Service Manual
Contents
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3. 7 3 4 196 5 3 4 147 6 3 4 170 2005 12 27 3 REFRIGERANT SYSTEM DIAGRAM Models ABU36RSLX AOU36RLX OUTDOOR UNIT INDOOR UNIT Fressure Refrigerant Pipe o Check Valve 15 88mm 5 8 Charging x m Valve JAR 4 Val J Muffler 0 2 Evaporator Accumulator Compressor Y em Refrigerant Pipe 9 52mm 3 8 A nn I l Strainer Strainer Condenser Charging Valve gt COOL lt HEAT 2006 01 23 4 2005 12 28 CIRCUIT DIAGRAM Model ABU36RSLX ROOM TEMPERATURE THERMISTOR PIPE TEMPERATURE THERMISTOR 112 0 6 6 C _1 7 FAN MOTOR CN8 5 mw Ta CAPACITOR N BROWN WHITE oU reo a 13 3 ORANGE 57 ih 8 6 3 lt rete BLUE o spears M STEP MOTOR L 7 UP DOWN 2 8 T 5 WHITE GRAY g a TU 5 BROWN FAN MOTOR 21BE2 HL STEP MOTOR em 2 5 8 A M LEFT RIGHT 7 5 5 Use 3 15A 250V Fuse on
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6. Fixture Bearing Rod Motor Link Louver Sector Gear Base Louver Louver Spring Flap Spring Pinion Gear Control Box B Control Box A Stopper Louver Rod Louver Cover Top Cord Bushing Motor Base Distributor Assy Remote Control Holder Case Bracket Panel Pipe Cover Casing Kit Cover Side R Kit Cover Side L Cover Receiver Terminal 7P PCB Holder Power Supply PCB Assy Motor Step H Motor Step Thermistor Pipe When you order parts please make a photocopy of this page and fill the number of the parts in the Order column Part No ABU36RSLX 9359692003 9359693000 9359733003 9359694007 313209391403 0600118075 9359744009 9359745006 9359707004 9705891029 9359685005 9371361017 9359706007 9359697008 9359687009 9359723004 9359726005 9359729006 9359718000 9359720003 9359730002 9359728009 9359713005 9359712008 9359724001 9359725008 9359737001 9359240006 9359727002 9360455000 9305642014 9359688006 9359705000 9371364018 9371365015 9359714002 9703403019 9359736004 9704561350 9360479013 9900362010 9900022020 2006 06 08 OUTDOOR UNIT Description Part No AOU36RLX WD gt Top Panel Sub Assy Front Panel Fan Guard Grip Side Service Panel Sub Assy Right Panel Sub Assy Emblem Rear Propeller Fan Assy Fan Motor Condenser A Assy Strainer Assy Separate Wall Assy Cap Foot Base Assy 3 Way Valve Assy 3 Way
7. F101 POWER SUPPLY PCB 3 GREEN O E 5 J sz E 8 E O CO 31211 3 1 TERMINAL Model AOU36RLX OUTDOOR TEMPERATURE THERMISTOR COMPRESSOR TEMPERATURE THERMISTOR HEAT SINK TEMPERATURE THERMISTOR PIPE TEMPERATURE THERMISTOR DISCHARGE TEMPERATURE THERMISTOR FUSE SOLENOID COIL 4 5A 250V BLACK CN3 ACTIVE FILTER MODULE FAN MOTOR TERMINAL CONTROLLER PCB ASSY CHOKE COIL FUSE 2 3 15A 250V EXPANSION VALVE COIL BLUE NN gt POSISTOR W7 W1 OO OO EARTH EARTH 2005 12 28 6 Sc cl S007 1509000505153 1X NOI1VH3dD ONIIV3H
8. Intake Grille Hinge Casing Separate Wall Hanger Hole Cover Flap Assy 2006 06 08 Part No Sirocco Fan Assy Bearing B Assy Bracket Motor Evaporator Assy Drain Pan Sub Assy Fan Motor Assy IN Rubber Bushing Clamp 1219 Clamp SKB 100 Control Box Assy Badge FUJITSU Insulation Louver Insulation Louver Thermistor Room Controller PCB Assy Remote Control Unit Cover Panel Pipe L Cover Panel Pipe R Wire Assy Terminal Wire Assy Terminal Wire Assembly Wire Assy Connector Wire Assy Connector Wire Assy Connector Wire Assy Connector Bracket Bearing Coupling Pipe Assy Fixture Motor Fixture Motor B ABU36RSLX 9359739005 9359680000 9900270216 9359701002 9359734000 9359719007 9359738008 9359699002 9359704003 9357921006 9359681007 9359700005 9371073040 9360429018 9360457004 9359742005 9359691006 9357376004 313361271706 313361275805 9362025003 9359735014 9359721000 9359722007 9703299025 9705914285 K01AL 050RHSE C1 9371190051 9359690009 9359689003 9702321017 9702322014 9702311018 9702323011 9702319014 9702317010 9702318017 9359686002 9359731009 9373038214 9359702009 9359703006 21 Description Filter Guide R Filter Guide L Bushing Hinge Plate Grille Locking Spacer KGLS 6S Spacer Cover Decoration R Cover Decoration L Shaft Indicator PCB Assy Panel Left Assy Kit Panel Right Assy Joint Assy Rfm Bracket Metal
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11. 174000 ED ian 961 1 nd 1 od gem 1 170A Lo ors z qe 1 fd a Y LN0 19 zza AYLIOZZ u lt MOL L gt 090 gt cz 894 5 6 4000 N33H5 v LISvx ata iso NZLZNva is wa Hl1NV3 UNO 090 Sa NN 1 ALIHM 190 O 119 LINN HOOQNI OL 1 9 20 vi 001 9 DO cm 9012 JO ZLIHM ZOLWL 6 2 9 i Sul trans Om 910 0 880 0 02 MOEZ m JI lt 31 gt ELLIO ee 9015 COLVA H3MOd lt 3 gt i lt IA gt lt JNL gt 2 I 06 9047 2112 OLO LOLYA JM LOLWL 6 Om 104dL70 un OLALMOOSOOZN 2039120 08 21 ZM PU LM XTHzynoOv 6 SM PU dsinov ui dui Od INHLOSO VArOM 19AN3SSV 82d AIAANS H3MOd XTH9ENOV IPPON 2005 12 28 ERROR CONTENTS Indoor unit Operation can be checked by lighting and flashing of the display section OPERATION TIMER and VERTICAL SWING lamps Perform judgment in accordance with the following VERTICAL SWING lamp Orange TIMER lamp Green OPERATION lamp Red 0000 0 6 SWING S
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13. SPLIT TYPE FUJ ITSU ROOM AIR CONDITIONER CEILING type 60Hz Models SERVI Indoor unit Outdoor unit ABU36RSLX AOU36RLX E L 24 04 CONTENTS 1 OUTLINE AND DIMENSIONS 2 REFRIGERANT SYSTEM DIAGRAM 4 CIRCUIT DIAGRAM 5 INDOOR PCB CIRCUIT DIAGRAM 7 OUTDOOR PCB CIRCUIT DIAGRAM 8 ERROR DISPLAY 11 DISASSEMBLY ILLUSTRATION 13 PARTS LUST esr Ere ona 21 STANDARD ACCESSORIES 23 J06 SPECIFICATIONS TYPE COOLING amp HEATING INDOOR UNIT ABU36RSLX OUTDOOR UNIT AOU36RLX COOLING CAPACITY 34 100 33 500 BTU h HEATING CAPACITY 38 200 37 600 BTU h ELECTRICAL DATA POWER SOURCE 230 V 208 V FREQUENCY 18 60Hz COOLING 18 3A 19 5A RUNNING CURRENT HEATING 15 6A 17 3A COOLING 4 22 kW 4 08 kW INPUT WATTS HEATING 3 60 kW 3 60 kW Iur COOLING 2 37 2 40 kW kW Podi HEATING 3 11 3 06 KW kW MOISTURE REMOVAL 3 5 L hr AIR CIRCULATION 1 850 m hr COMPRESSOR TYPE Hermetic type 4 poles Inverter Twin rotary DISCRIMINATION TNB220FPBM9 REFRIGERANT R410A 416 1402 2 2009 FAN MOTOR POWER SOURCE DISCRIMINATION MFA 45DZM HIGH SPEED Cool 1 100 r p m Heat 1 100 r p m MED SPEED Cool 1 000 r p m Heat 900 r p m LOW SPEED Cool 850 r p m Heat 750 r p m DISCRIMINATION MFE 45ROM OUTDOOR UNIT HIGH SPEED Cool 850 r p m Heat 900 r p
14. UMP DOWN switch on the outdoor unit The LED on the outdoor unit circuit board lights The pump down operation cooling operation be gins right away After oparation starts close the three way valve liquid After 2 3 minutes operation stops Close the three way valve gas within one minute after operations stops The LED will go out three minutes after it stops Dis connect the power supply after confirming that the LED has gone out 2006 01 25 2 When the product is operating Press the PUMP DOWN switch on the outdoor unit The LED on the outdoor unit circuit board lights and operation stops At this point recovery has not been completed so do not close the two and three way valves The pump down operation cooling operation be gins after three minutes Close the three way valve liquid after operation starts After 2 3 minutes operation stops Close the three way valve gas within one minute after operations stops The LED will go out three minutes after it stops Dis connect the power supply after confirming that the LED has gone out When the pump down operation is repeated temporarily disconnect the power supply after opening the closed valves both liquid and gas Reconnect the power supply after 2 3 minutes and perform the pump down operation When the start of the operation after pump down operation has been completed temporarily disconnect the powe
15. Valve Assy Check Joint Assy Compressor Assy 4 Way Valve Solenoid Pressure Switch Inlet Pipe Cond A Assy Inlet Pipe Cond B Assy Outlet Pipe Cond A Assy Expansion Valve Assy Coil Expansion Valve Distributor Discharge Pipe A Assy Terminal 2P Terminal 5P ACTPM Holder Thermo Inverter PCB Assy Power PCB Assy Fuse 3 15A 250V Thermistor Outdoor Temp Heat Exchanger Thermistor Thermistor Discharge Compressor Thermistor Thermistor Heatsink Thermistor Transformer Varistor Arrester Relay Relay Switch Push Switch Slide Drain Pipe Assy Drain Cap 22 9374417025 9374094066 9374330010 9374173013 9374415038 9374416073 9351355005 9366378020 9602114016 9374433148 9372524015 9375226015 9374345014 9374166183 9372205044 9372205075 9372802038 9373711018 9900164010 9900165055 9900186012 9373461067 9373463054 9374266050 9370947113 9900057039 9369128004 9372264140 9701971015 9900203023 9703457012 9372797013 9705642102 9705647053 0600239534 9900378035 9900374013 9704219114 9900156022 9704265012 9900311018 9702334024 0000361224 0600280147 9900117016 9900007010 9703476013 9701392018 9301102000 313166024302 When you parts please photocopy of this and fill the number of the parts in the Order column STANDARD ACCESSORIES The following installation parts are furnished Use them as required INDOOR UNIT ACCESSORIES Na
16. WING TIMER OERATION TEST RUNNING When the air conditioner is run by pressing the remote control unit test run button the OPERATION TIMER and VERTICAL SWING lamps flash slowly at the same time ERROR The OPERATION TIMER and VERTICAL SWING lamps operate as follows Table 1 according to the error contents OPERATION TIMER lamp SWING lamp ui lamp RED GREEN ORANGE Mor contents 0 0 x Indoor EEPROM abnormal 3 Outdoor EEPROM abnormal 2 times 9 Indoor room temperature sensor open 2 times 9 Indoor room temperature sensor shortcircuited 3 times 9 Indoor heat exchanger temperature sensor open 3 times 9 Indoor heat exchanger temperature sensor shortcircuited 4 times 9 Float switch operated 5 times 9 Indoor signal abnormal 21010101010101 5 times 9 Outdoor signal abnormal 0 Indoor fan abnormal 6 times 9 O 2 times Outdoor power source connection abnormal 3 times Outdoor heat exchanger temperature sensor open 3 times Outdoor heat exchanger temperature sensor shortcircuited 4 times Outdoor temperature sensor open 4 times Outdoor temperature sensor shortcircuited X Outdoor discharge pipe temperature sensor or compressor 5times temperature sensor open Outdoor discharge pipe temperature sensor or compressor 5 times temperature sensor shortcir
17. cuited 6 times Outdoor high pressure abnormal Outdoor discharge pipe temperature or compressor temperature sensor abnormal 7 times O 0 1s ON 0 1s OFF flash X OFF 0 5s ON 0 5s OFF flash 11 ERROR CONTENTS outdoor unit 1 Make a TEST RUN in accordance with the in stallation instruction sheet for the indoor unit 2 OUTDOOR UNIT LEDS When a malfunction occurs in the outdoor unit the LED on the circuit board lights to indicate the error Refer to the fol lowing table for the description of each error according to the LED Error contents Communication error 1 flash Indoor unit Outdoor unit 2 flash Discharg pipe temperature sensor 3 flash Outdoor heat exchanger temperature sensor 4 flash Outdoor temperature sensor 7 flash Compressor temperature sensor 8 flash Heat sink temperature sensor 9 flash Pressure switch abnormal 12 flash IPM error 13 flash Compressor rotor position cannot detect 14 flash Compressor cannot operate 15 flash Outdoor fan abnormal upper fan 16 flash Outdoor fan abnormal lower fan lighting No error SPECIAL INSTALLATION SETTING PUMP DOWN Refrigerant collecting operation Perform the following procedures to collect the refrigerant when moving the indoor unit or the outdoor unit 1 When the product is stopped Press the P
18. m DIMENSIONS 9 1 2 x 65 1 2 x 27 5 8 inch INDOOR UNIT HxWxD 240 x 1 660 x 700 mm 32 3 4 x 35 1 2 x 13 inch OUTDOOR UNIT HxWxD 830 x 900 x 330 mm WEIGHT INDOOR UNIT Net Gross 48 kg 61 kg OUTDOOR UNIT Net Gross 64 kg 70 kg ADDITIONAL REFRIGERANT CHARGE R410A Pipe Length 49ft 15 m 416 1402 2 200 g 66 ft 20 m 502 2 400 g 98 ft 30 m 616 302 2 800 g 131 ft 40 m 7lb 10z 3 200 g 164 ft 50 m 710 15 oz 3 600 g ADDITIONAL CHARGE 0 43 oz ft 40 g m INDOOR UNIT FULL CHARGE AMOUNT 2006 01 23 1 OUTLINE AND DIMENSIONS INDOOR UNIT Model ABU36RSLX Unit inch mm 27 5 8 700 65 1 2 1 660 63 1 600 5 1 8 130 2005 12 27 OUTDOOR UNIT Models AOU36RLX Unit inch 1 1 4 1 2 35 1 2 900 3 77 31 13 330 12 i C Te CD F L x CD 1 1 x 3 Y at N N Y 1 Y bs 15 3 4 400 25 5 8 650 Air Flow Dea
19. me and Shape Remote control unit Application Use for air conditioner operation Battery penlight 62 For remote control unit Remote control unit holder For mounting the remote control unit Tapping screw 93 x 12 ey For remote control unit holder installation Drain hose insulation Adhesive type 70 x 230 VT wire For fixing the drain hose L 280 mm OUTDOOR UNIT ACCESSORIES Name and Shape Drain pipe z 0 V Drain cap 2005 12 28 Application For outdoor unit drain piping work May not be supplied depending on the model 23 Name and Shape Coupler heat insulator large Application For indoor side pipe joint Gas pipe For indoor side pipe joint Liquid pipe Nylon fastener Oen For fixing the coupler heat insulator Special nut A large flange For installing indoor unit Special nut B small flange For installing indoor unit Installation template For positioning the indoor unit Auxiliary pipe assembly NY For connecting the piping OPTIONAL PARTS The following options are available DRAIN PUMP UNIT UTR DPB241 P N 9034087001 WIRED REMOTE CONTROLLER UNIT UTB UUB P N 9075887004 051262981
20. r supply after opening the closed valves both liquid and gas Reconnect the power supply after 2 3 minutes and be sure to perform a test operation for cooling 3 way valve Liquid 3 way valve Gas k PUMP DOWN SW 9 UA N DANGER This part Choke coil generates high voltages Never touch this part DISASSEMBLY ILLUSTRATION INDOOR UNIT Model ABU36RSLX e 13 2005 12 28 Model ABU36RSLX 2005 12 28 Model ABU36RSLX 15 2005 12 28 Model ABU36RSLX 2005 12 28 AOU36RLX Model ne VO 17 2005 12 28 Model AOU36RLX 2006 01 17 Re THY NTA TAN RTT ARTY 18 GGG ffi Model AOU36RLX 2005 12 28 Model AOU36RLX 2005 12 28 20 PARTS LIST INDOOR UNIT Description Air Filter Base Assy Capacitor Panel Front Louver
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