Dolphin 9.9
Contents
1. FIG 6 INTAKE ADMISSION REF PART NO DESCRIPTION REMARKS 3 NO N PIECES DESCRIPTION gt REMARQUES 1 66 13641 10 94 MANIFOLD 1 1 TUBULURE 1 2 66 13645 00 GASKET MANIFOLD 1 1 JOINT TUBULURE 1 3 97095 06040 BOLT 4 BOULON 4 92995 06600 WASHER 4 RONDELLE 5 93606 12019 PIN DOWEL 2 I _GOUPILLE _ 6 66M 13646 00 GASKET MANIFOLD 2 gt 2 T 7 JOINT TUBULURE 2 7 66 14271 00 INSULATOR 1 ISOLATEUR 8 66 14440 00 SILENCER ASSY INTAKE 1 SIENCIEUX D ADMISSION 9 93210 35M86 O RING 1 JOINT TORIQUE 10 90119 06 76 BOLT WITH WASHER 2 I BOULON AVEC RONDELLE _ 11 90387 06 79 COLLAR 2 COLLERETTE 12 66 14477 00 PLATE 1 PLAQUE 13 66 41271 00 1 BOUTON DE STARTER 14 689 41273 00 GROMMET 1 PASSE FIL 15 66 41292 00 BUSH 2 1 I ed _BAGUE 2 16 66 41298 00 WASHER 2 RONDELLE 2 17 97780 50510 SCREW TAPPING 1 VIS 18 66 41252 00 LEVER CHOKE 1 1 LEVIER 1 19 90240 05M20 PIN CLEVIS 1 BOULON GOUPILLE 20 90206 05005 WASHER WAVE 1 RONDELLE ONDULEE 21 91690 20016 PIN SPRING 22 90202 05088 WASHER PLATE 2 RONDELLE PLATE 23 685 41237 00 JOINT LINK 1 RACCORD 24 66 41256 00 ROD CHOKE 1 1 TRINGLE 1 STARTER 66M4100 D060 25 66 15373 00 PIPE BREATHER 1 2 _DURITE DE2. C4 ELECTRICAL C5 ELECTRICAL C7 STARTING MOTOR D1 BOTTOM COWLING D2 STEERING M D4 CONTROL shee aie ele eee a eee ve D6 REMO CON ATTACHMENT 1 ee in s as 2 BRACKET 2 4 E6 E7 LOWER CASING amp DRIVE 1 L1 LOWER CASING amp DRIVE 2 F4 PUBL TANK F6 STEERING 2 5 sie Sect F7 INDEX G1 CONTENTS A3 SHEET2 2 REMOTE REMOTE CONTROL ASSY REPAIR KIT ica Sa es REPAIR 2 uu NUMERICAL INDEX FIG 1 COWLING SUPERIEUR REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION REMARQUES 1 1504195 TOP COWLING ASSY 1 Dolphin 9 9 CAPOT ENS 2 66 42613 00 MOLDING AIR DUCT 1 1 MANCHON A AIR 3 97780 60520 SCREW TAPPING 4 4
3. 774 65 42651 01 HOOK 7 7714 5 gt 7 CROCHET 5 90266 06 02 RIVET 2 2 RIVET 6 66 42652 00 HOOK 1 1 CROCHET 7 90266 06M02 RIVET 2 2 RIVET 8 604 42615 00 1 1 I JOINT _ _ _ XI _ 9 8092684 GRAPHIC QUATTRO 2 2 ADHESIF QUATTRO T 10 8092605 GRAPHIC SELVA MARINE 1 1 ADHESIF SELVA MARINE 11 8091931 GRAPHIC 9 9 1 Dolphin 9 9 ADHESIF 9 9 12 90202 05M38 WASHER PLATE 4 4 RONDELLE PLATE 13 8092666 GRAPHIC LEFT 00 1 1 gt 7 ADHESIF GOUCHE 14 8092664 GRAPHIC RIGHT 1 1 ADHESIF DROITE 1533970 GRAPHIC SET 1 1 Dolphin 9 9 DIEMBLEMES FIG 2 CYLINDER amp CRANKCASE 1 CYLINDRE amp CARTER 1 REF PART NO DESCRIPTION REMARKS 4 NO N PIECES DESCRIPTION REMARQUES 1 66M W009B 13 1S CYLINDER BLOCK ASSY FLUSHING KIT CYLINDRE GROUPE ENS FLUSHING KIT CYLINDER BLOCK 2 66 15100 03 15 CRANKCASE ASSY ASSY CARTER DE MOTEUR COMPLET 1 3 99510 10114 PIN DOWEL en GOUJON D ASSEMBLAGE Fig 3 Ref No 1 to 1 4 90119 08 66 WITH WASHER Fig 8 No ue BOULON AVEC RONDELLE 58 Ne 5 90119 0614 BOLT WITH WASHER Fig 11 Ref No 12 _ BOULON AVEC RONDELLE 8 _ Fig 12 Ref No 9 6 6 5 24377 00 PIPE JOINT 2 Fig 22 Ref No 17 18 22 DURITE RACCORDEMENT 2 7 90445 10 46 165 DURITE 165 8 66 11325 00
4. BOITIER D HELICE TRANSMISSION1 REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION gt REMARQUES 1 66 45300 02 40 LOWER UNIT ASSY 1 5 17 3 UNITE INFERIEURE ENS 5 17 3 66M 45300 11 4D LOWER UNIT ASSY 1 L 22 3 UNITE INFERIEURE ENS L 22 3 2 66M 45311 01 4D CASING LOWER 1 5 17 3 BOITIER D HELICE 5 17 3 63V 45311 01 4D CASING LOWER 1 L 22 3 BOITIER D HELICE L 22 3 3 93315 314 8 BEARING 1 ROULEMENT 7 4 63V 45536 00 SLEEVE DRIVE SHAFT 7 7 gt MANCHON ARBRE MOTEUR 5 93341 41414 BEARING 1 CERVEAUX DE DIRECTION 6 6 8 45587 10 SHIM T 1 13MM 1 UR CALE T 1 13MM UR 6 8 45587 30 SHIM 1 20 1 UR CALE T 1 20MM UR 7 93332 00005 BEARING 1 ROULEMENT 8 90340 08002 PLUG STRAIGHT SCREW 2 PLOT FILETE DROIT 9 90430 08020 GASKET 2 JOINT 10 63 44301 00 WATER PUMP HOUSING COMP 1 CARTER POMPE A EAU ENS 11 63 44322 00 INSERT CARTRIDGE 1 CUVETTE 12 647 44366 00 DAMPER WATER SEAL 1 I ae _ JOINT TUBE D EAU u _ _ 13 63 44352 01 IMPELLER 1 TURBINE 14 664 44338 00 KEY WOODRUFF 1 CLAVETTE VOLANT 15 93210 44398 O RING 1 JOINT TORIQUE 16 63 44323 00 OUTER PLATE CARTRIDGE 1 PLAQUE EXTERIEURE 17 93604 12 07 PIN DOWEL 2 _ _ __ _ _ _ _ 18 97080 08045 BOLT 4 BOULON 19 63 44328 00 PLATE 2 PLAQUETTE 20 68V 45331 00 5B HOUSING BEARING 1 FLASQUE ROULEMENT 21 626 45316 09 BUSHING DRIVE SHAFT 1 ARBR
5. CYLINDER HEAD 1 1 COUVERCLE CULASSE 1 10 66 11356 00 SEAL CYLINDER 2 1 I _ JOINT SPY CYLINDRE _ _ _ _ 11 97095 06020 BOLT 4 BOULON 12 92995 06600 WASHER 4 RONDELLE 13 6G8 15363 00 PLUG OIL 1 PLOT HUILE 14 93210 24 79 O RING 1 JOINT TORIQUE 15 66 12138 60 MARK CAUTION 1 I MAKER _ gt 7 5 _ 16 94701 00375 PLUG SPARK NGK DPR6EA 9 2 66 0010 1051 CONTRE ECROU FIG 5 VALVE SOUPAPE REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION gt REMARQUES 1 66 12111 00 VALVE INTAKE 2 SOUPAPE ADMISSION 2 66 12121 00 VALVE EXHAUST 2 SOUPAPE ECHAPPEMENT 3 66 12116 00 SEAT VALVE SPRING 4 SIEGE RESSORT DE SOUPAPE 4 66 12113 00 SPRING VALVE INNER 4 RESSORT DE SOUPAPE INTERNE 5 30 12117 00 RETAINER VALVE SPRING 4 BUTEE DE RESSORT DE SOUPAPE 76 30X 12118 00 COTTER VALVE 8 7 FRAISE SOUPAPE 7 51 12119 00 SEAL VALVE STEM 4 JOINT QUEUE DE SOUPAPE 8 66 12146 00 SHAFT ROCKER 2 AXE CULBUTEUR 9 90387 13 56 COLLAR 1 COLLERETTE 10 90387 13001 COLLAR 1 I E _ _ _ 11 90387 13002 COLLAR 1 COLLERETTE 12 90501 12M40 SPRING COMPRESSION 3 RESSORT COMPRESSION 13 90501 12M41 SPRING COMPRESSION 1 RESSORT COMPRESSION 14 66 12151 10 ARM VALVE ROCKER 4 CULBUTEUR 15 62Y 12159 00 SCREW VALVE ADJUSTING 4 I gt _VIS REGLAGE DE SOUPAPE _ 16 62 12158 00 NUT LOCK 4
6. 15 661 41262 02 JOINT CHOKE LEVER 1 RACCORD LEVIER DE STARTER 16 90387 06064 COLLAR 1 COLLERETTE 17 66 41211 00 LINK ACCEL 1 BIELLETTE ACCELERATION 18 65 14497 01 STAY THROTTLE WIRE 1 SUPPORT DE BOISSEAU 19 90201 06 31 WASHER PLATE 1 RONDELLE PLATE 20 97595 06555 BOLT WITH WASHER 1 VIS HEXAGONAL AVC RONDELLE 21 97095 06010 BOLT 1 BOULON 9 10 11 66 7110 190 e FIG 18 REMO CON ATTACHMENT COMMANDE A DISTANCE REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION gt REMARQUES _ 1 66 48501 00 REMOTE CONT ATTACHMENT ASSY 1 AP COMMANDE A DISTANCE KIT AP 2 65W 44142 00 JOINT 1 AXE 3 90254 03 05 PIN SPRING 1 TRONCONIQUE 4 65W 44125 00 LEVER SHIFT ROD 1 KS LEVIER TIGE D INVERSION Br lt 5 90387 06 29 COLLAR 1 227 000 i 6 90201 06 31 WASHER PLATE 1 227 7 PLATE Sj 7 97595 06525 BOLT WITH WASHER 1 5 VIS HEXAGONAL AVC RONDELLE 14 8 66 44192 00 JOINT ROD 1 1 RACCORD 1 BIELLETTE 9 90201 05 06 WASHER PLATE 2 PLATE 10 90468 10005 CLIP 1 I os JONC _ _ _ _ _ _ 11 90468 18008 CLIP 1 JONC 12 663 48344 00 CABLE END REMOTE CONTROL 2 CHAPE CABLE 13 90468 18008 CLIP 2 JONC 14 6H3 48538 00 CLAMP CABLE 1 1 COLLIER 15 66 42725 20 GROMMET 1 I
7. Z 18 24 66 24374 00 PIN 1 GOUPILLE 66R8300 G090 25 97880 06030 SCREW PAN HEAD 2 I _ _VIS TETE TRONCONIQUE 26 92990 06100 WASHER SPRING 2 RONDELLE GROWER 27 92990 06600 WASHER PLATE 2 RONDELLE PLATE 66R8300 GO90 Ko 30 33 34 MANUAL OWNER S FIG 9 FUEL CARBURANT REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION REMARQUES 28 93210 20 65 O RING JOINT TORIQUE 29 90445 10 93 HOSE L370 DURITE L370 30 90467 09M17 CLIP JONC 31 90446 14 51 HOSE DURITE 32 62 28100 00 TOOL KIT TROUSSE A OUTILS 733 66 28199 7 0 MANUAL OWNER S 7 UR E u MANUEL D UTILISATION UR E 66M 28199 7C FO _ MANUAL OWNER S UR F MANUEL D UTILISATION UR F 66M 28199 7C SO MANUAL OWNER S UR ES MANUEL D UTILISATION UR ES 66M 28199 7C GO MANUAL OWNER S UR D MANUEL D UTILISATION UR 6 66M 28199 7C DO MANUAL OWNER S UR NL I _ MANUEL D UTILISATION NL _ 66M 28199 7C HO MANUAL OWNER S UR 1 MANUEL D UTILISATION UR 1 34 66 28199 80 MANUAL OWNER S UR DK MANUEL D UTILISATION UR DK 66M 28199 8D RO MANUAL OWNER S UR GR MANUEL D UTILISATION UR GR 66 28199 80 0 MANUAL OWNER S UR P MANUEL D UTILISATION UR P 66 28199 80 0 MANUAL OWNER S UR N I E 25 _ MANUEL D UTILISATION UR N 66 28199 80 MANUAL OWNER S UR 5 MANUEL D UTILISATION UR 5 66M 28199
8. 42125 00 EDIT FRICTION ADJUSTING 1 ASSY 8 91490 16010 PIN COTTER 1 Fig 16 Ref 2 to 18 GOUPILLE 2409050900999 9 66 42177 00 RUBBER HANDLE 1 CAOUTCHOUC POIGNEE 10 66 42119 00 GRIP STEERING HANDLE 1 I _POIGNEE BARRE FRANCHE _ _ 11 689 42137 20 INDICATOR THROTTLE 1 INDICATEUR ACCELERATION 12 90269 02 09 RIVET 1 13 90149 05 13 SCREW 1 VI5 14 90201 10 02 WASHER PLATE 2 RONDELLE PLATE 15 90501 23215 SPRING COMPRESSION 1 I ire _RESSORT COMPRESSION 16 90386 08032 BUSH 1 DOUILLE 17 66 26311 00 CABLE THROTTLE 1 2 CABLE 1 ACCELERATEUR 18 90446 10 87 HOSE L75 2 DURITE L75 19 90386 40 BUSH 1 DOUILLE 20 90201 43 00 WASHER PLATE 2 RONDELLE PLATE _ 21 90206 43 22 WASHER WAVE 2 RONDELLE ONDULEE 22 90202 43 57 WASHER PLATE 1 RONDELLE PLATE 23 90386 40 99 BUSH 1 DOUILLE 400 24 66 42131 01 COVER HANDLE STEERING 1 COUVERCLE 66N8300 G160 25 95780 10300 NUT FLANGE 1 I a _ECROU _ _ 26 95380 10700 NUT 1 ECROU 27 66 44111 01 HANDLE GEAR SHIFT 1 POIGNEE LEVIER D EMBRAYAGE FIG 16 STEERING DIRECTION REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION REMARQUES 28 97095 06030 BOLT 1 BOULON 29 92995 06600 WASHER 1 RONDELLE 30 90206 10 04 WASHER WAVE 1 RONDELLE ONDULEE 31 90387 06 78 COLLAR 1 COLLERETTE 32 66
9. HUILE COMPLETE 16 66 13329 10 GASKET PUMP COVER 1 JOINT COUVERCLE DE POMPE 17 97095 06035 BOLT 3 BOULON 18 92995 06600 WASHER 3 RONDELLE FIG 9 FUEL CARBURANT REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION gt REMARQUES lt 30 1 601 24304 02 FUEL PIPE JOINT COMP 1 1 9 9 DURITE RACCORDEMT A ESSENCE 2 97095 06020 BOLT 1 BOULON 3 92995 06600 WASHER 1 RONDELLE 4 90445 10 19 HOSE L500 1 DURITE L500 5 61N 24560 00 FILTER ASSY 1 ENS FILTRE 6 61N 24563 00 ELEMENT FILTER 7 gt 1 7 ELEMENT FILTRE 7 61 24521 00 CUP FILTER 1 CUVETTE FILTRE 8 93210 32738 O RING 1 JOINT TORIQUE 9 95380 08600 NUT 1 ECROU 10 90445 10 15 HOSE 1140 1 I 2 gt _DURITE 11400000 9 I 11 90467 09 17 CLIP 3 JONG 12 90465 11 10 CLAMP 1 BRIDE 13 66M 24410 11 FUEL PUMP ASSY 1 POMPE A ESSENCE 14 66 24413 01 BODY 2 1 CORPS 2 15 6 0 24421 01 CHECK 2 I 4 _ SOUPAPE RETENUE _ alt 16 66 24411 11 DIAPHRAGM 1 DIAPHRAGME 17 66 24423 00 SPRING DIAPHRAGM 1 DIAPHRAGME 18 66 13131 10 PLUNGER 1 PLONGEUR 19 66 24454 00 SPRING 1 RESSORT 20 66 24444 00 SCREW 4 VIS 21 66 24471 01 DIAPHRAGM DIAPHRAGME 33 34 22 6 7 14325 00 SCREW PAN HEAD 2 VIS CONIQUE 23 95380 04600 4 OWNER S ECROU
10. _ PASSE FIL_ 16 62 42727 00 1 l PASSE FIL 17 65W 26326 10 GROMMET 1 RONDELLE CAOUTCHOUC 18 65W 42726 10 GROMMET 1 PASSE FIL 19 63V 48511 01 STEERING 1 DIRECTION 20 97575 08535 BOLT WITH WASHER 1 I _ _ VIS HEXAGONAL AVC RONDELLE I 21 90185 08057 SELF LOCKING 1 ECROU AUTO BLOQUANT 3 66 0010 9190 66M3300 C 190 FIG 19 BRACKET 1 SUPPORT 1 REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION gt REMARQUES 1 63V 43111 07 4D BRACKET CLAMP 1 1 PRESSE 1 2 63 43112 08 40 BRACKET CLAMP 2 1 PRESSE 2 3 66M 82148 00 WIRE LEAD 4 1 FIL 4 4 97885 06008 SCREW PAN HEAD 1 VIS A ENCOCHE 5 97885 08010 SCREW PAN HEAD 2 VIS ENCOCHE 7 6 6 0 43118 01 HANDLE TRANSOM CLAMP 2 POIGNEE DE VIS DE PRESSE 7 90243 04 01 PIN 2 GOUPILLE 8 6 7 43116 00 SCREW TRANSOM CLAMP 2 VIS DE PRESSE 9 648 43114 01 PAD TRANSOM CLAMP 2 RONDELLE D APPUI 10 63W 43131 10 BOLT CLAMP BRACKET 1 FOR RIDE GUIDE I as _ PRESSE _ FOR RIDE GUIDE _ 11 90202 22M54 WASHER PLATE 2 RONDELLE PLATE 12 90386 22 94 BUSH 1 DOUILLE 13 90386 22 94 BUSH 1 DOUILLE 14 668 43113 00 PLATE CLAMP BRACKET 1 PLAQUETTE PRESSE 15 90185 22043 NUT SELF LOCKING 2 I _ECROU AUTO BLOQUANT 5 ae 16 90387 06 13 COLLAR 1 COLLERETTE 17 90101 06 29 BOLT 1 BOULON 18 92
11. as shown below The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit PART NO DESCRIPTION REMARKS ASSY 2 2 5 83310 60 FRONT FLASHER LIG Ss Applicable Colour Cede 115 8331 1 60 BULB 6V 18W 1 4 Abbreviation Colour Name Colour Code 4 Applicable colours of graphics are represented in the as shown below 2 DARK BLUISH GRAY METALLIC 2 0045 PART DESCRIPTION REMARKS 10 Quantity Column Information 2 4 24110 00 5 FUEL TANK COMP 2 MXR 2 1 24240 10 GRAPHIC FUEL TANK 1 Column No Name Of Q ty Column Applicable Model 1 MH F9 9CMH 5 Note that the illustrations for reference in finding parts numbers are not to be used for assembling When assembling please use the applicable service manual A2 SHEET1 2 I 4 CYLINDER 8 CRANKCASE 1 5 CRANKSHAFT 8 PISTON A7 CYLINDER 8 CRANKCASE 2 1 82 83 GARBURETOR 85 OIL PUMP 86 87 STARTER C2
12. 00 PISTON 0 25MM 5 2 AP PISTON 0 25MM 5 AP 4 66 11636 00 PISTON 0 50MM O S 2 AP 4 PISTON 0 50MM O S AP 9 66 11603 00 PISTON RING SET STD 2 JEU DE SEGMENTS STD 66 11604 00 PISTON RING SET 0 25 O S 2 AP JEU DE SEGMENTS 0 25MM 5 AP 66 11605 00 PISTON RING SET 0 50MM O S 2 AP lt ___ _ _ _JEU DE SEGMENTS 0 50 5 m E GAREY a aia 4 10 634 11633 00 PIN PISTON 2 4 AXE PISTON 11 93450 15023 CIRCLIP 4 CIRCLIP TYPE S 66M001 0 8031 1 Fig Fig Fig Fig Fig CYLINDER HEAD ASSY 4 Ref 2 Ref 5 Ref 6 Ref 8 Ref Fig 9 Ref No 28 2 5 10 No 21 No 1 to 16 No 2 No 1 to 6 10 15 to 18 p gt 66R8300 G040 FIG 4 CYLINDER amp CRANKCASE 2 CYLINDRE amp CARTER 2 BOUGIE D ALLUMAGE NGK DPR6EA 9 REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION REMARQUES 1 66M WO009A 13 1S CYLINDER HEAD ASSY 1 CULASSE ENS 2 66M 11111 01 1S HEAD CYLINDER 1 1 CULASSE 3 66 11133 29 GUIDE VALVE 1 4 GUIDE SOUPAPE 1 4 93450 09 01 CIRCLIP 4 CIRCLIP S 5 66 11181 10 GASKET CYLINDER HEAD 1 1 i u PNR _ JOINT DE CULASSE 1 _ u _ 5 6 99510 10114 PIN DOWEL 2 GOUJON D ASSEMBLAGE 7 90105 08 78 BOLT FLANGE 6 BOULON 8 90119 06MA3 BOLT WITH WASHER 3 BOULON AVEC RONDELLE 9 66M 11191 00 1S
13. 44124 00 LINK SHIFT ROD 1 9 i 33 92990 06200 WASHER PLAIN 1 RONDELLE PLATE HANDLE STEERING oe aR el epee ASSY 35 6 0 44191 11 INDICATOR SHIFT 1 Fig 16 Ref No 2 to 18 ETIQUETTE EMBRAYAGE 24 to 26 36 to 38 36 65 82575 01 ENGINE STOP SWITCH ASSY 1 COUPE CIRCUIT CPLT 37 682 82556 00 LANYARD STOP SWITCH 1 _ PLAQUETTE _ _ _ _ _ _ Mi _ gt 38 689 8257 00 1 CHAPEAU 66N8300 G160 FIG 17 CONTROL COMMANDE REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION REMARQUES 1 65W 44121 00 LEVER SHIFT ROD 1 LEVIER TIGE D INVERSION 17 2 66 44122 00 BUSHING SHIFT ROD LEVER 1 15 DOUILLE LEVIER D EMBRAYAGE 22 20 3 90254 03 05 PIN SPRING 1 RIVET TETE TRONCONIQUE a 19 4 6F5 41662 00 BRACKET 2 SUPPORT SK J4 5 90109 06 81 BOLT 4 13 BOULON 76 65W 44116 00 SPRING 7 2 7 1 7 CI lt RESSORT 7 668 44114 00 STOPPER 1 PLAQUETTE 8 90109 06 86 BOLT 1 BOULON 9 66 44143 00 ROD SHIFT 1 S 17 3 TIGE D EMBRAYAGE S 17 3 66M 44143 10 ROD SHIFT 1 L 22 3 a 24 _TIGE D EMBRAYAGE _ shh L 22 3 10 90170 06015 NUT 1 ECROU 11 95380 06700 NUT 1 ECROU 12 90468 18008 CLIP 1 JONC 13 65 41638 00 PULLEY 1 POULIE 14 65 41283 00 LEVER FREE ACCEL 1 _ M _LEVIER _ _ 2
14. 6 14827 00 FILTER 1 FILTRE 66M0100 8280 Ce LOWER UNIT WATER PUMP GASKET KIT REPAIR KIT 22 rC 20 21 ep 10 28 11 26 i 15 L 5V be 66M4100 D310 FIG 31 REPAIR KIT KITS DE PEPARATION 3 REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION REMARQUES 1 66 0001 21 LOWER UNIT GASKET KIT POCHETTE DE JOINTS EMBASE 2 93101 12 63 OIL SEAL JOINT SPY 3 66 41133 01 GASKET EXHAUST MANIFOLD 1 JOINT PIPE D ECHAPPEMENT 4 604 41138 00 SEAL EXT 1 JOINT DE GROUPE 1 5 90430 14 09 GASKET JOINT 66M 45113 00 66M 451 15 00 GASKET UPPER CASING JOINT TUBE D ARBRE GASKET UPPER CASING JOINT TUBE D ARBRE PLAQUE EXTERIEURE 8 66 45128 00 2 JOINT 2 9 90430 08020 GASKET JOINT 10 63V 44322 00 INSERT CARTRIDGE I _ To _ CUVETTE 11 63 44352 01 IMPELLER TURBINE 12 93210 44398 O RING JOINT TORIQUE 13 63V 44323 00 OUTER PLATE CARTRIDGE PLAQUE EXTERIEURE 14 93101 20001 SEAL JOINT SPY 15 63 45315 0 PACKING LOWER CASING ee _ JOINT BOITIER D HELICE 16 93210 06 6 O RING K JOINT TORIQUE 17 93101 17054 OIL SEAL JOINT SPY 18 93210 57M09 O RING JOINT TORIQUE 19 93210 56M80 O RING JOINT TORIQUE 20 63V 44365 10 DAMPER WAT
15. 8D LO MANUAL OWNER S UR SF MANUEL D UTILISATION UR SF FIG 10 STARTER DEMARREUR REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION gt REMARQUES 1 66 15710 02 STARTER ASSY 1 DEMARREUR COMPLET 2 66 15711 01 CASE STARTER 1 CARTER DE DEMARREUR 3 90387 06 05 COLLAR 3 COLLERETTE 4 63 15714 00 DRUM SHEAVE 1 TAMBOUR POULIE 5 63 15741 00 PAWL DRIVE 1 CLIQUET ENTRAINEMENT 7726 63V 15713 00 SPRING STARTER 7 7 7 u RESSORT DE DEMARREUR 7 63V 15716 00 PLATE DRIVE 1 PLAQUE ENTRAINEMENT 8 63V 15705 01 SPRING DRIVE PAWL 1 RESSORT DE CLIQUET 9 63V 15767 01 SPRING 1 RESSORT 10 63 15784 01 SPRING RETURN 1 I _ RESSORT RAPPEL _ 41 11 63 15744 00 CIRCLIP 1 CIRCLIP 12 63 15768 00 1 13 63 15764 00 COLLAR 1 1 COLLERETTE 1 141 WIRE STARTER L 1800MM 1 CABLE DE DEMARREUR L 1800MM 15 6671579400 STOPPER 1 16 66 15734 00 SPRING RETURN 1 gt 7 RESSORT RAPPEL 17 66 15770 00 CABLE COMP STARTER STOP 1 CABLE BUTEE DE DEMAR 18 90446 06 90 HOSE L120 1 DURITE L120 19 66 15731 00 SPRING RETURN 1 RESSORT RAPPEL 20 601 15755 00 HANDLE STARTER 1 i _ _POIGNEE DE _ 21 6G1 15779 00 COVER 1 u 8 COUVERCLE 22 97095 06020 BOLT 3 BOULON amp g
16. 9 O RING 1 JOINT TORIQUE 9 93102 35M51 SEAL 1 JOINT SPY 10 93102 25 52 SEAL 1 I _ ie _JOINT SPY a 01 11 66 13645 00 MANIFOLD 1 1 JOINT TUBULURE 1 12 66 13646 00 MANIFOLD 2 2 JOINT TUBULURE 2 13 93210 35M86 O RING 1 JOINT TORIQUE 14 93102 18M21 SEAL 1 JOINT SPY 15 90280 03 01 KEY WOODRUFF 1 I _ CLAVETTE DEMI LUNE 16 66 13329 10 GASKET PUMP COVER 1 JOINT COUVERCLE DE POMPE 17 93210 20M65 O RING 1 JOINT TORIQUE POWER HEAD 2 4 H GASKET KIT 4 6D41200 C280 FIG 30 REPAIR KIT 2 KITS DE REPARATION 2 REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION gt REMARQUES 1 66 0093 01 CARBURETOR REPAIR KIT 1 KIT DE REPARATION CARBURATEUR 2 66 14398 00 GASKET 1 1 JOINT 3 612 14398 00 GASKET 1 JOINT CARBURETOR 4 66 14377 00 5 1 REPAIR KIT BUTEE 5 66 14384 00 GASKET FLOAT CHAMBER 1 JOINT CUVE DE FLOTTEUR 6 612 14385 00 FLOAT 1 7 FLOTTEUR 7 6 5 14386 01 PIN FLOAT 1 AXE FLOTTEUR 8 612 14392 00 VALVE NEEDLE 1 POINTEAU 9 62 14399 00 GASKET 1 JOINT 10 5 0 14323 00 SCREW AIR ADJUSTING 1 I 2 _ VIS DE DOSEUR 11 97980 04112 SCREW WITH WASHER 4 VIS AVEC RONDELLE 12 62 14397 00 O RING 1 JOINT TORIQUE 13 6F5 14397 00 O RING 1 JOINT TORIQUE 14 6
17. 995 06600 WASHER 1 RONDELLE 19 95380 06700 NUT 1 ECROU 20 66 43160 01 TILT ROD ASSY 1 _ eed BROCHE D INCLINAISON ENS _ 21 689 43165 00 PLATE TILT LOCK 1 TAQUET BROCHE INCLINAISON 22 91690 30008 PIN SPRING 1 AGRAFFE 23 90502 10M07 SPRING CONICAL 1 RESSORT CONIQUE 24 63V 43311 03 4D BRACKET SWIVEL 1 1 5 17 3 SUPPORT PIVOT 1 5 17 3 66M 43311 10 4D BRACKET SWIVEL 1 1 L 22 3 I _ SUPPORT PIVOT1 _ _ L 22 3 25 66 43630 01 TILT LEVER ASSY 1 LEVIER D INCLINAISON 26 682 43318 01 COVER 1 CAPUCHON FIG 19 BRACKET 1 SUPPORT 1 REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION REMARQUES 27 63 43191 00 SHAFT STOPPER 1 AXE BUTEE 28 90202 07 60 WASHER PLATE 1 RONDELLE PLATE 29 90387 07 07 COLLAR 1 COLLERETTE 30 90386 07 95 BUSH 1 DOUILLE 31 66 43350 01 RECEIVER ASSY 1 RECEIVER ASSY 732 90507 20 00 SPRING TENSION 7 7 RESSORT TENSION 33 63V 43641 01 LEVER TILT 1 LEVIER INCLINAISON 34 90157 05014 SCREW PAN HEAD 1 VIS TETE TRONCONIQUE 35 99080 05600 CIRCLIP 2 CIRCLIP 36 63 43614 10 PLATE TILT LOCK 1 I E _ETRIER VERROUILLAGE _ 37 90508 18M41 SPRING TORSION 1 RESSORT TORSION 38 668 43615 00 PLATE TILT LOCK 1 ETRIER VERROUILLAGE MARCHE AR 39 668 43611 00 SHAFT TILT LOCK 1 AXE VERROUILLAGE MARCHE AR 40 93430 04M03 CIRCLIP 1 CLIPS 41 63V 43659 00 SHAFT REVERSE L
18. ANODE ANODE 9 66M 11327 00 94 COVER ANODE COUVERCLE ANODE 10 66 11328 00 GROMMET ANODE I _PASSE FIL _ _ _ 11 97095 06020 BOLT BOULON 12 92995 06600 WASHER RONDELLE 13 97095 05012 BOLT BOULON 14 92995 05600 WASHER RONDELLE 15 66 12535 00 PLATE I PLAQUE _ _ 16 66 11168 00 15 COVER BREATHER 7 COUVERCLE 17 6 5 24377 00 PIPE JOINT 2 DURITE RACCORDEMENT 2 18 66 11357 00 SEAL CYLINDER 3 JOINT SPY CYLINDRE 19 97095 06020 BOLT BOULON 20 92995 06600 WASHER I one _RONDELLE 21 66 11351 10 GASKET CYLINDER JOINT D EMBASE 22 66 12411 01 THERMOSTAT THERMOSTAT 23 688 12412 00 SEAL THERMOSTAT A JOINT THERMOSTAT L 24 6H3 12413 00 1S COVER THERMOSTAT COUVERCLE THERMOSTAT 66M7300 F020 25 62 12414 00 GASKET COVER eee _JOINT COUVERCLE _ 26 66 41113 30 15 OUTER COVER EXHAUST FLUSHING KIT COUVERCLE ECHAPPEMENT FLUSHING KIT 27 676 11372 00 NIPPLE HOSE RACCORD TUYAU FIG 2 CYLINDER amp CRANKCASE 1 CYLINDRE amp CARTER 1 REF PART NO DESCRIPTION REMARKS 1 NO N PIECES DESCRIPTION gt REMARQUES 28 6 5 11325 00 ANODE 1 ANODE CYLINDER BLOCK 29 98780 04015 SCREW FLAT HEAD 1 ASSY VIS A TETE FRAISEE 30 66 41114 01 GASKET EXHAUST OUTER COVER 1 Rig 2 Rer Nonato JOINT COUVERCLE D ECHAPPEMENT Fig 3 Ref No 1 to 11 31 93604 12 07 P
19. AOUTCHOUC 1 9 66M 42738 00 4D PLATE FITTING 1 ETRIER 10 90109 06 82 BOLT 3 I BOULON _ 11 66 42725 00 GROMMET 1 PASSE FIL 66 42725 20 GROMMET PASSE FIL 12 65 42727 00 GROMMET 1 PASSE FIL 62 42727 00 GROMMET PASSE FIL 13 604 42815 00 40 LEVER CLAMP 1 I LEVIER PRESSE u _ 14 90386 12 37 BUSH 1 DOUILLE 15 90386 12 2 BUSH 1 DOUILLE 16 90206 12052 WASHER WAVE 1 RONDELLE ONDULEE 17 604 42816 00 LEVER CLAMP 1 27 Fig 15 Ret No 10 LEVIER PRESSE 7085082 BOLT Fig 17 Ref No 5 8 4 gt 19 90506 18010 SPRING TENSION 1 RESSORT TENSION 20 604 42766 00 BRACKET 2 1 SUPPORT 2 21 90109 06 81 BOLT 1 BOULON 49 22 604 43144 00 HOOK SPRING 1 CROCHET 66N8300 G150 23 6H3 44391 01 NIPPLE HOSE 1 RACCORD D ESSENCE 24 66M 26326 00 GROMMET 5 1 2272522 RONDELLE CAOUTCHOUC 65W 26326 10 GROMMET RONDELLE CAOUTCHOUC FIG 15 BOTTOM COWLING CAPOT INFERIEUR REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION gt REMARQUES 25 682 42727 00 GROMMET 1 PASSE FIL 26 682 42724 00 GROMMET 1 PASSE FIL 27 65W 42726 00 1 PASSE FIL 65W 42726 10 GROMMET G PASSE FIL 28 66 42743 00 BRACKET 2 SUPPORT 729 90109 06 86 2 2 T 7 7 u BOULON 30 90465 25M57 CLAM
20. ARASITE 9 62 82504 10 OIL PRESSURE SWITCH ASSY 1 CONTACTEUR DE PRESSION D HUILE 10 66 82127 10 WIRE LEAD 2 1 I oye FIL 2 _ 11 65W 85410 01 EMERGENCY SIGNAL LIGHT ASSY 1 FEU DE DETRESSE 12 6H1 83557 00 TUBE 1 TUBE 13 66 85542 00 BRACKET 1 SUPPORT 14 90387 06M05 COLLAR 4 I ae COLLERETTE 000 15 90480 13 24 GROMMET 4 PASSE FIL 16 95895 06020 BOLT FLANGE 3 BOULON 17 90201 06 05 WASHER PLATE 1 RONDELLE PLATE 18 97095 06025 BOLT 1 BOULON 19 92995 06600 WASHER 1 I gt _RONDELLE _ _ _ 20 90464 09M13 CLAMP 2 21 648 81960 00 RECTIFIER 8 REGULATOR ASSY 1 REDRESSEUR REGULATEUR CPLT 22 97095 06016 BOLT 2 gt BOULON 66N8300 G120 23 92995 06600 WASHER 2 RONDELLE FUSE HOLDER ASSY SUPPORT DE FUSIBLE 25 663 82151 00 FUSE 12V 20A FUSIBLE 12V 20A 24 6G8 82150 00 FIG 15 BOTTOM COWLING CAPOT INFERIEUR REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION gt REMARQUES 1 66 42710 05 40 BOTTOM COWLING ASSY 1 WITH TAPPING BOLT ENS EMBASE WITH TAPPING BOLT 2 97095 06035 BOLT 2 BOULON a 3 92995 06600 WASHER 2 RONDELLE 1 4 97095 06025 BOLT 2 S 2 BOULON 5 92995 06600 WASHER 2 i a _RONDELLE u gt 6 90480 15M31 GROMMET 4 PASSE FIL 7 90387 06034 COLLAR 4 COLLERETTE 8 66 42716 00 RUBBER SEAL 1 1 JOINT EN C
21. Dolphin 9 9 Production year 2008 Production ann e 2008 PARTS CATALOGUE CATALOGUE DE PIECES DETACHEES ENGINE STARTING SERIAL NUMBER Dolphin9 9 1003985 FOREWORD This Parts Catalogue is related to the parts for the model s on the cover page When you are 6 asterisk before a reference number indicates modified items after the first edition ordering replacement parts please refer to this Parts Catalogue and quote both part numbers and part names correctly 7 Applicable Serial No A Engine Serial No 1 Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News 2 Abbreviations The following abbreviations are used in this Parts Catalogue Use specified parts number UN Use as many as needed AP Alternate Parts LM Locally Made Parts need to be ordered locally F Frame No Applicable machine No O S Over Size 2 Wy i 0 TDB OM 66M31 gt 8 Applicable Engine Starting Serial No Model Serial No Model Serial No 3 The number of components for assembly 1 e Parts which are to be supplied in an assembly are listed with a dot in front of the 1003985 name
22. E PLATE 17 90171 10 01 NUT CASTLE 1 ECROU CRENELE 18 91490 30020 PIN COTTER 1 GOUPILLE 19 2506120 PROPELLER SOLAS YA 3X9 25 X7 1 UR _HELICE SOLAS 9 25 7 UR oo 2506130 PROPELLER SOLAS YA 3X9 25 X8 1 UR HELICE SOLAS YA 3X9 25 X8 UR 2506140 PROPELLER SOLAS YA 3X9 25 X9 1 UR HELICE SOLAS YA 3X9 25 X9 UR 2506150 PROPELLER SOLAS YA 3X9 25 X10 1 UR HELICE SOLAS YA 3X9 25 X10 UR 2506160 PROPELLER SOLAS YA 3X9 25 X11 1 UR HELICE SOLAS YA 3X9 25 X11 UR 20 66 45371 00 TAB TRIM 1 S 17 3 ANODE DERIVE S 17 3 69A0300 0230 0 27 FIG 24 LOWER CASING amp DRIVE 2 BOITIER D HELICE TRANSMISSION2 REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION REMARQUES 21 97095 06016 BOLT 2 5 17 3 BOULON 5 17 3 22 92995 06600 WASHER 2 5 17 3 RONDELLE 5 17 3 FIG 26 FUEL TANK 121 RESEVOIR A ESSENCE 12L REF PART NO DESCRIPTION REMARKS NO NO PIECES DESCRIPTION III REMARQUES 1 8085070 COMPLETE FUEL TANK 121 1 RESEVOIR A ESSENCE ENS 121 2 3540275 GASKET 1 JOINT 3 1598845 FUEL TANK PLUG POS NO 243 1 BOUCHON ENS POS 2 3 4 8055075 COMPLETE FUEL SUCTION 1 DURITE DE SUCCION 5 8055101 CLAMP 1 COLLIERS BNA he EGR 9 6 Ee gag 6 8050270 FUEL HOSE 1 DURITE A ESSENCE 7 6G1 24305 01 FUEL CONNECTOR FEMALE 1 DURITE RACCORDEMENT A ESSENCE 1575260 FUEL TAN
23. E T 0 50MM UR 33 90201 17682 WASHER PLATE 1 4 2 kas gt RONDELLE PLATE _ _ 34 683 45611 00 SHAFT PROPELLER 1 ARBRE HELICE 35 650 45635 00 PLUNGER SHIFT 1 26 POUSSOIR D EMBRAYAGE 36 682 45631 00 CLUTCH DOG 1 CRABOT 37 90250 05010 PIN STRAIGHT 1 GOUPILLE DROITE 8 38 648 45633 00 RING CROSS PIN 1 9 ONC GOUPILLE CRABOT _ _ _ 39 90501 14 06 SPRING COMPRESSION 1 u RESSORT COMPRESSION 40 683 45361 02 4D LOWER CASING 1 9 COUVERCLE BOITIER D HELICE 8 41 93306 00501 BEARING 1 lp ROULEMENT 42 93315 31702 BEARING 1 ROULEMENT 89073005 230 43 93101 17054 OIL SEAL 2 JOINT SPY 744 93210 57M09 O RING 1 JOINT TORIQUE 45 93210 56M80 O RING 1 JOINT TORIQUE FIG 23 LOWER CASING amp DRIVE 1 BOITIER D HELICE TRANSMISSION1 REF PART NO DESCRIPTION REMARKS 1 NO N PIECES DESCRIPTION gt REMARQUES 46 97095 06020 BOLT 2 ree BOULON LOWER UNIT 47 92995 06600 WASHER 2 I9 5 I9 RONDELLE ASSY z na ansa 12 8 48 664 45567 01 SHIM 0 10 1 UR 4 CALE 0 10 UR ig 23 Ref No 2 to 48 Fig 24 Ref No 14 20 to 22 664 45567 10 SHIM T 0 12MM 1 UR CALE T 0 12MM UR PS ii g 17 664 45567 20 SHIM 0 15 1 UR u CALE 0 15 _ _ _ u _ 664 45567 30 SHIM T 0 18MM 1 UR N 13 CALE T 0 18MM UR 664 45567 40 SH
24. E MOTEUR 22 93101 20001 OIL SEAL 2 _ JOINT SPY PACKING LOWER CASING JOINT BOITIER D HELICE O RING JOINT TORIQUE 723 631 45315 0 24 93210 06 6 FIG 23 LOWER CASING amp DRIVE 1 BOITIER D HELICE TRANSMISSION1 REF PART NO DESCRIPTION REMARKS 1 N PIECES DESCRIPTION REMARQUES 25 97080 08025 BOLT 2 ree BOULON 26 63 44150 00 SHIFT CAM ASSY 1 S 17 3 9 9 CAME D INVERSION 66 44150 10 SHIFT ASSY 1 L 22 3 lee CAME D INVERSION oe Fig 24 Ref No 14 20 to 22 27 63 45510 01 DRIVE SHAFT ASSY 1 S 17 3 ARBRE MOTEUR ENS S 17 3 IO g 17 63 45510 11 DRIVE SHAFT ASSY 1 L 22 3 I u wie _ARBRE MOTEUR ENS L 22 3 28 63 45551 00 PINION 13T 1 9 24 13 29 90179 08 06 NUT 1 gt C gt I5 ECROU 27 So gt 16 30 6 7 45560 01 GEAR 1 27T 1 PIGNON 1 27T gt 31 6 7 45571 00 GEAR 2 277 1 46 PIGNON 2 277 H 47 p 32 626 45577 00 SHIM T 0 10MM 1 UR Sp 5 CALE T 0 10MM _ UR 22 626 45577 10 SHIM T 0 20MM 1 UR gt x LL CALE T 0 20MM UR 24 626 45577 20 SHIM 0 30 1 UR 21 43 CALE T 0 30MM UR 25 gt 626 45577 30 SHIM 0 40 1 UR KOs CALE T 0 40MM UR 626 45577 40 SHIM 0 50 1 UR CAL
25. ER SEAL _JOINT TUBE D EAU _ 21 63 44368 00 RUBBER WATER SEAL 4 CAOUTCHOUC EAU JUNTA 4 22 63V W0078 00 WATER PUMP REPAIR KIT KIT DE REPARATION DE LA POMPE 23 647 44366 00 WATER SEAL JOINT TUBE D EAU 24 97080 08045 BOULON 25 63V 44322 00 INSERT CARTRIDGE I _ CUVETTE 26 63 44352 01 IMPELLER gt TURBINE 27 63 44323 00 OUTER PLATE CARTRIDGE FIG 31 REPAIR KIT KITS DE PEPARATION 3 REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION gt REMARQUES 1 22 28 664 44338 00 KEY WOODRUFF 1 CLAVETTE VOLANT LOWER UNIT WATER PUMP GASKET KIT REPAIR KIT 20 11 26 CO 12 13 27 a 15 O 5 _ _ Bane z _ 16 28 66M4100 D310
26. IM 0 1 UR 3 CALE T 0 30MM UR 27 S16 664 45567 50 SHIM 0 40 1 UR nae CALE 0 40 UR 664 45567 60 SHIM 0 50 1 UR 46 CALE T 0 50MM UR oN 66M7300 F230 69A0300 0230 0 27 SQ FIG 24 LOWER CASING amp DRIVE 2 BOITIER D HELICE TRANSMISSION2 REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION REMARQUES 1 66 44361 00 TUBE WATER 1 S 17 3 TUBE D EAU S 17 3 66 44361 10 TUBE WATER 1 L 22 3 TUBE D EAU L 22 3 2 63 44365 10 DAMPER WATER SEAL 1 JOINT TUBE D EAU 3 63 44368 00 RUBBER WATER SEAL 4 1 EAU JUNTA 4 4 93604 12 07 PIN DOWEL 2 ___________ ________ 5 97075 08030 BOLT 4 BOULON 6 92995 08600 WASHER 4 RONDELLE 7 6G1 45214 00 COVER WATER INLET 1 1 GRILLE ENTREE D EAU 1 8 63 45215 00 COVER WATER INLET 2 1 GRILLE ENTREE D EAU 2 9 90152 05 04 SCREW COUNTERSUNK 1 222222220022 000 4 10 90185 05002 NUT SELF LOCKING 1 ECROU AUTO BLOQUANT 11 61N 45251 01 ANODE 1 ANODE 12 95895 06030 BOLT FLANGE 1 BOULON 13 92990 06300 WASHER INTERNAL TOOTH 1 RONDELLE DENTURE INTERNE 14 63 45375 00 DAMPER SEAL 1 __ _ __ _ _ _ CAOUTCHOUC _ _ 522 15 6 7 45987 01 SPACER 1 ENTRETOISE 16 90201 10 01 WASHER PLATE 1 RONDELL
27. IN DOWEL 2 Fig 4 Ref No 5 CLAVETTE Fig 6 Ref No 2 26 27 Pie REINO 7 ota 32 90119 06 4 BOLT WITH WASHER 7 Fig 11 Ref No 12 _BOULON AVEC RONDELLE 22 4 L 39 29 85 Fig 12 Ref No 9 33 90445 09061 HOSE L65 1 Fig 22 Ref No 17 18 22 DURITE L65 34 688 24378 00 PIPE JOINT 3 1 DURITE RACCORDEMENT 3 35 90445 09086 HOSE L170 1 DURITE L170 36 90445 09104 HOSE L300 1 DURITE L300 37 5GH 13440 00 ELEMENT ASSY OIL CLEANER 1 I gt gt ELEMENT FILTRE A HUILE _ 089 _ ae 38 90401 20 00 BOLT UNION 1 BOULON RACCORD 66M7300 F020 FIG 3 CRANKSHAFT amp PISTON VILEBREQUIN amp PISTON REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION gt REMARQUES 1 93102 35 51 OIL SEAL 1 JOINT SPY 2 93102 25 52 OIL SEAL 1 JOINT SPY 3 66 11411 00 CRANKSHAFT 1 VILEBREQUIN COMPLET 4 66 11416 00 PLANE BEARING CRANKSHAFT 1 4 UR BROWN COUSSINET DE VILEBREQUIN 1 UR BROWN 66 11416 10 PLANE BEARING CRANKSHAFT 1 4 UR BLACK _______ _COUSSINET DE VILEBREQUIN 1 _ _ URBACK _ 66M 11416 20 PLANE BEARING CRANKSHAFT 1 4 UR BLUE 9 COUSSINET DE VILEBREQUIN 1 UR BLUE 5 66 11650 00 CONNECTING ROD ASSY 2 BIELLE COMPLETTE 6 66 11654 00 BOLT CONNECTING ROD 2 BOULON BIELLE 7 90201 07 01 WASHER PLATE 2 RONDELLE PLATE 8 66M 11631 00 96 PISTON STD 2 PISTON STD _ _ _ tf 66 11635
28. IR 18 30 14334 00 SPRING AIR ADJUSTING RESSORT VIS DE DOSEUR D AIR 19 62 14321 00 SCREW THROTTLE VIS ACCELERATEUR 20 97980 04112 SCREW WITH WASHER _ AVEC RONDELLE _ _ 21 62 14397 00 O RING JOINT TORIQUE 22 98980 04006 SCREW BIND VIS DE PRESSION 23 646 14212 01 SPRING PILOT ADJUSTING RESSORT VIS DE RALENTI 24 6 5 14397 00 O RING JOINT TORIQUE 25 97890 04005 SCREW PAN HEAD I eee VIS CRUCIFORME 26 66 14157 00 PLAE PLAQUE 27 98580 03005 SCREW PAN HEAD VIS 66R4300 D080 FIG 8 OIL PUMP POMPE A HUILE REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION gt REMARQUES 1 93102 18 21 OIL SEAL 1 JOINT SPY 2 66 12170 00 CAMSHAFT ASSY 1 1 ENS ARBRE A CAMES 1 3 66 11537 00 94 GEAR DRIVEN 1 PIGNON SECONDAIRE 4 90105 06 14 BOLT FLANGE 1 BOULON 7 5 90201 13201 WASHER PLATE u 11 co RONDELLE PLATE 6 90201 06M94 WASHER PLATE 1 RONDELLE PLATE 7 66 11536 10 GEAR DRIVE 1 ENGRENAGE MENANT 8 66 11557 00 WASHER 1 1 RONDELLE 1 9 90170 28 37 NUT 1 I 5 _ 680 _ _ _ 10 90280 03 01 KEY WOODRUFF 2 CLAVETTE DEMI LUNE 11 66 46241 00 V BELT 1 COURROIE TRAPEZOIDALE 12 66 46297 00 COVER DUST 1 COUVERCLE POUSSIERE 13 90480 10 16 GROMMET 2 PASSE FIL 14 90480 12072 GROMMET 1 1 gt _PASSE FIL_ lt 2 z 15 66 13300 10 OIL PUMP ASSY 1 POMPE A
29. K WITH PIPE 1 RESEVOIR A ESSENCE DURITE 1581280 COMPLETE PIPE POS NO 5 6 7 1 DURITE A ESSENCE ENS POS 5 6 7 FIG 26 STEERING GUIDE FIXATION DE DIRECTION REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION gt REMARQUES 1 63 61350 00 STEERING GUIDE ATTACHMENT KIT AP FIXATIONS DE DIRECTION AP 2 90201 10M20 WASHER PLATE RONDELLE PLATE 3 90185 09 01 SELF LOCKING ECROU AUTO BLOQUANT 4 90170 09 03 ECROU 5 90387 10 42 COLLAR _ COLLERETTE 6 6E5 61355 00 T BOULON 7 90201 10 63 WASHER PLATE RONDELLE PLATE 8 6 5 43145 01 CLAMP BRACKET CAPUCHON PRESSE 9 93210 16275 O RING JOINT TORIQUE 63V0100 5210 FIG 29 REPAIR KIT 1 KITS DE REPARATION 1 REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION gt REMARQUES 1 66 0001 02 POWER HEAD GASKET KIT 1 DE JINTS MOTRICE 2 66 11357 00 SEAL CYLINDER 3 1 JOINT SPY CYLINDRE 3 66 11351 10 GASKET CYLINDER 1 JOINT D EMBASE 4 62 12414 00 GASKET COVER 1 JOINT COUVERCLE 5 66 41114 01 GASKET EXHAUST OUTER COVER 1 _JOINT COUVERCLE D ECHAPPEMEN _ _ 6 66 11181 10 GASKET CYLINDER HEAD 1 1 7 JOINT DE CULASSE 1 7 66 11356 00 SEAL CYLINDER 2 1 JOINT SPY CYLINDRE 8 93210 247
30. NO N PIECES DESCRIPTION gt REMARQUES 1 66M 41137 00 5B GUIDE EXHAUST 1 COLLECTEUR D ECHAPPEMENT 2 93101 12M63 OIL SEAL 1 JOINT SPY 3 93606 12019 PIN DOWEL 2 GOUPILLE 4 66 11355 00 SEAL CYLINDER 1 1 JOINT SPY CYLINDRE 5 97095 06020 BOLT 2 _ _BOULON _ ae 5 6 92995 06600 WASHER 2 RONDELLE 7 604 41131 00 94 MANIFOLD EXT 1 1 PIPE D ECHAPPEMENT 8 66 41133 01 GASKET EXHAUST MANIFOLD 1 1 JOINT PIPE D ECHAPPEMENT 9 90119 06090 BOLT WITH WASHER 2 BOULON AVEC RONDELLE 10 604 41138 00 SEAL EXT 1 1 _ 959 _JOINT GROUPE 1 11 90387 05008 COLLAR 2 COLLERETTE 12 90201 06015 WASHER PLATE 2 RONDELLE PLATE 13 66 13421 00 STRAINER 2 1 FILTRE 2 14 66 13417 00 COVER STRAINER 1 COUVERCLE FILTRE 15 66 13416 00 PIPE OIL 1 1 I _ _DURITE A HUILE u 16 66M 24351 00 BAND 1 2 gt kasa COLLIER 1 17 6G8 11575 00 RELIEF VALVE ASSY 1 SOUPAPE DE RENTREE D AIR 18 93210 12M62 O RING 1 JOINT TORIQUE 19 90340 14M06 PLUG STRAIGHT SCREW 1 PLOT FILETE DROIT 20 90430 14M09 GASKET 1 i JONT _ _ 21 66 15316 00 DAMPER ENGINE MOUNT 1 1 AMORTISSEUR DE SUPPORT 22 66 15362 00 PLUG OIL LEVEL 1 1 LOWER UNIT ASSY Fig 17 Ref No 11 Fig 23 Ref No 2 to 48 Fig 24 Ref No 14 20 to 22 22 8 24 66M7300 F230 FIG 23 LOWER CASING amp DRIVE 1
31. OCK 1 I i _ _AXE VERROUILLAGE MARCHE AR 42 99080 05600 CIRCLIP 1 CIRCLIP 43 668 43617 00 ROD TILT LOCK 1 TIGE 44 63 43656 00 SPRING REVERSE LOCK 1 1 RESSORT 45 63 43181 00 LEVER TILT STOP 2 LEVIER VERROUILLAGE RELEVAGE 46 90109 06 84 BOLT 4 I E _ BOULON _ _ 47 90206 10 24 WASHER WAVE 2 RONDELLE ONDULEE 66M3300 C 190 66 00 1200 FIG 20 BRACKET 2 SUPPORT 2 REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION REMARQUES 1 93700 06 03 1 PION 2 63 42528 00 PLATE FRICTION 1 PLAQUE FRICTION 3 689 43373 01 SEAL DAMPER 1 JOINT 4 90105 06 07 BOLT FLANGE 1 16 BOULON 5 66 82127 00 WIRE LEAD 2 1 FIL 2 6 66M 42511 01 4D BRACKET STEERING 11 S 17 3 CADRE DIRECTION S 17 3 66 42511 11 40 BRACKET STEERING 1 L 22 3 CADRE DIRECTION L 22 3 7 90209 40008 WASHER 1 RONDELLE 8 65F 42537 00 BUSHING PIVOT SHAFT 1 COUSSINET 9 90386 30048 BUSH 1 I KO _DOUILLE _ 10 93210 29 94 O RING 1 JOINT TORIQUE 11 90386 30M60 BUSH 1 DOUILLE 12 90116 08 54 BOLT STUD 2 TA GOUJON 13 90201 08 06 WASHER PLATE 2 x RONDELLE PLATE 14 66 44514 00 40 MOUNT DAMPER UPPER SIDE 1 17 5 _SILENT BLOC SUPERIEUR LATERAL 15 66M 44526 00 PLATE 1 PLAQUE 16 95380 08600 NUT 2 ECROU 17 66M 44366 00 DAMPE
32. P 1 BRIDE 31 90464 09M13 CLAMP 1 BRIDE 32 688 42726 10 GROMMET 1 FLUSHING KIT PASSE FIL FLUSHING KIT 33 68T 12572 00 ADAPTER 1 FLUSHING KIT u ADAPTATEUR _ _ FLUSHING KIT 34 69 12535 00 PLATE 1 FLUSHING K PLAQUE FLUSHING KIT 35 90167 06002 SCREW TAPPING 2 FLUSHING KIT VIS TETE FRAISEE FLUSHING KIT 36 90109 06 86 BOLT 1 FLUSHING KIT BOULON FLUSHING KIT 37 66 12481 00 PIPE 1 1 FLUSHING KIT DURITE 1 FLUSHING KIT 38 90465 11 10 CLAMP 2 FLUSHING KIT u a BRIDE _ _ _ FLUSHING KIT 39 683 12580 00 JOINT ASSY 1 FLUSHING KIT ARTICULER ENS FLUSHING KIT 40 62 82377 00 LABEL 1 ETIQUETTE 41 42794 40 LABEL WARNING GENERAL 1 ETIQUETTE AVERTISSEMENT 42 42794 50 LABEL WARNING GENERAL 1 27 Fig 15 Ret No 10 ETIQUETTE AVERTISSEMENT 21 29 36 Fig 10 Ref No 32 Fig 17 Ref No 5 8 L gt 4 66N8300 G150 FIG 16 STEERING DIRECTION REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION REMARQUES 1 66M W0084 00 4D HANDLE STEERING ASSY 1 BARRE FRANCHE ENS 2 65 42101 01 40 HANDLE STEERING 1 POIGNEE 3 90109 0686 2 BOULON 4 65W 42138 00 LEVER THROTTLE 1 LEVIER ACCELERATEUR 5 65W 42159 00 STAY 1 _SUPPORT _ _ 5 6 6G1 42126 00 FRICTION STEERING HANDLE GRIP 1 CUVETTE POIGNEE DE DIRECTION AANGLES STEERING 7 65W
33. R WATER SEAL 1 JOINT TUBE D EAU 20 18 97075 06025 BOLT 3 BOULON 19 92995 06600 WASHER 3 I E aoe RONDELLE _ 24 20 66 44551 00 40 HOUSING LOWER MOUNT RUBBER 2 BOITIER SILENT BLOC INFERIEUR 21 66 44557 00 MOUNT DAMPER LOWER FRONT 1 SILENT BLOC INFERIEUR AVANT 22 682 44555 30 MOUNT DAMPER LOWER SIDE 2 23 SILENT BLOC INFERIEUR LATERAL 23 90119 08 45 BOLT WITH WASHER 2 BOULON AVEC RONDELLE 24 90119 08M46 BOLT WITH WASHER 2 gt _ BOULON AVEC RONDELLE 25 90179 08M34 NUT 4 ECROU FIG 21 UPPER CASING FOURREAU REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION gt REMARQUES 1 66 45111 00 40 CASING UPPER 1 5 17 3 FOURREAU 5 17 3 66 45111 10 40 CASING UPPER 1 L 22 3 FOURREAU L 22 3 2 66 45113 00 GASKET UPPER CASING 1 JOINT TUBE D ARBRE 3 97575 08545 BOLT WITH WASHER 6 VIS HEXAGONAL AVC RONDELLE 4 93606 12019 PIN DOWEL 2 GOUPILLE 7 5 66M 45126 00 PLATE SEAL DAMPER 7 5 PLAQUETTE 6 66 45115 00 GASKET UPPER CASING 1 JOINT TUBE D ARBRE 7 66 45136 00 PIPE 1 DURITE 8 66 45128 00 SEAL 2 1 JOINT 2 9 90157 06 06 SCREW PAN HEAD 1 I AN VIS TRONCONIQUE _ _ 9 66M0010 8230 8 22 66N7110 F240 NOY 10 FIG 22 OIL PAN VENTILATEUR D HUILE PLOT NIVEAU D HUILE REF PART NO DESCRIPTION REMARKS
34. RENIFLARD 26 90465 08M82 CLAMP BRIDE 27 90465 08 83 CLAMP 1 BRIDE FIG 6 INTAKE ADMISSION REF PART NO NO N PIECES DESCRIPTION DESCRIPTION REMARKS REMARQUES SUL Pg 79 66 4100 0060 28 604 24566 00 BRACKET FILTER SUPPORT FILTRE 66R4700 D070 FIG 7 CARBURETOR CARBURATEUR REF NO PART NO N PIECES DESCRIPTION DESCRIPTION REMARKS REMARQUES 1 2 66 14301 00 66 14381 00 62 14383 00 66 14398 00 66 14384 00 CARBURETOR ASSY 1 CARBURATEUR COMPLET 1 BODY FLOAT CHAMBER CORPS CUVE DE FLOTTEUR SCREW DRAIN PURGE GASKET JOINT GASKET FLOAT CHAMBER JOINT CUVE DE FLOTTEUR 10 66M 14827 00 612 14385 00 6 5 14386 01 612 14392 00 97980 04110 FILTRE FLOAT FLOTTEUR PIN FLOAT AXE FLOTTEUR VALVE NEEDLE POINTEAU SCREW WITH WASHER _ VIS AVEC RONDELLE 11 612 14157 00 MIXING COUVERCLE DE CHAMBRE 12 62 14399 00 JOINT 13 66 14341 00 NOZZLE MAIN PUITS D AIGUILLE 14 66N 14343 34 JET MAIN 68 GICLEUR PRINCIPAL 68 15 66 14342 23 JET PILOT 45 u Das _ GICLEUR RALENTI 45 16 62 14355 00 PLUG PLOT 17 5 0 14323 00 SCREW AIR ADJUSTING VIS DE DOSEUR D A
35. UEUR DE COUPE 1 8M FIG 11 GENERATOR GENERATRICE REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION REMARQUES 1 66 85550 00 ROTOR ASSY WITHOUT RING GEAR 1 ROTOR CPLT 2 66 85520 00 COIL CHARGE 1 BOBINE CHARGE 3 66M 85580 00 COIL PULSER 1 BOBINE PULSEUR 4 66 85533 00 COIL LIGHTING 1 6A 222222202002 BOBINE ECLAIRAGE _ _ _ _ 66 85533 10 COIL LIGHTING BOBINE ECLAIRAGE 10A 5 97095 06025 BOLT 2 BOULON 6 92995 06100 WASHER SPRING 2 RONDELLE GROWER 7 92995 06600 WASHER 2 RONDELLE 8 97095 06016 BOLT 2 ___________ BOULON Pon een _ 9 92995 06600 WASHER 2 RONDELLE 10 97095 06030 BOLT 4 BOULON 11 92995 06600 WASHER 4 RONDELLE 12 90280 05013 KEY WOODRUFF 1 ______ _ _ _ _ CLAVETTE DEMFLUNE _ _ _ sep 13 90179 16 05 NUT 1 ECROU 14 90201 16 44 WASHER PLATE 1 RONDELLE PLATE 69 0010 0110 FIG 12 ELECTRICAL 1 PARTIE ELECTRIQUE 1 REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION gt REMARQUES 1 66 85540 01 C D I UNIT ASSY 1 BLOC C D I 2 97095 06020 BOLT 2 BOULON 3 92995 06600 WASHER 2 RONDELLE 4 66 85570 00 IGNITION ASSY 1 BOBINE D ALLUMAGE ENS 5 90480 25161 GROMMET 2 i ar _PASSE FIL _ 121 _ gt 6 97095 06020 BOLT 2 BOULON 7 92995 06600 WASHER 2 RONDELLE 8 658 82370 30 PLUG CAP ASSY 2 ANTIP
36. i 10 23 92995 06600 WASHER 3 A ee RONDELLE 400 9 24 66 15758 00 GUIDE ROPE 1 GUIDE DE CABLE 66R8300 G100 66 15758 10 GUIDE ROPE 1 CUT FROM 50M ROLLS PART NO 90890 44373 CUTTING LENGTH 1 8M I 2 GUIDE DE _ as 25 90119 06 59 BOLT WITH WASHER 2 20 PORN w REFERENCE 90890 44373 BOULON AVEC RONDE 26 97095 06090 BOLT 1 BOULON C2 FIG 10 STARTER DEMARREUR REF PART NO DESCRIPTION REMARKS NO N PIECES DESCRIPTION REMARQUES 27 92995 06100 WASHER SPRING 1 RONDELLE GROWER 28 90201 06 05 WASHER PLATE 2 RONDELLE PLATE 29 95380 06700 NUT 1 ECROU 30 66 15762 00 SEAL RUBBER 2 1 JOINT CAOUTCHOUC 2 31 66 15774 00 5 4 1 _ 2 _SUPPORT 4 5 1 gt 32 90109 06 86 BOLT 1 BOULON 33 66 84342 00 SEAT EMBLEM 1 SIEGE EMBLEME 35 6 81995 40 LABEL WARNING 1 ETIQUETTE AVERTISSEMENT 36 6 81995 50 LABEL WARNING 1 _ _ETIQUETTE AVERTISSEMENT I 41 37 66 14427 60 LABEL INSTRUCTION 1 ETIQUETTE INSTRUCTION 38 6 81994 40 LABEL SAFETY 1 ETIQUETTE SECURITE 39 6 81994 50 LABEL SAFETY 1 ETIQUETTE SECURITE 41 6G8 13437 65 MARK CAUTION 1 _MAKER amp op 12 9 L FROM 50M ROLLS PART NO 90890 44373 CUTTING LENGTH 1 8M 66R8300 G100 1 PRELEVER SUR BOBINE 50M REFERENCE 90890 44373 LONG
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