HT601-TM23/22P-88P
Contents
1. Grasp the handle and perform the insulation displacement Caution Ratchet mechanism is provided with the handle and keep grasping the handle until the ratchet is released 2 5 P10 2 Connection of the cable has been completed Perform the confirmation of quality in accordance with 5 QUALITY CONFIRMATION p 10 5 QUALITY CONFIRMATION Perform the quality confirmation in accordance with the standard below D TM23P 88P A 6 0 0 1mm LZ io iq BR in i ea m E NEZ Lock is applied There should be no flaw 2 TM22P 88P B 16 0 0 1mm Lock is applied There should be no fracture 6 PUNCH REPLACI2. 2 3 4 FOR SAFE OPERATION The operators of the tool and the maintenance personnel who are in charge of maintenance and repair work are required to read the following SAFETY INSTRUCTIONS Fully understand and follow the descriptions given in this Instruction Manual and the warning symbols attached to the tool I Description of warning messages Misuse of the tool will expose the operator to immediate danger of major injury or DANGER death Misuse of the tool may expose the operator to danger of major injury or death WARNING Misuse of the tool may expose the operator to d
3. CAUTION No part of this manual may be reproduced without the permission of Hirose Electric Co Ltd Description in this manual is subject to change without notice This Instruction Manual has been prepared for clarify Should you find any unclear portion error or omission please for the safety of other contact our Marketing Department It should be understood that notwithstanding the aforementioned item 3 we assume no liability to any claim for loss or failure to earn profit resulting from the use of the machine We assume no responsibility for any damage resulting from your improper use of the machine including your failure to follow the instructions given in this Instruction Manual This includes repair or modification conducted by any third party other than Hirose Electric Co Ltd 6 Please note that servicing of the machine is not available in any country other than Japan 2008 HIROSE ELECTRIC CO LTD 2008 T141 8587 5 5 23 T222 8566 7 3 135 TEL 045 402 7725 FAX 045 402 7861 HIROSE ELECTRIC CO LTD 5 23 OSA
4. HRS Xx TM22P 88P C 6 P11 TM22P 88P 22 CES Punch for TM22P 88P Indication of 22 should be put to the front D Put the insulation displacement process section to the front and hold the manual tool HRS indication and the tool name indication come to the front Note Check that the punch for TM22P 88P is provided 6 PUNCH REPLACING PROCEDURE p 11 Tool name indication TM22P 88P Punch for TM22P 88P Holder Set the plug to which the cable has been inserted to Insert the plug until the shoulder of the the insulation displacement process section Insert the plug until the shoulder of the plug comes in contact with the holder plug comes in contact with the holder
5. Grasp the handle and caulk the clamp metal fittings Caution Ratchet mechanism is provided with the handle and keep grasping until the ratchet is released 61 0 1 Check that the caulking height is 6 1 0 1 and that there is no deformation and remarkable flaw on the clamp metal fittings There should be no deformation and remarkable flaw Unlace the twist pair wire up to the end of the separator To properly arrange the cable refer to the cable connection comparison table of the appointed engineering manual 05mm Insert the guide plate into the cable that has been properly arranged and cut and arrange the top end of cable at the place of within 0 5 mm from the end of th
6. Note Difference of the cable clamp force occurs by outer diameter of sheath hardness of sheath and existence Of cross intervention When using the cable other than the above cables consult our sales dept or engineering dept 1 3 CONEIGURATION CTM22P 88P Cable caulking process section It is not used when connecting TM22P 88P Crimper Handle Insulation displacement process section TM23P 88P TM22P 88P gt 6 P11 Insulation displacement punch Punch for TM23P 88P When connecting TM22P 88P install the exclusive punch gt 6 PUNCH REPLACING PROCEDURE p 11 Holder Tool name indication 4 OPERATING PROCEDURE OF THIS JIG TM23P 88P ATAD E2415 TM23P 88P For the details of the harness refer to TM23P 88P CONNECTION PROCEDURE
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8. MANUAL CAULKING AND INSULATION DISPLACEMENT TOOL HT601 TM23 22P 88P INSTRUCTION MANUAL MPGEE YE RA CAUTION Be sure to read this Instruction Manual carefully before using it to secure safety in operation In addition save this Instruction Manual so that it is available whenever necessary for review HIROSE ELECTRIC CO LTD TM23P 88P TM22P 88P HT601 TM23 22P 88P TM23P 88P TM22P 88P PREFACE Thank you very much for your purchase of our Manual Tool HT601 TM23 22P 88P for the modular plugs TM23P 88P and TM22P 88P this time This tool is the tool to perform the connection of TM23P 88P and TM22P 88P connectors
9. When replacing the punch with the punch for TM23P 88P from the state that the punch for TM22P 88P is installed perform the replacement with the same procedure 11 5 ATAD POO43 ETAD P0043 OS 9 OB 1 ae 2 EA 3 IB
10. Set the plug to which the cable has been inserted to the insulation displacement process section Insert the plug until the shoulder of the plug comes in contact with the holder Insert the plug until the shoulder of the plug comes in contact with the holder Holder TM23P 88P 23 ear Punch for TM23P 88P Indication of 23 should be put to the front Tool name indication Grasp the handle and perform the insulation displacement Caution Ratchet mechanism is provided with the handle and keep grasping the handle until the ratchet is released 2 5 P10 2 Connection of the cable has been completed Perform the confirmation of quality in accordance with 5 QUALITY CONFIRMATION p 10 TM22P 88P ATAD E2381 TM22P 88P
11. Be sure to read this Instruction Manual carefully before using it to secure safety in operation Cl A fls az ss CO M NN X Ss 6 Gain Rim
12. KI 5 CHOME SHINAGAWA KU TOKYO 141 8587 JAPAN TELEX J2468237 HRSELE TELE FAX 03 3493 2933 CABLE BESELECONHIROSE TOKYO PHONE 03 3491 9741 A Phone 805 5227958 Hirose Electric U S A Inc 2688 Westhills Court Simi Valley Calif 93065 6235 509 Es a En Se Tele Fax 4605 5223217 A A Phone 0711 4560021 Hirose Electric GmbH Zeppelinstraze 42 73760 Ostfildern Kemnat Tele Fax 0711 4560729 __ A Crownhill Business Centre 22 Vincent Avenue Phone 0908 260616 Hirose Electric UK Ltd Crownhill Milton Keynes MK80AB Tele Fax 0908 563309 Phone 02 864 5075 HIROSE KOREA Co Ltd 472 5 Mok Nae Dong Ansen City Seoul ii Tele Fax 0345 491 9888 Hirose Electric Co Ltd Phone 2803 5338 2102 Emperor Group Center 288 Hennessy Road Wanchai Tele Fax 2591 6560 Hong Kong Branch 08 01 Printed in Japan
13. MANUAL of the appointed engineering manual ATAD E2415 Insert the cable that the top end has been finished into the clamp metal fittings and the separator For the top end dimension and the inserting direction to the separator refer to the connection procedure manual Put the cable caulking process section to the front and hold the manual tool Separator 3 Set the cable that has passed through the clamp metal fittings and the separator at step 1 to the caulking process section of the manual tool Insert the cable until the separator comes in contact with the guide
14. NG PROCEDURE TM23P 88P TM22P 88P TM23P 88P Punch replacing procedure when separating TM23P 88P and TM22P 88P by punch is given below When the tool is delivered punch for TM23P 88P is installed C TM23P 88P TM23P 88P Punch for TM23P 88P Loosen the bolt and remove the punch for TM23P 88P using the hexagonal wrench key TM22P 88P TM23P 88P Punch for TM23P 88P E Shoulder of the punch should come in contact with the punch holder Punch holder Pressing the punch for TM22P 88P to the punch holder install the punch Install so that the shoulder of the punch comes in contact with the punch holder TM22P 88P TM23P 88P
15. anger of injury and may cause CAUTION damage to property gt gt e Determine the degree of impairment referring to the below stated classification Major injury Loss of eyesight wounds burns hyperthermal and hypothermal burns electric shocks fracture of a bone poisoning etc requiring emergency treatment or extended medical care Injury Minor injury Wounds burns electric shocks etc requiring medical treatment Damage to property Damage to the machinery and or the surrounding area SAFETY INSTRUCTIONS CAUTION Basic safety instructions 1 Be sure to read understand and follow all the instructions and other materials supplied with the unit as before using the tool Save this Instruction Manual and make it available for review whenever necessary Bafe operation 1 Such safety devices as the safety cover and the like are not attached to this tool When performing caulking and insulation displacement use this tool while fully considering so that the fingers or the like are not caught in the sliding section and the handle section Application 1 This tool shall only be used for its originally intended purpose while following the instructions specified in this Instruction Manual Hirose assumes no responsibility for any misuse of the tool other than the intended use 2 Modifications to this tool is prohibited We assume no responsibility for accidents resulting f
16. e guide plate Y Insert the cable that has been properly arranged into the plug Insert the cable straight so that the contact wire can reach up to the top end position of the plug Unlace up to this plane 0 5mm 0 5 mm or less EA N RE TK 4 Fre PA SIX Tam Insert the cable up to the contact wire comes in contact with the top end of the plug HRS X TM23P 88P 9 Put the insulation displacement process section to the front and hold the manual tool HRS indication and the tool name indication come to the front Note Check that the punch for TM23P 88P is provided TM23P 88P Punch for TM23P 88P
17. i ets Sore eas oes a sU E Yan a eU e S 1 1 1 Model Product No HRS No HT601 TM23 22P 88P CL902 2128 1 2 tk Specifications 222mm X 62mm X BS 41 mm Length 222 mm X width 62 mm X thickness 21 5 mm Item BM NI S External dimensions Weight TM23P 88P CL222 2916 6 TM22P 88P CL333 2899 9 Applicable plug TM23P 88P TM23P 88P applicable cable specifications 0 5 mm 3 0 5 mm solid wire Sheath HFNE Conductor a Cross intervention AWGH24 ROR AWG 24 stranded wire Conductor Insulator external 095 105 diameter Insulator Sheath external 654 68 diameter TM22AP 88P TM22P 88P applicable cable specifications 0 5 mm 0 5 mm solid wire Sheath I Conductor AWGH2A4 ROE AWG 24 stranded wire Insulator external 090 61 00 diameter Sheath external 54 57 diameter
18. rom modifications Maintenance 1 To prevent possible accidents caused by unfamiliarity with the operation of the tool repair and adjustment of the tool shall be conducted only by maintenance personnel who have a full knowledge of the tool Any repair and adjustment beyond the range covered by the instructions given in this Instruction Manual is prohibited We assume no responsibility for accidents caused by improper repair or adjustment or the use of non genuine part s 2 To protect against personal injury check to be sure that screws and nuts are properly tightened after the completion of repair adjustment works or replacement of the parts Periodically cleaning of the tool is recommended 4 In the event that your tool fails to perform normally after repair or adjusting immediately stop the work and contact us for service so as to protect against personal injury ii pid a 1 E n RE A A 1 CE proi eta D EN 2 AZ ASS Gye Tp d Quantam nitate damn RE 3 EIU M C E TERT m 10 00 1 1 CONTENTS MO 1 DG tie at AGING CN NR i 1 3 CONFIGURATION aiseteacccsccceceswctccet tec cntcctcc cet es opea CCo Fea eee o Cea e ooa De dn e eaa ccn tei eee enti no cedes 2 4 OPERATING PROCEDURE OF THIS JIG 4e eee esasss reete ee ette eee en aes tnun 3 5 QUALITY CONFIRMJATIQN ecccceis since obs Sine sea Enb e ace eaae eese ta e ecu autre bo ca euet 10 6 PUNCH REPLACING PROCEDURLE iocis scere caves acc
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