OPC-VG1-TL - Fuji Electric GmbH
Contents
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3. FO Instruction Manual T Link Interface Card for FRENIC VG OPC VG1 TL Thank you for purchasing our T linK interface card designed for the high performance vector control FRENIC VG series of inverters Improper handling might result in incorrect operation a short life or even a failure of this product Deliver this manual to the end user of this product Keep this manual in a safe place until this product is discarded This manual does not contain the description of function codes or troubleshooting information Read through this manual in conjunction with the FRENIC VG User s Manual Fuji Electric Co Ltd INR SI47 1596 JE Preface Thank you for purchasing our T Link interface card OPC VG1 TL The interface card is used to connect our high performance vector control FRENIC VG series of inverters to a T Link network Mounting this interface card on your FRENIC VG allows you to connect the FRENIC VG to a Fuji MICREX SX series of programmable logic controllers T Link module and control it as a slave unit using run and speed commands and accessing function codes This interface card can be connected to A or B port of option connection ports on the FRENIC VG This instruction manual does not contain the description of function codes troubleshooting information or handling instructions of the inverter and the MICREX SX series Read through this manual in conjunction with the FRENIC VG Instruction
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5. un M40 o000 43 UDD OOO m IET E ER EE E Fey JENE ETI EEE FEE EE E Syl 21 21 100 0 6 OOOO OO 0000 DUDU 20119 110 og 6 6 6 gt HA Siak 0000000 O 141 0032 20 40 URL http www fujielectric co jp UU OOOO 0 513 8633 0000000000 55200 0 2011 11
6. Shinagawa ku Tokyo 141 0032 Japan Phone 81 3 5435 7058 Fax 81 3 5435 7420 URL http www fujielectric com 2011 11
7. conductors of the main circuit Doing so could cause an accident or an electric shock Do not use the product that is damaged or lacking parts Doing so could cause a fire an accident or injuries NCAUTION Prevent lint paper fibers sawdust dust metallic chips or other foreign materials from getting into the inverter and the interface card Otherwise a fire or an accident might result Incorrect handling in installation removal jobs could cause a failure A failure might result Operation NWARNING Be sure to mount the front cover before turning the power ON Do not remove the cover when the inverter power is ON Otherwise an electric shock could occur Do not operate switches with wet hands Doing so could cause an electric shock If you configure the function codes wrongly or without completely understanding the FRENIC VG Instruction Manual and User s Manual the motor may rotate with a torgue or at a speed not permitted for the machine Confirm and adjust the setting of the function codes before running the inverter Otherwise an accident could occur When enabling the communications link H30 be sure to check that a run command entered via the T Link or digital input terminals is OFF beforehand Enabling it with the run command being ON causes a sudden motor start When resetting an alarm be sure to check that a run command entered via the T Link is OFF beforehand Rese
8. Manual and User s Manual to become familiar with proper handling and operation Improper handling might result in incorrect operation a short life or even a failure of the interface card Keep this manual in a safe place Related Publications Listed below are the other materials related to the use of the T Link interface card OPC VG1 TL Read them in conjunction with this manual as necessary FRENIC VG User s Manual FRENIC VG Instruction Manual The materials are subject to change without notice Be sure to obtain the latest editions for use Read through this instruction manual to become familiar with this product before proceeding with installation connections wiring operation or maintenance and inspection Improper handling might result in incorrect operation a short life or even a failure of this product as well as the motor Deliver this manual to the end user of this product Keep this manual in a safe place until this product is discarded Safety precautions Read this manual thoroughly before proceeding with installation connections wiring operation or maintenance and inspection Ensure you have sound knowledge of the device and familiarize yourself with all safety information and precautions before proceeding to operate the inverter Safety precautions are classified into the following two categories in this manual Failure to heed the information indicated by this symbol may lead to dangerous A
9. onto location c of the option mount provided on the control PCB 4 Mount the interface card so that connector CN1 on the card comes to be connected to connector B port on the control PCB 5 Secure the interface card with three attached screws e 6 Mount the front cover in the reverse order of removal referring to Figure 2 1 1 or 2 1 2 Control PCB B port Figure 2 2 2 Mounting the Interface Card when connecting to B port History of revision Number Date of revision Remarks November 2011 First edition Copyright 2011 Fuji Electric Co Ltd No part of this publication may be reproduced or copied without prior written permission from Fuji Electric Co Ltd All products and company names mentioned in this manual are trademarks or registered trademarks of their respective holders The information contained herein is subject to change without prior notice for improvement The purpose of this instruction manual is to provide accurate information in handling setting up and operating of the T Link interface card Please feel free to send your comments regarding any errors or omissions you may have found or any suggestions you may have for generally improving the manual In no event will Fuji Electric Co Ltd be liable for any direct or indirect damages resulting from the application of the information in this manual eee eT Fuji Electric Co Ltd Gate City Ohsaki East Tower 11 2 Osaki 1 chome
10. temporary storage The package must be airtight to protect the interface card from moisture Add a drying agent inside the package to maintain the relative humidity inside the package within 70 If the inverter equipped with the interface card has been installed to the equipment or panel at construction sites where it may be subjected to humidity dust or dirt then temporarily remove the inverter and store it in the environment specified in Table 1 3 1 1 2 3 1 3 3 Wiring precautions Route the wiring of the control circuit terminals as far from the wiring of the main circuit as possible Otherwise electric noise may cause malfunctions Fix the control circuit wires inside the inverter to keep them away from the live parts of the main circuit such as the terminal block of the main circuit 1 2 Chaper2 INSTALLING THE INTERFACE CARD ACAUTION Incorrect handling in installation removal jobs could result in a broken produce Before installing or removing the interface card shut down the input power to the inverter and make sure that the charging lamp is turned OFF Even if all of the input power to the main circuit and control circuit and the auxiliary power are shut down however power is still applied to the inverter control terminals 30A 30B 30C Y5A and Y5B when the external control circuit is supplied with power from a separate power supply Shut down the power of the external eguipment for pre
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12. FO BUA RR cag TOO00000000000 OPC VG1 TL ANNE 6 UUUIDUUUUDDUUDDUUDUUUDDDUDUDDUUDUUUDDUDDUU FREN C wog o 0 INR S147 1596 JE UUDUIDUUDUDUUUDUDUUUUUDUUDUDUUDUDUUUDUDUDUDDUUUUDD UUDUDUUDUUDUDUDUUDUDUDDUDUUDOU FETH ELE EU ELE FUDD A EFE EU EF EFE Co Co A A Co Co A A H A A E Co Ei A A A Co A Co Co Co C
13. WARNING conditions possibly resulting in death or serious bodily injuries Failure to heed the information indicated by this symbol may lead to dangerous ACAUTION conditions possibly resulting in minor or light bodily injuries and or substantial property damage Failure to heed the information contained under the CAUTION title can also result in serious consequences These safety precautions are of utmost importance and must be observed at all times Installation and wiring AWARNING A Before starting installation and wiring turn OFF the power and wait at least five minutes for inverters of 22 kW or below or at least ten minutes for those of 30 kW or above Make sure that the LED monitor and charging lamp are turned OFF Further make sure using a multimeter or a similar instrument that the DC link bus voltage between the terminals P and N has dropped to the safe level 25 VDC or below Oualified electricians should carry out wiring Otherwise an electric shock could occur In general sheaths of the control signal wires are not specifically designed to withstand a high voltage i e reinforced insulation is not applied Therefore if a control signal wire comes into direct contact with a live conductor of the main circuit the insulation of the sheath might break down which would expose the signal wire to a high voltage of the main circuit Make sure that the control signal wires will not come into contact with live
14. face card as an industrial waste when disposing of it Otherwise injuries could occur Others ACAUTION Never modify the interface card Doing so could cause an electric shock or injuries Chaper1 BEFORE USE 1 1 Acceptance Inspection NCAUTION Do not use the product that is damaged or lacking parts Otherwise injuries could occur Unpack the package and check the following 1 The product is the type you ordered You can check the model printed on the interface card Model OPC VG1 TL The interface card is not damaged during transportation A The following accessories are also contained in the package Three screws M3 Three spacers 2 If you suspect the product is not working properly or if you have any questions about your product contact the shop where you bought the product or your local Fuji branch office No terminating resistor comes with this interface card A pair of resistors with the following specifications must be used 100 ohm 1 watt The terminating resistors that come with the T Link module of the MICREX SX series can be used 1 2 External Appearance SE 40 LO 39036 lt EP 4201 80 Figure 1 2 1 External Appearance 1 3 Precautions for Use 1 3 1 Temporary storage Table 1 3 1 Storage and Transport Environments Item Spec
15. ifications Storage temperature 25 to 70 C Places not subjected to abrupt temperature changes or condensation Note 1 or freezing Relative humidity 5 1 95 Note 2 The interface card must not be exposed to dust direct sunlight corrosive or flammable Atmosphere gases oil mist vapor water drops or vibration The atmosphere must contain only a low level of salt 0 01 mg cm or less per year Atmospheric 86 to 106 kPa during storage pressure 70 to 106 kPa during transportation Note 1 Assuming comparatively short time storage e g during transportation or the like Note 2 Even if the humidity is within the specified reguirements avoid such places where the interface card will be subjected to sudden changes in temperature that will cause condensation to form Precautions for temporary storage Do not leave the interface card directly on the floor If the environment does not satisfy the specified reguirements listed in Table 1 3 1 wrap the interface card in an airtight vinyl sheet or the like for storage If the interface card is to be stored in a high humidity environment put a drying agent such as silica gel in the airtight package 1 2 3 1 3 2 Long term storage The long term storage method of the interface card varies largely according to the environment of the storage site General storage methods are described below The storage site must satisfy the requirements specified for
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17. s cannot be used on an inverter Mounting procedure 1 Without the digital 16 bit option 1 Setthree attached spacers d onto three locations a to c of the option mount provided on the control PCB 2 Mount the interface card so that connector CN1 on the card comes to be connected to connector B port on the control PCB 3 Secure the interface card with three attached screws e 4 Mount the front cover in the reverse order of removal referring to Figure 2 1 1 or 2 1 2 Control PCB jr et GAN yaa LA TA me NA AN 4 A ABA AL Y amp Interface card Figure 2 2 1 Mounting the Interface Card when connecting to B port Mounting procedure 2 With the digital 16 bit option ACAUTION Spacers that come with this interface card and the ones that come with the digital 16 bit option are different slightly in length Make a distinction between them referring to the figure below Wrong use may break the product Spacer that comes with St Spacer that comes with x gt this interface card the digital 16 bit option Unit mm 1 Mount the digital 16 bit option onto connector D port provided on the control PCB 2 Secure the digital 16 bit option with two screws a that come with the option through holes and then set four spacers b that come with the option into holes G to 3 Set spacer d that comes with this interface card
18. tting it with the run command being ON causes a sudden motor start If a communications error occurs when the inverter is controlled via the T Link it may cause the inverter to fail to recognize a stop command via the T Link Make an emergency stop measure using BX Coast to a top or STOP1 STOP2 STOP3 Decelerate to stop assigned to inverter digital input terminals lt If Communications error processing y02 y12 is set to Continue to run or Retry and continue to run the inverter may automatically start running after recovery from errors Otherwise an accident could occur Maintenance and inspection and parts replacement NWARNING A Before proceeding to the maintenance inspection jobs turn OFF the power and wait at least five minutes for inverters of 22 kW or below or at least ten minutes for those of 30 kW or above Make sure that the LED monitor and charging lamp are turned OFF Further make sure using a multimeter or a similar instrument that the DC link bus voltage between the terminals P and N has dropped to the safe level 25 VDC or below Otherwise an electric shock could occur Maintenance inspection and parts replacement should be made only by gualified persons Take off the watch rings and other metallic objects before starting work Use insulated tools Never modify the interface card Otherwise an electric shock or injuries could occur Disposal NCAUTION Treat the inter
19. vention of electric shock Shut down the power of the external 2 1 Removing the Front Cover eguipment for prevention of electric shock Remove the front cover from the inverter as shown below The removal procedure differs depending on the inverter FRN30VG1S 2J 4J 30 kW or upper types 1 As shown in Figure 2 1 2 remove the cover mounting screws the number of screws differs depending on the inverter capacity on section b and remove the front cover 2 Open the keypad enclosure Keypad enclosure Control printed circuit board Control PCB Figure 2 1 2 Removing the Front Cover FRN22VG1S 2J 4J 22 kW or lower types FRN30VG1S 2J 4J 30 kW or upper types type capacity FRN22VG1S 2J 4J 22 kW or lower types As shown in Figure 2 1 1 loosen the cover mounting screw on section a and pull out the upper end of the front cover towards you Figure 2 1 1 Removing the Front Cover 2 2 Installing the Interface Card The interface card should be connected to either one of two connectors A port upper side and B port lower side on the control printed circuit board control POB When using the interface card without the digital 16 bit option e g OPC VG1 SX follow the Mounting procedure 1 given below When using the interface card with the digital 16 bit option e g OPC VG1 SX follow the Mounting procedure 2 given below Note Two interface card
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