FS-12D/24D/100D
Contents
1. Please read manual before operation _e KOSHIN KOSHIN LTD 12 Kami Hachinotsubo Kotari Nagaokakyo City Kyoto 617 8511 JAPAN CTA RTT TEL 81 75 954 6111 FAX 81 75 954 6119 3LB 9 00 1 2 00 13 00 17 00 at T 617 8511 12 exe 0120 0 75 540 2 8 s00 1200p rhs nao Ahttp www koshin lItd co jp __ 08 10 014034909 Om gt og OF2. e The pump may fail to lift the liquid or demon _ strainer from time to time and wash it by _ HOW TO CLEAN THE STRAINER strate its self priming action if the strainer is clogged by foreign matters Remove the solvent etc An appropriate mesh of the strainer is 40 mesh Strainer A 4 P pin F i 4 abbates PERR aa
3. 5 m 12 TROUBLE SHOOTING 1 Air is drawn from the suction Tighten nipples hose band etc The liquid hose on the suction side isnot Foreign matter is clogging the Clean the strainer lifted while strainer the motor No liquid in the tank Stop the operation immediately rotates No priming liquid in the pump Fill the pump with the priming liquid Hose is folded Straighten the hose Carbon brush is worn out Replace the carbon brush with a 2 Delivery volume is small new one Faculty connection to the Make a correct connection battery Disconnection in the power Replace the cord cord Fuse is blown out Replace the fuse Carbon brush is worn out Replace it with a new one Motor is detective Repair the motor 3 Pump does not rotate Use a gas pipe of 3 4 inch dia for the Suction is too high Lower the suction
4. ret SC ei D l 3 f 10A _ _eFS 24 10A 10A
5. A a amp BRO MI OPERATION Do not apply to low viscosity oils and high volativity liquids such as gasolin Not applicable to acid and alkali chemicals and solvents Fill pump inside with priming oil before drive Otherwise life time of mechanical seal is short Do not use for low viscosity oils and high volatile tiquids such as gasoline 1 1 2 3 4 PADS APPLICABLE LIQUIDS im Kerosene light oil such as diesel and machine oil amp A heavy oil A BEFORE USE e Before plugging in check if switch is OFF When switched ON pump starts when switched OFF pump stops FS 24D is available for DC 24V of car battery FS 12D is available for DC 12V of car battery FS 100D is available fo
6. 2 4 8 mm EF EXCHANGE OF CARBON BRUSH Carbon brush should be exchanged with the new one after 500 hours operation The use of carbon brush extremely worn
7. e When using a DC cord longer than 5 meters available in the market purchase a cord ota having the same construction as that of which used for the pump and use it as a H RV IS YORE _ connecting cord The use of a cord which does not meet the specification will cause 0 oN 6 lant TEA SALA the problem as described above kose AISIR MBERALTREU Eos O e when the connections are made irrespective Battery of and terminals on the battery Use a cord having a nominal cross area of 2 0mm for the DC cord If a cord having F 24 24V 2 0mm
8. OQ IN Gh A O Thank you for purchasing high performance KOSHIN selipriming pump This manual is prepared for your safety when operating pump Please read carefully and comprehend fully before use 2 Wrong usage could cause injury or death A n Ts aE E ce ys this manual ie fe future PREEN 4 ne pa l Effective only in Japan 12 y FS
9. 3 2 10 Model FS 24 operates by connecting its cord clips to a 24 V DC power source a battery The DC motor has no polarity so that its performance does not change _ 1 ee a smaller diameter is used the voltage may drop and the pump may fail to operate i NR RNS Si eo rane ee PEE as _ satisfactorily _ l 5 Sa S
10. 5m 2 SELECTION CONNECTION AND PIPING OF HOSE Use an oil resistant rubber hose or an oil resistant vinyl hose Use a 19 mm dia hose A soft vinyl hose generally available in the market is not suitable for the suction hose piping Cut a 5 meter hose into 2 pieces and connect them at the suction side and the delivery side The vertical height of the suction hose and the suction pipe should not exceed 3 meters The delivery volume of the pump will decrease if the height exceeds 3 meters The time required for the sucition becomes _ longer as the length of the suction pipe becomes longer e 19mm e e 34 3 3 m YET
11. HOW TO MOUNT THE PUMP Being a stationary type install the pump firmly at the required spot The mounting feet are to be fastened by four bolts 8mm When installing the pump upon the fuel tank install the pump above the tank Installing the pump underneath _ the tank is not advisable due to natural flow of liquid by a siphon action Install the pump horizontally Being a self priming pump requiring the liquid to be invariably present in the pump installing it aslant may cause the liquid in the pump to become insuf ficient and the pump may fail to demonstrate its self priming action Be sure to raise the end of the delivery hose and delivery pipe from the level of the lifted liquid Immersing the end of the hose or the pipe in the liquid will cause the liquid in the pump to be discharged by the siphon action so that the pump will fail to demonstrate the self priming action SPECIFICATIONS 5 peceo momwo Connection Dia 209 34 Connection Thread Inner pipe thread P pase 4 U Total Head paea ome mae P7 a Delivery Volume 402 min l 502 m j n 10 6U S G min 3322S Gin Max Self Priming Head KABRBE UI Voltage z DGV DC 24Vv AC 100V Ampere 7300 rom Continuous 4 1kg Standard
12. FS PUMPS FOR CONST KOSHIN gm RA 1 ug RUCTION M FS FS OPERATION M one a ee li A F S P U M Fe g SS uS J coo OP ERATION M ANU AL 0 5 m ene FS 12D_ FS 24D_ FS 100D 1
13. out decrease rotation delivery volume _ and in some case the cause of motor trouble Carbon Brush ee When delivery volume is extremely droped NT it can be recovered by exchange of carbon brush e 500 F 6 F S e HOW TO FEED PRIMING OIL Turn a bolt on the priming oil inlet toward EBE Priming Oil the direction as shown by an arrow mark to remove it and then fill the pump with priming oil When the pump is filled with oil securely tighten the cap Unless a specified amount of priming oil is filled in the pump the pump will not demon strate its self priming action e Once filled with priming oil at the initial stage the pump will not require the priming oil feeding at each time the pump is operated e
14. 3 Packing gum 1 36 Fuse holder packing 1 16 Code gum 1 39 Switchgum 1j Ae WV F S 100 19 LOU 2 42 scideness connector ESR 1 211 Screw 2 screw A 2144 Hose band 1 Caution label 24 Screw_ ANE o a 1 1 gt CO PO _ _ aoe HOW TO EXCHANGE CARBON BRUSH Prime oil through priming port Put suction hose in liquid Switch ON power Pump sucks and lifts liquid in liquired time When necessary volume has beeen lifted switch OFF power 5 Take off fan cover from motor and take away carbon cap which is both side of Fan Cover motor C E Stop Take out carbon brush and then exchange a J Q Screw _ new one and then DO NOT fasten the carbon caps too strongly not to break Carbon Brush carbon caps Carbon Cap
15. Accessories DTvope Switch Box Cara Se Sait with Fuse 10 Ft D AOMH HHL zk ZOBS J e o e 0 e 20mm e e OTE i e
16. r Home Currency Voltage AC 220 240V e OFF ON OFF D 3 _ FS 24 5 V 12V Z24V 24V _ 14 BGG KEDDEN FS 12D 24D 100D M PARTS NAME x No PARTS NAME B amp ax 4 2 Flange bracket 1 26 Spring washer 4 3 Impeller 1 27 Spring washer 2I 29 Moto 6 Flange packing 1 30 Nameplate J1 7 Check valve ures 1 31 Powercode Jm 8 Impeler adjusting vesher 1 32 Valve spring 1 9 Plug 2I33 Valveside 1 M Switch Box 1 34 Fuse _ _ 1 12 Terminal packing 1 35 Fuseholder washer 1 1
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