Customer Manual
Contents
1. 8 of 44 Rev MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 Electronics 8 5 12. Ju B s Rev B 5 of 44 Electronics 2
3. 4 5 TR ET 1 E 3 c 4 5 6
4. 1 1 11 of 44
5. O Rev 1 HHI
6. PLC PLC 412 5722 Mrs SO X 32 of 44 Rev B 412 5722 MAG MATE RANDOM INSERTION MODULE P N 1596771 2 12 12 1 Electronics U A 98 018 9 2 5 9g gg 14 1 i 98 9 94 TIN NE k pe i A lt L GIN SN
7. 18 of 44 Rev B MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 Electronics 7 3 F i g 7 3 1 Fig 7 3 1 D Fig 7 8 2 425 Fig 7 3 2 O Fig 7 3 3 eS Fig 7 3 3 O Rev B 19 of 44 MAG MATE RANDOM INSERTION MODULE Electronics P N 1596771 2 412 5722
8. 40 of 44 Rev B MAG MATE RANDOM INSERTION MODULE P N 1596771 2 Electronics 14 412 5722 P N M PART No x No 919565 4 FEED FINGER x 1 919406 1 INSERTER SINGLE x 1 919723 7 BLADE TRIM SINGLE x 919401 1 SHEAR BLADE LOWER x 919403 1 SHEAR BLADE UPPER K 919410 1 SPACER LOWER SHEAR 939435 1 SPACER LOWER B
9. ON Rev B 25 of 44 Ey co Electronics MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 9 3 Q EES u E 97777777 JAWE 311111111 1 2 J LAE 11111111 HE m Emi FEE
10. 3 Fig 15 2 1 Fig 15 2 1 b Fig 15 2 2 7 lt Fig 15 2 2 38 of 44 Rev B MAG MATE RANDOM INSERTION MODULE Electronics P N 1596771 2 412 5722 c Fig 1523 Fig 15 2 3 OQ Fig 15 2 4 Fig 15 22 4 O F i g 15 2 5 EF TANS RA E P
11. p 06 Lica rom P eve s 30 831 ON OFF MAG
12. 0 7 PLC A gt PLC PLC 7 Tu X AELE 30 of 44 Rev B Electronics MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 J 10 ON 11 OFE 12 ON 1B F OFF ON OFF RM PLC zx 0 mM s
13. O Fig 7 4 5 Fig 7 4 5 Fig 7 4 6 Fig 7 4 6 Rev B 21 of 44 MAG MATE RANDOM INSERTION MODULE Electronics P N 1596771 2 412 5722 D Fig 7 4 7 TAAI RT 0 CC
14. 1 2 3 4 5 6 1 D C Rev F ig 6 1 1 CONTACT FEF 2 O x Fig 6 1 1
15. AC100 V Rev B 9 of 44 MAG MATE RANDOM INSERTION MODULE Electronics P N 1596771 2 412 5722 5 3 Fig 5 8 2 1 4 mm 0 2 0 3mm 1
16. 1 2 3 1 2 3 lt gt 176 590 01180 345 Rev 43 of 44 MAG MATE RANDOM INSERTION MODULE Electronics P N 1596771 2 412 5722 3 E2EBC CR5C1 OMRON 1 0 2mm pyres f
17. 0 2 0 3m s 7 k ETR Fig 6 6 1 O Rev B 15 of 44 Ey co Electronics MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 7 6 Ti Q
18. D 62 F ig 6 2 1 2 1 0 7mm Max0 25mm Fig 6 2 1 12 of 44 Rev B MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 Electronics 6 3 7 69 5 F ig 6 8 1
19. 4 S00 CS 3 Fig 7 4 8 O 22 44 Rev B Electronics 8 10 MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 Electronics 9 D O J 5
20. ON ON g X16 ON f 24 of 44 Rev B Ey co Electronics MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 FUNCTION SPEC h Fat X18 X19 00 9 01 10 2 0 5sec
21. Fig 15 2 5 ONOFF Eh Nh ON OFF 0 50 m ON OFF Rev B 39 of 44 MAG MATE RANDOM INSERTION MODULE Electronics P N 1596771 2 412 5722 3 D D
22. LS1 CONTACT FEED BK 19 152 INSERTION BK X06 gt 2 B14 X07 SPARE B13 2 0 B12 X09 2 1 B11 XOA n X0B gt w o QX41 329 PROGRAMMABLE LOGIC CONTROLLER DC24V OV OPERATION PANEL AJIA PL MIISUBISH 2 14 Q DC24V OV 36 of 44 J 4 PB2 START X20 TB1 PB3 PB X2 1 TB2 PB X22 TB3 SW1 SELECT RESET X23 SPARE X24 SW1 SELECT AUTO X25 SW2 SELECT X26 27 a la o m Sw2 SELECT 5 PB w 2 o N w w lo co QX40 169 X10 X11 X12 X13 X14 X15 X 6 X17 X18 X19 X1A X1B X1C X1D X1E X1F 412 5722 Rev MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 Electronics PROGRAMMABLE LOGIC CONTROLLER QOOJCPU MITSUBISHI DC24V OV BRM M DC24V OV DC24V 1 1 Y30 40
23. FI AN 3 e Ss A 1 A wag 1 r E u 2 Vh Fig 6 3 Q hed 9 C F lt U D 1 0 5mm 64 Fig 6 4 1 1 Fig 6 4 1 Rev B 13 of 44 MAG MATE RANDOM INSERTION MODULE Electronics
24. E 23 of 44 MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 9 F u 7 O IF 91 Electronics b ec 4 f g h Q j
25. UG efe Tt 26 of 44 Rev B MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 Electronics 101 2 912909 1 BUZZER M2BJ B24 OMRON 1 1 3 4 5 7 7 10 10 0 11 12 Rev B 27 of 44 MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 Electronics Ww BBEBEI PEP EE j E 5 751998 2 BLOCK TERMINAL BND15W 2 751998 5 PLATE END BNDE15W 7 751998 0 PLATE END BNDE15W2 3 751998 2 1 751998 2 6 751998 6 6 751998 8 6 751998 7 909072 7 1596703 5 1596703 2 1596811 5 722494 7 RELAY LY2NDC2 AV OMRON 6 2 723567 7 SOCKET RELAY PTFO8A 7851811 5 HOLDER RELAY PYCA1 0 OMRON 6 409547 3 CIRCUIT PROTECTOR CP30 BA 2PIM 3A MITSUBISHI 9 O 28 44 Rev Electronics MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 11 0 1 TORRETA PLEJE Ls DT CONTACT SPLICE ON
26. 3 7 4 Fig 7 4 1 06102 u A PYAS Fig 7 4 9 Fig 7 4 2 Fig 7 4 8 F i 7 4 3 20 ol 44 Rev B MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 Electronics Fig 7 4 4
27. 2 8 5 1 5 2 10 EF is 3 1 L1 L2 N1 N2
28. INSERTION ON 2 2 PLC PLC PLC PL
29. 1 0 5sec gt 0 5sec 1 0 5sec lt k Y 40 Y41Y44 4 2 Y45 Y48 m 49 ON ON AX TE 0 5sec 4 1 0 5sec lt Y4B
30. 7 8 9 2 of 44 Rev B Electronics Z MAG MATE RANDOM INSERTION MODULE P N 1596771 2 H 1 2 3 27 Z 7 Rev B 4 4 1 5 5 1 5 2 6 6 1 6 2 6 3 6 4 6 5 6 6 7 1 7 2 7 3 7 4 8 9 1 F 9 1 9 2 9 3
31. a SPLICE 1 gt gt ON rra NO 4 E AP k 22 23 Hrob i
32. 10 11 CO O lt 12 13 I3 14 15 16 16 20 20 24 24 24 26 gt 2 29 412 5722 of 44 Electronics 12 12 1 12 2 13 14 15 4 of 44 MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 Rev B MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 Electronics 1 1 1
33. INSERTER MODULE Fig 8 1 Rev B 7 of 44 MAG MATE RANDOM INSERTION MODULE Electronics P N 1596771 2 412 5722 4 1 nserter Sub Ass y 1596772 22 D ASSY 1596774 2 ASSY PN 919425 1 ASSY PN 1596777 2 2 Conversion Kit 1596773 2 D ASSY PN 1596778 2 ASSY PN 939573 7 4 1
34. lt A ia 1 CONTACT FEED SV 2 w SV2 INSERTION SV 1 Y41 A19 2 Y42 A18 4 Y43 A17 8 Y44 A16 10 Y45 A15 SV3 CHIP VACCUM SV 20 Y46 B14 2 A14 SPARE Y37 40 Y47 2 SERVO POWER Y38 80 Y48 2 2 m2 SOFT EMERGENCY Y49 B11 2 A11 Y4A Y4B gg ER Y4C Be gz SPARE Y4D F B7 A7 Y4E SPARE Y4F As COM 2 1 V DC24V 0V DC24V 0 QY41P 329 PROGRAMMABLE LOGIC CON ROLLER PROGRAMMABLE LOGIC CONIROLLER QOOJCPU MITSUBISHI C24v QOOJCPU MITSUBISHI ISEGI ALARM CODE 1__ 150 PULSER B 7SEG2 ALARM CODE 10 Y54 a 7SEG2 ALARM CODE 40 Y56 1A14 22 7SEG2 ALARM CODE 80 57 1A13 A12 QD COM Y3A COM EM 24
35. 2 2 F 2 3 2 4 DD si 2 6 2 8 2 9 2 10 6 of 44 MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 AC1 0 0V 10 50760Hz 1 5A 4MPa 4kg cmz2 2 5sec cycle 1 PLC ST 5 1 25 mm 120 kg Rev B MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 Electronics 3 34kg CONTROL BOX ke OPERATION BOX 3kg REEL SUPPORT AIR FILTER REGULATOR SMC TAW3000 02BGH
36. 2 0 2mm w kL 5 3 74 Y w j CA Y N Rev 44 of 44
37. NIL KO zs SPLICE OFF ORRE TCAA L ON SPLICE ON OFF DTLCONTAOCT DTCONTACT DTTCONTACT ON LUTF Rev B 29 of44 MAG MATE RANDOM INSERTION M
38. MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 Electronics 1 C F lt v 1 1 D 1
39. 1 CHG 5 m OV aN 33 STOP DOG Ora FPES RLS FLS QD75M1 DC24V OV QY40P 165 Rev B 37 of 44 Ey co Electronics MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 183 1 1 2 3 4 2
40. Electronics P N 1596771 2 412 5722 O F i g 7 2 4 7 gt Fig 7 2 4 ig 7 9 5 R Fig 7 2 5 DA W
41. Fig 7 1 1 Fig Y l Fig 7 1 2 DC Fig 7 1 8 Fig 7 1 3 16 of 44 Rev B MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 Electronics 7 2 ig 7 9 1 D Fig 7 2 9 Fig 7 2 2 O Fig 7 9 8 Rev B 17 of 44 MAG MATE RANDOM INSERTION MODULE
42. P N 1596771 2 412 5722 Q C F lt amp u 1 0 5mm _ 0 35 0 025 Fig 6 4 9 3 5 0 025 FUR r Fig 6 4 2 6 5 6 5 1 Fig 6 5 1 14 of 44 D Ey co Electronics MAG MATE RANDOM INSERTI
43. MATE RANDOM INSERTION MODULE P N 1596771 2 PLC PLC HJJ gt Jg
44. k is 9 9 FUNCTION SPEC 0 5sec 1 0 5sec X11 1 Mi 12 a 55 X13 7185 X14 ON f 16
45. 1 JR dh O 4047 C Z 23440 E 4 amp l1 6 A y O qA D1 x Tanay O 6 amp z t y 14401 42440 cd THE f Y 2A92202 213882 2 00A Y JI Wo HZ1 HA3Z 2108105 00 37 QA 71 1 881 Sd yI E WOD ZOW LOW 0 Z Z 10 OW axy xD 01 97 LOW Dwa D1 01 D1 xQ 1 91 LJOY SE HN amp M 4 51 57 H lva dd 1 DSE7S H za _ 15 d AMLAN 95 813813255 _ 35 of 44 Rev B Electronics MAG MATE RANDOM INSERTION MODULE P N 1596771 2 PROGRAMMABLE LOGIC CONTROLLER DC24V OV J3 1 53 27 a E Q00JCPU MITSUBISHI I I I DC24V OV w x t DC24V 0V 34 DT 1 X00 gt B20 DT2 DT JAM CONTACT FEED Fw 9123 DT3 DT CONTACT SPLICE DT CONTACT INSERTION Fw
46. 5m 3 5m 0 5 4 5mm 2 Om F ig 5 3 1 Fig 5 3 1 10 of 44 Rev B Electronics MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 6 3 4 114 2046 114 2066
47. C DT CONTACT INSERTION DT CONTACT INSERTION DTLCONTACT INSERTION PLC PLC PLC XTE CO Rev B 31 of44 Electronics
48. LADE cO QO J Rev 1 6 3 6 3 6 3 6 3 6 3 6 3 6 4 41 of 44 MAG MATE RANDOM INSERTION MODULE Electronics P N 1596771 2 412 5722 15 1 A 0 3mm amp ui x RH TE s 0 ji 3 PUNE D x 2 5 ii NN Hy ui ji ri y Fig 7 2 42 of 44 Rev B MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 Electronics
49. MAG MATE RANDOM INSERTION MODULE Customer Manual E Electronics 412 5722 P N 1596771 2 16 JUN 10 Rev B Customer Manual 3 5 8 This Tyco controlled document is subject to change For latest revision call local Tyco representative MAG MATE RANDOM INSERTION MODULE P N 1596771 2 412 5722 Electronics 977 Z 2 ak 1k Eo F lt vx
50. ODULE Electronics P N 1596771 2 412 5722 0 3 A Tala am SPLICE ON OFF ONOFF x
51. ON MODULE P N 1596771 2 412 5722 1 8 45 D 700g 6 6 ig 6 6 1 O 0 4 5 0 50mm ON ON 0 45 0 5
52. am 1 5001 598 15SG X919 YSScXO I 13501018 NOI LHdSNI 139941403 03994 1991493 Wa dld SN 33 of 44 Rev B MAG MATE RANDOM INSERTION MODULE Electronics 412 5722 P N 1596771 2 j 12 2 VLIHSASLYW LZ2d0LAZd d IAS L JT 1450 0 8 NOYWO 2 UWUS O we _ YIMOd A7ZJd Zd NZAN 3 3 BH A 46 2 J 1250 92 055 NAO0dd ZH z A dd S H3M0d 2 Z MOTIJA r 10 10 07 3d 94 99Md6 1 MuG7 0 OO z Z TdYT000 3n19 NAO0Hd UUs 0 ff y V18 M0113A WUZ 3 tt ch H ME IdJ1V Jd dM S BI jn19 0 ML f Y V 9N 02 1 LDHE9S H 4 3 MOTIJA NJJYD Wuz A0113A z MOTIJA WUZ IHSIJSASLIW LYSL d4Y0E S 08 dN 193 14 2 1 a A0013V OLN S 2 00LJ V Rev 34 ol 44 MAG MATE RANDOM INSERTION MODULE Electronics 412 5722 P N 1596771 2 57 1 a a 05 dd W E OWOJOOA
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