取扱説明書 Installation manual
Contents
1. DIDOCHRENKISZYF TI ADERY BREA SEE eel rrr FEOT ESL J yp Eve DAIFAN AMAIL A es RRALEF 1 Remove the clutch disc which comprises 2 3 7 and 8 and place the spacers at the three positions on the flywheel equally positions of the knock pins Temporarily insert the release bearing from the inside of the clutch cover A PVD GARE Bearing temporarily inserted mes Spacer 4 it BE 2 OmmMBE BEC 5 7 0mm DE NEBALT lt K EAL tut Rey vv St SnttREMEL CRSA Use a spacer with a diameter of approximately 20 OOOOUG00O00000000000000 Release bearing installation procedure To install the bearing easily follow the 2 JERAQO AIL LOR HEAR Re Bt THEIL IFA RI ILEDGY FD KRERET SE CHOOT CRA AVL be MDIAD E LAMBS ERY E Foe te OEROM LAN Sen BISESAIICLEF 2 Tighten the bolts 5 in the structural drawing diagonally not at a time but for several times with equal force until the flywheel comes in contact with the clutch cover As the bolt is tightened up the lever is raised up The lever tip should be fit to the proper groove of the bearing As the lever is raised the inner mm and thickness between 6 5 mm and 7 0 mm diameter of the lever tip is increased It is acceptable that nuts or washers piled up to fitto and the bearing can be easily set to the space are used as substitutes the proper position2. ea a a Ly Cy E E mo aradr orin oy 3 H310 3 000000000 Caution during handling 1 oo pN caution 2 od CAUTION 3 oo CAUTION 4 oo CAUTION 5 og CAUTION OOOOO0OOdddOOooOoOooOddddoOoooooddg As this product is heavy handle carefully when removing it from the box QOOOODODUDCOODODUODOUDUOUOdDODOodoOO 00000 cooooooo BRegGOOoOoUOoodOO As for the pull type NEVER hold the inner diameter of the diaphragm Otherwise the color or C ring may be deformed leading to release of the bearing OOOO0gdgogdocdg OOOUOGd0CdogdodoCoO Do not place the product on the floor directly as this may cause rust to appear on the product OOOOO0OOGddOoOooOoOoOodddddooooooddddOO oo Do not throw or drop the product as it is a precision part QOOOOO00CUODODODOOCOOdoOodoooddooodoodg OHOOooooooddddoooooooddg If you touch carbon you may have an itch or eczema Wear protective gloves or clothes 000000000 Caution during installation 13 oo WARNING 2 od WARNING WARNING 4 oo WARNING H310 OOOOOOOOCUdUOOdOOoooooOOddddoOoooooddg Ooooogodgddd00 Use a licensed installer as the transmission unit is to be taken out of the vehicle OOOOOODOOUCUOOOOOOOOOddddooooooUdddOg OOOoogoooddgddoooooo Install the product according to the maintenance manual of the vehicle and this installation manual QOOUOGCODUDODODODOODUCUOdoOdOUoCdoOgO Do not apply this pr
3. OOO No 0000 od No Description Number of pieces D 0000000 Assy CCA 1 Clutch cover Assy CCA 00000000 Sho 1 Splined hub SH 000000000 DPO 4 Driven plate DP 00000000 Fw 1 Flywheel F W Bolt OOO00d0 a Washer Large 6 00000 2 Screw OOO00d0 Washer Small ooooooonooooooooooo0agol 8 900000 Flywheel mounting bolt Crank bolt See page 8 9 l lt Single gt lt YYTIb gt H310 Sy ar 0000000000 Parts required additionally ooog oo oooo0dg 0000 ooogdgd Manufacturer Vehicle model Engine model Parts No Parts required to be prepared OOOO00000ggddO ooogddg Flywheel mounting bolt Genuine parts 813 14 SR20DET NH01SBMC o00000000 000000 Release bearing Genuine parts OOOd00000 OO 00 32202 89500 Pilot bush Nissan genuine parts S15 SR20DET NHO2SBMC oogcggoggdg 000000 Release bearing Genuine parts OOOO0d000oo0dO ooogddg RB20DET Flywheel mounting bolt Genuine parts ce 173293 reesper NHO8SBMC goood 000000 NISSAN Release bearing Genuine parts OOOO0000o0ddO ooogddg Flywheel mounting bolt Genuine parts R34 RB25DET NHO04SBMC D00000000 000000 Release bearing Genuine parts OOOO0d0g00o0ddO 000000 12315 30P01 Flywheel mounting bolt Nissan genuine parts 80 Z33 VQ35DE NHO5SBMC 8 pos OOOd0d0000 ooogdd Release b
4. 0o00 Keep this manual a AE iE Installation manual CarbonsingGhle EXEDY RACING CLUTCH Thank you very much for your purchase of EXEDY RACING CLUTCH Be sure to read this installation manual prior to use Please keep this manual carefully while the product is in use EXEDY EXEDY Corporation 0000 2005 03 18 Issued on March 18 2005 OOOOO00d0dg000 SBC Issued by EXEDY Corporation Sports BC H310 1 H310 oo CAUTION oo CAUTION QOOOOODOODDOODDOODODOODDOOD0ODDOODCDODOODOOoOdOOO QOOOOODOODDOUDDOODODOODODOODDOODDODDOOCOOOdUOO OoOoodgdogg Break in and quenching are required for this product since semi carbon featuring highly excellent wear resistance is hard to be provided with a good contact and its performance cannot be fully utilized unless the surface of the counterpart is coated with a film x OOOOU0000O Break in procedure 2000r minQOOOOOOOU0000000000D 300kmp 00000 O 50000000 QOOOODOODDOUDDOODODOODOOUODDOODO0DCDODOoOdOO OOoOoogdgdogg Normal city driving for minimum 300 km approximately 500 times normal 2000 rpm take offs i
5. ax OOOOO0OODdUdOOoDooOoddddoOooooodddddooog OOOOO0OOGddOOOOoOoCOddddodooooooddddOO oo Do not machine any part of this product otherwise the strength of each part will be reduced and may fail prematurely QOOOOODCCUODOODOODODOCOOODOOodDdooddoodoOddOO OOOO0GddOoOddooddoddoOO OOOOODCCUODODODOOODOOoCddoodooddooddodO OOOdg0gddooddocdoO The bolts have to be tightened at the specified torque The mating surfaces should be cleaned wiped with a clean towel to remove any foreign waste They may affect the performance of the clutch 11 og opooooooooooooooooonooooooooooiao00o WARNiNg 00000000 opooogoooooooooooooooooooooooooonai00p OOO0gdgcdg QOOOODOUDODODODODOODUCUododddUodOO The bolts are the very important parts Use either genuine parts or the bolts included as auxiliary parts in the box Do not reuse the old bolts after un tightening H310 7 19 Ooooogdggg For further information ooo00o0o00 0000 Be EXEDY Corporation Sports BC 0 572 0822 QOOO0U000000 1 1 1 1 1 1 Kidamotomiya Neyagawa shi Osaka 572 0822 Japan TEL 072 822 1246 FAX 072 821 6541 E mail soc exedy co jp Exedy USA 8601 Haggerty Road South Belleville MI 48111 TEL 800 346 6091 FAX 734 397 7300 E mail amsales dcc us com EXEDY AUSTRALIA PTY LTD 21 Five ways Boulevard Keys borough Victoria 3173 AUSTRALIA TEL 61 3 9701 5556 FAX 61 3 9701 5684 EXEDY Clutch Europe Ltd Unit 2 Rokeby Court Manor Park Runcom Cheshire WA7 1RW UK TEL 44 19
6. 4 ODOOOO00000000000 Installation of flywheel F W 1 QDOOOC00ODO00ooOdooodoood onen Fwooodd OoOogdgogdcogg Nissan Toyota Subaru Mitsubishi At the time of installation o and Honda vehicles bolt specified in the list in page 8 9 OHOOO00d0d og ooo00000 OOd0 OOd0 OOOOo00g0g000c0 instructions below 3 aa CSERE Ee i EEO AIL ERHO E LIS WA AP ULIMERENET 3 When the bolt 5 in the structural drawing is loosened while the bearing is supported with your hand the lever is lowered and the bearing is fixed ERIL E S90 0000000000000000000 Fwoodddcccg the flywheel No 4 be sure to use the crank bolt flywheel mounting OOOOOODOCOMO0ddOO 3249 000000000000 OHOOOoo0OddddodooooooddddOO Be sure to apply Adhesive 1324 to the thread ridges of the crank bolt for the Toyota vehicle before tightening it Otherwise engine oil wi QHOOO00000000 OOOOUDG0CdUCO Tighten the crank bol ooze from the bolt hole OOOOOOOODdddoOooooooOddddoOoooooodg tighten up it with the specified torque H310 11 t diagonally not at a time but for several times with equal force Finally 0000da NO NONNANnNAAOOOOOOdOCdOoOdoOoodooodoodd OOO0gdgcdg Then install the flywheel No 4 to the crank shaft in accordance with the maintenance manual issued by the vehicle manufacturer OOOUOGG0Od0gdodoCoO Crank bolt tightening torque list o
7. It will cause disengagement problems or damage to the clutch disc 9 0000000 ooooooonooonooooooooooooooiooooooooioooi00p OOOUO00GU0CUoCCoCoOg opooogooonooooooooooonagohg Stroking adjustment After installing of this kit the pedal position engagement or disengagement point may change Adjust the pedal according to the maintenance manual issued by the vehicle manufacturer Ooooogggg Advice eDO00000000000000000000 QOOOODOODDOODDOODDOODDOODODOODODOUOO00DOODDOODOOOO0dDodOO ood If the pedal position should be moved towards the floor adjust the push rod of the master cylinder H310 14 in the manner the pedal height is down in free position e do0g0ccc0000000000000000 OOOO00gd0goggoodogO If the pedal position should be moved away from the floor adjust the push rod in the opposite to the above 10 000000000 80000 cGDB0O0000OOOOO0OOOOCOOCOOCOCOOCOOCOCOCOCOCOCO0O0OOOCO0OO00O0 QOOUOOGDODODODCOODODUCODUOUDODOODOCUOdOdDODOodDoUodog OOOOO00C0CGDOODOoOOocCdP6oOoO0 Subaru Impreza GDB The GDB Impreza is equipped with the orifice mechanism in order to prevent an abrupt clutch engagement Since this orifice mechanism may cause premature wear of carbon or a slip disable it by implementing the steps shown below See page 16 1 ODO0000000000000000000000000000000 Remove the orifice on the side of the clutch operating
8. 00 17 Installation manual introduction OOOOOOCOUCUOOODOOOODODOOOOOOUdddoOoooooooUddddooooo ooooogocddg This installation manual includes useful information to prevent problems from occurring during installation 1 pooooooooooooooooooooooooooooooooaa ease read through this manual before installation U L OOOOOODOCOOCGOOWOOODOOdoOoooooodUddddooooooodg eI EF 5 stallation work has to be done by a professional installer who will use the product safely 3 DOOOOUDO0MOOO00D00COOOdMoOoOodddddoooooooUddddOO OOOOdgdd000oooodg Please do not use the product wrongfully nor modify the parts In such case we will not take any responsibility 4 DOOOOUUODDODOOOOCOOCOCOOOODOOOOOOMoOoOooooUddddoOoooo oooo0000 We will not accept any claim nor return as this product is used predominately for racing and specification may change without prior notice 5 HOOOO000000000000 Please keep this manual following installation OOOO For safety QOOOOO0DOODDOODUOODDOODDOODCOOO0DO00D0dg Please note the following as these are important warnings and cautions for our customers og WARNING od CAUTION oo OOOoogogodddddooooooddg eono 3 ano 3 onog gt og Soo S a 5 Q 3 w lt fe ogo ogo ause death or extreme injury OOOOU00000OoOoOOddddoOooooo 0 OOOOddd0000oooddg this caution may cause injury or damage 1CO 1CO cy ry
9. 0000000000000000000000000000 IP eno H310 713 6 ODOOOOODOCOOUODODOOOOOCOOOOOOOODenoAOnAoOOnoOnnAonnnho QDOOODOCOCOOOeNANANANNAssyGAAOOOOOCOddO QOOOGDOGDOUDUDODODOODOUODOCOOUodododdoO Set up the center bar to the pilot at engine side and center the center hub clutch disc No 2 Tighten the clutch cover Assy No 1 The genuine main drive shaft is recommended for this process oo OOD NOOONAAAANHAAnnONnAAddooooocooddaTM caution COOOOOOOOOO0OOOCOOOOOO0OOOCOOOOOOOO Failure in centering of the center hub clutch disc No 2 will lead to difficulty in the assembly of the transmission and damage to the disc OOO SHON AHOOOOO0 0 270 29Nm 2 8 3 0kgm Specified torque of bolt No 5 OTOOODODUD0C0OUODOCOODUODODODOODOUCUOdCOdOododUodUoO 00000 Unequal bolt tightening will cause disengagement problems and judder shudder 7 po00ooooooooooooo00000OOOOOOOOOOOO oooga saooooooooiip Confirm that lever height is equal after tightening If it is not equal then restart from item 3 8 amp TM00O00O0OCDOO OOOOOOCOOCUOOODDOOCOOdNOoOooOoOoOOOdddoOoooooodUdddOO QOOOOGCODOUDCOOCOODODOCOUOUOCOODODdoUoUodoOg Replace the T M Purchase a new release bearing and apply grease to sliding surface Follow the maintenance manual issued by the vehicle manufacturer Oo e Tee eae a caution CCO00O00000000O0OOOOCOOOCOOOCOOOCOOOCOO0OOOOOD ooog Do not hit the spline teeth with the edge of the main drive shaft
10. 28 571850 FAX 44 1928 571852 H310 20
11. OOCOOCOOCOCOCOCOOCOCOOCOOOODO ooooooooooooooooooo0000000O0COOOO0OOOD Record the new release fork position and confirm its variation Facing wear amount can then be foreseeable Preventative maintenance before the discs are worn out is a key factor to maintain steady performance ooogoooo0oooooaig H310 sly Maximum facing 7 od WARNING 8 og WARNING oooodg Operation wear Facing thickness 3 immp O00 4 6mmy 3 1 mm At new 4 6 mm Oo 3 6mmj 000 4 6mm ries 3 6 mm At new 4 6 mm PULL series PUS Hse QOOOOGDODCDOCOODOUDOUCOOUOdODOododoOO QOOOOG0DO0DUODCOODOODUCUoUoCoOg QOOOOGCOUDCDODOCOODOODUCUOdodoOodoOgO If the clutch is used in the half engaged position for extended periods of time the clutch set will generate high temperatures This high heat creates expansion or deformation which causes disengagement problems temporarily or permanently Stop driving and allow the clutch to cool down ooog OOOOO0OOGUOOODOOoOdDddOoOoooodddddoOooUg OOOOO0OUdddOOooooodddddooooooodg Do not over use the clutch beyond the following limits o limit list oooo00 Limit e200 000 200 series 62250000 225 series 000 rpm 10000 r mim M 290 Nm 29 kgm 460 Nm 47 kgm o torque Max fric ine o ace temperature ti ooo M 9 og WARNING 10 og WARNING H310 OOddd0 ease stroke
12. ase bearing Genuine parts OOOOO00000000 ooogddg od Flywheel mounting bolt Genuine parts MITSUBISHI CN CP CT9A 4G63 MH01SBMC nooggcoogg 000000 Release bearing Genuine parts OOOO000000 ooOo0o000 Pilot bearing Genuine parts ace EJ20 FHoisemc JU 00000000 coo eo Release bearing Genuine parts OOOOO00000000 oOo0000 ood Flywheel mounting bolt Genuine parts SUBARU OOOO000000 oo0000 Pilot bearing Genuine parts GDB EJ20 FHO2SBMC OO0000 0 0 00 0 O00 Release bearing Genuine parts OOOO000000dg0 oO0000 Flywheel mounting bolt Genuine parts OOOO000000d00 ooOoo00 Flywheel mounting bolt Genuine parts a ae HHo1SBMC Oo ooOooun 000000 Release bearing Genuine parts OOOOO00000000 oOo0o000 EG6 EK4 9 B16A B Flywheel mounting bolt Genuine parts DC2 B18C HHoeseMe oooooood 000000 000 Release bearing Genuine parts HONDA o00000000000 000000 Flywheel mounting bolt Genuine parts EP3 DC5 K20A HHO3SBMC 000000000 000000 Release bearing Genuine parts DOOOO000000ddg 00000 Flywheel mounting bolt 90011 PR7 000 NA1 2 C30 32B HH04SBMC HONDA genuine parts OOOd00000 ooOoo000 Release bearing Genuine parts ooog Parts to be prepared other than the above ones 1 DO0O0000000000000O0OOOOOCOOOOO0OO0OO We recommend you replace the release bearing for all vehicle models with a new one 2 0DO0000000000000000000000000000000 o0o00o0oooooOOOOCOOCOOCOOCOOCOOCOOCOOCOOOOO We recommend you replace the flywheel mounting bolts for all vehicle models with new ones For the vehicle models not
13. cylinder 2 0D00000000000000000000000000000000 OOOOOOUDUODOCOUODODOOODOUODdododUodUog Loosen the screw on the operating cylinder side of the orifice mechanism At this time pay attention to the spring incorporated in it 3 0000000000 20000000000 2000000000000 Remove all the built in parts two springs and two plastic parts 4 DOOOOG0ODO000OdocddoodOO Pay attention not to omit the gasket and tighten the screw 5 DOOOGGDO000OD00C0COoodOO Re install the orifice mechanism to the vehicle and bleed air H310 715 Clutch orifice DRZIFAY IAA YAY Ve Master cylinder RLF 4 VT VF perating cylinder Oo 00000000 Caution during operation 1 oo OOOOODOOGGODO0DOOoCOOP200000000000 caution UOUOOCOOUOUOODOOUO00OO00OO0OOOCooOoodOCooOD OOOOODGCddDoOdOoddooddoodO After installation drive carefully and gently See page 2 If the clutch is used in a condition where the friction surface is not contacting fully with the mating surface it will cause slip burning judder shudder or short life 2 oo QOOOUOODODUDUDOODODODODODOUDODOdDODUDdoodoOg caution CO00000000000000000000000 opoooooonoooooooooooonooohg It is recommended to re adjust the stroke after the break in period Due to the nature of clutch for racing purposes half engaged clutch operation will also be H310 16 affected after break in period but this is a normal symptom s 0OOO000000OODO00000000OOOddOoooooooddoooooodG ood In the early stage it i
14. earing Genuine parts OOOOO00000dddO ooogdd 2 f x Ae 4A GE THO1SBMC Flywheel mounting bolt Genuine parts AW11 85 60 000000000 000000 Release bearing Genuine parts SW20 ST205 3S GE THO2SBMC 000000 0 oo oo 0 000 Release bearing Genuine parts OOOO000000 ooogddg Pilot bearing Genuine parts SXE10 3S GTE HO3SBMC ooo0o0000 000000 Release bearing Genuine parts ooo OOOO0d000ooddO OOOO 90910 02103 TOYOTA JZX90 100 110 Flywheel mounting bolt TOYOTA genuine parts JZA70 WEGIG Ho4SBMe oo goocoo00 000000 Release bearing Genuine parts HOOOd00g00ooodO ooogddg i Flywheel mounting bolt Genuine parts NCP13 1NZ FE HO6SBMC D00000000 000000 Release bearing Genuine parts HOOO0d0go00oo0dO ooogddg ee Flywheel mounting bolt Genuine parts EP82T 91T 4E FTE HO7SBMC o00000000 000000 Release bearing Genuine parts H310 8 0000 oo OoOoogdgd 0000 ooo0d0ag Manufacturer Vehicle model Engine model Parts No Parts required to be prepared OOOOO000000000 Mazda genuine counterweight O00 00 NO 0g 200000 0 N351 11 521 200001 0 0 N327 11 521A Bee ae ZHO2SBMC Chassis No from 0 to 200000 ood 200001 and later MAZDA OOoogo00g0 000000 Release bearing Genuine parts OOOO00000 00000 N351 11 521 k Counterweight MAZDA genuine parts FD3S 13B REW ZH01SBMC o0o00o0o000 000000 Rele
15. iagonally not at a time but for several times with equal force Finally tighten up it with the specified torque Specified torque From 54 to 74 Nm from 5 5 to 7 5 kgm Then install the flywheel to the Eccentric shaft in accordance with the maintenance manual issued by the vehicle manufacturer 5 0000000 Assembly of parts 0D0000070000000000000000000000 OOO No C0ON 0000000000000 0000000 Assy OOOOOC O00000000000000000000000N0000000000 Assembly order Assemble the parts in accordance with the structural drawing in page 7 Structural drawing No 2 3 7 and 8 Clutch disc 1 Clutch cover Assy At the time of assembly be sure to match the painted blue marks on the outer diameter for positioning of the 1 and 4 OOOO0000DOGdo0g 0 EXEDYgG QOOOO0DO00DDOUD0DODDOOD0CO0O0O00OOO Be careful of the direction location of the clutch disc which comprises 2 3 7 and 8 EXEDY It should be assembled in such the direction that the identification mark above can be seen from the cover side oo OOOOODCOCUODOCODODOUOOODOUOoODdOoddoodoUoddOO caunon CO 0000000000 If the marking is not met it will cause unbalance noise and vibration problems oo QOOOOOUCOCUODOCOOODUOOODOOodDdooddoodoUoddUoOO caution CO00O0O0OO0O00O0O000O0COOOCOO0OOOCOOOOO0O0O0O0OCOOOON oooi Apply grease specified by the vehicle manufacturer to the spline hub then insert the shaft and wipe away any grease which is forced out oo A000
16. oduct to vehicles other than those specified by EXEDY OOOOOOCOOUdGddOoooOooCoOdddddooooooodg Do not modify this product unless instructed to in this manual 5 oo QOOOUOODOUUDCUODOOOOODOCOOOdOOUDdoodUodoO warning COO00000000000000000 If a failure such as abnormal noise vibration odor or disengagement problem occurs during driving stop the vehicle immediately and have a licensed garage inspect the vehicle H310 5 0000000000 Applicable vehicle and model oodd Applicable vehicle model oodd 0o00 oooi oo oooi Manufacturer Part No Clutch size Vehicle model Engine model NHO1SBMC 225 813 14 NHO2SBMC 225 S15 SREODET Mca NHO3SBMC 225 R320 R33 RB20DET 25DET NH04SBMC 225 R34 RB25DET NHO5SBMC 225 Z33 VQ35DE AE92 89 50 THO1SBMC 200 AE101 111 4A GE AW11 85 60 THO2SBMC 225 SW20 ST205 3S GTE Een THO3SBMC 225 3S GE THO4SBMC 225 JZA70 1JZ GTE THO6SBMC 200 NCP13 1NZ FE THO7SBMC 200 EP82T 91T 4E FTE nod ZH01SBMC 225 FD3S 13B REW MAZDA ZHO2SBMG 225 FC3S 13BT ZHO3SBMC 200 NA NB8 BP OO MITSUBISHI MH01SBMC 225 CN CP CT9A 4G63 ood FHO1SBMC 225 GC8 EJ20 SUBARU FHO2SBMC 225 GDB HH01SBMC 200 AP1 F20C HHO02SBMC 200 EG6 EK4 9 DC2 B16A B_ Bi8C SABE HHO3SBMC 200 EP3 DC5 K20A HH04SBMC 225 NA1 2 C30 32B HHO5SBMC 200 CL1 H22A H310 000000000 Components and structural drawing
17. ou0gdg OOuggdg oou0gg Manufacturer Engine model Tightening torque oo SR20DET 830 93 Nm 8 50 9 5 kgm NISSAN RB20 25DET 1420 152 Nm 14 50 15 5 kgm 4A GE 74 Nm 7 5 kgm 3S GTE 108 Nm 11 0 kgm dog 3S GE 83 Nm 8 5 kgm TOYOTA 1NZ FE 88 Nm 9 0 kgm 4E FTE 88 Nm 9 0 kgm 49 Nm 5 0 kgm D 1 1JZ GTE Note 1 ood SUBARU EJ20 690 78 Nm 70 8 kgm od eee eT 4G63 1270 137 Nm 130 14 kgm B16A B B18C 103 Nm 10 5 kgm oog K20A 122 Nm 12 5 kgm HONDA F20C 127 Nm 13 0 kgm C32B 103 Nm 10 5 kgm 01 O00 19Zz0000000000000000000000000000000000000 Note 1 As for the Toyota 1JZ tightening below must be carried out after the crank bolts are tightened with the tightening torque shown in the table above See the drawing below OOOOO0U00ddooOdo0oddocO 1 Od Pain cee Gaal he bolt head with a color paint for marking 2 DOOOOUGGOOOOOOCOODOOOoOooooo 9000000 Tighten the crank bolt a further 90 degree relative the paint mark 3 DOOOOOOCUOO0C0DOOOdoOoodOO Check the paint mark located on the right side H310 2 0000 100e FWOOOOOCOOOODOOOCoO 00000dd0oodocoodCoodO ood Mazda vehicle Fix the Mazda genuine counterweight see page 9 to the flywheel No 4 with the supplied special bolts x DOOOOOUUCOODCKCOODODUCOUOODUOODOOCdDdooOddoodooddoog OOOg0cgddoddoOoodoO OOOON 540 74 Nm 5 50 7 5 kgm QOOOODGCOCOODOCUODOOCODOOCODOOODUOodDOooddooddoodUOO ooi Tighten the flywheel mounting bolts d
18. s not abnormal if subtle noise or chattering occurs depending on the operating conditions 4 oo QOOODODODUCDCOODOODOODOUDUOUCOdDODOodoUoCoOg warning JOG QOOOOOG0CO0DUDGOODOODdoOOodUodoOg QOOUOOGDODUCODCOODODUCOUOUOODOODOCdUoUodoOg QDOOODODODOUDCOODOODOUDOCOOUOU0WOOoUoUodoOg QOOOOGCU0CU0dodoO0doO Do not change any release control function of the vehicle except for the specified positions The clutch is used under normal condition Especially DO NOT remove the spring in the clutch operator Otherwise the preload working on the release bearing will be lost leading to release of the bearing during usage for the pull type 5 oo QOOOOG0DOUDOUDDOOD0DOODDOODOODDOODDOOD00OOOdg warning COO00000000000000000000 QOOOOO00DO0DO0DDOODDOO0O00D0Og This clutch system is specially designed for racing purposes therefore pedal effort is slightly heavier and start operation is more difficult than standard manual clutch products Avoid using if you are not completely confident with your driving technique and physical strength 6 oo QOOOUOODUDODOUDODDO0DODODOUDDODOODODOCUodUoCoOO caution JUUOOO QOOOUOODODUDUCOOUDODOODODOUCOO0dDODOoCUoUoCoOO OOOUOGddd0cog The life of a clutch may be adversely affected by driving technique and driving conditions Especially the friction material is worn prematurely in a racing which necessitates frequent abrupt start operation for example drag race Check it frequently oooi Advice ooooooooooooooooo000OOOOO
19. s the goal Break in is only sufficient under city driving with frequent engagement disengagement of the clutch highway drive do not count 1 1 for break in distance OOOO0000d 5000rv mingoooo000000000 QOOOO00DOUDO0DDOD0CO0D0Og After the break in described above in Step 1 is complete perform several 4 5 aggressive launches of the car at approximately 5000 rpm Perform this step in a safe and controlled environment such as a race track or drag strip QOOOOODCOUODOCOOODOOOODOOdDdooOddoodooddoog ooog Immediately after installing the clutch the contact friction face is not efficient you accelerate with full throttle before break in slippage may occur OOOOOODOOCUOOODOOODdOdddOooodddddoOoooo OOOoogogocodddgddooooog OOOOOODOOCUOODDOOODOUOddddooodddddoOoooo OOOOOOOOCOCUGODOODOOdOOddddooooddddoOooO The friction coefficient of semi carbon is low at low temperatures such as normal city driving however the coefficient is very high at high temperatures such as drag or road racing Thus if driving style is suddenly increased during city driving or on the first lap of a road course slippage may occur Warm up the clutch before a sports driving PROPER WARM UP PROCEDURE FOR CARBON CLUTCH SPORT DRIVING Exedy recommends three five second slips of the clutch within 30 seconds to obtain maximum torque holding capacity This should be done before hard driving to ensure slippage does not occur OOOQGQ0Q0g00
20. shown in the table above use bolts enclosed with the product 8 DOOOUOOCOUODDOOUOD0ODOU0OOUUCOOUODDOOU00O000000oo000o OOOOOODO0DCOUOOCOODUOodDdooddooddoddOO As for the vehicle model that no description is provided for the pilot bearing and a bearing is incorporated into the crank we recommend you replace the pilot bearing with a new one at the time of replacement of the clutch H310 9 00000 Installation procedure 1 000000 Disassembly of kit OOONSHHNAAHOOOOOOdOdOoodOO Loosen the bolt No 5 and disassemble the kit oo OOO HOOAHNOMOOOOO0ddooOdoOoodooddoodd caution UOOU OOOOOGCODOOODDOODOOCOODO0000OUO00OOOOf 5Nm fo 5 kami 00000000 DO NOT loosen the bolt No 7 that was tightened with the specified torque before delivery If it is loosened by mistake apply a screw lock agent strong to it and tighten it with the specified torque 5 Nm 0 5 kgm 2 00000000000000 Installation of pilot bearing QDOOUODUDODODODODOODODOUODODOOOUDOUOCOODODOCOOUodoOdoUcCdoOgO OOOUOdcddodCog O89000000000000000 As for the vehicle model that the pilot bearing is required for the flywheel prepare the new and genuine parts and install them Refer to the list in page 8 9 3 OOOOOOO0000000000000 Installation of release bearing to pull type Honda vehicle OOOOOCOOOOOCOD SAO nNOnAssyAGDOOOOOO0C0000O00ododg oou0gdg Install the release bearing to the clutch cover Assy No 1 Be sure to work on a stable bench H310 10
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