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Contents
1. Do 7 82. O USIIDu
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4. 1 A 2
5. Xd usibus 22 10 M3x6 8 3 1 English 23 2 4 1 M4 1 o MaxB T M4x30 1 M4x8 4 gt due 3X8 5 M4X25 1 M3x6 3 FM 204 USIIDU B2972 B3415 A B3416 B B2880 O A1514
6. Diz UP je H ae _ pn i gu L Bla U Bir D BI REHA ev ul WR UP i DOWN HM f UB i n H 7 E 1 e Hd Bip EE RE i i og 1 1 K UP DOWN SM LO HRK Rare Oo E E TE 20 LER Za SR RS e EE H SIN RE YH AE HR QL RL 7 FER ETE HAKKO FM 204 gi HAKKO FM 204 E m ii i c BG F e o e i gt UP a CF
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8. FM 204 3 euEB Caja F 1 YET S E OEH FM 2027
9. SRS 1 FM 204 2 o 3 I bt x Xd USIIDU English A
10. Xd USIIDU P D ia English A A
11. CD 15 25 C 80 10 8 0v 7 r7 Nl Nl ZIN 350 C 400 C 50 C OR 650 F 750 F 100 F N 5
12. L 3 EE Mi 20 IS ES zu sb MODEL FM 2024 MODEL FM 2024 L B iS zu E B3 ES Vi is
13. e N m S e Fa A HERD 5 srana at S Emm i Dmm d H R ERA O 33 c Wena till A HAKKO FM 204
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15. 9 G 3l NL dj B Ef 4 cS d o pos LE of Q l O IS Xd USIIDU 26 MEMO AYE Xd usiBu3 CHAKO HAKOFM 204 UE EE FER WB HAKKO FM 204 gt AGER E FB Z HD Bs BE XF RR A M4 X25 BAUR HER S B AR o gt M m mj E 1 RR 1 2 3 ssnst 3 4 Rd 4 5 7 6 ee es ee E vae eR RU dv an 11 ml 14 2E 20 9 21 M cx L TU ETE 23 BRE r lt NEEDLE 26 1 HAKKO FM 204 Ult 51 zt S MODEL FM 2024
16. 1 2 3 4 pa LED adi MN 74 si esas 3 2 1 Ei Dc ENS EDI 2 4 LED LAE G 6 MODEL FM 2024 gt 0 0 1
17. ANGE oo Jn C ABE FM 204 e xi 1 MODEL FM 2024 FM 204 FM 204
18. gt i 20 3B Raa 20 hes 4 55883 4 5 e 5 Q Q9 Eu E E i 20 sb iS Eu v Eu Xt bn E Ey S 3B Bes MODEL FM 2024 MODEL FM 2024
19. UP DOWN Oh amp Y CHIRLENY CN ON OFF o 3 UP DOWN 7 x FE A
20. 2 A DR EIT DAE SOR TEED Ml RE BUT LAE PA o 3 AU SS TP Gy SBR 3 Um leai E K i e 1 H H 3 4 SAI REIR SUE E PNIS tita ARIA 38 e d The HAKKO FM 204
21. cs O FM202402 FM 2024 24V 70V U D A1512 Q Ai511 A1513 tX B2878 B B2877 B2879 c B2872 B2873 E B2876 A B N1 06 0 6mm 0 6mm 1 9mm N1 08 0 8mm 0 8mm 2 0mm N1 10 1 0mm 1 0mm 2 2mm N1 13 1 3mm 1 3mm 2 6mm N1 16 1 6mm 1 6mm 3 0mm N1 20 2 0mm 2 0mm 3 4mm N1 23 2 3mm 2 3mm 3 8mm o lt e Se N1 L10 1 0mm 11 0 mm OLTE FH200 06 FH 200 D B3251 B3249 A1536 B3413 B3250 6 B3252
22. rean PSR e L FM 2024 HAKKO FM 204 A FE we L3 HAKKO FM 204 ra EB a r5 e 59 Fg Um ie x J E E EHE ES ee Be Fe RR D SAY PF o E ER f si ES FAI 2 MODEL FM 2024 EIERS o 3 MODEL FM 2024 HAKKO FM 204 UL S etl SS IZ SEDIS T m o 4 OFF ON oon il Xu o 5 A HAKKO FM 204 34 5
23. 3 ere ABE 350C 2 MODEL FM 2024 350 450 C 660 840 F 200 450 C 400 840 F 350C 400C 1 3 3 2 e UP DOWN 3 3168 2 HE 3 2 e UP DOWN 2 Y I l HEM en 450 Bree Be gt 950
24. m 46 B Eva Sn a 250 C 482 F b YN tal Xn c 4 RR ocv xx SELIA g B LLI AETA d DSL S HHT CRRA WEE GE SE e ARBITER GE SE HA SE HOC LS ti t
25. 400C
26. 1 R Git o zo l a RHR B WER 3 5 2 3 DECGETERSIDTE 0 8 SR BAY WERE gt JARRE S UHB E o 36 one ee HO IB 400 C Ti T EH SUR SE 2s 410 C l 10 C 10 1 UP DOWN t E 1 i e Y 2 42 l l e i UP DOWN NM Be E NM D MERARI CSF PRECE Ron gt CHH D 1 e I LU ZUP Beli o 3 eie OO C00 is K a ONES side do eoi EN ARORA DIS MAWARI C MIRUA 0 FI SCF 09 e T BERI CR FE UP EC Patet
27. o CO ING B MODEL FM 2024
28. e e H RENAE E HAKKO FM 2027 RRs Or T LL zu am nz A 350 C A Kel L A ITRE n LS o e MODEL FM 2024 350 450 C 660 840 F 200 450 C 400 840 F D 350 C 400 C 1 e 2
29. N Q Q Q 4 A ITR peers
30. 5E ANGE 1 2 English 3 A 2 JS
31. Lia as e y e e R T ESSES ep SITE HIS a He CIS RR RESEND RE e a gt HANERE F o A E FL EEL EU xk H7 J Fees eo e MARRARA SB BE EIT gt AREER mania rg A qni divis aid e BARA LEASES IBN ITA e NEI LRU REE ERM T e A ADRS ARI EDT AR ne e WR Bs US Z IS T R EH HL HER BF gt HE H E Q AGER rae
32. HAKKO FM 204 MODEL FM 2024 70W 24V 350 450 C 650 840 F lt 2mV 120 W 200 450 C 400 840 F 5 C lt 28 RE 180mm 65g 24 V 1 2m 160X 120X225mm 6 3X4 7 8 9in FG 101 3 7kg 8 1Ib PUES EANA 80kpa 600mmHg 24in Hg RoHs 15min mU DETTA SPR zK Hg Cd Ca Ecc y x Q9 O O O O x O O O O o x o o o o x O O O o o O O o O E F i TONS UTR REIS HE HAPEE RTD N BER EE RG gt s ZWB JERE gt oes L
33. 2 MODEL FM 2024 3 MODEL FM 2024 FM 204 OFF ON Cv H Git 5 AINE MODEL FM 2024 FM 204 OFF B x Q ON NN
34. X A DUUM L H l em x e D B English
35. DR Xd USIIDu i A00 C 750 F 50 100F H5E e 20 English 9 AN e
36. 3 1 1 1 3 40H 3 4 2 1 2 Xch USIIDU English 6 Cs UP ON
37. 30 AME FAX English 3 Tr It JA fe gt FE dH UD BERESUSE acl AG o N o r EB DRESS ES 3507 450 C SES EF ORS BUE FH RN ES AE o BREST IB 37 Z lf f E SS Qa G E a ELE Az E L ZT ABA A gt ERD ANA gt SRILA AR BC BEB BF RR EET EL UI o PEARS Pe BEES gt ERP URES ASIA o o
38. GHAK O R SIK L G D K H English 5 UP HAY DOWN RAY FM 204 4 1 Bees UP DOWN FM 204 FM 2027 MODEL FM 2024 el ee Seas 3 ceed 1 ON 2
39. 5 UP DOWN O3 30 150C 50 300F 350C 100C 250 7 l l l Cl eraa m HG 300C 570 F ON 0
40. Xd USIIDu 400C UD English 410C 10C 10 1 Qe 2 UP DOWN 3 0 F a 3 GGG 14 BG HR L RRA 7 TRU 2 0 5 TY CF E FBS 0 9 Je 2 50 50C 90 90 F 3
41. e D FZ e English A CUR SALE BRE gt RFU SPH e e
42. 3 SETTE ER SEE BAIT ERARE 4 e LI bt PETE FERE Sie rb t T T EAT d T o A ij ae WAT B MODEL FM 2024 e tr Hi egi ae Et Bl MR H E X528 EASIER AH oH WEE ALE BR L LS LTTE L o E i o jel ihe E aH A MERA LR Full TEAL gt F H SIH CE PE SH MEUSE RE SE E T IK LL rr BR HB 6 E FR T 1 E o X8 8 Wl gt m
43. m juin m hunde ACTED RT HERE EA o N l EER Enea UD AER 2 3 3 4 CS PURA IST LED BUR T 3 fc E 2 1 3 2 4 he HER 4 LED aN S SS 6 Pit 0Q BY oo HUE S MODEL FM 2024 gt 2 2Q TT MEE gt
44. P FESSA BEES LEURS UH EU o 70 80 TRES TR Zr FA T RS 7 7 gt UR fr Edu RD S TL R IER 50 10 Jii Be EW a UR Te BUR SR PR YB 2 SZERET M3X6 8 JH EL h 3 1 English M4X8 4 o 200 M4X8 4 Paa 2 SR FH Pe SEL 4 1 RIE M4 1 HEARST M4X6 3 SFE SSA RA ARRI
45. Sd LY 2 KRYT UP N o UP DOWN 2 U C F FM 204 021 2 Ale 6min S D ON OFF STs ON OFF UP DOWN
46. English 35 UPS Hest DOWN FTH HAKKO FM 204 h 1 DOWN o o HAKKO FM 2027 MODEL FM 2024 RS YE 2 HAKKO FM 204 Kk IER EIR ALIAE MAN xpo gt 1 2 HE RMA HAKKO FM 204 BPR ATE RES gt e PA e e i C BK CR gt A PERE e 2 i AE
47. In B 15 25 C 59 77 F SQ 10 yE RUE AE AES o 47 8 e Nl ZTN e Nl LIN 350 C 400 C_ 50 C 650 F 750 F 100 F e MORER QHR aimes EE GZ SEWER o 2 ea Es ee a H E D 509C 1009F ARAH E Ph AUR MUR S E FE
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51. d 0 Pee m Ls f E 9 p Jo D a 9 B G S uis NI E S a o T o S ii Che S o 54 MEMO ESEE EZ CHAKO HAKOFM 204 Xp AYA Desoldering tool Instruction Manual Thank you for purchasing the HAKKO FM 204 desoldering station Please read this manual before operating the HAKKO FM 204 Keep this manual readily accessible for reference N CAUTION Remove the pump securing screw M4x25 marked red from the bottom of the station Failure to do so may result in serious problems TABLE OF CONTENTS 1 PACKING LIST AND PART NAMES 0 1 2 OP ECIRIGCATON TES 2 3 WARNINGS CAUTIONS NOTES AND EXAMPLES 3 4 MINUTIAE SETUR oe on a n or a 4 De OPERATION I 7 6 PARAMETER SETTINGS snip 11 MAINTENANCE a ao 14 8 ERROR MESSAGES asta em 20 9 TROUBLESHOOTING GUIDE 2 rin ttes 21 WO PARTS LIST uei secet scixaecenet denk tore ex iiber rere serbe ese 23 13 WIRING DIAGRAM sm asin 26 1 PACKING LIST AND PART NAMES Please check to make sure that all items listed below are included in the package HAKKO FM 204 desoldering station 1 Iron holder with tip cleaner seman en 1 MODEL FM 2024 desoldering tool 1 Handle for gun configuration 1 Filter pipe assembly For replacement 1 Cleaning
52. 3 MEDAM 3 du CB C UP DOWN Xd usipu3 English e aa lt Uu LT 55 Oi ON OFF ZTS UP DOWN ON OFF
53. gt a ABE X LA uP DOWN fe 10 1 29 200 400F 200C 400F
54. AN x an L 4 AS 350 450C e Q9 Y O e
55. HAKKO FM 204 English TH e ee pF RN seaccaiuicAaed ninlendntapuntanadiniann a ERA GRA oct 29 caus 1 TUE TS BRE I es 1 m 1 STS seed 1 UM rA c S 1 A0 Fr 1 ae 1 AM FER e 1 e HAKKO FM 2027 FM 2026 AT 10 Hr HAKKO FM 2027 FM 2026 HAKKO FM 204 FM 2027 FM 2026 MODEL FM 2024 ROM es HAKO IRIS n S HT TRU SH GERE ER lain OB BD EH BE TPARH 93 ich Pd
56. 10 B3439 B2954 O B3419 4 B3401 B3420 B3432 B2761 250V 3A 100 120 V B2852 B2384 B3421 100 V B3427 B3414 B3433 8MM X 45 L B3434 6 5MM X 120 L B3435 6 5MM X 280 L B3431 B2387 2 B1053 B1312 B1057 B2060 727778 B3429 B3428 B3430 B2085 A1013 2 B1056 A1014 2 B1050 B1059 2 B1313 DD CD DD DD HADDAD ECOO B2506 2 24
57. B3253 D IB2756 25 077 a B3216 B3217 S B3218 B3219 B3215 B2874 0 6MM B1086 0 8MM B1087 1 0MM B1088 1 3MM B1089 1 6MM B2875 2 0MM 2 3MM FH200 01 599B FH200 02 FM2027 02 FM2027 03 FM 2027 599B 1 FM2027 04 FM 2027 2 FM2026 04 FM 2026 1 FM2026 05 FM 2026 2 1 599B 2 FM 2026 FX 780 FX 791 FM 2027 FM 2026 11
58. OA B 0 6 mm 0 6 mm 1 9 mm H L6 mm e FH200 05 AURIS RR AF SR A B3249 wes HRE A B3252 AH E BERIAN B3253 e IW y 53 e jt 0 1 3mm 0 05 in 1 3mm 0 05 in WS ee 92 0mm 0 08 in 10 2 3mm 0 09 in LIE FH200 01 599B FH200 02 PESE 7 EI y FM2027 02 FM2027 03 1 Wo SHS gt 5008 2 WIS summ FM 2026 FX 780 FX 791 FM 2027 FM 2026 ll
59. gt JS ZIN HG Press the UP or DOWN button E Y l l QOO resne d burton once Uf AIT HG ZIN Press the button once 1 E I Y N CAUTION If the power is turned off without completing the temperature setting the new set temperature will not be recorded 1 Press and hold the 3K button for at least one second The current temperature setting is displayed and then the hundreds digit begins to flash one second later This indicates that the station has entered the temperature Setting mode Follow steps 3 to 4 on Changing the temperature 2 If the 9IK button is not pressed and held for at least one second the current set temperature is displayed and then the tip temperature is displayed 64 Entering the tip offset value Example When the set temperature is 400 C and the actual tip temperature is 410 C The difference in temperature is 10 C so enter 10 as the current offset value 1 Insert the control card into the station The station enters the temperature setting mode 2 Press the TE button The station enters the offset entry mode Press the UP or DOWN button to set the hundreds digit The values that can be entered in C or F are 0 for positive values and for negative values 3 Select or and press the XK button The tens digit beg
60. 1 1 8 3 2 4 3 2 2 OF Qj v FOWWSU CH AAD Bx HE ES Fd
61. x ES MS T Yi ITI Pp Q 5 SRI R 2 v 3 FM 204 MODEL FM 2024 AC100V 50 60Hz MODEL FM 2024 20W 70W 24V 200 450 C 400 840 F AMO gr 5 350 450 C 660 840 F D v 5C 9 160 W x 120 H x 225 D mm 3 7kg 80kpa 600mmHg 0 7 a3 150 min FM 2027 FM 2027 FM 2027 01 70W 24V 20 2mV 1 2m 188mm 2 4D 30g 2 4D 20 2mV 180mm 65g 1 2m FG 101
62. 2 2 2 O Xd USIIDU English a 250 b e d
63. Socket 1 Thermistor lt Wiring diagram of MODEL FM 2024 gt E Checking the grounding line Checking the electrical continuity of the cord assembly 1 Remove the plug of the cord assembly from the station 2 If the handle is attached remove it 3 Remove the nozzle cartridge For this removal See Attaching and replacing the nozzle cartridge 4 Remove the screws for the grip and measure the resistance between the socket terminal and the connector pin as shown below refer to the wiring diagram Pl g T ns Red socket 3 PUG 2 rinn Green socket 1 Plug 3 sues Black socket 2 Plug 4 Brown LED circuit board Pl g 5 White thermistor Pl g 6 Blue switch circuit board If the resistance is larger than O Q or c in any location replace the cord assembly 1 Measure the resistance between plug pin 2 and the nozzle end 2 f the resistance value exceeds 2 Q at room temperature perform the maintenance for the tip which is described in the next page If this does not decrease the value check the electrical continuity of the cord assembly Kp AYA 74 75 B Maintenance E Checking the heater sensor This procedure if followed daily will materially add to tip life a Set the temperature to 250 C 482 F b When the temperature stabilizes clean the tip and check the condition of the tip If the tip is
64. CI GER IE HSH 39 je deris ER ER 10 RIETI RE DL CS HL a TRE 29 200 C 400 F 200 C 400 F EFAJ z e GLP UP DOWN SLE USB HE ECT Ferr a 300 C 570 F e B BMRA A EE o e hE REE S Simas ELEC Ee 30 150 C 50 300 F Ed 350 C 250 C i UP DOWN i 1
65. NOTE Consistent replacement of dirty clogged ceramic filters will reduce or eliminate the need to clean the pump 1 Disassembly 1 Remove the screws 8 used to secure the cover and remove the cover 2 Remove the screws 4 used to secure the pump assembly 3 Remove the inner hose and pump head at two locations 2 Cleaning the pump head Remove the valve and guard and clean away any adhering flux A CAUTION If the guard is difficult to remove heat it with warm air Do not try to force it off using a screwdriver or other tool This may deform the guard and reduce its air leakage efficiency N CAUTION Clean with alcohol or thinner NOTE Replace the valve if it is deformed or has calcification Replace the exhaust filter if dirty 3 Assembly Attach the valve and guard N CAUTION When assembling the pump be sure that it is airproof and that there are no air leaks 73 Pump head se When attaching the valve and guard be sure to align the projections on the pump head with the grooves on the valve and guard Checking procedure N WARNING OFF and disconnecting the AC plug Unless otherwise specified perform the following steps after turning the power switch R Checking the cord assembly LED circuit board Switch circuit board Blue circuit boar joy g g
66. Sir Ke E k n S Xr far EE VA TR EH XT RE RICE Tt LI m L8 x BUSE UP zx DOWN oe 7 TREE MODEL FM 2024 A o AN UT ERU Ed gt Lissa
67. English 3 s 3 mg gt kez aL E a ul Xs B SI E IH 2 e IP S IPSOM EI HW te A ZW E EN 9 WR I RE 3 e o Dr cdi f E Ea f PERO DA e e fi EE HIIG Eni 45 e IS A Be
68. x iE Ee 43 H gt H SE Hi ERES AAA O Us US BEE RE ERSTES AES TAIT hems HA xx Sia MIE EF A ja UA SH at E RE 2 TH folie REWI STB 1 HAKKO FM 204 2 3 44 SS E 1 PES 1 8 BARK px 2 ARAR SE RRR 4
69. 3X8 5 rro ee d S DARA GT M3X 12 4 M4X25 1 51 e Z HTI J 5 h M3X6 3 Ca x AAST 0 se M3X6 1 AREE AT a M4X6 1 69 in Z C sen M4 X 12 8 S U HAKKO FM 204 6 B3415 B3416 B2880 A AM Ei si e las me 220V KTL s Y 230V CE B3439 ENA EN E 230V CE B2954 TRIBUERE UAR RE Rd 3419 EE ch E Go o Go ER ne Go ER U N is EL 100 120V 220 240V Go A1014 B1050 Taa ga Go Go Go Go w 83MM X45L 7 SMMX120L 6 SMMX280L LES gu WI EIER Gl E U Go E U3 han 52 e kis E e e ES Aisi ij A1513 TR 25 BUR B2878 LEES E amp B2877 em 6 i English
70. sl Or M Uu c E ZIS 50 5 Be HE uu i E S a END J KRA T ENT He A SEL Y TRR SERI E Fr C eh EL A TE REDI BR IL SBT CEPI gt STL 9979 EE HU HH A o HAKKO FM 2027 ALE PER C10 C gt MUS MODEL FM 2024 20 C HAKKO FM 2027 37 ei BER 1 A 37 7 RR f Be EL il ELE
71. HAKKO FM Power Consumption 204 desoldering station 120W MODEL FM 2024 desoldering tool Power consumption 70 W 24 V Temperature Range 200 to 450 C 400 to 840 F Temperature range 350 450 C 650 840 F Temperature Stability 5 C 9 F at idle temperature Tip to ground potential lt 2 mV Temperature Accuracy Station 15 C 27 F Tip to ground resistance Length less cord Weight less cord amp hose lt 2Q 180 mm 65g Output 24V Length of cord 1 2m Dimensions Wx Hx D 160 x 120 x 225 mm 6 3 x 4 7 x 8 9 in The temperatures were measured using the HAKKO FG 101 soldering Weight tester 3 7 kg 8 1 Ib Vacuum Generator l This product is protected against electrostatic discharde Vacuum pump double cylinder type Vacuum Pressure Max 80kpa 600 mm Hg 24 in Hg Suction Flow HAKKO FM 15 min 2027 Option Weight w o cord Cord N CAUTION 30 g 0 067 lb 1 07 oz with 2 4D tip 1 2m 4 ft This product includes such features as electrically conductive plastic parts and grounding of the handpiece and station as measures to protect the device to be soldered from the effects of static electricity Be sure to observe the following instructions 1 The handle and other plastic parts are not insulators they are conductors When replacing parts or repairing take sufficient care n
72. T 42 o o A R FE ON BC Re I RR HR HE Ia 750 F English 400 C A Y TH UCET ALES gt EHI PR SEI IE PT RS JI I HU amp BUS
73. Noze Se parts list for nozzle B2876 amp B2877 Hose f 6 e Nozzle Item No N1 06 N1 08 N1 10 N1 13 N1 16 N1 20 N1 23 Item No Part Name N1 L10 Long nozzle 1 0 mm Iron Holder B3249 Cleaner base With rubber feet 599B02 Impgeaner 599029 Cleaningwire B3413 iron holder assembly Withsclews B3250 sa B3252 Switch case assemby B3253 Connectingcabe Optional Parts Item No Part No Part Name Specifications CD le2756 Tip tray Enlarged view of the nozzle tip 8 amp 8 Enlarged view of the nozzle tip 11 0 mm Option B2874 Cleaning pin B1086 Cleaning pin B1087 Cleaning pin B1089 Cleaning pin B2875 Cleaning pin FH200 01 n holder FH200 02 n holder Part No B3216 B3217 B3218 B3219 B3215 B1088 Cleaning pin For 91 3mm 0 05 in nozzle nozzle nozzle nozzle For 90 6mm 0 02 in For 90 8mm 0 03 in For 91 0mm 0 04 in Xp AYA For 91 6mm 0 06 in nozzle For 2 0mm 0 08 in 92 3mm 0 09 in nozzle With 599B With cleaning sponge FM2027 02 Connector assembly FM2027 03 Conversion kit With 599B 1 FM2027 04 Conversion kit With cleaning sponge 2 FM2026 04 Conversion kit 1 FM2026 05
74. UP DOWN 1 naii y I I uon nN Ea aed gt HU H HC 1 A ES y qnn LUJ U 1 4 1 2 1 1 1 3 3 4 2 1 ld
75. J I y l M BE 1P L Lon 1D S amie 0 e e C e 40 English 41 mZ LI 2 S E gt C E Ub a1 ER SEIRI RET PIE gt EUSEB ESM UP DOWN GB
76. inserting the AC plug Turn the power switches ON N CAUTION Be sure to ground this product as it is ESD safe by design 5 Turn ON the power A CAUTION The HAKKO FM 204 does not function properly if the power is turned on with the trigger pressed Release the trigger and then turn the power ON Jack to connecting cable lt Connecti Receptacle opening Kp AYA ng cable SI Plug projection i Push the plug in as far as it will go and try to remove it without pressing the release pin If it stays in the receptacle it is properly seated SiHAK O Insert all the way to the base 62 63 5 OPERATION Controls and displays UP button button DOWN button K button The front panel of the HAKKO FM 204 has four controls End of sequence signal terminates a phase of a data entry mode When pressed for less than one second displays settings already stored p x Initiates a data entry mode UP Increases the displayed value DOWN Decreases the displayed value The HAKKO FM 2027 and the MODEL FM 2024 can be connected to the HAKKO FM 204 Station The lamp on the grip operates as follows MUSO ppm Lights Sleep mode Blinks slowly Off mode Off ze EET Blinks quickly Operation 1 Turn the power switch ON 2 By de
77. 1 D E788 ST E 1 nm 1 kk 1 10 1 iX kkk 1 es 1 u o S FM 204 X FM 2027 FM 2026 CUm C2 Pd go 10 oe FM 204 FM 2027 FM 2026 FM 2027 FM 2026 MODEL FM 2024 HAKO n
78. 22k ANSAN Ei D IFEA PASE gt Be PRES D gt PETER IR A SORE QF ZTE SREBRA BE o l Go E E 48 9 AN e pea sab e ib SEI nu English MODEL FM 2024 TIR MODEL FM 2024 e BRAS AME pea 32 e ib FEB ae
79. E 4 I nr 0n WOU Ss xm gt Wu HG UP DOWN Y I I 4 n P Uu CUL HG HG UP DOWN Y I l a 01 E tj 1 l HG Kk 1 Fe or a eS RE J I Y FM 2027 10C MODEL FM 2024 20 C FM 2027 10C
80. Rea Es 49 e H5E e MAZE IOU EPA RREA kial 32 Iel E SIE eE E NZE XE a EE SEXE EC TIS MODEL FM 2024 n 2S im at nu a MODEL FM 2024 058 gt WS iE Bawa MODEL FM 2024 MODEL FM 2024 2 amp isi o VE FXE S 2 SIEN Es Ru zb ou Seb heu 8b E IR m
81. badly worn or deformed replace it c If the solder plated part of the tip is covered with black oxide apply fresh solder containing flux and clean the tip again Repeat until all the oxide is removed then coat the tip with fresh solder N CAUTION NEVER file the tip to remove oxides d Turn the power OFF and remove the tip using the heat resistant pad Set the tip aside to cool e Remaining oxides such as the yellow discoloration on the tip shaft are not harmful but can be removed with isopropyl alcohol Measure the resistance between this pointand the heater sensor Measure the resistance at room temperature 15 to 25 C 59 to 77 F The normal range is 8Q 10 If the resistance is outside this range replace the nozzle assembly 8 ERROR MESSAGES Sensor Error When there is the possibility that a failure has occurred in the sensor or heater including the SZ sensor circuit is displayed and the power is shut down NOTE pA N The sensor error also occurs if the tip is not inserted properly When a grip is connected may be displayed momentarily This does not indicate a malfunction Low temperature alarm tolerance error If the sensor temperature falls below the N difference between the current temperature Setting and the low temperature alarm tolerance is displayed and the warning buzzer 7 N sounds When the tip temperature r
82. i gt UP DOWN H Doa FeO 3 UP DOWN H xe Ja o 4 e Me o FE L Lr I m f cn NEN EL HG iz UP x DOWN t I R casein apelin E Y l l Fr cn YOG 5 be HG HG n iz UP x DOWN t I a eH a ata i S dude J Y l I man teen m0 d d Esa INO HG HG go 1
83. to enter and set the low temperature setting f you enter a value outside the low temperature setting range see the table on the left the display returns to the hundreds digit and you have to enter a correct value After the low temperature setting is set the display returns to the parameter number selection screen 68 Q UU Offset free mode When the station is in the offset free mode either Or J is displayed The offset value cannot be entered without the control card inserted into the station C The offset value can be entered without the control card inserted into the station Select UP or DOWN and press the sk button e nag S E C E buzzer SOund In the buzzer sound setting mode which sets settin g mo de whether to sound the buzzer when a sensor error or soldering iron error occurs either or 1 is displayed The buzzer does not sound 4 The buzzer sounds Select UP or DOWN and press the 3 button DHE Set temperature alert In the set temperature alert setting mode setting mode either or is displayed The buzzer does not sound when the soldering iron reaches the set temperature L The buzzer sounds when the soldering iron reaches the set temperature Select UP or DOWN and press the 3 button U 1 Auto sleep function In the auto sleep setting mode either setting mode or is displayed The auto sleep function is off regard
84. 0 to 80 percent of the filter pipe replace the filter pipe Also replace the filter pipe after suctioning large amounts of flux or when the ceramic filter hardens Is solder residue stuck between the front holder or back holder bushing and the contact surface of the filter pipe assembly See Check and clean the front and back holder bushings Has the ceramic paper filter deteriorated The ceramic paper filter is full of flux thereby reducing the suction power See Checking and replacing the ceramic paper filter Xp XxB 78 10 PARTS LIST NOTE Spare or repair Darts do not include mounting screws if they are not listed on the description Screws must be ordered separately 2 Binding head screw M3x6 8 External tooth lock washer Nominal size 3 1 Sems screw Sems screw M4x8 4 9 aes 1 Sems screw M4x8 4 9 Plain washer 2 SS External tooth lock washer e LR Nominal size 4 1 NutsM4 1 Sems screw M4x6 3 External tooth lock washel 1 Nominal size 4 3 Tapping screw SS E Nominal size 3x8 5 Pan head screw M3x12 4 Pan head screw M4x25 1 79 Pump assembly Sems scri M3x6 1 6 d Sems screw M3x6 3 Hexagon socket Set screw M4x6 1 J Fsems screw M4x12 8 CS 86 H
85. 024 Temperature setting range O eenaa 350 to 450 C sl 660 to 840 F Temperature setting range ug 200 to 450 C 400 to 840 F Example Changing the temperature from 350 C to 400 C 1 Insert the control card into the station The hundreds digit of the display begins to flash This indicates that the unit has entered the temperature setting mode and data may be entered 2 Enter the hundreds digit Press the UP or DOWN button to set the hundreds digit When the desired figure is displayed press the 3 button The tens digit begins to flash 3 Enter the tens digit e Press the UP or DOWN button to set the tens digit When the desired figure is displayed press the 3K button The units digit begins to flash 4 Enter the units digit Set the desired units digit in the same way as for the tens digit and then press the 93K button The temperature is recorded to the internal memory and heater control begins after the new set temperature is displayed To change the set temperature with the control card in the station NOTE If you enter a value outside the temperature setting range see the table above the display returns to the hundreds digit and you have to enter a correct value l m n Insert the card 350 Ss JU s I Press the UP or DOWN button J 1 B Y x l l C Press the button once c fn
86. 1 With a sleep mode iron holder connecting cable heat resistant pad 599B 2 With a sleep mode iron holder connecting cable heat resistant pad cleaning sponge The FM 2026 must be used with the FX 780 FX 791 Please refer to brochure for tip variation of HAKKO FM 2027 FM 2026 11 WIRING DIAGRAM Power C switch pu p U C White O Q lt Power receptable P G n S o alle fo oO ED is E Eee H A 0O o f o o Sew l EE ii I INS 9 82 GI HAK O http www hakko com 556 0024 2 4 5 TEL 06 6561 1574 FAX 06 6568 0821 GI HAK O HAKKO CORPORATION HEAD OFFICE TEL 81 6 6561 3225 FAX 81 6 6561 8466 http www hakko com E mail sales 9 hakko com OVERSEAS AFFILIATES U S A AMERICAN HAKKO PRODUCTS INC TEL 661 294 0090 FAX 661 294 0096 Toll Free 800 88 HAKKO http Avww hakkousa com HONG KONG HAKKO DEVELOPMENT CO LTD TEL 2811 5588 FAX 2590 0217 http www hakko com hk E mail info hakko com hk SIN
87. AKKO FM 204 Station nt Part No Part Name Specifications B2972 Card OEA FrontpanelA S e E 39 IFitercase ter case 19 Button Set 4 pcs 401 pee 83432 Chassis Mii rubber feet ES ansformer 220V B3425 Transformer 230V B3426 240V B3427 EE B3414 inner hose joint B3433 lnerhose 8MMx45L_ B3434 Inner hose 6 5MMx120L B3435 Innerhose 6 5MMx280L L 1 83431lCoer B2852 Switc B2384 Powe B3421 Peu ormer 100V B2419 Power cord 3 wired cord amp American plug B2421 Power cord 3 wired cord but no plug B2422 Power cord 3 wired cord amp BS plug B2424 Power cord 220V KTL 3 wired cord amp European plug 230V CE B2425 Power cord 230V CE 3 wired cord amp BS plug B2426 Power cord 3 wired cord amp Australian plug B2436 Power cord China 3 wired cord amp Chinese plug B1053 dance weight Balance weight sm a oe B2060 Crankshaft B3429 Pumptrame B3428 Motor oo B3430 Rubber vibraton B2085 Diaphragm setting pte B1056 Fixing plate amp B1050 Pumphead B1059 B1313 Filterretainingpin Xp AYA 80 81 Desoldering tool Item No Part Name Specifications Desoldering tool 24V70W A1513
88. CHAKO HAKOFM 204 Xd USIIDU FM 204 M4 Xx 25 1 1 De 2 3 3 ZW at gee ee 4 b 7 6 aesissisesissrernisriesnieriesnierienieerernreens 11 14 RE 20 9 ee 21 10 ik 23 1 ie 1 CCB 1 SA MODEL FM 2024 ts 1 e IE TT 1 K e 1 WEBA e
89. GAPORE HAKKO PRODUCTS PTE LTD TEL 6748 2277 FAX 6744 0033 http Awww hakko com sg E mail sales hakko com sg Please access to the following address for the other Sales affiliates http Awww hakko com Copyright 2009 HAKKO Corporation All Rights Reserved 2009 10 MA01645XZ091009
90. drill for heating element 1 U Control Card TTT 1 Nozzle remover mee 1 Power COMO sam DE 1 Ceramic Daper filter For replacement 10 pcs 1 Connecting cable sei 1 Instruction manual Sani 1 HAKKO FM 204 desoldering station Card slot Power Receptacle switch Filter case cover Bast Fu receptacle Accessories Joint band Desoldering tool Nozzle is not included Connecting cable Cleaning drill for heating element Nozzle remover Handle for gun configuration Option HAKKO FM 2027 FM 2026 Tip cleaner QO d Ceramic paper filter 7 10 pcs lt J Iron holder A HAKKO FM 2027 FM 2026 not included can be connected to HAKKO FM 204 When using above FM 2027 FM 2026 soldering iron please use it with the dedicated iron holder 57 MODEL FM 2024 desoldering tool Filter pipe assembly Replace as a cartridge Filter pipe lock button The filter pipe assembly will be locked until this button is presssed Front holder Back holder Xp AYA HAKO Nozzle Not included Push button Nozzle unlock button Back holder bushing Suction start switch when straight grip is used Remove the nozzle from the grip while pressing this button Trigger Suction start switch when gun style handle is used Slide button To remove the gun handle slide the button up to unlock it 2 SPECIFICATIONS
91. e nozzle end is wetted with a small amount of clean solder its thermal conductivity increases 1 Melt the solder Position the nozzle above the lead to be desoldered as shown in the illustration and melt the solder CAUTION Never allow the nozzle to touch the board itself Confirm that the solder is melted N CAUTION To confirm that all solder is melted observe the inside of the hole and the backside of the P W B If this is difficult to do try slowly moving the lead with the nozzle If the lead moves the solder is melted Never move the lead by force If it doesn t move easily the solder isn t yet fully melted 2 Extract the solder After confirming that the solder is completely melted extract the solder by pressing the button or squeezing the trigger N CAUTION Never leave any solder remaining inside the hole in the PW B 3 Problems during desoldering If solder remains resolder the component and repeat the desoldering process 1 Press and hold the TE button for at least one second The current offset value is displayed and then the hundreds digit begins to flash one second later This indicates that the station has entered the offset entry mode Follow steps 3 and 4 for setting the offset value of the tip temperature Xp XxB 2 If the button is not pressed and held for at least one second the current OFF set value is displayed and then the temperat
92. emperature Hundreds digit entry threshold entry 150 C Offset free mode 14 Buzzer setting C E sound S E um Buzzer setting iini Each time the UP or DOWN button is pressed the display toggles between the following displays and 774 When is selected the parameter number Selection screen in step 2 is displayed A CAUTION Do not leave the HAKKO FM 204 for a long time with the auto shutoff function activated Turn the power off when you do not use the HAKKO FM 204 for a long time When the display changes to and LZ the station enters the mode for changing the temperature display Press the UP or DOWN button to switch the display alternately between Fahrenheit and Celsius Lc Auto sleep time setting Set the time until the auto sleep function activates after the soldering iron is set on the iron holder Auto sleep examples Sleep immediately after the iron is set on the iron holder Sleep 10 minutes after the iron is set on the iron holder The auto sleep time can be set in units of minutes up to 29 minutes The tip temperature is reduced to approximately 200 C 400 F during sleep mode The tip temperature varies significantly depending on the ambient environment tip type and iron types 200 C 400 F should only be used as a guide When the display is 5L P press the UP or DOWN button or remove the soldering iron from the iron h
93. emperature is too low CHECK ACTION CHECK ACTION CHECK ACTION CHECK ACTION CHECK ACTION CHECK ACTION CHECK ACTION CHECK ACTION CHECK ACTION CHECK ACTION CHECK ACTION CHECK ACTION ls the power cord connected properly Properly connect the power cable ls the fuse blown out Investigate why the fuse blew and then replace the fuse If the cause can not be determined replace the fuse e g short circuit in the desoldering iron Is MODEL FM 2024 connected Connect MODEL FM 2024 Is the cord assembly connected properly Connect again while referring to INITIAL SETUP Is the cord assembly broken Refer to Checking the electrical continuity of the cord assembly in Maintenance Is the nozzle cartridge fully inserted Fully insert the nozzle cartridge ls the cord assembly broken Is the heater sensor disconnected Refer to Checking the electrical continuity of the cord assembly and Checking the heater sensor in Maintenance ls the set temperature for the nozzle too high Set the nozzle temperature at the appropriate level Is the nozzle end plugged or coated with oxide Remove the oxide by cleaning the nozzle end with cleaning Sponge or tip cleaner Has the nozzle end deteriorated due to corrosion Replace the nozzle Is the connection cord broken See Checking the electrical continuity of the cord assembly ls
94. en the front holder and the filter pipe assembly or between the back rubber holder bushing and the filter pipe assembly air will be sucked into the tool preventing normal desoldering Remove the solder and flux adhering to the surface of front holder 3 and back holder b then connect the filter pipe assembly A CAUTION First remove the nozzle from the grip while pressing the nozzle unlock button then insert the nozzle as shown button A CAUTION If you insert the drill without turning it or if you try to insert the drill at an angle the nozzle cartridge may be broken A CAUTION When removing the cleaning drill keep it parallel with the nozzle If it is difficult to remove the drill turn it slightly whilst withdrawing it If you forcibly remove the drill the cartridge may be broken Checking and replacing the ceramic paper filter The filter is clogged with hardened flux Fit the filter case cover in place 1 Turn the filter case cover on the HAKKO FM 204 station counterclockwise to unlock it then remove the cover by pulling it straight out 3 After replacing the ceramic paper filter press the filter case cover with its tabs inserted into the corresponding slots in the filter case then turn clockwise to lock it Xp XxB 72 Cleaning the pump N WARNING Unplug the power cord before cleaning the pump
95. fault when the set temperature is reached the buzzer sounds indicating that the unit is ready The heater lamp on the front panel starts blinking Displays The HAKKO FM 204 has a three digit display element Depending on the selected mode it will display Sensor temperature of the iron tip Data entry Selected quantity See the data entry procedures Temperature scale C or F depending on selection Error detection Gee ERROR MESSAGES An audible buzzer is provided to alert the operator When the station has reached the set temperature the buzzer will sound once Default setting When the low temperature threshold has been crossed the buzzer will sound continuously This buzzer will shutoff when the sensed temperature returns to the acceptable range When a foreign substance an incompatible tip or the soldering end of the tip is inserted into the HAKKO FM 2027 the display will blink and the buzzer will sound continuously When the auto power shutoff function is activated and power to the heater is shut off the buzzer sounds three times Receptacle A CAUTION By default the temperature is set to 350 C You can confirm the set temperature by pressing the 3KK button The set temperature will be displayed for two seconds Z CAUTION When not in use set the iron in the iron holder Changing the temperature setting MODEL FM 2
96. he nozzle cartridge is inserted it is locked automatically 61 A CAUTION The nozzle can be very hot To attach or remove the nozzle cartridge be sure to use the nozzle remover to preclude the possibility of breaking the grip or cartridge To replace the nozzle cartridge insert the nozzle remover into the flange of the nozzle cartridge press the nozzle unlock button A and remove the nozzle cartridge Z CAUTION The nozzle may be very hot The nozzle remover may be left mounted on the end of the straight grip when not in use to prevent it from being misplaced Using the desoldering iron in the gun configuration To use the desoldering iron in the gun configuration attach the handle to the straight grip Using the desoldering iron in the pen configuration To remove the handle slide down the button located on the rear of the handle to unlock it then slide the handle toward the back of the MODEL FM 2024 Inserting the tip Holding the front end of the tip insert it into the sleeve assembly N CAUTION Insert the tip into the sleeve assembly until it clicks into place When you hear it clicks avoid forcing the tip into the Sleeve assembly Insert the tip securely into the connector NOTE Improper insertion of the tip will cause to appear on the display Nozzle remover ot sensitive to vertical orientation Align the parts and slide the handle
97. ins to flash Enter the offset value The values that can be entered to the tens digit are O to 5 in C 0 to 9 in F The tens and units digits are set with the offset value range Allowable offset value range 50 C 90 F If you enter a value outside the allowable offset value range the display returns to the hundreds digit and you have to enter a correct value A CAUTION In the offset entry mode when the display is flashing the tip temperature is controlled by the current offset value 4 Verify the tip temperature 65 I USM og HM Press the UP or DOWN button E Y l I PN KM Press the E 2 button once BTE ee LL uU lX HG Press the UP or DOWN button E I Y I I NOTE The station stores the offset values for each tip type For example connect the HAKKO FM 2027 to the station and enter the offset value 10 C Next change to the MODEL FM 2024 and enter the offset value 20 C When you reconnect the HAKKO FM 2027 the offset value is set to 10 C automatically To change the offset value with the control card in the station Removing solder Clean the nozzle tip Be sure the nozzle tip is tinned with clean fresh solder If the nozzle tip is coated with oxidation or contamination its thermal conductivity deteriorates In contrast if th
98. ises to a EXAMPLE value within the set tolerance the buzzer will t ing 350 C 400 C 50 C stop sounding Set temperature EXAM PLE Low t ture alarm tol EE a Assume that the temperature setting is 400 C 750 F and OR the tolerance 50 C 100 F If the temperature continues to decrease and finally falls below the value indicated below 650 F 750 F 100 F while the heating element is on the displayed value starts blinking to indicate that the tip temperature has dropped Set temperature Low temperature alarm tolerance Heater terminal short circuit will flash and the buzzer will sound error continuously when the tip is inserted incorrectly N L an incompatible tip is inserted or a foreign object has found its way into the connector Z IN Soldering iron error will be displayed if the connector cord is not attached to the station or the wrong N L soldering iron is connected IN Xp AYA 76 77 9 TROUBLE SHOOTING GUIDE WARNING AC plug to avoid electric shock To check inside or replace parts be sure to turn the power switch OFF and remove the No operation occurs when the power switch is turned ON When the power switch is turned ON soldering iron error is displayed The nozzle is not heated The nozzle end does not extract solder The tip temperature is too high The tip t
99. l f th to sl ime NOTE egardless of the auto sleep set time When the auto sleep function is on removing the iron Lj The auto sleep function is on and the from the iron holder or pressing the UP or DOWN auto sleep time is activated ON seal Select UP or DOWN and press the 3 button HB Auto shutoff function In the auto shutoff setting mode either setting mode or LH is displayed When the soldering iron is set on the iron The auto shutoff function is turned off holder and is not operated for 30 minutes i The auto shutoff function is turned on power to the heater is shut off automatically Select UP or DOWN and press the 3 button and the unit shuts off When the auto shutoff function is on removing the iron from the iron holder or pressing the UP or DOWN button resumes operation When auto shut off is activated the buzzer Sounds and it sounds again in 30 minutes 7 MAINTENANCE Properly maintained the MODEL FM 2024 desoldering tool should provide years of good service Efficient desoldering depends upon the temperature and the quality and quantity of the solder and flux Perform the following service procedures as dictated by the conditions of the gun s usage N WARNING Since the desoldering tool can reach a very high temperature please work carefully Except when cleaning the nozzle and heating element ALWAYS turn the power switch OFF and disconnect the power plug before performing any maintenance
100. mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety e Children should be supervised to ensure that they do not play with the appliance N CAUTION To prevent accidents or damage to the HAKKO FM 204 be sure to observe the following Do not use the HAKKO FM 204 for applications other than soldering Do not strike the iron against hard objects to remove excess solder This will damage the iron Do not bend or damage the control card If the card does become damaged do not force the card into the station slot Remove power and iron cords by holding the plug not the wires Do not modify the HAKKO FM 204 Use only genuine Hakko replacement parts Do not allow the HAKKO FM 204 to become wet or use it with wet hands Be sure the work area is well ventilated Soldering produces smoke e While using HAKKO FM 204 don t do anything which may cause bodily harm or physical damage 59 4 INITIAL SETUP A Iron holder Operation First remove any excess solder from the tip by thrusting the tip into the cleaning wire Do not wipe the tip against the wire This may cause molten solder to spatter Insert the holder assembly securely into the Iron holder base 2 When the wire becomes dirty or loaded with solder turn the wire until a clean surface is pre
101. nozzle Check visually if the nozzle was eroded CAUTION C The inside hole and the surface of the nozzle is plated with a special alloy Should this alloy become eroded by high Hole is damaged by erosion temperature solder the nozzle will not be able to maintain the proper temperature MY RNN NOTE Unfortunately it is often difficult to observe this condition f the nozzle is still in a good condition put Therefore if desoldering efficiency goes down and all some fresh solder on the nozzle tip to protect other parts appear to be OK the nozzle is probably eroded and should be replaced solder plated area from oxidation 70 71 Cleaning the inside of suction pipe Move the nozzle cartridge to the cleaning position indicated in figure at right Change the position of the nozzle cartridge before turning the power ON to prevent accidents To clean the inside of the suction pipe ensure that the solder remaining in the pipe has been completely melted For the cleaning of the suction pipe set the nozzle temperature to 400 C 750 F or higher Start this cleaning after the set temperature has been reached To clean the inside of the suction pipe insert the cleaning drill fully into the suction pipe while turning it clockwise Then remove the accumulated debris Check and clean the front and back holder bushings If foreign matter gets stuck on the contact surface betwe
102. older to resume power to the heater U 2 Lower temperature error setting Lower temperature error When the temperature drops below a set limit an error is displayed and the buzzer sounds When the temperature returns within the allowable range the buzzer stops Low temperature setting range for Celsius 30 to 150 C for Fahrenheit 50 to 300 F Example When the set temperature is 350 C and the low temperature error setting is 100 C a warning buzzer sounds when the temperature drops to 250 C I QD Turn the power on while pressing the UP button BG B mm m o n o o o o o o o o o a e qe 4 x S Press the UP or DOWN button I 1 1 u Y Ax l l UC Press the P 4 button once amp iunii L HM HM I Press the UP or DOWN button E Y l Press the button once Im pU Lg aS CAUTION e When the setting temperature is 300 C 570 F or less the sleep function cannot be set to Sleep even if the sleep function is set to ON The tip temperature rises to the setting temperature once at power on even if the sleep time is set to O The tip temperature will be reduced to the sleep temperature after the temperature reaches the set temperature e The hundreds digit begins to flash when entering the low temperature setting Use the method for setting the temperature
103. ot to expose live electrical parts or damage insulation materials 2 Be sure to ground the unit during use Specifications and design are subject to change without notice 58 3 WARNINGS CAUTIONS NOTES AND EXAMPLES Warnings Cautions and notes are placed at critical points in this manual to direct the operator s attention to significant items They are defined as follows WARNING Failure to comply with a WARNING may result in serious injury or death CAUTION Failure to comply with a CAUTION may result in injury to the operator or damage to the items involved Two examples are given below B NOTE ANOTE indicates a procedure or point that is important to the process being described EXAMPLE An EXAMPLE is given to demonstrate a particular procedure point or process N CAUTION When power is ON tip temperatures will be between 350 and 450 C To avoid injury or damage to personnel and items in the work area observe the following Do not touch the tip or the metal parts near the tip Do not allow the tip to come close to or touch flammable materials e Inform others in the area that the unit is hot and should not be touched Turn the power off when not in use or left unattended e Turn the power off when connecting the MODEL FM 2024 or storing the HAKKO FM 204 e This appliance is not intended for use by persons including children with reduced physical sensory or
104. procedure Xp AYA 1 Cleaning with the nozzle cleaning pin Maintenance of nozzle 9 9 N CAUTION The desoldering tool may be extremely hot During The cleaning pin passes completely maintenance please work carefully through the hole Cleaning with the cleaning drill Before cleaning Inspect and clean the nozzle Plug in the power cord turn the power switch 1y ON and let the nozzle heat up After cleaning Insert the bit while turning it clockwise A CAUTION The cleaning pin will not pass through the nozzle until the solder inside the nozzle is completely melted Pull the drill bit out straight without turning it l Z CAUTION Clean out the hole of the nozzle with the If the cleaning drill is forced into the nozzle the drill bit nozzle cleaning pin not included as a could break or be damaged Please use the proper size cleaning pin or cleaning drill for standard accessories tc E f the cleaning pin does not pass through the hole in the nozzle clean with the cleaning H If the cleaning pin and cleaning drill do not f through the hole in thi le repl drill not included as a standard accessories IE Check the condition of the solder plating on Solder plating Tine solder plating on the nozzle tip is worn replace the nozzle the nozzle tip e f the inside hole of the nozzle is eroded replace the
105. sented 8 When changing the cleaning wire lift the case top vertically to prevent solder debris from falling out 4 Place the spare tips in the tip tray Use of the sleep function When using the sleep function insert one end of the connecting cable into the jack at the back of the iron holder and the other end into the jack at the back of the desoldering station to connect them N CAUTION Be sure to turn off the power before connecting or disconnecting the connecting cable Securely insert the connecting cable all the way into the jack B MODEL FM 2024 Connecting and replacing the filter pipe Pull the back holder a until it locks then insert the filter pipe assembly with the opening to the nozzle side Ensure that the outer surface of the filter pipe assembly is even with the handle support If the filter pipe assembly is tilted a leak may occur To replace the filter pipe assembly press back holder unlock button b pull the back holder to lock it change the filter pipe assembly then lock the filter pipe assembly Replace the filter pipe assembly in the cartridge Kp XxB Jack to connecting cable as Fa Connecting cable Z CAUTION The surface of the filter pipe assembly may be very hot Attaching and replacing the nozzle cartridge Insert the nozzle cartridge fully into the grip as shown in the illustration Once t
106. the nozzle end plugged or coated with oxide Remove the oxide by cleaning the nozzle end with HAKKO 599B Tip cleaner Has the nozzle end deteriorated due to corrosion Replace the nozzle Verify the tip offset value is correct Enter the correct value The low temperature alarm tolerance error occurs frequently Heater terminal short circuit error is displayed Solder cannot be removed Suction power is dropping CHECK ACTION CHECK ACTION CHECK ACTION CHECK ACTION CHECK ACTION CHECK ACTION CHECK ACTION CHECK ACTION s the setting value for the low temperature alarm tolerance too low Increase the setting value Is the nozzle cartridge for MODEL FM 2024 Turn the power switch OFF and insert the MODEL FM 2024 tip Turn the power switch ON Is the heat insufficient Higher heat may be required for large projects Perform soldering operation while preheating the work Increasing the nozzle temperature indiscriminately can damage the work Use an appropriate temperature Is it difficult for solder to stay on the nozzle tip See Maintenance of nozzle and The nozzle end does not extract solder Is oxide adhering to the nozzle or inside the suction pipe See Maintenance of nozzle and Cleaning the inside of suction pipe Is a piece of removed solder stuck in the filter pipe If removed solder is clogging up 7
107. toward the front The handle will be locked automatically ES EI Va d Hold this part to insert the tip into the sleeve assembly N CAUTION When holding the head of the tip there is a danger of burn Be sure to use the heat resistant pad TS p Hold this part to insert the tip into the connector C Desoldering station CAUTION Be sure to unplug the cord by holding the plug Securely insert the connecting cable all the way into the jack The HAKKO FM 204 detects when the iron is removed from the iron holder and sends this data to the station via the connecting cable That data is then used for various functions Connection 1 Connect the power cord to the inlet on the rear of the station Connect the plug from the MODEL FM 2024 to the receptacle on the HAKKO FM 204 NOTE The HAKKO FM 204 can be used without being connected to a control box N CAUTION Connect the plug to the receptacle aligning the tab on the plug with the opening on the receptacle 2 Put MODEL FM 2024 into the iron holder 3 Connect the hose from the MODEL FM 2024 to the filter case cover on the HAKKO FM 204 station 4 Plug the power cord into a grounded wall Socket Ensure that the power switch is OFF before
108. ure setting is displayed Slowly move the lead with the nozzle Extract the solder by slowly moving the lead back and forth with the tip of the nozzle Vn J JE 66 67 6 PARAMETER SETTINGS Parameter entry mode process Select the parameter entry mode using the following operation Be sure to insert the control card before opening Tum the power on while pressing the UP button The station enters the parameter entry Select the parameter number is initially displayed and the tens digit begins to flash Use the 3 and UB buttons to change the parameter setting or press the DOWN button to select the units digit Press the 3 button to go to the next step Select the number for setting the parameter setting set in the preceding step The current setting is initially displayed Use the 3i UP DOWN or button to enter the parameter setting Press the 3 button to return to step 2 After the necessary parameters are set press and hold the 3i button in steps 2 or 8 above for two seconds The display changes to 4 and the station asks whether to exit the parameter entry mode Select and press the 3K button to exit the parameter entry mode e i i Temperature display C or F The HAKKO FM 204 has the following parameters Sa eli C display ue Rim Tens digit entry Sleep time Low temperature Low t
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