Operating Instructions - Mahlkönig GmbH & Co KG
Contents
1. Operating Instructions EK EKK 43 Powerful Combination The professional art of grinding i 1924 LADENMUHLEN SHOP GRINDER Dear Customer with the EK 43 or EKK 43 you have purchased a grinder in the well known MAHLKONIG quality Our over 80 years of experience in the production and development of grinders have helped us to develop a new product in the MAHLKONIG company As usual this product guarantees top quality by grinding of all types of coffee spices and grains Before putting the device into service please read these operating in structions including the safety instructions carefully and observe them at all times Also instruct your personnel accordingly Enclosed you will find many useful tips that will make it easier for you to use the grinder Keep these operating instructions in a safe easily ac cessible location In case of any unclear points or additionally required information please contact your local dealer or us directly as the manu facturer MAHLKONIG GmbH amp Co KG LADENMUHLEN SHOP GRINDER Table of Contents 1 Safety 1 1 Symbols 1 2 Safety Instructions 1 3 Purpose of Use 1 4 User Requirements 2 Technical Data 3 Description 4 Safety Devices 5 Setting Up and Basic Adjustment 5 1 Setting up area 5 2 Installation 6 Operation 6 1 How to use the grinder 6 2 What can be ground UUAA A 7 Operating Faults 8 Grind Adjustment Calibration 92. to the information provided in Technical data under 2 Make sure that the pre fuse is not overloaded by other consuming devices e g fan forced heaters deep freezers LADENMUHLEN SHOP GRINDER Determine whether the mains voltage and fre Knock the base of the bag a number of times whilst grinding This quency correspond to the information on the allows the maximum capacity of the bag to be used 3332 rating plate fn S In the case of the combination grinder by turn Insert the plug into the available grounded outlet ing the combined On Off selection switch you can select the grinder you wish to use 6 Operation You can only grind on the side of the grinder gt gt gt casing side you have selected You cannot grind 6 1 How to use the grinder on both sides at the same time 1 By moving the rotary knob pos 3 set the required grind de 5 Once all material has been ground hold the bottom of the gree to the left for coarse grind to the right for finer grind bag gently in one hand Use the other hand to press the han dle of the bag holder and allow it to knock against the spout 2 Only fill whole coffee beans unground material into the 2 3 times This removes any ground particles which may hopper pos 1 Close the hopper still be attached to the inside of the spout 3 Press the handle of the bag holder down pos 5 and pushthe 6 Now switch off the grinder pos 8 completely opened bag which
3. hexagon Spanner enclosed in delivery The two threaded pins are posi tioned in the drilled holes of the rotary knob Now switch on the grinder Using a screwdriver or coin carefully turn the large adjust ment screw with the slot to the right until you hear a rat tling noise grinding disc are touching Turn the adjustment screw back by approx 10 degrees and the rattling sound should stop If you grind some beans now you should get fine grains in the case of coffee If the coffee beans have been ground too fine the discs can stick together The grinder would be blocked It is important that the rattling sound cannot be gt gt gt heard in the finest grinding position Otherwise the service life of the grinding discs is reduced considerably If the adjustment you have made does not come up to your expectations you can adjust the grind degree as described above 9 Cleaning the Grinder Do not let any foreign objects fall into the gt gt gt grinding mechanism Always pull the power supply plug out of the outlet before carrying out any maintenance or cleaning work on the device Observe the safety instructions under 1 2 11 LADENMUHLEN SHOP GRINDER 9 1 Cleaning with GRINDZ Grinder Cleaner We recommend cleaning your shop grinder once a month with our GRINDZ Grinder Cleaner Simply take the recommended dose of 70 80g for shop grind ers and drop it into the empty grinder hopper You can al
4. or cleaning work on the device Never put the device into service with a defective power supply cable Check the device regularly for any signs of damage on the power supply cable plug finger protector etc Any repairs that may be required are only allowed to be carried out by experts Please contact an authorised customer service centre your local dealer or us directly as the manufacturer Do not exceed the permissible maximum operating period of 40 minutes Afterwards allow the motor to cool down for approx 30 40 minutes When unpacking the device please check to determine whether the power supply voltage volts corresponds to the device volt age on the rating plate Children do not recognise the risks that may arise when handling electrical devices therefore never leave children alone with elec trical devices without proper supervision 4 LADENMUHLEN SHOP GRINDER Never immerse the device in water and do not operate it with wet hands 1 3 Purpose of Use You can only use the grinder you have purchased to grind the goods for which the grinder has been designed Please make sure that only clean and whole coffee beans are ground Never use the grinder to grind any other products or objects Example You can use the EGM 43 combination grinder with different grinders to grind grain on one side and poppy seeds on the other 1 4 User requirements No special requirements are specified for the users of
5. Cleaning the Grinder 9 1 Cleaning with GRINDZ Grinder Cleaner 9 2 Cleaning the Grinder Casing 9 3 Cleaning the Grinding Mechanism 10 Maintenance and Repair 10 1 Grinding Disc Replacement 11 Spare Parts 12 Wiring Diagrams 13 Certificates 14 Warranty Conditions 11 11 12 12 L2 13 113 14 14 16 17 LADENMUHLEN SHOP GRINDER 1 Safety Please read and observe the following operat ing instructions carefully Non observance can result in damage to the device as well as in health threatening risks for the user 1 1 Symbols The following two symbols are used in this manual of operating instructions 333 1 2 Safety Instructions Never use the grinding mechanism to grind other products or ob jects Ground material is never allowed to be filled into the hop per Safety instruction In case of non observance extreme risk of acci dents exists General instruction In case of non observance the device can be come damaged or optimum operation not be guaranteed Do not carry out any modifications or changes on the grinder In case of non observance the manufacturer shall be liable for re sulting damage in no case whatsoever Never operate the grinder in moist or even worse in wet Sur roundings Never put your fingers or objects into the rotating grinding mech anism underneath the hopper Always pull the power supply plug out of the outlet before carry ing out any maintenance
6. KG Amtsgericht Hamburg HR A 85 074 Pers nlich haftende Gesellschafterin Beteiligungsgesellschaft MAHLK NIG mbH Eingetragen Amtsgericht Hamburg HR B 45 324 Gesch ftsf hrer Nils Erichsen Philipp Baumberger Jochen Christoph Dresdner Bank AG BLZ 200 800 00 Kto 383 780 400 Postbank Hamburg BLZ 200 100 20 Kto 253 89 203 Commerzbank AG BLZ 200 400 00 Kto 21 10 294 Ust Id Nr DE 118 37 22 65 16 LADENMUHLEN SHOP GRINDER EC Declaration of Conformity VN The manufacturer MAHLKONIG GmbH amp Co KG Tilsiter StraBe 142 D 22047 Hamburg Tel Fax 49 0 40 69 69 40 O 49 0 40 69 3972 1 hereby declares that the below mentioned product product type machine description machine typ device for food processing Coffee grinder EK43 EL43 EM43 EG43 EP43 is in compliance with the provisions of the Machinery Directive 2006 42 EG the Low Voltage Directive 73 23 EWG and the EC Electromagnetic Compatibility Directive 2004 108 EG Supplements in Europe Regulation 1935 2004 Requirements for materials and objects with which food co mes into contact Documentation Agent Sven Erdmann Address of the proxy documentation See the address of the manufacturer Done in Hamburg on Function of subscriber Name of signatory ALL Ce ignature 13 December 2012 General Manager Nils Erichsen MAHLKONIG GmbH amp Co KG Amtsgericht Hamburg HR A 85 074 Pers nlich haftend
7. Spare Parts Spare parts are usually ordered from your customer service cen tre or your local dealer To ensure quick correct processing of your order the following information is absolutely required 1 Type designation and serial number of the grinder on the rating plate on the rear side of the grinder 2 Color of the grinder Re a sjjojd260 UO 14 LADENMUHLEN SHOP GRINDER Wiring Diagram EK 43 230V 50Hz 15 LADENMUHLEN SHOP GRINDER 13 Certificate Wiring Diagram EKK 43 230V 50Hz EC Declaration of Conformity KA The manufacturer MAHLKONIG GmbH amp Co KG Tilsiter Stra e 142 D 22047 Hamburg Tel 49 0 40 69 69 40 O Fax 49 0 40 69 39 72 1 hereby declares that the below mentioned product product type device for food processing machine description Coffee grinder machine typ EKK43 EGL43 EGM43 EKM43 EPP43 EML43 is in compliance with the provisions of the Machinery Directive 2006 42 EG the Low Voltage Directive 73 23 EWG and the EC Electromagnetic Compatibility Directive 2004 108 EG Supplements in Europe Regulation 1935 2004 Requirements for materials and objects with which food co mes into contact Documentation Agent Sven Erdmann Address of the proxy documentation See the address of the manufacturer Done in Hamburg on 13 December 2012 Function of subscriber General Manager Name of signatory Nils Erichsen ignature MAHLKONIG GmbH amp Co
8. circuit breaker which interrupts the electric circuit of the motor when the device is subjected to electric overloading To be able to re start the grinder the reset button on the side of the casing must be pressed 3332 Motor protector winding shield The grinder is protected against thermal overloading by a motor protector thermostat inserted in the winding Whenever the winding of the motor heats up to an impermissible level the mo tor protector interrupts the electric circuit of the motor Following a cool off phase approx 1 hr the motor protector is switched on again automatically and the grinder can be re start ed The user has no influence whatsoever on this operation In case of repeated tripping of the cir cuit breaker an expert must be consulted since this could cause damage to the motor winding 5 Setting up and Basic Adjustment A grinding test run is carried out on each grinder in the manufac turer s factory This is why you may find ground material residue in the grinding mechanism 5 1 Setting up Area Place the grinder on a level surface free from vibration AD 5 2 Installation You have received your grinder in operating condition Now you only need to connect it to a power supply system Proceed as fol lows 3332 3332 Never operate the grinder in moist or even worse in wet surroundings Protect your device with a separate pre fuse not included in the scope of supplies according
9. cover costs emerging from repairs conducted by non authorized personnel 17 LADENMUHLEN SHOP GRINDER Notes 18 LADENMUHLEN SHOP GRINDER Notes 19 MAHLKONIG GmbH amp Co KG Tilsiter Strafe 142 D 22047 Hamburg Germany Tel 49 0 40 69 69 40 0 Fax 49 0 40 69 39 721 offce mahlkoenig de www mahlkoenig de August 2013 Subject to change without prior notice The professional art of grinding since 1924
10. e Gesellschafterin Beteiligungsgesellschaft MAHLKONIG mbH Eingetragen Amtsgericht Hamburg HR B 45 324 Gesch ftsf hrer Nils Erichsen Philipp Baumberger Jochen Christoph Dresdner Bank AG BLZ 200 800 00 Kto 383 780 400 Postbank Hamburg BLZ 200 100 20 Kto 253 89 203 Commerzbank AG BLZ 200 400 00 Kto 21 10 294 Ust Id Nr DE 118 37 22 65 14 Warranty Conditions 1 2 The warranty period is 1 year from the date of purchase The warranty covers all damages that can be attributed to inferior materials or detective workmanship Corresponding grinders will be repaired or replaced free of charge with the exception of transport or freight charges Transport is the re sponsibility of the customer Therefore avoid damages with all returns by correct packing The grinder may only be opened for cleaning purposes in ac cordance with the Operating Instructions This warranty does not cover damages which have occurred through Improper usage improper maintenance lack of servicing usage for purposes other than those intended in correct installation incorrect voltage breakage natural wear or for reasons beyond our sphere of influence In order to maintain the warranty only original spare parts and accessory parts may be used Observe in addition our General Delivery Conditions in their respective current version The manufacturer is in no way liable for consecutive or sec ondary damages The warranty does not
11. has been smoothed along the folds over the spout Let go of the handle and the bag is held firmly in position see i 4 Now you can switch on the grinder pos 7 7 Remove the filled bag from the spout The grinding process is terminated Close the main hopper slider 8 LADENMUHLEN SHOP GRINDER 6 2 What can be ground Grinder Ek Als ELAS EM 43 EGAJ ERAS EKK 43 EGLAS EGM 43 EKM 43 EML 43 EPP ale products which can be ground Coffee Linseed Poppy seed Grain Spices Coffee Coffee Grain Linseed Grain Poppy seed coec Peppy seed Poppy seed Linseed Spices Spices 7 Operating faults Defect Cause The grinder hums The spout is but does not grind clogged Grinding is set too fine A foreign object is in the grinding mechanism Remedy Set grinding fineness to coarse and trigger the grinding process The grind er will then grind itself free Afterwards return the set ting to the desired grinding fineness Turn the grinding fine ness setting to the right to coarse and trigger the grinding process The grind er will then grind itself free Afterwards return the set ting to the desired grinding fineness Clean the grinding mecha nism as described and re move the foreign object Observe the safety instruc tions LADENMUHLEN SHOP GRINDER Defect ine eninde does not start Cause The power supply plug is not inser ted The o
12. ing 3332 Screw down the cover 12 tightly with the two screws 13 while changing the side several times The rounded side of the driver must point to wards the motor During re assembly no ground material should stick to the surfaces where the grinder casing and the cover touch 11 Rotate the rotary knob to the desired grind degree The grind er is now ready for operation again Poppy seed grinders shall be cleaned once a week 10 Maintenance and Repair A Always pull the power supply plug out of the outlet before carrying out any maintenance or cleaning work on the device Check the device regularly for any signs of dam age on the power supply cable plug finger pro tector etc Any repairs that may be required are only al lowed to be carried out by authorised experts Please contact an authorised customer service centre or your local dealer 10 1 Grinding Disc Replacement If the grinding performance decreases and the ground products are hot and irregular you should change the grinding discs 1 Take the grinder apart as described under 9 and remove the grinding discs from the grinder casing and the pre breaker using a screwdriver Clean the surfaces of the new grinding discs thoroughly and screw them in position tightly and evenly Close the grinder casing again as described under 9 and set the grind degree again as described under 8 13 LADENMUHLEN SHOP GRINDER 11
13. so use the cap of the jar for dosing A full cap will yield between 35 40 grams Adjust the machine setting to medium and operate like standard grinding procedure Orice complete we recommend passing twice as much original material through to purge any residue 9 2 Cleaning the grinder casing Clean the casing of your grinder every now and then with com mercially available mild cleaning agents In addition you should also clean the hopper from time to time Do not let any foreign objects fall into the grind gt gt gt ing mechanism 9 3 Cleaning the grinding mechanism Pull out the power supply plug SN 1 Rotate the rotary knob 11 to coarse 2 Unscrew the two screws 13 on the grinder casing cover 12 and then remove this Cover 3 Take the carrier 10 out of the slot of the pre breaker 4 Pull the pre breaker 9 off the motor shaft Use a screw driv EL 12 LADENMUHLEN SHOP GRINDER Clean the grinding mechanism with a fine brush and remove any foreign objects Before pushing the pre breaker 9 back onto the shaft again lubricate the shaft with non corrosive resin free and food stuff compatible grease e g Vaseline After you have pushed the pre breaker onto the shaft line up the two slots so that you can then easily re insert carrier 10 3332 Clean the contact surfaces of the grinder casing and grinder casing cover 12 carefully in order to remove any form of soil
14. this device It is however assumed that this manual of operating instruc tions has been carefully read and understood and that all instruc tions provided in this manual will be observed In addition work ing with the device on a safety conscious basis is also expected 2 Technical Data Description Voltage Frequenzy RPM 50 Hz 60 Hz Sound emission Idle operation Operation Pre Use Overload circuit breaker 230V 115V Permissible max operating Wie Ciena chimney Dimensions inmm EK 43 EKK 43 Net weight EK 43 eis 25 Hopper capacity EK 43 EKK 43 EK43 EL43 EM43 EG43 EP43 EKK43 EGL43 EGM43 EKM43 EML43 EPP43 230V 50Hz 115V 60Hz 1480 rpm 1740 rpm 60 dB 87 dB 16 A slow 7AT 12AT 40 minutes B 230 T 410 H 770 B 230 T 290 1 270 24 kg 28 kg 1500 g 2x1500g Please ask the manufacturer or dealer for technical data on other voltages and frequencies LADENMUHLEN SHOP GRINDER 3 Description The main components and operating elements are shown in the 1 figure Pos 1 Hopper POS 2 Adapter with hopper slider Pos 3 Grind adjustment 2 Pos 4 Bag holder POS Bag holder handle Pos 6 Reset button Pos 7 ON switch Il green Pos 8 OFF switch 0 red Pos 9 Base Pos 10 Residue tray A 5 6 8 9 10 LADENMUHLEN SHOP GRINDER 4 Safety Devices Thermal overload circuit breaker The motor of the grinder is protected by an overload
15. verload cir cuit breaker has been tripped TRE motor Protec tor was tripped The pre fuse was tripped Remedy Insert the plug into the out ler Check to determine wheth er the reset button of the circuit breaker has jumped out Press the reset button in again if appropriate In case of repeated tripping of the circuit breaker contact your authorised customer service centre or dealer Give the grinder a cooling off break of approx 1 hr Check the pre fuse Restore the pre fuse to its initial state or replace it Deter mine whether other con suming devices are also connected to this fuse Defect Cause Remedy Grinder rotates but Carrier breakage Remove the grinder casing without grinding cover take out the broken pieces of the driver insert a new driver and then install the grinder casing cover again Incorrect sense of Have the polarity checked rotation by specialised personnel In case of other malfunctions or continued faults please contact your dealer or your authorised customer service centre 10 LADENMUHLEN SHOP GRINDER 8 Grind Adjustment Calibration The grinder has been precisely adjusted by the manufacturer However if the ground material is no longer fine enough after a longer period the grinder must then be re adjusted according to the following procedure L Turn the rotary knob to position 1 fine Loosen the two threaded pins by approx 1 rotation using the 3 mm
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