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Contents
1. e BH 70 C 51 22 1A A
2. 0 i e Orientalmotor l Copyright ORIENTAL MOTOR CO LTD 2007 a a
3. o e m CW CCW
4. e e JEF e
5. F LN gg e eo ER eee RE MB MCE Ei aid
6. CE CCC UL 1004 UL2111 CSA C22 2 No 100 CSA C22 2 No 77 IEC 60529 IEC 60034 5 GB 12350 UL File No E64197 UL File No 166348 CQC EN 60034 1 EN 60034 5 IEC 60664 1 3 EN IEC UL File No E83671 CYWT2 VDE License No 112847 250 VAC 114747 450 VAC UL File No E56078 YDTU2 E EHR RoHS EU 2002 95 EC 27Jan 2003
7. Fr CHW AL A LE see 13045 82 15 e e e e
8. 10 mm 4 D B mm _ 1 00 FPW425 FPW540 FPW560 FPW690 B FPW425 3 8 Nm FPW540 6 4 Nm FPW560 6 4 Nm FPW690 15 5 Nm e e E h7 Lh R
9. e 1 e e e e KK KE e e e e
10. e Thermal Protector o FA e e e e e e 30
11. ae M4 e 1 Nm e 10 cm e e B 90 C 90 C
12. ERR E Z ta 90 C e Jl e EH WH AS Ara TEIR LER Blas AR e e Orientalmotor Copyright ORIENTAL MOTOR CO LTD 2007 Tel 021 6237 5440 Fax 021 6237 5433 Tel 852 2427 9800 Fax 85
13. o L3 e 1 1 o 1 1 4 1 100 V 110 V 115 V FPW425A2 FPW425A2 CH80CFAUL2 FPW425A2 U FPW425A2 CH65CFAUL2 FPW540A2 FPW540A2 CH110CFAUL2 FPW540A2 U FPW540A2 CH90CFAUL2 FPW560A2 FPW560A2 ICH180CFAUL2 FPW560A2 U FPW560A2 CH120CFAUL2 FPW690A2 FPW690A2 CH250CFAUL2 FPW690A2 U FPW690A2 CH180CFAUL2 e 200 V 220 V 230 V FPW425C2 FPW425C2 CH20BFAUL FPW425C2 DE FPW425C2 CH15BFAUL FPW540C2 FPW540C2 ICH30BFAUL FPW540C2 E FPW540C2 CH23BFAUL FPW560C2 FPW560C2 CH40BFAUL FPW560C2 E FPW560C2 CH30BFAUL FPW690C2 FPW690C2 CH60BFAUL FPW690C2 E FPW690C2 CH45BFAUL FPW425S2 FPW425S2 FPW540S2 FPW560S2 FPW690S2
14. 25 W 3 18 40 W 50 180 999 3 9 12 5 18 DW 25 60 75 180 90 W 12 5 36 PE R S T 2 R S T 2 Ja TB4 0608 CC05AC43P 4 5 m CC10AC43P 4 10 m 4 4 B
15. CE UL 1004 UL 2111 CSA C22 2 No 100 CSA C22 2 No 77 IEC 60529 IEC 60034 5 GB 12350 UL File No E64197 UL File No 166348 CQC EN 60034 1 EN 60034 5 IEC 60664 1 HI 3 I EN IEC UL File No E83671 CYWT2 VDE License No 112847 250 VAC 114747 450 VAC UL File No ES6078 YDTU2 E RoHS EU 2002 95 EC 27Jan 2003
16. At He 0 o 10 40 C 100 V 200 V 10 50 e e e e o e e iIk 1000 m al ce FE RIK EE HERBAL ERS BRM ZA BE EW a AE BR 10 mm 4 D mm A OB Cl49D 94 34 15 55 104 36 18 65 104 34 18 6 5 120 42 20 8 5 FPW425 FPW540 FPW560 FPW690 B Re AR RT E ee ARA FPW425 3 8 Nm FPW540 6 4 Nm FPW560 6 4 Nm FPW690 100mm 15 5 Nm
17. 90 C E ALA CW HNE II CCW Ree 25 W 3 18 40 W 50 180 a 3 9 12 5 18 a 25 60 75 180 90 W ae 12 5 36 100 V 110 V 115 V 200 V 220 V 230 V 200 V 220 V 230 V R S T 2
18. R S T 2 TB4 0608 CC05AC43P 4 m CC10AC43P 4 10 m 4 E HLA aS A 4 A B C D 2 Tyco Electronics AMP AMP FASTON Terminal 187 187 1 1 TP
19. 1 1 TP 130 S C 82 15 C
20. C D 2 187 T Elect AMP Tyco Electronics AMP TS BF 187 90 CER
21. http www orientalmotor co jp PE de i ean PHS 9 00 18 30 9 00 lt 17 30 TEL0120 925 410 FAX 0120 925 601 pu gt Le Fe ye TEL0120 925 420 FAX 0120 925 602 En clans TEL0120 925 430 FAX 0120 925 603 Orientalmotor OPERATING MANUAL FPW Series HM 921 1 2 Dust Resistant Water Tight Motors Induction Motors Au CCE Thank you for purchasing an Oriental Motor product This Operating Manual describes product handling procedures and safety precautions Please read it thoroughly to ensure safe opera
22. 70 C A e E e 1 ene 1 es 1 e Li e 1 4 1 e 100 V 110 V 115 V FPW425A2 J CH80CFAUL2 FPW425A2 U CH65CFAUL2 FPW540A2 CH110CFAUL2 FPW540A2 DU CH90CFAUL2 FPW5
23. i FEAE o hb7 E M4 REE 1 Nm 10 cm B iit Bo Sh Ay im ETE 90 C
24. 30 e o 1 e e e e e e
25. 3 to 9 W 12 5 t 50 to 180 TR lt Clockwise gt lt Clockwise gt Single phase 100 V 110 V 115 V 200 V 220 V 230 V Three phase 200 V 5 l The connection shown in the The connection shown in the 220 V i 80 figure causes the motor to figure causes the motor to rotate clockwise To change the direction of rotation change any two connections between R S and T rotate clockwise To change the direction of rotation change any two connections between R S and T A relay box and extension cable for cable are available as an option Relay box TB4 0608 Extension cable CCO5AC43P 4 wires 5 m CC10AC43P 4 wires 10 m The extension cable has 4 wires white gray black and green yellow When using an extension cable be sure to connect the red lead wire of the motor to the gray wire of the cable E Capacitor connection only for single phase motors The capacitor internal wiring as follows Capacitor terminals are internally electrically connection in twos A B and Rf C D for easy connection For easy to install terminals use 187 series AMP FASTON terminals Tyco Electronics PR ap AMI 187 series Use the supplied capacitor cap tab Capacitor to insulate the capacitor terminal connection Note For lead wire connection use one lead wire for each individual terminal This motor can be operated continuously continuous rating Locked rotor burnout protectio
26. Oriental Motor office for further information ORIENTAL MOTOR U S A CORP Technical Support Tel 800 468 3982 8 30 a m to 5 00 PM P S T M F 7 30 a m to 5 00 PM C S T M F E mail techsupport orientalmotor com www orientalmotor com ORIENTAL MOTOR EUROPA GmbH Headquarters and D sseldorf Office Tel 0211 52067 00 Munich Office Tel 089 3181225 00 Fax 089 3181225 25 Hamburg Office Tel 040 76910443 Fax 040 76910445 ORIENTAL MOTOR UK LTD ORIENTAL MOTOR FRANCE SARL Tel 01256 347090 Fax 01256 347099 Tel 0147869750 Fax 0147 824516 ORIENTAL MOTOR ITALIA s r l TAIWAN ORIENTAL MOTOR CO LTD Tel 02 93906346 Fax 02 93906348 Tel 02 8228 0707 Fax 02 8228 0708 SINGAPORE ORIENTAL MOTOR PTE LTD Tel 6745 7344 Fax 6745 9405 ORIENTAL MOTOR MALAYSIA SDN BHD Tel 03 22875778 Fax 03 22875528 ORIENTAL MOTOR THAILAND CO LTD Tel 66 2 254 6113 Fax 66 2 254 6114 INA ORIENTAL MOTOR CO LTD KOREA Headquarters Tokyo Japan Tel 032 822 2042 3 Fax 032 819 8745 Tel 03 3835 0684 Fax 03 3835 1890 Printed on Recycled Paper Fax 0211 52067 099 ORIENTAL MOTOR CO LTD Orientalmotor FPW HM 9211 2 Au CE m
27. equipment e Do not touch the connection terminal of the capacitor immediately after the power is turned off for a period of 30 seconds The residual voltage may cause electric shock e Do not disassemble or modify the motor This may cause electric shock or injury e Do not use the motor beyond its specifications or electric shock injury or damage to equipment may result Do not touch the motor during operation or immediately after stopping The surface is hot and may cause a burn e Do not hold the motor output shaft or motor cable This may Cause injury e Keep the area around the motor free of combustible materials in order to prevent fire or a burn e To prevent the risk of damage to equipment leave nothing around the motor that would obstruct ventilation e To prevent bodily injury do not touch the rotating parts output shaft of the motor during operation e When an abnormality is noted turn off the power immediately or fire electric shock or injury may occur e The motor s surface temperature may exceed 70 C even under normal operating conditions If a motor is accessible during operation post A the warning label shown in the figure in a conspicuous position to prevent the risk of Warning label burns To dispose of the motor disassemble it into parts and components as much as possible and dispose of individual parts components as industrial waste E Checking the product Upon opening the package ver
28. opposite to the e With a single phase motor connect the specified direction supplied capacitor correctly e The rotating direction of the motor output shaft may be different from that of the gearhead output shaft depending on the gear ratio of the gearhead Connect correctly by referring to Wiring diagram e The rotating direction is indicated as viewed from the motor output shaft Check the reference direction Motor temperature e Check the power supply voltage abnormally high e With a single phase motor connect the Motor case supplied capacitor correctly temperature e Review the ventilation condition exceeds 90 C 194 F Phenomena The motor does not rotate e Unauthorized reproduction or copying ofall or part of this manual is prohibited e Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information circuit equipment or device provided or referenced in this manual e Characteristics specifications and dimensions are subject to change without notice e While we make every effort to offer accurate information in the manual we welcome your input Should you find unclear descriptions errors or omissions please contact the nearest office e Orientalmotor is a registered trademark or trademark of Oriental Motor Co Ltd in Japan and other countries Copyright ORIENTAL MOTOR CO LTD 2007 Please contact your nearest
29. 2 2427 9311 INA ORIENTAL MOTOR CO LTD KOREA Tel 032 822 2042 3 Fax 032 819 8745 SINGAPORE ORIENTAL MOTOR PTE LTD Tel 6745 7344 Fax 6745 9405 ORIENTAL MOTOR MALAYSIA SDN BHD Tel 03 22875778 Fax 03 22875528 ORIENTAL MOTOR THAILAND CO LTD Tel 66 2 254 6113 Fax 66 2 254 6114 ORIENTAL MOTOR CO LTD Headquarters Tokyo Japan Tel 03 3835 0684 Fax 03 3835 1890
30. 60A2 CH180CFAUL2 FPW560A2 U CH120CFAUL2 FPW690A2 J CH250CFAUL2 FPW690A2 DU FPW690A2 0 CH180CFAUL2 e 200 V7 220 V7 230 V 447 TE FPW425C2 CH20BFAUL FPW425C2 E CH15BFAUL FPW540C2 UJ CH30BFAUL FPW540C2 E CH23BFAUL FPW560C2 J CH40BFAUL FPW560C2 LE CH30BFAUL FPW690C2 J CH60BFAUL FPW690C2 E CH45BFAUL FPW425S2 FPW540S2 FPW560S2 FPW690S2 2 E e 10 40 C 100 V 200 V 10 50 C e e o o 1000 m
31. Orientalmotor FPW Dus CC HM 9211 2 English version follows Japanese version E BEZZA FRE LOCUS AEX BHAOIZ IE
32. apacitors with a rated voltage of 250 VAC 114747 capacitors with a rated voltage of 450 VAC Capacitor cap UL File No E56078 YDTU2 E Hazardous substances RoHS Directive 2002 95 EC 27Jan 2003 compliant Safety precautions The precautions described below are intended to prevent danger or injury to the user and other personnel through safe correct use of the product Use the product only after carefully reading and fully understanding these instructions Handling the product without observing the instructions that accompany a Warning symbol may result in serious injury or death Handling the product without observing the instructions that accompany a Caution symbol may result in injury or property damage The items under this heading contain important handling instructions that the user should observe to ensure safe use of the product Warning Caution Note e Do not use the product in explosive Or corrosive environments in the presence of flammable gases in water or near combustibles Doing so may result in fire electric shock or injury Assign qualified personnel the task of installing wiring operating controlling inspecting and troubleshooting the product Failure to do so may result in fire electric shock or injury Do not transport install the product perform connections or inspections when the power is on Always turn the power off before carrying out these operations Failure to
33. do so may result in electric shock Turn off the power in the event the overheat protection device thermal protector is triggered Failure to do so may result in injury or damage to equipment since the motor will start abruptly when the overheat protection device thermal protector is automatically reset e To prevent the risk of electric shock use the motor for class I equipment only Motore zur Verwendung in Ger ten der Schutzklasse I When installing the motor ground the motor using a protective grounding wire Failure to do so may result in electric shock Erden Sie den Motor bei der Installation mit einem Schutzerdungskabel Nichtbeachtung dieses Hinweises konnte einen elektrischen Schlag verursachen If the product is used in a place where it may come in contact with water during operation provide an earth leakage breaker Failure to do so may result in electric shock Keep the input power voltage within the specification to avoid fire and electric shock e Connect the cables securely according to the wiring diagram in order to prevent fire and electric shock e Do not forcibly bend pull or pinch the cables Doing so may result in fire and electric shock e Be sure to insulate the connection terminal of the capacitor Failure to do so may result in electric shock e Turn off the power in the event of a power failure or the motor will suddenly start when the power is restored and may cause injury or damage to
34. fy the following conditions e Indoors e Operating ambient temperature 10 to 40 C 14 to 104 F non freezing 10 to 50 C 14 to 122 F for 100 V 200 V e Area that is free from an explosive atmosphere or toxic gas such as sulfuric gas or liquid Area not exposed to direct sun Area free of excessive salt Area not subject to continuous vibration or excessive shocks Area free of excessive electromagnetic noise from welders power machinery etc e Area free of radioactive materials magnetic fields or vacuum e 1000 m or less above sea level E How to install the motor Drill holes in the mounting plate and fasten the motor to the mounting plate with screws nuts and washers Be sure that no gaps are left between the gearhead pilot section of the mounting plate The maximum plate thickness applicable when the supplied screws are used is 10 mm 0 39 in Installation holes 4 D Installation hole dimensions Model mm in SI OR mm in A B C 4 D 425 3 70 1 34 0 59 0 22 0 1575x0 984 540 4 09 1 42 0 71 0 26 0 1575x0 984 560 4 09 1 34 0 71 0 26 0 1969x0 984 690 4 72 1 65 0 79 0 34 D0 2362x0 984 Note B indicates the external dimension of the gearhead boss Provide a hole with a sufficient allowance Screws provided with motor Mounting screws Tightening ae Thread s
35. ify that the items listed below are included Report any missing or damaged items to the branch or sales office from which you purchased the product TO 1 unit Capacitor 1 piece only for single phase motors Capacitor Cap 1 piece only for single phase motors e Operating manual 1 copy e Set of mounting bolts 1 set Mounting screws Nuts Washers 4 pieces each Key 1 piece E Checking the model name Check the model number against the number indicated on the product 100 V 110 V 115 V type Model FPW425A2 J Motor model Capacitor model FPW425A2 0 CH80CFAUL2 FPW425A2 OU FPW425A2 CH65CFAUL2 FPW540A2 CH110CFAUL2 FPW540A2 OU FPW540A2 CH90CFAUL2 FPW560A2 J CH180CFAUL2 FPW560A2 OU FPW560A2 CH120CFAUL2 FPW690A2 0J FPW690A2 CH250CFAUL2 FPW690A2 FPW690A2 0 CH180CFAUL2 200 V 220 V 230 V type Model Capacitor model FPW425C2 0J CH20BFAUL FPW425C2 E CH15BFAUL FPW540C2 J CH30BFAUL FPW540C2 E CH23BFAUL FPW560C2 CH40BFAUL FPW560C2 LE CH30BFAUL FPW690C2 J CH60BFAUL FPW690C2 E CH45BFAUL FPW425S2 FPW540S2 01 FPW560S2 FPW690S2 01 The gear ratio appears at the model number indicated by the box 0O Installation E Location for installation Install the motor in a well ventilated location that provides easy access for inspection The location must also satis
36. ize Length mm in WOE N m lb in FPW425 3 8 33 FPW540 6 4 56 FPW560 90 3 54 6 4 56 FPW690 15 5 137 Note e Do not disassemble the gearhead from the motor e Be sure to use the supplied screws and tighten within the specified torque in order to ensure proper water proof fit E Attaching Load To shaft of the gearhead has been machined to an outer diameter tolerance of h7 and is provided with a key slot for connecting the transmission parts When connecting the transmission parts ensure that the shaft and parts have a clearance fit and always fix the parallel key to the output shaft with a screw to prevent the parts from rattling or spinning Note Do not use excessive force or hammer the transmission parts onto the gearmotor shaft as damage may occur E Mounting the capacitor only for single phase motors Before mounting the provided capacitor check that the capacitor s capacitance matches that stated on the motor s name plate Mount the capacitor securely by using M4 screws not provided Note e Do not let the screw fastening torque exceed 1 Nm 8 8 Ib in to prevent damage to the mounting foot e Mount capacitor at least 10 cm 3 94 in away from the motor If it is located closer the life of the capacitor will be shortened Connection and operation Insulate all the wire connections such as the connection between the motor and the capacitor connection Ground the motor using a protec
37. n This motor is equipped with the feature listed below to prevent the motor from burning out as a result of abnormal heating which may be caused by misapplication E Thermal protection TP is stamped on the motor nameplate The motor has an auto reset type thermal protector built into its motor coil When the motor reaches a predetermined temperature the internal thermal protector is activated and the motor is stopped Always turn the power off before performing inspections Thermal protector activation range Power is turned off at 1305 C 2669 F Power is turned back on at 82 15 C 180427 F Troubleshooting When the motor cannot be operated correctly refer to the contents provided in this section and take appropriate action If the problem persists contact your nearest office Check items Check the power supply voltage Connect the power supply and the motor correctly e With a single phase motor connect the supplied capacitor correctly e f terminal blocks or crimp terminals are used check them for poor connection e Keep the load at or below the allowable value Motor sometimes e Connect the power supply and the motor rotates and stops correctly e With a single phase motor connect the supplied capacitor correctly e f terminal blocks or crimp terminals are used check them for poor connection The motor rotates e Connect correctly by referring to Wiring in the direction diagram
38. tion Always keep the manual where it is readily available Introduction E Before using the motor Only qualified personnel should work with the product Use the product correctly after thoroughly reading the section Safety precautions Should you require the inspection or repair of internal parts contact the Oriental Motor office where you purchased the product The product described in this manual has been designed and manufactured for use in general industrial machinery and must not be used for any other purpose Oriental Motor Co Ltd is not responsible for any damage caused through failure to observe this warning E Standard and CE marking Motors are recognized by UL and certified by CQC Recognized name and certified name are motor model name Voluntary display of the CE mark conforming to the Low Voltage Directives Standards UL 1004 UL 2111 CSA C22 2 No 100 CSA C22 2 No 77 IEC 60529 IEC 60034 5 GB 12350 Standards File No UL File No E64197 UL File No 166348 Degree of protection CQC Applications for standard EN 60034 1 EN 60034 5 IEC 60664 1 Installation conditions Overvoltage category II Pollution degree 3 Class I equipment For EN IEC Standards When the machinary to which the motor is mounted requires overvoltage category III specifications connect to power supply via an isolation transformer Standards for accessories Capacitor UL File No E83671 CYWT2 VDE License Nos 112847 c
39. tive grounding wire Note When removing the sheath of the cable be careful not to damage the inside lead wire Insulation class of this motor is B Make sure that the motor case temperature does not exceed 90 C 194 F during operation of the motor Operation exceeding case temperature 90 C 194 F may significantly deteriorate the coils and ball bearings of the motor and shorten the motor s life span Motor case temperature can be measured by fixing a thermometer on the motor surface It can also be measured using thermo tape or a thermocouple To change rotation direction of the single phase motor wait until the motor completely stops Otherwise its direction may not change or may take much time to change Single phase motors use a capacitor and keep it connected even after rotation of the motor has started e Be sure not to splash water on the cable terminal otherwise water could seep inside the motor through the lead wire or the fabric covering Keep water from splashing Fabric coverin 3 on this part of the cable Lead wire E Wiring Diagram The direction of rotation is as viewed from the side of the motor s output shaft The motor rotates in a clockwise CW and counterclockwise CCW direction The connection method will vary depending on the gear ratio of the gearhead Mot her Gear ratio type 25 W 3 to 18 25 to 36 40 W 50 to 180 3 to 9 12 5 to 18 W eo 25 to 60 75 to 180
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