工程計画と工程管理
Contents
1.2.
3.
4. BEREKET 5 0 Oz LU C JK lt RM lt TU CUA Hy
5. s HITI 2
6. 3 4 Preliminar esel sir Plan
7. B 2
8. e a E mes ts mh IID ole BLL lale lle lls 277 T 4 3 1
9. 3 RF gt UGE CEG HU E 3 E E y YL 1S WE E E
10. 7 6 x 7 6 fl mrle BOTTOM NINE TANK UNITS 7 2 3 3 Unit Information List
11. J LEAK TE Outfitting Milestone Schedule Outfittig Master Schedule 1 Ex B 1 IREN
12. EET RIL RJ L 25 p ge Ze FP 2 7 ZE Hi TOE gt gt 1
13. 4 6 1 4 Assembly Block Assembly Plans Assembly Specification Plans Assembly Master Schedule
14. 2 FT Pe LE L g lt 5 2 X E E 5 3 2
15. IT THIO 4 4 Erection Master Schedule
16. MRE y s lt E 1
17. 6 LSCo LSCO LSCO
18. BR BRR pes OBITE c Za 7 H 4 6 KA 0 9 4 4 6 8 3 5 5 10 0 20 5 5 10 5 20 6 5 10 10 X 4 6
19. LSCO H gt E E E et Z X 7 gt IRE
20. IHI 1
21. 8 5 CRD DTD 2 3 Facilities IHI
22. System diagram Functional Design IAI HYVER SLD EZ EKEK Outfitting Zone Plan J
23. T g MLF
24. TIHTI 15 20 IHI
25. 2 8 HULL FABRICATION SHOP HULL ASSEMBLY SECTION EE 2 HULL E ERECTION SECTION A 6 WELDING SECTION x PRODUCTION PLANNING amp ENGINEERING GROUP FUNCTIONAL DWGS PIPE HULL STRUCTURE DESIGN GROUP DECK FUNCTIONAL FAGAICATION SHOP OUTFITTING DWGS DESIGN GROUP ACCOMMODATIONS DECK OUTFITTING SECTION OUTFITTING 7 ACCOMMODATIONS DESIGN GROUP DwGS OUTFITTING SECTION MACHINERY FUNCTIONAL AON MACHINERY OUTFITTING DWGS OUTFITTING SECTION DESIGN GROUP S ELECTRIC ELECTRIC OUTFITTING SECTION OUTFITTING DESIGN GROUP PRODUCTION PLANNING BASIC DESIGN SHIP S DESIGN GROUP OUTFITTING DEPARTMENT amp ENGINEERING GROUP PAINT SHOP S
26. 2 1
27. for Pipe EROI E ATARE E 15A 25A 50A 65A 15B 25B 40B 65B 25C 25CC 40BB 50BB 65BB 25CC NK 40CC AB 40SC LR 15B AB 25B NK X Material List for Pi MLP 161001 161003 161005 161006 94 161007 162001 162003 152005 162007 162105 162106 162107 162118 162156 162157 162158 172022 172024 178024 8 184077 TOTAL gt 3 40 MLP O MLP Material List MLC Material List for Compornents
28. 3 9 3 11 SHIP MO BLOCK SCAHTLING FAB SHOP m u leer 3 9 10 80 SLOCK FAS SHOP ANGLE a gt s Z uu u OATE 77 2 19 PAGE co scikruimwe zeicrlclomc oe IL Tams mm Tej REE E NET Si REE E NET Si 00 TASE Bi E T EE E FE E st 2 52 PART COE dadels soe SAILING HT 1 QF 3 EE QTE 3 11 3 2 3 1 2 Bending Plans Shapes 10 1 SHELL
29. t H ul 9 D 0 l 2 2 3 Manufactureing
30. IHI 4 2 7 2 TREO 1 715 750sq ft PNO 6 8
31. T H 4 2 l l 26 EH r lt En L 3 839 FORE SECTION B2XU3 360 02 B2XU3 260U LD 1 D2XU5 260U pi BZXU 260U wasa CN s H2 UC6 US10 UPPER DECK xX 3 39 REX BI DPI
32. IHI IHI IHI
33. 3 2 1 2 Schedules amp Plans Master Key Event Schedule Milestone Schedule General Hull Construction Midship sizing and
34. nh 4 6 1 5 Erection E Z u gt Z
35. Shaping 7 2 LSCO LSCO 1 2 1 MM UKH CATE HO 4 DESCRIPTION 19 Assembly Siab Taxes Bide 20 Panel Llue in Shop 6 1 Shot Blast Area lt Station 319 21 Panel Lina on Sia K CO 339 11 Component on Slab Reserved 1 Curved Cooponant Aaseably on Sl
36. 3 2 2 IHI Livingstone E H HF X 2 2 IHI 4
37. ASS PROCESS AccURAY Check om PLATE MARENE Tau Tt 45 KTT Te 252 oF x 5102 AFT SIST RIGHT ANGLE To SECHYEX3S SY Tatran R SF Llum SAME mE kaut MARKING DL PRAMI T TOO 6 SoM kera a E a ASSETS LIN D CONTROL Jam GT b AUTAU 23 2M 40506585 Au 4 MAunHou FORECAST 3 23 EF 7 RET olk gt 552 19 es Suy a 82 uwa EIIZ gt Istom Sans NOTS tt witu KEN Fe p ROE C wtw ama s BOTTOM KEEL INCLUDED 4 FRAMING BOTTOM LONG L EXCLUDED TANK TOP BILGE PLATE BILGE KEEL ZW 8OTTOM LONG L TO BE FITTED BEFORE ASSEMBLY 29 COVERED BY BOTTOM PLATE 1A X 8 24
38. 75 E K Ea 4 H g R N RE W EKE KE g 0 5 05 10 5 1 0 5 1 1 0 5 1 1 1 0 5 1 1 0 5 1 1 1 1 1 1 2 0 5 2 1 1 1 0 5 1 2 0 5 2 1 1 1 0 1 3 1 2 2 2 2 1 8 0 5 1 1 2 1 1 9 1 1 5 1 5 1 2 1 2 2 1 2 2 2 8 2 8 4 7 5 T 2 3 2 Basic Production Flow List IHI 1
39. L 1 2 1 1 1 Y E 5 1 PE 1 2 5 1
40. Manhour Estimation Table welder hours number of support personel Support personel 5 3 5 4
41. IHI Br CL 4 1 E E
42. H PTO 7 XEL HER 1979 LSCo 2
43. a TE Base line 2 Livingston s Final Report
44. 2 10 2 11 RB TY HE muna E X 2 10 REE X 2 11 IHI Levingston 2 5
45. 1 Advance
46. A THR X 3 55 t H 77 i U a Er 13 56 3 4 Additional Planning
47. gt MLS MLP MLC MLF 7 1 LSCO 1 G LSCO LSCO 7 15 LSCO Z
48. E 128 Procurement w N MLS MLS 3 45 Delivery Time Control Leveling and Balancing List
49. IHI LSCO IHI 1HI over riding axiom IHI IHI IHI
50. LSCO 7 2 2 Process Lanes System 1979 5 IHI 1 dD TO LSCO TIHI LSCO Gate System LSCO TLSCO
51. Process Lanes 2 5
52. EPM Steel Material Allocating List Steel Material Issue Order 3 8 a 1 E w K z Z lt lt rE 3 8
53. E RD DIEU f td H LEK a 1 H HENE
54. I BASIC DESIGN FUNCTIONAL DESIGN DETAIL DESIGN IFAT MULL ZLOCX tAZCTION ICURVEO PANEL CIMSONENTS COMPONENTS 3922588 FITTING ANO NENTS FITTING COMPONENTS Ea gt z CIMPONENTIS PUACHAS PLAN 1 1 JOINER COMPO ORAWING IMACHINERYI HING PIPING AARANCIMENT ORAWING MM COMPONENTS Oaaming GALL CUTTING ELICTRIG 8 FEH z ll uJ i i 0 i FIGURE 2 1 DESIGN DEVELOPMENT 2 5 Shipwright Dimensions Plan ARME JE Scaffolding x Eu
55. E SO 1 E M z P EZTIE lt AIER EC BIR 6 3 1 Hull Construction 6 1
56. 7 2 LSCo Chronology TTP 32 IHI IHI LSCo LSCo LSCO
57. 7 8 i 228 LEVINGSTON SHIPBUILDING CO BY DATE ENGINEERING L SBS MATERIAL LIST STEEL 20 1 4 6 MOLD LOFT 0 UNIT DESCRIPTION VERI ay MQ ORANGE GULF PORT O O YYLER PROD CONTROL n EN m Ei m m Ba gl 4 7 8 Material List H H IHI E E IHI
58. yj I co I gt IO lt Sof X 8 40 WEIGHT 93 7 414 3 556 3 408 9 369 8 7 2 127 2 315 7 260 8 18 0 180 5 164 1 193 0 18 0 45 1 59 8 50 2 35 0 90 3 30 1 ol olololeoeleolololololelelelecelelejejlelele fo 30 1 7 2 0 28 3 3 499 6 4 Q ML C i Hap Mnn 1 12 5 HE s T ip sls WAREHOUSE 2 00 ven awas lt gt gt 2 l nN 5 1 an K 4A30 53 10 26 r 79 53 23 18 reg N PY OO 300 r 1 3 40 MLC vy TL AQ HKM Work Zone
59. 2 f 3 4 l CAE 5
60. IHTI 2
61. LELE El LEL K SE 8 a i lt CEPA EER 13 ll Ai JEI Ta lal da dad E E EE EE SINI EEE S EBI Ll Il lI IIIII 53 ll IIII IIIIIIIHIH lll lI l 5 p 8 9 1011 1413 1415 16f17 1019 20021 22823 24125 2 27 28 293 31 32 33 34 35 3337 a39 401 42143 4445 46047 4849 5 3 2 1 x 4 16 4 7 2 6 Outfitting Master Schedule y ZER b LS RARER H E 7 22 AA amp ERDE EU Cp lt lt L CfEpk NE BFE TEREZ 0473
62. 2 30 60 PESA a a a 20 e X 2 5
63. 6 Zn gt Z 26 8 2 C
64. Z r gt Z E Z u gt 7 E 8 52 7 u 3 53
65. E d 5 5 l MERAM lt
66. 4 11 4 18 ENAERSTETNR 3i DETESTA EE 2 1 sl aj H x 4 11 gt 2 x 4 13 4 6 1 Sub assembly
67. 2 4 X D 3
68. 1 2 3 4 5 6 7 4 5 AUG 10 13416 18 20 4 5 Assembly Master Schedule 4
69. 3 IHI 2 2 Material Element 2 A E E 3 IHI IHI
70. D T I E E 5 2 Budget IHI IHI
71. 4 19 2 4 19 2
72. 4 21 4 99 8 S 2 X 4 21 4 6 HFI A h
73. Field Plan gt DD N ooo o O x OJO O O10O OOO O O IO O O O IO O OO ololololololo oO ONS ololololo olololololololololololololo O 3 Df 3 2 B 1
74. 3 E EK 1 zy EE E P BH
75. 6 6 6 6 Erection Z lt 5 1 lt N A x 26 L 1 x x F 9 X I 2 26 8 Y 6 7 DAY 6 7 6 2 JRX Outfitting ik
76. IHI IHI MarAd HI 3 86
77. Assembly Master Schedule E H E X
78. LSCO 7 7 PROCESS FLOW ide Bilge Curved days 0 64 EEE 0115 days 0 90 Parl otlom Mt _ 12 162 1 6 Hopper _ days tiver Slope lde Panel 24 6 Unit ays 68 B 2 Final days Assy He f p 18 91 62 33 6 days x to 10 taft po E a 160 1 12 5 1 4 Bilge days Shell L 53 04 36 Part 011 Unit Inland GE 165 96 nl 1 n s jetti llopner 20 l days Slope TE rig e x Panel 21 Inland Side 115 165 t 24 Side Doubl H botton mopper TI e Si 3 2 tult intind Stde fuss i i Final Ej Assy Shelf Base Dllge Part x seja E s SAW L Ins B
79. 5 2521 SH31 5 SERLEa 5 5 T _ W si i TA 2 T gt L q B C D E F H I J K xX 3 28 3 2 Working Instruction Plans for Erection 3 28 3 2 3 3 1 Hull Blocking Plans
80. 3 17 3 18 ETX 1 1 100 1 REER TT
81. i 3 6 4 2 E 4 3 Major Milestone Schedule X 4 2
82. IHI
83. EROT TE A ns Hj fO Z C ko ri Production Control E j B i IHI
84. i una SRNR Je 1 EU r MLS DISC Rik F NET ner HEEE IT FG ANGLE YAL 1 10 1 a pme 503002015 EF H amp x1711 0 0 0300201516 FC ANGLE VALVE LLL 3 FL 52008 203002015 6 FC ANGLE 0 FL 32008 WISENI H 203002015 ANGLE VAVE ____ ie Ti FER FL 52008 D 6 4030020158 E FC ANGLE VALVE D 1040 peje FL 52068 i LO U 0 B 403002015 kp SUAT OTAR F s SUB FETAL e of 403003005 FC_S DsC GLOBE VALVE _ D 148 y ETL ll 403003005 SATA I 7 7 7 7 SUG TOTAL pe E 4 403003009 FE_SDeCaGLOBE_ VALVE 0 FCZRC FN 506568 1 922348 352902 A32 703003009 E SU8 tQTAL_ SE S S ka XH3AP 522367 ESOL O TT 19 27 2205 125 1 5 1 gt mas gt Eesi 4030009 00 8 87 MLS X IHI Major zone
85. X 6 1 MEL RETS 6 1 i j 5 4 FP 4 9 K gt 4 PTH EHO
86. Bending Plan 3 1 6 Weding Instruction Plan Scaffolding Arragement Plan 1 2 3 O Se 1 3 2 3 1
87. 1 Baseball Field 16 Steel Stockyard A No 1 Quay 2 Swimming Pool 17 Fabrication Shop B No 2 Quay 3 Land Boiler Works 18 No 6 Assembly Shop C No 3 Quay 4 Accommodation for 19 for Construction D No 4 Quay waqansi and crew Painting 1 Butlding 6 Fitting Workshop Office 20 enti F No 3 Building 7 Morkers House Berth Sua 21 Diesel Engine Norkshop 6 No 7 Quay Surveyor s Office 22 ra H No 8 Quay 9 Shipyard Office 23 Diesel Engine amp Marine J No 1 Repair 10 Unit Shop Boiler Works Supervisor s Dock 11 No 2 Assembly Shop office 12 No 3 Assembly Shop gt L Ho 9 Quay 13 No 4 Assembly Shop 25 Forging Workshop H No 10 Quay 14 Special Painting Shop 26 No 1 Casting Workshop N No 11 Quay 15 No Assembly Shop 27 No 2 Casting Workshop P No 12 Quay 28 Hinoura Power Station R No 3 Repair 29 Marine Boiler Workshop Dock 30 Ship Machinery Repair Shop x 2 7 L OL Mk L 4 ASSEMBLY SHOP L NO 2 ASSENBLY SHOP BLOCK STORAGE YARD gt 1 f KO 1 BUILOING 0OCX S 1 BLOCK STORAGE YARD amp PRE ERECTTON YAAD y 1 Steel
88. L FD E 8 Z F 1 E _ 6 2 Production Control Department lt Ship Construction Master Schedule
89. 2 mm z a BAVA k s PRAHE mR EKER dF FEMME DHE Y x 7 15 LSCO 8 8 1 IHI LL XE IHI IRD
90. Work station 7 1 7 1
91. Livingston TIHI IHI EE Work Orser System LSCo Livingston H 4 IHI Future32 1 1 TIHI 1 MEX L pa LSCo
92. Schedules Final Assembly Master Scedule IHT LSCO ff LSCO E 1 a Ship Erection Master Schedule 7 9 7 14
93. 6 8 X Other Plans TORKK Working Instruction Planning 8 E 2 Marking Instruction Plan
94. 6 3 Group H T gt k2 6
95. 4 20 2 X 4 20 4 7 5 Pipe Fabrication Scheduling MLE
96. B N gt E E J Mold Loft 1 HE gt 1 3 working drawings Wz WE HU 23 g 88 SM gt gt DJ H E 44 10
97. 4 22 Manpower Planning 5 1 IHI E 4 4
98. Assembly gt Unit Block Unit OTZ Block Unit Block 2 1IHI 2 1 IHI
99. gt IHI S 0 T 8 25 1 fa 22294 4 kas 267 t 7 1 39 7 8 26 3 2 3 2 6 Assembly Jig Arrangement Plan
100. F 6 1 H H EE H H H X X X K 6 1
101. A 7 3 7 2 3 1 Key Erection Plan HI 7 4 x 7 4
102. Assembly Specification Plan ship compartment 6 3 6 83 Welding Control Parameter Output List equivalency welding length 6 4 WELDING CONTROL PARAMETER OU
103. 807 40 Shipwrighting X 8 31 N TH Jead p CERTE o 4 1 A 3 v 1 att L NF 2 yoi w 1 7 re dtt m h s X 3 31 32224 3 3 4 Welding Process Instruction Plans Hull Construction Workshop yard working drawings 3
104. MR a 1 fa ft IPS f er ey f 4 Papy 4 feul vot TAI af pe fe Freng NOI L DnqQ02 lt fc sef suertey woja rwe LA fuged 76 4 Toya r if Pyg Rpt TU 14 serd pieg fo hode e sedey prs fe sora ty psom pole surb pne fe oe E H Py 5 sat 3 2 1 Preliminary Planning IHI
105. 4 7 _ PAM2 2 4 8 4 9 8 MZ 7 15 20 7 7 10 7 7 10 7 10 15 6 6 6 10 8 10 20 8 MZ 7 8 NZ 7 15 20 X 4 7 pl TL eO pl L LA gt v 4 8 B C
106. F 5 8 1000 LBD d 2 5 iE Nk Nk E FEL XN 5 4 5 3 3 Work Load Scheduling 2 gt
107. j Fabrication Lane Plan Rough Cutting Plan W n gt x W mut 3 2 2 1 Assembly Specification Plans preliminary process planning
108. Welding Control Parameter Output List 2 Block Deposit Meter List Welding Progress Check Plan 6 2 r 6 2 Working Drawing
109. 7 8 8
110. IHI 97 1 4 X 3 45 IHI 3 46 8 48 IHI H K L D
111. MLS E TOH xX 3 53 MLFE 3 54 R MLS MLF MLF MLF MLF 3 54 3 3 4 1
112. 8 12 10 1 X 8 18 X 3 14 gt 5032 3 x 3 12 Eno SAME r 00 M H 0 6 0 6 NAME 7 00 L 6 U G su s 2 1 76 1 854 1644 3 1308 0 812 1 76 2 1022 1504 9 1471 9 88 4 839 1578 3 1289 8 30 0 992 1478 8 1451 4 89 4 846 1561 9 1295 5 90 1 991 1470 0 1462 4 89 9 879 1472 1 1329 6 x7 91 1 370 1440 3 1455 8 0 89 5 897 _ 1394 2 1347 0 x10 92 1 922 1422 8 1412 5 3 90 1 898 1329 0 1347 7 9
113. sss 3 17 DC31 SECTION x 3 18 3 2 3 2 3 Working Instruction Plan for Sub assembly 3 19
114. Material Ordering Zone JEEE Outfitting Zone RHE ERT 2 MERKE Outfitting Work Zone VEDE L O 8 38 ZONE 4 UPPER ENGINE FLAT RE 4 x 3 38 5 5 4 DIESEL STEERING GEN FLAT GEAR FLAT rt ASR gt Material Ordering Zone 4 7 4 5 MLS IHI
115. f 2 5 1 gt Pipe FD 2 AZ F H kk 1 ERRE OR
116. 1 2 3 4 5 6 7 8 gt
117. E IHI 1 3 1IHI The HI Planning System 3 1 IHI 2 Es s 3 2
118. fai 4 dock house
119. IHI 4 gat NE E IHTI IHI E 2 LSCo f d Livingston SILKE E 1980 Livingston IHI Gate System
120. 2 8 1 IHI 3 IHI 4 IHI 5 6 7 CD IHI 8 2 6 IHI 7 8 IHI
121. 44 Shipwrighting Main Structure Hitting Sub Structure Fitting Erection Master Schedule F
122. 8 5 GSL32 ZD32 SL3 203l 403 z 5132 ACCURACY CHECK JIG 2051820321513 ssL3z N SET TING HORIZONTAL FIXED HORIZONTALLY 5 2 3 DI 22 32 Z 25 53 22 22 t lt PLATE ASSY REFERENCE LINE JOINING TRANS FLAT ALL FAB LONG GIR 7032 BUTT WELDING 2032 LENGTH BETWEEN BUTT LINE amp WEB ZD3l P S 50 1 amp 432 MARKING 2032 FINISH BATTEN DIMEN PLAN 2031 52 P S EACH SL31 32 ASSY EACH SIDE ASSEMBLY PRE ERECTION PRE ERECTION FLAT BASE 2031 FITTING PARTS ON FLAT BASE CONTROL WL AuTo MAN HOUR 223132 4 3 5 3 2 2 2 Drawing E gt 3 2 3 Instruction Plans
123. 3 48 3 44 nip KE 2 90 001337 E af T 3 43 A i Information for uni assembly F Fabrication siga L Temparafy location siga nert slage M L F sunit of quantity W Indication of weighi Specifications FLAS SCS13 SK 2 ee leo ie IN RT IT HI ee ee BUETLEAFLY VALVELNANUAL BUTTERFLY VALVE MANUAL FC25 56515 SK 12 TT 5K 80550 an lt ME EE Tik I ui K 20UC 20uX250 GS A 1 EC 180 300n3 H 80 3 1 ww 3 S 8 I IS gt 2 2 gt je l08u0R8Pn TE V 8 ZH 80 OTOR FIRE GSP FS 5 4 800 FS 5 95U Work Dwg w 77 w TZ IT IS I IT L s k T Tu lt VEL 180 300n3 i 1 lt 0
124. 7 7 L LTR ZITI DOTEA TEYI MERR RM gt o RARER HA 2 Pn 2 6 2 6
125. J 3 41 X 3 41 BB w ER X 3 n e 0122830302 WW lt d C O39203 E JEF mwa Taena vo Yawa 20 pi BETH EES O2 EW Work Instruction Design 3 42 MLF Material List for Fitting
126. 1HI 8 4 IH
127. y PI 7 4 IHI Key Erection Plan IHI EZIO ER X F ATRO VHI HH SIL BIDDER CEEOL SMD k 2 C gt H EDEK HVL 74 Hx RTD gt gt EZS KO 3 E IHI LSCO IHI
128. MM PY 3 EE L AAR 3 48 3 3 3 Material Control 3 49
129. AIHA X 4 10 4 6 1 2 4 1 NC 2 3 4
130. IHI 3 1 IHI SAAE H l I
131. IHD IHI TTP Livingston LSCO Keppel IHI LSCO IHI LSCO 1 2
132. 3 20 3 21 w R KOMET A B BEME f 4 3 19 OETAIL X 3 20 21 2 3 2 4 3 22 yard working drawings
133. T1HI LSCO IHT 7 1 IHTI LSCO LSCO IHI LSCO Working Instruction Plan LSCO Technology Transfer Program LSCO
134. ms L X Bn L X Bn L L DC L DC Difficulty Coefficient Block DM List 6 5 P smua 2 IS n
135. L Cuy F Outfitting Milestone Schedule EYE LEK Outfitting Master Schedule 4 14 MEXE joo i 1 RET ayy EERTE
136. LSCO 2 3 LSCO IHI 7 2 1 Unit Assembly Planning 2 3 IHI 1 parallel
137. 3 50 l MLP H Moe 96 CHE 8 8 49 IH Dr 1 sess 2 3 a s LEAO TIME MATERIAL SUPPLIER MANUFACTURING SHOP SHOAT PALLET TIME SUPPLIER LEAD MATERIAL NON 3TANDARD STANOARO Sw BY SHP PALLET BY P MTL BY MTL os O X 3 50 MTL PEOUSITION QASINICANON MIL COOe MTL CONTROL CLASS MTL PUR
138. 1HTI IHI LSCO 1 LSCO 1 1 40 50 GA 2 US 40 12 2m 3 1 73 6 22 4m
139. HT 1 1 1 E E E PE F Fabrication Sub sche IF E E dule 1
140. lt 4 IHI Livingston IHI Livingston
141. 2 36 9 11 2m IHI 4 ia ring 2 60 IHI 1
142. EOREWARD UNITS TO ASSEMBLED EOREWARD UNITS ASSEMBLED LOWER PART APPROX ERECTION WT 100 TONS 2ND DECK FRAME 166 FRAME 74 BULDOUS BOW En UPPER INNER BOTTOM BULWARK UPPER_PART APPROX ERECTION WT I20 TONS FCLE DECK 3 SIDE SHELL AsTURN OVER UPPER DECK UPPER DEE A SIDE ey DECK aTUAN OVER NOTE THESE UNITS TO BE ASSEMBLED AS CONDITIONS PERMIT AT THE PRE ERECTION STAGE 513 4
143. TSO IHI Hynn AS S A AS S y Z a s 0 7 TR KEHNI X 3 46 E
144. Work Load Scheduling 5 zh Manhour Efficiency Control Manhour Control Production Control Production Control Department Hull Construction Outfitting ami LSCo Chronology 1 4 7 4 7 4 7 4 7 4 7 5 Hu 5 1 O 2 5 5 3 5 5 5 3 6 gt 6 1 6 2 6 3 Group 6 3 7 7 1 2 7 2 Tai 25 iz 2 2 2 7 3 7 4 7 5 Unit Assembly Planning Process Lanes System 1 Key Erection Plan 2 Basic Production Flow List 3 Unit Information List Outfit Planning Schedules Manpower planning 7 6 LSCo pe OO N H 1 1
145. L un RA m LEE RFE X 4 14 IHD Outfitting Milestone Schedule 4 1 E WEHYI FRIZA 4 1 Fitting Workshop
146. xI 3 34 3 35 Standard Piece 2 8 Standard Piece ___ lizl inclined fiece 2 L Rinc Ring 2m Length Scaffold 14 1 8 1 Sm Length Scaffold r Hanger js Piece 6 lzl FR211 BACK SIDE xX 3 34 1 Stren f Mwy Tinay TET f 4 Davi ain ba wanne A nere 90 142 ej Dv smg 14 To MR Giann nonn 9 1 eram 19917 3360051 6 Whd fher Ys et titnvyy domi m Carmi 3 va gn nst s COD Jnn mtg Ina ini CHS d1640035Y1S INVAIOH ti pinat dit prite eg 2930502912 lh E CCLI TET U TnpxK b 7941910 47 wi 2 HASA ho 17639 94 mert WI bvit i 4 151 Basic Design GA
147. Hull Joints Insert Blocks Section in charge of work m N it Th X 3 29 By u BLOCKING PLAN oF AFT SECTION BLOCKING PLAN KS oF FORE SECTION NE 8 29 Z 3 2 3 3 2 Shipwright Dimensions Plans IH IHICS 3 30 ar SN0 2609 0 at Madad AA 50 argana Lu 1 NO D H
148. IHI
149. ENE H i 2 2 Ship Construction Master Schedule E
150. E 7 KC EEF REDE IO 2 6 10 E KUZA m Z u gt Z iR 6 F 6 8 6 9 LTD
151. E 4 T tl pd 1 2 3 4 5 1 213 411 2 3 4 1 2 31 4 5 1 2 3 4 1 2 3 4 1 HAY JUN JUL ANS SEPT OCT 6 10 AMOUNT OF INSTALLATION MIOLE IN ENGIKE ROOM ON 30ARD OUTFITTING t PRE OUTFITTIRG 7 7 1 LSCo f Levingston LSCo EE paun Livingston LSCo 4 1 ll O PEI IHI
152. 1 stage LAL i gt PF H H s V sub stage Production Planning and Engineering H l
153. lt THO 8 2 MP
154. 0 1 e EMR Part List Finishing Dimension Plan xX Sub assembly Plans Assembly Plans X Lifting Plans Arrangement Plan Shipwright Dimensions Plan Support Block Arrangement R YZ LEE u H Working 1 0109 5 Working
155. E 1 Manhour Efficiency Control 5 3 4 manpower chart 5 6 FT
156. 2 3 THI O k 3 1
157. 3 2 3 2 5 Finishing Dimensions TORNEI RESTE v Z XY 3 25 3 26 1 100 1 1 H MEZHER
158. MER 4 18 EE T AE 8T P Kl w C Bek hr t gt r er wE ny 25 dd 4 Fig R gt x s Ire r Sea waen g r ww gt VSL f 3 CE gt 5 T Sig PT 7 al sree ups eres ae re A 5 tirn i sa wa 4 s o naw Pip Ja 1 wy f us h I r jay 1 WT PRAV mariti al stir s BIE EZ al 4 i K Ou 0 I e I 4 H z 1 c 3 w m M NN sz b Pe mo Fg i I 1 dinn TINH D
159. Pipe Shop CHER yb DIK 254 ZOME 95 2 24 1 0 REH y IHI 3 55 3 56
160. BIBLIOGRAPHY BLOCK PARTS LIST BLOCK ho Marans Beery Cr LTD SUIPDUILDING DIVISION SHIPS roan DEFT x 3 15 16 TETS ETOR ZMA lt INE G 2 L 3 15 3 16 1 SIZE LIST C COMPUTER OUTPUT oo 455 aR f TAUTIA P _ Sisa ETI MT UU IHH CLT FT HI H e ii HHH I E OTT BEFESE358 M S WER 0 BI DPP TSTT S HFP PD N E 111 808 8 FU D EE CTIHP TPT Tre TIRSP Ph E 1 PPT TPE TH r o FT 3 2 3 2 2
161. H ELEKTE 8 4 IHD ER SNEER EO EEZ ER 1 PEEK H RIER Ela X 6 9 TER 1 L as SE lt e X a
162. 4 1 Ship Construction Master Schedule EEK DER MAKBER 1 J WR 4 1
163. EF IHI 24
164. lt x x g H u I D EN D zA s m N g m Bl k Wa u m Hh oa m m 1 RERE jn RT H LH r uk TV SC W amp E E K amp q A rH EHRE Ri f m iioi iinde ak a i B 95325 A S koz L 7 J 2 n B 82 HH E ER 2 i 5 EER UTOD A BE Z 3 8 1 Jope
165. E 5 4 15 4 16 E 3 R EHEC C aan HX 4 15 IREK ERPI LTO TO BEE RE
166. Pipe Shop Additional Planning e UNB x HE JE IHI Ship Construction Master Schedule Major Milestone Schedule Erection Master Schedule Assembly Master Schedule Sub schedule Fabrication Sub schedule Mold Loft Sub assembly Assembly Erection lt Hi A N R mu IHI Levingston LSCo A N A N S FF 1 2 mP gt lt BFE Outfitting Milestone Schedule A Outfitting Master Schedule gt Z u gt H fE Working Schedule Pipe Fabrication Scheduling Manpower Planning Budget Specific Manpower Planning Method Production Planning Estimate
167. TATH LRR MTR x 5 6 1 Manhour Control 5 3 5 10 5 7 4 5 8 F M KO S 8 XE N W U m H lt I E aN KS 1 1 sg E ol T 3 lt Et E s ma 4 1 E
168. sh fh 2K 855 852 1 BS 3 EE 8541 BS5L BS6HBS7L BSILOSUL BS3IL 8SI2L G 8569 857 BSAG f 8556 si T 4 RO TILER 3 4 4 6 1 1 HE gt Sub schedule 4 3
169. FIMAL 455 T 274s SCHE PU UE 7 9 UAT 70 daiak 47 4 S T lt li DULCE PF 2131 2 Hi 7 10 COMPONENT ASSEMBLY MASTER SCHEDULE Alt ware meit X 7 11 PANEL LINE MASTER SCHEDULE x 7 12 LONG GATE SCHEDULE GATE 24 STATIONS 123 377 129 131 17 183 ISSUE GATE 2 24 00 or 53 13 19 3 15 5 515 f 12 12112 j 12112 12 12 112 12 12 12112112110 115 ie 112 12 12118 w 112 12112 112 12 2012 2 12 ha 112 2 2 2 24 cs 2 jes 24 19 024 28 24 24 24 124 24 124 24 124 124 24 24 24 124 7 14 7 5 Manpower planning ME manpower levels
170. G GO 6 GO Ww CO G GO GO gt A P A A A A A A A O O0 O O amp UDN N NS S N U Hull Blocking Plans 1 2 Shipwright Dimensions Plans 3 4 5 Supporting Block Arrangement Plans Welding Process Instruction Plans Scaffording Arrangement Plan 3 2 Sub assembly Assembly 3 2 1 2 2 3 2 3 Working Instruction Plan for Sub assembly 3 2 4 3 2 5 Finishing Dimensions 3 2 6 Assembly Jig Arrangement Plan 3 Working Instruction Plans for Erection 3 3 3 3 3 3 H J JQ 5 ZH 28 Procurement Material Control ul p
171. gt X 3 36 REE DUAL CO CO Design working drawing Material List by System MLS Material Ordering Zone bulk 8 87 MLS
172. E 1 1 TT 50 1 X 3 22 X 3 23 3 24 100 1 mE T z
173. Fabrication 8 83 6 138 6 HX 3 2 3 1 1 Cutting Plans 8 7 8 7 10 1
174. Technology Transfer Program Planning Production Control System e N N N N N CO G 6 6 GO G d 22 IHI Material Element Manufactureing Facilities Personnel KE fi i O1 e w IHI The IHI Planning System Preliminary Planning 1 Unit Assembly Planning Schedules amp Plans Detailed Planning N TP lt El 536 mu lt f Assembly Specification Plans Other Plans Working Instruction Planning 1 Fabrication 1 1 Cutting Plans 1 2 Bending Plans 2 Si N RR RM co CO N N to AX S CO G GQ
175. 82 3 83 SNO 2609 MID SHIP SECTION V 6 Sa kas O O f xX 3 32 1 WELDING PROCESS FOR DECK A CES PROCESS 1 PREPARATION ANO FITTING FOR DK LONG L NO PROCESS PREPARATION FOR FITTING Joint Leveling to be done with jigs for dk long and wedges and dogs for ces Groove opening 2tem Groove shape 1 Ho fittings to be fitted by 70m in width f rom groove for copper plate setting 5 TO 1 0 FR36 FR136 931xL1 45 x L6 2 COPPER PLATES AHO WELDING HATERIALS 3 33 2 3 2 3 3 5 X Scaffording Arrangement Plan
176. R NO TAKASA HO NADA TAKASA FR HO HABA TAKASA HO MABA TAKASA FR MAQA FC FC F 6 410410 242 F12 8 413 13 194 F13 1 983 8 590 F13 195 F23 7 453 0 592 23 9 904 13 197 F13 0 977 1 747 F13 1 347 3 897 F 23 2 786 1 743 23 3 836 3 093 r27 0 593 27 WE 36 9 591 0 595 F36 10 206413 200 1 lt sss s s s HOTE ORCADTH TAKASA MEIGIIT X 8 80 X 3 2 3 3 XMI Supporting Block Arrangement Plans
177. it A lt t p e 5 nana 1 i i i 3 1 i mwaicxT mW x TEET ET Et 45 war v 4 7 25y HIRR Z u gt H fE a K H 2 227v Ek u EE WARE L 78 G EL IK Z E EHLE LiAAG4T lt TORIRRRIZCRKI 5 HE BRIDE Y 4 7 4 Working Schedule 2 BERT 3
178. joining plan CO N N Detailed Planning Working Design Erection Master Schedule Assembly Master Schedule Fd
179. on Quality Assurance Special Report on Accuracy Control Planning for Hull Construction 5 FORD SITE E MZ 27 0 stool Field Planning HES MET HI Standard shipwrighting techniques E 4 IHI
180. 3 4 843 1419 6 1391 5 6 90 8 883 1280 4 1331 4 x16 94 9 729 1431 4 1334 3 9 91 6 849 1245 6 1297 6 x19 96 1 577 1459 5 1260 3 0 91 8 837 1239 2 1286 0 x20 96 5 548 1465 8 1246 4 3 1 70 5 851 1253 0 12965 823 1 32 9 546 1474 9 1237 8 BLOCK 032 S P GU SEQ NO 3 i SOE ER sa E SLOCX 5032 5 NAKE S SEQ NO 4 3 18 BLOC FAR SHOP ER PTL TAR lL ALLL LL C LLILTIILTHIYTTTETU CHULI TEV RINT ra av zee fres lrr1 ured X 3 14 3 2 3 2 Sub assembly Assembly Parts List Lifting Plans Sub assembly Plans Assembly Plans Finishing Dimension Plan Size Lists for Assembly Jig 3 2 3 2 1
181. 32 965sq ft 49 2 180 000DWT 164 000DWT 2 200T 2 70T 2 120T 2 80T 2 8 NC EPM Electro Photo Marking NC
182. 5 25 C P 4 17 gt Z u gt Z GAIRI pee RTE 4 17 ELEK X
183. A Glossary of Terms B Product oriented Work Breakdown Structure C D EE Field Plans F 1 3 TTP Final Report Quality Assureance Final Report Industrial Relations 0 Special Report Accuracy Control Planning REFE Report Outfitting Planning 1 4 A
184. CHASE CLASS 3 3 4 Fitting Workshop 3 51 3 51 EERO MEOR LTR RA HETERO b D BIN E Outfitting Master Schedule 3 52
185. OF AR P F T O 7 17 BODILY X Y 7 LSCO IHI MLF Material Information List
186. PECIAL COATING E SECTION EE 44 PROCESS CONTROL _ GROUP 2 8 H EE N N IHI TIHI 2 4 sul H KRK i H 2 al
187. Specific Manpower Planning Method manhour 5 j month by month basis E 5 f 1 f ji i Production Planning Estimate L o c EPIR RDN 3 Budget Control List lt
188. TNIK PLAN 483 2 3 2 1 1 Unit Assembly Planning X 3 8 FABRICATION SEQUENCE 50 PLATE TURNING ASSEMBLY lt RENE SIDE 3 3 D
189. TPUT 2 05 24 77 PNO 0 EI EI EI EI EI SNO STAGE 2609 EREC JOINT NAME F B NAIKO INTERNAL F36H P F 2 00 F36H P COV 2 00 F36H P COV B 2 00 F36H P COV F 2 00 F36H P COV F 2 00 F36H P COV F 2 00 F36H P COV F 2 00 CAR FB B 2 00 CAR FB F 2 00 CAR FB F 2 00 6 4 Deposit Meter DM p BLOCK LOT D M L D M 2 0 1 62 4 0 3 24 1 4 1 13 2 8 2 27 1 4 3 58 2 8 7 17 0 6 1 54 1 2 3 07 0 6 1 54 1 2 3 07 1 4 3 58 2 8 7 17 0 6 0 49 1 2 0 97 0 1 0 10 0 2 0 20 0 7 0 17 1 4 0 35 0 2 0 05 0 4 0 10 NAME B N L NO 19 581 38 13 582 27 63 583 125 28 584 55 11 585 22 39 586 77 4 587 8 2 591 5 4 592 8 0 593 1 S L S
190. Unloading Pier 7 N C Gas Cutter gt 2 N C Gas Cutter 8 Flame Planar W 3 Shot Blast 9 Bending Roller 4 E P M 10 N C Flame Bender 5 5 Assembly Shop li Bending Press 6 Parallel Cutter 12 Electrode Storage FIGURE 2 8 LAYOUT OF SHIPYARD AND STEEL FLOW ARRANGEMENT AIO1 N 2 19 2 8 X 2 4 Personnel 8 General Superintendent C IHI 2 9 mS 4 2 9 2 Shipyard General Superintendent HH ERRE 5
191. ab 5 Open Assembly nel on 51 e r 16 Final Aazeb1y on se H bar H ed Kua s sus Fybricscsd Steel Storage Area Station 221 i 10 WC Cutting amp Harking 28 al ely lab H Planer Hanusl Cutting amp Narking php B Cuccing lacklng 1 Dut fler ing aunch Hay A sa TL 8 n Subasseodly ren 5 1 T hesa Fabrication 3 25 80 16 eer U 5 35 Cargo Match Area Texas Side Sulaaasekly t Flame Bending on Slab INDUSTRIAL Subasscubiy Shop amp ENGINEERING DEPT x 7 2 SuB ASSY ASSEMBLY TO OTENE GENERAL FLOW CHART 7 2 3 7 2 IHI 1979 8 IHI
192. d n 0 90 RTICAL LADDER LOQR GRATING 5 xX 3 44 MFL MFL IHI
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