Liebert® eXL™ - Emerson Network Power
Contents
1. Panel Front Bottom 780W Bottom 616W Panel Side M10 Flat Panel Front Bottom 800W Washer ZP Typical Bottom 411W Hexagonal Cap Screw Cap HH Black M10 17mm M10 1 5x25mm ZP Typical 553029P1 Pg 2 Rev 2 M10 Lock Washer Split ZP Typical 35 Liebert eXL While every precaution has been taken to ensure the accuracy and completeness of this literature Liebert Corporation assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions O 2014 Liebert Corporation All rights reserved throughout the world Specifications subject to change without notice Liebert is a registered trademark of Liebert Corporation All names referred to are trademarks or registered trademarks of their respective owners SL 26025_REV2_03 15 Emerson Network Power Liebert www emerson com Technical Support Service Web Site www liebert com Monitoring liebert monitoring emerson com 800 222 5877 Outside North America 00800 1155 4499 Single Phase UPS amp Server Cabinets liebert upstech emerson com 800 222 5877 Outside North America 00800 1155 4499 Three Phase UPS amp Power Systems 800 543 2378 Outside North America 614 841 6598 Environmental Systems 800 543 2778 Outside the United States 614 888 0246 Locations United States 1050 Dearborn Drive P O Box 291862. 2824 2 24 TB3 SKRU Enable 1 TB2 Digital Inputs Input 10 10 20 Input 5 P le 39 19 o Input 9 to 8 18 Input 4 827 17 Input 3 Input 8 o8 16 to 5 15 to 94 14 Input 2 fo 3 13 2 12 Input 6 11 Input 1 9744 TB1 Remote 3 3 TB1154 DC Status Panel z Communication J BE Reserved for MMS J4 E J p J7 Reserved for LBS J9 c 10 0 glo ale 7 5 gt 5 5le C m 3 Reserved for a 2le I Remote 19 Breaker Options 5le 4 o 2e 1 Reserved for Remote Breaker Options 1 peeJ xoeg Remote Output Breaker N O O _ N O N BO 4 Reserved for I Remote Breaker Options 11 Liebert eXL UPS Electrical Installation Figure3 UPS MMS 1 N connectivity Cat 6 Cable UPS n Reserved for MMS 1 N g g l J4 J4 4 5 E J5 4 J5 Liebert eXL 12 UPS Electrical Installation 2 4 4 Dry Contacts Table 1 UPS Digital Inputs Terminal Connects to Item Block Pin Description of Ex
3. Inverteroverload data 5 Be bt e S RU ERE E er Re o end Rectineroverload aoa ya ce aes ese e e cs nee Bypass overload dat s re eb edens Wer RUP S RS SN PRO PR E d Se NE w Shipping split 625 800kVA Liebert eXL single module UPS Shipping split 625 800kVA Liebert eXL single module UPS continued Kickplate installation 800kVA units Kickplate installation 1200kVA units TABLES UPS Digital ies h uma ee eem Su eR ERES Shae see a E SN EE e ee UPS Outp tz xxi utut M ENS REA EA S NC uq arts coelo ipaa S UPS control contacts to Battery Interface Boards UPS control contacts to Remote Status Panel Input Contact Isolator Board control wiring connections Programmable Relay Board pinout Liebert eXL UPS specifications Current ratings rectifier input Current ratings bypass input Current d atines oOutbUit Kun u ren del ARR Ee ES Current ratings DC
4. 4 4 Recommended conduit and cable sizes for use with 100 rated breakers Recommended lug sizes Recommended torque values Connections associated with top down view Section J J connections yy sexu ek ee den a ERE EA E a ER RR edes Connections associated with sections in View column Important Safety Instructions IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation of your Liebert eXL UPS Read this manual thoroughly paying special attention to the sections that apply to your installation before working with the UPS Retain this manual for use by installing personnel A WARNING Risk of electrical shock Can cause personal injury or death This UPS has several circuits that are energized with high DC as well as AC voltages Check for voltage with both AC and DC voltmeters before working within the UPS Check for voltage with both AC and DC voltmeters before making contact Only properly trained and qualified personnel wearing appropriate safety headgear gloves shoes and glasses should be involved in installing the UPS or preparing the UPS for installation When performing maintenance with any part
5. 1 Recommended cable sizes are 167 F 75 C THW wire at 86 F 30 C ambient Unless otherwise noted use copper or aluminum conductors suitable for at least 75 C 2 Recommended cables and conduits are based on breaker trip setting sized for the maximum continuous rated current for the rectifier input and the nominal current for the bypass and output listed in Tables 8 through 11 3 Conduit size is based on RNC type conduit for bottom input and EMT type conduit for top input 4 Emerson recommends that the site planner choose the appropriate cable type based on the particular installation requirements 29 Liebert eXL Specifications Table 13 Recommended lug sizes T amp B Copper T amp B Copper T amp B Aluminum T amp B Aluminum Cable Size One Hole Two Hole One Hole Two Hole 8AWG 54930BE 54850BE 60104 TB 6AWG 54905BE 256 30695 868 60109 TB HAAWG 54906BE 256 30695 733 60114 TB 2 3AWG 54942BE 54811BE 60120 1AWG 54947BE 54857BE 60126 1 0AWG 54950BE 256 30695 593 60132 2 0AWG 54951BE 54862BE 60138 60238 3 0AWG 54965BE 54864BE 60144 60244 4 0AWG 54970BE 54866BE 60150 60250 250kcmil 54913BE 54868BE 60156 60256 300kcmil 54914BE 54870BE 60162 60262 350kcmil 54915BE 54872BE 60165 60267 400kcmil 54916BE 54874BE 60168 60269 50
6. OD Piro 4 d i P ero pP o MESE H LUI eer 00 PC H ott otf 9 gt o oo n Core 1 Connector Board DETAIL E s 5 FE me g i t Y CZ Gage tue 2 Core 1 PRECHR PHA Core 1 PRECHR PHB 24 008 A PRECHE PHA Core 2 PRECHR PHB Brown Wire Orange Wire Brown Wire Orange Wire SECTION J J Table 15 Connections associated with top down view DETAIL H See connection details in Tables 15 16 and 17 Cabinet Start Connector Label Cabinet Finish Connector Label Duct Input J100 Bypass P100 Rear Input J13 Bypass P13 Rear Input J200 Bypass P200 Rear Input J300 Bypass P300 Rear Input J11 Core 1 P11 Rear Input J400 Core 1 P400 Rear Table 16 Section J J connections Cabinet Start Connector Label Cabinet Finish Cabinet Finish Duct Input Core Prechg Ph Core 1 Prechg Ph A Core 2 Prechg Ph A Rear Input Core Prechg Ph B Core 1 Prechg Ph A Core 2 Prechg Ph A Rear Liebert eXL 32 Shipping Splits Kickplates Table 17 Connections associated with sections in View column Cabinet Connector Cabinet Connector Start Label Finish Label Duct View Bypass P20 Input
7. 4 1 1 Introductions tea gya uhu 4 1 2 Preliminary 4 1 3 Environmental Consid rations s rero nia a re e HERR Lu C UC an 5 tin ers 5 132 a Otora oU NS cee teed The the 5 1 4 POSIIONINE vor IER n REL en mV neu KRAUS 5 l4 L Moving the Cabinets ee e RV EAR fete EE RU e EM p eu erg 5 1 4 2 Clearances iea o e A e a EO Es 6 1 4 8 Raised FloorInstallations 6 1 44 Kick Plate Installations asus upas kS Bate tan bu ar qus 6 1 5 System Composition ace d ate en do ote E e d ie ba ao por E bal q au ei 6 1 6 Cable HN thy 25 ocu red editore Rae 6 1 7 Cable routings kem e sn oo NS NE T Sasa Ge our h 6 2 0 UPS ELECTRICAL INSTALLATION 8 2 1 External Protective 4 8 2 2 Power 8 2 3 Sizing the Input Breaker Feeding a Liebert eXL 9 2 3 1 Power Cable Connection 9 2 4 Control Cable and Communication 10 DAA SDfyiCOntactsu
8. A Batt Neg Flex From Input Cabinet gt M8 Large Flat Washer 4 09 43E00Z 00 M8 Belleville Washer 8 PN 09 39D00Z A7 M8 X 40 Bolt 4 PN 09 02ELOZ 14 Ph B Flex from Bypass Cabinet M8 Large Flat Washer 2 PN 09 43E00Z 00 M8 Belleville Washer 4 PN 09 39D00Z A7 Pond fl x 90 pasition Torque 20 0 N 180 in Ib M8 X 40 Bolt 2 PN 09 02ELOZ 14 before pushing the bypass amp core together Batt Pos Flex from Input Cabinet Torque 20 0 N 180 in Ib Monitor flex to avoid 8 Large Flat Washer 4 PN 09 43 007 00 Ph A FLEX FROM BYPASS CABINET pinching between 8 Belleville Washer 8 PN 09 39D00Z A7 M8 X 40 Bolt 4 PN 09 02ELOZ 14 Torque 20 0 N 180 in Ib M8 LARGE FLAT WASHER 2 PN 09 432002 00 cabinets busbars Belleville Washer 4 PN 09 39D00Z A7 M8 X 40 Bolt 2 PN 09 02ELOZ 14 Torque 20 0 N 180 in Ib Ph A Flex From Input Cabinet M8 Large Flat Washer 2 PN 09 43E00Z 00 a d 8 Belleville Washer 4 PN 09 39D00Z A7 M8 X 40 BOLT 2 PN 09 02EL0Z 14 Torque 20 0 N 180 in Ib Ph B Flex From Input Cabinet M8 Large Flat Washer 2 PN 09 43E00Z 00 2 M8 Belleville Washer 4 09 39D00Z A7 MB X 40 Bolt 2 PN 09 02 1 02 14 lt Torque 20 0 N 180 in Ib DETAIL D DETAIL C Ph Flex From Input Cabinet 8 Large Flat Washer 2 PN 09 43E00Z 00 M8 Belleville Washer 4
9. Service Drawer Provide at least 18 457mm of service loop to all control connections to permit opening the service drawer without removing the connections The extra service loop can either be left hanging or loosely attached to the corner post Low Voltage Wire Way Openings to Control Wire Way To Ensure Isolation All wiring must have insulation rated for 600V or higher All cables not rated Class 1 must be kept separated and secured away from high voltage Class 1 cables Bottom Entry Low Voltage DOORS AND INNER SKINS REMOVED Control Cable Use these entry holes for Liebert IntelliSlot Unity card cables only 21 Liebert eXL Installation Drawings Figure 12 Cabling for single input configuration Note 1 INPUT CORE CORE OUTPUT BYPASS J INPUT CORE CORE OUTPUTIBYPASS A il Hi NOTES 24 610 minimum clearance above unit required for air exhaust Top and bottom cable entry available through removable access plates Remove punch to suit conduit size and replace wiring is to be in accordance with national and local electrical codes See Table 12 for cable sizing Connection between the rectifier and bypass busbars are supplied by others Based on NEC 408 56 minimum spacing all live parts including lugs must be at least 1 inch 25 4mm from any other live part from a different p
10. PN 09 39D00Z A7 M8 X 40 Bolt 2 PN 09 02ELOZ 14 Torque 20 0 N 180 in Ib 3 E E E P Bi e Install MH 9 Install MH 9 0 From Input off Jo From Core 1 D Install MH J instat MH From Bypass From Bypass Batt 1 Install MH N 1 From Core 2 Install MH N Install MH Output C nstal lo Output Fi Input From Core 1 19 Ma E Output B Input Ph A Install MH V s From Core 2 92 A Output A Install MH Input Ph C From Input o Install MH 4 From Core 1 Install MHF JX Install MH 7 From Bypass R From Bypass PRONT ef H alt s s FRONT e H T SECTIONA A SECTION B B L Cabinet to Cabinet Mounting Hardware M10 Large Flat Washer 1 PN 09 436007 00 553028P1 M10 Split Lock Washer 1 PN 09 36G00Z 00 Pa 1 Rev 5 M10 X 30 Bolt 1 PN 09 02GL0Z 12 9 1 Rev Typically 12 Places Labeled MH Torque 27 0 Nm 240 in Ib 31 Liebert eXL Shipping Splits Kickplates Figure 19 Shipping split 625 800kVA Liebert eXL single module UPS continued Route harness from input in duct to Core 1 Connectors J400 j11 Bypass Connectors J13 J100 J200 J300 Core 1 amp 2 Prechg See Section J J J 4 Rou
11. a vet doe p ue e ERE a epe Y 13 2 5 Giroundlngs 2 or eot Ss bu E Dev sx PR oe V RVI 14 2 5 1 Three Wire Input connections 14 2 5 2 High Resistance Grounding 14 2 5 8 Preferred Grounding Configuration Battery Systems 14 2 6 No CBZ Option od uos Cod gri e AA esee a ola Ca 15 2 7 Internal Breaker Setting Sts sironnan uer P eus ta ue de pars as WU PRAG ER das 15 3 0 OPTIONAL EQUIPMENT ee e YR WP 16 3 1 Single Module System Options 16 3 1 1 Battery Temperature Sensor 16 3 1 2 Matching Liebert eXL Battery 16 3 1 8 Remote Alarm Status Panel 16 3 2 Communication and Monitoring 16 3 2 1 Alber Monitoring System 16 4 0 INSTALLATION DRAWINGS 2 55 17 5 0 SPECIFICATIONS 5 umum CR OE 24 APPENDIX SHIPPING SPLITS KICKPLATES 31 TABLE OF CONTENTS Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9
12. 24V 2 CAN Common 1000ft Remote Status Panel TB1 24VDC 150mA 18AWG 3 CANbus High 305m 4 CANbus Low 1 To prevent signal interference low voltage 48V and low current 5A cable groups should be run in separate grounded conduit from high voltage or high current cable groups 2 All external wire furnished by others 3 All wiring must be in accordance with national and local electrical codes Grounding Three Wire Input connections This module must NOT be used when single phase loads are directly connected to the UPS Note that whenever the UPS module transfers to or from bypass two AC sources UPS output and bypass are briefly connected together and circulating current must flow In this configuration the current flows through the ground path and may trip ground fault interrupters GFT s distorting the output voltage waveform Proper adjustment of GFT s is necessary to avoid unwanted tripping The time delay should be set to at least 0 2 seconds to prevent tripping when the UPS performs a transfer or retransfer operation NOTICE Failure to set the ground fault interrupters properly could cause loss of power to the critical load High Resistance Grounding Contact your Emerson representative or the factory to determine whether the Liebert eXL is compatible with the specific type of HRG system involved Preferred Grounding Configuration Battery Systems Open rack battery systems depending on
13. Columbus OH 43229 Europe Via Leonardo Da Vinci 8 Zona Industriale Tognana 35028 Piove Di Sacco PD Italy 390499719 111 Fax 39 049 5841 257 Asia 29 F The Orient Square Building Ortigas Jr Road Ortigas Center Pasig City 1605 Philippines 63 2 687 6615 Fax 63 2 730 9572 www EmersonNetworkPower com
14. Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Table 14 Table 15 Table 16 Table 17 FIGURES Cabinet arrangement Liebert eXL and battery cabinets Liebert eXL customer connections UPS MMSALEN connectivity ss seen Bot Sed ue vec UE SEA dae eS Typical main components 625 800kVA Liebert eXL single module UPS Outline Drawing 625 800kVA Liebert eXL single module UPS Base drawing 625 800kVA Liebert eXL single module UPS Input and battery terminal detail 625 800kVA Liebert eXL single module UPS Output and bypass terminal detail 625 800kVA Liebert eXL single module UPS Input output and bypass terminal spacing details 625 800kVA Liebert eXL single module Ea Rus Low voltage cable Cabling for single input configuration Optional Input Contact Isolator Board Control wiring Programmable Relay Board
15. HVABP20 Front SectionF F Input P1 Bypass BypassConnector Board Front Section G G Input P99A Bypass CB2 BD P99 Front Detail H Input P1 Core 1 Core Connector Board Front Detail E Input P2 Core 1 Core Connector Board Front Detail E Input P3 Core 1 Core Connector Board Front Detail E Input P66 Core 1 FIB 1 Front Detail E Input P1 Core 2 Core Connector Board Front Detail E Input P2 Core 2 Core Connector Board Front Detail E Input P3 Core 2 Core Connector Board Front Detail E Bypass P99 Core 1 FIB 1 P99 Front Detail E 33 Liebert eXL Shipping Splits Kickplates Panel Rear Bottom 957W Panel Rear Bottom 647W Panel Rear RIGHT HAND FRONT Bottom 842W Panel Front Bottom 780W Panel Front Bottom 616W M10 Flat Washer ZP Typical Panel Front Bottom 895W Screw Cap HH M10 1 5x25mm ZP Hexagonal Black M10 17mm Typical M10 Lock Washer Split ZP Typical Panel Side Bottom 800W Panel Side Bottom 800W 553029P1 Pg 1 Rev 2 Liebert eXL 34 Shipping Splits Kickplates Figure 21 Kickplate installation 1200kVA units LEFT HAND REAR Panel Rear Bottom 442W Panel Rear Bottom 647W Panel Rear Bottom 842W Panel Side Bottom 800W _ RIGHT HAND FRONT Tk S PP
16. O O O O O i 1 26 32 9 56 14 LEFT SIDE VIEW LEFT SIDE VIEW Typ Typ INPUT TILTED DOWN Notes TO SHOW BUSBARS 0660 I 1 All dimensions are in inches mm 1 75 44 2 Control wiring and power wiring must be run in O O O OO Q4 separate conduits 3 All wiring is to be in accordance with national and local electrical codes 4 Based on NEC 408 56 minimum spacing all live parts including lugs must be at least 1 25mm from any other live part from a different phase or the chassis frame If lug stacking is required the method of stacking and U46 8E 3200B required minimum spacing are the responsibility of the installing contractor Rev 3 and authority having jurisdiction 19 Liebert eXL Installation Drawings Figure 9 Output and bypass terminal detail 625 800kVA Liebert eXL single module UPS 2 36 4 Bypass Input Busbar 38 2 x 4 x 25 60mm Typ OO OO OO OO O OO OO OO OO OO O OO OO 56 14mm 1 43 36mm d S O OO 2 36 60mm Typ 5 Phase Output Busbar 17 7 X 4 X 25 56 14mm Typ 1 0 25mm Typ 2 36 60mm Typ 6 Output Ground Busbar 25 4 x 3 x 25 1 97 56 14mm O 1 75 44mm O O O O O O O O O O 18 5 Notes 1 Control wiring and power wiring must be run in separate conduits 2 All wiring is to be in accordance with national and local electrical codes 3 S
17. TN C and 5 NOTICE Do not apply electrical power to the UPS equipment before the arrival of the commissioning engineer 1 2 Preliminary Checks Before installing the UPS please carry out the following preliminary checks Visually examine the UPS equipment for transit damage both internally and externally Report any damage to the shipper immediately Verify that the correct equipment is being installed The equipment supplied has an identification tag on the interior doors reporting the type size and main calibration parameters of the UPS Verify that the UPS room satisfies the environmental conditions stipulated in the equipment specification paying particular attention to the ambient temperature and air exchange system Liebert eXL Mechanical Installation 1 3 1 3 1 1 3 2 1 4 1 4 1 Environmental Considerations UPS Room The UPS module is intended for indoor installation and should be located in a cool dry clean air environment with adequate ventilation to keep the ambient temperature within the specified operating range see Environmental Parameters in Table 7 The Liebert eXL UPS is cooled with the aid of internal fans To permit air to enter and exit and prevent overheating or malfunctioning do not cover the ventilation openings The Liebert eXL UPS is equipped with air filters located behind the front doors schedule for inspection of the air filters is required The period betwee
18. current Load Power Factor Supported Without Derating Voltage Displacement Electrical Degree 0 7 Leading to 0 7 Lagging 120 1 with 50 unbalanced load Overload Conditions 96 FL See Figures 15 16 and 17 Physical Parameters and Standards Width in mm With Static Bypass 123 6 3140 Depth in mm 34 4 874 Height in mm 77 5 1969 Weight Unpackaged Ib kg approximate with Static Bypass SMS 5187 2353 Maximum Heat Dissipation Full Load BTU hr kW 625kVA UPS 77 348 22 7 750kVA UPS 92 817 27 2 800kVA UPS 101 940 29 9 Cooling Air CFM 4 800 Color Black ZP 7021 Front Door Opening for serviceability 90 Degree of Protection for UPS Enclosure Minimum Clearance Top in mm IP 20 with and without front door open 24 610 Minimum Clearance Back in mm 0 Liebert eXL 24 Specifications Table 7 Liebert eXL UPS specifications continued Model Size 625 800kVA Minimum Clearance Sides in mm 0 Location of Cable Entrance Top or Bottom UL 1778 4th Ed CSA 22 2 107 3 FCC Part 15 Class A with optional filters installed Standards and Conformities IEC62040 2 Level 4 Criteria A ANSI C62 41 Category A3 amp B3 ISTA WEEE Environmental Parameters Storage Temperature Range F 13 to 158 25 to 70 32 F to 95 F 0 C to 35 C at full ra
19. de blesser le personnel Le module ASC p se jusqu 2 353 kg 5 187 Ib Identifiez les symboles de centre de gravit 4 et d terminez le poids de l appareil avant de manipuler chaque armoire Testez le levage et l quilibre les armoires avant de transporter l appareil Maintenez en tout temps l inclinaison verticale minimale 1 4 2 Clearances The Liebert eXL has no ventilation grilles at either side or at the rear of the UPS Clearance around the front of the equipment should be sufficient to permit free passage of personnel with the doors fully opened It is important to leave a distance of 24in 610mm between the top of the UPS and any overhead obstacles to allow the module to be serviced and to permit adequate circulation of air coming out of the unit 1 4 3 Raised Floor Installations If the equipment is to be located on a raised floor it should be mounted on a pedestal suitably designed to accept the equipment point loading Refer to Figure 7 to design this pedestal 1 4 4 Kick Plate Installation If the unit is to be installed in a position that does not permit access to rear kick plates then the kick plates should be installed before the unit is placed in its final position 1 5 System Composition A UPS system can include a number of equipment cabinets depending on the individual system design requirements e g UPS cabinet battery cabinet maintenance bypass cabinet In general all the cabinets used in a particular i
20. handled with a forklift or similar equipment Ensure any lifting equipment used in moving the UPS cabinet has sufficient lifting capacity When moving the unit by forklift care must be taken to protect the panels Do not exceed a 15 degree tilt with the forklift Bottom structure will support the unit only if the forks are completely beneath the unit Handling with straps 1s not authorized A WARNING Risk of heavy unit falling over Improper handling can cause equipment damage injury or death Because the weight distribution in the cabinet is uneven use extreme care while handling and transporting Take extreme care when handling UPS cabinets to avoid equipment damage or injury to personnel The UPS module weight is up to 5187 Ib 2353kg Locate center of gravity symbols 4 and determine unit weight before handling each cabinet Test lift and balance the cabinets before transporting Maintain minimum tilt from vertical at all times 5 Liebert eXL Mechanical Installation A AVERTISSEMENT Le centre de gravit lev de l appareil pr sente un risque de renversement Une mauvaise manutention peut entrainer des dommages mat riels des blessures et m me la mort En raison de la distribution in gale du poids de l armoire vous devez faire preuve d extr me prudence lors de sa manipulation et de son transport Faites preuve d une extr me prudence lors dela manutention des armoires ASC afin d viter de les endommager ou
21. times Slots at the base of the module cabinets are intended for forklift use Base slots will support the unit only if the forks are completely beneath the unit Read all of the following instructions before attempting to move lift or remove packaging from unit or prepare unit for installation AVERTISSEMENT Le centre de gravit lev de l appareil pr sente un risque de renversement Une mauvaise manutention peut entrainer des dommages mat riels des blessures et m me la mort Faites preuve d une extr me prudence lors de la manutention des armoires ASC afin d viter de les endommager ou de blesser le personnel Le module ASC p se jusqu 2 353 kg 5 187 Ib Identifiez les symboles de centre de gravit 4 et d terminez le poids de l appareil avant de manipuler chaque armoire Testez le levage et l quilibre des armoires avant de transporter l appareil Maintenez en tout temps l inclinaison verticale minimale Les fentes situ es la base des armoires du module sont con ues pour utiliser le chariot l vateur Les fentes situ es la base peuvent soutenir le syst me seulement si les fourches se trouvent compl tement sous le syst me Lisez toutes les instructions ci dessous avant de tenter de d placer lever d baller ou pr parer le syst me en vue de son installation WARNING Risk of electrical shock and fire Can cause equipment damage personal injury or death Under typical operation and with all UPS doors cl
22. 0kcmil 54918BE 54876BE 60171 60273 600kcmil 54920BE 54878BE 60176 60275 750kcmil 54922BE 54880BE 60178 60277 750kcmil Table 14 Recommended torque values Grade 5 Steel Unified Thread System Torque Ibf in Class 8 8 Steel Metric Thread System Torque N m Fastener Finish Plain Steel Zinc Plating Fastener Finish Plain Steel Zinc Plating Threads No Washer No Washer Thread No Washer No Washer Size Inch Flat Washer Flat Washer Size Pitch Tp Flat Washer Flat Washer 20 101 91 1 4 5 0 8 6 1 5 5 28 116 104 0 5 6 9 6 2 18 209 188 1 10 9 5 16 M6 24 231 208 0 75 11 10 16 370 333 1 25 25 23 3 8 M8 24 420 378 1 27 24 14 593 534 1 5 50 45 7 16 M10 20 662 596 1 25 53 47 13 904 814 4 2 M12 1 75 87 78 20 1 020 918 1 25 95 86 12 1305 1 175 9 16 M14 2 15 129 18 1456 1310 1 5 151 136 Liebert eXL 30 Shipping Splits Kickplates APPENDIX A SHIPPING SPLITS KICKPLATES Figure 18 Shipping split 625 800kVA Liebert eXL single module UPS B See Detail E v EMI Plates 3 PN 5533579P1 J M6 Large Flat Washer 6 PN 09 43B00Z 00 See See Detail p 6 Split Lock Washer 6 PN 09 36B00Z 00 B M6 X 25 Bolt 6 PN 09 02BLOZ 11 PROCEDURE BEI Cabinet M8 Large Flat Washer 2 PN 09 43E00Z 00 _ MB Belleville Washer 4 PN 09 390002 7 8 X 40 Bolt 2 PN 09 02ELOZ 14 Torque 20 0 N 180 in Ib
23. 480 2079 2 The rectifier overload current is controlled by the input current limit setting which is adjustable from 25 to 200 default 125 3 For breaker coordination while the module is overloaded see the current versus time values on the overload curves Nominal battery voltage is shown at 2 0 volts cell DC Source current based at 401VDC gue 25 Liebert eXL Specifications Inverter overload data Figure 15 00 c0 6 0 1 96061 96081 OLL 96091 96081 960v HOEL 9602 n cho SL 10 82 9 ZS pol gp o mE 812 vzg 067 692 x 0 l LL 001 00 07001 07002 07006 295 1 07007 snonunQuo 0 009 0 009 0 004 5995 9009 90 26 Liebert eXL Specifications Figure 16 Rectifier overload data 7000 c0 0 061 08 FL 07 1 09 9608 V GG LL 601 9 0 51 6 Ore 919 9002 V OL 001 00 07001 07002 07006 295 1 07007 S onuljJUuOO 0 009 0 009 0 004 5295 90991 90 Liebert eXL 27 Specifications Figure 17 Bypass overload data 2600 c0 6 0 06 cl 08 1 96 96041 96091 96081 86 CS y
24. LLLLLLLLL 123 1234567 8910111213141516 prn CNT M HR J71 J72 J73 Customer control wiring connection points are terminals 1 through 15 Pin 16 not used on J71 J72 and J73 Programmable Relay Board option includes eight signal channels with two Form C dry contacts per channel see Table 6 control wiring by others must be run separate from power wiring Contact ratings 30VDC or 125VAC 0 45A Maximum cable length 500 ft 152m with 16AWG and flexible stranded cable wiring must be in accordance with national and local electrical codes Table 6 Programmable Relay Board pinout Terminal Normally Normally Block Channel Pin No Common Closed Open 1 3 1 2 3 CH1 B 4 6 4 5 6 J71 A 7 9 7 8 9 CH2 B 10 12 10 11 12 A 13 15 13 14 15 CH3 B 1 3 1 3 A 4 6 4 6 CH4 J72 B 7 9 7 9 A 10 12 10 11 12 CH5 B 13 15 13 14 15 A 1 3 1 3 CH6 B 4 6 4 6 J73 A 7 9 7 9 CH7 B 10 12 10 11 12 A 13 15 13 14 15 CH8 J74 B 1 3 1 2 3 Note Pin 16 not used on J71 J72 and J73 23 Liebert eXL Specifications 5 0 SPECIFICATIONS Table 7 Liebert eXL UPS specifications Model Size Input Parameters 625 800kVA Input Voltage to Rectifier VAC 480V 3 phase 3 wire Input Voltage to Bypass VAC 480V 3 phase 3 wire Input Voltage Range VAC 10 to 30 Input Fre
25. Liebert eXL Installation Manual 625 800kVA 1 0PF 60Hz Three Phase Single Module m z m 4 2 9 EMERSON Network Power CONTACTING EMERSON NETWORK POWER FOR SUPPORT To contact Emerson Network Power Liebert Services for information or repair service in the United States call 800 543 2378 Liebert Services offers a complete range of start up services repair services preventive maintenance plans and service contracts For repair or maintenance service outside the 48 contiguous United States contact Liebert Services if available in your area For areas not covered by Liebert Services the authorized distributor is responsible for providing qualified factory authorized service For Liebert Services to assist you promptly please have the following information available Part numbers Serial numbers Rating Date purchased Date installed Location Input voltage frequency Output voltage frequency Battery reserve time Product Warranty Registration To register for warranty protection visit the Service and Support section of our Web site at www liebert com Click on Product Registration and fill out the form IMPORTANT SAFETY 5 5 1 SAVE THESE INSTRU GTIONS 45 acia ea eR ah E ERR Ea a ren d ee m 1 1 0 MECHANICAL
26. ally Closed NC 120VAC 1A 14AWG 164ft 50m 3 Normally Open NO 1 To prevent signal interference low voltage 48V and low current 5A cable groups should be run in separate grounded conduit from high voltage or high current cable groups 2 All external wire furnished by others 3 All wiring must be in accordance with national and local electrical codes 13 Liebert eXL UPS Electrical Installation 2 5 2 5 1 2 5 2 2 5 3 Table 3 UPS control contacts to Battery Interface Boards Connects to Terminal Description of Maximum Maximum Wire Maximum Item Block Pin External Item Voltage Current Range Length 1 CAN 24 i 2 CAN Common Battery T 2A 18awG 10008 ommunication 3 CANbus High 305m 4 CANbus Low 1 To prevent signal interference low voltage lt 48V and low current 5A cable groups should be run in separate grounded conduit from high voltage or high current cable groups 2 All external wire furnished by others All wiring must be in accordance with national and local electrical codes 4 The maximum length must take into account all battery communications connections in the system Table 4 UPS control contacts to Remote Status Panel Connects To Terminal Description of Maximum Maximum Wire Maximum Item Block Pin External Item Voltage Current Range Length 1 CAN
27. e d quipement sous tension En cas d incendie associ du mat riel lectrique n utilisez que des extincteurs dioxyde de carbone ou homologu s pour la lutte contre les incendies d origine lectrique Les op rations d installation et d entretien requi rent une extr me prudence Des pr cautions de s curit sp ciales sont requises pour les proc dures associ es la manutention l installation et l entretien du syst me ASC Observez toutes les pr cautions de s curit d crites dans le pr sent manuel avant de manipuler ou d installer le syst me ASC Observez galement toutes les pr cautions d crites dans le manuel d utilisation et d entretien SL 26030 avant et pendant toutes les proc dures d entretien Observez toutes les pr cautions de s curit appropri es lorsque vous travaillez sur proximit d une source c c de s curit appropri es d s que vous vous trouvez proximit d une source c c 1 Liebert eXL Important Safety Instructions A A A WARNING Risk of heavy unit falling over Improper handling can cause equipment damage injury or death Exercise extreme care when handling UPS cabinets to avoid equipment damage or injury to personnel The UPS module weight is up to 5187 lb 2353kg Locate center of gravity symbols 4 and determine unit weight before handling each cabinet Test lift and balance the cabinets before transporting Maintain minimum tilt from vertical at all
28. ee Page 1 Drawing U46 8E 3200A and Page 2 Drawing U46 8E 3200B 4 Based on NEC 408 56 minimum spacing all live parts including lugs must be at least 1 25mm from any other live part from a different phase or the chassis frame If lug stacking is required the method of stacking and required minimum spacing is the responsibility of the installing contractor and authority having jurisdiction Dual Hole Lug Pad Width Max 1 75 44mm Figure 10 1 2 3 Output Bypass Fro TOP VIEW nt 1 All dimensions are in inches mm 2 Control wiring and power wiring must be run in Separate conduits 3 All wiring is to be in accordance with national and local electrical codes 4 See Page 2 Drawing U46 8E 3200B and 3 Drawing U46 8E 3200C 469mm ooo 58 4 1484mm RIGHT SIDE VIEW OUTPUT BYPASS U46 8E 3200C Rev 3 Input output and bypass terminal spacing details 625 800kVA Liebert eXL single module UPS E BUSBAR DETAIL PAGES 2 amp 3 SE 1 Input Phase Busbar 2 DC Pos Neg Busbar 3 Input Ground Busbar 4 Bypass Input Busbar 5 Phase Output Busbar 6 Output Ground Busbar U46 8E 3200A Rev 0 Liebert eXL 20 Installation Drawings Figure 11 Low voltage cable routing Use these entry holes for Liebert IntelliSlot Unity card cables only Low Voltage Control Cable
29. elliSlot Unity Card provides Web embedded Emerson LIFE Technology Emerson Protocol SNMP BACnet IP MSTP Modbus TCP RTU SMTP SMS and telnet communication and control capabilities in one unified communication platform The platform supports 10 100 Mbit Ethernet IPv4 and IPv6 HTTP HTTPS for device Web page access SMTP interface for e mail SMS interface for text messaging Emerson Protocol for communicating with Trellis and Liebert Nform software applications and LIFE technology for supporting Liebert Remote Service Delivery SNMP v1 v2c v3 Modbus TCP IP BACnet IP Modbus BACnet MSTP and YDN23 third party protocols are also supported for building management and network management applications The Liebert IntelliSlot Unity card provides ground fault isolated 10 100 baseT Ethernet and RS 485 network connectivity Programmable Relay Board Input Contact Isolator Board Alber Monitoring System The matching Liebert eXL Battery Cabinet has space for an Alber battery monitoring system The battery monitoring system can be factory installed or field installed later The Alber Battery Monitor by Emerson continuously checks all critical battery parameters such as cell voltage overall string voltage current and temperature Automatic periodic tests of internal resistance of each battery will verify the battery s operating integrity Capabilities include automatic internal patented DC resistance tests and trend analysis providing
30. ficient power to recharge the battery in a reasonable time and to operate over the published input voltage range Power Cable Connection Procedure The rectifier input bypass output and battery power cables all require lug type terminations are connected to busbars in the I O sections refer to 4 0 Installation Drawings Equipment Ground The equipment ground busbars are in the I O sections refer to 4 0 Installation Drawings The grounding conductor must be connected to the ground busbar and bonded to each cabinet in the system cabinets and cabling should be grounded in accordance with local regulations NOTE Proper grounding reduces problems in systems caused by electromagnetic interference A WARNING Failure to follow adequate grounding procedures can result in electric shock hazard to personnel or the risk of fire should a ground fault occur operations described in this section must be performed by properly trained and qualified electricians or technical personnel If any difficulties are encountered contact Emerson Network Power See the back page of this manual for contact information A AVERTISSEMENT Le non respect des proc dures de mise la terre peut entra ner des risques d lectrocution du personnel ou des risques d incendie en cas de d fectuosit de la mise la terre Toutes les op rations d crites dans cette section ne doivent tre effectu es que par des lectriciens ou des technic
31. hase or the chassis frame If lug stacking is required the method of stacking and required minimum spacing is the responsibility of the installing contractor and authority having jurisdiction See Figures 8 10 for busbar details Nr Figure 13 Optional Input Contact Isolator Board No Customer Connection Table 5 Input Contact Isolator Board control wiring connections Input Contact Pin No 1 1 2 123456 7 8 9 1011 121314 1516 3 2 CNT 5 4 5 k 3 6 7 4 8 9 5 1 Customer control wiring connection points are terminals 1 through 16 see 19 Table 5 11 2 Customer provided normally open dry contacts for user alarm messages 12 3 control wiring by others must be run separate from power wiring 13 4 Signal voltage 100mA 12VDC 7 5 Maximum cable length 500 ft 152m with 16AWG and flexible stranded 14 cable 15 6 All wiring must be in accordance with national and local electrical codes 8 16 Liebert eXL 22 Installation Drawings Figure 14 Control wiring Programmable Relay Board D 9g Ov 5 00 123456 7 8 9 1011121314 1516 AARAA ND ND D D f 1 123456 7 8 9 1011121314 15 16 LLLLL LL
32. iebert eXL single module UPS Input Core Core Output Bypass N P 99 Oppo Side Forklift Openings E Right Side Typ FRONT VIEW Lift Clearance 26 2 18 5 18 5 14 8 112 30 8 781 31 3 795 Foot Spacing 23 8 605 25 6 651 Pillar Spacing Outside Foot Spacing ffl Pillar Spacing Outside Inside Inside E O 600009006 E 4 2000000600 3 5 7 1 7 1 47 35 Conduit 90 180 180 180 120 90 Plate Top Looking Down BH Behind Support 1 All dimensions are in inches mm BOTTOM VIEW Rail 2 Unit bottom is structurally adequate Footprint Spacing for forklift handling 6 1 155 BOTTOM OUTPUT OPPO Side Right Side Bottom Cable Entry Panels U46 81 1000 Rev 0 Figure8 Input and battery terminal detail 625 800kVA Liebert eXL single module UPS 1 Input Phase Busbar 20 5 x 4 x 38 2 05 52 9 56 14 Typ JL m Typ ATH 75 44 2 DC Pos Busbar 20 1 x 4x 5 2 08 9 9 56 14 o o 1 3 Input Ground Busbar 25 4 x 3 x 25 See Isometric View e 00e 42 8 561665526 2 07 53 9 56 14 1088 Typ 0 O 1 75 44 23 584 O O
33. iens professionnels d ment form s et qualifi s En cas de difficult s communiquez avec Emerson Network Power Pour obtenir les renseignements de contact consultez la derni re page de ce manuel Once the equipment has been positioned and secured connect the power cables as described below refer to the appropriate cable connection drawing in 4 0 Installation Drawings 1 Verify that the UPS equipment is isolated from its external power source and all the UPS power isolators are open Check that these supplies are electrically isolated and post any necessary warning signs to prevent their inadvertent operation 9 Liebert eXL UPS Electrical Installation 2 4 2 Open exterior and interior panels on the front of the I O sections Connect the ground to the equipment ground busbar located in the I O sections 4 Make power connections and tighten the connections to the proper torque Ensure correct phase rotation A WARNING Risk of electrical shock Can cause injury or death If the load equipment will not be ready to accept power on the arrival of the commissioning engineer ensure that the system output cables are safely isolated at their termination A AVERTISSEMENT Risque de d charge lectrique pouvant causer des blessures graves voire mortelles Si les quipements branch s ne sont pas pr ts tre aliment s l arriv e de l ing nieur de mise en service assurez vous que les bornes des c bles de so
34. kcmil 2 0AWG 3 3 C 3 600kcmil 4 0AWG Bottom 3 3 5 C 3 500kcmil 2 0AWG 3 3 5 C 3 600kcmil 4 0AWG HOD 3800 Top 3 3 3 500kcmil 2 0AWG 3 3 C 3 600kcmil 4 0AWG Bottom 3 3 5 C 3 500kcmil 2 0AWG 3 3 5 C 3 600kcmil 4 0AWG Output of conduits size of conduits size of phase cables per conduit UPS Rating Voltage Cable size of cable for ground per conduit kVA kW VAC Entry Copper Conductors Aluminum Conductors doe Top 3 2 5 C 3 350kcmil 1 0AWG 3 3 C 3 500kcmil 3 0AWG Bottom 3 3 3 350kcmil 1 0AWG 3 3 5 C 3 500kcmil 3 0AWG fan Top 3 3 C 3 500kcmil 2 0AWG 3 3 C 3 600kcmil 4 0AWG Bottom 3 3 5 C 3 500kcmil 2 0AWG 3 3 5 C 3 600kcmil 4 0AWG ab 46 Top 3 3 3 500kcmil 2 0AWG 3 3 3 600kcmil 4 0AWG Bottom 3 3 5 C 3 500kcmil 2 0AWG 3 3 5 C 3 600kcmil 4 0AWG Battery of conduits size of conduits size of phase cables per conduit UPS Rating Voltage Cable size of cable for ground per conduit kVA kW VAC Entry Copper Conductors Aluminum Conductors Renae Top 5 3 C 3 600kcmil 250kcmil 6 3 C 3 600kcmil 400kcmil Bottom 5 3 C 3 600kcmil 250kcmil 6 3 5 C 3 600kcmil 400kcmil Top 5 3 C 3 600kcmil 250kcmil 6 3 C 3 600kcmil 400kcmil 750 750 480 Bottom 5 3 C 3 600kcmil 250kcmil 6 3 5 C 3 600kcmil 400kcmil poc 808 Top 6 3 C 3 600kcmil 350kcmil 7 3 C 3 700kcmil 600kcmil Bottom 6 3 C 3 600kcmil 350kcmil 7 3 5 C 3 700kcmil 600kcmil
35. local code requirements and customer preference are normally Floating ungrounded OR Center tapped and floating Battery cabinet systems must be connected as floating ungrounded systems Center tapped or grounded battery systems are not possible with battery cabinet systems Whether the battery system is open rack or cabinet the metal rack parts or cabinet must be grounded to the UPS module ground bus Liebert eXL 14 UPS Electrical Installation CB2 Option No CB2 option Maintenance Bypass 3 Wire GND N m oN UPS Module AC Output Critical Load 3 Wire GND If a module does not have the inverter output breaker CB2 an overcurrent protection device with a manual disconnect must be supplied by others in a readily accessible location This overcurrent protection device must be appropriately sized See Table 10 for rated module output current For system breaker coordination see Figures 15 through 17 for the overload capabilities of the modules 2 6 No Figure 4 2 7 Internal Breaker Settings NOTE This option does not allow the Liebert eXL module to be isolated from critical load Emerson recommends installing a wraparound maintenance bypass If a wraparound bypass is not installed according to the latest OSHA safety regulations the output of the module may need to be shut down to maintain the module All internal breakers CB1 CB2 and BFB were i
36. m x 553mm 1 4 37mm 7 To Frame Typ Opposite Side 999960009 00000000 Y 4 101mm to Frame To Frame 2 6 65mm 1 6 40mm I Section Top Looking Down Low Voltage Cable BOTTOM VIEW Entry Exit Area Bypass Output With Panel Removed 4 9 x 21 8 125mm x 553mm Cable Exit Area With Panel Removed 10 9 x 28 4 278mm x 722mm 123 6 3140mm 51 2 38 5 978mm 1300mm See Bottom A View Input Core Core Output Bypas FRONT VIEW Notes 1 24 610mm minimum clearance above unit required for air exhaust and 36 914mm front access required for service 2 Keep cabinet within 15 degrees of vertical while handling Top and bottom cable entry available through removable access plates Remove punch to suit conduit size and replace Unit bottom is structurally adequate for forklift handling Control wiring and power wiring must be run in separate conduits All wiring is to be in accordance with national and local electrical codes Width dimension includes side panels Subtract 1 4 35mm when removing both side panels 8 See technical information drawing for shipping split weights NO 77 5 1969mm 33 5 851mm r m With Accent Strip RIGHT SIDE VIEW U46 8C 2001 Rev 3 Liebert eXL 18 Installation Drawings Figure7 Base drawing 625 800kVA L
37. n inspections will depend upon environmental conditions When bottom entry is used the conduit plate must be installed NOTE The UPS is suitable for mounting on concrete or other non combustible surface only Storage Should the equipment not be installed immediately it must be stored in a room for protection against excessive humidity and or heat sources see Environmental Parameters in Table 7 Positioning The cabinet is structurally designed to handle lifting from the base Access to the power terminals auxiliary terminal blocks and power switches is from the front The door can be opened to give access to the power connection bars auxiliary terminal blocks and power isolators Front door can be opened to 90 degrees and interior doors can be removed for more flexibility in installations The UPS must be placed on non combustible surface suitable to support the weight of the unit Moving the Cabinets The route to be travelled between the point of arrival and the unit s position must be planned to make sure that all passages are wide enough for the unit and that floors are capable of supporting its weight for instance check that doorways lifts ramps etc are adequate and that there are no impassable corners or changes in the level of corridors Ensure that the UPS weight is within the designated surface weight loading Ib in of any handling equipment For weight details see Table 7 The UPS can be
38. nstallation are of the same height Refer to the drawings provided in 4 0 Installation Drawings for the positioning of the cabinets as shown in Figure 1 1 6 Cable Entry Cables can enter the UPS cabinet from bottom or top into the Input Output I O of the unit see the figures in 4 0 Installation Drawings 1 7 Cable routing Per NEC 300 20 NEC 2014 or equivalent all phase conductors and ground conductors must be grouped together when they are installed in ferrous enclosures or go through ferrous material This is to avoid heating from induction currents Liebert eXL 6 Mechanical Installation Figure 1 Cabinet arrangement Liebert eXL and battery cabinets If the cabinets are to be bolted together the side panels and hangers must be removed before beginning Battery Cabinet Battery cabinets can be bolted to the left of the UPS and the cabling routed internally Possible only with Enersys front terminal batteries or equivalent batteries in a Liebert cabinet Battery Cabinet Matching Cabinet EUST Battery cabinets can be bolted to the right of the UPS However the cabling must be routed externally Liebert eXL UPS Electrical Installation 2 0 UPS ELECTRICAL INSTALLATION 2 1 2 2 This chapter provides guidelines for qualified installers who must have knowledge of local wiring practices pertaining to the equipmen
39. nstalled and set at the factory NOTICE Risk of incorrect adjustment Can cause equipment damage Factory circuit breaker settings must not be altered without contacting Emerson Network Power customer support 15 Liebert eXL Optional Equipment 3 0 OPTIONAL EQUIPMENT 3 1 3 1 1 3 2 3 2 1 Single Module System Options Battery Temperature Sensor The optional external battery temperature sensor kit supplied separately from the battery circuit breaker contains one probe and one temperature transport board Matching Liebert eXL Battery Cabinet The optional matching Liebert eXL Battery Cabinet can be used to obtain the desired autonomy time The battery cabinets are designed to be either attached to the UPS or separate from the UPS for details see the Liebert eXL Battery Cabinet installation manual SL 26035 available at Emerson Network Power s Liebert Web site ww w liebert com Remote Alarm Status Panel The remote alarm status panel has LED alarm lights n audible alarm sounds upon any alarm condition The surface or flush mounted NEMA 1 enclosed panel indicates Load on UPS Load on Bypass Battery Discharging Low Battery Warning Overload Warning Ambient Overtemp Warning UPS Alarm Condition New Alarm Condition For a Second UPS Alarm Condition Communication and Monitoring The Liebert eXL has these monitoring options Liebert IntelliSlot Unity DP Dual Protocol Card The Liebert Int
40. nterference that the user must correct at his own expense 3 Liebert eXL Mechanical Installation 1 0 MECHANICAL INSTALLATION 1 1 Introduction This section describes the requirements that must be taken into account when planning the positioning and cabling of the Liebert eXL uninterruptible power supply and related equipment This chapter 1s a guide to general procedures and practices that should be observed by the installing personnel The particular conditions of each site will determine the applicability of such procedures A A WARNING Risk of electrical shock Can cause injury or death Special care must be taken when working with the batteries associated with this equipment When they are connected together the battery terminal voltage will exceed 400VDC and is potentially lethal AVERTISSEMENT Risque de d charge lectrique pouvant causer des blessures graves voire mortelles Des pr cautions particuli res doivent tre prises lors de travaux touchant les batteries associ es cet quipement Lorsque les batteries sont branch es ensemble la tension la borne d une batterie d passe 400 V c c et est potentiellement mortelle NOTE All equipment not referred to in this manual is shipped with details of its own mechanical and electrical installation NOTICE Three phase input supply required The standard Liebert eXL UPS is suitable for connection to three phase three wire Earth
41. of the equipment under power service personnel and test equipment should be standing on rubber mats In case of fire involving electrical equipment use only carbon dioxide fire extinguishers or those approved for use in fighting electrical fires Extreme caution is required when performing installation and maintenance Special safety precautions are required for procedures involving handling installation and maintenance of the UPS system Observe all safety precautions in this manual before handling or installing the UPS system Observe all precautions in the Operation and Maintenance Manual SL 26030 before as well as during performance of all maintenance procedures Observe all DC safety precautions before working on or near the DC system AVERTISSEMENT Risque de d charge lectrique pouvant causer des blessures graves voire mortelles Ce syst me ASC comporte plusieurs circuits haute tension c a et c c V rifiez les tensions au moyen de voltm tres c a et c c avant d utiliser le syst me ASC V rifiez les tensions avec des voltm tres c a et c c avant d tablir tout contact Seuls des employ s qualifi s et d ment form s portant un casque des gants des chaussures et des lunettes de s curit ad quats doivent se charger d installer le syst me ASC ou de le pr parer pour l installation Les responsables de l entretien et l quipement d essai doivent reposer sur des tapis de caoutchouc lors de toute intervention sur une pi c
42. oltm tre c a et c c pour v rifier les tensions avant d tablir un contact ou d utiliser des appareils Des tensions dangereusement lev es peuvent demeurer dans les batteries de condensateurs et au niveau des raccords c c m me une fois l alimentation coup e Tous les raccords doivent tre effectu s par un lectricien d ment form et qualifi Tous les c bles d alimentation et de commande doivent tre conformes aux codes nationaux et locaux en vigueur Une personne ne devrait jamais travailler seule m me si toute l alimentation d entr e est coup e Une deuxi me personne devrait toujours tre pr sente pour porter assistance ou chercher de l aide en cas d accident NOTE Materials sold hereunder cannot be used in the patient vicinity e g use where UL cUL or IEC 60601 1 is required Medical applications such as invasive procedures and electrical life support equipment are subject to additional terms and conditions NOTICE If optional filtering is installed this unit complies with the limits for a Class digital device pursuant to Part 15 Subpart J of the FCC rules These limits provide reasonable protection against harmful interference in a commercial environment This unit generates uses and radiates radio frequency energy and if not installed and used in accordance with this instruction manual may cause harmful interference to radio communications Operation of this unit in a residential area may cause harmful i
43. or 6 812 V mA 960 692 960 V OL snonulijuo 2 2600 00 0706 07001 0706 07002 07042 295 07006 07046 07007 07067 07006 28 Liebert eXL Specifications Table 12 Recommended conduit and cable sizes for use with 100 rated breakers Rectifier Input of conduits size of conduits size of phase cables per conduit UPS Rating size of cable for ground per conduit Voltage Cable kVA kW VAC Entry Copper Conductors Aluminum Conductors GE pem Top 3 2 5 C 3 350kcmil 2 0AWG 3 3 3 500kcmil 4 0AWG Bottom 3 3 3 350kcmil 2 0AWG 3 3 5 C 3 500kcmil 4 0AWG ee alee 230 Top 3 3 3 500kcmil 2 0AWG 3 3 C 3 600kcmil 4 0AWG Bottom 3 3 5 C 3 500kcmil 2 0AWG 3 3 5 C 3 600kcmil 4 0AWG 4 2 5 C 3 350kcmil 3 0AWG 4 3 3 500kcmil 250kcmil Bottom 4 3 3 350kcmil 3 0AWG 4 3 5 C 3 500kcmil 250kcmil Bypass Input Voltage of conduits size of conduits size of phase cables per conduit UPS Rating VAC Cable size of cable for ground per conduit kVA kW Entry Copper Conductors Aluminum Conductors gas Top 3 2 5 C 3 350kcmil 1 0AWG 3 3 3 500kcmil 3 0AWG Bottom 3 3 3 350kcmil 1 0AWG 3 3 5 C 3 500kcmil 3 0AWG m Top 3 3 3 500
44. osed only normal safety precautions are necessary The area around the UPS system should be kept free of puddles of water excess moisture and debris Only test equipment designed for troubleshooting should be used This is particularly true for oscilloscopes Always check with an AC and DC voltmeter to ensure safety before making contact or using tools Even when the power is turned Off dangerously high potential electric charges may exist at the capacitor banks and at the DC connections All wiring must be installed by a properly trained and qualified electrician All power and control wiring must comply with all applicable national state and local codes One person should never work alone even if all power is disconnected from the equipment A second person should be standing by to assist and to summon help in case of an accident Liebert eXL Important Safety Instructions A AVERTISSEMENT Risque de d charge lectrique et d incendie pouvant entrainer des dommages mat riels des blessures et m me la mort Les pr cautions de s curit habituelles suffisent lorsque le syst me ASC est en mode de fonctionnement normal et que toutes les portes sont ferm es La zone entourant le syst me ASC doit tre exempte de flaques d eau d humidit excessive et de d bris Seuls des quipements d essai con us pour le d pannage doivent tre utilis s Cette mise en garde couvre notamment les oscilloscopes Utilisez toujours un v
45. parately from the power cables in metal conduits or metal ducts that are electrically bonded to the metalwork of the cabinets to which they are connected The cable design must comply with the voltages and currents in Tables 8 through 11 follow local wiring practices and take into consideration the environmental conditions temperature and physical support media room temperature and conditions of installation of the cable and system s overload capacity see 5 0 Specifications A WARNING Risk of electrical shock Can cause injury or death Before cabling the UPS ensure that you are aware of the location and operation of the external isolators that connect the UPS input bypass supply to the power distribution panel Check that these supplies are electrically isolated and post any necessary warning signs to prevent their inadvertent operation A AVERTISSEMENT Risque de d charge lectrique pouvant causer des blessures graves voire mortelles Avant de proc der au c blage du syst me ASC assurez vous que vous tes au courant de l emplacement et du fonctionnement des isolateurs externes qui raccordent l alimentation d entr e ou de d rivation au panneau de distribution lectrique V rifiez que ces raccords sont isol s lectriquement et installez tous les panneaux d avertissement n cessaires pour emp cher leur utilisation accidentelle When sizing battery cables maximum voltage drop of 2VDC 1 permissible at the current rating
46. quency Hz 60 Permissible Input Frequency Range Hz 55 to 65 Reflected Input THDi Nominal Voltage Full Load lt 5 Power Walk In sec Battery amp DC Parameters Battery Type 1 to 30 selectable in 1 sec Increment VRLA Valve Regulated Lead Acid or FLA Flooded Lead Acid Nominal Battery Bus VDC 480V Battery Float Voltage VDC 540V Minimum End of Discharge Voltage VDC 384V for VRLA Flooded Lead Acid DC Ripple Voltage in Float amp Const V Ch Mode lt 1 RMS value lt 3 4 Vop Temperature Compensated Battery Charging Optional with temperature probe Output Parameters Inverter Type IGBT based Sine Wave PWM Controlled Output Power kW 625 750 800 Output Voltage VAC 480V 3 ph 3 wire Output Voltage Regulation lt 1 3 phase RMS average Output Voltage Regulation 50 Unbalanced Load lt 2 3 phase RMS average Output Frequency Hz 60 Output Frequency Regulation 0 1 Output THDv Linear Load at Nominal Voltage 396 Output THDv at Nominal Voltage Including 100kVA Non Linear Load per EN 62040 3 96 6 max Capacity to Handle High Crest Factor Load 3 1 Capacity to handle Step Load 96 0 100 or 100 0 Step Load Transient Recovery linear loads 96 IEC 62040 3 Section 5 3 1 Figure 1 Unbalance Loads Current Capacity 100 of nominal phase
47. rtie du syst me soient isol es de facon s curitaire A WARNING Risk of electrical shock Can cause injury or death When connecting the cables between the battery extremities to the circuit breaker always connect the circuit breaker end of the cable first A AVERTISSEMENT Risque de d charge lectrique pouvant causer des blessures graves voire mortelles Lors du raccordement de c bles entre des bornes de batterie et un disjoncteur branchez toujours en premier l extr mit du c ble qui se raccorde au disjoncteur 5 For control connection details see 2 4 Control Cable and Communication NOTE If any fault bracing brackets were removed during installation they MUST be replaced 6 Close and secure the interior and exterior doors 7 Attach the kick plates to the bottom of the unit See Figure 20 Control Cable and Communication Based on your site s specific needs the UPS may require auxiliary connections to manage the battery system external battery circuit breaker communicate with a building management system or provide alarm signaling to external devices or for Remote Emergency Power Off REPO The external interface connections arranged for this purpose are next to the option box in the Rectifier section refer to 4 0 Installation Drawings Liebert eXL 10 UPS Electrical Installation Figure 2 Liebert eXL customer connections
48. s given in Table 11 Liebert eXL 8 UPS Electrical Installation 2 3 2 3 1 The following are guidelines only and are superseded by local regulations and codes of practice where applicable The grounding conductor should be sized according to the fault rating cable lengths type of protection etc The grounding cable connecting the UPS to the main ground system must follow the most direct route possible Consideration should be given to the use of paralleled smaller cables for heavy currents as this can ease installation considerably AC and DC cables must be run in conduits according to local codes national codes and standard best practices This will prevent creation of excess EMI fields Sizing the Input Breaker Feeding a Liebert eXL UPS Nominal input current considered continuous is based on full rated output load Maximum current includes nominal input current and maximum battery recharge current considered noncontinuous Continuous and noncontinuous current are defined in the NEC Maximum input current is controlled by the current limit setting which is adjustable Values shown are for default current limit of 12596 If a smaller input feed breaker is used the input current limit can be adjusted see your Emerson representative for more information The input current limit should not be set less than 10596 of the current needed to support the inverter at full load for normal operation This results in suf
49. t to be installed A WARNING Risk of electrical shock Can cause injury or death The UPS contains high DC as well as AC voltages Check for voltage with both AC and DC voltmeters before working within the UPS Only properly trained and qualified personnel wearing appropriate safety headgear gloves shoes and glasses should be involved in installing the UPS or preparing the UPS for installation A AVERTISSEMENT Risque de d charge lectrique pouvant causer des blessures graves voire mortelles Le syst me ASC contient des tensions c c et c a lev es V rifiez les tensions au moyen de voltm tres c a et c c avant d utiliser le syst me ASC Seuls des employ s qualifi s et d ment form s portant un casque des gants des chaussures et des lunettes de s curit ad quats doivent se charger d installer le syst me ASC ou de le pr parer pour l installation External Protective Devices For safety circuit breakers must be installed in the input AC supply and external battery system Given that every installation has its own characteristics this section provides guidelines for qualified installation personnel with knowledge of operating practices regulatory standards and the equipment to be installed External overcurrent protection must be provided See Figures 15 16 and 17 for overload capacity Power Cables The UPS requires both power and control cabling All control cables whether shielded or not should be run se
50. te hamess from bypass in duct to Connect to input harness ls J input Connectors P13 P100 P200 P300 Connectors P400 P11 Rear Z Wiring Duct 1 jio EL Front Wiring Duct input Connector HVAB P20 See Section F Route harness from input in duct to Core 1 Connectors P1 P2 P66 Core 2 Connectors P1 P2 Bypass Connectors P99A P1 Gore 2 Connectors P1 P2 BYPASS P1 Z core 1 Connectors P1 P2 P3 See Detail E Route harness from bypass in duct to input Connector P20 See Detail E Bypass Connector 2 BD 99 Core 1 Connector P66 See Detail H See Detail E Bypass Cabinet Bypass Connector Board From Input 5 SECTION G G From Input From Bypass From Bypass Input Cabinet 4 HVAB Bypass Cabinet CB2 BD po e
51. ted load Operating Temperature Range F 1 5 maximum kW degrees C derating up to 50 122 F 50 C absolute maximum with derating 95 or less Non Condensing Operating and Non Operating 3300 ft 1000m per IEC 62040 3 1 Maximum kW Maximum Altitude Above MSL derating 1000 ft rise between 3300 and 10 000 ft 305m rise between 1000 and 3000m Width dimensions are with side panels attached Subtract 1 4 35mm for dimensions without side panels Depth dimensions include the front door and rear panel Relative Humidity Table 8 Current ratings rectifier input UPS Rating Voltage Nominal Maximum kVA kW VAC Current Current 625 625 480 779 818 750 750 480 935 982 800 800 480 995 1044 Table 9 Current ratings bypass input UPS Rating Voltage Nominal kVA kW VAC Current 625 625 480 752 750 750 480 902 800 800 480 962 Table 10 Current ratings output UPS Rating Voltage Nominal kVA kW VAC Current 625 625 480 752 750 750 480 902 800 800 480 962 Table 11 Current ratings DC source UPS Rating Voltage Nominal Notes on Tables kVA kW VAC Current 1 Nominal rectifier AC input current considered 625 625 480 1624 continuous is based on full rated output load Maximum current 750 750 480 1949 includes nominal input current and maximum battery recharge current considered non continuous 800 800
52. ternal Item 2 1 Aux Contact Closed CB Is Closed Maintenance Bypass Breaker MBB TB2 2 MBB Aux Contact Common I 2 3 MIB Aux Contact Closed CB is Closed Maintenance Isolation Breaker MIB TB2 4 MIB Aux Contact Common TB2 5 BIB Aux Contact Closed CB is Closed Bypass Isolation Breaker BIB TB2 6 BIB Aux Contact Common TB2 7 Not Used TB2 8 Not Used TB2 9 TB2 11 REPO Switch Normally Open Contact N O TB2 12 REPO Switch Normally Open Common TB2 13 REPO Switch Normally Closed Contact REPO EPO Form C or N C TB2 14 REPO Switch Normally Closed Common REPO EPO Form C TB2 15 REPO Switch Normally Open Contact TB2 17 Key Status Switch Closed Key Released Key Status TB2 18 Key Status Switch Common TB2 19 Not Used TB2 20 1 All contacts have Maximum voltage 24VDC Maximum current 10mA Wire range 14 22AWG Maximum length 500 150m 2 All external wire furnished by others 3 All wiring must be in accordance with national and local electrical codes 4 f using REPO EPO with Form C contacts Pins 13 15 must be used 5 If using REPO EPO with normally closed N C contacts only a jumper must be placed across Pins 13 and 14 Table 2 UPS Output Connects to Terminal Description of Maximum Maximum Wire Maximum Item Block Pin External Item Voltage Current Range Length 1 Maintenance Bypass Cabinet Common SKRU Enable TB3 2 Norm
53. the ability to analyze performance aid in troubleshooting and detect failing cells before they fail Liebert eXL 16 Installation Drawings 4 0 INSTALLATION DRAWINGS Typical main components 625 800kVA Liebert eXL single module UPS Figure 5 Liebert Backfeed IntelliSlot Circuit Breaker Housings BFB HMI Screen On Exterior Door Keylock or EMO Button optional Module Output Circuit Breaker CB2 Main Input Circuit Breaker CB1 Option Box 4 Slots Input High Voltage Sense Connectors Output Ground Q dq Bypass 4 pes Busbars Input BENE h pusbers iia 2 X 4 Output Input a 4 Busbars Ground 14 q 51 ___ 5 9 5 1 D 55 Ij 02 DOORS AND INNER SKINS REMOVED U46 8C 2000 Rev 3 17 Liebert eXL Installation Drawings Figure6 Outline Drawing 625 800kVA Liebert eXL single module UPS Bypass Output To Panel to Frame Cable Exit Area __ Frame RectifienDC To Frame Typical With Panel Removed 1 3 Cable Entry Area 1 3 33mm CPPosite 12 5 x 23 2 83mm With Panel Removed 12 5 21 9 318 x 556mm Low Voltage Cable Entry Exit Area With Panel Removed 8 8 x 9 8 224mm x 250mm TOP VIEW 14 3 363mm to Frame Rectifier DC Cable Entry Area To Frame With Panel Removed 2 4 60 23 5 x 21 8 597m
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