3A1561L, Instructions-Parts Manual for 3000cc and
Contents
1. e e e e2. 9 6 i Loe TEY 19 hg in EN l mE 110221 9 13 EE 7 0 15 4 13 14 5 9 7 175
3. e eMSDS 4 5415671
4. TSL 36 OBE TSL TSL 24F618 22 TL 24F618 36 2 406876 1 7 1 6 2 3
5. e e e e MSDS e
6. e e e e e e PR e
7. 18 16 B Loctite 243 9 1 2 12 9 8 4 9 3 Nm 27 12 24 27 Nm 18 20 OF 10 5415671 19 20 21 22 23 24 25 26 21 MHE 28 1 33 7 V 27 1 UHMWPE 301 1 311 UHMWPE UHMWPE UHMWPE
8. e e e e e
9. LET 15 MFE 16 5475671 OR o lt a TP 85 K 25 oe _ 78 d K WwW G DE zi uw G sS 2 Ad i w m I W xh AV H 4 Lt p tQ tO 5 LO QU m r1 HE 18 19 21 cS f 3000cc 4000cc 20 9 9 0 6 t ti15757a 7 5415671 aban 3000cc 24F448 A AT LULA 24F450 RRA 24F449 A AT LULA n 6E965 MANIFOLD sst MANIFOLD cst HOUSING outlet sst HOUSING outlet cst GASKET cylinder UHMWPE 4 CYLINDER pump sst chrome 180498 180498 CYLINDER pump sst MaxLife em O RING PR Pa 4 6 TUBE fluid sst 180530 180530 180530 1 HOUSING inlet sst 180523 180523 HOUSING inlet cst 80521 G WASHER flat 84 mm sst M11003 111003 111003 24 9 ICAPSCREW hex hd M8 x 125 x 25 sst 1107954 107554 107554 24 10 MCAPSCREW hex hd 9 16 12 unc x 75 in sst 107593 107553 107553
10. 4 21 220385 19 21 0 22 0 20 24 JL 25 26 19 5415671 MHE A 3 Throat Packing Detail 18 20 IN P 52 E d y TI15572c N A 24 27 Nm 18 20
11. TSL TSL TSL l 53c 1 TSL MMOL 53d 536 T115853b 2 9 3 53c Z ISL res 53c 53d 1 ik 24F404 53 4
12. MPa bar psi A A A 17 3000cc z i s sron as lll ss 18 4000cc 20 22 23 Graco Standard Warranty 24 Graco Information 2 2 24 24F448 SST 3 0 90 440 Chromex 2 UHMWPE 51mm 2 npt 2 npt CST 3 0 30 440 Chromex UHMWPE 51mm 51mm 2 npt ST 24F449 S 3 0 90 440 Chromex MaxLife UHMWPE 51mm 2 npt ee EA 2 npt 4000cc MPa bar psi 24F451 SST 2 3 23 330 Chromex UHMWPE 51mm 51mm 2 npt A A A CST SST ST 2 3 23 330 Chromex UHMWPE 2 3 23 330 Chromex MaxLife
13. TSL b TSL Fill with Graco TSL 206994 MAXIMUM GRACO MINIMUM 1115857 g4 7267 22 30 TSL 24F618 9 24F494 34
14. 3 6 13mm 1 12 9 8 5 1 7 13 14 0 5 18 16 17 18 13 14 1 13
15. 3 22 30 ISL 24F618 24F494 34 27 2 ISL 22 1 2 3
16. 9 16 18 m T aun Mix BB an OO 08240 f TE 14 5 6 d 10 14 D 5 6 13 14 2 17 2 jg 0 15 r i AN 1 0 d 4 1
17. EE 34 0 52 TSL 96 35 0 51 27 0 52 92 39 80 3 28 12 11 6 10 2 6 4 D 3 5 2 7 5 12 7K 218742
18. 19 5415671 MHE 28 1 31 7 V 27 1 UHMWPE 30 1 31 UHMWPE 22 UHMWPE 2 UHMWPE 32 T 3 V UHMWPE UHMWPE 33 0 521 34 27 0 52 1 QI 129 135 N m 95 100
19. 14 5 7 15 14 4 TI15631a 4 14 14 16 26
20. Loctite 263 2160 B AX E Loctite 243 d QURE EA m Pi Ou s N UE ZA 210 285 Nm 200 210 Oe 102 Nm 70 75 N 129 135 Nm 95 100 n MM AA 5 5415671 11 53a b3f 53 b3es TI15858c aaron 40 36 3 T 52 T 33 T 52 19 15 T115604a x cO m LO LO Te A 1 k FY k i S p q d AT j dii I d i j L 1 j bs P rd E d 1 x CU alla Av 1 ki Y A lU fous fo pe z N f o J al he i Ts b XJ E 2d i k cj i l Ffi I s 13 E j j S 2 1 4 HP 1 J h J A i 13
21. 27 2 1 2 3 4 2 5 5 41 56 40 53 6 34 0 52 TL 369 35 0 51 F 7 27 0 52 32 33 30 3 28
22. 32 T 3 JO V UHMWPE UHMWPE 33 0 52 34 27 0 52 2 27 129 135 Nm 95 100 34 95 102 Nm 70 75 35 TL 36 0 51 53 40 41 56 40 34 40 N m 25 30 19
23. 34 95 102 Nrm 70 75 359 TL 360 0 1 53 40 a 56 40 34 40 N m 25 30 19 EE ISL 1 TSL TSL 53 530 53d 53c
24. 19 12 21 0 20 21 0 23 19 26 21 270 285 Nm 200 210 4 5
25. 6 PTFE 4 30 32 33 52 24F618 ISL 35 36 51 24F404 TSL 53b 53c 53d 24F405 TSL 53e 5 3000cc 13A0540 4 243728 3 5 15 17 22 23 25 UHMWPE 235855 3 5 15 17 22 23 25 PTFE 24F664 3 5 15 17 22 23 25 30 31 32 33 35 36 51 52 24F451 4000cc 3A0540 4 243729 3 5 15 17 22 23 25 UHMWPE 24F452 24F453 235854 3 5 15 17 22 23 25 PTFE 24J888 24F665 3 5 15 17 22 23 25
26. F 1 16 18 13 17 0 15 13 AG 3 220384 18 13 17 220384 WAWAN lt G X m 108481 az 181630 L ksl duss Y S lt S gt see 0 oa 4 as of Z m 181629 00 01414
27. 11 16 2 2 57 40 57 2 lt We amp 3 sel ti15759a ti15758a ti15757a i15770 tl a 40 57 2 g4 22 218742 22
28. 218742 3 3 55 2 7 4 6 7 2 6 10 11 12 81 88 N m 60 65 10 179 2 13
29. z L2 Be ETE v R q EEORR Bg Ez g 22 A FSAL GRACO lt 4 3A1561L 3000cc 4000cc JA TI 15603a PROVEN QUALITY LEADING TECHNOLOGY TTL HX 2 4 9 3 EE 4 TSL Oo 0 ww 6 _ O _ _ _ _ 7 ISL 8 8 T O8 9 13 gt 3000cc
30. 4 5 6 5 4 wal 56 40 53 ik TSL 24F404 LV 53 24F405 48e 5 5 1 5 6 5415671 MIE 6 13 1 9 8 7 2
31. e 5415671 5 ISL 25 TSL TSL TSL 206995 TSL TSL TSL TL TSL TSL TSL
32. 6 EE 5415671 12 1 Q5 2 24 7 20 M AA TRA Ww 20 NA la A 2 110219 A ZX 210 285 Nm 200 210 24 F ziv E A Loctite 263 2760 12 7 19 19 Ea ND COL 01413 8 220385 5415671 MHE 3 0 20 0 22 Loctite 263 2760
33. 6 TI OCRWASHER spring 9 16 in sst IO8792 1087972 108792 6 12 hx Og 1053 10753 6 13 SEAT valve sst 180529 180529 180529 3 EAT intake valve with relief valve sst io peme wa a 16 GUIDE ball sst 180509 180509 180500 4 17 SEAL UPE 180761 180761 80761 4 18 BALL 2 in 51 mm dia sst 110294 1024 110204 4 21 piston 196243 196243 196243 1 zr O RING PTFE encapsulated fluoroslastoner_ ja Pa ha 1 23 0 PTFE n a va ya 1 24 retaining piston 196264 196264 196264 PACKING piston UHMWPE n a na 26 PISTON 196263 196263 96269 1 27 GARTRIDGE packing throat U IA679 164679 160679 1 SPRING i6Nb45 iem545 i6A545 1 8O IPACKING throat UHMWPE ha ha 6 18 33 T 30 T Jl f 30 f 32 T 30 31 30 31 301 31 301 331 T115573a 5475671 M ET CUP 164678 16A678 16A678 We mwe ooo 56e SEN STET HERE SEAL piston TSL pump TSL SEAL piston TSL pump n a n a n a wm open wet cup not shown shipped c nr 16E536 3 loose 40 AP wtcup 16051 I16A682 II6FO51 41 COLLAR rod piston 16E416 16E416 16E416 48A TA amp warning not shom 249 pan 7249 1 ble FRING fluoroelastomr iO8657 108657 1087 2 Et RNG
34. Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice This manual contains Japanese MM 3A0540 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES e 0 BOX 1441 MINNEAPOLIS MN 55440 1441 e USA Copyright 2010 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised January 2015
35. PRE 7 ha 2 Sa NFO DATTE cT PHO5_ Dal HITS 1 lo O s SHEET CHECK nylon sst pvo n a n a n a 1 fluoroelastomer Hes 168290 16290 166290 56 MSCREW MMx12 05263 115263 115263 SIE KITS coser Taos Two Shield dt KITS lowers include two shield kits 24F254 24F254 24F254 see manual 406876 to select the correct size 24F255 24F255 24F255 kit for your lower and motor A SMADEREBEOINN 2 BEUA KARA CFIA YES SEREF h 243728 TEENER WEY t MUI EN SAE TSL RY ZEE 24F678 I EA SBE SEE ISL v F 24F405 HEY 5 ISL Fx UL FEB b 24F404 SUEY E Z TEEF 24F664 DBA JEE U AGLI 2015 5 BHA CES VU 5415671 19 aban 4000cc 24F451 A 24F453 A WRS 24J888 A JN 24F453 24F452 24J888 E MANIFOLD sst npt 16E965 Ii6E965 2 MANIFOLD cst npt mes ANIFOLD sst BSPP E USING outlet sst T6084 GEO84 Hi6EO84 1 OUSING outlet ost pes 1 cylinder URIPE YLI
36. TEEF 24F665 DBA BEY BALL EWS FNAME AINT SBMA 5415671 2 HEF Yy R PE 5 Z L FL U72111 311832 TSL 24F618 8 3000cc 3A0540 4 24F247 4000cc UHMWPE 30 32 33 52 24F248 10 PTFE 30 32 33 52 BENET 24J442
37. 1 F Loctite 243 9 1 ae 1 12 9 8 12 4 9 3 Nm 27 12 24 27 Nm 18 20 10 N 81 88 Nm 60 65 A Loctite 243 12 9 4 3 Nm 27 12 24 27 Nrm 18 20 10 5415671
38. 30 31 32 33 35 36 51 52 22 5415671 MTS 4 3000 4000cc 3000cc 3000cc 4000cc 4000cc 2 3000cc 467 kg 103 467 kg 103 4000cc 476 kg 105 KY F 416 kg 105 PTFE 24F450 24F453 DA Loctite X Loctite Corporation 9112 3415671 23 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for useWith the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment dete
39. 311 301 31t 301 311 30 33 LH T115573a 5475671 BE errr TE ERL SEAL piston TSL pump TSL SEAL piston TSL pump n a n a n a n a open wet cup not shown 16E536 16E536 shipped 40 wet cup 30 6FO51 164682 6401 II6FO51 41 COLLAR piston 16E416 16E416 I6E416 6 416 warning e ABA TA warning not sho Wan 179 an 7249 i Bie O RING fluoroelastomer 08657 108657 067 O8657 2 IRE PE fava 2 E MNIFOLD BOTILE roe ators ATOS ators 05 1 53a MANIFOLD nylon a ha 1 3c INLET CHECK nylon n a n a n a n a WEMERE mu mms bad OUTLET CHECK nylon sst pvo BOTTLE qe Pe Wa Wa Ps 53f ORING fe6G290 60 168290 168290 1 CREW M4 x 12 T15263 T15263 T15263 115263 F SHIELD KITS lowers include two shield 24F254 24F254 24F254 24F254 kits see manual 406876 to select the 24F255 24F255 24F255 24F255 correct size kit for your lower and motor A SMADEREBEOINI 2 BEUA KARA CEIZAUET SNRF y 243729 TEENER BE t RO kR Ny tL DBF wk MUI EN SAE EU TSL dev ZEE v AF618 I EA SMA BBY TSL 24F405 HEY 5 ISL Fx UL AEB gt b 24F404 IZSZENSAE SPURL
40. F MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth aboveThe buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be availableAny action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACOThese items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturerGraco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLAGE AN ORDER contact your
41. NDER pump sst ohrome 180497 18049 8049 1 YLINDER pump sst MaxLife 6056 1 PACKING o ring PE _ e Ps 4 TUBE fluid sst 180530 80530 180530 80530 2 USING inlet sst 180525 18053 180528 1 OUSING inlet cst EE 9 CAPSCREW hex hd M8 x 125 x 25 sst 107554 107554 107554 107554 24 T mee hex 9 16 12 unc x 75 in 1107553 107553 107553 107553 Lt sst OCKWASHER spring 9 16 in sst 108792 108792 108792 108792 6 12 NUT hx 1107538 1107538 1107538 107538 6 EAT valve sst 180529 1180529 180529 180529 3 intake valve with relief valve 237572 1237572 237572 237572 y Dama pi _ Wa a 4 16 GUIDE ball sst 150509 180509 80500 80500 4 17 SEAL UHMWPE 807601 180761 180761 180761 4 18 2 in 51 mm dia sst 110294 110294 110204 110204 4 19 ROD piston sst Ii6A677 6A677 1667 164677 96356 96243 0 PTFE encapsulated n a n a n a n a pene zr a Pe ps hi 24 PLATE retaining piston 196266 196266 196266 196266 p PACKING piston vain SOT ICPACKING throat UPE n a ha ha ha 6 31t V PACKING throat leather 1 n a pma X va ha 4 33t GLAND male sst 1 Ja jha ha 2 O G gt 4 l 20 33 T 30 T 31 f 30 T 32 T 30
42. UHMWPE 2 2 A S 2 3 23 330 Chromex UHMWPE 51mm 2 bspp aii fees a 2 bspp 5475671 4 BHR 4 4 TSL 218525 218524 218530 218531 235926 239813 240588 240589 5475671 24F 286 24F 448 24F 453 24F 451 24F 448 24F 448 24F 451 24F 451 240590 240591 240592 240593 243132 243133 243 135 243136 24F 451 24F 448 24F 448 24F 448 24F450 24F 453 24F 448 24F 451 243112 243113 248330 248331 248333 248334 24F448 24F451 2AF 448 24F 451 2AF 448 24F451 NN ar E
43. rmined by Graco to be defectivelhis warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tamper ing or substitution of non Graco component partsNor shall Graco be liable for malfunction damage or wear caused by the Incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defectIf the claimed defect is verified Graco will repair or replace free of charge any defective partsIhe equipment will be returned to the original purchaser transportation prepaidIf inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY O
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