Model 150 Manual
Contents
1. If the breaker is not perpendicular the tool may slip off and get stuck between guiding bushings Severe friction created between tool and bushings leads to seizing which will result in tool breakage bushings breakages or the lower bushing sliding off Energy dissipated into the side plates or into the cradle of the breaker leads to welding breakages Never operate the breaker at the same place for more than 15 seconds If the material has not been broken at this time reposition the breaker in another spot Operating the breaker too long at the same place may heat up the tool This may cause the point to dull mushrooming and the shank to seize When breaking boulders do not start from the center Production is higher when breaking slices beginning at the most favorable faces Do not use the tool as a lever To finish splitting the rock move boulders High forces applied onto the breaker may be the origin of Cracks in the cradle or side plate welds Destruction of lower bushing by crushing it Tool breakage Page O11 Pendant le travail maintenir le brise roche perpendiculaire Si le brise roche n est pas perpendiculaire l outil glisse sous l effet de la pouss e et coince entre les douilles de guidage Les frottements importants cr s entre outil et douilles provoquent des grippages conduisant la casse de l outil la destruction des douilles voir l extraction de la douill2. utiliser l outil de montage Monter la goupille 380 2 Positionner au maillet le cylindre 230 sur le guide avant et mettre en place les goupilles 210 3 Monter le piston 220 pr al ablement huil Preparation de la distribution 1 Pr montage de la distribu tion Le couvercle 180 le dis tributeur 200 et la bo te 190 sont assembl s au maillet Huiler et v rifier le libre d placement du distributeur dans la boite 190 Page M14 TRAMAC gt Model 150 Assembly Preparing back head 1 Position the 2 o rings 40 Into back head 30 Position and lubricate o rings with grease Screw the two adaptors onto HP and LP openings Take care to protect them from dirt Mounting pressure control device 1 Mount o ring 160 onto plug 150 and o rings 130 onto sleeve 80 Mount these o rings with grease 2 Mount plug 150 with o ring 160 into the back head as Indicated 3 Mount in reverse order marks 100 90 80 110 Next torque the plug 120 Tighten torque 590 ft Ibs Page M15 Pr paration de la t te arri re 1 Placer les 2 joints toriques 40 dans la t te arri re 30 Monter ces joints avec de la graisse 2 Viser provisoirement les 2 adapteurs pr vus pour le raccordement des orifices HP et BP en prenant soin de les prot ger de toute impuret Montage de la r gulatio 1 Monter le joint torique 160 sur le bouchon 150 et les
3. TRAMAC 0 Model 150 Manual Parts Safety Operation amp Maintenance Form No 1001 5 Revision 6 ry Se gt a November 2001 Page 1 TRAMAC 0 Model 150 Quick Reference Quick Reference Parts Part Number Ref 220 86422417 93807 230 86422433 91743 290 86396371 85572 300 86396389 85573 330 86271566 31069 310 86377611 80930 370 86230059 6178 400 86404258 87771 410 86396397 85574 T 85578 85582 86404159 87753 86265741 27175 86222551 18994 86265048 26428 86241403 14826 Quick Reference Torques Part Number Ref Assembly Side Rods 86404258 87771 86396397 85574 Side Plate Bolts All bolts Bracket Cap Bolts 27719 Accumulators 86581139 N A 86410461 89496 86580982 N A 86265048 26428 Page 2 Qty M P P gt ech PB eck DESCRIPTION Strike piston Cylinder Upper chuck bushing Lower chuck bushing Tool retaining pin Bushing retaining pin Grease fitting Side rod bolt Side rod nut Moil point Chisel Seal kit M P Diaphragm H P Diaphragm Inflating screw Inflating ring DESCRIPTION Piston de frappe Cylindre Douille sup rieure Douille inf rieure Axe de retenue Axe lisse Graisseur Vis assemblage Ecrou Broche pic Broche burin Pochette rechange B P Membrane d accumulateur H P Membrane d accumulateur Vis de gonflage
4. refer to accumulator part list When pressure indicated on the gauge 1 is stabilized unscrew socket 3 to open the inflating screw he pressure indicated on the gauge must not drop more than 3 bar Otherwise replace the accumulator diaphragm Using socket 3 tighten the inflation screw Turn the nitrogen bottle off Turn the drain cock on 4 to relieve pressure from the tool Remove the inflation tool H the accumulator is in good condition tighten the inflation screw to 16 ft lbs 1 1 Pour contr ler la pression de gonflage des accumulateurs HP utilisez l appareil de gonflage Apres montage de l appareil de gonflage voir chapitre 3 1 et raccordement la bouteille d azote fer mez le robinet de purge 4 Ouvrez le robinet de la bouteille d azote et r glez le d tendeur la pression de gonflage de l accumulateur Voir la valeur sur la nomenclature Apr s stabilisation de la pression lue sur le manom tre 1 ouvrez la vis de gonflage l aide de la cl 3 La pression lue sur le manom tre 1 ne doit pas chuter de plus de 3 bar Sinon remplacez la membrane Fermez la vis de gonflage l aide de la cl 3 Fermez le robinet de la bouteille d azote Ouvrez le robinet de purge 4 pour purger le montage Demontez l appareil de gonflage Selon le cas rebloquez la vis de gon flage 22 Nm Page 8 TRAMAC gt 2 REPAIRING 2
5. v rifier le coupleur si mont e Recommandation Le brise roche ayant une puis sance globale lev e veiller au bon refroidissement de l huile Un mauvais r glage du clapet de sur pression du porteur peut tre la cause d un chauf fement important de l huile entrainant un mauvais fonctionnement du brise roche TRAMAG 4 gt Model 150 Trouble Shooting TECHNICAL PROBLEMS Before looking for a hammer problem look for a problem in the installation like bad quick couplers or a plugged filter see M3 for how to check the installation Make sure that the hammer has not been hooked up backwards Make sure that the hammer has the proper tool Make sure the down pressure has been applied Make sure that no valve s are closed For any other problem refer to the Trouble Shooting page M1 If you cannot identify the problem BEFORE calling your TRAMAC dealer collect the following information A complete diagnosis cannot be done without it A Flow rate in high pressure line running to the hammer at operating temperature and operating pressure B Value of high pressure at hammer inlet when hammer is operating use a 0 3000 psi gauge C Value of back pressure in return line use a 0 160 psi gauge D Setting of relief valve in the system For more details please refer to page M3 Low Pressure Gauge 0 160 Psi Return and Supply Lines Same Size as Breaker Flow Meter Flow Scale Oil Temperature Gauge Press
6. Veiliez au raccordement V rifier le d battement du marteau Les flexibles ne doivent pas tre tendus pinc s ou frofter contre le bras dans n importe quelle position Ne pas v rifier l alignement des passages d axes avec les doigts Page O8 TRAMAG Model 150 Mounting TOOL MOUNTING On a brand new breaker remove the plastic protection cover at the bottom of the front guide Lift the breaker and position it horizontally Use a screwdriver to push in the lock and keep it pushed in fig A Using a different screwdriver push the tool retainer out fig B Remove the second tool retainer Hand grease the tool shank the bushings and the retainer Insert the tool into the front guide Make sure the flat edges are well positioned in order to insert the tool retainers Do use fingers to feel the alignment Insert the retainer in its housing by hand and push It to the end with a screwdriver lock will release itself A Do not use fingers to push the retainer to end Reinsert the second tool retainer TOOL REMOVING Remove the tool retainers A Mind the tool temperature Remove the tool see mounting Should the breaker be stored without the tool mount ed remount the tool retainer s Page O9 MONTAGE DE L OUTIL Dans le cas d un brise roche neuf enlever le bouchon de protection Lever le brise roche et l amener a l horizontal A l aide un tournev
7. 2 5 m s2 d passent 2 5 m s2 Do not touch the rock breaker while it is in opera Ne pas toucher le brise roche en fonctionnement ni tion Do not leave any objects on the breaker laisser aucun objet sur le brise roche Page S6 TRAMAC 4 gt Model 150 Safety MAINTENANCE AND REPAIRING All components accessories pipes and connectors added to the rock breaker should be Of good quality procured from a reputable manufacturer and wherever possible be of a type approved by Compatible with the breaker maximal working pressure Accompanied by instructions for safe installation operation and maintenance When replacing HP and return hoses use only hoses compatible with the maximum working pres sure equipped with crimped fittings The use of spare parts other than those included in the TRAMAC approved parts list may create hazardous conditions over which TRAMAC has no control Therefore TRAMAC cannot be held responsible for equipment on which non approved spare parts are installed MAINTENANCE ET REPARATION Tous les composants accessoires tuyauteries et connecteurs ajout s au brise roche doivent tre De bonne qualit produits par un fabricant de bonne r putation et d un type agr par toutes les fois que cela s av re possible Compatible avec la pression de travail maximale autoris e du brise roche Accompagn s d instructions pour pouvoir effectuer l inst
8. 500 Nm Les goujons 400 et vis 20 sont pr alablement graiss s avec MOLYKOTE 1000 2 Monter l ensemble de distribu tion 180 190 200 sur le cylindre Mettre en place au maillet la t te arri re accumula teur sur l ensemble distribution cylindre 3 Visser les 4 crous 410 Serrage au couple de 20 m daN 2 pans Montage des plaques de berceau 1 Apr s levage de la plaque gauche 470 avec des moyens appropri s positionner cette demi re sur le guide avant en placant les 4 vis 480 2 Replacer la t le de protection 520 et mettre en place comme pr c demment la plaque droite 460 en placant les vis 490 3 Monter les rondelles 500 et les crous 510 Serrage au couple Rangee du centre 180 Nm Tous les sutres 400 Nm 4 Loger les axes de retenue 330 el terminer le montage de l outil en proc dant de mani re inverse son d montage Page M16 Extracting helicoil threads To remove threads use the extractor Proceed as follows Introduce extractor and push it In so it cuts into thread Release the first thread spiral with punch while unscrewing the thread to extract it Inserting helicoil threads Insert helicoil threads pos 1 part number 25849 by means of inserting device pos 2 part number 27580 Introduce thread 3 within Inserting device 4 Position driving rod 6 on radial helicoil thread end pos A Position 8 driving rod
9. Assembly Preparing front guide 1 Using a press mount upper bushing 290 and lower bushing 300 into the chuck housing 270 2 Position the chuck housing Into a vice horizontallly 3 Mount springs 350 locks 340 and elastic pins 360 4 Install oiler 370 5 Position the axle 310 and the two plugs 320 Cylinder 1 Position the two lip seals 240 into cylinder 230 TAKE CARE WHEN POSI TIONING SEALS seals are fit ted head to tail Use mounting tool Fit the pin 380 2 Position cylinder 230 onto the front guide using a wooden hammer and insert centering pins 210 3 Fit the piston 220 previously lubricated with oil Preparing distribution 1 Mounting distribution Cover 180 distributor 200 and box 190 are assembled with a wooden Lubricate the distributor with oil and make sure it moves freely inside the box 190 Pr paration du guide avant 1 Montage la presse de la douille sup rieure 290 et de la douille inf rieure 300 dans le guide avant 270 2 Placer le guide avant horizontalement dans tau 3 Monter les ressorts 350 les verrous 340 et les goupilles lastiques 360 4 Visser le graisseur 370 5 Place l axe 310 et les 2 bouchons 320 Cylindre 1 Placer dans le cylindre 230 les 2 joints l vres in gales 240 ATTENTION AU SENS DE les joints sont mont s t te
10. Bague BS Side rod bolt Nut Fixing cap bolts M P accumulator Bolts Bolts H P accumulator Accumulator bolts Inflation screw Pull the nuts to 145 ft Ibs in a crisscross pattern Then pull two more flats 480 ft lbs 230 ft lbs 220 psi charge pressure 220 ft lbs 220 ft lbs 510 psi charge pressure 110 ft lbs 16 ft lbs TRAMAC gt Model 150 Table of Contents Forward Avant Propos 4 Safety Securite S1 Operation Utilisation O1 Ten Commandments Dix Commandements O2 Overall Dimensions Encombrement O3 Technical Specifications Caracteristiques Techniques O4 Mounting Montage O7 Tool Mounting Montage de Outil O9 Operation amp Adjustment Utilisation amp Reglage O10 Maintenance Entretien O13 Underwater Operations Sous Marine les Fonctionnements O14 Tool Guide Guide Outil O15 Parts List Pieces Detachees P3 Accessories Accessoires P6 Trouble Shooting Incidents Techniques M1 Disassembly D montage M4 Accumulator Accumulateur M8 Assembly Assembl e M14 Helicoils Filets rapport s M17 Page 3 TRAMAC gt Model 150 Forward FOREWORD The contents of this manual are considered to be proprietary and confidential to TRAMAC and should not be reproduced without prior written permission from TRAMAC Nothing contained in this document is intended to extend any promise warranty or representation expressed or implied regarding the TRAMAC prod ucts described herein Any such wa
11. Page P7 TRAMAC gt Model 150 Parts List Part Number 86574472 86509502 86509569 86307493 86510005 86480746 96895 96543 96549 51743 96574 94693 O NS N 85578 85582 85578 1 85582 1 85579 855821 85581 85580 88627 Qty DESCRIPTION TOP MOUNT OPTION Standard side plates incl Screw H UNF 1 Screw H UNF 1 Washer Plates Lock nut Protecting plate TOOLS Moil point 25 1 Chisel 25 Moil point 30 Chisel 30 Long moil point 37 Long chiesel 37 Asphalt cutter Blunt tool Spade 5 wide Not available as spare Order the complete set item 10 DESCRIPTION FIXATION SUR PORTEUR Plaques laterales comp Vis H UNF 1 Vis H UNF 1 Rondelle Plates Ecrou HFR T le de protection OUTILS Broche pic Broche burin Broche pic Broche burin Broche pic long Broche pic long Burin Tracer Broche pilon Broche pelle beche Non disponible en rechange Commander le lot complet rep re 10 Page P8 Part Number Ref Page P9 86574464 86509502 86409569 86307493 86510005 86480746 96894 96543 96549 51743 96574 94693 Qty 1 4 2 24 1 1 6 1 Model 150 DESCRIPTION DESCRIPTION STANDARD PLATES PLAQUES STANDARD Side plates including Plaques lat rales comp Screw UNF 1 Vis H UNF 1 Screw UNF 1 Vis H UNF 1 Washer two mount
12. Production Long tool life Ne pas insister plus de 15 secon des sur le m me point lorsque le mat riau est particuli rement dur et tenace Never use the tool as a lever or to lift heavy loads Ne jamais se servir de l outil du brise roche comme s il s agissait d un levier ou d un crochet de levage Model 150 Commandments Avoid blank firing at all times Ne pas faire frapper le brise roche vide c est dire sans appul suffisant sur le mat riau d molir Lubricate the tool every two hours using only a molybdenum bisulphide grease If a lubricating Station is available make sure it is full and check the proper oper ation of the pump before each shift Lubrifier l outil toutes les deux heures de travail environ en util isant une graisse au bisulfure de molybd ne S il y a une centrale de graissage veiller son rem plissage en d but de poste de travail et v rifier son bon fonc tionnement Replace the tool bushing when the wear limits are reached Remplacer la douille d usure lorsque celle ci atteint la limite d usure Continuously check for loose nuts bolts and fittings and imme diately replace loose or broken items Arr ter imm diatement le brise roche lorsqu un tirant d assemblage est desserr ou cass Stop the breaker immediately when the blows per minute decrease below normal operating parameters or the hoses vibrate excessively Arr ter imm
13. joints toriques 130 sur la chemise 80 Monter ces joints avec de la graisse 2 Monter le bouchon 150 quip de son joint torique 160 dans le sens indiqu 3 Remonter dans l ordre inverse de leur d montage les rep res 100 90 80 110 et finir avec le serrage du bou chon 120 son couple de serrage 800 Nm TRAMAC Model 150 Assembiy Mounting assembly 1 Screw the four pins 400 onto the back head position Tighten torque 360 ft lbs Position accumulator and screw the 8 screws 20 Tighten torque 360 ft lbs Lubricate side rods 400 and screws 20 with MOLYKOTE 1000 2 Assemble the distribution assembly 180 190 200 onto the cylinder Using a wooden hammer position back head accumulator onto distrib ution assembly and cylinder 3 Screw the four nuts 410 Tighten torque 145 ft lbs 2 side nut flats Mounting cradle plates 1 Position left plate 470 onto chuck housing with 4 screws 480 2 Reposition the protecting plate 520 and position right plate 460 with screws 490 3 Fit washers 500 and nuts 510 Tighten torque Middle row 125 ft lbs All others 300 ft lbs 4 Insert retaining pins 330 and mount tool in reverse order as disassambly Montage de l ensemble 1 Sur la t te arri re placer at visser les 4 goujons 400 Serrage au couple de 500 Nm Placer l accumulateur visser les 8 vis 20 Serrage au couple de
14. l op rateur doir s in former de tous passages de conduites d lectricit gaz eau ou autres pr sentant un danger dans sa zone d intervention L op rateur doit prendre si n cessaire toutes cautions pour signaler ou clairer sa zone de tra vail et s assurer en permanence de la stabilit du terrain sur lequel l engin porteur doit voluer Le brise roche doit tre utilis sur une aire de travail d gag e avec une orientation telle que les in vita bles clats de roche produits par le contact de l outil avec le terrain soient sans danger pour le voisinage et l op rateur Page S5 TRAMAC 4 gt Model 150 Safety Stand clear from a breaker in operation Ne pas rester proximit du brise roche en fonctionnoment It is highly recommended to have a protection grid est vivement recommand de pr voir une grille de front of the excavator and in all places where protection devant le poste de conduite de l engin special care and safety are necessary porteur et tous les endrolts indispensables la s curit de l environnement imm diat du chantier Depending on the job done with the breaker a Pendant l utilisation du brise roche principalement large quantity of dust could be produced en d molition une quantit importante de Avoid inhalation poussibres peut tre produite Use water spraying to drop dust Ne pas inhaler Utillser de l eau pour abattre les poussi res Do not use the br
15. opposite accumulator pos 9 threaded hole and screw thread 7 Stop last thread to be in contact with spot Break the radial thread end by means of a punch and remove it from the hole Page M17 TRAMAC gt Model 150 Helicoils Extraction des filets rapport s Pour extraire les filetsde leur taraudage utiliser l extracteur en proc dant comme indiqu ci dessous introduire l extracteur et l enfon cer de fagon entamer la mati re du filet rapporl D gager de son encoche l ex tr mit de la derni re spire du ressort avec un poincon tout en d vissant le filet pour l ex traire de son taraudage Pose des filets rapport s La mise en place des filets rep 1 R f 25849 se fait l aide de l appareil de pose rep 2 R f 27580 comme indiqu cidessous Introduire le filet 3 dans le logement de l appareil 4 Positionner la fente 6 de la tige a cheval sur l entra neur rep A Positionner l appareil 8 en regard du trou de l accumulateur rep 9 et visser le filet 7 dans son taraudage Arr ter la derni re spire du filet en but e contre le lamage pr vu cet effet Casser l entra neur l aide d un poingon et l extraire
16. ou temp rature lev e Le moteur de l engin porteur dolt tre arr t Veillez ce que les flexibles d alimentation et de retour soient correctement branch s Prendre toutes les mesures n cessaires pour viter au maximum les pertes d huiles lors du branche ment du brise roche FLUIDE HYDRAULIQUE Les huiles hydrauliques et lubrifiants peuvent tre dangereux pour la sant s ils sont utilis s incor rectement Ne pas avaler mettre en contact avec la peau ni Inhaler les emanations Les fiches de parametres de s curit pour les huiles et lubriflants doivent tre obtenues aupres du fournisseur Si de l huile hydraulique entre en contact avec les yeux rincer les abondamment et consulter un m decin TRAMAC 4 gt Model 150 Safety Should hydraulic oil come into contact with skin wash it off immediately Fine jets of hydraulic fluids at high pressure can penetrate the skin causing serious injury Be sure the circuit is not under pressure prior to any intervention Do not use your hand to check for hydraulic fluid leakages If hydraulic fluid penetrates the skin get medical help immediately HYDRAULIC ACCUMULATOR Rock breakers incorporate one or two hydraulic accumulators containing nitrogen under pressure Never attempt to open the accumulator covers lf an accumulator needs to be repaired contact your TRAMAC distributor OPERATION If the carrier is in a work area where there are
17. que la bride de gonflage appuie de fagon r guli re sur le couvercle Raccordez l appareil de gonflage au d tendeur de la bouteille d azote avec le flexible fourni Fermez le robinet de purge 4 Ouvrez la vis de gonflage l aide de la cl 3 Ouvrez le robinet de la bouteille d azote et r glez le d tendeur la pression de gon flage de l accumulateur Voir la valeur sur la nomenclature Apres stabilisation de la pression fermez la vis de gonflage l aide de la cl 3 Fermez le robinet de la bouteille d azote Ouvrez le robinet de purge 4 pour purger le montage D montez l appareil de gonflage Bloquez la vis de 22 Nm TRAMAC gt 1 3 Hitrogen Model 150 Accumulator Page M12 TRAMAC gt Model 150 Accumulator For BRP M P Accumulators and All others WARNING Use nitrogen only to reinflate accumulators Use the inflating tool Make sure that the inflating screw is not tight Mount the inflating tool on the accumulator Make sure the socket is well engaged on the inflating screw head Use the socket 1 to adjust the position Progressively tighten the fixing screws 2 while making sure the flange is resting properly on the cover Connect the flange to the nitrogen bottle pressure regulator Turn the drain cock 3 off and use the socket 1 open the inflating screw Open the nitrogen bottle and
18. you and other people in the environment will be safe Page S2 SECURITE ATTENTION L indication ATTENTION pr cise que les instruc tions doivent suivies absolument pour viter tout accident grave PRECAUTIONS L indication PRECAUTION pr cise que les Instructions doivent suivies absolument pour viter d endommager le produit la proc dure ou son environnement NOTES L indication NOTE donne des complements d information PRECAUTION POUR LA SECURITE Tous les appareils m caniques peuvent dan gereux s ils sont utilis s sans pr cautions ou s ils sont en mauvais tat d entretien V rifier que l op rateur lise et comprenne les ti quettes consulte les manuels avant toute op ration et maintenance Assurer vous que le manuel d exploitation et de maintenance reste la disposition de l utilisateur Assurer vous que les personnels sont form s dune mani re ad quate qu ils sont comp tents et qu ils ont lu les manuels de maintenance La s curit n tant pas uniquement une affaire d in structions chaque fois que l op rateur travaille avec un brise roche il doit penser aux risques qui peu vent survenir en cours de travail et pr voir les moyens de les eviter Ne jamals commencer un travail ou une operation de maintenance sans tre certain que vous et les personnes alentours resteront en s curit TRAMAC 4 gt Model 150 Safety GENERAL INFORMATION A rock breake
19. 1 2 Part Accumulators Model 150 Accumulator 2 R PARATION 2 1 Accumulateur 2 parties Loosen the inflation screw to relieve nitrogen pressure Drill the safety nylon plugs B to loosen and remove the assembling screws C Clean the upper and lower accumulator flanges or the accumulator cover and the back head Clean diaphragm groove D Make sure that the bores not plugged with rub ber Clean if necessary Check ring seat on upper flange Only perfect seat is acceptable Clean and check all bolt threads in the flange or the back head Clean and check all bolts Install new diaphragm E Lubricate the diaphragm upper face with silicon lubricant Rhodorsyl Install the upper flange Grease the fix ing bolt C threads with a NLGI 2 grade grease Do not use MOLYKOTE 1000 grease for this purpose Page M9 D vissez la vis de gonflage A pour d charger la pression d azote Percez les bouchons plastiques de s curit B et d vissez les vis d assemblage C Nettoyez les flasques sup rieur et inf rieur ou le coevercle et la t te arri re Nettoyez la gorge de membrane D V rifiez que les trous de la grille ne sont pas obstru s par des d bris de caoutchouc V rifiez la port e de la bague d tanch it sur le flasque sup rieur Seule une surface parfaite est admissible Nettoyez et v rifiez les filetages du flasque
20. 36 20 86231651 7295 30 86251832 19716 40 86238466 12817 50 86370822 79124 Qty DESCRIPTION Sound proof kit Sound proof kit Bonnet Soundproofing Pressurization kit Pressurization kit Adapter Knee piece Knee piece axle Lip seal Gusset to be welded on the cradle by the customer Model 150 DESCRIPTION Kit d insonorisation Kit d insonorisation Enveloppe Insonorisant Kit de pressurisation Kit de pressurisation Adapteur Genouill re Axe de genouill re Joint l vres Gousset souder sur le berceau par le client Page P12 Model 150 Model 150 Accumulator MP MP Accumulateur Accumulator Part Number 10 20 30 40 60 70 86265048 86241403 86581139 86410461 86395696 86265741 86408762 26428 14826 89496 85448 27175 89079 Part Number T TI O O gt Page P13 86265048 86241403 86405081 86580982 86422359 86222551 26428 14826 87988 N A 91738 18894 Tightening torque 220 ft lbs Couple de serrage 300 Nm Nitrogen pressure 220 psi Pression de gonflage 15 bar Qty DESCRIPTION DESCRIPTION eck sch Qty MP accumulator including Inflating screw M10 Ring UNF 3 4 screw 3 4 screw Upper cover Diaphragm Lower flange Accumulateur MP comp Vis de gonflage M10 Bague BS Vis CHc UNE 3 4 Vis CHc UNF 3 4 Flasque sup rieur Me
21. 5 24341 1 Elastic pin Goupille lastique FRONT GUIDE GUIDE AVANT 270 86510575 96620 1 Front guide including Guide avant comprenant 280 86389954 84031 1 Plug Bouchon 290 986396371 85572 1 Upper bushing Douille sup rieure 300 86396389 85573 1 Lower chuck bushing Douille inferieure 310 86377611 80930 1 Pin Axe lisse 320 86504198 96177 2 Plug Bouchon 330 86271566 31069 2 Retaining pin Axe de retenue Accumulator breakdowns see page P13 Included in Seal Kit Page P4 Model 150 Parts List 40 8 90 180 130 Sab 80 8 10 S190 B 1 5 TRAMAC gt Model 150 Parts List Item 340 350 360 370 380 400 410 10 130 160 240 250 Included in Seal Kit Part Number Ref 86261260 86257714 86234812 86230059 86319258 86404258 86396397 86404159 24824 22681 9927 6178 58143 87771 85574 87753 Qty MN WN DESCRIPTION Lock Spring Elastic pin Oiler Pin ASSEMBLING Assembling bolt Nut ACCESSORIES Seals kit including O ring O ring O ring O ring Unequal lip seal O ring DESCRIPTION Verrou Ressort Goupille elastique Graisseur Axe lisse ASSEMBLAGE Vis d assemblage Ecrou ACCESSOIRES Pochette rechange comprenant Joint torique Joint torique Joint torique Joint torique Joint a l vres Joint torique Page P6 Top Mount Option LO
22. A As a general rule never let the tool cool quickly or suddenly even when it is used with the breaker Caution Dipping the tool into water when it has been heated in the course of work or leaving it in the snow in the winter will result in a drenching effect on the tip or cutting bit and increase the risk of breakage Tools are covered by TRAMAC against metal defects very uncommon It is not unusual that some operations working at angles or blank firing lead to tool breakage including inside the chuck housing The use of after market tools will void your warranty for any claim related to parts in contact with the tool including the main piston 9 P 14 TRAMAC gt Model 150 Guide How a demolition tool cracks rock and concrete When the hammer piston strikes the top of a demolition tool it sends a compressive stress wave down to the working of the tool Provided that the demolition tool is in contact with the rock or concrete which requires breaking it is this compressive stress wave which fractures the rock Then immediately following the compressive wave tensile stress wave is formed due to the hammer piston lifting from the top of the demolition tool The cycle of compressive and tensile stresses flowing down the tool is repeated for each hammer blow Obviously anything that interferes with the strength of the compressive stress wave during service for example blank firing or bend
23. ESCRIPTION ACCUMULATOR MP ACCUMULATEUR MP 10 86271681 31134 1 O ring Joint torique 20 86408929 89124 8 Screw 7 8 Vis UNF 7 8 BACK HEAD TETE ARRIERE ACCUMULATOR HP ACCUMULATEUR HP 30 86422276 93806 1 Back head including T te arri re comprenant 31 86263654 25849 4 Helicoil thread UNF 1 Filet hlicoil UNF 1 40 86221512 52204 2 O ring Joint torique 50 86422250 93787 1 Piston stop But e de piston 60 86422268 93786 1 Shock absorber Amortisseur de but e 70 86422367 93788 1 Support washer Rondelle d appui Regulation R gulation 80 86395563 85400 1 Lining Chemise de tiroir 90 86422375 93794 1 Slide Tiroir r gulateur pression 100 86261799 25066 1 Spring Ressort 110 86223542 67293 10 Shim Rondelle de calage 120 86395555 85399 1 Threaded plug Bouchon filets 130 86392115 84578 3 O ring Joint torique 140 86422391 92742 1 Spring stop But e de ressort 150 86422383 92741 1 Plug Bouchon 160 86250099 18829 1 O ring Joint torique DISTRIBUTION DISTRIBUTION 170 86583812 2 Plasitc plug Bouchon plastique 180 86422409 93785 1 Distribution cover Couvercle de distribution 190 86422425 91741 1 Distribution box Buite de distribution 200 86395464 85374 1 Distributor Distributeur 210 986307196 51559 1 Pin Axe lisse 220 86422417 93807 1 Strike piston Piston de frappe 230 86422433 91743 1 Cylinder Cylindre 240 86396363 85571 2 Lip seal Joint l vres 250 86307477 51741 1 O ring Joint torique 260 8626063
24. able Keep your hands clear when moving the boom end between fixing plates Do not use your fingers to feel pin alignment When connecting the breaker hoses to the carrier circuit be sure the circuit is not under pressure check that the hydraulic tank is not pressurized or at high temperature The carrier engine must be stopped Check that HP and LP return hoses are well connected Take all necessary steps to prevent oil leakages when connecting the breaker HYDRAULIC FLUIDS Hydraulic fluids and lubricants can be dangerous to health if not used properly Avoid ingestion skin contact and inhalation Safety data sheets for oil and lubricants should be obtained from the lubricant supplier Should hydraulic oil come into contact with eyes rinse them abundantly and consult a doctor Page S4 Lorsque un aide participe au montage du brise roche s assurer que les instructions donn es par gestes solent blen comprises Un mouvement inattendu du bras de pelle lors du montage du marteau peut tre la cause d accident aux mains S assurer que le porteur est immobile et stable Ne pas laisser les mains proximit lors de la descente de l extr mit du bras entre les plaques de fixation Ne pas v ritier l alignement des passages d axes avec les doigts Lors du raccordement du brise roche au circuit hydraulique du porteur s assurer que le circuit nest pas sous pression penser au r servoir pressuris
25. allation l exploitation et la maintenance sans danger En cas de remplacement des flexibles d alim entation et retour n utiliser que des flexibles compatibles avec la pression d utilisation maximum quip s d embouts sertis L utilisation de pi ces de r paration autres que celles qui sont incluses dans la liste des pieces qui sont approuv es par peut engendrer des conditions dangereuses sur lesquelles la soci t TRAMAC n a aucun contr le par cons quent la soci t TRAMAC ne peut tre tenue comme responsable des quipements sur lesquels il est mont des pi ces de r paration non homologu es Page 7 TRAMAC gt Model 150 Operation This Lett Blank Intentionally Cette Page est Laiss e Blanche Intentionnellement Page O1 artare Da OA TRAMAC gt Don t ever modify the hydraulic installation set by the dealer Ne jamais pousser l acc l rateur jusqu d passer la limite indiqu e au moment des essais de mise en route Avoid any violent movement when the breaker is operating Eviter toute manoeuvre brutale du bras alors que le brise roche est en phase de frappe Applied pressure is perpendicular to the material to be broken and always follows the tool Imprimer au brise roche la bonne pouss e toulours perpendiculaire ment la face du mat riau d molir Do not leave the breaker in the same spot for long periods of time Short bursts
26. back head assembly 30 together with the 4 side rods 400 Use extractor tool Screw the two screws a into the two holes in the back head By screwing the two nuts b of threaded rod c in the device d takes out the back head 3 Remove distribution assembly 180 190 200 4 Remove the 2 o rings 40 out of back head Removing piston cylinder 1 Take out strike piston 220 and remove centering pins 210 2 lake cylinder out 230 3 Remove the 2 seals 240 4 Remove the o ring 250 and the pin 260 Page M5 30 400 D montage de l ensemble t te arri re 1 D visser les 4 crous 410 2 Sortir l ensemble 1 80 accompagn des 4 gou 5 400 Pour cela utiliser l outil extracteur R f 88684 fixer les deux vis a dans deux trous de la t te arri re En vissant les crous b de la tige centrale c le gabarit d s engage dans l al sage central de la t te arr d gageant ainsi cette derni re 3 D gager l ensemble distribution 180 190 200 4 Enlever les 2 oints toriques 40 dela t te arri re D montage piston cylindre 1 Sortir le piston de frappe 220 et enlever les goupilles de centrage 210 2 Oter le cylindre 230 3 Enlever les 2 joints l vres 240 4 Enlever le joint torique 250 et laisser la goupille 260 en place TRAMAC gt Model 150 Disassembly Removing chuck housing 1 Ta
27. de la t te arri re Nettoyez et v rifiez toutes les vis Montez une membrane neuve E Graissez la face sup rieure de la membrane avec un lubrifiant silicone Rhodorsyl Montez le flasque sup rieur Graissez le fil tage des vis d assemblage avec de la graissw grade NLGI 2 Ne pas utiliser de graisse MOLYKOTE 1000 pour cette application TRAMAC gt Model 150 Accumulator Tighten the fixing bolts to the Serrez le vis d assemblage au couiple specified torque refer to the indiqu Voir la nomenclature de l accu accumulator parts list mulateur Use the tightening sequences described Respectez l ordre de serrage des vis below comme indiqu ci dessous Remount new safety plugs B Remontez des bouchons plastiques de s curit neufs B Mount new BS ring F Montez une bague BS neuve Mount a new inflation screw Montez une vis de gonflage neuve Reinflate the accumulator Re gonlez 8 Vis 10 Vis 2 8 Screws 2 10 Screws 10 14 Vis 16 Vis 2 14 Screws 16 Screws 12 10 TRAMAC gt Model 150 Accumulator 3 INFLATION For BRP H P Accumulators WARNING Use nitrogen only to reinflate accumulators Use the inflating tool Make sure that the inflating screw is not tight Equip the tool flange with the gauge 1 Mount the flange on the accumulat
28. diatement le brise roche lorsque les flexibles vibrent de facon excessive Page O2 Model 150 Dimensions 3 4 NPTF 1700 1524 ni ig 400 EZ 1 5 GERS Operating Weight 825 Lbs Poids Total 375 kg Dimensions in Millimeters Les Cotes Sont Donn es en Millim tres Page O3 TRAMAC gt Model 150 Technical TECHNICAL SPECIFICATIONS Carrier recommended weight Recommended oil flow Minimum pressure at excavator pressure relief valve Admissible counter pressure of the HP hose inside of the LP hose inside Weight without adaptation kit or tool Approximate weight in working order Height with standard moil point Overall width Striking rate Adjusted pressure on breaker Protection against idle running Tool diameter IMPORTANT The maximum authorized oil temperature is 176 F at breaker and 158 F in the excavator tank Rock breakers are designed to function with mineral oil with a viscosity of 32 cst at 104 F For use with other fluids such as engine oil or synthetic fluids consult your TRAMAC distributor CARACTERISTIQUES TECHNIQUES TRAMAC Adaptation sur pelles de poids 4 5 to 15 Tons conseill D bit d huile recommand 26 to 39 gpm 100 150 Ipm Pression minimale de d clenchement 2610 psi 180 bar du clapet de s curit de la pelle Contre pression admissible 320 psi 22 bar de la tuyauterie haute pression 3 4 in 19 mm i
29. e Demander lintervention d un technician TRAMAC pour la remplacer quand la limits de l usure est atteinte Model 150 Operation The TRAMAC Model 150 in the standard version must not be used for underwater work even for very short periods of time If the chamber between piston and the tool fills with water when the piston strikes the water will not be evacuated fast enough and a considerable pressure rise will then occur and will destroy the piston seal with a risk of piston seizure Compressor Pressure Pressure from the compressor must be at least 22 psi above the water pressure at the working depth Water pressure equals 14 5 psi for every 30 feet of depth Through the first 30 feet 36 5 psi of air pressure is required Tool Life TRAMAC working tools are made from a special steel far superior to any tool steel commercially available Unlike other tools on the market our steel is hardened all the way through no thin shell of hard steel which wears quickly When the tools lose their edge either at the tip or on the sides it is possible to sharpen them without repeating heat treatment using one of the following methods A With a milling or planning machine for chisels and spades or with a lathe for the moils and blunt tools These operations must be completed using an adequate type of hard metal tool B By sharpening This operation must be performed using a coolant to prevent the tool from overheating
30. e hammer regulated pressure value and the system cracking pressure or heat may develop Pump problems If you cannot produce proper oil flow against pressure varying from 500 psi to hammer operating pressure plus 400 psi pump may be bad assuming that relief valve is set properly Hammer control valve problems If relief valve and pump are good open and close valve three or four times The valve spool may be sticking or back pressure is developing on return line With the flow adjusted and the flow meter loaded to hammer operating pressure value plus 400 psi take note of the low pressure gauge reading The return pressure should be less than 320 psi If the back pressure is more than 320 psi the restriction causing this higher pressure must be found and eliminated After the flow meter test is completed disconnect the flow meter and connect the hoses to the hammer Mount a high pressure gauge 0 3000 psi on the hammer HP line and take the machine outside Run the hammer on a heavy 3 inch by 40 inch by 40 inch steel plate on hard ground and take note of the pressure reading Call your TRAMAC dealer if pressure adjustments are needed Page M3 odel 150 Disassembl Tool removing 1 Using a screwdriver push onto locks 340 and springs 350 Maintain pressure 2 Drive out tool retaining pins and remove tool Removing right and left cradle plates 1 While holding right plate 460 unscrew the 6 nuts 510 a
31. e inf rieure L nergie dissip e dans les plaques lat rales ou le caisson du marleau provoque la rupture des soudures Ne pas faire frapper le brise roche au m me endrolt plus de 15 secondes Si la roche n a pas cass e pendant cette p riode repositionner le marteau un autre emplacement Faire fonctionner le marteau trop longtemps la m me place peut provoquer un chauffement important de l outil L extr mit peut tre refoul e champignonnage l emmanchement peut gripper Lors de la casse de blocs il est pr f rable de ne pas les aftaquer au centre Le rendement est bien meilleur en proc dant par degr et en attaquant d abord les faces les plus favorables Ne pas utillsor l outil comme levier Pour finir de casser le mat riau Pour d placer les blocs Les forces importantes appliqu es au marteau sont l origine De fissuration des soudures du berceau ou des plaques lat rales De la destruction de la douille inf rieure par crasement De la rupture de l outil TRAMAC 4 gt Model 150 Operation Do not use the breaker under water For underwater operation even for a short time it Is essential to pressurize the breaker front part to prevent water from entering inside the breaker See page O13 The breaker must be pressurized prior to being plunged into water and remain so while it is under waler Note Pressurization is also essential every time there is a possibility for debr
32. e marteau nest pas quip dune central de graissage automatique graisser l outil toute 2 heures de travail environ 5 ou 10 coups de pompe graisse Utillser de la graisse au bisulfure de molybd ne 012 TRAMAC gt s Every 2 Hours 4 _ Toutes les 2 heures LS Daily Toutes les jours Weekly Toutes les semaines EVERY 2 HOURS Grease the tool shank DAILY Check the breaker attachment at the boom end Make sure that the side rod is not broken WEEKLY Check tightening of side plate fixing bolts Remove the tool Check the tool shank and striking face condition Replace the tool if deeply scratched Check the tool retainer condition Replaced if it shows important marks Check the lower bushing wear Call your TRAMAC distributor if wear limit is reached Page 013 Model 150 Maintenance TOUTES LES 2 HEURES D UTILISATION Graisser l emmanchement l outil TOUSLES JOURS V rifier la fixation du marteau en bout de bras V rifier qu un tirant d assemblage ne soit pas cass CHAQUE SEMAINE Contr ler le serrage des boulons de fixation des plaques lat rales D monter l outil V rifier l tat de l emmanchement et de la face de frappe Remplacer l outil s il pr sente des grippages impor tants Verifier l tat de la clavette de retenue La remplacer si elle pr sente des traces de choc importants Contr ler l usure de la douille inf rieur
33. eaker for any other application Ne pas se servir du brise roche hydraulique than what it is intended for Splitting blocks autrement que pour les applications pr vues casse digging trenches demolition and excavations de blocs travaux de tranchees fouilles d moli tions Never use the breaker as a lever Ne pas utiliser le marteau comme levier Never use the breaker to lift loads Ne pas utiliser le marteau pour soulever des charges Using a rock breaker without tool retaining pins is L emploi d un brise roche hydraulique sans forbidden Do not use any other tools than those claveftes de retenue d outil est interdit Ne pas recommended by the manufacturer utiliser d autres outils que ceux pr vus par le consiructeur After a certain working time the rock breaker La temperature du brise roche apres le travail peut temperature could be high Therefore avoid all tre elevee Eviter tout contact avec les pieces du contact with any parts until it has completely cooled brise roche attendre le refroidissement complet de down and the pressure relieved in the hydraulic ces dernieres et la decompression totale des circuit circuits hydrauliques Should the tool be changed wait for cooling and En cas de changement d outil attendre que la use proper gloves to protect your hands broche soit refroidie et se proteger les mains avant toute intervention CAUTION The vibrations of the breaker exceed ATTENTION Les vibrations sur l apparell
34. ed at a time Rondelle mont es par deux Right side plate Plaque de berceau droite Left side plate Plaque de berceau gauche Lock nut Ecrou HFR Protecting plate Tole de protection Not available as spare Non disponible en rechange Order the complete set Commander le lot complet item 10 rep re 10 Part Number 86574480 86509510 86509569 86307493 86510005 86480746 96896 96544 96549 51743 96574 94693 Qty h D Model 150 DESCRIPTION DESCRIPTION JCB PLATES PLAQUES JCB Plaques lat rales comp Vis H UNF 1 Side plates including Screw UNF 1 Screw UNF 1 Vis H UNF 1 Washer two mounted at a time Rondelle mont es par deux Side plates Plaques lat rales right amp left droite et gauche Lock nut Ecrou HFR Spacer Entretoise Not available as spare Non disponible en rechange Order the complete set Commander le lot complet item 10 rep re 10 Page P10 Model 150 Inlet O E Gusset position Kan Position de gousset ano 10 30 10 ef een EXCAVATOR SIDE PELLE Remove Plug Enlever le Bouchon Model 150 Sound Proof Option Sound Proof Kit Kit d insonorisation EXCAVATOR SIDE C T PELLE Page P11 TRAMAC gt Part Number Ref 86422466 91745 10 86480977 94704 20 86409356 89247 86367422 78341 10 86450798 942
35. ela d visser lentement la vis de gonflage 1 ci dessus et purger puis la retirer ainsi que la bague BS 2 1 Slowly unscrew the inflating screw 1 to release nitrogen Remove it together with the ring 2 2 Unscrew the 8 screws 6 2 D visser les 8 vis 6 3 Remove cover 3 then 3 Enlever le couvercle 3 puis diaphragm 4 la membrane 4 Removing high pressure 4 D montage de l accumulateur accumulator HP CH ee Haute Pression HP ss 2 Caution Release nitrogen 2 Caution Purger la pression remaining into the accumulator d azote contenue dans prior to any removing l accumulateur avant tout d montage 1 Pour cela d visser lente ment la vis de gonflage puis la retirer ainsi que la bague BS 6 1 Slowly unscrew the inflating screw a then remove it together with the ring b 2 Apr s avoir t les bouchons c de protection contre le d montage d visser les 10 vis CHc d 2 After having removed the plugs c unscrew the 10 screws d 3 Enlever le couvercle e puis la membrane f 3 Remove cover e then diaphragm f 7 TRAMAC gt Model 150 Accumulator 1 1 check the HP accumulator nitrogen pressure use the inflation tool When the kit has been installed and con nected to the nitrogen bottle turn the drain cock off Open the nitrogen bottle and set the pressure reducer to the required pressure
36. es consignes de s curit propres a l engin porteur et les respecter En plus de l quipement de s curit habituel casque chaussures de s curit l op rateur devra si la nature des travaux l impose munir d quipements tels que Lunettes et gants de protection masque anti poussi res casque anti bruit etc Les v tements amples flottants les bracelets mon tre et autres sont proscrire car dangereux en taines circonstances L op rateur ne doit pas absorber de boisson alcoolis e ni de m dicament provoquant la somno lence pendant le travail est par allieurs imp ratif de prendre connaissance et de respecter les r glements locaux concernant les brise roches et leur utilisation sur chantier MONTAGE SUR PORTEUR Chaque mod le de brise roche est adapt un type d engin porteur L op rateur dolt prendre connaissance des prescrip tions d utilisation fournies par le constructeur du porteur telles que Poids minimum du porteur pression d utilisation d bit dimensionnement des flexibles et raccorde ment au circuit hydraulique du porteur Le non respect de cos prescriptions peut endom mager gravement le brise roche Page S3 TRAMAC 4 gt Model 150 Safety When someone helps to install the breaker make sure any hand signals will be well understood Unexpected boom movements when installing the breaker could result in hand injury Be sure the carrier is immobile and st
37. for few blows then stops The return hose is plugged Check the quick coupling seat if installed Recommendation Check oil temperature and settings of carrier relief valves If relief valve is not adjusted properly oil may heat up quicker due to the high total power of the rock breaker This will cause the rock breaker to perform poorly Page M1 PANNES POSSIBLES REMEDES A Fulte d hulle au niveau du marteau Joints d tanch it endommag s ou us s Consultez votre distributeur TRAMAC le plus proche B Le marteau manque de puissance les flexibles de raccordement battent L accumulateur est d gonfl la membrane de l accumulateur est perc e V rifier la temp rature de l huile En cas d chauffement important faire v rifier par un technicien le r glage des clapets de d charge du circuit de pelle Consultez votre distributeur TRAMAC le plus proche C Le marteau fonctionne normalement puis la cadence ralentit et le marteau s arr ite Quelque temps apr s le marteau red marre puis s arr te L huile hydraulique est trop chaude Le porteur doit tre v rifi pour trouver l origine de l chauffement Si n cessaire r duire la pression de frappe du marteau D Un tirant d assemblage est cass Arrdter le travail imm diatement Consultez votre distributeur TRAMAC le plus proche E Apr s adaptation au porteur le marteau tape quelques coups puis s arr te Le flexible retour est bouch
38. he linkage spacers mark 5 in holes allowing to refind about the bucket distance between pins Move the linkage between the spacers Insert the pin mark 6 Mount the retaining ers mark 7 and the split pins mark 8 Swing the breaker to each end position and make sure that there is no interference with any parts of the boom end Connect the breaker hoses mark 9 onto pipe line at the boom mind the proper connection Swing the breaker to each end position Hoses must not be caught tight or rub against the carrier boom in any position A Do not use fingers to feel pin alignment MONTAGE SUR PELLE Revoir les Instructions g n rales de s curit entre autres chapitre Montage sur porteur Monter les entretoises rep 1 correspondant la largeur du balancier dans les flancs Descendre le balancier entre les entretoises Engager l axe rep 2 monter les rondelles de retenue rep 3 puis les goupilles d arr t rep 4 Monter les entretoise de biellette rep 5 dans les al sages correspondant un au moins gal celui du godet Descendre la biellefte entre les entretoises Engager l axe rep 6 monter les rondelles de retenue 7 puis les goupilles d arr t rep 8 V rifier le d battement du marteau et l absence d interf rences en positions extr mes Brancher les flexibles de raccordement rep 9 du marteau
39. ing of the demolition tool due to leverage will result in loss of breaker efficiency of up to 80 and possible failure of the tool itself Correct operating conditions The continuous cycle of compressive and tensile stresses in the demolition tool even under correct operating conditions creates fatigue stress in the tool which can lead to the fatigue failure of the tool before it is worn out Anything that interferes with the cycle of compressive and tensile stresses will also increase the level of fatigue stress being applied to the demolition tool and thus increase the risk of early fatigue failure of the tool The main cause of increased fatigue stress demolition tool is form of side pressure during service which creates bending Thus utilizing the tool as a lever using an incorrect driving angle or attempting to break ground using the pull of the excavator are all detrimental to the life of a demoli tion tool and should be avoided AN The hydraulic power available in the machine far exceeds the strength of a demolition tool if Caution it is used incorrectly and can snap the tool like a pencil Demolition tool fatigue failure Demolition tool fatigue failure will occur approximately 4 inches from either side of the chuck front face or through the retainer pin flat Another slightly less common failure area can fall approximate ly 8 inches from the working end subject to the nature of use The fracture face itself will
40. is repousser le verrou le tenir repouss fig A l aide d un second tournevis introduit par la face arribre du guide avant repousser l axe de retenue Lorsqu il d passe du guide avant le retirer la main fig B D monter le deuxi me axe de retenue Graisser l emmanchement de l outil les douilles et l axe de retenue Engager l outil dans le guide avant Veillez l orientation des plats de l outil par rapport au trou de l axe de retenue A Ne pas v rifier l alignement avec le doigt Engager l axe de retenue la main le repousser fond l aide d un tournevis le verrou ressort automatiquement A Ne pas repousser la clavette avec le doigt Remonter le 2 me axe de retenue DEMONTAGE DE L OUTIL D monter les axes de retenue d outil A Attention la temp rature Extraire l outil voir montage Si le marteau doit tre stock sans outil remonter l les axe s de retenue d outil TRAMAC 4 gt Model 150 Operation Review the general safety instructions Before operating the breaker train yourself to check The position The rock breaker must be perpendicular to the material face at all times Down pressure To allow the breaker energy to be transmitted to the material and break it the tool must be firmly pressed against the material while hammering Down pressure is adjusted by pulling down the carrier boom and if required correcting the breaker position Keep the b
41. is to enter the front part scaling for example If the weather is cold do not start work without preheating the breaker Start up the carrier and preheal oil Raise the breaker from the ground so that the tool Is hung up Feed the breaker with reduced flow idle the carrier engine for 5 minutes Start work increasing the flow gradually Grease the tool shank lf the breaker is not equipped with an automatic lubricating station grease the tool shank every 2 hours 5 to 10 shots with a hand grease pump Use molybdenum bisulphide grease Ne pas utiliser le marteau sous l eau Dans le cas d un travail sous l eau pour une courte dur e il est n cessaire de pressuriser la partie avant du marteau pour viter que l eau ne p n tre l int rieur Consulter page 13 Le marteau doit tre pressuris avant d tre immerg et jusqu qu ii soit retir de l eau Note La pressurisation est aussi indispensable chaque fois que des d bris peuvent p n trer dans le marteau purgeage par example Par temps froid ne pas commencer le travail sans avoir pr chauff le marteau D marrer le porteur et faire pr chauffer l huile Lever le brise roche pour que l outil ne soit pas en appui sur le sol alimenter le marteau avec un d bit r duit moteur du porteur au ralenti pendant cinq minutes Commencer le travail en augmentant progressivement le d bit Graisser l emmanchement de l outil Si l
42. ised to prevent scratches gouges or weld marks occurring due to accidental damage galling caused by contact between the tool and chuck bushing through the lack of lubrication or excessive bending D Lubrication Care must be taken to avoid metal to metal contact that as a result of galling could cause deep damage marks which in turn may lead to the formation of fatigue cracks and eventually failure of the demolition tool Make sure that the shank of the demolition tool is well lubricated before insert ing it into the hammer E Corrosion A rusty demolition tool is more likely to suffer fatigue failure Keep tools well greased and sheltered from the weather when not in use Typical failures TRAMAC demolition tools are manufactured from first class materials and then heat treated to pro duce a fatigue and wear resistant tool Thus when the tool has apparently failed to give satisfac tory service life a brief visual inspection can often give a quick indication of the failure cause Wear is dictated by the conditions of the material being broken In general however the following guidelines apply Blank tools worn more than 1 3 of their diameter or moils and chisels worn back more than 2 inches from the working end are classed as reasonable life Page 016 TRAMAC gt Model 150 Tool Guide TRAMAC demolition tool guide Ref type Moil point Chisel In line chisel Blunt In line asphalt cu
43. ke out locks 340 springs 350 and elastic pins 360 2 Unscrew oiler 370 out of chuck housing 270 3 Remove the two plugs 320 and the axle 310 4 Using a press take out lower bushing 300 and upper bushing 290 Removing back head Regulation part 1 Take the plug 120 out 2 pliers to remove plug 150 Remove regulation parts 80 to 160 3 Remove 3 o rings 130 out of sleeve 80 4 Remove the o ring 160 out of plug 150 D montage du guide avant 1 D loger les verrous 340 les ressorts 350 et les goupilles lastiques 360 2 D visser le graisseur 370 du guide avant 270 3 Eniever les 2 bouchons 320 ainsi que l axe 310 4 Faide d une presse sorlir la douille inf rieure 300 et la douille sup rieure 290 D montage de la t te arri re Partle r gulation 1 Oter le bouchon 120 2 S aider dune pince pour sortir le bouchon 150 D loger les pi ces de la r gulation 80 160 3 Retirer les 3 joints toriques 130 de la chemise 80 4 Ratirer le joint torique 160 du bouchon 150 Page M6 TRAMAC gt Model 150 Disassembly Removing medium pressure D montage de l accumulateur accumulator MP Moyenne Pression MP Caution Purger la pression d azote contenue dans l accumulateur avant tout d montage Caution Release nitrogen remaining in the accumulator prior to any dismounting 1 Pour c
44. mbrane accumulateur Flasque inf rieur Model 150 Accumulator HP HP Accumulateur Tightening torque Couple de serrage Nitrogen pressure Pression de gonflage DESCRIPTION HP accumulator including Inflating screw M10 Hing Plug UNF 5 8 screw Cover Diaphragm 110 ft lbs 150 Nm 510 psi 35 bar DESCRIPTION Accumulateur HP camp Vis de gonflage M10 Bague BS Bouchon conique rilsan Vis CHc UNF 5 8 Couvercle d accumulateur Membrane accumulateur Model 150 This Page Lett Blank Intentionally Cette Page est Laiss e Blanche Intentionnellement Page P14 TRAMAG 4 gt Model 150 Trouble Shooting TROUBLE SHOOTING REMEDIES A Oil leakage on hammer Damaged worn seals Call your TRAMAC distributor B The breaker loses power high vibrations in breaker hoses The accumulator is deflated or diaphragm punc tured Check the oil temperature If oil is too hot ask a technician to check the breaker circuit relief valve setting Call your TRAMAC distributor C The hammer operates normally then slows down and stops A few minutes later the hammer will start again then stop again Hydraulic oil is too hot Excavator circuit must be checked for heat source If necessary reduce the breaker operating pres sure D One side rod bolt has broken Stop working immediately and call your TRAMAC distributor E After connection to carrier the breaker operates
45. nd remove the six washers 500 Remove plates 2 Remove the protecting sheet 520 3 While holding left plate 470 remove the 6 bolts 490 480 Remove plate 4 The BRP can now be positioned vertically into Inspection pit Removing accumulator assembly MP 1 Unscrew the 8 screws 20 and remove the accumulator 2 Remove o ring 10 3 Remove piston stop shock absober and support washer 50 60 70 340 D montage de l outil 1 l aide d un toumevis ou autre presser sur les verrous 340 et les ressorts 350 maintenir la pression 2 Chasser las axes de retenue de l outil et retirer l outil D montage des plaques de berceau drofte et gauche 1 Apr s soutien par un mode appropri de la plaque droite 460 d visser les 6 crous 510 ainsi que les 6 rondelles 500 D pose de la plaque 2 Enlever la t le de protection 520 3 Apr s maintien de la plaque gauche 470 enlever les 6 boulons 490 480 D pose de la plaque 4 Le BRP peut maintenant tre positionn verticalement dans une fosse de r paration D montage de l ensemble accumulateur MP 1 D visser les 8 vis 20 et d poser l accumulateur 2 Oter le joint torique 10 2 Oter le but e de piston le amortisseur de but e et le ron delle d appaui 50 60 70 Page M4 TRAMAC gt Model 150 Disassembly Removing back head 1 Unscrew the 4 nuts 410 2 Remove the
46. ndard de vente de la soci t TRAMAC termes et conditions que l on pourra obtenir sur demande Ce manuel contient des instructions et des donn es qui couvrent toutes les op rations et les tdches de maintenance r guli re effectuer par le personnel d exploitation et de maintenance Les r visions g n rales sortent du cadre de ce manuel et doivent tre renvoy es un service d entretien agr MAC Les sp cifications de cet appareil ont t logu es comme tant conformes aux directives de la CEE Toute modification dune pi ce quelconque est absolument interdite et auralt pour cons quence l invalidation de l homologation CE La soci t r serve le droit d apporter des modifications ou d ajouter des perfection nements aux produits sans pr avis et sans encourir en quoi que ce soit l obligation apporter de telles modifications ni d ajouter de tels perfectionnements aux produits vendus ant rieurement WARNING e ATTENTION WARNING Pressurized com ponent or system ATTENTION Composant ou syst me sous pression WARNING Pressurized vessel accumulator ATTENTION R cipient sous pression accumulateur Lifting point Point de levage Model 150 Safet WARNING Consult the oper ation and maintenance manual before beginning any maintenance ATTENTION Consulter le manuel d utilisation et dentre tien avant d entrep
47. normally exhibit a semi circular polished area with the remainder being of rougher appearance The polished semi circular area is the fatigue area and generally starts from a damage mark or other stress initiated on the outside of the demolition tool and spreads inward The fatigue area slowly widens until the stresses being applied to the demolition tool cause sudden failure of the remaining section Generally the size of the fatigue area indicates the level of stress applied to the tool i e the smaller the fatigue area the higher the stress level However it must be borne in mind that once initiation of a fatigue crack has taken place it requires a lower stress level to cause it to grow Page 015 TRAMAC gt Model 150 Tool Guide Causes of increased fatigue stress in a demolition tool include A Free running or blank firing Free running occurs when the hammer piston strikes the top of the demolition tool when the work Ing end is not in proper contact with the rock or concrete to be broken This includes jobs where the tool slides off the working area and also when breakthrough of thin concrete slabs or boulders occurs B Cold Low temperatures cause a demolition tool to be more susceptible to fatigue failure Tools should be warmed before use C Mechanical and thermal damage Any form of damage to the surface of a demolition tool renders it more liable to suffer fatigue fail ure Thus all care must be exerc
48. nt rieur de la tuyauterie basse pression 3 4 in 19 mm int rieur Poids sans kit m canique ni outil 740 lbs 335 kg Poids moyen en ordre de marche 825 lbs 375 kg Hauteur avec outil pic standard 66 7 8 1700 mm Largeur hors tout 17 3 4 in 452 mm Cadence de frappe 1150 to 1360 Pression r gl e sur le marteau 1810 psi 125 bar Protection contre marche a vide Yes Oui corps d outil 2 91 in 74 mm IMPORTANT La temp rature d huile maximale autoris e esi 80 C au marteau et 70 C au r servoir de la pelle Les brises roches sont tudi s pour tonctionner avec de l huile min rale dune viscosit de 32 cst 40 C Pour utilisation avec d autres fluides huiles moteur ou synth tiques consulter votre distributeur TRAMAC Page O4 TRAMAC gt Model 150 Technical IMPORTANT Prior to any mounting the operator must check that the carrier characteristics correspond to the required specifications mainly Weight flow and setting of relief valve s mounted on breaker line refer to technical specifications sheet Prior to any mounting a flow and pressure test of the breaker circuit is imperative The operator will make sure that the hydraulic Installation is acceptable as given and it cannot allow the inverse feeding of the breaker by the return line Note breaker pressure line HP line is located on the right side of the breaker Some carriers might have inverted pi
49. ool with 3 positions is forbid den otherwise the rock breaker may be damaged It is therefore essential to Take necessary steps to avoid activating the spool in the wrong position From P to return circuit of rock breaker For instance adaptation of a stop under the con trol pedal fig 1 or mounting of a non return valve on rock breaker LP line between the breaker and the spool fig 2 Possible Possible Precautions a prendre lors du raccordement L alimentation du brise roche par le circuit retour marteau th oriquement possible lorsque le porteur est quip d un distributeur suppl mentaire 3 posi tions doit absolument tre vit6 sous peine d endommager le brise roche Pour cola il faut Prendre les mesures n cessaires pour emp cher de commander le distributeur dans la mauvaise position Passage de P vers circuit retour du brise roche Montage dune but e sous la p dale de commande fig 1 par example ou bien montage d un clapet anti retour sur la ligne retour du brise roche entre marteau et distributeur fig 2 Page Op Model 150 Mountin Page O7 4 gt Model 150 Mounting MOUNTING ON EXCAVATOR Review the general safety instructions Mount the spacers mark 1 corresponding to the dipper stick width Move the dipper stick end between the spacers Insert the pin mark 2 Mount the retaining wash ers mark 3 and the split pins mark 4 Mount t
50. or cover Prior to tightening the fixing screws 2 make sure the socket 3 is well engaged on the inflating screw head Note Depending on the accumulator 3 or 4 fixing screws are required Progressively tighten the fixing screws 2 while making sure that the flange is resting properly on the cover Connect the flange to the nitrogen bottle pressure regulator using the provided hose Turn the drain cock off 4 Using the socket 3 open the inflating screw Open the nitrogen bottle and set the pressure reducer to the required pressure Refer to the accumulator part list After the pressure is stabilized tighten the inflating screw 3 using the socket Shut the nitrogen bottle off Turn the drain cock on 4 to relieve pres sure from the tool Remove the inflating tool Tighten the inflating screw to 16 ft lbs Page M11 3 GONFLAGE ATTENTION N utlisez que de l azote pour gonfler les accumulateurs Utilisez l appareil de gonflage Assurez vous que la vis de gonflage de l accumulateur n est pas bloqu e 22 4 Equipez la bride de gonflage avec le 7 2 manom tre 1 fourni Montez l appareil de gonflage sur le couvercle de l laccumulateur Assurez vous avant serrage des vis de fixation 2 que la cl 3 est bien engag e sur la vis de gonflage NB 3 ou 4 vis de fixation sont util is es selon l accumulateur Serrez progressivement les vis 2 en veillant ce
51. ping pressure line on the left side of the carrier boom Clearly identify HP pressure and return lines on carrier boom If necessary cross over the breaker hoses to allow proper connection Page O5 IMPORTANT Avant tout montage lop rateur dolt s assurer que le porteur devant tre quip correspond aux sp cifications donn es principalement Poids d bit et pression de tarage du des clapet s de d charge situ s sur la ligne brise roche Voir feuille sp cifications techniques Un contr le du d bit et de la pression du circuit brise roche est Indispensable II doit v rifier que l installation hydraulique est con forme au sch ma de principe fourni et qu elle ne permet pas l alimentation inverse du marteau par le circuit retour Note La ligne d alimentation HP est situ e cot droit du brise roche Certains porteurs peuvent avoir des circuits inver s s HP gauche du bras Identifier clairement les circuits HP et BP du bras Si n cessaire croiser les flexibles de raccordement du brise roche pour permettre un branchement correct Model 150 Technical Normal working Marche normale Mechanically impossible stop Rendu m canicanique impossible but e Normal working Marche normale Precautions to be taken when connecting the breaker Feeding the rock breaker by the breaker LP line which is theoretically possible when the carrier is fitted with an extra sp
52. r is accessory for mini excavators backhoes or other excavators according to the model The operator must have the necessary knowledge and must be allowed to operate such carriers The operator must know the safety instructions con cerning the carrier and comply with them In addition to the usual safety equipment such as helmet and safety shoes the operator will if need be have available Safety glasses industrial gloves dust mask and ear protector Ample loose clothing watches and bracelets can in some circumstances be dangerous The operator will not absorb any alcoholic drinks or medicine liable to generate sleepiness It is imperative to be informed and comply with all local laws and regulations concerning the breakers and their use MOUNTING ON CARRIER Each model of breaker is suited to a specific carrier The operator must be informed of the technical instructions given by the manufacturer such as carrier minimum weight working pressure flow rate hoses dimensions and connection to carrier s hydraulic circuit Failure to follow these instructions could result in permanent damage to the hydraulic hammer INFORMATIONS GENERALES Un brise roche est un accessoire adaptable aux mini pelles tracto pelles ou pelles hydrauliques selon le L op rateur doit avoir acquis les connaissances necessaires et doit tre a conduire de tels engins porteurs doit s informer d
53. reaker perpendicular to the material face by operating dipper stick or bucket controls Down pressure must be correct If the down pressure is insufficient the breaker energy will be partly dissipated into the tool the breaker itself and into the carrier boom instead of being transmitted to the material This generates abnormal vibrations and induces blank strikes If on the other hand the down pressure is so high as to lift the carrier at the moment of the breakage of the material the carrier will drop suddenly This will create dangerous and destructive shocks for the tool tool retainers breaker thrusts carrier booms and other The carrier boom cylinders can be AN damaged if they reach the end of their stroke Avoid blank strikes Prior to hammering the tool must be pressed against the material face Blank strikes tool not properly in contact with the material lead to fast wear of the tool retainer and are the origin of tool breakages When blank striking the breaker sounds high pitched and metallic Revolr les Instructions g n rales de s curit princi palement chapitre utilisation Avant d utiliser le brise roche pour la premi re fois habituez vous contr ler La position Le brise roche doit toujours tre perpendiculaire la surface du mat riau casser La pouss e Pour que l nergie du marteau soit transmise au mat riau et provoque sa rupture il faut que l outil soit mainten
54. rendre toute interventions WARNING For operating temperature below 0 C consult the operation and maintenance manual ATTENTION Pour l utilisation en dessous de 02 C consulter le manuel d utilisation et d entretien WARNING Risk of flying chips of rock Keep clear wear a helmet and safety glasses ATTENTION Risques de projections Rester distance porter un casque et des lunettes de s curit Page S1 TRAMAC 4 gt Model 150 Safety SAFETY WARNINGS Warnings call attention to instructions which must be followed precisely to avoid injury or death CAUTION Caution calls attention to instructions which must be followed precisely to avoid damaging the prod uct process or its surroundings NOTES Notes are used for supplementary information SAFETY PRECAUTIONS All mechanical equipment can be dangerous il in bad condition or when used without care Ensure that the operator reads and understands the decals and consults the manuals before mainte nance or operation Ensure that the operation and maintenance manual remains at operator s disposal Ensure that maintenance personnel are adequately competent and have read the maintenance manuals Safety is not only a matter of warnings Every time the operator is working with the breaker the operator must be able to foresee any risks and know how to avoid them Never undertake a new job or maintenance opera tion without being sure
55. risks of falling objects or rocks the cabin must be equipped with an approved FOPS protection Prior to starting work the operator will make sure there are no buried electricity gas or water pipes or lines The operator must take every step to illuminate or light up his working area and permanently take care of ground stability The rock breaker will be used on a clear working area oriented in such a way that inevitable rock chips produced by the contact of the tool with the ground are not dangerous for the operator or any bystanders Nettoyer imm diatement la peau si de l huile entre en contact avec celle ci Les jets d huile hydraulique sous pression peuvent p n trer la peau et provoquer de graves blessures Ne jamais intervener sur un circuit hydraulique SOUS pression Ne jamais utiliser la main pour chercher une fuite Si de l hulle hydraulique p n tre sous la peau consulter imm diatement un m decin ACCUMULATEUR HYDRAULIQUE Les brises roches comprennent 1 ou 2 accumula teurs qui contiennent de l azote sous pression Ne jamais d monter les couvercies d accumula teurs Si une intervention est n cessaire sur accumula teur consulter votre distributeur TRAMAC le plus proche UTILISATION S il y a un risque de chutes d objets ou de blocs dans la zone de travail la cabine de l engin porteur doit tre quip e d un syst me de protection homo logue FOPS Avant le d marrage de travaux
56. rranties or other terms and conditions of sale of products shall be in accordance with the standard terms and conditions of sale of such products which are available upon request This manual contains instructions and technical data to cover all routine operations and scheduled maintenance tasks by operation and maintenance staff Major overhauls are outside the scope of this manual and should be referred to an authorized TRAMAC service department The design specification of this machine has been certified as complying with E C directives Any modification to any part is absolutely prohibited and will result in the CE certification and marking being rendered invalid TRAMAC reserves the right to make changes and improvements to products without notice and with out incurring any obligation to make such changes or add such improvements to products sold previ ously Page 4 AVANT PROPOS Le contents de ce manuel est consid r comme appartenant et comme confidentiel il doit pas tre reproduit sans l autorisation crite pr alable de la soci t Aucun l ment du contenu ce document n est entendu comme repr sentant aucune promesse garantie ni repr sentation ni explicates ni implicites eut gard aux produits TRAMAC qui y sont d crits Toute garanties de cette nature ou tout autres termes et conditions de vente des produits doivent tre conformes aux termes et conditions sta
57. set the pressure reducer to the required pressure refer to the accumulator part list After the pressure is stabilized use the socket 1 to tighten the inflating screw Shut the nitrogen bottle off Turn the drain cock on 3 to relieve pressure from the tool Remove the inflating tool Tighten the inflating screw to 16 ft lbs Page M13 ATTENTION N utlisez que de l azote pour gonfler les accumulateurs Utilisez l appareil de gonflage Assurez vous que la vis de gonflage de l accumulateur n est pas bloqu e Montez l appareil de gonflage sur l accumulateur Assurez vous que la cl est bien engag e sur la vis de gonflage Utilisez le r glage 1 pour r gler la position Serrez progressivement les crous 2 en veillant ce que la bride de gonflage appuie de fagon r guli re sur le couvercle Raccordez l appareil de gonflage au d tendeur de la bouteille d azote Fermez le robinet de purge 3 ouvrez la vis de gonflage l aide de la cl 1 Ouvrez le robinet de la bouteille d azote et r glez le d tendeur la pression de gonflage de l accumulateur Voir la valeur sur la nomenclature Apr s stabilisation de la pression fermez la vis de gonflage l aide de la cl 1 Fermez le robinet de la bouteille d azote Ouvrez le robinet de purge 3 pour purger le montage D montez l appareil de gonflage Bloquez la vis de gonflage A 22 Nm TRAMAC gt Model 150
58. tter Spade Frost TI M O O J gt Page O17 Application Low abrasive homogenous material Plastic or heterogeneous material Plastic or heterogeneous material Crumbly rock Asphalt cutter and trenching Asphalt and trenching TRAMAC gt CHART Fatigue breakage with typical fatigue wrinkles due to steel defect 100 WARRANTY 2 Failure due to blank firing or excessive wear of bushings and or chuck housing Model 150 Tool Guide NO WARRANTY Failure due to operation with worn out retaining pins blank firing twisting tool NO WARRANTY Typical failure caused by misalignment between down pressure hammer and tool prying levering NO WARRANTY th due to contact between the tools tip and rock or concrete NO WARRANTY Mushrooming or fast wearing caused by operating too long on the same spot NO WARRANTY Page O18 Model 150 Parts List This Page Lett Blank Intentionally Cette Page est Laiss e Blanche Intentionnellement Page P1 TRAMAC 0 MODEL 150 PARTS MANUAL Form No M1001 P Revision 7 O e of Q 9 7 November 2001 2 Model 150 Parts List 150 Z7 8 160 n 140 LP BP a o TRAMAC gt Model 150 Parts List Part Number Ref Qty DESCRIPTION D
59. u fermement en appui contre le mat riau pendant toute la dur e de frappe La pouss e se r gle en abaissant le bras du porteur et au besoin pour corriger la position du brise roche et le maintenir perpendiculaire la surface d molir en manoeuvrant les commandes de godet ou de balancier ll faut que la pouss o soit correcte Si la pouss e est insuffisante l nergie du brise roche au lieu d tre transmise au mat riau se dissipera en partie dans l outil dans le brise roche et dans le bras du porteur cr ant des vibrations anormales et provoquant des frappes vides par contre la pouss e est trop forte au point de soulever le porteur lors de la rupture du mat riau l excavateur retombera brusquement en avant Cela provoquera des chocs dangereux et destructeurs pour l outil les claveftes les but es du brise roche le bras et autres parties du porteur Les v rins de bras du porieur ne doivent pas A tre en but e avant ou lis n y r sisteraient pas Ne pas faire frapper le marteau vide Avant de faire frapper le marteau l outil doit tre en appui contre la surface casser Les frappes vide outil insuffisamment appuy provoquent la destruction rapide des clavettes de retenues et sont la cause de casses d outils Lorsque le brise roche frappe vide les coups ont un son aigu m tallique Page 010 TRAMAC 4 gt Model 150 Operation When in use keep the breaker
60. ure Gauge Needle Valve Page M2 TRAMAG 4 gt Model 150 Trouble Shooting How to check hydraulic circuit and installation Mount a flow meter in place of the hammer Also mount a low pressure 0 500 psi gauge on the outlet of the flow meter in order to test the back pressure in the return circuit With the flow meter in place activate the circuit and bring the machine up to operating temperature Do not test the machine cold If the control valve is equipped with solenoid switch on the solenoid before starting the engine to avoid damage to the flow meter Do not switch on or off the solenoid when the engine is running Adjust the flow output to match the requirements of the breaker 26 to 39 gpm After the flow has been adjusted load the flow meter to the hammer operating pressure value see table below plus 400 psi If necessary readjust the flow to keep the hammer flow value constant for pressure varying between 1000 psi and hammer operating pressure value 1800 psi plus 400 psi Relief valve problems If you cannot reach the proper oil flow at the hammer operating pressure value plus 400 psi you may have a bad system relief setting or a bad hammer control valve To check system relief valve see excavator manual for proper relief setting Build pressure with the flow meter to determine relief cracking pressure usually 50 to 100 psi below relief setting Reset relief if need ed There should be 400 to 500 psi between th
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