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ELECTRICAL TROUBLESHOOTING (Continued)

Contents

1. 5NT55472 Handwheel 1 2 13 ID D IP 20325222 Arm Support Pivot ENT50348 Vertical Adjustment Shaft bei Debs ON 150573 Vertical Adjuster Assembly 004 ON150591 Cap Assembly ENT80344 Hex Acorn Nut 1 2 13 ee TE TT T ENT3709042 Ball Bearing Thrust Nice 603 1 4 CC 5NT7469149 Nylon Plug 5 16 Diameter Dd nod uud EM SNTK121 0206 5 Split Lockwasher 5 EXPLODED VIEW TRAVERSE DRIVE ASSEMBLY 58 PARTS LIST TRAVERSE DRIVE ASSEMBLY DIAGRAM PART NUMBER NUMBER DESCRIPTION Me cee erect ae en SNTB251011 n 1 4 20 X 5 8 Socket Head Cap Screw er 5NTB257211 1 4 20 x 4 5 Socket Head Cap Screw O 5NTJ257000 1 4 20 Locknut Thin de 5NTK250001 Flat Washer 1 4 sense ENTK251501 1 4 Lockwasher Split esta SNTSO I Traverse Pulley Shaft ENT3706056 Cog Pulley Drive p 5NT6059062 Motor Assembly Trav W16 HEERES BNT50363 Traverse Pulley Guard TOM ENT55553
2. 9109 osse o Duy 2neyeJedo ep ej ep e opel e 1919 ejpur Ao Juene op 9109 np ednoo sojedde 1406 e euu1ou 591 eJpui A9 np UE e 198 e euuou eun soJpul Ao 59 Jnod jeunjoejnueuJ np 99 183 BOR SANOYVWAY np e e 9 nod 198 8 e un 3913H 24 4 CONSIGNES D OPERATION Suite 198 U09 999 1 198 UOO9 100 9n0J 1IOJp 8109 110556 1 a neyegedo e e e 10 91 ep ep 5 JUBNE uo 1101P 9109 np ednoo s j dde juos 99S19AUI 5 se 51 991IO e np e e 99S19AUI 19 9911191 jueuje eJouoD 1ned ejeuuou eoi ou eun
3. 5NT3707568 Contact Block Normally Closed DO en 5NT3707647 Door Safety Coded Magnet SON T3707761 3 25 55 Circuit Breaker 20 Amp 22 52 88 5NT3707653 Circuit Breaker 4 5NT6059021 Door Safety Switch Assembly Front C ee SINTB251016 ne 1 4 20 x 5 8 Button Head Socket Cap Screw M 5NT27169 Traverse Proximity Switch Cord Right Hand Not Shown 5NT6059078 Traverse Proximity Switch Cord Left Hand Not Shown I PET EE ENT3707601 Proximity Sensor 5NT55780 Control Panel Cord Not Shown 5NT6329078 Main Power Cord Not Shown MA 5NT3708378 Foam Strip 25 Thick Sold by the foot 71 EXPLODED VIEW ELECTRIC PANEL SUB ASSEMBLY 72 PARTS LIST ELECTRIC PANEL SUB ASSEMBLY DIAGRAM PART NUMBER NUMBER DESCRIPTION sus ENTD160666 8x 3 8 Pan Head Self Tapping Screw oNTD1612966 No 8x 3 4 Pan Head Self Tapping Screw E T 5NTR0O00480 Lockwasher No 8 External Teeth P 5NT3706079 19 Pole Decal TB2
4. Pulley 1 75 ODx 37 ID 5173706098 Pulley 1 50 OD x 25 ID 3706099 aa Clevis Rod End SS NC RERO nie te rer Gas Spring 3 9 Stroke 213700101 525 5 6 5 see Cable Assembly Ll ON V 3701020 Strain Relief Liquid Tight 19 30 Wire Dia een ONTISZOZOA SRE huge Coded Door Magnet E ONT3 708820 ii t maneas diac 8 32 x 1 2 Long Button Head Safety Screw AO a 202708369 225 Spring Hinge Mises SNT37089998 ai Wave Spring 2709597 Eee Bearing R4 SNITO209165 ee Lower Guide Bar AR MERE eue eU SNTOS2I IS oem cts Catch og 5NT6929199 Catch Pin Ad nn SNT693291936 ee Rear Slide Spacer Plate PARTS LIST REAR DOOR ASSEMBLY Ms A 5 VA x 5 5 7 4 Me X ER 50 PARTS LIST REAR DOOR ASSEMBLY DIAGRAM PART NUMBER NUMBER DESCRIPTION 5 SNT6329168 RE Rear Door Arm o 5 6329164 Pulley Block Dee 5NT6329165 Door Switch Bracket Rear Door EEE
5. e inb no auf SANOYVWINAY e ep OL od g g np eun 191991 sed zejJinod eu ue 1291400 9555 9109 9 enb ue e sed 791146 eu snoA IS eouepuodsaJloo9 oun e e oJisn wwo euoneD 9109 9 JUBA SWE e 12810002 105 e 9109 9 enb ej UNS 105 9618 sn d un nb 159 np swe e e euypuodsau100 Hop e 33SH3ANI un 33SH3ANI 39113H 25 CONSIGNES D OPERATION Suite RECTIFICATION SUITE Reinitialiser le commutateur de limite de deplacement de sorte que la meule soit d gag e du cylindre aux deux extr mit s d environ 1 16 po 1 5 Positionner l interrupteur de s lection de rectification couple de serrage variable IMPORTANT L interrupteur d entra nement de rotation doit tre dans la position ARRET lors du changement de l interrupteur de s lection de rectification Regler l interrupteur d entra nement de rotation pour faire tourner le cylindre dans le doigt d arr amp tage dans le sens contraire des aiguilles d une montre CCW quand on regarde le c t droit NOTE La rotation du cylindre de couple de rectification est toujours de rotation de tournage oppos e NE PA
6. 5 a ED a Eu NE H 55 In el 2 221 JE TEE 9 BS JE 5 2 2 caw 5 SCH I 2 SHOEL 6 ___ eu Dir rm SWS 2818 NN IS VIN Sec N In SWJ i SUL TOC mp u EC ESS EMERGENCY STOP SWITCH FTR LINE FILTER GMS GRINDING MOTOR SWITCH LVR LOW VOLTAGE RELAY MAG MAGNETIC STARTER MCB MAIN CIRCUIT BREAKER PWR DC POWER SUPPLY REL GRINDING MOTOR RELAY EE RTP RELIEF TORQUE POT H RSS REVERSE SELECTOR H SWITCH SCB SECONDARY CIRCUIT BREAKER SDC SPIN DRIVE CONTROL DWELL ann E m un ELI POT SETTINGS 83 amp 43 zl a SMS SPIN MOTOR SWITCH SRS SPIN ROTATION SWITCH SSM SAFETY SWITCH MONITOR SSP SPIN SPEED POT SSS SYSTEM START SWITCH STS SPIN TORQUE SELCTOR SWITCH TB1 TERMINAL STRIP 1 TB2 TERMINAL STRIP 2 CONTE MCB TBG TERMINAL BLOCK GREY TBW TERMINAL BLOCK BLUE TMS TRAVERSE MOTOR SWITCH B2REL Al TSP TRAVERSE SPEED POT TDC TRAVERSE DRIVE CONTROL 67SCH OIMB ESREL TI 25182 12 11182 12 14018212 101211 07182 1 54182 10 44182 9 431B2 8 55782 7 12782 6 80782 10 81782 9 8
7. se 13707073 8 Pin Socket ee ENT3707163 Primary Ground Decal ENT3707164 Primary Ground Lug 5NT3707378 Din Rail 14 Long m 5NT3707764 Power Line Filter 5NT3707850 Traverse Control Board 7075956 untere Magnetic Starter 1 up 5NT3707688 Voltage Sensor Relay 5NT3707625 Terminal Block End Stop Dm ENT3707626 Terminal Block Jumper og 5NT3707627 Terminal Block End Plate jm 5NT3707628 2 Conductor Geey Terminal Block DARE 5NT3707629 2 Conductor Blue Terminal Block 19 nm 5NT3706078 19 Pole Decal TB1 O 591176009270 Electrical Panel SNI80259 un nett Circuit Breaker 20 Amp Ol ee 13707 770 iniu Terminal Strip 2 19 Pole ENT3707707 Terminal Strip Double Flat Spade 2 ENT3707709 Terminal Strip Single 90 Spade 5NT3707708 Terminal Strip Double 90 Spade Dee ons 6 amp Circuit Breaker PO aA ENT3707624 Ground Terminal Block en a 5NT3707328
8. 3 4 10 x 1 25 Hex Head Cap Screw ENTC250820 1 4 20 x 1 2 Cup Point Set Screw 5NTJ317000 5 16 18 Locknut Nylon Jam 5NTJ377100 3 8 16 Locknut Hex Nylok Full 5 71501 3 8 Lockwasher Split SNTRO00458 Flat Washer 31 x 88 x 104T 5NT3707690 Motor 1HP INFO Traverse Shaft ONT 50296 ae Pulley 2 45 Diameter Poly V DIN Pulley 3 72 Diameter Poly V INTO O Grinding Wheel Shaft 150279 50280 ass Tensioner Pivot Shaft ONT 5028 1 2 Tensioner Pulley Shaft rss Pivot Support Shaft ON Prox Switch Holder Prox Switch Holder L H 5NT55404 Arm Assembly R H 5NT55407 Arm Assembly L H 5NTC190420 10 24 1 4 Point Set Screw SNTO9G80 a Torrington Bearing 5 80336 Piloted Bearing Flange 2 00936 rennen Key 25 sq x 1 2510 ONTO0942 nich Torsion Spring ENT80343 Conical Washer 539 x 862 x 014T 5 80349 Idler Pulley 4 0 Diameter ONT 60850 sers Poly V Belt ara Conical Washer 1 40 x 2 03 x 024T 5NT3708425 Shoulder Bolt 313 D x 375 L SNT3709019 Thrust Washer 500 x 937 x 032 T 5NT3709886
9. Flat Washer 812 x 2 25 x 135 T 5 80126 Key 3 10 sqx 1 0010 55 EXPLODED VIEW PIVOT ARM amp GRINDING SHAFT ASSY 2 of 2 56 PARTS LIST PIVOT ARM amp GRINDING SHAFT ASSY 2 of 2 DIAGRAM PART NUMBER NUMBER DESCRIPTION ll isnioieiuieleledeldetdetole le detiene 5 120311 5 40 X 188 Lg Socket Head Cap Screw D 5NTB130605 6 32 x 3 8 Flat Head Socket Cap Screw NONO er 5NTB160411 8 32 x 1 4 Socket Head Cap Screw 5NTB190611 10 24 x 3 8 Socket Head Screw 5NTB190831 10 24 x 1 2 Socket Head Cap Screw 5NTC370820 3 8 16 x 1 2 Cup Point Set Screw se ee 5NTJ502000 1 2 13 Hex Jam Nut e 5NTJ507100 1 2 13 Locknut Full Nylon T 5NTK161501 8 Lockwasher Split m 5NTK191501 10 Lockwasher Split e 5NT80428 Washer Conical 53 x 1 13 x 06T p 5 09299 1 2 13x 2 5 Lg Button Head Socket Cap Screw Sanaa SN IL 09707 sn Digital Scale 6 Mitutoyo 572 ENT50095 Mounting Block SNTS0283 242 01 041 1 Gage Mounting Bracket TO
10. PARTS LIST CABINET AND DOOR ASSEMBLY DIAGRAM PART NUMBER NUMBER DESCRIFTION lui AU 5NTB191013 10 24 x 5 8 Button Head Socket Cap Screw en eu a EEE ENTB250816 1 4 20 x 1 2 Button Head Socket Cap Screw m 5NTB371201 3 8 16 x 3 4 Hex head Cap Screw d anat itu ea 5NTJ197000 10 24 Locknut Jam Nylon Insert D NUMAE 5NTK251501 1 4 Lockwasher Split 5NTK370001 3 8 SAE Flat Washer ENTK371501 3 8 Lockwasher Split SINTOSSOT 1254555 Grab Handle Enclosure ENT55279 Chart Decal TO ae SNTRG5509001 Side Cover Panel Right Hand TE sdb bunc ont node 5NTRG5509002 oide Cover Panel Left Hand 5NTRG5509003 Electrical Cover Panel pom Frontier Decal Large see page 7 of Operators Manual A gt HH RG5500 Decal see page 7 of Operators Manual jog IMEEM Tooling Bar Position Decal see page 7 of Operators Manual DERE ENT55490 Door Shipping Bracket ln 5 180413 Patent Decal sinn 5NT3708378 Foa
11. Door Safety Switch Monitor Pio RE RO ONT 3707338 Power Supply 24 VDC 0 3 Amp 229 5NT3707830 opin Control Board 5NT3707224 Cable Tie Mount Not Shown E E 5NT3707225 Cable Tie 6 5 x 18 Wide Not Shown 5NT3707631 Terminal Block Tag 1 10 Not Shown 5NT3707632 Terminal Block Tag 11 20 Not Shown 73 WIRING DIAGRAM 081 74 ine a cci EI A crue foe 81 210 81 01 D 81 21 NAT 11 04 8 A 1 24111 5 4 Ww Ls 5 2 61 2810 6 m EH or 0212 ee H 1 Sois 3252 SEPA EE I 108 O m J 2 1868 4 T CN 134 j JJ
12. Proximity light on 0 Volts DC Proximity light off 12 Volts DC Proximity light on 0 Volts DC Proximity light off 12 Volts DC Replace proximity switch if the voltages do not read as above PROBLEM Insufficient hesitation at carriage stops prior to reversing traverse The dwell time on the Reset dwell time as required One traverse drive control not set properly increment increases Dwell time by 1 2 second PROBLEM Traverse changes directions erratically while running in traverse cycle Loose wire to proximity Check wire connections from the switch proximity switches and tighten down screws 41 loose wire connection will give intermittent electrical contact MECHANICAL TROUBLESHOOTING PROBLEM Excessive noise or vibration on one end of the machine Possible Cause Set screws on bearings are tight on grinding shaft PROBLEM Grinding wheel traverse binding Possible Cause Shafts are dirty Grinding shaft is at a severe angle PROBLEM Handwheel or vertical indicator gage walks during grinding Possible Cause Bracket connecting gage to vertical adjuster is loose Plug and set screw loose PROBLEM Reels ground have high low blades Possible Cause Traverse Speed set too fast Checkout Procedure Tighten set screws located on bearings Checkout Procedure Clean the shafts as specified in the maintenance section of this manual Raise or lower one en
13. 0 225 0 301 0 376 Ajustement a la baisse du petit c te du cylindre 0 017 0 121 0 156 0 207 0 277 0 346 0 016 0 048 0 080 0 112 0 192 0 256 0 20 0 Figure 22 CONSIGNES D OPERATION Suite RECTIFICATION Pour passer la rectification d gager l assemblage du moyeu et de la roue d aff tage et le placer le plus loin possible vers la droite Amener l assemblage de moyeu de rectification au dessus du cylindre pour la rectification Cela exigera le repositionnement des supports d interrupteurs de proximit de d placement Commentaire Comme le diam tre du cylindre devient plus petit et le nombre de lames augmente le diam tre de la roue de rectification fonctionne mieux lorsque plus petite Par exemple un cylindre de tondeuse de vert de 5 po 127 mm avec 11 lames atteindra un meilleur angle de rectification avec une plus petite meule SPIRALE DE CYLINDRE V rifier si votre unit de coupe est normalement h lico dale ou invers e REMARQUES En regardant dans le guide de doigts LA PAGE SUIVANTE IL MONTRE L HELICE NORMALE D UN CYLINDRE En regardant dans le guide de doigts la PAGE SUIVANTE IL MONTRE L HELICE INVERSEE D UN CYLINDRE Le point culminant du doigt de rectification est sur le c t droit de la meule La plupart des unit s de coupe sont une h lice normale LE POINT CULMINANT DU DOIGT DE RECTIFICATION DOIT TOUJOURS ETRE AU COIN DE LAMEULE QUI F
14. Engage the traverse belt and traverse all the way to the left watching for proper clearance between the grinding wheel and the blade Check for proper clearance between the index finger after releasing from blade at far left position and the front side of the blade on the return trip to the home position Also verify clearance to the reel blade support spiders If necessary the forward stop can be adjusted See FIG 25 Stop the traverse in home position and check for a proper blade index The traverse drive control is factory set with a two second dwell time before it reverses the carriage travel This is to allow time for the reel to rotate and the index finger to catch the next blade If necessary the dwell time can be adjusted refer to Control Board Potentiometer Adjustments section in the Assembly and Service Manual Turn on the Spin Drive Motor should already be on and the Grinding Wheel Motor switch Turn the traverse speed potentiometer to proper grinding speed Slowly infeed the grinding wheel until you are able to grind the full length of the reel evenly A typical infeed is between 010 to 020 25 50 mm Be sure you have ground all the blades before infeeding further NOTE Traverse speed should be set to approximately 15 fom If you are removing a small amount of stock on initial infeeds faster traverse speeds are suggested If you are removing a large amount of stock on later infeeds slower traverse speed may
15. 51376509588 T Knob Assembly 5NTRO000377 oq Key 3 16 x 75 uoa ONTS 709073 Retaining Ring ENT3709584 Flange Coupler 625 E 5NT6009051 Drive Adapter 1 2 sq 3 5 Lg 51376009052 Adapter 5 6009217 Driver Coupler Adapter o 5NT3709585 Sleeve Coupler 5NT55022 Compensation for Taper Chart Not Shown 65 EXPLODED VIEW ALIGNMENT GAGE ASSEMBLY SR PARTS LIST GAGE ASSEMBLY DIAGRAM PART NUMBER NUMBER DESCRIPTION m 5NTB120611 5 40 x 38 Socket Head Cap Screw DM M D M 5NTB161011 8 32 x 5 8 Socket Head Cap Screw Dons en eee 5NTB251016 1 4 20 x 5 8 Button Head Socket Cap Screw 2 HT ENTB251216 1 4 20 x 3 4 Button Head Socket Screw c 5NT6609501 Knob Assembly T 1 4 20 x 1 31 Long D incidun 5NTJ161000 8 32 Hex nut E A E NEE EE 5NTK121501 5 Lockwasher Split ed ud s 5NTK 161501 8 Lockwasher Split Ma a RU SNTI251501 442444 44164 1 4 Lockwasher Split po CD ONT50290 una Front Clamp Plate ipee ERR SNTBO29
16. FIG 15 NOTE TO OBTAIN A CORRECT TAPER READING TO BE USED WITH THE TAPER CHART LATER THE READING MUST BE TAKEN AS CLOSE TO THE ENDS OF THE REEL AS POSSIBLE GIVING THE MAXIMUM DISTANCE BETWEEN READINGS To remove the taper in the reel the side of the reel that is larger will need to be infed heavier to remove this extra material FIG 16 Remove the gauge and store the digital gauge on the pin located on the front right side of the machine The gauge base can be placed inside the machine out of the way 17 OPERATING INSTRUCTIONS Continued ALIGNMENT OF GRINDING SHAFT TO REEL To align the grinding shaft to the reel bring the shaft up so that the spin wheel is about inch 6 mm from the reel blades Move the spin wheel to one side of the reel and raise the grinding shaft until the wheel just touches the blade Move the wheel to the other side of the reel and bring the shaft up until the wheel just touches Recheck from side to side and make minor adjustments until the wheel touches the same on both ends of the reel The grind shaft is now aligned vertically to the reels outer diameter Zero the gauges located on the vertical adjustment housing Check for high spots in the reel by moving the wheel the length of the reel while spinning the reel If there are high spots lower the shaft equally on both ends and zero out the gauges again SETTING THE TRAVERSE LIMITS Move the grinding wheel to the right until the wheel has IF
17. 32 Spin Motor works Yes end troubleshooting No go to Step B next Spin Motor works Yes end troubleshooting No go to Step C next Spin Motor works Yes end troubleshooting No go to Step D next SDC Remove wires to Terminals L1and L2 and test betwen wires for 120 Yes reconnect wires to board then go to Step E next No Verify Power to Circuit Breaker and SMS and continuity of wires Replace CB or SMS if needed SDC Remove wires test Terminals 1 to A2 on the board for approx 90 120 V DC Yes reconnect wires and go to Step F next No go to Step G Remove wires at Terminal Strip 1 Term 4 amp 5 check 0 ohms across the black and white wires from the motor Reading 0 Ohms Yes end troubleshooting spin drive should run if not replace motor No go to Step J Light on SDC next to SP should be ON If not remove wires 41SDCMOD and 44SDCCOM from SDC control board Check continuity of wires should read 0 ohms Light next to SP 15 on No Check continuity of STS switch replace if bad Machine was in Torque mode Yes Light next to SP is on but machine does not work Reinstall wires Go to Step H next ELECTRICAL TROUBLESHOOTING Continued Possible Cause Checkout Procedure Spin Torque Pot TORQ H Check remote torque pot is not set correctly TORQ on the SDC board SSP is not working SSP 10K Remove 3 Remote Speed wires Red wire to term 2 White wire to term 1 Black wire
18. 5NT6309111 Up Down Decal 47 PARTS LIST REAR DOOR ASSEMBLY V M vo 17 v bh V VA 48 PARTS LIST REAR DOOR ASSEMBLY DIAGRAM PART NUMBER NUMBER DESCRIPTION ON TB 1904 TI Socket Head Cap Screw 10 24 x 1 4 Long tat tae 5NTB190613 Button Head Socket Screw 10 24 x 3 8 Long ENTB250816 Button Head Socket Screw 1 4 20 1 2 Long Nee 2 1016 us Button Head Socket Cap Screw 1 4 20 x 5 8 Long 251216 5 Button Head Socket Screw 1 4 20 x 3 4 Long Ones SNTBOSTOST9 EE Button Head Socket Cap Screw 5 16 18 x 1 2 Long PP eee ONTBS70801 sr Hex Head Cap Screw 3 8 16 x 1 2 Long ST ER I I TT 2837208165 552 2010 Button Head Socket Screw 3 8 16 x 1 2 Long SR ONTBS 72000 ie Hex Head Cap Screw 3 8 16 x 1 1 4 Long SNTBS 2010 ee Button Head Socket Cap Screw 3 8 16 1 1 4 Long Messen seen SNTBS 2401 zer Hex Head Cap Screw 3 8 16 x 1 1 2 Long sea aaa ana eae 22316 iii ia DUI Button Head Socket Cap Screw 3 8 16 x 1 1 2 Long Besen ee
19. 74 SPINNUT Then remove the left side bearing First loosen the SPINWHEEL setscrews on the bearing collar then remove the four SPINFLANGE screws that hold the bearing to the left arm Slide the grinding wheel hub assembly s off the shaft taking note of what side the nut is on Use the spanner wrench to remove and replace the grinding wheel s NOTE THE RELIEF HUB HAS ALEFT FIG 10 HAND THREAD FOR THE NUT THE SPIN m HUB HAS A RIGHT HAND THREAD FE N Place the grinding wheel hub assembly s back on the grinding shaft Verify that the spin hub is located between the spin drive yoke assembly and the relief hub is to the right of the relief drive assembly before lowering the grinding shaft MAKE SURE THE WHEEL S IS PLACED ON THE SHAFT WITH THE SAME ORIENTATION AS SHOWN FAILURE TO INSTALL CORRECTLY WILL CAUSE THE WHEEL NUT TO LOOSEN THE NUT ON THE RELIEF lt Loosen bolts and tip bracket HUB SHOULD BE TO THE RIGHT amp THE back Press in the indexing NUT ON THE SPIN HUB SHOULD BE TO finger andthe wheel should THE LEFT slide freely to the right Reinstall the bearing on the left side of the grinding shaft making sure to fitthe pilot on the bearing into arm Tighten the four mounting screws and then tighten the setscrews to the shaft Reinstall the left side cover panel Move bearing support bracket back into place See relief hub bearing adjustment to the bracket correctly 15 MAINTE
20. Base en acier soud e renforc e usage industriel de pr cision Acier tremp de pr cision 1 000 Dia 25 4 mm Moteur de 1HP courant alternatif 3450 T M Moteur de 20 HP courant continu de vitesse variable refroidi par ventilateur Plus de 75 dBA moins de 95 dBA Systeme de serrage entrainement par courroie facile engager Interrupteurs d arr t de s curit du moteur et de la porte de l entrainement de rotation Entrainement de rotation r versible pour vitesse de rotation variable ou fonctions de rectification du couple de serrage variable Commande de travers e vitesse variable Treuil manuel et ensemble de fl che treuil lectrique et ensemble de fl che ou plateforme l vatrice APPRENDRE CONNAITRE VOTRE MEULEUSE Suite IDENTIFICATION DES COMPOSANTS DU PANNEAU DE COMMANDES Examiner les descriptions suivantes des composants du panneau de contr le avant de proceder avec les instructions BOUTON POUSSOIR DE DEMARRAGE DU SYSTEME Le bouton poussoir vert est l interrupteur de d marrage du systeme Appuyer dessus engagera le d marreur magn tique et mettra en marche le panneau de commande Le d marreur magn tique ne s enclenchera pas moins que le bouton poussoir d arr t d urgence t tir et que l interrupteur du moteur de meulage et l interrupteur du moteur de rotation ne soient teints INTERRUPTEUR DE SELECTION DE MEULAGE Vitesse de rotation variable L interrupteur doit t
21. Because this grinder mounts the reel using the reel rear roller and front roller if applicable the bearings in the rollers must be in good repair with no free play The front and rear rollers must be properly aligned parallel to the reel prior to grinding REELS WITH EXCESS TENSION ON THE BEARINGS WILL BE EXTREMELY DIFFICULT TO SPIN GRIND AND COULD CAUSE DAMAGE TO THE REEL OR THE SPIN DRIVE MECHANISM ON YOUR GRINDER NO MORE THAN 25 IN LBS MAXIMUM TORQUE LOAD TO ROTATE THE REEL IS ALLOWED OR DAMAGE TO THE SPIN DRIVE COULD FIG 9 OCCUR LIFTING REEL INTO POSITION The RG5500 grinder does not come standard with a lift device If the facility does not have a lift it is recommende that the winch and boom kit or Rear Lift Platform is usec WINCH amp BOOMKIT The Winch amp Boom kit mounts to the back right side c the cabinet When using the Winch amp Boom positio the cutting unit behind the machine and secure th spreader bar to the cutting unit Use the winch to lift th unit and swing the reel into the working area of th machine Referto manual in kit for further instructions See FIG 9 Available with a Manual or Electric winch REAR LIFT PLATFORM The Rear Lift Table is a portable platform that can be use to raise the reel up level to the grinder The reel can b rolled onto the platform with the front of the reel facing th front of the grinder With rear roller clamp removed th reel can be rolled from the platform into t
22. de tre une heure ou une position angulaire de 30 par rapport la meule Voir la figure 3 Si les supports toutes positions sont utilis s essayer de positionner l unit afin que le fond du cylindre soit entre 1 50 2 00 po 38 51 MM en dehors de la table Lorsque de l utilisation de l outillage de style montage de rouleau essayer de maintenir la position d une heure et v rifier le d gagement entre le cylindre et la meule V rifier que l angle de d pouille appropri e puisse tre obtenue avec ce parametre et faites les ajustements si n cessaire Si vous aff tez un cylindre QA7 ou QA5 en utilisant le montage de style rouleau utiliser les autocollants situ s sur l outillage afin d obtenir la position optimale pour aff ter le cylindre Voir la figure 2 11 PINCE DU ROULEAU ARRI RE BOUTON DE SERRAGE DU ROULEAU PINCE AVANT DE STYLE BRIDES FRONTALES BOUTON ENT DE VERROUILLAGE EN da POSITION 5 CD BOUTONS DE POSITIONNEMENT BOUTON ENT DE VERROUILLAGE DU POSITIONNEMENT DE LA BARRE VOLANT DE REGLAGE FIN BOUTON DE PINCE ENT BOUTON ENT DE DE LA PINCE PINCES AVANT DE STYLE TOUTES POSITIONS Figure 1 LOCALISATION DE L AUTOCOLLANT POUR CYLINDRE QA5 ET 7 POSITION DE L AUTOCOLLANT D OUTILLAGE Figure 2 5 1 heure 30 Figure 3 APPRENDRE CONNAITRE VOTRE MEULEUSE Suite ENGAGEMENT DEGAGEMENT D
23. maintain orientation for reinsertion See if brush is worn short 3 8 10 mm minimum length Yes replace motor brushes No replace Spin Drive Motor ELECTRICAL TROUBLESHOOTING Continued Possible Cause Board is in spin mode Relief Speed Pot RSP is not set correctly RTP is not working Switches on SDC incorrect Checkout Procedure Spin Torque Selector working J Check RSP remote speed 10k on SDC board K RTP 10K Remove 3 Remote Torque Wires red wire to term 2 white wire to term 1 black wire to term 3 L Verify postion of all pots and switch on SDC 35 Light nextto on SDC board should be ON If not remove wires 41SDCMOD and 44SDCCOM from SDC control board Machine works Yes Machine was in spin mode Check continuity of STS switch Replace ifbad No Light next to TQ is ON but machine does not work go to step Verify SPEED pot setting on the SDC board Should be set as specified on pages 24 and 25 Adjust if incorrect and check Relief Torque function Works Yes end of troubleshooting No go to Step K next Check for 10 000 ohms Red wire to white wire Full CCW 0 ohms Full CW 10 000 ohms Red wire to black wire Full CCW 10 0000 ohms Full CW 0 ohms Yes go to Step L nest No replace RTP Verify postion of 4 pots on board Should be set as specified on pages 24 and 25 Verify that the Troque reduction feature is in the OFF position pushed
24. nement carr ADAPTATEUR D ENTRAINEMENT CARR Ceci est ins r e COUPLER AVEC MANCHON dans l adaptateur coupleur d entra nement L adaptateur EN REN d entra nement carr a environ 2 51 mm de mouvement I sera n cessaire de le d placer lors de la fixation du cylindre l unit d entrainement rotatif Cet arbre adaptateur a une rainure usin e dessus l extr mit oppos e du segment d arr t Cette Z2 ADAPTATEUR COUPLEUR rainure est l pour vous informer que vous avez atteint l extension 2 maximale de l arbre d entra nement carr Si vous ne pouvez pas 2 DENTRAINEMENTCARR joindre le cylindre sans rallonger au del de cette rainure alors l unit d aff tage doit tre repositionn e sur la barre d outils bouton Une douille d entrainement carr e de 1 2 po 12 7 ou un Figure 21 adaptateur d entra nement du cylindre est utilis pour connecter l adaptateur d entra nement carr au cylindre REMARQUES La douille d entrainement carr e de 1 2 po NE PAS RALLONGER L ARBRE 12 7 mm ou l adaptateur qui est plac sur le cylindre lors de CARRE AU DELA DE LA RAINURE l aff tage n est PAS inclus avec la meuleuse Voir la page suivante AU LIEU DE CELA REPOSITIONNER pour plus de d tails L UNITE D AFFUTAGE Les proc dures suivantes rendra l installation de l unit d entrainement rotatif plus facile D placer l unit d
25. D x 90 H 302 cm x 323cm x 229 cm The machine operator will operate the unit from the front of the machine Position the base to allow sufficient operating room in front and to the rear of the machine See FIG 1 and 2 The base should be placed on a relatively level concrete floor with ample ceiling height to allow for the installation of the unit Do not place the unit across two concrete slab seams or across a large crack 211cm Alle Optional FA Boom Kit _ US 41 104cm 45 OPTIONAL PLATFORMLIFT 115cm 88 224cm 71 181cm 70 178cm FIG 2 ASSEMBLY INSTRUCTIONS Continued Remove the carton and remove the contents from the carton onto a workbench The carton includes Alignment Gage Diamond Dresser Spanner Wrench Product Packet Assembly Operators amp Service Manuals ASSEMBLY INSTRUCTIONS Continued LEVEL BASE Place a level on the top of the table and check the unit for level side to side Adjust the leveling feet as necessary until the machine is level See FIG 3 and 4 Place a level across the table from front to rear Adjust the leveling feet as necessary until the LOOSEN JAM NUT TO machine is level See FIG 5 ADJUST FOOT LEVELING FEET LOCATED _ 7 AT CORNERS OF MAHCINE When both front to back and side to side leveling procedures have been completed thread the hex FIG 3 jam nut
26. DIAMETRE ma E i Ning el LA ROUE LEVIER D AJUSTEMENT DE LANGLE DE DEPOUILLE Figure 6 VIS SANS TETE DE POSITION D ARRET AVANT DU DOIGT D INDEXAGE APPRENDRE CONNAITRE VOTRE MEULEUSE Suite JAUGE D ALIGNEMENT Un cylindre correctement rectifie doit amp tre de forme ARBRE CENTRAL DU CYLINDRE cylindrique Toute conicit doit tre rectifi e Afin d assurer la bonne rectification du cylindre il tre align avec pr cision avant le meulage La jauge d alignement num rique est utilis e pour un alignement pr cis du RAILINDICATEUR COULISSANT cylindre La jauge est utilis e pour d finir l alignement horizontal et la v rification la conicit dans les limites des milliers d un pouce La jauge num rique vous permet de mesurer l une des extr mit s du cylindre en tendant la glissi re jusqu ce que vous rentiez en contact avec l arbre central du cylindre Voir la figure 8 En mesurant l extr me gauche et l extr me droite sur l arbre central vous pouvez r gler l alignement horizontal en utilisant les boutons de r glage d outillage avant jusqu ce que l alignement soit dans les limites de 0 005 pouces 0 13 mm PO mm REMISE Z RO Figure 8 Lorsque compl t vous pouvez alors r gler la jauge a zero sur l arbre central retirer la jauge coulissante et mesurer la surface ext rieure d une lame du cylindre En compara
27. Do not use compressed air to clean grinding dust from the machine This dust can cause personal injury as well as damage to the grinder Machine 15 for indoor use only Do not use a power washer to clean the machine Low Voltage Relay FACTORY PRESET The grinder is equipped with a high low voltage relay FLASHING which is factory preset at 100 140 VAC If the power GREEN LIGHT supply line does not deliver 100 140 VAC power under load the relay will d trip out the starter If thi LOW VOLTAGE oad the relay will open and trip out the starter is FLASHING occurs your power supply line is incorrect and must be RED LIGHT corrected before proceeding further with the grinder INDICATES HIGH VOLTAGE DELIVERED TABLE OF CONTENTS oafety Instructions Daily Maintenance oervice Data Assembly Instructions Page 8 12 Maintenance Page 13 19 Adjustments Page 20 25 Electrical Troubleshooting Page 26 41 Mechanical Troubleshooting Page 42 43 Exploded Views and parts Lists Page 44 73 Wiring Diagram amp Schematic Page 74 76 DAILY MAINTENANCE BY THE OPERATOR On a daily basis clean the machine by wiping it off On a daily basis remove all grinding grit from the grinding shaft traverse shafts and tooling bar area On a daily basis inspect the machine for loose fasteners or components Contact your company s Maintenance Department if damaged or defective parts are found DO NOT USE COMPRESSED AIR CLEAN GRINDING DUST
28. FROM GRINDER SERVICE DATA SKILL AND TRAINING REQUIRED FOR SERVICING This Service Manual is designed for technicians who have the necessary mechanical and electrical knowledge and skills to reliably test and repair the RG5500 Spin Relief Grinder For those without this background service can be arranged through your local dealer This section presumes that you are already familiar with the normal operation of the grinder If not you should read the operators manual ordo the servicing in conjunction with someone who is familiar with its operation Persons without the necessary knowledge and skills should not remove any panels shields or attempt any internal troubleshooting adjustments or parts replacement If you have questions not answered in this manual please contact your dealer TORQUE REQUIREMENTS Throughout this manual we refer to torque requirements as firmly tighten or the like For more specific torque values refer to the information below Bolts Going Into a Nut or Into a Thread Hole in Steel Refer to the table at the right Bolts Going Into a Thread Hole In Aluminum Use the Grade 2 values in the table at the right Socket Head Screws Going Into a Nut or Steel Use the Grade 8 values in the table at the right Machine Screws No 6 screws 11 in Ibs 0 125kg m No 8 screws 20 in 05 0 23 kg m No 10 screws 32 in lbs 0 37 kg m SMOOTH 3 MARKS 6 MARKS HEAD on HEAD on HE
29. Grinding Wheel Motor on and off GUARD DOORS MUST BE SHUT FOR GRIND MOTOR TO OPERATE TRAVERSE MOTOR SWITCH Turns the traverse drive motor TRAVERSE SPEED POTENTIOMETER DIAL FT MIN Adjusts the speed of the left amp right movement ofthe Grinding wheel TRAVERSE REVERSE SWITCH Reverses the direction of the grinding head if pushed when the head is moving GETTING TO KNOW YOUR GRINDER Continued FRONT AND REAR MOWER MOUNTING The mowing unit should be placed in the machine with the rear roller on the table and front roller held in the front tooling The front tooling can be moved side to side along the tooling bar so they can be positioned as far apart as necessary to accommodate all reel widths Decals on the tooling bar make it easy to position the tooling based on the width of the reel To move the tooling loosen the knob located at the front of the tooling base and slide tooling along the tooling bar The tooling should be located as close to the frame as possible leaving the maximum room to use the position gauge the gauge will be discussed in the alignment section The horizontal position is attained by using the hand wheel located at the front of the tooling If you are grinding a Quick Adjust mowing unit or QA5 use the decals located on the tooling to quickly position the reel There are two positions for each reel depending on how the front roller is mounted See FIG 2 If you
30. Grinding head travel not parallel to the reel center shaft PROBLEM Relief grind on the reel blades do not go the full length of the reel Possible Cause Need to adjust the finger stop Need to dress the Wheel to the correct angle Checkout Procedure Clean shafts and bearings according to the lubrication of Grinding Shaft and Linear Bearings instructions in the Maintance Section ofthe manual If problem persists replace linear bearings according to the replacement of linear bearings instructions Clean the wheel flanges and shaft see Lubrication of Grinding Shaft Replace flanges or shaft if necessary Clean and lubricate the shaft and pulley Checkout Procedure Adjust the clamping tip as specified in the Traverse Clamp Force section of this manual Slow the traverse speed or back off on the amount that is being infed Checkout Procedure Traverse speed should be set lower approximately 12 ft min 4 meters min fora smaller burr on the cutting edge Checkout Procedure Grinding head travel was not setup parallelto the reel center shaft in vertical and horizontal planes See Align the Reel Section Checkout Procedure Adjust finger stop and check for contact full length Dress the wheel For more detail see relief grinding section in operating instructions of the manual 43 EXPLODED VIEW CABINET AND DOOR ASSEMBLY
31. INT G7 1202 zent 3 8 Diameter Roll Pin x 3 4 Long p ERES SNTJT67000 8 32 Jam Locknut ucc SNTOHST000 1110 24 Jam Locknut SNTJ252000 ss 1 4 20 Hex Jam Nut 257000 5550 1 4 20Jam Locknut TO ict cet Met clot chien BNT 257 100 st ioo dede 1 4 20 Locknut Full Re 971000 5220 3 8 16 Hex Nut PA 14377000 5 52 25 22 3 8 16 Jam Locknut za choca 5NTJ627100 5 8 11 Locknut LL HET 90001 5 2 RE 10 Flat Washer Quid tei 5NTI191501 3 333434 oies 10 Lock Washer 2 E AHA FAR 5NTK250001 1 4 Flat Washer D ds ONTK25 1501 unsre 1 4 Lock Washer ern ENTK370001 3 8 Flat Washer MEET SNTISSZ 1501 ae 3 8 Lock Washer Zo Nc 5NTO09054 sees Flat Washer 63 OD x 39 ID E ONT 55492 uni Door Switch Spacer 5 80406 Flat Washer 5 OD x 27 ID c ee 5 80418 Gas Spring Stud D UU 5 180421 Retaining Clip for Gas Spring 5NT3249158 Flat Washer 38 OD x 25 ID o UE ENT3706032 Ball Bearing R10 nn AE ENT3706097
32. Rear Door Switch is Bad Front Door Switch is Bad Checkout Procedure A Close the front doors and rear door B Check alignment of door safety switches on front doors and rear door C Check SSM for 24 Volts DC Turn switches off and press start switch to pullin MAG before testing voltages D Check PWR for 120 Volts AC Turn switches off and press start switch to pullin MAG before testing voltages E Verify 24 Volts DC out to door switches F With rear door closed verify 24Volts DC back from rear door switch G With front doors closed verify 24Volts DC back from front door switch PROBLEM MAG turns on only with System Start Switch held in Possible Cause MAG holding contact has failed Checkout Procedure A Check wiring to and from MAG holding contact in Verify the magnetic starter holding contact is working 30 Machine works Yes end troubleshooting No go to Step B next See Alignment section of this Manual Machine works Yes end troubleshooting No go to Step C next Measure 24 volts DC from SSM Terminal A1 to Terminal A2 Yes Go to Step E next No Go to Step D next Measure 120 volts AC from PWR Terminal L to Terminal N Yes Verify 24 VDC out of PWR V to V Replace if no voltage out or check wiring amp verify continuity to SSM if there is 24 VDC No Verify wiring and continuity from PWR to terminal blocks Measure approximately 24 volts DC from Termin
33. STARTING Make sure all switches are OFF before plugging in the grinder USE RECOMMENDED ACCESSORIES Consult the manual for recommended accessories Using improper accessories may cause risk of personal injury CHECK DAMAGED PARTS A guard or other part that is damaged or will not perform its intended function should be properly repaired or replaced KNOW YOUR EQUIPMENT Read this manual carefully Learn its application and limitations as well as specific potential hazards KEEP ALL SAFETY DECALS CLEAN AND LEGIBLE If safety decals become damaged or illegible for any reason replace immediately Refer to replacement parts illustrations in Service Manual for the proper location and part numbers of safety decals DO NOT OPERATE THE GRINDER WHEN UNDER THE INFLUENCE OF DRUGS ALCOHOL OR MEDICATION SAFETY INSTRUCTIONS IMPROPER USE OF GRINDING WHEEL MAY CAUSE BREAKAGE AND SERIOUS INJURY Grinding is a safe operation if the few basic rules listed below are followed These rules are based on material contained in the ANSI B7 1 Safety Code for Use Care and Protection of Abrasive Wheels For your safety we suggest you from the experience of others and follow these rules DO 1 DO always HANDLE AND STORE wheels in a careful manner 2 DO VISUALLY INSPECT all wheels before mounting for possible damage 3 DO CHECK MACHINE SPEED against the established maximum safe operating speed marked on wheel 4 DO CH
34. STY BAR LK I NUB INE ADJUSTMENT ALL PUSTTUN STYLE FRUNT CLAMPS FAR R R CLAMP RIZ KI NING KN CLAMP POSITION G BS CLAMP T KNDBS QA5 AND REEL LOCATION DECAL TOOLING POSITION DECAL FIG 2 FIG 3 GETTING TO KNOW YOUR GRINDER Continued TRAVERSE ENGAGEMENT AND RELEASE The belt that drives the relief and spin hubs left and right can be engaged and released by flipping the clamp located on the bottom of the grinding head assemblies Moving the lever to the left will engage the belt and moving it to the right will disengage the belt The tip can be adjusted if necessary to increase or decrease the tension on the belt See adjustments in the service manual for more details THE BELT CLAMP TIP IS ADJUSTED AT THE FACTORY TO ALLOW THE BELT TO SLIP IF THE HUB COMES IN CONTACT WITH SOMETHING CAUTION SHOULD BE USED WHEN ADJUSTING THE TIP IF THE CLAMP 15 OVER TIGHTENED THE BELT WILL NOT SLIP WHICH MAY CAUSE DAMAGE TO THE MACHINE OR REEL TRAVERSE PROXIMITY SWITCHES Two movable proximity switches determine the left and right limits of grinding head assembly AnLED on the switch lights when the grinding head
35. T P 1 Mr K 17 E T A 4 1 7 u Wm i SPECIFICATIONS Traversing Switches Solid state non contacting proximity switches Overall Width 71 181 cm Overall Height 69 175 cm with door closed 87 221 cm with door open Overall Depth 42 107 cm without workstation 79 201 cm with optional workstation Weight 1450 108 658 kg 1650 lbs shipping weight 748 kg Base Construction Precision heavy duty reinforced welded steel base Carriage Rails Precision Ground Hardened Steel 1 000 Dia 25 4 mm Grind Head Motor 1 Motor 3450 RPM Spin Motor 20 HP Fan Cooled Variable Speed DC Motor SoundLevel More than 75 Dba Less than 95 Dba Auto Belt driven with easy to engage clamp system Control System Safety grind motor and spin drive door interrupt switches Reversible Spin drive for variable speed Spin or variable torque relief functions Variable speed traverse control Options Manual Winch and Boom Kit Electric Winch and Boom Kit or Lift Platform GETTING TO KNOW YOUR GRINDER Continued CONTROL PANEL COMPONENT IDENTIFICATION Review the following control panel component descriptions before proceeding with the instructions SYSTEM START PUSHBUTTON The green pushbutton is the system start switch Pushing it will engage the magnetic starter and power the control panel The magnetic st
36. and promote removal GASOLINE SHOULD NOT BE USED 18 MAINTENANCE Continued DIGITAL GAGE Important Do not mark the scale unit with an electric engraver or scratch the scale Always use an SR44 battery silver oxide cell If the scale will not be used for more than three months remove the battery and store it properly Otherwise leakage if any from the battery may damage the unit Description of Parts 1 Beam 2 Main Scale 3 Battery compartment 4 Connection 5 Display 6 ON OFF Power 7 ZERO ABS switch 8 Origin Switch 9 Inch mm Switch 10 Tapped hole 11 Slider PA iO ABSOLUTE Battery Installation and Origin Setting Set the origin of the scale after installing the battery Otherwise 167 3 the error sign E at the least significant digit may appear resulting in incorrect measurements 1 To install the battery remove the compartment lid and install the SR44 battery with its positive side facing up After the battery is installed set the origin 2 To set the origin move the slider to an area you wish to set 1 2 as your origin Turn the power on Hold the ORIGIN switch down for more than one second The 0 00 display appears indication Origin setting is complete The origin will be retained even if the power is turned off ET Woran Mitutoyo 1 Incremental INC amp Absolute ABS mode m The LCD will dispay measurements from the origin when turned on ABS
37. assurer que vous touchez une Zone exempte REGLAGE VOLANT DE REGLAGE de salete et d herbe ATO HORIZONTAL 1 M AVANT ET ARRIERE L extension du support de la jauge num rique horizontale BOUTON DE BASE DE LA est r glable en hauteur pour permettre la jauge num rique POSITION DE d tre positionn e afin d viter tout longeron du ch ssis Anke cylindre En outre le montage de la glissiere verticale a l assemblage soud horizontal a trois positions Retirer le bouton sur le c t pour ajuster l inclinaison de la glissi re verticale si n cessaire pour viter un longeron du ch ssis de cylindre Voir la figure 14 BOUTON EN T DE Avant d aligner l unit de coupe desserrer le bouton de VERROUILLAGE verrouillage horizontal de l outillage pour permettre E l ajustement du plan horizontal de l unit de coupe Voir la Figure 14 figure 14 Pour aligner l unit de coupe d placer l assemblage de jauge num rique aussi loin que possible sur le c t gauche du cylindre Etendre la jauge num rique en s assurant que la pointe de la jauge soit centr e sur l arbre central du cylindre Voir la figure 15 Avec la jauge press e contre l arbre central du cylindre r gler la jauge z ro Ecarter la jauge et passer a la droite du cylindre et mesurer au centre de l arbre du cylindre Ne pas faire tourner l arbre du cylindre l exception du minimum s il y a des probl mes de d gagement pour les lames du cylind
38. be required After the relief grind is complete remove turn all switches to off it is also good practice to push in the E stop button then remove cutting unit from the machine Use caution as the reel blades will be sharp 27 REEL SETUP CHART JO LH9I3H 8 13A0WN e se esf 918 181101 Jo dfiliS 1339 uonisod 1891 AJA eseu 9 0N THIS PAGE LEFT INTENTIONALLY BLANK FOR NOTE TAKING PORPOSES 29 FRONTIER ASSEMBLY ano SERVICE MANUAL FOR SERIAL NUMBERS 1XFRG55XPD0000025 AND UP SPIN REHLMOWER GRINDER RC 500 F RONTIER REV 5 8 13 DEALER PREPARATION INSTALLATION CHECK LIST IS LOCATED IN THE 5 MANUAL Safety is primary concern in the design manufacture sale and use of reel grinders As a manufacturer ofreel grinders we wantto confirm to you our customers our concern for safety We also want to remind you about the simple basic and common sense rules of safety when using a reel grinder Failure to follow these rules can result in severe injury or death to operators or bystanders Itis essential that everyone involved in the assembly operation transport maintenance and storage of this equipment be aware concerned prudent and properly trained in safety Always use proper shielding as specified by the m
39. for mounting the reel in the V of the support arm u mM FIG 12 Position the reel in and out by adjusting the front handwheels The reel should be positioned so that the reel shaft is located at a 1 o clock or 30 position to the grinding wheel See figure 13 If there are clearance 30 angle or issues the reel can be moved forward or backward to resolve this issue If you are grinding a QA5 or reel use the decals located on the tooling to quickly locate the reel in the optimal position See FIG 2 After the reel is positioned correctly lock down the front roller and tighten the rear clamp Make sure all knobs are tight before grinding BEFORE GRINDING ANY LOOSE KNOBS CLAMPS OR BEARINGS WILL ADVERSELY AFFECT THE GRIND QUALITY TIGHTEN ALL LOCKING KNOBS FIG 13 16 OPERATING INSTRUCTIONS Continued ALIGN THE REEL GAUGE VERTICAL ADJUST GAUGEANGLE MENT T KNOB IMPORTANT When measuring to the reel center shaft ADJUSTMENT __ always make sure you are contacting an area free of dirt T KNOB HORIZONTAL ADJUSTMENT FORWARDAND HANDWHEEL BACKWARD ek GAUGE The digital gauge horizontal extension bracket is vertically MOUNTING HOLES D adjustable to allow the digital gauge to be positioned to TOOLING BAR avoid any reel frame member In addition the mounting of POSITION KNOB the vertical slide to the horizontal weldment has three i positions Removed the knob on the side
40. mode To set the origin see above The display can be set to zero at any desired position by pressing the ZERO ABS switch INC indicator will apper in the display INC mode permitting measurements from this zero point To return to the ABS mode ABS hold the ZERO ABS button form more than 2 seconds Error Symptoms amp Remedies zi es ERRC and display flickering Occurs when the scale INC oan surface is stained Clean the scale surface and coat a thin film of low viscosity oil to keep out moisture the least significant digit This occurs when the slider is moved too quickly but it does not affect the measurement If it stays on when the slider stops the scale surface is probably stained If this is the case take remedies as for ERRC 1 Er 2 BEI Bindication Battery voltage is low Replace the l 14 battery as soon as possible B Cleaning Clean gage with 3 36 Cleaning and Lubrication Oll Wipe off excess after cleaning If CRC 3 36 is not available use Denatured Alcohol to clean then apply light oil and wipe off excess 19 ADJUSTMENTS PROXIMITY SWITCH For the proximity switch to perform properly and reverse the direction of the grinding head assembly the sensor end of the proximity switch must face toward the head assembly that is in use and must be mounted such that it is located past the edge of the prox holder PROX LIGHT END GRINDING HEAD AS
41. position vers le haut ou contre le dos de la lame du cylindre Pour v rifier le jeu appuyer sur le doigt d indexage Voir la figure 24 S il n y a pas de jeu du doigt d indexage vous voulez tourner le bouton de position de la but e ajustable du doigt d indexage dans le sens contraire des aiguilles d une montre S il y a plus de 1 16 po 1 5 mm de jeu vous voulez tourner le bouton de position de la but e ajustable du doigt d indexage dans le sens des aiguilles d une montre IMPORTANT La position du doigt d indexage doit tre r gl pour arr ter la lame du cylindre et permettre la travers e vers la gauche sans que la lame ne frappe le c t du doigt de rectification Cette position doit galement permettre 1 32 po 0 8 mm de jeu du doigt d indexage lorsque la lame est appui e sur le haut point du doigth d indexage Voir la figure 24 Alimenter la meule jusqu il y ait un d gagement minimal entre la lame et la roue de rectification 26 BROCHE DOIGT FIXE D ARRET DE L INDEX DOIGT D INDEXAGE BOUTON DE POSITION D ARR T DU DOIGT D INDEXAGE LEVIER D AJUSTEMENT 65530 DU DIAMETRE IT 74 DE LA I 12 I LEVIER D AJUSTEMENT DE LANGLE DE DEPOUILLE Figure 24 VIS SANS TETE DE POSITION D ARRET Figure 23 AVANT DU DOIGT D INDEXAGE CONSIGNES D OPERATION Suite RECTIFICATION SUITE Fermer les portes avant et arriere Allumer l interrupteur du moteur de ro
42. the cogged teeth and replace the locknut Feed the new belt throught the slot on the right arm and place on motor pulley Use the motor TENSION SPRINGS as a lever to apply tension to the new belt Tighten FIG 13 motor screws and adjust the tension in the belt as specified in the BELT TENSION section Adjust the height of the motor pulley if necessary so the belt is located in the center of the traverse belt clamp TRAVERSE Reinstall the left side and right side cover panels then test the traverse motor 16 MAINTENANCE Continued TRAVERSE SHAFT LINEAR BEARING REPLACEMENT To replace the traverse shafts orthe linear bearings in the Spin or Relief assembly first remove the left side cover panel REMOVE GRINDING SHAFT Next you will need to remove the grinding shaft First move the relief hub away from the relief hub assemlby see Replacement of Griniding wheel section for details Then remove the grinding motor belt and pulley see Grinding Motor Belt Replacement Now loosen the setscrews on the right side bearing to allow the grinding shaft to slide out of the bearing Next remove the left side grinding shaft bearing The grinding shaft is heavy so take appropriate measures when lifting or removing To remove the grinding shaft lift up on the left end and slide the shaft out of the right side bearing Set the shaft on the floor or bench out of the way THE GRINDING SHAFT WEIGHS 75LBS 34 Kg USE APPROPRI
43. to term 3 DISCONNECT POWER FROM MACHINE Worn Motor Brushes J Inspect Motor Brushes 33 TORQ on SDC board should be set as labled on page 25 Adjust if incorrect and check Spin Drive Function All Potentiometers are set correctly Yes Go to Step I next No Retest after adjustments Check for 10 000 ohm Red wire to white wire Full CCW 0 ohms Full CW 10 000 ohms Red wire to black wire Full CCW 10 000 ohms Full CW 0 ohms Yes replace SDC No replace SSP Hemove the brushes one at a time and maintain orientation for reinsertion See if brush is worn short 3 8 10 mm minimum length Yes replace motor brushes No replace Spin Drive Motor ELECTRICAL TROUBLESHOOTING Continued PROBLEM Spin Drive not working in relief mode Assuming SSS System Start Switch is on with 120 volts AC to control panel and all other functions are working Verify all wires shown on the wiring diagram are correct and pull on wire terminals with approximately 3 165 force to verify there are no loose terminal connections and or no loose crimps between the wire and the terminal If problem persists test as listed below Possible Cause Relief Torque Pot RTP set to zero Spin Motor Switch SMS is not on Circuit Breaker is Tripped 4 AMP Spin Drive Control SDC is not working CB or Spin Motor Switch SMS is bad Spin Drive motor is bad Worn Motor Brushes A Checkout Procedure A Set RTP to
44. wheel so it is nearly touching the dresser For dressing the spin grinding wheel put the dresser in the straight position Close the doors and infeed the spin grinding wheel into the dresser and then move the grinding wheel side to side against the dresser which will dress the full face of the wheel FIG 23 Typically only infeed 002 05 mm per pass Infeeding too heavy can damage the dresser or the wheel Continue dressing until the wheel looks new or the proper shape is achieved For dressing the relief wheel put the dresser at the correct angle for normal helix reel or reverse helix reel Close the doors and infeed the relief grinding wheel into the dresser Do NOT move the grinding wheel from side to side 23 OPERATING INSTRUCTIONS Continued 011500 101e4edo ou 86580 smoly S 99J 144 10 011604 55616 001 15114 epis 1 1091005 Jo SE 0 OS E 51991 EUJON enjoy 1981 15114 1261000 IsnW 0 JESM ewou 10 epis 14614 JO pesn eq ued Aloe y se o9uM 941 ILON 991 ou jo ea 5 jeeuw 1881 XITIH TVINHON 10
45. will not work unless the doors are closed Position the spin relief selector switch to the spin position Turn on the Grinding Motor and the Spin Drive Motor switch Set the spin speed at approximately 200 rpm Refer to Spin Drive RPM on pervious page Make sure spin rotation is the same as the grinding wheel clockwise CW looking from right end See FIG 22 IMPORTANT When the reel turns in the same rotation as the grinding wheel the point of contact where they meet is in opposite directions Turn on the traverse drive motor switch and turn the speed dial up to approximately 15 20 IMPORTANT If the grind starts getting heavier adjust the grinding head down until you can travel the full length of the reel without heavy grinding When grinding infeed the wheel approximately 005 13 mm at a time Allow the grinding wheel to travel back and forth FIG 22 across the reel 2 to 3 times before infeeding The spin grinding is completed when full contact is made across the entire length of the reel the entire width of all blades and the reel is sharp The last passes should be a normal 005 13 mm infeed grind at a slow traverse speed approx 8 feet per minute 2 5 meters per minute or slower After the last pass turn the grinder off Note Due to the positioning of the reel to the 1 o clock position infeeding the wheel 015 inches 38 mm will remove 010 inches of material 22 OPERATING INSTRUCTIONS Continued R
46. wire to black wire Full CCW 10 000 ohms Full CW 0 ohms Yes Go to Step C next No Replace SSP Yes end of troubleshooting No replace SDC Original adjustment was not set properly Too much load on drive motor will Cause motor to hunt and vary speed When connections are not tight the control board varies voltage to the DC motor which then varies speed PROBLEN Traverse Drive not working ELECTRICAL TROUBLESHOOTING Continued Assuming SSS System Start Switch is on with 120 volts AC to control panel and all other functions are working Verify all wires shown on the wiring diagram are correct and pull on wire terminals with approximately lbs force to verify there are loose terminal connections and or no loose crimps between the wire and the terminal If problem persists test as listed below Possible Cause Traverse Motor Switch TMS isnoton Traverse Speed Pot TSP set to zero Fuse on Traverse Drive Control TDC has failed Check power to the Traverse Drive Control TDC Bad Traverse Motor Switch TMS Checkout Procedure A Turn on TMS Set TSP to 35 on the control panel C Check fuse and replace if failed See Page 24 heavy grind causes grinding head traverse motor to overload and blow the fuse NOTE The Fuse can not be checked visually Remove fuse and use Ohm test to check fuse If the fuse needs replacing you MUST use a 3 amp slo blo fuse Part N
47. 00 140 VAC power under load the relay will open and trip out the starter If this 5 your power supply line is incorrect and must be correct before proceeding further with the grinder FACTORY PRESET FLASHING GREEN LIGHT INDICATES LOW VOLTAGE FLASHING RED LIGHT INDICATES HIGH VOLTAGE DELIVERED SENDER For 0 to 40 Feet 0 to 12 M from panel to receptacle Use 12 Ga 4 0 Wire For 40 to 60 Feet 12 to 18 M from panel to receptacle Use 10 Ga 6 0 mm Wire For 60 to 100 Feet 18 to 30 M from panel to receptacle Use 8 Ga 10 0 mm Wire For 100 to 160 Feet 30 to 48 M from panel to receptacle Use 6 Ga 16 0 mm Wire 12 PERIODIC MAINTENANCE DAILY MAINTENANCE IS SPECIFIED ON PAGE 6 AND IS TO BE PERFORMED BY THE OPERATOR LISTED BELOW ARE PERIODIC MAINTENANCE ITEMS TO BE PERFORMED BY YOUR 5 MAINTENANCE DEPARTMENT 1 Clean the dust tray located at the lower front of the machine monthly using a vacuum or by removing it tray out until the back of the tray is even with the front of the frame and vacuum it out To remove continue to pull straight out until the tray is free USE CAUTION WHEN PULLING THE TRAY OUT AS THERE IS NO MECHANICAL STOP WHEN REMOVING TRAY PULL STRAIGHT OUT AND SUPPORT THE TRAY TO PREVENT DUMPING 2 Inspect the Poly V on the grinding motor for cracking and make any necessary adjustments every three months 3 Wipe of
48. 0802 Roll Pin 25D x 50 Lg 2 5NTJ252000 1 4 20 Hex Jam Nut ok 5NTJ627200 5 8 18 Locknut Jam Nylon ib 5NT3708854 1 4 20 Knob Assembly Jg 5NTK250001 Flat Washer 1 4 cT C TENERENT TREE 5NTK251501 1 4 Lockwasher Split po 5 3709852 1 8 Diameter Nylon Ball 5 05720 Grinding Wheel 6 x 2 75B x 1 5W 469 TG EE ONTOSTST 5 Grinding Wheel 6 x 2 758 x 38W 24G Type 1 E D 5 3708839 3 8 16 x 1 2 Screw w locking Flange TERRE ONT 50037 u Spin Flange Nut AERE 5NT50099 5 005 Spin Wheel Flange zo PTE Ste TTET 5NT50073 2 2 2 2 Wear Pad 20 6 Relief Wheel Flange 22 HE Ta Relief Nut ee ne 5 50204 Spin Yoke 20 SNTS5298 nn Bearing Support Bracket 2o AMPH 5NT3708846 Ball Bearing 25 ID x 625 OD 5NTJ377000 3 8 16 Locknut Jam Nylon 27 id SNT50297 sti edere Traverse Shoe 5NT50298 Traverse Clamp Bracke
49. 120 volts AC from SMS Terminal 1 to nuetral blue terminal out of FTR O2FTRBU Yes Go to Step next No Flip Switch and check again Works Switch is upside down Stillno 120VAC Check Wiring Verify Continuity Replace Switch Measure 120 Volts AC from ESS terminal 2 to nuetral blue terminal out of FTR O2FTRBU Yes Go to Step P next No Check wire for continuity then verify switch continuity bad replace ESS contactor NC Measure 120 Volts AC from SSS term 3 to nuetral blue terminal out of FIR O2FTRBU Yes Go to Step Q next No Check wire for continuity then verify switch continuity If 555 contactor Measure 120 Volts AC from LVR term 8 to nuetral blue terminal out of FTIR O2FTRBU Yes Go to Step R next No Check for 120 Volts AC from LVR term 6 to term 7 Yes Verify Continuity from term 1 to term 8 on LVR Replace LVR if No Verify Continuity of LVR Wires Measure 120 Volts AC from MAG Term 1 to Term A2 Yes MAG Should pull in with clunck if not replace MAG No Verify Continuity of Wires to MAG A1 2 29 ELECTRICAL TROUBLESHOOTING Continued PROBLEM Machine Shuts off when you turn on Grind motor switch or Spin Motor Switch Possible Cause Guard Doors are Open Door Safety Switches are not working properly No 24 Volts DC to Safety Monitor SSM No Power into 24 Volt DC Power Supply PWR No Power Out to Door Switches
50. 16 UTILISER LES ACCESSOIRES RECOMMAND S Consulter le manuel pour les accessoires 6 RENDRE LA ZONE DE TRAVAIL A L EPREUVE recommand s L utilisation d accessoires DES ENFANTS avec des cadenas ou un inad quats peut provoquer des risques de interrupteur g n ral blessures 7 NE PAS FORCER LA MEULEUSE Elle fera le 17 V RIFIER LES PIECES ENDOMMAGEES Un meilleur travail et sera plus s curitaire si elle est garde ou toute autre pi ce qui est endommag ou utilis e comme sp cifi dans ce manuel ne remplit pas sa fonction pr vue devrait tre correctement r par ou remplac 8 UTILISER LE BON OUTIL Ne pas forcer la meuleuse ou un accessoire pour faire un travail 18 CONNAITRE VOTRE EQUIPEMENT Lire pour lequel elle n a pas t con ue attentivement ce manuel Apprendre son application et limites ainsi que certains 9 PORTER DES V TEMENTS APPROPRI S Ne risques potentiels pas porter de v tements amples gants cravates ou des bijoux qui pourraient se coincer dans les 19 Te a DE pieces mobiles Le port de chaussures Sj paella de devi antiderapantes est recommand Porter un filet mg on 5 DISEASES ONSE quelconque les remplacer imm diatement 10 UTILISER TOUJOURS DES LUNETTES DE Faire r f rence aux illustrations des pieces de 11 S CURIT FIXER SOLIDEMENT VOTRE TRAVAIL Assurez vous que l unit de coupe est bien fix e avec les pinces fournies avant l uti
51. 20 on the control panel B Turn SMS switch on C Reset Circiut Breaker on the right side of the machine Push in if tripped D Check SDC L1 to L2 for 120 Volts AC E Check power into SMS terminal 6 for 120 Volts AC F Check SDC A1 amp A2 for approx 20 Volts DC Have Relief Torque set to maximum torque full clockwise G Check spin motor continuity DISCONNECT POWER FROM THE MACHINE H Inspect Motor Brushes FROM MACHINE 34 DISCONNECT POWER Spin Motor works Yes end troubleshooting No go to Step B next Spin Motor works Yes end troubleshooting No go to Step C next Spin Motor works Yes end troubleshooting No go to step D next SDC Remove wires to Terminals Liand L2 and test betwen wires for 120V AC Yes reconnect wires go to Step No Go to Step E next Remove Wire to SMS Terminal 6 89SMS 6 and check between the wire and nuetral blue terminal out of FTR O2FTRBU for 120 VAC Yes Check switch continuity replace No Check CB continuity replace Check for approx 20 VDC from Terminal Strip 1 Terminal 4 48TB1 4 to Terminal 5 49T B1 5 Yes go to Step G next No Go to Step Remove motor wires at Terminal Strip 1 left side lower strip Term 4 amp 5 and check 0 ohms across the black and white motor wires Yes end troubleshooting motor should work if it does not replace motor No go to Step H next Remove the brushes one at a time and
52. 2182 8 B3TB2 7 2 6 91182 10 28782 4 29782 3 30782 2 95182 1 41182 4 41182 3 411 2 2 9411 1 HE 11113 di 47 80 85181 19 86181 18 10181 17 7 181 16 98181 15 99181 14 90781 13 91781 12 12181 11 93181 10 47181 9 46TB1 B 451B1 7 471B1 6 481 1 5 87181 19 88181 18 14400083 Buck 144001082 TE 144000 371B1 13 amp 36781 13 3181 12 37181 1 37181 10 amp 36781 10 34181 9 34181 8 34181 7 33181 6 31181 5 48181 4 33181 4 m INI 22 48 4TIBI 3 427 1 1 Lee 75 115 VAC NEUTRAL D CB1 CIRCUIT BREAKER 1 CB2 CIRCUIT BREAKER 2 ESS EMERGENCY STOP SWITCH FTR LINE FILTER 2 3 GMS GRINDING MOTOR SWITCH LVR LOW VOLTAGE RELAY MAG MAGNETIC STARTER MCB MAIN CIRCUIT BREAKER 6 7 _PWR DC POWER SUPPLY E STOP START REL GRINDING MOTOR RELAY ESS SS ivp RTP RELIEF TORQUE POT L 1 8 Al A2 RSS REVERSE SELECTOR SWITCH SCB SECONDARY CIRCUIT BREAKER ai SDC SPIN DRIVE CONTROL 8114 SMS SPINMOTORSWITCH SRS SPIN ROTATION SWITCH SSM SAFETY SWITCH MONITOR E SSP SPIN SPEED ee
53. 4 TVINdON 24 OPERATING INSTRUCTIONS Continued uonisod 101218d0 O JO O 01 55216 SMOJU MOJU JO opis 85226 ou BUMOOT 5 499 1544 0 P9 1919 1 5 6 S 991 9SJ9A9H 1 JopuuD pue eq ugo ewou SEU 129 99UM V 3 LON jutog 19ejuoo speiq eu jo 011 enjoy 8 1se eu 10 Led pub 181181 jou noA 1544 Sj2ejuoo 1514 49010400 ISNIN opis eu os y 66 jou op 99uM 10 epis 14614 Je9M U9U 6 94 S 9pis 49 O 01 epejq si SU JO epis os 99 uo pessoup s 1 ANUBIIS e jeu SI epejq 991 ou ou pessaup pinoys eu 1881 3SH3AGH 104 XI 13H 3S83 3H 25 OPERATING INSTRUCTIONS Continued RELIEF GRINDING CONTINUED Reset the Traverse Limit Proximity Switch so the grinding wheel clears the reel at both ends by approximately 1 16 1 5 mm Set Grind Selector switch to variable torque relief IMPORTANT The Spin Driv
54. AD 1 4 In 6 ft Ibs 9 ft Ibs 13 ft lbs thread 0 8 kg m 1 25 kg m 1 8 kg m 5 16 In 11 ft lbs 18 ft lbs 28 ft lbs thread 1 5 kg m 2 5 kg m 3 9 kg m 3 8 In 19 ft lbs 31 ft lbs 46 ft lbs thread 2 6 kg m 4 3 kg m 6 4 kg m 7 16 In 30 ft lbs 50 ft lbs 75 ft lbs thread 4 1 kg m 6 9 kg m 10 4 kg m 1 2 In 45 ft lbs 75 ft lbs 115 ft lbs thread 6 2 kg m 10 4 kg m 15 9 kg m ASSEMBLY INSTRUCTIONS Remove the sides front and back of the crate RN zen a HM N F lt lt M 11 41 104cm _ OPTIONAL PLATFORM LIFT SYS Remove the plastic bag shrink wrap and bubble AR wrap Remove the metal clips that secure the grinder to the crate base With a fork lift raise the 4 grinder from the wood base and set it in its final 914cm position See FIG 1 2 83 211 wig THE UNIT WEIGHS 2 1200 LBS 544 kg TO LIFT USE POWER EQUIPMENT Remove shipping straps and window protective sheets POSITION BASE a 71 45 115cm 181cm FIG 1 The RG5500 Spin Relief Grinder will require an operating area of about 119 W x 127
55. AFETY GLASSES of safety decals 11 SECURE YOUR WORK Make certain that the 20 DO NOT OPERATE THE GRINDER WHEN cutting unit is securely fastened with the clamps UNDER THE INFLUENCE OF DRUGS provided before operating ALCOHOL OR MEDICATION SAFETY INSTRUCTIONS IMPROPER USE OF GRINDING WHEEL MAY CAUSE BREAKAGE AND SERIOUS INJURY Grinding is a safe operation if the few basic rules listed below are followed These rules are based on material contained in the ANSI B7 1 Safety Code for Use Care and Protection of Abrasive Wheels For your safety we suggest you benefit from the experience of others and follow these rules DO 1 DO always HANDLE AND STORE wheels in a careful manner 2 DO VISUALLY INSPECT all wheels before mounting for possible damage 3 DO CHECK MACHINE SPEED against the established maximum safe operating speed marked on wheel 4 DO CHECK MOUNTING FLANGES for equal and correct diameter 5 DO USE MOUNTING BLOTTERS when supplied with wheels 6 DO be sure WORK REST is properly adjusted 7 DO always USE ASAFETY GUARD COVERING at least one half of the grinding wheel 8 DO allow NEWLY MOUNTED WHEELS to run at operating speed with guard in place for at least one minute before grinding 9 DO always WEAR SAFETY GLASSES or some type of eye protection when grinding DON T DON T use a whee that is cracked HAS BEEN DROPPED or one that is damaged DON T FORCE a wheel onto the machine OR ALT
56. AIT CONTACT AVEC LE CYLINDRE SUR CETTE MEULE C EST TOUJOURS e DU C T DROIT DE LA MEULE RHABILLAGE DU CYLINDRE Si la meule devient pleine de mat riel il peut tre n cessaire de rhabiller la meule Le RG5500 vient avec un rhabilleur en diamants Pour l utiliser placer le rhabilleur sur le bras d entrainement de rotation horizontal dans la zone ou la roue doit tre rhabill e Ajuster le rhabilleur la position et l angle appropri s Relever la meule de sorte qu elle touche pratiquement le rhabilleur Pour rhabiller la meule mettre le rhabilleur dans la position droite Fermer les portes et alimenter la roue de rectification dans le rhabilleur et puis d placer la meule d un c t l autre contre le rhabilleur qui rhabillera la face complete de la roue Figure 23 G n ralement seulement alimenter 002 po 05 mm chaque passage L alimentation trop lourde peut endommager le rhabilleur ou la roue Continuer le rhabillage jusqu ce que la roue apparaisse neuve ou que la forme juste soit atteinte Pour rhabiller la roue de rectification mettre le rhabilleur dans le bon angle pour un cylindre ayant une h lice normale ou un cylindre ayant une h lice invers e Fermer les portes alimenter la roue de rectification dans le rhabilleur Ne PAS d placer la meule de gauche droite 23 4 CONSIGNES Suite 19E1U09 9 99J JeiuueJd 19 yoq
57. ATE LIFTING DEVICES TO AVOID INJURY REMOVE THE TRAVERSE BELT See Traverse Belt Replacement section REMOVING THE TRAVERSE SHAFTS To remove the traverse shafts use the vertical adjusters to lower both grinding shaft support arms until they are in there lowest position Now remove the left grindng shaft support arm To remove the left arm first remove the bolt at the rear of the machine It may be necessary to clamp onto the shaft that the bolt is screwed into so that it does not spin After removing the bolt pull the arm off the rear shaft Now move the arm toward the rear of the machine to disengage the front of the arm from the vertical adjuster Next pull the arm away from the grinder and off the traverse shafts Note the shafts may come out of the right side arm so support the shafts Slide the Spin and Relief Grinding Head Assemblies off the traverse shafts Replace the shafts if necessary REPLACING THE TRAVERSE BEARING To replace the traverse bearings press the bearings out of the bearing housing Slide in the new bearings and secure in place with the seals Two bearings go in the front and 1 bearing the rear of the housing 2 REMOVE REAR PIVOT BOLT 1 REMOVE GRINDING SHAFT AND TRAVERSE BELT 3 LIFT ARM OFF REAR PIVOT SHAFT AND SLIDE ARM BACK THEN OUT Fig 14 17 REASSEMBLE Clean the 2 spherical bearings in the right arm and place the traverse shaft into the bearings The shafts should s
58. CATION Permet de r gler le couple du moteur d entrainement de la rotation le couple qui maintien le cylindre de coupe au doigt de rectification lorsque l interrupteur de s lection d aff tage est positionn couple de serrage variable INTERRUPTEUR DU MOTEUR DE LA MEULE Marche Arr t Allume et ferme le moteur de la meule LA PORTE DE GARDE DOIT ETRE FERM E POUR QUE LE MOTEUR D AFF TAGE FONCTIONNE INTERRUPTEUR DU MOTEUR DE TRAVERS E Positionne le moteur d entra nement de la travers CADRAN DU POTENTIOMETRE DE LA VITESSE DE LA TRAVERSEE PD MIN Permet de r gler la vitesse du mouvement de gauche et droite de la meule INTERRUPTEUR DE RENVERSE DE TRAVERS E Inverse la direction de la meulette si on la pousse lorsque la t te est en mouvement APPRENDRE CONNAITRE VOTRE MEULEUSE Suite MONTAGE AVANT ET ARRIERE DE LA TONDEUSE L unit de coupe tre plac e dans la machine avec le rouleau arri re sur la table et le rouleau avant retenu l outillage avant L outillage avant peut tre d plac lat ralement le long de la barre d outils afin qu il puisse tre plac aussi loin que n cessaire pour s adapter toutes les largeurs de cylindres Les autocollants sur la barre d outils facilitent la position de l outillage en fonction de la largeur du cylindre Pour d placer l outillage desserrer le bouton situ l avant de la base de l outillage et faire glisser l
59. Cog Pulley Driven 375 P 50W je uen BNT 80353 ssh Die Spring 34 ID x 2 0 Lg p m ENT80354 Cog Belt 1 PT 5NT80355 Thrust Washer 75 ID x 1 25 OD D TUS ENT3709331 Retaining Ring lassen ENTC250460 1 4 28 x 1 4 Socket Head Set Screw m M 5 80126 3 16 SQ x 1 00 Key ENT3708419 Wave Spring 78 10 x 1 00 OD 59 EXPLODED VIEW MOWER SUPPORT ASSEMBLY THERE ARE 2 BASE ASSY PER MACHINE 60 PARTS LIST MOWER SUPPORT ASSEMBLY DIAGRAM PART NUMBER NUMBER DESCRIPTION ENTB251016 1 4 20 X 5 8 Button Head Screw TEE ENTB251216 1 4 20 x 3 4 Button Head Cap Screw 5NTC250420 1 4 20 x 1 4 Point Set Screw E 5NTJ377000 3 8 16 Locknut Jam Nylon EE LEES 5NTJ502000 1 2 13 Hex Jam Nut ancbten 25 1501 ars 1 4 Lockwasher Split ENTO9853 Knob 4 prong 1 2 13 o ONT TZTIS tette Threaded Stud 1 2 13 x 65 Lg ENT50242 Roller Clamp Weldment TU eser ENT50288 Tooling Block Adjustment SI
60. Control Pin 8 to 7 Pot full CCW Pot Full CW 0 VDC 9 75 VDC Pin 8 to 9 Pot full CCW Pot Full CW 9 75 VDC 0 VDC Yes Pot is OK No Go to Step B next Check for 10 000 ohms Red to White wires Full CCW 0 ohms Full CW 10 000 ohms Red to Black wires Full CCW 10 000 ohms Full CW 0 ohms Yes Go to Step C next No replace potentiometer Wiper inside of potentiometer controls speed Wiper may be bad and not making contact Verify potentiomter White wire to terminal 7 Red wire to terminal 8 and Black wire to terminal 9 if not correct Check for Proper function Yes end troubleshooting No Go to Step D next Minimum and maximum pot settings effect traverse speed ELECTRICAL TROUBLESHOOTING Continued PROBLEM If the carriage traverses to one end of stroke or the other and it stops and does not reverse direction Possible Cause Proximity switch is not working properly or wire connections are loose Remedy First check to see of proximity light comes on When the light is on it means that there is electricity coming to proximity switch Actuate proximity switches with steel tool to take measurements Left proximity PROX1 check Traverse drive Control TDC between terminals 14 black wire and 15 brown wire Right proximity PROX check TDC between terminals 13 black wire and 15 brown wire Reason The light coming on shows the proximity is getting electrical contact
61. E TRAVERSEE La courroie qui entraine les moyeux de rectification et d aff tage de droite et de gauche peuvent tre engag s ou d gag s en retournant la pince situ e dans le fond des assemblages de meulette Le deplacement du levier vers la gauche engagera la courroie et en le d pla ant vers la droite d gagera la courroie La pointe peut tre ajust e si n cessaire pour augmenter ou diminuer la tension de la courroie Voir ajustements dans le manuel de service pour plus de d tails LA POINTE DE LA PINCE DE COURROIE EST AJUST E L USINE POUR PERMETTRE LA COURROIE DE GLISSER SI LE MOYEU VIENT EN CONTACT AVEC QUELQUE CHOSE IL FAUT ETRE PRUDENT LORS DE L AJUSTEMENT DE LA POINTE SI LA PINCE EST TROP SERREE LA COURROIE GLISSERA PAS QUI POURRAIT CAUSER DES DOMMAGES LA MACHINE OU AU CYLINDRE INTERRUPTEURS DE PROXIMITE DE TRAVERSEE Deux interrupteurs de proximit mobiles d terminent les limites gauche et droite de l assemblage de la meulette Un voyant DEL s allume sur l interrupteur lorsque la meulette se rapproche de la t te du d tecteur de proximit Les capteurs sont mont s dans les supports de proximit situ s sur les arbres de travers e Les supports peuvent facilement tre gliss s le long des arbres pour un ajustement rapide et facile aux r glages de d placement En passant du mode d aff tage au mode rectification les supports devront tre lev s des arbres et remis sur le
62. ECK MOUNTING FLANGES for equal and correct diameter 5 DO USE MOUNTING BLOTTERS when supplied with wheels 6 DO be sure WORK REST is properly adjusted 7 DO always USE ASAFETY GUARD COVERING at least one half of the grinding wheel 8 DO allow NEWLY MOUNTED WHEELS to run at operating speed with guard in place for at least one minute before grinding 9 DO always WEAR SAFETY GLASSES or some type of eye protection when grinding DON T DON T use cracked wheel or one that HAS BEEN DROPPED or has become damaged DON T FORCE a wheel onto the machine OR ALTER the size of the mounting hole if wheel won t fit the machine get one that will DON T ever EXCEED MAXIMUM OPERATING SPEED established for the wheel DON T use mounting flanges on which the bearing surfaces ARE NOT CLEAN FLAT AND FREE OF BURRS DON T TIGHTEN the mounting nut EXCESSIVELY DON T grind on the SIDE OF THE WHEEL see Safety Code B7 2 for exception DON T start the machine until the WHEEL GUARD IS IN PLACE DON T JAM work into the wheel DON T STAND DIRECTLY IN FRONT of a grinding wheel whenever a grinder is started DON T FORCE GRINDING so that motor slows noticeably or work gets hot AVOID INHALATION OF DUST generated by grinding and cutting operations Exposure to dust may cause respiratory ailments Use approved NIOSH or MSHA respirators safety glasses or face shields and protective clothing Provide adequate ventilation to eli
63. EEE EIERN 5NT6329166 Cable Guide nee 5 6329167 Bearing Block DO EE 5NTOS29172 1 110 Er Rear Door Inner Slide DDR PEE 5 7 6329173 Cable Bracket Door ETAPES RNC RE 74 Rear Door Lift Handle nee 5NT6329175 bres Rear Door Stiffener 252 ERR SNT6329177 scit e e Rear Door Sliding CO 5NT6329179 Rear Door Outer Plate Di 5 6329180 Door Stop Block onu SNTOS29TO 1 ans Hinged Walker Panel 9NT6329182 Door Stop Spacer Plate o 5NT6329183 Door Catch Bracket e TEE 5NT6329184 Door Switch Assembly 91 GRINDING HEAD ASSEMBLY EXPLODED VIEW PARTS LIST GRINDING HEAD ASSEMBLY DIAGRAM PART NUMBER NUMBER DESCRIPTION A A E T 5NTB191011 u 10 24 X 5 8 Socket Head Cap Screw St D D ie 5NT3708848 1 4 28 x 1 2 Socket Head Cap Screw w patch Diane utu ne e etel RN 251211 6 2 1 4 20 x 3 4 Socket Head Cap Screw RE RER vie ER M 17 27 ENTB250816 1 4 20 x 1 2 Button Head Socket Cap Screw Duas E M ris in ONTBSTZT216 ee 3 8 16 x 3 4 Button Head Socket Cap Screw c NET 5SNTB251219 nnd 1 4 20 x 3 4 Button Head Socket Cap Screw yeux TS SNTB2532 11 1 4 20 x 2 00 Socket Head Cap Screw ee ee u 5NTH25
64. EEP GUARDS IN PLACE and in working order REMOVE WRENCHES AND OTHER TOOLS KEEP WORK AREA CLEAN DON T USE IN DANGEROUS ENVIRONMENT Don t use Grinder in damp or wet locations Machine is for indoor use only Keep work area well lit KEEP ALL VISITORS AWAY All visitors should be kept a safe distance from work area MAKE WORK AREA CHILD PROOF with padlocks or master switches DON T FORCE THE GRINDER It will do the job better and safer if used as specified in this manual USE THE RIGHT TOOL Don t force the grinder or an attachment to do a job for which it was not designed WEAR PROPER APPAREL Wear no loose clothing gloves neckties or jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair 10 ALWAYS USE SAFETY GLASSES 11 SECURE YOUR WORK Make certain that the cutting unit is securely fastened with the clamps provided before operating 12 13 14 15 16 bf 18 19 20 The Caution Symbol identifies special instructions or procedures which if not strictly observed could result in damage to or destruction of equipment DON T OVERREACH Keep proper footing and balance at all times MAINTAIN GRINDER WITH CARE Follow instructions in Service Manual for lubrication and preventive maintenance DISCONNECT POWER BEFORE SERVICING or when changing the grinding wheel REDUCE THE RISK OF UNINTENTIONAL
65. ELIEF GRIND To change over to the relief grind disengage the spin grinding wheel hub assembly and park it as far to the right as possible Bring the relief hub assembly over to the reel for relief grinding This will require repositioning the travel proximity switch brackets Note As the reel diameter gets smaller and the number of blades increases the relief grinding wheel diameter works better when smaller For example a 5 127 mm diameter greensmower reels with 11 blades achieve a greater relief angle with a smaller grinding wheel REEL SPIRAL Check to see if your mowing unit is normal or reverse helix NOTE As you look into the guide finger on THE NEXT PAGE IT SHOWS THE NORMAL REEL HELIX As you look into the guide finger on the FOLLOW PAGE IT SHOWS THE REVERSE REEL HELIX The high point of the relief finger is on the right hand side ofthe grinding wheel Most mowing units are normal helix ALWAYS BE AT THE CORNER OF THE GRINDING WHEEL THAT IS MAKING CONTACT WITH THE REEL ON THIS GRINDER THAT IS ALWAYS THE RIGHT HAND SIDE OF THE GRINDING WHEEL THE HIGH POINT OF THE RELIEF FINGER MUST WHEEL DRESSING If the grinding wheel becomes loaded with material it may be necessary to dress the wheel The RG5500 is supplied with a diamond dresser To use place the dresser on the spin drive horizontal arm in the area where the wheel is to be dressed Adjust the dresser to the appropriate position and angle Raise the grinding
66. ER the size of the mounting hole if wheel won t fit the machine get one that will DON T ever EXCEED MAXIMUM OPERATING SPEED established for the wheel DON T use mounting flanges on which the bearing surfaces ARE NOT CLEAN FLAT AND FREE OF BURRS DON T TIGHTEN the mounting nut EXCESSIVELY DON T grind on the SIDE OF THE WHEEL see Safety Code B7 2 for exception DON T start the machine until the WHEEL GUARD IS IN PLACE DON T JAM work into the wheel DON T STAND DIRECTLY IN FRONT of a grinding wheel whenever a grinder is started DON T FORCE GRINDING so that motor slows noticeably or work gets hot AVOID INHALATION OF DUST generated by grinding and cutting operations Exposure to dust may cause respiratory ailments Use approved NIOSH or MSHA respirators safety glasses or face shields and protective clothing Provide adequate ventilation to eliminate dust or to maintain dust level below the Threshold Limit Value for nuisance dust as classified by OSHA TABLE OF CONTENTS This machine is intended for grinding the reel of reel type mower units ONLY Any use other than this may cause personal injury and void the warranty To assure the quality and safety of your machine and to maintain the warranty you MUST use original equipment manufactur s replacement parts and have any repair work done by a qualified professional ALL operators of this equipment must be thoroughly trained BEFORE operating the equipment
67. HE BEARING ASSEMBLIES ON THE HUB CAN CAUSE THE BEARINGS TO WEAR QUICKER AND COULD CAUSE THEM TO FAIL e PREMATURELY Bracket FIG 22 Positioning Bolts 23 CONTROL BOARD POTENTIOMETER ADJUSTMENTS POTENTIOMETER ADJUSTMENTS TRAVERSE DRIVE CONTROL TDC Min Speed Factory set at full CCW 8 30 Do not change this setting Right Traverse Forward Torque Factory set at full CW 4 30 Do not change this setting Left Traverse Reverse Torque Factory set at full CW 4 30 Do not change this setting IR COMP Factory to 9 00 IR COMP is current I resistance R compensation COMP IR COMP adjusts the output voltage of the drive which balances load to motor RPM Regulation of atraverse motor may be improved by slight adjustment of the IR COMP pot clockwise from its factory set position Overcompensation causes the motor to oscillate or to increase speed when fully loaded If you reach such a point turn the IR COMP pot counterclockwise until the symptoms disappear Max Speed Set at 3 30 for maximum voltage of 90 Volts DC to the traverse motor When voltage is above 90 volts DC the traverse motor will start to pulsate and not run smoothly Right Traverse Forward Acceleration Factory set at full CCW 8 30 Do not change this setting Left Traverse Reverse Acceleration Factory set at full CCW 8 30 Do not change this setting DB Dead Band is the potentiometer setting for the 50 or 60 Hz cycle control Factory set
68. NANCE Continued GRIND SHAFT PULLEY GRINDING MOTOR BELT REPLACEMENT ALIGNMENT GRIND MOTOR BELT To replace or inspect the grinding motor belt remove the right side cover panel To remove the belt pull down on the tensioner pulley For the belt to function properly the grinding shaft pulley and the grinding motor pulley must be in line with the tensioner pulley To adjust the pulley position loosen the setscrews on the pulley Locate the belt in the center of the idler pulley Measure from the arm to the edge of the belt atthe idler pulley Adjust the two other pulley s until the same measurement is achieved and tighten the pulley setscrews Reinstall the right side cover panel then run the grind motor to assure that the belt is not misaligned The belt will walk off the pulley if the system is not aligned properly TENS TONER PULLEY GRIND MOTOR PULLEY FIG 12 TRAVERSE BELT REPLACEMENT To replace the traverse belt remove the left side TRAVERSE MOTIR cover panel then loosen the nuts on the left side pulley that are used to tension the belt Remove the right side cover panel Loosen the screws holding the traverse motor and tilt the bottom of the motor out releasing any remaining tension on the belt On the left side remove the nut from the bottom belt tensioning screw this will allow the belt to be removed TRAVERSE BELT Place a new belt on the left pulley making sure it is seated properly in
69. NOILVYUNDISANOO 3d 18 91PUIJA9 uonisod ej uojes S9 SION TABLEAU DE CONFIGURATION DU CYLINDRE CETTE PAGE EST LAISSEE INTENTIONNELLEMENT VIDE POUR PRENDRE DES NOTES 29 PART NUMBER NUMERO DE PIECE 9NTRG5507953 FJRONTIER
70. NT50290 2 Front Clamp Plate I 5NT50291 Clamp Block i r BIN T55449 sisi Tooling Base Plate 12 o TA anne Tooling Spacer SE RR Acme Shaft L H Tooling TO oNT50568 V Roller Weldment L H I ONT50570 05 T Knob Assembly 3 8 16 5 Dog Point SR 5NT80396 Knob Assembly 1 4 20 x 1 0 Lg D 24245 420150 V Roller Weldment R H 0254 Rear Roller Clamp Weldment 21 ee SINTZUST2 ee Roller Roller Bracket Weldment 22 BR SNT80348 Bolt T Slot 3 8 16 x 2 0 Lg ENT3708245 Knob 235 3 8 16 F D ENT3708393 Handwheel 3 50 Diameter 23 ee CR ue ENT3709062 Conical Washer 382 x 75 035 T ads ENT3889045 Spacer 406 ID 88 OD x 38Long 61 EXPLODED VIEW VERTICAL MOWER SUPPORT ASSEMBLY 62 PARTS LIST VERTICAL MOWER SUPPORT ASSEMBLY DIAGRAM PART NUMBER NUMBER DESCRIPTION NM 5NTB371601 3 8 16 X 1 Hex Head Screw ET RE SE Ie AT TE 5NTC250420 1 4 20 x 1 4 Cup Point Screw 5NTJ377000 3 8 16 Locknut Jam
71. Nylon cup 5NTK371501 3 8 Lockwasher Split DEREN 17519 mr Knob T Assembly 1 2 13 x 6 5 SN S ENT50288 Tooling Block Adjustment es 297 73 22 222222222222326 Tooling Spacer 5NT55774 Acme Shaft L H Tooling zen Knob 3 8 16 x 1 0 Lg og BIN 58262 sin Hanger V eee ENT55343 Clamp Weldment Large L H 18 one 55358 22 10 1 0 8 Weldment Large R H o M ee Tooling Post Assembly L H ER BINT 390 2 une Tooling Post Assembly R H ENT3708393 Handwheel 3 50 Dia EEE ce ENT3709062 Conical Washer 382 Id x 75 OD x 035 Thick 63 EXPLODED VIEW CARTON ASSEMBLY 5 64 PARTS LIST CARTON ASSEMBLY DIAGRAM PART NUMBER NUMBER DESCRIPTION one ONT50014 u Spanner Wrench 5NTC190320 1110 24 x 3 16 Socket Head Setscrew 5NTH250802 1 4 x 1 2 Roll Pin M 5 09394 1 4 20 2 prong Knob cm 2 Dresser Support Block Doct 5 55461 Dresser Support Weldment 59173708845 3 4 Wide 1 4 Thick Diamond Dresser
72. OBSEN Voici une liste des syst mes d entrainement bas s sur les unit s de coupe Les unit s de cylindre de 5 po peuvent tre viss es partir de l extr mit du cylindre qui n est pas motoris hydrauliquement Installer un boulon de 3 8 po au bout de l arbre du cylindre avec un crou tr s serr afin qu il ne se desserre pas lors du tournage Utiliser une douille de 9 16 po pour visser Elles peuvent galement tre viss es partir de l extr mit ou le moteur hydraulique se trouve en compressant un r ducteur augmentateur carr 3 8 po m le carr 1 2 po femelle carr dans l accouplement cannel du cylindre num ro de pi ce Jacobsen 337370 et utiliser cet assemblage compress comme l adaptateur Les unit s de cylindre de 7 po peuvent tre viss es partir de l une ou l autre des extr mit s L unit de cylindre a un coupleur attach l arbre du cylindre aux deux extr mit s Acheter la pi ce Jacoben num ro 4102440 arbre du moteur du cylindre et souder l arbre du moteur hydraulique de l ensemble une douille 1 2 po et utiliser cet assemblage soud comme adaptateur Les unit s de cylindre Tri King peuvent tre viss es sur les anciennes unit s d entrainement poulie avec une douille 9 16 po sur le boulon 3 8 po qui retient la poulie Sur les nouvelles unit s cannel es acheter l accouplement cannel du cylindre num ro de pi ce Jacobsen 132002 et compresser un r ducteur augmentateur carr 3 8 po m
73. OM MACHINE 38 Check TDC terminals A1 to A2 for 90 Volts DC Yes go to Step G next No go to Step H next Remove motor wires from Terminal Strip 1 terminals 7 amp 8 check for 0 ohms across the black and white wires Yes end troubleshooting motor should work if it does not replace motor No go to Step J next TDC Pin 8 to 7 Pot Full CCW Pot Full CW OVDC 9 75 VDC Pin 8 to 9 Pot Full CCW Pot Full CW 9 75 VDC 0 VDC Yes replace the TDC No go to Step I next Check for 10 000 ohms red to white wires Full CCW 0 ohms Full CW 10 000 ohms Red to black wires Full CCW 10 000 ohms Full CW 0 ohms Yes replace the TDC No replace TSP Remove the brushes one at a time and maintain orientation for reinsertion See if brush is worn short 3 8 10 mm minimum length Yes replace motor brushes No replace Traverse Motor ELECTRICAL TROUBLESHOOTING Continued PROBLEM Traverse does not stop to reverse directions when flag goes under the proximity switch on the left side or right side of machine Gap between flag and prox is incorrect Proximity Switch is bad A Gap between flag and prox should be 3 16 to 1 4 4 6 mm Prox LED does not light when flag is under prox B Proximity switch is not working properly or wire connections are loose If incorrect adjust per adjustment section of manual Yes end troubleshooting No go to Step B next First check to see if prox
74. OPERATOR S MANUAL FOR SERIAL NUMBERS 1XFRG55XPD0000025 AND UP SPIN GRINDER RG500 This book consists of three manuals The OPERATORS MANUAL in ENGLISH which contains all the information on operating and doing routine daily maintenance on this equipment The ASSEMBLY and SERVICE MANUAL which is used by the maintainence department to install the equipment and to do all maintenance except routine daily maintenance The Translated OPERATORS MANUAL which is the same as the English version only translated into another language REV 5 8 2013 DEALER PREPARATION INSTALLATION CHECK LIST Frontier RG5500 Spin Relief Reel Mower Grinder THIS CHECKLIST IS TO REMAIN IN OWNER S MANUAL Itis the responsibility of the dealer to complete the procedures listed below then review this checklist with the customer upon the delivery or the sale of this equipment The installation training goes overthe basic operational functions of the equipment To ensure adequate training we require that the following items are reviewed by your John Deere Dealer Please check off to ensure that you understand the following items before the installation training is complete O 1 Equipment is completely assembled O 7 Review proper positioning of reel 2 All shields are in place and in good condition O 8 Explain use of reel grinder relief mechanism O 3 All decals in place and readable See pages 9 Review tra
75. RACKET SCREWS being careful not to move the clamp tip CLAMP CLAMPING BLICK If there is not enough adjustment in the clamp tip BRACKET the bracket that supports the can also be JAM NIT WTNIMIN GAP DISTANCE adjusted The bracket is slotted to adjust loosen TIP 10 2 5 mm the two screws that are hold the bracket in place and slide the bracket forward or back Then FIG 18 retighten the screws make sure they are tight or the bracket will move during clamping Check the tip distance and make any necessary adjustments THE TIP HAS BEEN FACTORY SET SO THAT IT WILL SLIP IF THE GRINDING HEAD ASSEMBLY COMES IN CONTACT WITH SOMETHING CAUTION SHOULD BE USED AS ADJUSTING THE TIP WILL AFFECT THE SLIP LOAD AND COULD DAMAGE THE CLAMP TIP BELT OR TRAVERSE DRIVE SYSTEM 21 ADJUSTMENTS Continued SPIN GRINDING HEAD WEAR PADS mi FLANGE The bronze wear pads used to move the spin wheel will wear and may need to be adjusted or replaced When pad wears to within a 1 16 1 5 mm of the screws the pad will need to be flipped or replaced The holes in the pads are offset slightly this allows the GAP pads to be flipped if neccessary to accomplish the best GAP fit When installing new pads flip or rotate the pads until Gap 2 is as small as possible without the pads pinching the wheel On the spin grinding head assembly the distance from the pad to the wheel can be adjusted in and out by loosening the scre
76. RITE Les symboles de sensibilisation a la s curit sont ins r s dans manuel pour vous avertir d eventuels dangers de securite Lorsque vous voyez ces symboles suivez leurs instructions Le Symbole Attention identifie les instructions sp ciales ou les procedures qui si elles ne sont pas respectees peuvent entrainer des dommages ou la destruction de l quipement Le Symbole de Mise en garde identifie les instructions sp ciales ou les proc dures qui si elles ne sont pas respect es peuvent entra ner des dommages ou la destruction de l quipement 1 GARDER LES GARDES EN PLACE en ordre 12 NE PAS TROP TENDRE LES BRAS Maintenir un de marche bon quilibre en tout temps 2 RETIRER LES CL S ET AUTRES OUTILS 13 ENTRENTENIR LA MEULEUSE AVEC SOIN Suivre les instructions du manuel d entretien pour la 3 GARDER LA ZONE DE TRAVAIL PROPRE lubrification et l entretien pr ventif 4 NEPAS UTILISER DANS UN ENVIRONNE 14 DEBRANCHER L ALIMENTATION LECTRIQUE MENT DANGEUREUX Ne pas utiliser la meuleuse L ENTRETIEN ou lors du changement de dans des endroits humides ou mouill s La machine nee on 887887 15 R DUIRE LE RISQUE DE D MARRAGE INVOLONTAIRE S assurer que tous les interrupteurs soient a la position ARRET 5 GARDER A DISTANCE TOUS LES VISITEURS avant de braneheriametiletisc Tous les visiteurs doivent tre maintenus une distance s curitaire de la zone de travail
77. S ALLUMER L INTERRUPTEUR DU MOTEUR DE ROTATION Avec la travers e la position d accueil du c t droit du capteur de proximit de la travers e allum alimenter la roue de rectification tout en tournant manuellement le cylindre jusqu ce que le doigt d indexage touche la lame Tourner le potentiometre de vitesse de travers e z ro puis allumer le moteur d entrainement de la travers e Avec l entrainement par courroie d bray d placer manuellement l ensemble de rectification vers la gauche jusqu ce que la lame du cylindre soit sur le doigt de rectification fixe ce stade si n cessaire vous pouvez ajuster l angle de depouille en ajustant la position du doigt de rectification Pour effectuer cet ajustement desserrer le levier d ajustement de l angle de d pouille Voir la figure 24 La rotation du systeme de doigt vers le bas augmentera l angle de d pouille et en tournant le syst me de doigt vers le haut diminue l angle de d pouille Le r glage de l angle de depouille ou la position d arr t du doigt d indexage est plus facile avec la t te de rectification sur le c t gauche du oylindre Une fois que vous avez la meulette positionnee avec une lame de cylindre reposant sur le haut point du doigt de rectification fixe r gler la but e du doigt d indexage devrait y avoir environ 1 32 po 0 8 mm 1 16 po 1 5 mm de jeu du doigt d indexage l arri re de la lame Le doigt d indexage est ressort la
78. SEMBLY NOTE The light on the proximity switch activates when metal is approximately 3 16 4 6 mm from the front of the proximity switch PROX HI LER SENSOR ENO MIST HE PAST HOLDER PRU SENSOR END FIG 15 VERTICAL INFEED SHAFT DRAG If the grinding shaft tends to walk during grinding the drag on the vertical adjusters needs to be increased To increase the drag in the vertical adjustment shafts tighten the setscrew on the back of the vertical adjustment housing DRAG SETSCREW LOCATED 1 scr ON BACK OF EACH TOWER I FIG 16 20 ADJUSTMENTS Continued TRAVERSE BELT TENSION To adjust the tension on the traverse belt tighten the screws and nuts located to the left side of the traverse belt behind the left side cover panelto a minimum of 1 75 44 mm The traverse belt should be level when adjusting the belt tension DO NOT OVERTIGHTEN OVERTIGHTENING COULD DAMAGE THE BELT OR TRAVERSE DRIVE SYSTEM FIG 17 TRAVERSE CLAMP FORCE If the traverse clamp is slipping during regular operation it may become necessary to adjust the clamp tip location To adjust the clamp tip loosen the jam nut and rotate the clamp tip The clamp tip should be adjusted to the dimension specified in FIG 18 To measure move the traverse belt out of the way Measure the clamped distance from the clamp tip to the clamping block shoe To secure the new position jam the nut against the clamp B
79. SSS SYSTEMSTART SWITCH SUPPLY STS SPIN TORQUE SELCTOR SWITCH TB1 TERMINAL STRIP 1 ss TB2 TERMINAL STRIP 2 TBG TERMINAL BLOCK GREY TBW TERMINAL BLOCK BLUE bsz2 s22 d TMS TRAVERSE MOTOR SWITCH 5 Ren seele TSP TRAVERSE SPEED POT 1 1 ER TDC TRAVERSE DRIVE CONTROL LINE FILTER DS14 S14 Q TDC 352 10K OHM TRAV PROX PX1 gt REVERSE TRAV PROX RSS PX2 R H A2 RTP 38 10K OHM TORQUE REMOTE TORQUE SSP 392 10K VELOCITY FRONTIER MANUEL DE L OPERATEUR NUMERO DE SERIE 1XFRG55XPD0000025 D USAGE COURANT MEULEUSEDE CYU NDREDECOUPE AFF TEUSE RG5500 NI 4 A 1 7 D mute 4 a 44 E nU FRONTIER REV 5 8 2013 LISTE DE VERIFICATION DE PREPARATION INSTALLATION Meuleuse de cylindre de coupe affuteuse rectifieuse Frontier RG5500 CETTE LISTE DE VERIFICATION RESTER DANS LE MANUEL DU PROPRIETAIRE ll est de la responsabilit du concessionnaire de compl ter les proc dures num r es ci dessous ensuite r viser cette liste de v rification avec le client la livraison ou la vente de cet quipement La fo
80. T ae Clamp Block pem nu T Knob Assembly 3 8 16 75 Dog jc 505596 22222285 Gage Base Weldment jr EN EEE BINT 5059 7 Gage Bar Assembly Vertical ae ENT3529069 Spacer 25 ID 375 OD x 69 Long TO 5176509418 Pivot Plate Machined DO TET 5NT6509349 Retainer Plate 5NT3708094 Adjustable Handle 5 16 18 x 1 25 Long I9 rare erde ENT6509359 Digital Gage Machined m MN 5NTHO060302 Roll Pin 063 D x 188 Long 5 180396 Knob 1 4 20 1 18 Long ER ONT6329556 Gage Base Weldment 6 EXPLODED VIEW SPIN DRIVE ASSEMBLY 68 PARTS LIST SPIN DRIVE ASSEMBLY DIAGRAM PART NUMBER NUMBER DESCRIPTION Ve ee SNTB251016 1 4 20 x 5 8 Button Head Socket Cap Screw AAE AEAEE AE AEAEE EEEE EEN 251211 1 4 20 x 3 4 Socket Head Cap Screw ENTB251216 1 4 20 x 3 4 Button Head Socket Cap Screw SERIE EEE nn 5NTK250001 Flat Washer 1 4 5NTIK251501 1 4 Lockwasher Split Pe ne nc ENTRO00376 Sq Key 1 8 x 75 ENT50290 Front Clamp Plate D 5NT50291 Clamp Block Osella le l
81. THE REEL FRAME EXTENDS cleared the reel by approximately 1 4 inch 6 mm if BELOW THE REEL ITSELF MAKE clearance to the frame allows Disengage both the relief SURE THE STOP IS SET SO THAT and Spin grinding assemblies from traverse belt Turn the THE GRINDING WHEEL DOES NOT Traverse speed potentiometer to zero and turn on the RUN INTO THE FRAME WHILE Traverse Motor Switch This will activate the proximity GRINDING sensors Move the right Traverse Travel Limit switch in until the light on the proximity sensor illuminates Move the wheel to the opposite end clearing the reel as mentioned above and set the left Traverse Travel Limit Switch Fig 17 Engage the traverse belt and slowly turn the Traverse Speed up Allow the wheel to traverse from end to end to verify the switches stop and reverse the direction of the grinding wheel Verify that the grinding wheel travels fully off the reel at each end Note If the reel will hit the frame then adjust travel sensors so the wheel does not contact the frame ATTACHING THE VARIABLE SPEED SPIN DRIVE UNIT TO THE REEL The spin drive unit attaches to the end of the reel shaft ora drive system component Consult the cutting unit manual for proper spin drive placement and attachment Determine which side to mount the spin drive This will generally be the same drive system component used for backlapping See FIG 18 IMPORTANT When spin grinding the reel should turn in the same direction as the g
82. UCTIONS ON PREVIOUS Plug the control box power cord into a standard 115V AC 20 amp grounded receptacle See FIG 6 IT IS RECOMMENDED THAT THIS SPIN RELIEF GRINDER HAS ITS OWN PERMANENT POWER CONNECTION FROM THE POWER DISTRIBUTION PANEL WITH NO OTHER MAJOR POWER DRAW EQUIPMENT ON THE SAME LINE IT IS REQUIRED THAT THE POWER DELIVERED TO THIS GRINDER IS 115 VAC 20 AMPS THE TOLERANCE ON THIS POWER REQUIREMENT IS 5 THEREFORE THE MINIMUM VOLTAGE REQUIRE MENT IS 109VAC WITH 20 AMPS VOLTAGE MUST BE CHECKED WITH ALL EQUIPMENT UNDER LOAD OPERATING ON THE CIRCUIT DO NOT OPERATE THIS GRINDER WITH AN EXTENSION CORD DO NOT OPERATE THIS GRINDER ON A GROUND FAULT A PROPER GROUND IS REQUIRED FOR SAFE OPERATION OF THE EQUIPMENT VERIFY THAT THE RECEPTACLE GROUND IS A PROPER GROUND BEFORE PLUGGING IN THE MACHINE IMPROPER GROUNDING IN YOUR BUILDING MAY RESULT IN A DANGEROUS SHOCK TO THE OPERATOR OR CAUSE THE GRINDER TO MALFUNCTION When installing the grinder the following guidelines should be used to establish the wire size between the power panel in your building and the grinder receptacle Note that the wiring in your building must be per code between main power panels and sub panels FOR 20 RATED LARGE MACHINES BEFORE YOU APPLY POWER TO THE GRINDER O The grinder is equipped with a high low voltage relay which is factory preset at 100 140 VAC Ifthe power supply line does not deliver 1
83. YLINDRE OU AU MECANISME D ENTRAINEMENT DE LA ROTATION SUR LA MEULEUSE PAS PLUS DE 25 PO CHARGE DE PIVOTEMENT MAXIMALE LBS POUR FAIRE TOURNERLE CYLINDRE N EST PERMIS OU DES DOMMAGES AU MOTEUR D ENTRAINEMENT POURRAIENT SURVENIR Figure 9 LEVER LE CYLINDRE EN POSITION La meuleuse RG5500 de s rie n est pas livr e avec un dispositif de levage Si l tablissement ne dispose pas de dispositif de levage il est recommand qu un treuil et ensemble de fl che ou une plateforme l vatrice arri re soit utilis TREUIL ET ENSEMBLE DE FL CHE Le treuil et ensemble de fl che se monte sur la partie arri re droite du cabinet Lorsque vous utilisez le treuil et la fl che positionner l unit de coupe derri re la machine et fixer le palonnier l unit de coupe Utiliser le treuil pour soulever l unit et balancer le cylindre sur la zone de travail de la machine Se reporter au manuel dans l ensemble pour d autres instructions Voir la figure 9 Disponible avec un treuil manuel ou lectrique PLATEFORME L VATRICE ARRIERE La table l vatrice arri re est une plateforme portative qui peut tre utilis e pour soulever le cylindre au niveau de la meuleuse Le cylindre peut tre roul sur la plateforme avec l avant du cylindre faisant face la meuleuse Avec la pince du rouleau arri re enlev e le cylindre peut tre roul par l arri re sur la machine partir de la plateforme La station de travail utilise un sy
84. al Strip 1 Terminal 17 to Terminal Strip 2 Terminal 3 Yes Go to Step F next No Verify continuity of wires to Terminal strio Replace SSM if wires check OK Measure approximately 24 volts DC from Terminal Strip 2 Terminal 3 to Terminal Strip 1 Terminals 14 and 15 Yes Go to Step G next No Check Alignment of Rear door switch If no to Term14 15 then replace rear switch Measure approximately 24 volts DC from Terminal Strip 1 Terminal 17 to Terminal Strip 2 Terminals 2 and 4 Yes Replace SSM No Check alignment of front door switch If no voltage to Term2 or 4 after alignment then replace front switch Measure 120 Volts AC at MAG term L3 to Term Block 4 Blue after SSS is pushed Yes Verify Wiring to LVR No Measure 120 Volts AC at MAG term T3 to Term Block 4 Blue after SSS is pushed If 120 Volts AC Replace MAG no 120 Volts AC verify wiring to T3 ELECTRICAL TROUBLESHOOTING Continued PROBLEM Grinding motor not working Assuming SSS System Start Switch is on with 120 volts AC to control panel and all other functions are working Verify all wires shown on the wiring diagram are correct and pull on wire terminals with approximately 3lbs force to verify there are no loose terminal connections and or no loose crimps between the wire and the terminal If problem persists test as listed below Possible Cause Grinding Motor Switch GMS is not on Guard doors are not closed 15 Amp Cir
85. am Follower 1 2 Diameter oH ec PR 60 284 8 08 Finger Slide SNTSS117 sims Fixed Finger D EE 5NTB190634 10 32 x 3 8 Button Head Socket Screw EEE 5NT3249159 Flat Washer 25 ID x 38 OD x 02 Thick D a oe 201 nu Index Finger Stop Block sj mM C 5NTH181202 3 16 x 3 4 long Roll Pin Deere 455579 18 5 Locking Plate Weldment HR 5NT3708838 Spacer 252 ID x 50 OD x 125 Long mm 5NTC1904967 10 32 x 1 4 Socket Head Set screw E SNT55127 3 16 Diameter Index Stop Pin oj nm mue ENT55501 Indexing Finger Assembly 5NT3708107 Compression Spring i HORE 5NTC190360 10 32 x 3 8 Socket Head Set screw 53 PARTS LIST PIVOT ARM AND GRINDING SHAFT ASSY 1 of2 Q x N N y BON d d eS 54 PARTS LIST PIVOT ARM AND GRINDING SHAFT ASSY 1 of 2 DIAGRAM NUMBER PART NUMBER DESCRIPTION 5NTB313601 5 16 18 x 2 1 4 Hex Head Cap Screw 5NTB371611 3 8 16 x 1 Socket Head Cap Screw 5NTB372411 3 8 16 x 1 1 2 Socket Head Cap Screw ENTB373601 3 8 16 x 2 1 4 Hex Head Cap Screw 5NTB752001
86. anufacturer Our current production machines include as standard equipment guards or shields for the grinding wheel safety signs and an operator s manual Never bypass or operate the machine with any of the guards or the safety devices removed Read and fully understand all the safety practices discussed on pages 4 and 5 of this manual All safety rules must be understood and followed by anyone who works with reel grinders SEE OPERATOR S MANUAL FOR INSTALLTION CHECKLIST It is the responsibility of the dealer to complete the procedures listed in the Operators Manual then review this checklist with the customer upon the delivery or the sale of this equipment The installation training goes over the basic operational functions of the equipment To ensure adequate training we require that the following items are reviewed by your John Deere Dealer Please check off to ensure that you understand the following items before the installation training is complete Safety IMPORTANT SAFETY MESSAGE FOR OWNERS OPERATORS OF REEL GRINDERS A Before operating a reel grinder an operator must read and understand all of the information in the operator s manual and in the safety signs attached to the product A person who has not read or understood the operator s manual and safety signs is not qualified to operate the unit Accidents occur often on machines that are used by someone who has not read the operator s manual and is not familia
87. are using the all position brackets the vertical and horizontal position can be adjusted by loosening the knobs located on the side of the tooling and moving to a new set of pins Verify that the reel is positioned properly for the spin wheel and relief wheel by checking the travel limits both wheels will need to have clearance to come off the reel on both sides Checking during setup will eliminate the need for major adjustments and alignments when going from spin grinding to relief grinding When the mower is in place lock it into position by tightening all knobs Lift the rear roller onto the angled bracket and clamp the roller firmly by squeezing the clamp handle REEL POSITION The reel should be positioned so that it is at a one o clock or 30 angle position in reference to the grinding wheel See FIG 3 If the all position brackets are used try to position the unit so that the bottom of the reel is between 1 50 2 00 38 51MM off the table When using the roller mount style tooling try to maintain the one o clock position and check for clearance between the reel and grinding wheel Verify that the proper relief angle can be achieved with this setting and make any adjustments if necessary If you are grinding or QA5 reel using the roller style mounts use the decals located on the tooling to obtain the optimal position to grind the reel See 2 11 20 ER CLAMPING
88. arter will not engage unless the emergency stop pushbutton is pulled out and the grinding motor switch and spin motor switch are turned off GRIND SELECTOR SWITCH Variable speed spin Switch must be up to perform spin grinding operations Variable Torque Relief Switch must be down to perform relief grinding operations SPIN DRIVE ROTATION SWITCH Forward Off Reverse This switch reverses the direction of the spin drive motor IMPORTANT Because the spin drive motor can be flipped on the horizontal adjustment arm the direction may be opposite of what is shown on the SPIN SPEED POTENTIOMETER DIAL RPM Adjusts the speed of reel rotation when you have the grind selector switch set at variable speed spin GUARD DOORS MUST BE SHUT FOR SPIN DRIVE GETTING TO KNOW YOUR GRINDER Continued PUSH PULL EMERGENCY STOP BUTTON Push in to cut all power to the control panel functions This removes power from all motors including the grinding motor traverse motor spin motor etc restore power pull up on button and press the Start button SPIN MOTOR SWITCH On Off Turn the Spin Motor on and off GUARD DOORS MUST BE SHUT FOR GRIND MOTOR TO OPERATE RELIEF TORQUE DIAL Adjusts the Spin Drive Motor torque the torque holding the reel blade to the relief finger when Grind Selector Switch is set at variable Torque Relief GRINDING WHEEL MOTOR SWITCH On Off Turn the
89. before drying by rubbing lightly with a good grade of VM amp P naphtha or isopropyl alcohol Afterward a warm final wash should be made using a mild dish washing liquid detergent solution and ending with a thorough rinsing with clean water Minimizing Hairline Scratches ocratches and minor abrasions can be minimized by using a mild automobile polish Three such products that tend to polish and fill scratches are Johnson paste Wax Novus Plastic Polish 1 and 2 and Mirror Glaze plastic polish M G M10 Itis suggested that a test be made on a corner of the polycarbonate window with the product selected following the polish manufacturer s instructions Some Important DON TS DO NOT use abrasive or highly alkaline cleaners on the polycarbonate windows Never scrape polycarbonate windows with squeegees razor blades or other sharp instruments Benzene gasoline acetone or carbon tetrachloride should NEVER be used on polycarbonate windows DO NOT clean polycarbonate windows in hot sun or at elevated temperatures Graffiti Removal e Butyl cellosolve for removal of paints marking pen inks lipstick etc e The use of masking tape adhesive tape or lint removal tools works well for lifting off old weathered paints e Toremove labels stickers etc the use of kerosene VM amp P naphtha or petroleum spirits is generally effective When the solvent will not penetrate stickier material apply heat hair dryer to soften the adhesive
90. bly and proper installation of this product is the responsibility of the John Deere dealer Read manual instructions and safety rules Make sure all items on the Preparation Check List in the Operator s Manual are completed before releasing equipment to the owner TO THE OWNER Read this manual before operating your Frontier equipment Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustments and operating procedures before attempting to operate the equipment Replacement manuals can be obtained from you selling dealer The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Please observe all safety information in this manual and safety decals on the equipment For service your authorized John Deere dealer has trained mechanics genuine Frontier service parts and the necessary tools and equipment to handle all of your service needs Use only genuine Frontier service parts SAFETY INSTRUCTIONS Safety Awareness Symbols are inserted into this manual to alert you to possible Safety Hazards Whenever you see these symbols follow their instructions The Warning Symbol identifies special instructions or procedures which if not correctly followed could result in personal injury Ts K
91. commutateur du moteur de travers e Cela activerales capteurs de proximite Deplacer le commutateur limite deplacement droit jusqu ce que la lumi re sur le capteur de proximit s allume D placer la roue l extr mit oppos e d gageant le cylindre comme mentionn ci dessus et r gler le commutateur de limite de d placement gauche Fig 17 Engager la courroie de travers e et augmenter lentement la vitesse de la travers e Permettre la roue de traverser d un bout l autre pour v rifier les commutateurs d arr t et d inverser le sens de la meule V rifier que la meule se d place pleinement chaque extr mit du cylindre Commentaire Si le cylindre est pour frapper le ch ssis alors r gler les capteurs de d placement de sorte que la roue ne touche pas le ch ssis E j i mi FIXATION DU MOTEUR D ENTRAINEMENT DE VITESSE VARIABLE AU CYLINDRE Figure 18 L unit du moteur d entrainement s attache au bout de l arbre du cylindre ou un composant du syst me d entra nement Consulter le manuel de coupe de l unit pour le placement appropri du moteur d entrainement et de l attachement D terminer de quel c t monter le moteur d entrainement Ce sera g n ralement le m me composant du systeme d entrainement qui sera utilis pour r dage Voir la figure 18 IMPORTANT Lors de l aff tage le cylindre doit tourner dans le m me sens que la meule Voir la figure 19 Avan
92. cuit Breaker CB is tripped GMS not working Grinding Motor Relay not working No Power to Relay Contacts Bad Contacts in Grinding motor Relay Bad Circuit Breaker Bad Grinding Motor Checkout Procedure A Turn switch on B Close front and rear guard doors C Check 15 amp CB on the side of the grinder above the control cover Press in if tripped D Check for power to GMS E Check for power from GMS F Check for power to relay Coil Relay should click when GMS is turned on G Verify Power to Relay Contacts H Verify power out of Grinding Motor Relay Verify Power to Grinding motor Cord 31 Grinding Motor works Yes end troubleshooting No go to Step B next Grinding Motor works Yes end troubleshooting No go to Step C next Grinding Motor works Yes end troubleshooting No go to Step D next Measure 120 volts AC from Terminal strip 2 terminal 15 to nuetral blue terminal out of FTR O2FTRBU Yes go to Step E next No check continuity of wires to GMS Measure 120 volts AC fromT erminal strip 2 terminal 14 to nuetral blue terminal out of FTR O2FTRBU Yes Go to Step F next No replace GMS Check for 120 Volts AC from A1 to A2 of Grinding motor Relay REL Yes Go to Step G next No check wires to Grinding motor Relay 1 amp 2 REL Terminals L1 to L2 for 120 Volts AC Yes Go to Step H next No Check wires to REL Term L1 amp L2 REL Terminals 1
93. d of the shaft until approximately level This grinder is not designed to operate at a severe angle Adjust reel or setup until the shaft is approximately level Checkout Procedure Push lightly up and down on the digital gage to see if itis loose Tighten the screws on the bracket to the vertical adjuster or remove the gage and tighten the screws from the bracket to the gage Tighten the drag on the vertical shafts by tightening the setscrew located on the back of the vertical adjuster husing See Vertical Infeed Shaft Drag in the adjustment section Checkout Procedure Check roundness using the digital gage Traverse speed should be set approximately 12 min 4 meters min if roundness is varying MECHANICAL TROUBLESHOOTING Continued PROBLEM Uneven traverse speed or grinding stock removal from reel is irregular Possible Cause Linear bearings are or have grit buildup causing uneven traversing load Grinding shaft or wheels have grit buildup causing uneven loading Left side traverse pulley is full of grit causing the pulley not to turn freely on shaft PROBLEM Traverse Belt Slips Possible Cause Clamping tip is not adjusted properly Too heavy a grind for traverse speed PROBLEM Too heavy a burr on cutting edge of reel blades Possible Cause Traverse speed set too high causing a heavy burr on the reel blade when spin grinding PROBLEM Cone shaped reel after grinding Possible Cause
94. dommager le cylindre ou la machine Le bouton du doigt d indexage ajuste ou le doigt d indexage s arr te lorsque les lames du cylindre indexent Voir la figure 6 Une bonne position de cet arr t est essentielle pour permettre aux lames du cylindre de transiter doucement du doigt d indexage au doigt fixe IMPORTANT Apr s avoir ajust la position du bouton du doigt d indexage d arr t il devrait y avoir 1 32 po 0 8 mm de d gagement entre le doigt d index et la lame du cylindre lorsque vous appuyez sur le doigt d indexage Cela permettra au doigt fixe de rectification de guider la lame du cylindre pendant le cycle de rectification La lame du cylindre ne devrait jamais chevaucher le doigt d indexage lors du meulage La broche d arr t de l index est de hauteur r glable Elle doit tre ajust e pour attraper la lame du cylindre et toujours laisser suffisamment de d gagement l toile de roue apr s que la rectification ait t meul e la profondeur requise ll y a une position d arr t avanc e sur le systeme de doigt situ e proximit du point pivot du doigt d indexage Celle ci aura besoin d tre ajust e seulement s il y a un probl me de d gagement avec le doigt d index quand il se d place vers l avant Voir la figure 7 13 BROCHE D ARR T DE L INDEX DOIGT D INDEXAGE MOBILE DOIGT FIXE BOUTONDEPOSITION JAF D ARRET DU DOIGT gt D INDEXAGE LEVIER D AJUSTEMENT zd DU
95. du cylindre soit de 1 5 2 0 po 38 51 mm au dessus de la table est galement recommand de monter le bras de support avec le moins d extension du bras de support toutes positions que possible tous en laissant juste assez de d gagement pour le montage du cylindre pour monter le cylindre dans le Figure 12 V du bras de support Positionner l int rieur et l ext rieur du cylindre en r glant les volants avants Le cylindre doit tre plac de mani re Un angle de 30 ou tre a une heure ou une position angulaire de 30 par rapport la meule Voir la figure 13 S il a des probl mes de d gagement le cylindre peut tre d plac vers l avant ou vers l arri re pour r gler ce probleme Si vous affutez un cylindre QA5 ou utiliser l autocollant situ sur pour localiser rapidement le cylindre dans la position optimale Voir la figure 2 Apr s avoir correctement positionn le cylindre verrouiller le rouleau avant et serrer la pince arri re S assurer que tous les boutons soient bien serr s avant l aff tage SERRER FERMEMENT TOUS LES BOUTONS DE VERROUILLAGE AVANT L AFF TAGE TOUS LES BOUTONS PINCES OU ROULEMENTS DESSERRES NUIRONT QUALITE DE L AFF TAGE Figure 13 16 CONSIGNES D OPERATION Suite ALIGNER LE CYLINDRE BOUTON ENT DE REGLAGE DE INDICATEUR LA JAUGE VERTICALE IMPORTANT Lors de la mesure l arbre central du cylindre 2 Be toujours vous
96. e Rotation switch must be in the OFF position when changing the Grind Selector switch Set the Spin Drive Rotation switch to rotate the reel into the stop finger counterclockwise CCW when looking at the right side NOTE Relief torque reel rotation is always opposite spin rotation DO NOT TURN ON THE SPIN MOTOR SWITCH With the traverse in the home position right side traverse proximity sensor lit infeed the grinding relief wheel while manually rotating the reel until the index finger touches the blade Turn the traverse speed potentiometer to zero then turn the traverse drive motor on With the belt drive disengaged manually move the Relief Grinding Assembly to the left until the reel blade is on the fixed relief finger At this point if necessary you can adjust the relief angle by adjusting the relief finger position To make this adjustment loosen the Relief Angle Adjustment handle See FIG 24 Rotating the finger system down will increase the relief angle and rotating the finger system up will de crease the relief angle Adjusting the relief angle or index finger stop position is easiest with the relief head at the left side of the reel Once you have the Grinding Head positioned with a reel blade resting on the Fixed Relief Finger high point adjust the indexing finger stop There should be about 1 32 8mm to 1 16 1 5mm free play of the Index Finger to the back of the blade The Index Finger is spring loaded to t
97. e a 100 140 VAC Si la ligne d alimentation ne d livre pas de 100 140 de tension sous charge le relais s ouvrira et d connectera le demarreur Si cela se produit votre ligne d alimentation est incorrecte et doit tre correcte avant de poursuivre avec la meuleuse TABLE DES MATIERES Consignes de s curit Entretien quotidien Apprendre conna tre votre meuleuse Consignes d op ration Tableau de configuration du cylindre ENTRETIEN QUOTIDIEN PAR L OPERATEUR our une base quotidienne nettoyer la machine en l essuyant Sur une base quotidienne enlever tous les grains de meulage de la zone de l arbre de meulage des arbres de travers e et la barre d outillage our une base quotidienne inspecter la machine pour des attaches ou des composants d sser s Contacter le d partement d entretien de votre entreprise si des pi ces endommag es ou d fectueuses sont constat es NE PAS UTILISER COMPRIME POUR NETTOYER LA POUSSIERE DE MEULAGE DE LA MACHINE CONSIGNES DE SECURITE PRIERE DE PORTER UNE ATTENTION PARTICULIERE AUX AUTOCOLLANTS DE MISE EN GARDE SUIVANTS QUI SONT SITUE SUR LA MEULEUSE VOIR LE MANUEL DE SERVICE POUR LES NUMEROS DE PIECES DE INFORMATIONS D ORDRE GENERAL T M DE LA MEULE A CAUTION CAUTION ATTENTION To Avoid Injury To Avoid Injury Pour viter des blessures Do not exceed grinding Ne d passez pas la vitesse wheel maximum operating de fonctionnem
98. e el ENT6329160 Motor Spin Assembly Spin EUER ENT3707623 DC Motor Brush for Service not shown E EE DIN T5057 0 zeit T Knob Assembly 3 8 16 x 75 Dog Point SNTS0585 Spin Mount Weldment Vertical er ein nn en ein ein ein MORET 99437 ss Spin Mount Weldment a ONTOS 2 22 Spin Arm Weldment Horizontal o 5NT3709586 Flange Coupler 50 Bore acsi mM E 5NT6509588 Knob Assembly T 2 5 3 8 16 x 1 00L RS 5NT6329072 Decal Scale 69 EXPLODED VIEW CONTROLS ASSEMBLY 70 PARTS LIST CONTROLS ASSEMBLY DIAGRAM PART NUMBER NUMBER DESCRIPTION lien cu E E 5NTD160608 Thrd Cutting Screw 8 32 x 3 8 F Type Dum HIM tah 5NTD250800 Thrd Cutting Screw 1 4 20 x 1 2 F Type Hex Hd RE 5NT3707826 Push Button Square Green d EURER AU 5NTJ167000 8 32 Nylon Insert Lock Nut Jam OMM M E M ERR M ENTRO00536 Lockwasher 1 4 Internal Teeth Ou Su IP MU Control Panel Decal pp 5NT 155504 Door Safety Switch Bracket Weldment n SNT595422 ssh Control Service Panel ux MM aioe MI see ne
99. e long de la barre d outils L outillage doit tre situ aussi pr s du cadre que possible laissant le maximum d espace pour utiliser la jauge de position la jauge sera discut e dans la section sur l alignement La position horizontale est atteinte en utilisant le volant situ l avant de l outillage Si vous aff tez une unit de coupe r glage rapide QA7 ou QA5 utiliser les autocollants situ s sur l outillage afin de positionner rapidement le cylindre y a deux positions pour chaque cylindre d pendant de la facon dont le rouleau avant est mont Voir la figure 2 Si vous utilisez les supports toutes positions la position verticale et horizontale peuvent tre ajust es en desserrant le bouton situ sur le c t de l outillage et le d placant un nouveau jeu de broches V rifier que le cylindre soit bien plac pour la roue d aff tage et la roue de rectification en v rifiant les limites de d placement les deux roues auront besoin de d gagement pour pouvoir se d tacher du cylindre sur les deux c t s La v rification lors de l installation liminera la n cessit d ajustements majeurs et les alignementslors du passage d aff tage rectification Lorsque la tondeuse est en place la verrouiller en position en resserant tous les boutons Soulever le rouleau arri re sur le support angulaire et serrer le rouleau fermement en pressant la poign e de la pince POSITION DU CYLINDRE Le cylindre doit tre plac
100. e wire label has a seven position code The first two or three digits are the wire number 01 199 The next three numbers or letters the code for the component to which the wire attaches Example TDC for Traverse Drive Control The lasttwo numbers or letters are the number of the terminal on the component to which the wire attaches TERMINAL BLOCKS To insert or remove a wire from the terminal block insert asmall screw driver into the square hole Then insert or remove wire from the round hole Remove screwdriver to lock the wire in place Note the square hole can also be used when checking for voltages The probe tip of the multimeter can be inserted into the square hole to take readings TROUBLESHOOTING INDEX AC Main Power Controls Page 28 30 Grinding Motor Controls Spin Drive Controls Page 32 36 Traverse Drive Controls Page 37 41 Mechanical Troublshooting Page 42 43 CONTROL PANEL located on the right side of the machine Door Safety Switch Monitor 24 VDC Power SSM Supply PWR Low Voltage Relay Traverse Drive LVR Control Board FUSES Terminal Strip 2 3A Slow Blow TB2 Traverse Drive Control Board MAG TDC Blue Terminal Blocks TBB Grey Terminal Blocks TBG Secondary Circuit Breaker SCB Main Circuit Breaker MCB Spin Drive Control Board 25 SDC Grinding Motor E m Relay REL Termial Strip 1 PAD lt gt e 1 Main Ground Lug AC Fil
101. ed for setting the horizontal alignment and checking for taper within thousands of an inch The digital gauge allows you to measure one end of the reel by extending the slide rail until you make contact with the center shaft of the reel ZERO RESET See FIG 8 By measuring at the far left and the far right ON OFF on the center shaft you can adjust the horizontal alignment using the front tooling adjustment knobs until the alignment is within 005 inches 13mm FIG 8 When this is completed you can then reset the gauge to zero on the center shaft retract the gauge slide and measure the outer surface of a reel blade By comparing the readings on the left side of the reel to the right side of the reel you can determine exactly how much taper you have in the reel Compensating for taper will be explained later in the grinding procedure NOTE The gauge can be set for both inch and metric readout 14 OPERATING INSTRUCTIONS PREPARE MOWING UNIT FOR SHARPENING Always follow the procedures specified in the cutting unit manual when preparing the unit for sharpening It is recommended that the reel to be sharpened is thoroughly cleaned Remove the wheels and bed bar if possible from the reel The bedknives should be sharpened when the reel is sharpened Inspect adjust and or replace any worn or damaged bearings Make sure the reel bearings are in good working condi tion and adjusted properly so the reel turns easily by hand
102. eel shaft with a jam nut very tight so it does not loosen while spinning Use a 9 16 socket to drive They can also be driven from the hydraulic motor end by pressing a Square Socket Drive Adapter 3 8 square male to 1 2 square female into the splined reel coupling Jacobsen part number 337370 and use this pressed assembly as the adapter 7 reel units can be driven from either end The reel unit has a coupler attached to the reel shaft a both ends Purchase Jacoben part number 4102440 Reel Motor Shaft and weld the hydraulic motor shaft form the kit to a 1 2 socket and use this weldment as the adapter Tri King reel units can be driven on older pulley drive units with a 9 16 socket on the 3 8 bolt that holds the pulley On newer splined units purchase the splined reel coupling Jacobsen part number 132002 and press a Square Socket Drive Adater 3 8 square male to 1 2 square female into the splined reel coupling and use this assembly as the adapter OPERATING INSTRUCTIONS Continued RECOMENDATION FOR SPIN DRIVE RPM AND TRANSVERSE SPEED WHEN GRINDING SPIN DRIVE RPM SPIN DRIVE RPM IS VERY IMPORTANT IN ACHIEVING A QUALITY GRIND USE CARE IN ESTABLISHING THE SPIN DRIVE RPM PER THE INSTRUCTIONS BELOW Generally the Spin Drive RPM will be between 180 RPM 45 and 380 RPM 100 The speed required to spin a specific reel is dependant on reel diameter the number of reel blades and reel hardness For all reels there is an optim
103. ef Torque Pot TORQ is used to vary the reel to finger holding torque for relief grinding The recommended starting point is 30 in Ibs of torque setting Never adjust the RTP potentiometer dial past the red line marking Setting the reel to finger torque to high could cause the spin motor system to not operate smoothly Relief Idle Torque Pot ITP is used to vary the reel to finger holding torque once the shut time is achieved after leaving the right proximity sensor if the Torque Shut Off Selector is set to on In the Spin Grinding Mode The Spin Torque Potentiometer STP and the Spin Speed Pot SSP interact with each other The STP is located on the spin board as remote torque preset at 2 00 for torque setting See FIG 24 The SSP is located on the control panel and is for spin speed adjustment Spin Torque Pot STP controls maximum torque allowable in the spin grinding cycle only This should never be adjusted past the 3 00 position If the reel does not turn check that the reel is free turning by hand spinning with the power off and the spin drive disconnected The Spin speed Pot SSP controls reel spin speed adjust as required This controls the spin drive speed for spinning the reel IR COMP Pot The IR Compensation is factory set at 9 00 Regulation of the spin or relief grind spin motor may be improved by a slight adjustment of the IR COMP pot clockwise from its factory set position Overcompensation causes the motor to osc
104. em can be rotated to achieve the factory angles or whatever angle you select See FIG 6 By rotating the finger forward the relief angle will decrease and rotating it rearward the relief angle will increase Retighten the ratchet handle when adjustment is correct RELIEF WHEEL DIAMETER ADJUSTMENT As the wheel wears the finger system will need to be adjusted to maintain the correct gap between the fixed finger and wheel To move the finger system loosen the small ratchet handle See FIG 6 The gap between the fixed finger and the grinding wheel should be between 06 1 5 mm and 18 4 6 mm depending on the amount of existing relief on the reel Retighten the ratchet handle after the adjustment is made INDEX FINGER ADJUSTMENTS The Relief Assembly includes two fingers See FIG 6 The Fixed Relief Finger hold the blade in position during the relief grind process The Movable Index Stop Finger moves from the Relief Finger Side back side of the reel blade when traversing from right to left to the grinding wheel side front side of the reel blade when traversing from left to right The indexing finger allows the grinder to index to the next blade automatically during the relief grind Improper adjustment of the relief fingers assembly may result in a bad grind or possibly damage to the reel or machine The Index Finger Stop Position Knob adjusts where the Index finger stops when the reel blade indexes See FIG 6 Proper position of
105. en changing the grinding wheel Don t use Grinder in damp or wet locations Machine is for indoor use only Keep work area 15 REDUCE THE RISK OF UNINTENTIONAL well lit STARTING Make sure all switches are OFF before plugging in the grinder 5 KEEP ALL VISITORS AWAY All visitors should be kept a safe distance from work area 16 USE RECOMMENDED ACCESSORIES Consult the manual for recommended 6 MAKE WORK AREA CHILD PROOF with accessories Using improper accessories may padlocks or master switches cause risk of personal injury 7 DON T FORCE THE GRINDER It will do the job 17 CHECK DAMAGED PARTS A guard or other better and safer if used as specified in this part that is damaged or will not perform its manual intended function should be properly repaired or replaced 8 USE THE RIGHT TOOL Don t force the grinder attachment to do a job for which it was not 18 KNOW YOUR EQUIPMENT Read this manual designed carefully Learn its application and limitations as well as specific potential hazards 9 WEAR PROPER APPAREL Wear no loose clothing gloves neckties or jewelry which may 19 KEEP ALL SAFETY DECALS CLEAN AND get caught in moving parts Nonslip footwear is LEGIBLE If safety decals become damaged or recommended Wear protective hair covering to illegible for any reason replace immediately contain long hair Refer to replacement parts illustrations in Service Manual for the proper location and part numbers 10 ALWAYS USE S
106. ent maximale Read Operator s Manual before operating servicing or repairing equipment Follow all safety rules and instructions Manuals are available from your selling dealer Keep bystanders away from equipment during operation Keep all shields in place and in good condition Wear all of the appropriate safety equipment specified in the Operator s Manual while operating this machine Always make sure machine is off and all machine movement has stopped before leaving machine Never allow children or untrained persons to operate equipment A ATTENTION Pour viter des blessures Lisez le manuel de l op rateur avant d utiliser d entretenir ou de r parer l quipement Suivez toutes les r gles et consignes de s curit Les manuels sont disponibles aupr s de votre concessionnaire Ne laissez personne s approcher de l quipement pendant son fonctionnement Gardez tous les crans de protection en place et en bon tat Portez tout l quipement de s curit appropri sp cifi dans le manuel de l op rateur pendant le fonctionnement de cette machine Assurez vous toujours que la machine soit hors tension et que tous les mouvements de la machine se soient arr t s avant de quitter la machine Ne laissez jamais des enfants ou des personnes non qualifi es op rer l quipement speed of 3600 revolutions de la roue de meulage de 3600 per minute r volutions minute LECTRICIT CAUTION To A
107. entrainement rotatif proximit du cylindre Aligner l arbre sur l entrainement rotatif avec l crou sur le cylindre en compl tant les ajustements n cessaires discut s ci dessus Maintenant faire glisser l unit d entra nement rotatif d environ 7 po 18 cm partir du point d accouplement de l entrainement du cylindre et serrer de mani re s curitaire la barre d outillage en resserrant le bouton de verrouillage Bouton C Placer la douille d entrainement carr e appropri e de 1 2 po 12 7 mm ou l adaptateur sur l crou d entrainement du cylindre puis ins rer l arbre d entrainement carr dans la douille Placer le manchon de serrage sur l arbre d entrainement et y ins rer l assemblage adaptateur coupleur d entrainement Enfin placer le coupleur en caoutchouc sur l adaptateur coupleur d entrainement Voir la figure 21 En maintenant l arbre d entrainement carr fermement en position avec votre main gauche vous serez en mesure de d placer les autre composants vers la droite et ins rer le coupleur en caoutchouc dans la bride sur l unit d entrainement rotatif Lorsque cela est fait serrer les bouton en T sur le manchon de serrage pour tenir toutes les pi ces en place 5 Enfin r ajuster l unit d entrainement rotatif si elle n est pas dans l alignement NOTE n est pas n cessaire d avoir un alignement parfait mais il doit tre suffisamment proche pour que le coupleur reste engag et que de couple ne soi
108. es end troubleshooting No go to Step B next Machine works Yes end troubleshooting No go to step C next Machine works Yes end troubleshooting No go to step D next Machine works Yes end troubleshooting No go to step E next Machine works Yes end troubleshooting No but light works in outlet go to Step F next No and light does not work in outlet You must solve your power delivery problem independent of machine FIR Line Terminals for 120 Volts AC Yes Go to Step G next No Replace Cord 5 6059054 Load Terminals for 120 Volts AC Yes Go to Step H next No Replace Filter Measure 120 VAC from MCB Terminal 01 MCB to Terminal Block 4 02TBW 4 blue use square hole Yes Go to Step I next No Check wires amp replace if needed Measure 120 VAC from MCB Terminal to Terminal Block 4 blue O2TBW 4 Yes Go to Step J next No Flip Switch on MCB to ON Machine works end trouble shooting Machine does not work check MCB ELECTRICAL TROUBLESHOOTING Continued Possible Causes No 120 Volts AC power to Secondary Circuit Breaker SCB 6 Amp No 120 Volts AC power from Secondary Circuit Breaker SCB 6 AMP 120 Volts AC power not delivered to Terminal Strip Grinding Motor Switch GMS not working Spin Motor Switch SMS not working Bad Emergency Stop Switch ESS Bad System Start Switch SSS Low Voltage Relay REL not operati
109. f and lubricate with never seize the horizontal adjustment shafts located on the tooling every six months 4 Wipe off and lubricate with never seize the vertical adjustment shafts every six months Run the arms up and down to coat the working areas of the shaft 5 Inspect the traverse cog belt for cracking and defects every three months Remove any grit or dust that may affect the function of the belt Adjust tension if necessary per procedures called out in the adjustment section See FIG 9 6 Clean and lubricate the grinding shaft and traverse shafts every 2 to 4 weeks Follow the proceedure on the next page 7 Lubricate grinding shaft bearings with one shot of grease once every 2 years See FIG 9 DO NOT GREASE GRINDING SHAFT DUST TRAY VERTICALADJUSTMENT SHAFTS LOCATED INSIDE FIG 7 HOUSING ACCESS THRU POLY V BELT LOCATED SIDE PANELS BEHIND PANEL HORIZONTAL ADJUSTMENT BEARINGS FOR THE FIRST 2 YEARS THEY ARE GREASED AT THE FACTORY GREASING AND FAIL PREMATURELY MAY CAUSE THE BEARINGS TO OVERHEAT 13 LUBRICATION LUBRICATION OF GRINDING SHAFT AND LINEAR BEARINGS STEP 1 Thoroughly clean all three shafts STEP 2 Flood spray all three shafts with CRC 3 36 until the lubricant is dripping off the shafts Do not use a Teflon based lubricant Then run the grinding head assemblies back and forth through their full range of travel This will remove the dust and deposits from inside the wheel f
110. fthis manual All safety rules must be understood and followed by anyone who works with reel grinders IMPORTANT SAFETY MESSAGE FOR OWNERS OPERATORS OF REEL GRINDERS Before operating a reel grinder operator must read and understand all of the information in the owners manual and in the safety signs attached to the product A person who has not read or understood the owners manual and safety signs is not qualified to operate the unit Accidents occur often on machines that are used by someone who has not read the owner s manual and is not familiar with the equipment If you do not have an owners manual or current production safety signs contact the manufacturer or your dealer immediately Reel grinders are designed for one man operation Never operate the grinder with anyone near or in contact with any part of the grinder Be sure no one else including bystanders are near you when you operate this product Following these simple basic safety rules as well as others identified in the manual and in product safety signs will help minimize the possibility of accidents and increase your productivity in using this product Be careful and make sure that everyone who operates the grinder knows and understands that this is a very powerful piece of machinery and if used improperly serious injury or death may result The final responsibility for safety rests with the operator of this machine TO THE DEALER Assem
111. gets close to the head of the proximity switch The sensors are mounted in the Proximity Brackets located on the traverse shafts The brackets can easily be slid along the shafts for quick and easy travel limit adjustments When switching from the spin mode to the relief mode the brackets will need to be lifted off the shafts and snapped back on the shafts in the proper position SPIN RELIEF GRINDING HEAD This grinder is equipped with separate spin and relief grinding wheels When the setup is done properly the reel will be only need to be positioned and aligned once for both cycles The spin wheel is located on the right side of the machine and is wider than the relief wheel Move the wheel that is not being used as far to that side as possible to give the maximum amount of room to setup and operate the machine The proximity sensors must be moved so that the wheel in use is between the two sensors Make sure that the wheel that is not in use is not engaged to the drive belt CLAMP TIP TRAVERSE BELT ENGAGEMENT TRAVERSE BELF FIG 4 LEVER TRAVERSE RIGHT LIMIT TANERSE PROXIMITY LEFT LIMIT SENSOR PROXIMITY DUST SENSOR IS DEFLECTOR RELIEF GRINDING WHEEL amp HUB NT SPIN GRINDING SK WHEEL amp HUB x FIG 5 12 GETTING TO KNOW YOUR GRINDER Continued RELIEF ANGLE ADJUSTMENT Rotating the finger system around the grinding wheel will change the relief angle By loosening the large ratchet handle the finger syst
112. he machine fror the rear The Platform Lift uses a 12V rechargeabl system to power the platform and can be moved aroun the facility on the 4 caster wheels FIG 10 See FIG 10 15 OPERATING INSTRUCTIONS Continued INSTALL REEL Move the reelto the approximate position having the rear roller on the tabletop and front roller on the front roller Mounts MAKE SURE THE GRINDING WHEEL IS LOW ENOUGH TO CLEAR THE REEL YOU CAN LOWER THE GRINDING WHEEL BY TURNING BOTH HANDWHEELS COUNTERCLOCKWISE Position front reel in the center of the machine Move the roller mounts as far out as possible to the ends of the front roller See FIG 11 Use the decals on the tooling bar to aid in the positioning of the front tooling Check for FIG 11 clearance to the tooling front roller and frame with both the spin and relief wheels This will ensure that you will not have to move the reel between the spin and relief grinding NOTE On large reels it may be necessary to offset the reel slightly from center to allow the spin drive to be mounted on the appropriate side of the cutting unit Place the rear roller onto the rear roller clamp See FIG 12 If using the all position brackets set the vertical height of the clamps so that the bottom of the reel is 1 5 2 0 inches 38 51mm above the table It is also recommended to mount the support arm with as little extension from the all position bracket as possible leaving just enough clearance
113. he up position or against the back of the reel blade To check free play push down on the Index Finger see FIG 24 If there is no free play of the Index Finger you want to rotate the Adjustable Index Finger Stop Position Knob counter clockwise If there is more than 1 16 1 5 mm free play you want to rotate the Index Finger Stop Position Knob clockwise IMPORTANT The Index Finger position must be set to stop the reel blade and allow traversing to the left without the blade hitting the side of the relief finger This position must also allow approximately 1 32 8 mm free play of the index finger when the blade is resting on the high point of the relief finger See FIG 24 Infeed the grinding wheel up until there is minimal clearance between the reel blade and the grinding wheel 26 INDEX STOP PIN MOVABLE INDEXING INDEX FINGER STOP POSITION KNOB WHEELDIAMETER 2452 ADJUSTMENT __ HANDLE RELIEF ANGLE ADJUSTMENT HANDLE FIG 24 INDEX FINGER FORWARDSTOP POSITION SETSCREW FIG 25 OPERATING INSTRUCTIONS Continued RELIEF GRINDING CONTINUED Close the front and rear doors Turn the Spin Motor Switch on NOTE The spin drive will apply torque load against the fingers Set the Relief Torque Potentiometer at approximately 15 IMPORTANT Free turning reels may need a lower value than 15 and stiff reels or reels with a drive train may need a higher torque than 15
114. illate or to increase speed when fully loaded If you reach such a point turn the IR COMP pot counterclockwise until symptoms just disappear RELIEF SPEED T 1 SPEED 12 00 T SPIN TORQUE POT zb 2 00 2 SETTOOFF e eM TQ SHUT OFF Ko Potentiometer Clock on OLE 10 IDLETORQUE Orientation 9 00 2 111 10 00 FIG 24 ELECTRICAL TROUBLESHOOTING SKILL AND TRAINING REQUIRED FOR ELECTRICAL SERVICING This Electrical Troubleshooting section is designed for technicians who have the necessary electrical knowledge and skills to reliably test and repairthe RG5500 electrical system Forthose withoutthat background service can be arranged through your local dealer This section presumes that you are already familiar with the normal operation of the Grinder If not you should read the Operator s Manual or do the servicing in conjunction with someone who is familiar with its operation Persons without the necessary knowledge and skills should not remove the control panel cover or attempt any internal troubleshooting adjustments or parts replacement If you any question not answered in this manual please call your local dealer WIRE LABELS All wires on the RG5500 have a wire label at each end for troubleshooting The wire label has a code which tells you wiring information Th
115. ime you grind the reel Also note the spin drive position using the position decals on the spin mounting and documenting the position on the Set up Chart AMOUNT OF TAPER IN SHAFT 21 TRAVERSE DRIVE RPM The Traverse Speed potentiometer is adjustable from approximately 5 feet per minute 1 5 meters per minute to 20 feet per minute 6 meters per minute It is recommended to grind between 15 and 20 feet per minute 4 and 6 meters per minute Grinding at a slower traverse speed 10 feet per minute 3 meters per minute as an example will give a better finish but will extend the grind cycle time Grind finish versus grind cycle time is controlled by the choice of the operator COMPENSATING FOR TAPER To maintain the best quality of cut the taper in a reel must be removed returning the reel to a true cylinder To remove the taper that was measured with the gauge as discussed previously in Checking For Taper Section first align the reel to the shaft by the touch method as discussed previously Then drop the side of the grinding shaft that is high the smaller side of the reel the amount suggested in the chart See chart on next page or Compensation for Taper Chart located on the machine Example Fora reel that is 22 inches 56 cm long with a measured taper of 12 3 mm the adjuster on the smaller side of the reel would be dropped read 546 13 9 mm This will bring the grinding shaft parallel to the reel cen
116. imity light comes on When the light is on it means that there is electricity coming to proximity switch Actuate prox switches with steel tool to take measurements Left proximity PROX 1 check Traverse drive Control TDC between terminals 13 black wire and 15 brown wire Right proximity PROX check 14 black wire and 15 brown wire 39 The light coming on shows the proximity is getting electrical contact Proximity light on 0 Volts DC Proximity light off 12 Volts DC Proximity light on 0 Volts DC Proximity light off 12 Volts DC Replace proximity switch if the voltages do not read as above ELECTRICAL TROUBLESHOOTING Continued PROBLEM Traverse speed control goes at one speed only Possible Cause Defective speed control potentiometer Wiring hookup to potentiometer is improper If components have been replaced Main circuit board dial pot settings not correct If board has not been replaced Checkout Procedure A Check potentiometer Pot on control panel B Check potentiometer for 10 000 ohms Remove three wires from Traverse Drive Control red from term 8 white from term 7 black from term 9 C Check potentiometer wiring for proper hookup See that speed pot is wired per electrical diagram D Check all pot settings on circuit board as shown in wiring diagram See adjustment section Traverse Motor Control Board Settings 40 Traverse Drive
117. l as shown on FIG 24 These potentiometers swtiches and dial have been set at the factory to the positions shown on FIG 24 In the Relief Grinding Mode Torque Shut Off mode selector allows you to turn on or off the Torque Shut Off feature When switch 1 issetto ON the board will decrease the spin motor torque once the shut time is achieved after leaving the right proximity sensor The amount of time it takes before the torque is decreased is set with the Torque Shut Off Delay dial The spin motor toque will be increased to the higher value once the right proximity switch is activated again Ifthe Torque Shut Off selector isinthe OFF position the torque will remain constant during relief grinding This should be set to OFF Torque Shut Off Delay dail is used to set the duration of time before the torque is decreased after leaving the right proximity sensor during relief grinding If the dial is turned clockwise higher number the higher torque value will stay on for a longer period of time The Relief Speed RSP and the Relief Torque Pot RTP interact with each other The RSP is located on the spin board as a remote speed preset at 12 00 20 Volts DC See FIG 24 The is located on the control panel and is for relief torque adjustment Relief Soeed Pot SPEED when rotated clockwise will increase spin drive speed the speed at which the reel indexes to the next blade This soeed should never be above the 3 00 setting Reli
118. l be able to move the other components to the right and insert the rubber coupler into the flange on the spin drive unit When this is done tighten the T Knob on the adapter sleeve to hold all parts in place 5 Finally readjust the spin drive unit if it is not in alignment NOTE It is not necessary to have perfect alignment but it must be close enough so that the coupler remains engaged and that excess torque Is not applied to the reel OPERATING INSTRUCTIONS Continued REEL DRIVE ADAPTERS This grinder is equipped with an adapter that transfers the rotation from the spin drive gear box coupling to a 1 2 male square To operate the grinder you need an adapter from this 1 2 male square to the reel shaft These adapters are NOT included with this grinder Most cutting units In recent years have a male or female spline on the end of the reel shaft that connects to hydraulic or electric motor shaft If you have a reel shaft that has an internal threaded end which you can access install a hex head bolt or socket head screw of that thread size with a jam nut very tight so it does not loosen while spin grinding and then drive with a 1 2 drive socket for that hex or hex key size JOHN DEERE REELS COUPLERS The external spline shafts use a female splined coupler between the reel shaft and the male splined hydraulic motor shaft The spline is either an 8 9 or 11 toothed spline Our recommendation is to purchase the female splined coupler f
119. langes Repeat if necessary until lubrication is clear of deposits Clean keyways located on the grinding shaft with soft brush STEP 3 With a clean rag wipe off the excess amount of lubricant from the shafts Run the grinding assemblies through their range of travel and wipe the shafts after each traverse Repeat until the shafts are dry to the feel This completes the lubrication process IMPORTANT If the unit will be shut down for an extended period of time more than four weeks then the shafts and other appropriate parts of the unit should be flooded with lubricant and that lubricant left in place until the unit is brought back into service When the unit is brought back into service the full lubrication procedure as stated above should be repeated GRINDING SHAFT BEARING GRINDING SHAFT GRINDING SHAFT COG BELT TRAVERSE SHAFTS FIG 9 MAINTENANCE REPLACEMENT OF GRINDING WHEEL panel Now lower the left side of the grinding shaft and RELIEF FLANGE raise the right side Next loosen the two bolts that hold LED the bearing bracket on the relief hub so that that MO 722 bearings pivot away from the wheel and hub toward NUT the front ofthe machine See FIG 11 Press the index finger down and the wheel and hub assembly should move freely to the right To replace the wheel first remove the left side cover 7 BEARING 2 2 3 Md D I ERR HN MI c
120. le carr 1 2 po femelle carr dans l accouplement cannel du cylindre et utiliser cet assemblage comme adaptateur CONSIGNES D OPERATION Suite RECOMMANDATION POUR LE T M DE L ENTRAINEMENT ROTATIF ET LA VITESSE DE TRAVERSEE LORS DE L AFFUTAGE TR MIN DE L ENTRAINEMENT ROTATIF LE T M DE L ENTRAINEMENT ROTATIF EST TRES IMPORTANT POUR OBTENIR UN AFF TAGE DE QUALITE ETABLIR LE T M DE L ENTRAINEMENT ROTATIF AVEC SOIN D APRES LES INSTRUCTIONS CI DESSOUS En general le T M de l entrainement rotatif sera entre 180 T M 45 et 380 T M 100 La vitesse n cessaire pour faire tourner un cylindre sp cifique est en fonction du diam tre du cylindre le nombre de lames du cylindre et la duret du cylindre Pour tous les cylindres il y a une vitesse de rotation optimale ou il y a un aff tage AGRESSIF mais lisse au fur et mesure que vous aff tez le cylindre Votre objectif est d aff ter le cylindre le plus agressivement et aussi vite que possible tout en maintenant une qualit sup rieure est recommand de commencer d aff ter chaque cylindre une vitesse de rotation de 200 T M 50 et d valuer la vitesse de rotation en ajustant la hausse ou la baisse pour optimiser la vitesse de rotation de ce cylindre Si la vitesse de rotation est mal r gl e vous pourriez prouver deux probl mes rhabillage de la meule ou la r sonance de la meule Chacun de ces probl mes est expliqu ci dessous o
121. lide into the bearings There is very minimal clearance so the shafts need to be preciesly aligned for the shafts to Slide into the bearings Next slide the grinding head assemblies spin first then relief onto the traverse shafts Now clean the bearing in the leftarm Then align the bearings in the left arm to the two traverse shafts The shafts should Slide into the bearings Reinstall the left arm into the vertical adjuster housing and onto the rear support shaft Reinstall the rear pivot bolt and tighten Continue to install the traverse belt grinding shaft and grinding motor belt See the sections on Traverse Belt Replace ment Replacement of Grinding Wheel Grind ing Motor Belt Replacement Traverse Belt Tension and Relief Grinding Head Bearing Adjustments for addtional details MAINTENANCE Continued CLEANING AND MAINTENANCE GUIDELINES FOR POLYCARBONATE WINDOWS Cleaning Instructions DO NOT USE GASOLINE Adherence to regular and proper cleaning procedures is recommended to preserve appearance and performance Washing to Minimize Scratching Wash polycarbonate windows with a mild dish washing liquid detergent and lukewarm water using clean soft sponge or a soft cloth Rinse well with clean water Dry thoroughly with a moist cellulose sponge to prevent water spots Do not scrub or use brushes on these windows Also do not use butyl cellosolve in direct sunlight Fresh paint splashes and grease can be removed easily
122. lisation 20 rechange du manuel d entretien pour la location et les num ros de pi ces des autocollants de s curit NE PAS OP RER LA MEULEUSE LORSQUE SOUS L INFLUENCE DE DROGUES D ALCOOL OU DE M DICAMENTS CONSIGNES DE SECURITE GRAVES UNE MAUVAISE UTILISATION DE LA MEULE PEUT CAUSER DES SERIEUX BRIS ET DES BLESSURES L aff tage est une op ration sans danger si les quelques r gles l mentaires ci dessous sont respect es Ces r gles sont bas es sur les mati res contenues dans le Code de s curit ANSI B7 1 pour l utilisation les soins et la protection des meules Pour votre s curit nous vous sugg rons de profiter de l exp rience des autres respecter ces r gles FAIRE 1 CONSERVER ET ENTREPOSER toujours les meules de mani re s curitaire 2 INSPECTER VISUELLEMENT toutes les meules pour des dommages possibles avant de les monter 3 V RIFIER LA VITESSE DE LA MACHINE contre la vitesse maximale de fonctionnement s curitaire tablie indiqu e sur la meule 4 V RIFIER LES BRIDES DE FIXATION pour un diam tre gal et appropri 5 UTILISER LES BUVARDS DE MONTAGE lorsqu ils sont fournis avec les meules 6 S ASSURER que la R GLETTE adequatement ajustee 7 UTILISER toujours UN GARDE DE SECURITE COUVRANT au moins la moitie de la meule 8 PERMETTRE AUX MEULES NOUVELLEMENT MONTEES de rouler la vitesse de fonctionnement avec un garde en place pour au moin
123. ly basis remove all grinding grit from the grinding shaft traverse shafts and tooling bar area On daily basis inspect the machine for loose fasteners or components Contact your company s Maintenance Department if damaged or defective parts are found DO NOT USE COMPRESSED AIR TO CLEAN GRINDING DUST FROM GRINDER SAFETY INSTRUCTIONS PLEASE TAKE SPECIAL NOTE OF THE FOLLOWING WARNING DECALS LOCATED ON THE GRINDER GENERAL INFORMATION GRINDING WHEEL RPM CAUTION CAUTION ATENCI N 15020340101 To Avoid Injury Read Operator s Manual before operating servicing or repairing equipment Follow all safety rules and instructions Manuals are available from your selling dealer Keep bystanders away from equipment during operation Keep all shields in place and in good condition Wear all of the appropriate safety equipment specified in the Operator s Manual while operating this machine Always make sure machine is off and all machine movement has stopped before leaving machine Never allow children or untrained persons to operate equipment ATENCION Para evitar lesiones Lea el manual del operador antes de la puesta en funcionamiento del mantenimiento o de la reparaci n del equipo Siga todas las reglas instrucciones de seguridad Los manuales se encuentran disponibles a trav s de su distribuidor Mantenga al personal ajeno alejado del equipo durante el funclonamiento Mantenga t
124. m Strip 25 Thick Sold per Foot E Wheel RPM Caution Decal see page 7 of Operators Manual DEN A E AEE AET Sharp Caution Decal see page 7 of Operators Manual a RT Electrical Warning Decal see page 7 of Operators Manual PURE AEE Machine Caution Decal see page 7 of Operators Manual 45 EXPLODED VIEW CABINET AND DOOR ASSEMBLY PARTS LIST CABINET AND DOOR ASSEMBLY DIAGRAM PART NUMBER NUMBER DESCRIPTION 5NTB191013 10 24 x 5 8 Button Head Socket Cap Screw zm 5NTB250801 1 4 20 x 1 2 Hex Head Cap Screw ENTB371616 3 8 16 x 1 0 Button Head Socket Screw eo Pe PR at SER 5NTB373216 3 8 16 x 2 Button Head Socket Screw D 5NTJ167000 8 32 Nylon Insert Locknut Jam dere reat 5NTJ197000 10 24 Locknut Jam Nylon Insert Serer errr errr eee ENTJ311000 5 16 18Hex Full Nut Gioco 5NTJ317000 5 16 Locknut Jam Nylon Insert MN NUMINUM 5NTJ377100 3 8 16 Locknut Full Nylon Insert 10 Lu 5NTJ507000 1 2 13 Locknut Jam Nylon I
125. mentaire L adaptateur de cannelure de 8 dents peut tre utilis avec un r ducteur augmentateur carr 3 8 po m le carr 1 2 po femelle carr sans soudure DI AMETRE TYPE DE Recommandation DU CYLINDRE CYLINDRE 5 po G M A un arbre externe 8 T Utiliser un accouplement AET11038 7 po H A un arbre externe 11 T Utiliser un accouplement TCA12581 NOTE CELA PEUT AUSSI ETRE VISS AVEC UNE DOUILLE SIX PANS 1 25 7 po 26H A un arbre externe 9 T Utiliser un accouplement AET11310 NOTE CELA PEUT AUSSI ETRE VISS AVEC UNE DOUILLE SIX PANS 1 25 8 po ESP A un arbre ext rieur M16 X 2 Utiliser un crou A31869 et visser avec un douille a six pans de 24 mm 5 po WBGM Utiliser un boulon UNF 3 8 24 et visser avec une douille six pan 9 16 5 po QA5 un arbre cannel externe 8 T Utiliser la piece AMT3022 pour faire un adaptateur 7 QA7 un arbre cannel externe 11 T Utiliser une douille six pans de 1 25 ou faire un adaptateur avec la piece 18958 EQUIPEMENT TORO Toro utilise une cannelure femelle de 8 denis ou une cannelure femelle de 9 dents sur ses cylindres La cannelure femelle de 8 dents peut tre viss e avec un r ducteur augmentateur carr 3 8 po m le carr a 1 2 po femelle carr La cannelure de 9 dents n cessite un adaptateur Notre recommandation est d acheter l adaptateur Toro num ro de pi ce TOR 4074 disponible chez K Line Industries Inc 315 Garden Ave Holland MI 49424 QUIPEMENT JAC
126. minate dust or to maintain dust level below the Threshold Limit Value for nuisance dust as classified by OSHA TABLE OF CONTENTS This machine is intended for grinding the reel of reel type mower units ONLY Any use other than this may cause personal injury and void the warranty To assure the quality and safety of your machine and to maintain the warranty you MUST use original equipment manufactures replacement parts and have any repair work done by a qualified professional ALL operators of this equipment must be thoroughly trained BEFORE operating the equipment Do not use compressed air to clean grinding dust from the machine This dust can cause personal injury as well as damage to the grinder Machine is for indoor use only Do not use a power washer to clean the machine pe Low Voltage Relay a grinder is equipped with a high low voltage relay GREEN LIGHT which is factory preset at 100 140 VAC Ifthe power INDIGATES supply line does not deliver 100 140 VAC power under LOW VOLTAGE load the relay will open and trip out the starter If this cr occurs your power supply line is incorrect and must be INDICATES correct before proceeding further with the grinder HIGH VOLTAGE DELIVERED TABLE OF CONTENTS Safety Instructions Daily Maintenance Getting to Know Your Grinder Operating Instructions Reel Setup Chart DAILY MAINTENANCE BY THE OPERATOR On a daily basis clean the machine by wiping it off On a dai
127. ng Bad Main Contactor MAG Checkout Procedure J Check for 120V to SCB K Check for 120V from SCB Check for 120 Volts terminal strip M Check for 120 Volts AC at GMS Terminals 1 switch must be in the off position N Check for 120 Volts AC at SMS Terminals 1 switch must be in the off position O Check voltage after the ESS MAKE SURE SWITCH IS PULLED UP P Hold in SSS and Check voltage afterthe SSS Q Hold in SSS and Check voltage at LVR LVR must be installed in 8 pin socket R Hold in SSS and Check voltage at 1 amp A2 Measure 120 from SCB 03SCB to nuetral blue terminal out of FTR O2FTRBU Yes Go to Step next No Check wires amp replace if needed Measure 120 VAC fromSCB 67SCB to nuetral blue terminal out of FTR O2FTRBU Yes Go to Step L next No Flip Switch on 5 to ON Machine works end of troubleshooting Machine does not work check SCB Measure 120 VAC from Terminal 11 on Terminal Strip 2 07 TB2 11 to nuetral blue terminal out of FTIR O2FTRBU Yes Go to Step M next No Check continuity of wires 07 and 03 verify terminal block Jumper are installed on Grey Blocks 1 3 Measure 120 VAC from GMS Terminal 1 to nuetral blue terminal out of FIR O2FTRBU Yes Go to Step N next No Flip Switch and check again Works Switch is upside down Stillno 120VAC Check wiring Verify Continuity Replace Switch Measure
128. nsert ee 2 1560 1 4 Lockwasher Split Su SEEMS MUI ENTK370101 Flat Washer 3 8 Heavy 000453 5 16 ID x 7 8 OD x 1 8 Thick Washer jc ENTO9891 Grab Handle Enclosure jo Em ENT50234 Tooling Bar Machined TG ER 5NT80421 Retaining Clip Gas Spring eem 5NTH251202 25 Diameter x 3 4 long Roll Pin S NES STA CIEN TN MON Door Weldment See Sa en ae a A MU AE ONT 90450 ie Arm Weldment Short AO SNTM T rn Arm Weldment Long Right Hand FA RSA ER as ee ENT55433 Arm Weldment Long Left Hand ER LIRE SNT6509T82 er Window Retaining Bracket Medium 23 has 5 6509110 Window Retaining Bracket Long nte EL 9INT55465 deis Polycarbonate Window Formed PORT 5 80416 Air Spring ENT80418 Air Spring Stud 2 UNO MAU IMEEM AI 5NT3706075 Spirol Pin 25 Dia x 1 0 Long DO AMAA E 5NT3708378 Foam Strip 25 Thick Sold per Foot e rate 5NT37088889 Foam Seal 50 High Sold per Foot ENT3708890 Storage Hook ee 5NT3706044 Gage Mounting Pin m
129. nt les lectures du c t gauche du cylindre au c t droit du cylindre vous pouvez d terminer exactement combien de conicit vous avez dans le cylindre La compensation pour la conicit sera expliqu e plus loin dans la proc dure de meulage REMARQUES La jauge peut tre r gl e la fois pour lecture des mesures imp riales et m triques 14 CONSIGNES D OPERATION PREPARER L UNITE DE TONTE POUR L AFF TAGE Toujours suivre les proc dures d crites dans le manuel de l unit de coupe lors de la pr paration de l unit pour l aff tage Il est recommand que le cylindre aff ter soit soigneusement nettoy Retirer les roues et la lame fixe du cylindre si possible Les contre lames doivent tre aff t es lorsque le cylindre est aff t Inspecter r gler et ou remplacer les roulements us s ou endommages Assurez vous que les roulements du cylindre sont en bon tat de fonctionnement et ajust s correctement pour que le cylindre tourne facilement la main Parce que cette meuleuse monte le cylindre l aide du rouleau arri re et rouleau avant du cylindre le cas ch ant les roulements des rouleaux doivent tre en bon tat et sans jeu Les rouleaux avant et arri re doivent tre correctement align s parall les au cylindre avant l affutage LES CYLINDRES AVEC UNE TENSION EXCESSI ROULEMENTS SERONT AFF TER PEUVENT PROVOQUER DES DOMMAGES AU C
130. num riques situ es sur les tours de r glage verticales z ro et alimenter les deux c t s galement jusqu ce que la roue touche le grand c t du cylindre Remettre les jauges de nouveau z ro vous tes maintenant pr t meuler et retirer la conicit Lors du meulage la roue ne rentrera en contact qu avec le grand c t du cylindre et meulera progressivement plus au fur et mesure que les grandes aires sont meul es Le bouton de renverse peut tre utilis pour aider acc l rer ce processus Aff ter jusqu ce qu un contact complet soit fait sur toute la longueur du cylindre et que le cylindre soit aff t sur la largeur enti re de toutes les lames MONTANT DE CONICITE DANS LE CYLINDRE CONICIT DANS L ARBRE CONSIGNES D OPERATION Suite TABLEAU D INSTALLATION D AJUSTEMENT DE LA LARGEUR DE LA CONICITE 0 023 0159 0229 0205 MESURE DU CYLINDRE 0 305 0461 0407 0 364 0 576 0508 045 0 AFF TAGE Apr s que le cylindre t align et la conicit ait t ajust e vous tes maintenant pr t a affuter le cylindre Fermer les portes de garde avant et arri re La meule et le moteur rotatif ne fonctionneront que si les portes sont ferm es Positionner le s lecteur d aff tage rectification a la position aff tage Allumer le moteur d aff tage et l interrupteur du moteur d entrainement de la rotation R gler la vitesse de rotation environ 200 T M Reportez v
131. odos los protectores en su lugar y en buenas condiciones Durante el funcionamiento de esta m quina Utilice todos los equipos de seguridad correspondientes especificados en el manual del operador Aseg rese siempre de que la maquina se encuentre apagada haya dejado de moverse antes de abandonarla Nunca permita que un ni o una persona sin capacitaci n pongan la maquina en funcionamiento To Avoid Injury Para evitar lesiones Do not exceed grinding No exceda la velocidad de wheel maximum operating funcionamiento m xima de speed of 3600 revolutions 3600 revoluciones por minuto per minute de la rueda rectificadora ELECTRICITY 4 CAUTION To Avoid Injury Make sure all electrical power to this machine has been disconnected before removing amy electrical panels or covers for maintenance ATENCI N Para evitar lesiones E Di completo ei suministro co de esta maquina antes de retirar los paneles jcas 0 las cu para el mantenimiento SHARP OBJECTS ACAUTION A ATENCI N To Avoid Injury Para evitar Keep hands lesiones away from 5 manos alejadas de los objetos giratorios rotating objects Label Sheet English and Spanish Part Number 5NT155301 English and French Number 5NT155302 GETTING TO KNOW YOUR GRINDER gm mm LO eei 1 L n bi
132. ous au t m de l entrainement rotatif a la page pr c dente S assurer que la vitesse de rotation soit la m me que la meule dans le sens horaire CW vue du c te droit Voir la figure 22 IMPORTANT Lorsque le cylindre tourne dans la rotation que la meule le point de contact ou ils se rencontrent est dans des directions oppos es Activer le commutateur du moteur de travers e et tourner le cadran de vitesse environ 15 20 IMPORTANT Si l aff tage commence devenir lourd ajuster la meulette jusqu ce qu elle puisse se d placer sur toute la longueur du cylindre sans aff tage lourd Lors de l aff tage alimenter la roue d environ 005 po 0 13 mm a la fois Permettre la roue d aff tage de se d placer avec un mouvement de va et vient le long du cylindre de 2 3 fois avant l alimentation L aff tage est compl t lorsqu un contact complet est achev sur toute la longueur du cylindre sur toute la largeur de toutes les lames et le cylindre est aiguis La derni re passe devrait normalement tre une passe normale de 0 005 0 13 mm aliment e une vitesse de travers e lente environ 8 pieds par minute 2 5 metres par minute ou plus lente Apr s la derni re passe mettre la meule hors tension Remarque En raison de la position du cylindre une heure alimenter la roue de 015 pouce 0 38 mm supprimera 0 010 pouces de mat riel 22 0 021 0 062 0 0 144 0 185 0 247 0 329 0412
133. p rateur de cette machine AU CONCESSIONNAIRE L assemblage et l installation ad quate de ce produit sont la responsabilit du concessionnaire John Deere Lire le manuel d instructions et les r gles de s curit S assurer que tous les l ments sur la liste de pr paration dans le manuel de l op rateur soient termin s avant de livrer l quipement au propri taire AU PROPRI TAIRE Lire ce manuel avant l utilisation de votre quipement Frontier Garder ce manuel port e de main pour r f rence future Exiger que tous les op rateurs lisent attentivement ce manuel et se familiarisent avec tous les ajustements et les proc dures d op ration avant de faire fonctionner l quipement Des manuels de remplacement peuvent tre obtenus aupr s de votre concessionnaire L quipement que vous avez achet a t soigneusement concu et fabriqu pour assurer une utilisation fiable et satisfaisante Comme tous les produits m caniques il n cessitera d tre nettoy et entretenu Lubrifier l unit comme indiqu Pri re de respecter toutes les consignes de s curit de ce manuel et autocollants de s curit sur l quipement Pour le service votre concessionnaire John Deere a des m caniciens qualifi s des pi ces de service Frontier authentiques ainsi que les outils et l quipement n cessaires pour r pondre tous vos besoins de service Utiliser uniquement des pi ces de service d origine Frontier CONSIGNES DE SECU
134. pour maintenir le niveau de poussi re en dessous de la valeur limite pour les poussieres nuisibles telles que class es par l OSHA TABLE DES MATIERES rj if USINE UNE U R C 5 PSS SSII IIS SSII SSII SI IER AVERTISSEMENT LUMIERE VERTE CLIGNOTANTE NDIQUE UNE BASSE TENSION NE LUMIERE LIGNOTANTE NDIQUE UNE MISSION DE HAUTE TENSION 7 LA MEULEUSE Cette machine est destinee a l aff tage des cylindres de coupe pour les tondeuse de type helicoidal SEULEMENT Toute utilisation autre que cela peut causer des blessures et annuler la garantie Pour assurer la qualite et la securite de votre machine et pour maintenir la garantie vous DEVEZ utiliser des pieces de rechange d origine fabriqu es pour l quipement et faire faire les travaux de r paration par un professionnel qualifi TOUS les op rateurs de cet quipement doivent tre ad quatement form s AVANT de faire fonctionner l quipement Ne pas utiliser d air comprim pour nettoyer la poussi re de meulage de la machine Cette poussi re peut causer des blessures ainsi qu e des dommages la meuleuse La machine est pour une utilisation int rieure seulement Ne pas utiliser une laveuse pression pour nettoyer la machine 4 47 Relais de basse tension La meuleuse est equipee d un relais de haute basse tension qui est r gl en usin
135. quel que soit l angle que vous s lectionnez Voir figure 6 En tournant le doigt en avant l angle de d pouille diminuera et le tournant vers l arriere l angle de d pouille augmentera Resserrer la poign e cliquet lorsque le r glage est correct AJUSTEMENT DU DIAMETRE DE LA ROUE DE RECTIFICATION Comme la roue s use le systeme de doigt devra tre ajust pour maintenir le bon cart entre le doigt fixe et la roue Pour d placer le systeme de doigt desserrer la petite poign e a cliquet Voir la figure 6 L cart entre le doigt fixe et la meule doit tre entre 06 po 1 5 mm et 18 po 4 6 mm en fonction du montant de rectification existante sur le cylindre Resserrer la poign e cliquet apr s que l ajustement ait t effectu AJUSTEMENTS DU DOIGT D INDEXAGE L assemblage de rectification comprend deux doigts Voir la figure 6 Le doigt fixe de rectification maintient la lame en position pendant le processus de meulage de rectification Le doigt d index mobile se d place du c t du doigt de rectification face arri re de la lame du cylindre lors de la travers e de droite gauche du c t de la meule face avant de la lame du cylindre lors de la travers e de gauche droite Le doigt d indexage permet la meule d indexer la lame suivante automatiquement lors du meulage de rectification L ajustement incorrect de l assemblage du doigt de rectification peut entrainer un mauvais meulage ou possiblement en
136. r with the equipment If you do not have an operator 5 manual or the current production safety signs contact the manufacturer or your dealer immediately Reel grinders are designed for one man operation Never operate the grinder with anyone near or in contact with any part of the grinder Be sure no one else including bystanders are near you when you operate this product Following these simple basic safety rules as well as others identified in the owner s manual and in the product safety signs will help minimize the possibility of accidents and increase your productivity in using this product Be careful and make sure that everyone who operates the grinder knows and understands that this is a very powerful piece of machinery and if used improperly serious injury or death may result The final responsibility for safety rests with the operator of this machine TO THE DEALER Assembly and proper installation of this product is the responsibility of the John Deere dealer Read manual instructions and safety rules Make sure all items on the Preparation Check List in the Operator s Manual are completed before releasing equipment to the owner TO THE OWNER Read the Operator s Manual before operating your Frontier equipment Keep this and all manuals handy for ready reference Require all operators to read the Operator s Manual carefully and become acquainted with all adjustments and operating procedures before attempting to ope
137. rate the equipment Replacement manuals can be obtained from your selling dealer The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Please observe all safety information in the Operator s Manual and safety decals on the equipment For service your authorized John Deere dealer has trained mechanics genuine Frontier service parts and the necessary tools and equipment to handle all of your service needs Use only genuine Frontier service parts SAFETY INSTRUCTIONS Safety Awareness Symbols are inserted into this manual to alert you to possible Safety Hazards Whenever you see these symbols follow their instructions The Warning Symbol identifies The Caution Symbol identifies special special instructions or procedures instructions or procedures which if not which if not correctly followed could Strictly observed could result in damage to result in personal injury or destruction of equipment 1 KEEP GUARDS IN PLACE and in working 12 DON T OVERREACH Keep proper footing and order balance at all times 2 REMOVE WRENCHES AND OTHER 13 MAINTAIN GRINDER WITH CARE Follow TOOLS instructions in Service Manual for lubrication and preventive maintenance 3 KEEP WORK AREA CLEAN 14 DISCONNECT POWER BEFORE SERVICING 4 DON T USE IN DANGEROUS ENVIRONMENT or wh
138. re Avec la jauge contre l arbre du centre ajuster le volant horizontal jusqu ce que la jauge soit z ro R p ter les ajustements allant d un c t l autre jusqu ce que l alignement soit en dedans de 005 0 13 mm V RIFIER LA CONICIT Tout d abord mesurer le c t gauche du cylindre et le plus gauche possible avec la jauge d alignement num rique assurez vous que l extr mit de la jauge est centr e sur l arbre central du cylindre R gler la jauge z ro puis mesurer jusqu l ar te d une lame Se rappeler ou crire ce num ro Se d placer de l autre c t et refaire la m me chose Comparer les deux nombres la diff rence est la quantit de conicit dans le rayon de la roue REMARQUE POUR OBTENIR UNE JUSTE LECTURE DE CONICITE A UTILISER PLUS TARD AVEC LE TABLEAU DE CONICITE LA LECTURE DOIT ETRE PRISE LE PLUS PRES POSSIBLE DU BOUT DU CYLINDRE EN INDIQUANT LA DISTANCE MAXIMALE ENTRE LES LECTURES Figure 15 Pour retirer la conicit du cylindre le c t du cylindre qui est plus large devra tre rectifi en plong e pour supprimer ce mat riel suppl mentaire Figure 16 Retirer la jauge et emmagasiner la jauge num rique sur la broche situ e sur le c t avant droit de la machine La base de la jauge peut tre plac e l cart l int rieur de la machine 17 CONSIGNES D OPERATION Suite ALIGNEMENT DE L ARBRE D AFF TAGE AU CYLINDRE Pour aligner l arb
139. re d aff tage au cylindre mettre l arbre de sorte que la roue d affutage soit d environ 1 4 de pouce 6 mm des lames du cylindre D placer la roue d affutage d un c t du cylindre et lever l arbre d aff tage jusqu ce que la roue touche peine la lame D placer la roue de l autre c t du cylindre et mettre l arbre en place jusqu ce que la roue touche a peine V rifier nouveau d un c t l autre et faire des ajustements mineurs jusqu ce que la roue touche pareillement aux deux extr mit s du cylindre L arbre d aff tage est d sormais align verticalement au diametre ext rieur du cylindre Mettre les jauges situ es sur le boitier de r glage vertical z ro V rifier les points hauts du cylindre en d placant la roue la longueur du cylindre tout en tournant le cylindre Si il y a des points hauts descendre l arbre galement aux deux Figure 17 extr mit s et remettre nouveau la jauge z ro REGLAGE DES LIMITES DE TRAVERSEE SI LE CH SSIS DU CYLINDRE D placer la meule vers la droite jusqu ce que la roue ait S TEND SOUS LE CYLINDRE d gag le cylindre d environ 4 de pouce 6 mm si le S ASSURER QUE L ARR T EST d gagement au longeron le permet D gager les ensembles R GL DE MANI RE CE QUE LA de rectification et d aff tage de la courroie de travers e Tourner MEULE NE FRAPPE PAS LE CH SSIS le potentiometre de vitesse de travers e a z ro et activer le 8 PENDANT LA RECTIFICATION
140. re vers le haut pour effectuer des op rations d aff tage rotatif Rectification de couple de serrage variable L interrupteur doit tre vers le bas pour effectuer des op rations de meulage de rectification INTERRUPTEUR D ENTRAINEMENT DE ROTATION Avant Arr t Renverse Cet interrupteur inverse la direction du moteur d entrainement de rotation IMPORTANT Parce que le moteur d entrainement de rotation peut tre bascul sur le bras de r glage horizontal la direction pourrait tre l inverse de ce qui est indiqu sur l autocollant CADRAN DU POTENTIOMETRE DE VITESSE DE ROTATION T M Regler la vitesse de rotation du cylindre lorsque vous avez l interrupteur s lecteur d aff tage une vitesse de rotation variable LA PORTE DE GARDE DOIT ETRE FERM E POUR QUE L ENTRAINEMENT DE ROTATION FONCTIONNE APPRENDRE CONNAITRE VOTRE MEULEUSE Suite BOUTON D ARRET D URGENCE POUSSER TIRER Pousser pour couper toute l alimentation lectrique aux fonctions du panneau de commande Ceci coupe l alimentation lectrique de tous les moteurs y compris le moteur de meulage moteur de travers e moteur de rotation etc Pour restaurer l alimentation lectrique tirer sur le bouton et appuyer sur le bouton D marrer INTERRUPTEUR DU MOTEUR DE ROTATION Marche Arr t Allume et ferme le moteur de rotation LA PORTE DE GARDE DOIT ETRE FERM E POUR QUE LE MOTEUR D AFFUTAGE FONCTIONNE CADRAN DE COUPLE DE RECTIFI
141. rinding wheel See FIG 19 Before positioning the spin unit let us familiarize ourselves with the available adjustments and coupler drive assemblies See FIG 20 18 OPERATING INSTRUCTIONS Continued Knob Allows the spin unit to be loosened and moved in and out Knob B Allows the spin unit to be loosened and moved up and down Knob Allows the spin assembly to be loosened from the tooling bar and moved side to side When positioning the spin unit it may be necessary to complete several ofthe above adjustments to properly align the spin unit to the reel THE COUPLER ASSEMBLY INCLUDES RUBBER SLEEVE COUPLER This is placed in the corresponding flange coupler already mounted in the spin drive shaft See FIG 21 DRIVE COUPLER ADAPTER ASSEMBLY This is mounted to the rubber coupler Note If the Drive Coupler Adapter is removed there is a short square drive shaft attached to the Adapter Sleeve This can be used with a socket if there is limited space ADAPTER SLEEVE Connects the rubber coupler to the o square drive adapter SQUARE DRIVE ADAPTER This is inserted into the drive coupler adapter The square drive adapter has approximately 2 51 mm of movement It will be ADAPTER SLEEVE UPLER ADAPTER necessary to move this when attaching reel to spin drive unit This adapter shaft has a groove machined into it on SAUARE DRIVE ADAPTER
142. rmation sur l installation d passe les fonctions de base op rationnelle de l quipement Pour assurer une formation ad quate nous demandons que les l ments suivants soient r vis s par votre concessionnaire John Deere Pri re de cocher pour vous assurer que vous comprenez les points suivants avant que la formation d installation soit termin e O 1 L quipement est compl tement assemble 0 7 Reviser le bon positionnement du cylindre O 2 Tous les crans de protection sont en place et de coupe bon tat 8 Expliquer l utilisation du m canisme 3 Tous les autocollants sont en place et lisibles rectification de lame Voir pages 9 R viser la position de l interrupteur de proximit 4 Bon tat g n ral comme la peinture la soudure de travers e l lectricit 10 Expliquer l utilisation de la jauge d alignement O 5 V rifier qu il y a suffisamment de puissance de la meuleuse de cylindres lectrique pour faire fonctionner la machine O 11 Expliquer la vitesse de rotation de la meuleuse O 6 R viser les manuels de l op rateur d assemblage versus la qualit et d entretien et tout autre mat riel de formation O 12 Discuter du tableau d installation de la meuleuse suppl mentaire si disponible O 13 Reviser l entretien g n ral oignature du concessionnaire oignature de l acheteur Securite La s curit est une pr occupation majeure dans la conception la fabrication la vente et l u
143. rom John Deere and weld it to a short 1 2 square socket extension Note The 8 tooth spline adapter can be used with a Square Socket Drive Adapter 3 8 square male to 1 2 square female without welding REEL DIA REEL TYPE Recomendation 5 Has an 8 T External shaft Use coupler AET11038 1 H Has an 11 T External shaft Use coupler TCA12581 NOTE THIS CAN ALSO BE DRIVEN WITH A 1 25 HEX SOCKET 7 26 Has a 9 T External shaft Use coupler AET11310 NOTE THIS CAN ALSO BE DRIVEN WITH A 1 25 HEX SOCKET 8 ESP Has 16 X 2 External shaft Use nut A31869 and drive with a 24mm Hex Socket 5 WBGM Use a 3 8 24 UNF Bolt and drive with a 9 16 Hex Socket o QA5 Has an 8 T Internal Spline shaft Use part AMT3022 to make an adapter 7 QA7 Has an 11 T Internal Spline shaft Use a 1 25 Hex Socket or make and adapter from part TCA18958 TORO EQUIPMENT Toro uses an 8 tooth female spline or a 9 tooth female spline on their reels The 8 tooth female spline can be affectively driven with a Square Socket Drive Adapter 3 8 square male to 1 2 square female The 9 tooth spline requires an adapter Our recommendation is to purchase adapter Toro tool part numberTOR 4074 available from K Line Industries Inc 315 Garden Ave Holland MI 49424 JACOBSEN EQUIPMENT Below is a list of drive systems based on the cutting units 5 reel units can be driven from the non hydraulic motor end of the reel Install a 3 8 bolt in the end of the r
144. rotation devrait d j tre allum et l interrupteur du moteur de la meule Regler le potentiometre de vitesse de travers e la bonne vitesse de rectification Alimenter doucement la meule jusqu ce que vous puissiez rectifier galement toute la longueur du cylindre Une alimentation typique se situe entre 010 po 020 po 0 25 0 50 mm o assurer d avoir rectifi toutes les lames avant de poursuivre l alimentation REMARQUES La vitesse de travers e devrait tre r gl e approximativement 15 pi min Si vous retirez une petite quantit de mat riel lors de l alimentation initiale une vitesse de travers e plus lev e est sugg r e Si vous retirez une grande quantit de mat riel lors de l alimentation initiale une vitesse de travers e moindre est sugg r e Apr s que la rectification soit compl t e mettre tous les interrupteurs arr t il est galement bon d appuyer sur le bouton d arr t d urgence puis enlever l unit de coupe de la machine Faire preuve de prudence car les lames du cylindre seront coupantes 27 NOILVLOH ar 1 ASSALIA 3130OW ASSALIA SALON 35v193u epinD na SinajeA SOO JOSI II 918 ep e ednoo e e np suep
145. rs e est r glable d environ 5 pieds par minute 1 5 m tres par minute 20 pieds par minute 6 m tres par minute est recommand d aff ter entre 15 et 20 pieds par minute 4 et 6 metres par minute L aff tage une vitesse plus lente de travers e 10 pieds par minute 3 m tres par minute titre d exemple vous donnera une meilleure finition mais prolongera la dur e du cycle d aff tage La finition de l aff tage versus la dur e du cycle d aff tage est contr l e par le choix de l op rateur COMPENSATION DE LA CONICIT Pour maintenir la meilleure qualit de coupe la conicit d un cylindre doit tre retir e retournant le cylindre un vrai cylindre Pour retirer la conicit qui a t mesur e avec la jauge comme indiqu pr c demment dans la section V rifier la conicit d abord aligner le cylindre l arbre par la m thode de contact comme indiqu pr c demment Descendre ensuite le c t de l arbre d aff tage qui est lev le plus petit c t du cylindre le distance propos e dans le tableau Voir le tableau la page suivante ou le tableau de compensation de conicit situ sur la machine Example Pour un cylindre de 22 pouces 56 cm de long avec une conicit mesur e de 0 12 po 3 mm l ajusteur sur le plus petit c t du cylindre serait descendu afin de lire 0 546 13 9 mm Cela amenera l arbre d aff tage parallele au centre de l arbre du cylindre Remettre les jauges
146. s arbres dans la bonne position MEULETTE D AFF TAGE RECTIFIEUSE Cette meuleuse est quip e de meule d aff tage et de rectification s par es Lorsque l installation est faite correctement le cylindre aura seulement besoin d tre plac et align une seule fois pour les deux cycles La roue d aff tage est situ e sur le c t droit de la machine et est plus large que la roue de rectification D placer la roue qui n est pas utilis e le plus loin possible ce c t pour donner le maximum d espace pour r gler et faire fonctionner la machine Les capteurs de proximit doivent tre d plac s afin que la roue en cours d utilisation se situe entre les deux capteurs S assurer que la roue qui n est pas en cours d utilisation ne soit pas engag e la courroie d entrainement POINTE DE LA LEVIER PINCE D ENGAGEMENT COURROIE DE DE LA COURROIE TRAVERS E DE TRAVERS E CAPTEUR DE 28 LIMITE DE PROXIMITE GAUCHE DE LA TRAVERSEE hw MOYEU ET ROUE DE MEUS RECTIFICATION MOYEU ROUE D AFFUTAGE 12 Figure 4 CAPTEUR DE LIMITE DE PROXIMITE DROIT DE LA TRAVERSEE DEFLECTEUR DE POUSSIERE Figure 5 APPRENDRE CONNAITRE VOTRE MEULEUSE Suite AJUSTEMENT DE L ANGLE DE DEPOUILLE La rotation du systeme de doigt autour de la meule changera l angle de depouille En desserrant la grande poign e cliquet le syst me de doigt peut tre tourn pour atteindre les angles d usine ou
147. s une minute avant le meulage 9 PORTER toujours DES LUNETTES DE SECURITE ou un certain type de protection oculaire lors du meulage NE PAS FAIRE NE PAS utiliser une fissur e ou celle qui A T CHAPP E ou qui est endommag e NE PAS FORCER une meule sur la machine OU MODIFIER la taille du trou de fixation si la meule ne s adapte pas la machine aller en chercher une qui s adaptera NE jamais D PASSER LA VITESSE D OPERATION tablie pour la meule NE PAS utiliser des brides de fixation sur lesquelles les surfaces des paliers NE SONT PAS PROPRES PLATES ET SANS BAVURES NE PAS SERRER EXCESSIVEMENT l crou de fixa tion NE PAS meuler sur le C T DE LA MEULE voir le code de s curit B7 2 pour les exceptions NE PAS d marrer la machine jusqu ce que le CARTER DE MEULE SOIT EN PLACE NE PAS BLOQUER le travail sur la meule NE PAS SE TENIR DIRECTEMENT DEVANT une meule n importe quand la meuleuse est d marr e NE PAS FORCER LE MEULAGE de sorte que le moteur ralentisse notablement ou que le travail devienne chaud VITER L INHALATION DE LA POUSSIERE g n r e par les op rations de meulage et de d coupage L exposition la poussiere peut causer des troubles respiratoires Utiliser des respirateurs approuv s par NIOSH ou MSHA des lunettes de s curit ou des crans faciaux et des v tements de protection Pr voir une ventilation suffisante pour liminer les poussi res ou
148. s up against the nut that is welded to the bottom of the machine Be careful not to move the leveling feet during when tightening the jam nut See FIG 3 Make certain that all four leveling feet are firmly contacting the floor Recheck that the machine is level after locking the four feet into position 10 ASSEMBLY INSTRUCTIONS Continued IMPORTANT GROUNDING INSTRUCTIONS Incase of a malfunction or breakdown grounding reduces the risk of electrical shock by providing a path of least resistance for electrical current This Grinder has an electrical cord with an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded according to all local or other appropriate electrical codes and ordinances Before plugging in the Grinder make sure it willbe connected to a supply circuit protected by a properly sized circuit breaker or fuse SEE SERIAL NUMBER PLATE FOR FULL LOAD AMP RATING OF YOUR MACHINE Never modify the plug provided with the machine if it won t fit the outlet have a proper outlet and circuit installed by a qualified electrician ALWAYS PROVIDE A PROPER ELECTRICAL GROUND FOR YOUR MACHINE AN IMPROPER CONNECTION CAN CAUSE A DANGEROUS ELECTRICAL SHOCK IF YOU ARE UNSURE OF THE PROPER ELECTRICAL GROUNDING PROCEDURE CONTACT A QUALIFIED ELECTRICIAN ASSEMBLY INSTRUCTIONS Continued APPLY POWER REFER TO THE IMPORTANT GROUNDING INSTR
149. st me de 12V rechargeable pour alimenter la plateforme et peut tre d plac autour rigure 1U de l installation sur 4 roulettes Voir la Figure 10 15 CONSIGNES D OPERATION Suite INSTALLER LE CYLINDRE D placer le cylindre la position approximative en ayant le rouleau arri re sur la table et le rouleau avant sur les brides frontales 5 ASSURER QUE LA MEULE SOIT SUFFISAMMENT BASSE POUR QU ELLE NE TOUCHE PAS LE CYLINDRE VOUS POUVEZ ABAISSER LA MEULE EN TOURNANT LES DEUX VOLANT DANS LE SENS CONTRAIRE DES AIGUILLES D UNE Positionner le cylindre au centre de la machine Deplacer les brides aussi loin que possible aux extremites du rouleau avant VOIR FIGURE 11 Utiliser l autocollant sur la barre d outillage pour aider la mise place de l outillage avant V rifier le d gagement de l outillage du rouleau avant et du cadre avec la fois des roues d aff tage et de rectification Cela permettra d assurer que vous n aurez pas a d placer le cylindre entre le meulage pour l aff tage et la rectification REMARQUES Sur de grands cylindres il peut tre n cessaire de d caler un peu le cylindre du centre pour permettre au moteur d entrainement d tre mont sur le c t appropri de l unit de coupe Placez le rouleau arri re sur la pince du rouleau arri re VOIR FIGURE 12 Si vous utilisez les supports toutes positions r gler la hauteur verticale de la pince afin que le fond
150. t e D 55296 50 22009 Single Bearing Assembly co 5NT50310 Belt Clamp Tip cn RN ONT 50620 Traverse Guard an ee M ONT 50321 Shield Mount Bracket ne 5NT50324 Spark Shield E ae i HD LM 5NT50329 opin Support c DINED OO 2 Bearing Housing Assembly Sl Rm CP 5 09404 Linear Bearing cr 5NT3709209 Oil Seal 1 ID x 1 57 OD x 187 SIR een eee 5NT370856 Adjustable Handle 3 8 16 1 56 Long DRM ee 5NT3708835 Adjustable Handle 1 4 20 x 1 25 Long EET lbs Spacer 386 ID x 50 OD x 75 Long ae ee ee SINT 80335 Destaco 602 Clamp a SNT8909837 5 3589106 Washer 4 t 5NTB191091 5520 10 32 x 5 8 Socket Head Cap Screw C os SNT5529T Finger Rotate Base 5NT6009057 Spacer 265 ID x 438 OD x 50 L M 5NT3708999 Flat Washer 38 ID x 56 ID x 03Thick nr c 5NT37080836 Bearing een eee eee vision Cam Plate ol EC TETTE 5NT80392 C
151. t de positionner l unit d aff tage familiarisons nous avec les r glages disponibles et les ensembles de coupleur entrainement Voir la figure 20 Figure 19 18 CONSIGNES D OPERATION Suite Bouton A N Permet l unit d aff tage d tre d serr e et d plac e vers l int rieur et l ext rieur Bouton B Permet l unit d aff tage d tre d serr e et d plac e vers le haut et le bas SOUTONA Bouton C Permet l assemblage d aff tage d tre d serr e de la barre d outillage et ENS d plac e c te c te SAI Lors du positionnement de l unit d aff tage il peut tre D AG n cessaire de compl ter plusieurs des ajustements ci dessus BOUTON E 5 hoo 05 A SL pour aligner correctement l unit d aff tage au cylindre Mr L ASSEMBLAGE DE COUPLEUR COMPREND COUPLER AVEC DE CAOUTCHOUC est plac dans le coupleur bride correspondant d j mont dans l arbre gt d entrainement rotatif Voir la figure 21 c ASSEMBLAGE ADAPTATEUR COUPLEUR BOUTON C D ENTRAINEMENT Ceci est mont sur le coupleur en caoutchouc Commentaire Si l assemblage adaptateur coupleur est retire il y aun petit arbre d entra nement carr fix au manchon de serrage Ceci peut tre utilis avec une douille si l espace est limit MANCHON DE connecter le coupleur en caoutchouc l adaptateur d entra
152. t pas appliqu au cylindre CONSIGNES D OPERATION Suite ADAPTATEURS D ENTRAINEMENT DU CYLINDRE Cette meuleuse est quip e d un adaptateur qui transf re la rotation du couplage de la boite de vitesses de l entrainement rotatif un m le carr de 1 2 po Pour faire fonctionner la meuleuse vous n cessitez un adaptateur a partir de ce m le carr de 1 2 po l arbre du cylindre Ces adaptateurs ne sont PAS inclus avec cette meuleuse La plupart des unit s de coupe ces derni res ann es ont une m le ou femelle l extr mit de l arbre du cylindre qui se connecte un arbre moteur hydraulique ou lectrique Si vous avez un arbre de cylindre qui a une extr mit interne filet e laquelle vous pouvez acc der installer un boulon six pans ou une vis t te avec entra nement int rieur du m me diam tre du filet avec un contre crou tr s serr de sorte qu il ne se desserre pas lors de l aff tage puis entra ner avec une prise d entra nement de 1 2 po pour cet hexagone ou cl hexagonale de cette grosseur CYLINDRE JOHN DEERE ACCOUPLEMENTS Les arbres cannel s externes utilisent un accouplement cannel femelle entre l arbre du cylindre et l arbre du moteur hydraulique cannel m le La cannelure est soit une cannelure de 8 9 ou 11 dents Notre recommandation est d acheter l accouplement femelle cannel de John Deere et de le souder une courte douille d extension carr e de 1 2 po Com
153. tation REMARQUES L entrainement rotatif appliquera la charge de pivotement contre les doigts Regler le potentiometre de couple de rectification a environ 15 IMPORTANT Les cylindres tournant librement pourraient avoir besoin d une valeur inf rieure a 15 et les cylindres raides ou les cylindres avec un groupe motopropulseur pourraient avoir besoin d un couple de rectification plus lev que 15 Engager la courroie de travers e et traverser compl tement vers la gauche en observant le bon d gagement entre la meule et la lame Observer le bon d gagement entre le doigt d indexage apr s avoir lib r la lame de sa position extr me gauche et la face avant de la lame sur le d placement de retour la position d accueil V rifier galement le d gagement au cabestan de support de la lame Si n cessaire la but e avant peut tre ajust e Voir la figure 25 Arr ter la travers e la position d accueil et v rifier pour le bon index de lame Le contr le d entrainement de la travers e est r gl en usine avec un temps de maintien de deux secondes avant quil n inverse le d placement du trainard Ceci est pour laisser le temps au cylindre de tourner et au doigt d indexation d attraper la lame suivante Si n cessaire le temps de maintien peut tre ajust se r f rer la section d ajustement du tableau de contr le du potentiometre dans le manuel d assemblage et de service Allumer le moteur d entrainement de la
154. ter FIR 27 ELECTRICAL TROUBLESHOOTING Continued PROBLEM AC Main Power Controls no electrical power to control panel Verify all wires shown on the wiring diagram are correct and pull on wire terminals with approximately 3 Ibs force to verify there are no loose terminal connections and or no loose crimps between the wire and the terminal If problem persists test as listed below Possible Cause Emergency Stop Botton ESS is Depressed You must push the System Start Switch SSS to get power to control Panel Main Power Cord is not plugged in Guard doors must be closed and ALL Switches MUST be turned OFF for contactor to pull in Main 20 amp outlet circuit breaker has tripped No 120 Volts power to Filter FTR No 120 Volts AC power out of Filter No 120 Volts AC power to Main Circuit Breaker MCB No 120 Volts AC power from Main Circuit Breaker MCB Checkout Procedure A Pull Up on ESS Button B Listen for the Magnetic Starter MAG contacts to pull in with a clunk C Plug in main power cord D Close guard doors and turn off all switches E Check circuit breaker in your building and reset if necessary Check wall outlet with a light to make sure it works F Check for 120V at Cord into FTR Power Cord 32 Blue wire to Brown wire G Check for 120V out of FTR Blue wire to Brown wire H Check for 120V to MCB Check for 120V to 28 Machine works Y
155. ter shaft Zero out the digital gauges located on the vertical adjustment towers and infeed both side equally until the wheel just touches the large side of the reel Zero the gauges again you are now ready to grind and remove the taper When grinding the wheel will only make contact with the larger side of the reel and will gradually grind more as the larger areas are ground away The reverse button may be used to help speed of this process Grind until full contact is made across the entire length of the reel and the reel is sharp the entire width of all blades AMOUNT OF TAPER IN REEL OPERATING INSTRUCTIONS Continued TAPER ADJUSTMENT SETUP CHART REEL WIDTH D 16 18 20 22 24 26 28 30 32 0 005 0 033 0 029 0 025 0 023 0 021 0 019 0 017 0 016 0 015 0 015 0 100 0 086 0 076 0 068 0 062 0 056 0 052 0 048 0 045 0 025 0 166 0 144 0 127 0 114 0 103 0 094 0 086 0 080 0 075 0 035 0 233 0 202 0 178 0 159 0 144 0 132 0 121 0 112 0 104 0 045 0 299 0 259 0 229 0 205 0 185 0 169 0 156 0 144 0 134 0 060 0 399 0 346 0 305 0 273 0 247 0 225 0 207 0 192 0 179 MEASURED TAPER 0 080 0 532 0 461 0 407 0 364 0 329 0 301 0 277 0 256 0 238 0 100 0 665 0 5 6 0 508 0 455 0 412 0 376 0 346 0 320 0 298 Small side of reel downward adjustment SPIN GRINDING After the reel has been aligned and the taper has been adjusted for you are now ready to spin grind the reel Close the front and rear guard doors The grinding wheel and spin motors
156. the opposite end of the snap ring This groove is there to advise that you have reached the maximum extension of the square drive shaft If you cannot connect the reel FIG 21 without extending past this groove then the spin unit must be repositioned on the tooling bar Knob A 1 2 12 7 mm square drive socket or reel drive adapter is used DO NOT EXTEND SQUARE SUCKET NUT INCLUDED to connect the square drive adapter to the reel SHAFT PAST GROOVE INSTEAD NOTE The 1 2 12 7 mm square drive socket or adapter REPOSITION SPIN UNIT that is placed on the reel when spin grinding is NOT included with the grinder See next page for details The following procedures will make setting up the spin drive unit easier 1 Move spin drive unit close to the reel Align the shaft on the spin drive with the nut on reel by completing the necessary adjustments discussed above Now slide the spin drive unit approximately 7 18 cm from the reel drive coupling point and securely fasten to the tooling bar tightening the locking knob Knob C Place the proper 1 2 12 7 mm square drive socket or adapter on the reel drive nut and then insert the square drive shaft into the socket Place the adapter sleeve over the drive shaft and insert the drive coupler adapter assembly into it Finally place the rubber coupler onto the drive coupler adapter See FIG 21 By holding the square drive shaft firmly into position with your left hand you wil
157. this stop is critical to allow the reel blade to smoothly transition from the Index Finger to the Fixed Finger IMPORTANT After adjusting the Index Finger Stop Position Knob there should be 1 32 0 8 mm clearance between the index finger and the reel blade when you push on the index finger This will allow the Fixed Relief Finger to guide the reel blade during the relief grind cycle The Reel blade should never be riding on the Index Finger when grinding The Index Stop Pin is height adjustable It should be adjusted to catch the reel blade and still leave enough clearance to the reel spider after the relief is ground to the depth required There is a forward position stop on the Finger system located near the pivot point of the Index Finger This will only need to be adjusted if there is a clearance issue with the finger when it travels forward See FIG 7 13 MOVABLE INDEXING T FINGER 9 INDEX FINGER CSS STOP POSITION KNOB WHEEL DIAMETER Z ADJUSTMENT 5 i HANDLE ANGLE ADJUSTMENT HANDLE e INDEX FINGER FORWARD STOP POSITION SETSCREW GETTING TO KNOW YOUR GRINDER Continued ALIGNMENT GAUGE REEL CENTER SHAFT A properly ground reel should be cylindrical All taper must be ground out of the reel To ensure the reel will be ground correctly it MUST be aligned precisely prior to grinding The digital alignment gauge is used for accurate reel setup The gauge is us
158. tilisation des meuleuses cylindre de coupe En tant que fabricant de meuleuses cylindre de coupe nous voulons vous confirmer vous nos clients notre pr occupation pour la s curit Nous voulons galement vous rappeler les r gles de base simples du bon sens de s curit lors de l utilisation d une meuleuse cylindre de coupe Le non respect de ces r gles peut entra ner des blessures graves ou la mort aux op rateurs ou curieux est essentiel que toutes personnes impliqu es dans l assemblage l op ration le transport l entretien et l entreposage de l quipement soient conscientes concern es prudentes et bien form es la s curit Toujours utiliser un cran de protection appropri comme sp cifi par le fabricant Nos machines de s rie comprennent comme quipement de s rie des gardes ou des crans de protection pour la meule de la signalisation de s curit et un manuel de l op rateur Ne jamais contourner ou faire fonctionner la machine avec l un des gardes ou dispositifs de s curit enlev s Lisre et bien comprendre toutes les pratiques de s curit abord es aux pages 4 et 5 de ce manuel Toutes les regles de s curit doivent tre comprises et respect es par tous ceux qui travaillent avec une meuleuse cylindre de coupe IMPORTANT MESSAGE DE S CURIT POUR LES PROPRI TAIRES OP RATEURS DE MEULEUSE CYLINDRE DE COUPE Avant de faire fonctionner une meuleuse cylindre de coupe
159. to 9 00 works for both 50 and 60 Hz Do not change this setting Calibrating the DWELL TIME rotary DIP switch adjusts the amount of time the process remains in the stop position after a limit switch is actuated The DWELL TIME range is adjustable from 0 4 seconds A DIP switch setting of 0 sets the DWELL TIME to 0 seconds while a setting of 9 sets the DWELL TIME to 4 5 seconds Dwell time is preset to 4 setting for a 2 second dwell time when reversing at each end of stroke A setting of 6 sets the dwell time at 3 seconds etc Diagnostic LED s indicate the function that is currently being performed POWER indicates that AC power is being applied to the control FORWARD indicates that the process is running in the forward direction traversing left REVERSE indicates that the process is running in the reverse direction traversing right PROX 1 FWD LIMIT lights when the forward limit switch is actuated left prox PROX 2 REV LIMIT lights when the reverse limit switch is actuated right prox DWELL lights when the process remains stopped after a proximity switch 15 actuated 2 SET DELL C 3 0 4 2 4 ds de M PROX I LIMIT REVERSE FORWARD 1 52 Potentiometer cn m Clock Orientation FIG 23 24 CONTROL BOARD POTENTIOMETER ADJUSTMENTS Continued SPIN DRIVE CONTROL BOARD SDC The Spin Drive Control Board has four potentiometers two switches and one dia
160. to T2 for 120 Volts AC Yes Go to Step I next No Replace Gringing Motor Relay Verify wiring at terminals 1 2 amp 3 on Terminal Strip 1 Check 42 1 1 to 64TB1 2 for 120 Volts AC Yes Check motor cord terminals Replace motor No Check continuity of circuit breaker Replace ELECTRICAL TROUBLESHOOTING Continued PROBLEM SPIN DRIVE NOT WORKING IN SPIN MODE Assuming SSS System Start Switch is on with 120 volts AC to control panel and all other functions are working Verify all wires shown on the wiring diagram are correct and pull on wire terminals with approximately 3 Ibs force to verify there are no loose terminal connections and or no loose crimps between the wire and the terminal If problem persists test as listed below Possible Cause Spin Speed Pot SSP set to zero Spin Motor Switch SMS is not on Circuit Breaker is Tripped 4AMP Spin Drive Control 500 is not working Spin Drive motor is bad Checkout Procedure A Set SSP to 200 on the control panel B Turn SMS switch on C Reset Circiut Breaker on right side of machine by above the Control Panel Push in if tripped D Check SDS L1 to L2 for 120 Volts AC E With the Selector switch in spin and the spin pot set to 400RPM Check SDC A1 and A2 for 90 120 Volts DC F Check spin motor continuity DISCONNECT POWER FROM MACHINE Spin drive control in Torque mode G Check continuity of mode selector switch
161. to adjust the tilt of the vertical slide if necessary to avoid a reel frame member See FIG 14 and grass mE HORIZONTAL Before aligning the cutting unit loosen the horizontal LOCKING T KNOB locking knobs on the tooling to allow the cutting unit to be adjusted in the horizontal plane See FIG 14 FIG 14 To align the cutting unit move the digital gauge assembly as far as possible to the left side of the reel Extend the digital gauge making sure the tip of the gauge is centered on the reel center shaft See FIG 15 With the gauge pressed against the reel center shaft set the gauge to zero Retract the gauge and move to the right side of the reel and measure to the center of the reel shaft Do not rotate the reel shaft except for a minimum amount if there are clearance issues to the reel blades With the gauge against the center shaft adjust the horizontal handwheel until the gauge reads zero Repeat adjustments going from one side to the opposite side until the alignment is within 005 13 mm CHECKING FOR TAPER First measure the left side of the reel as far to the left as possible with the digital alignment gauge make sure the tip of the gauge is centered on the reel center shaft Set the gauge to zero then measure to the edge of one blade Remember or write this number down Move to opposite side and do the same thing Compare the two numbers the difference is the amount of taper in the radius of the wheel
162. toward the pots on board Motor works Yes end of troubleshooting No replace SDC ELECTRICAL TROUBLESHOOTING Continued PROBLEM Spin drive speed goes at one speed only Possible Cause Wiring hookup to potentiometer is improper If components have been replaced Defective spin speed control SSP potentiometer Main circuit board dial pot settings not correct If board has been replaced Remedy A Check potentiometer wiring for proper hookup See that speed pot is wired per electrical diagram B SSP 10K Remove 3 remote speed wires red wire to term 2 white wire to term 1 black wire to term 3 C Check all pot settings on both boards as of the SDC shown on Pages 25 See Adjustment Section Spin Drive Control SDC Board Setting PROBLEM Spin drive motor speed varies IR Comp trim pot not adjusted properly Torque to rotate the reel too high Check all terminal connections for tightness A See adjustment section for trim pot setting on Page 25 B Readjust bearing preload for the reel Maximum torque load 25 in Ib to rotate reel C When 250 female spade terminals are not tight remove and crimp slightly together When reinstalling push on pressure should have increased for good contact 36 If wiring is wrong correct and test Yes end of troubleshooting No Go to Step B next Check for 10 000 ohms Hed wire to white wire Full CCW 0 ohms Full CW 10 000 ohms Red
163. um Spin Speed where there is an AGGRESSIVE yet smooth grind as you spin grind the reel Your objective is to spin grind the reel as aggressively and as fast as possible while maintaining top quality It is recommended to start grinding each reel at a Spin Speed of 200 RPM 50 and evaluate the RPM by adjusting higher and lower to optimize the Spin Speed for that reel If the Spin Speed is incorrectly set you can experience two problems grinding wheel dressing or grinding wheel resonance Each of these problems is explained below On some reels especially small diameter high blade count reels if the Spin Speed RPM is set too high the reel can act as a dresser to the grinding wheel There can develop what appears to be a very aggressive grind as if the infeed has self infed and then a sudden stop of grinding with no grinding wheel to reel contact If this occurs your Spin Speed was set too high and you effectively dressed your grinding wheel Some reels have a resonant RPM where the reel goes into harmonics with the grinding wheel and the resonance vibrates the grinder and results in a very bad grind By changing the Spin Speed to a higher or lower RPM you will move out of the resonant range After determining the best Spin Soeed RPM for a reel note the RPM on the Set up Chart in the NOTES section Set up chart is located at the back of this manual By noting the correct RPM you will avoid evaluating the Spin Speed the next t
164. umber 5NT3707546 D Check for 120 Volts AC incoming to TDC with machine on and TMS set to on E Check for 120 Volts AC at TMS Make certain TMS is on 37 Traverse works Yes end troubleshooting No got to Step B next Traverse works Yes end troubleshooting No go to Step C next Traverse works Yes end troubleshooting No go to Step D next On TDC check Terminal L1 to 12 for 120 VoltsAC Yes Go to Step next No Go to Step next Measure 120 volts AC from TMS Terminal 5 to nuetral blue terminal out of FTR O2FTRBU Yes Check continuity of wires from Switch to Control Replace wires No Flip Switch and check again Works Switch is upside down Does not work Check wiring Verify Continuity Replace Switch ELECTRICAL TROUBLESHOOTING Continued Possible Cause No DC Voltage from TDC Traverse Drive Control Traverse Motor is bad TSP is not working TSP 10K is bad Worn motor brushes Checkout Procedure F Check for 90 Volts DC across TDC terminals A1 to A2 this voltage drives the DC traverse motor NOTE Traverse must be on and have TSP turned full CW to maximum voltage of 90 VDC G Check traverse motor continuity DISCONNECT POWER FROM MACHINE H Check TSP 10K on control panel Check TSP for 10 000 ohms Remove three wires from TDC red from term 8 white from term 7 black from term 9 J Inspect Motor Brushes DISCONNECT POWER FR
165. un op rateur doit lire et comprendre toutes les informations du manuel du propri taire et les signes de s curit attach s au produit Une personne qui n a pas lu ou compris le manuel du propri taire et signes de s curit n est pas qualifi e pour op rer l unit Les accidents se produisent souvent sur les machines qui sont utilis es par quelqu un qui n a pas lu le manuel du propri taire et n est pas familier avec l quipement Si vous n avez pas un manuel du propri taire ou les signes de s curit de s rie contacter le fabricant ou votre revendeur imm diatement Les meuleuses cylindre de coupe sont concues pour un seul op rateur Ne jamais faire fonctionner la meuleuse avec qui que ce soit proche ou en contact avec une partie quelconque de la meuleuse Assurez vous que personne d autre y compris les curieux ne soient pr s de vous lorsque vous utilisez ce produit Suivre ces simples r gles de s curit de base ainsi que les autres identifi es dans le manuel du propri taire et des signes de s curit du produit vous permettra de minimiser les risques d accidents et d augmenter votre productivit en utilisant ce produit Soyez prudents et assurez vous que tous ceux qui op rent la meuleuse savent et comprennent que ceci est une tr s puissante pi ce de machinerie et si elle est utilis e incorrectement des blessures graves ou la mort pourraient en r sulter La responsabilit finale de la s curit incombe l o
166. ur certains cylindres en particulier les cylindres de petit diam tre ayant un compte lev de lames si la vitesse d aff tage T M est trop lev le cylindre peut agir comme un rhabilleur pour la meule Il peut se d velopper ce qui semble tre un aff tage tr s agressif comme si l alimentation s tait auto aliment e puis un arr t soudain d aff tage avec aucun contact entre la roue de meulage et le cylindre Si cela se produit votre vitesse de rotation tait trop lev et vous avez efficacement rhabill votre meule Certains cylindres ont un T M r sonant o le cylindre va en harmoniques avec la roue d aff tage et la r sonance fait vibrer la meuleuse et entraine un tr s mauvais aff tage En changeant la vitesse de rotation a un T M sup rieur ou inf rieur vous sortirez hors de la plage de r sonance Apr s avoir d termin la meilleure vitesse de rotation T M du cylindre noter le T M sur le tableau d installation dans la section NOTES Le tableau d installation est situ l arriere de ce manuel En notant le T M appropri vous vitera d valuer la vitesse de rotation la prochaine fois que vous aff terez le cylindre Noter galement la position de l entrainement de rotation en utilisant l autocollant de position sur le support de rotation et documenter la position sur le tableau d installation MONTANT DE 21 T M DE L ENTRAINEMENT DE TRAVERS E Le potentiometre de vitesse de trave
167. verse proximity switch positioning O 4 Overall condition good i e paint welds electrical 10 Explain use of reel grinder alignment gage 5 Verify there is sufficient electrical power to operate El 11 Explain reel grinder spin speed vs quality the machine O 12 Discuss reel grinder set up chart in manual O 6 Review Operators Assembly amp Service Manuals Ll 13 Review General Maintenance and any additional training material if available Dealer s Signature Purchaser s Signature Safety Safety is primary concern in the design manufacture sale and use of reel grinders As manufacturer of reel grinders we want to confirm to you our customers our concern for safety We also want to remind you about the simple basic and common sense rules of safety when using a reel grinder Failure to follow these rules can result in severe injury or death to operators or bystanders is essential that everyone involved in the assembly operation transport maintenance and storage of this equipment be aware concerned prudent and properly trained in safety Always use proper shielding as specified by the manufacturer Our current production machines include as standard equipment guards or shields for the grinding wheel safety signs and an operators manual Never bypass or operate the machine with any of the guards or safety device removed Read and fully understand allthe safety practices discussed on pages 4 and 5 o
168. void Injury Make sure all electrical power to this machine has been disconnected before removing any electrical panels or covers for maintenance A ATTENTION Pour viter des blessures Assurez vous que l alimentation lectrique de cette machine coup e avant de retirer les panneaux ou couvercles lectriques pour l entretien OBJETS TRANCHANTS ACAUTION ATTENTION To Avoid Injury Para evitar Keep hands lesiones away from Mantenga las rotating objects manos alejadas de los objetos giratorios APPRENDRE CONNAITRE VOTRE MEULEUSE Interrupteurs de deplacement Largeur hors tout Hauteur hors tout Profondeur hors tout Poids Construction de la base Rails du trainard Moteur t te d aff tage Moteur de rotation Niveau sonore travers e automatique Syst me de contr le Options Lis L ee 23 002727 10201 TT M u i u n X Y Ge nn a a a a Y E Were eee A TIT T n SPECIFICATIONS Interrupteurs de proximit sans contact semi conducteurs 71 po 181 cm 69 po 175 cm avec la porte ferm e 87 po 221 cm avec la porte ouverte 42 po 107 cm sans poste de travail 79 po 201 cm avec la station de travail optionnelle 1450 Ibs 658 kg 1650 lbs poids l exp dition 748 kg
169. ws located on the sides of the yokes Gap 1 should be adjusted to about 1 16 1 5 mm See FIG 19 FIG 19 LAP 2 2 6MM 25 MAXIMUM DISTANCE SAFETY SWITCH ALIGNMENT REPLACEMENT The safety switch located on the front and rear guard door must line up properly or the grinder will not function The front and rear door switches must be within 6mm 25 and the targets on the switches must line up in order for the switch to function properly See FIG 20 and 21 FRONT DOOR SWITCH The switches are attached to the guarding using a INSIDE UPPER RIGHT SIDE FIG 20 Torx style tamper resistant screws A tool for this type of screw is required to make this adjustment 6MM 25 MAXIMUM DISTANCE REAR DOOR SIWTCH FIG 21 22 ADJUSTMENTS Continued RELIEF GRINDING HEAD BEARING ADJUSTMENTS Top Support Bearing It may be necessary to adjust the guide bearings on the relief Assembly head To adjust the position of the support bearings POSITION THE GRINDING HEAD AT THE FAR LEFT POSITION loosen the two positioning bolts located on the side of the support assembly Press on the support assembly until the top support bearing is touching the grinding wheel hub Hold the support in place with the bearing touching the hub and tighten the two positioning bolts Check to see that the bearing is touching or has minimal clearance to the hub through the full range of left to right travel NOTE EXCESSIVE PRELOAD OF T
170. xt page Control Panel Sub Assembly 10 UU DNTS707595 csse Hole Plug 7 8 5NTJ257000 1 4 20 Locknut Jam ipo EE 5 180419 Potentiometer Assembly 10K ee dpud Piden DNTS Door Switch Bracket 5NT3707009 Strain Relief Liquid Tight 27 47 Wire Dia jo EET 27017029 Strain Relief Liquid Tight 19 30 Wire Dia TO nenn 5NT3707658 Strain Relief Liquid Tight 54 71 Wire Dia RER IRRE REN Electrical Warning Decal see page 7 Operators Manual jc 5NT3707098 Strain Relief Liquid Tight 55 71 Wire Dia jr 55 ee A ONTS7077 18 Cord Clamp Double 573708820 8 32 50 Button Head Safety Screw AN ser E E 5NT3707342 Yellow E Stop Ring 22 bends 5NT3707367 Rocker Switch Poo EE 5NT3707429 Hocker Switch ERP 5NT3707446 nn Potentiometer Knob Dom 5NT3707564 Green Pushbutton f o EEE NM 37075655 Contact Block Normally Open P EHE 5NT3707566 Switch Mounting Latch Oh EE 1 3707567 iens Red Stop Push Pull Pushbutton 7229

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