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1. Transpol 2 Z Struers Instruction Manual Manual no 15957001 Date of release 07 08 2007 Gebrauchsanweisung Mode d emploi Transpol 2 Instruction Manual Instruction Manual Always state Serial No and Voltage frequency if you have technical questions or when ordering spare parts You will find the Serial No and Voltage on the type plate of the machine itself We may also need the Date and Article No of the manual This information is found on the front cover The following restrictions should be observed as violation of the restrictions may cause cancellation of Struers legal obligations Instruction Manuals Struers Instruction Manual may only be used in connection with Struers equipment covered by the Instruction Manual Service Manuals Struers Service Manual may only be used by a trained technician authorised by Struers The Service Manual may only be used in connection with Struers equipment covered by the Service Manual Struers assumes no responsibility for errors in the manual text illustrations The information in this manual is subject to changes without notice The manual may mention accessories or parts not included in the present version of the equipment The contents of this manual is the property of Struers Reproduction of any part of this manual without the written permission of Struers is not allowed All rights reserved Struers 2007 Struers A S Pederstrupvej 84 DK 2750 Ballerup Denmark Telephone
2. 45 44 600 800 Fax 45 44 600 801 Transpol 2 Instruction Manual Transpol 2 Safety Precaution Sheet To be read carefully before use 1 The operator should be fully aware of the use of the apparatus according to the Instruction Manual 2 If grinding accessories not recommended by Struers are used they must be approved of for soeeds above 8500 rpm Do not use grinding stones with diameter larger than 10 mm 3 Make sure that the current carrying parts are kept in order If any damage to a cable has been observed it must be corrected immediately 4 Use an isolating transformer in wet and moist rooms 5 Always use safety goggles when working with Transpol 2 6 Always protect the motor and control unit from rain and moisture 7 The grinding unit must not be used without reduction gear 8 Always clamp the grinding tools carefully The equipment is designed for use with consumables supplied by Struers If subjected to misuse improper installation alteration neglect accident or improper repair Struers will accept no responsibility for damage s to the user or the equipment Dismantling of any part of the equipment during service or repair should always be performed by a qualified technician electromechanical electronic mechanical pneumatic etc Transpol 2 Instruction Manual Disposal Equipment marked with a WEEE symbol K contain electrical and electronic components and must not be disposed of as ge
3. Carbon brushes for motor Motor cable NCL 26CD Cat no 437 MP 039 437 MP 040 437 MP 030 Motor NK 260 Il Reduction gear RG O1N Straight handle HG 200 N Spanner Lock pin 0O A N 437 MP 029 437 MP 034 437 MP 032 437 MP 035 437 MP 036 Mounting tools motor 2 of 2 Transpol 2 Mode d emploi AA N Motor NK 260 Il Reduction gear RG O1N Right angle handle IC 301 Spanner Fixture assembly for rubber disc for IC 301 Main shaft assembly for IC 301 TRAHO Rubber disc 437 MP 029 437 MP 034 437 MP 031 437 MP 037 437 MP 041 437 MP 042 40800055 Overensstemmelseserklzring Ar Struers Fabrikant Struers A S Pederstrupvej 84 DK 2750 Ballerup Danmark Telefon44 600 800 erkl rer herved at Produktnavn Transpol 2 Type nr 595 Maskintype Slibe og poler maskine er overensstemmelse med f lgende EU direktiver Maskindirektivet 98 37 EF efter folgende norm er EN ISO 12100 1 2003 EN ISO 12100 2 2003 EN60204 1 1997 EMC direktivet 89 336 EF og 92 31 EF efter f lgende norm er EN50081 1 1992 EN50082 1 1997 Lavsp ndingsdirektivet 73 23 EF efter f lgende norm er EN60204 1 1997 Supplerende Endvidere overholdes de amerikanske normer oplysninger UL508 Ovenstaende overensstemmelse r er erkl ret iflg den globale metode modul A LO Dato 07 08 2007 Christian Skjold Heyde Vice President Udvikling og Produktion Struers A S Declaration of Conformity Struers Manufacturer S
4. ml Transcopy Liquid 50 replica foils 20 x 30 mm 0 8 x 1 2 1 pipette Spray nozzle and 50 microscope slides 25 x 75 mm 1 x 3 40900090 Transcopy Replica Foils 50 pcs 40900091 Transcopy Liquid 40 ml 40900092 RepliSet Technical Data Resolution of cu red replica Down to 0 1 micron Shrinkage Negligible Tear Strength 15 20 kN m Temperature range for the surface to be examined 10 C to 180 C Life span of the finished replicas is practically indefinite provided they are stored according to the instructions Content in static mixing nozzle 1 1 ml in nozzle for 50 ml cartridge 9 3 ml in nozzle for 265 ml cartridge Specifications Replication system for non destructive testing of a microstructure or a 3D structure Fast curing two part silicon rubber compound for flexible high resolution 3D replicas For the 50 ml system the hand operated dispensing gun 40900066 and the static mixing nozzles 40900088 are used in combination with the 50 ml cartridges For the 265 ml system the hand operated dispensing gun 40900065 and the static mixing nozzles 40900056 are used in combination with the 265 ml cartridges Specifications Cat no RepliSet F1 Particularly useful for replicating horizontal or sloping surfaces in low temperature conditions or where rapid results are required Fluid rapid curing compound with working life of 0 5 1 min and curing time of 4 min at 25
5. of surface shape for low tech applica tions A backing slide bonds to the RepliSet or RepliFix replica The backing slide serves to maintain the original profile and en sures a flat back to the replica A replica can be taken from all metallic materials and most other solid materials like ceramics plastics and glass There are no size shape or thickness limita tions on the replicas that can be made and it is even possible to take replicas from othervise inaccessible surfaces The RepliSet system can produce repli cas which at the same time are dimen sionally correct with ultra fine detail reproduction and with a flat back Pure copper Sample Sample etched with cupric chloride and ammonia Magnification 100 x Further to examination by optical micro scopes 3D examination can be carried out using non contact measuring instru ments such as laser measuring equip ment or measuring projectors with 2D or 3D facilities A replica of a cavity for instance inner holes can be examined using measurement and profile projec tors The replicas are suitable for 3D examination by SEM Metallographic applications Typical applications are on site non de structive testing in connection with qual ity control inspection and maintenance of power plants oil platforms bridges aircraft etc Water or high temperatures do not affect RepliSet so the application range is very broad An operator dispenses RepliSet onto a sam
6. 0 mm dia 40800055 SiC grinding papers adhesive bundle of 100 Grit 60 40400049 Grit 120 40400129 Grit 240 40400130 Grit 500 40400131 DP cloths adhesive dia 32 mm bundle of 25 DP Dur 40500040 DP Dac 40500145 DP Mol 40500041 DP Nap 40500042 OP Felt 40500043 Flapper wheel 80 grit 40 mm dia x 10 mm 40800053 Movipol 3 Technical Data Voltage supply to transformer 220 V 50 60 Hz 115V 50 60 Hz Voltage supply from transformer 42 V AC Input fuse 5A Battery fuse 10A Thermal overload protection Polishing power Max 140 VA Polishing area About 9 mm dia Dimensions Width 410 mm Height 280 mm Depth 200 mm Weight with batteries but without electrolyte Net 8 80 kg Specifications Movipol 3 complete with batteries and supply transformer 220 V or 115 V 039265xx 42 V charging supply transformer for continuous use for Movipol 3 230 V or 115 V 044462xx Set of extra batteries 9 pcs 03926901 Polishing Chambers for Movipol 3 Flexible type 10 pcs 03926904 PSM 2 Technical Data Batteries 4x 1 5 V type LR20 Length 210 mm 8 3 Lamp threaded base 5 V 6W Diameters 15 60 mm 0 6 2 4 Weight 600 g Specifications Portable microscope PSM 2 complete with 10 x eyepiece 10 x objective lamp housing and carrying case without batteries 04286101 Objective magnification 20 x 04286901 Objective magnification 40 x 04286902 Measuring set consisting of measuring eye piece and plate micrometer 04286903 Transcopy Transcopy Kit Set consisting of 40
7. 1 1997 Erg nzungs information Die Maschine entspricht ebenfalls den amerikanischen FCC Normen UL508 Die obenstehende Konformit t ist in Folge der globalen Methode Modul A erkl rt LO Datum 07 08 2007 ChristiarSkjold Heyde Stellvertretender Gesch ftsf hrer Entwicklung und Produktion Struers A S Francais D claration de conformit Struers Fabricant Struers A S Pederstrupvej 84 DK 2750 Ballerup Denmark T l phone 45 44 600 800 D clare ci apr s que Nom du produit Transpol 2 Type no 595 Type de machine Machine de pr polissage polissage est conforme aux dispositions des Directives CEE suivantes S curit des machines 98 37 CEE conforme aux normes suivantes EN ISO 12100 1 2003 EN ISO 12100 2 2003 EN60204 1 1997 Directive EMC 89 336 CEE et 92 31 CEE conforme aux normes suivantes EN50081 1 1992 EN50082 1 1997 Directive de basse 73 23 CEE conforme aux normes suivantes tension EN60204 1 1997 Informations L quipement est conforme aux standards am ricains suppl mentaires UL508 La d claration ci dessus a t faite d apr s la m thode globale module A LS Date 07 08 2007 Christian SKold Heyde Vice President R amp D et Production Struers A S eu_erkl 595adoc On site materialographic preparation and examination Conventional materialographic preparation entails cutting a sample from a material This method is not always appropriate as it destroys the component which
8. 7 Surcharge du moteur u 7 3 Maintenance 8 4 Donn es techniques eee 8 Transpol 2 Mode d emploi 1 Contenu de l emballage V rifier le contenu de La caisse de transport contient les pi ces suivantes l emballage Transpol 2 Malette de transport avec bandouli re C ble lectrique Moteur CC R ducteur de vitesse Poign e droite avec support pour la meule laminaire Meule laminaire granulom trie 80 Poign e angle droit avec dispositif d accouplement rapide pour les disques en caoutchouc Disques en caoutchouc C ne de feutre Bo te carr e pour ranger les draps de polissage et le c ne de feutre en service Clefs pour le serrage de l outil de pr polissage Clef de serrage Paire de lunettes de protection Fusibles Jeu de Modes d emploi A wech h sech th th sesch N CO Monter le moteur m Ins rer la fiche du cable du moteur dans la prise situ e sur la plaque frontale et serrer l crou m Assembler le moteur et le r ducteur de vitesse en serrant soigneusement Si les pi ces ne peuvent pas tre viss es correctement l une l autre il est probable que la pi ce d entrainement du moteur ne soit pas correctement positionn e En tournant l arbre moteur il est possible d aligner les pi ces et ensuite de les resserrer l aide d une clef appropri e Ne jamais utiliser la force IMPORTANT Le r ducteur de vitesse doit rester mont sur le moteur
9. AND Struers Sp z 0 0 Oddzia w Polsce ul Jasnog rska 44 31 358 Krak w Phone 48 12 661 20 60 Fax 48 12 626 01 46 ROMANIA Struers GmbH Sucursala Sibiu Str Scoala de Inot nr 18 RO 550005 Sibiu Phone 40 269 244 558 Fax 40 269 244 559 romania struers de SCHWEIZ Struers GmbH Zweigniederlassung Schweiz Weissenbrunnenstrasse 41 CH 8903 Birmensdorf Telefon 41 44 777 63 07 Fax 41 44 777 63 09 switzerland struers de SINGAPORE Struers Singapore 627A Aljunied Road 07 08 BizTech Centre Singapore 389842 Phone 65 6299 2268 Fax 65 6299 2661 struers sg struers dk SWEDEN Struers A S Ekbacksv gen 22 3 tr SE 168 69 Bromma Telefon 46 0 8 447 53 90 Telefax 46 0 8 447 53 99 struers struers dk UNITED KINGDOM Struers Limited Unit 11 Evolution the AMP Morse Way Catcliffe Rotherham S60 5BJ Tel 0845 604 6664 Fax 0845 604 6651 www struersitd co uk USA Struers Inc 24766 Detroit Road Westlake OH 44145 1598 Phone 1 440 871 0071 Fax 1 440 871 8188 info struers com OSTERREICH Struers GmbH Zweigniederlassung Osterreich Ginzkeyplatz 10 A 5020 Salzburg Telefon 43 662 625 711 Fax 43 662 625 711 78 austria struers de
10. C 1 cartridge of 50 ml 40900069 5 cartridges of 50 ml 40900047 2 cartridges of 265 ml 40900051 RepliSet F5 General purpose material Particularly useful for replicating horizontal or sloping surfaces in normal or high temperature conditions Fluid fast curing compound with working life of 5 min and curing time of 18 min at 25 C 1 cartridge of 50 ml 40900068 5 Cartridges of 50 ml 40900046 2 cartridges of 265 ml 40900050 RepliSet T1 Particularly useful for replicating vertical or overhead surfaces in low temperature conditions or where rapid results are required Thixotropic rapid curing compound with working life of 0 5 1 min and curing time of 4 min at 25 C 1 cartridge of 50 ml 40900071 5 cartridges of 50 ml 40900049 2 cartridges of 265 ml 40900053 RepliSet T3 General purpose material Particularly useful for replicating vertical or overhead surfaces in normal or high temperature conditions Thixotropic fast curing compound with working life of 3 min and curing time of 10 min at 25 C 1 cartridge of 50 ml 40900070 5 cartridges of 50 ml 40900048 2 cartridges of 265 ml 40900052 RepliSet GF1 Replication system especially for comparatory macroscopy and metrology Particularly useful for replicating horizontal or sloping surfaces and filling holes Fluid rapid curing compound with working life of 0 5 1 min and curing time of 4 min at 25 C 1 cartridge of 50 ml 40900078 5 Cartridges of 50 ml 40900076 RepliSet GT1 Repli
11. DA Struers Ltd 7275 West Credit Avenue Mississauga Ontario LON 5M9 Phone 1 905 814 8855 Fax 1 905 814 1440 info struers com CHINA Struers Ltd Rm 702 Hi Shanghai No 970 Dalian Road Shanghai 200092 P R China Phone 86 21 5228 8811 Fax 86 21 5228 8821 struers cn struers dk CZECH REPUBLIC Struers GmbH Organiza n slo ka Havl kova 361 CZ 252 63 Roztoky u Prahy Phone 420 233 312 625 Fax 420 233 312 640 czechrepublic struers de DEUTSCHLAND Struers GmbH Carl Friedrich Benz Strasse 5 D 47877 Willich Telefon 49 0 2154 486 0 Fax 49 0 2154 486 222 verkauf struers struers de FRANCE Struers S A S 370 rue du March Rollay F 94507 Champigny sur Marne Cedex T l phone 33 1 5509 1430 T l copie 33 1 5509 1449 struers struers fr IRELAND Struers Ltd Unit 25a Monkspath Business Park Solihull B90 4NZ Phone 44 0 121 745 8200 Fax 44 0 121 733 6450 info struers co uk JAPAN Marumoto Struers K K Takara 3rd Building 18 6 Higashi Ueno 1 chome Taito ku Tokyo 110 0015 Phone 81 3 5688 2914 Fax 81 3 5688 2927 struers struers co jp NETHERLANDS BELGIUM Struers GmbH Nederland Electraweg 5 NL 3144 CB Maassluis Tel 31 0 10 599 72 09 Fax 31 0 10 599 72 01 netherlands struers de 04 2010 62174370 Printed in Denmark by Struers Struers A S Pederstrupvej 84 DK 2750 Ballerup Denmark Phone 45 44 600 800 Fax 45 44 600 801 struers struers dk POL
12. a is made by applying Transcopy fluid to the film and pressing it firmly onto the prepared and etched surface A slightly over etched structure results in a higher contrast of the replica After 4 5 minutes the foil is removed from the Surface By removing the cover paper the replica can be adhered to a plain plate and then examined under an optical mi croscope RepliSet The RepliSet system is designed to produce an exact 3D copy of a surface It is used for non destructive testing and field applications allowing the structure or irregularities on critical components to be examined and measured under labo ratory conditions RepliSet is a specially formulated fast curing two part silicone rubber with a good releasing ability for flexible high resolution 3D replicas which behave like a metallic surface when examined in an optical microscope RepliSet compounds are supplied in car tridges and are dispensed using a hand operated dispensing gun The cartridges contain both polymer and curing agent which are automatically mixed in a dis posable static mixing nozzle during ap plication to the surface The application system offers superior and fast results regardless of the conditions RepliFix is a less advanced parallel to RepliSet RepliFix and RepliSet are designed to bond together The two com ponents are mixed and applied by hand RepliFix is used as support for RepliSet or as a stand alone product for moulding
13. aminaire dans le support de la poign e ins rer la tige de blocage dans le trou au centre de la poign e et serrer la meule laminaire dans le support l aide de la clef appropri e WR Mettre le commutateur ON OFF sur ON L affichage s allume m Presser la touche de mise en marche arr t Le moteur commence a tourner m Regler la vitesse besoin Un prepolissage grossier avec la meule laminaire demande la vitesse maximum E Demonter la poign e droite le r ducteur de vitesse doit rester mont sur le moteur m Monter la poign e a angle droit et la serrer l aide d une clef appropri e dans le m me sens que celui dans lequel le r ducteur de vitesse a t mont sur le moteur m Placer le disque en caoutchouc dans le dispositif d accouplement rapide de la poign e angle droit m Retenir la t te angulaire avec le pouce en tournant simultan ment le disque en caoutchouc et le pressant en place m Choisir un papier SiC de granulom trie correcte Oter le papier de protection du dos et presser le papier abrasif contre le disque en caoutchouc avec le pouce Normalement le pr polissage est effectu en 4 tapes granulometrie 60 120 250 500 Temps de prepolissage Vitesse de pr polissage Pression de prepolissage Conseils pratiques Transpol 2 Mode d emploi En r gle generale une tape de prepolissage doit durer deux fois plus longtemps que le temps n cessaire liminer les rayures de l tape pr c d
14. cation system especially for comparator macroscopy and metrology Particularly useful for replicating vertical or overhead surfaces Thixotropic rapid curing compound with working life of 0 5 1 min and curing time of 4 min at 25 C 1 cartridge of 50 ml 40900079 5 cartridges of 50 ml 40900077 RepliFix Specially formulated hand mixed fast curing two part silicone rubber Bonds to RepliSet Particularly useful in combination with RepliSet for producing a rigid backing It can be used directly for moulding of surface shape for profile measurement RepliFix 2 For low temperature conditions or where rapid results are required Working life of 2 3 min and curing time of 10 min at 25 C Net 500 g 40900084 RepliFix 20 For high temperature conditions or for taking replicas of complicated geometry or large areas Working life of 20 min and curing time of 60 min at 25 C Net 500 g 40900086 Accessories Hand operated dispensing gun For 50 ml cartridges of RepliSet 40900066 For 265 ml cartridges of RepliSet 40900065 Static mixing nozzles For 50 ml cartridges 35 pcs 40900088 For 265 ml cartridges 10 pcs 40900056 Nozzle Tips For replicating flat surfaces Fishtail spreaders 10 mm width To be mounted on 50 ml static mixing nozzle 40900088 30 pcs 40900089 For replicating small holes Luer needle 1 mm dia 30 mm long To be mounted on 50 ml static mixing nozzle 40900088 10 pcs 40900060 For replicating larger holes Flexible ho
15. ction gear was mounted on the motor Place the flapper wheel in the handle put the lock pin in the hole in the middle of the handle and fasten the flapper wheel in the handle with the spanner Switch the mains switch to ON The display will light up Press the Start Stop button and the motor starts rotating Adjust the speed as required Coarse grinding with flapper wheel requires the highest speed Dismount the straight handle the reduction gear must remain mounted on the motor Mount the right angle handle and tighten it with the spanner in the same way as the reduction gear was mounted on the motor Place the rubber disc in the quick coupling device of the right angle handle Hold back on the angle head with your thumb and at the same time turn the rubber wheel and press it into place Take a piece of grinding paper with the appropriate grit size Remove the cover paper at the rear and press the grinding paper against the rubber disc with your thumb Normally grinding is carried out in 4 steps grit 60 120 240 500 Grinding Time Grinding Speed Grinding Pressure Practical Hints Transpol 2 Instruction Manual As a rule of thumb one grinding step should be twice as long as it takes to remove the scratches from the previous step The speed should normally be highest during coarse grinding and then be reduced with the smaller grit sizes Depends on the roughness of the surface and the condition of the grinding
16. ente La vitesse doit normalement tre au maximum durant le pr polissage grossier pour ensuite diminuer avec les tailles de grain inf rieures La pression depend de la rugosit de la surface et de l tat du papier abrasif Une surface non pr par e et un papier abrasif frais ne demandent qu une faible pression Ne pas utiliser toute la surface du papier abrasif mais pr polir sur le bord extr me du papier Ceci assurera un meilleur pr polissage ainsi qu un dessin de rayures plus uniforme La poign e angle droit le r ducteur et le moteur peuvent chauffer mais cela n est pas anormal Etant donn que le r ducteur de vitesse diminue la vitesse de rotation de l nergie se transforme en chaleur Conserver les papiers abrasifs s par ment des draps de polissage afin d viter que les particules de pr polissage ne contaminent les draps de polissage Polissage Surcharge du moteur Transpol 2 Mode d emploi Le polissage est r alis avec DP Paste DP Spray ou DP Stick sur un drap de polissage en 2 3 ou 4 tapes selon le mat riau par exemple 15 um 6 um 3 um et finalement 1 um Si la surface doit tre particuli rement fine l on peut employer du diamant 1 4 um au polissage final mais en general la preparation se termine par 3 um Drap Type de diamant DP Dur Diamants 15 um et 6 um DP Dac DP Mol Diamants 3 um et 1 um DP Nap Diamants 4 um m Monter le drap sur le disque en caoutchouc en enlevant le pap
17. harge able batteries and supply transformer In other words the apparatus is as suitable for stationary laboratory work as it is for field work depending on the require ments PSM 2 Transcopy PSM 2 and Transcopy constitute an indispensable tool for non destructive materialography With Transcopy Replica foil replicas can be taken on the spot for subsequent examination in the laboratory PSM 2 Fast and easy microscopy outside the laboratory PSM 2 is a small portable microscope for use in the field It is battery powered and provides magnifications of 100 x 200 x and 400 x PSM 2 comes in a shoulder bag which also contains the batteries PSM 2 is particularly suitable for pre liminary examination of the prepared surface A replica is recommended if a more detailed analysis is required PSM 2 is highly suitable for preliminary replica examinations when used together with Transpol 2 and Movipol 3 Transcopy Replica Foil Transcopy Replica Foil is used to make a replica of any polished and etched surface It is especially used if on site analysis using a portable microscope is not sufficient or if micrographs of the prepared structure are required Trans copy Replica Foil creates a permanent replication of microstructures cracks and defects for future analysis and compari son in the laboratory Function Transcopy Replica Foil consists of reflect ing plastic film with a self adhesive back A replic
18. ier de protection et en pressant le drap contre le disque en caoutchouc avec le pouce m Appliquer de la p te diamant e ou du spray diamante sur le drap Avant le polissage et entre les tapes de polissage individuelles la surface pr parer doit tre nettoy e l eau ou l alcool Durant le polissage la vitesse du moteur doit tre relativement basse pour viter que les diamants ne soient projet s hors de la surface pr parer Ajouter quelques gouttes de lubrifiant du lubrifiant bleu pour les mat riaux durs tels que l acier du lubrifiant rose pour les mat riaux doux tels que l aluminium et le laiton Si le moteur est surcharg le fusible interne va couper le courant au moteur qui s arr tera net En m me temps l indicateur de surcharge s allumera L appareil peut tre remis en marche en mettant l interrupteur principal sur OFF puis sur ON Transpol 2 Mode d emploi 3 Maintenance m Nettoyer Transpol 2 l aide d un drap doux et l g rement humide 4 Donn es techniques Consommation courant max 64 W Vitesse de rotation Moteur avec r ducteur 100 7000 t min env Alimentation en 50 60 Hz 230 V courant 50 60 Hz 120 V dans Une malette de Profondeur D tm dans une malette de nee N Longueur du c ble Jusqu 2 metres Poids accessoires compris Mounting tools motor 1 0f 2 Transpol 2 Mode d emploi Spare parts list Pos Description Carrying case with shoulder strap
19. ions ou des changements sans aucun avis pr alable Certains accessoires ou pi ces d tach es ne faisant pas partie de la pr sente version de l quipement peuvent cependant tre mentionn s dans le mode d emploi Le contenu de ce mode d emploi est la propri t de Struers Toute reproduction de ce mode d emploi m me partielle n cessite l autorisation crite de Struers Tous droits r serv s Struers 2007 Struers A S Pederstrupvej 84 DK 2750 Ballerup Denmark Telephone 45 44 600 800 Fax 45 44 600 801 Transpol 2 Mode d emploi Transpol 2 Fiche des mesures de securite A lire attentivement avant utilisation 1 L op rateur doit parfaitement connaitre l usage de l appareil selon le Mode d emploi 2 Encas d emploi d accessoires de pr polissage autres que ceux recommand s par Struers ceux ci devront tre approuv s pour des vitesses sup rieures 8500 t min Ne pas utiliser des meules de pr polissage de diam tres de plus de 10 mm 3 V rifier que les pieces conductrices d lectricit soient impeccables Tout c ble endommag devra tre r par imm diatement 4 Utiliser un transformateur isolant dans les locaux humides 5 Toujours porter des lunettes de protection en travaillant avec Transpol 2 6 Toujours prot ger le moteur et l unit de commande contre la pluie et l humidit 7 L unit de pr polissage ne doit pas tre utilis e sans r ducteur de vitesse 8 Le serrage des o
20. is being examined Many applications require the ability to perform a materialographic preparation and examination without ensuing damage to the subject The non destructive method is used in these cases The usual preparation steps such as grinding polishing and etching are performed on the part to be examined in a limited area where no damage can be done whereupon the surface can be analysed On site preparation is particularly suitable for quality checks in power Stations oil platforms bridges aircraft etc The non destructive preparation method enables the necessary inspection to be carried out on site Struers manufactures a complete range of portable equipment for non destructive preparation from basic grinding through mechanical and electrolytic pol ishing to electrolytic etching The range also includes a portable microscope for on Site use and methods for producing replicas of the prepared surface H Non destructive preparation Using replica methods makes it possible to perform the microscopic examination in the laboratory under perfect working conditions The entire Struers non destructive prep aration range has been designed for field work The equipment is thus as compact and as light as possible It is easy to transport and can be used literally under any conditions Transpol 2 Transpol 2 Mechanical grinding and polishing under all working conditions Transpol 2 is a portable g
21. ivered with a Special felt cone for polishing of uneven and curved surfaces Movipol 3 Movipol 3 Electrolytic polishing and etching in the field Movipol 3 is a portable electrolytic metal polishing and etching apparatus It is ex tremely compact and robust and can be used anywhere Electrolytic preparation is a particularly fast and efficient method of non destructive metallographic prepa ration It can be applied directly to critical Surfaces and is widely used for metal Safety inspection especially for critical parts of larger units e g for welds and other joints The method effectively re veals changes in the microstructure of the metal and allows to prevent possible damage because of cracks and leaks Automatic polishing and etching Movipol 3 consists of a compact unit comprising the power supply control unit pump motor electrolyte container and polishing unit When the polishing unit is pressed against the metal surface an electrolytic reaction is started After 5 10 seconds of use the prepared area is as reflective as a mirror and etching can commence The entire process is automatic after completion of the polishing Movipol 3 proceeds to the etching process When this is finished the unit emits an audio signal In less than one minute a surface is obtained which is ready for analysis either on site or by means of replica for laboratory examination Complete Freedom Movipol 3 is equipped with rec
22. ls in die Steckdose im Bedienfeld einsetzen und die Uberwurfmutter anziehen WR Den Motor und das Untersetzungsgetriebe sorgf ltig zusammenschrauben Falls diese Teile nicht richtig zusammengeschraubt werden k nnen ist es darauf zur ckzuf hren dass das Antriebsrad des Motors nicht richtig angebracht ist Durch Drehen der Motorwelle k nnen die Teile zusammengepasst und dann mit einem zugeh rigen Schraubenschl ssel gespannt werden Nie Gewalt anwenden WICHTIG Wenn sowohl der gerade Griff als auch der rechtwinklige Halter benutzt werden muss das Untersetzungsgetriebe mit dem Motor zusammengeschraubt bleiben Transpol 2 Gebrauchsanweisung 2 Bedienung Transpol 2 kennenlernen Nehmen Sie sich einen Augenblick Zeit um Lage und Namen der Teile des Transpol 2 kennenzulernen Bedienelemente Transpol 2 rpm x 1000 min m oc A SA Haupschalter berlastanzeige Start Stop Taste Anzeige der Drehgeschwindigkeit Taste zum Einstellen der Drehrichtung und deren Anzeige Einstellung der Geschwindigkeit Stecker f r Motorkabel CG Transpol 2 Gebrauchsanweisung 66600000 6 OHO Bedienfeld Transportkoffer mit Schulterriemen Beh lter zum Aufbewahren von Poliert chern und Filzkonus beim Gebrauch Beh lter zur Aufbewahrung von neuen Schleifscheiben und Poliert chern Verbrauchsmaterial getrennt bestellen Filzkonus Rechtwinkliger Halter mit Schnellkupplung f r Gummischeiben Gleichstrommot
23. n order not to spread the diamonds outside the preparation area Add a few drops of lubricant blue lubricant for hard materials like steel red lubricant for soft materials like aluminium and brass lf the motor becomes overloaded the inner fuse will switch off the power for the motor which will then stop At the same time the overload indicator will flash The apparatus can be re started by first setting the Main switch to OFF and then again to ON Transpol 2 Instruction Manual 3 Maintenance H Clean Transpol 2 with a soft slightly damp cloth 4 Technical Data mm Dee NEIE US Max power consumption 64 W Rotating speed Motor including gear about 100 7000 rpm Power Supply 50 60 Hz 230 V 50 60 Hz 120 Dimensions and Width ua Depth complete equipment Debin in carrying case Height 250mm 98 Length of flexible cable up to 2m les Weight incl accessories 11 Ibs Transpol 2 Gebrauchsanweisung Gebrauchsanweisung Geben Sie bitte bei technischen Anfragen oder bei der Bestellung von Ersatzteilen immer die Seriennummer und die Spannung Frequenz an Diese Angaben finden sie entweder auf dem Deckblatt der vorliegenden Gebrauchsanweisung auf dem unten angebrachten Schild oder auf dem Typenschild des Ger tes selbst Datum und Artikelnummer der Gebrauchsanweisung sind u U auch zu nennen Diese Information finden Sie ebenfalls auf dem Deckblatt Beachten Sie bitte die nachstehend genannten Einschr
24. neral waste Please contact your local authorities for information on the correct method of disposal in accordance with national legislation Transpol 2 Instruction Manual Table of Contents Page 1 Getting Started Checking Contents of Packing en nnnnnne nennen 2 MOUNTING OF MOLO nen 2 2 Operation Gelling ACG UANC san een 3 C arse ICING EE 5 Grinding and Fine Grinding ccccceseeececeeeeeeeeeeeeeseeeeeessaeeeesaeees 5 Grinding Times seen kann 6 GInding Speed 6 Grinding Pressure nu nee 6 Praclicalminisuuns as E 6 PONS MINES ere eee due ten ce 7 Overload of the Motor srias iaia a E aa 7 3 Maintenance 8 4 Technical Data 8 Checking Contents of Packing Mounting of Motor Transpol 2 Instruction Manual 1 Getting Started In the packing case you should find the following parts Nm On eck D sch sch sch eck ech Transpol 2 Carrying case with shoulder strap Mains cable DC motor Reduction gear Straight handle with holder for flapper wheel Flapper wheel grit 80 Right angle handle with quick coupling for rubber discs Rubber discs Felt cone Square box for storing polishing cloths and felt cone in use Spanners for tightening grinding tool Spanner Lock pin for use when clamping flapper wheel Pair of safety goggles Fuses Set of Instruction Manuals Place the plug of the motor cable in the socket on the front plate and tighten the nut Screw mo
25. nkungen Zuwiderhandlung kann die Haftung der Firma Struers beschr nken oder aufheben Gebrauchsanweisungen Eine von der Firma Struers ver ffentlichte Gebrauchsanweisung darf nur auf solche Struers Ger te angewendet werden f r die diese Gebrauchsanweisung ausdr cklich bestimmt ist Wartungshandb cher Ein von der Firma Struers ver ffentlichtes Wartungshandbuch darf nur von ausgebildeten Technikern benutzt werden die von Struers dazu berechtigt wurden Das Wartungshandbuch darf nur f r die Struers Ger te angewendet werden f r die es ausdr cklich bestimmt ist Struers bernimmt f r Irrt mer in Text und Bild der Ver ffentlichungen keine Verantwortung Wir behalten uns das Recht vor den Inhalt der Gebrauchsanweisungen und Wartungshandb cher jederzeit und ohne Vorank ndigung zu ndern In den Gebrauchsanweisungen und Wartungshandb chern k nnen Zubeh r und Teile erw hnt sein die nicht Gegenstand oder Teil der laufenden Ger teversion sind Der Inhalt der Gebrauchsanweisungen und Wartungshandb cher ist Eigentum der Firma Struers Kein Teil darf ohne schriftliche Genehmigung des Herausgebers reproduziert werden Alle Rechte vorbehalten Struers 2007 Struers A S Pederstrupvej 84 DK 2750 Ballerup Denmark Telephone 45 44 600 800 Fax 45 44 600 801 Transpol 2 Gebrauchsanweisung Transpol 2 Sicherheitshinweise Vor Gebrauch aufmerksam durchlesen 1 Der Operateur sollte damit vertraut sein wie das Ger t lau
26. or Untersetzungsgetriebe Gerader Griff mit 6 mm Kupplung f r Schleiff cher Schleiff cher Gummischeiben Spannschl ssel und Sperrbolzen zum Spannen des Schleifwerkzeugs Grobschleifen Schleifen und Feinschleifen Transpol 2 Gebrauchsanweisung m Den geraden Griff auf dem Untersetzungsgetriebe in derselben Weise wie das Untersetzungsgetriebe auf dem Motor montieren mE Die Lamellenschleifscheibe im Halter anbringen den Sperrbolzen in das Loch in der Mitte des Halters setzen und die Lamellenschleifscheibe im Halter mit dem passenden Schraubenschl ssel festspannen E Den Schalter ON OFF auf ON einstellen Die Anzeige leuchtet auf m Dr cken Sie die Taste Start Stop Jetzt sollte die Rotation des Motors anfangen m Stellen Sie die gew nschte Drehgschwindigkeit ein Das Grobschleifen mit dem Schleiff cher erfordert die maximale Geschwindigkeit m Den geraden Halter entfernen das Untersetzungsgetriebe muss mit dem Motor zusammengeschraubt bleiben WR Den rechtwinkligen Halter montieren und ihn mit einem passenden Schraubenschl ssel in derselben Weise spannen wie das Untersetzungsgetriebe auf dem Motor montiert wurde E Die Gummischeibe in der Schnellkupplung des rechtwinkligen Halters anbringen Den Winkelkopf mit dem Daumen zur ckhalten und gleichzeitig die Gummischeibe drehen und festdr cken m Ein St ck Schleifpapier mit einer passenden K rnung nehmen Das Deckpapier von der R ckseite entfernen und das Schleif
27. paper An unprepared surface and a new piece of grinding paper requires only little pressure Do not use the whole surface of the grinding paper just grind with the outer edge of the paper This gives better grinding and a more uniform scratch pattern The right angle handle gear and motor may become warm to hold but this does not mean that anything is wrong As the reduction gear throttles down the rotational soeed some energy will be lost as heat The grinding papers should be kept separate from the polishing cloths in order to prevent the grinding particles contaminating the polishing cloths Polishing Overload of the Motor Transpol 2 Instruction Manual Polishing is carried out with DP paste DP spray or DP stick on a polishing cloth in 2 3 or 4 steps dependant on the material e g 15 um 6 um 3 um and finally 1 um If the surface has to be especially fine 14 um diamonds may be used for final polishing but normally the preparation can be finished at 3 um Diamond Type DP Dur 15 um and 6 um diamonds DP Dac DP Mol 3 um and 1 um diamonds DP Nap Ya um diamonds WR Mount the cloth on the rubber disc by removing the cover paper and pressing the cloth against the rubber disc with your thumb m Apply Diamond Paste or Spray on the cloth Before polishing and between the individual polishing steps the area to be prepared must be cleaned with water or alcohol During polishing the motor speed must be relatively low i
28. papier mit dem Daumen gegen die Gummischeibe dr cken Normalerweise wird in 4 Stufen K rnung 60 120 240 500 geschliffen Schleifzeit Schleifgeschwindigkeit Schleifdruck Zu bemerken Transpol 2 Gebrauchsanweisung In der Regel sollte die Zeit einer Schleifstufe doppelt so lang wie die Zeit zum Entfernen der Kratzer von der fr heren Stufe sein Beim Grobschleifen sollte die Geschwindigkeit normalerweise maximal sein und dann mit den kleineren K rnung reduziert werden H ngt von der Rauigkeit der Oberfl che und dem Zustand des Schleifpapiers ab Eine unpr parierte Oberfl che und ein neues Schleifpapier ben tigen nur geringen Druck Nicht die ganze Oberfl che des Schleifpapiers verwenden nur mit dem u eren Rand des Papiers schleifen Dadurch wird ein besseres Schleifen und ein gleichf rmiges Muster von Kratzern erreicht Der rechtwinklige Halter das Getriebe und der Motor werden vielleicht warm dies bedeutet aber nicht dass etwas falsch ist Da das Untersetzungsgetriebe die Drehgeschwindigkeit drosselt geht etwas Energie als W rme verloren Es wird empfohlen die Schleifpapiere von den Poliert chern getrennt zu haben um eine eventuelle Verschmutzung der Poliert cher durch die Schleifk rnern zu vermeiden Polieren berlastung des Motors Transpol 2 Gebrauchsanweisung Es wird mit DP Pasta DP Spray oder DP Stick auf einem Poliertuch in 2 3 oder 4 Stufen abh ngig vom Material z B 15 um 6
29. ple and then peels off the cured replica Typical tasks are Quality control of edges corners heights angles surface finish and other dimensions Inspection of internal surfaces such as bolt hole threads Detection and monitoring of pitting corrosion cracking creep and wear Metrology Forensic investigation RepliSet 50 ml system Case for RepliSet The RepliSet Case is designed for trans portation and use of the 50 ml RepliSet system It is made of aluminium and is at the same time elegant and sturdy It can be carried as hand luggage on flights and is compact and sturdy to such an extent that it can be taken to locations with nar row or difficult access The contents is either fixed by straps in the lid or placed in compartments in the two detachable foam rubber inserts Each item has its fixed position The user has access to all that is needed to per form a regular replication by just opening the lid of the RepliSet Case The lower insert carries a small stock of consuma bles Transpol 2 Technical Data Voltages 230 V 50 60 Hz 120 V 50 60 Hz Speed 100 7000 rpm Dimensions without shoulder bag Width 180 mm Height 75 mm Depth 150 mm Total weight incl accessories 5kg Specifications Cat no Transpol 2 complete with soft cable DC motor 230 or 120 V straight handle right angle handle flapper wheel felt cone 4 rubber discs 059561xx Rubber disc 3
30. que l on travaille avec la poign e droite ou la poign e angle droit Transpol 2 Mode d emploi 2 Operation Se familiariser Prendre le temps de se familiariser avec l emplacement et les noms avec Transpol 2 des composants de Transpol 2 Panneau frontal Transpol 2 rpm x 1000 min Y 2 a Interrupteur principal Indicateur de surcharge Touche de mise en marche d arr t Affichage vitesse Touche de changement de sens et indicateurs de sens Selecteur de vitesse Douille pour le c ble du moteur CG Transpol 2 Mode d emploi OOH 89 OVO Panneau frontal Malette de transport avec bandouli re Bo tes pour le rangement des draps de polissage et du c ne en feutre utilis Bo tes pour le rangement des disques de pr polissage et polissage neufs les consommables sont commander s par ment C ne en feutre Poign e angle droit avec dispositif d accouplement rapide pour les disques en caoutchouc Moteur CC R ducteur de vitesse Poign e droite avec mandrin de serrage de 6 mm pour la meule laminaire Meule laminaire Disque en caoutchouc Clef de serrage et tige de blocage pour serrer l outil de prepolissage Prepolissage grossier Prepolissage et prepolissage fin Transpol 2 Mode d emploi m Visser la poign e droite sur le r ducteur de vitesse dans le m me sens que celui dans lequel le reducteur de vitesse a ete mont sur le moteur m Placer la meule l
31. r Spezifikation Motor mit Getriebe Ca 100 7000 U min 50 60 Hz 230 V 50 60 Hz 120 V Transpol 2 Mode d emploi Transpol 2 Mode d emploi Toujours mentionner le no de s rie et la tension fr quence de l appareil lors de questions techniques ou de commande de pi ces d tach es Vous trouverez le no de s rie et la tension de l appareil indiqu s soit sur la page de garde du mode d emploi soit sur une tiquette coll e ci dessous En cas de doute veuillez consulter la plaque signal tique de la machine elle m me La date et le no de l article du mode d emploi peuvent galement vous tre demand s Ces renseignements se trouvent sur la page de garde Les restrictions suivantes doivent tre observ es Le non respect de ces restrictions pourra entrainer une annulation des obligations l gales de Struers Modes d emploi Un mode d emploi Struers ne peut tre utilis que pour l quipement Struers pour lequel il a t sp cifiquement r dig Manuels de maintenance Un manuel de service de Struers ne peut tre utilis que par un technicien sp cialiste autoris par Struers Le manuel de service ne peut tre utilis que pour l quipement Struers pour lequel il a t sp cifiquement r dig Struers ne sera pas tenu responsable des cons quences d ventuelles erreurs pouvant se trouver dans le texte du mode d emploi illustrations Les informations contenues dans ce mode d emploi pourront subir des modificat
32. r t handelt dass entsprechend getrennt entsorgt werden muss N here Informationen ber das Recycling dieses Produkts erhalten Sie bei der zust ndigen Verwaltungsbeh rde Transpol 2 Gebrauchsanweisung Inhaltsverzeichnis Seite 1 Inhalt der Verpackung AUSDACKE EE 2 Veit Be TE e el sata 2 2 Bedienung Transpol 2 kennenlernen nenn nenn nenne nennen 3 GTODSCHlEI E 5 Schleifen und Feinschleifen nennen nnannanen nn 5 SCHIE Ze eeh 6 Schleifgeschwindigkeit 6 SCHIEIArUCK ee ea ee cu 6 ZU e aaa 6 PONS TOR nr eT rete ete er ee nee en re 7 berlastung des Motors 7 3 Wanni BEE 8 4 Technische Haten 8 Transpol 2 Gebrauchsanweisung 1 Inhalt der Verpackung Auspacken Folgende Gegenstande sollten in der Verpackung enthalten sein Transpol 2 Transportkoffer mit Schulterriemen Stromkabel Gleichstrommotor Untersetzungsgetriebe Gerader Griff mit Halter fur Schleiffacher Schleiff cher K rnung 80 Rechtwinkliger Halter mit Schnellkupplung f r Gummischeiben Gummischeiben Filzkonus Viereckige Schachtel zum Aufbewahren von Poliert chern und Filzkonus im Gebrauch Spannschl ssel zum Spannen des Schleifwerkzeugs Spannschl ssel Sperrbolzen zur Anwendung beim Festspannen des Schleiff chers 1 Schutzbrille 2 Sicherungen 1 Satz Gebrauchsanweisungen mm DA ech sch ck eck eck sch D Montieren des Motors m Den Stecker des Motorkabe
33. rinding and pol ishing apparatus It is extremely compact and is designed for field work under even the most difficult conditions Transpol 2 fits into a practical shoulder bag with all the necessary accessories and weighs an approximate total of only 5 kg Transpol 2 consists primarily of 2 parts a control unit and a grinding and polish ing unit The control unit comprises the power supply and speed regulator unit 100 7000 rpm The grinding and pol ishing unit is connected to the control unit by a soft flexible cable It consists of a direct current motor with a holder with an easily exchangeable rubber disc upon which the grinding paper and polishing cloth are mounted Transpol 2 is available with two types of holder one for straight mounting and one for right angle mounting thus mak ing it possible to use Transpol 2 in even the most inaccessible places All the necessary accessories are contained in Transpol 2 s carrying case Due to the special design of the polishing pencil electrolytic polishing with Movipol 3 is quick and uncomplicated Grinding Transpol 2 uses 32 mm diameter SiC grinding paper discs in grit sizes 60 120 240 and 500 Transpol 2 also includes a special flapper wheel for grinding of extremely uneven surfaces Polishing Transpol 2 uses DP Dac DP Dur DP Mol DP Nap and OP Felt polishing cloths all 32 mm diameter and DP Paste DP Stick or DP Spray Trans pol 2 is furthermore del
34. se 6 mm dia 100 mm long To be mounted on 50 ml static mixing nozzle 40900088 10 pcs 40900061 Backing Slides A flexible plastic slide which bonds to the replica and ensures a flat back to the replica For levelling of replicas to assist microscopic examination as dimensional support for metrology and for well ordered labelling transport and storage of RepliSet replicas 26 x 76 x 1 mm 50 pcs 40900087 Backing paper For RepliSet replication system Bonds to the replica and facilitates labelling handling and the levelling of replicas to assist microscopic examination 60 x 70 mm 100 pcs 40900062 A4 210 x 297 mm for cutting up to the required size 10 pcs 40900063 Case for RepliSet 50 ml system Aluminium case with room for all necessities for field applications The contents of the RepliSet Case is ordered separately 40900067 Struers products are subject to constant product development Therefore we reserve the right to introduce changes in our products without notice ET Bir Bi aus E Leds e 1 KE f Ta Ve rab LE jr Li Ba Li LL Erir eos l RN d AUSTRALIA amp NEW ZEALAND Struers Australia 18 Mayneview Street Milton QLD 4064 Australia Phone 61 7 3512 9600 Fax 61 7 3369 8200 info au struers dk BELGIQUE Wallonie Struers S A S 370 rue du March Rollay F 94507 Champigny sur Marne Cedex T l phone 33 1 5509 1430 T l copie 33 1 5509 1449 struers struers fr CANA
35. t die Gebrauchsanweisung verwendet wird 2 Falls Schleifzubeh r verwendet wird das nicht von Struers empfohlen ist mu dieses f r Geschwindigkeiten ber 8500U min genehmigt werden Schleifsteine mit Durchmesser gr er als 10 mm nicht verwenden 3 Daf r sorgen da die stromf hrenden Teile in Ordnung sind Falls ein Kabel besch digt wird mu es umgehend repariert werden 4 Einen Isoliertransformator in nassen und feuchten R umen verwenden 5 Immer Schutzbrille in Verbindung mit Transpol 2 verwenden 6 Immer den Motor und die Steuereinheit vor Regen und Feuchtigkeit sch tzen 7 Die Schleifeinheit nicht ohne Untersetzungsgetriebe verwenden 8 Die Schleifwerkzeuge immer sorgf ltig festspannen F r die Benutzung der Ger te bzw der Maschinen sind die Verbrauchsmaterialien von Struers vorgesehen Falls unsachgem er Gebrauch falsche Installation Ver nderung Vernachl ssigung unsachgem e Reparatur oder ein Unfall vorliegt bernimmt Struers weder die Verantwortung f r Sch den des Benutzers noch f r solche am Ger t Die f r den Kundendienst und Reparatur erforderlichen Demontagen irgendwelcher Teile des Ger tes bzw der Maschine sollte immer nur von dem daf r qualifizierten Kundendienstpersonal Elektromechanik Elektronik Pneumatik usw vorgenommen werden Transpol 2 Gebrauchsanweisung Ensortung Das WEEE Symbol 2 auf Ihrem Ger t weist darauf hin dass es sich um ein WEEE relevantes Ge
36. tor and reduction gear carefully together lf the parts cannot be screwed correctly together it is because the driver of the motor is not correctly positioned By turning the motor shaft the parts can be made to line up and then be tightened up with the spanner Never use force IMPORTANT The reduction gear must remain mounted on the motor whether the straight handle or the right angle handle is to be used Getting Acquainted Front Panel Transpol 2 Instruction Manual 2 Operation Take a moment to familiarise yourself with the location and names of allthe Transpol 2 components Transpol 2 rpm x 1000 min Ce zg Min ax Main switch Overload indicator Start Stop button Speed display Change direction button and direction indicators Speed control Socket for motor cable CG Transpol 2 Instruction Manual Front Panel Right angle handle with quick coupling for rubber discs D Rubber disc Felt cone GU Boxes for storing new grinding discs and polishing cloths Carrying case with shoulder consumables are ordered strap separately DC motor Box for storing polishing cloths Reduction gear and felt cone in use Straight handle with 6 mm chuck d Spanner and lock pin for for tightening grinding tool flapper wheel Flapper wheel Coarse Grinding Grinding and Fine Grinding Transpol 2 Instruction Manual Screw the straight handle on the reduction gear in the same way as the redu
37. truers A S Pederstrupvej 84 DK 2750 Ballerup Denmark Telephone 45 44 600 800 Herewith declares that Product Name Transpol 2 Type No 595 Machine Type Grinding and polishing machine is in conformity with the provisions of the following directives Safety of Machinery 98 37 EEC according to the following standard s EN ISO 12100 1 2003 EN ISO 12100 2 2003 EN60204 1 1997 EMC Directive 89 336 EEC and 92 31 EEC according to the following standard s EN50081 1 1992 EN50082 1 1997 Low Voltage Directive 73 23 EEC according to the following standard s EN60204 1 1997 Supplementary The equipment complies with the American standards Information UL508 The above has been declared according to the global method module A LO Date 07 08 2007 Christian Skjold Heyde Vice President R amp D and Production Struers A S eu_erkl 595adoc Deutsch Konformit tserkl rung Zi Struers Hersteller Struers A S Pederstrupvej 84 DK 2750 Ballerup Danmark Telefon 45 44 600 800 erkl rt hiermit da Produktname Transpol 2 Typennr 595 Maschinenart Schleif und Poliermaschine konform ist mit den einschl gigen EG Richtlinien Sicherheit der 98 37 EWG gem folgender Normen Betriebsanlage EN ISO 12100 1 2003 EN ISO 12100 2 2003 EN60204 1 1997 EMC Direktive 89 336 EWG und 92 31 EWG gem folgender Normen EN50081 1 1992 EN50082 1 1997 Niederspannungs 73 23 EWG gem folgender Normen Direktive EN60204
38. um 3 um und 1 um poliert Falls die Oberflache besonders fein sein muss k nnen 4 um Diamanten zum Endpolieren verwendet werden normalerweise kann die Praparation aber mit 3 um beendet werden Diamanttyp DP Dur 15 um und 6 um Diamanten DP Dac DP Mol 3 um und 1 um Diamanten DP Nap Ya um Diamanten m Das Tuch auf der Gummischeibe montieren Das Deckpapier entfernen und das Tuch gegen die Gummischeibe mit dem Daumen dr cken E Bringen Sie Diamantpaste oder Spray auf dem Tuch auf Vor dem Polieren und zwischen den einzelnen Polierstufen die zu pr parierende Oberfl che mit Wasser oder Alkohol reinigen Beim Polieren muss die Motorgeschwindigkeit relativ niedrig sein um eine Wegschleudern der Diamanten aus dem Pr parationsgebiet zu vermeiden Einige Tropfen von Schmiermittel Blau bzw Rot Blau f r harte Materialien wie Stahl Rot f r weiche Materialien wie Aluminium und Messing zuf gen Bei berlastung des Motors schaltet die eingebaute Sicherung den Strom f r den Motor aus und dieser stoppt Gleichzeitig blinkt die berlastanzeige Das Ger t kann wieder gestartet werden indem der Hauptschalter erst auf OFF und dann wieder auf ON eingestellt wird Transpol 2 Gebrauchsanweisung 3 Wartung E Transpol 2 mit einem weichen leicht feuchten Tuch reinhalten 4 Technische Daten Gegenstand Anschlu wert Drehgeschwindigkeit Stromversorgung Dimensionen die gesamte Ausr stung im Transportkoffe
39. utils de pr polissage doit toujours se faire avec le plus grand soin L appareil machine est con u pour tre utilis avec des articles consommables fournis par Struers En cas de mauvais usage d installation incorrecte de modification de n gligence d accident ou de r paration impropre Struers n acceptera aucune responsabilit pour des dommages caus s l utilisateur ou l quipement Le d montage d une pi ce quelconque de l appareil machine en cas d entretien ou de r paration doit toujours tre assur par un technicien qualifi en lectro m canique lectronique m canique pneumatique etc Transpol 2 Mode d emploi Elimination Les quipements marqu s d un symbole WEEE contiennent des composants lectriques et lectroniques et ne doivent pas tre jet s avec les ordures m nag res Veuillez contacter les autorit s locales pour toutes informations sur la proc dure correcte d limination a suivre selon la legislation nationale Transpol 2 Mode d emploi Table des matieres Page 1 Contenu de l emballage Verifier le contenu de l emballage cccccsseseeceeeeeeeeeeeseeeeeeeeeeeeas 2 Monter le MOLCUM neuer 2 2 Operation Se familiariser avec Transpol 2 3 Breser 5 Pr polissage et pr polissage fin 5 Temps de or polseage 6 Vitesse de pr polissage aa e EA 6 Pression de porepolesage cnan E aris 6 Conseils Pratiques una 6 Beie

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