Inst 取扱説明書 truction Manual
Contents
1. Exhaust filter Exhaust treatment UHUHUUOUUUUUUUUO 4 Operation 4 1 OUUU Power supply UHOUOUUUOUUUUOUUUUUUUUUOUUUUOGO Operating the product with a different power supply may cause a failure OWO00 0000 0 OThe power supply is single phase CVA 1030 100V 110V 50 60Hz CVA 1030 HC 100V 110V 50 60Hz UOUUUUUUUUU 100 UU OO UO OLUO OU O sm OU OW Uo oo The allowable supply voltage range is 10 The power cable of 3 m with a grounding plug is included 42 0 0000 Confirmation before operation YOUUOUOUUUOUUUUUUUUUUUUUUUWUUO Confirm that the product is installed properly without any abnormality such as backlash YOUUOUUOUUUUUUUUUWUUUU Confirm that grounding is done correctly QUOUU WU UUUUUUUUUUUUUUUUUUOUUUUUUWUUO Confirm that the power cable and grounding plug are connected correctly insulation is provided properly and the rated voltage is realized OY eguo UUU 0 UUUU0UU Confirm items 1 to 8 above and then proceed to the item 4 HUUUGUUOUUUUUUUUUUOUUUUUUUUUUWUUUU Turn ON the MAIN POWER switch and confirm that the MAIN POWER indicator lamp lights YBUUUWUEUWUUUUUUUWOUUU Confirm that abnormal sounds such as metallic sounds are not generated YOUUO UUUUUUUUUWUOUUUUUUUUUUWOOU Confirm that the suction hose is connected securely UOUOUOUUOUOUUUUUOUU OOO OOOD O DOO OOUUUUUUOUU DODD LD OUOUUOUUUUO AD DO O UOOUODU O AOU U Clogging the suction hose or discharge hose hinders air flow and may2. stops operation Use the hose length shorter than 5 meters OHOOOUOU0UODUODUOU Copyright CHIKO AIRTEC CO LTD 2009 4 3 DOODO Operation procedure QOUCODUOUOUOUOUOOOU0WO00WO00 Connect the power plug to the electrical outlet DOUOUUUUWUOWOUUUUODUUUWUUO Set the suction hose hood to a proper position QYOUUCUOUOUOUUUUUUODOUOUUUOUUUWUUO O00 OUUU UUU UU Woo Turn ON the MAIN POWER switch and confirm that the power indicator lamp lights Starts the dust collector HPOUUODODUODUUUUUUUUWIOU UU UU UO WOUOUUUOUUUWUoUU OUD HMUUOUUUOUUUUOUOUUUUUUUUUU Turn the air volume adjusting knob clockwise and set it to an arbitrary position stop low medium or high QOUUUUOUUUUUUOUWUOU Confirm that abnormal sounds are not generated HOUUOUUUUUOUUUUUUUUUUUUUUUUUUUUUO Confirm that the tip of the suction hose offers proper suction force suitable for dust collection 5 OLU Maintenance and Inspection 5 1 0 000000 0 0 Cautions on maintenance and inspection OOUOQUOUUOUOUU QUUUUUWUUUOUOUUUODUUOUOd8 O 00D D Make sure to turn OFF the main power and disconnect the power plug from the electrical outlet to cut off the electricity before starting inspection OOOO OU OOUWIOUUOUUOUOUUUUUUOUOUUOUUUUUO HO UU OU OOUUUUUUUWUUO HOUUUUUUOUUUUUUUU OU OUWOUUUOUUUUUUUU UU UU UOUUU UUW Using a worn or damaged filter will release sucked dust to the atmosphere and damage electrical parts Make sure to inspect and maint
3. HHUUUUUUUUUUO CMN 015 005 UUUUU Instruction Manual ch ko OOL Dust O OMDOUL O O MODELS CVA 1030 HC 100V CVA 1030 HC 110V 10000 Note To Usersh HOOOU0 CVAQOQUUUUOUUU UU OUUUOUUUOUOUU0UU HOOUOUOUUUUUWUUU WOU UU 0 0000000 OU UOU UUU 00000 00000 0O OOo CVAD OO OU UOOU 00 0 OUOUUO0WUUUO00U 000 UOU UooouooU HOOUOUUUWOUUUUUUUUWUUUUDUUU UU UU UUWUOUUUUUUUUUUUUUUUUUUUoUUooo HOOUUUUUUUUUUUUU We greatly appreciate that you have purchased our CVA Series CHIKO AIRTEC CO LTD is working to achieve clean air with compact equipment while utilizing air technology effectively The CVA Series is an energy saving type clean box that realizes air technology in a compact body Please read this instruction manual thoroughly and handle this CVA Series machine correctly so that you can use it safely for a long time and enjoy its full performance Ne a Symbols used in this manual HOHUOUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUoUo O0 yooooo This symbol indicates actions that should not be performed in any case or actions that may lead to a serious accident caused by incorrect handling LA Be Fg A UU oooooooods CAUTION This symbol indicates cautions to assure safe use and actions that may lead to failure caused by incorrect handling WARNING Original instructions HOHUUOUUUUUUUUO Copyright CHIKO AIRTEC CO LTD 2009 AI CAUTION UUUUUOUUOUUOUOUUUUUUUUUUUUUUUUU Use the product for suckin
4. UUUUOU Do not use the product in places with explosive or flammable gas with corrosion risk with water splashes or near combustible substances gt DHUUODUUUWUUOOUUU YUUOUOUOUUUUUUUUUUUOUUU OU OUOOOOOUUOUOUO DODI HU OUUUUUUOUUUU OOD The product is designed to be installed in an indoor clean room or highly cleaned factory Do not install it outdoors gt DOWOCO 100 40 C 0 0 800 0 UM0U0UUO0U0UUU0UUUUUOUOUOWOUUUOUUUU HOU UUOUOUUUUUUO Install the product in a place without dew condensation at room temperature ambient temperature 10 to 40 C humidity 80 or less High temperature and dew condensation may cause electrical parts to fail and may cause an electrical shock gt THOUUUUUUOUUUWOUUUU 100 000 0 O00000 0000 0 HOUUUUUOUUUU UU UUUUUUUUUUUUUUUUUUUoUo Provide sufficient soace around the exhaust port 100 mm or more Clogging the exhaust port disables the regular suction force and may cause motor burning and electrical part failure due to insufficient cooling inside the product gt DOU OOO YU WUUUUUUUUUUOUUUUUU UU MUM UW UU UU UU UU SOU OU OUUUUUUUUUUU Install the product in a place where filter replacement and maintenance can be performed easily To replace filters a soace of 350 mm or more is required from the main body front face gt 00000000 0 202000 000 0 000000 Install the product in a place 0 2 to 2 0 m from the walking surface gt HUUUUUUY 1 00000 0 00L The installation height of the product is 1 000 m
5. ain to prevent failures and accidents in the product and to use the product for a long time HOU UU OUUUUUOU D O00000 00000 O Woo INDU WU UU U UU UU Do not confuse the back and front of the filter The filter grid frame should be located on the exhaust side HUHUUHUUUOUUUUUY Copyright CHIKO AIRTEC CO LTD 2009 52 HO MOUOUUOUUT Replacement of primary and secondary filters HOU UUOUOUUUUU0UUU0 U0 HOUOWIOUOOUOUOUOUUUOUUUUUUUUWOOO Make sure to turn OFF the power and disconnect the power plug from the electrical outlet before starting inspection CVA 1030 QOUOUUU000 0000 0000 000 UU 0i OWIOWIWI0U WIL O 0 OOOOUDOOODOOUU O OU OOU L O OUOUUUOUUU Unlock the catch lock Open the upper part to Remove the primary filter filter of the filter case remove the secondary filter bag to replace it CVA 1030 HC 00 oo00000 00 000 000 0000 00 INUNA HTMUL O L 0000000000 oo 000000000 Unlock the catch lock Remove the secondary Remove the primary filter filter of the primary filter filter bag to replace it cover f gt t 4 HHOHUUOUUUUUUUUO Copyright CHIKO AIRTEC CO LTD 2009 5 3 JOU OUUUUOUUU Replacement of exhaust filter OCVA 1030 HC 00000000 0000000 00 OOO OO OUL OU OUO OOO OO OOL Unlock the two locks Remove the exhaust port door right and left of the to pick up the exhaust filter catch lock 54 HO00g0o0oo0o0 Replacement of fuses UOUUUQUUOOUOUUUUUUUUUUUUUUOUW0OOU When the fus
6. ck and injury Contact your dealer for internal inspection and repair 1 6 O Disposal gt 0000000000000 000 00L Dispose of the product properly as industrial waste 2 OUUOUUOUULDULU Confirmation and Preparation at Arrival UU UU UUUUUUUUUUUUUUUUUUUUUoUU HOUUUUUUUUUWUUUUUUUUUUUUUUUUUUU UU UUU After unpacking make sure that all parts are provided Contact our company immediately if parts are damaged during transportation or not provided Main Body UHOUOGUUUUWUUUOUUUUUUUUUUUUU Uo Confirm the nameplate HOU OWU OU UU UW UUUoo Filter set in the machine 10 0000 Primary fiter FB 25 x 2 000 0 Secondary filter CHF 2525 50x 070 000 0 Exhaust filteri CHF 2525 50x CVA 1030 HC 9 9 OOOI Power cable J x x HOUUUUUUUUUUUWUO X The cable is different in each region 3 YOU00000 0 Name and Structure of Product OOOO Name of main body HHUUOUHUUUOUUUUUY Copyright CHIKO AIRTEC CO LTD 2009 UOUUUO Suction port OOOO MAIN POWER switch HOUUUUU Air volure adjusting knob HOU OU BOX Fuse Box HOU Exhaust port CVA 1030 HC Option Port 150 x 4 320 x 1 3 2 00 Standard accessories HU OUN U HU UOO L O 0O00 O He Primary filter Secondary filter Exhaust filter e 000000 MUU UDUUUUUUWOOUUUU Primary filter LiCollecting Adsorbing fine dust and fumes e HO U000 MUOQUUUUUUUUUOU Secondary filter Protecting the circuit and the electrical parts jO UDUL O U UOUU OU
7. ct eee eon kee ieee ey ee ne ene ee ee eae ee ee eee eee eee ee ee eee eee 5 2 Q000000 Confirmation and Preparation at Arrival ccccccccccssecccssececeeeceeseeeeceeseeeeseeeeeseeeesseeeeeeas 5 3 00000000 Name and Structure of Product 0 0 0 cece cccccceeceseeeeeeeeeeeeseseueeeueeeeueuseueeesaeeeeeaeeeeaeeeens 5 3 1 gogg Name of main OGY sriacgaceencccceeeensvecncsedacemeqnatecnecneccewsensdecuennnneewsqnedeiessnnccessonadese ewoseamecnaveceeensceueat 5 3 2 i eo RM Ws Standard SCC SS SOS caco AE EEEE EEES 6 sme A O 21 0 eae A E E E ee eee 7 4 1 gogggg Power SU pas ese csets cise antec eee enci eects ecroeeneneqosentbeeaeemneiseneeste eceeenmecnosect saseeaueenereseeeaseenees 7 4 2 HOO ODO Confirmation before Operation ccccccccccsseeccceceessccecceeeceeeceeeceeeseeseceeeseeeeeeeseegeeeessaaees 7 4 3 er Ach Talc Ce OVG NOG SCS e aioe anaes 8 5 JE CA U Maintenance and Inspection ccc cccccecccceececeeeeceeeeceeeeceueeeeaeeesaeeeseseseaeessaeeeeseeesaueeseusessaeesseeeees 8 5 1 gogogo UO Cautions on maintenance and inspection ccccccccseeeccceeecceceeeceeeeseeeseeeeesaaees 8 5 2 HO OOO OOo OO 6 o Replacement of primary and secondary filters ccccceeecccceeeeeeceseeeeeeeeeseeeeees 9 5 3 Oa Oo Replacement of exhaust filter cc ceccccececeeeeeceeeeceeeeceeeeeeeeeeseeeeseeeeseaeesseeeesaeeees 10 5 4 WOOO ooUg Replacement Of fUSCS cccccceececeseeceececececseeeeseeeececec
8. e is blown by excessive current generated by a trouble in the internal equipment replace it w JOUOUOUWUOUOUUUUUUUO E OUOUUOUUWOOUOUUO The fuse is provided near the main power OOO UUUUUUUUUUU 00ML supply Pull out the black knob to replace the provided inside fuse OO UUU0 FUSE 10A YUU es 20 00000 10A Size 5 20 normal meltdown type CVA 1030 100V 110V 10A UUUese0 00000 CVA 1030 HC 100V 110V 10A Size 5 20 normal meltdown type 10 HHUUUHUUUUUUUY Copyright CHIKO AIRTEC CO LTD 2009 5 5 HODOUD Daily inspection amoo item Frequency Description E o case Before operation Is the case closed completely Exhaust status Once da Is the exhaust port unclogged HOUUDUUUUUUO HOUOUOUUDUUO Are no abnormal vibrations or sounds generated Is the installation level correct HOU OUO OUOU HOUU HOU OU WU UUUUUoUUOUU Filter installation status Once month Are the filters installed securely a00 00 0000 0 300000000000000 OUUU OO l l Does the suction hose end offer proper Filter clogged status During operation aie Prop Suction force check suction force Is the clogging indicator lamp extinguished UOUUUU WU UU Vibrations of main body Once day 11 HHUUUHUUUUUUUY Copyright CHIKO AIRTEC CO LTD 2009 6 WUUUUUUUUUUUL Countermeasures against Abnormal Operation Failure phenomenon Cause Countermeasures HOUUUUUUY The power is not turned ON HOUUUU Turn ON the power UOOUU Moto
9. g up dry non explosive dust HUOUUOUUOUU0UUUOU Do not suck up the following substances FTOUOUU WOOO OUUUWUU UW UOUUWU OU Wo Uo Flammable substances Gasoline thinner benzene kerosene paint etc OOUUOUU CIO OOOO WOOO ooo Ud Explosive dust Aluminum magnesium titanium zinc epoxy etc HOUUUUUUUUUU UU WUUUUU WU UU UU UoUU oo UOUUUUUUUU Dust containing sparks I Dust containing sparks generated by high speed cutters grinders welding machines etc OU COT 0 0U Wo PU Uo D Fire sources T ITLITL Cigarette oil liquid chemicals etc OOO GO LW Wo Uo UU L Others 11 Water oil chemical liquid etc UUUMUUWUUUUUWWUUUUUUUUUUUO HOU UUUUUU OU UUudd Do not use the product in places where flammable explosive or corrosive mist smoke or gas is accumulated or located nearby HHUUUHUUUUUUUY Copyright CHIKO AIRTEC CO LTD 2009 O O CONTENTS 1 GE Cautions on Using Produc sscsccaassaccncmeveneswerienseaneaetagastsndansgudenngivtademmersartensenianianPadsyneunesavanrs 4 1 1 U GAN e E E EA E A 4 1 2 gO0OOOMOOOO The condition of installation and transportation and safekeeping 06008 4 1 3 WH Ae PUM SC OI cee tsetse tte E A E E A A 4 1 4 Ft MN NS GI a E occ o stat ney cetveainanes eatnunta cet etaaita E A E hansen 5 1 5 HOO WO Repair disassembly and Modification cccccccceccccsececeeeeeceececeeeeeeeeeeseeeseeeeseeeesaaees 5 1 6 OS hes DO Beene ee ee
10. ibrations damaged Replace the motor Ask for repair 12 HOUUUHUUUUUUOY Copyright CHIKO AIRTEC CO LTD 2009 7 UU UUU Electrical Circuit Diagram eS Te a D EENS EEN H OE RV24YNME E 7 MODEL NK150 MOTA PT6GCQ2ALOA 103 8 DOOD Specifications of Main Body UO Uo OOO UO oe ee UU Suction Suction static Model Output Voltage Current Frequency arudie esie WO Mv LAL LHzZ CO ming Pat 8 4 6 4 1 35 1 0 10 7 CVA 1030 100V 1030 single phase 50 60Hz 50 60HZ 050 60Hz0 aa CVA 1030 110V 1030 1 0 7 64 l Singe LPs 100 HOOOUUUUUOUOUUUUUUUUUU 10 OOOO aB OO 0OODOOOD LD The Noise column indicates a value dB on the scale A at 1 m on the main body side when the hose is connected to the suction port T OOMO0 TA 13 HHUUHUHUUUUUUUUY Co
11. or less gt O00000 O0I 0000 0UU L The installation classification is Contamination level II manufacturing plant 00O L 000D O0 O0 Connection gt HUUUUUUUUUUUU OOOO UU UU UU UYU UU 0OO0UOOOO OOL O00000 OUOU LD Connect the product securely Do not bend or pull cables forcibly Forcible bending or pulling may cause a fire and electrical shock gt HUUUOUUUEUUUUUUU UUUUUUUU UU UU UUUUUUUUUo Use the correct power supply and connect the ground wire gt DUUUUOUUUUOUOOUU MOOO ODODO DOOU The category of over voltage of the power supply is division Ill industrial device HHUHUUOHUUUUUUUY Copyright CHIKO AIRTEC CO LTD 2009 1 4 O Operation gt gt UOUUUUUUUUUUUUUd Do not move it during the operation HOUUUUUEUUUUUUUUUUUUUUUUUUUWUUUUUUUUUUU0 Turn OFF the power when an instantaneous power interruption occurs Otherwise injury or product damage may be caused when the product recovers HOU YUU WU OO OOO O OOOO OOOO UU Ud HOUUUUUUUUUOUUUOUOUU UU OU UUUUUU O OMOUOO OCO WU UUUU O OLU L Operation without filter or with a clogged and damaged filter may cause trouble because foreign substances enter the blower Install the filter properly before operating the machine 1 5 OJ UU U Repair disassembly and modification gt DOUODUWOOOOOUUOUDUUWOOUUUODOKUOUOOUOUUODUUODOUOUODUUUOUUOUUUO O O OOO OUL Do not disassemble or modify the machine Disassembly and modification may cause an electrical sho
12. pyright CHIKO AIRTEC CO LTD 2009 9 000 DOO Consumable Parts List 00 Model 100000 200000 000000 000000 Primary filter Secondary filter Exhaust filter For Motor sH 6 OU 6OHOUUTU 3 to 6 months 6 months to 1 year ooon te Life UMMUUUHUUUUUUOUUUOUUUUUUUUUOUUUUUWss Note The life above varies depending on the use frequency and suction density HOO Note UOUUOUUUUUOOUUUUOUUUUUUUWWOO The contents of this manual are subject to change without prior notice OO00000 Memo about purchase OOOO Manufacturer s serial number HOUOUU UOUUOUU Date of purchase Start of operation O00000 Your name and address Phone O O O Person in charge HOOUUUUUUUUUUO HOMO UMOOUU UU LTD O 562 0012 JT QO00000 11 33 l 1 33 Hakushina Minoh City Osaka Japan 562 0012 TEL 81 072 720 5151 FAX 810 072 720 5133
13. r seizing o0 UUU0UUUUU OUUU The motor is not started The motor stops suddenly during operation OUOU OOOO OU dou The motor stops due to overload or abnormal temperature eiun i 000000000 Filters are clogged The suction force is deteriorated OOO OO OOOD U Filters are not installed OOOOOOD0OOOOODOOULD LD Replace the motor Ask for repair 0 OHOUOQUUUUUUUUUUUUO MOU UUUUUUUU UU UUUUUUUUUO Make sure that the exhaust port and suction port are not clogged When they are fully clogged the overload lamp is turned on HOOUUUUUUWOUUUUUUUUUUUUO Confirm the rated voltage Confirm that a star burst connection of several plugs in one outlet is not adopted HOU OUUOUUWUUUUUOUUU OU UUUUUUUUO Confirm that the motor is not overheated by clogged filters HOU UOUUODU HOU UUUUUUD4UUOUUUUUUUOUU Fuses are blown out Replace fuses Refer to 5 4 Fuse HOU UU DO IU UUWUU UUUUS 000 OUUU U Replace filters Clogged filters lead to the failures 3 and 4 below HOU OOOD L Install filters correctly o0 00000 correctly Particles are not blown OOL HOU OU OO 0 J00 00 0 completely Filters are damaged or l Ca Replace filters their life is expired HUUUUUU UU HOU UU L Filters are clogged Replace filters UOUO000 SUE H eae have UUUUUUUU HOO Ask for repair entered the blower The blower is generating abnormal sounds or UOUUUUUUUU HOOUOOUWMUUUUUUUO ee The motor bearing is l abnormal v
14. sueessueeesaeseesaueeseueeseeesseeessaeeess 10 5 5 EEL Daily WAS OC CUO ccccccc act cchece eaccessccossece caccenteteeness Gace casebecehceeace EREEREER ieai eoep 11 6 QOUOU0C00000 0000 Countermeasures against Abnormal Operation ccccceecccceeeceeeeeeeeseeeeeeees 12 7 TO Electrical circuit Dignan xcs csesseccccseccetet cs seecnceerces sees E EE 13 8 TT Specifications of Main BOGY sc wianiccrnpimcscodpnnndsncjaeeteemconedaaweenatnbsensdieunensbccuuderstocndaubscnsbeanpawedermrencceuerant 13 ET IA ITED A SSS CVS UN DS UNS Escape rents ae cee E A cea 14 1 i As 1 1 2 1 3 HHUUHUHUUUUUUUUY Copyright CHIKO AIRTEC CO LTD 2009 10 00000 Cautions on Using Product 0 O0 General gt HOUUUUDUOUUUUUUUWUUUUUUUUOKUUUUUUUUUUUOUUUUUUOUdUo 0000000 QUOUU WU WUUUU UUW Perform installation connection operation manipulation inspection and failure diagnosis work properly in accordance with the instruction manual Incorrect work may cause fire electrical shock and injury oOo Go OOO The condition of installation and transportation and safekeeping gt 0 MO000O0000000000 O00 0 10 q 60 C 0 0O 80 VOU OU UU0U OOO For transport and storage keep in a safe place with a temperature range of 10 to 60 C and humidity below 80 gt HUUUOUUUODUUUUUUUUUUUOUUUUUUUUUU YUU Rotary equipment is built into the product Install the product in a horizontal place without vibrations gt VUMUUIDUWMUUUOUUUUUOUUUUUUUUUUUUUUUUUUUUUUU
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