SUNX株式会社
Contents
1. O 45 22. F G fe 3 5 y Ken al 1 MM i B SID iw i 3 7 0 5m 5559 08P
3. F G FG OFF FG F G OFF
4. 2
5. X ER Q
6. ER Q X X O Oe DSC Q O X OFF
7. 1 1 10000 2
8. 20mm 0 15mm 80m SUNX Att 486 0901 2431 1 BP lt 0568 gt 33 7211 AiS B 0120 213 941 FAX 9 12 13 17 g il URL sunx jp INSTRUCTION MANUAL Static Remover Ultra compact Fan lonizer ER Q CMJE ERQ No 0012 57V Thank you very much for using SUN
9. D Brown 24 V COM 2 Orange Check output Tr Load 24 V DC 8 X 50 mAMAX 10 zD D Black Error output Tr Load 2 L A 50 mA MAX N ZD 30V Blue 0 V DC MAX L4 COM se Green F G i Internal circuits Q gt User s circuits ji Connector pin layout diagram D Power supply reverse connection 0V Blue protection diode COM D D Output protection diodes _ N C Not used ZD ZD Surge voltage absorption Zener diodes F G Tr Tr NPN output transistors 24V COME i Check output D Error output D o Front view MOUNTING Be sure to turn off the power before carrying out angle adjustment for this product otherwise accidents or problems with operation may occur If installing this product directly to the enclosure use M3 screws M3 screws should be arranged separately If using the ER QMS1 optional mounting bracket use the screws provided with the mounting bracket If using SUNX mounting bracket or screws other than the ER QMS1 do not use screws which are longer than 10 mm otherwise they may cause damage to internal parts when fastened Tightening torques are 0 5 N m for M3 screws and 1 2 N m or less for M4 screws If using several of these products alongside each other leave
10. F G Es Tr Tr NPN 24V COM Fry HH CAG 4 Bi M3 M3 ER QMS1 ER QMS1 10mm M3 0 5N m M4 1 2N m 50mm D M NT H
11. O AKT De ER Q 1 5 1 10V 1 24VDC 10 200mA AC 492 kV 6 4 m s 1 0 2 m min NPN 50mA oe 30V DC 0 VRI 2 1 1V 50mA 2 ON OFF 2 OFF ON DSC LED LED 2 ALARM 2 0 02 ppm 1 0 50 C 10 65 C 35 65 RH 35 65 RH 10 150Hz 0 75 mm XYZ
12. 25 4 19 8 5 5 1 f MAX 2 2 3 5 DSC ALARM HA HARE 24V lt D COM D Frv 24V DC T 1 7 10 fi Kk 50mA MAX F N z D Tr J lt fe 4 Ao 50mA MX LO 1 1 HOV DC MAX 1 4 a za P Fal D DD ZD ZD N C
13. GROUTLINE This is a static charge remover which utilizes ion generation by means of corona discharge It has a compact shape so that it can be positioned either vertically or horizontally it is equipped with an automatic stop function which operates when the discharge needle unit has been removed PAPART DESCRIPTION 65 Pe Je 3 5 58 and _ Fan speed control lon air outlet Note 1 oO Alarm indicator red SURSO ER fs Discharge indicator ele green 6 D lt lt g X Power switch Discharge needle unit Filter cover 3 7 mm cable 29 33 Connector 5559 08P manufactured by MOLEX ww N 2 M3 screws depth 10 mm Note 2 19 5 5 Notes 1 Fan speed control This is set to MAX fan speed at the time of shipment from the factory Use a precision screwdriver to adjust the fan speed 2 Screw threads exclusive for SUNX mounting brackets Do not use them in mounting with other products When mounting this product directly to a case or such fix it with M3 screws using 2 3 5 mounting holes Description of indicators Discharge indicator DSC Lights during discharge when ions are being generated Alarm indicator ALARM Lights when discharge error or discharge checking occurs blinks when fan error occurs EJINPUT AND OUTPUT CIRCUIT DIAGRAM
14. 2 PBT C 110g 1 5557 08P 5556T 1 100mm MAX 2
15. M3 RI Q u R 1 M3 2 M4 M4 X M3 M4 ER QMS1 AC O IN 100 240V AC 50 60Hz 40VA RMAESI OUT 24V DC 750mA ER QCC2 2m ER QCC5 5m iA ER QI S1 Al ae TER A
16. a space of 50 mm or more between each product otherwise product performance may be adversely affected If installing this product directly to the enclosure g M3 screw N Spring washer 1 Flat washer If using the ER QMS1 optional mounting bracket 4 M3 sems screw Bracket 1 Bracket 2 Install bracket 1 to the main unit with the M3 screws Install bracket 2 to the main unit with the M4 sems screws and then use the M4 screw mounting holes to install to the enclosure The M3 and M4 screws are included with the ER QMS1 OPTIONS AC adapter Cable with connectors ER QCC2 Cable length 2 m Cable length 5 m ER QCC5 IN 100 to 240 V AC 50 60 Hz 40 VA ER VAPS1 ouUr 24 v DC 750 mA Replacement discharge needle unit Node No Mounting bracket ER QANT Unit with tungsten needles Model No Mounting bracket for air direction adjustment CARE AND MAINTENANCE e Replacement air filter IER QFX5 5 piece air filter set Be sure to turn off the power before carrying out cleaning and maintenance The discharge needle has a sharp point so be very careful when cleaning the needle After long periods of use dirt may adhere to the discharge needles the area around them and the filter If these areas are not cleaned charge removal performance will drop and
17. broken and that the discharge needle unit is correctly installed to the main unit If the alarm indicator remains lit even after the discharge needles have been cleaned check for any dirt and foreign objects around the discharge needles also Check that the F G terminal is securely connected to the ground Turn off the power and check if the filter is blocked Check if there are any foreign objects inside the product ESPECIFICATIONS Type Fan type ionizer Item Fodel No ER Q Charge removal time 1 5 sec approx Note 1 lon balance 10 V or less Note 1 Power supply voltage 24 V DC 10 Power consumption 200 mA or less Discharge method High frequency AC method Discharge output voltage 2 kV approx Max fan speed 6 4 m s Note 1 Max fan volume 0 2 m min NPN transistor open collector Output Max sink current 50 mA CHECK ALARM Applied voltage 30 V DC or less between output terminal and 0 V Residual voltage 1 V or less at input current of 50 mA Check On when discharge check Note 2 detected Off at all other times Error Off when discharge error or fan error Note 2 detected On at all other times Output operation Short circuit protection Incorporated DSC Green LED Lights up during normal discharge Red LED Lights up during discharge checking and when ALARM discharge error Note 1 detected blinks when fan error Note
18. 1 detected Indicators Ozone generation amount 0 02 ppm or less Note 1 Ambient temperature 0 to 50 C No dew condensation Storage temperature 10 to 65 C Ambient humidity 35 to 65 RH No dew condensation Storage temperature 35 to 65 RH 10 to 150 Hz frequency 0 75 mm amplitude in X Y and Z Vibrationiresistance directions for two hours each Material Enclosure PBT Discharge needle Tungsten Grounding method C capacitor grounding Weight 110g approx main unit only Wiring connector 1 set Manufactured by MOLEX Housing 5557 08P Terminal 5556T Notes 1 Representative value at 100 mm from directly in front of fan outlet maximum fan speed with filter not installed 2 Discharge check Drop in discharging status detected Discharge error Abnormal discharge detected Fan error Fan operating problem detected i CAUTIONS This product has been developed produced for industrial use only Do not use this product for any purpose other than charge removal and dust removal Do not use this product in enviroments which are outside the specification range otherwise operating problems or damage may occur In addition the operating life of the product may become significantly reduced Never disassemble repair or modify this product otherwise operating problems or accidents may occur Do not dispose of this product by burning it otherwise it may explode o
19. FF Fan error pes OFF Once an error has been detected the error status will be maintained until the power is turned off and back on again Eliminate the cause of the error before turning the power back on again If the cause of the error has not been eliminated the error will occur again ETROUBLESHOOTING Be sure to turn off the power before checking the discharge unit or the fan unit Probable cause Remedy Check that the power supply voltage is within the usable range Turn off the power and check that the tips of the discharge needles are not worn or dirty and that the discharge needle unit is correctly installed to the main unit If the alarm indicator remains lit even after the discharge needles have been cleaned check for any dirt around the discharge needles also Check that the F G terminal is securely connected to the ground Check that the power supply voltage is within the usable range There may be an abnormal discharge Turn off the power and check that the discharge needles are not Dirty discharge needle Wear Discharge O Condensation Alarm O F G not connected Discharge check Foreign object Discharge error Discharge Alarm Q Fan error prai Indicators O Lit Off obstruction Condensation F G not connected Fan intake covered Filter blocked Foreign object obstruction Blinking dirty or
20. SUNK ER Q CMJE ERQ No 0012 57V SUNX AEE OHSA ANSI IEC 1 1
21. US Headquarter Panasonic Electric Works Corporation of America 629 Central Avenue New Providence New Jersey 07974 USA Phone 1 908 464 3550 PRINTED IN JAPAN URL sunx com
22. X products Please read this Instruction Manual carefully and thoroughly for the correct and optimum use of this product Kindly keep this manual in a convenient place for quick reference Z WARNING Never use this product with a device for personnel protection In case of using devices for personnel protection use products which meet laws or standards such as OSHA ANSI or IEC etc for personnel protection applicable in each region or country Do not use this product in places where there may be a danger of flammable or combustible items being present Clean the equipment regularly discharge needles about once every week filter about once a month otherwise optimum charge removal performance may not be obtained and fire or operating problems may occur If this product is used in an airtight room ozone emitted from this product may be detrimental Therefore in order for this product to be used in an airtight room be sure to keep the room ventilated Do not direct ionized air toward the face Ozone may cause irritation to places such as the nose and throat Since the tip of the discharge needle is sharp take sufficient care in handling the discharge needle or injuries may result Be sure to ground the frame ground F G terminal otherwise electric charge removal may not be reliable Take care not to let any foreign objects get into the fan air inlet otherwise accidents or operating problems may occur
23. accidents or problems with operation may occur Therefore they should be periodically cleaned discharge needles about once every week filter about once a month The discharge needles are consumable parts If the discharging performance is not restored after the discharge needles have been cleaned it is recommended that you replace the whole discharge needle unit option It is recommended that you replace the discharge needle unit after about 10 000 hours of operation Cleaning and replacement procedure for discharge needle unit Follow the procedure given below to remove the discharge needle unit from the main unit Use a cotton swab or similar moistened in alcohol to clean the discharge needles and the areas around them If the needles are particularly dirty use a brush such as a toothbrush moistened with alcohol to rub them clean and then use a cotton swab to wipe them A commercially available ultrasonic cleaner can also be used for cleaning Immerse the discharge needle unit into the cleaning tank to clean them Insert the tabs of the discharge needle unit into the two slots in the main unit slide the discharge needle unit sideways to install it to the main unit until a click is heard Discharge needle unit removal procedure Hook your finger into the slot in the discharge needle unit and slide the unit in the direction shown in the illustration until a click is heard Do not touch the interior
24. of the main unit when removing and installing the discharge needle unit otherwise accidents or problems with operation may occur Do not apply any more force than is necessary when removing and installing the discharge needle unit otherwise the discharge needle unit may become damaged Fan filter cleaning and replacement procedure Install and use a filter depending on the operating environment After this you can pull the discharge needle unit toward you to remove it Turn the filter cover in the direction shown in the illustration to align the marks Remove the filter cover and the filter from the ER Q main unit Remove the filter from the filter cover and remove any dust and dirt adhering to the filter If the filter is extremely dirty wash it in water If washing the filter in water let it dry thoroughly before using it again Install the filter and the filter cover to the ER Q main unit If the filter is used while it is still wet accidents or problems with operation may occur If the filter cannot be cleaned replace it Be careful not to let any foreign objects get inside the main unit when removing and installing the filter 4OPERATION MATRIX Indicator O Lit Off Oe Blinking Discharge Alarm DSC ALARM Green Red Normal open Normal closed Normal OFF ON ON ON Discharge check ON ON ON ON Output Discharge Fan Check Error operation operation Discharge error O
25. r toxic fumes may be generated This product generates ozone so be sure to provide adequate ventilation if using it in a confined space Do not run the wires together with high voltage lines or power lines or put them in the same raceway This can cause malfunction due to induction Be sure to turn off the air and the power supply before carrying out any cable connection or inspection work If this is not done operating problems damage or electric shocks may occur After connecting the cables check that the connections are correct before turning on the power If the cables are connected incorrectly operating problems or accidents may occur Verify that the supply voltage variation is within the rating it takes approximately 2 seconds after the power is turned on before the fan operation stabilizes To ensure proper charge removal performance do not use the product until sufficient time has elapsed Do not turn the power back on immediately after it has been turned off otherwise operating problems or accidents may occur In addition the operating life of the product may become significantly reduced Wait at least 2 seconds before turning the power back on again Do not use any cables which have any damage such as splitting or cracking otherwise operating problems or accidents may occur Avoid using the product in places where there are high levels of steam or dust in the air or where it might be directly exposed to
26. water oil or welding spatter Do not touch the discharge needle with hard objects such as tools If the discharge needle becomes broken it will not provide sufficient charge removal performance and moreover operating problems or accidents may occur Avoid using the product while the filter is blocked otherwise accidents or problems with operation may occur Clean and replace the filter at periodic intervals Always be sure to turn off the power before replacing the filter Secure the main unit properly when setting up If the main unit is not correctly secured or if it is subjected to intermittent vibrations or impacts accidents or problems with operation may occur Do not place any objects which may obstruct air flow within 20 mm the front of the fan air intake otherwise accidents or problems with operation may occur Use cables with a cross section of 0 15 mm or more and a length of less than 30 m Furthermore keep the cables as short as possible to avoid the possibility of interference If this product ceases functioning or is no longer required dispose of it according to appropriate local waste disposal regulations Accessories SUNX Limited Overseas Sales Division Head Office 2431 1 Ushiyama cho Kasugai shi Aichi 486 0901 Japan Phone 81 568 33 7861 FAX 81 568 33 8591 Europe Headquarter Panasonic Electric Works Europe AG Rudolf Diesel Ring 2 D 83607 Holzkirchen Germany Phone 49 8024 648 0
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