411-78384 MAG-MATE MANUAL INSERTION PRESS RevL
Contents
1. Fig 6 3 gt Ball screw Ball screw nut lt 11 2 ONION 411 78384 Please move an upper unit below on and adjust height Please tighten a height adjustment fixation screw Please insert the terminal The product taken out must confirm there is no problem in application standard 114 XXXX In addition please repeat from when adjusting it Adjustment of TAB terminal set retentivity Only the TAB terminal and PIN type terminal is applied When setting it in INSERTION HEAD the tab terminal is maintained with the ball screw Please adjust the screw and adjust retentivity according to the applied terminal Retentivity is extent that can lightly insert the2. INSERTION HEAD P N Insertion terminals 242001 0 62429 1 62431 1 62833 1 62935 1 63658 2155000 4 160899 1 160900 1 926850 1 POKE IN TERMINAL 926851 1 300 SERIES 62420 1 62429 1 62431 1 62833 1 62935 1 63658 932 160899 1 160900 1 926850 1 926851 1 62511 1 62513 1 62514 1 63273 1 Ei 234789 3 63511 1 187 FASTON OO TAB TERMINAL AS 300 SERIES NT 62513 1 62514 1 63273 1 63510 1 3 02 63511 1 63663 63665 1 Rev L 7 of 11 Instruction Sheet TE 411 78384 Applicable terminal Number of TERMINAL TYPE INSERTION HEAD P N insertion terminals 500 SERIES 63643 1 63708 1 234789 6 i er 995941 1 29mo4 63584 1 63585 1 Terminal limitation 250 TAB TERMINAL 300 SERIES 234789 5 62923 250 TAB TERMINAL 63064 500 SERIES 63459 63881 250 TAB TERMINAL 300 SERIES 2 62923 3 250 TAB TERMINAL 63064 500 SERIES 63459 63881 63062 TAB TERMINAL 63062 3 2 63063 L er SERIES SPECIAL LEAF 62430 POST TYPE TERMINAL 62438 a 62938 62430 POST TYPE TERMINAL 62438 3 2 2155797 1 62938 8 of 11 Rev L ii Instruction Sheet connectivity
3. Please insert the terminal and confirm there is no 114 XXXX problem in application standard 114 XXXX lt In addition please repeat from when adjusting it Rev L 9 of 11 Instruction Sheet ss 411 78384 8 8 MAINTENANCE AND INSPECTION Quality control personnel should inspect the tool periodically The inspection frequency should be based on the operator s judgment by referring to follows 1 The amount of use 1 2 The amount of dust 2 3 Operator skill 3 4 Established company standards 4 We recommend checking the tool isnt damaged in transit when the tool has a
4. P N 1762015 1 Please tighten the UPPER UNIT fixation screw Fig 6 gt This item applies only P N 1762015 1 Fig 6 1 gt UPPER UNIT fixation screw Fig 6 Please loosen the height adjustment fixation Fig 6 gt screw lt Fig 6 2 gt Height adjustment fixation screw 911979 1 1762015 1 Rev L 5 of 11 2 6 of Instruction Sheet TE connectivity 114 XXXX lt
5. Check the loosening screws and the damaged or rubbed off the parts If any screws are loosened tighten them And if the part is damaged or rubbed off replace a new one 2 CRC5 56 2 Make certain all pivot points are protected with a thin coat of motor oil CRC5 56 KURE KOGYO or compatible 10 of 11 Rev L ee Instruction Sheet sg connectivity 41 1 78384 9 9 Important parts No list Spare parts are shown on the Replacing spare parts Please purchase them in advance to repair the machine quickly We due replace another parts to guarantee the quality or the credibility About repair adjustment or purchace the parts please
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7. P N 1762015 1 P N 911979 1 Fig 1 1 gt 6 INSERTION HEAD 2 1 MAG MATE POKE IN MAG MATE TAB 911979 1 552 H x 128 W x 245 D mm 1762015 1 330 H x 175 W x 340 D mm 911979 1 20kg 1762015 1 21kg 2 3 2 of 11 411 76384 1 Introduction This manual explains the MAG MATE TERMINAL about the handling of IMAG MATE INSERTION PRESS P N 1762015 911979 and INSERTION HEAD that inserts MAG MATE TERMINAL in CAVITY Please read before work Please refer to application standard 114 XXXX also
8. 2 2 Please set CAVITY in CAVITY JIG 3 Please lower the PRESS HANDLE and insert the 3 terminal in CAVITY 4 Please lift the PRESS HANDLE after lowering the 4 PRESS HANDLE to the lower bound Manual press P N 1762015 1 P N 1762015 1 The PRESS HANDLE cannot be returned with the ratchet mechanism on the way Please release the ratchet mechanism when you want to return the PRESS HANDLE descending or rising Fig 4 3 gt Fig 4 3 gt Ratchet mechanism Fig 4 3 5 5 Please take out CAVITY that inserts the terminal 114 XXXX The product taken
9. 3 4 4 4 1 Fig 4 1 gt Fig 4 2 gt 2 TAB 7 411 76384 3 Production preparation Please do not put a dangerous thing on surroundings Because there is a thing that becomes an unexpected accident 1 Please put on the horizontal place and fix the main body of the press to the worktable etc abou
10. 41 1 78384 7 7 Exchange of Spare Parts Please confirm whether to operate CAUTION correctly when the spare parts are exchanged or are adjusted And please do not break and do not injure 1 1 Exchange of INSERTION HEAD Fig 8 1 Please loosen the INSERTION HEAD fixation screw Fig 8 1 INSERTION HEAD fixation screw NOTES The figure that has been described are a actually different INSERTION HEAD i 4 E Fig 8 1 Please pull out INSERTION HEAD downward Please tighten and fix the INSERTION HEAD fixation screw with exchanged INSERTION HEAD pushed UD
11. MANUAL PRESS INSERTION HEAD Installation part NOTES This press might change without notifying beforehand 3 5 8 This Tyco controlled document is subject to change For latest revision call local Tyco representative Instruction Sheet connectivity 1 MAG MATE Tyco P N 1762015 911979 114 XXXX
12. The INSERTION HEAD is not attached to the following parts number MANUAL PRESS ONLY P N 1762015 1 P N 911979 1 Please buy the INSERTION HEAD applied to the terminal lt Fig 1 1 gt Please refer to the 6 Spare parts for the part number of INSERTION HEAD applied to the terminal The customer must prepare CAVITY JIG The picture of equipment described in this manual is a case different to explain CAUTION plainly from the exact size NO TES The figure that has been described are actually different Fig 1 1 2 Specification 1 Application terminal MAG MATE POKE IN TERMINAL MAG MATE TAB TERMINAL Please inquire details of the application terminal 911979 1 about 552 H x 128 W x 245 D mm It doesnt contain HANDLE 1762015 1 about 330 H x 175 W x 340 D mm It doesnt contain HANDLE 911979 1 about 20kg PRESS 1762015 1 about 21kg PRESS 3 Externals size 3 Weight Rev L connectivity Instruction Sheet 3 1 2
13. i TE 411 78384 a Instruction Sheet 31 JAN 14 Rev L MAG MATE MANUAL INSERTION PRESS P N 1762015 1 911979 1 1762015 1 MANUAL PRESS OZEKI OS 6 If there is necessity please attach the guide for the prevention from rotation by a customer HEIGHT ADJUSTMENT SCREW PRESS HANDLE 1 78 RATCHET MECHANISM MANUAL PRESS UE 1 LL a 4 INSERTION HEAD installation part 8 120 aN Ra a 9 1 UU 340 911979 1 MANUAL PRESS MIZUHO POWER PRESS A ratchet mechanism is not in this PRESS MIZUHO POWER PRESS PRESS HANDLE HEIGHT ADJUSTMENT SCREW 552 MAX
14. out must confirm there is no problem in application standard 114 XXXX 6 1 5 6 Please repeat 5 from 1 when producing 4 of 11 Rev L a Instruction Sheet Poem 411 78384 5 5 Adjustment 1 1 Adjustment of insertion depth CAUTION The adjustment Confirmation of the insertion depth is necessary for exchanging INSERTION HEAD P N 1762015 1 And When height is adjusted it is necessary to adjust the ratchet mechanism P N 1762015 1 Please loosen the screw for the UPPER UNIT P N 1762015 1 fixation This item applies only P N 1762015 1 P N 1762015 1 Please adjust the height of UPPER UNIT This item applies only P N 1762015 1
15. rrived however the tool had checked before transit 8 1 8 1 Daily Maintenance Operator should understand about following things and do it every time kh 1 Remove the dust moisture or other contaminants with a clean soft brush or lint free cloth before using the tool Cover the tool with clean cloth sheet when it is not used 2 Check the damage of parts and abnormal noise before 2 using the tool If any part is damaged replace a new one 8 2 8 2 Periodic Inspection
16. t this equlpment 2 Please install the applied INSERTION HEAD 3 Please fix CAVITY JIG Customer preparation goods to the table part of the insertion presSs 4 Please insert the terminal and decide the inserted depth Please refer to the 4 Operation for the insertion of the terminal 4 Operation 1 Please fix the terminal to the INSERTION HEAD temporarily Fig 4 1 gt Fig 4 2 gt Please be sure to set a terminal to direction of an lustration CAUTION When it sets to direction other than an illustration a terminal breaks The figure that has been described are actually different Please install it when you insert two ream terminal the center and either outside There is no problem in insertion though the space might open in INSERTION HEAD TERMINAL POKE IN 1 Ref POKE IN TYPE TERMINAL for One terminal TAB 3 Ref TAB _ TYPE _ TERMINAL for 3 piece continuous terminal Rev L 3 of 11 a Instruction Sheet TE 411 78384 INSERTION HEAD TERMINAL POST 3 Ref POST TYPE TERMINAL PIN 1 for 3 piece continuous terminal Ref PIN TYPE TERMINAL for One terminal
17. terminal and doesnt fall naturally Please loosen the ball screw nut lt Fig 6 3 gt NOTES The figure that has been described are actually different There is no function to adjust holding power to POST TYPE INSERTION HEAD Fig 6 3 Please set the terminal in INSERTION HEAD Please turn the ball screw and move the terminal up and down And please adjust the retentivity of the terminal Please tighten the ball screw nut when you decide retentivity Please insert the TAB terminal and confirm retentively Please confirm the thing that can unquestionably set the TAB terminal and doesn t fall naturally In addition please repeat from when adjusting it Rev L Instruction Sheet 0 411 78384 6 6 Spare parts 1 1 INSERTION HEAD Please inquire of our company about i terminals other than the following list Applicable terminal TERMINAL TYPE Number of
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