トルクドライバテスタ TORQUE DRIVER TESTER MODEL
Contents
1. 1 AC100 240V 10 AC12 5 V AC 1 2 5 V 2 3 5 6 7 82. 1 1 2 1 of 17 49 After the above procedure release the loading of the torque driver for the click type In case of manual reset mode press the Reset Button to store a data and to move counter forward In case of dial type torque driver press the Reset Button in loaded condition to store a data and to move counter forward when the measuring torque point reaches In case of auto reset the auto reset starts when the loading
3. OX 10 10 MEM Key Function By pressing MEM key the following data processing 1S possible D When MEM key is pressed one time the sampling number n will be displayed 2 When MEM key is pressed one more time maximum value H among stored data will be displayed 3 When MEM key is pressed one more time the minimum value L among stored data will be displayed D When MEM key is pressed one more time a mean value A among stored data will be displayed When pressing MEM key one more time the display comes back to the original condition CAUTIONS The data values under 2 of the maximum capacity of the TDT are automatically judged as abnormal and are stored If C key is pressed in the condition of items 1 through 4 all stored data up to the last count value displayed will be deleted AV Key Function D torque data value in the required counter value can be retrieved by pressing W key or key 2 The Y key or key is held memory counter moves forward or backward quickly 3 When setting the the W key key are used as change keys to set the desired uni
4. TDI60QN 6 XN TDT600QN TDTCL6OOCN 18 8 CALIBRATION METHOD 1 D 2 Precaution for use Handle weights with care s as not to drop them weights on to the foot Add the individual weights slowly to the weight hanger Start calibration procedure from the minimum torque value of the range Calibrate the TDT tester on a horizontal and flat bench or table Hook up the wire firmly with the Calibration Lever Calibration method fig 6 Place the TDT on the work bench in a horizontal position and fix the TDT to the bench Turn power switch on the TDT Set the mode of the TDT to RUN the setting information refer to section 6 for For function and operation Insert the square drive of the Calibration Lever into the female square of the TDT where the Calibration Lever is in a horizontal position Hook the wire with the Calibration Lever and under this condition press C key for zero adjustment For the adjustment information refer to section 6 for function and operation Hang the Weight Pan or the Weight Holder at the end of the wire Based upon the weight table add the weights one by one calibrating from the minimum torque value 3
5. e e 9 Q 1 Ax C 1 2 1 MEM T n AA C 1 0 1
6. 3 0 Peak Run 6 6 A FEST Q2n 7z 7ZiEWCHR 7VbF 74 7 OPERAIION D Place the TDT a horizontal sturdy workb
7. 1 6 1 2 3 4 5 6 7 FUNCTION AND OPERATION Data Memory Memory capacity up to 99 readings Peak and Run values Sampling Number Sampling number from 1 to last count number is displayed Maximum value A maximum value among stored data from 51 to last count number is displayed Minimum value A minimum value among stored data from 1 to last count number is displayed Mean Value A mean value among stored data from 1 to last count number is displayed Auto Reset Auto reset function starts working after the load is released up to 296 of maximum torque capacity of the TDT The auto reset time can be set between 0 1 5 0 seconds Initialization While pressing C key turn on the Power Switch Setting values will return to initial values 8 Data Sampling D Continuous Display Run Mode Select RUN mode by pressing MD key When the torque driver is loaded torque value increases When the load is released torque value goes back to zero However when the RESET MEMORY button is pressed while measuring the displayed value is stored and the RESET MEMORY key moves memory counter forward O MD P ea k
8. 9 10 11 0 1 PRECAUTION WHEN HANDLING In order to use the model TDT properly and safely please read these operating mstructions before use I fthere any questions please contact a Tohmch authonzed distnibutor or a Tohnich sales office FOR SAFETY AND PROPER USE 1 2 4 6 7 8 9 10 11 Never use a power source with a voltage other than 100 240V 10 as specified m these operatmg instructions Use the attached power source cable which hasacapacity upto AC120V If youbavea voltage over ACUDOV prepare the proper cable suitable for the required voltage To prevent an electuc shock acadent and or static electricity obstruction use the output of F G Frame Ground on side ofthe Tester for the gound For the ground do not couse the same cable with another electnc mstrument Don
9. 3 1 1 2 lock AC100V 3 2 4 1 5 1 6 1 2 OUILINE Model TDT sa digital torque driver tester especially designed for calibratmg torque drivers The digital torque driver tester has the followmg features Memay capacity uto 99 readings The data output connector RS232C penmits the TDT to be mterfaced to PC or Tobnidhi printer EPP 16M Auoreset function lt Lghtandeasy4oread fluorescent display tube 3 STANDARDCONSTRUCTION 1 Unit forthe Taster l pc 2 for AC100V I pc 5 Loading Equipment 2 sets 4 Square Drive Bi I pc 5 Operating Instruction pc 6 Operation Panel I pc 4 4 Specifications 2 60 20 600 2 60 20 600 CN m AB om m a 1 1 Peak Run Measurement Peak Run d RS232C Data 0 5 5 0sec 0 1 Data Ou 6 35 Operating 0740 0 7mm Temperature AC100V 240V 50 60Hz Hex Size 635mm Male PTD RTD
10. 0 5 L L 0 5 16 17 14 D Setting RUN or PEAK mode Press the MD key to select RUN or PEAK mode Zero Adjustment When measuring clockwise Turn the Zero Adjustment Knob to side to show the certain number on the display Turn the Zero Adjustment Knob from R side to zero fig 5 When measuring counter clockwise Turn the Zero Adjustment Knob to L side to show the certain number on the display Turn the Zero Adjustment Knob from L side to zero fig 5 7 t Rakan IU 1831 ANDHOL 11712 115154 NAADLOOS HINHOL 7 DTDT TDT o ff
11. 2400bps 7 b i t Forsa k a ser 24 ll ADDITIONAL NOTES Data output format from TDT to PC Data from RS232C Transmission system Start stop synchronization serial 2400bps Data length 7 bits Stop bit 1 bit None Baud rate Parity Ask Tohnichi sales office for information on how to change dip switches inside TDT to transmit data to PC
12. n H I ME LO x 123 4cN m 2 cN m 3 123 4 123 3cN m 9 125 3cN m 125 6cN m 7 cN m 8 122 OcN m n 6 I 4 1223 8 D 0 0 D 6 2 Progressive print out Connect TDT and Tohnichi printer EPP16M2 with a cable Catalog No 380 and A keys bring the last counter value and press MEM By pressing YW key and show n in the counter display Then press key for printing Required torque values sampling number maximum value minimum value and mean value are printed out Print out example l 123 4cN m 2 CN m 3 2 lt gt 4 123 3 cN m 5 1253 cN m 125 6cN m T m 8 1220cN m irn eem e ett i tm n n 6 HI 125 6 LO 122 0 X 1238 parts are torque values shown in the torque display however the torque values are too low to print out Refer to section 6 The low torque values not printed by the printer are excluded in the data processing 1 1 Zap RS 2 3 2
13. Measurement Torque Value TDT60CN TDT600CN Model TDT60CN Model TDT600CN 2 Weights Measurem nt Torque Value Weight Pan 104g Weight Holder 1 04kg Weight Holder 3 08kg Weight Holder t5 12kg FRE Tar E Measurement Weights Torque Value 2 0 102 PIM 2 g t t aem 20 1 02 20g 30 1 53 530g _ i 40 2 04 1 04kg 60 3 06 2 06kg ini Remarks 4 SR Note Please prepare the dead weight along with measurement DTDT60CNO33J amp 4 WS TCL torque value making reference to the above table 2 23 1 Example 1 For TDT60CN it is necessary for WS TCI 2 TDT600CN WS C Combination weight for 2K g L22114 WP TCL 27 1 fli Example2 For TDI600CN itis necessary for WS TCI 2 E WP T C L 5 1 Combination weight for 2K g WP TCL2 2kg weight Ipc and WP TCL5 SKg weight Ipo TDT 100g 1 Calibration Kit Weight pan 100g lpc 1lkg 1 Weighthokkrlkg lpc 1 Wire lpc 1 Calibration lever lpc 1 Roller Ipc 2 Fixed screws 2pcs 2kg
14. 1 1 1 1 2 0 1 5 0 1 C ON 9 MD Run 0 R ESET MEMORY
15. 2kg Skg 4 0 19 7 1 10 82 01 Uorjexisnpr 59 3 34 NOO09 LQLL o X4 NOO9 LQL 0701 yAERBEOOIGI NEA yAZmBOo9lil t h 1 EPP16M2 2 No 3 TDT NEC 2517272 No TDT IBM25 No TDT 9 No DT 9 No OPTIONS 1 Printer EPPI6M2 2 Cable for EPPI6M2 printer Catalog No 380 3 Cable for PC TDT NEC25 Male Catalog No 552 gt 25 Male Catalog No 559 Toshiba 9 Male Catalog No 560 TDT Toshiba 9 Female Catalog No 561 10 10 HOW TO USE OPTIONAL 1 ACCESSORIES D 1 TDT 6M2 No 380 Be dB Printer print out 1 Progressive pri
16. 4 TORQUE DRIVER TESTER OPERATING INSTRUCTIONS To the User In order to use the torque driver tester properly and safely please read this instructions before operation If any quesions please contact a Tohnichi authorized distributor or Tohnichi office Keep this operating instruction for future use Your Torque Partner 10 1 Q G N 1 3 7 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 11 10 MEM 12 11 4 12 12 13 13 13 14 13 15 14 1677 16 17 16
17. OFF ON OFF OFF 2 Maximum Value Display Peak Mode Select PEAK mode by pressing MD key When the torque driver is loaded torque value increases When the load is released maximum torque value applied remain in the display CAUTIONS Before starting data sampling verify the settings Tfthe measurement is repeated over 99 readings stored data in the same count number will be deleted Transmit the data to PC or printer from the TDT if the data is required for data storing 9 Data Deletion D To delete one data Display a data to be deleted by pressing forward key or backward key and press C key to delete the data delete data in count values from 1 to certain number Display the last count value to delete press MEM key until n H L or A appears in the display and press C key to delete the data 3 To delete all stored data Turn power off Turn power on while pressing RESET MEMORY button All stored data will be deleted CAUTIONS Before deleting data verify whether or not the data should be deleted
18. Before turning power off transmit all required data to PC or printer for storing 10 MEM MEM D 1 1 2 2 1 H 3 1 L 4 4 1 A 5 2 C 1 11 4 DAX
19. R Peak CNT 4 A R YF i ON OFF 8360 X AX IAE 1X LC ET 1 CX RESIO Q E MDX PX DRR C3 ZEY X MEM eE P 1 D Count Display Internal count memory is displayed Torque Display Screen indicates torque values Run Mode Display The W mark for RUN lights when RUN continuous mode is selected Peak Hold Mode Display The W mark for PEAK lights when PEAK maximum value mode is selected Counter CNT The Y mark always lights Auto Reset When auto reset mode is on the W mark for A R remain lit Power Switch Switch for powe
20. 18 1 20 2 20 3 21 4 TDT60CN TDT600CN 22 23 1 2 3 24 1 26 TABLE OF CONTENTS A gt t PRECAUTION WHEN HADNLING 3 OUTLINE 4 STANDARD CONSTRUCTION 4 SPECIFICATIONS 5 EXTERNAL VIEW 7 FUNCTION ANDOPERATION 7 DaaMemay 10 2 Sampling Number 10 3 Maximum Value 10 4 Mim Value 10 S Mean Vahe 10 6 II A Ato Rest 10 7 Intalzaon 10 8 Data Samping 10 9 DataDeleton 11 10 MEM Key Function 12 11 A Key Function 12 12 Peak Hold Value 13 13 Display Flashing 13 14 Emor Message 13 15 Auto ResetSettmg 14 16 Setting RUN or PEAK mode 16 17 Zew Adjustment 16 OPERATION 18 CALIBRATION OPTIONS 1 Precaution when Using 20 2 Calibabon Method 20 3 Calibration Weight Table 21 4 How to Calibrate 22 D 2 Cablefor Printer 3 CablfxPC HOW TOUSEOPTIONAL ACCESSORIES 24 Printing by Tohmchi Printer ADDITIOONAL NOTES 26
21. auto reset time between 0 1 and 50 seconds by pressing the W key A key Press MEM key for setting However If the manual reset is required leave 0 0 number 0 0 MEM display and press key for setting fg 3 Vi 3 2 Direct setting from the initial setting Press key gt MD key MD C DME MM G key As soon as the completion of the unit setting 0 0 number display starts flashing It is ready 0 0 for setting Select the auto reset time between 0 1 and 5 0 I0 seconds by pressing the W key or A key MMEM Press MEM key for setting However If the manual reset is required leave 0 0 number display and press for setting fig 4 0 0 MEM CAU
22. of the torque driver is released up to 2 of the maximum capacity of the However auto reset does not function in RUN mode Repeat steps through 12 and 14 until calibration measurements are completed Turn the power switch off after the completion of the measurements 8 1 2 6 DT D T TDT TDT 6 TDT T D TO G 4 6
23. with a groove 0 7mm FTD FTD2 S AC100V 240V 506092 7 36mm Fa LID amp RTDFarFID LTD RTD 60 150mm npDa FTD FTD2 S Available Height 60 150mm fr LTD amp RTD 140 230 200 230 140 230mm amp x 200 290mm TD FTD2 S A FTD FTD2 Load Holding Standard Standard Feature IWe Approx 135kg 15 30 60CN Uer 1 NIDRNID 153060CN mo AMD G amp amp N FD BMD 15XCN 5 10 20 50 G FID 50CN 100 200 socn 5 9 10 20 50 Note means that the model is not available for full 1 41 aes 2 i 1 ign TDT60CN TDT600CN 07 036 227 127 220 5 5 EXIERNAL VIEW 1 1 Display Parts and Operation Parts 9 4 CO 9 9 2 8 _ToWaUE on mme ORB BH BBBH ml U WE rr 7 RESET MEMORY MODE CNT A R L CHI ETICA SESS ETE LET Run
24. TIONS 4 Ifthe key is pressed while measuring all the stored data will be deleted Press the MEM 26 key after measurement Auto reset function only in Peak Hold mode MEM 9 Reset Button does not function in the auto reset mode Evenifthe mode is auto reset the auto reset does 12 not function if the RUN mode is set 2 F JR L 8 d A H 3 A 3 D HO 1 Ius HAL 16 MD 17 R
25. ench 2 Place the attached Operation Sticker on the unit of the TDT 3 Connect the output of frame ground on the side of the TDT to the ground through the cable Connect the attached Power Cable to the TDT and confirm that the power switch is turned off Then insert the plug of the Power Cable into an AC supply receptacle 5 Turn the power switch on Before using leaving the TDT on for over 30 minutes to create stability The reset setting Qe Select the required attached adapter or socket based on the torque driver to be calibrated Set the measuring mode based on the torque driver to be measured Click types Peak Hold Mode PEAK Dial types Run Mode RUN For the setting information refer to section 6 for function and operation 9 Adjust Zero based on the measuring direction For the setting information refer to section 6 for function and operation 0 Confirm the calibration torque values of the torque driver Put the torque driver on to the sensor part and set the torque driver to the TDT tester placing the grip of the torque driver through the loading equipment 2 Fix the grip part of the torque driver with the loading equipment Turn the loading equipment until the preset torque reaches for click type torque drivers or the measuring torque value point reaches for the dial type torque driver
26. nt out To print out data one by one press RESET BUTTON after connecting and Tohnichi printer EPPI6M2 with a cable Catalog No 380 of progressive print out sampling number However the case maximum value minimum value and mean value are not printed Print out example l 1234cN m 5 1 123 4cN m 22 cN m 2 cN m 3 124 5 cN m 3 124 5cN m 4 1256cN m 4 125 6cN m 5 1232cN m 5 123 2cN m 6 1243cN m 6 124 3cN m 7 cN m 7 cN mW 8 122 0cN m 8 122 OcN m All data will be shown in the torque display TpDT However if the torque value is too low 0 0 part is not printed Refer to section 6 6 hunction and operation for display flashing TDT EPP16M 2 No 380 MEM n Y
27. ot give any shock or vibration to the Tester Use the Tester only under the proper environment descnbed in the operating nstructions Venfythe settmg ofthe Tester before operation Donotexpose the Testerto wateroroil It will result ma possible breakdown ar cause fire damage Do not drop or hit the Tester It wall result m damage to the Tester and may cause a breakdown Do not use the Tester beyond the specified maximum measuring range The Tester is designed for calibrating torque drivers Do notusethe Tester other than torque driver calibration Perforn regular inspection for function and accuracy Penodical nspections are essential to insure the Tester is m optimal condition Make sure that the display shows zero in RUN mode before operation Stop operation immediately if you notice bummg odor or any other sign of fore Do not use the Tester more and immediately contact a Tobnichi sales office 2 TD T 6 0 0cN m 9 9 dq RS 2 3 2 C
28. r on or off Count Forward Key A key When the key is pressed the key moves the memory counter forward Count Backward Key W key When the YV key is pressed the W key moves the memory counter backward Clear Key key Currently displayed torque value is deleted Mode Key MID key Mode MD key selects RUN mode or PEAK mode Memory Key MEM key Memory key displays the number of sampling and maximum value minimum value and mean value of the readings Reset Button RESET MEMOR Y Measured data is stored and Reset Button simultaneously moves counter forward when pressed 2 2 Power Source Parts and Output Parts 2 LTO 19 DEP D Zero Adjustment Volume OREL E Zero is manually adjusted by turning the Zero FUSE 1A Adjustment Knob in RUN mode 9 A V Sy 2710807 72 BATT 2 Fuse FUSE 1 3 Battery Pack Connection Plug BATT Frame Ground F G 0RS232C Um 5 Power Source Plug Connector VER 6 RS232C Output RS232C permits the to transmit the data to PC or Tohnichi printer EPP16M 2 3 4 5 6 7 6 1 9 9
29. t as well as the auto reset time 12 2 12 Peak Value Measured torque value over 2 of the maximum capacity of the TDT is only displayed as maximum 13 peak hold value and the data is stored 13 Display Flashing When loading exceeds maximum capacity of the the display goes on and off and appears 14 on the display as overload warning ET 179 0 14 Error Message Err 17 5 Membrane keys faulty 9 Err 9 A D converter is faulty AD 15 15 Reset D D Continuous setting right after the measuring unit setting 00 As soon as the completion of the unit setting 0 0 number display starts flashing It is ready TO 1 5 for setting MMEM Select the
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