マックスクリーンボー2 消臭集塵機取扱説明書
Contents
1. g oO Oo Warning label High voltage Device Name Plate El ctric name Plate AWARI B o i Prohibition label Prohibition of disassembly 10 Electrical Circuit Diagram RSHN 2006 100V 2010 200V m mE Power switch amp Fuse KMF1 1191 11 U Fuse 10A for 100 110V B 6 6 o m i m CBA 1000AT e O Q fi VT i et z 9 E HO Lo a 5 x 6 3 E 2 2 e M ERA o 8 8 Oo 1 7 uu2. Provide sufficient space around the exhaust port 100 mm or more Clogging the exhaust port disables the regular suction force and may cause motor burning and electrical part failure due to insufficient cooling inside the product 350 mm Install the product in a place where filter replacement and maintenance can be performed easily To replace filters a space of 350 mm or more is required from the main body front face 0 2 2m Install the product in a place 0 2 to 2 0 m from the walking surface 1 000m The installation height of the product is 1 000 m or less The installation classification is Contamination level Il manufacturing plant Connection
3. And the pressure representation might temporarily change because it is influenced by the extrinsic noise 5 0kPa Please maximize the Capacity level before starting sucking And please confirm pressure is 5 0 or less 5 0kPa When becoming 5 0 or more Please change the hose diameter etc When hose diameter is small pressure is higher If pressure is reaches the recorded value replace the hose diameter and use an appropriate machine output mouth D VOLUME 7 LED Seven LED lamps indicate the suction level of the dust collector Lo 1 1 409 Lo switch Every time this switch is pressed the performance decreases by 1 level Minimum suction level Approximately 4096 Hi 1 1 10096 Hi switch Every time this switch is pressed the performance increases by 1 level Maximum sucti
4. Dust containing SDarKS Dust containing sparks generated by high speed cutters grinders welding machines etc O Fire sources Cigarette oil liquid chemicals etc o rusa risnfos Others Water oil chemical liquid etc e REE RUSO E HA2ISBg8UCU IB Do not use the product in places where flammable explosive Or corrosive mist smoke or gas is accumulated or located nearby CONTENTS 1 1 LAE GAO i 4 1 2 The condition of carry installation transportation and safekeeping 4 1 3 sic Or 4 1 4 DOES siM oe e e E a E E ETE 5 1 5 Repair disassembly and modification 5 1 6 E DBn Rm 5 2 Confirmation and Preparation at Arrival 5 3 Name and Structure of Product eene nnne nnn 7 3 1 Name of main body ee 7 3 2 EE Standard accessories 7 OD i E E 8 4 1 Powersupply ERROR a 8 4 2 EAMESOUN e E
5. Rotary equipment is built into the product Install the product in a horizontal place without vibrations gt Do not use the product in places with explosive or flammable gas with corrosion risk with water splashes or near combustible substances E The product is designed to be installed in an indoor clean room or highly cleaned factory Do not install it outdoors 10 40C 80 RLAR ELT TRSN E Install the product in a place without dew condensation at room temperature ambient temperature 10 to 40 C humidity 8096 or less High temperature and dew condensation may cause electrical parts to fail and may cause an electrical shock gt 100 mm
6. Replace active carbon when odor is detected at the exhaust port ACC ACC plate 1 ACC Move up the ACC plate and remove active carbon 2 Replace new exhaust filter amp active carbon 19 65 Fuse When the fuse is blown by excessive current generated by a trouble in the internal equipment replace it B The fuse is accommodated inside the black box provided on the right side of the MAIN POWER switch 2 Pull out the black box provided on the side of the MAIN POWER switch and replace the fuse There are two fuses Replace the fuse that is blown out oum Applicable fuse CBA 1000AT HC DSA V1 100 110V CBA 1000AT HC DSA V1 CE 220 240V 7 AAR Daily inspect
7. 20 60 After stopping the operation put on the manual shake off button for20 60 sec It has moved while put on the button It is impossible to shake off during operation When quite a lot of shaking is repeated the filter is deteriorated If the red light don t switch off please change the primary filter 1 1 15 It takes about 15 seconds for one round trip of the shaking arm There is no influence in the collection even if the shaking arm stops in the center part of the filter according to timing Howe
8. 5 3 Do not short circuit the wires 4 and 8 each other when transferring signals by turning ON and OFF the dust collector from the main body Transfer required output signals in accordance with the explanation in 5 3 Color and signal of each wire e AT ON Lo Hi Change with Lo Hi switch pushing the ON switch of main body AT panel when you change the suction level during the driving with remote controller The memory of the capacity level OFF AT ON 1 OFF When the capacity level is memorized by the OFF switch of AT panel The remote operation is able to start in the same level However in the case of stopping of the main power push the ON switch of AT panel once It is possible to operate at the memo
9. e LOAD a 33 Q 0 1u F IUIS AIF Yin o DC 12V Reference example 3 5 6 33 Q 0 1 F Attach a noise limiter Approximately 33 Q 4 0 1 u F to the output terminals Nos 1 2 and 3 5 2 Remote Cable When adding inductors such as relays D The wire 7 yellow is put inside a shrinkable tube so that it cannot be short circuited with other wires Black A 4 Yellow Jt Ww wt ub Wu AT Do not short circuit the wire 7 yellow with other wires Such short circuit may damage the AT panel and cause failure 13 5 3
10. 5 D Seri Transfers the service power supply Yellow died i Do not short circuit this wire with other wires DC 12V Impedance 21kQ B AJ INPUT Contact input gt Impedance 1 0kQ ZR EI Red white e The AT panel is disabled while the wires 4 and 8 are Remote signals short circuited Filter clogging output signal Operation output signal Output signals B OUTPUT Open collector gt Voltage resistance 50V 100 mmA 14 5 4 Remote operation and operation from main body e ON OFF The wire 1 is short circuited ON The wire 1 is not short circuited OFF Short circuit the wires 4 and 8 each other when turning ON and OFF the dust collector by remote operation Refer to the table in Color and signal of each wire sii BWI DIL GRISISSNGUIOQ The wire 1 is not short circuited ON OFF
11. Color and signal of each wire PIN a E TD Black Operation input signal Short circuits the wires 1 4 and 8 to start operation Short circuits the wires 4 and 8 to start remote operation Remote control operation switching signal FRIES Transfers the current operation output Black White Operation pressure signal Analog signal 0 5V Impedance Z4 7k Q Transfers the clogging signal Open collector output ON Transfers the operation signal ON indicator lamp Open collector output pressure dawn eutaubsianal anser the pressure down signal Green White Open collector output m
12. 2 When the Filter saturation lamp continues to light even after shake off and if the filter replacement indicator lamp does not turn OFF even after replacement of the primary filter filter bag replace the secondary main filter 63 Dust shake off work for primary filter e e x Lamp lights 4 2 AT panel shaking Auto operation x Lamp off Hand operation 1 50 Auto operation shake off total up 1 hours After stopping the operation Auto moving for50sec gt 60 Hand operation shake off After stopping the operation put on the manual shake off button for 60 sec It has moved while put on the button 1
13. Connect the product securely Do not bend or pull cables forcibly Forcible bending or pulling may cause a fire and electrical shock Use the correct power supply and connect the ground wire gt lll c3 The category of over voltage of the power supply is division III industrial device 4 1 4 Operation gt Do not move it during the operation Turn OFF the power when an instantaneous power interruption occurs Otherwise injury or product damage may be caused when the product recovers Operation without filter or with a clogged and damaged filter may cause trouble because foreign substances enter the blower Install the filter properly before operating the machine 1 5 Repair disas
14. RESET switch 2 Press and hold this switch with a thin rod having a round tip for 2 seconds to restore the dust collector 4 3 Remote connector 3M A Model MT 173 8 It is possible to transfer the operation signal input for the remote control and the signal output for the filter replacement male connection cord 3 meters in option Connector ON AT AT OFF It is possible to shift from the operation of the AT panel side to remote control Suction power level is programmed by touch panel Press the OFF switch on AT panel to remember capacity level MT 173 8 REMOTE CONNECTOR OPTION 11 Confirmation before operation Confirm that the p
15. Inspection item Frequency Description Before operation ls the case closed completely 1 Exhaust status Is the exhaust port unclogged 1 Vibrations of main body Once day Are no abnormal vibrations or sounds generated Is the installation level correct 1 Filter installation status Once month Are the filters installed securely g A i Filter clogged status During operation Suction force check Does the suction hose end offer proper suction force ls the clogging indicator lamp extinguished 20 8 Countermeasures against Abnormal Operation Failure phenomenon Cause Countermeasures The power is not turned ON Turn ON the power Motor seizing Replace the motor Ask for repair
16. Operating the product with a different power supply may cause a failure Never adopt star burst connection that may cause voltage drop If voltage drop occurs longer time is required for startup The power supply is single phase 109 3m The allowable supply voltage range is 10 The power cable of 3 m with a grounding plug is included 4 2 AT AT panel L chiko i OON PRESSURE DOWN INITIALIZATION SS EE e BU C a t RE FILTER SATURATION CHANGE ACTIVE CARBON aimi SHAKING 658 amp x HF J Suction static pressure level DHANG VOLUME p Lo Ex MAIN PETERA MAIN POWER SWITCH OFF peu ON eutst RESET CD CHANGE ACTIVE CARBON ACC 3220 100 This light indicates when the acti
17. When the suction power is decreased the red LED lamp is turned on from the reasons as the front door is open the emission clogged and the emission duct is blocked By removing the cause the lamp is turned down FILTER SATURATION Situation of filler saturation LED Red LED it lights up when filter is saturated and power decreases OFF Stop the dust collector push on the button Manual gt and the filter with be cleaning itself Automatic shaking starts when the operation stop is done when shaking automatic lamp lights Suction static pressure level kPa Measure unity kPa indicates current pressure when functioning 0 2kPa 0 2kPa The pressure representation when operation stops changes within the range from 0 2 to 0 2 Because there is a change in the atmospheric pressure and the temperature
18. 1 SES 1 0 amp 8 DAR A CU UND MI E Make sure whether the exhaust port and suction port are not clogged When they are fully clogged the overload lamp is turned on Confirm the rated voltage AA 3 Conu that SARON connection of several plugs in one outlet is not adopted The motor is not started The motor stops due to The motor stops overload or abnormal suddenly during temperature Confirm that the motor is not overheated by operation clogged filters 1 3 30 After checking 1 to 3 above remove the cause of error and press the RESET switch Or turn OFF and ON the MAIN POWER switch to reset the error statu
19. JS ofi EE z TSDOSSSQ 0 oup ELS RE 3 T m Bl t E 3 in MODEL 150143 00 a 200 240V 450W ER Blowe r motor MODEL E 51085 100 110V 450W o MS RS o Sy MT 105 8 ej EL 22 11 Specifications of Main Body Maximum Maximum Model Pi Voltage Current Frequency suction air suction static Noise V A Hz volume pressure dB m min kPa CBA 1000AT HC CBA 1000AT HC 1m A dB 1 2 5 2 7 m min Note The Noise column indicates a value dB on the scale A at 1 m on the main body side when hose is connected to the suction port X1 Before the zeolite adheres to the Primary filter After 2 5 2 7 m min Machinery Directive EN ISO12100 1 2003 EN ISO 12100 2 2003 EN ISO14121 1 2007 EN60204 1 2006 others 2 Consumable Parts 1 2 Model Primary filter Second
20. MT 173 8 Remote cable option 3m x1 The remote cable is so designed as to be prevented from falling off Insert it securely with its dent facing downward Make sure to confirm pin positions e Filter set in the machine 1 Primary filter HDF 3535 120 ZEO X Remove the sticker before use 2 Secondary filter CHF 2030 50 Active Carbon Cassette ACC 3220 100 Exhaust filter HEP 3220 69 Remove the sticker before use 1 1 1 The sticker is pasted to the filter when shipping it To prevent the zeolite from scattering while transporti
21. the power indi Starts the dust collector AT ON 7 Press the ON switch to start the operation Capacity level 7 Choose operation ability in seven levels Push Lo switch or Hi switch in AT panel 12 5 Remote Cable Sold Separately 5 1 Electrical circuit diagram Tiii qr Remote operation switch ON Shifting to remote mode 1 v li 1 bn E Ilii qn e SO SP B 4 Remote control is possible in the ON and the panel is impossible to control at this time nil qm e 1 DC 1 5V E i 47kQ Pressure analog output Output impedance 4 7kO 3 Temperature correction is not provided LOAD o 7N DC 50V pe LOAD m 100mmA AVE T3 0
22. HHHHHUHHHHHHH SUNCBA 1000AT HC DSA V1 HHHHHHHHHH RSD Co Ltd IIHHHHHHHHHIH This symbol indicates actions that should not be performed in any case Or actions that may lead to a serious accident caused by incorrect handling 1 WARNING m This symbol indicates cautions to assure safe use and actions that may lead to failure caused by incorrect handling CAUTION Original instructions E CAUTION AN e 1 EE SEO 43 TU TU SEU EEOD UK 8 I FH SUN Use the product for sucking up dry non explosive dust e Do not suck up the following substances 5 KERE RRE Flammable substances Gasoline thinner benzene kerosene paint etc e Explosive duSt Aluminum magnesium titanium zinc epoxy etc
23. Less than 1 hours total up Not shake off with auto operation 16 6 4 Replacement of filter Make sure to turn OFF the power and disconnect the power plug from the electrical outlet before starting inspection Do not confuse the back and front of the filter The filter grid frame should be located on the exhaust side 6 4 1 1 Replacement of primary of filter HDF 3535 120 ZEO 1 Zeolite is charged initially in the primary filter To prevent clogging Remove the sticker before use 2 2 2 snap locks 1 Release 2 snap locks of the filter case and remove it 17 6 4 3 2 Replacement of secon
24. N Ne 8 4 3 Ulp Senmolcole ll amio NR 11 4 4 Confirmation before operation kk 12 4 5 Operation pIOCedllie s NAA 12 5 Remote Cable Sold Separately ki 13 5 1 Electrical circuit diagram kk 13 5 2 Remote Cable ui 13 5 3 Color and signal of each wire kk 14 5 4 Remote operation and operation from main body i 15 6 Maintenance and Inspection sseee nennen nennen nnns 16 6 1 Cautions on maintenance and inspection 16 6 2 Filter replacement timing ki 16 6 3 1 Dust shake off work for primary filter 16 6 4 Replacement of Ii NNN 17 6 5 US A 20 EE 0 Daly npo Rm 20 8 Countermeasures against Abnormal Operation kk 21 9 Indication of DANGER Labels Outside dimension 22 10 Electrical Circuit Diagram nennen nnnm ne
25. ary filter Exhaust filter Adsorption agent Life 3 76 3 to 6 months 6 12 6 to 12 months Zeolite Cassette High performance High Active carbon DSA V1 CE Filter Filter performance filter cassette HDF 3535 120 ZEO CHF 2030 50 HEP 3220 69 ACC 3220 100 CBA 1000AT HC Note The life above varies depending on the use frequency and suction density Note The contents of this manual are subject to change without prior notice 23 Memo about purchase DERE Manufacturer s serial number Date of purchase Start of operation Your name Address me Person in charge RSD CO LTD 1502 0082 2 37 2 3 Nagarahigashi Gifu City Gifu Japan 502 0082 TEL 81 058 295 5755 FAX 81 058 294 0020 24
26. dary filter CHF 2030 50 1 1 Open the primary filter case 1 Primary filter case If the shaking arm stops in the center part of the filter 2 Connect the power plug and turn on the main power Danger Do not touch secondary filter and stopper plate Put on the manual shake off button for moving Shaking arm to right side or Left side Do not move it by hand Turn OFF the main power again Disconnect the power plug from the electrical outlet Replacing secondary filter 2 Replacement of secondary filter Make sure to turn OFF the main power and disco
27. ion pressure is less than 5 0 k pa When it is over 5 0 kPa lower it under 5 0 kPa by adjusting the suction hose Using the suction hose which is too thin and is clogged may cause failure by the load too much Confirm that abnormal sounds such as metallic sounds are not generated Confirm that the suction hose is connected securely 5 Clogging the suction hose or discharge hose hinders air flow and may stops operation Use the hose length shorter than 5 meters Operation procedure Connect the power plug to the electrical outlet Set the suction hose hood to a proper position sepe XL JU Turn ON the MAIN POWER switch and confirm that
28. ng it Take out the filter of the main body before using and remove the sticker of the filter 3 Name and Structure of Product 3 1 Name of main body Suction port Exhaust port Front door AT AT Panel operation panel Remote connector MAIN POWER switch BOX Fuse Box Exhaust filter 1 Primary filter Zeolite Cassette Filter Shaking motor Primary filter Secondary filter Active carbon cassette Exhaust HEPA filter 1 Primary filter Collecting Adsorbing the fine dust and fume 2 Secondary filter Protecting the circuit andthe blower Active carbon cassette Absorbing the odor HEPA Exhaust HEPA filter Exhaust treatment 3 2 Standard accessories 4 Operation 4 1 Power supply
29. nnect the power plug from the electrical outlet before starting inspection to shut down the electricity 2 2 3 2 Remove 2 screws on both sides of the guard for Turn 2 screws at the stopper plate shaking and get the guard off remove the screws and then remove the plate z 7 OET 4 2 i Remove the secondary filter Stopper plate The guard for shaking Dont move the shaking arm by hand When moving the shaking arm be sure put on the manual shake off button 18 6 4 8 Replacement of exhaust filter HEP 3220 69 1 4 Release 4 snap locks and remove exhaust filter cover Exhaust filter cover 4 snap locks m 6 4 4 Replacement of active carbon ACC 3220 100
30. nnen nennen nnn nnn 22 11 Specifications of Main Body ee 23 12 Sata xh Consumable Pais NN 23 mU Cautions on Using Product 1 1 1 2 1 3 General Perform installation connection operation manipulation inspection and failure diagnosis work properly in accordance with the instruction manual Incorrect work may cause fire electrical shock and injury The Condition of carry installation transportation and safekeeping gt 10 60 80 For transport and storage keep in a safe place with a temperature range of 10 to 60C and humidity below 80 gt i carrying in and installation enlist the help of others when carrying heavy objects to prevent an accident There is danger of injury due to falling gt
31. on level 100 10 ON OFF ON switch and OFF switch tactile switches and MAIN POWER indicator lamp e MAIN POWER lamp Turns ON when the MAIN POWER switch provided on the side of the main body is turned ON e ON LED ON switch with green LED Starts the dust collector and enables setting of the performance level e OFF Stops operation of the dust collector 1 Starts up Auto shake off When the driving adjusting time is one hour or more e OFF OFF As the suction level is memorized by the OFF button the operation starts in the same level at the time of restart However if the main power switch shut down by the blackout when suction level is changed during the operation machine starts in suction level before the change
32. rized level by the OFF switch 15 6 Maintenance and Inspection 6 1 Cautions on maintenance and inspection Make sure to turn OFF the main power and disconnect the power plug from the electrical outlet to cut off the electricity before starting inspection Using a worn or damaged filter will release sucked dust to the atmosphere and damage electrical parts Make sure to inspect and maintain to prevent failures and accidents in the product and use the product for a long time 6 2 Filter replacement timing 1
33. roduct is installed properly without any abnormality such as backlash Confirm that grounding is done correctly Confirm that the power cable and grounding plug are connected correctly insulation is provided properly and the rated voltage is realized Confirm items 1 to 3 above and then proceed to the item 4 AT Turn ON the MAIN POWER switch and confirm that the MAIN POWER indicator lamp of AT panel lights AT ON Press the ON switch to start operation 5 0kPa 5 0kPa 5 0kPa Maximize the volume switch and confirm that operat
34. s Start the operation 30 minutes later Fuses are blown out Replace fuses Refer to Fuse The suction force is Filters are clogged Shaking or Replace filters deteriorated Clogged filters lead to the failures 3 and 4 below Install filters correctly Filters are not installed correctly Particles are not blown Rig completely Filters are damaged or Mee Replace filters their life is expired Filters are clogged Replace filters ii Foreign Substances have Ask for repair The blower is generating EDO MEE SE gh d dh sz E abnomalsoundsor SESAGUTDNU The motor bearing is abnormal vibrations damaged Replace the motor Ask for repair 21 9 Indication of DANGER Labels Outside dimension
35. sembly and modification gt Do not disassemble or modify the machine Disassembly and modification may cause an electrical shock and injury Contact your dealer for internal inspection and repair 1 6 R Disposal gt Dispose Of the product properly as industrial waste 2 Lacs Confirmation and Preparation at Arrival After unpacking make sure that all parts are provided Contact our company immediately if parts are damaged during transportation or not provided e Main Body Confirm the nameplate back side Power cable standard accessory and Remote cable option X Japan Other than Japan
36. ve carbon cassette ACC 3220 100 must be replaced INITIALIZATION 2 After exchanging filters initialize it The light goes off Push it with a stick with a round tip for 2seconds SHAKING Rehabilitate the filter with shaking lever It is possible to shake the filter by hand after the operation stopped Auto operation shake off 1 AT ON OFF OFF ON 0FF 50 The lamp lights at one hour or more the operation time total After stopping the operation AT panel ON OFF Auto shaking for 50sec ManualHand operation shake off 1 OFF
37. ver be careful at the filter change Refer to Replacement of filter Total up hours Indicator lamp 1 0 1hour After automatic shaking Off Hand operation shaking 1 AUT 1hour Aft t tic shaki i our After automatic shaking Light up Automatic shaking 24 Some estimate of the number of shaking times for 24 hours continuous driving Hard i Normal Sg Easy Dust property Adhesive power resin rubber silicon wood etc paper etc metal glass etc medium few 0 3 1 3 6 1 6 12 1 shaking once 0 3hour once 3 12hour once 6 12hour PRESSURE_DOWN Anomaly signal LED
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