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SAL55200 - All About Photographic Lenses

1. DISASSEMBLY Note 2 2 2 2 DISASSEMBLY REPAIR PART LIST G11 13L VU XR 2 67 1 1 4 Y Se ho SAL55200 DT 4 5 6 55 200 DT 55 200mm 4 5 6 2 2 A 2 2 2 57077 1 1 1 G11 13 G10 11 2 2 DETAILS 2 21 EXPLODED VIEW HHHHHHHHHL 00000 U L 0000000 See page 2 4 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 2 3
2. cO ECL PC OARD DIO48 0 CD SED CRA Fig 4 1 14 9 HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHIHHHHHHHHHHHHH 000000 0 PC CARD DIO48 GET 2 Fig 4 1 15 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 8 3 0 00000 ij 0000000000000000000 0 00 PO 0 Measurenent Conputi ng 6 00 00 0 000 0 0 UU 00 000000 WndovweHHHHHHHHHHHHHHHHH H 7 Framepier 3270TermLightPlus 9 tl Microsoft Office Outlook z M Color Calculator 2 2 InterVideo WinDVD a Adobe Reader 7 0 Memory Stick Utility i i Microsoft Office p IE Il8061020 do
3. SAL55200 4 5 6 55 200 DT 55 200mm 4 5 6 4 26 4S2 0000000000000 FFODO 0000 U 1000 nmi O0 000 00000000000 0 0000000 0000000 0 0 0 0 43 50nm 1 UU 0451 0000000 PO000000000000000000000 AOOO Tade 451 0000000000 ELI EE e 2 0000 1 1000 mij 0 0000 44 56n 00 1 L1 D 0 D 2 OOOO Telefl f120mM00000000000000000000000000 3 0000 Wde f 5 m00000000000000000000000000 4 100000000000000000000000000000000000000000 0000000 000 0 0 m uH 300000000000 A 44 56 5 OO 4000000000000000000000000000 00 00000000000000000000000000000000 0 00000000000 000 0000 0000000000 2600000000 000000000000 000 9000 HHHHHHHHHHH HHHHULLUL HU LL uu unu usu m 3227705741 0000000000 o 3277 05 51 0000000000 3 277 057 66 0000000000 Table 4 5 2 327 07 31 0000000000 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 27 000000 0000000000 Fig 4 5 1 69 0000 0000 7 000000000000000000000 8 1000000000000000000000000010000000000000 000000 1000000000 0 0 0 0 t rm 00 20 0 0000 0 TD 46 12 3 47 9 UU8UU0000001I000U0UU000000000000 UU lU0NUUUOULULOULLULOLLULULLOLLLLLLL 1000000000 00 00 0 1000000000 HHHHULLLU 1000000000 00 900 0 1000 000 0000 2000 0 0 0 000 100000000 nonu lm x 327 0531 100000000 327 054 100000000 327 05 51 100000000 Table
4. Fig 4 9 14 uu IRE HAT DH eo Fig 4 9 15 000000000000 10 Fig 4 9 16 OM ROM R Fig 4 9 17 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 38 Reverse 985222912 pdf Revision History m ue History Contents Suna issued 2007 10 Addition of Japanese Yes SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6
5. From page 2 3 HHHHHH HELP06 UUULLLU OLEG See page 2 5 000000 SAL55200 DT 4 5 6 55 200 DT 55 200mm 4 5 6 2 2 2 000000000 X0 UU D D U EXPLODED VIEW TU DL U LE IL D ed 00000000 0000000000 M 6082 609 5 From page 2 4 ba 21000 SU2 6X2 5C3C SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 2 5 HELP HHHHHHHHHHHHHHUHHUHHHHHHHHHHL O O O G22 1 6082 665 A G37 6082 668 A 000000000000000000 G37000000000000000000 000000000000 G230100000000000000 G37000000 000000 DU DU Tela unu HHUHHUHHHHHUHHHHUHHHHHHHUHHHHHHHHHHHUHHHHHHUHHHHHHHHHHHHUHHHH HHHHHHHH HHHHHHH 00 HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHUHHHHHHUHHHHUHHHHHHHUHHHHHHHHHHHHUHHHLH U Rw N P gt 0000 00000000 0000000000 SAL55200 DT 4 5 6 55 200 DT 55 200mm 4 5 6 HELP L 000000000000000000 2 HHHHHHHHHHHHHHHH4HHHHHHHH 3 FEODIOOOUZEDIOOOOOOLOOLOLOLLOLOLLLLU 00 000000000000000000000000 HHHHHHHUHHHHHHHUHHHHUHHHHHHHHHHH 0000000 Outside 2 Z 0 F ECDH SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 HELP O G36 J 6082 667 A 00 00 0 0 0 0 460 00 000 000000460000000000000000 00 HHHHHHHUHHHHHHHUHHHHHHHHHH
6. BS Fig 4 9 4 HHHHHHHHHHHHHHHHH Wego SHHHHHHHHHHHHHHHHHHHHHHHHH Weenrn 50 000000 BS Fig 4 9 5 00000000000000 0 SHHHHHHHHHHHHHHHHHHHHHHHHH Teel 50 000000 BS Fig 4 9 6 DO0O0O0000000000000000000000 EnterlDDOOOOOODOOOOOOOOOOOo00O00O000 0000 6 0 000 0 0 Enter s Fig 4 9 7 HHHHHHHHHHHUHHHHHHeHHHHHIEnter HHHHHHHHHHHHHHHHHHIUHHHHHeH 000 0 Der 0 0 0 0 0 eo Enter l BS Fig 4 9 8 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 36 9 1000000000000000000000 50000000000000000000 000 0 0 0 0 0 0 000 UU BS Fig 4 9 9 Il0000U0000000000000000sc002000000000000000000000000000s000 UU BS Fig 4 9 10 14000000000 OHHHHHHHHHHHEerlHHHHHHHHHHHHH Fig 4 9 11 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 3 0000000000 UUUUUODOLOOLOLOLLOLOLOLLOUOUNIOOOOOOUUOLLULLLLIOLLOLOLOLLOLLULLLLLLLUU 0000 HHHHHHHHHHHUHHHHHHHHL Fig 4 9 12 000000000 _ WIDE Fig 4 9 13 0000000000 10
7. Z Fig 4 3 5 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 20 4 4 PROJECTIVE RESOLVING POWER CHECK ADJUSTMENT 4 4 1 Projective Resolving Power Check Equipment Lens Test Projector and Variable Transformer Output voltage AC 100 V Note Connect the variable transformer Output voltage AC 100 V to the lens test projector A mount Attachment Screen Art paper Tape Measure Plane Mirror For SLRs 1 Preparations Note Check the projective resolving power of the checking lens at the following focal length and distance Focal length f mm distance m 5 EE 55 Table 4 4 1 Perform the following steps 1 to 3 and incorporate the internal lenses of the lens test projector according to the checking focal length 1 Open the lid of the lens test projector 2 Pull up and turn the fixed levers on the right and left sides of the lens test projector 3 Remove or insert the lens Note Be sure to have the right position and direction of the lens Incorporate of the lenses according to the checking focal length f Heat absorbing filter Chart Chart Filament Filament f 18 to 35 mm f 100 to 200 mm Chart M Filament Filament f 35 to 100 mm f 200 to 300 mm Lens test projector Fig 4 4 1 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 21 2 Attach the checking len
8. 1 z z z z z z 1 4 1 A ud z z z z N z z A N Note 1 51 58 Note 1 number or type of these parts need to be selected Note 1 L i according to adjustment etc Select the part referring to page 3 3 Note 2 Use the SU2 6 X 2 5C 3C Ref No 57 according to Note 2 SU2 6X2 5C3C 57 partial blur adjustment Ref No Part No Description Ref No Part No Description 51 A 1368 096 A FIRST LENS BARREL ASSY 55 A 1368 050 A SEMI BARREL ASSY 52 Selection Parts 1ST LENS ADJUSTMENT WASHER Note 1 56 Selection Parts G10 11 ADJUSTMENT WASHER Note 1 53 3 276 993 01 LIGHT SHIELD PLATE 57 3 279 371 01 SU2 6X2 5C3C Note 2 54 3 276 994 01 2ND LENS DECORATION PLATE 58 3 287 254 01 FOCUS RUBBER RING SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 3 2 3 1 3 SELECTION PARTS Ref No 18 These washers are provided for flange back adjustment Change the thickness t according to result of adjustment Part No Description 3 277 057 01 BACK ADJUSTMENT WASHER t 0
9. SAL99200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 SERVICE MANUAL US Model 007 10 Canadian Model Revision History AEP Model Chinese Model Replace the previously issued SERVICE MANUAL 9 852 229 11 with this Manual Japanese Model Link English SPECIFICATIONS DISASSEMBLY ADJUSTMENTS SERVICE NOTE REPAIR PARTS LIST About the Lens Test Projector and Finished Inspection JIG Link Japanese SPECIFICATIONS DISASSEMBLY ADJUSTMENTS SERVICE NOTE REPAIR PARTS LIST auem LENS FOR DSLR CAMERA SONY SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 0 9 852 229 12 Sony EMCS Co Published by Kohda TEC SPECIFICATIONS This lens is equipped with a distance encoder The distance encoder allows more accurate measurement ADI by using a flash for ADI Depending on the lens mechanism the focal length may change with any change of the shooting distance The focal length assumes the lens is focused at infinity Equivalent 35mm format focal length mm 82 5 300 Lens groups elements 9 13 Angle of view 29 8 The values for equivalent 35mm format focal length and angle of view are based on Digital Single Lens Reflex Cameras equipped with an APS C sized image sensor Minimum focus m feet 0 95 3 1 2 Minimum focus is the shortest distance from the image sensor to the subject Maximum mag
10. Confirm that the PC CARD DIO48 is checked Note Depending on the slot inserted the slot No differs Plug and Play Board Detection The following plug and play devices have been detected MIPC CARD DIO 48 slot O Check those devices you wish to have added to the configuration file Fig 4 1 17 3 Confirm that PC CARD DIO48 is recognized as Board 0 Note If not recognized as Board 0 the program does not work properly InstaCal File Install Calibrate Test Help OK OK i mam 81 JE pc Board List ah pcmcia Board 0 PC CARD DIO48 slot 0 4 Click File Exit to terminate InstaCal Fig 4 1 18 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 9 4 Startup of Lens Adjustment Program ActuatorChecker2 exe 1 Download the file ActuatorChecker2 VerX X X X zip from Service Fixture and Software of ESI homepage save and extract it 2 Start up ActuatorChecker2 exe from an arbitrary folder 3 If PC CARD DIOAS is properly installed the window below appears Note The version of ActuatorCheker2 might be updated 5 ctuatorGhecker2 ActuatorChecker2 xxx MODEL TYPE STATE PROCESS VX8927 SAL55200 Final Service START Zoom Adjustment Point Zoom Pattem Focus Adjustment Point Focus Pattem ROM Data Search Zoom Adj Point Search Focus Adj Point Fig 4 1 19 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 10 4 1 4 Connection of Finished In
11. f F of WIDE end using the formula below calculate the shift amount According to the result in step 4 adjust the thickness of back adjustment washer Note Be sure to measure the thickness of back adjustment washer with a micrometer or a caliper n case of negative value of back adjustment washer t make the back adjustment washer thinner by t e In case of positive value of back adjustment washer t make the back adjustment washer thicker by t Back Adjustment Washer 3 277 057 31 3 277 057 41 3 277 057 51 3 277 057 61 Table 4 5 2 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 27 Rear Light Shield Barrel Mount Assy Back Adjustment Washer Fig 4 5 1 6 Setthe zoom to TELE end and focus to infinity end 7 Turn the knob of flange back tester to focus 8 Read the flange back values f F of TELW end using the formula below calculate the shift amount X Shift amount of Ist lens adjustment washer X mm f F measured value with focal length 200 mm at the infinity end 46 12 3 47 9 According to the result in step adjust the thickness of Ist lens adjustment washer Note Be sure to measure the thickness of 1st lens adjustment washer with a micrometer or a caliper n case of negative value of Ist lens adjustment washer t make the Ist lens adjustment washer thinner by t e In case of positive value of Ist lens adjustment washer t make the I
12. 20 tL 0 44 HHHHHHHHHHHHHHH E1OHHHHHH 00000000 O 0 0 B 10 0 D Fig 4 8 4 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 9 O O O ActuatorChecker2 000 L LL UO D BL BL BEL EE BE EI DE D C AC100 VIII Actuator Qhecker 2 1 00 1 HHHHHHHHHHHHHHH 414HHH H 2 0000000000 Actuatordecker2HHHHHH HHIHHHHHHHHHHHHHH 415HHH H 2 0000 111 START Entjj0 0000000 g ActuatorGhecker ActuatorChecker2 xxx SE VX8927 SAL55200 START Ent ROM Fig 4 9 1 2 serla0000000000000000000000000000 00 000000000000000 ckl0000000000000000000000000000 Cancel Fig 4 9 2 3 00000000000000000 WCEOOO00 RFter 0000000000000000000000 Wdeg 0 0 UD enter III I I L Information WIDE Enter BS Fig 4 9 3 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 35 4 5 6 7 8 HHHHHHHHHHHHHHHH TELEHHHHHIEter lHHHHHHHHHHHHHHHHHHHHH Teen HOU EterlHHHHH TELE Enter
13. 4 5 3 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 28 1000000 Fig 4 5 2 10 1000 nm 00000 4456 1000000 140000 Tde 00000000000000000000000000 12 HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH 000 runun m fono 403 415 Lon Lon on Lon joo 456mm 1000 003 05 Lon Lan Lan 1 00 Table 4 5 4 13 000000000000 DO IDODODOO SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 29 4e OOO MO 0000000000000000000000000000000000000000000000 0000 U 1000 nmi DUO 00000000000 00 0000000 00000000 0 0 0 43 50nm 000 0 0 0 D 0 0 55nmSAL55200 Lulu D0431 000000000001 000000000 2 10000000000000000000 3 00000 Am 00000 2 1000 1 0000 000000000000000000000 POOODOOIU 2 Fig4 6 1700000000000000000 F600 00000000000000 FPDOOODOOIO 55mm SAL55200 Fig 4 6 1 3 HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH 00 000000000000000 5m 00000000000 fP00000000000000 00000 90000000 5m 100000000000 P 0000000000000 FP UU D U D D nm 0000 18 4 7000000000000000000003 000000000 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 30 3 0000 1 022 00000000 300000000040 00000000000000000 0 00 4 6 1 Fig 46200 F8700000 200000000000000 402000000000 00092000 00 00000 090000000000000 402000000000 0009200000 00 GO11HHHHHHHHHHHHHHHHHHHHHHHHHHHH 0000 a a aomm 327837001 OHHHHHHHHH 32793 11 60 1000000000 327837021 0 1000000000 327837031 0 10000000
14. 55mm Focus Infinity end Fig 4 2 1 3 Shoot the images under the following conditions and save them Note Shoot the center of the luminance surface three times with the master lens and checking lens Setting of Luminance box Luminance EV12 Setting of Lens Zoom Wide end focal length 55mm Focus Infinity end Setting of Camera ISO 100 Exposure Mode M shutter Speed 1 125 Aperture F5 6 Focus Mode MF Metering Center weighted Preset white balance Tungsten D R OFF SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 14 2 Checking of Image Note Check the image of both master lens and checking lens Start the Color Calculator 2 Ei Dep Git bala B Hz ua i Q B seen Fig 4 2 2 2 Read the image from the file menu E id m H D Miti F Hama emma Cama Fig 4 2 3 3 Setthe Color Calculator 2 as follows Measured value display Display menu RGB L a b Measuring method Display menu Center Single Area amp Q A Centar Fie ha are Fig 4 2 4 Color space Edit menu sRGB amp f E aran Comer Die ass GiaPe Fig 4 2 5 Area size for calculate Edit menu Option 256x256 Pixels Fig 4 2 6 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 15 4 Click the calculate button to measure the Image 5 After measuring check the G values Average G value of the three Images shoot with
15. INSTRUCTION GERMAN DUTCH SWEDISH ITALIAN AEP 3 270 986 21 MANUAL INSTRUCTION PORTUGUESE RUSSIAN Lens Hood ALC SH102 Front Lens Cap TRADITIONAL CHINESE KOREAN ARABIC AEP 3 2 4 537 01 X 2179 383 1 Rear Lens Cap 2 683 615 01 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 3 4 3 2 JOL HHHHHHHHHHHHH 00000 3 270 986 01 UII 0 D 0 Goo 00 0010 U U 3 270 986 11 DT 55 200mm F4 5 6 NN LILI GI 0200 3 270 986 21 DT 55 200mm F 4 5 6 UI 2200 UO B U U 9 D U 7 HIHI 000000 ALC SHI02 0000000 0 3 274 537 01 2179 383 1 SAL55200 DT 4 5 6 55 200 DT 55 200mm 4 5 6 4 ADJUSTMENTS Note After the service repair perform the adjustments referring to this section 4 1 PREPARATIONS 4 1 1 List of Service Tools and Equipments Variable Transformer Output voltage AC 100 V Note 3 Camera DSLR A100 Compact Flash CF Card For image saving Screen Art paper Tape Measure Plane Mirror For SLRs Adhesive bond B 10 J 6082 612 A Lens Adjustment Program ActuatorChecker2 exe PC Card Setup File InstaCal exe Color Calculator 2 Note Color Calculator 2 is downloadable from the ESI homepage AE master lens J 6082 597 A Personal computer Note 1 Luminance box J 6082 581 A 1000 mm Collimator i L Flange back tester 110V J 6082 604 A 7T U 1 6082 606 A 3 240V 1 6082 604 B O 0005007 EN Note 2
16. Mode Cemer File Name DOOR a Center Single Mada gt gt 6 000000 Fig 4 2 7 3 0000 1 HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH 000 0 000 0 20 Wde 55nm 2 HHHHHHHHHHHHHHHHHHH 22 0000000000 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 16 4 2 2 00000 0000 0000 O LSLR ALOO 0000 DI HH 0000 00000000 0 0000 Color Calculator 2000000000000 0000 CB 10 1 111 1 0000000000 Fig 4 2 8 2 0000000 wde0000000 3 000000000000000000000000000000000000 0000000 Fig 4 2 9 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 17 2 1000 1 00200000000000000000000000000000000000000000000000 2 1000000000000 20000000000000000000000000000000 200000000 Fig 4 2 10 3 0421 100000000000000000000000000 40 3000000 4 70000000 200000000 200000 81109000000 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 18 43 00000000 4 3 1 1 UO D D U U L 0000 U 1000 nmi DUO 00000000000 00 0000000 0000000 0 00 0 43 50nm 1 UI 1 0000 Fig431000000000 e 00000000 43 50mm A00000000000 U 7 0000010 0000000 00000 x Fig 4 3 1 2 000000000000000000000mD000000000000000000000000000000050 3 1000000000 43 50nmiLiUHHHHHEAHHHHHHHHHHHHHHHHHUELHEULU 4 000000000
17. blur by screwing in with the quantity of forward focus Screw Screw y N ZR SI Zoom Rubber N Screw Fig 4 4 5 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 24 2 Projective Resolving Power Curvature of field Adjustment Check the projective resolving power Confirm whether the focused point should locate in front or at back of the focused peripheral points and adjust 1 Set the focal length of lens to 200 mm and adjust the focus so that the peripheral y 9 reaches the maximum resolution 2 Check the resolution of center v 0 Check whether it locates in front or back of the projected plane 1 If the position of maximum resolution of peripheral y 9 locates in back decrease the thickness of G10 11 adjustment washer 2 If the position of maximum resolution of peripheral y 9 locates at front increase the thickness of G10 11 adjustment washer me sme KT 3 279 372 01 G10 11 ADJUSTMENT WASHER 3 279 372 11 G10 11 ADJUSTMENT WASHER 3 279 372 21 G10 11 ADJUSTMENT WASHER 3 279 372 31 G10 11 ADJUSTMENT WASHER 3 279 372 41 G10 11 ADJUSTMENT WASHER 0 15 Table 4 4 4 3 H the profective resolving power does not meet the specification adjust again Note When perform this adjusument perform 4 6 FOCUS SHIFT CHECK ADJUSTMENT APERTURE AMOUNT OF SPHERICAL ABERRATION SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 25 4 5 FOCUS SHIFT FLANGE BACK fF CHECK ADJUSTMENT 4
18. masterlens a Average G value of the three Images shoot with checking lens b Calculate button Boato B sene rus ama Diino JT Check the G value L gi b sm Dz 14 57 42 77 Y m LT Fig 4 2 7 3 Checking Method Calculate aperture error using the following formula and check that the aperture error is within the specification Aperture error Average G value of master lens a Average G value of checking lens b Specification Aperture error 0 20 Wide end 55mm 2 When the aperture error is out of specification perform 4 2 2 Aperture Diameter Adjustment SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 16 4 2 2 Aperture Diameter Adjustment Equipment Luminance Box Camera DSLR A100 AE Master Lens Compact Flash CF Card For image saving Personal Computer PC Color Calculator 2 installed Adhesive bond B 10 1 Preparations 1 Remove the rear light shield barrel Rear Light Shield Barrel Fig 4 2 8 2 Setthe zoom ring at the Wide end position 3 Move the preset lever to set the preset ring at the open aperture position Preset Lever Fig 4 2 9 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 2 Adjusting Method 1 Let the operation lever of the preset ring move to left and right sides by loosening two screws slightly to move to left a
19. tightened or not Apply the anti diffusion agent A 20 to the indicated portion of main assy Apply the grease G 32 to the middle lens barrel in the main assy and the baynet portion on the inside of the zoom ring Engage three projections on the zoom ring to three grooves on the main assy mutually Apply the grease G 32 to indicated portions of the zoom linkage plate Sr Ek es a Adjust the hole for screw on the side of the zoom ring to the attachment position of the zoom linkage plate with rotating the zoom ring and secure the zoom linkage plate with two screws Note When secure the zoom Linkage plate set the zoom to wide position 7 Confirm the zoom ring operates smooth and comfortably Zoom Ring Zoom Ring Middle Lens Zoom Linkage Plate Barrel Projection Main Assy WIDE Attachment position Zoom Linkage Plate lt ain Assy Zoom Ring SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 HELP NOTE XX and X mean standardized parts so they may have some difference from the original one 3 REPAIR PARTS LIST tems marked are not stocked since they are seldom required for routine service Some delay should be anticipated when ordering these items 3 1 EXPLODED VIEWS 3 1 1 MOUNT ASSY MAIN PCB ASSY AND REAR LENS BARREL Ref No Co O Co I O Part No 3 2 6 996 01 3 2 6 99 01 3 2 6 999 01 3 271
20. v Note 3 A mount Flange back gauge Aberration attachment 43 50mm measuring cap 1 6082 607 A 1 6082 608 A 55mm SAL55200 J 6082 675 A Finished Inspection Universal wrench JIG J 6082 609 A i 609 1 6082 645 a Note 4 Chip A for universal wrench Chip B for universal wrench J 6082 609 2 Fig 4 1 1 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 1 Note 1 Personal Computer PC Color Calculator 2 installed OS Windows XP MEMORY 40 M Byte or more recommended Hard disk free area 15 M Byte or more recommended USB terminal Standard equipment Graphics 32 000 colors or more recommended VGA monitor Note 2 Attach the chart to the 1000 mm collimator as shown in Fig 4 1 2 Align the marks Chart 1000 mm collimator Fig 4 1 2 Note 3 Connect the variable transformer Output voltage AC 100 V to the lens test projector Note 4 Finished Inspection JIG is AC 100 V only SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 2 4 1 2 Lens Adjustment Program Check Adjustment Order Optical System Aperture Diameter Check Section 4 2 Aperture Diameter Adjustment 4th Lens barrel B Assy Optical Axis Check Position Adjustment Section 4 3 1 Partial Blur Adjustment Adjustment Parts SU 2 6 X 2 5C3C Projective Resolving Power Check e Curvature of field Section 4 4 Adjustment Adjustment Parts G10 11 Adjus
21. 00 3279372241 Gon000000000 Table 4 6 1 S11 13U00000 G10 11HHHHHHHHH Fig 4 6 2 2 1000000000000000 00000000000 00 Doooooooooo0o DO0oOo0oCOOOoOo DoomDO0O0O0O0O000C4200000 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 47 00000000000000 0000 D D B 10 Lulu 1 HHHHHHHHHHHHHHHHHFg 1HHHHHHH 2 0000 0000000 2 0000 1 000000000000 1000000 2 00000000000000000000000000000 00 26 000000000000 00000000000 00000000000000 000 3 00000000000 200000000 3000000000000 00 0000 0 0000 0 A0000000000000000000000 00 0 A00000000000000000000000 DNS egeugaggaagugne UU HHH B 10 HH Fig 4 7 2 4 0000 Vi dell ree0000Uuu0000000000000 2 000000000000000 B 19000000 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 48 000000000000000 0000 00 0 CB 10 1 UU 1 00000000000000000 Fig 4 810000000 Fig 4 8 1 2 000000 0000000 0 200 000 00 0 0 00 0 3 1 130 0000000000 2000000000000000000000000 0000000 011 130 000 00 00000000 Fig 4 8 2 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 33 2 0000 1 0000000000000000000000 2 10000000000000000000000000000000000 00000002000000000000000000000 0 0 00 0 0 0000000200000000000000000000 0 000 COO NS 000000 Fig 4 8 3 3 OO 39000 X90000000000000000000000000000
22. 000 01 3 271 008 01 3 277 009 01 3 277 010 01 3 271 011 01 3 277 014 01 3 277 012 01 3 277 013 01 3 276 995 01 Description UT3 5P1 7X2C3C IB LOCK ZOOM RING ZOOM LINKAGE PLATE 2P1 7X2C3C Z00M BRUSH LOCK 2P1 7X2C3C IB LOCK BRUSH CONNECT PLATE OUTPUT SHAFT IDLER GEAR BASE PLATE B BT2P1 7X4 5C3C Z00M RUBBER SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 3 1 Note 1 18 Note 1 DISASSEMBLY ENGLISH DISASSEMBLY JAPANESE The mechanical parts with no reference number in the exploded views are not supplied The number or type of these parts need to be selected according to adjustment etc Select the part referring to page 3 3 Note 1 3 3 Part No 3 277 031 01 2 683 692 01 3 277 033 01 A 1368 097 A 3 277 035 01 Selection Parts 3 277 034 01 A 1368 098 A 3 277 058 01 3 277 059 01 3 277 061 01 3 277 062 01 Description REAR LENS BARREL CHIP MOUNT INDEX BT2P1 7X8 5C3C MAIN PCB ASSY BT2P1 7X3C3C BACK ADJUSTMENT WASHER Note 1 COUPLER MOUNT ASSY MOUNT FIX SCREW REAR LIGHT SHIELD BARREL BT1P1 4X3 5GR301 BT101 7X4GR301 DISASSEMBLY ENGLISH DISASSEMBLY JAPANESE 3 1 2 SEMI BARREL ASSY AND FIRST LENS BARREL ASSY ns not supplied 57 Note 2 1
23. 0000000000000000000004432 gt onm00UU00OU0000000000 00 DU Fg432 1000000000000000000040 00000000 4 000000000000000000 6 Fig 4 3 2 5 0000000000000000000000000000007 0 000000 00 000000000000 00 fP 43 50 nmi 00000 HHHHHHHUHHHHHHHHHH SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 19 2 000000 1 000000000000000000 0 00 0 1000nm0000000000 1000 mj 0 0 0 0 Fig 4 3 3 2 100000000000000 000000000000000000000M0000000000000000 000000 3 010000000000000000000000000000000000 000000000000000000 0000000300000 HH HHHHHHHHHHHUHUHHHHHUHHHHUHHHHHHUHHHHHHHHLH 0 00000000000000 06 04 4 3 400 00 000000000000000000000000000000000000 00000 000000000 000000000 000000000 o o H U 000000000 00000000000 Fig 4 3 4 4 070000000000000Fg43501000020000040000080000000000000000000 A Fig 4 3 5 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 20 44 00000000000 44100000000 0000 000000000000000 00 0 0 AC 100 V 00 00000000000000 0000 4100 0000000000 0000 0 0000000 000000 0000000 000 000000 4200 1 111 10 0000000000000000000000000000000000 Table 4 4 1 1 0000 50 3000000000000000000000000000000000000 000000000000 2 HHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHH 00 HHHHHHHHHHHHHHHHHHHHHHHHHHHH 00000000000000000 O 00000
24. 000000040 020000000000100000000002000000000000000000000000U00 1 0 00000200 000000000 000 0000000 1 000000000000 2 0000 0 00 0 0 200mm 000000 3 0 000000000 2000000000000 UU gun n ooo Table 4 4 3 4 00000 HHHHHHHHHHHHHHHHHHHHHHHH UU 000 10 2000000000000000 00 0 0 4 2 00 0 0 0 0 0 0 00 0 0 00000 0 000000 Fig 4 4 5 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 24 2 0000 0 U U D XJ DI HHHHHHHUHHHHHHHHHHHUHHHHHHUHHHHUHHHHHHHUHHHHHHHHLH 1 000000000 200mlHHHHHHH y E HHHHHHHHHHHHHHHHHHHHH 2 dp y CLEAR E ER EDGE EF EE EE EA E HUOUO0O0O000000000000 d 10000000 00000000 2 000000000000000 d 10000000 00000000 unu l n ET 229323 aol000000000 3293741 Gon000000000 Table 4 4 4 3 0000000000000000 00000000000 00 00000000000 TH6HHHHH HH HHHHH HHHHHH HHHHHHHH SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 25 45 0000000000000 FPOOODOOU 4 5 1 0000000000000 0 0 0000 U 1000 nmi I I 0 SEE LL DL 0 0 00000 00000000 0 0 0 43 50nm A D 0 4 310700000000001000000000 2 0 00000000000 fF II uni Lu uu LL REH ERR EE EEE A 00000000000000 Tale 4510000000000000 0 00 0 0 0 LL HHH HHH Hr z LL H BBB 000 f FODDO m ooo 4003 415 Lon Lon Lon um joo 456mm 1000 l 003 05 Lon Lan Lan 00 Table 4 5 1 3 00000000000000 PO Tale 451IVGO00000000000U00452000000000000 00
25. 006 00000 0000000 0 1 125 F5 6 00000000 00000 00000000 1000000000000 000 D R OFF 00000 55mm 3 HHHHHHHHHHHHHHHHHHHHHH 00 000000004000000000000000000 3000000000000 100000 00 100000 000 00000 100000 50 10000 10000000 000 10000000 10000 0000000000000 DR EV12 Wde 0000 55nm oo T D DU 100 MI O L 1 125 F5 6 M 00000000 000 OFF SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 2 0000000 00 000000000A0000000000000000000000000000000000000000 UU 1 Color Calculator 20 000000 Mi Br G A d MS Sma 69 B Aen Nodem Bm Fig 4 2 2 2 HHHHHHHHHHHHHHHHHHHHH MEY B aen node W File Name Select Image File Name me 2 05601254 JPG Ss FE omi ET Fig 4 2 3 3 Color Calculator 2000000000000 00000 00 00 00 RH a b 0000 0000 0024 Single DG E Aren Made conte File Nama PR Fig 4 2 4 000 000000 sRGB m Q EI Center File Hane KO Fig 4 2 5 NTSC mage 00000000 000000 2000 000 256256 Pixel s MELUPHASAa 256 x 1256 Pets RGB sw Fig 4 2 6 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 15 4 CalculatelHHHHHHHHHHHHHHHHHHHH 2 00000000000000 SODODODOD 00000000000000 300 6000 0 49000 000000000000 300 00000 00 Calculate 1 xi HEY A 2 9 E Area
26. 04 L 1 LI LI U f 18 35 mm f 100 200 mm f 35 100 mm f 200 300 mm 000000 Fig 4 4 1 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 21 2 00000000000000000000000 Fg442000000000 3 HHHHHHHHHHHHHHHONHHHHHHHHHHHHHH ON 000 00000 A10000000000 0000000 6 0000000 6 bm 000000 ungue Fig 4 4 2 4 HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH OHHHHHHHHHHHHHHHHHHH UU 2 000000000000 Y 000000000000000000000000000000000000000 000000000 SAL55200 4 5 6 55 200 DT 55 200mm 4 5 6 4 22 2 0000 1 0000000000000000000000000000000 yY 90000000000000000000 EF EKE El PPI EJ NE EA 2 010000 Y 0900000000 000000000 00000000000000 00000000 gus SUS HIE ON ZII CN Weng Ni MI 3 0000000y 900000000000000000000000000000000000 000000000 UU 0000 590000000000 0 20000000000000000000 00000000 0000000 000000 00 0000000000000000000000 HHHHHHHUHHHHHHHHHHHHHUHHHHHHHUHHHHHHHHHHHUHHHHHHHHHHH 0 0000Fi9 4441000 3000000000000 20000 40000000000000000000 LEA A AK ER AA TAA A D une n Fig 4 4 4 4 1000000000 700000000000000000000000000 y 01y 90 50000 MODO 000000 4 4 20000000000000000000 000 ODD fi 0000 m 0000000 y 0 mm 9 mm zs jana z Jer 400r no Jann nun Table 4 4 2 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 23 2 00 0000000000 00000000000000000000000
27. 13 barrel assy set the infinity position Position in which the screw of focus brush is seen Main PCB Assy G11 13 Barrel Assy Focus Brush Fig 4 8 2 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 33 2 Adjusting Method 1 Loosen the screw fixing the focus brush 2 Check the conduction between pattern of main PCB assy as shown in figure When the focus brush comes to infinity position no conduction occurs Adjusted When the focus brush do not come to infinity position the conduction occurs Not adjusted Check the conduction Fig 4 8 3 3 If not adjusted in step 2 adjust the brush position perform step 2 again 4 After adjustment apply the adhesive bond B 10 to the tip of screw fixing the focus brush Focus Brush Apply the adhesive bond B 10 Fig 4 8 4 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 34 4 9 FINISHED INSPECTION ActuatorChecker2 Equipment Personal Computer e Finished Inspection JIG AC100 V only Lens Adjustment Program ActuatorChecker2 exe 1 Preparations 1 Connected to equipment with checking lens Refer to Section 4 1 4 2 Start up of ActuatorChecker2 exe 3 Click Set up and perform the initial setting Refer to Section 4 1 5 2 Checking Method 1 Click START W ActuatorGhecker2 ActuatorChecker2 xxx MODEL TYPE STATE PROCESS VX8927 SAL55200 Final Service START Zoom Adjustment Point Zoom Pattem Focus Adj
28. 200 3 Calculate amount of focus shift using the following formula and check that the specification is satisfied Note The focus shift amount of the checking lens is difference between the flange back f F of open aperture and flange back fF reading using aberration measuring cap 55mm Specification Focus shift mm 0 to 0 18mm 4 When the focus shift is out of specification perform 3 Adjusting Method SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 30 3 Adjusting Method 1 Adjust the G10 11 adjustment washer thickness according to the result of step 3 in 2 Checking Method Refer to Table 4 6 1 and Fig 4 6 2 When the focus shift is a positive value Increase G10 11 adjustment washer thickness by the amount of focus shift When the focus shift is a negative value Decrease G10 11 adjustment washer thickness by the amount of focus shift Note And Curvature of field is amendable by the variation of the G10 11 adjustment washer 3 2 9 3 2 01 G10 11 ADJUSTMENT WASHER Table 4 6 1 Rear Light Shield Barrel Fig 4 6 2 2 Repeat the check and adjustment until the focus shift tolerance meets the specification Note When perform this adjusument perform Projective Resolving Power Curvature of filed Adjustment Refer to page 4 25 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 31 4 7 Z
29. 5 1 Focus shift Flange Back f F Check Equipment 1000 mm Collimator Flange Back Tester A mount Attachment Flange Back Gauge 43 50mm 1 Preparations Perform 1 Preparations of 4 3 1 Optical Axis Check Adjustment 2 Focus shift Flange Back f F Check 1 While looking through the eyepiece of microscope focus by turning the knob of flange back tester 2 Read the flange back values fF of each focal length and confirm that they meet the specification in Table 4 5 1 Specification ETTE Tus e l m l m o Table 4 5 1 Tolerance of fF mm 1014 Min Basis value 44 56 mm 3 H the flange back values of lens checked do not meet the specification in Table 4 5 1 perform 4 5 2 Focus shift Flange Back f F Adjustment SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 26 4 5 2 Focus shift Flange Back f F Adjustment Equipment 1000 mm Collimeter Flange Back Tester A mount Attachment Flange Back Gauge 43 50mm 1 Preparations Perform 4 5 1 Focus shift Flange back f F Check and confirm that the flange back value f F of lens to be checked does not meet the specification in Table 4 5 1 2 1 2 3 4 5 Adjustment Procedure Set the 1000 mm Collimator to 44 56 mm Set the zoom to TELE end f 200 mm turn the focus ring to focus Set the zoom to WIDE end f 55 mm turn the knob of flange back tester to focus Read the flange back values
30. 5 200mm F4 5 6 4 3 4 1 3 1 U 000000 ActuatorChecker2 00000 0 0 00 U Actuatorchecker2 7 0000000000000 HHHHHHHUHHHHHHHHL 0000 LEEEEELLLLELU t ActuatorChecker2 VerX X X X ag 0000 0 0 0 01 zi gl 00 6000 0 0 0 0 00 00 0000 00 OO 22P000000000000 u TrstaCal zi ES honepage 000000000 U UU 300000000000 Atuatorchecker2 VerX X X X zip 0 ES 000000000 0 1 PCHHHHHHHHHHHHHH InstaCal zip 1000000 II CHHHHHHHHHHHHHMHIHHHHHI y J 4 THE QAQ fry ALAN D 5700 He 22495 ERS 2006 10 1 1107 Fig 4 1 3 2 ES hornepge 000000000000000000000000M C VD 0 0 D D 0 C 0 0 D UL 31 000000000000MlirstaGi zip 1000000000000000 4j 0000000000000000000 0 0 Browse G OOOOU000 Fig 4 1 4 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 4 0000000000000 0 3 0 000 0 000 JAN EE Unzip to Folder OH a Y 74245 G H Documents and Settings E Drivers MCC l e Office H Program Files icy Temp i E WINDOWS TAI A Fig 4 1 5 el 00000000000000000000 wrzp 00000000 Winzip Self Extractor InstaGalexe EI Ta unzip all files in InstaGalexe to the specified folder press the Unzip but
31. 50 3 277 057 11 BACK ADJUSTMENT WASHER t 0 30 3 277 057 21 BACK ADJUSTMENT WASHER t 0 10 3 277 057 31 BACK ADJUSTMENT WASHER t 0 05 3 277 057 41 BACK ADJUSTMENT WASHER t 0 04 3 277 057 51 BACK ADJUSTMENT WASHER t 0 03 t 0 20 3 277 057 61 BACK ADJUSTMENT WASHER t 0 20 Ref No 52 These washers are provided for focus adjustment Change the thickness t according to result of adjustment Part No Description 3 277 015 01 1ST LENS ADJUSTMENT WASHER 3 277 015 11 1ST LENS ADJUSTMENT WASHER 3 277 015 21 181 LENS ADJUSTMENT WASHER t 0 80 t t 3 277 015 31 1ST LENS ADJUSTMENT WASHER t t t t 0 50 0 30 0 10 3 277 015 41 1ST LENS ADJUSTMENT WASHER 3 277 015 51 181 LENS ADJUSTMENT WASHER 3 277 015 61 1ST LENS ADJUSTMENT WASHER 0 08 0 07 0 05 Ref No 56 These washers are provided for projective resolving power adjustment Change the thickness t according to result of adjustment Part No Description 3 2 9 372 01 G10 11 ADJUSTMENT WASHER t 0 05 3 279 372 11 610 11 ADJUSTMENT WASHER t 0 03 3 279 372 21 G10 11 ADJUSTMENT WASHER t 0 02 3 279 372 31 G10 11 ADJUSTMENT WASHER t 0 10 3 279 372 41 G10 11 ADJUSTMENT WASHER t 0 15 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 3 3 3 2 SUPPLIED ACCESSORIES Checking supplied accessories Other accessories 3 270 986 01 MANUAL INSTRUCTION JAPANESE ENGLISH FRENCH SPANISH SIMPLIFIED CHINESE 3 270 986 11 MANUAL
32. C3C PROJECTIVE RESOLVING ADJUSTMENT G11 13 Barrel Assy POWER Partial Blur ADJUSTMENT G10 11 Adjustment Washer PROJECTIVE RESOLVING POWER Curvature of field ADJUSTMENT F SHIFT speherical kd aberration SZ ADJUSTMENT SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 2 5 HELP Note for assembling and grease applying positions are shown Grease G 22 J 6082 665 A Grease G 37 J 6082 668 A Apply the grease G 37 to indicated portion of back adjustment washer install the back adjustment washer to the main assy Apply the grease G 22 to indicated portion of coupler apply the grease G 37 to indicated portion of the mount assy Inserting the installation part of coupler in the groove of back adjustment washer install the coupler Set the zoom to tele position Sa While inserting the operation lever of the mount assy into the groove on the aperture operate plate and pushing the main spring outer install the mount assy and secure with four mount fix screws Note Install the mount assy so that the main spring will be in the rear lens barrel Install the mount assy so that the main spring doesn t touch the zoom brush Mount Fix Screw Mount Assy Main Spring Back Adjustment Washer Coupler Operation Lever SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 HELP Fold the main PCB assy at the locations shown in the figure 2 Install
33. Check the entire board surface for solder splashes and bridges Check the interboard wiring to ensure that no wires are pinched or contact high wattage resistors Look for unauthorized replacement parts particularly transistors that were installed during a previous repair Point them out to the customer and recommend their replacement 4 Look for parts which through functioning show obvious signs of deterioration Point them out to the customer and recommend their replacement Check the B voltage to see it is at the values specified 6 Flexible Circuit Board Repairing Keep the temperature of the soldering iron around 270 C during repairing Do not touch the soldering iron on the same conductor of the circuit board within 3 times Be careful not to apply force on the conductor when soldering or unsoldering CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type SAFETY RELATED COMPONENT WARNING COMPONENTS IDENTIFIED BY MARK A OR DOTTED LINE WITH MARK ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 1 2 ATTENTION AU COMPOSANT AYANT RAPPORT LA S CURIT LES COMPOSANTS IDENTIF S PAR UNE MARQUE SUR LES DIAGRAMMES SCH MATIQUE
34. Checker2 ActuatorChecker2 ActuatorChecker2 xxx ActuatorChecker2 Var VX8927 SAL55200 START Ent X XX MODEL TYP SIATE PROCESS VX8927 SAL55200 Final Service START Zoom Adjustment Point Zoom Patten Focus Adjustment Point ROM Focus Pattem ROM Data KLIM Search Zoom Adj Point Search Focus Adj Point Fig 4 1 21 Fig 4 1 22 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 3 SEIUPHHHHHHHHHHHHHHHHHHHHHHHHH LI MEEL 000000000 Language Japanese State Fi nal Process Servi ce 4 10000000000000000 kl00000000 D VAS930 SAL13250 8931 54 1 16105 Wave Setup ie Final D Process e Service C Check t Make Fig 4 1 23 4 1 6 000 0 00 00 D ActuatorChecker2 y 00000000 HUHHHHHHHHHHHUHHHHHHHHHHHUHHHHHHHHHHHH1HHHHHHHHHHHHHHH 000000000000000000000000 000 STARTIHHHHHHHHH HHHHHHHUHHHHHHHUHHHHHHHHHHHUHHHLH SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 13 42 000000000 4 2 1 0000 0000 0000 0000 DLR ALOO 00 0000 p 00 0000 0 000000000000 Color Calculator 2000000000000 L og 1 0000 00000000 2 00000000000 000000 00 Fe 421 HHDH rc p 000 0 0000000000 EV12 une ISO 1
35. ER 3 System Volume Information HE WINDOWS pL DW Dee Ino Fig 4 1 5 6 window returns to menu specify extract destination folder Click Unzip WinZip Self Extractor nstatal exe Ta unzip all files in Insta al exe to the specified Um folder press the Unzip button SAGEN eer CAMEL L s Ovenwrite fles without prompting Fig 4 1 6 7 When the window below appears click OK WinZip Self Extractor 8 filets unzipped successfully Fig 4 1 7 8 Return to the menu to specify the extract destination folder Then click to close the window SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 2 Setup of PC Card 1 Double click InstaCal exe in CAMCC folder to begin the installation Pe Ed Wee Feeder ook Hp Qas d sn pr ijiem E Cer F r amal Ender Tasks E COMLIN i III A ET Eu ux a Les fe IE 1 55 m WEE E 3 i ECG PH AZIE 24 FM e 1106 AI Trap L 11 FA OSCH JA an Fig 4 1 8 2 The menu to begin the installation appears Click Next gt i InstaCal for Windows InstallShield Wizard Welcome to the InstallShield Wizard for InstaCal for Windows The InstallShield R Wizard will install InstaCal For Windows on your computer To continue click Next WARNING This program is protected by copyright law and international treaties MEASUREMENT COMPUTING Cancel Fig 4 1 9 3 Specify the inst
36. ER ADJUSTMENT Rear Light Shield Barrel Back Adjustment Washer FLANGE BACK ADJUSTMENT Main PCB Assy See page 2 4 Note Assembling Make sure the Flexible board does not protrude out of the Main PCB Assy SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 2 3 D e 7 EE HELP04 Le Gear Base Plate B ZOOM BRUSH POSITION ADJUSTMENT 3 Zoom Brush Brush Connect Plate Semi Barrel Assy SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 2 2 2 SEMI BARREL ASSY AND FIRST LENS BARREL ASSY EXPLODED VIEW 2 First Lens Barrel Assy CS D FOCUS SHIFT 1st Lens Adjustment Washer Focus Rubber lt 5 Light Shield Plate Universal wrench J 6082 609 A CD 2st Lens Decoration Plate From page 2 4 Chip A for universal wrench J 6082 609 1 E b Semi Barrel Assy OPTICAL AXIS SU2 6X2 5
37. El Ee EE EE pi i TERE EE EEI EE A NG BI EE B s ul 4 00000000000 HHHHHHHUHHHHHHHHUHHHHHHHHHHHUHHHHHHHHUHHHHHHUHHUHHHHHHHL HHHHHHHUHHHHHHHHHHHUHHHHHHUHHHHHHHHHHHHUHHHH HHHHHHHHHHLH HHUHHHHHHHUHHHHHHHUHHHLH ER doados ea Wp H saran Ti al Bl HILL ERR e 00000000000000000 U 000000 2 0 9101000000000000 d kp ii HELLERI E HHPH TILL ER Y U UU HHHUHHHHHHHHHHHHHUHHHHHL EL EE BELL HE Bi piri i 000000000000 ESTEE Li A SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 1 2 2 DISASSEMBLY HHHHUHHHHHHUHHHHHHHHHHUHHHHHHHHHHHHHL HHHHHHHHHHHHHHHHHHHUHUHHHHHHHHHHUHL HHHHHUHHHHHUHHHHHUHHHHHHHHHHHL 0000 Co Co ES 00 01 Lr 1 Lr p H pz ESI HHHHUHHHHHHHHUHHUHHHHUHHHUHHHHUHHHHHHHHHHUHHHH HHHHUHHHHHHHHHHHHHL HHHHUHHHHHHHHHHUHHHHUHHHHHHHHHL HHHHHHH 4 J 6082 609 A 00000 00 BEN HH A20 6082 611 Ee 000 6 10 1 6082 612 A 6 32 00 0 6 32 99999 460 00000000 0 460 8 36 000 6 36 00 0 0 0 UU 6 37 SAL55200 DT 4 5 6 55 200 DT 55 200mm 4 5 6 2 1 000000000000 4 0000000000 000000000000 0000000000000 CI J 6082 665 A J 6082 666 A J 6082 667 A J 6082 668 A 2 1 DISASSEMBLY 2 2 1 Note 1 2 2 1 1
38. HHHHHHHHHHHHHHH O O O Actuatorcheker20 000000000000 L 1111 1111111111 ActuatorChecker2 gt ActuatorChecker2 oe T r VX8927 SAL55200 START Ent 24 Hau 12 18 ROM Fig 4 1 19 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 10 4 1 4 000000000000000 Actuatorchecker2 0 0 00 000000000000413 0000000000 Actuatorwecker20DODODOODOOOODOOOOODOOOD 0000 0000 000000000000 0 0000 00 4000 VIII CAct uat or Checker 2 1 HHHHHHHHHHHHHHFg 20HHHHHHHHI 000000 Fig 4 1 20 2 HHHHHHHHHHHHHH 3 0 000000000000 0 00 4 tuatordiecker2 exlHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH 00 HHHHHHHHHHHHHHHHHHHHHHHHH SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 1 5 ActuatorChecker2 1 ActuatorChecker2 2 nctuator
39. HHHUHHHHHHHHHHHHUHHH A NN 0000 ononon 000000 000000 SAL55200 DT 4 5 6 55 200 DT 55 200mm 4 5 6 HELP 4 ADJ USTMENTS 00 0000000000000000000000000040 4 1 4 1 L 00000000L L 0000000 00 0 0 AC 100 V Nte 3 0 U 0 O DLR A100 00 0000 0 000000 00000 000 0 00 000000 SRO 0 O 0O O B10 J 6082 612 A L PCI BER H rrstaCal ag tlt ActuatorChecker2 VerX X X X zi p Col or Cal cul ator 2 Color Calculator 2 ES honepager l EH D E C E E D E CE DU ODO J 6082 581 A 000000 J 6082 605 A9 Note 3 6082 609 Fig 4 1 1 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 1 Note 1 00000000000 Color Calculator 2G 000000000000 Wndovs XP 10000 40 MB 10000000000 1 w00 UBB 0000 000 32 00 0 0 D D MA DI EI D DU l Note 2 1000 ni 0 00 00000000 6 4 1 200000000000000 1000 mm 0000 Fig 4 1 2 Note 3 1 0000000000000 0000 AC100VIHHHHHHHHHHHHHH Note 4 0000000 AC100V 0000 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 2 4 1 2 000000000 0000000 HHH 000000 00000 0000 SU 2 6 X 2 5C3C 000000 0000 510 11000000000 U U 9 100000000 0000 Actuator Checker2 4 91 9 OK END SAL55200 DT 4 5 6 55 200 DT 5
40. HHUHHHHHHHHHIHH HHHHHHHUHHHHHHUHHUHHHHHHHHHHHHHHHHUHHHHHHUHHHHHHHHHL HHHHHHHUHHHHHHUHHHHHHHHHH HHHUHHHHHHHHHUHHHHHHUHHHHHHHUHHHHUHHHHHHHHHHH U 000 000000000000000000000000000000000000000 HHHUHHHHHHHUHHUHHHHHHUHHHHUHHHHHHHHHHH HHHHHHHHHHHHHUHHHHHHHUHHHHHHHUHHHHHHUHHHHHHHHHHHHUHHHHHUHHL 1 2 HHHHHHHHHHHHH 00000000000000000000000000000000000 HHHHHHHHHHHHHUHHHHHHUHHHHHHHHHL HHHHHHHUHHHHHHUHHHHHHHHHHHUHHHHHHHUHHUHHHHHHHHHUHHHLH HHUHHHHHHHHHHHUHHHHHHUHHUHHHHHHHHHUHHHHHHHHUHHHH HHHHHHHUHHHHHHHUHHHHUHHHHHHHHUHHHH 1 3 00000000 HHHHHHHUHHHHHHHHHH 000000000 000 0 00 000 0 1 0 0 0 0 00 0 0 0000 0 0 0 000 0 020 0000 0000 0 E 000000000 HHHHHHHHHHHHHHHHHHHHHHHL HHHHHHHHHHHHH 320q000000000 HHHHHHHUHHHHHHHUHHHHUHHHHHHHHHHH 000 000000000000000000000 000000000000000000000000000000 HHHHHHHHHHHHHHHHHHHICHHHHHHHHHHHHHHHHHHHHHHHHHH HHUHHHHHHHHHHHHHHHHHHUHHHHHHHHHHHHHHHL HHHHHHHUHHHHHHUHHHHHHHHHHHUHHHLH SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 1 4 SAFETY CHECK OUT HHHHHHHUHHHHHHHUHHHHHUHHHHLH L 0000000000000 HHHHHHHUHHHHHHHUHHHHHHHHHHHHHHHHHHHHHHHUHHHHHHHUHHUHHHHHHHL HHHHHHHUHHHHHHUHHHHHHUHHHHHHHUHHHHHHHHHL 2 0 0000000 HHHHHHHUHHHHHHHUHHHHHHHHHHHUHHHHHHHHHHH FL thin lin B ii B DEED OE BEES phi hi 0000000000 40000000000000000000000000000000000 3
41. HUHHHHHHHHHHH 1 000000000000 G39000000 2 HHHHHHHHHHHHHHHHHH HHHHHH46OHHHHHHHHHHHHHHHHHH 3 0000 0 000000000000 5500000000000000000004000000 00 OO 0040 000 00000000000000 SAL55200 DT 4 5 6 55 200 DT 55 200mm 4 5 6 HELP OOO G22 J 6082 665 A 0000000000000000000000 C2200000 L HHHHHHHUHHUHHHHHHHHHHUHHHH 000081 0000000 6220 0000 0 000000008100000000000000020000000 HHHHHHHUHHHHHHHHHL 00 00000000000000000000000000000000 00000000000000 Ul Ww N HA UULUB UU SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 HELP O O O B10 6082 612 A HHHHHHHHHHHHHHHHHHHHHHHHHHH HUHHHHHH HHHHHHHUHHHHHHHUHHHHUHHHHHHUHHHHHHHHLH 0000000010000000 0000000000000000 4 3200000 0 Woeg 007ae4000000000000000000000 0 000000000000000 0 8 40 0 0000 0 NOU E Ww N Pp D ES amp e B00000 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 HELP 020000 A20 1 6082 611 A OO 0 G32 J 6082 666 A HHUHHHHHHHUHHHHHHHHHHHUHHHHHHUHHUHHHHHHHHHUHHHHHHHHHH HHHHHHHHHHHHHHH A20HHHHHH 1 2 3 100000000000000000000000000000 G33000000 4 5 6 000000000350000000003000000000000 0000 00000000000000 632000000 0000000000000000000000000000000000000 0000000000000000 000002000000000000000 00 0000 660000000 0000 000 0 0 0 0 0 0000 HHHH
42. OOM BRUSH POSITION CHECK ADJUSTMENT Equipment Adhesive bond B 10 1 Preparations 1 Set the lens to be checked to the condition as shown in Fig 4 7 1 by disassembling or assembling 2 Setthe zoom to the TELE end Fig 4 7 1 2 Adjusting method 1 Loosen the screw securing the brush 2 Adjust the zoom brush as shown in the figure and secure with the screw Note Adjust to match the conducting points on zoom brush to the cutting luck of pattern on Z ECD board 3 Check the conduction between second pattern and third pattern from top with a digital multimeter as shown in figure ncase of the brush comes to the area circled where no pattern exists no conduction occurs Adjusted ncase of the brush comes to the area circled where the pattern exists the conduction occurs Not adjusted Check the conduction Zoom Brush Please match and Screw Apply the adhesive bond B 10 Fig 4 7 2 4 Confirm the brush position by turning the zoom WIDE to TELE again 5 After adjustment apply the adhesive bond B 10 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 32 4 8 FOCUS BRUSH POSITION CHECK ADJUSTMENT Equipment Adhesive bond B 10 1 Preparation 1 Set the lens to be checked to the condition as shown in Fig 4 8 1 by disassembling or assembling Semi Barrel Assy Fig 4 8 1 2 Connect the F ECD board to the main PCB assy as shown in figure 3 Rotate the G11
43. PM m FE Du misir ie Fi Folk EEN dits A teg cod Fini Polder lu al rine M LA E ki Ark or ipsus g AE 1 r Fi Folder Eiti LH PM Fils Pdr LISCH 4 41 PHI File Fold ket L 4 PA Fin Polder T ZT ZDDA Eu LEE Confegueshion Settings OE ED H 115 PHI 4 au KE FE DOS Application BTD SA PM l k TOEZEC LER FECE Beth Fle 172004 LL HH rd m Corrie Tn kB wara lilu B TNIDD 135 PM M tubes fl Get 122 KE Serenli 119 20063 Gei qe mss JEE warm lia Dad DOE PM eleri 55 JEE etan he za eu ra PM SH 212 Stan lis Pr 2500 PM zer LSS EB Sefi 1rd SEOs 3 55 il Fig 4 1 3 2 Download the file from Service Fixture and Software of ESI homepage and save it in CAMCC 3 Double click the downloaded file InstaCal exe to extract it 4 The window to specify the extract destination folder appears Click Browse WinZip Self Extractor nstatal exe Tn unzip all files in InstaCalexe to the specified Unzip folder press the Unzip button Fun winzip Unzip to folder OETI Close Cvenarte Files without prompting About Hel Fig 4 1 4 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 4 5 Specify CAMCC for the extract destination folder Browse for Folder LInzip to Folder Desktop GE My Documents B d Computer pH 316 Floppy A ze Local Disk C 12 Documents and Settings ELO Drivers RES H E Program Files 5 RECYCL
44. S ET LA LISTE DES PIECES SONT CRITIQUES POUR LA S CURIT DE FONCTIONNEMENT NE REMPLACER CES COMPOSANTS QUE PAR DES PIESES SONY DONT LES NUM ROS SONT DONN S DANS CE MANUEL OU DANS LES SUPP MENTS PUBLI S PAR SONY 2 DISASSEMBLY NOTE FOR REPAIR Make sure that the flat cable and flexible board are not cracked of bent at the terminal Cut and remove the part of gilt Do not insert the cable insufficiently nor crookedly which comes off at the point Be careful or some When remove a connector dont pull at wire of connector It is possible that a wire is snapped pieces of gilt may be left inside When installing a connector dont press down at wire of connector It is possible that a wire is snapped Do not apply excessive load to the gilded flexible board UNIVERSAL WRENCH In case of the following notches or holes are located in the lens block etc during disassembling assembling the lens Use the universal wrench Notches Holes How to Use Chip A for Chip B for universal wrench universal wrench J 6082 609 1 J 6082 609 2 Universal wrench J 6082 609 A Attach the chip A or chip B to the universal wrench For the notches chip A For the holes chip B Match the universal wrench to the holes or notches of the lens block etc Match the universal nN Tue Universal wrench to the width of holes or notches K Fixed screvv Chip Chip Fixed screvv SERVICE TOOLS BEEN Anti diff
45. all destination folder As the default is used for it click Next gt i InstaCal for Windows InstallShield Wizard Destination Folder SN NAUES Click Next or click Change to install to a different Folder o Install InstaCal For Windows to C Program Files Measurement ComputingiDAO Installshield Fig 4 1 10 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 6 4 The menu to tell that the wizard is ready to install appears Click Install i InstaCal for Windows InstallShield Wizard Ready to Install the Program 8 MEASUREMENT COMPUTING The wizard is ready to begin installation Click Install to begin the installation If you want to review or change any of your installation settings click Back Click Cancel to exit the wizard Fig 4 1 11 5 The installation is completed Click Finish Note To refer to the readme file check the Show the readme file and click Finish i InstaCal for Windows InstallShield Wizard InstallShield Wizard Completed The InstallShield Wizard has successfully installed InstaCal For Windows Click Finish to exit the wizard CI Show the readme file MEASUREMENT COMPUTING Fig 4 1 12 6 To make the configuration installed effective the window to prompt the restart appears Click Yes to restart the PC Note If a device is connected without restarting the program may not work properly i InstaCal for Windows Installer In
46. ause based on the content of the display The following pop up window is one example If the lens is detached it is safe Fig 4 9 12 Zoom Adjustment Point Zoom Adj Point Error Zoom isn t in Wide position or Adj Point is abnormal Fig 4 9 13 Zoom Pattern Zoom Pattern Error It doesn t reach the position in 10sec Fig 4 9 14 Focus Adjustment Point x Focus Adj Point Error x _ Focus isn t in Infinity position or Adj Point is abnormal Fig 4 9 15 e Focus Pattern Focus Pattern Error It doesn t reach the position in 10sec Fig 4 9 16 e ROM Data ROM DATA Error Rings are not in decided position or ROM data is unjust Fig 4 9 17 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 38 0000 HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHADIHHHHADIHHHHHHHHHHHHHHHHHHHHH 000 000 HHHHHHHHHHHHHHHHHHHHHUHUHHHHHHHHHUUHHHHHHHHHHHHHHHHHHHHHHUHHHHHHHH 35 mmHHHHHHH mm 82 5 300 000000 9 13 get 29 8 m 0000 Zomm 00000000000000 APS CHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH 000000 m 0 95 00000000000000000000000000000000 000000 0 0000 32 45 000 0 0 0 mm 55 00000000 00 0 mm 71 5 x 85 D U g 295 OOO 000 9000000000 0000000000 10000000 9000000 HHHHHHHHHHUHHHHHHHHHHUHHHHHHHHHHHHHHHHHH ED 00 D D 0 00 SAL55200 DT 4 5 6 55 200 DT 55 200mm 4 5 6 1 SERVICE NOTE 1 1 0000000000000 HHHHHHHUHHUHHHHHUHH
47. c Microsoft Office Excel 200 e 061020 1 doc m Roxi 9 1 M Roxio GRE EE Microsoft Office PowerPoinll BBS doc Gal 2003 f SMSTOOLS m VAIO 4 m M XVL Studio Basic 2 Microsof Office Access m Pitt d en MALAN TS Corp 25 wW Microsoft Office Word 2003 C 3FeliCa gt M P fig Measurement Computing gt fons PEN GXProeram F Pl 0247 ugy Fr UD T C fi kanseikensa new J Fig 4 1 16 m l ic roso 2 0000 0 04810 0 0 0 0 0 000 0 0 0 000 0 0 0 0280 0 0 00 00 0 0 0000 0 0 0 000 1 00 0000 00 0000 0000000000U00000000 Plug and Play Board Detection The following plug and play devices have been detected wIPC C ARD DIO48 slot Check those devices you wish to have added to the configuration file Fig 4 1 17 311 PC CARD D O48 O Board 107000000000000000 00 000 00 Board OOO0000000000000000000000000000 ly POMCIA Board 0 PC CARD DIO48 slot 0 Fig 4 1 18 40FIeu UEItODUUUUOO0O0ODInstacaUU0O00D00 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 9 4 00000000 0 0 2 1 111 ES honepagell D D 0 0 0 0 III D D U D ActuatorChecker2 VrX X X Xzig D D U D U utut 000 210 Actuator Checker 2 exe 00 0 00 00000 D O HPGOGNDHOSHHHHHHHHHHHHHHHH
48. djustment this time Language English State Final Process Service 4 Confirm that all of the items are set and click OK C VEROTISSALSS200 C 8930 54112250 e 8931 54116105 Wave Setup C Process fv Service Check Make Fig 4 1 22 4 1 6 About Inspection Procedure of Lens Adjustment Program ActuatorChecker2 The inspection method has the method of executing the method of inspecting the corresponding model as everything continues and the inspection of each item one by one Click START from the start up window when you inspect the corresponding model as everything continues The procedure for executing the inspection of each item one by one has been described in this manual SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 13 4 2 APERTURE DIAMETER CHECK ADJUSTMENT 4 2 1 Aperture Diameter Check Equipment 1 Luminance Box Camera DSLR A100 AE Master Lens Compact Flash CF Card For image saving Personal Computer PC Color Calculator 2 installed Preparations 1 Install the CF card to the camera 2 Set the equipments camera and master lens as shown in Fig 4 2 1 Shoot the center of the luminance surface Luminance box Luminance EV12 Camera ISO 100 Exposure Mode M Shutter Speed 1 125 Aperture F5 6 Focus Mode MF Metering Center weighted Preset white balance Tungsten D R OFF Master lens or checking lens Zoom Wide end focal length
49. er to shown in figure Apply the grease G 22 to indicated portion of the gear base plate B Fit the gear base plate B to the main assy as shown in the figure below and secure with two screws SH d ue des Confirm the operation of the focus ring Note Confirm the focus ring operates smooth and comfortably Confirm with installing the coupler Gear Base Plate B S crew Idler Output Shaft Output Shaft SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 HELP Adhesive bond B 10 J 6082 612 A Install the zoom brush to the brush connect plate and secure with a screw Install the brush connect plate to the zoom linkage plate in the main assy and secure with a screw Adjust the zoom brush to the patterns on the zoom encoder as shown in the figure Secure the zoom brush with a screw Perform the zoom brush position adjustment See page 4 32 Confirm the zoom brush position with moving it from wide to tele A o Apply the adhesive bond B 10 to indicated portion of the zoom brush securing screw Main Assy Brush Connect Plate g A Screw z Pd lt lt f Zoom Brush Screw Please match A and SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 HELP Anti diffusion agent A 20 J 6082 611 A Grease G 32 J 6082 666 A Confirm no malfunction of the focus brush the focus brush securing screw is secured with the adhesive bond or not and
50. formation You must restart your system For the configuration changes made to InstaCal For Windows to take effect Click Yes to restart now or No if you plan to restart later Fig 4 1 13 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 7 7 Afterrestarting the PC insert the PC CARD DIO48 in the PC card slot 8 The software installation window appears Click Install the software automatically Recommended Found New Hardware Wizard Welcome to the Found New Hardware Wizard This wizard helps vou install software for PC CARD DIO48 If your hardware came with an installation CD or floppy disk insert it now What do you want the wizard to do O Install from a list or specific location Advanced Click Next to continue Fig 4 1 14 9 The software is detected and installed When the window below appears click to terminate the installation Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for PC CARD DIO48 Click Finish to close the wizard Fig 4 1 15 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 3 Confirmation of PC card setting Select All programs MeasumentComputing InstaCal from the startup menu and start up the software Note Depending on the Windows setting the window below may differ Fig 4 1 16 2 When PC CARD DIO48 is detected the window below appears
51. he message Move Focus to Near position Then push ENTER is displayed on the pop up window Set the focus to near position and press down the ENTER key Infor mation Move Focus to Near position Then push Enter Emergency BS Fig 4 9 7 8 When the near position check finishes normally the message Move Focus to Infinity position Then push ENTER is displayed on the pop up window Set the focus to infinity position and press down the ENTER key Information Move Focus to Infinity position Then push Enter Emergency BS Fig 4 9 8 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 36 9 When the infinity position check finishes normally the message Move Focus to Near position at about 5sec is displayed on the pop up window Set the focus to near position Infor mation Fig 4 9 9 10 When the near position check finishes normally Reverse Focus to Infinity position at about 5sec is displayed on the pop up window Set the focus to infinity position Infor mation Fig 4 9 10 11 When the infinity position check finishes normally OK is displayed on the pop up window and press the ENTER key to return to the initial window Judge ment If the lens is detached it is safe Fig 4 9 11 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 37 3 In case of error display When the error display and the NG display appear to the pop up window confirm the c
52. nd right sides 2 Move the two screws while seeing the lights from the rear lens element side and tighten two screws at the point where the diaphragm blades are hidden into the edge completely Apply the adhesive bond B 10 Two Screws After adjustment Fig 4 2 10 3 Perform 4 2 1 Aperture Diameter Check and repeat steps 1 to 3 until the aperture error is within the specification 4 After the adjustment is completed apply the adhesive bond B 10 to the two screws tightened in step 2 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 18 4 3 OPTICAL AXIS CHECK ADJUSTMENT 4 3 1 Optical Axis Check Adjustment Equipment 1000 mm Collimator Flange Back Tester A mount Attachment Flange Back Gauge 43 50mm 1 Preparations 1 Set the equipments as shown in the Fig 4 3 1 flange back gauge 43 50mm Dial Gauge Min scale 0 01 mm A mount attachment Objective lens 10x Bet Eyepiece ring Eyepiece lens 7x Scale ring Fig 4 3 1 2 Looking through the eyepiece lens turn the eyepiece ring of the flange back tester so that cross line or scale in the view is the sharpest 3 Attach the flange back gauge 43 50mm securely to the A mount attachment and hold them together 4 Turn the focusing knob of the flange back tester so that fine scratches on the flange back gauge 43 50mm is the sharpest Note Turm the knob in the direction of the arrow of Fig 4 3 2 for correct reading Always t
53. nification X 0 29 Minimum f stop f 32 45 Filter diameter mm 55 Dimensions maximum diameter x height mm in Approx 71 5x85 27 8x33 8 Mass g oz Approx 295 10 3 8 Included items Lens 1 Front lens cap 1 Rear lens cap 1 Lens hood 1 Set of printed documentation Designs and specifications are subject to change without notice Extra Low Dispersion Glass WIDE 1st Lens 2nd Lens 3rd Lens 33 478mm 8 353mm 11 243mm SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 1 SERVICE NOTE 1 1 Chemicals Some chemicals used for servicing are highly volatile Their evaporation caused by improper management affects your health and environment and wastes resources Manage the chemicals carefully as follows Store chemicals sealed in a specific place to prevent from exposure to high temperature or direct sunlight Avoid dividing chemicals into excessive numbers of small containers to reduce natural evaporation Keep containers sealed to avoid natural evaporation when chemicals are not in use Avoid using chemicals as much as possible When using chemicals divide only required amount to a small plate from the container and use up it 1 2 Exterior Parts Be careful to the following points for exterior parts used in this unit Use a piece of cleaning paper or cleaning cloth for cleaning exterior parts Avoid using chemicals Even if you have to use chemicals to clean hea
54. s to the lens test projector and set the equipments as shown in Fig 4 4 2 3 Turn the fan switch of the lens test projector to ON then turn the lamp switch to ON Screen A mount attachment Checking lens Fan switch Plane mirror Lamp switch Lens test projector Distance Fig 4 4 2 4 Turn the focus ring of the checking lens until the chart image projected on the screen is the sharpest at the center y 0 5 Set the plane mirror to the center of the projected image y 0 and adjust the projector position so that the mirror reflects the light to the center of the lens SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 22 2 Checking Method 1 Tum the focus ring of the checking lens until the chart image projected on the screen is the sharpest at the center y 0 2 Read the number of the smallest pitched lines at the center y 0 number represents for lines per mm OV 11122 NI m LC Ge 7 CO H IIIS 5 LO Saggital 5 Meridional M Fig 4 4 3 3 Turn the mount rotation ring of lens test projector until the projected image at a certain peripheral point y 9 on the screen appears the most unsharp Read the number of the smallest pitched lines both saggital and meridional 3 lines at the peripheral point Note When reading the number of the smallest pitched lines be careful of the spurious resolution Spurious resolution is
55. spection JIG and Lens Adjustment Program ActuatorChecker2 exe Note Confirm 4 1 3 Lens Adjustment Program ActuatorChecker2 has been completed before this procedure is executed Equipment Personal Computer Finished Inspection JIG ACIOO V only Lens Adjustment Program ActuatorChecker2 exe 1 Connect equipment and checking lens as shown Fig 4 1 20 Finished Inspection JIG Fig 4 1 20 2 Turnon the finished inspection JIG 3 Turn on the personal computer Start up ActuatorChecker2 exe from an arbitrary folder conform that start up program normally Note Turn off the finished inspection jig after use SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 1 5 Initial Setting of ActuatorChecker2 Start up ActuatorChecker2 exe 2 Depending on the initial startup or setting made at the previous startup the window differs When the English window appears click the button Note When any button is clicked the Serial window appears The window to enter the lens serial number appears ActuatorChecker2 ActuatorChecker2 xxx MODEL TYPE STATE PROCESS VX8927 SAL55200 Final Service START Zoom Adjustment Point Zoom Pattem Focus Adjustment Point Focus Pattem ROM Data Search Zoom Adj Point Search Focus Adj Point Fig 4 1 21 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 12 3 Setthe following contents In the SETUP window MODEL Model to be a
56. st lens adjustment washer thicker by t 1ST LENS ADJUSTMENT WASHER Table 4 5 3 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 28 1st Lens Adjustment Washer First Lens Barrel Assy Fig 4 5 2 10 Set the 1000 mm Collimator to 44 56 mm 11 Setthe zoom to TELE end and turn the focus ring to focus 12 Check the flange back value f F at each focal length by zooming confirm that the flange back f F values meet the specification Specification ET mo Tus Tu m m jm Table 4 5 4 13 Repeat steps 1 to 11 until the value meets the specification SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 29 4 6 FOCUS SHIFT CHECK ADJUSTMENT APERTURE AMOUNT OF SPHERICAL ABERRATION This section describes the check adjustment of focus shift amount resulting change of focal length by aperture setting Equipment 1000 mm Collimator Flange Back Tester A mount Attachment Flange Back Gauge 43 50mm Aberration measuring cap 55mm SAL 55200 1 Preparations Perform 1 Preparations of 4 3 1 Optical Axis Check Adjustment 2 Setthe checking lens focus to the infinite 3 Setthe focal length 200mm 2 Checking Method 1 Set the lens aperture to the open aperture position and measure the flange back F 2 Set the aberration measuring cap 55mm F8 equivalent on the tip of lens as shown in the Fig 4 6 1 then measure the flange back Aberration measuring cap 55mm SAL55
57. the main PCB assy to main assy tighten the two screws 3 Connect the flexible cable of F ECD board and Z ECD board to connector Note Be carefull about the flexible board not to bend too much Be carefull about the flexible board not to come out of the main board Main PCB Assy Fold upward Fold downward F ECD Board onada E ia Z ECD Board F ECD Board Z ECD Board Make sure the Flexible board does not protrude out of the main PCB assy SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 HELP Grease G 36 J 6082 667 A Adhesive bond LOCTITE 460 Note Use the adhesive bond LOCTITE 460 or an equivalent article Do not use what becomes white after drying like quick drying glue 1 Apply the grease G 36 to indicated portion of the rear lens barrel 2 Apply the adhesive bond LOCTITE 460 to indicated portion of the mount index affix the mount index to the rear lens barrel Rear Lens Barrel 3 Setthe zoom to wide position align the 55 of zoom range and the zoom index of rear lens barrel and tighten the four screws Note Tighten the screws in the order of to 3 Zoom Index Screw Rear Lens Barrel Main Assy Rear Lens Barrel SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 HELP Grease G 22 J 6082 665 A Apply the erease G 22 to Indicated portions of the output shaft gear part and shaft part of the idler Install the output shaft and the idl
58. the reversed image of 2 or 4 lines which appears on screen when focus is beyond maximum revolving power Do not confuse spurious resolution for the smallest pitched lines Correct resolution Spurious resolution Fig 4 4 4 4 Change the focal length zoom and distance of the checking lens and check that the all readings v 0 saggital S and meridional M at y 9 at each focal length zoom and distance is within the specification of the Table 4 4 2 Specification Focal length distance m Number of the smallest pitched lines Yee Snes arm Lines per mm 80 or greater 40 or greater 131 2 80 or greater 40 or greater 11 90 80 or greater 40 or greater Table 4 4 2 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 23 4 4 2 Projective Resolving Power Adjustment Note Check the projective resolving power If it does not meet the specification adjust the projective resolving power The following projective resolving power adjustments 1 and 2 meet the specifications respectively 1 Projective Resolving Power Partial Blur Adjustment Check the projective resolving power Conform the following adjustment if necessary 1 Remove the zoom rubber 2 Setthe focal length of lens to 200 mm 3 Inserting the screw in the hole of zoom ring install the screw to the 2nd lens barrel Screw PartNo Description 3 279 371 01 SU2 6X2 5C3C Table 4 4 3 4 While observing the screen adjust the partial
59. tment Washer Frange Back f F Frange Back fF Check Adjustment i Adjustment Parts Section 4 5 1 Back Adjustment Washer Focus Shift Focus Shift focal length Check focal length Adjustment Adjustment Parts 4 5 2 st Lens Adjustment VVasher Focus Shift Focus Shift Amount of spherical Amount of spherical aberration aberration Adjustment EN Adjustment Parts Drive System G10 11Adjustment Washer OK Focus Brush Position Check Adjustment Section 4 8 Zoom Brush Position Check Adjustment Section 4 7 Finished Inspection ActuatorChecker2 Section 4 9 END SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 3 4 1 3 Lens Adjustment Program ActuatorChecker2 The lens adjustment program is required for the finished inspection Prepare start the lens adjustment program with the following steps Equipment used Personal Computer Lens Adjustment Program ActuatorChecker2 exe PC Card Setup File InstaCal exe Note 1 Laptop PC with PC card slot on which Windows XP runs Note 2 Obtain the PC card setup file InstaCal exe from the ESI homepage Note 3 Obtain the lens adjustment program ActuatorChecker2 Ver x x x x zip from the ESI homepage 1 Download of PC card setup file InstaCal exe 1 Create the MCC Tolder in the C drive DX Mee Fees 1006 eri DT uos U Fages DH SEPET Sa 21 b GE me Type Eete Hadisi Fils Poder AZAD 2412
60. ton Fun WinZip Unzip to folder EET ce Overwrite files without prompting Fig 4 1 6 7 000000000000 IOKIHHHHHHHH Fig 4 1 7 al 000000000000000000 Ces J00000000000 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 5 2 PC IIUDDUDULULULULU IND CMA I III Dlrstaca ri 0000000000000000000000 MAD BED Ary BILANI AD an Qr O 2 PA 6 v TH cidi SH 4x wn 774 Ma TDI MD 13 KB IN 7 48 20 IN SATS K Weds gs tee MAD Estas 44 7 nu 2 i 2504 XB MDE 7744 NOD Rosie til DAB AN tal KB Zeit Fix 20610108 1740 Fig 4 1 8 gue Eras 20084016 1622 2009 05 11 1637 2008 9113 1121 MET NA 1102 mmt 1442 2006 0 9 1424 2006 06 20 1136 2006 06 19 008 2 HHHHHHHHHHHHHHHHHHINexelHHHHHHHH l3 InstaCal for Windows InstallShield Wizard Welcome to the InstallShield Wizard for InstaCal for Windows The InstallShield R Wizard will install InstaCal For Windows on your computer To continue click Next WARNING This program is protected by copyright law and international treaties MEASUREMENT COMPUTING Cancel 3 0000000000000000000000000 INextlHHHHHHHH i InstaCal for Windows InstallShield Wizard Destination Folder MEASUREMENT COMPUTING Click Next or click Change to install to a different folder 4 Install InstaCal for Windows to C Program Files Measurement Comp
61. urn the knob in the arrow direction for correct reading Focusing knob Focus on fine lines on the surface Fig 4 3 2 5 Tum the scale ring of the dial gauge until the long pointer indicates 0 Note This position is the flange back f F 43 50 mm Memorize the position of short pointer SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 19 2 Optical Axis Check Adjustment Attach the checking lens to the flange back tester and set the 1000 mm collimator Checking lens 1000 mm collimator Fig 4 3 3 2 Setthe focus ring of the checking lens to infinity end position while looking through the microscope and align the optical axis to the center of the chart image accurately 3 Turn the focusing knob of the tester until the chart image is the sharpest red and green color areas are equal on the chart Position in which the color of collimator chart changes from green into red and come into focus Also check the optical axis aligns with the chart center Refer to Fig 4 3 4 Note Figure shows example The cause depends on individual lens Optical Alignment Incorrect aligned Best alignment e g As the focusing knob is turned the chart may appear blurry as illustrated The cause depends on individual lens 4 the optical axis aligns the most unsharp loosen the three screws shown in the Fig 4 3 5 and shift the 4th lens barrel B assembly to let the vertical and horizontal Three Screws sk
62. usion agent 20 1 6082 611 A Grease G 22 1 6082 665 A BHO Adhesive bond B 10 1 6082 612 A Grease G 32 1 6082 666 A ER Adhesive bond LOCTITE 460 Grease G 36 1 6082 667 A or the equivalent Grease G 37 J 6082 668 A SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 2 1 2 1 DISASSEMBLY The following flow chart shows the disassembly procedure 2 2 1 Note DISASSEMBLY 2 2 1 MOUNT ASSY MAIN PCB ASSY 2 2 2 SEMI BARREL ASSY AND This lens can disassemble both the ki AND REAR LENS BARREL FIRST LENS BARREL ASSY 1st lens side and the mount side Refer to DISASSEMBLY or flow chart First Lens Barrel Assy for disassembly Mount Assy 1st Lens Adjustment Washer Back Adjustment Washer Main PCB Assy Rear Light Shield Barrel Rear Lens Barrel o Coupler Back Adjustment Zoom Brush Washer Mount Assy Zoom Brush Main PCB Assy Zoom Brush an 9 Connect i Plate G11 13 Lens Barrel Assy 14 b A 2 2 2 DISASSEMBLY G10 11 Adjustment Washer REPAIR PART LIST Output Shaft G11 13 Lens Barrel Assy Zoom Ring 4 Q b o 1 o 2nd Lens Decoration Plate 7 Light Shield Plate AK 1st Lens Adjustment Washer N First Lens Barrel Assy Semi Barrel Assy Focus Rubber Ring SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 2 2 2 2 DETAILS 2 2 1 MOUNT ASSY MAIN PCB ASSY AND REAR LENS BARREL EXPLODED VIEW APERTURE DIAMET
63. ustment Point Focus Pattem ROM Data Search Zoom Adj Point Search Focus Adj Point Fig 4 9 1 2 The Serial window appears Input the lens serial number Note When is clicked without inputting the serial number the date executed is displayed on the completion window of each item Serial 535 Cancel Fig 4 9 2 3 The message Move Zoom to Wide position Then push ENTER is displayed on the pop up window Set the zoom to wide position and press down the ENTER key Infor mation Move Zoom to Wide position Then push Enter Emergency BS Fig 4 9 3 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 35 4 When the wide position check finishes normally the message Move Zoom to Tele position Then push ENTER is displayed on the pop up window Set the zoom to tele position and press down the ENTER key Infor mation Move Zoom to Tele position Then push Enter Emergency BS Fig 4 9 4 5 When the tele position check finishes normally the message Move Zoom to Wide position at about 5sec is displayed on the pop up window Set the zoom to the wide position Infor mation Emergency BS Fig 4 9 5 6 When the wide position check finishes normally the message Reverse Zoom to Tele position at about 5sec is displayed on the pop up window Set the zoom to tele position Infor mation Emergency BS 7 When the tele position check finishes normally t
64. uting DAQ ek Fig 4 1 10 Cancel SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 6 4 000000000000000000 0 0 0 0 00 00 0 0 s InstaGal for Windows InstallShield Wizard Ready to Repair the Program A MEASUREMENT COMPUTING The wizard is ready to begin installation Click Install to begin the installation If you want to review or change any of your installation settings click Back Click Cancel to exit the wizard Fig 4 1 11 5000000000000 Eris 0 0000000 0 0 readnefl OO OOOOU0O000000000 Showthe reade fild1 nd D D UU Finish Q 0000 0000000 s InstaGal for Windows InstallShield Wizard InstallShield Wizard Completed The InstallShield Wizard has installed InstaCal For Windows Click Finish to exit the wiza CI Show the readme file MEASUREME COMPUTING Fig 4 1 12 HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH YesllHHHHHHHHHHHHHHHHHHH 00 HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH s InstaCal for Windows Installer Infor mation You must restart your system For the configuration changes made to InstaCal For Windows to take effect Click Yes to restart now or No if you plan to restart later Fig 4 1 13 SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 4 7 MODODODODODOOOOOOO PCR DOs 0 aj HHHHHHHHHHHHHHHHHHH HUHHHHHHHHHHHUHHHHHHHHHHHHIHHHHHHHHH
65. vy dirt don t use paint thinner ketone nor alcohol nsert the specific screws vertically to the part when installing a exterior part Be careful not to tighten screws too much 1 3 Unleaded Solder This unit uses unleaded solder Boards requiring use of unleaded solder are printed with the lead free mark LF indicating the solder contains no lead Caution Some printed circuit boards may not come printed with the lead free mark due to their particular size LE LEAD FREE MARK Be careful to the following points to solder or unsolder Setthe soldering iron tip temperature to 350 C approximately If cannot control temperature solder unsolder at high temperature for a short time Caution The printed pattern copper foil may peel away if the heated tip is applied for too long so be careful Unleaded solder is more viscous sticky less prone to flow than ordinary solder so use caution not to let solder bridges occur such as on IC pins etc Be sure to control soldering iron tips used for unleaded solder and those for leaded solder so they are managed separately Mixing unleaded solder and leaded solder will cause detachment phenomenon SAL55200 DT 4 5 6 55 200 DT 55 200mm F4 5 6 1 1 1 4 SAFETY CHECK OUT After correcting the original service problem perform the following safety checks before releasing the set to the customer 1 Check the area of your repair for unsoldered or poorly soldered connections

SAL55200 - All About Photographic Lenses

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