H100S2−10 Gun - Hobart Welders
Contents
1. NL Tum off welding power Sow ds source wire feeder 1 Nozzle 2 3 2 Contact Tip lt 7 3 Tip Adapter ch Head 6 Tube 57 Wire size stamped on tip check AD 4 and match wire size Cut off wire and disconnect gun from feeder 8 mm Remove nozzle contact tip and adapter Unscrew and remove liner Blow out Lay gun cable out JUNAS gt straight before installing new liner 2 Reassemble gun in reverse order from _ taking it apart Install Liner Liner c Stickout LV Thread wire according to welding power source wire feeder manual Tools Needed C gt J CC 8mm 10mm 246 669 A OM 245 986 Page 7 5 2 Switch And Or Head Tube A Turn Off welding power source wire feeder and disconnect gun 1 Remove screws 2 Remove handle halves and nuts 4 Remove screw on 3 Remove switch housing Install new A switch and connect leads polarity is opposite side not important Reassemble in reverse order If replacing head tube continue to end of figure 4 Secure head tube in vice 5 Loosen jam nut Remove from vice and turn head tube out by hand 7 Place head tube in vice and tighten until 6 Hand tighten head tube into cable connector nuts are tight 9 Reinstall screws 8 Remove from vice Reposition handle halves and and nuts install switch housing Reinstall screw on opposite2. Cycle And Overheating lt asss Rn mm o ot tos 5 3 3 0009 6 SECTION 4 OPERATION 5 22220 6 4 1 operating TNE ETC 6 SECTION 5 MAINTENANCE amp TROUBLESHOOTING 7 5 1 Removing Nozzle Contact Tip And Adapter Changing Liner And Cleaning Gun Casing 7 5 2 Replacing Switch And Or Head Tube 8 5 3 Routine MaintenanCe 2 gt ue eee eases S 9 5 4 TROMDICSHOOUNG 9 SECTION PARTS LIST ee en a 8 10 WARRANTY 0000 REGISTERED QUALITY SYSTEM v Hobart is registered to the ISO 9001 Quality System Standard SECTION 1 SAFETY PRECAUTIONS FOR GMAW WELDING GUNS READ BEFORE USING SR7 MIG 2011 10 Protect yourself and others from injury read follow and save these important safety precautions and operating instructions 1 1 Symbol Usage DANGER Indicates a hazardous situation which if L 7 Indicates special instructions not avoided will result in death or serious injury The possible hazards are shown in the adjoining symbols or explained in the text could result in death or serious injury The possible hazards are shown in the adjoining symbols or ex plained in the text A
3. repair or replacement will be F O B Factory at Appleton Wisconsin or F O B at a Hobart Miller authorized service facility as determined by Hobart Miller Therefore no compensation or reimbursement for transportation costs of any kind will be allowed TO THE EXTENT PERMITTED BY LAW THE REMEDIES PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE REMEDIES IN NO EVENT SHALL HOBART MILLER BE LIABLE FOR DIRECT INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF PROFIT WHETHER BASED ON CONTRACT TORT OR ANY OTHER LEGAL THEORY ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY IMPLIED WARRANTY GUARANTY OR REPRESENTATION AS TO PERFORMANCE AND ANY REMEDY FOR BREACH OF CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH BUT FOR THIS PROVISION MIGHT ARISE BY IMPLICATION OPERATION OF LAW CUSTOM OF TRADE OR COURSE OF DEALING INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE WITH RESPECT TO ANY AND ALL EQUIPMENT FURNISHED BY HOBART MILLER IS EXCLUDED AND DISCLAIMED BY Hobart Miller Some states in the U S A do not allow limitations of how long an implied warranty lasts or the exclusion of incidental indirect special or consequential damages so the above limitation or exclusion may not apply to you This warranty provides specific legal rights and other rights may be available but may vary from state to state In Canada legislation in some provinces provides for certain additional warra
4. 32 3281 The expertise of the distributor and Hobart is there to help you every step of the way Assistance Visit the Hobart website www HobartWelders com HOBART 331 WARRANTY Effective January 1 2012 5 311 WARRANTY applies to all Hobart welding equipment plasma cutters and spot welders with a serial number preface of MC or newer This limited warranty supersedes all previous Hobart warranties and is exclusive with no other guarantees or warranties expressed or implied Hobart products are serviced by Hobart or Miller Authorized Service Agencies LIMITED WARRANTY Subject to the terms and conditions below Hobart Brothers Co Troy Ohio and Miller Electric Mfg Co Appleton Wisconsin warrants to its original retail purchaser that new Hobart equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Hobart THIS WARRANTY 15 EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS Within the warranty periods listed below Hobart Miller will repair or replace any warranted parts or components that fail due to such defects in material or workmanship Hobart Miller must be notified in writing within thirty 30 days of such defect or failure at which time Hobart Miller will provide instructions on the warranty claim procedures to be followed Hobart Miller shall honor warran
5. Indicates a hazardous situation which if not avoided This group of symbols means Warning Watch Out ELECTRIC SHOCK MOVING PARTS and HOT PARTS hazards Consult sym bols and related instructions below for necessary actions to avoid the NOTICE Indicates statements not related to personal injury hazards 1 2 Arc Welding Hazards The symbols shown below used throughout this manual MOVING PARTS can injure to call attention to and identify possible hazards When you see the symbol watch out and follow the related instructions to avoid the hazard The safety information given below is only a summary of the more complete safety information found in the welding power source Owner s Manual Read and follow all Safety Standards Keep away from moving parts Keep away from pinch points such as drive rolls ARC RAYS can burn eyes and skin A Only qualified persons should install operate maintain and repair this unit Wear welding helmet with correct shade of fil ter e Wear correct eye and body protection 6 Cover exposed skin with spatter resistant clothing During operation keep everybody especially children away Y ELECTRIC SHOCK can kill e Always wear dry insulating gloves e Insulate yourself from work and ground e Do not touch live electrode or electrical parts Repair or replace worn damaged or cracked gun or cable insula tion e Turn off welding power source before ch
6. OM 245 9868 2012 05 Processes MIG GMAW Welding Flux Cored FCAW Welding FC Description Semi Automatic Air Cooled MIG GTAW Welding Gun H100S2 10 Gun OWNER S MANUAL Find us on Facebook File MIG GMAW www HobartWelders com TABLE OF CONTENTS SECTION 1 SAFETY PRECAUTIONS FOR GMAW WELDING GUNS READ BEFORE USING 1 1 1 16161 21 6 aa quada Gains aem aU dd adea acd SN os 1 1 2 9 acad accum oped acq 0 ah 1 1 3 Proposition 65 VVarifigS 1 Re dile ded 0 die 2 1 4 Principal Safety Standards 2 1 5 EMF 2 SECTION 2 MESURES DE SECURITE VISANT LES PISTOLETS DE SOUDAGE GMAW LIRE AVANT Em 3 2 1 Signification des symboles CE 3 2 2 Dangers relatifs au soudage l arc 3 2 3 Proposition californienne 65 Avertissements 4 2 4 Principales normes de s curit 4 2 5 Informations relatives aux 2 4 SECTION 3 INSTALLATION 8 412 5 3 1 euge in eer 5 3 2 Duty
7. anging contact tip or gun parts e Keep all covers and handle securely in place HOT PARTS can burn e Allow gun to cool before touching e Do not touch hot metal e Protect hot metal from contact by others NOISE can damage hearing Noise from some processes or equipment can damage hearing FUMES AND GASES can be hazardous e Check for noise level limits exceeding those e Keep your head out of the fumes specified by OSHA e Ventilate area or use breathing device e Use approved ear plugs or ear muffs if noise level is high e Read Material Safety Data Sheets MSDSs e Warn others nearby about noise hazard and manufacturer s instructions for material used WELDING WIRE can injure e Keep hands and body away from gun tip when WELDING can cause fire or explosion Do not weld near flammable material Do not weld on containers that have held com bustibles or on closed containers such as tanks drums or pipes unless they are properly prepared ac cording to AWS F4 1 and AWS 46 0 see Safety Standards e Watch for fire keep extinguisher nearby READ INSTRUCTIONS e Read and follow all labels and the Owner s Manual carefully before installing operating or servicing unit Read the safety information at 7 J BUILDUP OF GAS can injure or kill the beginning of the manual and in each section e Shut off compressed gas supply when not in e Use only genuine replacement parts from the manu
8. cessus et des quipements peut affecter l ouie e V rifier si les niveaux de bruit exc dent les lim ites sp cifi es par l OSHA e Utiliser des bouche oreilles ou des serre t te antibruit approuv s si le niveau de bruit est lev e Avertir les personnes proximit au sujet du danger inh rent au bruit LES FILS DE SOUDAGE peuvent provoquer des blessures e loigner les mains et le corps de la buse du pis tolet apr s avoir appuy sur la g chette LIRE LES INSTRUCTIONS e Lire et appliquer les instructions sur les tiquettes et le Mode d emploi avant l installation l utilisation ou l entretien de l appareil Lire les informations de s curit au d but du manuel et dans chaque section e N tiliser que les pi ces de rechange recommand es par le constructeur e Effectuer l entretien en respectant les manuels d utilisation les normes industrielles et les codes nationaux d tat et locaux 2 3 Proposition californienne 65 Avertissements Les quipements de soudage et de coupage produisent des fum es et des gaz qui contiennent des produits chimiques dont l Etat de Californie reconnait qu ils provoquent des malformations cong nitales et dans certains cas des cancers Code de sant et de s curit de Californie chapitre 25249 5 et suivants 2 4 Principales normes de s curit Safety in Welding Cutting and Allied Processes ANSI Standard Z49 1 is available as a free download f
9. diaques Des mesures de protection pour les porteurs d implants m dicaux doivent tre prises Limiter par exemple tout acc s aux passants ou proc der une valuation des risques individuels pour les soudeurs Tous les soudeurs doivent appliquer les proc dures suivantes pour minimiser l exposition aux CEM provenant du circuit de soudage 1 Rassembler les c bles en les torsadant ou en les attachant avec du ruban adh sif ou avec une housse 2 Ne pas se tenir au milieu des c bles de soudage Disposer les cables d un c t et distance de l op rateur 3 Ne pas courber et ne pas entourer les c bles autour de votre corps OM 245 986 Page 4 Ce produit contient des l ments chimiques dont le plomb reconnus par l Etat de Californie pour leur caract re canc rog ne ainsi que provoquant des malformations cong nitales ou autres probl mes de procr ation Se laver les mains apr s toute manipulation 103 Chantilly VA 20151 phone 703 788 2700 website www cganet com Safety in Welding Cutting and Allied Processes CSA Standard W117 2 from Canadian Standards Association Standards Sales 5060 Spectrum Way Suite 100 Ontario Canada L4W 5NS phone 800 463 6727 website www csa international org Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute 25 West 43rd Street New York NY 10036 phone 212 642 4900 web site www ans
10. ees Due 245 927 CONNECTOR feeder 74 Ve uer dre De PA Ros a D e 197 123 O RING 312 ID X 062 70 duro buna n _ 194 010 LINER monocoil 023 025 wire 15ft consisting of 194 011 LINER monocoil 030 035 wire 15 consisting of _ 194 012 LINER monocoil 035 045 wire 15ft consisting of MNT 079975 O RING 187 ID 103GS sas dan di vas ee Ske OPTIONAL To maintain the factory original performance of your equipment use only Manufacturer s Suggested Replacement Parts Model is required when ordering parts from your local distributor OM 245 986 Page 10 Notes Ref AWS ANSI D1 1 WELD JOINT TYPES NA d GROOVE FILLET WELD POSITION FLAT Ref 804 248 A 11 e Notes DECIMAL EQUIVALENTS 96 9 oe 96 909 3535 Oe e 6 96 9 6 96 3 96 e 6 066 33 6 9 e 6 6 OD i Warranty Questions Call 1 800 332 3281 7 AM 5 PM EST Service You always get the fast reliable response you need Most replacement parts can be in your hands in 24 hours Support Need fast answers to the tough welding questions Contact your distributor or call 1 800 3
11. explosion e Ne pas souder proximit de mat riaux inflam mables e Ne pas effectuer le soudage sur des conte neurs ferm s tels que des r servoirs tambours ou conduites moins qu ils n aient t pr par s correctement conform ment AWS F4 1 et AWS A6 0 voir les Normes de S curit e Prendre garde aux incendies et toujours avoir un extincteur proximit L ACCUMULATION DE VAPEURS peut causer des l sions ou la mort e Quand on n utilise pas le gaz comprim de protection fermer le robinet de la bouteille e Assurer toujours la ventilation des zones fer m es ou utiliser un appareil respiratoire avec alimentationen air Les PIECES MOBILES peuvent causer des blessures e Ne pas s approcher des organes mobiles e Ne pas s approcher des points de coincement tels que des rouleaux de commande LE RAYONNEMENT DE L ARC peut br ler les yeux et la peau e Porter un casque de soudage muni d un filtre de protection oculaire appropri e Porter une protection oculaire et des v te ments de protection appropri s e Prot ger la peau nue en portant des v tements anti clabous sures OM 245 986 Page 3 LES PIECES CHAUDES peuvent provoquer des brulures e Laisser refroidir le pistolet avant de le toucher e Ne pas toucher d objets m talliques chauds e Abriter les objets m talliques contre tout con tact par les personnes proximit Le BRUIT peut endommager l ouie Le bruit des pro
12. facturer use e Perform maintenance and service according to the Owner s e Always ventilate confined spaces or use ap Manuals industry standards and national state and local proved air supplied respirator codes OM 245 986 Page 1 1 3 Proposition 65 Warnings Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and in some cases cancer California Health amp Safety Code Section 25249 5 et seq 1 4 Principal Safety Standards Safety in Welding Cutting and Allied Processes ANSI Standard 749 1 is available as a free download from the American Welding Society at http www aws org or purchased from Global Engineering Documents phone 1 877 413 5184 website www global ihs com Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute 25 West 43 Street New York NY 10036 phone 212 642 4900 web site www ansi org Safe Practices for the Preparation of Containers and Piping for Welding and Cutting American Welding Society Standard AWS F4 1 from Glob al Engineering Documents phone 1 877 413 5184 website www glo bal ihs com Safe Practices for Welding and Cutting Containers that have Held Com bustibles American Welding Society Standard AWS A6 0 from Global Engineering Documents phone 1 877 413 5184 website www global ihs com Nati
13. i org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent of Documents P O Box 371954 Pittsburgh PA 15250 7954 phone 1 866 512 1800 there are 10 OSHA Regional Offices phone for Region 5 Chicago is 312 353 2220 website www osha gov 4 Maintenir la t te et le torse aussi loin que possible du mat riel du circuit de soudage 5 Connecter la pince sur la pi ce aussi pr s que possible de la soudure 6 Ne pas travailler proximit d une source de soudage ni s asseoir ou se pencher dessus 7 Ne pas souder tout en portant la source de soudage ou le d vidoir En ce qui concerne les implants m dicaux Les porteurs d implants doivent d abord consulter leur m decin avant de s approcher des op rations de soudage l arc de soudage par points de gougeage du coupage plasma ou de chauffage par induc tion Si le m decin approuve il est recommand de suivre les proc du res pr c dentes SECTION 3 INSTALLATION 3 1 Specifications Air Cooled Welding Gun For GMAW FCAW Welding Note Using gasless flux cored wire reduces gun du
14. lding gouging plasma arc cutting or induction heating operations If cleared by your doctor then following the above procedures is recom mended SECTION 2 MESURES DE SECURITE VISANT LES PISTOLETS DE SOUDAGE GMAW A LIRE AVANT UTILISATION SR7 MIG _2011 10fre Pour carter les risques de blessure pour vous m me et pour autrui lire appliquer et ranger en lieu s r ces consignes relatives aux pr cautions de s curit et au mode op ratoire 2 1 Signification des symboles l vite pas peut donner la mort ou des blessures graves Les dangers possibles sont montr s par les symboles joints ou sont expliqu s dans le texte A DANGER Indique une situation dangereuse qui si on Indique une situation dangereuse qui si on l vite pas peut donner la mort ou des blessures graves Les dan gers possibles sont montr s par les symboles joints ou sont expliqu s dans le texte NOTE Indique des d clarations pas en relation avec des blessures personnelles 2 2 Dangers relatifs au soudage l arc A Les symboles pr sent s ci apr s sont utilis s tout au long du pr sent manuel pour attirer votre attention et identifier les ris ques de danger Lorsque vous voyez un symbole soyez vigi lant et suivez les directives mentionn es afin d viter tout danger Les consignes de s curit pr sent es ci apr s ne font que r sumer l information contenue dans les normes de s curit num r es dans le manuel d utilisa
15. nties or remedies other than as stated herein and to the extent that they may not be waived the limitations and exclusions set out above may not apply This Limited Warranty provides specific legal rights and other rights may be available but may vary from province to province hobart_warr 2012 03 Thank you for purchasing Hobart Our trained technical support team is dedicated to your satisfaction For questions regarding performance op eration or service contact us Resources Available Always provide Model Name and Serial Style Number To locate a Service Center Call 1 800 332 3281 or visit our website at www HobartWelders com wheretobuy For Technical Assistance Call 1 800 332 3281 7 AM to 5 PM EST Monday through Friday Find us on 3 Facebook 9 Owner s Record Please complete and retain with your personal records Model Name Serial Style Number Hobart Brothers Co An Illinois Tool Works Company 600 West Main Street Purchase Date Date which equipment was delivered to original customer Troy OH 45373 USA For Assistance Distributor Call1 800 332 3281 Address City otate Zip ORIGINAL INSTRUCTIONS PRINTED IN USA 2012 Hobart Brothers Co 2012 03
16. onal Electrical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org and www sparky org 1 5 EMF Information Electric current flowing through any conductor causes localized electric and magnetic fields EMF Welding current creates an EMF field around the welding circuit and welding equipment EMF fields may inter fere with some medical implants e g pacemakers Protective meas ures for persons wearing medical implants have to be taken For ex ample restrict access for passers by or conduct individual risk assess ment for welders All welders should use the following procedures in or der to minimize exposure to EMF fields from the welding circuit 1 Keep cables close together by twisting or taping them or using a cable cover 2 Do not place your body between welding cables Arrange cables to one side and away from the operator Do not coil or drape cables around your body OM 245 986 Page 2 A This product contains chemicals including lead known to the state of California to cause cancer birth defects or other reproductive harm Wash hands after use Safe Handling of Compressed Gases in Cylinders CGA Pamphlet P 1 from Compressed Gas Association 14501 George Carter Way Suite 103 Chantilly VA 20151 phone 703 788 2700 website www cganet com Safety in Welding Cutting and Allied Processes CSA Standard W117 2 from Canadian S
17. ply to 1 Consumable components such as contact tips cutting nozzles contactors brushes relays work station table tops and welding curtains or parts that fail due to normal wear Exception brushes and relays are covered on all engine driven products 2 Items furnished by Hobart Miller but manufactured by others such as engines or trade accessories These items are covered by the manufacturer s warranty if any 3 Equipment that has been modified by any party other than Hobart Miller or equipment that has been improperly installed improperly operated or misused based upon industry standards or equipment which has not had reasonable and necessary maintenance or equipment which has been used for operation outside of the specifications for the equipment HOBART PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY COMMERCIAL INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT In the event of a warranty claim covered by this warranty the exclusive remedies shall be at Hobart s Miller s option 1 repair or 2 replacement or where authorized in writing by Hobart Miller in appropriate cases 3 the reasonable cost of repair or replacement at an authorized Hobart Miller service station or 4 payment of or credit for the purchase price less reasonable depreciation based upon actual use upon return of the goods at customer s risk and expense Hobart s Miller s option of
18. rom the American Welding Society at http www aws org or purchased from Global Engineering Documents phone 1 877 413 5184 website www global ihs com Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute 25 West 43rd Street New York NY 10036 phone 212 642 4900 web site www ansi org Safe Practices for the Preparation of Containers and Piping for Welding and Cutting American Welding Society Standard AWS F4 1 from Glob al Engineering Documents phone 1 877 413 5184 website www glo bal ihs com Safe Practices for Welding and Cutting Containers that have Held Com bustibles American Welding Society Standard AWS A6 0 from Global Engineering Documents phone 1 877 413 5184 website www global ihs com National Electrical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org and www sparky org Safe Handling of Compressed Gases in Cylinders CGA Pamphlet P 1 from Compressed Gas Association 14501 George Carter Way Suite 2 5 Informations relatives aux CEM Le courant lectrique qui traverse tout conducteur g n re des champs lectromagn tiques CEM certains endroits Le courant de soudage cr e un CEM autour du circuit et du mat riel de soudage Les CEM peuvent cr er des interf rences avec certains implants m dicaux comme des stimulateurs car
19. side Tools Needed 3 5 mm phillips 243 840 A OM 245 986 Page 8 5 3 Routine Maintenance before maintaining during severe conditions Check Change Clean X Replace Reference To be done by Factory Authorized Service Agent Each Spool Of Wire Blow out gun casing Every X 3 Months x Unreadable Labels x Damaged Gas Hose X Cords X Cracked Parts 5 4 Troubleshooting Trouble Remedy Wire does not feed wire is not ener gized wire feeds unevenly Check contact tip Check for kinks in gun cable and liner Check gun trigger plug connection at welding power source wire feeder Check and if necessary replace gun trigger switch see Section 5 2 Check contact tip Check for kinks in gun cable Blow out liner and gun casing see Section 5 1 Weld porosity Hemove weld spatter buildup in nozzle Check O rings on gun connector and replace if damaged Make sure inner head tube is tight in cable connector Check gun connector to be sure it is fully inserted into drive assembly Check shielding gas flow supply Wire feeding stops or does not feed properly during welding Straighten gun cable and or replace damaged parts see Section 5 1 Adjust drive roll pressure see wire feeder manual Change to proper drive roll groove see wire feeder manual Readjust hub tension see
20. tandards Association Standards Sales 5060 Spectrum Way Suite 100 Ontario Canada L4W 5NS phone 800 463 6727 website www csa international org Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute 25 West 43 Street New York NY 10036 phone 212 642 4900 web site www ansi org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent of Documents P O Box 371954 Pittsburgh PA 15250 7954 phone 1 866 512 1800 there are 10 OSHA Regional Offices phone for Region 5 Chicago is 312 353 2220 website www osha gov 4 Keep head and trunk as far away from the equipment in the welding circuit as possible 5 Connect work clamp to workpiece as close to the weld as possible 6 Do not work next to sit or lean on the welding power source 7 Donot weld whilst carrying the welding power source or wire feeder About Implanted Medical Devices Implanted Medical Device wearers should consult their doctor and the device manufacturer before performing or going near arc welding spot we
21. tion du poste de soudage Veuillez lire et respecter toutes ces normes de s curit A L installation l utilisation l entretien et les r parations ne doivent tre confi s qu des personnes qualifi es Au cours de l utilisation tenir toute personne l cart et plus particulierementles enfants X UN CHOC LECTRIQUE peut tuer 0 6 Porter toujours des gants secs et isolants e S isoler de la pi ce et de la terre Ne jamais toucher une lectrode ou des pi ces lectriques sous tension R parer ou remplacer un pistolet ou la gaine d isolement d un c ble us e endommag e ou fissur e e Mettre la soudeuse hors tension avant de remplacer un bec con tact ou des pi ces de pistolet S assurer que tous les couvercles et poign es sont fermement assujettis LES VAPEURS ET LES FUM ES peuvent tre nocives e loigner sa t te des endroits renfermant des vapeurs e A rer la zone de travail ou porter un appareil re spiratoire 6 Consulter les fiches toxicologiques MSDS et les notices du fab ricant de chaque mat riel utilis gt Indique des instructions sp cifiques Ce groupe de symboles veut dire Avertissement Attention DANGER DE CHOC ELECTRIQUE PIECES EN MOUVEMENT et PIECES CHAUDES Consulter les symboles et les instructions ci dessous y aff rant pour les actions n cessaires afin d viter le danger LE SOUDAGE peut causer un incen DIE die ou une
22. ty claims on warranted equipment listed below in the event of such a failure within the warranty time periods All warranty time periods start on the delivery date of the equipment to the original retail purchaser and not to exceed one year after the equipment is shipped to a North American distributor or eighteen months after the equipment is shipped to an International distributor 1 5 Years Parts and Labor Original Main Power Rectifiers only to include SCRs diodes and discrete rectifier modules Reactors Stabilizers Transformers 2 3 Years Parts and Labor Drive Systems Idle Module PC Boards Rotors Stators and Brushes Solenoid Valves Spot Welder Transformer Switches and Controls 1 Year Parts and Labor Unless Specified 90 days for industrial use Accessories Batteries Trek 180 Only Contactors Field Options NOTE Field options are covered for the remaining warranty period of the product they are installed in or for a minimum of one year whichever is greater Flowgauge and Flowmeter Regulators No Labor HF Units MIG Guns TIG Torches Motor Driven Guns Plasma Cutting Torches Regulators Relays Remote Controls Replacement Parts No labor 90 days Running Gear Trailers Water Coolant Systems 4 Engines batteries except Trek 180 and tires are warranted separately by the manufacturer Hobart s 5 3 1 Limited Warranty shall not ap
23. ty cycle H100S2 10 Feeds 023 To 045 in 0 6 To 1 1 mm Hard Or Flux Cored Wires Duty Cycle Rating 100 100 A With CO Shielding Gas 60 100 A With Mixed Gases Weight With 10 ft 3 m Power Cable 3 5 Ib 1 6 kg Ref 246 668 A 3 2 Duty Cycle And Overheating See Section 3 1 Specifications for amperage rating and duty cycle NOTICE Exceeding duty cycle can damage unit and void warranty Definition 023 To 045 in 0 6 To 1 1 mm 023 To 045 in 0 6 To 1 1 mm Hard Or Flux Cored Wires Hard Or Flux Cored Wires 60 Duty Cycle At 100 Amperes 100 Duty Cycle At 100 Amperes Using Mixed Gases 10 Using CO Minutes 3 Duty Cycle is percentage of 10 minutes that gun can weld at rated load without overheating Continuous Welding Overheating SE Reduce Duty Cycle sduty1 5 95 OM 245 986 Page 5 3 3 Installing Gun 1 Gun Securing Knob 2 GunEnd Loosen knob Insert gun end until it bottoms against drive assembly Tighten knob 3 Friction Terminals Connect friction terminals to gun trigger terminals inside unit 566 power source manual for threading procedure 243 861 A 4 1 Operating T 1 Trigger Switch When pressed energized wire feeds and shielding gas flows Ref 246 668 A OM 245 986 Page 6 SECTION 5 MAINTENANCE amp TROUBLESHOOTING 5 1 Removing Nozzle Contact Tip And Adapter Changing Liner And Cleaning Gun Casing
24. wire feeder manual Clean or replace liner if dirty or plugged see Section 5 1 Replace drive roll or pressure bearing if worn or slipping see wire feeder manual OM 245 986 Page 9 SECTION 6 PARTS LIST 246 670 A Quantity Figure 6 1 H100S2 10 Gun Item Dia Part No 95 No Description 245 924 Figure 6 1 H100S2 10 Gun 169 715 NOZZLE slip type 500 orf flush 226 190 NOZZLE flux cored slip type P ETT 087 299 TIP contact scr 023 wire x 1 195 ___ _ _ 000 067 TIP contact scr 030 wirex1 125 _ 000 068 TIP contact scr 035 wire x 1 125 _ 000 069 TIP contact scr 045 wire 1 195 _ 170470 gt 00000 a do demas _ 16976 lt ADAPTER CONAC UD seana a aea ae ea a aSa e ed a S _ _ 246373 gt TUBE Nead Un E eee cuts __ __ 243 865 42 NUT dent ac aang ___ _ 242 892 x HANDLE te Co ree dun E e E 225 410 lt ick 1293 29 beds ES 246 380 HOUSING poWer Dplh is lt vere EC t e
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