取扱説明書 - Oriental Motor
Contents
1. SLOW DOWN OFFI H 3000r min SLOW DOWN L SLOW DOWN 8 12 SLOW DOWN t1 t2 0 5 15 3000r min OFF HIGH EXT VR 00000 000000 0000000 3000 3000r min 0000000 3000 3000r min HOO 00600 2 1x mA 2 2mN 47000 1 AW 1 L M 1 AW VRn2. UOUUUU UOUUUU UOUUUU ULuiuu tl L L L UOUUUU 10 FBL2200 0 FBL4400 0 3000 3000 2000 2000 E E3 Ea 1000 1000 00000 300 300 gem 0 T 2000 1000 500 0 mO 0 0 1 0 20 NI 1007 0 ood ood 000000000000000000000 1000000 ul Li Li Li Li i 10 EU LI 00000000000 0000000000000 FBL220A FBL220C r min 3000 r min 3000 0 8 08 2000 r min 2000 r min 06 06 1000 m r min 04 7 0 4 r min 4 300 r min 300 c 02 c 2 00000 00000 0 0 2 0 4 0 6 0 8 0 8 0 6 0 4 0 2 0 0 0 02 0
3. 000 000000000000000000000000000 BRUSHLESS DC MOTOR 0000000000000000 e d 0000000000000 10000000000 SPEED POWER INT 00000000000000000 ss ALARM 00000000600 sp ER 000000 24 00000000000000000000000 9 J 1 iNPeurcou 00000 00 5 ele 69 2 2 EXTVR ore o swt 0000 2 Qe 69 3 8 cw 5 2 00000000 0000000000000 4 4 ao esws 000000000 0 Sml 5 SLOW DOWN SFFo e swa 00000000 is 69 6 6 NC 69 7 7 0000 actoo 115vg 8 8 100V 115V 150 50 60 20 000000000 9 200V 000 200V 100 10 50 60Hz 000000 130 0000000 Nc 69 11 SPEED OUT x gt 100000 69 12 12 ALARM OUT gt 100000 00 0000000 UU
4. i 1900000000 0 uuu i INT 00000000000 T 1000000 INPUT O 000000 DC24Vx 10 00 wav 00 000000 i EXT VR 4 8kQ 4 CW L ccw H OU SLOW DOWN GND TIT EXT VR CW CCW SLOW DOWN 00000 INT EXT 00 0000000 000000 Bunu 000000 Bunu 000000 74060 000 Lpo 188 00007 5 00 ME h 4 i 0 1 5 000000 0000__ i 1000000000 DC24Vi INPUT ji COM 000000 TTE GND GND m 00 0 0 INT 0 0 ON OFF 10000 000000 10 16 uum 000000 0000000 000000000
5. 000 000000000 miuus 00000 Ll 130 17 130 ie 69 25 4 4 nin X gt ug 0000000000000000000000000000000000000000000 000000000000000000000000000 0000000000 40 000000000000000000000 0 000000000000000000000000000000000000000000000000 0 000000000000000000000000000000000000000 0 00000000000000 3m 0000000000000000 000000000000000000000000000000000000000000 0 0
6. 000 OFF 000 Rd H a 0000000 00000000 It ERE 20000000 gt 000 oFFC H 000 TH 0000000 1000700000000 ae 00000000 000000 e 000200000000 e 000 00 CWI 10 CCW L 10 110000 10 OFF CW CCW 00 CW CW CCW 100 CW 0 ON OFF UU U
7. 00000000 Lu 19 poooooo FBLII LI LLLI L Lu Lu u L3 r3 300r min OOOO 300r min 000000000 000 DU Du 0 00000000000000000000 0 0000000000000000 0 000000000000000000 18 Lu 0 OFF HIGH SW2 CW LOW 0000000000 HIGH SW3 0 8 CCW ON LOW 00000000000 4 SLOW DOWN ON LOW 0000000000 OFF HIGH SW1 OFF HIGH EXT VR 000000 1000r min 4 00
8. 00000 0 LJ O00 EE EE TD ETE EO tlt L3 E EJ EJ O 0O C3 C3 OG E EJ EJ 0 0 0 0 0000000000000000000 0000000000 000000000000000000000000 0000000000000000000000000000 OOO 00000 000000000000000000000000 00000000000000000000000000000000000000000000000000000 00000000 116 0000000000000000 1 ni 000000000000000000000 000000000000000000 0000000000000000000 000000000 HHN 000 WERE g I H 000000 C 000000000 M OOO00 U 0410 HOU UUUUUUUUUUUUU FBLH 0000000000000000000000000000 00000000000000000000000000000000000000000000 0000000000000000000000000000000000 0000000000000000000000000000000000000
9. m m b o O B c LB p pb 4 LJ L3 Ed L3 E E y EIE 000000000 300 00000000000000000000000 000000 Oooo 0 0 0 0 00000000000000000000000 0 0000000000000 0 00000000000000000000000000000000000 000000 00000000000 0000000000000 o 0000000000000 000 0000000000 000 00000000000 00000000000 L3 E C3 OOo L3 L3 Ed 1 r3 O r3 r3 0 0 0 0 0 0 0 0 0 0 0 0 0 L3 p p p p 1 E3 J J L p E E3 B3 pj 1 p p B3 p p p p b 3 L3 ENE C3 L3 r3 0000000 0 0000000000000000000000000 Eq Ooo Oooo E L3 Lr 0 00000000000000000000000000000000 0 000000000000000 0 000000000000000000000000 U CWI CCwOOOd OFF 0 0000000000000000 000000000 00000000000 0 0 0 0 E E er OOO EJ Ed EJ EA
10. L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 DO L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L1 L3 L3 L3 CJ L3 L3 L3 L3 C3 L3 L3 L3 L3 C3 E L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 C3 L3 L3 L3 L3 L3 L3 0 00000000000000000000 0 000000000000000000000000 000000000000000000 0000000000000 0 0000000000000000000000 0 Oooo Oo Oooo CJ OOo OO L3 L3 r3 Oooo oO L3 L3 L3 Oo L3 L3 CJ L3 L3 L3 Oo Oooo Oo ET EI EE EI L3 L3 L3 L3 OO LE EJ Ear L3 L3 J O Oooo C3 CJ EI EE E E Oooo O Oooo CJ L3 L3 L3 L3 C3 L3 L3 CJ L3 L3 J CJ 00000000000 00000000 OO DU 0 0 g r3 U 00000000 00000 00 5mm 8mm 0 0 000000000 L160mm L180mm
11. Power supply terminals 1 INPUT COM 2 EXT VR 3 CW 4 CCW 5 SLOW DOWN 6 N C 7 H 8 M 9 L 10 GND 11 SPEED OUT Frame ground 12 ALARM OUT 45 Protective earth terminal Screw size M4 The left side of Driver Signal Input Terminals INPUT COM external power supply for signal input t I O power supply switch Set at time of shipment When controlling from a programmable controller or other external power supplt EXT INT When controlling with a relay or switch gt See page 12 for details gt Input signal terminals T 9 Ground for input output signals gt 0 Output signal terminals The right side of Driver To connect the driver to programmable controller or other device when controlling the motor using an external power supply flip the I O power supply switch to EXT and connect the power supply to this terminal To use the driver s built in power supply when controlling with a relay or the like flip the power supply switch to INT the terminal is not used 2 EXT VR speed selection To select the built in speed potentiometer turn this input off switch to high to select the external speed potentiometer or DC power supply turn this input on switch to low 3 CW clockwise rotation input Input terminal for clockwise rotation
12. EXT VR 20 0000 Le 00000000 00 0 0000000000 91000000000 1000 0000000 000000000000000000000000 0000000000000 0 000000000000000000000 00 0000000000000000000000000000000000000000 4000 3000 2000 0 ming 1000 0 1 2 3 4 5 15
13. UU 0 000000 0000000000000 0 75mm UUDUUDUDUDDUUuuuun 000 10517 OOO m CC01FBL 1 CC02FBL 2 CC03FBL 3 CC05FBL 5 CC07FBL 7 CC10FBL 10 10 500 12 000 000000 FT Fl ETE 3 PT L3 1 1 oo r3 CJ C3 oo OH OO EST ESI Oooo Ooo Ooo 000000 FBL220A 0 FBL220C 0 FBL440A 0 FBL440C L o O o 0000 0 0 0000000000000 000000000000000 0 194 0000 2001 0000000000000000000000000 000000000 0000000000000 26 0 0000000000000000000 00000000000 570000 0000 10000 0 0000000000 0 0000000000000000000000 0000000 3 2 9m 0000000000 00000000 FBL440A GF FBL440A A FBL440C GF FBL440C A 000000000000000000000000 0 00000000000000000000000000000 00000000000000000000000000 30000000000000000000000000 1 3 0 9 2 0 1 3 13 000 0000000000
14. 0000000000000000 0000000POWEREDO0 O000000000000 00000000000000 000000000000000 cwo 66 0 0000 cCWI 0 0 1 000 00000000 oni L 000 000000000 00000000000000000 0000000000000000000000000 0000000 000000000000 00000000000000 000 0000000000000 ovg 0000000000000000 000000000 000000000000000000 000 02 0 000000000000000000 0220 300 00000000000000000000 00000000000000000 00000 0000000000000000000 00000 00000 00000000 000000000000000 0000000000000000000000000 00000 0000000000000000000000000 000000000000000000 000000000000000000000000000 00000000 00000000 00000000000 00000000000000000000000000 00000000000000 00000000000000 0000000000000 000000000000000000000000 0000000 EM gt 0000000 000000000 0 00000000000 000000000 0000000000000000000 00000000000000000000000 00000000000 00000000000000000000000000 24 25 0 000000000000000000000000000000000000000 0 000000000000000000000
15. ETE CJ L3 L3 C3 CJ Lj EI EBG AGO CO 3 L3 L3 JJ LJ za CJ L3 C3 C3 CJ 00000 0000 0000 Lx 00000 onn 000 E GC 00000 0000 00000 0 000000000000000 0 0000000000000000000000000000000000 oog A LJ Ert E C3 g OO 0000000000000000000000000000000000000000000000 0 000000000000000 0 00000000000000000000000000000000 0 0000000000000000000 0000000000000000000000000000000000000000000 Py a 00000000000000000000000000000000 0000000 06100000200 000
16. mt 0 0000000000000000000000000000000000000 01 30007 ming OOO 00000000000 0 0000000000000000000000 0000000000 300 ming OOO 0000000000000 0 00000000000000000000 mill 5 10 000000000 9 00000000000000 000000000000000 14 0 000000000000000000000000000000000000000000000000 00000000000 33mmx Im 0 000000000000000000 6450 00000000 0 000000000000000000000000000000000000000000000000 u EXT VR J 0 0 00 00000000000000000000000 00000000000 Omni 0000000000000000000000000000000 000000 0000000000 EXT VR Z1 0000 ooo L 00000000 000000000000000 0000000 00000000000000 000000000000000000 000000 000000000000000 000000000000000000 0000000 0000000000000000 000000000000000 3000 2000 1000 OOOO r min 0 20 40 60 80 100 Y 00000 000000000 O 0000000
17. 3000r min 00 00 0200 00 0000000 00000000 000000 a 3000r min 1000r min ON LOW SWI 4 2 SWI 4 19 HOU 0000000 20 SLOW
18. Please read it thoroughly to ensure safe operation Always keep the manual where it is readily available 1 Precautions 1 1 Precautions for Installation Do not use in a place where there is inflammable gas and or corrosive gas When installing the motor into your equipment ensure that the cable is fixed and do not move In addition do not apply any pressure to these cable The motor housing must be mounted with a screw and spring washer to the ground point of the equipment installation must be performed by a qualified installer Do not rework or modify the motor cable and extension cable sold separately Do not remove the sheath of the cable and then ground or touch the shielded wire This may cause electric shock or trigger the ground fault interrupt circuit 1 2 Precautions for Operation Always turn off the power to the motor before conducting checks or performing work on the motor 2 Verifying the Product and Accessories 2 1 Motors Drivers and Accessories Check that the motor driver and any accessories are all present If an accessory is missing or damaged contact the nearest ORIENTAL MOTOR office 1 Signal Cable for externalspeed potentiometer The O rings are fitted in the pilot section of 0 1 pinion shaft type motors Set of mounting bolts provided only with combination types 1 Driver
19. Prevents motor malfunction when the sensor cable within the motor cable is disconnected during motor operation An alarm signal will not be output while the motor is at a standstill Activated when motor speed falls considerably below the speed control range less than 250r min due to a reduction in the speed setting an overload etc Check to see that the inertial load does not exceed the permissible value see Catalogue or that the motor shaft is not being turned by the load Check to see that the motor cable has not been disconnected Increase the speed setting to 300r min or higher This function is not activated by an overload if speed is above 300r min 15 5 3 Example of Operational Timing Chart The following chart shows an example in which speed is switched between two levels with the external speed potentiometer set to 1000 r min and the internal speed potentiometer set to 3000 r min Timing chart p during Acceleration deceleration instantaneous sto Change of direction Run jnstantaneous instantaneous reverse deceleration Run speed change stop 3000r min 1000r min Motor operation clockwise rotation pattern CW OFF HIGH counterclockwise rotation CCW 5 Z I I I S 5 I O I J Ag E
20. Controller Driver Controller Driver Controller 0 Driver TTL7406 i ee 5 equivalent 1 1 E Cautions to observe when using a controller with internal clamp diode Driver When using acontroller with an internal clamp diode _ Controller nr the 1 0 power supply switch to EXT PUT y lt If the I O power supply swith is the INT position IN Clamp COM J lode r Transistor In y A current will flow as indicated by the arrows in the diagram thereby causing the motor to run unexpectedly 24 gt gt 12 4 7 Signal Output Circuit 1 Output Circuit SPEED OUT ALARM OUT 1 As shown in the diagram at right open collector transistor is used for the output circuits which requires an external power supply This connection is necessary only if the speed monitor and alarm function are used This power supply should be DC26 4V or less Also connect a limiting resistor suitable for the power supply voltage to keep the current from exceeding 10mA 2602458 or equivalent 2 Example of Output Signal Connections This connection is used for ALARM and SPEED output Controller Driver Speed Signals It is output at rate of 12 pulse motor rotation M otor rotation rate can be deter
21. 00000 4700 1 4W AC100 200 V AC100 200 V 00000 1kQ 1 4W AC100 200 V 1 000000 0000000000000 VRX 201 Ng 4 W 2000 x90 l 20000 0010 47000 1 AW 0 Mo 1 VRn 29 00000 VRx 2 lt i 1 OOOO VRn H 4700 1 4W H M M L L AC100 200 V AC100 200 V 00000 AC100 200 V
22. 4 CCW counterclockwise rotation input Input terminal for counterclockwise rotation 5 SLOW DOWN deceleration input Input terminal for decelerating the motor to a stop This terminal is not used for acceleration which is set by using the built in acceleration time potentiometer N C Not used 6 H M L speed control input These are the connection terminals when controlling speed using the external speed potentiometer provided with the unit or by means of a DC power supply GND ground terminal for input output signals E Signal Output Terminals 69 SPEED OUT speed signal output Use when monitoring the rate of rotation 12 pulse are output for each motor rotation 42 ALARM OUT alarm signal output This signal is output when the protection function is activated The ALARM LED lights and the motor comes to a stop When an alarm signal is output turn off power To cancel the alarm first resolve the cause and check for safety and then turn power on again Once power has been turned off wait at least 30 seconds before turning it on again EPower Supply Connection 43 Single phase 100V 115V types 100V 115V 15 50 z 60Hz power supply connection Single phase 200V types 200V 10 50 z 60Hz power supply connection Connecting to L Terminal N Terminal FG frame ground 9 Protective earth Use a wire with a cross sectional area of at least 0 75mm E Connector for Motor Port for connecting the
23. causing motor shaft damage The alignment of the coupling used must be within its specification Note When attaching couplings timing pulleys gears or the like to a motor shaft be sure not to subject the motor shaft to impacts The ball bearings within the motor may become damaged 3 Assembling the Motor and Gearhead Pinion shaft motor Continue to the next page if you have a round shaft type or combination type motor Note Clean any dirt off the pilot section of the motor and gearhead Insufficient cleaning may cause incomplete attachment and leaking of grease within the gearhead Don t pinch the O ring when assembling the motor and gearhead Motor and geahead assembly screws Use 2 screws When attaching a pinion shaft type motor to a gearhead use the pilot of the motor and gearhead as guides and gently rotate the i gearhead back and forth until it fits in place as shown in the Gearhead S figure at the left When the gearhead is in place fasten it to the motor using the screws provided Motor Frame size Screw size 160 02 36 2 6 with O ring attached 80 39 15 MES Pilot Section Dimensions in millimeters inches 4 Installing on Other Devices MW Combination Type And Pinion Shaft Motor To install motor and gearhead to machinery make installation holes in the mounting place Use screws provided with gearhead and secure the motor so thatthere are no gaps between the motor flange surface
24. gearhead surface and the mounting surface For dimensions of installation holes and the detail of Screws provided with gearhead mounting see the operating manual of gearhead To install motor to machinery make installation holes in the mounting place Use 4screws and secure the motor so that there are no gaps between the motor flange surface and the mounting surface Four screws are necessary for mounting not provided Mounting screws not provided Motor Frame size Clamping Torque 060 02 36 2N m 20kgcm 080 03 15 M6 3N m 30kgom Dimensions in millimeters inches 3 2 Driver Installation 1 Driver Installation The driver can be mounted on machinery using the mounting brackets provided mounting MW Back mounting Mounting dimensions Base mounting Back mounting y A 0 0 0 0 e 535 O NIN 211556 I0 OO e rir 4 M4 130 5 12 17 67 d E 4 5 18 130 5 12 25 98 x 45 1 77 69 2 72 25 98 4 M4 19 5 77 45 1 77 10 39 Note When mounting the driver directly on a surface without using the mounting brackets be sure to use screws of suitable length If the screws are too long they could make contact with the driver s internal circuits and damage the driver Use mounting screws that ex
25. 0000 80 ALARM LED 90 C 607000 MC 0
26. 04 0 06 0 08 Nom 0 08 006 0 04 0 02 0 00000 0000 FBLA440A FBLAA40C r min 3000 r min 3000 WS 1 10 10 r min 2000 r min 2000 08 _ 08 _ r min 5 1000 r min 1000 5 ca 06 c 0 6 r min i 300 r min 300 E 04 5 04 A 00000 00000 0 2 0 2 0 0 5 1 0 i 1 5 1 5 1 0 0 5 0 ND 0 0 0 15 NOM 0 15 01 00 0 00000 00000 23 0000 00000 o
27. 5 Operation 5 1 Operating Conditions Motor operating requirements have been established in order to prevent increases in motor temperature The temperature of the motor increase when the frictional load or inertial load is high and when the motor is operated with frequent start stops or changes of direction It is important therefore to operate the motor in accordance with the requirements given below See Catalogue for the rated torque starting torque and the permissible inertia load Note temperature of the motor s casing and the driver s rear panel should not exceed 90 C and 80 C respectively If the driver s internal heat sink exceeds 90 C the overheat protection function will be activated causing the motor to stop 1 Conditions for Continuous Operation The load torque converted into the motor shaft should not exceed the rated torque 2 Load Conditions The Inertial load GD converted into the motor shaft should be no greater than the permissible load inertia 3 Operating Patterns When doing start stops instant stops or direction reversals in short cycles pay careful attention to motor and driver temperature rises 5 2 Protection Functions The FBLII series has several protection functions When a protection function is activated an alarm signal is output the LED on the driver s front panel lights and the motor comes to a natural stop When an alarm signal is output turn off power co
28. Supply Control li DC power supply DCO 5V Driver Driver VRn 4709 1 4W H 4kQ 1 4w t WA L AC100 115V AC100 115V AC100 115V AC100 115V Power supply line AC100 115V Note Use a DC power supply whose current capacity is equal to or greater than the value obtained by the following expression 1 XN mA where N is the number of drivers Thus when two drivers are used current capacity should be at least 2mA lines for other input output signals should be connected to each driver individually Motor speed differences can be adjusted by connecting a resistance of 470 Q 1 4W to the M terminal of the first driver and a 1k 1 4W variable resistor VRn to the M terminals of the other drivers 2 Using the External Speed Potentiometer Control line VRx 2 1 Driver Driver H VRn 4709 1 4W 0 1k62 1 4W L AC100 115V AC100 115V AC100 115V AC100 115V Power supply line AC100 115V Note Connect the control line to the M L terminals of each driver resistance of the speed set potentiometer is given by the following expression VRx 20 N kQ N 4 W where N is the number of drivers Thus if two drivers are used the resistance is 10k Q 1 2W Connect the other input output li
29. motor cable 4 2 Examples of Connections Driver BRUSHLESS DC MOTOR NUNT at time of shipment DRIVER FBLD40A EXT When controlling from a programmable controller or other external power supply Motor SPEED i POWER A INT When controlling with relay switch s s O ALARM C External DC power supply 24V A connection to this terminal is not necessary INPUT COM when using the driver s built in power supply OO 1 x FFO Earth o 6 9 2 2 EXT VR oa 0 0 SW1 Speed selection 2 3 3 CW oro SW2 Clockwise rotation input Motor cable 0 5m D 4 4 CCW Oo SW3 Counterclockwise rotation input 5 5 SLOW DOWN ee SW4 Deceleration input 69 6 6 NC 7j 7 Single phase 100V 115V 15 69 8 8 M 50 60Hz f Single phase 200V 3 1096 50 60Hz AR j Shielded wire Be 2 0 current varies with N 10 10 GND output power the motor 69 Hi 11 SPEED OUT 69 re 69 12 12 ALARM OUT Alarm output Protective earth VEXTA Twisted Pair Line Input output signal input can also be controlled by non contact means TTL transistors as well as by the switches shown in the above diagram For details see the section 4 6
30. motor rotating W External Speed Potentiometer Signal Input The external potentiometer can be selected Terminals by turning on switced to low input to the External speed EXT VR terminal potentiometer The external speed potentiometer is Signal Wire connected as shown in the following diagram below using the signal line provided When connecting turn the external speed potentiometer s knob counterclockwise and set the speed Or min In this case high speed operation can be set when turning the external potentiometer s knob clockwise 3000 2000 5 5 1000 9 5 0 20 40 60 80 100 nay ADA Dial Plate Value Shee Mounting hole reference dimensions External Speed Potentiometer Scale Motor Speed Characteristics Representative Values 10 E External DC Voltage Note Signal Input Terminals DC Power Supply 0 4000 3000 2000 1000 Motor Speed r min 0 1 2 3 4 5 DC Voltage DCV DC Voltage Motor Speed Characteristics Representative Values The external D C voltage can be selected by turning on switchd to low input to the EXT VR terminal To connect an external D C voltage connect the plus wire to the M terminal 8 the minus wire to the L terminal and the shielded wire to GND 40 High speed operation can be set when DC voltage of the external DC source is
31. 000 00000000000 5 SLOWDOWND 0 000000 0 50 150 30007ming 0 00000000000000 0000000 00000000000000 6 20 0000000000000000000000000 1 1 0000000000 5 SLOW OND TD 0000 55 00000000 2 2 EXT VR OJO 3 3 Cw 4 4 CCW 5 5 SLOW DOWN 6 6 N C 7 7 H 8 8 9 9 L 10 10 GND 11 SPEED OUT 900000000 12 ALARM OUT 49000000 9 00000 4 0000000 x 0 00 00000000000000 1100000000 10 m unu INPUT 0 000000000000000000000000000000000000000000000000 EXT 0 00000000000000 0000000000000000000000000000000000000000000 000 00000000000 000000000000 OFF H 00000000000000 ON 00000000000000000000000000000 96 00000000000000 ON 100000000 OFF 0 0000000 0 00000000000000 ON 100000000 OFF 000000000 00000000000 ONO 1 00000000000000 000000000000000000000 05 15 0 00000000 0000000000000 000000 OFF 00000000000 000 00000000000000000000 0000000000000000000000000000000000000 020000 00000000000000000000 D0000000000000000000000000000000 05 1510 3000r ming OOOO 000000 60 Ej O 5 5 oo rtt 0 0 0 0 0 0 0 0 00000000 0 1 9410000000000 0 000
32. 0000000000 000000 000000 000000 000000000 1220 was FBL220C FBL440A D FBLA40C 000000009000000000000000 FBLA40A 50 150 00000 00000000000 9000000000000000 000000 000000 000000 1220 FBLD20A FBL220A GF FBLM220A GF DDD GF2GD FBL220C A 220 J paoc FBL220C GF FBIM220C GF 000 67260 FBiaaoa a FamaaoaA 0 FBL440A GF FBIMAAOA GE D GFAGDI FBL440C A FBLD40C FBL440C GF Famaaoc cf GF4GD 00000000000000000000000000 0 00000000000 0 0000000000000000000000 00000000000 0 00000000000000000000000000 0 0000000000000000 OOOO 000000000000000000000000000000 0 00000000000000000000000000 00000 00000 0q 0 50 00000000 00000 eq 40 00000000 00000 85000000000000 0 0000000000000000000000 0000000000000 0000000000000 0 0000000000000 000000000 000000000000000000000 00000000000 0000000000000 0 000000000000000000000 LJ E LE E E EJ OOO OOD L3 L3 L3 L3 E C3 CJ Lj EI 1 1 4 4 1 E q
33. 000000000000000000000 ALARM OUT 280245800 3 pnnpmpppnngup 00000000000000000000000000 GND 00000 pea 0000000000000 000000 1040 0000000000000000 00000000000000 0000000000 BALARM SPEED 000000 0000 00000000 00000000000 1 000000000000000 0 0000000000000000000000000000000000000000000 0000 0000 0 9msec cs a eee 000000000 Hz eo 00000000 minh 12 Z 0000000000 P 0000000000 1 LOWO 000000 0 00000000000000000000000000000000 0 ALARM OUT GND 0 ON 00000000 00000000 180 0000000 L3 L3 L3 Ooo r3 L3 L3 L3 r3 000 00000 0000000000000000000000000000000000000 0000000000000000000000000000000000000 mul 0 0000000000000000000000000000000000000000 0000000000000 00000000000000000000000000000000000 0 Dl 002 00000000000000000000 0 0000000000000000000000000000000000000000000 000000000000 000000000 0 0 ELA 0 000000000000000000 30 0 0000000000000 OO rr 0 0 0 0 0 0 0 17 q
34. 000000000000000000000000 000000000000000000000000000000000000000000000000000000000 00000000 0 00000000000000000000000000000000000000000000 000000000000000000000000000000000000000000000000000000000 0 00000000000000000000000000 Orientalmotor 00000000000000000000 0 0000000000000000000000000000000000000000000000000000000 0 0000000000000000000000000000000000000000000000000000000 0000000000 Copyright ORIENTAL MOTOR CO LTD 2008 RABE http www orientalmotor co jp Om DOTOS CHRIB ER AREA Anh 52267560 2 CS Br Bsa PHSA ADC RIRIATRIBECS SHEE FH 9 00 18 30 28 17 30 3 m 0120 925 410 0120 925 601 40185 0120 925 420 FAX 0120 925 602 X BR 0120 925 430 FAX 0120 925 603 Orientalmotor 5006 11 Brushless Motor and Driver FBL II Series Contents If Precauti riS 2 2 Verifying the Product Name and Accessories P 3 3 Installation J u P 4 4 7 5r Operation UU uQ Q U uu P 15 6 Characteristics iia aa a a hi a bak k 19 7 Troubleshooting 20 Thank you for purchasing Oriental Motor product This Operating Manual describes product handling procedures and safety precautions
35. 00000000000000000000000000000000 19mh 00000 000000000000000 25mm zc 200 0 0000000000000000000 0000000 00000000000 000000000000000000000000 mmi 0000000000000 S 0000000000000000000 50000 D D 00000000000 00000 0000000 00000 169 0000000 0000000 en GND gt 2000000 0000000 BRUSHLESS DC MOTOR 3000 300 000000000000000 DRIVER FBLD40A 00000 00000 0 0 00000000 0000000000000 0 5 1510 3000700 0000000000000000 sro power 0000 00000000 00000000000000 6 20 000 S S 0000000000000000000000000 O ALARM 00000
36. 00000000000000000000000000000000000000000000000 0000000 GND Fan 00000000 000000000000 mill SPEEDOUTQG 0000000 000000000000000000000000 0000090000 12000000000 ALARM 09700000000 ALARMOO 0000 0000000000000000000000 0 00000000000000000 000000 0 000000000000000000000000000000000 000000 300 00000000000000000 zb E gt Z 1 E C 0 90000 100V 150 15 50 60 21 000000000 0 0 00 0 200v 10 50 60H20 000000000 0 00 0 201 Lj LIVE NEUTRAL 000000 0000000000 Fco 000000000 0000000 AWG18 0 75mnr 0 0 0000000000000000 6 11
37. Orientalmotor 5006 11 FIYLADCE 2 A yh FBLI lt 0 lt English version follows Japanese version Hu 100000000 aan aaa ans P 2 4 6 10 iM P 18 ao 23 0 00000000000000000000 24 0000000000000000000000 000000000000000000 00000000000 ii Ui UU u 0000000000000000000000000000000 000 000000000000000000000000000000000000 00000000000000000000000000000 0 0000000000000000000000000000000 0 0000000000000000 0 Oooo L3 L3 r3 E O 0000000 00000000 0000000 0 00000000000000000000000000 000000 000000000000000000000000000000000000 0000 0 0 0000000000000000000000000000000000 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 EJ EJ EJ 2 2 2 2 2 0 0 0 0 0 0 0 0 0 00000000000000000 00000 0 000000000000000000000000000000000000000 00000 0000000000000 0 000000000000000000 L3 L3 C3 CJ D
38. Signal Input Circuits on 12 To operate the motor connect the motor and driver and the driver s signal and power supply input Note user must furnish the power supply cable Be sure that the motor connector is fully inserted before turning on power A loose connection can cause faulty operation Do not rework or modify the motor cable and extension cable sold separately Do not remove the sheath of the cable and then ground or touch the shielded wire This may cause electric shock or trigger the ground fault interrupt circuit Be sure to put in the terminal cover after connecting 4 3 Motorand Driver Connections The motor is connected to the driver using the connectors provided The cable can be extended to a maximum of 10 5 meters using an extension cable sold separately Model Cable Length CCO1FBL 3 3ft 1m CCO2FBL 6 6ft 2m CCO3FBL 9 8ft 3m CCO5FBL 16 4ft 5m CCO7FBL 23 08 7m CCO10FBL 32 8ft 10m Note Do not lengthen the motor cable by more than 10 5 meters by connecting two or more extension cables as this can lead to faulty operation 4 4 Connecting Drivers and Power Supplies Use a power supply cable whose wire has a cross sectional area of at least 0 75 mm The power supply voltage is single phase 100 115V the power supply input current varies depending on the motor output see tables below E Recommended Terminal Rings E Round shape terminal E U shape termi
39. base mounting bracket 2 pieces teeta create 4 pieces Driver back mounting bracket 1 piece 4 pieces Mounting screws eee 4 pieces Spring washers sss 4 pieces External speed potentiometer 1 piece 4 pieces Variable resistor 20k Q 1 4W 1 Manual This document 1 piece Note Never disassemble the motor and driver Damage or performance impairment may result Disassembly voids all warranties 2 2 Combinations and Types of Motors and Drivers FBLII series motors and drivers are provided in sets When you receive a set check that you have the proper motor and driver combination types With combination type units the motor and gearhead are pre assembled M ounting screws nuts washers spring washers and keys are included with these models Unit Model Motor Model Driver Model 220 FBLM220A GF FBLD20A FBLA40A 1 FBLM440A GF The gear ratio appears at the position in the unit model number indicated by the square For example FBL440A 50 means that the model is equipped with a gear with a 1 50 gear ratio Separate types gearheads are sold separately for pinion shaft type motors Unit Model Motor Model Shaft Type Driver Model Gearhead Model FBL220A A FBL220A A Round Shaft FBLD20A FBL220A GF FBL220A GF Pinion Shaft GF2GO FBL440A A FBL440A A Rou
40. elevated When setting speed using the external speed potentiometer or by means of a DC voltage use the signal line provided with the unit to prevent faulty operation due to external noise or interference The shielded wire of the signal line should be connected to the GND terminal connections Do not allow the voltage to exceed 5V and be sure there are no errors in polarity when making the 11 4 6 Signal Input Circuit 1 Input Circuit power supply swich The input circuits function by means of i INT front panel EB photocoupler input as shown in the diagram at left MT Photocoupler The input photocoupler can be driven by either the 24V internal power supply external DC power 4 supply 24 DC 10 min 4 8kQ e CCW gt Input Wh SLOW DOWN I J GND 2 Input Circuit Connection This connection is used for EXT VR CW CCW SLOW DOWN input When using an external DC power supply Cotroller Driver bd 222522 1 1 24V INPUT Flip the power supply switch to EXT set at time of shipment COM Transistor Input 1 GND l l GND using the driver s built in power supply Switch the 1 power supply switch to INT Signals will not be input if itis set to EXT Non contact control Contact control
41. iable whatsoever for the performance of these third party products Copyright ORIENTAL MOTOR CO LTD 2008 Please contact your nearest Oriental Motor office for further information ORIENTAL MOTOR U S A CORP Technical Support Tel 800 468 3982 8 30 A M to 5 00 P M P S T M F 7 30 A M to 5 00 P M C S T M F E mail techsupport orientalmotor com www orientalmotor com ORIENTAL MOTOR EUROPA GmbH Headquarters and D sseldorf Office Tel 0211 52067 00 Fax 0211 52067 099 Munich Office Tel 089 3181225 00 Hamburg Office Tel 040 76910443 Fax 040 76910445 ORIENTAL MOTOR UK LTD Tel 01256 347090 Fax 01256 347099 ORIENTAL MOTOR FRANCE SARL Tel 01 47 86 97 50 Fax 01 47 82 45 16 ORIENTAL MOTOR ITALIA s r l Tel 02 93906346 Fax 02 93906348 Fax 089 3181225 25 TAIWAN ORIENTAL MOTOR CO LTD Tel 02 8228 0707 8 SINGAPORE ORIENTAL MOTOR PTE LTD Tel 6745 7344 Fax 6745 9405 ORIENTAL MOTOR MALAYSIA SDN BHD Tel 03 22875778 Fax 03 22875528 ORIENTAL MOTOR THAILAND CO LTD Tel 66 2 254 6113 Fax 66 2 254 6114 INA ORIENTAL MOTOR CO LTD KOREA Tel 032 822 2042 3 032 819 8745 ORIENTAL MOTOR CO LTD Headquarters Tokyo Japan 03 3835 0684 03 3835 1890 Printed Recycled Paper
42. mage to the motor cable Note Conduct the insulation resistance measurement or withstand voltage test separately on the motor and the driver Conducting the insulation resistance measurement or withstand voltage test with the motor and driver connected may damage your product 21 Unauthorized reproduction copying of all part of this manual is prohibited If a new copy is required to replace an original manual that has been damaged or lost please contact your nearest Oriental Motor branch or sales office Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information circuit equipment or device provided or referenced in this manual Characteristics specifications and dimensions are subject to change without notice While we make every effort to offer accurate information in the manual we welcome your input Should you find unclear descriptions errors or omissions please contact the nearest office Orientalmotor is registered trademarks or trademarks of Oriental Motor Co Ltd in Japan and other countries Other product names and company names mentioned in this manual may be trademarks or registered trademarks of their respective companies and are hereby acknowledged The third party products mentioned in this manual are recommended products and references to their names shall not be construed as any form of performance guarantee Oriental Motor is not l
43. mined with the following formula Speed output frequency Hz otor Speed r min peed r min D 60 1 a Speed output frequency External connection Driver __ L0 9msec 0 1 1 1 Speed signal output waveform The pulse length of the signal that turns speed output on low is 0 9msec regardless of motor speed Alarm Output This signal is output when one of the driver s protection functions is activated While the signal is output terminals between ALARM OUT and GND is a electrified See page 15 for the descriptions of these protection functions 13 4 8 Noise Control 14 When excessive external noise works its way into the driver malfunctions can result prevent problems caused by noise take the following countermeasures EPower Supply Lines Separate the power line of the noise source from the driver s power line The driver must be earthed with the earth wire of the protective earth terminal or the frame ground F G terminal H Signal Lines I O Keep the signal line as short as possible 2 meters or less When setting speed by means of the external speed potentiometer or a DC voltage use the signal line provided with the unit Separate power lines at least 30 cm from any cable running a large current E Feedback signals between the motor and driver Place motor cable at least 30 cm away from any cable running a large current
44. motions require greater current input so the relationship does not apply to these operations Driver Input Current A FBL220A O FBLA40A O 3000 r min 3000 r min 0 8 10 222 2000 r min 2000 r min lt 0 0 6 as 5 1000 r min 1000 r min FT 6 0 4 300 r min 300 r min T 4 9 0 2 Rated Torque Rated Torque 02 0 0 02 0 04 0 06 0 08 0 0 05 0 1 0 15 m 1 1 0 0 2 0 4 0 6 0 8 0 0 5 1 0 1 5 kgfcm Torque Torque 19 LL Troubleshooting When the motor is not running properly try to find the problem in the following table If you still cannot solve the problem contact 20 your nearest ORIENTAL MOTOR office What to Check Is the power supply connected correctly Are the connector connections secure Are the CW and CCW inputs on low Is the speed potentiometer turned all the Problem Motor does not run way in the counterclockwise direction Is the alarm signal being output Have you selected the desired speed Have you selected the desired speed Speed does not change Motor rotates in an opposite direction Is the setting of the acceleration Starting is delayed duration potentiometer other than 0 delayed Is the setting of the deceleration Stopping is duration potentiometer other than 0 delayed Is the load inertia excessive Is there an overload Does
45. nal with insulation with insulation 6 2mm MAX 244MAX 35 35MIN EPower Supply Input Current Combination Type Round Shaft Type Pinion Shaft Type Maximum Input Current 220 FBL220A A FBL220A GF FBLA40A 1 FBLA40A A FBLA40A GF Ground the driver using the FG terminal or Protective earth terminal ground resistance of 1009 max Once power has been turned off do not turn power on again or remove or insert the motor connector until the Note POWER LED is completely extinguished at least 30 seconds 4 5 Methods of Speed Setting and Their Connection 1 The following three methods of setting speed can be used with FBLI units Internal Speed Potentiometer otor speed be adjusted by turning the potentiometer screw on the driver s front panel This method is suitable for infrequent speed changes H External Speed Potentiometer Speed settings can be controlled remotely using the external speed potentiometer provided with the unit This method is suitable when adjusting speed from a control panel DC Voltage The motor speed can be changed with DC voltages of 0 5 V Have ready aDC power supply of 1 mA or more 2 Connection Methods Internal Speed Potentiometer The built in speed potentiometer can be selected by turning off i e switching to high input to the EXT VR terminal 2 The speed is set to 0 r min when the product is shipped Rotate clockwise to start the
46. nd Shaft FBLD40A FBL440A GF FBL440A GF Pinion Shaft The gear ratio appears at the position in the model number indicated by the box O GF4GLI 3 Installation Installation conditions Install the motor and control unit in a location that meets the following conditions Using the unit in a location that does not satisfy these conditions could damage it Indoors this product is designed and manufactured to be installed within another device Ambient temperature Motor 0 C 50 C avoid freezing Driver 0 C 40 C avoid freezing Ambient humidity 85 max avoid condensation Not exposed to explosive flammable or corrosive gas Not exposed to direct sunlight Not exposed to dust Not exposed to water or oil place where heat can escape easily Not exposed to continuous vibration or excessive impact 3 1 Motor Installation 1 Direction of Motor Installation M otors may be installed either horizontally or vertically E Horizontal mounting Vertical mounting Gearhead Motor Motor Suns Gearhead Mounting plate Mounting plate 2 Connecting to Other Equipment Loads When connecting motors to another piece of equipment load the motor shaft must be centered When not properly centered vibration will result and ball bearing life will be shortened dramatically
47. nes to each driver individually Motor speed differences can be adjusted by connecting a resistance of 470 1 4W to the M terminal of the first driver and a 1k 1 4W variable resistor VRn to the M terminals of the other drivers No more than 20 motors should be operated simultaneously when using the external speed potentiometer 18 6 Characteristics 6 1 Speed Torque Characteristics Continuous Duty Region Continuous operation is possible in this region Limited Duty Region This region is used primarily when accelerating When a load that exceed the rated torque is applied continuously for approximately 5 seconds an overload protection is activated and the motor comes to a stop FBL220A FBLA40A Rated Torque Rated Torque 3000 4 3000 2000 m 2000 Continuous Limited Duty Region Limited Duty Region Duty Region Duty Region 5 5 40001 1000 4 Starting Torque Starting Torque 300 300 __ 0 500 1000 0 1 2 0 50 100 mN mJ 0 0 1 0 2 N mJ Torque Torque 6 2 Load Torque Driver Input Current Characteristics Driver input current of the FBLII Series motor varies with the load torque Load torque is roughly proportional to driver input current This characteristic may be used to estimate load torque from the driver input current It holds only when the motor is rotating at a steady speed Starting and be directional
48. rrect the problem which caused the alarm and then restore power Turn off power correct the problem that caused the alarm and turn power back on be sure that at least 30 seconds have passed since turning power off No alarm signal is output when the low speed protection function activates since the function adjusts the speed back to the minimum or set speed Overload protection Overheating Activated when a load exceeding the rated torque is applied to the motor for 5 seconds or more or when the motor is operated in short cycles of stopping starting or CW CCW rotation Activated when the driver s ambient temperature exceeds 40 or when its internal radiator exceeds Response Check the load torque referring to the load torque driver input current characteristics on page 19 Reduce the load torque if it seems to exceed the rated torque or lengthen the operating cycle If the driver s ambient temperature exceeds 40 employ some cooling method to lower it otherwise Alarm protection 90 C a result of using short operating cycles of reduce the load torque or lengthen the operation Signal starting stopping or CW CCW rotation cycle Output No Alarm Low speed Signal Output Overvoltage protection Open Phase protection Protects the driver against damage when the motor is driving an inertial load exceeding the permissible inertial load or when the motor shaft is turned by the load during lowering operation
49. tend no further than 3mm from the surface of the driver into the driver To improve ventilation mount the driver in an upright position as shown in the figures above When mounting the driver in a tightly close up place like the control panel and a place where there is a heating hearby be sure to when the driver ambient temperature exceeds 40 cool the driver with a fan The back mount brackets are asymmetry up and down and they can be used at any direction size in the diagram vary depending on the direction of the mounting plate In the reverse direction it is 19mm long 2 Mounting Two or More Drivers or more mu or more When mounting two or more drivers separate them by 50866 of at least 20 Leave at least 25mm between of space the driver and other devices or structures N Leave sufficient space for air to pass betweeen the drivers 4 Connection 1 Names Functions of Driver r Power Indicator Green Power Indicator lights when power is on Alarm Indicator Red Alarm Indicator BRUSHLESS DC MOTOR DRIVER FBLD40A Internal speed potentiometer Indicates that an alarm signal has been output when either the overload overvoltage overheating or out of phase protection function is activated Acceleration time potentiometer Deceleration time potentiometer For motor connector
50. the driver s ambient temperature exceed 40 Are direction reversals or start stops being repeated in short cycles Is the motor cable connection broken Alarm is output Response Connect the power supply and check to see that the POWER LED green is lit Insert connectors firmly all the way in Turn on switch to low the input for the desired direction of rotation Turn the speed potentiometer to the clockwise This applies to both internal and external speed potentiometer Turn off power correct the problem that caused the alarm and turn power back on be sure that at least 30 seconds have passed since turning power off The operating status prior to alarm output will be restored Check the speed setting method Check the speed setting method Some gearhead speed ratios will cause rotation in the opposite direction to the motor shaft Set the acceleration time potentiometer to 0 Reversing can be delayed if the load inertial is high Either turn off switch to high the SLOW DOWN input or set the deceleration time potentiometer to Check the load inertia Check that the load is no greater than the rated load and no greater than the permissible load inertia Use an appropriate cooling method to reduce ambient temperature to 40 C or less Try lengthening the operating cycle or reducing the load If there is anything wrong with the motor cable sensor signal the motor will stop Check for any da
51. tput shaft 3 Instantaneous Stop and Deceleration to a Stop Instantaneous Stop To stop the motor instantly turn SLOW DOWN input off switch to high Deceleration and stop When SLOW DOWN inputis turned on switched to low the motor decelerates for the length of time set on the deceleration time potentiometer and comes to a stop The acceleration deceleration time is set using the time potentiometers on the front panel of the driver The time of acceleration deceleration is lengthened by turning the potentiometer clockwise In addition the motor can be stopped instantly if SLOW DOWN input is turned off switched to high during deceleration 3000r min t1 12 0 5 15 3000r min 4 Changing Speeds Speed can be changed by selecting the external speed potentiometer or the built in speed potentiometer by means of signal input to EXT VR speed selection input as given in the table below Speed can be changed while the motor is running The rate of acceleration deceleration depends on the time set for acceleration deceleration Speed Potentiometer Selected Internal speed potentiometer External speed potentiometer Speed Setting Range 300 3000r min 300 3000r min EXT VR speed selection input OFF HIGH 17 5 5 Multi Motor Control Two or more motors and drivers be operated at the same speed by using DC power supply or the external speed potentiometer 1 Using a DC Power
52. u o L z 5 25 2 5 09 Os 8 5 lt 7 Z 558 25838 zl HOV 6 5 ON LOW EXT VR Speed selection The switch numbers shown in the timing chart e g SW2 correspond to SW1 4 in the connection diagram on page 7 16 5 4 Operating the Motor 1 Mode Table for Signal Input E o CW Input CCW Input N Accelerati CW operation 9 a OFF Acceleration OFF Deceleration Deceleration ON Accelerati CCW operation OFF Ae OFF Deceleration ON Acceleration OFF Acceleration CW operat n OFF Instantaneous stop Instantaneous stop Acceleration CCW operation OFF OFF Instantaneous stop 2 CW and CCW Operation When CW or CCW input is turned on switched to low the motor accelerates to the selected speed for the length of time set on the acceleration time potentiometer If CW and CCW are input simultaneously CW has priority Thus if CCW input is left on direction can be changed instantaneously by turning the CW input on and off However under certain power supply voltages or load conditions change of direction may be delayed Deceleration Input ON Note When the motor is operated with the gearhead attached the gearhead s output shaft may depending on the gear ratio turn in the opposite direction of the motor shaft See the operating manual of gearhead for information concerning the direction of rotation of the gearhead ou
Download Pdf Manuals
Related Search