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CBA-1000AT2-HC-DSA-V1

1. After replacing the secondary filter move the vibration arm to the right since its start position is at the right end If the vibration arm is not positioned at its start position the arm interferes with the stopper at the right end and produces noise This does not indicate a malfunction 18 6 4 3 Replacement of exhaust filter HEP 3220 69 1 4 Release 4 snap locks and remove exhaust filter cover Exhaust filter cover 6 4 4 Replacement of active carbon ACC 3220 100 Replace active carbon when odor is detected at the exhaust port ACC ACC plate 1 ACC Move up the ACC plate and remove active carbon 2 Replace new exhaust filter amp active carbon 19 6 5 Fuse
2. When the fuse is blown by excessive current generated by a trouble in the internal equipment replace it The fuse is accommodated inside the black box provided on the right side of the MAIN POWER switch B 2 Pull out the black box provided on the side of the MAIN POWER switch and replace the fuse There are two fuses Replace the fuse that is blown out e S 2 Applicable fuse CBA 1000AT2 HC DSA V1 100 115V 10Ax2 CBA 1000AT2 HC DSA V1 CE 220 240V 7 A AR Daily inspect 5R RE Inspection item Frequency Description Filter case Before operation ls the case closed completely 1 Exhaust status Is the exhaust port unclogged 1 Vibrations of main body Once day Are no abnormal vibrations or sounds generated Is
3. 20 The lamp lights when operating time cumulative time exceeds 1 hour When the turning off the equipment after the lamp lights the Auto Vibration function will be activated automatically Vibration time Approx 20 seconds B FEGFH r4 4 77 Manual Vibration manual operation 1 1 OFF 20 If the filter clog lamp lights or when you want to perform vibration manually after a short operating time cumulative time of less than 1 hour press the OFF button then press and hold the Manual Vibration button for 20 seconds Vibration continues while the button is held pressed Manual vibration cannot be conducted while the equipment is operating 1 Excessive vibration operation may shorten the filter life 2
4. 2 If the filter clog lamp does not turn off after several minutes of vibration replace the filter 3 P 38 3 The vibration arm may stop at the center of the filter depending on the activation timing This will not affect dust collecting operation However it is necessary to exercise caution when replacing the filter See page 38 Change Activated When this lamp lights change the activated carbon cassette Model ACC 3220 100 Carbon lamp Initialize button 2 Be sure to initialize the equipment after replacing the activated cassette After initialization Is ACC 3220 100 Red completed the Change Activated Carbon lamp turns off To initialize press this button with a pointed instrument for 2 seconds Q he red LED
5. Operating the product with a different power supply may cause a failure Never adopt star burst connection that may cause voltage drop If voltage drop occurs longer time is required for startup 3 ON OFF 30 3 ON OFF It causes the trouble if ON OFF is frequently operated within 3 minutes particularly thereunder 30 seconds Operate ON OFF after more than 3 minutes interval The power supply is single phase 109664 3m The allowable supply voltage range is 10 The power cable of 3 m with a grounding plug is included 4 2 AT2 AT2 panel Pressure down Initialize HHE MERRE m Volume down Change active carbon CHANGE ACTIVE CARBON i ITI 9 Operating Pressure D
6. 1 2 When the Insufficient airflow lamp continues to light even after shake off and if the filter replacement indicator lamp does not turn OFF even after replacement of the primary filter filter bag replace the secondary main filter 63 1 Dust shake off work for primary filter e e x Lamp lights 4 2 AT panel shaking Auto operation x Lamp off gt Hand operation 1 20 Auto operation shake off total up 1 hours After stopping the operation Auto moving for 20sec gt 20 Hand operation shake off After stopping the operation put on the manual shake off button for 20 sec It has moved while put on the button
7. 1 Less than 1 hours total up Not shake off with auto operation 16 6 4 Replacement of filter Make sure to turn OFF the power and disconnect the power plug from the electrical outlet before starting inspection e X Do not confuse the back and front of the filter The filter grid frame should be located on the exhaust side 6 4 1 1 Replacement of primary of filter HDF 3535 120 ZEO 1 Zeolite is charged initially in the primary filter To prevent clogging Remove the sticker before use 2 2 snap locks 2 1
8. Operation without filter or with a clogged and damaged filter may cause trouble because foreign substances enter the blower Install the filter properly before operating the machine 1 5 Repair disassembly and modification gt Do not disassemble or modify the machine Disassembly and modification may cause an electrical shock and injury Contact your dealer for internal inspection and repair 1 6 Disposal gt Dispose Of the product properly as industrial waste 2 Confirmation and Preparation at Arrival After unpacking make sure that all parts are provided Contact our company immediately if parts are damaged during transportation or not provided Main Body Conf
9. 1 BT 1hour Af ic shaki i i i our After automatic shaking Light up Automatic shaking 24 Some estimate of the number of shaking times for 24 hours continuous driving Hard i Normal 33 Easy Dust property Adhesive power resin rubber silicon wood etc paper etc metal glass etc medium few 0 3 1 3 6 1 6 12 1 shaking once 0 3hour once 3 12hour once 6 12hour 4 3 Remote connector This connector is used to input an operation signal for remote operation Or to output a signal 3M MT 173 8 male connection cord 3 meters in option MT 173 8 REMOTE CONNECTOR OPTION 11 4 4 Confirmation before operation Confirm that the product is installed properly without any
10. B After short circuiting pins and short circuit pind to start operation Short circuits the wires 4 and 8 to start remote operation The AT panel is disabled while the wires 4 and 8 are short circuited ODE Go c 0 lt 5V 5m Yellow Change capacity level The capacity level can be changed by applying a voltage of 0 to 5V between pinsC2and 9 A A II Transfers the current operation output Black White Operation pressure signal Analog signal 1 5V Impedance Z4 7k Q Outputs an insufficient airflow signal Insufficient airflow signal D Operation input signal Remote control operation Red white switching signal Remote signals NPN Open collector output ON Transfers the operation signal ON indicator lamp Operation output
11. Fire SOUrceS Cigarette oil liquid chemicals etc OtherSs Water oil chemical liquid etc e Do not use the product in places where flammable explosive Or COrrOSIVe mist smoke or gas is accumulated or located nearby CONTENTS 1 Cautions on Using ProdUCtLLLLL2 KT 4 1 1 e CENTA CCNA 4 1 2 The condition of carry installation transportation and safekeeping 4 1 3 ea OOMINBGIIO RERRRE8RNNI TV IE W W WO WTW T EKEKEFFIjlII 4 1 4 E ME e T LES Im 5 1 5 Repair disassembly and modification 5 1 6 1 eec REND 5 2 Confirmation and Preparation at Arrival 5 3 Name and Structure of Product 7 3 1 Name of main body 7 3 2 mx EE Standard accessorieS oe 7 3 3 Des0fDM6N BOBEERTWRIOIIEIIIKKI VOZOK
12. During carrying in and installation enlist the help of others when carrying heavy objects to prevent an accident There is danger of injury due to falling gt Rotary equipment is built into the product Install the product in a horizontal place without vibrations gt Do not use the product in places with explosive or flammable gas with corrosion risk with water splashes or near combustible substances gt EE The product is designed to be installed in an indoor clean room or highly cleaned factory Do not install it outdoors gt 0 40C 80 pe Install the product in a place without dew condensation at room temperature ambient temperature 0 to 40 C humidity 8096 or
13. 20 8 Countermeasures against Abnormal Operation i 21 9 35 J Lbi amp ndicatonot DANGER Labels sein trsuta see tema ep a 22 10 Electrical Circuit Diagram 22 11 Specifications of Main Body Gee 23 E EE E e Ile noe is EE A ccc i A T N N 23 1 Cautions on Using Product 1 1 1 2 1 3 General gt Perform installation connection operation manipulation inspection and failure diagnosis work properly in accordance with the instruction manual Incorrect work may cause fire electrical shock and injury XE E DR ES c RD OD I TE The condition of carry installation transportation and safekeeping gt 10 60 80 For transport and storage keep in a safe place with a temperature range of 10 to 60C and humidity below 8096 gt
14. Indication Q When the equipment is not operating the pressure indication varies from 0 2kPa to 0 2kPa due to changes in the atmospheric pressure and temperature External noise may also cause momentary changes of the indicated pressure level 5 0kPa Before starting the equipment for dust collection increase the capacity level to maximum and confirm that the operating pressure is 5 0 kPa or lower 5 0kPa f the hose has a narrow tip the pressure level will rise If the pressure exceeds 5 0 kPa use a hose with a different diameter fk 1 7 Capacity Level lamp Green Indicates capacity level Levels 1 to 7 Total up hours Indicator lamp Shaking 1 0 lt 1hour After automatic shaking Off Hand operation shaking
15. Release 2 snap locks of the filter case and remove it 17 6 4 2 2 Replacement of secondary filter CHF 2030 50 1 1 Open the primary filter case If the vibration arm is positioned at the center move the vibration arm to the end position before removing the guard or other parts 2 2 3 2 Remove 2 screws on both sides of the guard for Turn 2 screws at the stopper plate shaking and get the guard off remove the screws and then remove the plate 4 2 Remove the secondary filter Stopper plate The guard for shaking 2
16. Shaking Indication kPa O Lo Capacity Level Lo button Hi MAIN POWER Hi button OFF OFF button erus D ON ON button Button name Lampcolor Description ON button Press this button to start equipment operation The green lamp at the upper left corner of the button lights pm E OFF OFF button Press this button to stop equipment operation 5B 3 Hi Lo Lo 1 1 Hi Lo buttons Lo Each press of this button decreases the setting by 1 level Hi 1 1 Hi Each press of this button increases the setting by 1 level Caution Yellow Vibrates the filter The filter can also be shaken by hand after the equipment stops operating Shaking button lamp Auto Vibration 1 ON OFF OF
17. Clogging the suction hose or discharge hose hinders air flow and may stops operation Use the hose length shorter than 5 meters Operation procedure Connect the power plug to the electrical outlet Set the suction hose hood to a proper position zr ed ON 5 Turn ON the MAN POWER switch and confirm that the power indi Starts the dust collector AT2 ON 7 Press the ON switch to start the operation Capacity level 7 Choose operation ability in seven levels Push Lo switch or Hi switch in AT panel 12 5 Remote Cable Sold Separately 5 1 o0 Operation input signal xi REIRME Remote control operation switching signal Operation pressure signal Air flow shortage signal 4 i Operation output signal Insufficient pres
18. This symbol indicates actions that should not be performed in any case or actions that may lead to a serious accident caused by incorrect handling 1 WARNING EE anemnvbcok4 This symbol indicates cautions to assure safe use and actions that may lead to failure caused by incorrect handling CAUTION Original instructions A CAUTION e Use the product for sucking up dry non explosive dust e Do not suck up the following substances KEE Flammable substances Gasoline thinner benzene kerosene paint etc Explosive duSt Aluminum magnesium titanium zinc epoxy etc Dust containing SDarKS Dust containing sparks generated by high speed cutters grinders welding machines etc A E e fedes
19. Install filters correctly correctly Particles are not blown completely Filters are damaged or l MM Replace filters their life is expired Filters are clogged Replace filters iE TAnDRWRA Foreign substances have UR HB entered the blower Ask for repair The blower is generating abnormal sounds or Medi MN The motor bearing is abnormal vibrations damaged Replace the motor Ask for repair 21 9 10 Indication of DANGER Labels Worninq label High voltage Prohibition label Prohibition of disassembly amp Nameplate BN Electrical Circuit Diagram CHIKO CAB DSA E4CO7DO3 OFSET Em c A g am LL ocoececoQ m Power switch amp Fuse KMF1 1191 11 u 10A for 100 1 10V Em 5A for 200 240V Blower motor MODEL 150143 00 200 240V 450W Blower motor MODEL E 51085 100 110V 450W So H MT 103 8 o o o o o i o ia i A z B
20. Exhaust filter HEP 3220 69 Remove the sticker before use 1 1 1 The sticker is pasted to the filter when shipping it To prevent the zeolite from scattering while transporting it Take out the filter of the main body before using and remove the sticker of the filter 3 Name and Structure of Product Exhaust port 3 1 Name of main body Suction port detachable AT2 AT2 Panel operation panel 1E T BE Front door Remote connector A BOX MAIN POWER switch Fuse Box E 1 i Eog filter Primary filter Zeolite Cassette Filter d E Active carbon cassette We 3 2 Standard accessories Primary filter Secondary filter Active carbon cassette Exhaust HEPA filter
21. abnormality such as backlash Confirm that grounding is done correctly Confirm that the power cable and grounding plug are connected correctly insulation is provided properly and the rated voltage is realized Confirm items 1 to 3 ne and then proceed to the item 4 AT2 Turn ON the MAIN POWER switch and confirm that the MAIN POWER indicator lamp of AT panel lights AT2 ON Press the ON switch to start operation Confirm that abnormal sounds such as metallic sounds are not generated Confirm that the suction hose is connected securely 5
22. lamp lights when the suction power decreases due to a factor such as an open front door a clogged exhaust filter or a blocked exhaust duct The lamp turns off when the cause of the problem is corrected Pressure down Red Alerts when an abnormalty occurs QE ES BU TTIARE LED 10 Volume down Alerts when airflow decreases LED 1he red LED lamp lights when airflow decreases O OFF Stop equipment operation and activate the vibration function if the Auto Vibration lamp is lit turning off the equipment automatically activates the vibration function kPa Operating Indicates the current operating pressure level kPa Pressure Q x IE OZ E RES PEIUS IEARROD FE 7 x zr O 2kPa 0 2kPa
23. signal NPN Open collector output Transfers the Insufficient pressure signal Insufficient pressure signal Outputs an insufficient pressure signal NPN Open collector output B INPUT Contact input no voltage contact gt Impedance 1 0kQ B OUTPUT lt Open collector gt M Voltage resistance 50V 100 mA 0 5V Input voltage range Voltage input of 0 to 5V 10 0kQ 5 0V Impedance 10 0k Do not apply voltage exceeding 5 0V Output signals Green White 7 3 amp CZ 0O ED T ES FERME S gt DCV Capacity level Voltage VDC 5 06 1 8 1247 4 8 18 23 8 a 3 4 24 29 jR 8 80 35 2 e 86 44 49 k 1 2 3 4 5 8 7 When setting the voltage apply a mid point voltage value for each level since the error range is 3 496 14 5 3 Remote
24. the installation level correct 1 Filter installation status Once month Are the filters installed securely Does the suction hose end offer proper suction force Is the Insufficient airflow lamp extinguished Insufficient airflow lamp status During Operation Suction force check 20 8 Countermeasures against Abnormal Operation Failure phenomenon Cause The power is not turned ON Countermeasures Turn ON the power Motor seizing The motor is not started The motor stops due to The motor stops overload or abnormal suddenly during temperature operation Fuses are blown out Filters are clogged The suction force is deteriorated Filters are not installed Replace the motor Ask for repair 1 SES DANSE C
25. 052 B Z houla Instruction Manual Ea bhb U Fume Collector Fumeresa Models ill CBA 1000AT2 HC DSA V1 100 115V BCBA 1000AT2 HC DSA V1 CE 220 240V Note to Users We greatly appreciate that you have purchased our fume collector Fumeresa Fumeresa is the fume collector which added a deodorization function to technology of flow It s compact and energy saving type Please read this instruction manual thoroughly and handle this machine correctly so that you can use it safely for a long time and enjoy its full performance oymbols used in this manual
26. 1 Primary filter Collecting Adsorbing the fine dust and fume 2 Secondary filter Protecting the circuit and the blower Active carbon cassette Absorbing the odor HEPA Exhaust HEPA filter Exhaust treatment 3 3 Desorption flange Detachable flange If the flange diameter needs to be changed to match usage conditions the installed flange can be changed without having to use any tools Replacement flanges are sold separately lt gt 75 Removal method Turn the flange counterclockwise to remove it Turning it to clockwise tightens the flange Diameter of installed flange 75mm gt 65 50 38 Replacement flange diameters 65 50 38 4 Operation 4 1 Power supply
27. ON OFF If the main power is turned ON OFF in short intervals the motor may malfunction Be sure to turn the main power ON OFF at the AT panel 15 6 Maintenance and Inspection 6 1 Cautions on maintenance and inspection Make sure to turn OFF the main power and disconnect the power plug from the electrical outlet to cut off the electricity before starting inspection Using a worn or damaged filter will release sucked dust to the atmosphere and damage electrical parts Make sure to inspect and maintain to prevent failures and accidents in the product and use the product for a long time 6 2 Filter replacement timing 1
28. RORORORORROY KYOYOUOUW R NO ONSY 8 8 EE N00 00 9 4 1 m nuop e EGGSES ce neam M cen indt cs petens du ep D PEE LM EU EE 9 4 2 UEC EEE 9 4 3 Remote COBe ION Lost conscerditesucu debba e aana aaraa eean 11 4 4 Confirmation before operation i 12 4 5 Fin FIE Operation procedure dd 12 5 Remote Cable Sold Separately 13 5 1 Electrical circuit diagram kkk 13 5 2 Color and signal of each wire i 14 5 3 Remote operation and operation from main body 15 6 Maintenance and Inspection nennen nnne nnne nnne nnne nnne nnns 16 6 1 Cautions on maintenance and inspection 16 6 2 Filter replacement timing 16 6 3 1 Dust shake off work for primary filter 16 6 4 LI RD e MIU SI ER EC EE OE 17 6 5 oL MEI McT 20 EN L0 8 Ae NEDCRRRS
29. U UD MI ESE Make sure whether the exhaust port are not clogged 2 Confirm the rated voltage Confirm that star burst connection of several plugs in one outlet is not adopted Confirm that the motor is not overheated by clogged filters 1 3 30 After checking 1 to 3 above remove the cause of error and press the RESET switch Or turn OFF and ON the MAIN POWER switch to reset the error status Start the operation 30 minutes later Replace fuses Refer to Fuse Shaking or Replace filters Clogged filters lead to the failures 3 and 4 below
30. e above varies depending on the use frequency and suction density ingredient and materials Note The contents of this manual are subject to change without prior notice 23 Memo about purchase Manufacturer s serial number Date of Durchase Start of operation Your name Address mme Person in charge Qmsiasiuuxz Att T 574 0052 1 25 http www showadenki co jp e mail sales showadenki co jp 3303 3884 3201 fi E3 13054 237 2441 33022 782 9901 A CRO 13076 223 1122 33046 221 6501 06 6932 1221 30277 78 6431 075 603 2323 13026 225 8623 086 242 3351 33052 821 1211 il R 133092 472 6631 13053 451 0088 J E A093 952 4230 SHOWADENKI 66 2330 8798 zs 3011 792 8175 THAILAND CO L TD CHIKO AIRTEC CO LTD 24
31. gt o al 08000000000956 MSG39203 22 11 Specifications of Main Body Maximum Maximum Model Output Voltage Current Frequency suction air suction static W V A Hz volume pressure m3 min kPa CBA 1000AT2 HC x _ 1m A qB 1 2 5 2 7 m min Note The Noise column indicates a value dB on the scale A at 1 m on the main body side when hose is connected to the suction port X1 Before the zeolite adheres to the Primary filter After 2 5 2 7 m min Machinery Directive EN ISO12100 1 2003 EN ISO 12100 2 2003 EN ISO14121 1 2007 EN60204 1 2006 others 12 Consumable Parts 1 2 Model Primary filter Secondary filter Exhaust filter Adsorption agent Life 3 6 3 to 6 months 6 lt 12 6 to 12 months Zeolite Cassette High performance High Active carbon _DSA V1 CE Filter Filter performance filter cassette HDF 3535 120 ZEO CHF 2030 50 HEP 3220 69 ACC 3220 100 CBA 1000AT2 HC Note The lif
32. hen the capacity level is changed the set level is stored in memory The set capacity level remains in memory even after the main power switch is turned off e AT ON Lo Hi To change the capacity level using the buttons on the main unit when switching to remote operation check that pin is not shorted circuited then press and hold the ON button on the AT panel of the main unit and press the Lo or Hi button If the capacity level pinC2 is being changed by remote control the buttons on the main unit cannot be used to change the capacity level When the capacity level is changed the set level is stored in memory The set capacity level remains in memory even after the main power switch is turned off ONOFF AT
33. irm the nameplate back side Power cable standard accessory and Remote cable option Power cable 3m x1 X X he cable is different in each region 100 115V 220 240V Other than Japan Japan Power cord plugs for main Power cord plugs for main unit unit side and power supply side and power supply socket socket MI 173 8 Remote cable option 3m x 1 The remote cable is so designed as to be prevented from falling off Insert it securely with its dent facing downward e Filter set in the machine 1 Primary filter HDF 3535 120 ZEO X Remove the sticker before use 2 Secondary filter CHF 2030 50 Active Carbon Cassette gt ACC 3220 100
34. less High temperature and dew condensation may cause electrical parts to fail and may cause an electrical shock gt 100 mm BESLEIL IRE XECOCIESR OR 8 Provide sufficient space around the exhaust port 100 mm or more Clogging the exhaust port disables the regular suction force and may cause motor burning and electrical part failure due to insufficient cooling inside the product 350 mm Install the product in a place where filter replacement and maintenance can be performed easily To replace filters a space of 350 mm or more is required from the main body front face 0 2 2m Install the product in a place 0 2 to 2 0 m from the walking surface 1 000m The installation height of the product is 1 000 m or less I SETLXE S The installation classificati
35. on is Contamination level II manufacturing plant Connection Connect the product securely Do not bend or pull cables forcibly Forcible bending or pulling may cause a fire and electrical shock gt Use the correct power supply and connect the ground wire gt The category of over voltage of the power supply is division III industrial device 4 1 4 Operation gt Do not move it during the operation gt Turn OFF the power when an instantaneous power interruption occurs Otherwise injury or product damage may be caused when the product recovers gt
36. operation and operation from main body e ON OFF The wire 1 is short circuited ON The wire 1 is not short circuited OFF Short circuit the wires 4 and 8 each other when turning ON and OFF the dust collector by remote operation Refer to the table in Color and signal of each wire Deyv ON OFF Short circuit pin and pins for ON OFF Keep pins and short circuited e ON OFF 5 2 Do not short circuit the wires 4 and 8 each other when transferring signals by turning ON and OFF the dust collector from the main body Transfer required output signals in accordance with the explanation in 5 2 Color and signal of each wire W
37. sure signal u Ability level change input signal GND Electrical circuit diagram GS Q a 9 35 gt LOAD b DC 50V 3 100mmA LOAD o o DC 0 5V o GND 13 Remote operation switch ON Shifting to remote mode Remote control is possible in the ON and the panel is impossible to control at this time Z4AJkQ Pressure analog output Output impedance 4 7kO Temperature correction is not provided KI 33 0 1 F Reference example 3 5 6 33 Q 0 1 F Attach a noise limiter Approximately 33 Q 4 0 1 u F to the output terminals Nos 1 2 and 3 When adding inductors such as relays 5 2 Color and signal of each wire PIN E m ZU EI zm m

CBA-1000AT2-HC-DSA-V1

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