サーボプレス− 安全要求事項と方策 TI 103 : 2008
Contents
1. 8 812. 1 IU D nnnnnnnnmnnnnnnnonnnnnnnnnnnnnnnnnnnnnn 02001 00 0000000 ptura 10 0 551 36 T1103 2008 86 000000000000000 00000 86000000000 810000000000000000000000
3. 0 2005 0000 000000000 00000 000 38
4. 14 T1103 2008 662 000000 663 O000000
5. 844 35 T1103 2008 85 000000000000000 85000000000 810000000000000000000000 851 8551
6. en 00006 12 00000000000000 00 6113000000001 000 001 6 00 L3 d 6 1 2 0000000 a
7. 17 0 2 00000000000000000 414 0000000000 D hydraulic servo press 4 2 LE ELEL ET E E servo systemi 0000000000000000000000000000000000 10 23 T1103 2008
8. 6 44 6433 6 64320 645 O00000 6 4 51 64 52 645A4 0000000000000000000 JISB 9705 10 59
9. 6 6 4 6 4 54 6 9714 640000 gt 64546 0 0000 0 0 0 00 665 O00000 a
10. 0000001 b JII 000 000000 000 82 3 00000000000000 24 103 2008 2 3 HHH O00 un 00 2 2 2 P1 S4 V V IV UL S3 V IV lI 000 S2 IV lI 0000 S1 lI II 25 T1103 2008 o0 aa a go o0 no o0 nuo Bg
11. 4 62 L protective stop 4 63 normal stop uii 4 64 temporal stop ug 000000000000 48
12. 00 0735 9704 1 4320000000 000 6 25 9 60 1 6240 0000 626 J EL L L EMDITI D U REDE D D D D U E SD EL UE E D D D D D 7 D HUE U E H 0DO00000000000000000 6 80 6 04 4323 4327 4 8 T1103 2008
13. 000000000000 00000000000 0000600 JIS 9704 10 4 3 2 30 4 3 270 000000000 627 a ISO13732 1 IEC 61800 5 1 000 628 0000000000 5 6126 1 JSB9714 2
14. 2 p s m 0000000 s200 0 0000 KM1 KM2T 0000 000000 D B PLC 4 842 0 00000000000000 82 000000 000000000 CQ LL eH ircuit Exi OFFO d 05 m 000000 843 0000000000I 3 94 T1103 2008 52 000000000 0000 020
15. L L L3 L3 ad L3 E3 E3 C3 0001 0001 822 0000000000000 lI 000 8000 20 000 20 000000000000 0 822 00000000000 821000 22 00000000000000000000000000 000 0000 0 0 000900 000000000000 000000000000000 5 3 5 80 140 4 7000 2
16. 6 6 22 0000000000 001 000000000000000000000000000000000001 002 000000000000000000000000000000000001 00000 623 1000 III JS B 9960 1 61800 1 6 24 JS 970 10 43 2000000
17. 00000 d 0 0 unm 6113 a b 000 lt gt 611241 6 139 18 T1103 2008 6 12 O00000 6121
18. 2 Haut 645 10 00 00000000000000000000000 833 0000 0 4 00 0000 0000 0 0 0000 0000 0000 00000 OHH 1 00 6 4 2 OHH 1 6432 0 1 64 33 E 00 6 4 33 b 0001 6 4 5 2 6 4 5 3 _ 64 54 642 000000 a 00000 000 100000000000 b JIS 9960 1 800000000 63000000 0000 10 T1103 2008 e 0000000000000000000000000000000000000000 9 60 1 10 700 5 9703 00000000000630000 8400 8420 8440000
19. uppnpu d ps 1 00000001000 OFF DU DEBE 0 00000 7 22551159 en EP 000 I 000 00000000 D UD 2 0000 Bnnn S 841 0 00000000 7 7 0000 841 0000000000000000000000000000 0000 T1103 2008 84 0 841 D D D 10000 Un 451 000000000000000 000000000000 00000 0000000000001 0000000000001 9960 53500000 0000000000001 00000000000000 0000000000001 000000000000 0000000 0158 9960 100 0
20. 5 T1103 2008 84 00000 84000000000 810000000000000000000000 841 0000000045 0000 0 841000 84 1 541 OF 00 0000 0 0000000000000000000000000000000000000001 841 0 00000 000000000000000000000000 o00000000000000000000000000000000000000001 00000000000000 00000 0 000 O 0000000000001
21. 645 7 71 000 OJS B 9700 1158 B 9700 2 JIS B99606 15 t tni B a d da a d a B d B U U 8 9700 2 0 0 5 99601 72 a 0000 b 0000 o9 0000 000 21 T1103 2008 a b 0000000
22. 2 4 3 brake system 0041200000000000000000000 431 0000000 mechanical brake system 4 32 lI DI D 00 hydraulic brake system 44 E DU electricalbrakinge 001 002 0000045000000000 00 OJSB 9960 10 9220000000 10 000000 4 5 powe
23. 00000 6122 000000000000000000000000000000000 6122 a 820151 x000 b 65
24. E safety block operation mode L4 Ed EA F3 operational single stroke L 0 inching stroke continuous stroke 4 13 2 4 13 3 TES manual pulse hand die manual feed and removal 417 1B B EL D E E no hand in automatic feed and removal 01
25. lt gt 000000000 6 12 20 a0 00000000000 6 123 0000 a 6452 6454 b 000000670000000000000000000000000 6124 0000 T1103 2008
26. 645 00000 6 4 31 32 6433 6 6 000 6432 66 00 00 000000000000000000000000000000 0000 00000000000000000000000000000066 10000 6433 a 000000 000 100000000000000000000000600 b 000000000000 000000000000000000006001 00001 6 4 34 10000
27. L 6122 L 0 0 L 0 L 6125 a 600 b 1000 c JIS B 9700 2 6 3 258 000000000000000000000000 dI JISB 9704 1 0000 750mm D U HE E D HE E D HE D D U
28. 000000000 64 52 64 54 0000000000000000000000060 000000000000000072 0000000000000 000000000 66 UI 6 4 5 5 00000000 64 5 2 64 54 0 0 00000000 0 0000000000 64 54 0000000000000063 00000000000 4000000000000000000 12 T1103 2008 a
29. 1 20 09080 0000000000001 69 860000 610 J000 6101 00 6 102 a
30. 6454 200000 20 000000000000000000000664 100000001 a b UI 00 6 9714 640000 2 97 4 6400 aul bD UU esnnalili 0226rad 15 des D LI LI LI 20000000 2 UI OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO 90000
31. b uuu 8000 1000000 24000 10 0000000000000 15 103 2008 850000 lt gt L3 rr L3 L1 8000 o o L3 r 0000 06630000
32. 21 13 T1103 2008 ug ggg 000000000000000 NIS SRR No33 20050 p 220 64 5400 64 5200 6452 64 55 O00000 20 00 000000000000000000000 lID 200 000000 66308 0 0000000000000 uu oana F3 E 000 co uu lt gt UB uumuluutuu im uurutituttiuttuuiututu
33. ui o 001 00000 98000001 L3 L3 L3 E3 E3 E3 E3 L3 E3 B3 001 2 8 2 J oa lt 9 b l 00 b 16 T1103 2008 98000 bb 00000 2mm 0 0 000D 645400000000001 00000
34. 9960 10 92 580 0000000000000 000000000000 00 643 308 0000000000000 00 1 20 103 2008 a b 2 0 000000000000000000000000000000000000 613 6131 a b c 6 132 00000000
35. 3 453 001 L L 01 01 L 0 0001 0001 0001 0006 833 O00000 000100000000 832 000000000000006 4 3 3 0 10 0000000000 0000000006452 00000000000 100000000000 834 000000000000000000000000000 200000000 8 3 3 00000000000 00000000000000 64 3 3 0 0000000000 10000000000
36. a 0000000000 10 b 000000000000 72 1000000 ugummuguHuugaugggaugggagggagdgdgagdggaagdgdauuuiuiulill 11 103 2008 1 5 9715 322 000000000 000000000 01 2 ul 6 800 5 2
37. a aao Q aao H nO o0 El CIEN E aaa BH aoBa aoHa 2 2 2 8 Bd U N n e u El z x 167 rm rm rm Dq tx x Px 2 x u c E x L3 o 5 op o m r S 0 g eS o2 ag g H 1 b iE ti o m Bo m B E ca a 5 a cog a E oan n aP 5 SS a n 280 a o nog od ixi m o g Ong Dog n D n 00 am 0go HO ES a a8 o Dum oo Be 288 EB L3 a ax o0 ng Eno og 20 Om o0 pap gu Ca rictu 20 g Un m 0gp o0 a 15 e o0 m aeg aa a M m U z 8 cuu atu mp E a EIE a momo 8 oo0 gt eme 5 mas BE ds Bu xa Eis E d Bog
38. b uuu 64 520 64 540 0000000000001 6452 1000 6453 Q000000000000000000
39. 810000000000000000000000000000000 0 8 2 No JIS B 9700 1 2 1 1 1 6 2 20 421 42 6 30 6 60 6 10 1 2 6 2 20 421 42 6 3 6 6 14 6 2 1 421 42 16 6 2 20 421 42 6 3 6 6 1 9 6 2 9 421 410 2 2 1 6 2 3 4 3 49 5 54 22 6 2 3 43 4 9 6 2 5 3 3 1 627 44 8 8 6 6 2 80 49 4 80 6 70 5 5 40 6 80 5 5 5 6 11 6 8 7 6 4 2 4 11 8 6 122 t 4 11 10 6 124 5 52 6 127 8 8 6 12 70 4 8 8 6 13 10 10 1 6 40 6 60 410 6 11 5 54 102 6 2 40 4114 6 2 5 10 3 6 2 6 4 11 11 10 4 6 11 4 11 5 14 6 2 30 6 2 60 410 6 2 9 412 6 3 6 12 203 T1103 2008 82 8 821 8100000000000000000000000000000000000000 00 821 8 220000 L3 L3 8210 0000000000000000000000 8000kN 20 000 20000000000000 01
40. 63 0000000000000 64 s 00000000 66 67 s 610 61 00000000 612 613 7 000000 mme 21 71 72 73 0000000000600 8 ll 23 81 0000000000000000 82 D0000000000000000000 83 DO0000000000000000 D0000000000000000 85 00000000000001 86 DO0000000000001 9 24 e 38 4 000000 1 1 5 9700 0000000000 41 000000 servo pressi 42 411 000000 00 mechanical servo press T1103 2008 100 nnn 000000 412 0000000000 00 mechanical servo press brake BE RPEP EP ET EE EET EE EET ET ERE 413 0000000 0 hydraulic servo press ET EP ERE 0000000 20000 200 nnam 000000
41. b 0 d e 01 LI I 000000000000000000000000 000000001 0 0 6 103 a b JUD D l 217 T1103 2008 ll UL d
42. A a 555 a omn mun m E m EET ao o0 ET arga Bm cisela ru BE m Oy v Lio 25 E jogga B ag o E 0900 0200 ma B5 BS Bg g LEsBESB zs os Eg EJ oo00 og 8200 09 09 o0 o a ec a aao o0 a aa o2 pau Dn mag mm pHU mu o0 gg ru r min a goo joor 1 6 HGag uu g Dem L ug noe g cua 2o00 0o00 aa og o0 EE o0 al 1052050 zi 1559050 agp nona oti o000 pico m pacc ET oono ooo ooo S uouoao cum jooo aomaojHaHJ aasaun HHoBeo ooo Jooo j noBBoHa Bes 2 2 2 gt 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 N N N N N N N N N N N N N N N N N N N a c 1 a L u u u u us it H i L1 a a E E t
43. 8 000 25 9700 1 00 100 200 00 1 82 00 2 3158 9700 10 JIS B 9700 2 0 5 9702 00000000000000000 lt gt 6000000000000 81000000000000000000000000 000 0 500000000 8 B9700 0 0000 30d Hi du B B HH HU D B B U 7 DE DE E D UO 7 UE 7E 7 D UO 7E 7I 7I 7E D U LU e 000000000000 61 5 5 900 62 6 21 75 T1103 2008
44. a a TI f F 1 1 pus a EX Sa P p4 Bs xx ps tx ga L1 o0 go Em o a ti B o o o go o 5 d a g uo 9 am 5 o 2 E a EJ r3 im a m a B a a o ec ec c m a nm _ a x a nm a nm ec ec 0 e o0 o E El Lo E a a EH 3 o m A A o El El Li n E nm a a a a a d IE o Hrn o 5 a E a o ne o eg n Eg 2 a a a a a a Ju o o o a God 5 nm o0 B B 2 o BS ad ra o a a a a o0 n n a a u Hg a n 5 a a n n nm 5 nm gg nm a o Ba Ei o Bg o0 om nc Gm o o E EJ m 1 o o BH Ei 7 2 EE DG Ep a a a Er EXT of o0 ru m o m Dx o2 20 o0 n n n a o o o a E m u uHg ogg SEES E E H LJ Bg H 208 nm 0085
45. 6126 a b 6122 6127 000000000000000 0000000000 10
46. 5 oss oo H oa SE Ona Em 5 i gt 3 200 i S 5 x nad m m r3 m a E a a 5 8 s o g 55 55 u esE Bes Bi O o SB ees T BD a Doom mE SES a E m m o0 EEE _ U a a BB aouHa i a a Op an n a 85 oj2o a LL um S fme o a Oo ng m ag a Ha B a Ego nm n a EH a Boc i 5 o m EN Cm 5 PE m SS ag o oan E 20 55 m rin m Eu o0 EB s Ea B 3 E a nm ru Ba a ng a a ag BE cu n BS EE m mI uem 59 1 r3 g x aga o0 2 m o Hun Bc SH m 2 mimi EEE op a 2 n Bou 21 50 B Op m Eu ES Da a H ajg Beso fe
47. 0000 00 au adm 000 T1103 2008 833 0 0000000000 opao il 68 0000 rapacaparara 1 645000000 Lac Ll ommada BH Lr e Lc gt Eoo ga O poo Amm al ES O O O O O O O O O EI eliedaliedo 4 00 0 bL DUDBDDD 6113 0 00000 6 12 30 0 0 D 2194155 5 50 6 12 30 0 0 0 643 643 303 oo MAR UJ mA m riBSG apogoj goja Gapan goja F3 c3 Ea c3 c3 goja 2 5 Ez O N 1
48. 62s0000000000 4000000 9 T1103 2008 a 6 leve safety integrity leve O JISB 9705 11 2000 D 00000000601 200 3 820000 64 0000 641 642 1
49. 8 61 13849 1 2006 4600000000000 862 a 0000000 ISO 13849 1 2006 6000 b e 0000001 5 00000000000000 863 000000000 JS C 0508 30 0 00000000 5115 2 8 64 ISO
50. E cC E EA LE LL m E pu a a Ae m a B ong oaa 095 L1 aan nm su a a Pn cd m E EH uH Ba o0 mfl ci a c Om ooo oo O o0 o0 pi EE a Oa E o nao na a e T a EJ a ES C E ag N O O O O O Oa 1 og o t oo e ci e E s ey E Tal EF e ci a a nm puo oo l E oo 1 0096 GE Jr oo mag o0 oo o p00 o0 EL L LL o0 EJ LE FEF o0 o0 0 00 020 20205 o0 OOC pod 1 DAGO E H Za El n E Eu a A Em a e a a E o a H Bn nga B o0 aB go a a n Ea glon Bg o0 a Ba a a FE a a a o0 m Bau a a T a m Inu o0 d a n ojoo a a n ajoo m CES Bn ag r a o0 00 HB d g nu 22 EIC 20 og uu E ng
51. 0000000000000000000000 47 00 protective 48 muting LLELEEELELEE EE ELE OE ET ELE EE EE EE ETE EE 7E 7E EE CE EE EE 7T OE EI I JISB9705 10 00 37000 4 81 muting during slide opening ug 0000000000000000000000000000000 00000 7 49 slide stroke 410 L1 00 monitoring function 4 10 1 LI
52. 13849 1 2006 4630 00000000000000 ISO 13849 1 2006 4620 0000 8 65 000 0000 ISO 13849 1 2006 4 640 O IEC 620610 6 1120000000000 27372 103 2008 9 20060 3000000000 20060 00000000000000000000 03 2008 0000000
53. 6 415 416 HODDUUDI 103 2008 5 8 a b 0000000 d e 000000000001 0000000000000 1 6
54. L1 00 start stop monitoring N T1103 2008 00000 O overrun monitoring uuu standstill monitoring L L L L BUR ET L brake performance monitoring 001 Uu 001 00D 001 ui uuu 001 uu LI LI 41 0001 presence sensing before mitiation 412 10000000 0 Sslderestanihimeansl mechanical slide restraint device LEVEL BEEEEE EET EEEE E ELTE EEUET EDD EP E BE GT E E 0
55. S a ac Bg B a Bu pu o o0 Drm o a a 00 n mig Bu a o a a a o a 3 m e Bo ooo Bu IH Li o og e E aao OG pu nma 5 EJ IER oH oo o2 nc EX e E o9 BB o B na na a Bia Du na nma 5 20 EB og Dm o a mlimimi Fi Dm pom ru 00 ta 1 LL Ll mL LLLI mi LEAL og glooo Eja op dua E ojoo a aims nao c mios g jooo Booo nmuou uaao ooa aloon nmiuoa 20202 aoo 20505 gjooo ojoon c a t E op MEE ogad 5 55 oj 2000 Bm goo Eia oj ooa gjoo goo Boon gjoo00 mim Woo o EN e 2974 00000000000000000000000 T1103 2008 83 83000000000 810000000000000000000000 831 00000000 64 0 000 0 0 00 00000000000000000000000000000 000 83 100 8330000 832 83 1 0000000000000000
56. a ges 55 EE 05 i EH BH 0a ag n B SB LE a E m z Bes Ego 5 SEE Bm 079 Eni EE jooo N c EEE l m Hooo rj iuo EE 3 T J m ojo s B oS Eoo ojoo EEE gjoo00 Boo gjo E joogp E gjooo 35 goo goo 26 00 0000000 0000000 ug 0000000 T1103 2008 cj cj aH Eg Bd Ed g c ec
57. m nod sr s c Dm 55 Om agg a 5200 Ong Jooo gog oE pas og 03 op Dm EA aB tm o maa nom Eie aap nan gs Op 265 Oa op ETE o0 005 200p EE 20 205 EB Bu aa 293 n 550 oop aa BE 22568 rim aBa Hu rau 000p 20000 rica Dum BEES S 1 4 m Hao maga naa 20000 gA En 5 2000 imb 555 22 Es 0o00 Bog 205 Bo E 1 ooo _I oo cn SOS D m nao Dm rin U E LALI E qs BET EE aga a Jooo E 2 m EDT scs E x x mimm CN m 20 B x EJ re pua zm 5 x uma x gt i 2 2 2 i c gt 2 2 8 i x rA rA ini u ni u N i N P 8 a a N S a rA m u E 3 3 x gc I l LJ LI ET 3 i i Es T o oo m 9 E nza cw U ong oj mur c nao I El 3E 8 ng on 555 o0 cog en oa joan
58. 0 00000000 64540 0000000000 2090000000000 28 T1103 2008 831 D D EB I 2 n n dL an 16 ir E oj O O JO 4 0020000 29 T1103 2008 83322 0 D 0 1 HS L1 c3 3 c3 cocogna 6 1230 00 Wooo 6 1230 00 00100000000000 0020000000000 e EE 0 000000 00000000000000 30 00000000 00000000
59. 000 e 00000000000000000000000000000 73 22 T1103 2008
60. 00000 24 JIS 9700 2 2004 ISO 12100 2 2003 000000 000000000000000 0 2000000 2 5 JIS B 9702 2000 ISO 14121 1999 0000000 000000000000 2 6 JIS B 9703 ISO 13850 1996 27 5 9704 1 2006 61496 1 uguali 000000000 0 Q0000000000I 2 8 JISB9705 1 2000 ISO 13849 1 1999 0 1 29 JIS B9714 2006 ISO 14118 2 10 JISB9960 1 1999 60204 1 1997 0 100000000 2 11 ISO 13732 1 Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 1 Hot surfaces 1 T1103 2008 2 12 61800 3 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods 2 13 61800 5 1 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Electrical thermal and energy 3 e ond iU 2 ea r l 3 DD a S E 2 2 5 7 6 000000000000 oM 7 61 62
61. 0000000000 000000000000000 00000025 97002 524000 4 5 2 000000000000001 0000000 00000000000000 0000000 00000000000001 453 e 00000 OFF 0000000000001 000000000 000000000000000 00000 0 000 000000000 00000 0000000000001 0000000000001 842 000000000000000 6 00000000 400000000000000000000000000000 000000 842 844 4 33 T1103 2008 000000 OFFO
62. 06 ui 0001 001 LA D r4 5 67 DUUDDUUUUDDuuDUDDUGuuuDu 01 01 0 0 6433 1 0 0 0 0 68 0000
63. 6125 612 60 00 629 6 lt gt 5 amp amp 63 0000000000000 000 5 9705 10 2000000 5090 00000000000000000000000 05 1
64. T1103 2008 J FMA Techni cal Irfornati on umm 000000010 TI 103 2008 20080 70 uit T1103 2008 Technical Irnfornati on 000000000 presses Safety requirements Safety Measures 0000 32005 20060000000000000 0000 0 2006 1010000 4 200000 21 JISB0111 22 JIS B 8361 ISO 4413 23 215 9700 1 2004 ISO 12100 1 2003 0 100000
65. r shutdown JISB9960 1 9220000000 000 180p ig dg gp d d BEBE L7 7 002 00000000000000000000000 840000 4 5 1 D L 0 main power shutdown disconnecting JISB9960 I 535 452 Electromechanical shutdown 453 electronic shutdown ERERETE ELSE ug 0000000000000000000000000000 00000 002 84000 46 l stop 4 61 L emergency stop T1103 2008
66. tuituttutL uil 0 26 200000000000000000 663 65 66 0000 661 662 665 LLL HL BD HH BL E B HE DEL B E B BE E EE BE BE E EE OE BE EE EE 7E E 7E ET UE 6 3 0000
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