHION CUSHION SPACER WASHER WASHER NUT BRACKET licence plate BOLT NUT NN FN NN NN N N Em ARKS E FIG 29 FR802 El 17 X z Y 1 NN
41. 43 E45 13200 35670 CARBURETOR ASSY 1 EB El4 13200 35050 CARBURETUR ASSY 1 13254 01010 PIN float 1 from 13254 35013 13252 35013 FLOAT 1 13370 43020 VALVE needle 1 13392 01010 GASKET valve seat 1 13251 35010 GASKET float chamber 1 02112 05088 SCREN 1 13615 35010 GASKET 1 09492 15003 T pilot 15 1 09492 20002 JET pilot 20 l E6 E12 E13 E23 43 E45 09492 17006 T pilot 17 5 1 ES P95 09491 77005 JET main 77 5 1 09491 75007 XT main 75 l E6 EB E12 E13 E14 E23 E 09494 00173 JET needle E 1 1 09494 00374 JET needle E 0 1 9 95 02112 04208 SCREW 4 08321 21048 LOCK WASHER 4 13383 35630 NEEDLE jet 3N4 3 1 13383 35690 NEEDLE jet 3L13 3 l E9 P95 13394 12110 CLIP needle 17 13581 01010 SEAT spring 1 to 13581 07910 13573 35010 SPRING throttle valve 1 13551 35630 throttle CA 2 0 1 13269 15011 SCREM pilot air 1 13269 15010 SCREW pilot air 1 E9 P95 13268 35010 SPRING 2 to 13483 16A01 13267 35011 SCREW throttle stop 1 13295 33010 0 RING 2 13266 35013 GASKET 1 gt FR802 El FIG 5 FR802 1 CEE 27 geet 22 2 25 P 26 7 28 2 3 f22 31 T E 15 nn 14 F i fi 13 lt Leu 5 1 802 El B 7 CARBURETOR PART NO 13681 04010 13417 01010 13417 35650 13411 01010 13681 16601 02112 04108 08321 21048 13291 35010 13672 35015 13577 48110 13661 16
42. 5311 07020 RIM wheel 1 40x17 1 P95 36 1 65100 01012 TIRE 2 25x17x4P R 1 IRC 36 2 65100 03012 TIRE 2 50x17x4P R 1 IRC E9 E43 P95 37 1 55200 01011 TUBE inner 2 25 17 1 37 2 55209 03600 TUBE inner 2 50 17 1 E9 E43 P95 38 55261 01010 PROTECTOR inner tube 1 29 1 65320 01010 SPOKE SET 1 39 2 65320 03021 SPOKE SET 1 E9 E43 P95 Refer to FIG 64 1 6 for E8 E12 E13 14 FR802 El FR807 El FIG 64 an a FIG 64 i 6 REAR WHEEL EB E12 13 E14 REF NO PART NO REFNO Oo 9 O F N w N Eon 56 Eur 8 N N nw FR80Z El 64119 35300 64210 46002 54410 35020 09443 07001 54441 29302 09280 14003 09160 14001 64451 46100 09100 06078 08322 21068 08310 11068 64711 01603 09180 12905 08143 63017 09180 12084 08143 62017 08113 62017 64651 01001 64761 01000 64611 01001 09262 17008 09285 25001 09180 17004 09140 16005 08314 31108 04111 20208 DESCRIPTION lt REMARKS O DRUM rear hub PANEL Tear hub SHOE brake SPR ING SHAFT braxe cam O RING WASHER LEVER brake cam BOLT WASHER NUT AXLE rear SPACER rear axle BEARING RH SPACER bearing BEARING LH BEARING inner LH ABSORBER rear hub shock SHAFT rear sprocket drum DRUM sprocket mounting BEAR ING OIL SEAL 25x40x6 SPACER 17x25x10 5 NJT NUT COTTER PIN
43. 6 35300 amp 35121 35300 21 03 1 35128 35301 21 05 35151 35302 21 06 amp 35927 36510 35154 35300 21 07 amp 35950 49080 35171 35300 21 04 35970 35351 35601 35310 999 22 01 35998 35000 24 01 amp 36112 35301 35601 35320 23 01 36112 35310 amp 35603 35330 24 06 36115 35300 amp 35603 36510 999 23 06 36390 35300 5 35603 39200 999 22 06 5 36450 35300 35612 35300 22 02 36454 35300 FIG NG PEF er sn sV q4r 22 07 23 27 23 07 24 02 24 07 29 04 22 03 23 03 24 03 26 05 25 05 28 01 26 02 25 02 27 02 28 02 26 03 25 03 27 03 28 03 26 01 25 01 27 01 28 04 25 10 26 10 27 10 28 05 25 42 26 42 27 12 28 07 25 11 26 11 TART 6519 20600 t10 35330 6610 35340 LS tal 36610 25604 36616 25616 26610 35640 36652 35003 36653 35002 26740 35012 36791 25001 24851 35300 16851 35600 26851 46200 26862 27690 37110 35032 37110 35051 37110 35061 37711 05101 37712 01000 37720 35301 37721 05100 37740 48071 27880 25000 3 500 35071 38610 02411 38610 05200 38610 06400 38610 09400 38620 35301 38620 35311 38790 02300 40000 41100 35020 04Y 41100 35020 061 41100 35020 138 41100 35390 41411 35600 FRBOZ El 20 13 20 14 19 17 30 01 3 30 01 5 30 01 1 30 01 2 30 01 4 30 05 30 07 18 08 18 10 19 16 30 03 30 02 18 04 30 10 30 10 30 10 13 26 13 28 13 30 13
44. 600 DESCRIPTION CAP cable adjuster SPRING SPRING VALVE starter i BOOT cable adjuster SOREW 1 LOK WASHER WASHER throttle valve stop SEAL outlet ADJUSTER cable NUT E lt N E9 P95 PEMARKS t 1 F16 6 B 8 AIR CLEANER FIG 6 d Q TY i DESCRIP MES TION REMARKS 34 13700 35604 CLEANER ASSY air 1 13780 35012 FILTER E 1 a 13816 00010 WASHER 1 08313 11068 1 I 1 01107 06108 BOLT 1 08321 21068 LOCK WASHER 8 i 13881 35002 HOSE carburetor air inlet 1 1 09402 34306 CLAMP 1 8 09402 54303 CLAMP 1 03211 04258 SCREW 2 23 Refer to FIG 7 B 9 for E8 E12 E14 Refer to F1G 8 B 10 for E9 P95 t FR80Z El FR80Z El N a P i i E r15 7 B z amp i CLEANER EB Elz Elh FIG 7 8 f A A a oe nr a B 1 3 0 3 05 CLEANER ASSY air 1 j Er 13789 35012 FILTER I 1 13818 00010 WASHER 98313 11068 NUT 1 E 13861 35030 TUSE outlet 1 39402 92306 CLAMP 1 s 03402 34306 CLAMP 1 I 03211 04258 SCREW 2 01107 06108 BOLT 1 p 08321 21068 LOCK WASHER 1 Refer to FIG 8 B 10 for E9 P95 D FR80Z El FREOZ FIG 8 B 10 AIR CLEANER ES P95 FIG 8 0 Q TY PART NO DESCRIPTION z 13700 35050 CLEANER ASSY air 1 3 13781 35050 FILTER
45. 6009 35 09 09169 08011 63 2 09250 30001 62 04 09321 14005 40 05 S 09443 07014 13 17 47 03 09159 06023 1 10 amp 64 2 09261 04002 13 09 41 05 09443 14017 32 16 09141 06903 13 15 09160 05001 53 19 09169 09007 44 1 09262 17008 63 20 amp 43 07 amp 33 16 09115 CEDA13 61 13 09160 05011 28 11 09169 11003 52 6 64 21 09329 10001 41 06 34 16 ae amp 0 09262 20005 4 16 8 09343 04045 10 14 09443 16007 32 06 09119 C5O14 10 17 09160 05013 78 10 amp 09180 05018 28 0 1 09122 02515 54 13 09160 06004 46 07 k 09180 06030 49 0 09262 20073 4 19 E 09343 05124 37 08 33 06 i 55 09 47 16 09180 06086 13 04 09263 12001 12 06 8 09343 05129 31 07 5 34 06 1 56 13 09160 06007 38 09 09180 05074 51 1 09263 12015 4 04 09343 05165 2 20 09444 26005 13 20 57 15 4 39 09 09180 08094 47 1 09263 19009 4 11 37 09 09448 11003 45 10 09263 36001 13 07 amp 09344 03013 2 22 s 09448 12004 42 08 po 09125 03105 54 08 50 06 09180 10003 5 1 56 08 09160 06012 49 03 09160 10005 53 09280 14003 53 06 09344 03019 2 21 09448 31016 35 02 Ro 57 08 09160 06019 62 09 09180 10045 47 63 06 09380 17005 12 04 09448 38002 14 12 i 15 09 amp 09160 06020 44 23 09180 12005 ae 64 06 09380 30005 11 19 09471 06008 25 09 09125 04002 26 04 09160 06027 25 14 64 09281 19001 51 16 09381 00002 11 18 27 09 0 09281 1 51 17 09381 1
46. 66 44631 25020 44611 35030 44651 05003 44665 35000 44670 35001 44675 35000 45100 35011 48F 45100 35040 48F 45100 25096 48F 45100 25601 48F 45100 35610 45100 35620 45100 35630 45216 27201 45210 35632 45211 02000 45221 27201 45236 27200 45300 06310 48H 45300 35041 48F 45300 25090 E66 45325 35040 45510 35630 04Y 45510 35630 061 45511 35600 45512 35606 45522 02100 45522 35631 45523 35631 45530 35630 FIC NT REF 44 06 44 12 PART 45540 25636 45700 35600 KEY 46110 35001 46110 35300 46210 35600 26210 35610 46310 25610 46410 35202 46410 25600 46410 35610 46410 35620 46416 35200 46463 35000 46500 43811 46591 35701 47111 35200 04Y 47111 35200 061 47111 35200 138 47111 35210 47130 35002 47211 35020 04Y 47211 25020 061 47211 35020 138 47211 35070 47211 35080 47211 35090 47230 35001 47230 35011 48100 35811 48111 35002 189 48111 35020 189 48198 35001 48200 35831 48241 35300 48241 35701 FR8OZ 1 FIE NC REF NO RE ee 44 16 43 12 41 08 41 09 42 26 42 18 42 19 40 14 1 40 14 2 45 08 2 45 01 45 07 45 08 14 45 09 50 08 45 16 47 02 38 10 2 38 10 1 38 10 3 38 10 4 39 10 38 12 39 12 38 14 2 38 14 1 38 14 3 39 14 2 39 14 1 38 14 4 39 16 2 38 16 39 16 1 47 19 46 01 47 01 47 18 46 03 47 04 46 02 47 10 47 07 DL or OOM TENTE COMPARADO mure DAD N UN ALL TDD DN
47. 7 08168 42310 35702 09160 10047 09100 10007 08310 22108 09443 14017 43600 03001 43610 03001 43612 03001 09160 19006 09200 06010 04111 20208 08310 22108 DESCRIPTION STAND center SPACER center stand BOLT center stand NUT HOOK center stand SPR ING CUSHION BAR front footrest RUBBER front footrest LOCK WASHER BOLT STAND prop WASHER SOLT NUT SPRING FOOTREST ASSY pillion BAR RUBBER WASHER PIN COTTER PIN Refer to FIG 33 F 4 for E6 Refer to F1G 34 F 5 for E8 Q TY REMARKS REAR 1 1 1 1 1 1 1 1 2 2 2 1 2 1 1 1 2 2 2 2 2 2 2 E12 REFNO PART NO 1 42100 19011 2 42211 03901 3 42221 03001 7 42231 09000 5 42251 03003 09443 16007 7 09321 10001 8 43510 35004 9 43551 03001 10 08321 21088 11 01107 08168 12 42310 20202 13 09160 10047 14 02100 10067 15 08310 22108 16 09443 14017 17 42330 35701 18 01107 10258 19 08321 21108 20 08322 11108 21 1 43600 03001 21 2 43600 36000 22 43610 03001 2 45612 03001 24 09160 19006 25 09200 06010 26 04111 20208 27 08310 22108 FR8OZ El FR80Z El FIS 33 F 4 STAND FOOTREST E6 DESCRIPTION STAG center SPACER center stand BOLT center stand NUT HOOK center stand SPRING CUSHION BAR front footrest RUBBER front footrest LOCK WASHER BOLT STAND prop WASHER BOLT NUT SPR ING BRACKET BOLT LOCK WASHER WASHER FOOTREST pillion RH FOOTREST pillion LH BAR
48. 7880 35000 GAUGE ASSY oil level 1 6 44643 31000 BASKET 1 7 02112 06208 SCREW 1 8 08321 21067 LOCK WASHER 1 9 03160 06007 WASHER 6 5x18x16 i 10 47111 35210 COVER frame RH 1 Executed locally 11 1 68130 35020 84F TAPE RH 1 11 2 68130 35020 842 TAPE RH 1 12 47130 35002 KNOB frame cover 1 13 06332 11058 E RING 1 14 1 47211 35080 COVER frame LH 1 E8 Executed locally 14 2 47211 35070 COVER frame LH 1 12 Executed locally 15 1 68140 35020 84F TAPE LH 1 8 15 2 68140 35020 84 TAPE LH 1 8 15 3 68140 35030 84F TAPE LH 1 E12 15 4 681 40 35030 84E TAPE LH 1 E12 16 1 47230 35011 KNOB frame cover 1 E8 16 2 47230 35001 KNOB frame cover l 12 17 08332 11058 E RING 1 18 68171 26000 EMBLEM CCI 1 19 68131 35310 EMBLEM 2 20 09148 03002 NUT 4 FR802 El FR80Z FR80Z El REF NO 1 0 N wu 14 1 14 2 15 58802 El FIG 40 G 2 DOUBLE SEAT PART ND 45105 73554 0 7 45300 35041 48F 45109 35990 48F 45300 25090 866 09321 14005 45211 02000 09111 06001 08321 21067 08310 11068 45325 35040 01107 08168 08321 21088 08322 11088 46310 25610 46310 35610 08322 21108 DESCRIPTION SEAT ASSY Black SEAT ASSY pillion Black SEAT ASSY Black SEAT ASSY pillion Black CUSHION seat BRACKET seat front LT LOCK WASHER NUT BAR pillion seat BOLT LOCK WASHER WASHER CARRIER sports CARRIER sports WASH
49. 8 SCREW 02112 06458 SCKEW 02112 06308 SCREM 12521 23000 PLATE oil reserver 02122 06128 SCREW 02112 06128 SCREW 09103 08024 BOLT engine mount 09100 08027 BOLT engine mount lower 02319 08010 BUSHING 08310 12088 NUT 03321 21088 LOCK WASHER 08322 11088 WASHER 09160 08030 WASHER lower 09247 10001 PLUG drain 09168 10002 GASKET 16910 31000 UNION oil hose 09343 05165 HOSE boost 890 500 09344 03019 HOSE over flow 300 55 09344 03013 HOSE air vent 410 290 8x110 8x115 to 09109 08155 Rh ek v 5 MON RON F W N N FRB02 El FRSOZ E PART NO 11341 35302 11341 35310 11482 35301 09206 13001 02112 06858 02112 06758 02112 06608 02112 06258 02112 06358 09168 06001 09128 06004 09200 20810 09319 12013 11351 35201 11351 25211 11483 35000 09250 06001 02112 06608 02112 06308 02112 06408 11381 01001 02112 05088 13110 35303 13125 35301 11361 35000 11361 35010 02112 06408 02112 06308 08322 21068 68234 25300 r1G 3 B 4 CRANKCASE COVER DESCRIPTION QTY COVER clutcn COVER clutch GASKET PIN SCREW SCREW SCREW SCREW SCREW GASKET PLUG level PLUG oi filler BUSH clutch cover COVER magneto COVER magneto GASKET PLUG magneto cover SCREW SCREW SCREW CAP magneto inspection SCREW PIPE intake GASKET intake pipe COVER engine sprocket COVER engine sprocket SCREW SCREW
50. 94 00173 5 10 1 8 09494 60374 5 10 2 5 5 R amp 09800 00234 31 18 2 amp m 09800 03800 31 18 1 amp 09826 00001 65 01 8 2 8 5 A 6 t 8 k 5 s 8 8 amp 6 amp 8 1 5 s amp 5 amp y 8 amp i 8 amp 5 8 5 8 g 5 N amp 0 5 gt 5 amp E 5 6 5 5 amp amp amp 5 5 5 X 6 3 1 9 t 8 5 8 amp 5 5 5 amp amp FR802 1 o 11 x z E ah
51. E12 Executed locally OPT 802 El FIG 62 F1G 62 i 3 R ds EAR FENDER DESCRIPTION a lt pgENO PART NO 1 1 61 320 55860 061 1 2 61300 35860 04Y 1 3 61300 35869 90J 1 4 61300 35860 138 gt 2 03100 06005 3 08522 21068 4 09250 30001 5 1 63110 35011 061 5 2 63110 35011 04Y 5 3 63110 35011 138 5 4 63110 35020 00 5 5 63110 35020 04Y 1 6 01204 06127 H 7 03100 66010 Ub 06321 21068 9 09160 06019 EU 08313 11068 i j 11 63451 03600 id 12 01107 06128 a 08322 21068 8 u 08321 21068 UN uo 08310 11068 T 63311 35000 SM 17 02142 05107 18 08321 21058 15 08322 21058 gt 08310 11058 H i hi 1 1 FRBOZ El CHAIN CASE SET Red CHAIN CASE SET Blue CHAIN CASE SET Red CHAIN CASE SET Orange BOLT WASHER CAP chain inspection FENOER rear Red FENDER rear 8lue FENDER rear Orange FENDER rear Red FENOER rear Blue BOLT BOLT 6x12 LOCK WASHER WASHER 6 5x16x1 2 NUT PLATE licence BOLT WASHER LOCK WASHER NJT EXTENSION rear fender SCREW LOCK WASHER WASHER NUT OM RON N U N K bh REMARKS E12 Executed locally E43 E43 12 Executed locally 12 Executed locally E6 E6 E6 E6 E6 E12 Executed locally E12 Executed locally E12 Executed locally E12 Executed locally E12 EXecuted loc
52. ER Refer to 16 41 6 3 for SINGLE SEAT Refer to 16 42 G 4 for E8 E9 E12 Q TY P gt w re N oM Refer to FIG 44 G 5 for E14 REMARKS 43 E43 OPT E43 E45 cd OEE FIG 41 FR80Z El ch wen RE s V t win ON O 10 11 12 13 14 FR80Z El run PART NC FIG 41 G 3 SINGLE SEAT 45109 35012 48F 09702 08006 08322 11088 09385 06001 09321 14005 09329 10001 45300 06310 48H 46110 35001 46110 35300 01107 08208 08321 21088 08322 21088 01107 08208 03321 21088 DESCRIPTION SEAT ASSY Black PIN WASHER CLIP CUSHION No l CUSHION No 2 SEAT pillion Black CARRIER luggage CARRIER luggage BOLT front LOCK WASHER WASHER BOLT rear LOCK WASHER QTY NNNNN EE N N P935 REMARKS F1G 42 G 4 DOUBLE SEAT EB E9 12 Q TY REFNO _ PART ND DESCRIPTION REMARKS T d 45100 35610 SEAT ASSY 1 E8 Executed locali 1 2 45100 35602 48f SEAT ASSY Black 1 t9 1 3 45100 35620 SEAT ASSY 1 E12 Executed locally 2 09321 14001 CUSHION seat 2 i 3 45230 27200 BRACKET Seat clam 1 3 4 01107 06168 BOLT 2 5 08322 21067 WASHER 2 6 08321 21067 LOCK WASHER 2 7 45210 27201 CLAMP seat 1 8 09448 12004 SPRING 1 9 08322 21088 WASHER 1 10 03385 06001 CLIP 1 11 09321 08006 CUSHION seat 1 12 45221 27201 BRACKET seat rear i 13 01107 06168 BOLT 2 14 08322 21067 WASHER 2 15 08321 21067 LOCK
53. H ASSY nandle RH 57421 19114 LEVER brake 5 57431 01011 BOLT 6 08310 11058 NUT 7 57465 18601 HOLDER 1 8 09125 03105 SCREW 9 08321 21038 LOCK WASHER 7 a 10 08322 21038 WASHER f n 57320 01011 KNOB turn s gnal 1 12 57334 01010 WASHER 13 09125 03103 SO1EW 1 14 08321 21038 LOCK WAS ER 1 15 08322 21038 WASHER 1 16 09125 05105 SCREW 2 Refer to FIG 55 H 9 for 2 Refer to 616 56 H 10 for E6 Refer to FIG 57 H 11 for E8 F12 19 11 hr 15 O amp 14 13 6 amp 307 FR802 FIG 55 F1G 5S H 9 RIGHT HANDLE 5811 2 Q TY PART DESCRIPTION REMARKS 57110 25042 GRIP tnrottie 1 57100 35820 END PIECE SET tnrottle 1 57300 25042 SWITCH ASSY nandle RH 1 57421 19114 LEVER brake 1 57431 01011 BOLT 1 08310 11058 UT 1 57320 01011 KNOB turn signal 1 57334 01010 WASHER 1 09125 03103 SCREW 1 08321 21038 LOOK WASHER 1 08322 21038 WASHER 1 09125 05105 SCREW 2 i i 8 5 H 0 i FR8OZ El FIG 56 07 E t c won AY FW mim D SY O v P WN F O 8802 El FIG 56 H 10 RIGHT HANDLE SwITCH 26 PART NO 57109 35826 57300 35050 57420 35050 57431 35050 08310 11058 57465 18601 09125 03105 08321 21038 08322 21038 57320 01011 57334 01010 09125 03105 08321 21038 08322 21038 09125 05105 57789 35050
54. MLD LL O m am P n POLE LPR omn mom LI Lap PART NC 08322 21067 08322 21068 08322 21088 08322 21108 08331 11149 08331 31159 08331 31218 08332 11058 08341 31039 FIE NC REF 35 14 50 0 6 2 1 35 6 42 08 42 44 43 11 43 15 44 15 3 26 B 11 12 16 19 15 22 16 23 15 24 14 53 10 62 03 62 13 63 10 63 32 64 10 64 33 31 05 41 12 42 09 42 22 61 14 15 16 16 11 17 11 40 15 61 05 61 18 61 20 14 11 53 18 12 09 38 13 38 17 39 13 39 17 4 27 15 17 16 12 FART NTL FIST ONS Diese FART NC Fit 7 1 RA Me T d SOS e 0 idi PART NO FIC NO REF NO FART NO FIG NO REF ONO PART NO FIC NC KEF N2 V P T F 17 13 05 62562 ts 34 51 21 07130 0620 21 10 ij 69166 12012 61 3 5 2 amp s t 09200 06010 33 25 09287 07002 52 13 62 02 0134 6310 Z 22 066 724 53 34 20 09300 12008 12 29 ae s 5 050141 4 5 05 e OT EE S 63 09200 08006 41 02 09308 05011 30 04 09402 40305 1 30 2 3 16 3 64 0 09200 20810 3 11 H 09309 08002 10 16 E 09402 54303 6 09 1 amp 0 04 13 08 09319 08010 2 12 09106 65087 36 04 1 12 C9166 15002 35 ad SOS 1 8 n be OEC 609100 08 53 09 52 06 5 0 65 53 09206 13001 2 03 09319 10002 51 15 amp 09402 92306 2 06 63 09
55. N BOLT LOCK WASHER SWITCH brake lamp SPRING RECTIFIER SCREW LOCK WASHER WASHER BRACKET rectifier SCREW LOCK WASHER m BF o F e REMARKS from 37110 35031 E2 from 37110 35060 E9 P95 from 37740 04571 E14 P95 89 2 E2 E8 E9 E14 P95 E14 5 29 88 2 FIG 31 F 2 FRAME a lt Reco PART NO DESCRIPTION REMARKS 3 41100 35020 06 FRAME Red 1 2 41100 35020 04Y FRAME Blue 1 3 41100 35390 FRAME 41100 35020 138 FRAME Red 41411 35600 GIP stand 41411 35610 RIP stand 01107 08208 BOLT 01107 08606 BOLT 08321 21088 LOCK WASHER 08322 21088 WASHER 68131 35022 EMBLEM RH 68141 35022 EMBLEM LH 68131 35620 EMBLEM RH 68141 35620 EMBLEM LH 02132 03105 SCREW 08316 26038 09148 03002 NT 09250 05003 PLUG rear ated locally Zxz z3jJte locally nn A 8 8 P o N F ge 09250 05003 PLUG upper er 52 234 09250 06001 PLUG side EZ 512 524 94980 19002 BAG 94981 19001 TAPE adhesile 09800 03800 TOOL SET 02800 00234 TOOL SET ELA FR80Z El FR802 El FR802 El ONY O 5 12 FR80Z El F16 32 F 3 STAND FOOTREST PART NZ 42102 19311 42211 25201 42221 05201 42251 09000 42251 93003 03443 16007 09321 10001 43510 35004 43551 03001 08321 21088 0110
56. RIPTION REMARKS 33610 03010 BATTERY 6V 4Ah ai 33651 43200 BAND battery 1 33651 37000 PROTECTOR battery 1 Cut as reguirec profile 36862 27690 READ WIRE battery 1 i 1 41540 35010 HOLDER battery 1 i 1 09128 06004 SCREW id E 08321 21068 LOCK WASHER 1 36740 35012 CASE ASSY fuse 1 02481 10001 FUSE 10A 1 36791 25001 HOLDER fuse case 1 14 D RE 02112 06088 SCREW 1 i I 1 R802 El FIG 19 F16 19 D 6 ELECTRICAL 1 Q TY 5 PART NO DESCRIPTION REMARKS LA 33410 19011 COIL ASSY ignition D 1 33410 35030 COIL ASSY ignition 1 EB Eia 3 02112 05168 SCREW 2 32410 35330 UNIT amp CDIL ASSY ignition E2 E9 P95 5 02112 05108 SCREW 2 6 33444 35001 OVER ignition coil 1 7 09408 00012 CLAMP 1 3 33510 22010 CAP spark plug 1 9 33510 39110 CAP spark plug 1 E2 30 33541 69010 SEAL spark plug 1 n 33542 98000 SEAL hightension cord 1 12 32900 39231 C D I UNIT 1 EB EJ4 p 02112 06168 SCREW 1 E8 El4 14 08321 21068 LOCK WASHER 1 E8 E14 15 08322 21068 WASHER 1 EB E14 16 36851 35300 LEAD WIRE CDI 1 E8 El4 17 36510 30600 RESISTOR safety 1 18 02112 06108 SCREW 1 19 08321 21068 LOCK WASHER 1 20 32500 02111 REGULATOR ASSY voltage 1 E2 E9 P95 from 32500 02110 21 02112 05128 SCREW 1 E2 E9 P95 22 08322 21058 WASHER l E2 E9 P95 FR80Z El FRBO2 FR807 El gt 2 1 2 1 5
57. a A qc F1G 48 H 2 Fi PART NO Tu 51200 35821 061 1 2 51200 35821 04Y 1 3 51200 35821 8 2 51622 20001 5 51621 25000 a 51611 20002 5 06111 06003 6 51643 06001 7 51631 06000 8 09160 28002 9 51353 06000 10 1 51310 35010 061 10 2 51310 35010 04Y 10 3 51310 35010 138 11 09103 08007 12 09385 06001 13 51355 35100 14 09250 26003 15 51910 25311 16 02112 05128 17 08321 21058 FR80Z El RONT FORK DESCRIPTION BODY front fork Red BODY front fork Blue BODY front fork Orange OUTER RACE lower OUTER RACE upper INNER RACE STEEL BALL DUST SEAL steering upper NUT steering stem WASHER 28 2x36x1 NUT fork upper bracket HEAD steering stem Red HEAD steering stem Blue HEAD steering stem Orange BOLT CLIP WASHER front fork upper CAP front fork 6 LOCK ASSY steering SCREW LOCK WASHER Q TY NON N N N S E45 __PEVARKS t gt 6 FIG A9 19 21 22 FR80Z El FIG 49 H 3 HADLAMP HOUSING HANDLE 1 PART NO DESCRIFTION 52811 55911 06i 51811 35011 04Y HOUSING Rer HOUSING hieadlamo Blu 51811 35011 138 HOUSING headlaso Ora 02112 06208 09160 06012 02320 10005 09180 06030 51841 35011 061 5184 35011 04Y 51841 35011 138 51842 35011 061 51842 35011 04Y 51842 35011 138 03112 04259 08322 21048
58. al 35612 25300 35623 35300 09471 06021 02152 05088 35603 35330 35612 35300 02112 03258 09472 06021 08316 26088 38610 09400 38620 35311 01107 06108 08322 21068 38790 02300 02112 06088 LENS SCREW BULB 5V BH SCREW LAMP rear turn signal LENS SCREW BULB 6V BW NUT RELAY turn signal BRACKET relay BOLT WASHER BUZZER turn signla SCREW Q TY N N f ND FN N e REMARKS from 28610 39110 FIG 25 F1G 25 E 2 REAR COMBINATION LAMP Q TY PART NO DESCRIPTION 1 35720 35230 CAMP UNIT tail 2 35712 35330 LENS 3 35713 35300 GASKET a 03211 04356 SCREW 5 03322 21056 WASHER 6 04321 21058 LOCK WASHER 3 08310 11058 NJT 8 02112 05168 SCREW 9 09471 06008 BULB 6V 10 34 10 35730 35300 SRACKET ASSY n 25766 35300 SPACER 12 35765 35300 CUSHION 13 01107 06208 BOLT 14 09160 06027 WASHER 15 08316 16068 NUT NW WW N NN N OH Refer to FIG 26 E 3 for 2 Refer to FIG 27 E 4 for EB E12 Refer to 16 798 5 for El4 FR802 El FR80Z ee A ti FIG 26 F1G 26 E 3 REAR CMBINATZ ge PART NO DESCRIPTION 35720 35322 LAMP UNIT z 2 35712 23011 LENS E 5 35713 27630 GASKET 2 09125 04002 SCREW 5 35627 43010 GASKET 08321 21058 LOOK WASHER 7 08310 11058 NUT 8 02112 05128 SCREN 9 09471 06042 BULB 6v 21 i 30
59. ally ESS ksi wa s FRB0Z El FIG 63 i 4 REAR WHEEL pcr NO PART NO 64110 35091 2 64210 46002 3 54410 35020 5 09443 07001 5 54441 29302 09280 14003 7 09160 14001 8 64451 46100 9 09100 06078 10 08322 21068 n 08310 11068 12 64731 01603 13 09180 12005 a 08143 7 15 09180 12033 16 08143 62017 17 64651 01001 18 64761 01000 19 64611 01001 20 09262 17008 21 09285 25001 22 09180 17004 23 09140 16005 24 08314 31108 25 04111 20208 FR8OZ El DESCRIPTION DRUM rear hub PANEL rear hub SHE brake SPRING SHAFT brake cam O RING WASHER LEVER brake cam BOLT WASHER NUT AXLE Tear SPACER rear axle SEARING RH SPACER bearing BEARING LH ABSORBER rear hub shock SHAFT rear sprocket drum DRUM sprocket mounting BEARING OIL SEAL 25x40x6 SPACER 17x25x10 5 NUT NUT COTTER PIN Refer to FIG 64 1 6 for E8 E12 13 El4 Q TY N lt be RR nm REMARKS FIS 63 i 5 REAR w EEL FIG 63 Q TY REFNO PART NO DESCRIPTION REVERS 26 64511 01709 SPROCKET NT 33 27 09105 03001 BOLT 28 09169 08011 LOCA WASHER 2 29 08310 12088 NUT a 39 61411 01002 FOJISTER RH chain 1 31 61421 01002 ADJUSTER LH chain 1 32 08322 21068 67 2 33 08321 21068 LOK WASHER 2 34 08310 11068 NUT 2 35 1 55311 01021 RIM wneel 1 20x17 1 35 2 55311 03021 RIM wheel 1 40x17 1 9 43 35 3 5
60. mp 01107 08128 44 04 6 19 0 59 09 61300 35860 061 62 01 1 68130 35020 84F 38 11 99000 10109 189 65 09 2 01107 08168 22 10 8 25 0 E I 99000 10205 04Y 65 08 3 23 10 27 0 60 10 61300 35860 138 62 01 4 amp 39 11 E 57420 35050 56 04 61411 01002 63 30 68131 35010 38 19 99000 10209 04Y 65 09 3 amp 32 11 amp 36 1 57421 19114 4 54 04 64 31 68131 35022 31 06 99000 21021 65 07 3 33 11 02112 05208 30 1 55 04 61421 01002 63 31 68131 25310 38 20 99000 21145 65 07 1 34 11 H 50 0 57421 35060 57 04 6 64 32 8 39 19 99000 21150 65 07 4 y 36 06 2 02112 06068 30 0 2 99000 21250 65 07 5 40 11 02112 06088 18 1 57431 01011 54 05 62100 35601 O4Y 61 16 2 68131 35620 31 08 1 i 55 05 62100 35601 061 61 16 1 g 68140 35020 B4E 38 15 99000 21260 65 07 6 i 01107 08208 31 03 1 24 1 57 05 5 62100 35601 138 61 16 3 amp 39 15 99000 21460 65 07 2 amp 36 06 1 02112 06108 10 0 57431 35050 56 05 62100 35720 00 61 16 6 5 68140 35020 84F 38 157 99000 25030 65 06 8 41 10 12 1 57465 18601 54 07 62100 35720 04Y 61 16 5 39 15 99000 31030 65 04 8 41 13 8 19 1 99000 32030 65 02 1 42 20 30 0 56 07 8 62100 35720 061 61 16 4 amp 68140 35030 B4E 29 157 5 5 57 07 62211 35700 61 22 68140 35030 84F 39 157 99000 32040 65 05 amp 01107 08606 31 03 2 30 2 57500 35300 59 02 63110 35011 04Y 62 05 2 68141 35022 31 07 99000 32050 65 02 2 01107 10258 33 18 02112 06128 2 0 575
61. ns 1 i 1 Ez E a qe L o 3 ow amp DA mmc aa AMENS x E t I 5 r s o fr 5 e o c ul AAA A i i E 1 il vi 3 M C 1 5 i 1 b vU pk jo SO wth Sd 9 A 0 1 e AM n 4o N 72 dis 4 i FIG 52 FR807 E F FIG 64 HC 65 ERROR FR80Z FIG PART NO 11111 35602 11151 08401 11141 35610 11210 35612 11210 35620 11151 08401 11251 35600 11252 02300 11252 28000 11241 35610 09108 06008 09159 06023 09482 00084 02482 00085 09482 00141 09482 00243 111 31400 35842 11400 35880 B 2 CYLINDER DESCRIPTION CYLINDER HEAD RUBBER PAD head GASKET CYLINDER CYLINDER RUBBER PAD cylinder RUBBER PAD cylinder RUBBER PAD cylinder RUBBER PAD cylinder GASKET STUD BOLT NUT SPARK PLUG NGX BP6HS SPARK PLUG ND W20FP SPARK PLUG NGX BPR6HS SPARK PLUG NO W20FPR GASKET SET GASKET SET Q TY 12 E o o EEE 5 B REMARKS E9 E43 P95 E9 E43 P95 E2 E6 E2 E6 OPT OPT E9 E43 P95 FIG 2 F1G z B 3 CRANKCASE f QTY p I Le PART DESCRIPTION REMARKS 31500 35873 CRANKCASE SET 11481 35302 GASKEl 09206 13001 02112 0665
62. ss 8 FRBOZ El FIC 61 i 2 REAR SWINGING ARM PART NO 61100 22389 061 61100 25850 94Y 61109 35880 003 61100 22880 128 61100 35890 061 61100 35890 04Y 09319 19009 61211 20001 08322 21108 08321 21108 08310 11108 09320 22001 09250 22002 09250 22002 64311 35000 02140 08008 04111 20208 09111 08013 08322 21088 08321 21088 62100 35601 061 62100 35601 04Y 62100 35601 38 62100 35720 061 62100 35720 04Y 62100 55720 0023 09104 10004 08322 21108 09160 12012 08322 21108 08313 11108 62211 35700 DESCRIPTION REAR REAR REAR REAR ARM ARM ARM ARM SR INSING SWINGING Sn INGING S4 INGING REAR SWINGING ARM SET Red REAR SWINGING ARM SET Blue BUSHING rear swinging arm SET SET SET SET Red Blue Red Orange SHAFT rear swinging arm WASTER LOCK WASHER HUT CUSHION housing CAP swinging arm CAP swinging arm TORQUE LINK NUT COTTER PIN BOLT WASHER front LOCK WASHER ABSORBER rear ABSORBER ABSORBER ABSORBER ABSORBER ABSORBER BOLT shock absorber WASHER upper WASHER lower WASHER lower NUT SPRING Red Blue Orange Red Blue Red shock shock shock rear Tear rear shock rear shock rear Shock Q TY N N N ON N N ON gt e N f BP moe N BF F F REMARKS E12 Executed locally E43 E6 E6 E6 E43 l E14 E43 8 12 14 643
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