AXUシリーズ - Oriental Motor
Contents
1.2. gt HES KE e
3. AXU Series If hy ent A A HE Ye A ELEVER
4. 1 1 1 SS 88 SS M3 4 m 100 115V ae ee AXU210A GN AXUM210 GN AXUD10A AXU425A GN AXUM425 GN AXUD25A AXU540A GN AXUM540 GN AXUD40A AXU590A GU AXUM590 GU AXUD90A m 200 230V AXU210C GN AXUM210 GN AXUD10C AXU425C GN AXUM425 GN A
5. 30 DC26 4V 10mA R Vcc SPEED OUT ALARM OUT eval A ee LA COM 7 7 AXU Series E RUN STAND BY ON OFF OFF 1
6. 70 0 REOR AXU Series CE
7. CL
8. 30 e
9. 2 1 25mm 50mm 40 Bie
10. P 7 P 7 AWG28 0 09mm e
11. AXU Series N ll H GA s wr ANN 30 MOTOR 10 5m
12. AWG18 0 75mmz2 AWG22 0 34 mm2 AWG18 0 75mmz2 3 2mm gt H E E N
13. No CE UL1950 CSA C22 2 No 950 IE E208200 EN60950 EN60034 1 Soi EN60034 5 UL508C UL E171462 ee No 14 UL UL508C Maximum Surrounding Air Temperature 40 ES eEN50178 EMC 2 I EN 3 IP54 EMC EN50178 Kan O MERG
14. STAND BY POWER LED O ame y R Saree ALARM LED oe a a Te 2 eUr TERE 4 AN o z auu biol eA i Oo ona noron it RUN STAND BY RUN CW CCW ON STAND BY X 25W ag ie
15. MSPEED 1 30 0 5ms SPEED _ SPEED Hz 30 SPEED r min X60 SDM496 E ALARM ALARM OFF H LED LED LED
16. ZA 0 50 0 40 UL CSA 0 40 85 2 1 EN 3 IP54
17. 2 M4 CONTROL CN au Opowes ohn tow M4 2 0 2 Q 53 AXU Series 8 Ea 0 2 3 5 rd on 20 1 D 6 4 15 0 2 J 3 5 50o2 A je SOEs g on 2mm 0 7N m 0 7Nm AXU Series EMC EMC EMC
18. e AC CR e e 100 200mm AC AC 10 5m 2m
19. S RUN STAND BY STAND BY J CW CCW ON e ALARM LED RUN STAND BY RUN CW CCW ON eCW CCW O
20. 5 LED AC115V AC230V 20 AC100V AC200V 309 2800r min ALARM EDIt ON L OFF H ALARM OFF H
21. AXU210 _ GN M4 1 8N m AXU210 A M4 1 8N m AXU425 GN M5 3 8N m AXU425 A M6 6 4N m AXU540 GN M6 6 4N m AXU540 A M8 15 5N m er rd n BANS AXU590 0 A M8 15 5N m ia A AXU590 GU Kia JESN S 5GUL KBH aoe S A 2GN 4GN 5GN 5GU
22. e Orientalmotor Copyright ORIENTAL MOTOR CO LTD 2008 http www orientalmotor co jp PHS 9 00 18 30 9 00 17 30 TEL0120 925 410 FAX 0120 925 601 TEL0120 925 420 FAX 0120 925 602 Bk TEL0120 925 430 FAX 0120 925 603 Orientalmotor Aku CE Brushless DC motor and control unit AXU series OPE
23. T EMC E EMC 87 89 336 EEC 92 31EEC AXU EMC i EMC EMC EMC EMI Emission Tests EN61000 6 4 Radiated Emission Test EN55011 Conducted Emission Test EN55011 EMS Immunity Tests EN61000 6 2 Electrostatic Discharge Immunity Test IEC61000 4 2 Radiation Field Immunity Test IEC61000 4 3 Fast Transient Burst Immunity Test IEC610
24. AXU Series 0 5 10 2000rmin LOW RUN STAND BY _ 9
25. e RO 1 E
26. 1 RUN CW CCW ON RUN STAND BY RUN STAND BY RUN STAND BY gt LDS CW CCW O O ccW QO gt E ccw CW COM CCW COM 8 ON OFF SSR ee ee eee ON ead aaa cee ON ee OFF
27. Q 2 Q Q Q W Q Q Ree 2 W Cr r 4 Q 4 4 MG KO 90 Be AXU2101 1 A 135mmx135mm AXU4251 A 165mmx165mm 5mm AXU5401 A 200mm x 200 mm AXU5901 A 200 mmx 200 mm A S
28. 200 230v 2200 280V TDK ZAG2210 11S ia MERE Schaffner Electronik AG FN2310X 10 06 FN251 8 07 Tyco Electronics CORCOM 10ESK1 AC AC AC AWG22 0 34mm2 lt AC AWG22 0 34mm2 AC AC
29. AXU Series Running Precautions for use WDo not use a solid state relay SSR to turn on or off power The motor control unit may be damaged if it is used W When you want to use the controller with a built in clamp diode pay attention to the sequence of turning on or off the power Power ON Controller ON gt Control unit ON Power OFF Control unit OFF gt Controller OFF If the control unit power is turned on first when connected as shown on the right or the controller power is turned off with the control unit power turned on current will be applied as indicated by arrow mark of the diagram and this may cause the motor to be driven When the power is turned on or off simultaneously the motor may be driven temporarily due to differences in power capacity The controller power must be turned on first and control unit power must be turned off first Control Unit Controller O XN SPEED CONTROL UNIT AXUD25A OPowER O ALARM RUN STAND BY switch Speed setting potentiometer Turning the potentiometer in the clockwise direction causes the speed to be increased The speed can be set in the range from100 to 2000 r min It is set to 0 r min at the time of shipment NOTE The RUN STAND BY switch is not a power ON OFF switch When you want to stop the motor for a long time turn off the control unit power Wait at least 1
30. ke York ON OFF ON OFF 4 ON ON J fr comp oz i ae bee PON ONL OFF OFF OFF re OFF ae O gt RUN STAND BY RUN AXUD25A _ ALARM C ON S cw eC OFF falas e CW RUN STAND BY ON O CCW CW ON L ENTAL CW OFF H O DC12V 5mA CCW
31. CW Ui
32. F z CCW ON L RUN STAND BY wigs pee meta CCW OFF OO Of ow my pO com CW CCW ON L 100 2000rmin ol ccw 0r min s X te Co Sie RUN RUN STAND BY STAND BY 20ms ON 3 i CW OFF 1 20ms ON aan CCWAH o OFF i i cw CCW CW CCW 20ms CW CCW ON 0 5s
33. 15 5N m 137Ib in A C or S showing voltage specifications is put in L_ of the unit product name Load installation When mounting a load on the motor and gear head make sure that the centerline is aligned be tween the motor output shaft or gearhead output shaft and load shaft The 2GN type gearhead output shaft and round shaft type motor output shaft are provided with milling Use a double point screw to fix it firmly to the milled portion thereby preventing load from rotating on the shaft The 4GN 5GN 5GU type gearhead output shaft is provided with key grooves A key groove should also be provided on the load side to be mounted Mount it firmly by the key of the gear head Direct coupling connection Make sure of a straight centerline between the motor gearhead output shaft and load shaft Belt connection Make sure that the motor gearhead output shaft and load shaft will be parallel to each other Ensure that the line connecting the centers of both pulleys is at a right angle to the shaft Gear connection Make sure that the motor gearhead output shaft and gear shaft will be parallel to each other Ensure that the gear teeth mesh properly NOTE When mounting the coupling or pulley to the mo tor output shaft or gear output shaft take care not to damage the output shaft or bearing When connecting the motor gearhead with the load pay atten
34. 90 gt 10W 25W 40W GN 90W GU 10W 25W 4 4
35. Headquarters and Dusseldorf Office Tel 0211 52067 00 Fax 0211 52067 099 Munich Office Tel 089 3181225 00 Hamburg Office Tel 040 76910443 Fax 040 76910445 ORIENTAL MOTOR UK LTD Tel 01256 347090 Fax 01256 347099 ORIENTAL MOTOR FRANCE SARL Tel 01 47 86 97 50 Fax 01 47 82 45 16 ORIENTAL MOTOR ITALIA s r l Tel 02 93906346 Fax 02 93906348 Fax 089 3181225 25 TAIWAN ORIENTAL MOTOR CO LTD Tel 02 8228 0707 Fax 02 8228 0708 SINGAPORE ORIENTAL MOTOR PTE LTD Tel 6745 7344 Fax 6745 9405 ORIENTAL MOTOR MALAYSIA SDN BHD Tel 03 22875778 Fax 03 22875528 ORIENTAL MOTOR THAILAND CO LTD Tel 66 2 254 6113 Fax 66 2 254 6114 INA ORIENTAL MOTOR CO LTD KOREA Tel 032 822 2042 3 Fax 032 819 8745 ORIENTAL MOTOR CO LTD Headquarters Tokyo Japan Tel 03 3835 0684 Fax 03 3835 1890 Printed on Recycled Paper
36. o 100 115V 100 115V 10 50 60Hz 1 I 200 230V 200 230V 10 50 60Hz 200 230V 200 230V 10 50 60Hz Il Ii NC E N 4 FS gee Ts aa ZAA N s O AQ oy JA M Cow SPEED ALARM O O AT14V SPEED ALARM cw Yak COW 2k er eee wy COM COM TT TT 2m
37. 00 4 4 Surge Immunity Test IEC61000 4 5 Conductive Noise Immunity Test IEC61000 4 6 Power Frequency Magnetic Field Immunity Test IEC61000 4 8 Voltage Dip Immunity Test IEC61000 4 11 Voltage Interruption Immunity Test IEC61000 4 11 EMC AXU EMI AXU EMS gen AXU EMC AC AC AC E 10 5m 100 115V
38. 425 A AXUD25A AXU540A A AXUM540 A AXUD40A AXU590A A AXUM590 A AXUD90A E For single phase 200V 230V Unit name Motor name Control unit name AXU210C A AXUM210 A AXUD10C AXU425C A AXUM425 A AXUD25C AXU540C A AXUM540 A AXUD40C AXU590C A AXUM590 A AXUD90C E For three phase 200V 230V Unit name Motor name Control unit name AXU210S A AXUM210 A AXUD10S AXU425S A AXUM425 A AXUD25S AXU540S A AXUM540 A AXUD40S AXU590S A AXUM590 A AXUD90S AXU Series Names and functions of individual components E Front of Control Unit POWER LED Green Lights up when power is on E Back of Control Unit Input output signal connection terminal Connect the input output signal cable for linkage to the external controller and others ALARM LED Red holes Flashes or lights up when the Protective earth terminal SPEED CONTROL ui AXUD25A turned on When it is set to the motor will stop Operation is not performed in the STAND BY mode RUN STAND BY Switch When the RUN STAND BY switch is set to the RUN position the motor is driven in the direction where clockwise input or counterclockwise input is the STAND BY position protection function has bee activated Speed setting potentiometer Set the motor drive speed Turning the potentiometer in the clockwise direction causes the speed to be increased Grease seal tube terminal Connector Connect the pro
39. N CW CCW CW L CW CCW L CCW CW CCW GN 1 25 1 30 1 36 GU 1 12 5 1 15 1 18 1 75 1 90 1 100 1 120 1 150 1 180
40. Orientalmotor cAi us AXU English version follows Japanese version 2 2 SPEED CONTROL UNIT AXUD25A rowER O AARM RUN ORIENTAL MOTOR 4 4 HM 5027 8 AXU DC 100 115V 50 60Hz 4448 200 230V 50 60Hz 200 230V 50 60Hz 3
41. RATING MANUAL lt 7 Ep CONTROL UNIT AXUD25A Opower OO ADAM 1 Qo RUN ORIENTAL MOTOR gt A Thank you for purchasing an Oriental Motor product This Operating Manual describes product handling procedures and safety precautions Please read it thoroughly to ensure safe operation e Always keep the manual where it is readily available HM 5027 8 Introduction The AXU series is a brushless DC motor and control unit adopt ing a thin high torque brushless DC motor and a small sized compact control unit The AXU allows motor speed setting and Start Stop operation to be controlled only by the control unit This series is well suited for the speed control of transfer equip ment and agitators which do not frequently change speed The AXU is available in three types 1 single phase 100 115V 50 60Hz 2 single phase 200 230V 50 60Hz and 3 three phase 200 230V 50 60Hz The motor shaft is available in two types a pinion shaft type where the gearhead optional can be directly coupled and a round shaft type which is the optimum for the application requring high speed rotation The illustrated motor is a pin ion shaft type motor provided with an optional gearhead This product is designed to be incorporated in the general in dustrial machinery and must not be used for other purposes It should be noted in advance that ORIENTAL MOTOR CO LTD is not r
42. XUD25C AXU540C GN AXUM540 GN AXUD40C AXU590C GU AXUM590 GU AXUD90C m 200 230V ao AXU210S GN AXUM210 GN AXUD10S AXU425S GN AXUM425 GN AXUD25S AXU540S GN AXUM540 GN AXUD40S AXU590S GU AXUM590 GU AXUD90S 1 1 1 1 1 E SS 26 1 gt Ss M3 4 m 100 115V 2 TAn AXU210A A AXUA210 A AXUD10A AXU425A A AXUM425 A AXUD25A AXU540A A AXUM540 A AXUD40A AXU590A A AXUM590 A AXUD20A m 200 230V FE AXU210C A AXUA210 A AXUD10C AXU425C A AXUM425 A AXUD25C AXU540C A AXUM540 A AXUD40C AXU590C A AXUM590 A AXUD90C m 200 230V LA AXU210S A AXUM210 A AXUD10S AXU425S A AXUM425 A AXUD25S AXU540S A AXUM540 A AXUD40S AXU590S A AXUM590 A AXUD90S AXU Series
43. directive the aforementioned compliance standards HE Connecting mains filter Install a mains filter in the power source line in or der to prevent the noise generated within the con trol unit from propagating outside via the AC input line For mains filters use the products as shown in the chart or an equivalent Single phase 100 115V Three phase Manulacturer Single phase 200 230V 200 230V TDK Corporation ZAG2210 11S EPCOS B84112 B B110 1 FN2330Y 10 06 Schaffner Electronik AG FN2310X 10 06 FN251 8 07 Tyco Electronics CORCOM 10ESK1 Install the mains filter as close to the control unit as possible and use cable clamps and other means to secure the input and output cables firm ly to the surface of the enclosure Connect the ground terminal of the mains filter to the grounding point using as thick and short a wire as possible Do not place the AC input cable AWG22 0 34 mm or more parallel with the mains filter output cable AWG22 0 34 mm or more Parallel place ment will reduce mains filter effectiveness if the enclosure s internal noise is directly coupled to the power supply cable by means of stray capaci tance HE Grounding procedure The cable used to ground the control unit motor and mains filter must be as thick and short to the grounding point as possible so that no potential difference is generated Choose a large thick and uniformly conductive surface for the g
44. ed off for a period of 30 seconds Failure to do so may result in electric shock e Do not disassemble or modify the motor gearhead or control unit This may cause electric shock or injury Refer all such internal inspections and repairs to the branch or sales office from which you purchased the product e Provide an emergency stop device or emergency stop circuit external to the equipment so that the entire equipment will op erate safely in the event of a system failure or malfunction Failure to do so may result in injury e When an abnormality is noted stop the operation immediate ly and turn off the control unit power or fire electric shock or injury may occur e The motor s surface temperature may exceed 70 C even under normal operating conditions AN lf a motor is accessible during operation post a warning label shown in the figure Warning label in a conspicuous position to prevent the risk of burns e Use a insulated Phillips screwdriver for adjusting the slow start slowdown time setting potentiometer of control unit Otherwise electric shock may occur e When testing the insulation resistance or dielectric strength do not touch the terminal Otherwise electric shock may occur e When disposing of the motor and control unit treat them as or dinary industrial waste AXU Series Safety standards and CE marking Subject Standards UL1950 Motors and control units have been designed and inspected acco
45. esponsible for any damages caused by ignoring this warning AXU Series Safety precautions Only qualified personnel should work with the product Use the product correctly after thoroughly reading the section Safety precautions The precautions described below are intended to prevent danger or injury to the user and other personnel through safe correct use of the product Use the product only after carefully reading and fully understanding these instructions Warning A Handling the product without observing the instructions that accompany a Warning symbol may result in serious injury or death Caution A Handling the product without observing the instructions that accompany a Caution symbol may result in injury or property damage NOTE The items under this heading contain important handling instructions that the user should observe to ensure safe use of the product A Warning e Do not use the product in explosive or corrosive environments in the presence of flammable gases locations subjected to splashing water or near combustibles Doing so may result in fire electric shock or injury e Assign qualified personnel the task of installing wiring oper ating controlling inspecting and troubleshooting the product Failure to do so may result in fire electric shock or injury e Do not transport install the product perform connections or in spections when the power is on Always turn the p
46. ews Panel machining drawing mm in When using the included set of the instal lation screws to mount the install unit Remove the front panel according to the steps shown in How to remove front panel on page 8 upper position and mount the control unit Use a plate 2mm 0 08in or less in thickness A set of installation screws included Prepare two M4 screws 14 6 02 0 575 g15 g0 591 97 5 90 295 Mounting plate 1 1 2 5 g15 g0 591 4240 2 0 472 90 02 3 54 2340 2 lOe Be 8 alo 97 5 00 295 1 T 1502 4 03 5 00 138 E es Sectional view A 20 2 1 Panel machining drawing mm in NOTE Use a tightening torque of 0 7 N m 99 4 0z in or less for the screws Tightening them at a torque above 0 7N m 99 4 oz in could damage the con trol unit AXU Series Installing and wiring in compliance with EMC directive This product has received EMC measures under the conditions specified in Example of motor and control unit installation and wiring Be sure to conduct EMC measures with the product assem bled in your equipment by referring to this Installing and wiring in compliance with EMC di rective General E EMC directive 89 336 EEC 92 31 EEC The AXU series has been designed and manu factured for incorporation in general industrial ma chinery The EMC directive require
47. h IP54 Installation of motor gearhead Install the motor gearhead on a metallic plate having an excellent resistance to vibration and providing high heat conduction Keep the motor case temperature at 90 C 194 F or less Pinion shaft type Install the attached sheet packing on the motor in stallation surface and mount the gearhead For 10W 25W and 40W type GN type is the only pin ion shaft type of the gearhead that can be mount ed For 90W type GU type is the only pinion shaft type of the gearhead that can be mounted Gearhead optional Gearhead mounting pilot NOTE Without removing the grease seal tube white on 10W and 25W types attached to the pinion shaft mount it on the gearhead If this tube is re moved gearhead grease will flow into the motor and this may cause the motor to be damaged When the motor and gearhead are assembled use each mounting pilot as a guide and turn the gearhead slowly to the right and left taking care to prevent the threaded portion of the motor from heavily hitting the side plate of the gearhead or the gear Then assemble them in position Using the four installation holes lock the motor with four installation screws of the gearhead so that there is no gap with the metallic plate NOTE The boss located on the gearhead installation sur face should be inserted into the countersunk or drilled through mounting pilot hole E Tightening tor
48. has been damaged or lost please contact your nearest Oriental Motor branch or sales office Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any informa tion circuit equipment or device provided or referenced in this manual Characteristics specifications and dimensions are subject to change without notice While we make every effort to offer accurate information in the manual we welcome your input Should you find unclear descriptions errors or omissions please contact the nearest office Orientalmotor is a registered trademark or trademark of Oriental Motor Co Ltd in Japan and other countries Other product names and company names mentioned in this manual may be registered trademarks or trademarks of their respective companies and are hereby acknowledged The third party products mentioned in this manual are recommended products and refer ences to their names shall not be construed as any form of performance guarantee Oriental Motor is not liable whatsoever for the performance of these third party products Copyright ORIENTAL MOTOR CO LTD 2008 e Please contact your nearest Oriental Motor office for further information ORIENTAL MOTOR U S A CORP Technical Support Tel 800 468 3982 8 30 a m to 5 00 P M P S T M F 7 30 a m to 5 00 pM C S T M F E mail techsupport orientalmotor com www orientalmotor com ORIENTAL MOTOR EUROPA GmbH
49. ht should be checked by reference to the name on the label of the package Check the names of motor and driver by reference to the names on the name plate of each product The Table below shows the combination of the motor and control unit according to unit names lt One sheet packing One short circuit bar One power cable unit AXU Manual one copy Combinations of motors and control units E For single phase 100V 115V Unit name Motor name Control unit name AXU210A GN AXUM210 GN AXUD10A AXU425A GN AXUM425 GN AXUD25A AXU540A GN AXUM540 GN AXUD40A AXU590A GU AXUM590 GU AXUD90A E For single phase 200V 230V Unit name Motor name Control unit name AXU210C GN AXUM210 GN AXUD10C AXU425C GN AXUM425 GN AXUD25C AXU540C GN AXUM540 GN AXUD40C AXU590C GU AXUM590 GU AXUD90C E For three phase 200V 230V Unit name Motor name Control unit name AXU210S GN AXUM210 GN AXUD10S AXU425S GN AXUM425 GN AXUD25S AXU540S GN AXUM540 GN AXUD40S AXU590S GU AXUM590 GU AXUD90S Round shaft type One Motor round shaft PS PP 9 Control unit mounting screw set M3 Four each screws nuts and washers One control unit One short circuit bar One power cable Manual one copy Combinations of motors and control units E For single phase 100V 115V Unit name Motor name Control unit name AXU210A A AXUM210 A AXUD10A AXU425A A AXUM
50. le and motor cable E Speed output Concurrently with motor drive the system outputs pulse signals with a width of about 0 5 ms at 30 pulses per rotation of the motor output shaft You can measure the speed output frequency and calculate motor speed Speed output frequency Hz 30 Ske as 0 5ms Motor speed r min x 60 1 speed output frequency If you want to indicate or monitor the motor output shaft speed and determine the speed of the gear head output shaft use an optional digital speed indicator SDM496 E ALARM output In the following cases the protection function of the control unit is enabled to turn off the ALARM output level H and to stop the motor In this case the LED flashes or lights up to allow the protection function to be checked It is normal that the LED lamp will turn on in a moment of the connection with power supply LED lamp flashes when the following pro tection function Overload protection function The LED lamp flashes when a load in excess of the rated torque is applied to the motor for about 5 seconds or more or when the motor is instant ly stopped or when the direction of rotation is switched repeatedly in a short period of time LED lamp ON when the following protec tion function Open phase protection function Prevents motor malfunction when the sensor ca ble within the motor cable is disconnected during motor operation An alarm signal will not be
51. out put while the motor is at a standstill Overvoltage protection function When the motor is used in an elevating lowering application or with a load in excess of the per missible load inertia or when voltage applied to the control unit has exceeded the voltage setting 115VAC or 230VAC by 20 or greater Insufficient voltage protection function When voltage applied to the control unit is less than the voltage setting 100 VAC or 200 VAC by 30 or greater Overspeed protection function When motor speed has reached an excess of 2800 r min When an electrical connection is made as shown in the example the ALARM output is turned on level L if the control unit is normal but is turned off level H in the event of alarm When the ALARM output is turned off level H turn off the power to the control unit once the mo tor stops If the motor cable is free of any trouble check the operating conditions load torque running pattern and power supply voltage After removing the cause for activating the pro tection function turn on power again and reset the alarm Once power has been turned off wait at least 30 seconds before turning it on again NOTE Signal output is open collector output Use the power source of 26 4 VDC or less to con nect the limit resistance R so that output current does not exceed 10mA Vcc Controller Control Unit SPEED OUT piense a ALARM OUT rey SA Xp WW COM TT
52. ower off be fore carrying out these operations Failure to do so may result in electric shock e When the protection function is triggered shut off the power immediately Turn the power back on only after removing the cause Continuing the operation without removing the cause of the problem may cause malfunction of the motor and con trol unit leading to injury or damage to equipment e To prevent the risk of electric shock use the motor and control unit for class I equipment only e When install the motor and control unit ground them to pre vent the risk of electric shock e Keep the control unit s input power voltage within the specified range to avoid fire and electric shock e Connect the cables securely according to the wiring diagram in order to prevent fire and electric shock Caution e Do not use the motor and control unit beyond their specifica tions or electric shock injury or damage to equipment may re sult e Keep objects out of the openings in the control unit or elec tric shock injury or damage to equipment may result e Do not touch the motor and control unit during operation or im mediately after stopping The surfaces are hot and may cause a burn e Do not hold the motor output shaft or motor cable This may cause injury e Keep the area around the motor and control unit free of com bustible materials in order to prevent fire or a burn e Provide a cover over the rotating parts output shaft of
53. que Unit name Bolt designation Tightening torque AXU210 GN M4 1 8N m 15 9lb in AXU425 GN M5 3 8N m 33lb in AXU540 GN M6 6 4N m 56lb in SGU IKB M6 6 4N m 56lb in AXI l IGU IKB M8 15 5N m 137Ib in A C or S showing voltage specifications is put in _ of the unit product name The gear ratio appears at the position in the gearhead model number indicated by the box _ AXU Series Round shaft type Using the four installation holes mount the mo tor with four screws and nuts not included so that there is no gap with the metallic plate D NOTE The mounting pilot on the motor installation hole should be inserted into the countersunk or drilled through mounting pilot hole The round shaft should be mounted on the metallic plate of the following dimensions so that the motor case temperature will be 90 C 194 F or less me AXU210 A 1 AXU425 A Au AXU540 A NN 0 2in AXU590 A ST A C or S showing voltage specifications is put in of the unit product name H Tightening torque Unit name Bolt designation Tightening torque AXU2101 A M4 1 8N m 15 9lb in AXU425 _ A M6 6 4N m 56lb in AXU540 A M8 15 5N m 137Ib in AXU5901 A M8
54. r the cause of the protection function activation and take the appropriate measures The motor turns in the direction opposite to the specified one The CW input and CCW input are incorrect or electrical connection is wrong The motor rotates in the opposite direction de pending on gearhead speed reduction ratio Supply correct input signals When CW input is at level L the motor shaft rotates in the CW direction When CCW input is at level L it rotates in the CCW direction Reverse the CW and CCW input operations Rotating opposite of motor direction GN type 1 25 1 30 1 36 GU type 1 12 5 1 15 1 18 1 75 1 90 1 100 1 120 1 150 1 180 Motor operation is not stable There is much vibration NOTE The centerline is not aligned between the motor gearhead output shaft and load shaft The motor and gearhead are not assembled cor rectly Conduct the insulation resistance measurement or withstand voltage test separately on the motor and the driver Measuring insulation resistance or conducting dielectric strength test with the motor and driver connected may damage your product Check the connection between the motor gearhead output shaft and load shaft Check how the motor and gear head are assembled Also check pinion shaft type Unauthorized reproduction or copying of all or part of this manual is prohibited If a new copy is required to replace an original manual that
55. rding to the following standards Certification Body Standards File No CE Marking CSA C22 2 No 950 oe RU Motor EN60950 EN60034 1 Conformed to EN Standards Low Voltage ES Directive UL508C Control unit CSA 622 2 No 14 UL E171462 EN60950 EN50178 Conformed to EN Standards For UL standard UL508C the product is recognized for the condition of Maximum Surrounding Air Temperature 40 C elnstallation Conditions Overvoltage category III Pollution degree 2 Class I For EN Standard When the machinery to which the control unit is mounted requires pollution degree 3 specifications install the control unit in a cabinet that complies with IP54 NOTE The EMC measurements required under standard EN50178 are not performed separately for motors and control units Perform the EMC test when they are incorporated into the final product The overvoltage protection test required under standard EN50178 is not performed Perform the test when incorporated into the final product Checking the products Pinion shaft type One motor pinion shaft PS DS SF One control 8 Control unit mounting screw set M3 Four each screws nuts and washers Open the package and make sure that the following items are supplied If there is any shortage or damage contact the sales office where you bought the product The unit name of the product you boug
56. rounding point How to ground the control unit Ground the protective earth terminal at the rear of the control unit Refer to the Power connection page 7 for the way to ground the driver How to ground the motor Ground the motor by using the protective earth terminal of the motor cable Refer to the Motor connection page 7 for the way to ground the driver E Motor cable connection To expand connection between the motor and control unit use the optional extension cable Connection can be extended to a maximum of 10 5 m 34 4 ft H Wiring the signal cable For the signal cable for the control unit use a shielded cable of AWG28 0 09 mm or more in diameter and keep it as short as possible To ground a shielded cable use a metal cable clamp or similar device that will maintain contact with the entire circumference of the shielded ca ble Attach a cable clamp as close to the end of the cable as possible and connect it to an ap propriate grounding point as shown in the figure Shielded cable E Notes about installation and wiring Connect the motor control unit and other pe ripheral control equipment directly to the ground ing point so as to prevent a potential difference from developing between grounds When relays or electromagnetic switches are used together with the system use mains filters and CR circuits to suppress surges generated by them Keep cables as short as possible wi
57. s that the equipment incorporating this product comply with these directives The installation and wiring method for the motor and control unit are the basic methods that would effectively allow the customer s equipment to be compliant with the EMC directive The compliance of the final machinery with the EMC directive will depend on such factors as con figuration wiring layout and risk involved in the control system equipment and electrical parts It therefore must be verified through EMC mea sures by the customer of the machinery E Applicable standards EMI Emission Tests EN61000 6 4 Radiated Emission Test EN55011 Conducted Emission Test EN55011 EMS Immunity Tests EN61000 6 2 Electrostatic Discharge Immunity Test IEC61000 4 2 Radiation Field Immunity Test IEC61000 4 3 Fast Transient Burst Immunity Test IEC61000 4 4 Surde Immunity Test IEC61000 4 5 Conductive Noise Immunity Test IEC61000 4 6 Power Frequency Magnetic Field Immunity Test IEC61000 4 8 Voltage Dip Immunity Test IEC61000 4 11 Voltage Interruption Immunity Test IEC61000 4 11 Installing and wiring Effective measures must be taken against the EMI that the AXU series may give to adjacent control system equipment as well as the EMS of the AXU series itself in order to prevent a serious functional impediment in the machinery The use of the following installation and wiring methods will enable the AXU series to be com pliant with the EMC
58. second after the power is turned ON then operate the motor The mo tor will not run if RUN input or CW CCW in put is turned ON within 1 second E Running by the RUN STAND BY switch of the control unit Use the short circuit bar When the RUN STAND BY switch is set to the RUN position and the motor is driven When it is set to the STAND BY position the mo tor will stop Operation is not performed in the STAND BY mode 4 RUN e Drive direction depends on how the short circuit bar is connected eClockwise direction Counterclockwise direction ONN Le j Ke i QO COM COM Short circuit bar CCW pS E CCW Short circuit bar Connect the attached short circuit piece between the CW and COM or CCW and COM Do not use the short circuit bar for other purpos es E Running by external signals Set the RUN STAND BY switch to the RUN position 0 RUN gt 2 Small capacity switch and relay OFF o on ae OFF 2 on Use a small capacity contact type relay capa ble of opening and closing 12 VDC 5mA CW COM CCW Transistor output type controller 4X T CW e Clockwise drive When CW input is turned on level L the motor is driven in the clockwise direction When CW input is turned off level H the motor is stopped e Counterclockwise drive When CCW input is turned on level L the motor is driven in the co
59. tective earth cable Motor connector Connect the motor cable Power connection terminal Connect the power cable Protective earth terminal Connect the protective earth cable lllustration shows a pinion shaft type of 25W Installation Installation site The motor gearhead and control unit are de signed and manufactured to be incorporated into the equipment Install them in a site which en sures effective ventilation and easy inspection and meets the following conditions Indoors Ambient temperature Motor 0 C 50 C 32 F 122 F freezing not allowed Control unit 0 C 40 C 32 F 104 F freezing not allowed For UL and CSA standards the product is recog nized for the condition of ambient temperature 0 C 40 C 32 F 104 F Ambient humidity 85 or less dew condensation not allowed Not in the explosive or hazardous atmosphere Not exposed to sunlight Not exposed to dust or conductive particles Not splashed with water oil or other liquid Not subjected to continuous vibration or excessive shock No radiation magnetic field or vacuum atmosphere in the vicinity Overvoltage category III Pollution degree 2 Class I For EN Standard When the machinery to which the control unit is mounted requires pollution degree 3 speci fications install the control unit in a cabinet that complies wit
60. the mo tor to prevent injury e Do not allow your finger to be caught between the motor and gearhead when the motor pinion shaft and gearhead are combined This may cause injury e Do not allow your finger to be caught between the equipment and motor or gearhead when installing the motor or motor with gearhead on the equipment This may cause injury e Use a motor and control unit only in the specified combination An incorrect combination may cause a fire e Do not rework or modify the motor cable and extension cable sold separately Do not remove the sheath of the cable and then ground or touch the shielded wire This may cause elec tric shock or trigger the ground fault interrupt circuit e Be sure to install the terminal cover of the power connection terminal and input output signal connection terminal after mak ing connections Otherwise fire and electric shock may occur e Do not forcibly bend pull or pinch the cable Doing so may fire and electric shock e Turn off the control unit power in the event of a power failure or the motor may suddenly start when the power is restored and may cause injury or damage to equipment e Do not use it in a vertical application When the control unit protection function is activated the motor will stop and mov able portions may fall down to cause injury of the operator and damage of the equipment e Do not touch the terminals block of the control unit immediately after the power is turn
61. thout coiling and bundling extra lengths Place the power cables such as the motor and power supply cables as far apart 100 to 200 mm 4 to 8 in as possible from the signal ca bles If they must cross do so at a right angle Place the AC input cable and output cable of a mains filter separately from each other Mains filter Cable clamp Power cable Grounded panel PE E Example of motor and control unit installation and wiring Motor cable 10 5 m 34 4 ft Control unit Cable clam Signal cable 2 m 6 6 ft Shielded cable Precautions about static electricity Static electricity may cause the control unit to mal function or become damaged Do not come close to or touch the control unit while the power is on except when operating the speed setting poten tiometer or switch of the front of control unit AXU Series Connection Control unit Terminal cover Input output signal connection terminal For connection use a twisted pair or shielded wire Terminal cover NOTE After shutting down the power wait at least 30 seconds before turning it back on unplugging or plugging in the motor s cable connector Motor connection Insert the motor cable connector into the motor connector of the control unit Insert it until a click sound is audible and connect it firmly To expand connection between the motor and controller use the op
62. tion to centering belt tension and pulley parallelism The coupling and pulley lock ing screws must be tightened firmly Do not modify or machine the motor gearhead output shaft You may damage the bearing mo tor or gearhead Installation of control unit E Direction of installation The control unit is designed based on the as sumption of heat radiation due to air convection When you want to install the control unit inside the housing install it to ensure that one of two heat radiation holes of the control unit faces downward Heat radiation hole A heat radiation hole is also located on the bottom NOTE Install the control unit 25mm 1in or more away from the housing and other equipment inside the housing in the horizontal direction and 50mm 2in or more away in the vertical direction Around the control unit do not install the equip ment which generates a great deal of heat or noise elf the ambient temperature of the control unit ex ceeds 40 C 104 F review the ventilation con ditions or forcibly cool control unit with a fan E installation method Install the control unit on the metallic plate hav ing an excellent resistance to vibration When mounting the unit by drilling a rectangular hole Use the control unit mounting hole and mount the unit with two M4 flat countersunk head screws and nuts 90 0 2 3 54 Prepare two M4 scr
63. tional extension cable Connection can be extended to a maximum of 10 5m 34 4ft When an extension cable is used or direct con tact between the hands and motor is anticipat ed connect the protective earth lead wire green yellow with a round terminal of the mo tor cable directly to the ground If the protective earth lead wire is not sufficiently long use a lead wire with a diameter equivalent to AWG 18 0 75mm2 or more to extend the protective earth lead wire and then connect it to the ground over the shortest possible distance An extension lead wire must be provided sepa rately by the customer Additionally the dedicated extension cable sold separately is not provided with a protective earth lead wire Be sure to provide grounding at a relay point or extend the cable for grounding Power connection Connect the power cable to the control unit Connect the red lead wire and black lead wire to the power connection terminal and the green yel low lead wire to the protective earth terminal For the power cable use the attached power ca ble or a cable with a diameter equivalent to AWG 22 0 34mm2 or more For the protective earth cable use a cable with a diameter equivalent to AWG 18 0 75mm2 or more For connection use the insulated round crimp terminal 93 2mm 90 126in or more lt Applicable crimp terminal gt SN 9mm 0 354in or more eSingle phase 100 to 115V eSingle phase 200
64. to 230V Single phase Single phase 100 115V 10 50 60Hz 200 230V 10 50 60Hz KJ GOs GF NC N To power supply o To power supply eThree phase 200 to 230V Three phase 200 230V 10 50 60Hz To power supply Power connection M terminal Motor connecting connector Cable included with the product Motor cable To power I Grounding SUPPY Input output signals O CW input COM CCW input SPEED output ALARM output Input circuit Internal circuit Output circuit Internal circuit 14V A SPEED Reinforced photocoupler ALARM insulation CW Moh cow 2kQ TE Reinforced photocoupler insulation COM COM TIT TIT The direction of rotation is the direction where the motor output shaft is driven when viewed from the motor output shaft side The direction of gear output shaft rotation may be the reverse of the motor drive direction depend ing on the speed reduction ratio of the gearhead NOTE When you want to extend the input output signal cable the length must not exceed 2m 6 6ft The cable should be as short as possible in order to minimize noise The input output signal cable should be con nected to run perpendicular to the power ca ble and motor cable not in parallel with the power cab
65. trol knob Then pull the control knob toward you and it will be removed Keep the knob completely at the LOW position Reverse the above steps if you want to install the front panel Slow start slowdown time setting potentiometer Time is increased by turning the switch in the clockwise direction Use a insulated Phillips screw driver for this operation The shortest time is selected at the time of shipment Na o Slow start slowdown ime setting potentiometer Front panel Trouble diagnosis and countermeasures The motor and control unit may not operate correctly during motor operation due to speed setting error or electrical connection error If the motor cannot be driven correctly take the appropriate measures according to the following Table If correct motor operation cannot be regained despite such measures Trouble The motor fails to rotate contact our sales office Possible cause The RUN STAND BY switch is set to the STAND BY position Both CW and CCW inputs are turned on The speed setting potentiometer is not adjusted The protection function has been activated ALARM LED lamp flashes or lights up Measurers eSet the RUN STAND BY switch to the RUN position Turn on either CW or CCW input Turn off either CW or CCW input Turn the speed setting potentiometer slightly in the clockwise direction eCheck fo
66. unterclockwise di rection When CCW input is turned off level H the motor is stopped When both the CW and CCW inputs are turned on level L the motor is stopped in stantly The motor cannot be reversed instanta neously E Timing chart Running by external signal Run direction of rotation selection Run reversing after instantaneous stop gt RUN STAND BY RUN STAND BY switch 20ms min ON i 1 CW input OFF 20ms min ON i j CCW input E OFF ow Motor operation CCW NOTE The CW and CCW input signals must be ON for at least 20ms When both the CW and CCW inputs are turned on the motor is stopped instantaneously Motor does not run for 0 5s after instantaneous stop if a reversing run signal is input AXU Series E Setting the slow start slowdown time The motor starts slowly when it starts up and stops slowly when it stops This slow start and slowdown time can be set within the range from 0 5 to 10 sec 2000 r min without load Remove front panel Hold only the front panel and pull it toward you Then the front panel can be removed In this case the RUN STAND BY switch is also removed together Care should be taken not to lose it MHow to remove front panel Remove the control knob of the speed setting potentiometer Put a screwdriver or the like between the front panel and the con
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